3200 Tablet Press

Maximum Economy of Production

Double Rotary Press
Single/Double Layer

Leitz Metalworking Technology Group

 The principal advantages
at a glance -
3200
The innovations Your benefits

■ High-performance rotary press, effective in practice ■ Excellent cost/benefit ratio

■ Productive, precise, reliable in operation, robust ➜ ■ Best TCO (Total Cost of Ownership) figures

■ Exchangeable die turret ➜ ➜ ➜ ➜ ➜ ➜ ➜ ➜ ➜ ➜ ■ Format change over is very fast

■ Exchangeable segment turret (patent-pending) ➜ ■ High yield, simplified cleaning

■ Large number of stations on the turret ➜ ➜ ➜ ➜ ➜ ■ Maximum profitability with large batches

■ Operator terminal with 15" touch-screen ➜ ➜ ➜ ➜ ■ Easy to handle and operate

■ Wide range of accessories and peripherals ➜ ➜ ➜ ■ Remarkable flexibility and range of applications

■ Maximum security and monitoring ➜ ➜ ➜ ➜ ➜ ➜ ■ 24-hour unmanned operation

■ Automatic process monitoring ➜ ➜ ➜ ➜ ➜ ➜ ➜ ➜ ■ Future-proof basic equipment and software

■ High-quality FETTE standard components ➜ ➜ ➜ ■ Conforms to GMP, GAMP and FDA

2
Economic aspects are always intimately re-
lated to productivity and to the equipment in
use. Under circumstances in which, for ex-
ample, very large to medium-sized batches
of tablets are produced to meet clear speci-
fications, the features of the press can be
matched to those particular requirements
without losing the benefits of mature, reliable
technologies and com-
plete flexibility.
At FETTE we have focused
closely on this particular
need, and developed a
solution that embodies the
high-quality of the standard Care about health is complex. Tableting technology
is our contribution. FETTE COMPACTING.

components used in FETTE

presses without compromise. The 3200 unites
100% economic viability with the top techno-
logy of the leader in this market sector.
Set against the context of the spectrum of
modern tablet presses currently in use around
the world, the 3200 occupies the position of 3

the "workhorse" so convincingly that any prac-

tically relevant cost/benefit calculation comes to
one clear result: FETTE 3200 .
 High productivity
through double capacity -
3200

■ Two identically sized pre-compression and main compression stations on one turret: double capacity

Double tablet output

or 2-layer compression products

■ 2 filling units
■ 2 pre-compression and main compression stations
■ 2 tablet outlets
■ 2 Fill-O-Matics
■ Up to 75 punch stations in the segment turret
(patent-pending)
■ Up to 79 punch stations in the die turret

Extremely high performance figures

through optimized design

■ More than 1 million tablets/h

■ 24-hour unmanned production
■ Reduction of down-time through the use of a
4
second exchange turret or a second segment set
■ Increased yield through die table segment turret
■ Increase in annual yield through use of the opti-
mum turret in relation to the tablet diameter
■ Shortening of cleaning time through easy access-
ibility and assembly without special tools
■ Simple and flexible integration into production
lines
Fully modular system, with a wide range
of optional peripheral units
■ 3200 tablet press with exchangeable die or
segment (patent-pending) turret
■ 15" touch-screen with clearly structured user
interface
■ Switch cabinet with VME bus computer
■ Peripheral devices:
– PKB stearate distributor
– GRATEX (dust removal and de-burring of
tablets)
– VERTICAL DEDUSTER (de-dusting and verti-
cal transport for further treatment stages)
– CHECKMASTER 4.1 (in-process control of
tablet diameter, thickness, weight and
hardness)
– WEIGHTMASTER 4.1 (alternative, for weight-
checking only)
5
– METALCHECK (inspection and rejection of
tablets contaminated by metal)
– LOADING CENTER (tablet filling unit)
– HANDLING SYSTEM for turret exchange
 High flexibility with
exchangeable segment turrets
(patent-pending) – 3200
Great simplification achieves
powerful performance potentials

■ Die table segments (patent-pending) for all cur-

rent FETTE presses
■ All the positive features of conventional exchan-
geable turrets are retained
■ More stations bring up to 50% increase in yield,
depending on tablet diameter
■ Radically shortened fitting time through an 88%
reduction in the number of parts
■ Simplified cleaning without the cracks, bolts and
holes of a standard die plate
■ More than 50% reduction in the loss of product,
depending on product properties, through
smooth surfaces and the absence of gaps bet-
ween the die table and the dies
■ Reduced wear through optimum material pro-
perties (e. g. 63 Rockwell hardness of the seg-
ments)
■ Simplified logistics through fewer parts
■ Lower ejection forces bring higher tablet quality
due to smooth surfaces

Turret with patented properties

■ Complete die table package is removed, inclu-

ding all cams and punches, patented
■ Adjustment to changing production requirements
in very little time
■ Flexible fitting through standardized parts
■ Lower punch secured by patented punch brake
against falling out during exchange
6
■ Turret optionally manufactured of stainless steel
and hard-chromed
– increased resistance to abrasion Two-layer tablets
– increased resistance to chemicals
– reduced surface roughness, smooth surfaces ■ 2-layer tablets in a wide range of formats
– fast cleaning in the washing centre ■ Easy refitting from single to double layer
■ Optimum layer separation
Optimum operation with the
latest hardware and software –
3200
Powerful operating panel simplifies secure
operation

■ 15" touch-screen for an improved overview

■ Powerful Pentium industrial PC offers ideal data
processing and storage
■ Windows XP® operating system ensures com-
patibility
■ Uninterruptible power supply protects against
data loss
■ Computer-controlled, user-friendly adjustment
of the terminal height, patented
■ Teleservice optional available

Greatly simplified press operation

■ Improved operation with the aid of easily under-

stood icons and buttons
■ Structured diagnostic messages for rectifying
malfunctions (expert system)
■ Product-specific magnitudes can be displayed
in addition to parameter lists
■ Help texts provide descriptions of parameters
and diagnostic messages
■ All production-relevant data are brought
together in one view
■ All batch data can be examined
■ Different user levels available for security
■ Full conformity with 21 CFR Part 11

7

Detailed documentation
■ Any and all operator inputs and changes are
8
recorded in a change log
■ Process data documentation (production
record/result record)
■ Operating status documentation (diagnostic
record)
■ Complete overview with automatic analysis
■ Batch record
■ Optional version management
Maximum security and
monitoring with optimized
control – 3200
Reliable control
■ Direct control of all motor driven adjustments
on the machine
■ Optimal monitoring through data collection from
all measuring points
■ High-speed data transfer with the evaluation
unit and operator interface via Ethernet TCP/IP
■ Clearly structured control loops
■ Highly sensitive measuring points
■ Extremely stable regulation for best tablet
quality
■ Incorporation of production-specific data into
the control process
■ Precise single-tablet ejection based on com-
pression force ensured
■ Ejection force measurement for production
monitoring
■ Measurement of punch tightness
■ Patented monitoring for punch protection
■ Individual quality control, with samples drawn
for specific punches
■ Extraction control and monitoring for dust-free
compression compartment
Safety-oriented switch cabinet
■ Flexible separation of grey and white areas
■ The most up-to-date computer, real-time
■ Total encapsulation of electronic components
from surrounding air
■ Integrated modem for remote service
■ All assemblies are easily accessible
■ Display of current status via LEDs
■ Calibration unit allows control loop adjustments
at any time
■ Easy exchange of computer components
■ Maximum resistance to interference and elec-
tromagnetic compatibility
■ All cables plugged in at both ends
■ Power and control circuitry are strictly isolated
■ Unique cooling design using two separate
circulation systems
■ Temperature reduction through standby
operation
Divided structure with
encapsulated compression
compartment – 3200
Modular mechanical construction achieves
functional benefits
■ Optimized strength (FEM calculation) for long
service life
■ Maximum operating security
■ Ideal working safety
■ Low maintenance costs through long service
intervals
■ Modular design with separation into 4 sections:
– head section
– compression compartment
– middle area
– drive area

Dust-free head section

■ Plug-in, easily fitted dust extraction
■ Efficient dust extraction with optional vacuum
regulation
■ Separate material feed essential for 2-layer
tablets
■ Construction of the whole machine completed by
– sound insulation through sandwich construc-
tion and sound-insulating pillars; less than 80
dB, depending on production data
– all cladding suspended to minimize vibration
– reinforced window flaps, modified flap seals

Optimally aligned pressing equipment

■ Precision turret mounting
■ Turret and turret shaft both frictionally engaged
and form-fitting
■ All compression stations of the same construction
■ Adjustment of the upper compression rollers
through an eccentric unit
9
■ Lower compression rollers adjusted by servo
motors
■ Compression stations can be moved easily
■ Pre- and main compression rollers have the same
dimensions for long dwell times
■ Pre- and main compression force can be up to
100 kN
 Encapsulated compression area
■ Unpainted, uncluttered compression compart-
ment
■ Ideal visibility through window flaps with no fra-
mes, double-glazed
■ Very accessible from all 4 sides
■ Conforms to the highest GMP standards
■ Easily cleaned and easily exchanged push-in
elements shorten fitting times
■ Smooth surfaces for best possible cleaning
■ Strict separation of drive and compression areas
■ Removable, without tools, double-lip seals on the
window flaps
■ Filling hopper easily removed by twisting and
lowering

The latest filling system

■ Fill-O-Matic with proven three-chamber system
– easily dismantled
– easily cleaned
– filling and dosage wheel easily exchanged
– sealing segments matching the tablet diameter
brings an enormous reduction in product loss
– optionally available in washable stainless steel

10

Drive chamber optimized for fittings

■ Suspended base plate with vibration insulation
■ Detachable drive unit with torque support
■ Stable straight bevel gear pairing with high
efficiency
■ Precisely tapered roller bearings
Floor plan –
3200

11
 12
Number of Stations 79 75 73 61 75 49 49 55 37 45

EU 19 EU 19 EU 19 EU 19 EU 19 EU1“ EU1“-441 EU1“/EU1“-441 EU 35 EU 35

Punch type
(IPT 19) (IPT 19) (IPT 19) (IPT 19) (IPT 1“) (IPT 1“)
BBS Segmented turret BB B Segmented turret D Segmented turret Segmented turret

Tablet output/h min. 142,200 135,000 131,400 109,800 135,000 88,200 88,200 99,000 66,600 81,000
max. 1,137,600 1,080,000 700,800 585,600 720,000 470,400 470,400 528,000 355,200 432,000

Max. compression force kN 100* 100 100 100 100 100 100 100 100 100

Max. tablet diameter mm 11 11 13 16 18 25 25 25 34 34

Max. filling depth mm 18 22 18 18 22 22 22 22 26 26

Max. tablet thickness mm 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 (11) 8.5 (11)

Pitch circle diameter mm 680 680 680 680 680 680 680 680 680 680

Turret rotation speed min-1 15-120 15-120 15-80 15-80 15-80 15-80 15-80 15-80 15-80 15-80

Die diameter mm 22 - 24 30.16 - 38.1 38.1 - 52 -

Die height mm 22.22 - 22.22 22.22 - 23.8 23.8 - 30 -

Punch shaft diameter mm 19 19 19 19 19 25.35 25.35 25.35 35 35

Punch length mm 133.6 (133.35) 133.6 (133.35) 133.6 (133.35) 133.6 (133.35) 133.6 (133.35) 133.6 (133.35) 133.6 133.6 (133.35) 133.6 133.6

Upper punch pen. depth mm 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8) 2-4 (8)

Weights Tablet press approx. 4500 kg · Operator terminal 100 kg · Electrical cabinet 350 kg

Power supply data Operating voltage 360-528 V, 50/60 Hz · Total fusing 50 A · Power consumption 12 kW

*Tools only permit up to 70 kN zu. If tools are large and filling depth is high the machine cannot be run at the highest capacity.
(8) at 2 layer for first layer
Because of the technical progress we reserve the right of alteration.
3200
Technical data –
Comparative table for dies
and die table segments –
3200
For round tablets
Single dies
up to ø 11 mm
79 stations-EU19
dies ø 22 x 22.22 high
max. filling depth 18 mm
max. perf.: 1,137,600 tabl./h
up to ø 13 mm
73 stations-EU19
dies ø 24 x 22.22 high
max. filling depth 18 mm
max. perform.: 700,800 tabl./h
up to ø 16 mm
61 stations-EU19
dies ø 30.16 x 22.22 high
max. filling depth 18 mm
max. perform.: 585,600 tabl./h
up to ø 25 mm
49 stations-EU1“
dies ø 38.1 x 23.8 high
max. filling depth 20 (22) mm
max. perform.: 470,400 tabl./h
up to ø 25 mm
49 stations-EU1“-441
dies ø 38.1 x 23.8 high
max. filling depth 20 (22) mm
max. perform.: 470,400 tabl./h
For oblong tablets
Single dies
up to ø 11 mm
79 stations-EU19
dies ø 22 x 22.22 high
max. filling depth 18 mm
max. perf.: 1,137,600 tabl./h
up to ø 13 mm
73 stations-EU19
dies ø 24 x 22.22 high
max. filling depth 18 mm
max. perform.: 700,800 tabl./h
up to ø 16 mm
61 stations-EU19
dies ø 30.16 x 22.22 high
max. filling depth 18 mm
max. perform.: 585,600 tabl./h
up to ø 25 mm
49 stations-EU1“
dies ø 38.1 x 23.8 high
max. filling depth 20 (22) mm
max. perform.: 470,400 tabl./h
up to ø 25 mm
49 stations-EU1“-441
dies ø 38.1 x 23.8 high
max. filling depth 20 (22) mm
max. perform.: 470,400 tabl./h
Single sided production
optional –
3200
For round tablets Continuous production
Die table segments
up to ø 11 mm ■ If a packaging machine is attached to
75 stations-EU19
each station of a 3200 , it can happen
max. filling depth 22 mm that one of them stops, for reasons
max. perf.: 1,080,000 tabl./h associated with the packaging machi-
ne, while the other one continues to
run. The "single-sided production
up to ø 18 mm operation" option makes it possible to
75 stations-EU19
continue production at just one of the
max. filling depth 22 mm stations of the press.
max. perform.: 720,000 tabl./h
■ Advantage when producing single-
layer tablets: if the press is fed from
up to ø 25 mm two containers, which will almost
55 stations-EU1“ never become empty at exactly the
max. filling depth 22 mm same time, then when one of the
max. perform.: 528,000 tabl./h containers has run out it is possible to
up to ø 25 mm continue production from the material
55 stations-EU1“- 441
remaining in the second.
max. filling depth 22 mm ■ Since the 3200 is a symmetrical
max. perform.: 528,000 tabl./h
double press, the "single-sided pro-
For oblong tablets duction operation" function can also
Die table segments be used if components on one side
up to ø 11 mm fail, in order to continue operation with
75 stations-EU19
the other half.
max. filling depth 22 mm
max. perf.: 1,080,000 tabl./h
up to ø 18 mm
75 stations-EU19
max. filling depth 22 mm
max. perform.: 720,000 tabl./h
13
up to ø 25 mm
55 stations-EU1“
max. filling depth 22 mm
max. perform.: 528,000 tabl./h
up to ø 25 mm
55 stations-EU1“- 441
max. filling depth 22 mm
max. perform.: 528,000 tabl./h
Global representation
FETTE GMBH · Grabauer Str. 24 · D-21493 Schwarzenbek · Postfach 11 80 · D-21484 Schwarzenbek · Deutschland
Tel.: +49 (0) 41 51 12-0 · Fax: +49 (0) 41 51 83 33 71 · e-mail: tablet@fette.com · Internet: http://www.fette.com
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Printed in Germany

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e-mail:: sales.services@maquidrex.com.br
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14 Calle 14-27, Zona 13 PARAGUAY

CHILE Guatemala City Guatemala, C.A. (ssee Argentinia)
ALCAMAN Ltda. Tel.: 00502 2332-2231
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Santiago e-mail: alcast@citel.com.gt DROCERSA
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Leitz Metalworking Technology Group