W115 Partition Gypsum Board Wall System W115 Partition Gypsum Board Wall System

(Double DC Stud + Double Layer Gypsum Board) Consumption (per m2)

Consumption
Product Description Unit Acc. to Spacings of Studs (cm)
60

Metal Substructure
DU Channel DU 50, DU 75,
At least 0.60 mm thickness and 40 mm DU 100, DU 125, 1,4
flange height DU 150
m
DC Stud DC 50, DC 75,
At least 0.60 mm thickness and 50 mm DC 100, DC 125, 4
flange height DC150

Dowel and Screws

Nailable Plug (YHB Screw / Plastic Dowel) 22 x 45 / M8 3,2 ***
pcs.
SU 25 3,5 x 25 13 *
Gypsum Board Screw
SU 25 3,5 x 35 29 *

Cladding Board
Knauf Gypsum Board 12,5 / 15 / 18 mm m2 4

Joint Filler and Accessories

Sealing Tape 25 m / Roll m 2,9

W115 partition wall system is installed with double DC stud, at least 12,5 mm thick double layer Knauf or
Acoustical Sealant 550 ml / Tube tube 0,6
Gypsum Board on each side proper thickness of single-or double layer mineral wool according to the
Joint Tape Mesh Tape
width of DC stud. m 1,6
Kurt Paper Tape
Joint Filler Fugagips
Uniflott kg 0,8
Fields of Application
Readygips
Areas with high sound insulation requirements. Separator Tape For Inside Corners Trenn Fix m 1,7 **
Areas with very high fire resistance requirements. Internal External Corner Tape Alux Tape m determined acc. to the project
Outer Corner Bead m determined acc. to the project
Mineral Wool ...mm thickness m 2
2
Wall Heights * For fixing 12,5 + 15 mm thick boards, SU 25 screws for first layer, SU 35 screws for second layer; for fixing 2 x 15 mm thick
Maximum Wall Heights (With Fire Protection) boards, SU 25 screws for first layer, SU 45 screws for second layer should be used.
** If the use of separator tape is not considered, consumption should be added to the joint tape.
Knauf Profiles* Knauf Proposal DIN 18183
*** Fixing spacing is 1 meter. If it is applied with 60 cm spacing, consumption is 2,1 pieces/m2.
Installation Zone
Note: The area of the analysed wall is 2,75 m x 4 m = 11 m2
Metal Thickness Stud (1) (2) (1) (2)
Spacing
0,6 mm cm m m m m
DC 50 3,30 2,80 4,50 4,00
Fixing Spacings of DU Channel According To The Wall Height
DC 75 60 4,50 4,00 6,00 5,50 Spacing of dowels for fixing DU channel to ceiling and floor
DC 100 5,50 5,00 6,50 6,00 Steel Dowel
Wall Height (for concrete) Plastic Dowel
* Profiles are made of DX51D type steels according to TS EN 10346 with density 0.0071 kg/m and produced in compliance with TS
3

EN 14195. The flanges of the profiles are point perforated, web width is DC50=48,8 mm, DC75=73,8 mm, DC100=98,8 mm; flange
width is 47 mm from one side, 48,5 mm mm from the other side and manufactured from Z100+zinc coated steel sheet in compliance ≤3m 1m 1m
with TS EN 10346. > 3 to ≤ 6,5 1m 0,5 m
Installation Zone 1: Areas where low number of person gather
> 6,5 to ≤ 12 m 0,5 m -
Installation Zone 2: Areas where large number of person gather
Fixing spacing of vertical DC/DM studs has to be 1 m. (Min. 3 fixing dowels are required for per 3 m long stud)
 W115 Partition Gypsum Board Wall System W115 Partition Gypsum Board Wall System
Sound Insulation Application Details
Mineral Wool Sound
Dimensions Knauf Board Reduction
Insulation 1 Nailable Plug
Acoustical Sealant DU Channel Sealing Tape
Tape DC Stud DC Stud
System Wall Stud Thick- Type Weight Thick- Type Rw,R
Thick- ness ness
ness Trenn-Fix
mm mm mm ~ kg/m 2
mm dB Joint Filler
Acoustical Sealant /
Gypsum Tape
2 x 40 59 DU Channel
155 2 x 50 Board
Nailable Plug
Types 2 x 50 61,7
Spacing of studs DC Stud
60 cm 2 x 12,5 (FX / 48
Joint Filler Knauf Board Joint Tape + Joint Filler
205 2 x 75 FR / 2 x 60 61
Mineral Trenn-Fix Drywall Screw SU
WR /
255 2 x 100 2 x 80 Wool 63 Connection to
WR&FR) W115-VO1 Connection to Ceiling W115-A1 W115-B1 Joint
Solid Wall
155 2 x 50 2 x 40 66
DC Stud
205 2 x 75 2 x 12,5 Diamant 62 2 x 60 69 Sealing Tape
Drywall Screw
255 2 x 100 2 x 80 71 SU
1Compliance with DIN EN 13162; length related flow resistance r≥5 kPa s/m2 comply with DIN EN 29053 (e.g. Knauf Insulation Knauf Board
Mineral Plus IPB037, TP 115 or TI 140 T) Drywall Screw
* Instead of sealing tape, acoustical sealant must be used for sound reduction over 50 dB. SU
FX: Knauf Regular Gypsum Board WR: Knauf Moisture Resistant Gypsum Board FR: Knauf Fire Resistant Gypsum Board Insulation
WR&FR: Knauf Moisture and Fire Resistant Gypsum Board

Fire Protection Insulation DU Channel Perforated Corner Trim

W115-VM1 Joint DC Stud Knauf Board
KNAUF SOLUTIONS ACCREDITED TEST RESULTS ACCORDING TO EN STANDARDS
Fire Knauf Board Mineral Wool Insulation Spacing of W115-C1 T-Junction W115-D1 Corner
Resistance DC Studs Knauf Board
Type A Thick- Type Thick- Density Wall Opening Width
(a) DC Stud
Regular ness ness Sealing Tape
System
Gypsum
Board DU Channel
mm mm kg/m3 cm Drywall Screw
SU Sealing Tape
Type A Regular Joint Filler Continuously
El 60 Gypsum Board 2 x 12,5
(A2,s1d0)
Spacing of studs
a Type F Fire Drywall Screw MU Knauf Board
Resistant
El 90 2 x 12,5 Without or
Gypsum
Board mineral W115-VU1 Connection to Floor W115-E1 Door Opening with W115-E2 Door Opening
- - 60
(A2,s1d0) wool UA Profile with DC Profile
2 x 15 class A
Type DF Fire
Resistant
El 120
Gypsum 2 x 12,5
Board Screw Types and Lenghts
(A2,s1d0)
Knauf Board Metal Grid
System Metal Thickness Metal Thickness
mm ≤ 0.7 mm 0.7 mm ≤ s ≤ 2.25 mm

2 x 12,5 SU 3,5 x 25 + SU 3,5 x 35 MU 3,5 x 25 + MU 3,5 x 35

15 + 12,5 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45
W115 2 x 15 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45
2 x 18 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 45 + SU 3,5 x 55
25 + 18 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 45 + SU 3,5 x 55
Drywall Screw SU: Self-tapping screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal substructure
up to 0.70 mm thick.
Drywall Screw MU: Jackpoint self-drilling screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal
substructure from 0.70 mm to 2,25 mm thick.
4