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Abstract
The wall-thinning problem has become a hot issue in the assessment of the structural integrity of pipes and pipe items. A criterion is
necessary to determine the possibility of continuing use for the wall-thinned pipes detected by non-destructive inspection. The American
Society of Mechanical Engineers (ASME) Boiler & Pressure (B&PV) Vessel Section XI, Div. 1, Code Case N-597-2 [Requirements for
analytical evaluation of pipe wall thinning, 2003] provides the criterion. But the code case has several limitations and difficulties for
application and sometimes gives non-consistent allowable local thickness values. So works are in progress to modify and extend the code.
For that purpose, it is also necessary to understand fully the technical bases of the code case.
In Code Case N-597-2, the allowable local thickness of a thinned straight pipe is given through three different methods. Because of
different technical bases, each method gives different thickness values and sometimes gives contradictory values. So, in this paper,
attempts were made in order to propose a unified rule for the allowable local thickness and in order to remove or relax the restrictions on
the application of the code case. For this purpose, elastic stress analyses were made using the finite element method and the stress results
were examined. Based on the obtained bending stress results, a very simple procedure was proposed to obtain the consistent allowable
local thickness for the thinned straight pipes.
r 2008 Elsevier Ltd. All rights reserved.
0308-0161/$ - see front matter r 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijpvp.2007.08.003
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J.H. Park et al. / International Journal of Pressure Vessels and Piping 85 (2008) 620–627 621
Ahammed [10] developed a deterministic model to evaluate Method C is for unlimited transverse extent. Details of the
the remaining strength of a corroded steel pipeline over derivation of each method can be found in the EPRI report
time and also evaluated the maximum allowable failure [6] and Ref. [12]. In this paper, the bases of each method
pressure. are explained briefly again.
Nuclear industries need a code, which can be used to
decide promptly whether repair or replacement is necessary 2.1. Method A: Limited transverse extent
or not when wall-thinned pipes are found. For this
purpose, ASME CC N-597 [1] was made for the acceptance Method A was designed using the criteria in the ANSI/
criteria when wall thinning is found in pipes. But until now ASME B31G code. The B31G code was designed based on
the code is not approved by the regulatory agency, and the pipe rupture experiments conducted by Kiefner et al.
sometimes gives too conservative or non-conservative [13,14] with inner pressure as external force. And the code
values. So it is necessary to make a revised or a new code provides methods for determining the minimum strength of
for the wall thinning of pipes. corroded pipelines without restrictions on the transverse
In this paper, backgrounds for the allowable local extent of the thinning defect [13]. But since nuclear plant
thickness of straight pipes in CC N-597-2 were briefly pipelines may include more bending loads than usual
reconsidered. And a new procedure for the allowable local pipelines, the transverse thinning extent is limited to less
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
thickness was suggested based on the elastic stress results of than Rmin tmin in CC N-597-2, where Rmin is the mean
the finite element analysis. Some stress results and radius of the piping item based on the nominal outside
proposed allowable local thickness values were presented radius and the minimum wall thickness and tmin is the
in the previous work [11]. In the previous work, however, minimum wall thickness required by the construction code.
the proposed allowable local thickness values were This restriction is so strictly enforced that usual dimensions
calculated based on only one case of pipe geometries and of thinning regions go beyond the restriction and this
material properties. In this paper, two more cases of pipe reduces the applicability of Method A.
geometries and material properties were considered in the
stress analysis. It is noted that the proposed allowable local 2.2. Method B: Limited axial and transverse extent
thickness values are affected by the pipe geometries and
material properties, so the obtained allowable local Method B was based on guidelines for the design of
thickness values are somewhat increased compared with branch connections. The guidelines include the rules for
the previous values [11]. compensating for the material lost in making the branch
opening. The allowable local thickness can be derived
2. ASME Code Case N-597-2 considering the required excess material located near the
thinned zone. Fig. 1 shows the concept of area reinforce-
CC N-597-2 provides three different methods for ment for local thinning wall loss. The detailed derivations
determining the allowable local thickness of thin-walled can be found in Refs. [6,11,12].
straight pipes. For convenience, let the three different In order to obtain the bending stress in the thinned zone,
methods be Method A, Method B and Method C. Method a circular flat plate with the diameter of Lm subjected to
A can be applied for local thinning with limited transverse uniform pressure was considered. With the clamped
extent. Method B is for limited axial and transverse extent. boundary conditions, the maximum stress is expressed as
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622 J.H. Park et al. / International Journal of Pressure Vessels and Piping 85 (2008) 620–627
Lm
tp A1
1/2A2 1/2A2 tmin
tnom
LA
taloc
tmin
Z
Central node
Lm(a)
25 25
2C=15ο
2C=15ο
20 2C=45ο 20
2C=45ο
2C=90ο
2C=90ο
σb(flaw)/σb(no flaw)
σb(flaw)/σb(no flaw)
2C=180ο
15 15 2C=180ο
2C=360ο
2C=360ο
10 10
5 5
0 0
0 2 4 6 8 10 12 14 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Lm(a)/L1 taloc / tmin
15 15
2C=15ο
2C=15ο
2C=45ο
2C=45ο
2C=90ο
2C=90ο
10 2C=180ο 10
σb(flaw)/σb(no flaw)
σb(flaw)/σb(no flaw)
2C=180ο
2C=360ο
2C=360ο
5 5
0 0
0 2 4 6 8 10 12 14 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Lm(a)/L1 taloc / tmin
10 10
2C=15ο
2C=45ο 2C=15ο
2C=90ο 2C=45ο
2C=180ο 2C=90ο
σb(flaw)/σb(no flaw)
σb(flaw)/σb(no flaw)
2C=360ο 2C=180ο
5 5 2C=360ο
0 0
0 2 4 6 8 10 12 14 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Lm(a)/L1 taloc / tmin
Fig. 3. Variation of bending stress as a function of the longitudinal defect Fig. 4. Bending stress as a function of the remaining thickness when
length when (a) taloc/tmin ¼ 0.1, (b) taloc/tmin ¼ 0.3 and (c) taloc/tmin ¼ 0.5. (a) Lm(a)/L1 ¼ 0.2, (b) Lm(a)/L1 ¼ 1.0 and (c) Lm(a)/L1 ¼ 6.0.
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J.H. Park et al. / International Journal of Pressure Vessels and Piping 85 (2008) 620–627 625
Lm(a)/L1=3.0
Lm(a)/L1=6.0
(e) The thickness obtained in step (d) is the allowable local
6
thickness, taloc, when LmðaÞ ¼ ðLmðaÞ Þgiven and LmðtÞ ¼
Lm(a)/L1=12.0
ðLmðtÞ Þgiven .
4
The idea of this proposal is as follows. When
ðLmðtÞ Þgiven 4L1 , Method A cannot be used to obtain the
2
allowable local thickness. So, first it is assumed that
LmðtÞ ¼ L1 , then the allowable local thickness can be
0 obtained from Method A. And bending stress is calculated
0 90 180 270 360 from the stress results table. Let the stress be (sb)s. If Lm(t)
2C(degrees) increases from L1, the bending stress also increases from
(sb)s. In order to maintain the same stress as (sb)s, the
Fig. 5. Bending stress as a function of the circumferential defect length
when (a) taloc/tmin ¼ 0.1 and (b) taloc/tmin ¼ 0.5.
thickness must be increased. The proposed allowable local
thickness is the thickness with which the stress becomes
(sb)s when LmðtÞ ¼ ðLmðtÞ Þgiven . During the whole procedure
Lm(a) maintains the constant value as LmðaÞ ¼ ðLmðaÞ Þgiven .
(e) The effect of Lm(a) on bending stresses depends on the The allowable local thickness was obtained using the
ratio taloc =tmin . The effect of Lm(a) increases as the ratio proposed method. Since the allowable local thickness
taloc =tmin decreases. depends on the pipe geometry and material properties,
the data sets in Table 1 and Ref. [11] gave different
Here descriptions from (a) to (d) are for the case when the allowable local thickness values. The data of the burst test
defect thickness is fixed. CS-13 in Table 1 gave the largest allowable local thickness
values compared with two other cases. Since the allowable
4. Proposed allowable local thickness local thickness values depend on the geometrical and
material data, it is possible for other data sets to give larger
Method A in CC N-597-2 gives the allowable local thickness values than those of the burst test CS-13.
thickness when 2C is small, but there is a restriction on 2C. However, since the data set of the burst test CS-13 has a
This is because nuclear plant pipelines may include more very small tmin =tnom value, the allowable local thickness
bending loads than usual pipelines. It is well known that values obtained from the burst test CS-13 can be used as
the effect of 2C is very small when only inner pressure is reference values.
applied as external load. So the maximum effect of 2C may The obtained allowable local thickness values are
be the case when only bending moment is applied as the compared with the values obtained from other methods.
external force. Fig. 6 shows the obtained results for the case when
A very simple method was proposed in order to remove tmin ¼ 5.08 mm, Rmin ¼ 80.0 mm and Lm(a) ¼ 20 mm and
the restriction on Lm(t) in Method A. The objective is to the longitudinal defect length, 2C, varies from 11 to 701.
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1.0 1.0
0.8 0.8
0.6 0.6
taloc / tmin
taloc / tmin
0.4 0.4
Method A
Method B Method A
0.2 0.2
Method C Method C
Prop. Method Prop. Method
0.0 0.0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50
2C(degrees) 2C(degrees)
Fig. 6. Allowable local thickness when Lm(a) ¼ 20 mm. Fig. 7. Allowable local thickness when Lm(a) ¼ 50 mm.
Method A
1.0
The shape of the defect region was assumed to be Method C
rectangular on the y–z plane. So the maximum extent of 2C=20°
local thinned area, Lm, was obtained from L2m ¼ 0.8 2C=30°
L2mðaÞ þ L2mðtÞ . The allowable local thickness values calcu- 2C=60°
lated using other methods are also given in the figure. As 2C=90°
taloc / tmin
length increases for the same longitudinal defect length. [6] Gerber TL, Riccardella PC, Kuo AY, Pitcairn DR. Acceptance
And bending stress is greatly affected by the long- criteria for structural evaluation of erosion-corrosion thinning in
carbon steel piping, EPRI NP-5911SP, 1988.
itudinal defect length when the circumferential defect
[7] Zheng M, Luo JH, Zhao XW, Zhou G, Li HL. Modified expression
length is small. But bending stress shows constant value for estimating the limit bending moment of local corroded pipeline.
regardless of the longitudinal defect length when the Int J Press Vessel Piping 2004;81:725–9.
circumferential defect length is 3601. [8] Krishnaswamy P, Wilkowski GM, Rudland DL, Scott PM.
Acceptance criteria for blunt erosion-corrosion type of flaw in
piping-comparison of analysis and full-scale experiment. In: Proceed-
ings of ASME PVP, 2000. p. 1–14.
References [9] Netto TA, Ferraz US, Estefen SF. The effect of corrosion defects on
the burst pressure of pipeline. J Constr Steel Res 2005;61:1185–204.
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