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User’s manual of MMPR-620Hb


microcomputer motor protection and
monitoring device
Prepared by:
Proofed by:
Approved by:

Document No.:WLD[K]-JY-222-2010 Version No.:V2.01.01

Date of publication: June 2010


Copyright: Zhuhai Wanlida Electric Co., Ltd.
Note: Our company reserves the right to modify this manual. For any inconsistency between
the product and this manual, please contact us for relevant services.
Technical support hotline: 0756-3395398 Fax: 0756-3395500

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Foreword
1. Model description
The structural type of the MMPR-620Hb series protection is Hb. MMPR-620Hb

supports three-phase current protection, also supports two-phase current protection.

When ordering, please statements.

2. Standards referenced
General specification for static protection, security and automatic
equipment, DL 478-2001
Technical code for relaying protection and security automatic equipment
GB/T 14285-2006
Protective relay and automatic equipment design rules of power eequipment
GB50062-92
3. Caution
‹ Negative sequence voltage involved in this series of protection is combined with
phase voltage, all of low voltage component depend on line voltage in compound
voltage block, if one of the three line voltages is lower than low voltage setting, low
voltage component will operates and unblock over current protection.
‹ There are 4 standard curves of inverse protection involved in this series of protection,
if the fault current is higher than 15 times of rated current, the inverse protection
component as if the current is 15 times of rated current.
‹ The appearance should be inspected before power is applied, to ensure that the
panel is OK without scratch, the screws are tightened, the device is grounded firmly,
all screws of plug-ins are tightened and in good contact.
‹ When power is applied, the “Run” indicator on the panel should flash, digital tube
displays primary measuring result in cycle, protection and measuring data are
displayed on the lcd in cycle.
‹ The terminal D25~D28 are measuring circuit of 4~20mA DC signal, when testing,
signal should be supplied by special equipment, direct apply signal of relay protection
tester is prohibited.
‹ When the device is equipped with ungrounded system, terminal D07,D08 are zero
sequence small current input terminal, the ac current input should be limited to within
2A, the measuring current input should be limited to 6A, pay attention to the signal
input when testing to avoid large signal applied so as to avoid damage to
components.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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1.
..P roduct
.......description
....
.......
1.1 Scope of application
The MMPR-620Hb microcomputer motor protection applies to the protection and
monitoring of medium and high-voltage motors with voltage ratings of 3kV~10kV. It can be
used for the integrated protection of large and medium motors of different capacities, and
also for the dual configuration of main protection and backup protection of ultra-large
motors.

1.2 Function and specification


1.2.1 Protective function
‹ Prolonged start time protection(Start Time Over)
‹ 2-section definite time limit over-current protection ( instantaneous over-current
protection, locked rotor protection)(Overcurrent)
‹ Negative sequence over-current protection(NS Overcurrent)
‹ Zero sequence over-current protection(ZS Overcurrent)
‹ Overload protection(Overload)
‹ Overheat protection(Motor Over Heat)
‹ Underload protection(Underload PROT)
‹ voltage protection ( Under-voltage protection, Over-voltage protection ) (Voltage
PROT)
‹ Non-electric quantity protection(2-way)(Non-electric)
‹ Logical control(Joint Trip PROT)
‹ Out-of-step protection(Synchronous motor)(Out-Of-Step PROT)
‹ Asynchronous impact protection(Synchronous motor)(Asynchro.Impact)
‹ Longitudinal differential protection(Longitudinal Dif)
‹ Magnetic balance differential protection(Mag.Balance PROT)

1.2.2 Auxiliary function


‹ Under-frequency unloading (Under-frequency)
‹ Soft start function(Soft Startup)
‹ Harmonic spectrum analysis
‹ Phase display
‹ Integral energy and impulse energy
‹ Self-checking fault alarm of device
‹ Remote calling and modification of protection’s settings
‹ Fault recorder(Wave Record)
‹ 2-way programmable output of 4~20mA

1.2.3 Monitoring function


‹ Electric quantity(remote measuring quantity):voltage, current, active power, reactive

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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power, active energy, reactive energy, power factor, grid frequency, non-electric
quantity measuring, etc.
‹ Remote binary quantity: the device has 15-way binary input, in which: 12-way for
external gathering, and 3-way for internal gathering.

1.2.4 Communication capability


‹ 2 standard RS485 multipoint communication ports
‹ 2 industrial ethernet ports
‹ Supports single, dual network communication, it is fully qualified for network
redundancy and backup
‹ IEC-60870-5-103 ( RS485 communication mode ) ,IEC-60870-5-104 ( industrial
ethernet mode)standard communication protocol.

1.2.5 GPS clock synchronization function


‹ The device is able to receive GPS clock minute synchronization (or second
synchronization) through RS485 differentiate voltage, and it can be done with
monitoring system to accomplish GPS precise clock synchronization.

1.2.6 Device specifications


‹ 32-bit DSP microprocessor
‹ Real-time multi-task operating system and C++ program techniques, realizing online
programming.
‹ Double-screen display (LCD Chinese display and nixie tube display), easy for
inspection.
‹ 2-way 4~20mA DC quantity output, which can be set flexibly as any corresponding
electric quantity (such as current, voltage, power, frequency, etc.)
‹ Collecting 4 ways of 4~20mA DC quantities for measurement of non-electric
quantities, such as temperature, pressure, and realizing online monitoring
‹ Having the electric energy quality analysis function and perfect harmonic analysis
function.
‹ Integrating perfect metering functions.
‹ Excellent hardware interchangeability, easy user maintenance and reduced quantity
of spare parts.
‹ Protection output relays can be configured flexibly for user convenience
‹ With remote/local changeover switch and trip/closing buttons, reducing the number of
elements on the board/cabinet panel and simplifying wiring.
‹ Using a 6U, 19/3” standard enclosure in a rear plug-in structure; the device can be
installed in site on a switchboard or combined in a centralized manner.

1.2.7 Main technical specifications


◆ Rated data
Power supply: DC/AC 86~265V
Operating voltage: DC 220V or DC 110V
AC voltage: 100 / 3 V or 100V

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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AC current: 5A or 1A
Frequency: 50Hz

‹ Power consumption
DC circuit: <10W(normal operation);<15W(protection operation).
AC voltage circuit:<0.5VA/ phase
AC current circuit:<1VA/ phase(In=5A);<0.5VA/ phase(In=1A)

‹ Overload capability
AC voltage circuit: 1.2Un, continuous operation
Current measuring circuit: 1.2Un, continuous operation
Protective current circuit: 2In, continuous operation
10In, allowing 10s
40In, allowing 1s

‹ Range and error of setting value


z Maximum range of setting value:
— Voltage element: 1V~120V
— Current element: 0.1In~20In
— Frequency: 45.00Hz~55.00Hz
— Timing element: 0.00s~100.00s
z Error of setting value:
— Current and voltage setting value: ≤±3% of setting value
— Frequency setting value: ≤±0.02Hz
— Slip setting value: ≤±5% of setting value
— Angle setting value: ≤±2°
z Whole-group operation time (including relay’s intrinsic time):
— Intrinsic operating time of current instantaneous over-current protection:
not greater than 40ms at 1.5 times the setting value
— Intrinsic operating time of Difference instantaneous over-current
protection: not greater than 30ms at 2 times the setting value

‹ Measuring accuracy
AC current: Class 0.2
AC voltage: Class 0.2
4~20mA DC quantity input: ≤±1%
Power: Class 0.5
Integral energy: Class 1 (active), Class 2 (reactive)
Frequency: ≤±0.02Hz
SOE resolution: ≤2ms
Impulse width of impulse quantity: ≥10ms
4~20mA DC quantity output: ≤±1%

‹ Capacity of trip/closing output contact


Can be connected to DC 250V, 8A for prolonged periods.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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‹ GPS clock synchronization error


clock synchronization error≤2ms

‹ Environmental conditions
  Ambient temperature:
  Operating:-20℃~+55℃。
  Storage:-25℃~+70℃, rainproof and snow-proof rooms with relative humidity
not greater than 80%, ambient air free of acid, alkaline or other corrosive and explosive
gas; no excitation quality is applied at the limits, the device shall not have any irreversible
change; after temperature restoration, the device shall operate properly.
Relative humidity: The average relative humidity of the most humid month shall not
be greater than 90%, the average minimum temperature of this month not lower than 25℃
and there shall be no surface condensation; at the highest temperature of +40℃, the
average maximum humidity shall not exceed 50%.
Atmospheric pressure: 80kPa~110kPa (below relative altitude of 2wc)

1.2.8 Hardware structure


The device uses a 6U, 19/3” standard enclosure, with aluminum alloy casing and
installed by overall embedding. The display panel is mounted in the front, and the other
plug-in modules are rear mounted. From the rear view, the power, I/O, CPU and AC
plug-in modules are from the left to the right.

‹ External dimensions and boring diagram

Structural and dimensional diagram Boring diagram for installation

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Devices fabricated on-screen steps: first release on-screen stents unfastening


screws, remove the stents; installed the device on the screen from the front and push until
close to the fixed plate; install the stent 2, and then stent 1, and then use fastening screw
to insertion hole from rear of stent1, and then screwed into stent 2 and tighten screw; the
stents from up and down are installed in the same way; use grounding screws to connect
grounding line.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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.. Function
2. .........of.device
......
2.1 Prolonged start time protection(Start Time Over)
When the maximum phase current of the motor rises from zero to above 10% of Ie (Ie is
the motor’s rated current, the same below), the device begins to time, until the current drops to
120% of Ie, this time is known as the motor’s start time (as Tstart). When the start time Tstart
exceeds setting value of the motor’s start time, the protection will operate on the trip. After the
end of starting, the motor’s prolonged start time protection will be switched off. During the
motor’s starting process, the mark “motor starting” is displayed in the lowest line on the LCD.
The motor starting process is shown in Figure 2-1.

120%
Ie
120%
Ie

10%
10%

Tstart Tstart

Figure 2-1 Schematic diagram of motor starting process

2.2 2-section definite time limit over-current protection(Overcurrent)


The device has 2-section definite time limit over-current protection, instantaneous
over-current protection and locked rotor protection, switched On/Off by control word separately,
used to protect the motor from inter-phase short-circuit.
Instantaneous over-current protection is provided. The instantaneous over-current
protection Section I setting value 1 is input; after the end of starting, the instantaneous
over-current protection Section I setting value 2 is input. Thus, mis-operation due to excessive
starting current during the starting process can be avoided effectively and guarantee a high
level of sensitivity during the protection operation.
The locked rotor protection will be switched off automatically during the motor’s starting
process. It is effective after starting.
The operation logic diagram of the instantaneous over-current protection is shown in
Figure 2-2. The operation logic diagram of the locked rotor is the same as instantaneous
over-current protection.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Instantaneous
IA1≥instantaneous setting protection On/Off
Protection output
IB1≥instantaneous setting ≥ T sequence

IC1≥instantaneous setting

Figure 2-2 Operation logic diagram of instantaneous over-current protection

2.3 Negative sequence over-current protection(NS Overcurrent)


Where there is great asymmetry in the 3 phase currents of the motor, there will be a high
negative sequence current, which will produce a current of double the line frequency in the
rotor, so that the rotor’s additional heat increases dramatically, endangering the safe operation
of the motor.
The device has negative sequence definite time limit over-current protection and negative
sequence inverse time limit over-current protection, providing protection to abnormal
conditions, such as opposite phase, loss-of-phase, inter-turn short-circuit and serious voltage
asymmetry, etc.
The operation logic diagram of the negative sequence definite time limit over-current
protection is shown in Figure 2-3.

Negative sequence
I2>negative over-current on/off
Protection output
sequence settings T
sequence

Figure 2-3 Operation logic diagram of negative sequence definite time limit over-current protection

To avoid any protection mis-operation arising from the asynchronism of the 3 phases
upon closing of the circuit breaker, the set delay should not be less than 0.2s.
As stipulated by the IEC (IEC255-4), the following 4 standard characteristic equations of
the inverse time limit component are usually used:
0.14
General inverse time limit: t = ( I / I p ) 0.02 − 1τ p (1)
13.5
Unusual inverse time limit: t = ( I / I ) − 1τ p (2)
p

80
Extreme inverse time limit: t = τp (3)
(I / I p )2 −1
120
Long inverse time limit: t= τp (4)
(I / I p ) −1
Where: Ip is the setting value of the negative sequence inverse time limit over-current
starting current; τp is the negative sequence inverse time limit over-current time constant,
within the range of 0~1s; the inverse time limit characteristic can be selected by the setting

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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value of the negative sequence inverse time limit over-current curve (1: general inverse time
limit; 2: unusual inverse time limit; 3: extreme inverse time limit; 4: long inverse time limit).
2.4 Zero sequence over-current protection(ZS Overcurrent)
The device has the zero sequence over-current protection function, selecting trip or alarm
by control word. The zero sequence current I0 is from the special zero sequence transformer.
For ungrounded system, if the grounding fault occurs in the system, the zero sequence current
at grounding fault point is almost capacitance current, which scope value is very low. The
selectivity is hardly guaranteed that using zero sequence over-current relay to protect
from grounding fault. The device uploads scope value and direction of zero-sequence
current by communication and low current grounding line selection is carried on by
position machine.
The operation logic diagram of the zero sequence over-current protection is shown in
Figure 2-4.
L Note: When the zero sequence over-current trip is switched on, the zero sequence
over-current alarm will be switched off automatically.

Zero-sequence
over-current on/off
I0>zero-sequence Protection output
T
settings sequence

Figure 2-4 Operation logic diagram of zero sequence over-current protection


2.5 Overload protection(Overload)
The device has the overload protection function, selecting trip or alarm by control word.
Overload protection is blocked during motor’s starting process. The operation logic diagram of
the overload protection is shown in Figure 2-5.

L Note: When the overload trip is switched on, the overload alarm is switched off
automatically.

Ia1>overload settings
Ib1>overload settings Overload
≥ protection on/off
Ic1>overload settings Protection output
& T
sequence
After motor’s start

Figure 2-5 Operation logic diagram of overload protection

2.6 Overheat protection(Motor Over Heat)


Overheat is an important cause of motor damage, especially rotor overheat due to
negative sequence current. According to the ANSI/UL 2111-2002 Safety standard for motor

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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overheat protection, the judgment criterion of overheat protection operation is:


τ1
t=
K1 ( I1 / I e ) + K 2 ( I 2 / I e ) 2 − 1.05 2
2

Where: t —— operating time of protection (s);


τ1—motor’s overheat time constant (s), corresponding to motor’s overload capability;
I1—positive sequence component of motor’s actual operating current (A);
I2—negative sequence component of motor’s actual operating current (A);
Ie—overheat protection starting current setting value (value of motor’s actual
operating rated current reflected to the CT secondary side);
K1—motor’s positive sequence heating factor. During the starting process, it can be
set within 0~1 with a frequency of 0.01 to evade starting. After the end of starting, it will turn to
1 automatically;
K2—motor’s negative sequence heating factor; it can be set within 0~10 with a
frequency of 0.01, usually being 6.
The overheat protection has overheat alarm and overheat trip, and has separate control
words for switching On/Off.
The overheat alarm is an anticipating signal that can be set within 30%~100% of the trip
value with a frequency of 1%. When the motor trips due to overheat, the device’s output relay
will remain at the closed state, and the device will radiate heat at the set radiating time
constant until the motor reaches 40% of the trip value, then the output relay will return,
allowing the motor to restart. When emergency starting is required, press the “Reset” key of
the device or enter the [Signal Reset] menu for reset, so that the output relay returns.
2.7 Underload protection(Underload PROT)
The device has underload protection function, selecting trip or alarm by control word.
Underload protection is blocked during the motor’s start process. The operation logic diagram
of the underload protection is shown in Figure 2-6.
L Note: When the underload trip is switched on, the underload alarm is switched off
automatically.

Motor’s start over

Circuit breaker at Underload On/Off


closed position
& T Protection output

sequence
IA1≤underload settings
&
IB1≤underload settings

IC1≤underload settings

Figure 2-6 Operation logic diagram of underload protection

2.8 Voltage protection(Voltage PROT)

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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2.8.1 Under-voltage protection(Undervoltage PRO)


The device compares the maximum line voltage value. If it is less than the setting value
and reaches the setting delay, the protection will operate on the trip. The protection is blocked
at switch position and PT failure. The operation logic diagram of protection is shown in Figure
2-7.

Circuit breaker at closed position

Umax<Uddy
&
Under-voltage
protection on/off T Protection output
PT failure block &
PT failure sequence

Figure 2-7 Operation logic diagram of under-voltage protection

To avoid any potential protection mis-operation arising from closing of the circuit breaker,
the set delay should not be less than 0.2s.
2.8.2 Over-voltage protection(Overvoltage PROT)
The device compares the maximum line voltage value. When any line voltage of the bus is
greater than the over-voltage protection setting value, the setting delay is reached, the
over-voltage protection will operate on the trip. The protection is blocked at switch position.
The operation logic diagram of the over-voltage protection is shown in Figure 2-8.

Circuit breaker at
closed position
Over-voltage on/off
/ T Protection output
& sequence
Umax〉
Ugdy

Figure 2-8 Operation logic diagram of over-voltage protection

2.9 Logical control protection(Joint Trip PROT)


The device has the 4-way logical control protection function, switched On/Off by control
word. When a control word exits, the corresponding input quantity may be used as an ordinary
input.
2.10 Non-electric quantity protection(Non-electric)
The device has the 2-way non-electric quantity protection function, switched On/Off by
control word, operating on the trip.
2.11 PT failure alarm(PT Failure Alarm)
The judgment criterion of PT failure depends on the wiring mode. When the PT failure
block function is switched on, if PT failure occurs, the under-voltage protection, compound
voltage component and current directional component will be blocked. The judgment criterion
of PT failure is as follows:

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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¾ V-V wiring mode


The current value of the phase with the maximum current is less than the maximum load
current value (using the setting value of the overload current).
① Maximum inter-phase voltage < 30V, and current of any phase > 0.1Ie;
② Negative sequence voltage > 8V
If any of the above conditions is met, the delay (settable) will report PT failure, and will return
when failure disappears.
¾ Y-Y wiring mode
The current value of the phase with the maximum current is less than the maximum load
current (using the setting value of the overload current).
① When |Ua+Ub+Uc| >7V, and the modulus difference between the maximum and
minimum line voltage is greater than 18V, it is thought that one or two phases have PT failure;
② When |Ua+Ub+Uc| > 7V, and the minimum line voltage is less than 18V, used to detect
2-phase failure.
③ When MAX{Uab, Ubc, Uca}<7V, and the current of any phase > 0.1Ie, it is regarded as
PT 3-phase failure.
If any of the above conditions is met, the delay (settable) will report PT failure, and will
return when failure disappears.

Max{Ia,Ib,Ic}<Igfh

MaxU<30V
&
Max{Ia,Ib,Ic}>0.1*Ie

U2>8V PT failure on/off PT failure component
& &
V-V wiring

• • • ≥
| U a + U b + U c |> 7V
|MaxU-MinU|>18V &

• • • TPT PT failure operation


| U a + U b + U c |> 7V information


&
MinU<18V &

MaxU<7V MaxU=Max(Uab,Ubc,Uca)
Max{Ia,Ib,Ic}>0.1*Ie & MinU=Min(Uab,Ubc,Uca)

Figure 2-9 Operation logic diagram of PT failure


2.12 CT failure alarm(CT Failure Alarm)
The device provides CT failure alarm function which is set at motor end side and neutral
point side. When the CT failure alarm function is switched on, if any CT failure occurs, the
device sends alarm signal.
In protection CT of motor end side and neutral point side, when the current value of any

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phase exceeds the setting value of the overload protection current, CT failure detection will be
disabled.
¾ Protection CT 3-phase wiring
During normal operation, the sum of the 3 phase currents is zero (less than 0.1Ie). In case
of CT failure in any phase, the sum of the 3 phase currents is not zero (greater than 0.1Ie). To
differentiate from ground fault, the following judgment is required:
①In the 3 phase currents, the current value of the phase with the minimum current is zero
(less than 0.1Ie).
②The value of the phase with the maximum current is not zero (greater than 0.1Ie), and
its current value is less than the setting value of the overload current.
¾ Protection CT 2-phase wiring
The current of one phase is greater than 0.15Ie and less than the setting value of overload
current, and current of another phase is less than 0.08 Ie, then, it is judged as CT failure.
Above judgment criterion is used for CT failure of motor end side and neutral point side.
2.13 Under-frequency unloading protection(Under-frequency)
The frequency is derived from software calculation. Using the frequency of Uab, the
under-frequency unloading protection is blocked by under-voltage block, under-current block
or slip block, in which slip block can be switched On/Off. The operation logic of
under-frequency unloading is shown in Figure 2-10.

Figure 2-10 Operation logic of under-frequency unloading

2.14 Synchronous motor protection(Synchrodyne)


¾ Out-of-step protection(Out-Of-Step PROT)
The synchronous motor is one running at a certain speed determined by its number of
poles and AC frequency. This speed is known as the synchronous speed, which is determined
by the grid frequency and number of pole pairs:
60 f
Namely, n= (r / min)
P
f-grid frequency; P-number of pole pairs
The synchronous motor’s key function is conversion between mechanical energy and
constant frequency AC power.
Characteristics of synchronous motor: The speed does not vary with the load and voltage,

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and is related to the frequency only, featuring high stability. When the motor speed cannot
reach the synchronous speed determined by the system frequency due to excessive external
load or reduced load-carrying capacity arising from the motor’s internal fault, the synchronous
motor is “out of step”.
The judgment criterion of the synchronous motor out-of-step protection is the protection
current relative to the setting value IDZ.
When the circuit breaker is closed, out-of-step occurs and the out-of-step protection
setting delay is reached, the out-of-step operation will operate on the trip output. In case of the
current disappears, the out-of-step protection will return.

IDZ

Figure 2-11 Schematic diagram of out-of-step oscillating current

¾ Asynchronous impact protection(Asynchro.Impact)


The asynchronous impact protection of this device is based on the reverse power
protection principle. When the reverse power is greater than the setting value of asynchronous
impact protection and the setting delay is reached, the asynchronous impact protection will
operate. The operation logic diagram of the asynchronous impact protection is shown in Figure
2-12. The reverse power (Pn) is calculated from the protection current and voltage.

Asynchronous impact On/Off


Reverse power Protection output
T
>asynchronous impact sequence

Figure 2-12 Operation logic diagram of asynchronous impact protection

L Note: synchronous motor loss-of-excitation protection


This device realizes the synchronous motor’s loss-of-excitation protection via the contact
by which the logical control protection is connected to the loss-of-excitation relay.

2.15 Soft starting function(Soft Startup)

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The device has soft starting function, which is suitable for the self-starting control of

large-scale asynchronous motor.


Circuit breaker
closure
&

QF2 open

QF2 closure
Pattern 1 r e t u r n
successfully
&
Current < Irqdset &
&
Former current >
Irqdset
Send command of
Soft start closing B29-B30
Start time on/off QF2
outputs,return
failure,
after 500ms, check
QF trip
QF2 position after
Pattern 2 3s.

Current < Irqdset & &


Former current > ≥
Irqdset

Start time

Figure 2-13 Operation logic diagram of soft starting


2.16 Start current effective value record (MotorStart Value)

During motor’s start process, record the effective value of protection current Ia1 for

reference of analysis of motor’s start process. The device records 150 effective values of

protection current Ia1, which is at intervals to record for 200ms. It can be looked up in the

report menu.
2.17 Longitudinal differential protection(Longitudinal Dif)
2.17.1 Differential instantaneous over-current protection(Inst.Diff.PROT)
The differential instantaneous over-current protection operates quickly when there is a
serious fault in the motor. When any phase’s difference current is greater than the differential
instantaneous over-current setting value, there will be an instantaneous operation on the
output relay. ( See Figure 2-14).The differential current is calculated from the following
equation.
I dif = K ph I1 + I 2
Where: I1 is current of end side.
K ph is end side balance coefficient.(set in the “system parameters” menu.)
I 2 is neutral point side current.

Iadif>differential
instantaneous settings

Ibdif>differential Differential Protection output


16
instantaneous settings instantaneous on/off sequence

Icdif>differential
instantaneous settings
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

Figure 2-14 Operation logic diagram of differential instantaneous over-current protection

2.17.2 Percentage differential protection(Per.Diff.PROT)


The percentage differential protection can ensure the external short-circuit not to operate
and has high sensitivity when there is an internal fault. In the motor starting process, the
protection is output via the set “percentage differential delay” time component delay to evade
the transient peak value current during the motor’s starting process and improve the protection
reliability. By control word, it can be set whether to block the percentage differential protection
while instantaneous CT failure gives an alarm signal.
Percentage differential protection operation current I dif = K ph I1 + I 2 ;
Braking current I res = K zd I 2 ;
Operation equation I dif − I res ≥ I op
Where: K zd is percentage braking coefficient(set in the “setting value setting” menu.)
I op is the minimum operating current of the percentage braking;
I dif

Operation zone

I op Braking zone

I res

Figure 2-15 Operation curve of percentage differential protection

Iadif-Iares>Iop

Ibdif-Ibres>Iop

Icdif-Icres>Iop

P e rc e n ta g e P ro te c tio n o u tp u t
d iffe re n c e o n /o ff sequence
C T fa ilu re &

C T fa ilu re b lo c k &
o n /o ff

In p e rc e n ta g e
b lo c k tim e

Figure 2-16 Operation logic diagram of percentage differential protection

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2.17.3 Differential current over limit alarm(Diff.C OL Alarm)


If the differential current of any phase is greater than setting value, the device will give an
alarm after 10s delay. Motor’s internal fault can be found in time and inform the inspector to
overhaul.

Iadif>Differential
current over-limit Differential current Differential current
over-limit alarm on/off over-limit alarm output
Ibdif>Differential

current over-limit

Icdif>Differential
current over-limit

Figure 2-17 Operation logic diagram of differential current over-limit alarm

2.18 Magnetic balance differential protection(Mag.Balance PROT)

The magnetic balance differential protection is also known as “low differential protection”,

mainly used as the main protection of inter-phase or inter-turn short-circuit for motors with a

rated capacity of 2000kW and above or below 2000kW but with less sensitivity of current

instantaneous over-current protection. The magnetic balance differential protection is provided

with a special magnetic balance transformer. Its secondary rated value can be different from

that of the protection CT, which can be set in the system parameters. The operation logic

diagram of the magnetic balance differential protection is shown in Figure 2-18.

When the percentage differential or differential instantaneous over-current control word of

the longitudinal differential protection is set as input, the magnetic balance differential function

will be switched off.

Ia2>magnetic balance
differential current settings

Ib2>magnetic balance Magnetic balance Protection output


differential current settings difference on/off sequence

Ic2>magnetic balance
differential current settings

Figure 2-18 Operation logic diagram of magnetic balance differential protection

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2.19 Impulse energy/integral energy


¾ Impulse energy
The impulse circuit of the device uses an internal power supply; passive energy impulses
are input from the outside; and accumulation of impulse energy is finished by the software.
¾ Integral energy
The software accumulates active and reactive powers into active and reactive energy in
real time.
2.20 Fault recorder(Wave Record)
See the communication coding table for the protection voltage and current waveform data
collected by the recording unit.

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3.
.. Setting of parameters and setting values of the device
3.1 System parameters
Parameter Range Description
Settings of setting value zone number(Setting Zone No.)
Setting value zone
number(Setting Zone 0-7 Set step:1(factory default 0)
No.)
Communication settings(Comm. Setting)
RS485 address(RS485
1-99 Set step:1(factory default 1)
Address)
Set step:1(factory default 1)
RS485 baud
0-5 0:2.4KB;1:4.8KB;2:9.6KB;3:19.2KB;4:
rate(RS485 Baudrate)
38.4KB;5:115.2KB;
Pulse confirmation
1-1000ms Set step:1(factory default 1)
time(Pulse Input Time)
One section set step:1(factory default
IP address(IP Address) It has four
192.168.6.117)
sections.The
Subnet mask(Subnet One section set step:1(factory default
range of every
Mask) 255.255.255.0)
section is
KW default value(KW 0-255
One section set step:1(factory default 8.168.6.1)
Default)
Setting of basic parameters(B.Parameters)
Secondary value of rated
current (In)( Rating 0-1 Set step:1(factory default 0)00:5A;01:1A
Current)
PT transformation 1-1500 Set step:1(factory default 1)
ratio(PT Ratio)
CT transformation 1-5000 Set step:1(factory default 1)
ratio(CT Ratio)
Set step:1(factory default 0)00:3-phase;01:
CT wiring mode(CT Wiring 0-1
Mode) 2-phase
PT wiring mode(PT Wiring 0-1 Set step:1(factory default 0)00:Y-Y;01:V-V
Mode)
For harmonic calculation, select the corresponding
Selection of harmonic
reference quantity:(take Y-Y wiring for example)
monitoring
0-12 0:exit from harmonic calculation function
channel(Harmonic
Channel) 1:Ia1,2:Ib1,3:Ic1,4:I0,5:IA,6:IC,7:Ua,8:Ub,
9:Uc,10:Ia2,11:Ib2,12:Ic2
Fault recorder(Wave
1/0 1/0:On/Off (factory default Off)
Record)

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Parameter Range Description


00:Ungrounded
Neutral point grounding
01:Major grounding
mode 0-1
(It is provided in the unground method if there is no
(Earth Mode)
special instruction.)
Magnetic balance CT
secondary value 0-1 Set step: 1(factory default 0)00:5A;01:1A
(Mag.Ba.CT Sec.)
Out-of-step
0.50-100.00s Set step: 0.01s(factory default 10s)
cycle(Out-Of-Step CY)
End side balance
coefficient(Device End 0.2-5.00 Set step: 0.01 (factory default 1)
Coef.)
FC block delay(FC Block
0-5000ms Set step: 1 ms (factory default 200ms)
Delay)
Percentage difference
0-5000ms Set step: 1 ms (factory default 60ms)
delay(Per.Diff.Delay)
D/A channel setting(D/A Setting)
Select DA1~2 to output corresponding reference quantities:
0: No D/A output
1:IA,2:IB,3:IC ,4:Ua,5:Ub,6:Uc,7:Uab,8:Ubc,
9:Uca,10:P,11:Q
Voltage reference quantity:0 — 120V responding to 4mA —
20mA.
Rating 5A:
DA1~2 channel
0-14 Current reference quantity:0—6A responding to 4mA—20mA,
selection
Power reference quantity 0 — 1000W responding to 4mA —
20mA.
Rating 1A:
Current reference quantity: 0 — 1.2A responding to 4mA —
20mA,
Power reference quantity:0 — 200W responding to 4mA —
20mA.

DA1~2 adjustment
0.5-1.5 Adjust D/A channel 1~2(4-20mA)parameters
factor

0-429496729 Set step: 1


Pulse 1
5 Press “confirm” for reservation, and revert to last

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Parameter Range Description


0-429496729 menu.
Pulse 2
5

0-429496729
Pulse 3
5

0-429496729
Pulse 4
5

0-4294967.2
Positive active energy
95 kWh

Positive reactive 0-4294967.2


Set step: 0.001
energy 95 kvh
Press “confirm” for reservation, and revert to last
0-4294967.2
Negative active energy menu.
95 kWh

Negative reactive 0-4294967.2


energy 95 kvh
Opening Count Clearing(Trip Times Clear)
Press “Enter” for reservation, and revert to last menu.
Channel factor setting(Channel Coef.)

Set step: 0.001(factory default 1)

Channel data 1~12 0.5-5 Channel data 1-12 are corresponded to the channel
factor of analog quantity 1-12.
Set step: 0.001(factory default 1)
Channel data 13~14 0.5-5 Channel data 13、14 are corresponded to channel
factor of DC quantity 1,2.

Setting value list


Parameter Range Description
Prolonged start
1/0 1/0: On/Off (factory default Off)
time(Start Time Over)
Protection On/Off word

Instantaneous
over-current
1/0 1/0: On/Off (factory default Off)
protection(Inst.PRO
T)
Locked rotor
protection(Locked-ro 1/0 1/0: On/Off (factory default Off)
tor)

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Parameter Range Description


Negative sequence
definite time
1/0 1/0: On/Off (factory default Off)
over-current(NS OC
DT)
Negative sequence
inverse time
1/0 1/0: On/Off (factory default Off)
over-current(NS OC
IT)
Zero sequence
over-current 1/0 1/0: On/Off (factory default Off)
alarm(ZS OC Alarm)
Zero sequence
over-current trip(ZS 1/0 1/0: On/Off (factory default Off)
OC Trip)
Overload
alarm(Overload 1/0 1/0: On/Off (factory default Off)
Alarm)
Overload
1/0 1/0: On/Off (factory default Off)
trip(Overload Trip)
Motor overheat
alarm(Motor OH 1/0 1/0: On/Off (factory default Off)
Alarm)
Motor overheat
1/0 1/0: On/Off (factory default Off)
trip(Motor OH Trip)
Underload
alarm(Underload 1/0 1/0: On/Off (factory default Off)
Alarm)
Underload
1/0 1/0: On/Off (factory default Off)
trip(Underload Trip)
Under voltage
protection(Undervolt 1/0 1/0: On/Off (factory default Off)
age PRO)
Over voltage
protection(Overvolta 1/0 1/0: On/Off (factory default Off)
ge PROT)
Logic control 1
protection(Joint Trip 1/0 1/0: On/Off (factory default Off)
1)

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Parameter Range Description


Logic control 2
protection(Joint Trip 1/0 1/0: On/Off (factory default Off)
2)
Logic control 3
protection(Joint Trip 1/0 1/0: On/Off (factory default Off)
3)
Logic control 4
protection(Joint Trip 1/0 1/0: On/Off (factory default Off)
4)
Non-electric quantity
1
1/0 1/0: On/Off (factory default Off)
protection(Non-elect
ric 1)
Non-electric quantity
2
1/0 1/0: On/Off (factory default Off)
protection(Non-elect
ric 2)
PT failure alarm(PT
1/0 1/0: On/Off (factory default Off)
Failure Alarm)
PT failure block(PT
1/0 1/0: On/Off (factory default Off)
Failure Lock)
CT failure alarm(CT
1/0 1/0: On/Off (factory default Off)
Failure Alarm)
FC block alarm(FC
1/0 1/0: On/Off (factory default Off)
Lock Alarm)
Out-of-step
protection(Out-Of-St 1/0 1/0: On/Off (factory default Off)
ep PROT)
Asynchronous
impact
1/0 1/0: On/Off (factory default Off)
protection(Asynchro.
Impact)
Under-frequency
unloading
1/0 1/0: On/Off (factory default Off)
protection(Under-fre
quency)
Slip block(Slip Lock) 1/0 1/0: On/Off (factory default Off)

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Parameter Range Description


Soft start(Soft
1/0 1/0: On/Off (factory default Off)
Startup)
CT failure block(CT
1/0 1/0: On/Off (factory default Off)
Failure Lock)
Differential
instantaneous
over-current 1/0 1/0: On/Off (factory default Off)
protection(Inst.Diff.P
ROT)
Percentage
differential
1/0 1/0: On/Off (factory default Off)
protection(Per.Diff.P
ROT)
Differential current
over limit alarm 1/0 1/0: On/Off (factory default Off)
(Diff.C OL Alarm)
Magnetic balance
difference
1/0 1/0: On/Off (factory default Off)
protection(Mag.Bala
nce PROT)
Prolonged start time protection of motor(Start Time Over)
Motor rated
(0.1-1.2)In Set step: 0.01A(factory default 1.0In)
current(Ie)( Rated Current)
Motor start time(Startup
0.0-1000.0s Set step: 0.1s(factory default 100s)
Time)
Motor’s over-current protection(Overcurrent)
Current of instantaneous
over-current 1
(instantaneous (0.1-20)In Set step: 0.01A(factory default 20In)

over-current at start)
(Inst.PROT 1)
Current of instantaneous
over-current 2
(instantaneous (0.1-20)In Set step: 0.01A(factory default 20In)

over-current after start)


(Inst.PROT 2)
Instantaneous over-current 0.00-100.00s Set step: 0.01s(factory default 100s)

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Parameter Range Description


delay(Inst.Time)
Current of locked rotor
(0.1-20)In Set step: 0.01A(factory default 20In)
protection(Locked-rotor C)
Locked rotor protection
0.00-100.00s Set step: 0.01s(factory default 100s)
delay(Locked-rotor T)
Negative sequence over-current protection(NS Overcurrent)
Negative sequence definite
time limit over-current(NS (0.1-20)In Set step: 0.01A(factory default 2In)
DT Current)
Negative sequence definite
time limit delay(NS DT 0.20-100.00s Set step: 0.01s(factory default 100s)
Time)
Negative sequence inverse
time limit curve(NS IT 1-4 Set step: 1(factory default 1)
Curve)
Negative sequence inverse
time limit constant(NS IT 0.00-1.00s Set step: 0.01s(factory default 1s)
Constant)
Inverse time limit starting
(0.1-2)In Set step: 0.01A(factory default 1In)
current(NS IT Start C)
Zero sequence over-current protection(ZS Overcurrent)
Current of zero sequence
0.00-2.00A Set step: 0.01A(factory default 2A)
over-current(ZS OC Value)
Zero sequence over-current
0.00-100.00s Set step: 0.01s(factory default 100s)
delay(ZS OC Time)
Overload protection(Overload)
Overload current(Overload
(0.1-20)In Set step: 0.01A(factory default 20In)
Current)
Overload delay(Overload
0.00-100.00s Set step: 0.01s(factory default 100s)
Time)
Overheat protection(Motor Over Heat)
Heating time
1.0-1000.0s Set step: 0.1s(factory default 100s)
constant(Heating T)
Radiating time
0.10-10.00 Set step: 0.01(factory default 10)
constant(Diffusion T)
K1 0-1 Set step: 0.01(factory default 1)

K2 0-10 Set step: 0.01s(factory default 6)

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Parameter Range Description


Overheat alarm
50.00-100.00% Set step: 0.01%( factory default 80%)
coefficient(Alarm Coeff.)
Underload protection(Underload PROT)
Underload
(0.1-2)In Set step: 0.01A(factory default 0.1In)
current(Underload C)
Underload delay(Underload
0.50-100.00s Set step: 0.01s(factory default 100s)
Time)
Voltage protection(Voltage PROT)
Under-voltage setting Set step: 0.01V(factory default 90V)
1.00-100.00V
value(Undervolt. Value) Note: set by inter-phase voltage
Under-voltage
0.50-100.00s Set step: 0.01s(factory default 100s)
delay(Undervolt. Time)
Over-voltage setting Set step: 0.01V(factory default 120V)
100.00-120.00V
value(Overvolt. Value) Note: set by inter-phase voltage
Over-voltage
0.00-100.00s Set step: 0.01s(factory default 100s)
delay(Overvolt. Time)
Logical control protection(Joint Trip PROT)
Logical control 1 0.00-100.00s Set step: 0.01s(factory default 0s)
delay(JointTrip 1 Time)
Logical control 2 0.00-100.00s Set step: 0.01s(factory default 0s)
delay(JointTrip 2 Time)
Logical control 3 0.00-100.00s Set step: 0.01s(factory default 0s)
delay(JointTrip 3 Time)
Logical control 4 0.00-100.00s Set step: 0.01s(factory default 0s)
delay(JointTrip 4 Time)
Non-electric quantity protection(Non-electric)
Non-electric quantity 1
setting value (Non-elec.1 4.00-20.00mA Set step: 0.01mA(factory default 20mA)
Value)
Non-electric quantity 1 0.00-100.00s Set step: 0.01s(factory default 0s)
delay(Non-elec.1 Time)
Non-electric quantity 2
setting value(Non-elec.2 4.00-20.00mA Set step: 0.01mA(factory default 20mA)
Value)
Non-electric quantity 2 0.00-100.00s Set step: 0.01s(factory default 0s)
delay(Non-elec.2 Time)
Failure and FC block(PT/CT&FC Lock)
PT failure delay(PT Failure 0.50-10.00s Set step: 0.01s(factory default 10s)
Time)
CT failure delay(CT Failure 0.50-10.00s Set step: 0.01s(factory default 10s)
Time)
FC breaking current(FC (0.1-20)In Set step: 0.01A(factory default 20In)
Current)
Synchronizer protection(Synchrodyne)

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Parameter Range Description


Out-of-step protection
(0.1-20)In Set step: 0.01A(factory default 20In)
current(Out-Of-Step C)
Out-of-step protection
1.00-100.00s Set step: 0.01s(factory default 100s)
delay(Out-Of-Step Time)
Setting value of
asynchronous 1.0~1000.0W Set step: 0.1W(factory default 100W)
impact(Asynchr.Impact)
Asynchronous impact
0.00-100.00s Set step: 0.01s(factory default 100s)
delay(Asynchr.Imp.Time)
Under-frequency unloading(Under-frequency)
Under-frequency unloading
setting 45.00-50.00Hz Set step: 0.01Hz(factory default 48Hz)
value(Under-freq.Value)
Under-frequency unloading
delay setting value 0.50-100.00s Set step: 0.01s(factory default 100s)
(Under-freq.Time)
Under-frequency unloading
low current block setting 0.2-5A Set step: 0.01A(factory default In)
value(Low Current Lock)
Under-frequency unloading
under-voltage block setting 60.00-90.00V Set step: 0.01V(factory default 90V)
value (Undervolt. Lock)
Under-frequency unloading
slip block setting value 0.5-5.00Hz/s Set step: 0.01Hz/s(factory default 1Hz/s)
(df/dt Lock)

Soft starting function (Soft Startup)


Soft start current
0.5-20A Set step: 0.01A(factory default 20A)
(Starting Current)
Soft start mode (Starting
1-2 Select mode 1 or 2.
Mode)
Longitudinal difference protection(Longitudinal Dif)
Mutation quantity
starting current(Abrupt 0.00-10.00A Set step: 0.01A(factory default 1A)

Current)
Differential
instantaneous 0.1-100.00A Set step: 0.01A(factory default 5A)

over-current (Inst.Diff.C)

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Parameter Range Description


The minimum current of
percentage 0.1-100.00A Set step: 0.01A(factory default 5A)

differential(Per.Diff.Sill)
Percentage differential
braking
0.1-1.00 Set step: 0.01(factory default 0.5)
coefficient(Restraint
Coef.)
Differential current over
limit setting value (Diff.C 0.00-100.00A Set step: 0.01A(factory default 0.5A)

OL Value)
Magnetic balance protection(Mag.Balance PROT)
Differential
0.00-100.00A Set step: 0.01(factory default 5A)
current(Mag.Blance Dif.C)

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4.
.. Description
............of.bin
... ary
....input,
.....output
..
....and analog
..........quantity
.......
4.1 Monitoring of analog quantities
Analog quantities can be monitored under the [Protection Data Display], [Measured Data
Display] and [Impulse Energy] menus in the [State Display] menu, press the “i“, “j“ keys to
flip over. The factory precision of the device has been calibrated. The protection current is
calibrated at double the rated current and the measuring current at a single rated current. The
list is as follows:
L Note: for protection CT 3-phase, PT Y-Y wiring; due to the under-frequency unloading
protection of this device, the frequency display is put in the protection data.
Analog quantity
Analog quantity name Test method
terminal
Protective Phase A current Add double the rating, displayed deviation
Terminals D01,D02
of motor end side (Ia1) not exceeding 1%

Protective Phase B current Add double the rating, displayed deviation


Terminals D03,D04
of motor end side (Ib1) not exceeding 1%

Protective Phase C current Add double the rating, displayed deviation


Terminals D05,D06
of motor end side (Ic1) not exceeding 1%

Zero sequence current of Add 1A, displayed deviation not exceeding


Terminals D07,D08
motor end side (I0) 0.2%
Measured Phase A current Add a single rating, displayed deviation not
Terminals D09,D10
(IA) exceeding 0.2%

Measured Phase C current Add a single rating, displayed deviation not


Terminals D11,D12
(IC) exceeding 0.2%

Add 50V, displayed deviation not exceeding


Terminals D13,D14 Phase A voltage (Ua)
0.5%
Add 50V 50Hz, displayed deviation not
Terminals D13,D14 System frequency F
exceeding ±0.02Hz
Add 50V, displayed deviation not exceeding
Terminals D15,D16 Phase B voltage (Ub)
0.5%
Add 50V, displayed deviation not exceeding
Terminals D17,D18 Phase C voltage (Uc)
0.5%
Protective Phase A current Add double rating, displayed deviation not
Terminals D19,D20
of neutral point (Ia2) exceeding 1%

Protective Phase B current Add double rating, displayed deviation not


Terminals D21,D22
of neutral point (Ib2) exceeding 1%

Protective Phase C current Add double rating, displayed deviation not


Terminals D23,D24
of neutral point (Ic2) exceeding 1%

Terminals D25,D26 4~20mA DC Input 1 Add 10mA, displayed deviation not

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Analog quantity
Analog quantity name Test method
terminal
exceeding 3%
Add 10mA, displayed deviation not
Terminals D27,D28 4~20mA DC Input 2
exceeding 3%
Terminals D09、

D10;D13,D14 add
Add a single rating to current and 100V to
current by polarity; line voltage
3-phase active power
Alter phase angle, displayed power deviation
D15,D16;
D17,D18;
not exceeding 0.5%
D19,D20 add
voltage by polarity
Terminals D09、

D10;D13,D14 add
Add a single rating to current and 100V to
current by polarity; line voltage
3-phase reactive power
Alter phase angle, displayed power deviation
D15,D16;
D17,D18;
not exceeding 2%
D19,D20 add
voltage by polarity
Terminals C12 and

C16(common terminal Impulse 1(MC1) Connect each point once, add 1 to the count

of impulse +24V)

Terminals C13 and


C16(common
Impulse 2(MC2) Connect each point once, add 1 to the count
terminal of impulse
+24V)
Terminals C14 and
C16(common
Impulse 3(MC3) Connect each point once, add 1 to the count
terminal of impulse
+24V)
Terminals C15 and
C16(common
Impulse 4(MC4) Connect each point once, add 1 to the count
terminal of impulse
+24V)

4.2 Monitoring of binary input


Binary input can be monitored under the [Binary input] menu in the [State Display] menu,
press the “i“, “j“ keys to flip over.

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Binary input Binary input name Test method


terminal
B01 Common terminal of binary External power supply of 220V or 110V
input - DC can be applied, connect the
( Should be connected to negative terminal to terminal B01,
DC220V or DC110V positive terminal to terminal B02~B13,
negative terminal of external in [Binary input] menu in the [State
power supply) Display], the status of binary input can
B02 Circuit breaker be seen.
position(Breaker) The device also has a 24V DC supply, if
B03 Carriage operation it is used, terminal B14 can be
position(Trolley Run) connected to terminal B02 ~ B13, in
B04 Carriage test position(Trolley [Binary input] menu in the [State
Test) Display], the status of binary input can
B05 Ground knife position(Earth be seen.
Switch) The binary input “input by manual trip”,

B06 No spring storage(Spring) “input by manual closing”, “operating

B07 Logical control 1(Joint Trip 1) circuit” is gathered from operating


circuit , which can monitor the state of
B08 Logical control 2(Joint Trip 2)
operating circuit. In the test, negative
B09 Logical control 3(Joint Trip 3)
controlling power is connected to
B10 Logical control 4(Joint Trip 4)
terminal A19(-WC), and positive
B11 QF2 contact(QF2 Node)
controlling power to A15 ( manual
B12 Binary input 11(Input 11)
closing input), A17(manual trip input).
B13 Binary input 12(Input 12)
Manual closing/ manual trip state can
Binary input in Binary input by manual
be seen in the【input quantity】menu.
operation trip(Manual Trip)
The positive controlling power is
circuit Binary input by manual
connected to terminal A20 ( +WC ) ,
closing(Manual Close)
negative controlling power to trip
Operation circuit(Operate CIR)
position monitoring terminal A13 or
B14 Positive terminal of internal
closing position monitoring terminal
24V power supply
A14. Open/closing state of operating
circuit can be seen in the 【 input
quantity】menu.
Please note about the binary input
voltage upon ordering, it is set to
DC220V by default.

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4.3 Monitoring of binary output


Binary output can be monitored under the [Binary output] menu, press the “i“, “j“ keys
to flip over.
Binary output terminals Binary output name Test method
Device fault
B15-B16
signal(Device Failure)
Protection trip
B17-B18
signal(Trip Signal)
B19-B20 Alarm(Alarm Signal)
Binary output terminal
B21-B22
4(Output 4)
Binary output terminal
B23-B24
5(Output 5)
Protection trip
B25-B26
1(PROT Output 1)
Protection trip Select open and close menu, use “+”,
B27-B28
2(PROT Output 2) “-” key to operate and test the
Soft start corresponding terminals. B31-B32
B29-B30 output(Softstart and B34-B35 are common open
Output) terminals that should close.
B31-B32(Common
Binary output terminal
open)
9(Output 9)
B32-B33
B34-B35(Common
Binary output terminal
open)
10(Output 10)
B35-B36
Remote close
A22-A23 output(Remote
Close)
Remote open
A22-A24
output(Remote Trip)

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5.
.. Operation
..........instructions
...........
5.1 Control panel of device

‰ 128*64 matrix LCD (The LCD will go off after a period of absence of keyboard operation;
the LCD will be illuminated automatically when any key is pressed or in case of protection
trip or alarm.)
‰ Signal indicator: operation, communication, operation, alarm, reclosure, fault (of the
device)
‰ Circuit breaker state indication: indicating the current state of the circuit breaker (“Open”,
“Close” position indication)
‰ Remote/local selection signal, local opening/closing button
‰ Key pad: ¿, À, ½, ¾, Cancel, -, +, Enter, Revert
‰ The 6-bit nixie tube displays the primary measured values in real time: IA, IB, IC, Uab,
Ubc, Uca, P, Q, Cosφ. (Please set the PT, CT transformation ratios properly in the System
Parameters menu). The maximum display range of the power on the nixie tube is: 99999.
L Note: Measurement IA: A‰‰‰‰A, measurement IB: b‰‰‰‰A, measurement
IC: C‰‰‰‰A, voltage Uab: Ab‰‰‰‰kV, voltage Ubc: bC‰‰‰‰kV,
voltage Uca: CA‰‰‰‰kV, active power: P‰‰‰‰‰kW, reactive power:
q‰‰‰‰‰kvar, power factor: H‰‰‰‰‰

5.2 Instructions for use of key pad and LCD display


During the device’s normal operation, it will display the measuring current, power,

time and operation state of motor (indicating if reclosure process has been completed) in

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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cycle. Press the “Enter” key to enter the main menu, which is a multi-level tree menu.

Press the “i“, “j“ keys to move the cursor to the desired entry, press the “Enter” key to

enter this entry, and press the “Cancel” key to return to the next higher level of screen. If

this screen is still a menu, continue to press the “i“, “j“ key to select the desired entry,

press the “Enter” key to enter the next level of screen, and press the “Cancel” key to

return to the next higher level of menu. If there is no menu screen, be sure to press the

“Cancel” key to return to the next higher level of menu. The main menu is shown at the

center of the following figure, with the corresponding submenus on both sides.

The main interface displays the primary operating parameters in turn. The maximum
displayed value of the primary is 6000.0A. For systems with a rated current of 5A, the set
CT transformation ratio shall not exceed 2000. If the primary power is greater than
1000kW, the display unit is MW, otherwise is kW.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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1. State Display 4. Output Test


Protection data Device Failure
Measuring data Trip Signal
Binary input Alarm signal
Pulse Energy Output 4
Phase Angle Output 5
Harmonic Data PROT Output 1
DC Input Data Main menu PROT Output 2
Trip Times Softstart Output
1. State Display Output 9
2. Signal Revert
Output 10
Enter
2. Signal Revert Remote Close
3. Report Display Remote Trip
Trip Report
Binary Report
3. Report Display Operate All
Event Report
MotorStart Value 4. Output Test 5. Parameters
Setting Zone No.
5. SYS Parameters Comm. Setting
6. Settings(Note B.Parameters
3)
Protection On/Off 6. Setting Value D/A Setting
。。。。。。 Pulse Energy
Note: See
protection setting 7. Clock Setting Trip Times Clear
table for detailed
setting menus.
8. Password 8. Input Password
7. Clock setting □□□□
Date:□□-□□-□□ 9. Version Info.
Type:MxPR-610Hb
Time:□□:□□:□□
Ver :V□.□□.□□
Date:20□□-□□-□□
XXXCRC: □□□□□□□□□

LNote 1:Only the motor’s protective and monitoring device has this item.
LNote 2:The system parameters such as basic parameters, output matrix and D/A
settings are variable with the different devices. See the device description.
LNote 3:The setting menu is shown in the device description.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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z State Display
The [State Display] menu contains 8 submenus, including protection data,
measuring data, binary input, impulse energy, angle display, harmonic data, DC
measurement and trip statistics. It is described as follows:

1.1 Protection data↑ ↓


Ia1=□□□.□□A Protection current at motor’s end side
Ib1=□□□.□□A Bus line voltage
Ic1=□□□.□□A Positive sequence current of protection at
Uab=□□□.□□V motor’s end side
Ubc=□□□.□□V Negative sequence current of protection at
Uca=□□□.□□V motor’s end side
I1=□□□.□□A Zero sequence current of protection at
I2=□□□.□□A motor’s end side(analog quantity)
I0=□□. □□□A Protection current at side of neutral point
Ia2=□□□.□□A (Magnetic balance differential current)
Ib2=□□□.□□A Positive sequence current of protection at
Ic2=□□□.□□A neutral point side
I1L=□□□.□□A Negative sequence current of protection at
I2L=□□□.□□A neutral point side
I0L=□□□.□□A Zero sequence current of protection at
Ida=□□□.□□A neutral point side
Idb=□□□.□□A Difference current
Idc=□□□.□□A Positive sequence voltage
U1=□□□.□□V Negative sequence voltage
U2=□□□.□□V Frequency
F=□□□.□□Hz Zero sequence current at motor’s end side
I0js=□□□.□□A (calculation value)
U0js=□□□.□□V Zero sequence voltage
Pn=□□□□.□W Reverse power

1.2 Measuring data↑ ↓


IA=□□□.□□A
IB=□□□.□□A Measuring current(IB is calculation value.)
IC=□□□.□□A
Ua=□□□.□□V Bus phase voltage(no display in VV wiring
Ub=□□□.□□V mode)
Uc=□□□.□□V
P= □□□□.□W Active power
Q= □□□□.□var Reactive power
CosΦ=□.□□□ Power factor

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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At Closed, circuit breaker is at closed position; at Open, circuit


Binary input ↑ ↓ breaker is at open position.Note:The The position of the circuit
Breaker:□ breaker relates to protection logic, with fixed position.
Trolley Run:□ When Closed, trolley at operating position
Trolley Test:□ When Closed, trolley at test position
Earth Switch:□ When Closed, trolley at closed position
Spring:□ When Closed, energy storage not completed
Joint Trip 1 :□
Joint Trip 2 :□
Joint Trip 3 :□ Description varies with model, see corresponding terminal diagram for details.
Joint Trip 4 :□
。。。。。。

L Note: In the standard configurations, the input circuit has the connection to an
external 220VDC control power supply. When no DC control power supply or control
system is available on site, but a 110VDC control power supply is available, a 110VDC
control power supply may be used for direct connection through local hardware
adjustment, or the 24V power supply of the device may be used as the input power supply
(when the input common terminal is +24V, terminal number: B14, Terminal B01 is kept
float). However, this must be specified upon ordering.

Pulse Energy ↑↓
MC1:□□□□□□□□□□
MC2:□□□□□□□□□□
Externalimpulseenergy inputcounting(4-way)
MC3:□□□□□□□□□□
MC4:□□□□□□□□□□
+□□□□□□□·□□□kWh
Accumulation of the device’s real-time active and reactive calculations
+□□□□□□□·□□□kvh
overtime,+forpositivedirection,-fornegativedirection
-□□□□□□□·□□□kWh
-□□□□□□□·□□□kvh

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Phase Angle↑ ↓
Phaseanglerelativeto Ua,Uaas0° by default.Whenwiring
Ua: 0 0 0 ·0 0°
methodisVV,itdisplayslinevoltagesrelative toUab,the same as
Ub:□□□·□□°
Uc:□□□·□□° follows

Ia1:□□□·□□°
Ib1:□□□·□□° Phaseangleof protectioncurrentatmotor’sendsiderelativetoUa
Ic1:□□□·□□°
IA:□□□·□□°
IB:□□□·□□° Phaseangleof measuringcurrentrelativetoUa

IC:□□□·□□°
。。。。。。

Harmonic↑ ↓
I2: □□□·□□%
I3: □□□·□□%
I4: □□□·□□%
2~11stharmonicsfor whichanalogchannelshavebeenselectedin system
I5: □□□·□□%
。。。。
。。
I11: □□□·□□%

DC Input
DC1:□□□·□□mA
ExternalDCinput 4~20mA(2-way)
DC2:□□□·□□mA

Trip Times
Total: □□□□ times

z Signal revert
In the [Signal Revert] menu, press the “Enter” key, the signal relay and the “Operation”
indicator on the panel will be reset.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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z Report Display
The [Report Display] menu includes 4 submenus, including trip report, remote signal
report, event report and start value of motor(the item is only applied to motor device).
Event recording includes: device self-check fault, device setting value modification,
system parameter modification and setting zone number modification, etc. Every type of
report can be recorded for 100 times at most. Beyond this, the latest report will overwrite
the earliest one. Press the “Enter” key to enter the corresponding [To view xx report,
please enter report number: 00 ] menu, and enter any figure within 0-99, press the “Enter”
key to display the contents of that report. The screen is as follows:

Report No.:□□ ↓ Report No. of this report


20□□-□□-□□ Year, month, day, hour, minute, second and
□□:□□:□□:□□□ millisecond when it took place
□□□□□□ Description of report’s contents

Press À key to see the specific operation value. Press ¿ and À keys to flip over.
Operation values

Ia1 = □□□·□□ A
Ib1 = □□□·□□ A Protection current at motor’s end side
Ic1 = □□□·□□ A
Uab = □□□·□□ V
Ubc = □□□·□□ V Bus line voltage
Uca = □□□·□□ V
I1 = □□□·□□ A
I2 = □□□·□□ A Positive/negative/zero sequence protection
I0 = □□·□□□ A current at motor’s end side
Ia2 = □□□·□□ A Zero sequence is as analog quantity.
Ib2 = □□□·□□ A
Ic2 = □□□·□□ A Protection current at neutral point side.If
I1L = □□□·□□ A magnetic balance protection is switched on, it is
I2L = □□□·□□ A magnetic balance differential current.
I0L = □□□·□□ A
Ida = □□□·□□ A Positive/negative/zero sequence protection
Idb = □□□·□□ A current at neutral point side
Idc = □□□·□□ A Difference current
DC1 = □□□·□□ mA Non-electric quantity DC
DC2 = □□□·□□ mA Frequency
F = □□□·□□ Hz Calculation value of zero sequence current at
I0js= □□□·□□ A motor’s end side
U0js= □□□·□□ V Calculation value of zero sequence voltage
Pn = □□□□·□ W Reverse power value
U1 = □□□·□□ V Positive sequence voltage
40
U2 = □□□·□□ V Negative sequence voltage
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

z Output test
After entering the [Output Test] menu, the correct password is required to enter the
[Output Test] menu. It displays the following:

4.Output test ↑ ↓
Device Failure
Trip Signal
Press “Enter” key
Alarm signal Device Failure
Output 4 ——————>
Output 5 On Off
<——————
PROT Output 1
PROT Output 2 Press “Cancel” key
Softstart Output
Output 9
Output 10
Remote Close
O t All

(Note: After signal relay closed, press the “Revert ” key or enter the【Signal revert】
menu, press “Enter” to make the signal relay reverted. When the test is performed on the
6 protection outputs, the starting relay will be in the “Closed” state automatically. The “+”,
“-” keys are used for switching between the “Close/Open” control.)
z System parameters
After entering the [System Parameters] menu, the correct password is required to
enter the [System Parameters] menu. It displays the following:

5.Parameters↑ ↓
Setting Zone No.
Comm. Setting
B.Parameters
D/A Setting
Pulse Energy
Trip Times Clear

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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¾ Setting zone number setting: range 00~07。


¾ Communication setting

Com. Setting ↑ ↓
RS485 Address
□□ Communication address of device 01~99
RS485 Baudrate 00:2.4KB;01:4.8KB;02:9.6KB;
□□ 03:19.2KB;04:38.4KB;05:115.2KB
Pulse Input Time
□□□□ms Confirmation time of 4-way impulse
IP Address energy, >10ms, < impulse width of
□□□. □□□. □□□. □□□ kilowatt-hour meter
Subnet Mask
□□□. □□□. □□□. □□□ For Ethernet communication
KW Default
□□□. □□□. □□□. □□□

¾ Setting of basic parameters (see the description of the protection device for basic
parameters)

B.Parameters
Rating Current
□□ Setting the CT secondary current rating 00:1A;01:
PT Ratio 5A
□□□ Setting the PT transformation ratio 1~1500
CT Ratio
□□□ Setting the CT transformation ratio 1~5000
CT Wiring Mode
□□ Setting the CT secondary wiring mode 00:3-phase;
PT Wiring Mode 01:2-phase
□□ Setting the PT secondary wiring mode 00:YY;01:VV
Harmonic Channel Setting analog quantity channels 0~12 for harmonic
□□ monitoring, select 0 to exit from the harmonic
。。
。。。。 calculation function.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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¾ D/A setting
The device has two 4~20mA outputs. The DA1~DA2 adjustment factor is used to
adjust the accuracy of the channel output. The DA1~DA2 channel selection is used to
select the corresponding analog quantity channel (see the description of the protection
device for specific reference quantities). In the accuracy test, make sure the field ground
is in good contact; otherwise the accuracy might be affected.
¾ Impulse energy setting(Pulse Energy)
Energy base numbers can be set, including Impulse 1, Impulse 2, Impulse 3, Impulse
4, positive active energy, positive reactive energy, negative active energy and negative
reactive energy.
¾ Clear trip count(Trip Times Clear)
It is used to clear the trip count.
z Settings
After entering the password, you can enter the [Value Setting] menu. See the settings
description of the protection device for the detailed description.

z Clock setting
A battery-back real-time clock is provided in the device, which can perform time
adjust remotely via the communication network or in-site time adjust in the [Time Setting]
menu.

7. Clock setting
Date:20□□-□□-□□
Time: □□:□□:□□

Enter this menu and press the “Enter” key, the clock will stop refreshing and a cursor will appear.

Move the cursor to the desired position for modification by pressing the “½“, “¾“ keys, modify to the

desired value with the “+”, “-” keys. Press the “Enter” key to complete setting. If the “Cancel” key is

pressed, the setting will be cancelled and the screen continues to refresh the clock.

z Password
The [Password] menu is used to modify the password for entry into the Settings,
System parameters and Output Test submenus. The initial password is provided by the
factory. The universal password is “1000”.
Input Password

0 0 0 0

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Move the cursor to the desired position for modification by pressing the “½“, “¾“ keys, modify to the

desired password with the “+”, “-” keys. Press the “Enter” key to enter the new password setting menu as

above; press the “Cancel” key to cancel the setting.

z GPS clock synchronization


The GPS clock synchronization signal is input as rs485 differential voltage, the device
is able to receive GPS clock minute synchronization (or second synchronization). If there
is GPS signal, there will be and flashing on the bottom of cycle menu; otherwise
won’t.
The principle of GPS clock synchronization: The second pulse or minute pulse act
with the monitoring system, the time base with second precision is sent by monitoring
system, when the GPS second differential signal arrives, the time base is unified and the
milliseconds are cleared.
z Version Info
In the main menu, after entering the [9. Version Info] menu, the model, software
version No. and date of the device will be displayed.
L Note: For a corresponding nonstandard model, the device’s displayed model does not
have to be changed.

6.
.. Check
......of.protection
...........function
.......
6.1 Check of prolonged start time protection(Start Time Over)
Wire as Figure 6-1, switch on the prolonged start time protection. Set motor’s rated
current and starting time according to motor’s nameplate parameters or real measuring value.
The current (>1.2Ie)is input, when the motor’s starting time is exceeded, the protection will
operate. The terminals B17-B18, B25-B26, B27-B28 should be shorted.

MMPR-620Hb

Ia1 D01
A01
Ib1 D03
Power supply
Ic1 D05
A02
Ia1’(Ib1’,Ic1’) D02(D04,D06)

Figure 6-1
6.2 Check of 2-section over-current protection(Overcurrent)
Wire as Figure 6-1, switch on instantaneous over-current protection. The current 1 of
instantaneous over-current (at starting) and current 2 of instantaneous over-current (after

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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starting) are be set separately. If the fault current is input at starting time or after starting time,
the protection will operate. The terminals B17-B18, B25-B26, B27-B28 should be shorted.
Switch on FC block alarm, 50ms is added up to instantaneous over-current protection delay at
this moment. When the fault current exceeds FC breaking current, (the current setting value
should be greater than over-current setting value), FC block instantaneous over-current
protection will operate. Blocked time can be set in the system parameters.
Locked rotor protection is provided after starting, which checking way is the same as
instantaneous over-current after starting.
Setting value of
instantaneous 1.2 Ie 2 Ie 5 Ie 10 Ie
over-current (A)
Instantaneous 10 5 2 1
over-current
delay (s)
Current 1 of
instantaneous
over-current
( at starting
time)(A)
Current 2 of
instantaneous
over-current
( after starting
time) (A)
Instantaneous
over-current
time (s)
6.3 Check of negative sequence over-current protection(NS Overcurrent)
Negative sequence current is derived from protection current calculation. Wire as Figure
6-1.
6.3.1 Negative sequence over-current definite time limit(NS OC DT)
Switch on negative sequence over-current definite time limit protection, inputting
currents of 3-phase in negative sequence mode. See the following table and set, measuring
operation current value for record.
Setting value of negative
0.2 Ie 0.4 Ie 0.6 Ie 0.8 Ie
sequence current (A)
Negative sequence current
10 5 2 1
delay (s)

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Negative sequence current


operation value (A)
Negative sequence current
operation time (s)
6.3.2 Negative sequence over-current inverse time limit(NS OC IT)
Switch on negative sequence over-current inverse time limit, selecting one curve from
inverse time limit modes(01:Standard inverse time limit;02:Unusual inverse time limit;
03:Extreme inverse time limit;04:Long inverse time limit), the time constant τp of inverse
time limit is set as 0.50s and the current Ip of inverse time limit is set as 5A. See the following
table for setting and checking. When over-current inverse time limit protection operates, the
measuring terminals B17-18, B25-26, B27-B28 should be shorted.

Curve type Operation 2Ip(A) 3Ip(A) 5Ip(A)


value of
inverse time
limit
01:Standard Reference 5.105s 3.15s 2.140s
inverse time limit operation time
Ip=5A,τp=0.5s Actual
operation time
02:Unusual Reference 6.750s 3.375s 1.688s
inverse time limit operation time
Ip=5A,τp=0.5s Actual
operation time
03:Extreme Reference 13.333s 5.000s 1.667s
inverse time limit operation time
Ip=5A,τp=0.5s Actual
operation time
04:Long inverse Reference 60.000s 30.000s 15.000s
time limit operation time
Ip=5A,τp=0.5s Actual
operation time
6.4 Check of zero sequence over-current protection(ZS Overcurrent)
Zero sequence over-current protection can select trip or alarm. If trip of zero sequence
over-current protection is switched on, the alarm will be switched off automatically. Switch on
the zero sequence over-current protection and wire as Figure 6-2.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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MMPR-620Hb

I0 D07 A01
Power supply

I0’ D08 A02

Figure 6-2
See the following table and set, measuring the operation current value for record. If the
zero sequence over-current protection operates, the measuring terminals B17-18, B25-26,
B27-B28 should be shorted. If zero sequence over-current alarm is provided, the measuring
terminals B19-B20 should be shorted.
Setting value of zero
0.20 0.50 1.00 1.50
sequence current (A)
Setting value of zero
sequence current delay 5 3 2 1
(s)
Operation value (A)
Operation time(s)

6.5 Check of overload protection(Overload)


Overload protection uses the maximum current of phase for judgment, and trip or alarm
can be selected. Wire as Figure 6-1, switching on the overload trip. When the overload trip is
switched on, the alarm is switched off automatically.
See the following table and set, measuring the operation current value for record. If the
overload alarm operates, the measuring terminals B19-20 should be shorted. If the overload
trip operates, the measuring terminals B17-B18, B25-26, B27-B28 should be shorted.
Setting value of
5 10 15 20
overload (A)
Overload delay (s) 10 5 2 1
Overload operation
value (A)
Overload operation
time (s)

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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6.6 Check of overheat protection(Motor Over Heat)


Wire as Figure 6-1, switching on overheat protection, the other protections are switched
off. The motor starting time is set as 5s and set K1=1.0,K2=0; The heating time constant is set
according to the following table. Input the current showed in the following table(Ie is the rated
current), and then record the operation time. If it operates correctly, the measuring terminals
B17-B18, B25-26, B27-B28 should be shorted, and the operation time should accord with the
calculation value derived from overheating judgment criterion. Overheating alarm time = Trip
output time × Overheating alarm factor(%). When overheating alarm operates, the measuring
terminals B19-B20 should be shorted.

Input 1.5Ie 2Ie 4Ie 6Ie


current value
Heating constant

100
1000

6.7 Check of under-load protection(Underload PROT)


Wire as 6-3, and switch on the underload protection, imitating the state of circuit breaker
closing. Input starting current(>0.1Ie)and imitate motor start. After starting time, the motor is
put into the operation state. Reduce the fault current and make it be less than the setting value
of underload, the underload protection will operate. The underload protection can be switched
On/Off on alarm or trip. When it operates on the trip, the measuring terminals B17-B18, B25-26,
B27-B28 should be shorted; When it operates on the alarm, the measuring terminals B19-B20
should be shorted.

MMPR-620Hb

Ia1(Ib1,Ic1) D01(D03,D05)
A01
Ia1’(Ib1’,Ic1’) D02(D04,D06)
Power supply
B01
A02
Circuit breaker auxiliary contact
B02

Figure 6-3

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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6.8 Check of voltage protection(Voltage PROT)


6.8.1 Check of under-voltage protection(Undervoltage PRO)
Under-voltage protection uses the maximum line voltage for judgment. In case of PT
failure, the under-voltage protection will be blocked. Wire as 6-4, and switch on under-voltage
protection, PT failure and PT failure block are switched on.

MMPR-620Hb

Ua(Ub,Uc) D13(D15,D17)
A01
Ua’(Ub’,Uc’) D14(D16,D18)
Power supply
B01
A02
Circuit breaker auxiliary contact
B02

Figure 6-4
See the following table and set, measuring the operation voltage value for record. When
the under-voltage operates, the measuring terminals B17-B18, B25-B26, B27-B28 should be
shorted. When PT failure occurs, the under-voltage will be blocked.
Setting value of
95 90 85 80
under-voltage (V)
Under-voltage delay
10 5 2 1
(s)
Operation value of
under-voltage (V)
Operation time of
under-voltage (s)

6.8.2 Check of over-voltage protection(Overvoltage PROT)


Over-voltage protection uses the maximum line voltage for judgment. In case of PT failure,
the under-voltage protection will be blocked. Wire as Figure 6-4, and switch on the
under-voltage protection. PT failure and PT failure block are switched on.
See the following table and set, measuring the operation voltage value for record. When
the over-voltage operates, the measuring terminals B17-B18, B25-B26, B27-B28 should be
shorted. If PT failure occurs, the overload will be blocked.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Setting value of
105 110 115 120
over-voltage (V)
Over-voltage delay (s) 10 5 2 1
Over-voltage operation
value (V)
Over-voltage operation
time (s)

6.9 Check of logic control protection(Joint Trip PROT)


Switch on all the logic control protections, the delay is set as 0s.
Terminal B01 is connected to negative pole of DC220V, and terminals B07, B08, B09, B10
is connected to the positive pole of DC220V separately, then the logic control protection will
operate separately. The measuring terminals B17-18, B25-26, B27-28 should be shorted.
6.10 Check of non-electric quantity protection(Non-electric)
Wire as Figure 6-5, and switch on non-electric quantity protection. Take non-electric
quantity 1 protection for example.

MMPR-620Hb

DCSIn+ D25 A01

Power supply

DCSIn- D26 A02

Figure 6-5

See the following table and set, measuring the DC operation value to keep a record in the
table. When the protection operates, the measuring terminals B17-18, B25-26, B27-28 should
be shorted.

Setting value of
5 10 15 18
non-electric quantity 1 (mA)
Non-electric quantity 1
10 5 2 1
delay (s)
Non-electric quantity 1
operation value (mA)

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

Non-electric quantity 1
operation time (s)

6.11 PT/CT failure


Wire as Figure 6-1, current and voltages of 3-phase are input, and the auxiliary contact of
circuit breaker is wired. When PT failures or CT failure is imitated, the device will give alarm
signal, the measuring terminals B19-B20 should be shorted.

6.12 Check of synchronous motor protection(Synchrodyne)


6.12.1 Check of out-of-step protection(Out-Of-Step PROT)
Wire as Figure 6-3, switch on out-of-step protection, imitating circuit breaker closing state.
Input impulse current and set the setting value according to the following table. Measure the
operation delay for record. When the out-of-step protection operates, the measuring terminals
B17-18, B25-26, B27-28 should be shorted.
Setting value of 1.2 Ie 2 Ie 3 Ie 4 Ie
out-of-step current
(A)
Setting value of 4 3 2 1
out-of-step delay(s)
Out-of-step
operation delay(s)

6.12.2 Check of asynchronous impact protection(Asynchro.Impact)


Wire as the testing power method, switch on the asynchronous impact protection. The
asynchronous impact delay is set as 1s. See the following table and set, measuring the
operation delay value for record. When the asynchronous impact protection operates, the
measuring terminals B17-18, B25-26, B27-28 should be shorted.
Setting value of -10 -50 -100 -150
asynchronous impact (W)
Setting value of 10 5 2 1
asynchronous impact delay
(s)
Asynchronous impact
operation delay(s)
6.13 Check of under frequency unloading protection(Under-frequency)
The frequency of under frequency unloading protection is derived from measuring
frequency of voltage Uab. To prevent the load feedback, the frequency slip block (On/Off) and
low current block can be used. To prevent fast voltage drop from mis-operation of frequency
protection, under-frequency unloading protection has under-voltage block. Wire as Figure 6-6,

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

switch on under-frequency unloading protection. The slip block is provided when measuring
the slip frequency. Switch off the slip block when measuring frequency operation value,
operation delay, so as not to affect the operation accuracy.

MMPR-620Hb

Ia1 D01
A01
Ia1’ D02
Power supply
Ua(Ub) D13(D14)
A02
Ua’(Ub’) D15(D16)

Figure 6-6

See the following table and set, measuring the operation value for record. When the
under-frequency unloading protection operates, the measuring terminals B17-18, B25-B26,
B27-B28 should be shorted.

Setting value of
49.5 49 48.5 48
under-frequency (Hz)
Setting value of
0.5 0.5 1 1
under-current (A)
Setting value of
10 20 30 60
under-voltage (V)
Setting value of slip
3 4 5 7
block (Hz/s)
Setting value of
under-frequency operation 0.5 1 2 3
delay (s)
Operation value of
under-frequency (Hz)
Operation time of
under-frequency (s)
Slip block value (Hz/s)

6.14 Soft starting function(Soft Startup)


Switch on the soft starting function and the soft starting mode is set as “ON”. The starting

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

method selection expresses that the relation of starting current and starting time is “and” or “or”,
setting the soft starting current. The binary input terminal B01 is connected to negative pole of
DC220V, and the terminal B02 is connected to the positive pole of DC220V(imitating the
circuit breaker state). The binary input terminals are not connected to the positive pole of
DC220(the auxiliary contact QF2 is at opening position.). See the motor’s starting current
curve(Figure 2-1), input single phase current and make it be greater than setting current value
at motor’s starting time, and then make it drop to be less than soft starting setting current value.
Until the motor’s starting time, the device will send a command of operating gear closing, and
the output terminals B29-B30 are closed for 500ms. If after closing operating gear for 3
seconds, the device don’t detect QF2 is closed(binary input terminal B11), the breaker will trip
and report soft starting failue. The terminal B11 is connected to positive pole of DC220V, the
soft starting is successful.
Figure 6-7 is wiring diagram of controlling circuit.

QF

High-voltage
resistor or Q F2
reactor

Figure 6-7

6.15 Check of longitudinal differential protection(Longitudinal Dif)


6.15.1 Check of differential instantaneous over-current protection(Inst.Diff.PROT)
Wire as Figure 6-8, switch on the differential instantaneous over-current protection.
See the following table and set. Measure operation differential current value and record.
When the differential instantaneous over-current protection operates, the terminals
B17-18,B25-B26,B27-B28 should be shorted.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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MMPR-620Hb

Ia1(Ib1,Ic1) D01(D03,D05)
A01
Ia1’(Ib1’,Ic1’) D02(D04,D06)
Power supply
Ia2(Ib2,Ic2) D19(D21,D23)
A02
Ia2’(Ib2’,Ic2’) D20(D22,D24)

Figure 6-8

Differential instantaneous
1Ie 2 Ie 3 Ie 4 Ie
over-current value (A)
Differential instantaneous
operation value (A)

6.15.2 Check of percentage differential protection(Per.Diff.PROT)


Wire as Figure 6-8, switch on percentage differential protection. See the following
table and set, measure the operation differential current value and record. When the
protection operates, the terminals B17-18,B25-B26,B27-B28 should be shorted.

Rated current of motor (A) Ie Ie Ie Ie


Setting value of minimum
0.4Ie 0.4Ie 0.4Ie 0.4Ie
operation current Iop(A)
Percentage braking coefficient 0.5 0.5 0.5 0.5

Braking current I res = K zd I 2 (A) 0.4Ie 0.6Ie 0.8Ie Ie

Differential operation current value


(A)

6.15.3 Check of differential current over limit protection (Diff.C OL Alarm)


Wire as Figure 6-8, switch on the differential current over limit alarm. See the following
table and set, measure the operation differential current value and record. If the conditions
are met, the device will report “differential current over limit alarm” and the alarm indicator
will be illuminated.
Current value of
differential current over 1 Ie 2 Ie 3 Ie 4 Ie
limit alarm
Operation value of
differential current over
limit alarm (A)

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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6.16 Check of magnetic balance differential protection (Mag.Balance PROT)


Wire as Figure 6-9, switch on the magnetic balance differential protection. See the
following table and set, measuring the operation current value for record. When the
protection operates, the measuring terminals B17-18,B25-B26,B27-B28 should be shorted.

Current value of
magnetic balance 1 Ie 2 Ie 3 Ie 4 Ie
differential protection (A)
Operation value of
magnetic balance
differential protection (A)

MMPR-620Hb

Ia2(Ib2,Ic2) D19(D21,D23)A01

Power supply

Ia2’(Ib2’,Ic2’) D20(D22,D24)A02

Figure 6-9

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
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Appendix 1: Terminal diagram of device

POWER I/O CPU AC

Net1
B01
D01 Ia1 Ia1' D02
B02
B03 D03 Ib1 Ib1' D04
B04

Net2
B05
ON
D05 Ic1 Ic1' D06
B06
B07 D07 I0 I0' D08

B08 COM1
OFF B09 COM2 D09 IA IA' D10

B10
Run
B11 D11 IC IC' D12

B12

Debug
D13 Ua Ua' D14
A01 B13
A02 B14 (+24V)
D15 Ub Ub' D16
A03 B15
A04 B16
D17 Uc Uc' D18
A05 B17
A06 B18 C01 GPSA
D19 Ia2 Ia2' D20
C02 GPSB

A07 B19 C03 COM1A


D21 Ib2 Ib2' D22
A08 B20 C04 COM1A

A09 B21 C05 COM1B


D23 Ic2 Ic2' D24
A10 B22 C06 COM1B

A11 B23 C07 D25 DCSIn1+


A12 B24 C08 COM2A
D26 DCSIn1-
A13 B25 C09 COM2A D27 DCSIn2+

A14 B26 C10 COM2B D28 DCSIn2-

A15 B27 C11 COM2B 1.Ia1,Ib1,Ic1 are protection


currents at end side .
A16 B28 C12 Pulse 1(MC1) 2.Ia2,Ib2,Ic2 are protection
currents at neutral point side
A17 B29 C13 Pulse 2(MC2) or magnetic balance protection
currents.

A18 B30 C14 Pulse 3(MC3) 3.I0 is zero-sequence current


at end side.

A19 -WC B31 C15 Pulse 4(MC4) 4.IA,IC are measuring currents
at end side.
5.Ua,Ub,Uc are bus voltages at
A20 +WC B32 C16 end side.
6.DCSIn is 2-way 4~20mA DC
A21 B33 C17 DCS1+ input.
7. Net1,Net2 are ethernet
A22 B34 C18 DCS1- ports,COM1,COM2 are 485
interfaces.
A23 B35 C19 DCS2+ 8. If +24V on IO board is
standard configuration or
A24 B36 C20 DCS2- not,it is used as input power
supply only when using internal
24V.

Appendix 1 Terminal diagram of MMPR-620Hb motor protection and monitoring device

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

Appendix 2: Typical wiring diagram

Circuit breaker
Ua Ua' Ub Ub' Uc Uc' Ia1 Ia1' Ib1 Ib1' Ic1 Ic1' I0 I0' IA IA' IC IC' Ia2 Ia2' Ib2 Ib2' Ic2 Ic2'

Zero-sequence Protection current at neutral


Bus voltage End side protection current current Measuring current point side
AC plug-in unit DCSIn1+

AC plug-in
DCSIn1-
DCSIn2+
DCSIn2-
M
M
P
R
-
6
2
0
H
b

microcomputer motor protection and monitoring device

Ethernet port
Net1

Ethernet port Power supply+


Net2 Power supply-
Shielded ground
Debugging port
Shielded ground

Power off
A
B
Operating
circuit
Power plug-in
CPU plug-in

failure

I/O plug-in Trip


position
Shielded ground
Closing
position
Output contact 10

Output contact 10
B30 Softstart Output
B26 PROT Output 1

Output contact 10
B25 PROT Output 1

B29 Softstart Output


B27 PROT Output 2
B28 PROT Output 2

Output contact 9

Output contact 9

Closing position
Output contact 9
B19 Alarm signal
B20 Alarm signal

normally closed
common terminal
common terminal

normally closed
normally open

monitoring
normally open
Output 5
B21 Output 4

B23 Output 5
B22 Output 4

Trip coil
Trip position
Positive active pulse monitoring
Pulse 1( ) Closing coil
Positive reactive
B24

B31
B32
B33
B34
B35
B36

pulse Pulse 2( 2) -WC -WC


Negative active pulse
Pulse 3( )
Remote control
Negative reactive common terminal
pulse Remote control
Pulse 4( 4)
Pulse common closure
terminal+24 V Pulse common Manual closure
Input common

B15 Device Failure


B16 Device Failure

terminal +24 V input


terminal -

B04 Trolley Test

B07 Joint Trip 1


B08 Joint Trip 2
B05 Earth Switch

B09 Joint Trip 3


B10 Joint Trip 4
B03 Trolley Run

(24V+)

B18 Trip Signal


B17 Trip Signal
B12 Input 11
B13 Input 12
B11 QF2 Node

DCSOut1+
Breaker

Remote control
B06 Spring

DCSOut1- trip
Manual trip
DCSOut2+ input
B01
B02

B14

DCSOut2- +WC +WC


-220V
+220V

Note :
1.As shown in the figure,ZK(remote/local changeover switch)and KK(manual switch)are mounted on the
switchboard panel,when remote/local changeover switch and manual switch on the device panel are used,the terminal
A21 is connected to +KM.
2.As shown in the figure,PT secondary is wye-connected ,when it is in V-V wiring,the terminals D13,D18 are
connected to phase A of PT secondary,terminals D14,D15 to phase B of PT secondary,terminals D16,D17 to phase C of
PT secondary.

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

Circuit breaker
U
b
'

Ua Ua' Ub Uc Uc' Ia1 Ia1' Ib1 Ib1' Ic1 Ic1' I0 I0' IA IA' IC IC' Ia2 Ia2' Ib2 Ib2' Ic2 Ic2'

Zero-sequence Magnetic balance


Bus voltage Protection current Measuring current
current protection current
AC plug-in unit

DCSIn1+

AC plug-in
DCSIn1-
DCSIn2+
DCSIn2-
M
M
P
R
-
6
2
0
H
b

microcomputer motor protection and monitoring


device(with magnetic balance protection)

Ethernet port
Net1

Ethernet port Power supply+


Net2 Power supply-
Shielded ground
Debugging port
Shielded ground

Power off

COM A Operating
circuit
COM A
Power plug-in
CPU plug-in

failure
COM B
I/O plug-in Trip
COM B position
Shielded ground Closing
position
COM A
Output contact 10

Output contact 10
Output contact 10
Output contact 9

Output contact 9
PROT Output 1

PROT Output 2
PROT Output 2
PROT Output 1

Ouput contact 9
normally closed

common terminal
Alarm signal
Alarm signal

common terminal

normally closed

Closing position
COM A
normally open

normally open

monitor
Softstart
Softstart
Output 4
Output 5
Output 5
Output 4

COM B Trip coil


Output
Output

Trip position
COM B monitoring
Positive active pulse
Positive reactive
Pulse 1( ) Closing coil
pulse
Pulse 2( 2) -
Negative active pulse
Remote control
Pulse 3( )
Negative reactive common terminal
pulse Remote control
Pulse 4( 4)
Pulse common closing
terminal +24 V Pulse common Manual closing
Input common

Device Failure
Device Failure

terminal +24 V input


Trolley test
Earth Switch

Joint Trip 2

Joint Trip 3

Joint Trip 4
Joint Trip 1
Trolley Run

Trip Signal

Trip Signal
terminal-

QF2 Node

Input 12
Input 11

DCSOut1+
Breaker

Remote control
Spring

DCSOut1- trip
Manual trip
DCSOut2+ input
DCSOut2- +

Note:
1.As shown in the figure,ZK(remote/local changeover switch) and KK(manual switch)are mounted on the panel,when
remote/local changeover switch and manual switch on the panel are used, the terminal A21 is connected to +KM.
2.As shown in the figure,PT secondary is wye-connected ,when it is in V-V wiring, the terminals D13,D18 are
connected to phase A of PT secondary ,the terminals D14,D15 are connected to phase B of PT secondary,the terminals D
16,D17 are connected to phase C of PT secondary.

Appendix 2 Typical wiring diagram of MMPR-620Hb motor protection and monitoring

device

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

Appendix 3: Operating circuit of MXPR-600Hb series device

Traditional operating circuits are started by current, while a voltage maintaining circuit

realizes electric trip prevention. An anti-trip relay will be selected depending on the current

of the trip/closing circuit of the circuit breaker. However, this has poor generality and can

hardly be realized for circuit breakers with low trip and closing currents (such as 10kV

circuit breakers from AEG Company in Germany, whose trip and closing currents are not

greater than 0.2A). To simplify wiring and design finalization, and to improve the generality

of the product, we offer a new operating circuit shown below.

Small bus

fuse
SHJ DL HQ
TBJ1 HBJ Closing
A20 A16
HBJ TBJ2 output

Closing circuit
TCJ1 TBJ Electrical
1LP anti-trip
Tn3
Jn
Protection
Tn4
closing
ZK KK SHJ
2 4 5 8 A15
Manual
A24 closing

ZK YHJ A19 Remote


1 3 A22 closing
YTJ Remote trip
A23
ZK KK STJ

Trip circuit
6 8 6 7 A17 Manual trip

Tn1 Protection
Jn trip
2LP
Tn2
Trip
TCJ2
maintenance
DL
STJ TQ
TCJ
A20 A18 Trip output

HWJ Closing
A13 position
TWJ DL
A14 Trip position
HWJ
A11 A12 Closing output
TWJ
A09 A10 Trip position
HWJ TWJ output
A07 A08 Control circuit
failure

Schematic diagram of operating circuit

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User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010

In the diagram, KK is a traditional operating switch, used for manual trip/closing

operations, ZK is a changeover switch, used for changeover of local and remote control.

When ZK is at the “Remote” position, the power of the remote control circuit will be

switched on, i.e., Terminal A22 of the device is connected to +KM, and the power of the

manual operating circuit is cut off, disabling manual closing and manual trip. On the

contrary, when ZK is at the “Local” position, the power of the manual operating circuit is

switched on and that of the remote control circuit is cut off.

L Note: The dotted line outlines the internal circuit of the protection device. All our

devices marked with “anti-trip circuit” are designed on this operating circuit.

Terminals Tn1, Tn2 corresponding to the protection relay Jn are determined by the

corresponding protection output control word. Jn can be any one or more of Protection

outputs 1-8.

Whether local or remote control, the precondition to jump is Terminal A15 of the device is

always connected to +WC. After manual or remote controlled closing, if a short-circuit fault

occurs, the protection will operate to trip the circuit breaker. Though Terminal A15 of the

device is connected to +WC, the closing circuit is disconnected by TBJ1 and will not be closed

again. In this way, circuit breaker jump is effectively prevented.

60

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