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STEAM & POWER BALANCE IN PALM OIL MILL

1.0 Mill Troughput : 15 TPH

2.0 Engineering Data :


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9 kCal/kg
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing


3.1 Fibre : 1,875.00 kg/hr
3.2 Shell : 862.50 kg/hr

4.0 Equivalent Calorific Value (Heat) of Combusted Fuel


4.1 Fibre : 4,944,375.00 kCal/Hr
4.2 Shell : 3,540,562.50 kCal/Hr
4.3 Total 8,484,937.50 kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : 5,343.18 kg/hr
5.2 Shell : 4,333.57 kg/hr
5.3 Total : 9,676.75 kg/hr (Boiler Capcity = 1 x 10TPH)

6.0 Electrical Power Output :


6.1 Electrical Power Output : 387 kW
PT. SAWIT MAS SEJAHTERA
Pangkalan Panji 60 TPH POF

STEAM & POWER BALANCE IN PALM OIL MILL

1.0 Mill Troughput : 30 TPH

2.0 Engineering Data :


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9 kCal/kg
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing


3.1 Fibre : 3,750.00 kg/hr
3.2 Shell : 1,725.00 kg/hr

4.0 Equivalent Calorific Value (Heat) of Combusted Fuel


4.1 Fibre : 9,888,750.00 kCal/Hr
4.2 Shell : 7,081,125.00 kCal/Hr
4.3 Total 16,969,875.00 kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : 10,686.37 kg/hr
5.2 Shell : 8,667.13 kg/hr
5.3 Total : 19,353.50 kg/hr ( Boiler Capacity = 1 x 20TPH)

6.0 Electrical Power Output :


6.1 Electrical Power Output : 774 kW
STEAM & POWER BALANCE IN PALM OIL MILL

1.0 Mill Troughput : 36 TPH

2.0 Engineering Data :


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9 kCal/kg
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing


3.1 Fibre : 4,500.00 kg/hr
3.2 Shell : 2,070.00 kg/hr

4.0 Equivalent Calorific Value (Heat) of Combusted Fuel


4.1 Fibre : 11,866,500.00 kCal/Hr
4.2 Shell : 8,497,350.00 kCal/Hr
4.3 Total 20,363,850.00 kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : 12,823.64 kg/hr
5.2 Shell : 10,400.56 kg/hr
5.3 Total : 23,224.20 kg/hr (Boiler Capacity = 2 x 12TPH)

6.0 Electrical Power Output :


6.1 Electrical Power Output : 929 kW
STEAM & POWER BALANCE IN PALM OIL MILL

1.0 Mill Troughput : 40 TPH

2.0 Engineering Data :


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9 kCal/kg
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing


3.1 Fibre : 5,000.00 kg/hr
3.2 Shell : 2,300.00 kg/hr

4.0 Equivalent Calorific Value (Heat) of Combusted Fuel


4.1 Fibre : 13,185,000.00 kCal/Hr
4.2 Shell : 9,441,500.00 kCal/Hr
4.3 Total 22,626,500.00 kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : 14,248.49 kg/hr
5.2 Shell : 11,556.18 kg/hr
5.3 Total : 25,804.66 kg/hr ( Boiler Capacity = 1 x 25TPH , OR 2 X 13TPH)

6.0 Electrical Power Output :


6.1 Electrical Power Output : 1032 kW
STEAM & POWER BALANCE IN PALM OIL MILL PER JAM STEAM & POWER

1.0 Mill Troughput : 45 TPH 1.0

2.0 Engineering Data : 2.0


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature :
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing 3.0


3.1 Fibre : 5,625.00 kg/hr 0.68 6,159.38
3.2 Shell : 2,587.50 kg/hr 0.32 2,053.13
8,212.50 8,212.50
4.0 Equivalent Calorific Value (Heat) of Combusted Fuel 4.0
4.1 Fibre : 14,833,125.00 kCal/Hr 0.58
4.2 Shell : 10,621,687.50 kCal/Hr 0.42
4.3 Total 25,454,812.50 kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency 5.0


5.1 Fibre : 16,029.55 kg/hr 0.55
5.2 Shell : 13,000.70 kg/hr 0.45
5.3 Total : 29,030.25 kg/hr (Boiler Capacity = 1 x 30TPH , OR 2 X 15TPH)

6.0 Electrical Power Output : 6.0


6.1 Electrical Power Output : 1161 kW
Kebutuhan bahan bakr di PGI

Perjam 9,500 Kg
Perhari 228,000 Kg

Boiler Combustion Efficiency of:


a) Fibre Mc 28% 64%
b) Shell Mc 17 % 72.08%
c) Efb Mc 30 % 70.21%

Net Calorific Value of :


a) Fibre Mc 28% 2,637 Kcall / Kg
b) Shell Mc 17 % 4,905 Kcall / Kg
c) Efb Mc 30 % 2,845 Kcall / Kg
Total net Calorofic 10,387 Kcall / Kg

Jumlah Total bhn bkr yang dapat terkumpul selama


pabrik beroperasi setahun :
Sisa Fibre 566,938 Kg
Sisa Cangkang 8,337,213 Kg
Produksi jankos dgn Mc 30 % 1,720,059 Kg
Total Bahan Bakar setahun 10,624,210 Kg

Equivalent Calorific Value (Heat) of Combusted Fuel


Fibre 1,495,015,506 Kcall / Kg
Shell 40,894,029,765 Kcall / Kg
Efb 4,893,567,855 Kcall / Kg
Total ECV 47,282,613,126 Kcall / Kg

Heat required to produce 1 kg of steam at 42 bar at saturated temperature 380°C 757 Kcall/Kg

Equivalent Steam Generated By Fuel at Its Combustion Efficiency


Fibre 1,256,840 Kg / h
Shell 38,938,463 Kg / h
Efb 4,538,671 Kg / h
Total ESG 44,733,974 Kg / h

Steam Consumption (SSC) of Turbine : 5.38 Kg / kW-h

Electrical Power Output : 8,314,865 kWh

misal per jam transfer power ke PLN 4 mga


per hari 96,000 kWh

87
3.5 bulan
STEAM & POWER BALANCE IN PALM OIL MILL PER JAM

Mill Troughput : 40.87 TPH

Engineering Data :
2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 Kcall / Kg
b) Shell : 4,105.00 Kcall / Kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

Fuel Available from Processing


3.1 Fibre : 5,109 kg/hr
3.2 Shell : 2,350 kg/hr
7,459
Equivalent Calorific Value (Heat) of Combusted Fuel
4.1 Fibre : 13,471,774 kCal/Hr
4.2 Shell : 9,646,853 kCal/Hr
4.3 Total 23,118,626 kCal/Hr

Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : 14,558 kg/hr
5.2 Shell : 11,808 kg/hr
5.3 Total : 26,366 kg/hr

Electrical Power Output :


6.1 Electrical Power Output : 1,055 kW

Electrical Power Output riil : 752 kW

Fuel Available from Processing


Fibre : 5,010 kg/hr
Shell : 900 kg/hr

Equivalent Calorific Value (Heat) of Combusted Fuel


Fibre : 13,211,370 Kcall / Kg
Shell : 3,694,500 Kcall / Kg
Total 16,905,870 Kcall / Kg

Equivalent Steam Generated By Fuel at Its Combustion Efficiency


Fibre : 14,277 kg/hr
Shell : 4,522 kg/hr
Total : 18,799 kg/hr

Electrical Power Output : 752 kW

Sisa Fibre Per Jam pada PKS PLK 99 kg/hr


Sisa Shell Per Jam pada PKS PLK 1,450 kg/hr

Tbs Budget 2017 dan 2018 235,000,000 Kg


Kapasitas PKS Thn 2017 40,870 Kg / Jam
Jam Pengolahan 5,750 Jam
Fibre Yang Dihasilkan 29,375,000 Kg
Shall Yang Dihasilkan 13,512,500 Kg
Fibre Sisa Produksi 566,938 Kg
Shell Sisa Produksi 8,337,213 Kg

Produksi Jankos 22.18% To TBS Olah


Produksi Jankos dgn Mc 66.59 % 52,123,000 Kg

Rata2 Tbs Olah Per bulan 19,583,333 Kg


Rata2 Tbs Olah Per hari 783,333 Kg
Waktu Pengolahan Perhari 19 Jam Jankos Kandungan Air
Prod Jankos Perhari 173,743 Kg 58,048 115,696
Kap Bunch press rata2 7.2 Ton / jam
Jankos hasil bunch press 138 Kg - 24,841 24,979
Berat riil Jankos setelah bunch press dgn Mc 45% - 24,841 Kg
Jankos tersisa tidak terolah 173,605 Kg
Berat jankos riil setelah melewati mesin shredder
dan conveyor heater dgn Mc 30 % - 28,588 Kg - 28,588 3,747

Persentasi jankos terhadap pengolahan : %


Jankos dengan moist countent 45 % 18,100.70 %
Jankos dengan moist countent 30 % - 15.1 %
Jangkos tidak terolah 100 %

Produksi Jankos per tahun dgn Mc 45 % 9,434,263 Kg


Produksi Jankos per tahun dgn Mc 30 % 1,720,059 Kg
Jankos terproduksi 41,177,170 Kg
Sisa Jankos Tidak terolah selama setahun 10,945,830 Kg

Jumlah Total bhn bkr yang dapat terkumpul selama


pabrik beroperasi setahun :
Sisa Fibre 566.938 Ton
Sisa Cangkang 8,337.213 Ton
Produksi jankos dgn Mc 30 % 1,720.059 Ton

Grand Total 10,624 Ton

Kcall/Kg
Kcall / Kg

1.93
61.70
173,743

138
STEAM & POWER BALANCE IN PALM OIL MILL

1.0 Mill Troughput : 60 TPH

2.0 Engineering Data :


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9 kCal/kg
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing


3.1 Fibre : 7,500.00 kg/hr
3.2 Shell : 3,450.00 kg/hr

4.0 Equivalent Calorific Value (Heat) of Combusted Fuel


4.1 Fibre : 19,777,500.00 kCal/Hr
4.2 Shell : 14,162,250.00 kCal/Hr
4.3 Total 33,939,750.00 kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : 21,372.73 kg/hr
5.2 Shell : 17,334.27 kg/hr
5.3 Total : 38,707.00 kg/hr (Boiler Capacity = 2 x 20TPH)

6.0 Electrical Power Output :


6.1 Electrical Power Output : 1548 kW
STEAM & POWER BALANCE IN PALM OIL MILL

1.0 Mill Troughput : 0 TPH

2.0 Engineering Data :


2.1 Fibre to FFB ratio : 12.50%
2.2 Shell to FFB ratio : 5.75%
2.3 Net Calorific Value of :
a) Fibre : 2,637.00 kCal/kg
b) Shell : 4,105.00 kCal/kg
2.4 Heat required to produce 1 kg of steam at 21 bar at saturated temperature : 588.9 kCal/kg
2.5 Boiler Combustion Efficiency of:
a) Fibre 63.64%
b) Shell : 72.08%
2.6 Steam Consumption (SSC) of Turbine : 25 kg/kW

3.0 Fuel Available from Processing


3.1 Fibre : - kg/hr
3.2 Shell : - kg/hr

4.0 Equivalent Calorific Value (Heat) of Combusted Fuel


4.1 Fibre : - kCal/Hr
4.2 Shell : - kCal/Hr
4.3 Total - kCal/Hr

5.0 Equivalent Steam Generated By Fuel at Its Combustion Efficiency


5.1 Fibre : - kg/hr
5.2 Shell : - kg/hr
5.3 Total : - kg/hr (Boiler Capacity = 2 x 25TPH)

6.0 Electrical Power Output :


6.1 Electrical Power Output : 0 kW