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NANOTECHNOLOGY SCIENCE AND TECHNOLOGY

NANOPOROUS MATERIALS: TYPES,


PROPERTIES AND USES

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NANOTECHNOLOGY SCIENCE AND TECHNOLOGY

NANOPOROUS MATERIALS: TYPES,


PROPERTIES AND USES

SAMUEL B. JENKINS
EDITOR

Nova Science Publishers, Inc.


New York
Copyright © 2010 by Nova Science Publishers, Inc.

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Nanoporous materials : types, properties, and uses / editors, Samuel B.


Jenkins.
p. cm.
Includes index.
ISBN 978-1-61122-999-8 (eBook)

Published by Nova Science Publishers, Inc. † New York


CONTENTS

Preface vii
Chapter 1 The Dynamics of Infiltration of a Nanoporous Media with a
Nonwetting Liquid 1
V. D. Borman and V. N. Tronin
Chapter 2 Energetics and Percolation Properties of Hydrophobic Nanoporous
Media 45
V. D. Borman and V. N. Tronin
Chapter 3 Ordered Mesoporous Materials for Drug Delivery Applications 73
Spomenka Simovic and Dusan Losic
Chapter 4 Nanocavity: A Novel Functional Nanostructural Unit 163
G. Ouyang and G. W. Yang
Chapter 5 Recent Advances in the Titania Porous Materials Growth through
Micro-Arc Oxidation 191
Arūnas Jagminas
Chapter 6 Preparation and Properties of Nanoporous Materials Prepared from
Natural Clay Minerals 211
J. Temuujin,, K.J.D.MacKenzie, Ts.Jadambaaand A.van
Riessen
Chapter 7 Magnetic Nanoporous Materials 233
S. Giri
Chapter 8 Surface and Mechanical Characteristics of Mesoporous Anodic
Aluminum Oxides 243
Tong Hong Wang, Te-Hua Fang and Shao-Hui Kang
Chapter 9 Quasi Monocrystalline Porous Silicon (QMPS) – A Potential
Material for Optoelectronic and Photovoltaic Applications 261
Mahua Chakraborty (Banerjee), Sukumar Basu and Hiranmay Saha
vi Contents

Chapter 10 Low-k Nanoporous Interdielectrics: Materials, Thin Film


Fabrications, Structures and Properties 273
Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo
Chapter 11 Novel Manufacturing and Processing Technologies of Nanoporous
Silicon 315
Jia-Chuan Lin and Wei-Chih Tsai
Index 355
PREFACE

Nanoporous materials consist of a regular organic or inorganic framework supporting a


porous structure. Nanoporous materials are separated into three subtypes: microporous
materials, mesoporous materials and macroporous materials. In recent years, nanoporous
materials have been recognized as promising candidates for the multifunctional applications
such as catalysis, ion-exchange, gas storage low density magnetic storage, etc. In addition,
nanoporous materials are also of scientific and technological importance because of their
ability to absorb and cooperate with atoms, ions and molecules on their sizeable interior
surfaces and pore space. This new book proposes and reviews advances being made in the
field of nanoporous materials.
Chapter 1- After compression of a system formed by a nanoporous media and a
nonwetting liquid to the threshold pressure value pc 0 , the liquid fills the pores of a porous
media. In accordance with prevailing concepts, passage of the liquid from the bulk to the
dispersed state can be described as a percolation-type transition [1]. The percolation-type
spatial distribution of pores filled with the liquid is confirmed by the ―devil‘s staircase‖
effect involving the change in the resistance of a porous media (porous glass) upon its
infiltration with mercury in the vicinity of the threshold infiltration pressure [2]. The
percolation type of infiltration of porous media is also confirmed by the ―viscous fingers‖
effect, in which a wetting liquid is displaced from pores by some other liquid [3]. In this case,
a nonuniform front of porous media infiltration is formed. This process is typical of
infiltration of macroscopic porous bodies with wetting liquids. The threshold type of
infiltration was observed for nonwetting liquids, for grained porous media (zeolites) with a
pore size of R = 0.3–1.4 nm and silochromes (R = 4–120 nm) filled with nonwetting liquid
metals, and for hydrophobized granular porous bodies with a silicon oxide skeleton (R = 3-50
nm) filled with water, ethylene glycol, or salt solutions [4–21]. The grain size in [4–20] was
1–100 µm.
To fill nanometer-size pores with a nonwetting liquid with a surface energy of 0.05–0.50
J/m2, a threshold pressure of pc 0 = 102–103 atm is required. When the liquid passes from the
bulk to the dispersed state in a nanoporous media with a specific volume of 1 cm3/g, the
energy absorbed by the liquid and returned (accumulated) when the liquid flows out amounts
to 10–100 kJ/kg. This value is an order of magnitude higher than for polymer composites or
alloys with the shape memory effect, which are widely used now [20]. This forms the basis
for devices for mechanical energy absorption and accumulation. Bogomolov [23] was the first
viii Samuel B. Jenkins

to indicate such a possibility of accumulating mechanical energy. It should be noted that 1 kg


of a porous material is sufficient for absorbing the energy of a media having a mass of 1 t and
moving at a velocity of 50 km/h.
Chapter 2- Energetics of "nanoporous medium--nonwetting liquid" systems is one of the
new directions in basic and applied research [1-8]. In the simple model of a porous media in
the form of cylindrical channels, this threshold pressure is described by the Laplace--
Washburn equation p  2  R  cos , where  is the surface energy of the liquid, R is the

pore radius, and  is the contact angle (for a nonwetting liquid,   90 ). For filling
nanometer-sized pores by a nonwetting liquid with a surface energy of 005  05 J/m2, it is
necessary to apply a threshold pressure of 10  10 atm. When the liquid passes from the
2 3

bulk of the material to a dispersed state in pores of the nanoporous medium with a specific
volume of ~ 1 cm3/g, the absorbed and accumulated (returned when the liquid flows out)
energy can reach 10 100 kJ/kg. This value is one order of magnitude higher than the
energy observed for widely used materials, such as polymer composites and alloys with the
shape memory effect [9-11].
Among the systems under investigation are silochromes, zeolites with liquid metals,
hydrophobized silica gels, and zeolites with water and aqueous solutions of organic
compounds and salts. In recent years, hydrophobized nanoporous media have become
available owing to the development of the method used for modifying the surface of
nanoporous media, for example, with alkyl chlorosilanes [6,7,12-22]. To date, nanoporous
media with different pore shapes, porosities, specific surface areas, specific volumes, average
pore radii, and pore size distributions have been studied [1,6,7,19,20,21-55]. The
investigations performed thus far have been concerned primarily with equilibrium properties.
Experiments have been carried out at a low compression rate of the system when the rate of
3
increase in the pressure ( p ) in the liquid--porous media system is (10 -1) atm/s. In the
infiltration-defiltration cycle, there is a hysteresis, so that the threshold pressure of infiltration
is higher than the pressure of defiltration. Moreover, the majority of the systems studied are
characterized by the phenomenon of nonoutflow of a nonwetting liquid when a part of this
liquid remains in the porous medium as the excess pressure decreases to zero. The absorbed
energy is determined by the product of the volume of filled pores and the difference between
the infiltration and defiltration pressures. In frameworks the model of cylindrical channels,
these pressures are described by the Laplace--Washburn equation with different angles of
wetting. The phenomenon of nonoutflow of a nonwetting liquid has restricted the practical
application of the system. These phenomena have been observed in the systems under
investigation irrespective of the type of a modifier of the pore surface.
Chapter 3- Conventional drug therapy is associated with a number of challenges, such as
poor drug stability and/or solubility in biological environment, lack of selectivity, severe
toxicity and unfavourable pharmacokinetics. The application of nanotechnology to medical
devices - ―nanomedicine‖ is recognized as an emerging field with huge potential for
development of new therapeutic concepts. Research on mesoporous materials for biomedical
purposes has experienced an outstanding increase during recent years. Three major types of
mesoporous materials for drug delivery application were emerged including: mesoporous
silica engineered by organic synthesis and porous silicon, anodically oxidised alumina (AAO)
and nanotubular titania fabricated by electrochemical methods. Although still in early stages,
Preface ix

few in vivo studies clearly show the potential of these materials for drug delivery devices in
orthopedics implants, dental implants, and vascular stents, where not only is the controlled
release of drugs such as antibiotics or growth factors desired, but also appropriate
biointegration is needed. In this chapter we collect and analyze some of the most relevant
milestones in the research of mesoporous materials for controlled drug delivery for
implantable and systemic delivery systems. To provide a comprehensive overview to the
reader, this review firstly analyzes biocompatibility aspects, which are the major prerequisite
for application of materials that come into contact with biological systems. Secondly, we
consider the basic aspects of the textural properties (surface and porosity) that contribute to
the understanding of drug adsorption and controlled release processes. Finally, more
sophisticated stimuli-responsive materials are reviewed. This is only beginning of the further
research in terms of correlating biomaterial chemistry and tissue responses and new clinical
approaches required not only for orthopaedics, but also treatment for a number of other
diseases (hearth, cancer, diabetes, Parkinson‘s, Alzheimer‘s etc).
Chapter 4-The discovery of the nanocavity structures marked a highlight point in the
condensed matter physics and material science of low-dimensional systems. However, it is
hard to get a deeper understanding for these unique nanostructures with negative curvature of
the fundamental physics underlying from the perspective of classic method. Of great
importance is the question of the many physical quantities, such as surface energy, cohesive
energy and mechanical modulus, etc., keeping not constant due to under-coordinated atoms in
the surface or interface layer of low-dimensional systems [1-3]. The most striking feature is
the inner surface atomic state of nanocavity structures with negative curvature are different
from those of multilayers, nanocrystals and bulk counterparts. Thus, the surface energy in
inner surface of nanocavity structures is the most important quantity, which plays the
dominant role and should be responsible for the novel performances.
The present chapter focuses on the basic physical principles of surface energy of
nanocavity structures and its novel performances based on the nanothermodynamics and
continuum mechanics considerations. Deeper insight into the physical mechanism behind and
analytical solutions to the unusually mechanical behavior and thermal stability of
nanocavities are presented. Correlation between the surface energy in inner surface of
nanocavity structures and its effect on local stiffness, sink effect, interface diffusion and
nonlinear shrinkage has been established. It is found that the inner surface energy of
nanocavity increases with the size of nanocavity decreasing, which is the inverse of the size
dependent surface energy of free nanocrystals. Accordingly, the method for nanocavity
structures not only reveals the new physics and chemistry of nanostructural surface energy,
but also provides general theoretical tools to calculate the surface energy and related
properties.
Chapter 5- Micro-arc oxidation or so-called plasma electrolytic oxidation (PEO) is an
effective way to make much thicker oxide films on the surface of titanium and its alloys
surprisingly improving protection properties of this material. PEO operates at potentials
above the breakdown voltage of the growing passive film on the Ti anode and is characterized
by numerous arcs moving rapidly over the electrode. Due to a high temperature in the micro-
plasma channels, penetrating continually the growing film from the surface to the metal/oxide
interface during micro-arc oxidation, the fused components of solution are usually inserted
into these films. Furthermore, the quantity of sintered compounds increases with the treatment
time producing a ceramic layer with nonuniform distribution of elements, porosity, and
x Samuel B. Jenkins

properties. On the other hand, the anodizing of Ti under micro-arc conditions in the aqueous
solutions of pure acids, such as sulphuric and phosphoric, results in the formation of rough
films with a network of pores randomly distributed and nonuniform in size.
In this chapter, recent progress in fabrication, design, characterization and potential
applications of quite pure, thick porous titania coatings by the PEO way are presented and
discussed. We showed also that the growth of PEO coatings in strongly alkaline silicate
solutions originates from the formation of low valence titanium oxides at the substrate surface
as thick as several micrometers.
Chapter 6- In this chapter, we review recent work carried out in our research group on the
preparation and characterisation of nanoporous materials from a variety of clay minerals by
selective leaching methods. These nanoporous materials are prepared by exploiting the crystal
architecture of layer-lattice minerals.
According to their layer periodicity, clay minerals are divided into different types,
namely 1:1 type (kaolinite, antigorite etc), 2:1 (montmorillonite, vermiculite, pyrophillite, talc
etc) and amorphous (allophane etc). The combination of tetrahedral Si2O5 and octahedral
Al2(OH)4 or Mg2(OH)4 layers gives a range of unique crystal architectures.
Nanoporous materials have been prepared using a simple selective leaching technique.
Differences in the solubility of the clay components at different pH values are exploited to
leach a particular component from the clay structure and produce pores. Leaching occurs
preferentially at moderate temperatures (80-90oC). The use of clay minerals to prepare
nanoporous materials allows the pore size and shape to be controlled.
It is found that in most cases, preliminary amorphisation of the clay minerals favours the
leaching process. However, some minerals such as vermiculite can be acid-treated directly,
producing porous silica with the highest specific surface area of all the minerals (670 m2/g),
by comparison with the silica of the lowest surface area (15 m2/g) produced from talc. Pore
size distribution measurements reveal the presence of micro and nanopores.
Amorphisation of the clay minerals can be achieved by either thermal or mechanical
treatment (grinding). Preliminary milling destroys the layer structure of the clay mineral,
making it difficult to control the pore size and shape. Thermal amorphisation of the clay
mineral favours the production of porous materials with high surface areas and controlled
pore size distributions.
Nanoporous silica, -alumina and composite materials have been prepared from kaolin,
montmorillonite, pyrophillite, phlogopite and talc show excellent decolorisation, adsorption
and ion-exchange properties.
Chapter 7- Currently, nanoporous materials have been recognised as promising
candidates for the multifunctional applications such as catalysis, ion-exchange, gas storage,
low density magnetic storage, etc. Because of the diverse range of metal organic (inorganic)
networks the structural, chemical, and physical properties of nanoporous materials are
fascinating from fundamental interest as well as technological applications. The use of
transition metal ions within the nanoporous structure opens up the possibility of various
applications with improved electrical, optical, and magnetic properties. Among them, the
search for the improved magnetic properties is challenging ascribed to their potential
applications in developing low density magnetic storage materials, magnetic sensors, and
intelligent or multifunctional materials. The magnetic properties of the metal organic
(inorganic) networks are strongly influenced by the structures of the materials where
magnetic properties have been tuned by designing varieties of porous structures composed of
Preface xi

different transition metals. In this article the magnetism of nanoporous materials is reviewed
based on recent experimental results.
Chapter 8- Surface and mechanical properties of porous anodic aluminum oxides (AAO)
were achieved by means of scanning electron microscope (SEM), atomic force microscope
(AFM), indentation tests and finite elements method (FEM) simulations. A two-step anodized
mesoporous anodic aluminum oxide was successfully fabricated vertically and hollowly. Both
microindentation and nanoindentation were carried out. The results showed that the
nanoporous AAO was hydrophobic with a contact angle of 105° while the nanoporous-filled
AAO is in a relatively good wettability. Localized pop-in can be found during
nanoindentation due to the collapse of the beneath cylindrical structures. Over a certain load,
microindentation may induce radial cracks from the indented edge to outward of the AAO.
The underside of the indented AAO sample was milled to figure out the structural changes.
The effects of the nanoporous filling on the Young's modulus and the hardness are
investigated and discussed. A three-dimensional finite element model was also successfully
developed to understand the nanoindentation-induced mechanism. A maximum von Mises
stress of 1.058 GPa occurred beneath the indenter.
Chapter 9- Research on Porous Silicon (PS) is being pursued since their discovery for use
in optoelectronics, solar cells and sensors. Silicon containing nano size (10-15 nm) pores
produced by electrochemical anodization has the well-known potential advantage of enhanced
light trapping inside the material. Also its low reflectance loss makes it suitable for
optoelectronic and photovoltaic applications. However, the lack of stability due to ageing
effect because of slow native oxidation could not make PS a promising material so far. To
overcome this instability problem, recently an idea of Quasi Monocrystalline Porous Silicon
(QMPS), a modified form of PS was conceived. When low porosity (~ 20-30%) porous
silicon is thermally annealed in the temperature range, 1050-1100C and in pure H2 ambient,
the nanopores get transformed both in shape and size, resulting in QMPS. During annealing,
the open pore channels on the surface of PS layer become closed and pore-free smooth
surface is formed as monocrystalline silicon, with nano-size voids embedded inside the body
that might help in the enhanced optical absorption. The presence of nano voids and favorable
electrical properties as that of silicon makes QMPS suitable as active layer for low-cost solar
cells. Researchers have also used this material as passive seed layer for epitaxial growth for
solar cell fabrications. A few researchers have investigated the structural, optical and
electrical properties but fabrication of solar cells using QMPS as an active layer is yet to be
achieved. However, the primary theoretical modeling has indicated that about 15 – 16%
efficiency solar cells are possible to be targeted. Modeling on optical absorption and carrier
concentration of QMPS layers have also been done in detail. Further studies can be performed
on the effect of variation of the size of nanopores during formation either by thermal
annealing or by laser and thermal annealing on the properties of QMPS. Study of QMPS/p+ Si
interface in detail may also be very interesting in order to get a quantitative idea of defect
density, nature of trapping states etc. There is an ample scope of studies with QMPS since the
material is still in the initial stage of investigation and it can bring forth a sensational
advancement in the important areas of optoelectronics and solar cells in terms of high
efficiency, low cost and relatively easy device fabrications.
Chapter 10- The use of low dielectric constant (low-k) interdielectrics in multilevel
structure integrated circuits (ICs) can lower line-to-line noise in interconnects and alleviate
power dissipation issues by reducing the capacitance between the interconnect conductor
xii Samuel B. Jenkins

lines. Because of these merits, low-k interdielectric materials are currently in high demand in
the development of advanced ICs. One important approach to obtaining low-k values is the
incorporation of nanopores into dielectrics. The development of advanced ICs requires a
method for producing low-k dielectric materials with uniform distributions of unconnected,
closed, individual pores with dimensions considerably smaller than the circuit feature size.
Thus the control of both pore size and pore size distribution is crucial to the development of
nanoporous low-k dielectrics. This article reviews recent developments in the imprinting of
closed nanopores into spin-on materials to produce low-k nanoporous interdielectrics for the
production of advanced ICs. This review further provides an overview of the methodologies
and characterization techniques used for investigating low-k nanoporous interdielectrics.
Chapter 11- Porous silicon (PS) films consisting of many pores and pillars are widely
used to yield efficient visible photoluminescence (PL) and electroluminescence (EL) at room
temperature. Such light-emission behaviors are primarily attributed to electron confinement in
the nanocrystals that constitute the PS film. Also, the PS film shows a unique electrical
property of negative difference conductance (NDC) for the carrier mobility difference in
different sizes of pores and pillars.
The techniques of PS formation have been developed by many different methods. Among
them, electrochemical anodization is the most commonly used. The anodization is performed
in a hydrogen fluoride (HF) solution with an anodic current on the sample. However, it is
very difficult to control the manufacturing parameters precisely in the manufacturing
processes. Especially in nano-scale, the anisotropic etching or selective etching cannot be
easily achieved in the wet-etching method. However, it is well known that nano-scaled PS
(NPS) shows light emission more readily in the visible range than macro-PS does. Therefore,
precise control of the NPS formation is very important.
In this chapter, the authors introduce three novel manufacturing technologies. In the first
method, the Hall-effect is applied in the electrochemical anodization. By Lorentz force, the
carriers can be well swept to the allocated areas. In the second method, a forward biased pn-
junction is used for bottom-hole assistance. The NPS films with nano-scaled pores and high-
aspect-ratio pillars can be formed. In the third method, the authors proposed a simple and
mask-free method for the fabrication of patterned PS using a localized electric field. The
electric field is applied by patterned electrodes (anode and cathode) which are placed
horizontally underneath the sample. No masking-layer or related photo-lithography processes
are needed in this method. Strong visible photoluminescence emissions in PS can be obtained
by these novel methods.
In addition, the surface roughness of NPS leads to a high contact resistance to the metal
layer of the applications on EL, and hence a waste of an electrical power. To enhance the EL
efficiency and stabilize performance, a good metal contact to the light-emitting layer (NPS
layer) is required. In the authors‘ study, a supercritical fluid (SCF) technique is explored to
overcome the processing problem on metal contact. The SCF is a liquid or gas material used
in a state above the critical temperature and critical pressure where gases and liquids can
coexist. The use of a CO2 SCF and silver (Ag) nanoparticles is shown to improve the
electrical contact between the metal and NPS. Therefore, the contact resistance can be largely
reduced, and the power consumption of EL on the PS structure can be greatly reduced by the
method.
Preface xiii

The morphology, porosity, and photoluminescence of the NPS prepared by the proposed
method are investigated. This novel technology will have much benefit in the applications of
nano-electronic and opto-electronic devices.
In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 1-44 © 2010 Nova Science Publishers, Inc.

Chapter 1

THE DYNAMICS OF INFILTRATION OF A


NANOPOROUS MEDIA WITH A NONWETTING LIQUID

V. D. Borman and V. N. Tronin


National Research Nuclear Univrsity MEPHI , Moscow, Russia

1. INTRODUCTION
After compression of a system formed by a nanoporous media and a nonwetting liquid to
the threshold pressure value pc 0 , the liquid fills the pores of a porous media. In accordance
with prevailing concepts, passage of the liquid from the bulk to the dispersed state can be
described as a percolation-type transition [1]. The percolation-type spatial distribution of
pores filled with the liquid is confirmed by the ―devil‘s staircase‖ effect involving the change
in the resistance of a porous media (porous glass) upon its infiltration with mercury in the
vicinity of the threshold infiltration pressure [2]. The percolation type of infiltration of porous
media is also confirmed by the ―viscous fingers‖ effect, in which a wetting liquid is displaced
from pores by some other liquid [3]. In this case, a nonuniform front of porous media
infiltration is formed. This process is typical of infiltration of macroscopic porous bodies with
wetting liquids. The threshold type of infiltration was observed for nonwetting liquids, for
grained porous media (zeolites) with a pore size of R = 0.3–1.4 nm and silochromes (R = 4–
120 nm) filled with nonwetting liquid metals, and for hydrophobized granular porous bodies
with a silicon oxide skeleton (R = 3-50 nm) filled with water, ethylene glycol, or salt
solutions [4–21]. The grain size in [4–20] was 1–100 µm.
To fill nanometer-size pores with a nonwetting liquid with a surface energy of 0.05–0.50
J/m2, a threshold pressure of pc 0 = 102–103 atm is required. When the liquid passes from the
bulk to the dispersed state in a nanoporous media with a specific volume of 1 cm3/g, the
energy absorbed by the liquid and returned (accumulated) when the liquid flows out amounts
to 10–100 kJ/kg. This value is an order of magnitude higher than for polymer composites or
alloys with the shape memory effect, which are widely used now [20]. This forms the basis
2 V. D. Borman and V. N. Tronin

for devices for mechanical energy absorption and accumulation. Bogomolov [23] was the first
to indicate such a possibility of accumulating mechanical energy. It should be noted that 1 kg
of a porous material is sufficient for absorbing the energy of a media having a mass of 1 t and
moving at a velocity of 50 km/h.
In earlier publications, infiltration of pores in a porous media was described in the mean
field approximation as a percolation transition in an infinitely large porous media [1]. The
pore volume filled under a pressure p was calculated as of the volume of an infinitely large
cluster formed by pores with a radius larger (in accordance with the Laplace pressure) than
the minimal radius of the pores accessible to the nonwetting liquid under the given pressure.
The mean field approximation using the Bethe lattice makes it possible to qualitatively
describe the dependence of the filled volume on pressure in the vicinity of threshold pc 0 only
under the assumption of a special asymmetric size distribution for pores [1].
In contrast to second-order phase transitions including the percolation transition [26], the
systems under investigation exhibit an infiltration-defiltration hysteresis, as well as (complete
or partial) nonoutflow of the nonwetting liquid from the porous media when the excess
pressure drops to zero [5-7, 10-21]. It should be noted that the nondefiltration restricts the
application of the system for energy absorption and accumulation, while hysteresis controls
the absorbed and accumulated energy (returned during defiltration).
It was shown in [9, 21] that during slow infiltration of the systems under investigation,
the pressure dependence of variation V ( p ) in the volume of liquid in a porous media in
the infiltration-defiltration cycle (hysteresis) and the volume of the liquid remaining in pores
can be described by percolation theory if we take into account energy barrier A( R, p ) of the
fluctuational infiltration-defiltration of the liquid in a pore of radius R. Condition
A( R, p )  0 for porous medias with a certain pore size distribution makes it possible to find
the pressure that corresponds to the access of a pore of radius R to infiltration in a system of
connected pores. For porous media, this condition generalizes the Laplace relation. With
increasing pressure, the number of pores accessible to infiltration increases and the pores
surrounding the given one may also become accessible. Thus, a cluster of accessible pores is
formed in the porous media.
For the systems studied in [9, 21], infiltration of porous medias upon a slow change in
pressure is observed in the vicinity of the percolation threshold for such a fraction  ( p ) of
the volume of accessible pores, for which the inequality  c 0   ( p) /  c 0  10 2  10 4 holds,
where  c 0 is the percolation transition threshold (  c 0  0.18 for 3D systems [24, 25]). This

means that when the grain size of the porous media is L ~ (102-104) R , where R is the mean
pore radius in a grain ( R ~ 1-10 nm), correlation length   R    c 0
v
( v  0.8 [24,
25]) becomes comparable to grain size L or exceeds it (   L ). This allows us to treat the
infiltration of a grain of the porous media as a spatially uniform process.
If the characteristic time  P of variation in pressure is much longer than characteristic
hydrodynamic time  z , of nonthreshold ( A( R, p)  0 ) infiltration of clusters of accessible
pores, the volume of the liquid in the porous media at a given pressure can be calculated if the
distribution function for accessible-pore clusters over the number of pores in them is known
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 3

[20]. Infiltration first occurs from the grain surface, and then the liquid flows via clusters of
filled pores to the clusters of accessible pores.. Thus, infiltration of grains of a porous media
with a non-wetting liquid for  P >>  z can be described as infiltration of clusters formed by
accessible pores. In view of the small grain volume, we can disregard the spatial non-
uniformity in the formation of clusters of accessible pores.
It was shown in [27, 28] that upon rapid compression (with a pressure growth rate of p
= 104-105 atm/s) of the systems formed by a silochrome SKh 1.5 granulated porous media
and Wood‘s alloy or a Fluka 100 hydrophobized granulated porous media and water,
infiltration takes place beyond the percolation threshold at a pressure considerably exceeding
threshold pressure pс0. The threshold pressure was p0 =1.6pc0 for the former system [27] and
p0 =2pc0 for the latter system [26]. Infiltration is also associated with irregular oscillations in
pressure [27]. It follows hence that when the characteristic time of compression of the system
decreases, the mechanism of infiltration of the porous media changes. However, the
mechanism of infiltration of the porous media under fast compression remains unclear.
To reveal the regularities of infiltration of a nanoporous media with a nonwetting liquid is
of fundamental importance for understanding the dynamics of percolation transition and of
practical interest for the development of shock-absorbing systems.
In Section 2, we will study experimentally the infiltration-defiltration process for systems
consisting of a Libersorb 23 (L23) hydrophobic granular nanoporous media and water or an
aqueous solution of CaCl2 for pressure compression rates of p > 104 atm/s in the situation
when the characteristic time  P of pressure growth is shorter than the characteristic time  z
of non-threshold hydrodynamic infiltration of clusters of accessible pores. New regularities in
threshold infiltration under rapid compression are established, which noticeably distinguish
the infiltration process in this case from infiltration of a nanoporous media under slow
variation in pressure.
It can be expected that upon an increase in compression rate and a decrease in time  P as
compared to  z , the fraction of accessible pores increases and the system is ―thrown‖ beyond
the percolation threshold. In this case, an ―infinitely large‖ cluster of accessible pores is
formed in each grain, and the fraction of such pores increases so that the medium of pores in
the grain becomes virtually homogeneous. Consequently, upon a decrease in ratio  P /  z ,
infiltration must be in compliance with the Darcy law [29] upon an increase in pressure, and
the infiltration time of the porous media must decrease. However, it was found that
infiltration pressure p0 in the systems under investigation is independent (within the
experimental error) of the compression energy and, hence, of the pressurization time. During
infiltration of the porous media, the new value of threshold pressure p0 remains unchanged
and the filled volume is determined not by the fraction of accessible pores, but by the
compression energy. For p  p0 , the liquid does not infiltrate the porous media. Thus, it was
found that pulsed compression of the systems studied here leads to the emergence of a
threshold infiltration pressure p0 higher than pressure pc 0 of the percolation transition
observed for  P >>  z . It was also found that the area of the infiltration-defiltration hysteresis
4 V. D. Borman and V. N. Tronin

loop under rapid compression is larger than for  P >>  z . This indicates the emergence of an
additional dissipation mechanism. We can naturally It associate this additional dissipation
with a flow of the viscous liquid in a porous media. It was found, however, that the
experimental time dependences of pressure and volume for the systems studied here do not
change (within experimental error) upon a fivefold change in the viscosity of the liquid. Thus,
it is established that the infiltration rate in grains of a hydrophobic nanoporous media is
independent of the viscosity of the liquid.
In Section 3, a model describing the dynamics of infiltration in a granular porous material
is constructed. It is assumed that infiltration in grains occurs independently and a pressure-
dependent distribution of accessible pore clusters is formed in each grain. Under fast
compression, infiltration occurs at a pressure of p0  pc 0 . For the systems studied here,
p0  1.2 pc 0 , and more than 70% of all pores become accessible to infiltration.
According to estimates, infiltration of a grain of a porous media under rapid compression
occurs when the fraction of accessible pores is  0  0.28 , which is higher than percolation
threshold  c 0  0.18 . In this case, the porous media is beyond the percolation threshold for
accessible pores and an infinitely large cluster of accessible pores (whose size coincides with
the size of the grain), surrounded by smaller clusters of accessible pores, is formed in each
grain of the porous media. Finite-size clusters contain about 20% of all pores in the porous
media, while the infinitely large cluster contains 80% of all accessible pores. For this reason,
infiltration in a grain of the porous media under rapid compression will be described as rapid
infiltration of liquid into finite-size clusters of accessible pores occurring simultaneously in
the entire space of pores in a grain, followed by slow percolation of the liquid from these
clusters into the growing infinitely large cluster of accessible pores. Obviously, no infiltration
front is formed in this case over time intervals of percolation of the liquid into the infinitely
large cluster.
For  P >  z , infiltration of a liquid into a porous media is described as percolation of the
liquid from a cluster of filled pores to a cluster of accessible pores, while for  P <  z , the
process is the percolation of the liquid from a cluster of filled pores to the infinitely large
cluster of accessible pores. We solve a system of kinetic equations constructed for coordinate-
independent distribution functions for clusters of accessible and filled pores and which
describe these process is solved for slow and fast infiltration.
In the case of slow infiltration, a new result is the divergence of the characteristic time
 v of infiltration in pores of a grain at percolation threshold  c 0 via accessible pores (critical
retardation). In the case of fast infiltration, solution of the system of kinetic equation implies
that infiltration must occur at a constant pressure p0 . For p  p0 , infiltration should not be
observed. Pressure p0 and characteristic time  v are controlled by the characteristic time of
pressurization in the vicinity of the new value of infiltration threshold c , which is higher
than the known percolation threshold. Quantity c is a universal characteristic for porous
bodies, and pressure pc  p0 corresponding to it is determined by the size distribution of
pores and by surface energies of the liquid and the interface between the liquid and the porous
media.
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 5

The solution of the system of kinetic equations leads to another new result, viz., nonlinear
response of the medium to external action, which is manifested in the compensation of this
action due to percolation of the liquid from the cluster of filled finite-size pores to an
infinitely large cluster of accessible but unfilled pores. As a result of such compensation,
infiltration must be independent of the viscosity of the liquid. Infiltration must be
accompanied by oscillations of pressure and smaller oscillations of the volume.
The resultant time dependences of pressure and volume under rapid compression, as well
as the dependences of p0, the maximum filled volume, and the total infiltration time on the
compression energy, successfully describe the experimental data for systems L23 + H2O and
L23 + CaCl2 under investigation (Section 4). The domain of applicability of the proposed
model of infiltration dynamics of nanoporous bodies is also considered in this section.
This work is the result of rsearch carrrier out in following articles: V. D. Borman, A. M.
Grekhov, and V. I. Troyan, Zh. Éksp. Teor. Fiz. 118 (1), 193 (2000) [JETP 91 (1), 170
(2000)], V. D. Borman, A. A. Belogorlov, A. M. Grekhov, G. V. Lisichkin, V. N. Tronin, and
V. I. Troyan, Zh. Éksp. Teor. Fiz. 127 (2), 431 (2005) [JETP 100 (2), 385 (2005)], V. D.
Borman, A. A. Belogorlov, A. M. Grekhov, G. V. Lisichkin, V. N. Tronin, and V. I. Troyan,
Pis‘ma Zh. Tekh. Fiz. 30 (23), 1 (2004) [Tech. Phys. Lett. 30 (12), 973 (2004)], V. D.
Borman, A. A. Belogorlov, A. M. Grekhov, V. N. Tronin, and V. I. Troyan, Pis‘ma Zh. Éksp.
Teor. Fiz. 74 (5), 287 (2001) [JETP Lett. 74 (5), 258 (2001)], V. D. Borman, A. A.
Belogorlov, G. V. Lisichkin, V. N. Tronin, and V. I. Troyan JETP, Vol. 108, No 3, March
2009.

2. EXPERIMENTAL TECHNIQUE AND RESULTS


In experiments, the dynamics of infiltration of water and aqueous solutions of CaCl2 in
Libersorb 23 (L23) granular nanoporous media with a mean pore radius of R  6.5 nm was
studied This porous media is KSK-G silica gel with SiO2 as the skeleton material, whose
surface was chemically modified in accordance with the technique described in [29] to impart
hydro-phobic properties to the surface. The specific surface of L23 is approximately 200
m2/g, its specific volume is 0.56 cm3/g, and the mean grain size of the powder of the porous
media is 10  m. A sample of the porous media 2-10 g in mass was placed in a container
permeable to the liquid in a high-pressure chamber with a volume of ~60 cm3. The chamber
was filled with a liquid (water or 25% (in mass) aqueous solution of CaCl2). A movable 180-
mm-long rod 10 mm in diameter was inserted through a seal in the cover of the chamber.
In experiments on infiltration in nanoporous media, the liquid-porous media system was
subjected to fast compression on the experimental bench shown schematically in Figure 1.
Lower slab 1 is fixed by mounts 2 to upper slab 3. Load 5 in 10 kg mass could freely slide
over steel ropes 4. Strain gauge 6 bearing high-pressure chamber 7 filled with a liquid and a
porous media was fastened to slab 1. The gauge could measure forces from 10 to 104 N with
an error less than 5% for forces exceeding 100 N. Rod 8 of the chamber was rigidly
connected with the rod of displacement pickup 10 via steel plate 9. During the impact against
load 5, rod 8 entered chamber 7, leading to an increase in pressure in the system. Pickup 10
detected displacements of rod 8 of up to 14 cm under impact and changes in the volume ( V
) of up to 11 cm3 (for area 5-0.8 cm2 of the rod 8with an error not exceeding 5%. Gauge 6
6 V. D. Borman and V. N. Tronin

measured force F exerted by the load on the rod and, hence, the pressure in the chamber (p =
F/S). The frequency range of the force and displacement pickups with a constant sensitivity
was limited by a frequency of 5 kHz. Signals from the pickups were detected via an analog-
to-digital converter and processed by a computer. The pressuriza-tion rate in experiments was
p = (1-8) x 104 atm/s. Energy E of the impact varied from 20 to 100 J.

Figure 1. Experimental bench for studying the dynamics of infiltration of a nonwetting liquid in
nanoporous bodies

Infiltration of water (L23 + H2O) and 25% aqueous solution of CaCl2 (L23 + CaCl2) into
porous media L23 for a low pressurization rate ( p ≤ 1 atm/s) was also studied for
comparison. For this purpose, we used the setup described in [20], which ensured a slow
variation in pressure and measurement of the change in volume of the system (i.e., the volume
of the liquid infiltrating the porous media at a fixed pressure). Additionally, total
compressibility of the chamber and the liquid (  = (4.5 ± 0.4) x 10-3 cm3/atm for water and
 = (3.1 ± 0.3) x 10–3 cm3/atm for an aqueous solution of CaCl2), as well as compressibility
 = (1.8 ± 0.2) x 10–3 cm3/atm of the empty porous media, were measured in experiments
when the chamber was filled with a liquid without a porous media. The reproducibility of
infiltration—defiltration of the CaCl2 solution in the porous media indicated the absence of
segregation of the salt in the pores of L23.
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 7

Figure 2 shows the time dependences of pressure in the chamber filled only with the
liquid (aqueous solution of CaCl2 with a volume of 60 cm3), as well as the time dependence
of pressure and volume in the case when the chamber was filled with the aqueous solution of
CaCl2 (with a volume of 55 cm3) and the L23 porous media with a mass of m = 4 g. These
curves were obtained for an impact energy of E = 40 ± 2 J. For the L23 + H2O and L23 +
CaCl2 systems studied here at pressurization rate p > 104 atm/s, irregular oscillations of
pressure took place; similar oscillations were observed in the liquid Wood‘s alloy-silochrome
SKh-1.5 system [28] It should be noted that the amplitude of irregular volume oscillations
predicted in [28] is much lower in the systems studied here than the amplitude of pressure
oscillations. It follows from Figures 2a and 2b that in contrast to elastic compression of the
chamber with the liquid, the increase in pressure in the porous media-liquid system is limited
by the value of pressure p0 = 205 ± 10 atm averaged over irregular oscillations. Figure 2b
shows for comparison the value of pressure pc 0 = 180 atm corresponding of the threshold of
infiltration of the CaCl2 solution into pores of L23 for a low pressurization rate p ≤1 atm/s.
The threshold values of pressure for the L23 + H2O system are pc 0 = 150 ± 8 atm and p0 =
180 ± 9 atm. Quantity pc 0 is defined as the pressure at which the compressibility of the
infiltrated liquid-porous media system is maximum. The characteristic time of the increase in
pressure from pc 0 to p0 is t1 = 2 ms, which corresponds to a pressurization rate of p 
1.2x104 atm/s. It can be seen that for p > 104 atm/s, the volume of the system decreases at a
pressure p0 higher than the percolation transition pressure pc 0 [9, 21] in the case of slow
infiltration. The duration of compression of the system is controlled by time t 2 = 23 ms, at
which the decrease in volume is maximum. During the time interval from zero to t1, the
decrease in the volume of the system is – V = 1.10 ± 0.05 cm3 and is equal (to within the
measurement error) to the decrease in volume – V = 1.00 ± 0.05 cm3 due to compressibility
of the chamber, liquid, and porous media. In time interval t1 – t2, the value p0 of the pressure
averaged over oscillations is constant; consequently, the observed change in the volume (see
Figure 2c) is associated not with the compressibility of the chamber and system, but with the
infiltration through the pores of the porous media. Thus, infiltration of pores begins at a
pressure p0 higher than the percolation transition pressure; maximum infiltration (change in
the volume of the system) is attained at instant t2, and the entire process of infiltration occurs
at a constant pressure p0 averaged over oscillations. Maximal infiltration at t = t2 is Vm =
1.20±0.05 cm3, which is smaller than the volume Vpore = 2.3 cm3 of pores in the sample; i.e.,
for impact energy E = 40 J, infiltration of liquid through accessible pores in the sample with
the mass of m = 4 g does not occur. According to estimates, the work of compression (Eel =
432 J) in the time interval from 0 to t2 coincides with impact energy E = 40 + 2 J to within
the measurement error. Over time intervals t > t2, the increase in the volume of the system
and chamber is associated with the removal of elastic stresses and defiltration of the liquid
from the pores of the porous media. Dependences analogous to those depicted in Figure 2 are
also observed for the L23 + H2O system.
8 V. D. Borman and V. N. Tronin

Our measurements make it possible to find the dependence of infiltration pressure p0 ,


the maximum filled volume of pores Vm = V (t 2 ) - V (t1 ) , and infiltration time tin = t2
– t1 under rapid compression of the system on infiltration energy Ein =E – Eel, where Eel is the
part of the impact energy spent for elastic compression of the liquid-porous media system and
on the increase in the volume of the chamber, Eel = (χ1 + χ2 + χ3)· p0 2/2. Since the value of
p0 is independent of the impact energy (Figure 3a), the value of Eel is constant. Figure 3a
shows that infiltration pressure p0 for the L23 + H2O system is independent of energy to
within experimental error in the range Ein = 30-80 J. However, a tendency toward an increase
in p0 is observed upon an increase in energy. The dependences of the infiltration time for a
porous media and maximum filled volume Vm of pores on the specific energy of
infiltration are close to linear to within the measurement error (Figures 3b and 3c). The
Vm ( Ein ) curve is plotted for the specific energy of infiltration (Ein/m). The maximum
possible filled volume is limited by the specific volume of pores and is proportional to the
mass of the porous media. The possible maximum energy absorbed during infiltration is also
proportional to the mass of the porous media. For L23, the specific volume of pores is 0.56
cm3/g. Dependence ∆Vm(Ein/m) is limited by this volume, which corresponds to the maximum
specific infiltration energy (12 J/g). Analogous dependences are also observed for the L23 +
CaCl2 system.
It follows from dependences Vm ( Ein ) and tin(Ein) that total flux (flow rate) J of the
liquid averaged over the infiltration time is independent of energy. Indeed, the maximum
infiltration volume for infiltration energy E in can be defined as

tin

Vm   J (t )  dt  J  t in
0

For Vm  Ein and tin  Ein, we have J ( E )  const . The same result follows from the
expression for infiltration energy:

tin

Ein   p(t )  J (t )  dt
0

For p(t )  const  p0 , we have Ein  p0  J  t in , and average flux J either depends
on energy only slightly, or is independent of energy altogether to within the measurement
error. It follows from Figure 2c that time dependence V (t ) of the sample volume deviates
from the linear dependence only in the vicinity of the maximum infiltration time t2.
Consequently, the flux is independent of energy (J(t) = const) everywhere except in this
neighborhood. Thus, the pressure at which infiltration through nanopores of a disordered
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 9

porous media occurs for the systems under investigation, as well as the average flux of the
liquid in pores in a rapidly pressurized system (when p > 104 atm/s), depends weakly on the
impact energy or is independent of it altogether, and it is apparently controlled only by the
properties of the system.

Figure 2. Time dependence of pressure in a chamber filled with a CaCl2 solution (25%) (a) without a
porous media and (b) with it and (c) time dependence of the decrease in the volume of the L23 + CaCl2
system

Figure 4 shows the dependence of pressure on the change in the volume of the L23 +
H2O system for various impact energies. These curves are plotted as a result of computer
processing of measured dependences p(t) and V (t ) and make it possible to analyze the
features of the transformation of the mechanical impact energy during infiltration-defiltration
of a non-wetting liquid in the pores of a porous media. Dependence p (V ) obtained for the
same system for p < 1 atm/s (curve 6) is also shown in Figure 4 for comparison. Under such
conditions, the initial increase in pressure under elastic compression of the system and a small
change in the volume in the vicinity of pressure p0 = 150±10 atm is replaced by a decrease in
10 V. D. Borman and V. N. Tronin

the volume during infiltration of the liquid through the pores upon a small ( p pc 0  5% )
change in pressure.

Figure 3. Dependences of (a) pressure and (b) pore infiltration time on the infiltration energy and (c)
dependence of the maximum specific filled volume of pores on the specific infiltration energy for the
L23 + H2O system. The solid line corresponds to dependence (61), while dashed lines correspond to
(55), (56) (see below)
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 11

Figure 4. Infiltration–defiltration hysteresis loop for the L23 + H2O system for various energies of
impact action: E = 30 (1), 50 (2), 60 (3), 70 (4), and 80 J (5); curve 6 is the hysteresis loop for quasi-
static infiltration–defiltration

A further increase in pressure is associated with elastic deformation of the chamber,


liquid, and porous media infiltrated with the liquid. When the rod is withdrawn from the
chamber, the volume of the system increases and the pressure decreases due to defiltration of
the nonwetting liquid from the pores and the removal of elastic stresses. The p (V )
dependences in Figure 4 form hysteresis loops whose areas determine the absorbed impact
energy. It can be seen that an increase in the impact energy leads to an increase in the volume
of the liquid infiltrating through the pores of the porous media. It follows from Figure 4 that
infiltration for different impact energies occurs at a pressure of p0 = 180 ± 10 atm. The
infiltration pressure under slow compression ( p < 1 atm/s) increases with the filled volume of
the pores. This is associated with the size distribution of pores in the porous media since upon
an increase in pressure, smaller pores become accessible to the nonwetting liquid and are
filled with it [8, 20]. Apparently, a certain increase in the infiltration pressure upon rapid
compression (curves 1-5 in Figure 4) with the impact energy is also associated with the size
distribution of pores. Analogous dependences are observed for the L23 + CaCl2 system also.
According to the results obtained in [20, 23], the absorbed energy is equal to the heat of
the formation and subsequent disappearance of menisci of the liquid in the infiltration-
defiltration processes. These menisci are formed at the mouths of filled (empty) pores
adjacent to the empty (filled) pores. The energy equal to the work of formation of the liquid-
porous media interface and spent during infiltration is returned during defiltration of the
liquid. The energy absorption during the infiltration-defiltration process is associated with the
heat of formation of menisci.Comparison of the p (V ) dependences for rapid (curves 1-5 in
Figure 4) and slow (curve 6) compression of the system shows that infiltration pressure p0 >
pc 0 . It follows hence that the area of the hysteresis loop in the case of rapid compression
increases and an additional dissipation mechanism apparently comes into play. The flow of
the liquid in pores occurs under a considerable excess of pressure p0 over percolation
transition pressure pc 0 , ( p0 – pc 0 ) / pc 0  0.2, when more than 70% of pores are accessible
12 V. D. Borman and V. N. Tronin

to infiltration of the nonwetting liquid. In this case, we can naturally assume that the
additional energy dissipation is associated with energy losses in the flow of the viscous liquid
in nanopores.
To verify this assumption, we performed experiments in which the p(V), p(t), and V(t)
dependences were investigated for the L23 + CaCl2 system under fast and slow compression
at temperatures varying from 258 to 323 K. The viscosity  of the CaCl2 solution varies by a
factor of 5 in this temperature range [30]. However, surface energy  of the solution [31]
and surface energy  of the interface between the porous media and the liquid change
upon variation in temperature. These quantities control pressure pc 0 (  ,  ) which
determines the percolation threshold of infiltration of the solid. For 3D systems, the
percolation threshold is determined by the fraction of pores accessible to infiltration,
 ( Pco)   co  0.18 [3, 9, 21, 25,26]. Here,


4
 ( pc 0 )  
R ( pco )
3
   R 3  f ( R)  dR

   
R( p c 0 )   1  1     
pc 0   

f(R) is the size distribution of pores, and  is the ratio of the areas of the menisci and of the
pore. This relation was obtained for an infinitely large porous media. For a real porous media
with a mean pore radius R and a grain size L, the value of pc 0 changes by approximately
R L  102  103 , which is smaller than the maximum experimental error.
It was found that in the temperature interval 258-323 K, the value of pc 0 (and, hence, the
values of  and  ) do not change to within the measurement error. In the time interval
from 0 to tin, the values of p(t), as well as of V (t ) , obtained for different temperatures for
impact energy E = 40±2 J coincide to within the experimental error (Figure 5).

Figure 5. Time dependences of (a) pressure and (b) variation of volume for the L23 + CaCl2 system
with viscosity ranging from 1.27 × 10–3 to   7.13 10 Pa s. The curves in the temperature
3

interval from 260 to 323 K coincide to within experimental error


The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 13

It follows hence that for the L23 + CaCl2 system under investigation, the infiltration
dynamics in the temperature range 258-323 K and the flow of liquid in nanopores are
independent of the viscosity of the liquid.
Thus, for a pressurization rate of p > 104 atm/s in the systems studied here, infiltration
of nanopores of a porous media occurs at a constant pressure p0 , which is higher than
percolation transition pressure pc 0 . Pressure p0 weakly depends on the impact energy,
exhibiting a tendency toward growth within the experimental error (see Figure 3a). The
energy dependence of the filled volume of pores and infiltration time are close to linear
dependences to within the experimental error (see Figures 3a and 3b), and the mean flux of
the liquid in pores is independent of the impact energy. During infiltration, additional
dissipation energy is observed as compared to slow infiltration; however, dependences p(t)
and V (t ) do not change with temperature or upon a fivefold variation in the viscosity
coefficient of the liquid (see Figure 5). It has also been established that the relative amplitude
of oscillations of the volume during infiltration is considerably smaller than the relative
amplitude of pressure oscillations.

3. MODEL OF INFILTRATION DYNAMICS FOR A POROUS MEDIA

3.1. Formulation of the Problem

Let us consider the dynamics of infiltration of grains in a disordered nanoporous media


containing pores of different sizes and immersed in a nonwetting liquid. We assume that
infiltration in grains occurs independently. At the initial instant, pores in each grain are empty
and the liquid pressure is zero. As the pressure increases and attains a critical value,
infiltration begins in the grains of the porous media. The problem involves the calculation of
the time dependence of a filled volume, V(t), at a preset pressure p(t) with a characteristic
time  p of increasing pressure for various relations between this time and the characteristic
hydrodynamic time of infiltration of the porous media. Speaking of infiltration in the porous
media, we will henceforth mean in all cases the infiltration of one of its grains, unless the
opposite is specially stipulated. Obviously, infiltration may occur in a grain only if the pores
form a connected system in it. Porosity  defined as the ratio of the pore volume to the
volume of a grain in the porous media must be such that the fraction of connected pores is
considerably larger than the fraction of pores that do not belong to the connected system. If
size L of the grains of the porous material is much than the maximum size of the pores, the
characteristics of a grain of the porous media are indistinguishable from the characteristics of
an infinitely large media to within R/L ~ 10-4-10-2. In this case, infiltration through all pores of
the gain may occur only when porosity  exceeds percolation threshold  c , which is a
characteristic of an infinitely large porous media. For 3D systems, the percolation threshold is
c  0.18 [2,25,26]; the connectivity of pores with one another in this case is the result of
the formation of infinitely large clusters of pores for   c . For porous media with porosity
14 V. D. Borman and V. N. Tronin

 near percolation threshold  c , this cluster is strongly rarefied and contains only about 1%
of the total number of pores in the porous media [25,26, 32]. For porous media with a
porosity   c , the number of pores in the infinitely large cluster increases with  ,
attaining a value of 100% for   1 .
Figure 6 shows the probability that a pore belongs to the infinitely large cluster as a
function of porosity  . It can be seen that with increasing porosity, for   c , the value
of P ( ) tends to unity and, hence, the space of pores in a grain becomes nearly
homogeneous due to the growth of the infinitely large cluster of pores. We will henceforth
assume that   c .

Figure 6. Probability P that a pore belongs to an infinitely large cluster as a function of porosity 
(fraction of accessible pores). Probability P is normalized to the total number of porosity  or
fraction 

The infiltration of a nonwetting liquid under a pressure p in a porous media requires that
a certain amount of work be done. For this purpose, it is necessary to overcome a certain
critical pressure, which is the Laplace pressure pc ( R) ~  R for an isolated pore (which is
assumed for simplicity to be spherical), where R is the pore radius,      sg ,  sl
sl

and  being the surface energies of the interfaces between the solid and the liquid and the
sg

solid and the gas, respectively. An empty pore in a porous media may be, depending on its
radius, in one of two possible states (either accessible or inaccessible to the infiltrating liquid
at a given pressure p). The probability that the pore is in these states can be written in the
form [21]
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 15

wi  p, R   1  exp  A p, R 


1
(1)
  T 

where

3     
 A  p, R    p   1      1 
R    

A p, R is the work that must be done to fill a pore of radius R with a liquid under pressure
p; T is the temperature; and  is the surface energy of the liquid,  is the ratio of the
meniscus surface area to the pore surface area.
It can be seen from expression (1) that if A p, R  0 , then probability w ~ 1 and a
pore can be filled with the liquid; if, however, A p, R  0 , we have w  0 and the pore
becomes inaccessible. Consequently, the homogeneous space of pores with various sizes
during infiltration at a preset pressure is divided into pores that can be filled, A p, R  0
(accessible pores) and pores that cannot be filled, A p, R  0 (inaccessible pores). Thus,
we can assume that the medium subjected to infiltration is a heterogeneous medium
consisting of accessible and inaccessible pores playing the role of white and black spheres,
respectively, in percolation theory [25]. Such a medium can experience a percolation
transition occurring via the formation of clusters of accessible pores followed by infiltration
of a nonwetting liquid in such formations. In the general case, percolation threshold  c0 for
accessible pores does not coincide with  c . However, for   c , in view of the
homogeneity of the pore space, we can consider pores together with the skeleton material
surrounding them (thick-wall pores) and analyze percolation through these pores. In this case,
the percolation threshold for accessible pores and for porosity obviously coincide (  c0 =  c ).
In a porous media, pores are in contact. For this reason, the value of pc 0 ( R) defined by the
condition A p, R  0 is determined by the contacts of a given pore with its neighbors and,
hence, on fraction  of menisci. Consequently, we can define the pores accessible at such a
pressure p as pores whose radii satisfy the condition pc 0 ( R)  p . Upon a change in
pressure, some of the formerly inaccessible pores become accessible and are filled with the
liquid (if it can reach them). The approach of the liquid flow to the given pore is governed by
percolation theory and occurs via the formation of accessible pore clusters both of a finite and
an infinitely large size [9, 21].
Thus, the dynamics of infiltration in a grain of a porous media can be represented as the
formation of the medium for infiltration (i.e., a system of clusters of accessible pores
followed by infiltration in a part of these clusters). Since the infiltration in a grain of the
porous media detected experimentally occurs when percolation length   R    c 0
v
(
v  0.8 ) becomes comparable to grain size L or exceeds it   L ), infiltration in the grain
16 V. D. Borman and V. N. Tronin

can be treated as a uniform process occurring simultaneously in the entire pore space of the
grain and resulting in the formation of clusters of filled pores.
Thus, the problem of infiltration of a porous media can be formulated as the problem of
calculating the coordinate-independent distribution functions for clusters of accessible and
filled pores over the number of pores, followed by calculation of volume V(t) of the liquid in
the porous media under pressure p(t). As before [8], we assume that the size distribution for
pores is narrow ( R R  1 ) so that the percolation transition is independent of R R

3.2. Basic Equations

The times in which accessible and filled pores form are substantially different. Indeed, in
accordance with expression (1), the formation of accessible pores is controlled by the time of
pressure variation in the system, while the time of filling is the hydrodynamic time of
infiltration of the liquid through the clusters of accessible pores. These times may differ by
orders of magnitude; for this reason, the pores accessible at instant t can be divided into
accessible and filled and accessible but unfilled. Consequently, to describe the infiltration
dynamics, it is necessary to trace the formation processes of clusters of accessible pores and
clusters of filled pores separately. In deriving kinetic equations for distribution functions
f (n, t ) and F (n, t ) of accessible and filled pores, we will assume that the transformation of
an accessible pore into a filled one only leads to the disappearance of the accessible pore (i.e.,
the infiltrated medium does not change in the course of filling). It should be noted that the
change in the medium being infiltrated will be taken into account below as the filled volume
is calculated in the mean field approximation.
The formation of clusters in the problem of spheres (black and white spheres) was
described in [34], where the distribution function for clusters of white spheres over the
number of spheres in these clusters was introduced. A change in the distribution function in
this model occurs as a result of coalescence of clusters of white spheres. Following [33], we
will describe the dynamics of infiltration of the liquid in a grain assuming that the medium for
infiltration is inhomogeneous and consists of accessible and inaccessible pores. In this case,
accessible pores play the role of white spheres and their fraction is defined as


 ( p)   w( R, p)dRf r ( R) R 3 (2)
0

where f r ( R) is the size distribution function for pores and quantity of w( R, p ) is defined
by relation (1).
In describing the dynamics of infiltration of a non-wetting liquid in a porous media,
pressure is a function of time; consequently,  also depends on time. Bearing this in mind,
we can write the system of kinetic equations defining the time evolution of the distribution
functions for clusters of accessible and filled pores over the number of pores in them in the
form
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 17

F (n, t ) n1 f (n  m, t ) 
f (m, t ) S ( (t ))
  F (m, t )   F (n, t )  F (n, t ) (3)
t m 1  (m, n  m) m1  (n, m)  pc (n)

f (n, t ) 1 1 n 1 q 
 {  m (n  m) q f (m, t ) f (n  m, t )  n q f (n, t )  m q f (m, t ) 2n q f (n, t ) S ( )} 
t  d 2 m1 m 1 (4)
n 1
f (n  m, t ) 
f (m, t ) S ( (t ))
 F (m, t )   F (n, t )  F (n, t )
m 1  (m, n  m) m1  (n, m)  pc (n)

where

 1 dp 1
S ( )    (   c ) ,     c 0 ,  d  ( )  ( (t ))1  p ,  p  ( ) ; (5)
t pdt

 p is the characteristic time of pressure variation;  pc is the characteristic percolation


time for an infinitely large cluster of accessible pores from filled clusters,  d has the meaning
of the characteristic time in which accessible pores form upon time variation of pressure; q,
 , and  are critical indices ( q  0.8 ,   0.2 [33] and   0.6 for 3D systems [8]);
S ( (t )) is the effective part of an infinitely large cluster of accessible pores (i.e., the fraction
of pores belonging to the infinitely large cluster and accessible to infiltration); and ( x ) is
the Heaviside function.
Equation (3) defines the distribution function for clusters of filled pores at an arbitrary
instant. The first term describes the formation process of a cluster of n pores as a result of
infiltration into clusters of n - m accessible pores via clusters of m filled pores over
characteristic time  (m, n  m) . The second term corresponds to the attachment of any
cluster of accessible pores to the cluster of n filled pores during infiltration over characteristic
time  (n, m) . The third term describes infiltration of the infinitely large cluster of accessible
pores from filled clusters over characteristic time  pc (n) . Equation (3) disregards the
variation of distribution function F ( n, t ) due to coalescence of clusters of filled pores with
one another, which corresponds to the assumption of invariability of the medium in the course
of infiltration. Function F ( n, t ) for a nearly complete infiltration will be calculated below in
the mean field approximation.
Equation (4) defines the time evolution of the distribution function for accessible-pore
clusters due to their coalescence with one another (first two terms), attachment to the
infinitely large cluster (third term), and infiltration-defiltration of the liquid from these
clusters (three last term).Times  (n, m) and  pc (n) appearing in Eqs. (3) and (4) can be
estimated from the following considerations. Let V(m) be the volume of a cluster of m
accessible pores, V(n) be the volume of a cluster of n filled pores, j(n) be the flux from n
filled pores, S(n, m) be the area of contact between clusters of m accessible and n filled pores,
and S ( n) be the area of the contact of the cluster of n pores with the infinitely large cluster.
18 V. D. Borman and V. N. Tronin

V (m) V ( n)
Then we can write  (n, m)  ,  pc (n)  hese quantities depend
j (n) S (n, m) j ( n) S ( n)
on the size distribution of pores. Since we are interested only in the dependences of times
 (n, m) and  pc (n) on the number of filled and accessible pores in the clusters, we will
estimate the values of these quantities assuming that all pores in a cluster are of the same size
coinciding with the average size of a pore in the porous media ( R ). In this case, we have
4 3
R m , S (n, m)  4 R 2 (nm)q , S (n)  4 R 2 nq (q' is the critical index). Using the

V ( m) 
3
known expression for the flux in a porous medium, j  kn p  L ( kn is the penetration
factor of the medium ,~ -viscosity) [28], we obtain

 (n, m)   0 ( p)n  q m1q


, (6)
 pc (n)   0 ( p)n  q1

where

4 RL
 0 ( p) 
3kn ( p  pc 0 ( R ))


and pressure pc 0 ( R ) ~  R is defined by the condition  A pc ( R ), R  0 
Equations (3) and (4) allow us to calculate the distribution functions for clusters of
accessible and filled pores over the number of pores in them for a preset variation of pressure
p(t). Equation (4) contains the terms with essentially different physical meaning. The first
three terms in kinetic equation (4) cannot be interpreted as a collision integral since these
terms vary only with    (t ) and p(t). These terms are on the order of  d proportional to
 p , which is not the intrinsic time of the system, and reflect the variation of distribution
function f (n, t ) of accessible pores only upon the variation of pressure and, as a
consequence, of quantity    (t ) . If   const , these terms are equal to zero. For
   (t ) , these terms must appear in Eq. (4) simultaneously with (f  )(d dt ) . Thus,
derivative f t on the left-hand side of Eq. (4), as well as derivative F t , defines the
variation of distribution functions f (n,  (t ), t ) and F (n,  (t ), t ) due to the change in the
external pressure and due to infiltration–defiltration of the liquid through accessible pores.
Equations (3) and (4) contain an integral of motion corresponding to the conservation of
the total number of pores accessible to infiltration taking into account the fact that part of
these pores have already been filled. Indeed, multiplying Eqs. (3) and (4) by n, summing over
n, and adding the resultant expression, we obtain
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 19

  
d 
( nF (n, t )   nf (n, t ))   n q 1
f (n, t ) S ( ) (7)
t n 1 n 1 dt n 1

We can write probability P ( ) that an accessible pore belongs to the infinitely large
cluster as

P ( ) 
  d  n q 1 f (n,  ) S ( ) (8)
 n 1

where  d is the fraction of accessible by unfilled pores. Relation (8) is analogous to the
expression derived in [33] for the problem of spheres in percolation theory. Considering that
the distribution functions for clusters of accessible and filled pores depend on time both
explicitly and due to the change in pressure (and, hence, in quantity  (t ) , using expression
(8), and setting  (0)  0 , we obtain

 

 nF (n, t )   nf (n, t )   ( p(t ));


n 1 n 1
(9)

This relation corresponds to conservation of the total number of pores accessible to


infiltration under pressure p at instant t. In deriving Eq. (9), we used the normalization of
function f (n, t ) taking into account the fact that some of accessible pores may belong to an
infinitely large cluster,

 nf (n, t )  
n 1
d (1  P( ))

In this case, distribution function F (n, t ) for clusters of filled pores is normalized to the
total number of filled pores (including the filled pores formed from the infinitely large cluster
of accessible pores).
Equations (3), (4), and (9) contain the times corresponding to different processes
occurring during infiltration of a porous media: characteristic time  p of variation of external
pressure, characteristic time  d of the formation of accessible pores, characteristic time
 z ~  (n, m) of the formation of the cluster of filled pores (angle brackets denote
averaging over the ensemble of clusters of accessible and filled pores), characteristic time
  ~   (n) of defiltration of the liquid to the infinitely large cluster of accessible and

empty pores, and characteristic time  v ~ (  nF (n, t )
n
t ) 1 of variation of the total filled

volume. For 3D systems, c 0  0.18 and  ~ 0.6 ; consequently,  p   d in all cases in


20 V. D. Borman and V. N. Tronin

accordance with relation (5). Since infiltration of the volume occurs due to variation of the
external pressure, we have  v  max( d , z ) .
We will consider two cases corresponding to slow (  p   v   z   d ) and fast (
 v   z   p   d ) variations of pressure. The solutions to systems of equations (3), (4), and
(9) are significantly different in these cases.

3.3. Kinetics of Infiltration for Slow Variation of Pressure

Let us consider the case of a slow variation in pressure, when  p   v   z   d . We


will be interested in infiltration of a porous media over time intervals t ~  v and will
calculate the time dependence of the filled volume under pressure p. In Eq. (4), the first term
on the right-hand side plays the leading role since it is on the order of  d1 , while the second
term is on the order of  z   d . Since  p   z , a change in pressure rapidly leads to the
1 1

formation of accessible pores (over time intervals t >  d ) followed by infiltration of the liquid
(over time intervals t   z ). In accordance with relation (9), the fraction of accessible pores
decreases upon infiltration. An increase in pressure leads to the formation of and filling of
pores that have become accessible. In view of condition  p   z , infiltration of the solid
media upon a slow variation in pressure occurs near the percolation threshold over accessible
pores, remaining below this threshold. For this reason, S ( )  0 in Eq. (4), and the terms
containing distribution function F (n, t ) for filled pores (and, hence quantity  z   p ) are
small as compared to the terms containing  d and can be discarded. In this case, Eq. (4)
assumes the form of the equation used in [33]; the solution to this equation is known:

C(t)n (t)
f 0 (n, t )  ,
Z (t )

n (t )  n  exp(r (t ) 1/ a
n), (10)


Z (t )   n n (t )
n 1

Here, function C(t) is controlled by the normalization of distribution f 0 (n, t ) , varies


over time intervals t ~  v and determines the filled volume. The critical indices for 3D
systems are given by [24, 25, 33]
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 21

1
1 2
  2.2 , a  0.9 , r   u  q (1  u ) q du ,q=0.83 (11)
20

Distribution function F0 (n,  (t )) for    c 0 is defined over time intervals


t ~  v , p   v   z   d by the steady-state solution to Eq. (3) in the absence of an
infinitely large cluster of accessible pores, S ( )  0 .In the continual limit this equation can
be solved [36]. For a slow variation in pressure, the distribution function for filled pores is
proportional to distribution function (10) for accessible pores [36]:

n (t )
F0 (n,  (t ))  C1 (t ) F0 , F0 = (12)
Z (t )

where  n (t ) and Z (t ) are defined in (10). Function C1 (t ) varies over time intervals
t ~  v and controls the variation of the filled volume. It should be noted that distribution
function (12) for filled pores was used by us earlier to describe experiments on infiltration of
a nonwetting liquid through a porous media upon a slow variation in pressure [20].
We will derive the time dependence of the fraction of filled pores in the given case using
relation (9). Substituting relations (10) and (12) into (9), we obtain

C (t )  C1 (t )   ( p(t )) (13)

On the other hand, substituting relations (10) and (12) into Eq. (4) and considering that
 v   z   d , we obtain

dC C (t )C1 (t )
 (14)
dt v

Where [36]

1  n 1
f0 (n  m) 
f (m)
  nF0 (n)( mF0 (m)   F0 (n) 0 ) (15)
 v n1 m1  (m, n  m) m1  (n, m)

Figure 7 shows the dependence of  v  z on  in the vicinity of percolation threshold


 c 0 , which was calculated using relation (15) for q  0.83 and a  1 . This dependence is
successfully approximated by the expression

v 1
 (16)
 z (1    c 0 ) 
22 V. D. Borman and V. N. Tronin

where   0.4 . Thus, the value of  v  z is always greater than unity and  v  z   near
the percolation threshold. (Figure 7).

Figure 7. Dependence of relative infiltration time  v  z on fraction  of accessible pores for slow (I)
and fast (III) infiltration (infiltration in domain II is impossible). The solid and dot-and-dash curves
correspond to dependences (16) and (38), respectively

3.4. Kinetics of Infiltration under a Fast Variation of Pressure

Let us consider fast variation in pressure, when  v   z   p   d . In this case, we will


be interested, as before, in the behavior of the infiltrated porous media over time intervals
t ~  v . As in the case of slow infiltration, the first term on the right-hand side of Eq. (4) plays
the major role since it is on the order of  d , while the second term is on the order of
1

 z1   d1 . Since  p   z , a change in pressure leads to rapid formation of accessible pores
(over time intervals t ~  d ). For times  z  t , filled pores are absent. Thus, over time
intervals  z  t   p   d , system of equations (3), (4) assumes the form

f 1 n1 q 
  m (n  m)q f (m,  ) f (n  m,  )  n q f (n,  ) mq f (m,  ) 2n q f (n,  ) S ( ); (17)
 2 m1 m 1

F (n, t )  0 (18)
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 23

It can be seen that over time intervals t satisfying the inequality  v   z  t   p   d ,


the formed accessible pores now have time to be infiltrated; as a result, the porous media is in
a state above the percolation threshold over accessible pores for    c 0 with
F (n)  f (n) . Over time intervals  v  t   z   p   d , the process of infiltration of the
porous media begins in accordance with Eqs. (3) and (4) (in these equations, the effective part
of the infinitely large cluster of accessible pores is S ( )  0 . Over these time intervals, in
view of condition t   z   d , the time derivative in Eq. (4) can be set at
(d dt )(f  ) . By virtue of condition  z   d , the sums of the terms in Eq. (4)
 d  z In this case, Eq. (3) is
containing F (n, t ) is zero in the zeroth and first orders in
satisfied automatically. Thus, over time intervals t such that  v  t   z   p   d , the
equation for distribution function f (n, t ) for accessible pores coincides with the first
equation of system (17),(18), while the equation for F (n, t ) assumes the form

n 1 1 
q
[ F (m)m q (n  m) q 1 f (n  m,  )  F (n)n m
dc q 1
f (m,  )   F (n)n q1S ( )  0 (19)
m 1 m 1

The equation for f (n, t ) at S ( )  0 near  c 0 (   c 0 ) has a solution differing from


f0 (n, t ) in Eq. (10) only in the value of critical index a [33]. Function C(t) appearing in Eq.
(10) controls the variation of the filled volume and varies over time intervals t ~  v ;
consequently, this function can be assumed to be constant for  v  t   z   d .
Equation (19) with known distribution function (10) for accessible pores is a
homogeneous equation for function F ( n) . A nonzero solution to this equation exists only if
the determinant of matrix Anm vanishes:

det( Anm )  0

Anm   nm (n  m) q 1 f 0 (n  m,  )m q   nm (m q  k q 1 f 0 (k ,  )  mq1S ( ))
k 1
(20)
1, n  m
 nm 
0, n  m

Matrix Anm has the form of a triangular matrix with zeros above the principal diagonal.
The determinant of such a matrix is equal to the product of the diagonal elements,
24 V. D. Borman and V. N. Tronin


det A   (1) m (m q  k q 1 f 0 (k ,  )  m q1S ( ))
m k 1

and does not vanish. Consequently, Eq. (20) has no solutions for finite values of n and m. For
n  and m  , the contact areas of two clusters are controlled by a single critical
index; consequently, q  q  1 . Passing in Eq. (20) from summation to integration,
considering that f0 (n  m) n~ m
 (n  m) , and setting


lim k q 1 f 0 (k ,  )  2 (k )  dxx q 1 f 0 ( x,  )
k 0
0

we obtain from Eq. (20)

 
lim Anm  lim  nm m q (2  dxx q 1 f 0 ( x,  )   dxx q 1 f 0 ( x,  )  S ( )) (21)
n , m  n , m 
0 1

where  nm is the Kronecker delta. This leads to the following equation that defines the value
of  c corresponding to a nonzero distribution function for filled pores:

 
2 dxx q 1 f 0 ( x,  )   dxx q 1 f 0 ( x,  )  S ( )  0 (22)
0 1

Expressions (2), (5),(10), and (22) for S ( )  0 show that the value of  c is controlled
by percolation threshold  c 0 and the critical indices appearing in Eq. (22). If function
f 0 ( x,  ) is defined by expressions (10), the integrals appearing in Eq. (22) can be expressed
in terms of the gamma function and the Whittaker functions [35]. In this case, solving
numerically Eq. (22) for q  0.83, a  0.9 [34], and c 0  0.18 , we obtain  c =0.28.
Thus, Eq. (19) has the solution F (n)  0 for c 0    c and F (n)  0 for   c .
Consequently, we can state that a new state of the system is formed for   c over time
intervals  z   p   d for t   p   d . Further infiltration of the porous media over time
intervals t ~  v may occur via its passage to this state, which emerges in the case under
investigation due to the infinitely large cluster of accessible pores. It follows from Eq. (3)
that pressure pc corresponding to the transition of the porous media to the new state can
be determined, in accordance with formula (2), from the relation

 w( R, p )dRf ( R) R = (23)
3
c r c
0
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 25

It follows from relations (1) and (23) that pressure pc , in contrast to  c , depends on the
characteristics of the porous media and the liquid, such as the size distribution function for
pores, the surface energies of the liquid and porous media, and coefficient  |. By way of
example, Figure 8 shows the dependence of pc / pc 0 on half-width R R of the size
distribution of pores at    1 3 ,   1.2 . Pressure pc 0 in this case can be found from
the relation

 w( R, p
0
c0 )dRf r ( R) R 3 =c0

Figure 8. Dependence of ratio pc pc 0 of threshold pressures on halfwidth R R of the size


distribution of pores.

Figure 8 shows that pressure pc corresponding to the transition of the porous media to
the new state is higher than pc 0 and increases with the halfwidth of the size distribution of
pores; pc  pc 0 for R R  0 .
Let us now derive the equation describing the time dependence of the fraction of volume
of pores filled with the liquid in the case of infiltration of a porous media in the vicinity of  c
. For this purpose, we write Eq. (4) in the form

F (n,  , t ) 1 
t
  A ( )F (m,  , t )
 0 ( p) m1 nm
(24)
26 V. D. Borman and V. N. Tronin

Matrix Anm is defined by relation (20) and its eigenvalues are defined by the equation
det( Anm   nm )  0 . For finite values of n and m, we have


det( Anm   nm )   (  (m q  k q 1 f 0 (k ,  )  m q1S ( ))) (25)
m k 1

and, hence, the eigenvalues of matrix Anm are negative for finite n and m. For n  and
m  , we obtain, in accordance with relation (21)

 
   ( )  mq (2  dxx q 1 f 0 ( x,  )   dxx q 1 f 0 ( x,  )  S ( ))  z (   c ) (26)
0 1

Angle brackets indicate averaging over an ensemble of clusters for m  1 , and z and
 are constants. Numerical calculations for q  0.83, a  1 , and   0.2 give z  0.8 and
  0.8 . Thus, the spectrum of eigenvalues of matrix Anm for n  and m 
acquires a small (in the vicinity of   c ) positive eigenvalue corresponding to relaxation
time   ~ (   c )  z while the remaining eigenvalues are finite for

  c , negative, and
are on the order of 
1
z .

Using relation (26), we can write Eq. (24) in the form

F (n)  ( )
 F (n)   Anm F (m) (27)
t  0 ( p) m

Matrix

1  ( )
Anm  Anm   
 0 ( p)  0 ( p) nm

1
has eigenvalues  ( n)  0 ,  ( n) ~ , which do not vanish for  =  c . Considering
z
  d 
that   , we obtain the equation
t t dt 

F (n,  ) d  F (n,  )  ( )
  F (n)   Anm F (m,  ) (28)
t dt   0 ( p) m

containing terms varying over substantially different time intervals:


The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 27

F F F
~ ,
t  z
A
m
nm F (m,  ) ~  (n) F ~
z

For time intervals t ~  v , we can obtain the following estimate:

F F p
F (n, t ) ~ ~ , c  , (29)
  c 
pc ( ) p  pc
p


Compressibility ( ) p  pc is calculated for pressure pc defined by relation (23), which
p
1 p  1
shows that  ( c )   c   c 0 ~ 3 , x  c  1 . Consequently, pc ( ) p  pc ~ 5 and,
x pc 0 p x
 5
hence, pc ( ) p  pc ~ ( (c )) 3 . Since the value of  c for which the new state of the porous
p
media being infiltrated is formed is higher than  c 0 , we have pc  pc 0 and

5

pc ( ) p  pc ~ 102 . Therefore,  c ~  p 3   p , for   1 . Using these estimates in the
p

zeroth and first orders in z and Eq. (28), we obtain
c

d  F (n,  )  ( )
 F ( n,  ) (30)
dt   0 ( p)

F (n,  )
  Anm F (m,  ) (31)
t m

In fact, the procedure described above corresponds to obtaining a solution to Eq. (27) by
expanding it in the eigenfunctions of operator A. Equations (30) and (31) describe
substantially different processes. Equation (31) describes the kinetics of formation of finite-
size clusters of filled pores over time interval  z   0  around an infinitely large cluster,
1

while Eq. (30) describes a slow ―macroscopic‖ infiltration of the liquid into an infinitely large
clusters of accessible pores through finite-size clusters of filled pores over time intervals
 v ~  0 (   c )    z for  ~ c (  ~ 0.8 ). The left-hand side of Eq. (30) describes the
variation in the distribution function for filled pores as a result of external action, while the
right-hand side describes the variation in distribution function F (n,  ) as a result of
infiltration through an infinitely large cluster of accessible pores. Consequently, Eq. (30) also
28 V. D. Borman and V. N. Tronin

corresponds to the condition of compensation of the external action by the system, according
to which the change in the distribution function for filled pores due to the external action is
compensated by the response of the system in the form of flow of the liquid to an infinitely
large cluster of empty pores. Analysis of Eq. (31) taking into account the change in the
distribution function for accessible pores will be carried out below when we will consider
oscillating modes of infiltration.
Equation (30) makes it possible to determine fraction 0 of the pores for which
infiltration of a porous media can be initiated. It follows from Eq. (30) that the following
estimate is valid in the case considered here:

F  ( )
 c1  F (32)
  0 ( p)

Relations (26), (30), and (32) lead to the conclusion that the value of 0 for which
infiltration of the porous media may begin is defined by the relation

2
 0 ( p)
( ( c )) 3
 z ( 0   c ) (33)
p

which shows that fraction 0 of pores is defined by rate  p1 of the pressure growth. Since
2
0
 3
 1 , the value of 0 is close to c . Pressure p0 corresponding to the beginning of
p
infiltration is defined by the relation analogous to (23):

 w( R, p )dRf ( R) R = (34)
3
0 r 0
0

Thus, Eq. (33) makes it possible to find the fraction of pores for which the system
compensates the external action, and infiltration of the liquid in the porous media begins,
leading to a macroscopic change in the volume of the liquid in the porous media
The change in the volume of the system consisting of a porous media and a liquid occurs
over time intervals t ~  v   z   d due to infiltration of the liquid into an infinitely large
cluster of accessible pores through finite-size clusters of filled pores. We will derive an
equation describing the time dependence of the fraction of volume of pores filled with the
liquid in the vicinity of  0 . For this, we write distribution function F (n, t ) in the form

F (n, t )  x(t ) F1 (n, t ) . (35)


The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 29

Here, quantity x(t ) varies over time intervals t ~  v   z , while the variation of
F1 (n, t ) occurs over time intervals t ~  z   v . Since the new stationary state appears for
 c >  c 0 , we will calculate the filled volume assuming that the space of accessible pores is
homogeneous and all pores of the porous media are accessible to infiltration. Using relation
(9), we normalize the distribution functions for accessible and filled pores to the total volume
of accessible pores, assuming that it is equal to unity. This is due to the fact that the value of
p0 increases with the compression energy (see below) so that all pores in the porous media
become accessible and   1 . It follows from Eq. (9) that with such a normalization, all
pores accessible to infiltration (including those belonging to the infinitely large cluster) are
taken into account. In this case, quantity x(t) is the fraction of filled pores at instant t.

Assuming that function F1 (n, t ) is normalized to unity (  nF (n, t )  1), we can represent
n 1
1

the distribution function for accessible pores in the form

f (n)  (1  x(t )) f 0 (n,     c ), (36)

 nf (n,   
n 1
0  c )  1

Substituting expressions (35) and (36) into Eq. (4) and considering that, by virtue of (31),
the value of   0  c  const over time intervals t ~  v   z   d (and, hence,
F1
 0 ), we obtain


dx F x(1  x) x(1  x)
F1
dt
x 1 
t  0 ( p)
 ( 0 ) F1 (n)   A F ( m)
 0 ( p) m nm
(37)

Consequently, for t ~  v   z , using expression (30), we obtain from relation (37)

dx x(1  x)  ( p)
 , v  0 (38)
dt v  ( 0 )

Using relations (26) and (33), we obtain the characteristic volume infiltration time

 0 ( p) 
2
v   ( ( 0 )) 3  p (39)
 (0 )
30 V. D. Borman and V. N. Tronin

It follows hence that if condition (30) describing the compensation of an external action
by the system is satisfied, characteristic volume infiltration time  v is controlled by
characteristic time  p of pressure growth and by the difference 0  c ; consequently, it is
independent of the viscosity of the liquid.
Thus, in the case of fast variation of pressure (  z   p   d ), infiltration of the porous
media occurs via rapid infiltration of finite-size clusters, occurring simultaneously in the
entire volume of the grain (over time intervals t ~  z ) and slow infiltration (over time
intervals t ~  v   z ) of the liquid into the infinitely large cluster of accessible pores
through finite-size clusters of filled pores. As a result, the new state of the system consisting
of the nonwetting liquid and the porous media is formed over time periods t   v as a result
of the nonlinear response of the system to the external action. Equation (38) describing the
infiltration of a porous media was proposed phenomenologically in [28].

3.5. Oscillating Modes of Infiltration

System of equations (4), (5) for   c may have solutions oscillating with time. To
prove this formally, we will seek the solution to system (4), (5) for   0 in the form

F (n, t )  F0 (n)   F (n, t ),  F ( n, t )  F0 ;


(40)
f (n, t )  f 0 (n)   f (n, t ),  f (n, t )  f 0 ;

Here, f 0 ( n) and F0 (n) are defined by formulas (10) and (12),

Y n (t ) ( c  Y ) n (t )
F0 (n)  , f 0 ( n)  (41)
Z (t ) Z

where Y is the fraction of filled pores. Substituting expressions (40) into Eqs. (4) and (5) and
using the tau-approximation, in the first order in deviations  F ( n, t ) and  f ( n, t ) , we
obtain

f 0 ( n) F0 (n) f 0 (n) S ( )
 f (.n, t )    f (n, t )   f (n, t )   F (n, t )   F (n, t )
d z z  pc
(42)
F0 (n) f 0 ( n) S ( )
 F (n, t )    f (n, t )   F (n, t )   F (n, t ),
z z 
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 31

where   0  c 0 . The equation for  F (n, t ) corresponds to Eq. (30) written in the 
approximation. System of linear equations (42) has oscillating solutions if the eigenvalues of
the matrix of this system contain imaginary parts. This is the case when the condition

A G AG G 2
(1  )2  2  2 2  2  0 (43)
B B B B

is satisfied, where

F0 (n) f 0 ( n) f 0 (n) S ( )
A ,B  ,G  
z d z 

It follows from relation (43) that the condition for the emergence of oscillations can be
satisfied only when A  0, B  0 , and G  0 . Assuming that  pc ~  z and using relation
(43), we obtain the following condition for the existence of oscillating modes of infiltration of
a porous media:

Y 2 S ( ) Y S ( ) S ( ) 2
W ( x, Y ,  , n)  (1  x )  2 x(1  )  2 x 2 (1  )  x2 (1  )  0 (44)
 Y f 0 (n)  Y f 0 ( n) f 0 ( n)

where x   d  z . For preset values of the total fraction  of filled and accessible pores,
fraction Y of filled pores, and ratio of times x   d  z  1 , inequality (44) defines the
number of pores constituting the cluster whose infiltration-defiltration results in the
emergence of an oscillating mode. The solution of linear system of equations (42) is
cumbersome and is not given here. Characteristic period T0 of oscillations coincides in order
of magnitude with the infiltration-defiltration characteristic time for a cluster of filled pores.
Analysis of condition (44) shows that in the case of slow infiltration (  v   p   z   d ),
when   c 0 and S ( )  0 , oscillations are absent. In the case of rapid infiltration (
 v   z  t   p   d ), in the vicinity of the transition to the new state, we have  ~ 0 ,
S ( )  0 , and the fraction of filled pores is small ( Y  1 ). In this case, condition (44) can
be satisfied for a certain value of number n.
Figure 9 shows a typical graph of function W ( x, Y , n) and eigenvalues of the matrix of
Eqs. (42) as functions of number of pores n in the cluster. It can be seen that the real parts of
the eigenvalues of the matrix of system (42) are negative for any number of pores in the
cluster. Condition (44) is satisfied for a cluster consisting of n  nk  2 pores; for n  2 , the
eigenvalues of the matrix of system of equations (42) acquire an imaginary part that vanishes
for n  2 (see Figure 9).
The existence of the imaginary part in the eigenvalues of the matrix of system (42)
corresponds to the emergence of an oscillating infiltration mode. Consequently, for x  0.01,
32 V. D. Borman and V. N. Tronin

Y  0.01 , and 0  0.28 , an oscillating mode appears as a result of infiltration-defiltration


of a cluster containing n ~ 2 pores. It follows from expression (6) that this process occurs
over time intervals of approximately 2 0 ; consequently, when the conditions of fast
infiltration are satisfied, oscillations with a period T0 ~ 2 0 may appear and will accompany
infiltration of the porous media.
Substituting Eq. (40) into (9), taking into consideration that condition (44) is satisfied for
n ~ nk  2 , and retaining the oscillating part, we obtain

 (t )  0   (t ),  (t )  0
(45)
 (t )  nk ( f (nk , t )   F (nk , t )

Figure 9. Dependences (a) of functionW ( x, Y , n) , as well as (b) of real and (c) imaginary parts of
eigenvalues of matrix (44) on number n of pores in a cluster, plotted for x  0.01, Y  0.01 , and
0  c  0.28
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 33

For pressure oscillations, we obtain from Eq. (3)


w( R, pc )
 p(t )   (t )(  dRf r ( R) R 3 ) -1 (46)
0
 p

Thus, the emergence of oscillations  f (nk , t ) and  F (nk , t ) of the distribution


functions leads to the emergence of pressure oscillations with a period T0 ~ 2 0 .
Let us find the time dependence of the volume in an oscillating regime. For this purpose,
we substitute Eqs. (45) into Eq. (38). The solution of the resultant equation has the form

0
x(t )  (47)
0  x(0) 1
t

 (  (1   ( 0   c ) ) (t )) dt )
 1
1 exp(
x(0) v 0
0

Here, x (0) is the fraction of pores filled by the instant of passage of the system to a new
state and quantity  v is defined by relation (31). Since the characteristic period of oscillations
t
is T0 ~ 2 0   v , the value of   (t )dt  0 over
0
time intervals t   v and, hence,

oscillations of the relative volume must be smaller than pressure oscillations (46).
In our experiments, a liquid Wood‘s alloy (Tm = 345°C) and a Silokhrom SKh-1.5 porous
media were placed in a high-pressure chamber. The mass and size of the Silokhrom grains
were m = 1 g and 300 µm, respectively. The pore diameter in Silokhrom SKh-1.5 ranged
from 130 to 260 nm. The pressure in the chamber was produced by mechanical action on a
rod that could enter the chamber through gaskets. A decrease in volume of the Wood‘s alloy-
Silokhrom system upon moving the rod inside the chamber produced excessive pressure. The
change in volume was measured using a displacement pickup. The pressure was measured by
a strain gauge that was mounted on a support under the high-pressure chamber. The gauge
could detect strength from 0 to 1000 kg in the frequency range up to 10 kHz with an accuracy
of=10%. The filling critical pressure was determined from the V(p) dependence of the filled
pore volume on pressure p for a quasi-static pressure buildup with a characteristic time of=10
s. For the system under study, this value was found to be pc0 = 120 atm. In the experiments
with dynamic filling, the time-dependent pressure in the chamber was measured for the
pulsed mechanical action on the chamber rod. The measured compressibility of Silokhrom
SKh-1.5 was  = 1.6 x 10-3 atm-1. Since the compressibility of the chamber with volume Vch
=120 cm3 was  = 1.4 x 10-5 atm-1., a change in the chamber volume filled with the Wood‘s
alloy (the compressibility of the Wood‘s alloy is ~10–6 atm1) was vastly larger than the
change in the Silokhrom volume in the dynamic experiments on the time scale of <10 ms
with working pressure p ~ 3 x 102 atm. Because of this, the characteristics of a pressure pulse
in the chamber were determined in special experiments, in which the chamber was filled only
with the Wood‘s alloy. When studying the filling dynamics of the porous media, the maximal
pressure in the chamber was p0 = 240-600 atm, i.e., much higher than the critical pressure of
34 V. D. Borman and V. N. Tronin

the system of interest. The characteristic time t1 of reaching the maximal pressure was varied
in these experiments within 4-11 ms, and the characteristic time of pressure release was 5-10
ms.
The p(t) curves for the pressure in the chamber filled with the Wood‘s alloy and porous
media is shown in Figure 10b. The corresponding p0(t) curves for the chamber filled only
with the Wood‘s alloy is shown in Figure 10a. For the short p0 pulse (p0 max = 450 atm,
upper panel in Figure 10a), periodic oscillations with the characteristic period T~1 ms and
amplitude p ~ 20 ± 2 atm appear in the p(t) curve (upper panel in Figure 10b). It is seen
from the middle panel in Figure 10b that, at a fixed duration, an increase in the amplitude of
pulse p0 (middle panel in Figure 10a) gives rise to the additional harmonics in the p(t)
dependence. As the p0 pressure amplitude decreases and the pulse duration increases (lower
panel in Figure 1a), the oscillations in the p(t) curve disappear (lower panel in Figure 10b).
The instants of time t2 (Figure 10b) corresponding to the completion of filling the porous
media with the Wood‘s alloy were determined from the momentum conservation law. One
can see that the oscillations are observed at t < t2. At t > t2, the liquid leaks away from the
porous media. At these times, the p(t) curves also display oscillations (upper and middle
panels in Figure 10b). It follows from the data in Figure 10 and from the additional
experiments that, at a fixed duration of the p0 pulse, there is a critical pressure p0c = 300 atm
below which the filling oscillations are absent. Note that the increase in the p0 pulse duration
from 10 to 20 ms also results in the disappearance of oscillations.

3.6. Physical Pattern of Infiltration of a Nonwetting Liquid into a Porous


Media

Thus, in accordance with the model considered here, we obtain the following pattern of
infiltration of a nonwetting liquid through pores of a disordered porous media (see Figure 7).
Infiltration is described as a spatially nonuniform process with the help of distribution
functions f (n, t ) and F (n, t ) for clusters of accessible empty and filled pores, respectively.
These functions satisfy kinetic equations taking into account the pair ―interactions‖ of
accessible-pore clusters with clusters of accessible filled pores. In the case of a slow
infiltration, for which characteristic time  p of pressure growth is longer than the
characteristic infiltration time in the vicinity of percolation threshold  c 0 from the standard
percolation theory, the critical retardation effect should be observed (see Figure 7). In this
case, the characteristic infiltration time  v   for   c 0 and, hence for pressure
p  pc 0 . Under these conditions, all pores accessible at this pressure are being filled.
Under a rapid pressure increase, in which time  p is shorter than characteristic time z
of infiltration through clusters of accessible pores, these pores have no time to be filled before
the attainment of percolation threshold c 0 over time scale t ~  z an infinitely large cluster
of accessible but empty pores is formed. In this case, P ( )  0 (see Figure 7). Steady-state
distribution functions f 0 ( n) and F0 (n) are formed over time intervals  d and  z ,
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 35

respectively, such that  d   z . It follows from the solvability condition for the system of
kinetic equations for function F0 (n) that this function differs from zero only when the
pressurized system attains a new infiltration threshold in the fraction of empty accessible
pores c  0.28 ), which is higher than the familiar percolation threshold c 0  0.18 . The
threshold value of c  0.28 is a new characteristic of the dynamics of infiltration of the
porous media. In the range of  from 0.18 to 0.28, infiltration of the porous media should not
be observed over a characteristic time of pressure growth  p   z (see Figure 7).

Figure 10. Plots of pressure in the chamber vs. time: (a) a column filled with a liquid Wood‘s alloy; (b)
a column filled with a liquid Wood‘s alloy and a porous media (Silokhrom SKh-1.5, 1 g); and (c)
numerical simulation. The panels correspond to different values of p0 max and t (see text)

Analysis shows that for t   z , distribution function f (n, t ) for clusters of accessible
pores is quasistationary, f (n, t )  f 0 (n,  (t )) , while the kinetic equation for distribution
function F (n, t ) for clusters of filled pores for n  and   c has a small positive (in
the vicinity of the new threshold) eigenvalue  ~ (   c ) ,   0.8 . This eigenvalue

controls the characteristic time of the increase in the macroscopic volume of the pore space
36 V. D. Borman and V. N. Tronin

filled with the liquid (  v ~ 1 ). Remaining eigenvalues n are negative and correspond to
characteristic relaxation frequencies for finite-size clusters of filled pores. Consequently, the
infiltration of a grain of a porous media is a rapid (with characteristic time  z   v ) process
of the formation of finite-size clusters of filled pores around an infinitely large cluster of
accessible pores. The liquid flows through these clusters to the infinitely large cluster of
accessible pores, filling it over a macroscopic time t   v   z .

Figure 11. Time dependence of fraction x of filled volume for the L23 + CaCl2 system (circles) and the
corresponding curve calculated by Eq. (38) (solid curve)

The solution to the kinetic equation for distribution function F (n, t ) shows that the
increase in distribution function F (n, t ) (and, hence in quantity  ) during infiltration time
 v is compensated by the variation of F (n, t ) due to infiltration of clusters of accessible
pores as a result of their interaction (percolation of the liquid) with clusters of filled pores, as
well as due to percolation of the liquid to the infinitely large cluster of accessible pores from
finite-size clusters of filled pores. Such a compensation can take place since the system
consisting of the nonwetting liquid and the porous media is ―thrown‖ beyond new infiltration
threshold c , and characteristic infiltration time  v for   0  c is independent of the
viscosity of the liquid (which ensures this dynamic compensation) and is determined by time
 p of the pressure growth so that  v   p (0  c )  ,  0.4 . Thus, fraction 0 of
accessible pores and, hence, the pressure remain unchanged during infiltration of a porous
media.
For a fraction of accessible pores close to (or higher than) new threshold 0 , the system
of kinetic equations for the distributions functions f (n, t ) and F (n, t ) of clusters of
accessible empty and accessible filled pores has oscillating solutions. The characteristic scale
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 37

of the period of oscillations is on the order of  z . The oscillations must be observed during
infiltration time  v and correspond to the periodic infiltration-defiltration of the liquid in
finite-size clusters.

4. DISCUSSION OF RESULTS AND COMPARISON WITH EXPERIMENT


Experiments show that the characteristic times of variation of volume and pressure for
the system of a nonwetting liquid and a nanoporous media considered here are  v ~ 25 ms
and  p ~ 5 ms, respectively (see Figure 5). Let us estimate characteristic times  z and  0 .
For this purpose, we write

V ( L)
v ~ , (48)
SJ

where V ( L) is the volume of a grain of size L, S is the surface area of the grain through
which the liquid infiltrates, and J is the flow rate of the liquid. Using the linear relation
between the velocity of the liquid flow and pressure gradient,

k p
J  ~n (49)
 L

where kn is an unknown coefficient having the meaning of the penetrability factor of the
4 3
medium [29], and assuming that V ( L)  L and S  4 L2 , we obtain
3

L2
v ~ (50)
3kn p

Assuming that time  v is given, we can obtain unknown coefficient kn from relation
(49):

L2
kn ~ (51)
3 v p

4 RL
Then definition (6) for  0  gives
3kn p
38 V. D. Borman and V. N. Tronin

4R
0 ~ v (52)
L

For R ~ 10 nm and L ~ 1 µm, the value of  0 is approximately 1 ms. Using relation (6)
for hydrody-namic time  z ~  0 ( p) n m q 1 q
for  ~ 0 ~ 0.3 , we obtain  z ~ 10 ms.
Using relation  d   (0 )1  p , for   0.6 , we obtain  d ~ 0.1 ms. Thus, the inequalities
typical of rapid infiltration (  v   z   p   0   d ) are observed in experiments with the
systems under investigation, which allows us to use the developed model of infiltration for
interpreting experimental data. For a slow variation in pressure ( p ~ 1 atm/s),  p ~ 100 s
and, hence  p   z   d . This justifies the use of relations (10) and (12) for describing the
results of experiments on slow infiltration of a nonwetting liquid through a nanoporous media
[9, 21].
We can estimate the value of quantity 0 emerging due to compensation of the external
action by the nanoporous media being infiltrated and determining the infiltration threshold
using relation (33), which gives

0 2 1

0  c  (  ( c ) 3 )  (53)
z p

for  0 ~ 1 ms and  v ~ 25 ms, we obtain 0  c  0.003  0.283 . Thus, infiltration of a


porous media in these experiments may begin in the vicinity of the transition of the system to
a new infiltration state for 0  c / c ~ 102 . It should be borne in mind that in view of
the finite size of grains, percolation threshold  c 0 (and, hence, quantities such a 0 and c
determined from it) also have values differing from the values of the corresponding quantities
in the case of an infinitely large medium.
This difference can be estimated assuming that infiltration through a grain of size L
R
begins when correlation length  ~ ,   0.8 [33] becomes equal to the grain size.
 ( )

Consequently,

1
R
c 0 ( L)  c 0  ( ) (54)
L

This gives  c 0 ( L)   c 0 ~ 10 , indicating the possibility of using the infinitely large


3

medium approximation for describing the result of experiments.


It follows from relations (22) and (23) that positive eigenvalue   0 , which
determines the characteristic infiltration time of the porous media, is formed in the limit
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 39

n  . The numerical solution of Eqs. (4) and (5) shows that the formation of a positive
eigenvalue of system of equations (4), (5) begins for a number of pores n  100 in the
cluster. At the same time, a grain of size L ~ 1 10 µm in the system under investigation
L3
contains a number of pores n ~ 3 ~ 106  109 , which allows us to use the relations
R
obtained in Section 3 in the infinitely large medium approximation for describing
experimental dependences.
Infiltration of a porous media occurs for the fraction 0  0.28 of accessible pores. For
the systems under investigation, the infiltration pressure is p0  1.2 pc 0 . It follows from
expression (1) that the probability of a pore being accessible to infiltration is 0.93;
consequently, 93% of all pores in a grain of the porous media become accessible to
infiltration at room temperature. It can be seen from Figure 6 that for 0  0.28 , about 70%
of pores in the porous media belong to the infinitely large cluster of accessible pores. The
remaining 23% of pores (that do not belong to the infinitely large cluster) form finite-size
clusters. These clusters surround the infinitely large cluster and, being infiltrated over time
interval  z ~ 10 ms, form finite-size clusters of filled pores through which the liquid flows to
the infinitely large cluster of accessible pores, infiltrating it over the characteristic time
 v ~ 25 ms. Thus, infiltration of a grain of a rapidly pressurized porous media can be treated
as a uniform process of infiltration of the liquid though finite-size clusters of accessible pores
(about 20% of pores in the entire porous media) occurring simultaneously in the entire space
of pores in the grain with characteristic time  z ; it is followed by percolation of the liquid
from these clusters to the growing infinitely large clusters of accessible pores, containing
about 70% of all pores in the porous media with a long characteristic time  v ~ 25 ms.
Our experiments show that the time dependences of infiltration pressure and filled
volume do not change upon a fivefold change in the viscosity of the liquid. Infiltration
pressure pc at which the porous media passes to a new state can be determined from Eq.
(34), which does not contain viscosity; consequently p0 is independent of viscosity.
Numerical solution of Eq. (34) for 0  0.28 gives p0  200 atm, which corresponds to
experimental data (see Figure 5). It follows from Eq. (39) and relation (40) that the volume
infiltration time is independent of the viscosity of the liquid due to dynamic compensation of
the external action by the nonwetting liquid-nanoporous media system. Figure 11 shows the
time dependence of fraction x of the filled volume for the L23 + CaCl2 system, calculated
using Eq. (38). It can be seen that the experimental and theoretical dependences almost
coincide. It should be noted that Eq. (38) is valid over time intervals t ~  v   z ~ 10 ms.
Consequently, the coincidence of the theoretical and experimental time dependences of the
filled volume at shorter times is accidental.
In the model developed here, the filled volume and the infiltration time of a porous media
are functions of the compression energy. These dependences can be derived from Eq. (38).
40 V. D. Borman and V. N. Tronin

xmax

Indeed, multiplying Eq. (38) by p0 and taking into account that E  


0
pdx , where xmax is

the maximum fraction of filled volume, we obtain

xmax  in
p0 p0
E 
0
p0 dx   dt
0
v
x(1  x) 
2 v
 in (55)

Pressure depends on the compression energy only slightly and has a tendency to increase
within the experimental error (see Figure 3a). Since p0 and  v are independent of the
compression energy in the zeroth approximation, relation (55) shows that infiltration time
 in ~ E . Integrating Eq. (38) with respect to time, we obtain

 in
dt  in
xmax  
0 v
x(1  x) 
2 v
E (56)

It follows hence that in the model developed here, the maximum filled volume is a linear
function of the compression energy; consequently, the flow rate of the liquid during
infiltration of the porous media is independent of energy. Dependences (55) and (56) for the
infiltration time and for the maximum filled volume on the compression energy describe the
experimental data to within the measurement error (see Figures 3b and 3c).
The value of pressure p0 corresponding to the beginning of infiltration also depends on
energy. Indeed, Eqs. (29) and (33) lead to

 0 ( pc ) 
(0  c ) ~ ( pc ( ) p  p ) ,   0.8 (57)
 p p c

Integrating this equation by p , we obtain

 0 ( pc )   (p )  (p )
 dpp c
 p p
( ) p  p  0 c  pc d  0 c E
pc
p
(58)

 dp( 0   c )  ( 0   c ) pc (59)

Here, E is the compression energy per unit volume of the nanoporous media. Using
expressions (58) and (59), we obtain from Eq. (57)

 ( p ) E  1
1

0 ( E )  c  ( 0 c ) (60)
 p pc
The Dynamics of Infiltration of a Nanoporous Media with a Nonwetting Liquid 41

Suppose p0 ( E )  pc   p( E ) , we obtain from Eq. (34)


w( R, pc )  ( p ) E  1
1

 p( E )  (  dRf r ( R) R3 )-1 ( 0 c ) (61)


0
p  p pc

Figure 12. Time dependences of infiltration pressure p for the L23 + H2O system for various
compression energies E = 10 (1), 35 (2), and 60 J (3). The mass of the porous media is 4 g and the
threshold pressures are pc 0  150 atm and pc  180 atm.

It follows hence that  p( E )  E1 ( 1) and therefore p0 ( E )  pc  E1 ( 1) .


Consequently, when the external action with various compression energies is compensated,
the attained excess over threshold value of 0 and, hence, the excess of infiltration pressure
p0 over the threshold pressure depend on the compression energy. This ensures an
infiltration rate (with characteristic time  v ) satisfying relation (33). The dependence of
pressure p0 on the compression energy is shown in Figure 3a. It can be seen that
experimental data are described by relation (61) correct to the measurement error. In
accordance with Eq. (32), reflecting the condition of compensation of the external action by
the system, the time dependences of the infiltration pressure and filled volume in our model
do not change with the viscosity of the liquid for this system (see Figure 5).
Thus, for systems L23 + H2O and L23 + CaCl2, infiltration of the porous media under
rapid compression is a nonuniform process in which clusters of filled pores ensuring
percolation of the liquid to an infinitely large cluster of accessible but empty pores are formed
after a new threshold c of infiltration through accessible pores is attained that exceeds the
known percolation threshold  c 0 . In accordance with the proposed model, the absorption of
the compression energy occurs at a constant pressure p0 , which exceeds pressure pc
42 V. D. Borman and V. N. Tronin

corresponding to the new threshold c . This pressure p0 is determined by the condition of


compensation of the external action by the increase in the number and size of clusters of filled
pores at a given rate of pressure growth, which ensures percolation of the liquid to the
infinitely large cluster of accessible pores at a constant pressure. Such an infiltration regime
takes place if characteristic time  p of pressure growth is shorter than the characteristic time
of infiltration of the cluster of accessible pores. This is ensured (under an increase in pressure)
by the attainment of value   c for the fraction of accessible pores without infiltration of
accessible pores and by the formation of an infinitely large cluster of accessible pores.
On the other hand, when the compensation condition is satisfied, the value of  p may be
smaller than characteristic infiltration time  v or close to it, in accordance with Eq. (39),
which contains factor  ( 0 ) . In this pattern, if pressure p is (as a result of rapid pressur-
2 3

ization) such that the inequality pc 0  p  pc is satisfied, infiltration does not take place in
the porous media. The existence of such an infiltration mode (the presence of a pressure
―gap‖ in infiltration) is confirmed by the experimental results depicted in Figure 12. It can be
seen that the maximum pressure p  160 atm was attained during the infiltration of the
porous media (curve 1). This value is higher than pc 0  150 atm, but lower than threshold
p0  180 atm. To within the experimental error, the change in the volume of the system
coincides with the change in the volume due to deformation. The infiltration regime at a
constant pressure is not observed if the compression energy exceeds the maximum value (E =
60 J; curve 3 in Figure 12) determined by the specific energy of infiltration of the porous
media. In these conditions, the decrease in the flow rate of the liquid during infiltration of the
porous media may attain a value of J  J min  J ( E )  const and the required energy
absorption rate is not ensured for the characteristic time of pressure growth. For this reason,
the response of the system consisting of a nonwetting liquid and a nanoporous media is an
increase in pressure to the maximum value, followed by defiltration (curve 3 in Figure 12). It
should be noted that the value of J min cannot be calculated in the mean field approximation
under the assumption of invariability in the medium during infiltration since initial kinetic
equations (3) and (4) disregard the interaction of clusters of filled pores.

ACKNOWLEDGMENTS
The authors are grateful to L.A. Maksimov, who read the manuscript and made some
valuable remarks, and to I.V. Tronin for fruitful discussions and assistance.

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44 V. D. Borman and V. N. Tronin

Morse, P. M. & Feshbach, H. (1953). Methods of Theoretical Physics (McGraw-Hill, New


York, Inostrannaya Literatura, Moscow,), Vol. 2.
V. D. Borman, A. A. Belogorlov, G. V. Lisichkin, V. N. Tronin, and V. I. Troyan JETP, Vol.
108, No 3, March 2009.
In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 45-71 © 2010 Nova Science Publishers, Inc.

Chapter 2

ENERGETICS AND PERCOLATION PROPERTIES OF


HYDROPHOBIC NANOPOROUS MEDIA

V. D. Borman and V. N. Tronin


National Research Nuclear Univrsity MEPHI , Moscow, Russia

1. INTRODUCTION
Energetics of "nanoporous medium--nonwetting liquid" systems is one of the new
directions in basic and applied research [1-8]. In the simple model of a porous media in the
form of cylindrical channels, this threshold pressure is described by the Laplace--Washburn
equation p  2  R  cos , where  is the surface energy of the liquid, R is the pore radius,

and  is the contact angle (for a nonwetting liquid,   90 ). For filling nanometer-sized
pores by a nonwetting liquid with a surface energy of 005  05 J/m2, it is necessary to
apply a threshold pressure of 10  10 atm. When the liquid passes from the bulk of the
2 3

material to a dispersed state in pores of the nanoporous medium with a specific volume of
~ 1 cm3/g, the absorbed and accumulated (returned when the liquid flows out) energy can
reach 10 100 kJ/kg. This value is one order of magnitude higher than the energy observed
for widely used materials, such as polymer composites and alloys with the shape memory
effect [9-11].
Among the systems under investigation are silochromes, zeolites with liquid metals,
hydrophobized silica gels, and zeolites with water and aqueous solutions of organic
compounds and salts. In recent years, hydrophobized nanoporous media have become
available owing to the development of the method used for modifying the surface of
nanoporous media, for example, with alkyl chlorosilanes [6,7,12-22]. To date, nanoporous
media with different pore shapes, porosities, specific surface areas, specific volumes, average
pore radii, and pore size distributions have been studied [1,6,7,19,20,21-55]. The
investigations performed thus far have been concerned primarily with equilibrium properties.
Experiments have been carried out at a low compression rate of the system when the rate of
46 V. D. Borman and V. N. Tronin

3
increase in the pressure ( p ) in the liquid--porous media system is (10 -1) atm/s. In the
infiltration-defiltration cycle, there is a hysteresis, so that the threshold pressure of infiltration
is higher than the pressure of defiltration. Moreover, the majority of the systems studied are
characterized by the phenomenon of nonoutflow of a nonwetting liquid when a part of this
liquid remains in the porous medium as the excess pressure decreases to zero. The absorbed
energy is determined by the product of the volume of filled pores and the difference between
the infiltration and defiltration pressures. In frameworks the model of cylindrical channels,
these pressures are described by the Laplace--Washburn equation with different angles of
wetting. The phenomenon of nonoutflow of a nonwetting liquid has restricted the practical
application of the system. These phenomena have been observed in the systems under
investigation irrespective of the type of a modifier of the pore surface.
The revealed difference between the infiltration and defiltration pressures and the
absorption of the mechanical energy observed in the infiltration--defiltration cycle due to the
pressure hysteresis, as a rule, have been explained by the hysteresis of the contact angle;
however, the mechanism responsible for the appearance of the latter hysteresis has remained
unclear [4,7,19,20,21,22,56].
It has been established that the infiltration and defiltration pressures depend on the
temperature and that, for the porous medium with a disordered structure of pores, the
defiltration pressure increases (by several factors) with an increase in the temperature,
whereas the infiltration pressure decreases only slightly (by less than 10%) or remains
constant [21,22,24]. This means that, during infiltration and defiltration, the
phenomenological contact angles differently depend on the temperature. For zeolites, the
revealed temperature dependences exhibit a more complex behavior; moreover, the volume (
V ) memory effect can be observed with an increase in the temperature and its subsequent
decrease. It is worth noting that this effect is one order of magnitude (in V  V ) stronger
than that observed for known alloys and composites [10,11].
At present, there exist several hypothesis regarding the nature of the contact angle
hysteresis. This hysteresis has been attributed to the rough surface of pores, the chemical
inhomogeneity of the surface, and the dependence on the direction of the liquid motion
[19,20].
In the framework of the concept that the porous medium is a system of cylindrical
channels, the absorbed energy is expended for forming a liquid-porous media surface, which
appears in the course of infiltration and disappears during defiltration at different pressures
due to different contact angles [8,51,57]. In case of the closed hysteresis loop in the
infiltration - full-defiltration process initial and finite states of the system are similar, the

internal energy change E cicle  dE  0 and the work done to perform the filling of the
porous medium should be equal to the thermal effect  dA   dQ . The measurements carried
out in [19,58] showed that rise of temperature in the hydrophobic silica gel-water systems
under investigation during infiltration-defiltration cycle was <10-3K. On the other hand, it was
found in [47] that when one-third of the porous media volume of a similar system was filled
and the liquid-porous medium interface area change was not equal to zero, the temperature
did not increase within the limits of error (≤ 0.1K), while the estimation provides the
temperature increase by T = 0.8K.
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 47

In [57] the dependence of the thermal effect  Q , which is accompanied by the thermal
effect due to elastic compression of water and the porous media, on the filling degree in the
hydrophobic silica gel-water system was measured. The author found that during infiltration
the heat generation took place ( Q  0 ), whereas d  0 for water [59] and, consequently,
dT
in case of independence of the wetting angle from temperature during the formation of liquid-
solid interface with area S one would expect the Q  T d S value to be positive, i.e.
dT
heat absorption shall be observed. In [57], it was experimentally found that, as the degree of
infiltration increases, the quantity Q reaches a maximum and decreases to zero after the
complete infiltration of the porous media: Q =0. This result led the author of [57] actually to
the conclusion that the first law of thermodynamics is violated in the process under
investigation
Note that the energy absorption can not be to all appearance explained by viscous
dissipation, since, as it ascertained in [60], change in viscosity of nonwetting liquid (aqueous
solution of CaCl2) by 7 times does not alter the dependence of the filled volume on time, the
threshold infiltration pressure and rate of filling hydrophobic silicagel.
In [61] the energy absorption during the infiltration-defiltration process is associated with
the energy of formation of menisci. However, during infiltration (defiltration) if the wetting
angle is independent of the filling degree, the area of menisci which are formed should be
equal to the area of menisci disappeared, and therefore the formation energy at full infiltration
(defiltration) should be equal to zero. It also does not allow to explain the results of [57].
Thus, the experimental data currently known seems to be self-contradictory and well-
known traditional mechanisms of energy absorption do not make it possible to explain both
the infiltration-defiltration hysteresis and special features of heat generation during the filling
of nanoporous bodies with nonwetting liquid which are observed.
In the present work, we have established the relation between the energy properties of the
interface and the percolation properties of the space of filled pores in a disordered porous
media. The mechanism of energy absorbtion during filling of the nanoporous medium with
nonwetting liquid is proposed. In accordance with this mechanism, the mechanical energy
absorption is a result of expenditure of energy for the formation of menisci in the pores on the
shell of the infinite cluster and expenditure of energy for the formation of liquid-porous
medium interface in the pores belonging to the infinite cluster of filled pores. It has been
demonstrated that the infiltration--defiltration cycle can be closed with the complete
defiltration of the liquid and the reproducibility of the cycle when the specific relationship
between the percolation properties of the porous media and the energy characteristics of the
liquid-porous media and liquid-gas interfaces is satisfied. It turned out that, depending on
porosity and, consequently, the number of nearest neighbors of the filled pores, the thermal
effect can be either positive or negative. This makes it possible to explain the known
experimental data [47,57] mentioned above and to describe the temperature dependences of
the infiltration and defiltration pressures [21,22,24].
48 V. D. Borman and V. N. Tronin

2. THE MODEL OF A POROUS MEDIUM.


INFILTRATION FLUCTUATIONS
Let us consider a disordered porous medium infiltrated with a nonwetting liquid. It is
assumed that the half-width of the pore size distribution R satisfies the inequality R / R  3
, so that the fulfillment of this inequality ensures the independence of the percolation
threshold from the radii of pores [62].
Filling of the porous media is a process of liquid infiltration into the disordered porous
media which contains pores of different size. It is assumed that the size of the porous media
a is much more than the maximum size of the pores Rmax ( a  10 3 Rmax [5]) so that the
porous media can be regarded as infinite. Obviously, the infiltration of all the pores can take
place only when the pores are connected with the surface and form a connected system.
Consequently, the filling of the porous media can take place only when the pore system in it
is far beyond the percolation threshold (   c ),  is its porosity equal to the ratio of pores
to the porous media volume,  c is the percolation threshold, which is the characteristic of the
porous media. For 3D systems, the percolation threshold c  0.18 [63]. At the same time,
the connectivity of pores with one another is the result of the formation of infinitely large
clusters of pores at  c . Figure 1 shows the dependence of the probability normalized to
unity of a pore belonging to the infinitely large cluster on porosity  .[63,64]
It can be seen from Figure 1 that, in the vicinity of the percolation threshold  c , only a
small number of pores (~1%) belong to the infinite cluster; therefore, in this case, only a
small fraction of these pores, as well as pores that belong to the finite clusters connected with
the boundary of the porous media, can be infiltrated. At increasing porosity and for   c
P ( )  1 and, consequently, the pore space becomes homogeneous due to the growth of the
infinitely large cluster of pores. Under these conditions, the infiltration of the porous media
can be described as the infiltration of an infinite cluster of pores. It is this infiltration that will
be considered in the present paper.
It is assumed that thermal fluctuations at the pressure р in the vicinity of the infiltration
threshold of the porous medium bring about the formation of macroscopically small regions
in the form of clusters consisting of N pores filled with a liquid. Each cluster arises at the
boundary of the porous medium and, in the view of the boundedness of the pore volume,
grows through the attachment of the other filled pores to it. We believe that, at the beginning
of the growth, each cluster can be considered a system of branched chains consisting of filled
pores. In the course of infiltration of the porous medium with the liquid, the external pressure
does the work. This process is accompanied by the formation of energetically unfavorable
surfaces of both the menisci of the liquid in pores and the liquid--porous medium interfaces.
Moreover, the state of the gas in the pores and the elastic state of the porous media change as
well. If the adiabatic work of formation of an infiltration fluctuation is A(N) and the energy
of dissipation due to the friction can be disregarded (see [5]), the probability of the formation
of a fluctuation can be written as w~wо exp(S) [65], where S=-A/T is the fluctuation of the
entropy. Therefore, an increase in the quantity A (A>0) with an increase in the number of
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 49

pores N in the cluster leads to a decrease in the fluctuation probability. This corresponds to
the thermodynamic stability of the initial state of the system. For А~Т, the infiltration
fluctuation can increase. In this case, the system becomes unstable and the liquid begins to
infiltrate the porous medium.
The infiltration of a nonwetting liquid under the pressure p in a porous media requires a
certain amount of work to be done to fill the pores of the porous media. For this purpose, it is
necessary to overcome a certain critical pressure, which is the Laplace pressure

for an isolated pore with characteristic size R.      sg ,where  sl is
sl
pc ( R) ~
R
the surface energy of the solid–liquid interface,    is the surface energy of the solid–
lg

gas interface,    cos  ,  is the wetting angle.


sl

At a pressure lower than the critical value p in , the adiabatic work satisfies the inequality
A(N)>0 at any value of N and the fluctuation probability decreases with an increase in N.
Therefore, the fluctuation probability is equal to zero for any macroscopically large number
of pores. Fluctuations of finite length arise, but no infiltration of the porous media occurs. At
a pressure in the vicinity of the critical value p in , the work is А~Т and thermal fluctuations
in the system can lead to the formation of clusters from N pores. At a pressure р> p in , the
infiltration of individual pores becomes energetically favorable because the quantity A(N) is
negative. Since the work is А~N, the fluctuation probability at a pressure р> p in is w~1. The
pressure difference р- p in causes the liquid to move in the porous media.
Now, we consider a porous medium immersed in a nonwetting liquid under an external
pressure p , which does the work in the course of infiltration of the porous media. Let
A p be the work expended for providing the fluctuation infiltration of one pore. According
to [5], the expression for the work A p  with due regard for the formation of menisci can
be written in the form

A p    pV  S m   (S  S m ) (1)

Here, V is the volume of the pore, S is the surface area of the pore, S m is the surface
area of the menisci, and  is the surface energy of the liquid.
For a spherical pore with the radius R, the work A p  can be represented in the form
[5]

3     
A  A p, R   4 3    R 3 , A  p, R    p   1      1 (2)
R    

where  is the ratio of the meniscus surface area to the pore surface area.
50 V. D. Borman and V. N. Tronin

Figure 1. The dependence of the probability normalized to unity of a pore belonging to the infinitely
large cluster on porosity 

A similar expression can be written for a cylindrical pore. For example, we write the
following expression for the work expended for providing the fluctuation emptying of a
cylindrical pore with the length L and the radius R :

3     
A  A p, R, L   4 3    R 3 , A  p, R, L   p(
3x
 1)   x  , (3)
2 R   

L
where x  .
2R
It follows from relationship (2) that the infiltration of the pore becomes energetically
favorable at a pressure higher than the critical value p in . The critical pressure is determined
by the equality of the work on the fluctuation infiltration of the pore to zero. An analysis of
the critical pressure for a spherical pore was performed in [5]. Expression (3) implies that,
devastation of the pores becomes energetically favorable at a pressure less than the critical
pressure p out , which depends on the pore length L and the pore radius R and, at L   ,
2
transforms into the Laplace pressure p out ~ . This means that, in the work expended for
R
infiltrating the pore, the change in the surface energy of the pore dominates over the energy
expended for forming menisci.
For characteristic values of the parameters of the porous media and the liquid ~~0.5
kJ/m2, R~10 nm, and , ~10-4 atm-1), when the pressure deviates from the value рI by р=-10-
2
рI, the work changes from А~T to ~1 eV. In this case, the change in the probability of
infiltration fluctuation at the temperature T = 400 K is equal to ten orders of magnitude.
Therefore, for systems with the aforementioned characteristic parameters, the probability w
changes abruptly from 0 to 1 in a narrow pressure range (p/p~10-2) in the vicinity of the
pressure p in . It should be noted that the inclusion of the gas filling the pores in the analysis
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 51

leads to the appearance of an additional contribution to the work A. The value of this
contribution Ag for one pore with the volume V can be estimated under the assumption
that it is equal in the order of magnitude to the specific evaporation energy of the liquid 0
multiplied by the density of the gas  g at the pressure p , i.e., Ag ~  0  g V . For water,
J kg
we can write  0 ~ 2.2 x10 3 and  0 ~ 1.21 3 . The infiltration of the porous media
kg m
7 J
occurs at a pressure of the liquid pin ~ 2 x10 . In this case, the additional contribution
m3
to the work due to the presence of the gas in the pores is given by
0  g
Ag ~  0  gV ~ pinV ~ 10 2 A . Therefore, the influence of the gas in the pores on
pin
the infiltration of the porous media can be ignored.
Since the pore can be either filled (probability w ~ 1 , A p   0 ) or empty (probability
w  0 , A p  0 ), the normalized probability can be written in the form [11]


wi  p   1  exp A T  1
, (4)

Note, that relations (3) and (4) explain the obtained in [6] experimental data for the
dependence of infiltration pressure and defiltration pressure on the pore size.
Pores are not isolated in a porous media, but they are connected with one another by
throats (mouths), in which menisci are formed during infiltration of a certain pore. Thus we
can assume that the medium subjected to infiltration is the heterogeneous medium wich
consists of full and empty pores playing the role of white and black spheres, respectively, in
the percolation theory [63]. Such medium can experience percolation transition occurring via
the formation of clusters of accessible pores and followed by infiltration of nonwetting liquid
into such formations. [60]. In addition to that, filling of the macroscopic volume of a porous
media occurs by infiltration in the infinitely large cluster of accessible pores [60].
Below, we will consider the infiltration of pores located on the shell of an infinite cluster
consisting of filled pores. In this case, the condition A  0 determines the pressure
necessary for the infiltration of a pore on the shell of the infinite cluster of filled pores.

3. WORK AND THERMAL EFFECT IN THE INFILTRATION-


DEFILTRATION CYCLE

Let us calculate the work A and the thermal effect Q for an arbitrary degree of
infiltration  of the porous medium. The thermal effect Q in filling of a porous media by
nonwetting liquid comprises the thermal effect Q p due to the formation of the liquid-solid
52 V. D. Borman and V. N. Tronin

interface , the thermal effect Qw related to formation-disappearance of menisci and the
thermal effect Qu related to the compressibility of the nonwetting liquid-nanoporous media
system .

Q  Q p  Qw  Qu (5)

The Q p , Qw and Qu values can be calculated using thermodynamic relations [12],
which determine the thermal effect in formation of the surface Q s

d
Qs  T S (6)
dT

Here, S is the change in the system surface.


To calculate the thermal effect Q s let us suppose that each pore in a porous media has
z nearest neighbours and pores contact each other by throats, each of which has an area S z .
If an empty pore contacts a full one, the meniscus is formed in the throat. A pore in a porous
media can be filled only if liquid can reach it. In compliance with above-mentioned
assumptions this condition can be satisfied by formation of an infinitely large cluster of filled
pores. In this case, only those pores which belong to the shell of the infinite cluster will be
filled. It is possible to show that the contribution of filled finite-size clusters (which liquid can
reach via filled clusters contacting with the surface of the porous media)to the filled volume is
small. Distribution f (N ) of the number of pores in clusters of finite size near the
1
percolation threshold is determined by the scaling dependence f ( N ) ~ ,   2.2 [63].
N
From this it follows that the bulk of the cluster contains one or more pores, which are mostly
not associated with the surface of the porous medium. Liquid cannot reach such pores and,
consequently, they are not filled at  ~  c . Taking it into consideration, we can represent the
thermal effect Q related to filling of one pore as:

d d
Q  T ( S  zS г )  T zS гW ( ) , (7)
dT dT

S  4R 2 is the area of the surface of a pore with radius R , z is a number of nearest
neighbours, W ( ) is the difference (averaged over the ensemble of pores) between the
numbers of menisci before and after the infiltration of the pore per the nearest neighbor of the
infinite cluster.
Considering that filling of a porous media is the result of formation of the infinitely large
cluster of filled pores and taking into account the normalized probability P ( ) , we obtain
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 53

that the quantity of heat per a pore released in the process of filling the porous media to the
degree of filling  can be written as:


d
dT 0
Q p ( )  T  ( S  zS z )  P( ) d


 S  zS z   dR( S  zS z ) f ( R )
0 (8)


d
dT 0
Qw ( )  T  zS zW ( )  d

Here, f (R) is the function normalized to unity of the size distribution for pores. For a
disordered porous media average values in (8) can be calculated in the framework of a
specific model of a porous media. We will use the model of randomly arranged spheres in
which pores represent randomly arranged spherical holes [66]. This model does not take into
account correlations in location of pores with different radii in accordance with assumption
made about the narrowness of size distribution for pores (R)  R . In accordance with
the model, the average number of nearest neighbours z , associated with porosity of medium
 , and the area of a throat can be written in forms [66]

z  z  8 ln( 1   ) (9)

9 2 2
Sz  R
256

Using expression (8) and taking into account that (R)  R , we obtain from (9):


d
Q p ( )  T (1   )4R 2  P( )d
dT 9 2

0
z (10)
d 1024
Qw  T 4R 2  W ( )d
dT 0

To calculate W ( ) we consider an empty pore located on the perimeter of the infinite


cluster of filled pores. Let us suppose that this pore contacts the infinitely large cluster of
filled pores via n throats. Thus, menisci are formed in all n mouths and menisci are absent in
the remaining z-n throats. After filling this pore, menisci which were there at the beginning of
infiltration disappear and the number of menisci will be equal to z-n. In this case we can write
W ( ) as:
54 V. D. Borman and V. N. Tronin

z
z  2n z!
W ( )   ( P( )) n (1   ) z  n1 (11)
n 1 z n!( z  n)!

The first factor under the summation sign determines the probability that an empty pore
contacts the infinite cluster of filled pores n times, the second factor is the probability of
finding the empty pore close to the infinite cluster, provided that this pore is surrounded by z-
n empty pores and therefore has z-n throats. The third factor determines the difference
between a relative number of menisci after (z-n) and before (n) the filling of the pore. The
binomial coefficient takes into account variants of allocation of n menisci on number of pore
nearest neighbours. Note that the obtained expression coincides with the full perimeter of the
infinitely large cluster calculated in [67], if the third factor is substituted for unity.
The sum in Eq. (11) can be calculated analytically

W ( )  ( 2  2  P( )  1  P( ))( P( )    1) z 1  (1   ) z 1 (12)

Relations (9), (10), (12) determine the thermal effect during filling a porous media with
porosity  to the degree of filling  .
The work A expended for infiltrating the porous media to the volume determined by
the fraction  and the corresponding work expended for infiltrating one pore Ain ( ) can be
calculated from the thermodynamic relationship A   dS [65]. By using expression (2)
for spherical pores, we obtain

4R 3
Ain ( , p)   p   (1   ) 4R 2   4R 2W ( )
3
A  A p  Aw (13)
 
A p ( )   (1   )4R  P( )d , Aw   4R  W ( )d
2 2

0 0

The sum of heat (10) and work (13) determines the change in the energy of isothermal
infiltration of the porous medium:

E  E p  E w (14)
 
d d
E p  (  T )(1   )4R 2  P( )d , E w  (  T ) 4R 2  W ( )d
dT 0
dT 0

It follows from (14) that the change in energy of the system during filling the porous
medium is determinded by the specific surface energies  and  , geometric properties of
the porous medium and the evolution of the infinite cluster of filled pores, which depends on
the properties the disordered porous medium (Figure 1).
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 55

For the calculation of the work A( ) and the thermal effect Qv arising upon the
defiltration of the liquid from the porous medium, it should be noted that, in the infiltrated
porous media, the defiltration of the liquid leads to the formation of empty pores surrounded
by at least one filled pore connected through other filled pores with the surface of the porous
medium. As in case of filling, the formation of an empty pore goes with the change in surface
energy of the liquid-solid and liquid-gas interfaces as well. The change in surface energy is
associated with formation-disappearance of menisci [5].
Taking into account this fact, the work expended for emptying the pore in the porous
medium A( ) with the degree of infiltration  and the thermal effect Qv associated with
the defiltration of the liquid from one pore in the porous media can be written in the form

4R 3
Aout ( )  p   (1   )4R 2   4R 2W1 ( )
3

 
A p ( )   (1   )4R   d , A   4R  W ( )d 
v 2 v 2
w 1
0 0

d d
Qv  T ( S  zS г )  T zS гW1 ( ) (15)
dT dT

Relations (7) and (15) differ in sign of the last term and the functions W ( ) and W1 ( )
which determine the difference per one nearest neighbour between the number of menisci
before and after infiltration (defiltration) in pores.
In contrast to the case of infiltration, the defiltration of the liquid occurs initially through
the formation of individual empty pores and clusters of empty pores with a decrease in the
pressure and, after the infinite cluster of empty pores is formed, through the formation of
pores on the shell of this cluster. Upon the defiltration when the low degree of infiltration is
reached, the liquid can be retained in the porous medium if it is contained in individual pores
or clusters of filled pores surrounded by empty pores with smaller sizes from which the liquid
defiltrated at higher pressures. However, as the number of neighbors of empty pores
increases, according to relationships (15) (see below Figs. 1-3), the defiltration of the liquid
becomes energetically more favorable; i.e., it should proceed at higher pressures. Therefore,
the quantity W1 ( ) should be defined as the difference (averaged over the ensemble of
pores) between the numbers of menisci before and after the emptying of the pore on the shell
of the system of empty pores. Taking it into consideration, calculation of W1 ( ) gives:

W1 ( )  (2 2  3  1)  (1   ) z 1 (16)

The thermal effect, the work, and the change in the energy during the defiltration, when
the degree of infiltration varies from 1 to  , can be written in the form similar to
relationships (10), (13), and (14):
56 V. D. Borman and V. N. Tronin

 
d d
Q v p ( )  T (1   )4R 2  d , Q v w  T 4R 2  W 1( )d
dT 0
dT 0
 
A p ( )   (1   )4R  d , A   4R  W ( )d (17)
v 2 v 2
w 1
0 0

 
d d
E v
p  (  T )(1   )4R 2  d , E v w  (  T ) 4R 2  W1 ( )d
dT 0
dT 0

Expressions (17), like relationships (10), (13), and (14), are valid for the case of an
isothermal process. This implies that they can be used for describing experiments in the case
where the characteristic time of heat transfer (removal)  Q is considerably shorter than the
characteristic time  V of change in the volume of the nanoporous media--nonwetting liquid
system:  Q <<  V . At  Q   V , the temperature and, correspondingly, the quantities  ,
d d
 , , and become dependent on the time and, hence, on the degree of infiltration
dT dT
 . In this case, they should be introduced under the integral sign in relationships (14) and
(17).

4. CONDITIONS FOR THE CLOSED CYCLE


It can be seen from relationships (14) and (17) that, if after the increase in pressure and
the infiltration of all pores of the nanoporous media with a liquid and the subsequent decrease
in pressure and the complete defiltration, the system reverts to its original state, the following
relationship should hold true:

d d
1 1
)(1   ) (P( )   )d  (  T (18)
dT 0
(  T ) (W1 ( )  W ( ))d  E
dT 0

E =0

Here, E is the change in the internal energy of the system upon the transition from the
initial state to the final state in the course of infiltration and defiltration.
Expression (18) relates the energy parameters of the liquid--solid and liquid--gas
interfaces and the macroscopic characteristics of the porous media, such as the porosity  ,
the structure of the percolation cluster P ( ) , and the quantities W and W1 , which determine
the dependence on  for the surface of menisci at the mouths of filled pores on the shell of
an infinite cluster of filled pores in the case of infiltration and for the surface of menisci in
pores on the shell of all clusters of empty pores (including the infinite cluster) in the case of
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 57

defiltration. It follows from relationships (18) that the absorbed energy in contraction and
expansion of the system in the closed cycle is dependent on the quantities  and  and
equal to the total heat released upon the formation and disappearance of the liquid--solid and
liquid--gas surfaces. This heat is determined by the independent quantities, namely, the
derivatives of the quantities  and  with respect to temperature. The integrals in
expression (18) account for the different paths of the system in the course of infiltration and
defiltration. In the closed cycle, according to relationships (10), (13), (17), and (18), during
the infiltration and defiltration, the system undergoes different sequences of equilibrium states
that differ in macroscopic sets of filled pores.
In particular, the infiltration of the porous medium according to expression (18) is
accompanied by an increase in the number of pores that belong to the infinite cluster of filled
pores and by a change in the number of menisci in pores on the shell of this cluster. The
defiltration of the porous medium is accompanied by an increase in the number of pores in all
clusters (including the infinite cluster of empty pores and single pores) and by a change in the
number of menisci on the shell of the entire system of empty pores. As follows from
relationships (9), (10), and (16), these sequences of states depend on the porosity  and the
number of neighbors z in the system of connected pores. Therefore, in terms of the
percolation theory and the model under consideration, the contact angle hysteresis is
associated with different (in infiltration and defiltration) macroscopic properties of systems of
filled and emptied pores that manifest themselves as different spatial distributions of the
liquid in the connected pores. If the sets of macroscopic equilibrium states characterized by
the distributions of filled and empty pores in the course of infiltration and defiltration were
identical, the total thermal effect in the closed cycle would be equal to zero. In this case, the
thermodynamic relationship (18) for the closed cycle is not satisfied.
The closed cycle and, consequently, the complete transformation of the work into the
heat was observed for a number of water--hydrophobized silica gel systems [7,17,18,21,22].
In particular, the complete emptying of pores after the infiltration and the subsequent
defiltration with a decrease in the excess pressure to zero was observed in [17,18] for the
KSK-G silica gel modified by n-alkylsilane molecules ( n  816 ) grafted to the silica gel
surface with a surface density higher than 2 nm-2. Before the modification, the specific
surface area, the pore volume, and the average pore radius for this silica gel were equal to
310  20 m2/g, 0.95 cm3/g, and R  52 nm, respectively. The values of these quantities
after the modification are not presented in [7,8], which complicates the analysis of the results
obtained in these works. The closed cycle was also observed in [21] for the water-C&W silica
gel (Waters) system in which the silica gel was modified by n-alkylsilane with the chain
length n  8 , the average pore radius R  42 , and the specific pore volume of 0.53 m2/g in
the temperature range 287  333 K. The authors established that the small nonoutflow (  1
%) takes place only at a temperature of 278 K. For the systems containing water and the
Fluka 60 C8 silica gel, as well as the Zorbax Z4, Z8, Z18, and PEP10C18 silica gels, the
closed cycle was observed in [7, 22]. In [7], the authors investigated the infiltration and
defiltration in four porous media MCM41 with pores in the form of cylindrical channels.
These media were also modified by n-alkylsilane with n  8 and a surface density of 2.1 nm-
2
and had the average pore radii R  1316 20 54 nm. The phenomenon of nonoutflow
58 V. D. Borman and V. N. Tronin

was observed only for the porous medium with R  54 nm, whereas the other porous media
with R  1316 20 nm underwent a closed infiltration-defiltration cycle.
For the porous medium with specified parameters of the macroscopic structure of the
pore space, the closed cycle with the complete defiltration, according to relationship (18), is
possible only when the values of the quantities  ,  , d  dT and d  dT fall in
particular ranges. Therefore, relationship (18) requires a separate detailed quantitative
analysis, which will be performed elsewhere. It should be noted that this analysis, in turn,
necessitates the knowledge of the values of the quantities  ,  , d  dT and d  dT ;
the porosity; the pore size distribution (which is changed after the modification [19]); and the
quantities  Q and A . Here, we restrict our consideration to the qualitative analysis of the
available experimental data for which relationship (18) is not satisfied and the sum of the
work and the heat in the cycle is equal to the change in the internal energy of the system. In
this case, the mechanical work dissipated by the system is not equal to the total heat release,
as it was described in [34]. The phenomenon of nonoutflow associated with the change in the
internal energy is characteristic of the majority of the studied hydrophobic porous media and
liquids, namely, water [7,8,19,20, 23,24,34,35,36,37,40], aqueous solutions of salts
[27,28,33], organic compounds, ethylene glycol [5], alcohol [25], and glycerol [47], as well as
systems with the liquid metal [1], Wood's alloy [4], and mercury [68,69].
For water, the derivative involved in relationship (18) has the value ddT  1.510
4

J/m K [70]. As the temperature changes from 293 K to 353 K, the surface energy  in
2

accordance with this value of the derivative changes by  5 %. Such a small change of the
surface energy  in the system containing water and the modified Fluka 100 C8 silica gel
appears to be sufficient that the closed cycle will transform into the cycle with a nonoutflow
of more than 80% of water with a decrease in the temperature from 353 to 293 K [24]. This
cycle is characterized by a change in the internal energy of the system ( E  0 ). The
quantity E reflects both the reversible and irreversible changes in repeated infiltration--
defiltration cycles. The reversible change can be associated with the adsorption of water on
the modified surface [7,8]. This water evaporates already at room temperature (and more
rapidly at an elevated temperature), and the first cycle with nonoutflow is reproduced
[7,23,25]. The differential thermal analysis performed in [7] demonstrated that water
evaporates at a temperature T  373 K. The irreducible change of the internal energy E is
governed by the interaction of the liquid with the surface of the porous medium and depends
on the maximum pressure during the infiltration [25], the temperature and time of heating of
the system [23], and the procedure used for preparing the surface after the modification [33].
The change of the internal energy E also depends on the length (n) of the grafted n-
alkylsilane molecule. It is worth noting that, for water and silica gels, an increase in n from 4
to 18 leads to a decrease in the nonoutflow and a decrease in the change of the internal energy
E [7,8,16,17,18], whereas for water and the modified medium, the closed cycle is observed
for n  1 and the complete nonoutflow takes place for n  8 [32]. An increase in the
concentration of the NaCl or CaCl2 salt in the aqueous solution in specific ranges leads to an
increase in the quantity  and a decrease in the change of the internal energy E for the
Fluka 100 C8 silica gel [25,27,28,32-34]. A decrease in the concentration of ethylene glycol
in the aqueous solution and the hydrophobic silica gel L23 results in the transition from the
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 59

complete nonoutflow at a concentration c  15 % to the closed cycle (the nonoutflow is less


than <5%) [5]. Unlike ethylene glycol, ethanol wets the modified surface of the Fluka 100 C8
silica gel. This brings about the adsorption of ethanol and an increase in the change of the
internal energy E [26].
In recent years, experimental data have been published on the infiltration of hydrophobic
zeolites with water and aqueous solutions of salts [25-33]. It has been revealed that, for

systems containing water and silicalite 1 (OH), silicalite 1 (F ), and ZSM-5 zeolite, the
hysteresis is not observed and the pressure dependences of the volume of the system
measured for the infiltration and defiltration coincide with each other. This means that such
systems exhibit properties of an elastic spring without dissipation at E  0 in the cycle.
With a cyclic change in the temperature from 358 to 318 K, these systems manifest a volume
memory effect [10,11]. For the water--MFI zeolite system, the dependences of the pressure on
the volume and temperature during the infiltration remain unchanged when the rate of
decrease in the volume changes by three orders of magnitude [23]. This implies that the
Laplace--Washburn and Poiseuille equations are not applicable to the system under
investigation. The infiltration--defiltration hysteresis was observed for a KCl aqueous
solution and the Zeolyst CBV-901 (HY) zeolite treated with SiCl4 [20]. This hysteresis
depends on the nature of the anion and, for the Y(ZY) zeolite, on the nature of the cation (Li,
Na, K, Cs); in this case, the infiltration pressure decreases with an increase in the cation
radius [32].
In the analysis of experimental results obtained for zeolites, it is necessary to take into
account that, for a channel (pore) diameter smaller than 1 nm, the liquid acquires properties of
one-dimensional systems [41,71-73], which differ qualitatively from the properties of the
liquid in channels of larger sizes. This problem requires a separate analysis.
In conclusion of the discussion of relationship (18), we should note that it was derived
under the assumption that  RR  3 in the absence of correlations in the mutual
arrangement of pores of different sizes and with the use of the model of pores as a system of
randomly arranged spheres. Relationship (18) for the closed cycle does not contain the
average pore radius R ; however, the value of R affects the porosity  and, hence, the
number of neighbors z , the structure of the percolation cluster, and the quantities W ( ) and
W1 ( ) .

5. TEMPERATURE DEPENDENCES OF THE INFILTRATION


AND DEFILTRATION PRESSURES

Now, we analyze the signs of the derivatives d  dT and d  dT involved in


relationship (18) and the integrals of the quantities P ( ) and [W ( )  W1 ( )] . It follows
from relation (10) that the sign of the total thermal effect during infiltration is determined by
signs of Q p , Qw values.
60 V. D. Borman and V. N. Tronin

The sign of the thermal effect due to the formation of the liquid-solid media interface
d 
Q p depends on the sign of , which can be ascertained using known dependences of
dT
pressure at the beginning of infiltration p in and defiltration p out on temperature. The
experiments carried out showed that for all investigated systems (modified silica gel - water,
aqueous solutions of salts) the pressure at the beginning of infiltration changes not much as
temperature increases dpin  0 , while the defiltration pressure increases as temperature rises
dT
d
[24,46]. Therefore, in order to determine the sign of the derivative , we calculate the
dT
pressures required for the infiltration of one pore on the shell of the infinite cluster and the
defiltration of the liquid from an arbitrary pore under the conditions Ain  0 and Aout  0
, which follow from relationship (4). By assuming that the quantities  , R , and W do not
depend on the temperature and taking into account that the infiltration and defiltration begin
in the vicinity of the corresponding percolation threshold from relationships (13) and (15), the
dpin dpout
derivatives and can be written in the following form:
dT dT

in  3   d  (1   )  d W (   ) 
dp
(19)
dT R  dT dT m 

dpout 3  d d 
   (1   )  W1 (  1   n )  . (20)
dT R  dT dT 

It follows from eq. (12),(16) that W (   m )  0 W1 (  1  n )  0 ,  m , n -


dpin
maximum functions W ( ) and W1 (1   ) . Since  0 , it follows from eq. (19), (20)
dT
that

d d
 (1   ) ~  W (   m ) (21)
dT dT

d d
Hence, the sign of is opposite to the sign of . The coefficient of the surface
dT dT
tension of the liquid-gas interface decreases as temperature increases, and vanishes at critical
d d
point so that  0 [70]. For water, value is -1.5х10-4 J/m2K.[70]. In this case, from
dT dT
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 61

dpout
eq. (20) find that for pressure at the beginning of infiltration  0 , which corresponds
dT
to experimental data [24,46].
Since the probability that a pore belongs to an infinite cluster is P( )  1 and
1

 (P( )   )d  0 , it is necessary to analyze the dependences W ( )


0
and W1 ( ) in

order to determine the sign of the thermal effect in the course of the infiltration and
defiltration. The behavior of the quantities W1 ( ) and W ( ) and, hence, the sign of the
1
integral  (W ( )  W ( ))d
0
1 depend substantially on the porosity  . The figures shows

the dependences W ( ) and W1 (1   ) calculated from relationships (12) and (16) for
different values of the porosity  .
It follows from the figures that the W ( ) function nontrivially depends on porosity.
Since the filling of the porous medium begins only with the formation of the infinite cluster,
W ( )  0 for    c  0.18 . At low porosity  ~ 0.22 the structure of pores being filled
is close to the fractal structure of the low-density infinite cluster near the percolation
threshold, so that the growth of its surface is compensated by the decrease in the difference
between the number of menisci in final and initial states of the filled pore at   0.3 , since in
concordance with (9) there are few nearest neighbors of this pore z  3 (Figure 2). During
further infiltration only the reduction in number of emerging menisci occurs (Figure 2), which
reaches minimum at   0.68 . If   1 the value W (1) is zero, since the filled porous
medium meniscus is absent.
For media with high porosity   0.3 in which the number of nearest neighbours is
z  3 , as the degree of filling    c increases, the infinite cluster of filled pores grows,
accompanied by the growth of its surface and increase in the number of contacts of an empty
pore with its neighbours on the shell of the infinite cluster filled with liquid. It leads to
decrease in the difference between the number of menisci in final and initial states of the
filled pore, so that as  increases the W ( ) value reaches maximum at    m and then
decreases (Figure 3, 4). In accordance with (12) it will continue until decrease in the
difference between the number of menisci in final and initial states of the filled pore
compensate the growth of area of the infinite cluster, which will lead to vanishing of W ( )
at  ~ 0.5 (Figure 2, 3). The further growth of the degree of filling leads to further decrease
in the difference between the number of menisci in final and initial states of the filled pore
while the growth of the surface of the infinite cluster of filled pores slows down. As a result
W ( ) reaches maximum at   n . The surface of the infinite cluster of filled pores will
vanish at  1 , which will lead to vanishing of W (1) (Figures 3, 4). The dependence of the
W1 (1   ) value, which determines defiltration, is similar to the dependence of W ( ) ,
62 V. D. Borman and V. N. Tronin

which determines infiltration. The difference in behavior of W ( ) and W1 (1   ) is


connected with the fact that liquid defiltration from the porous media does not require the
percolation cluster formation. Figures 1-3 show that W (   m )  0 , W1 (  1  n )  0 .

Figure 2. The dependences W ( ) (red line) and W1 (1   ) (green line) for porosity   0.22 .
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 63

Figure 3. The dependences W ( ) (red line) and W1 (1   ) (green line) for porosity   0.3

Figure 3. The dependences W ( ) (red line) and W1 (1   ) (green line) for porosity   0 .6
1
The calculation of the integral  (W ( )  W ( ))d
0
1 shows that, with an increase in the

porosity, this integral increases from negative values at   0.22 to positive values at
  0.6 and vanishes at   0.3 .
Expressions (13), (15), (19), (20) and conditions Ain  0 and Aout  0 allow one to
calculate the temperature dependences of the infiltration pressure pin (T ) and the defiltration
pressure pout (T ) . Figure 5 shows the experimental data for silica libersorb 23 (silica gel
KSK-G with the modification of 8-tier alkynesilan-C8), Fluca100 C8 [24], and S8W [46]
filled by water and calculated according to the considered correlation effects. Experimental
data within the measurement error are described by linear dependences with different slopes.
With increasing temperature, the pressure of infiltration decreases at about 10% and the
defiltration pressure increases in the times for all the porous media. For these environments
values of pressure p in and p out also differ at initial temperature. In concordance with
relationships (13) and (15), dependences pin (T ) and pout (T ) are described by the
quantities W (  m  c ) , W1 (  1  n ) , and by dependences  (T ) и  (T ) . The
dependence of  (T ) is known [70]. The value  in our experiments for libersorb 23 was
  22  1 J/m2. The same value was taken for the other two porous media because of their
64 V. D. Borman and V. N. Tronin

d
similar modifications. The value was calculated from the condition (21). Quantities W
dT
and W1 calculated according to expressions (9), (12), (16). The porosities estimated from the
specific pore volumes according to the data taken from [24,26] were as follows:   0.33
for Libersorb 2U8,   0.46 for Fluka 100, and   0.53 for C8W. The quantities
W (  m  c ) and W1 (  1  n ) corresponded to the maximum values in the curves
W ( ) and W1 (1   ) for   0.33 ,   0.46 , and   0.53 , respectively.
As is also seen from Figure 4, the calculated temperature dependences of the infiltration
and defiltration pressures for the systems Libersorb 2U8 С8, Fluka 100 С8, and C8W
infiltrated with water satisfactorily fit the experimental data.
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 65

Figure 4. Dependences (a) pin (T ) and (b) pout (T ) calculated for Libersorb 2U8 (curves 1), Fluka
100 С8 (curves 2), and C8W (curves 3) infiltrated with water according to the calculations from
relationships (13) and (15). Points are the experimental data taken from [24,46].

It follows from relationships (13) and (15) that, in the framework of the proposed model,
the pressures of the beginning of the infiltration and defiltration p in and p out are
proportional to 1 / R if the quantities  , W , and W1 are independent of R . This is
consistent with the known experimental data [6,7,19,46,55,57]. Such dependence is a
consequence of the lack of correlations in the mutual arrangement of pores of different sizes
R
in a model of randomly arranged spheres with a narrow pore size distribution  3,
R
characteristic for silochromes. For the porous medium MSM 41 more than the strong
dependence of the average radius [6,7] due to the peculiarities of the fluctuation formation of
the nucleus in a cylindrical channel (see (3)).

(а) (б)

Figure 5. Dependences of the thermal effect (in relative units) on the degree of infiltration  of the
porous media (   0.68 ) with water: (a) the contributions due to the formation of the liquid--porous
Q p ( ) Qw ( ) (upper curve) and (b) the total thermal
media surface (lower curve) and menisci
A A
Q Q p  Qw
effect  , A =2.9 J.
A A
66 V. D. Borman and V. N. Tronin

6. THERMAL EFFECT
Expressions (10) and (12) allow one to calculate the thermal effects observed during the
infiltration of a porous media with a nonwetting liquid in different cases as functions of the
porosity and surface energies of the liquid and the porous media.
It was found in [47] that when one-third of the porous media Sigma-Aldrich volume was
filled by water, the temperature did not increase within the limits of error (≤ 0.1K). Authors
[47] estimated the possible increase of temperature, in condition that the work (A) of filling is
to raise the temperature. In experiments [47] at defined value A as 2.9 J, the temperature
increase should be T = 0.8K [47]. Figure 5 shows the calculated (from relationships (10)
and (17)) dependences of the thermal effect on the degree of infiltration of the porous
Q p ( )
medium (in relative units) due to the formation of the liquid--porous media surface
A
Qw ( )
(Figure 5a, lower curve) and menisci (Figure 5a, upper curve) and the
A
Q Q p  Qw
corresponding dependence of the total effect  (Figure 5b). In
A A
accordance with (10), (12), the value of the thermal effect depends on the value of the
integrals appearing in these relations, which, in accordance with (9), (12), (16) depend on the
porosity. Estimates show that in these experiments the porosity of silica gel after modification
d
was   0.68 . The parameter T was calculated from the condition (21). The quantity
dT
d
was equal to -1.5х10-4 J/m2 K [70].
dT
Note that W ( ) is equal to zero at   c . Therefore, in Figure 5 for comparison with
experimental data, degree of infiltration is delayed on the horizontal axis,  shifted by an
amount  c  0.18 so that the value   0 corresponds to the equation (12).
It can be seen from Figure 5 that the thermal effect associated with the infiltration of the
porous medium with the above parameters is small: at the maximum, it reaches ~ 0.15 A for
the degree of infiltration  ~ 0.17 . For   0.27 , the thermal effect vanishes. This is
explained by the different origins of the contributions from the menisci and the pore surface
to the total thermal effect, so that each contribution is one order of magnitude larger than the
total thermal effect.
Thus, in the performed experiments [19], upon the infiltration of the porous media with
water (the heat capacity is 4.2 J/g K [70]) for the heat release Q ~ 0.15 A  0.45 J, the
maximum increase in the temperature without regard for thermal conductivity is
T ~ 0.2K . In this case, it should be expected that, according to relationship (18), the
change of the internal energy of the system E in the performed experiments upon the
transition from the initial state to the final state during the infiltration and defiltration differs
from zero and is comparable in the order of magnitude to the work expended for infiltrating
the porous media: E ~ A .
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 67

Relationships (9) and (12) make it possible to compare the values of the heat release
observed in the experiments on the infiltration of the KSK-G (modification C16) porous
medium with water [57]. According to the estimates, the medium porosity in the experiments
performed in [57] is   0.22. For this medium, we calculated the thermal effect associated
with the infiltration. Figure 6 shows experimental data and the dependence of the thermal
Q( )
effect (in relative units) (where Q0 is the maximum heat release upon the
Q0
infiltration of the porous media with water; according to [57], Q0 = 4 J/g) calculated from
relationships (9) and (12). The elastic energy of compression of the porous medium and water
dK
is determined by water Qu  T V , where V is the specific change in the
dT
volume of the water--porous media system and K  0.166 mN/mK is the compressibility of
water [70]. The maximum value of Qu is approximately equal to 6 J/g.

Q ( )
Figure 6. Dependences of the heat release Q = on the degree of infiltration according to the
Q0
measurements performed in [57] (points) and calculations from equations (9), (12) with allowance for
the compressibility of the porous media with  ~ 0.22
68 V. D. Borman and V. N. Tronin

Figure 6 also presents the components of the thermal effect measured in [57]: the
dependence of the heat release associated with the compressibility of the system (curve 1) and
the dependence of the heat release Q p due to the change in the surface energy of pores
(curve 2) and menisci Qw (curve 3). It should be noted that the porous media studied in
[57] has a porosity  ~ 0.22 and, hence, its system of pores is located in the vicinity of the
percolation threshold  c  0.18 . Consequently, the infinite cluster of empty pores, which is
required for the infiltration of the porous media, is very sparse [10] and the probability
(involved in relationship (10)) that a pore belongs to an infinite cluster is low P  1 ,
therefore term contribution Q p to the thermal effect is small. In this case, it follows from
relationship (10) that, in the infiltration of this medium, the decisive role will be played by the
second term in expression (10), which containing integral from W ( ) and determines the
contribution of menisci to the thermal effects ( Qw  0 ). It is this circumstance that is
responsible for the unusual thermodynamic properties of the system used in [57]. It can be
seen from figure 6 that calculated dependences of total thermal effect is in good agreement
with the experimental data. Note that proposed mechanism can explain the thermal effects
observed in [73] for the KSK-G (C16) with porosity  ~ 0.4 and for PEP 100(C18) with a
porosity of 0.6[74].
The measurements performed in [19,20] during multi-cycle infiltration--defiltration
process (number of cycles ~1200) demonstrated that the increase in temperature in the
systems containing hydrophobized silica gels and water per cycle is less than <10-3 K. The
analysis of the experimental data reported in [19,20] showed that, in the course of the cyclic
infiltration--defiltration process, the hysteresis and, hence, the heat release in the first cycle
are two times larger than those observed in the 1200th cycle. Thus, in the experiments
conducted in [19,20], there occurs a partial nonoutflow of the liquid from the porous media,
which leads to changes in parameters and characteristics of the porous media, such as the
porosity, the average number of nearest neighbors, and the interfacial energy. In this case, it is
necessary to perform a detailed analysis of the changes in the parameters of the porous media
in each cycle with inclusion of the thermal diffusivity of the porous media and water in terms
of the above-derived relationships, which is beyond the scope of our present work.

7. CONCLUSIONS
Thus, in this work, we have established the relation between the energy properties of the
interface and the macroscopic properties of the pore space in a disordered porous media and
proposed the mechanism of energy absorption during the infiltration of the nanoporous
medium with a nonwetting liquid. It turned out that thermal effects observed during the
infiltration of the porous media and the defiltration of the liquid from it can be positive and
negative depending on the porosity and, hence, on the number of nearest neighbors of filled
pores.
The proposed mechanism is based on the inclusion of correlation effects during
percolation infiltration of an infinite disordered porous media. It is assumed that the
Energetics and Percolation Properties of Hydrophobic Nanoporous Media 69

infiltration of the porous media is the result of growth of a percolation cluster consisting of
filled pores through the attachment of empty pores (accessible to infiltration) to the shell of
this cluster. As a consequence, menisci appear and disappear in pores on the shell of the
percolation cluster in the course of its growth, and these processes depend on the degree of
infiltration.
The above analysis is based on the representation of a system of pores in a porous media
in terms of the model of randomly arranged spheres. In this model, effective parameters of a
porous media, such as the porosity and the average size of necks, can be related to its
macroscopic characteristics, such as the porosity and the specific surface area. However, in
this model, the correlations in the mutual arrangement of pores of different sizes are ignored
and, hence, it is impossible to adequately describe the effects of blocking of the liquid in
pores with large radii that are surrounded by pores with smaller radii. Therefore, in the
framework of the model of randomly arranged spheres, we can describe the infiltration of
disordered porous media only with a narrow distribution of pores over the sizes (R)  R .
We assumed that pores in the porous media have a regular (either spherical or cylindrical)
shape, ignored the coordinate dependence of the surface energy of a pore, and operated
actually with the average values of this energy on the surface of the corresponding pore.
One of the consequences of the proposed mechanism is a condition that determines the
class of systems for which a closed infiltration--defiltration cycle can exist. According to this
condition, the initial and final states of the system coincide, the change of the internal energy
is equal to zero, and the work expended for infiltrating the porous media, which is determined
by the area of the hysteresis loop, is equal to the thermal effect. Another consequence of the
proposed approach is the dependence of the effective contact angle on the degree of
infiltration of the porous medium with a liquid (see relationships (13) and (15)). This
dependence results from different paths on the way to the final state of the disordered porous
medium during the infiltration (defiltration) with a liquid.
Thus, the proposed approach makes it possible within a unified context to describe the
temperature dependences of the infiltration and defiltration pressures for a porous medium
with a disordered structure and the thermal effects associated with the absorption of the
energy by "disordered porous media--nonwetting liquid" systems.

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In: Nanoporous Materials: Types, Properties and Uses ISBN: 978-1-61668-182-1
Editors: Samuel B. Jenkins, pp. 73-162 ©2010 Nova Science Publishers, Inc.

Chapter 3

ORDERED MESOPOROUS MATERIALS FOR DRUG


DELIVERY APPLICATIONS

Spomenka Simovic and Dusan Losic


University of South Australia, Ian Wark Research Institute,
Mawson Lakes, Adelaide, Australia

ABSTRACT
Conventional drug therapy is associated with a number of challenges, such as poor
drug stability and/or solubility in biological environment, lack of selectivity, severe
toxicity and unfavourable pharmacokinetics. The application of nanotechnology to
medical devices - ―nanomedicine‖ is recognized as an emerging field with huge potential
for development of new therapeutic concepts. Research on mesoporous materials for
biomedical purposes has experienced an outstanding increase during recent years. Three
major types of mesoporous materials for drug delivery application were emerged
including: mesoporous silica engineered by organic synthesis and porous silicon,
anodically oxidised alumina (AAO) and nanotubular titania fabricated by electrochemical
methods. Although still in early stages, few in vivo studies clearly show the potential of
these materials for drug delivery devices in orthopedics implants, dental implants, and
vascular stents, where not only is the controlled release of drugs such as antibiotics or
growth factors desired, but also appropriate biointegration is needed. In this chapter we
collect and analyze some of the most relevant milestones in the research of mesoporous
materials for controlled drug delivery for implantable and systemic delivery systems. To
provide a comprehensive overview to the reader, this review firstly analyzes
biocompatibility aspects, which are the major prerequisite for application of materials
that come into contact with biological systems. Secondly, we consider the basic aspects
of the textural properties (surface and porosity) that contribute to the understanding of
drug adsorption and controlled release processes. Finally, more sophisticated stimuli-
responsive materials are reviewed. This is only beginning of the further research in terms
of correlating biomaterial chemistry and tissue responses and new clinical approaches
required not only for orthopaedics, but also treatment for a number of other diseases
(hearth, cancer, diabetes, Parkinson‘s, Alzheimer‘s etc).
74 Spomenka Simovic and Dusan Losic

1. INTRODUCTION
To avoid problems associated to the conventional drug therapies related to limited drug
solubility, poor biodistribution, lack of selectivity and unfavourable pharmacokinetics, a
considerable research has been directed in last two decades toward development of new and
more efficient drug delivery systems [1-3]. Hydrophobic drugs do not dissolve in the blood
and do not reach their target, which reduces their pharmacological efficacy [3]. Bioactive
agents such as proteins, nucleic acids, enzymes, genes administered through oral or
intravenous routes can be degraded prematurely by metabolism or by enzymatic conditions
existing in gastrointestinal tracts [3-4]. These challenges have contributed to the rapid
development of new controlled drug delivery systems prepared using advanced
microfabrication methods, toward achieving various therapeutic goals, such as delivery of
therapeutic agents to the desired site, enhancing bioavailability and drug protection.
Controlled drug delivery can be (i) spatial- allows high anatomic specificity, lower dosage,
and decreased side effects and ii) temporal -allows sustained dosing and minimized
fluctuations from the therapeutic window. Most nano-sized drug delivery systems are based
on either organic materials such as polymers, gels and liposomes or inorganic metallic and
semiconducting nanoparticles. Organic systems such as polymeric particles and films have
been approved for use in oral, implantable, injectable, inhalable, or patch form. The next
generation of drug delivery systems are expected to possess new qualities beyond spatial and
temporal control, and that means to enable predictable dosage and particularly, therapy
responsive to the patient's needs, for example, the delivery of insulin autonomously, in
response to changing glucose levels. Mechanisms for facilitating feedback necessitate the
incorporation of advanced functional modules such as sensors, memory and logic devices,
directly onto a drug delivery device. In addition, one may desire to duplicate natural
developmental pathways to direct growth of nerves, blood vessels, tissues and organs by
delivering specific growth hormones at precise times, possibly anisotropically, in order to
fully program developing tissue [5].
The application of nanotechnology to medicine referred as ―nanomedicine‖ is recognized
as an emerging field with enormous potential for development of new therapeutic concepts
[6-8]. The knowledge of the materials at the nanoscale may accelerate the improvement of
controlled drug delivery systems [9, 10]. Factors limiting the capabilities and convenience of
conventional drug administration may include long-term treatment, a narrow therapeutic
window, a complex dosing schedule, combination therapy, an individualized or emergency-
based dosing regimen, and labile active ingredient [11]. These limitations are being countered
as new approaches emerge for developing drug and medical device combinations that can
protect labile active ingredients, precisely control drug release kinetics (timing and amount),
deliver multiple doses, eliminate frequent injection, and/or modulate release using integrated
sensor feedback. Innovative delivery devices have the capability to completely control drug
release: doses may be administered in pulses or continuously for periods of months to years,
or doses may be stored in a device pending immediate need for emergency administration.
Realizing these goals for ―smart‖ drug delivery systems requires the development of
small independent reservoir structures or containers that can be manufactured inexpensively,
loaded easily with drugs, delivered with minimal trauma, and be easily tracked, programmed
or controlled. Small containers would also allow for precise spatial positioning of drug release
Ordered Mesoporous Materials for Drug Delivery Applications 75

[12] . The ideal device should be small enough to be swallowed or injected, as these
modalities are in widespread use and well-tolerated by patients. Many of these characteristics
can only be achieved in drug delivery systems if microfabrication methods are utilized to
fabricate drug delivery systems. A range of new nanoscale materials have been explored in
recent years for drug delivery applications including: nanoparticles, nanofibers, dendrimers,
liposomes, polymeric micelles, carbon nanotubes, fullerenes, nanogels, nanocrystals, viral
vectors, and virus-like particles (VLP) [6-10].
Nanoporous and nanotube carriers, due to their unique features, such as low cost
fabrication, controllable pore/nanotube structure, tailored surface chemistry, high surface
area, high loading capability, chemical resistivity and mechanical rigidity have engaged a
special niche in drug delivery technology [12-14]. Drug delivery systems based on
mesoporous silica prepared by organic synthesis and porous silicon fabricated by
electrochemical process were widely explored in past several years and include few recent
reviews [13-18]. However, due to their exceptional properties, the progressively increasing
research interests have recently been focussed on electrochemical synthesis of self-organized
nanopores and nanotube materials from transition and valve metal oxides [12, 15, 19-21].
In this chapter we collect and analyse some of the most relevant milestones in the
research of mesoporous materials for controlled drug delivery for implantable and systemic
delivery systems. The chapter is focused on the most important mesoporous materials
including mesoporous silica and electrochemically generated porous alumina and nanotubular
titania. To provide a comprehensive overview to the reader, this work analyses fabrication of
these materials and biocompatibility aspects, which are the major prerequisites for application
of materials that come into contact with biological systems. Secondly, we consider the basic
aspects of the textural properties (surface and porosity) that contribute to the understanding of
drug-adsorption and controlled-release processes. Finally, more sophisticated stimuli-
responsive materials are reviewed.

2. SILICA BASED MESOPOROUS MATERIALS


2.1. Synthesis and Properties

Silica-based ordered mesoporous materials (MCM Mobil Composition of Matter) were


first synthesized in 1991 by Mobil Oil Corporation [22, 23]. Their synthesis is based on the
use of a surfactant as structure directing agent for the silica (Figure 1).When the surfactant
concentration reaches the critical micellar concentration (cmc) in aqueous solution, the
surfactant molecules form aggregates called micelles. The shape and size of micelles depend
on several factors, such as the nature and chemical composition of the surfactant, auxiliary
chemicals and reaction conditions such as concentration, pH and temperature. These micelles
aggregate to form supramicellar structures which, depending on the conditions can be
hexagonal, cubic or laminar, and determine the final mesopores framework. The formation of
the materials takes place by a means of a ―liquid-crystal templating‖ mechanism, in which the
silicate material forms inorganic walls between ordered surfactant micelles, forming a
template framework. In the last stage of the process the surfactant is removed through a
calcination process at high temperature or solvent extraction (Figure 1). As a consequence of
76 Spomenka Simovic and Dusan Losic

the templated synthesis, materials with ordered distribution of mesopores and narrow pore
size distribution are achieved. A whole range of new materials with ordered distribution of
mesopores, narrow pore size distribution, high surface area (ca. 1000 m2/g), tuneable pore
size (2–10 nm), homogeneous pore morphology (hexagonal and cubic pores) and high pore
volume (1 cm3/g) has been synthetised. The pore diameter can be varied from 2 to 10 nm by
changing the alkyl chain length or by adding auxiliary hydrocarbons such as alkylated
benzene [24].
There are several types of mesoporous materials, depending on the synthesis procedure
(Figure 2): MCM (Mobil Composition of Matter) series [23, 25-29], SBA series (Santa
Barbara) [30-32], MSU series (Michigan State University) [33], KIT-1 (Korea advanced
Institute of science and Technology no. 1) [34] and FSM-16 (Folded Sheet Material no.16)
[35,36].

Figure 1. Schematic representation of the two different mechanisms for synthesis of ordered
mesoporous silica materials. Reproduced from reference [24] with permission.

Depending on the choice of surfactants, reaction conditions and auxiliary chemicals, two
types of porous materials can be synthetised (Figure 2): (i) regular hexagonal array of
uniform channels -a major characteristic of mesoporous MCM-41 materials and (ii) MCM-48
exhibits cubic structure of three-dimensional mesopores which can be indexed to an Ia3d unit
cell. Cationic surfactants such as hexadecyltrimethylamonium chloride (CnH2n+1Me3 N+, n >
6) are used for fabrication MCM materials where pore size can be controlled by varying alkyl
chain length of the surfactant [23]. The synthesis of MCM-48 requires more specific
Ordered Mesoporous Materials for Drug Delivery Applications 77

conditions than that of MCM-41: with the common alkyltrimethylammonium surfactants,


MCM-48 will not be formed until the surfactant/silica molar ratio is beyond 1 [25-29].

Figure 2. Two different types of micelle–silica interaction and the ordered mesoporous materials
obtained after each mechanism. Reproduced from reference [24] with permission.

Use of amphiphilic triblock copolymers to direct the organization of polymerizing silica


species has resulted in the preparation of well-ordered hexagonal mesoporous silica structures
(SBA-15) with cubic Pm3n (SBA-1, HMM-3), cubic Im3m (SBA-16), and 3D hexagonal
P63/mmc (SBA-2, SBA-12) cagelike structures [16,17]. The SBA-15 materials produce
highly ordered, two-dimensional hexagonal (space group p6mm) silica-block copolymer
mesophases. Calcination at 500°C gives porous structures with pore sizes from 4.6 – 30 nm,
pore volume fractions up to 0.85, and silica wall thicknesses of 3.1 - 6.4 nm. SBA-15 can be
readily prepared over a wide range of uniform pore sizes and pore wall thicknesses at low
temperature (35 °C to 80 °C), using a variety of poly (alkylene oxide) triblock copolymers
and by the addition of cosolvent organic molecules. The block copolymer species can be
recovered for reuse by solvent extraction with ethanol or removed by heating at 140 °C for 3
hours; in both cases, yielding a product that is thermally stable in boiling water [37, 38].
A family of mesoporous molecular sieves (denoted MSU-G) with vesiclelike hierarchical
structures and unprecedented thermal (1000 ºC) and hydrothermal stabilities (more than 150 h
at 100 ºC) associated with high SiO2 cross-linking was prepared through a supramolecular
assembly pathway that relies on hydrogen bonding between electrically neutral gemini
surfactants of the type CnH2n+1NH (CH2)2NH2 and silica precursors derived from
78 Spomenka Simovic and Dusan Losic

tetraethylorthosilicate. The vesicle shells are constructed of one or more undulated silica
sheets that are about 3 nm thick with mesopores (average diameters from 2.7 to 4.0 nm)
running both parallel and orthogonal to the silica sheets, which makes the framework
structure bicontinuous and highly accessible [39].

Figure 3. Transmission electron micrographs of (A) ordered molecular sieve MCM-41 and (B)
disordered molecular sieve KIT-1. Reproduced from reference [34] with permission.

The synthesis of MCM-41, a noncrystalline molecular sieve which exhibits short


wormlike mesoporous channels interconnected in a three-dimensional, disordered way
through numerous seams (or branches), while the channel widths are as uniform as the
ordered mesoporous molecular sieves has been reported [34]. The uniform pore-size
distribution with peak width ≤0.3 nm at half-height has been confirmed using N2 adsorption
obtained at liquid N2 temperature (Figure 3). The three-dimensionally branching local
structure of this material has been confirmed using a transmission micrograph of nanosize
platinum wires intergrown through the branches inside the mesoporous channels. The uniform
pore widths are very similar to the MCM-41, but the channel arrangement interconnected in a
three-dimensional disordered way distinguishes this new molecular sieve most conspicuously
from the MCM-41, which exhibits a hexagonal arrangement of straight channels. Besides, the
disordered structure has higher thermal stability and hydrothermal stability than the MCM-41
structure. The material, designated as KIT-1 (Korea Advanced Institute of Science and
Technology Number 1), was synthesized by an electrostatic templating route using sodium
Ordered Mesoporous Materials for Drug Delivery Applications 79

silicate, HTAC1 micelles, and ethylenediaminetetraacetic acid tetrasodium salt (EDTANa4).


The silicate was hydrothermally polymerized surrounding HTA micelles in aqueous solution
at 370 K, similar to hydrothermal synthesis of MCM-41 using repeated pH adjustment. The
surfactant−silicate mesostructure thus obtained is compared with MCM-41 using transmission
electron micrographs in Figure 3. While the MCM-41 shows the hexagonal structure in the
transmission electron micrograph, no structural orders have been found from the micrograph
or the electron diffraction pattern for the KIT-1.
Very similar transmission electron micrographs were also obtained when the EDTA salt
was substituted by sodium salts of other organic acids such as adipic acid, benzenedisulfonic
acid, etc. The surfactant was removed readily from products by calcination in air under static
conditions at 823 K.
FSM-16 is a mesoporous silica material which has an ordered one-dimensional pore
system synthetised from a crystalline single layer polysilicate kanemite (NaHSiO5 X 3H2O)
with an aqueous solution of surfactants as pore formation templates [35, 36]. A folded sheet
mechanism has been proposed for FSM -16 formation, in which surfactant molecules are
intercalated between canemite sheets after which adjacent silicate layers meet together in a
periodic way and condense to form a three-dimensional highly ordered mesoporous material.
TEM image of FSM–16 structure is presented in Figure 4.

Figure 4. TEM image of FSM – 16 material. Reproduced from reference [14] with permission.

Important efforts have been devoted to controlling the pore size of mesoporous materials
[40-44]. The introduction of a swelling agent into the structure directing template is the
common method. Common swelling agents are large organic hydrocarbons such as dodecane
[40], 1,3,5-trimethylbenzene [41] , tertiary amines [43] , triisopropylbenzene [44]. The
introduction of swelling agents has been shown to lead to the increase in pore volumes of
around 30%, but loss of long-range order of the mesoporous structure is observed. Mixing
surfactant blends to tailor the pore size of mesoporous silica shows nanometer-level control
over the pore diameters, although the longest surfactant chain governs the largest pore size
achievable [45, 46].
80 Spomenka Simovic and Dusan Losic

Mann and his co-workers [47] have demonstrated that a bacterial superstructure,
consisting of a tread of coaligned multicellular filaments of Bacillus subtilis, can be used as a
macrotubular array template to extend the length scale of MCM-41 silica mesostructure
patterning. By dipping air-dried bacterial tread into a typical MCM-41 synthesis mixture,
they have succeeded in preparing ordered macroporous silica fibers with uniform MCM-41
type mesopore channels in the walls of the fibers. The macroporous framework consist of 0.5
µm wide channels with curved walls 50-200 nm thick and composed of either silica or
mesoporous silica.
Hollow silica tubules of 0.3 to 3 μm in diameter which exhibited coaxial cylindrical
MCM-41 type mesopore channels in their walls were reported by Lin and Mou [48]. The S+ I-
preparation of this hierarchical structure was accomplished via careful control of the
surfactant−water content and the rate of silica condensation at high pH values.
Transparent silica spheres with diameters from 0.1 to 2 mm and mesoporous structure,
similar to that of the hexagonal MCM-41 (pore diameters in the range of 1 to 5 nm), were
reported by Stucky and co-workers [49]. The ambient reaction temperature preparation of the
spheres was accomplished via the S+ I- electrostatic templating pathway, using an oil-in-water
emulsion formed from the hydrophobic tetrabutyl orthosilicate (TBOS) silica precursor and
the water-immiscible BuOH.
Schüth et al. [50] synthesized hexagonal mesoporous MCM-41 products with fibrous,
spherical, and/or sheet-like morphology. These materials were obtained from acidic MCM-41
reaction mixtures in the presence of simple organic co-surfactants (primarily mesitylene). The
formation of an oil-in-water emulsion interface by the co-surfactant was responsible for the
observed morphologies. The preparation of materials with a particular morphology was
controlled by the rate of agitation of the reaction mixture [50]

Figure 5.Comparative sizes of alendronate (0.83 nm), ibuprofen (1.01 nm) and bovine serum albumin
(10 nm × 6 nm) used in the adsorption and release tests. Reproduced from reference [24] with
permission.
Ordered Mesoporous Materials for Drug Delivery Applications 81

Using the acidic S+X-I+ electrostatic assembly pathway and quiescent reaction conditions
Ozin et al. [51] have obtained hexagonal MCM-41 products with disk-like, spiral, and
spheroid particle morphology. The formation of these curved particle architectures was
attributed to growth of a silicate ―liquid crystal embryo‖ with hexagonal cross-section that,
under different initial reaction conditions, is subject to increasing degrees of curvature [51].
From the drug delivery point of view, pore diameters 2-10 nm are an issue when large
molecules such as proteins have to be loaded. This is the case of serum albumins, one of the
major components in plasma proteins in humans and the upper mammals, which is usually
composed of a single-chain of 582 amino acids with an average length of 10nm and width of
6 nm and more than 10 times larger than conventional drugs (Figure 5) [24].
The research group of Vallet-Regi has developed a method for tailoring pore sizes of
SBA-15 ordered mesoporous materials with the aim of confining large size molecules such as
proteins. This method is based on increasing time for the hydrothermal treatment to enlarge
the pore diameters [24, 52, 53]. In order to increase the pore size of the SBA-15 mesoporous
materials, the time of hydrothermal treatment was prolonged for 3, 5 or 7 days by placing the
precursor solution in Teflon®-lined stainless steel autoclaves at 373 K to avoid pressure
changes during the treatment time (Figure 6). After that, the washing and drying procedures
were the same as used for conventional SBA-15. Mesoporous materials synthetised using this
novel method were named SBA15-3d, SBA15-5d and SBA15-7d, where the figure stands for
the total time of hydrothermal treatment in the autoclave (Figure 6). Due to the increase of
pressure, a swelling effect of the surfactant template chains leads to an increase in a pore
diameter of SBA-15 from 8.2 nm up to 11.4 nm.

Figure 6. Scheme of hydrothermal procedure for the synthesis of large-pore SBA-15 ordered
mesoporous silica employing conventional Teflon® beakers and Teflon®-lined stainless steel
autoclaves. Reproduced from reference [24] with permission.
82 Spomenka Simovic and Dusan Losic

2.2. Biocompatibility of Mesoporous Silica Materials

Biocompatibility is the prerequisite for the application of any drug delivery device or
system with non-toxicity and non-inflammation effect as major requirements.
Biocompatibility of implant biomaterials is a more complex issue that involves cellular
response and tissue integration of implanted biomaterials.
Infection and inflammation are associated with the large variety of wound occurrences
ranging from traumatic skin tears and burns to chronic ulcers and complications following
surgery and device implantations [54]. If the wound setting manages to overcome any
microorganism invasion by a sufficient immune response then the wound should heal. If not,
the formation of an infection can seriously limit the wound healing process.
The main goal in treating various types of wound infections is to decrease the bacterial
load in the wound to a level that enables wound healing processes to take place [54]. Wound
healing is a dynamic, interactive process involving soluble mediators, blood cells, an
extracellular matrix, and parenchymal cells. Wound healing has three phases that overlap in
time: inflammation, tissue formation, and tissue remodelling [55].
Tissue injury causes the disruption of blood vessels and extravasation of blood
constituents. The blood clot re-establishes hemostasis and provides a provisional extracellular
matrix for cell migration. Platelets not only facilitate the formation of a hemostatic plug but
also secrete several mediators of wound healing, such as platelet-derived growth factors that
attract and activate macrophages and fibroblasts. Numerous vasoactive mediators and
chemotactic factors are generated by the coagulation and activated-complement pathways and
by injured or activated parenchymal cells. These substances recruit inflammatory leukocytes
to the site of the injury. The migration and accumulation of leucocytes constitutes a hallmark
of inflammatory response.
In addition, macrophages, fibroblasts, and blood vessels move into the wound space. The
macrophages provide a continuing source of growth factors necessary to stimulate fibroplasia
and angiogenesis; the fibroblasts produce the new extracellular matrix necessary to support
cell in-growth; and blood vessels carry oxygen and nutrients necessary to sustain cell
metabolism. After migrating into wounds, fibroblasts commence the synthesis of an
extracellular matrix. The provisional extracellular matrix is gradually replaced with a
collagenous matrix, perhaps as a result of the action of transforming growth factor ß1.Once an
abundant collagen matrix has been deposited into the injury, the fibroblasts stop producing
collagen, and the fibroblast-rich granulation tissue is replaced by a relatively acellular scar
[55]. Therefore, fibrosis or fibrous encapsulation is a usual outcome of the soft tissue repair
around implants [55, 56], which may adversely affect the function of the implant.
Inflammatory cells, particularly neutrophils and macrophages, recruited during the initial
inflammatory response, provide a source for cytokines and chemokines that stimulate the
migration and proliferation of repair cells such as fibroblasts and endothelial cells. These
repair cells are responsible for angiogenesis (neovascularization), matrix deposition, and
remodelling, which are processes required for wound healing and tissue regeneration [55].
The lack of toxicity of various silica bioglass formulations has been deduced from both in
vivo and in vitro studies [57, 58]. In vivo testing of solid bioglass implants in the soft tissues
of rats and rabbits for up to eight weeks indicate the biocompatibility. The sol–gel glass
neither caused the inhibition of fibroblast growth nor elicited a marked inflammatory
Ordered Mesoporous Materials for Drug Delivery Applications 83

response. More recent histopathological study of silica xerogel [59, 60] indicated an absence
of tissue irritation at the site of the implantation and absence of histological changes in the
liver, kidney, lymph nodes and uterus during the implantation period. A fibrotic capsule was
formed around the implant. However, this process is not considered pathological, but rather a
physiological response that does not prevent implant function.
Micro-organisms have a strong tendency to adhere to inert biomaterial surfaces and form
biofilms by surface fixation and exopolymer production [61-63]. The first and critical step in
an infection process is the bacterial adherence on the material surface. Surface chemical
composition, charge, hydrophobicity, roughness, and other physical characteristics are the
main factors influencing bacterial adherence and adhesion of protein, as well as other
molecules on the implant surface [64, 65]. Basically, porous surface configuration results in
the bacteria adhering more aggressively. The initial bacterial adherence often occurs at the
surface irregularities [66]. The bacterial adherence onto different multifunctional silica-based
bioceramics has recently been evaluated [61]. Staphylococcus aureus and Staphylococcus
epidermidis were chosen because they cause the majority of implant-related infections. Two
SiO2 mesoporous materials (MCM-41, SBA-15), an ordered SiO2-CaO-P2O5 mesoporous
glass (OMG), and a biphasic magnetic bioceramic (BMB), were incubated with S. aureus and
S. epidermidis for 90 min, and subsequently sonicated to quantify the number of adhered
bacteria on each material. It was found that S. aureus and S. epidermidis adhered significantly
less to BMB samples when compared to MCM-41, SBA-15, or OMG. However, when the
material pores accessible for bacteria in each material were taken into account, the lowest
bacterial adherence was found in MCM-41, and the highest in SBA-15. The results show that
bacterial adherence is higher on mesoporous bioceramics, mainly due to the intergranular
porosity and grain size morphology rather than to the mesoporous structure.
Osteointegration is a fundamental factor in the performance of implantable bone
scaffolds. The phenomenon known as bioactivity is a major advantage of silica based devices
over currently used polymer-based devices. Bioactivity of silica based devices for bone tissue
engineering is based on their ability to deposit a crystallized apatite phase similar to the
inorganic phase of bones on the surface [13, 67-70]. Bone tissue in-growth processes at the
implant site are accompanied by the formation of apatite phase from calcium and phosphate
ions. The silanol groups located on the walls of silica mesoporous are able to react with
physiological fluids to produce nanometre-sized carbonated apatite. The phenomenon was
demonstrated in 2005 for the first time, implicating a new application of mesoporous
materials as bone regenerators [69]. In vitro bioactivity studies by soaking three different
mesoporous materials, SBA-15, MCM-48 and MCM-41, in simulated body fluid were carried
out, revealing that an apatite-like layer is formed on the surface of SBA-15 and MCM-48
materials after 30 and 60 days, respectively, allowing their use in biomedical engineering for
tissue regeneration. MCM-41 also exhibits a bioactive behaviour when its walls are doped
with phosphorus [69] or when small amounts of bioactive glasses are added [71].
The textural and topographical properties of the mesoporous materials play an important
role in bioactivity, i.e. the kinetics of the apatite formation can be modified [66].
The inorganic scaffold in ordered silica mesoporous materials and in bioactive glasses
contains silanol groups that can be functionalised with an enormous variety of organic
molecules. This process uses the ability to introduce different species in the mesoporous
matrices that can be subsequently released in a controlled manner in combination with the
inherent bioactivity to open new fields of application in bone tissue engineering. The
84 Spomenka Simovic and Dusan Losic

mesoporous matrices act as cellular scaffolds with embedded proteins, peptides or growth
factors that would be released to the medium promoting cell proliferation and differentiation
(Figure 7).
The use of such bioactive porous ceramics as scaffolds for tissue engineering is still at a
very preliminary stage of research; however, it can be foreseen that their use will be a routine
procedure in perhaps a few years [47, 13].

Figure 7. Scheme of the possible bone regeneration from a silica mesoporous material. Reproduced
from reference [67] with permission.

Detailed considerations of silica based devices for bone tissue engineering and controlled
release are given in the following sections.

2.3. Applications: Bone Tissue Engineering

2.3 1. Bioactivity
Silica-based mesoporous materials have high surface areas and high surface density of
silanol groups (Si–OH). It is well known that silanol groups, which are present in
conventional bioactive glasses, are able to react with physiological fluids to produce
nanometer-sized carbonated apatites [68, 72-75]. In 2006 several in vitro bioactivity assays
were performed by soaking three mesoporous materials, SBA-15, MCM-48, and MCM-41,
into simulated body fluid (SBF) [74]. SBA-15 and MCM-48 developed a nanocrystalline
carbonate hydroxyapatite layer onto their surfaces after 30 and 60 days, respectively. No
evidence of formation of an apatite-like layer was observed onto the MCM-41 surface. The
different bioactive behavior of SBA-15, MCM-48, and MCM-41 matrices is related to the
concentration of silanol groups, and also to the textural and structural properties of the
mesoporous matrices. MCM-41 has lower concentrations of silanol groups (c.a.2×10−3 mmol
SiOH⋅m−2) than SBA-15 and MCM-48 (c.a.13×10−3 mmol SiOH⋅m−2), which could explain
the absence of bioactivity after 60 days. In addition, large and accessible pores favour ionic
Ordered Mesoporous Materials for Drug Delivery Applications 85

diffusion into the mesoporous framework and consequently favour apatite formation. SBA-
15, with the pore size ~ 9 nm and 3D-pores structure of interconnected microporosity, and
MCM-48, with 3D-cubic pores system exhibited bioactive responses. MCM-41, which has
2D-pores system with pore sizes close to 2.5 nm did not show bioactive behavior after 60
days. MCM-41 exhibits a bioactive behaviour when its walls are doped with phosphorus [69]
or when small amounts of bioactive glasses are added [75]. However, the formation rate of
hydroxyapatite layer on the surface of SBA-15 and MCM-48 is significantly slower (30–60
days) in comparison with the conventional sol-gel bioactive glasses (3 days) [76].

Figure 8. Bioactivity study comparing a conventional sol-gel glass in the SiO2-CaO-P2O5 system and
SBA-15 mesoporous material. A) FTIR study corresponding to the surface of both materials before and
after several times soaked in simulated body fluid (SBF). B) SEM and EDS studies corresponding to
the surface of both materials after 3 and 30 days in SBF, respectively. Reproduced from reference [76]
with permission
86 Spomenka Simovic and Dusan Losic

Figure 8 illustrates the bioactivity studies using Fourier transform infrared spectroscopy
(FTIR) and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS)
techniques of a conventional sol-gel glass SiO2-CaO-P2O5 versus SBA-15 mesoporous
matrix. The results indicated that the band at 600cm−1, which corresponds to amorphous
calcium phosphate, began to split into a doublet at 560–600 cm−1 after 3 days in the case of
conventional sol-gel glass and after 30 days in the case of SBA-15. Moreover, SEM-EDS
studies revealed the formation of spherical agglomerate of particles consisting of needle-like
crystals with a Ca/P ratio of 1.5 onto the materials‘ surfaces after different periods of time,
confirming the formation of a calcium-deficient nanocrystalline apatite layer. These findings
suggest that high surface areas and porosities are not sufficient to achieve desirable
bioactivity.

2.3.2. Mesoporous Bioglasses


The research group of Zhao et al. reported synthesis of bioglass SiO2–CaO–P2O5 ordered
mesoporous material with the outstanding textural properties (surface area of 195–427 (m2g−1)
and pore volume of 0.46–0.61 cm3/g) and ordered porous arrangements of silica-based
mesoporous materials [77,78]. The synthesis of ordered mesoporous glasses was carried out
using the evaporation-induced self-assembly (EISA) method in the presence of a non-ionic
triblock copolymer surfactant (EO20PO70EO20) as the structure-directing agent and in the
presence of tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), and calcium nitrate, Ca
(NO3) 2⋅4H2O as SiO2, P2O5, and CaO sources, respectively, resulting in 2D-hexagonal pore
arrangement after calcinations at 700°C [77].
The research group of Vallet-Regí has demonstrated that the textural and structural
properties of this new family of mesoporous ―templated bioglasses‖ can be controlled by
changing the CaO content. A progressive evolution from 2D-hexagonal to 3D-bicontinuous
cubic structure (Figures 9 and 10) with an increase in the textural properties was observed
when CaO content decreases [76]. These structural modifications can be explained in terms of
the influence of the Ca2+ ions on the silica condensation:
Ca2+ ions act as network modifiers by decreasing the network connectivity. Consequently,
the inorganic/organic volume ratio of the micelle is increased with the Ca2+ content, thus
increasing the curvature ratio of the surfactant micelles and contributing to the formation of
hexagonal phases rather than cubic ones. The possibility of tailoring both structural and
textural features of mesoporous glasses is undoubtedly an attractive advance towards the
development of biomaterials that are able to fulfil the essential requirements for specific
biomedical applications.
It has been demonstrated that the new family of mesoporous glasses has enhanced
bioactivity, with faster apatite formation in comparison with conventional bioactive sol-gel
glasses. The kinetics of apatite formation in mesoporous glasses is governed by their textural
and structural properties, as opposed to conventional bioactive glasses, where the formation
kinetics depends on compositional and textural properties.
Ordered Mesoporous Materials for Drug Delivery Applications 87

Figure 9. TEM images and their corresponding FT diffractograms of mesoporous glasses in the SiO2-
CaO-P2O5 system with different CaO amounts. (A), (B) TEM images taken with the electron beam
parallel and perpendicular to the pore channels of a 2D hexagonal structure corresponding to a
mesoporous glass with 58SiO2-37 % CaO-5%P2O5 composition; (C), (D) TEM images taken in the 100
and 111 directions of 3D bicontinuous cubic structure with Ia–3d space group corresponding to a
mesoporous glass of 85SiO2-10%CaO-5%P2O5 composition. Reproduced from reference [76] with
permission.
88 Spomenka Simovic and Dusan Losic

Figure 10. Evolution of structural characteristics as function of the CaO content in the SiO2–CaO–P2O5
mesoporous glasses by TEM study. Images and FT diffractograms with schematic representing the pore
arrangement structure of mesoporous glasses. Reproduced from reference [76] the permission.

Figure 11. In vitro bioactive study in SBF of a mesoporous glass with 10% in mol of CaO content and
3D-cubic structure by FTIR and TEM techniques. Reproduced from reference [80] with permission.
Ordered Mesoporous Materials for Drug Delivery Applications 89

By tailoring the structural and textural properties at the nanometric level, a variety of
bioactive responses can be observed. Mesoporous glasses with low CaO content (10% in mol)
85SiO2-10%CaO-5%P2O5 and 3D-bicontinuos cubic structure have shown the fastest HCA
formation observed up to date in a silica based bioactive material. This behaviour could be
explained in terms of the mesoporous structure and the textural properties, i.e. the 3D pore
system provides not only high surface area and porosity, but also easier interchange of ions,
increased mass transport and diffusion processes and hence, a higher crystallization rate
(Figure 11) [68]. Bioactivity of mesoporous glass with 3D bicontinuous cubic structure and
composition is depicted in Figure 12. Transmission electron microscopy (TEM) revealed
only 4 hours for the formation of the crystalline apatite. The bioactive response is faster than
for that of mesoporous glasses with higher CaO content and 2D-hexagonal structure. Figure
12 also shows that the Ca2+ concentration and pH remain almost constant to the values of 7.45
and 100 ppm, respectively during soaking time [68]. This is important since the high local pH
values are cytotoxic.

Figure 12. Bioactive in vitro study corresponding to an ordered mesoporous glass with 3D bicontinuous
cubic structure and 85SiO2-10%CaO-5%P2O5 composition. (Inset) schematic representation of 3D
cubic pore arrangement A) Variation of calcium content and pH values of SBF after soaking the
materials during different periods. B) HRTEM study corresponding to the surface of mesoporous
glasses after 4 hours soaked in SBF. Low magnification image indicates the needle-like crystals
formation on the surface of mesoporous glass. Higher magnification and FT transform showing the
(002), (211), and (112) reflections corresponding to d-spacings of 0.34, 0.28, and 0.27 nm of an apatite
phase. Reproduced from reference [80] with permission.

Mesoporous glasses with 2D-hexagonal pore arrangements and high CaO content (37%
in mol) provided a biomimetic mechanism where a sequential transition from amorphous
calcium phosphate (ACP) to octacalcium phosphate (OCP) and to calcium deficient
carbonate hydroxyapatite (CDHA) maturation, similar to the in vivo bone biomineralization
process was observed by TEM imaging (Figure 13) [79]. This is the first time such an ACP-
OCP-CDHA maturation sequence has been observed in bioceramics. The open channel array
and the textural parameters of 2D-hexagonal structure together with high CaO content allow
an intense Ca2+–H3O+ exchange that results in local acid pH values that favor the OCP phase
formation. ―Templated bioglasses‖ with 2D-hexagonal mesoporous arrangement and high
90 Spomenka Simovic and Dusan Losic

CaO content (37% in mol) allow an intense Ca2+–H3O+ exchange due to the open channel
array, the high textural parameters and the relatively high CaO content. The resulting surface
silanol groups eventually condense into an acid hydrated silica layer with local pH values of
6.5 during the first stage, which favour the OCP formation. The local acid pH does not occur
in the surface of conventional bioglasses; and it can explain the reason why OCP has never
been observed.

Figure 13. Bioactive in vitro study corresponding to an ordered mesoporous glass with 2D hexagonal
structure and 58SiO2-37%CaO-5%P2O5 composition. (a) Schematic representation of 2D hexagonal
pore arrangement. (b) Variation of pH as a function of time at the bioceramic surface and SBF,
highlighting the pH range where OCP phase is more stable. (c) HRTEM study after different times of
incubation showing a sequential transition from ACP to OCP and to CDHA. In each instance, a low
magnification image, a higher magnification and its corresponding FT transform are shown.
Reproduced from reference [80] with permission.

Biomimetism in templated bioglasses is a new property derived from their specific


textural and structural characteristics. A sequential transition from amorphous calcium
phosphate (ACP)–octacalcium phosphate (OCP)–calcium deficient carbonatehydroxyapatite
(CDHA) maturation, similar to the in vivo biomineralization process, has been observed for
―templated bioglasses” [79]. Usually, all bioceramics obtained so far develop a CHDA phase
through the direct crystallization of previously precipitated ACP [81], without formation of
Ordered Mesoporous Materials for Drug Delivery Applications 91

OCP phase which is formed in natural bone biomineralization process [82-85]. OCP is a
metastable phase and will appear only if the pH in the crystallization system is below 7.
The influence of pore size of mesostructured CaO−SiO2 biomaterial on promoting HAP
crystallization and growth has been reported by Deng et al. [86] It has been found that by
tuning the pore size below or above the critical size, the HAP nucleation process can be
switched off or on inside the mesopores. The pore size of 2.7 nm was below the threshold of
the critical nucleation size, and the nucleation was suppressed within the mesopores due to its
thermodynamic instability. However, the prohibited nucleation enabled Ca ions to freely
transport to the outer surface to form a dense layer of crystalline HAP rapidly within one day.
A number of composite silica-HAP materials with enhanced bioactivity have been
fabricated. For instance, a novel material hexagonal mesoporous silica-hydroxyapatite (HMS-
HA) has been developed based on self-assembly of nanohydroxyapatite in mesoporous silica
in situ [87]. The mesoporous amorphous calcium silicate (MACS) was synthesized using
mesoporous silica SBA-15 as both the template and silicon source, and Ca (NO3)2 as the
calcium source. The MACS shows a well-defined mesoporous structure with high sp. surface
area. Owing to the high specific surface area and pore volume, the MACS had a significantly
enhanced bone-forming bioactivity compared with the conventional amorphous CaSiO3 and
develop a carbonate-containing hydroxyapatite (HCA) layer on the surface after being
immersed in SBF for 4 h [88]. Andersson et al, reported synthesis of silica-calcium phosphate
(hydroxyapatite or tricalcium phosphate) composite materials with high in vitro bioactivity
[89].
Hierarchically 3D porous mesoporous bioactive glasses that scaffold with different
chemical compositions have been prepared by a combination of polyurethane sponge and
non-ionic block copolymer EO20PO70EO20 (P123) surfactant as co-templates and
evaporation-induced self-assembly process. Scaffolds have the interconnected macroporous
network (pore diameter of 200–400 m) and mesoporous walls (mesopore size of 4.9 nm). In
vitro bioactivity was dependent on the chemical composition. The introduction of Ca and P
into the network facilitates the formation of hydroxylcarbonate apatite layer on the surfaces
[90].

2.3.3. Mesoporous Bioglasses Microspheres


Synthesis methods for SiO2-based mesoporous materials described in previous sections
lead to irregularly shaped particles, and consequently variable surface area inconvenient for
therapeutic scaffolds where reproducible drug release is required. Control over both the
external morphology and the mesostructure of the material leads to the development of more
reliable and reproducible drug delivery systems [91]. Microspheres are widely accepted from
a clinical point of view because of their ability to form suspensions that can be injected or
dispersed into bone cements [92-94].
The synthesis of bioactive mesoporous microspheres in the system SiO2−CaO−P2O5 with
an ordered mesopore arrangement has recently been reported [91]. The microspheres (SEM
image is presented in Figure 16) have been synthesized by means of the evaporation-induced
self-assembly (EISA) method followed by an aerosol-assisted route. This process is based on
the use of a piezoelectric ceramic, which is placed below the precursor solution of the
material. When the piezoelectric transducer is excited near its own resonance frequency, a
geyser is formed at the surface of the liquid. This geyser produces ultrafine droplets, which
92 Spomenka Simovic and Dusan Losic

form an aerosol. N2 gas is used as the carrier to convey the aerosol to the preheating zone,
where the solvent evaporation occurs triggering the micellar self-assembly. Thereafter, the
droplets go through the pyrolisis zone. The residence time of the particles in the high-
temperature zone is controlled by the gas flow. Particles are collected outside the furnace with
an electrostatic filter, consisting of a thin tungsten wire suspended in the center of a tubular
stainless steel collection plate. Despite size, poly dispersity (Figure 14) spheres synthesized
by this technique are not aggregated independently of the surfactant used during the synthesis.
Pure SiO2 microspheres exhibit mesopore ordering independently of the surfactant used.
However, the addition of cationic surfactants such as CTAB, seems to form hexagonal
arrangements with higher ordering degree than those resulting from the addition of nonionic
triblock copolymers (P123 and F127). Though pure SiO2 microspheres evidence a
mesoporous arrangement that depends on the surfactant added, as well as high surface area
and porosity values, only SiO2−CaO−P2O5 mesoporous microspheres develop an apatite like
phase in contact with SBF, showing that the presence of CaO (P2O5 only modifies the kinetic
growth of the new formed apatite phase) and high textural values (surface area and porosity)
are mandatory for the expression of bioactive behavior. A new layer of apatite crystallizes on
the surface of the mesoporous materials after 1 day of immersion in SBF, whereas no changes
could be observed in materials obtained without surfactant addition.
The mesoporous structure closely depends on the structure-directing agent as well as its
interaction with the Ca2+ cations during the mesophase formation. Among the different tested
surfactants, the triblock copolymer F127 leads to hexagonal ordered structures for low CaO
contents, P123 leads to wormlike mesoporous structures for any CaO content, whereas the
ionic surfactant cetyltrimethyl ammonium bromide (C16TAB) does not produce accessible
mesopores at the external surface, for any CaO content.

Figure 14. SEM micrograph of SiO2−CaO−P2O5 microspheres; Magnification 5000×. Inset shows
particle size distribution determined by DLS measurements. Reproduced from reference [91] with
permission.
Ordered Mesoporous Materials for Drug Delivery Applications 93

2.4. Silica Based Mesoporous Materials as Drug Delivery Systems

In addition to the bioactivity which provides ability to silica based mesoporous materials
to act as scaffolds and drug carriers for bone tissue engineering, outstanding textural
parameters [13,95] enable their capability to act as carriers for controlled drug release [96]
which is the basis of their promising characteristics as drug delivery systems [13,95]. In this
sense, different chemical surface functionalizations for a more efficient loading and delivery
of drugs [97] proteins [98] and DNA [99] have been reported. Moreover, complex systems
such as stimuli responsive drug delivery systems [100,101] and composites of silica
nanoparticles associated with biopolymers [102-104] have been developed from mesoporous
materials. In addition, the fabrication of silica-based nanocapsules has opened new
perspectives to the technology of biomolecules immobilization [105] and bacteria
encapsulation [106].
Silica based mesoporous materials have unique features that make them excellent
candidates for controlled drug-delivery systems [13]:

a) An ordered pore network, which is homogeneous in size and allows fine control of
the drug load and release kinetics;
b) A high pore volume to host the required amount of pharmaceuticals;
c) A high surface area, which implies high potential for drug adsorption;
d) A silanol-containing surface that can be functionalized to allow better control over
drug loading and release.

Since 1991, when Mobil Oil Corporation synthesised the silica-based MCM-41, highly
ordered mesoporous materials have been attracting attention for applications in fields such as
catalysis, lasers, sensors, solar cells and so forth have been proposed and/or developed [1-3].
In 2001 mesoporous silicas were proposed for the first time as a drug delivery system and
ibuprofen, a common anti-inflammatory, was loaded into the pore channels of MCM-41 and
subsequently released in a sustained manner [96]. Since then, this research field has
experienced a significant growth and much effort has been devoted to tailoring the
nanostructure and textural properties (i.e. pore diameter, surface area and pore volume) of
mesoporous materials that allow control over drug loading and release.
Due to the outstanding features of their surface and porosity, ordered mesoporous
materials have shown to be excellent candidates for two biomedical applications: 1) bone
tissue regeneration and 2) local and oral drug delivery systems. In fact silica-based
mesoporous materials are able to incorporate high dosages of drugs into the mesopores [96].
Moreover, their silanol-containing surface can be functionalised, allowing better control over
the drug release, which depends on the chemical nature of the functional group attached to the
surface [13,95].
Since 2001, when MCM-41 was proposed for the first time as controlled delivery system
[96], much research effort has been directed towards changing the chemical properties of
mesoporous carriers at the nanometer scale to achieve better control over loading and release
of molecules. Drug loading is usually performed by impregnation methods, i.e. soaking the
mesoporous carrier into a concentrated molecule solution. Various therapeutics relevant to
oral and bone implant drug delivery have been successfully confined into mesoporous silicas.
94 Spomenka Simovic and Dusan Losic

Drug examples are: ibuprofen [96,107-109], amoxicillin [110], gentamicin [111,112],


erythromycin [108, 112], vancomycin [81], naproxen [113], aspirin [114,115], diflunisal
[116], captopril [117], itraconazole [118], and alendronate [97,119]. Other guest molecules
consisted of biologically active species, such as proteins (bovine serum albumin (BSA) [24,
120,121] and certain amino acids (L-tryptophan (L-Trp) [122]).

2.4.1. Drug Loading in Mesoporous Materials


In oral therapy for drugs with short half lives, mesoporous silica materials are particularly
suitable for prolonged drug release or once-daily therapy [13]. The important issue is the
amount of drugs that can be delivered in a certain time period. For instance, in famotidine
loaded in mesoporous silica materials, between 40 and 500 mg of drug could be adsorbed and
released from a 1.5-g mesoporous tablet [13,123]. The indicated dose of famotidine is 40 mg
per day for the treatment gastric ulcers and 500 mg per day for the treatment of Zollinger-
Ellison syndrome [124]. Another example is captopril-loaded MCM-41[13]; captopril is an
orally active inhibitor of the angiotensin-converting enzyme and is used for the treatment of
hypertension and congestive heart failure. The recommended daily dosage for captopril
ranges between 50 and 100 mg per day. Up to 32 % of captopril was incorporated into MCM-
41 matrices, indicating that a 300-mg tablet could contain the maximum daily dosage, and
drug release was complete within 24 h in simulated stomach fluid.

Table 1. Mesoporous matrices proposed for implantable (bone) drug-delivery systems


and daily dose for alternative administration

Mesoporous matrix Drug Daily Dose Dosage [g][c]


SBA-15 gentamicin 150-300 mg[a] 2
SBA15/PLGA gentamicin 150-300 mg[a] 4.50
SBA-15 erythromycin 1.5-3 g[b] 3.4
SBA-15 amoxicillin 1.5-2 g[b] 2.50
SBA-15-NH2 alendronate 5-10 mg[b] 2
MCM-41-NH2 alendronate 5-10 mg[b] 2.5
MCM-41 ibuprofen 0.9-1.2 g[b] 7.0
[a] Dose for gentamicin recommended for intravenous administration. [b] Doses orally administered.
These doses take into account the bioavailability of the drugs, which are 60, 80, 0.7, and 92 % for
erythromycin, amoxicillin, alendronate, and ibuprofen, respectively. [c] Dosages contained into 10
g mesoporous silica, which is the approximate amount of silica-based material to graft a bone
defect in a femur fracture. Smaller periodontal defects usually require 3-5g silica-based glass graft.
Reproduced from reference [13] with permission

The drug release pattern from implantable delivery systems is different: drug release must
extend over weeks. Table 1 lists some of the loaded drugs into 10g (amount appropriate for
grafting to a bone defect resulting from, for example, a femur fracture) of mesoporous
material.
Bacterial infection is the most common complication after orthopaedic implant surgery
[125]. Acute infection or chronic osteomyelitis develops in 5-33 % of surgeries. Bone marrow
swells during infection and reduces blood supply due to the compression of blood vessels in
Ordered Mesoporous Materials for Drug Delivery Applications 95

the bone marrow. The infection can also spread to the surrounding muscle tissues. To reduce
chances of serious complications, antibiotic therapy is indicated for 6-8 weeks after surgery.
Systemic antibiotic applications (intravenous, intramuscular, oral) can be toxic and ineffective
in reaching infected tissues near the implant. The design of therapeutic implant devices that
contain actives, such as antibiotics (e.g. gentamycin) has a number of advantages, such as
fewer side-effects and efficient therapeutic effects.

2.4.2. Drug Release Profiles and Release Kinetics

The most common release profiles for mesoporous materials are shown in Figure 15.

Figure 15. Typical drug delivery release profiles of mesoporous materials. Profile a) is commonly
observed for nonfunctionalized matrices, which initially display a burst effect followed by a very slow
drug release. This kind of profile can be useful when an immediate high dose is required, for example,
for acute infections or inflammations. Profile b) is associated with diffusion or dissolution processes,
and generally follows first-order kinetics with respect to drug concentration. Profile c) corresponds to
zero-order kinetics; that is, the release process is only dependent on time. This profile is highly
desirable for long-term drug-delivery systems. Stimulus-responsive system (d) where the release rate
can be controlled by external stimuli (e.g., pH, temperature, magnetic field). Reproduces from reference
[13] with permission

In traditional drug delivery systems, the drug release kinetics is governed by dissolution
(in the case of poorly soluble drugs) and/or diffusion [24,126].The most common diffusion
mechanism is the Higuchi process that relates the total amount of delivered drug with the
square root of the releasing time, applicable to many drug delivery forms [127] . For drug or
protein-loaded implant mesoporous silica matrices in physiological environments, release
kinetics are not dependent on the dissolution of the matrix which is practically insoluble in
the plasma pH conditions [128], but rather by diffusion of the drug through the mesopore
channels with large surface areas. Under these conditions, the drug or protein release
mechanisms can be described by both Fick's laws (Eq. (1) ) of the diffusion of fluids and the
Noyes–Whitney equation (Eq. (2) ), describing the diffusion of molecules through porous
matrices
96 Spomenka Simovic and Dusan Losic

(1)

(2)

where J is the flux through a continuous infinite porous matrix, Ct is the drug concentration at
the time t, D is the diffusion coefficient and x is the direction of flux in one-dimensional
approach. CS is the molecule solubility in the matrix in the tested conditions, S is the surface
area in contact with the adsorbed molecules and the constant K gives information of the
diffusion coefficient, D, and the dimensions and tortuosity of the porous framework.
The combination of Eqs. ( 1 ) and ( 2 ) in the appropriate manner yields that the relative
amount of released drug, Qt/Q0, shows the following equation [129]:

(3)

where Qt and Q0 are, respectively, the drug or protein amount at time t and the initial amount
of drug or protein in the porous matrix and K′ and k are the release constants that are
independent of the drug or protein concentration in the ordered matrix as well as in the
solvent accessible area.
The drug or protein release is influenced by the surface area exposed to the molecules
inside the mesopores. It has been found that for larger surface areas release follows a first-
order kinetics since the exponential part of the equation becomes larger. This is the case of
MCM-41 materials where the surface area is around 1000 m2/g. When surface areas are
lower, the exponential part of Eq. (3) is smaller than the linear part and the global effect is
that the drug release follows zero-order kinetics, as can be found for SBA-15 materials. This
effect is also found for functionalized matrices, where essentially surface areas are reduced
but the overall effect is maintained [24]. When the mesoporous matrices show large mesopore
size and the released molecule is big enough, it can be assumed that solvent accessible area
does not significantly change along the release period and that no equilibrium conditions are
achieved. Usually, for materials with high surface areas and small mesopores, the diffusion of
the protein to the release environment is a surface-dependent process that is determined by the
Noyes–Whitney equation.
We can assume that the drug release mechanism is due to diffusive transport through the
ordered array of mesopores since the matrix is virtually insoluble in an aqueous environment.
In materials with high surface areas and small mesopores, the diffusion of drug molecules to
the liquid media is a surface-dependent phenomenon that can be predicted by first-order
kinetics [97]. According to the Fick‘s first law, the equation 3 can be rearranged:

Qt/Qo = e-k1t (4)

where Qt and Qo represent the drug amount at the time t and initial amount, respectively, k 1
is the first order release constant independent on the drug concentration and contains
information about solvent accessibility and drug diffusion through mesopores.
Ordered Mesoporous Materials for Drug Delivery Applications 97

When the surface area is smaller and pore size larger, it can be assumed that solvent
accessible area does not significantly change during release period and no equilibrium
conditions are achieved. Drug diffusion in this case can be explained by zero order release
[97,129]:

Qt/Qo = k0 t (5)

where k0 is zero order constant independent on drug concentration and solvent accessible
area.

2.4.3. Drug Delivery Systems In Bone Tissue Engineering


As discussed in the previous section, silica-based mesoporous materials have shown a
bioactive behaviour [95, 13]. This attribute opened the possibility of using these materials for
bone tissue regeneration and dental reconstruction. Since bioactive kinetics of conventional
mesoporous materials such as SBA-15, MCM-41, or MCM-48 is too slow to be acceptable
from a clinical point of view, advances have been made, and highly bioactive mesoporous
materials in the system SiO2−CaO−P2O5 synthetised [13,96-98]. These bioactive templated
glasses have been confirmed as macro-mesoporous materials for scaffolds in tissue
engineering [92, 93], and the first drug delivery tests [94] have shown promising results.

Figure 16. Different bioceramics types employed in bone substitution or regeneration, showed as
grains, dense pieces, porous pieces, injectables and thin films. Reproduced from reference [67] with
permission.
98 Spomenka Simovic and Dusan Losic

Bioceramics for bone tissue engineering may be in granulated form, or with predefined
shapes, in either porous [130] or dense [131] pieces (Figure 16). The demand for bioceramics
in injectable form is also increasing [131] since it greatly simplifies surgical practice, and can
even be reclassified as non-invasive. For applications that require certain mechanical
properties of metals and alloys, the trend is to coat the metallic prostheses with a ceramic
layer [133] to achieve a better and faster osteointegration and to reduce the release of ions
from the implant alloy. Bioceramic materials should be non-toxic, non- inflammatory and
should promote osteogenesis and consequently implant-bone attachment. An added value to
the production of these ceramics would be inclusion of drugs such as antibiotics, anti-
inflammation drugs or anticarcinogens. As already explained, post-implant surgery infections
are the major reasons for implant failures. In conventional therapy patients are subjected to
oral and parentheral therapy several weeks after surgery. However, oral and parentheral
therapy is not efficient since many drugs degrade upon application prior to reaching target
tissue around implant, i.e. the drug concentration in target area around implant is low. If
drug(s) are included in the implant, and subsequently released in the target area, the local
drug concentration is increased and therapy is more efficient.
Various drugs can be encapsulated, e.g. not only drugs required to prevent
infection/inflammation, but also anticancer drugs and certain peptides, proteins and growth
factors that enhance bone-growth. A scheme of the multiple possibilities of bioactive ordered
mesoporous silicas as implant materials with drug and protein release capabilities is presented
in Figure 17.

Figure 17. Scheme of the multiple possibilities of bioactive ordered mesoporous silicas as implant
materials with drug and protein release capabilities. Reproduced from reference [24] with permission.
Ordered Mesoporous Materials for Drug Delivery Applications 99

The porous design in the ceramic material, i.e. number, size, shape, distribution,
connectivity and potential functionalisation of the pore walls are key parameters that
influence drug release profile from the mesopores. The dimensions of the drug molecules that
might be of interest in clinical applications for bone implants are in the range of one
nanometre (Figure 18) or several nanometers in the case of larger proteins

Figure 18. The size of several drug molecules Reproduced from reference [67] with permission.

The bioactive glass containing gentamicin was in vivo tested in New Zealand rabbit
femurs during 1, 4, 8 and 12 weeks to study their biological response. The bone response to
the implant was of perfect osteointegration, cortical and sponge bone tissue growth and
restoration and partial resorption of the implant of medium length. Figure 19 shows the
gentamicin levels detected in different organs (liver, kidney and lung) and proximal and distal
bone as a function of implantation time. The local gentamicin levels detected in bone tissue
were above the minimal inhibitory gentamicin concentration (cmi) and there was a
progressive decrease in gentamicin levels in the bone tissue with time, but the concentration
were above the cmi till the end of the experiment [24]. The hybrid structures (mesoporous
silica, hydroxyapatite and PLGA) were proposed for bone repair and controlled release of
gentamicin [112].
100 Spomenka Simovic and Dusan Losic

Figure 19. Implantation of gentamicin-loaded bioactive glass pieces. Radiographs of rabbit femur after
1 and 12 weeks of implant fixation and gentamicin concentration in different organs and bones vs.
implantation time. Reproduced from reference [24] with permission.

2.4.4. Parameters that Influence Drug Release from Ordered Mesoporous Silica

Based Materials
One of the most common employed methods for drug loading of mesoporous silica is
impregnation. The loading solvent must be selected according to the solubility of the drug to
obtain the highest possible amount of drug adsorbed. For example, when using polar drug
molecules such as amoxicillin or gentamicin, a polar solvent like water has to be used. In the
case of non-polar drugs like ibuprofen, the solvent has to be also non-polar, like hexane.
There are also intermediate cases, such as erythromycin. In this last case, acetonitrile can be
employed as loading solvent polar, like hexane. There are also intermediate cases, such as
erythromycin where acetonitrile can be employed as loading solvent.
The analysis of nitrogen isotherm before and after drug loading gives valuable
information about the variation of the textural parameters due to the drug confinement in the
mesopores. After drug loading there is always a reduction of the pore diameter and volume,
evidencing the confinement of the drug into the mesopore channels. Ibuprofen molecules
were confined into MCM-41 mesoporous material [24].The surface area and total pore
volume of the starting MCM-41 were 1157 m2/g and 0.98 cm3/g, respectively. After loading
with ibuprofen, these values decrease to 688 m2/g and 0.39 cm3/g.
The major factors that govern drug adsorption and release from the mesoporous silica
materials are:

1. The textural properties (i.e.pore diameter, surface area, and pore volume)
2. Surface chemistry of silica walls modiffied using different organic groups
Ordered Mesoporous Materials for Drug Delivery Applications 101

2.4.4.1. Pore diameter


The process of drug loading into the mesoporous silica is based on the adsorptive
properties of mesoporous materials. The pore size of mesoporous materials determines the
size of the molecule that can be adsorbed into the mesopores. Pore diameters slightly larger
than the drug molecule dimensions (pore/drug size ratio>1) can allow drug loading [96].
Hata et al. reported for the first time that the pores of mesoporous silicas and solvent
polarity are fundamental factors for drug loading. The authors encapsulated the anticancer
drug taxol into FSM-type mesoporous silica when the pore size was larger than 1.8 nm [134].
The amount of drug loaded in the porous matrix depended significantly on the solvent used,
the pH value during the process and the drug concentration in the solution. Drug release from
mesoporous silica was evidenced for the first time by the confinement of ibuprofen in two
MCM-41 matrices with various pore diameters (1.5, 1.6, 1.9, 2.5 nm) [96,110]. The loading
of ibuprofen in MCM-41 was size dependent and reached a value of about 30 %. The full
amount of ibuprofen loaded in the MCM-41 matrix was released within three days [135].
Figures 20 and 21 show the different amounts of ibuprofen loaded in four MCM-41 matrices
with different pore sizes [67].
The concept of pore size as a kinetic-release controller is applicable to both 2D hexagonal
structures, such as MCM-41, and 3D cubic structures, such as MCM-48 mesoporous
materials. The research group of Vallet-Regi has studied incorporation of ibuprofen into
MCM-48 which has a cubic structure with Ia3d symmetry and a pore size of 3.6 nm, and into
LP-Ia3d, which possesses the same symmetry and a larger pore size of 5.7 nm [108].
Ibuprofen has faster release from LP-Ia3d, which indicates the pore size effect.

Figure 20. Release patterns of adsorbed ibuprofen in MCM-41 matrices with four different pore sizes.
Reproduced from reference [67] with permission.
102 Spomenka Simovic and Dusan Losic

Andersson et al. [136] reported the influence of the pore connectivity, geometry, and
matrix degradation in aqueous media, as well as the pore-size effect on drug release kinetics.
Structures containing cagelike or corrugated pores (which are essentially equivalent to larger
pores connected through smaller windows) seem to be excellent matrices for long-term drug
delivery.

Figure 21. Plot of the maximum load of ibuprofen in four MCM-41 matrices with different pore sizes.
The inset table provides data of the ibuprofen load that can be host in every of four matrices together
with their release periods. Asterisk (*) indicates incomplete delivery; Reproduces from reference [167]
with permission. Reproduced from reference [67] with permission.

Qu et al. [117] reported the influence of mesoporous matrix dimensions on the release of
captopril from several 2D hexagonal structures (MCM-4112, MCM-4116, and SBA-15). The
drug release was dependent upon surface area available: when the microstructure of the
matrix consists of small spherical particles (120-250 nm), the drug release is faster than that
observed in bigger rodlike particles (20 m in length), independent of the mesopore size. The
Vallet-Regi research group also reported important differences at the macroscopic level in the
kinetic release of amoxicillin from powder and disk-shaped samples [110].
Another point to be considered is the matrix structure. Although all mesoporous materials
are diverse, their structural types, in terms of channel and cavity topology, are very few; we
can distinguish three large groups: 1) MCM-41 [67] or SBA-15 [30] both with unidirectional
pores and, in the case of SBA-15, sometimes with a secondary micropore system that
interconnect the hexagonal channels; 2) MCM-48 [26] from the M41S family, which exhibits
a three-dimensional pore system, formed by intersected longitudinal pores along the three
directions in space; and 3) structures with a porous system basically formed by
pseudospherical cavities interconnected by different pore configurations, which could
Ordered Mesoporous Materials for Drug Delivery Applications 103

essentially be described as short channels or even windows between cavities, with diameters
similar to those of micropores [29]. According to the studies reported, the effect of pore
connection on drug release kinetics is not significant [137].
Pore diameter is a limiting factor when the adsorption of large molecules, such as
proteins, is considered. Serum albumins, such as bovine surum albumine (BSA) exhibit an
average length of 10 nm and width of 6 nm [138,139]. The adsorption of globular proteins,
such as bovine serum albumin (BSA) onto MCM-41 matrices, which exhibits pore diameters
in the 2–5 nm range, has been reported [24,140]. The protein was adsorbed on the outer
surface, not inside of the pores. It has been recently reported that increased mesopore
diameters of SBA-15 materials ranged from 8.2 to 11.4 nm can be achieved by employing
hydrothermal treatments ranging from 1 to 7 days, respectively. BSA loading tests revealed
that there was a pore size effect in terms that the larger pore diameters provide better loading.
SBA-15 with pore diametes 8.2 nm, loaded 151 mg/g of BSA and pore diameters of 9.5 nm,
10.5 nm, and 11.4 nm increased loading to 234 mg/g, 242 mg/g, and 270 mg/g, respectively.
Release patterns exhibited and initial burst profile where more than 90 % of the adsorbed
protein was quickly released during the first 24 hours, followed by a sustained release and the
complete delivery was achieved after 192 hours of assay [24].

2.4.4.2. Surface Area


Surface area critically determines the amount of drug loaded: the higher the surface area,
the higher the amount of drug loaded. This was confirmed when several MCM-41 matrices
with different surface areas were employed as ibuprofen delivery systems [135]. MCM-41
mesoporous materials exhibiting surface areas of 768, 936, 1087, and 1157 m2/g loaded 110,
190, 230, and 340 mg/g of ibuprofen, respectively, evidencing an increase in the drug loading
with the surface area increase. Furthermore, two mesoporous materials, MCM-41 and SBA-
15 which exhibit the same structure (2D-hexagonal, p6mm symmetry) but different surface
areas (1157 m2/g for MCM-41 and 719 m2/g for SBA-15) were tested as alendronate delivery
systems [97]. The amount of alendronate loaded into MCM-41 (139 mg/g) was higher than
that into SBA-15 (83 mg/g), confirming the dependence of drug loading on surface area. The
alendronate release mechanism from MCM-41 and SBA-15 is due to diffusive transport
through the ordered array of mesopores. After 24h of essay the percentage of alendronate
released is in the same range (≈55 %) for both host matrices. Release profiles from both
mesoporous carriers (NaCl 0.9 %, pH 7.4) exhibited an initial burst effect when ca. 20 % and
ca. 50 % of alendronate loaded were quickly released from MCM-41 and SBA-15,
respectively. Afterwards, alendronate was released to the delivery medium in a sustained
manner, following first-order kinetics for MCM-41 and zero-order or linear kinetics for SBA-
15 materials.
Combining high and regular porosity of mesoporous materials with the presence of
organic groups has recently been reported [141,142] The final compounds are metal-organic
frameworks (MOFs) MIL (Materials Institute Lavoisier); materials with large SBET and
consequently as high drug loading and controlled release. These materials are denoted are
shown in Figure 22 A.
MIL-100 and MIL-101 have surface areas (SBET) 3-5 times larger than MCM-41 (3340
and 5510 m2g-1), respectively. MIL-100 is able to adsorb 350 mg g-1IBU, and MIL-101 loads
1400 mgg-1 under the same conditions [13]. MCM-41 and MIL-100 materials showed similar
104 Spomenka Simovic and Dusan Losic

ibuprofen release kinetics, and the drug content in MIL-101 is 4 times larger than in MCM-
41. High drug adsorption levels are a consequence of high surface area of the external
micropores. The IBU release profiles are compared in Figure 22 B for both the MIL materials
and MCM-41. As it is suggested that most of the drug is adsorbed in the outermost
micropores of MIL materials and only a small amount is retained in the closed mesopore
cavities, the drug release follows different delivery kinetics from that of MCM-41. Two
sections can be observed in the release profiles of the MIL materials, corresponding to the
release from micropores and from mesopores. In MCM-41, as the drug is essentially loaded
into the mesopore channels, the release profile only shows one exponential profile. The
release from MCM-41 and MIL-100 is very similar even though the total surface area is
different, whereas the release for MIL-101, with more open mesopores, is faster (Figure 22).

Figure 22. a)Structures of MIL-100 and MIL-101 built up from trimers of chromium octahedra as well
as 1,3,5-BTC (benzene-1,3,5-tricarboxylic acid) and 1,4-BDC (benzene-1,4-dicarboxylic acid),
respectively. b) IBU release as a function of time for MIL-101, MIL-100, and MCM-41. Reproduced
from reference [13] with permission.

2.4.4.3. Pore Volume


When the confinement of really large molecules is targeted, the pore volume available to
host the guest molecule plays an important role in loading [143]. Mesostructured cellular
foams (MCFs) have been tested as host matrices for the adsorption of several enzymes and
proteins [144,145]. These matrices seem suitable to be used as delivery systems for large
molecules, such as proteins. The amount of BSA loaded was higher in MCF (240 mg/g) than
in SBA-15 (150 mg/g), following the same trend as pore volume, being 1.9 cm3/g and 1.1
cm3/g for MCF and SBA-15, respectively.

2.4.4.4. Surface Functionalization


The pore walls in ceramic matrices can be functionalised with a wide range of chemical
species in order to modify their adsorption and release properties. The lack of order in the
Ordered Mesoporous Materials for Drug Delivery Applications 105

space configuration of the tetrahedral lattice of silica matrices results in a large number of
connectivity defects, that is, not all the tetrahedrons are connected to another four
tetrahedrons sharing oxygen atoms. If an oxygen atom positioned at a tetrahedron corner is
not shared with a neighbouring tetrahedron, a silanol group is formed. The presence of large
amounts of connectivity defects in mesoporous materials is a direct consequence of their
formation mechanism. The interaction between the tensioactive agent and the silicate
oligomers in dissolution takes place through the silanol groups SiOH or through the
corresponding anion, SiO¯. The concentration of SiOH groups in the material after
eliminating the tensioactive agent depends also on the method chosen for this removal.
Usually, calcination reduces the concentration of defects, since it promotes the condensation
of Si--OH groups, in particular those that share hydrogen bonds. On the other hand, the
solvent extraction of the tensioactive agent does not significantly modify the amount of
silanol groups. The Si--OH groups exert a remarkable influence on the properties of the
material. Generally, their affinity for polar molecules increases with the silanol concentration,
but these groups can also react with a large variety of chemical products yielding covalent
bonds of the Si-O-R type. This fact allows them to attach or anchor different chemical species
on the material surface, i.e. to functionalise their surface [134]. If the H atom in silanol is
replaced by chemical species R, which can be linked to the oxygen atom by a covalent bond,
a whole family of hybrid materials can be obtained. The most common cases are those in
which R is an organic functional group, that is, chemical species of the type of Si-O-Si-R.
Functionalisations can be carried out using in situ [146] and ex situ [147,148] techniques.
The functional groups can be attached or anchored to the scaffold of the mesoporous material
during the material synthesis, in a one-pot method, but also during a later post-synthesis
stage. The main difference between methods is the additional stage of the functionalising
precursor. In the former the alcoxy groups are hydrolysed and condensed with the silica
scaffold precursors, which are usually also silicon alkoxydes; in the latter, the condensation
reaction takes place between the functionalising precursor and the silanol groups present in
the pore walls. In one-pot methods the organic groups R are linked to silicon atoms in the
walls and to the inner part of the silica wall; therefore the functionalisation degree is reduced.
Post-synthesis methods ensure that the modifying agents are in the outer surface of the pores,
leading to a larger functionalisation degree [107]. The studies reported so far indicate that the
postsynthesis functionalization method (i.e. functionalization after the removal of surfactant)
leads to better results than the co-condensation method [107,121]. Recently Zeng et al.
introduced a controversy in this issue, stating that owing to a higher degree of order and the
uniform distribution of functional groups, a better control of drug release can be obtained by
using the co-condensation method, rather than postsynthesis or solvothermal processes [114,
149].
The ionic interaction between the carboxy groups in ibuprofen and the amino groups on
the silica matrix allows controlled release of ibuprofen from amino-functionalized
mesoporous silica [107,121,150]. Ibuprofen molecules adsorbed in MCM-41 silica with and
without amino group functionalisation have been characterised by 13C NMR spectroscopy.
The 13C MAS single-pulse or cross-polarisation NMR spectra, as well as the 1H MAS NMR
spectra show an extremely high mobility of the ibuprofen molecules when the matrix is not
modified. It suggests the absence of any interactions between the ibuprofen molecules and the
silica surface, despite the presence of a COOH function. This might be explained by the
association of ibuprofen molecules into cyclic hydrogen-bonded dimmers: the dimer
106 Spomenka Simovic and Dusan Losic

configuration is formed by an intermolecular hydrogen bond through the carboxy groups.


Babonneau et al. [151,152] showed by NMR studies that the ibuprofen molecules exhibit high
mobility, which is incompatible with the behavior of molecules linked at the pore wall of
mesoporous silica. On the contrary, this mobility agrees with dimers physisorbed on the
surface and also explains the predominant initial burst effect observed for these systems. The
dimmers are also present in the crystallographic structure of the crystalline S-ibuprofen
isomer [153]. In contrast, when the silica matrix is functionalised by amino groups, the 13C
NMR experiments indicated a more restricted mobility of the ibuprofen molecules, suggesting
possible interactions between the amino groups and the carboxylic groups. Similar behaviour
was found for encapsulated benzoic acid, and this opens the possibility to develop
heteronuclear correlation NMR methods (e.g., 29Si, 13C) through using 13C-labeled benzoic
acid to better characterise the possible interactions of the encapsulated molecules with silica
surfaces with and without modification [151,152]. Schematic presentation of ibuprofen-silica
interaction is given in Figure 23.

Figure 23. IBU linkage to a silica mesoporous material. A) Nonfunctionalized matrix: IBU can be
linked through weak hydrogen bonds between its carboxylic acid group and the silanol groups (left) and
is also found as a physisorbed dimer molecule at the surface (right). B) Amino-functionalized matrix:
IBU is linked to the pore wall through stronger ionic bonds between carboxylate and ammonium
groups. Reproduced from reference [13] with permission.

The polarity of the surface of the SBA-15 material has been modified by anchoring
hydrophobic long-chain hydrocarbons (C18) on the surface. This treatment decreases the
Ordered Mesoporous Materials for Drug Delivery Applications 107

interaction of ibuprofen with the modified surface, which results in a very fast delivery of
ibuprofen from this system. 13C and 1H NMR experiments evidence differences in the
mobility of ibuprofen molecules adsorbed into the matrices, but they are not reflected in the
overall release pattern, which obeys a diffusion model [112].
An effective control of the release rate of the antibiotic erythromycin has been achieved
by modification the surface of SBA-15 with hydrophobic long-chain hydrocarbon moieties of
different lengths. For the sample containing the largest amount of CH2 groups, the release rate
decreases by a factor of nearly one order of magnitude compared to that of unfunctionalised
SBA-15 [81].
Tang et al. reported the adsorption of famotidine on carboxylic acid functionalized MSU
materials [107]. The carboxylation was carried out by the acid-catalyzed hydrolysis of cyano
to carboxylic acid groups, and the results obtained by these authors demonstrate that the
adsorption of famotidine depends mainly on the degree of functionalization.
Figure 24 collects some of the most-used functional groups together with several drugs
employed in these systems so far.

Figure 24. Pore-wall functionalization in silica mesoporous materials and structures of several drugs
used in these systems. Reproduced from reference [13] with permission.

2.4.4.4.1. Functionalization Using Amino Groups


Functionalization using amino groups has been a widely employed strategy to attain
better control over molecule loading and release. The Vallet-Regi research group recently
reported amino-functionalized MCM-41 and SBA-15 mesoporous silica-based materials
containing alendronate for bone repair or regeneration [97] (Figure 25). The amino-modified
materials showed a drug loading almost 3 times higher than that of the unmodified materials.
108 Spomenka Simovic and Dusan Losic

This different behavior could be explained by the stronger attracting interactions between
phosphonate groups in alendronate and amino groups of functionalized matrices compared to
the weaker interactions through hydrogen bonds between phosphonate groups and silanol
groups of unmodified materials
Drug release revealed that amino functionalization of mesoporous silica allowed a better
control on the drug release: the amount of alendronate released after 24 hours was 28% and
58% for amino-modified and unmodified MCM-41, respectively. In the case of SBA-15, the
11% and 56% of the total alendronate loaded were released from amino-modified and
unmodified materials, respectively, after 24 hours of assay.

Figure 25. Left: Maximum load of alendronate in ordered mesoporous materials. Right: Chemical
bonding between alendronate and amino-functionalized mesoporous materials. Reproduced from
reference [97] with permission

Recent reports demonstrated that the amount of alendronate loaded linearly increased as
the functionalization degree increased, ranging from 88 mg/g, for the lowest functionalization
degree (0%), to 121 mg/g, for the highest functionalization degree (47%) [119] as depicted in
Figure 26. Moreover, functionalization degree also allowed better control over alendronate
release that is, the higher the functionalization degree, the smaller the percentage of
alendronate released (Figure 26),.
The organic modification of mesoporous matrices has been employed to modify release
kinetics of proteins, such as BSA [24]. As previously described, SBA-15 materials exhibiting
different pore diameters were obtained by varying the time of hydrothermal treatment during
their synthesis. These materials were then modified using amino groups to favor attraction
with amide groups of protein. Organic functionalization always leads to lowering the pore
diameter and consequently, as BSA size is on the limit of SBA-15 mesopore dimensions,
after amino functionalization, the amount of BSA loaded decreased compared to unmodified
materials. Organic functionalization of SBA-15 had a noticeable effect on the BSA kinetic
release rate. As a consequence of organic functionalization, the initial burst effect observed in
BSA releases from unmodified matrices (ca. 90 %) was drastically reduced after amino
Ordered Mesoporous Materials for Drug Delivery Applications 109

modification (ca. 30%). Moreover, the release of protein from the mesopores of amino-
modified materials was incomplete, whereas the total amount of loaded BSA was released
after 192 hours from unmodified materials.

Figure 26. Amount of alendronate loaded and percentage of alendronate released as a function of
functionalization degree. Reproduced from reference [119] with permission.

Functionalization of large-pore MCF materials with amino groups has been demonstrated
to increase the affinity for BSA [24]. There was an increase in BSA adsorption after amino-
modification MCF-NH2 (270 mg/g) compared to unmodified MCF (240 mg/g), despite the
decrease in pore diameter due to the functionalization. Amino functionalization has a strong
influence on BSA release rate. Unmodified MCF exhibited an initial burst effect when almost
60 % of the protein loaded was quickly released to the delivery medium. This burst effect was
drastically reduced to ca. 10% after amino modification. After 24 hours of assay, 62 % of the
loaded BSA was released from unmodified MCF material and this percentage decreased to 22
% after functionalization with amino groups.

2.4.4.4.2. Functionalization Using Hydrophobic Groups


A second strategy for effective control of drug loading and release is functionalization of
the silica matrix surface with hydrophobic species. In this case, the drug-surface interactions
are not necessarily increased, but the drug transport out of the matrix is seriously impeded as
the aqueous medium does not easily penetrate inside the pores. This strategy has recently
been developed by several authors. SBA-15 mesoporous matrix has been functionalized with
different alkyl chains, octyl (C8) and octadecyl (C18), and erythromycin, a hydrophobic
antibiotic was selected to carry out adsorption and delivery assays [81]. As previously
described, organic modification led to a decrease of the effective pore diameter and surface
110 Spomenka Simovic and Dusan Losic

area of SBA-15. The decrease in surface area resulted in a decrease in the amount of
erythromycin loaded, 130 mg/g and 180 mg/g for SBA-15-C8 and SBA-15-C18, respectively,
compared to unmodified SBA-15 (340 mg/g). The octadecyl-functionalized sample exhibited
a release rate one order of magnitude lower than that of nonfunctionalized SBA-15.
Comparable results were reported using mesoporous materials modified by silylation as
ibuprofen delivery systems, showing a lower drug loading after silylation [154] and a
decrease in the delivery rate. Similar results were obtained by other authors with mesoporous
materials modified by silylation. Captopril [124] has been incorporated and showed a lower
drug loading and better controlled release.

Figure 27. Molecular model of interaction between L-Trp and (A) unmodified SBA-15, (B) SBA-15
functionalized with short-chain quaternary amines (C3N+Me3), and (C) SBA-15 functionalized with
long-chain quaternary amines (C3N+Me2C18). (D) L-Trp release profiles from functionalized samples
are also displayed. Reproduced from reference [76] with permission.
Ordered Mesoporous Materials for Drug Delivery Applications 111

Functionalized SBA-15 has been proposed as a delivery system of L-tryptophan (L-Trp)


[76,122], a hydrophobic amino acid present in the three-dimensional structure of many
peptides, proteins, and growth factors of interest in bone tissue regeneration technologies
[155,156]. Unmodified SBA-15 loaded less than 5 mg/g of L-Trp, probably due to the
extremely different chemical nature of hydrophobic amino acid and hydrophilic SBA-15. The
small amount of L-Trp adsorbed into SBA-15 could be the result of interactions through
hydrogen bonds between deprotonated carboxylic group of amino acid and silanol groups
covering the silica walls (Figure 27A). SBA-15 matrix was modified using quaternary
amines with different alkyl lengths (C3N+Me3 and C3N+Me2C18), as illustrated in Figures
27B and 27C [157]. Functionalization with short alkyl chains (C3N+Me3) allowed coulombic
attracting interactions between deprotonated carboxylic groups of amino acid (–COO−) and
protonated quaternary amines (–N+R4) covering the mesoporous surface. In this case, the
amount of L-Trp loaded into SBA-15-C3N+Me3 matrix was higher (43mg/g) than in
unmodified SBA-15 (<5 mg/g). On the other hand, using long hydrocarbon chains
(C3N+Me3C18), two-thirds of the silica surface was functionalized. This high degree of
functionalization with hydrophobic chains promoted interaction of mesoporous surface with
indol group of L-Trp, and consequently, the amount of amino acid loaded increased to 82
mg/g. Release profiles of amino acid from functionalized SBA-15 materials are displayed in
Figure 27D. In both cases, there is an initial burst effect followed by sustained release of
first-order and zero-order.

2.4.5. Mesoporous Materials as Protein Delivery Systems


As already explained, the matrix pore diameter vs. drug guest molecules size is important
when large molecules such as proteins have to be loaded. For instance, plasma proteins in
humans and the upper mammals are composed of a single-chain of 582 amino acids with an
average length of 10 nm and width of 6 nm, more than 10 times larger than conventional
drugs [24].
Loading of the Bovine Serum Albumin (BSA) model protein in a conventional SBA-15
with pore diameter of 8.2 nm, 0.15g/g was adsorbed. As the pore diameter increases from 9.6
nm in the SBA-15-3d up to 11.4 nm in the SBA-15-7d, the amount of loaded BSA was
increased from 0.23- 0.27 g/g (Figure 28). As commented before, the pore enlargement of the
pore diameters was achieved by increasing the residence time of the mesoporous materials
during their syntheses in the oven at 373 K. In the case of unmodified matrices, a linear
dependence of protein loading with mesoporous diameter is observed. The BSA loading on
aminopropyl-modified matrices undergoes a similar behavior in terms of loading increment as
the pore size increases. However, linear dependence of the amount of protein adsorbed with
the pore size is absent. The amine from the aminopropyl-anchored groups would interact with
the amide groups from the protein favouring the BSA retention and leading to an increment in
the total protein adsorbed. The pore diameter effect governs the protein adsorption in the case
of conventional SBA-15-NH2, SBA-15-3d-NH2 and SBA-15-5d-NH2. In all these three cases,
protein loading was lower than that in the analogous unmodified materials, SBA-15, SBA-15-
3d and SBA-15-5d, because the mesopore size is more important than the functionalization
effect. For SBA-15-7dNH2 the mesopore size after functionalization is large enough so that
there is no restriction for the protein adsorption. Thus, the amount of protein adsorbed into the
112 Spomenka Simovic and Dusan Losic

mesopores of SBA-15-7dNH2 would be favoured due to the combination of two factors:


mesopore diameter large enough to allow the protein to be adsorbed and the interaction with
amine groups on the mesopore surface. The interaction between the silica surface and the
protein, or between the aminopropyl covered surface and protein, is different when materials
are placed at pH 7.4. Such differences in the polarity originate in a weakening in the link of
the adsorbed BSA [24].
The release of BSA from the investigated mesoporous matrices strongly depends on the
aminopropyl functionalization (Figure 28). The BSA release from pure silica mesopore
surfaces shows a burst profile, where more than 90 % of the adsorbed protein is released
within the initial 24 h followed by complete release within 192 h. When the surface is
functionalized with aminopropyl groups the release of the protein from the mesopores is
incomplete. This partial BSA retaining can be explained by the attracting interaction between
the protein and the amino groups grafted on the silica. Therefore, the total BSA delivered to
the environment after 192 h ranges from 25 % (SBA-15-NH2 and SBA-15-7dNH2) to 60%
(SBA-15-3d-NH2 and SBA-15-5d-NH2) of the initially loaded amount of protein.

Figure 28. Dependence of mesopore diameter and amine functionalization in the loading and release of
BSA from pure silica SBA-15 and amine-functionalized SBA-15 ordered mesoporous matrices.
Reproduced from reference [24] with permission.
Ordered Mesoporous Materials for Drug Delivery Applications 113

2.4.6. Stimuli-Responsive Mesoporous Silica Systems


In the conventional mesoporous systems described above the release of drug molecules is
a diffusion process [13].
In recent years, several ordered mesoporous materials have been developed with stimuli-
responsive ability. For example, Xiao and co-workers designed pH-responsive carriers in
which polycations are grafted to anionic, carboxylic acid modified SBA-15 by ionic
interactions [113] (Figure 29). When the ionized carboxylic acid groups are protonated due to
a change in pH, the polycations are detached from the surface and the drug is released.

Figure 29. pH-responsive storage-release drug-delivery system based on the interaction between
negative carboxylic acid modified SBA-15 silica rods with polycations (PDDA). Reproduced from the
reference [13] with permission.

Thermoresponsive hybrid mesoporous materials consist of silica and thermally active


polymers, such as poly (N-isopropylacryl amide) [158]. The sponge phases are formed by
self-assembly during the formation of mesoporous inorganic materials. Drugs can be loaded
into the spongelike mesoporous domains, and drug release is controlled by cyclic thermally
induced polymer shrinkage.
Light–responsive delivery systems based on mesoporous silica have been reported by
several authors. Lin et al. have modified the pore surface with photosensitive organic groups,
so that molecules are adsorbed onto pore walls as a function of their fluorescence
characteristics [159]. Fujiwara and co-workers have developed a light-sensitive system based
on pore-entrance modification with coumarin group that undergo reversible dimerization
upon irradiation with UV light at wavelengths longer than 310 nm and return to the monomer
form by subsequent irradiation at shorter wavelengths (ca. 250 nm).
114 Spomenka Simovic and Dusan Losic

Magnetic field responsive silica mesoporous drug-delivery systems were obtained by


direct encapsulation of magnetic nanoparticles into the mesoporous silica [160] or by capping
mesopores with magnetic nanoparticles [100]. The mesoporous materials for these systems
were synthesized by cocondensation with mercaptopropyl silanes and subsequent linkage
through the SH groups with 2-carboxyethyl-2-pyridyl disulfide to yield acid-functionalized
mesoporous silica. The mesopore entrances of the MCM-41 materials were then closed with
magnetic Fe3O4 nanoparticles by placing the acid-functionalized silica in a suspension with
magnetite nanoparticles and the drug whose incorporation should be tested. When the system
was subjected to magnetic fields, the adsorbed drug was released. The controlled-release
mechanism of the system is based on the reduction of the disulfide linkage between magnetic
Fe3O4 nanoparticles and the thiol-functionalized silica mesoporous material by reducing
agents such as dihydrolipoic acid or dithiothreitol [100].
Pore-entrance modification by capping has also been achieved with nonmagnetic
nanoparticles, such as CdS, which are linked through disulfide bonds to thiol-functionalized
silica [161]. Lin and co-workers have reported pore capping with polyamidoamine (PAMAM)
dendrimers [162]. The PAMAM caps are nonviral gene transfection agents that enable
plasmid DNA of an enhanced green fluorescence protein (Aequorea victoria) to cross a cell
membrane through endocytosis and then be released. The released plasmid DNA is sent to the
nucleus to produce green fluorescent proteins.

2.4.7. Mesoporous Silica Nanoparticles as Drug Delivery Systems


Ordered mesoporous materials with irregular bulk morphology exhibit sustained-release
properties, but their drug release profiles are erratic due to the variable surface area. Precise
control over morphology and surface area are important strategies to overcome these
disadvantages. The synthesis of nanosized hollow mesoporous silica spheres with pore
channels penetrating from the outside to the inner hollow core [116, 163] is an important
method for controlled morhology. Mesoporous nanospheres with wormlike pores are the most
important example for controlled morphology and can be synthesized in the presence of
organic molecules during the templating stage [164]. Organic polymers such as polystyrene,
poly (methyl methacrylate) [165] and poly (vinyl pyrrolidone) have been employed to direct
the hollow structure of the nanospheres [166].
Spherical mesoporous particles have been synthesized by fluorocarbon surfactant
templating. The weakly acidic conditions needed for these materials promote slow hydrolysis
of the silica precursors, which coassemble with triblock copolymer templates to yield well-
defined mesophases. The structures and pore sizes of such templated mesoporous
nanospheres depend on the type of copolymer and the amount of organic additives.
Simultaneously, fluorocarbon surfactants surround the silica nanoparticles through S+X-I+
(S+=surfactant) interactions, thereby limiting the growth of the mesoporous silica spheres
[167,168].
Figure 30 depicts a stimulus responsive drug delivery system based on MCM-41 type
mesoporous silica nanosphere (MSN) with an average size of 200.0 nm and an average pore
diameter of 2.3 nm The nanospheres .are functionalized using a 2-
(propyldisulfanyl)ethylamine [161]. As depicted in Figure 30, the mesopores of the MSN
material were used as reservoirs to soak up aqueous solutions of various pharmaceutical drug
Ordered Mesoporous Materials for Drug Delivery Applications 115

molecules and neurotransmitters, such as vancomycin and adenosine triphosphate (ATP). The
openings of the mesopores of the drug/neurotransmitter-loaded MSN material were then
capped in situ by allowing the pore surface-bound 2-(propyldisulfanyl)ethylamine functional
groups to covalently capture the water-soluble mercaptoacetic acid-derivatized cadmium
sulfide (CdS) nanocrystals via amidation reaction. The resulting disulfide linkages between
the MSNs and the CdS nanoparticles are chemically labile in nature and can be cleaved with
various disulfide-reducing agents, such as dithiothreitol (DTT) and mercaptoethanol (ME).
Hence, the release of the CdS nanoparticle caps from the drug/neurotransmitter-loaded MSNs
can be regulated by introducing various amounts of release triggers.

Figure 30. Schematic representation of the CdS nanoparticle-capped MSN-based drug/neurotransmitter


delivery system. The controlled-release mechanism of the system is based on chemical reduction of the
disulfide linkage between the CdS caps and the MSN hosts. Reproduced from reference [161] with
permission.
116 Spomenka Simovic and Dusan Losic

A series of MCM-41-type mesoporous silica nanospheres (MSN) functionalized with 3-


aminopropyl (AP), 3-guanidinopropyl (GP), 3-[N-(2-guanidinoethyl)guanidino]propyl
(GEGP), and N-folate-3-aminopropyl (FAP) have been synthetised (Figure 31) [169] . It has
been established that endocytosis of MSN by cervical cancer cells can be manipulated by
surface functionalizations.

Figure 31. Schematic representation of the endocytosis of organically functionalized mesoporous silica
nanoparticles (MSNs) by a human cervical cancer cell (HeLa). (a) TEM image of a fluorescein-
functionalized MSN (FITC-MSN). Reproduced from reference [169] with permission.

3. POROUS ALUMINA
3.1. Fabrication and Properties

Nanoporous AAO fabricated by electrochemical anodization of aluminium is currently


one of the most popular nanomaterials due its simple and low cost fabrication, and
remarkable properties such as chemical, thermal stability, hardness, high surface and highly
ordered pore structures [170-173]. Diverse applications including molecular separation,
template synthesis, catalysis, solar cell, energy storage, biosensing, cell growth and drug
delivery were reported using this material [17,171-180]. The structure of AAO can be
described as a close-packed hexagonal and perpendicular oriented array of columnar cells,
each containing a central pore, of which the size and interval can be controlled by changing
the anodization conditions [171,173] (Figure 32A). Important features are: fully controllable
structural dimensions including pore diameter from 10 to 400 nm; interpore distances from 50
to 600 nm; pore aspect ratio from 10 to 5000, the thickness of porous layer from half micron
to several hundred microns, pore density 109 –1011 cm-2 and porosity (5-50 %) [170, 171,
180-182]. Fabrication of porous alumina can be performed on conformal to arbitrary surfaces,
Ordered Mesoporous Materials for Drug Delivery Applications 117

either flat or curved surfaces, including bulk Al, foils, wires, tubes, and Al films on Si wafers,
glass, titanium; and also on various forms such as porous layer on surface and self-supporting
membranes. The fabrication process is simple, low cost, does not need a clean room, and is
compatible with existing lithographic and Micro-Electro-Mechanical Systems (MEMS) and
technologies.

Figure 32. A) The scheme of nanoporous anodic alumina (AAO) structures fabricated by
electrochemical anodization of Al. B) The dependence of interpore distances and pore diameters of
AAO on the used electrolyte (sulphuric, oxalic, phosphoric acid) and anodization condition (voltage)
[189], C) AAO fabricated by mild and hard anodizations showing a huge difference in the growth rate
(adapted with permission from 189).

Numerous studies over several decades have explored the anodization conditions of
aluminium such as voltage, current, electrolyte composition, concentration, temperature, and
pre-patterning of surface in order to achieve a self-ordering regime and highly ordered AAO
pore structures with desired pore diameters [183-186]. In general, three well studied growth
regimes using conventional, so called mild (MA) or low-field anodization in H2SO4 at 25 V,
H2C2O4 at 40 V, and H3PO4 at 194 V, giving 63 nm, 100 nm, and 500 nm interpore distances
are accepted as the optimal conditions for fabrication of AAO (Figure 32b). It is accepted
that the pore diameters (Dp) and interpore distance (Dc) are linearly proportional to the
forming potential of the steady-state growth of anodic porous alumina with a proportionality
constant of approximately 1.29 nm/V (Dp) and 2.5 nm/V (Dc) [171]. The significant
improvement of self-ordering process discovered by Masuda and Fakuda in 1995 relies on
self-ordering of pores at the bottom of AAO channels after first-anodization step [187]. This
two-step anodization approach has been a particularly important advance toward simple
118 Spomenka Simovic and Dusan Losic

fabrication of highly ordered porous alumina [187]. By combining self-ordering process and
pre-patterned surface of aluminium using various imprinting techniques to guide pore
initiation, it is possible to obtain not only long ordered arrangements but also change from a
hexagonal to a square arrangement [188]. One of the disadvantages of mild anodization is the
low rate, typically (1-2 µm h-1) which requires a fabrication time of several days. This
problem has recently been solved by using higher current anodization condition termed as
hard anodization (HA). Anodization rate of 50 -100 μm h-1 has been achieved with a
considerably increased speed of fabrication [189,190] (Figure 32 B)
Several new fabrication processes of nanoporous AAO with tailored pore morphologies
and different internal pore geometries have been demonstrated for preparation of branched,
dendritic, hierarchical, multilayered and modulated pore structures [191-193]. An anodization
method called cyclic anodization has been recently introduced by Losic et al. for fabrication
of pore structures with different pore geometries and complex pore architectures [194-195]
(Figure 33A). The nanostructuring of internal pore structures is recognized as a useful
strategy for a range of applications including drug delivery. The nanostructured pores could
make considerable impact on diffusion of drug molecules from the pores and therefore
provide sustained drug release. The increase in surface area of porous matrix compared to
smooth pores is also useful to increase the drug loading capacity. The advantages of these
new fabrication strategies could offer new opportunities for designing novel nanoporous
architectures that can potentially have future impact on developing of new drug delivery
systems.

Figure 33. A) Typical pore structures of nanoporous anodic alumina (AAO) fabricated by
electrochemical anodization of aluminium. B) Controlling of interpore distances, pore diameters and
thickness of AAO by selecting electrolyte and anodization condition (voltage) (A with permission from
refrence 194 and B from refernce 207).

The surface of porous alumina is inherently charged as a consequence of the equilibration


of charged crystalline lattice defects on the surface [196]. Depending on the net concentration
of lattice defects the surface may be positively or negatively charged with an attendant
redistribution of oppositely charged lattice and electronic defects in the near surface region
which can have a significant impact during interaction with biological materials [196].
Ordered Mesoporous Materials for Drug Delivery Applications 119

Therefore it is highly desirable to modify the surface of nanoporous AAO and improve
biocompatibility for applications that involve interaction with biomolecules and cells such as
protein separation, imunnoisolations, cell adsorption/growth, tissue engineering and drug
delivery. Various solid and soft surface modification techniques of AAO have been explored
in the past, including atomic layer deposition (ALD), chemical vapour deposition (CVD),
thermal vapour metal deposition, chemical, electrochemical deposition, sol-gel, layer by layer
deposition, and plasma polymerization [197-200]. A range of surface funtionalizations using
organic molecules such as silanes, poltyhiols, n-alkanoic acids, polyelectrolyte layers, poly(
ethylene glycol) (PEG), chitosan, poly(sodium styrenesulfonate) (PSS), lipid bilayers and
plasma polymers have been reported [199-206]. The fabrication of AAO with layered surface
chemistry and multifunctional and tailorable properties, inside of pores is a particularly
important accomplishment toward designing AAO with controlled drug delivery properties
[207]. (Figure 33B) Unlike with unmodified pore surfaces, drug molecules can be covalently
immobilized in the modified pores or trapped between functional layers. Furthermore drug
release can be controlled by triggering external stimulus such as pH, UV or temperature.
These studies suggest that surface modification can be used as a promising strategy to
improve the loading and release properties of AAO with good prospective to adjust their
properties for specific drug delivery applications [208].

3.2. BIOCOMPATIBILITY
Biocompatibility is the prerequisite for application of new biomaterials and it is defined
in terms of cellular response and tissue integration of implantable biomaterials. The
bioceramic alumina is proven as biocompatible for implants in orthopaedic proteases and
dental material, and consequently widely used clinically for these purposes [209]. Main
biocompatibility studies were performed on nanoporous AAO related to their applications for
orthopaedic and blood (coronary) implants and immunoissolation.
It is well established that surface composition, surface energy, surface roughness and
surface topography of nanoporous alumina (and biomaterials in general) affects
biocompatibility, i.e. cellular response and tissue integration [210]. However, the influence of
surface micro and nano topography on osteogenesis is not well understood or even
controversial. A major challenge in orthopedic biomaterials research is to design surfaces that
will promote in vitro and in vivo osteogenesis. Efforts to use smooth surfaced alumina have
been widely reported, but recent studies have moved towards nanostructured alumina which
shows better bone in-growth [209-213]. The use of nanostructured biomaterials in bone
engineering is biologically inspired. Bone is a naturally occurring porous ceramic material.
Human bone is composed of nanosized organic and mineral phases that form a large
macrostructure [210]. Proteins in extracellular bone matrix and calcium phosphate, important
constituents of bone matrix, are nanostructured. The porosities in human bone are
predominantly in the range 1-100 μm. The canaliculi and vasculature channels are within
diameter range 1-5 μm. Osteocyte lacunae and Volksmann‘s canals are typically 5-15 μm in
diameter, and the larger Haversian canals are within the diameter range 50-100 μm.
Osteoblast response to alumina surfaces has been widely investigated. Earlier studies
using oxide ceramics showed that a porous surface with pore diameter of ~ 100 μm is optimal
120 Spomenka Simovic and Dusan Losic

for bone in-growth to maintain blood supply in the connective tissues. However, recent
studies using nanoporous alumina have revealed that much smaller pores of AAO allow bone
in-growth [209-215]..
Takaok et al., 1996 [216] compared osteogenic response in porous alumina (pore size 200
μm) obtained by sintering and hydroxyapatite coating by grafting rat bone marrow cells with
implants subcutaneously. The bone was formed only in the presence of marrow cells. Fibrous
tissue was noticed between de novo bone and implant surface. Alkaline phosphatise activity
and protein content were three times higher in hydroxyapatite coated implants. Bose et al.
[217] studied porous alumina scaffolds (pore size 150-250 μm, coated by hydroxyapatite)
obtained by fused deposition modelling. In vitro tests showed that both uncoated and coated
scaffolds promote proliferation of rat pituitary tumor cells and human osteosarcoma cells.
One group of researchers found no influence of pore size 150-480 μm (pores were created by
fused deposition) on osteoblast proliferation. Osteoblasts cultured on alumina with pore sizes
ranging up to 2 μm showed normal growth pattern and phenotype [213].These earlier works
using oxide ceramics showed that a porous surface with pore diameter of ~ 100 μm is
required for bone in-growth. Minimum pore size of 100 μm was regarded as necessary for
tissue in-growth to maintaining blood supply in the connective tissues. The implant serves as
a structural bridge or scaffold for bone formation as the bone cells grow within the
interconnected pore channels.
However, recent studies using nanoporous alumina have revealed that much smaller
pores of AAO allow bone in-growth [209-213,214,215,218]. Study of osteoblast response to
nanoporous AAO membranes with the pore diameters of 30 nm to 80 nm confirm that
extending growth of osteoblasts into the nanopores which produced active matrix in the form
of fibrous extensions that contain calcium and phosphorus, typical elements of the bone
matrix SEM images showed that the osteoblasts were extending growth processes into the
nanopores; cells showed a spherical morphology after 1 day, and after 2 days spherical
morphology was lost. By 4 days osteoblasts showed active matrix production in the form of
fibrous extensions, i.e. normal phenotype and morphology. The lengths of these bundles were
many times greater than the cell diameters [214]. Similar conclusion is reached by Popat et al.
who reported that nanoporous AAO membranes showed significantly improved osteoblast
adhesion and proliferation in comparison with amorphous alumina, aluminium and glass
[209]. In this case, a nanoporous surface is revealed as a framework in which osteoblasts
synthetise new bone. The authors investigated osteoblast adhesion after one day and
proliferation on anodised alumina for up to 4 weeks. The results from nanoporous alumina
membranes were compared with those of amorphous alumina. aluminium, commercially
available ANOPORE and glass. Nanoporous alumina membranes showed improved short-
term osteoblast adhesion and proliferation compared to other surfaces. Cells cultured on
nanoporous alumina membranes showed higher protein content and more extracellular
matrix, indicating significantly improved performance.
Figure 34A shows the cell count on various surfaces obtained by a hemacytometer. It can
be seen that nanoporous alumina membranes supported the highest osteoblast adhesion
compared to all other surfaces. As expected, latex, the negative control, showed the least
adhesion since it is known to be incompatible with biological systems. Aluminum showed
similar adhesion to that of glass, the control, suggesting that the material supports cell growth
and does not negatively affect cell viability. Figure 34B shows the results of MTT assay
which further support the cell adhesion results.
Ordered Mesoporous Materials for Drug Delivery Applications 121

Popat et al. 2006 [218] investigated osteogenetic differentiation on nanoporous alumina


surfaces (pore size 79 nm) at the biochemical level. The marrow stromal cell viability and the
cytotoxicity due to the substrate were investigated. The alkaline phosphatise activity and
matrix production were quantified using a colorimetric assay and XPS. Over the 3-week
study, nanoporous alumina surfaces demonstrated ~ 45% increase in cell adhesion,
proliferation, and viability, 35% increase in enzyme activity and 50% increase in matrix
production in comparison with the amorphous alumina surface. It is postulated that these
nanoporous structures which are not able to allow cellular in-growth due to their size will
instead be filled with collagen and bone matrix. In this case, a nanoporous surface is a
framework in which osteoblasts will synthetise new bone. Further improved osteoblast
adhesion and growth on anodised alumina with the same pore diameters (30 nm to 80 nm) is
reported with modified surfaces by physically adsorbing vitronectin or covalently
immobilizing a cellular adhesive peptide- arginine-glycine-aspartic acid-cysteine (RGDC)
[212] These encouraging studies show potential of porous

Figure 34.(A) Cell count on various surfaces after 1 and 4 days of incubation; (B) net absorbance of
resulting solution from MTT assay using spectrophotometer. Reproduced from reference [209] with
permission.
122 Spomenka Simovic and Dusan Losic

AAO to be used as biocompatible platform for bone growth and orthopaedic implant
applications and more studies are expected in the near future. The rationale for protein
attachment is in the fact that protein and peptide modifications influence cell adhesion. SEM
analysis showed that protein presence does not clog the nanopores. Osteoblast adhesion to the
alumina membranes was significantly improved (as shown by fluorescent microscopy cell
count). Matrix production was evident after 2 days in culture. Figure 35 shows SEM images
of cells adhered on unmodified and RGDC-immobilized membranes after 1 and 2 days of
incubation.

Figure 35. SEM images showing osteoblast morphology after 1 and 2 days in culture on unmodified
and RGDC-immobilized membranes. Reproduced from reference [212] with permission.

The biocompatibility of an implantable biomaterial is determined by severity of


inflammation reaction by the recipient [219]. Induction of foreign body response poses a
serious challenge to clinical success. Biomaterials tend to activate complement system via the
alternative pathway which commences a cascade of immunological events including the lysis
of cells, phagocytosis of particulate antigens, secretion of immunoregulatory molecules, and
especially recruitment of inflammatory cells such as neutrophils and macrophages that
contribute to the engulfment of the device by fibrous capsule. The fibrous overgrowth on the
non-biocompatible material interferes with the supply of oxygen as well as diffusion of
biomolecules [219]. Earlier work on porous alumina capsules prepared by hot plate moulding
for immunoisolation indicate in vivo biocompatibility and absence of inflammation and
fibrous growth [220]. Recent study [215] demonstrated that alumina membranes (75nm) for
immunoisolation are non-toxic and without significant complement activation in vitro.
Ordered Mesoporous Materials for Drug Delivery Applications 123

However, in vivo implantation of these capsules into the peritoneal cavity of rats induces a
transient inflammatory response, and that PEG is useful in minimizing the host response to
the materials. Blood vessels are seen in the tissue treated with PEG-modified capsules, which
suggests that the major amount of inflammation is due to the procedure itself, whereas
surrounding tissues are relatively undisturbed.
The interactions between nanoporous AAO with different pore diameters (20 nm and 200
nm) and whole blood and platelet rich plasma was investigated by Karlsson and co-workers
[219,220,221]. The blood-implant contact leads to series of interlinked events such as protein
adsorption, complement activation, platelet and leucocytes adhesion/activation and activation
of the coagulation cascade [219,220,221]. Upon blood-implant contact almost instantly the
surface is covered with a layer of plasma proteins. Platelet agonists interact with specific
receptors on the platelet plasma membrane generating physiological responses: release of
intracellular granule contents, change in shape that promotes adhesion, increased affinity
toward soluble fibrinogen, rearrangements of the membrane phospholipids into procoagulant
surface and platelet microparticle (0.1-1 μm) release, often used as markers of platelet
activation [219]. Immunocytochemical staining and SEM analysis indicate different
behaviour of AAO with different pore size in contact with whole blood. AAO membrane with
200 nm pore diameters caused lower complement activation, high platelet and non-significant
microparticle adsorption. On the contrary, AAO membranes with 20 nm pore diameters
caused higher complement activation, negligible platelet and significant microparticle
adsorption [220]. It is postulated that different protein adsorption and patterning are created
on the surface of AAO depending on the pore size, affecting availability of receptors and
binding sites, and also platelet activation. Karlsson et al. showed that neutrophile reaction
depends on the type of protein adsorbed on the surface of AAO membrane (pore size 20 and
200 nm) [221]. Neutrophile activation was seen to a higher extent on the uncoated and
fibrinogen coated alumina surfaces in comparison with serum and collagen coated alumina
surfaces. Osteoblast development after 24 hours was better in collagen coated alumina in
comparison to uncoated, fibrinogen and serum-coated alumina. Protein adsorption is rapid
and faster than cell migration.
Earlier in vivo biocompatibility investigations of stents with porous AAO layer using
rabbit restenosis model proved biocompatibility and absence of inflammation [222].
However, recent reports on in vivo biocompatibility of therapeutic alumina stent coatings
investigated using pig restenosis model indicate inflammatory response [223,224]. Recent
study [221] demonstrated that alumina membranes (75 nm) for immunoisolation are non-
toxic and without significant complement activation in vitro. However, in -vivo implantation
of these capsules into the peritoneal cavity of rats induces a transient inflammatory response,
and that PEG is useful in minimizing the host response to the materials. Blood vessels are
seen in the tissue treated with PEG-modified capsules, which suggests that the major amount
of inflammation is due to the procedure itself, whereas surrounding tissues are relatively
undisturbed. Considering that inflammatory response of porous alumina can be significantly
minimised by surface functionalization using PEG, further investigations are required to
establish whether surface modifications can eliminate or minimise observed
inflammatory/restenosis effect.
124 Spomenka Simovic and Dusan Losic

3.3. Drug Delivery Applications of Porous Alumina

The use of porous alumina for biomedical delivery applications has been explored in
several domains including: therapeutic devices for bone and dental tissue engineering,
coronary stent implants and carriers for transplanted cells, i.e. immunoissolation.

3.3.1. Bone Implants


Drug delivery from porous alumina for bone tissue engineering has not been widely and
extensively studied in comparison to mesoporous silica. Two recent reports [225,226] on
ibuprofen release from porous alumina demonstrate controlled drug release.

Figure 36. Ibuprogen release profiles from modified porous alumina, reproduced from reference [225]
with permission

Kapoor et al. [225] investigated the influence of alumina pore size functionalisation with
hydrophilic and hydrophobic surface chemical groups on the loading and release of ibuprofen
(IBU). Surface functionalization with hydrophobic groups resulted in low drug loading
(approximately 20%) and fast release (85% over a period of 5h) whereas hydrophilic groups
resulted in a significantly higher drug loadings (21%–45%) and slower rate of release (12%–
40% over a period of 5 h) (Figure 36). Based on the results the authors suggested surfaces
modified with both hydrophobic and hydrophilic groups such as ―Janus particles‖The authors
also suggested matrices with varying pore size distribution for delivery of multiple drugs in
the same system. The influence of surface chemistry on the function of nanostructured
material as exemplified here for the field of pharmaceutics is also of tremendous importance
in other fields such as catalysis and ionics. Das et al. [226] also investigated the influence of
Ordered Mesoporous Materials for Drug Delivery Applications 125

surface density of OH group on ibuprofen (IBU) loading and release. They found that the
density variation of OH does not affect the morphological parameters such as surface area,
pore size and distribution. High degree of IBU loading was possible as high as 26%. In vitro
IBU release kinetics is influenced by the OH surface groups. As concentration of OH group
increases, the resulting interaction is stronger and leads to a slower release of IBU.
Our research group has recently reported [227] a new and facile method for control of
drug release from mesoporous materials such as porous alumina which combines both
structural and chemical modification of pores in one step. Our approach is depicted in Figure
37. The method is based on applying a thin plasma polymer film (c) on the top of porous
material (a) after drug loading (b). We hypothesized that applying a plasma polymer layer of
a different thickness would allow control over pore diameter at the surface and hence, control
the rate of drug release. Plasma polymerisation is attractive because it is a one step, dry
technique which prevents elution of the loaded drug by solvents and excludes contamination.
Current strategies for extending the time length of drug release are associated with reduction
of pore diameter and consequently reduces the rate of drug release. However, reducing the
pore diameter leads to a decrease in the amount of loaded drug [13]. The current method
enables control of drug release without compromising the amount of loaded drug, which is
important in long-term therapies. In addition coatings deposited by plasma polymerisation are
little dependent on the substrate material when films of thickness of above few nanometers
are concerned [228] which makes this approach applicable to any type of biocaramic or
polymer porous material.

Figure 37. Plasma modification of mesoporous platform for controlled drug release. A) AAO porour
layer fabricated by electrochemical anodization, b) drug loading (vankoycin) inside of pores, c) The
deposition of the plasma polymer layer (alylamine) on the top of the pores and finally d) the relase of
drug from the pores into solution. Reproduced from reference [227] with permission.
126 Spomenka Simovic and Dusan Losic

Figure 38 shows series of SEM images of the top surface of the AAO before and after
plasma deposition of allylamine for 50 s, 120 s and 200 s. These images clearly demonstrate a
reduction of the pore dimaters from intial 80-90 nm to < 20 nm after plasma depsotion for
200 s. The thickness of the plasma polymer film deposited on plane silicon wafer was
measured by ellipsometry and found to be 41 nm, 89 nm and 134 nm when films were
deposited for 50 s, 120 s and 200 s, respectively. However, a direct correlation to film
thickness on non-porous surface can not be made.

Figure 38. SEM images of the top surface of AAO porous layer (a) and AAO modified with
alylylamine plasma polymer using deposition times of b) 50 s; c) 120 s and d) 200 s. Scale bars in
insets are 200 nm. Reproduced from reference [227] with permission.

The release profiles of model drug vankomycin from AAO for samples with and without
plasma polymer film on top deposited for times of 50 s, 120 s and 200 s are presented in
Figure 39. Controlled release without significant burst has been achieved: when AApp is
deposited for 200 s only half of the drug is released after 500 h. Reported methods for
controlled drug release by alteration of pore dimension can extend small molecule diffusion
up to 2-3 weeks [107,121,229] and large molecule diffusion up to a month [229] Therefore, it
is encouraging that more effective controlled drug release over extended period of time is
achieved using our method, i.e. only 50% of small molecule are released after 3 weeks.
Ordered Mesoporous Materials for Drug Delivery Applications 127

Figure 39. Controlled release of model drug vankomycin from plasma modified AAO for a) 4 hours
and b) 500 hours: Plasma deposition time were 50 s (squares), 120 s (circles), 200 s (triangles) and
control (no plamsma deposition - romboides). Reproduced from reference [227] with permission.

3.3.2. Coronary Stents Implants


Percutaneous Transluminal Coronary Angioplasty (PTCA) was introduced in the clinical
practice in 1977. The use of PTCA was limited due to the vessel closure and restenosis in 30-
50% patients. The concept of endovascular protheses (stents) has been developed and applied
for the first time in 1987. In 1994 two large trials established the coronary stent implantation
as superior over conventional angioplasty in the treatment of coronary artery disease. Despite
advances, restenosis still remains one of the most crucial challenges in interventional
cardiology [230-233].
Experimental evidence suggests five major restenosis mechanisms after stent
implantation [233]: (i) elastic retraction (ii) thrombus formation at the injured area (iii)
inflammation (iv) proliferation of smooth muscle cells and (v) extensive formation of
extracellular matrix. Trombocytes aggregate at the injured site, and their derived factors
attract production smooth muscle cells and stimulate production of extracellular matrix.
Stented vessels show inflammation signs with limphocyes and eosinophiles surrounding the
stents. The inflammation reaction is a response to vessel injury on one hand and non-specific
activation of inflammatory cells mediated through metal ions released from the stent alloy.
The correlation between the degree of inflammation and neointimal thickness suggest that
inflammation plays a central role in restenosis [234]. Schwarts has demonstrated that intimal
cell proliferation is not principal mechanism for restenosis since cells account for only 11% of
neointimal volume, and the remaining volume consists of extracellular matrix [235].
To overcome this major disadvantage, the concept of drug-eluting stents has been
recently introduced, where drugs were trapped in polymer films coated on stents which allows
a controlled drug release [230]. Active coatings of stents is known to suppress neointima
proliferation by releasing anti-inflammatory or antiproliferative therapeutics, e.g.
immunosupressive drugs (tacrolimus, sirolimus) and cytostatic drugs (paclitaxel) [230-233].
Although the clinical use of polymer stents has been approved, their inflammatory reaction is
still a serious limitation. An alternative approach is recently reported to design stents with
nanoporous alumina layer filled with ant-inflammatory drugs [232]. The design of active stent
coating is one of the most important therapeutic examples for drug release of nanoporous
AAO. SEM image of stent with porous alumina layer fabricated by electrochemical
anodization on aluminium film deposited on stainless-steel stent is shown in Figure 40A-B
[232]. Wieneke et al. investigated alumina stent nanoporous coatings loaded with
128 Spomenka Simovic and Dusan Losic

immunosuppressive drug tacrolimus [232]. The effect of AAO pore diameter and depth on the
release of 2-deoxyadenosine showing sustained release up to 40 hours with pore diameters ~
20 nm and further delay was achieved by changing pore depth from 1-4.4 μm (Figure 40 C-
D). These results shows that stents with AAO layer could offer alternative solution by
replacing polymer coated stents and overcome existing problems of inflammatory response
and increased neointima formation. The performance of porous AAO stents can be further
improved by designing more proper pore structure and surface modification to increase their
compatibility, loading capacity including controlled and sustained release.

Figure 40. A-B) SEM image of stents coated with nanoporous alumina oxide (cross section of AAO
layer on the top) with pore size between 5-15 nm and pore density 1012 cm-2 allowing sufficient drug
loading with tacrolimus, C) In vitro drug release. Cumulative tacrolimus release within the first 144 hr.
After 72 hr, about 75% of the loaded 60 µg tacrolimus has been eluted. About 25% is still trapped in the
nanoporous AAO coating. D) In vivo drug release. Time course of whole blood tacrolimus
concentration after stent implantation in the carotid arteries of rabbits. (AB Adapted with permission
from reference [232} C-D from refernce 233].

3.3.3. Biocapsules for Immunoissolation


The encapsulation of living cells, i.e. cellular immunoisolation using microfabricated
capsules with semi-permeable barriers has been investigated over the past several decades as
a potential treatment for a number of diseases such as Diabetes mellitus, Parkinson‘s, and
Alzheimer‘s, etc [216,236]. The encapsulation of living cells is a promising future therapy
since it is proven that immunoprotected cells such as pancreatic islets or hepatocytes can
respond physiologically both in vitro and in vivo to appropriate stimuli [237]. Therapeutic
cells are encapsulated within a semipermeable membrane that provide the exchange of
insulin, oxygen, nutrients and cellular waste; however, larger entities such as
immunoglobulins are prevented from penetrating the membrane and destroying the cells.
Ordered Mesoporous Materials for Drug Delivery Applications 129

Microfabrication techniques have been applied to create a biocapsule for effective


immunoisolation of transplanted cells for treatment of diabetes [236-238]. Typical
immunoisolation devices consist of a polymeric membrane, but there are several issues
associated with these designs, including poor chemical resistance, inadequate mechanical
strength, and broad pore size distributions [239]. The nanoporous AAO membranes offer
many advantages in comparison with polymer membranes in designing implantable
biocapsules such as better mechanical and chemical stability, adjustable pore size and surface
chemistry and easy incorporation into microfabricated silicon device.

Figure 41. A) Photos of completed nanoporous alumina capsule, B) Normalized release of glucose and
IgG through a nanoporous alumina membrane with a nominal pore size of 75 nm. C is the concentration
at time t, Co is the loading concentration. Inset: Glucose release on a 210-min time scale. C) Insulin
release from encapsulated (experimental, squares) and unencapsulated (control, diamonds) MIN6 cells
following a step increase in glucose. The nominal pore size used for the encapsulated cells is 75 nm.
Inset: Enlarged graph of experimental data. (with permission from reference [240].
130 Spomenka Simovic and Dusan Losic

The use of therapeutic nanoporous AAO biocapsules with highly with controlled drug
release for immunoisolation was firstly demonstrated by Gong et al. [239] The Figure 41A
shows capsule and fabricated by electrochemical anodization of aluminium rod which consist
porous layer with uniform pores with diameters of 25-55 nm. To prove the controlled release
ability of this capsules initial study using model molecules such fluorescein (Mw 400 Da) and
fluorescein isotiocyanate and dextran conjugates of varying molecular weight as a function of
time. (Mw 4, 20, 70, and 150 kDa) was established. The study demonstrates that it is possible
to control the diffusion of nutrients and small molecular weight proteins ( ~ 3.5 nm diameter)
unhindered, while transport of larger molecules (> 30 nm diameter) prevented. Their later
work demonstrates the feasibility of using nanoporous AAO capsules for the encapsulation of
cells- that nanoporous alumina capsules (pore diameter 46-75 nm) incorporated with insulin-
secreting MIN6 cells can act as effective semipermeable devices allowing transport of
glucose and insulin while impeding the transport of larger proteins such as immunoglobulin G
[238,240,241]. Figure 41B shows fast release of glucose and hindered release of IgG over 4
days. The release profile of insulin thorough porous alumina from encapsulated MIN6 cells in
response to an increase in glucose level is shown on Figure 41C. The experimental trials
suggest not only that encapsulated cells do release preformed insulin in response to glucose,
but that they are also able to synthesize new insulin. Furthermore, it is important to emphasise
that cells retain their viability in the close proximity of AAO membrane showing future
promises of this approach for clinical immunoisolation.
Flamme et al. [241] reported porous alumina based immunoisolation capsules as an
alternative treatment for diabetes. Data suggest that porous alumina membrane can be
designed to enable transport of insulin and glucose while impeding the transport of IgG. The
encapsulated cells retain viability and respond dynamically to glucose input signals. Daily
subcutaneous insulin injections cannot match physiological biphasic behaviour of normal
insulin release, nor can meet the demands of food intake, exercise and stress. Organ
transplantation is currently the only available method that provides physiological regulation
of insulin secretion. Patients who receive successful transplants are committed to lifelong
immunosuppressive therapy, which may lead to increased risk of infection and malignancy.
Cellular encapsulation or immunoisolation would allow patients to benefit from cell based
therapies without the need for immunosupression.

4. NANOTUBULAR TITANIA
4.1. Fabrication and Properties

Nanotubular titania or titania nanotube arrays fabricated by self-ordering process with


electrochemical anodization have also attracted remarkable attention in recent years due to
their unique combination of wide band gap semiconductor properties, nanotube geometry,
biocompatibility and large surface area. This material has been used for diverse applications
including photocatalysis for hydrogen production, solar cells, energy storage, catalysis, water
purification, sensors, membranes, tissue engineering, implants, and drug delivery [20,
21,243,244]. Titania nanotube structures schematically shown in Figure 42A-B compose of
vertically oriented, highly ordered nanotubes with hexagonal arrangement and controllable
Ordered Mesoporous Materials for Drug Delivery Applications 131

nanotube diameters (10 -300 nm) and thickness (0.5 µm to 300 µm). The lengths of the
nanotubes correlate with the efficiency of film formation, with the longest nanotubes and the
highest efficiency being found for nanotubes formed under controlled voltage. The reason for
separation into tubes, as opposed to a nanoporous structure is not yet entirely clear. Possible
explanation is due to the electric field and local-heating-enhanced dehydration; the titania
nanotubes could separate from each other, where directions of volume contraction of the
hydroxide layer are normal to the walls. Titania nanotubes can be prepared in a number of
forms including nanotube layer on bulk titanium, self-supporting nanotube arrays and
nanotube membranes, and their typical structures are summarized in Figures 42 D-G. It is
apparent from the cross- sectional SEM images in the inset of the figure that the nanotubes
are well separated into individual entities with an average tube diameter at the top of the layer
in the range of 160–200 nm.
The electrochemical fabrication of self-ordered titania nanostructures was introduced in
1999 by Zwilling et al. by anodization of titanium in a fluoride electrolyte [245]. Since then, a
number of anodization approaches, mainly focused on finding the optimal electrolyte and
anodization conditions have been explored to achieve a self-ordering regime for titania
nanotube growth [20,21,243,244,246-250]. These studies demonstrated that structural
parameters of TiO2 nanotubes including inner diameter, wall thickness, length and TiO2
crystallinity can be controlled by adjusting electrochemical conditions such as composition of
Ti substrate, electrolyte, pH, temperature, anodization voltage, current and anodization time
(Figure 42C). In general, anodic TiO2 nanotube layers can be formed in aqueous and non-
aqueous electrolytes containing small amounts of fluoride ions (HF or HF mixtures, NaF or
NH4F). When anodization is carried out in acidic, neutral, or alkaline aqueous electrolytes,
short tube length were formed (500 nm to 2 µm) which are described as the first generation of
titania nanotubes [21,243]. The next generation of nanotubes were grown with thicknesses of
more than 250 µm in non-aqueous (such as glycerol-based) fluoride-containing electrolytes
[20, 21,243]. To keep dissolution low and grow long tubes, low electrolyte acidity and low
fluoride concentration are desired. The highest tube lengths were obtained in organic viscous
electrolytes. This condition under anodization voltage of 80-120 V yields vertically oriented,
hexagonally close-packed TiO2 nanotube layers. New self-ordering titania morphologies,
such as bamboo-type nanotubes, nanolace, branched tubes, inner tubes and multilayer
nanotubes have been shown by altering the voltage during the formation of nanotubes [94-
95].
Although there is considerable research on surface modification of sister materials such
as porous silicon and AAO, surprisingly the surface modifications of TiO2 nanotubes has not
yet been widely explored [96]. Chemical inertness is the main weakness of this material when
placed in contact with biological systems and surface modification is a possible solution of
this problem important for many biomedical applications. Plasma surface modification using
allylamine (AA) as a precursor has been applied by Vasilev et al to generate a thin and
chemically reactive polymer (AAPP) film rich in amine groups on top of the TiO2 nanotube
surface [253]. This initial polymer film was used for further surface functionalization by
attachment of desired molecules where two modification techniques were used to demonstrate
the flexibility for building of new functionalities on titania nanotube surface: electrostatic
adsorption of poly(sodium styrenesulfonate) (PSS) as an example of layer-by-layer assembly
(LbL), and covalent coupling of poly(ethylene glycol) (PEG) (Figure 43).
132 Spomenka Simovic and Dusan Losic

Figure 42. A-B) Scheme of nanotube titania structures fabricated by electrochemical anodization of
titanium. C) Influence of electrolyte on nanotube diameters, TiO2 nanotube structures fabricated by
electrochemical D) the cross-sectional structures of titania nanotube layer formed on Ti foil, E-F) the
top surface showing the nanopores and nanotube structures, G) the bottom surface showing the
nanotube structures detached from underlying titanium substrate. (A-C Reproduced from reference [17]
with permission D-G) D.Losic et al. unpublished work).

In addition using surface modification via plasma polymerization allows control over
pore diameter at the surface from 140 nm to below 20 nm which is important feature for
controlled drug release application. These approaches for tailoring the pore diameters, surface
chemistry and wettability of TiO2 nanotubes have potential to significantly improve the
properties of this attractive biomaterial and promote the development of new biomedical
Ordered Mesoporous Materials for Drug Delivery Applications 133

devices such as drug eluting medical implants with multiple functions (orthopaedic implants,
dental, coronary stents) providing an elegant route to prevent infection, control clotting, or
decrease inflammation of these implants.

Figure 43. Scheme for the tailoring of the surface functionalities on TiO2 nanotube films: A) bare TiO2
nanotube arrays, B) plasma polymerization of n-allylamine polymer (AAPP) (1), C) electrostatic
adsorption of poly(sodium styrenesulfonate (PSS) on AAPP (3) and D) covalent attachment of
polyethylene glycol (PEG) on APPP (3). Reproduced from reference [253] with permission

4.2. Biocompatibility

Being biocompatible, titania (native oxide on the surface of Ti) and its alloys particularly
Ti-6Al-4V are extensively used in orthopedic and dental implants since the 1970s
[125,229,254-256]. The majority of biocompatibility studies of nanotubular titania has been
related to their application for orthopaedic and vascular implants. As stated previously, the
aim of current orthopaedic biomaterials research is to design implants that induce controlled,
guided and rapid healing [6,7]. Approximately 500000 total hip and knee replacements are
performed each year in the United States alone. 25% of hip replacements surgeries were
revisions due to failure of the previous implant. If implant fixation is not sufficient, loosening
and osteolysis can occur. To overcome the problem, implant bone material should stimulate
rapid bone regeneration in order to fill deficient bone and fix the implant firmly to the bone.
The level of bone growth depends on the surface characteristics of the implant. The influence
of nanoporous surface topography on bone in-growth has been described previously.
Nonetheless, the dissolution of bioceramic coatings over time and separation from the
metallic substrate pose a problem.
134 Spomenka Simovic and Dusan Losic

Figure 44. SEM images of marrow stromal cells on titanium and nanotubular surfaces for up to 7 days
of culture. Cells show spherical morphology on titanium (A) compared to spreading morphology on
nanotubular surface (B) after 1 day of culture. After 4 days of culture, cells still show spherical
morphology on titanium surface (c) compared to spreading and clustering morphology on nanotubular
surface (D). After 7 days of culture, some of the cells on titanium seem to be spreading (E), however
the cells show high degree of spreading and have started communicating on nanotubular surface (F).
High magnification SEM image after 7 days of culture (G) on nanotubular surface shows that cell
extensions are protruding into the nanotubular architecture. Reproduced from reference [255] with
permission.
Ordered Mesoporous Materials for Drug Delivery Applications 135

Several studies by Desai and co-workers have demonstrated that the nanotubular titania
surface is a favourable template for bone cell growth and differentiation and provides clear
evidence that osteoblast activity can be significantly enhanced using controlled
nanotopographies [125,254,255]. These surfaces supported higher cell adhesion, proliferation
and viability up to 7 days of culture when compared to titanium surfaces [125,257]. Popat et
al. [125,255] demonstrated the ability of titania nanotubes (pore diameter 80 nm) to promote
adhesion, matrix production, proliferation and viability of rat marrow stromal cells up to 7
days compared to titanium surfaces. In vivo biocompatibility was proved by implanting
surfaces subcutaneously in rats and performing histological analysis during 4 weeks- chronic
inflammation or fibrosis was absent [255]. Increased chondrocyte adhesion on anodized
titanium with nanotube structures compared with unanodized titanium was also reported
[258]. Figure 44 shows SEM images of MSCs after 1, 4 and 7 days of culture on titanium
and nanotubular surfaces. As expected, the cells are spherical after day 1 on both titanium and
nanotubular surfaces (Figure 43A-B, respectively). After 4 days of culture, the MSCs still
show a spherical morphology on titanium surfaces (Figure 43C); however they show a
spreading morphology on nanotubular surfaces (Figure 43D). By day 7, the MSCs on
titanium surfaces are still isolated with minimal spreading (Figure 43E), whereas the MSCs
on nanotubular surfaces have formed a network indicative of cell–cell communication
(Figure 43F). These results indicate that the MSCs are able to spread faster on nanotubular
surfaces compared to titanium surfaces within 7 days of culture. High magnification SEM
images were taken after 7 days on nanotubular surfaces to visualize the cell extensions.
Figure 43G-H show high magnification SEM images of an MSC extension probing the
nanotubular architecture. The length of the extension is many times greater than the cell
diameter. These extensions seem to help the cell anchor itself to the nanotubular structure. By
doing so, the cells can adhere and spread on the surface, resulting in enhanced long-term
differentiation. Cells cultured on nanotubular surfaces also demonstrated higher ALP activity
without causing adverse immune responses under in vivo conditions. Furthermore, the
calcium and phosphorous concentrations were 50% higher on these surfaces suggesting that
matrix deposition was pronounced on nanotubular surfaces. Thus, this research provides
evidence that osteoblast activity can be significantly enhanced using controlled
nanotopographies. It is envisioned that the incorporation of such nanoarchitectures on implant
surfaces will further facilitate the culture and maintenance of differentiated cell states, and
promote long-term osteointegration.
Figure 45 shows a light microscopy image of sections of healthy tissue and the tissue
surrounding the implant stained with haematoxylin and eosin. Figure 45A shows histology
sections of healthy tissue. There is no fibrous scar tissue present in the tissues surrounding the
titanium implant and comparable to healthy tissue (Figure 45B). Figure 44C shows light
microscopy images of tissue sections surrounding the nanotubular titania implant. Similar to
titanium, there is no fibrous scar tissue formation around the implant. The tissue appears to be
healthy and normal. The in vivo results suggest that the nanotubular surfaces do not cause any
adverse immune response under in vivo conditions.
136 Spomenka Simovic and Dusan Losic

Figure 45. Histological analysis of tissue (a) control—normal healthy tissue; (b) surrounding titanium
implant; (c) surrounding nanotubular implant; results indicate no fibrous scar tissue formation for both
titanium and nanotubular implant and the tissues are very similar to the control tissue, dotted line shows
where the implant was in contact with tissues. Reproduced from reference [255] with permission.

Bacterial adhesion is the first step in infection development after implant surgery. Initial
bacterial adhesion is believed to be not only dependent on the physicochemical properties of
the bacteria but also on the properties of biomaterial surfaces [125]. Popat et al. [125]
demonstrated that gentamicin-loaded titania nanotubes are effective in minimizing initial
bacterial adhesion. Additionally, the effect of nanotubular architecture was evaluated using an
osteoblast precursor cell line. These surfaces supported higher cell adhesion and proliferation
up to 7 days of culture when compared to titanium surfaces. Cells cultured on nanotubular
surfaces demonstrated 50 % higher ALP activity compared to titanium surfaces. The calcium
concentration was 50 % higher on these surfaces suggesting that matrix deposition was up-
regulated on nanotubular surfaces.

Figure 46. Decreased S. epidermis adhesion on nanotubes filled with gentamicin (NT-G) compared to
titanium (Ti) and nanotubes (NT); n=10, *p<0.05 compared with growth on Ti and NT after 1h of
culture; #p<0.05 compared with growth on Ti and NT after 4 4h of culture. Reproduced from reference
[125] with permission.

Furthermore, it was observed that there was no significant difference on adhesion,


proliferation and differentiation of osteoblast precursor cells on nanotubes with and without
gentamicin (Figure 46).
Ordered Mesoporous Materials for Drug Delivery Applications 137

Figure 47. F-actin (green) and nuclear (blue) stains of BAEC grown on (A) nanotubular TiO2 versus
(B) flat surfaces for 24 h. (For interpretation of the references to color in this figure legend, the reader is
referred to the web version of this article). Reproduced from reference [256] with permission.

As we noted previously, the vascular prostheses such as stents or vascular grafts are used
as common treatment of coronary artery disease. However, such interventions are associated
with major complications such as narrowing of the prosthesis due to vascular smooth muscle
cell (VSMC) proliferation and thrombosis as a result of injury and dysfunction of endothelial
cells (EC). Active stent coatings with anti-proliferative drugs not only inhibit smooth muscle
cells proliferation, but also disturb re-endothelisation which increases risk of trombosis. TiO2
nanotubes represent a unique approach where a stent surface can promote re-
endothelialization and decrease VSMC proliferation [254,256]. When the endothel layer is
denuded vascular smooth muscle cells may undergo proliferation and intimal hyperplasia,
which is the major mechanism behind restenosis (vessel blockage). This unique effect of
titania nanotubes is improved proliferation and function of endothelial cells, decreased
proliferation of vascular smooth muscle cells and enhanced production of prostaglandin I2
(ability to blunt thrombosis and restenosis). The reason for such effects is still unclear, but it
is hypothesised that restriction of cell size may play a role. Further studies with different tube
dimensions and topographies are warranted in order to understand mechanisms of cell
behaviour. These results show that titania nanotubes have a variety of desirable effects on
both major cell types involved in repair after vascular injury and are a promising candidate
for next generation vascular materials and stent applications.
In order to understand how endothelial cells will interact with TiO2 nanostructured
surfaces, i.e. how nanotopography affects the morphology of ECs, bovine aortic endothelial
cells (BAECs) were grown on nanotubular and flat surfaces [256]. The cells were fixed and
stained with phalloidin to image the actin cytoskeleton and Hoechst to stain the nucleus.
Confocal microscopy (Figure 47) revealed that cells on nanotubular substrates had elongated
morphologies whereas cells on the flat surfaces were more spread out and cover greater
surface areas. Because of the elongation, cells on nanotubes on average covered 60 % of the
average area occupied by the control cells. The elongated cells also had increased
proliferation and extracellular matrix production when compared to their spread-out
counterparts. In addition, elongated cell have been observed to have higher migrations speeds.
Since migration into the wound site is a major mode re-endothelialization, enhanced EC
motility may greatly improve healing after injury or device implantation.
138 Spomenka Simovic and Dusan Losic

Figure 48. Topography, crystallographic structure, and chemistry of TiO2 nanotubes. (a) SEM top-
views of the nanotubular layers of differenttube diameters formed by anodization of titanium in 1 M
H3PO4/0.12 M HF at potentials between 1 and 20 V. (b) XRD patterns recordedfor an as-formed sample
and after annealing in air at 450 °C for 1 h show the transformation of as-formed amorphous TiO2
nanotubes tocrystalline anatase phase. (c) X-ray photoelectron spectroscopy showing fluoride (F 1s)
peaks of three different 100 nm nanotube samples:high F‫ ־‬in as-formed nanotube surface, low F‫ ־‬after
3 days soaking in water, and no F‫ ־‬after annealing at 450 °C for 1 h (anatase). (d) Celladhesion to high
fluoride, 15 and 100 nm TiO2‫־‬nanotubes (8.38 and 8.49 at % F‫ ־‬, respectively) and low F‫ ־‬content (2 at
%). (e) At 3 days GFP labeled mesenchymal stem cells plated on 15 nm nanotubular sheets were fully
confluent, in contrast to 100 nm nanotube surfaces of both high fluoride and low fluoride TiO 2
nanotubes. Reproduced from reference [260] with permission.

Two groups recently demonstrated that nanotopography, i.e. dimensions of nanotube


diameters, of culture media prepared from titania nanotubes can influence adhesion,
spreading, growth, and differentiation of human and rat mesenchymal stem cells (MSC) [259-
262]. Culturing hMSC on a range of nanotube diameters between 30 nm and 100 nm, Oh et
al. found that cell stretching and expression of osteogenic differentiation markers are highest
on 100 nm nanotubes [259]. Contrarily, Park et al. reported different mesenhimal cell
response to the nanoscale topography [260, 261]. This study reports the highest adhesion,
spreading, growth, and differentiation of mesenchymal stem cells on 15 nm nanotubes and
dramatically decreased cell functions on 70 nm and 100 nm nanotubes. Furthermore, Park et
Ordered Mesoporous Materials for Drug Delivery Applications 139

al. have reported similar behaviour of both bone-forming cells and bone-resorbing cells [261].
Considering the same size dependent response to both bone and mesenhimal cells to TiO2
nanotubes, it has been suggested that a surface geometry with a lateral spacing of
approximately 15 nm that corresponds to the dimension of integrin heads is preferentially
recognized by cells. A spacing less than 30 nm with a maximum at 15 nm provided an
effective length scale for enhancesd cellular activities compared to smooth TiO2 surfaces. Cell
adhesion, spreading, and growth on surfaces of this nanometric scale was enhanced in
comparison to plain TiO2 surfaces, while cells hardly attached and grew, but underwent
apoptosis on 100 nm nanotubes (Figure 48). Furthermore, Park et al. [262] have reported the
similar behaviour of both bone-forming cells and bone-resorbing cells. In vivo pig studies
confirmed the size on bone formation and development [262]. Additionally to nanotube
dimeters, the surface wettability was also found to be an important parameter for interaction
with cells. Bauer et al. found considerably enhanced mesenchimal cell attachment on super-
hydrophobic surfaces [263].The findings of opposite effects of nanotube diameter on
osteogenesis of MSCs by two groups motivates more systematic studies on the influence of
TiO2 nanotube geometry, processing parameters, surface chemistry, crystal structure, and
other differentiation approaches on the response of various stem cells.

4.3. Drug Delivery Applications of Titania Nanotubes

Nanotubular titaina for drug delivery applications has been explored mainly for medical
implants such as drug eluting coating for ortophedic implants, dental implants and vascular
(coronary) stents where not only is the controlled release of drugs such as antibiotics or
growth factors desired but also appropriate biointegration is required [125,129, 254-256].
More recently stimuli responsive therapeutic systems based on titiania nanotubes are included
as another promising application.

4.3.1. Therapeutic Bone and Stent Implants


Most medical implant procedures such as hip replacements, dental implants, or vascular
stents require subsequent drug-therapy to prevent infection, control clotting, or decrease
inflammation [256]. Delivery of drugs locally from an implant surface rather than
systemically can reduce side-effects. A common strategy is drug elution via a drug-loaded
polymer coating. Although effective in delivering a drug for long periods, the polymer
degradation may induce an inflammatory response, activating phagocytes and increasing
vascular smooth muscle proliferation, which can lead to implant failure [256]. To address
these problems, the newest developments in drug eluting surfaces are focused upon non-
polymer based drug delivery implant platforms, such as nanoporous surfaces (AAO or
nanotubular titania) [256]. These surfaces are capable of eluting drugs and are effective in
reducing intimal hyperplasia [229].
Bacterial infection is the most common complication after orthopaedic implant surgery
[254]. Acute infection or chronic osteomyelitis develops in 5-33 % of surgeries. Bone marrow
swells during infection and reduce blood supply due to the compression of blood vessels in
the bone marrow. The infection can also spread to the surrounding muscle tissues. To reduce
chances of serious complications antibiotic therapy is indicated 6-8 weeks after surgery.
140 Spomenka Simovic and Dusan Losic

Systemic antibiotic applications (intravenous, intramuscular, oral) can be toxic and ineffective
in reaching infected tissues near the implant. The design of therapeutic implant devices that
contain antibiotics (e.g. gentamicin) has a number of advantages, such as fewer side-effects
and efficient therapeutic effects. To address the problem of bacterial infection after
orthopaedic implant surgery. Popat et al [254] have explored TiO2 nanotubular arrays for
local delivery of antibiotics off-implant at the site of implantation. Titania nanotube (80 nm
pore diameter and 400 nm length) were loaded with gentamicin with 70-85 % loading
efficiency. Drug release kinetics is dependent on the initial loading; there is a sustained
release: drug is eluted after 45, 90 and 150 min. for loadings 200, 400 and 600 μg. Bacterial
adhesion on the surface of gentamicin loaded titania nanotubes is significantly reduced (in
comparison with titanium surface and unloaded nanotubes), while normal osteoblast adhesion
and proliferation is retained [125,129, 254-256]. Antoci et al. came out with a similar
conclusion showing that vancomycin covalently tethered to a Ti alloy surface prevents
bacterial colonization and biofilm formation [229]. Moreover, the tethered antibiotic is stable,
maintains its activity even when challenged multiple times with bacteria and does not foster
resistance.

Figure 49. Small molecules and protein elution study from titania nanotubes. A) Fractional elution of
paclitaxel, sirolimus, and BSA. B) BSA elution of titania nanotube arrays of various dimensions. (With
permission [229]. Copyright ACS 2009).

Peng et al [229] recently reported elution kinetics for two model drugs, paclitaxel (l1.3
kDa drug with a small (<0.5 nm) hydrodynamic radius) and bovine serum albumine (66 kDa
and hydrodynamic radius 2-3 nm) from titania nanotubes with varying length and pore
diameter [229]. This study demonstrated that TiO2 nanotubes can control small molecule
delivery in the order of weeks and larger molecules in the order of months. The total drug
elution was mostly affected by nanotube length and maximum paclitaxel elution was reached
at approximately 2 weeks. A comparison between nanotube arrays with the same diameter
(100 nm), but different lengths (1 μm vs 5 μm) revealed that on average nanotubes 1 μm held
less than half the amount of drug trapped by 5 μm nanotubes. While nanotubes controlled the
elution of small molecules for 7−14 days for greater than 30 days (Figure 49B). Data fitted in
Fick‘s first law of diffusion suggests that elution can be described in a two-phase kinetic
Ordered Mesoporous Materials for Drug Delivery Applications 141

model, with an initial rapid phase within the first 24 h and a slower phase thereafter. At size
scales of 100 nm and larger, diffusion of both types of molecules was largely insensitive to
tube diameter, but total drug elution was dependent on tube length, with longer tubes
performing better than shorter ones [261].
To demonstrates the efficacy of using titania nanotubes as drug-eluting coatings for
implantable devices, Popat et al studied the loading with various amounts of drugs such as
bovine serum albumine (BSA) (negatively charged) and lyzozyme (LYS) (positively charged)
and their controlled release by varying the tube length, diameter, and wall thickness [254].
They showed the release rates of BSA and LYS can be controlled by varying the amount of
proteins loaded into the nanotubes. Further, by changing the nanotube diameter (up to 65 and
110 min.), wall thickness, and length(length 400 nm, pore diameter 80 nm), the release
kinetics can be altered for each specific drug to achieve a sustained release. The release
kinetics was slower and sustained when the loading level was increased and electrostatic
interaction lyzozyme titania surface operative [254]. Covalent attachment of antibacterial
molecules on implant surfaces is advantageous due to permanent defence from infection and
implant surgery complications.
Figure 50 shows the release data obtained from nanotubes loaded with 200, 400, and 800
g of BSA and LYS. The results show that two different proteins, a larger negative molecule
(BSA, Figure 50A-C) and a smaller positive molecule (LYS; Figure 50 D-F), can be easily
Fraction of Total Protein Released

Fraction of Total Protein Released


Fraction of Total Protein Released

Fraction of Total Protein Released


Fraction of Total Protein Released

Fraction of Total Protein Released

Figure 50. Fraction of total protein released from nanotubes filled with A0 200, B) 400, and C 800 ug
of BSA and D) 200 , E)400, and F) 800kg of LYS. The time point at whick all the protein is released is
indicated by the dotted line. Concentrations at these time points are significantly different from those
for time points before, however, not significantly different from the time points after, p<0.05, n=3.
Reproced from reference [254] with permission.
142 Spomenka Simovic and Dusan Losic

released from the nanotubes. Further, the release kinetics can be altered by changing the
amount of protein loaded. There is a slower and sustained release from the nanotubes loaded
with a higher amount of protein compared to those loaded with lower amounts of protein.
Also, the data suggests that LYS release from the nanotubes is much slower compared to that
of BSA. It is thought that this is due to the difference between the negatively and positively
charged proteins interacting with the surface charge of the nanotube interface. The surfaces of
most metal oxide films are inherently charged as a consequence of the equilibration of
charged crystalline lattice defects within the surface. Depending on the net concentration of
lattice defects the surface may be positively or negative charged. The surface of titania
nanotubes consists of terminal hydroxyl groups, which results in a small negative charge on
the surface. Thus, the fact that the release of LYS, which is positively charged, is much
slower compared to that of BSA, which is negatively charged may be explained by stronger
electrostatic interactions between the LYS and the titania surface. Furthermore, there was no
release detected from surfaces that had adsorbed BSA or LYS molecules.

4.3.2. Stimuli-Responsive Therapeutic Systems


In conventional porous systems described in the previous sections the release of adsorbed
molecules usually follows a sustained kinetic mechanism that can be expressed in terms of
diffusion of adsorbed molecules. It is desirable for certain applications to control release by
environmental stimuli such as pH, temperature changes, light or magnetic field [13]. The
nanoscale encapsulation of ferromagnetic structures has received a great deal of attention
because of the exciting possibilities to use these materials in various applications that range
from novel electromagnetic to biomedical devices. For example, nanoscale magnetic entities
could be transported and concentrated at pre targeted locations or organs within the human
body by means of an external magnetic field in order to exert a specific function with high
local and temporal precision. Shrestha et al., reported fabrication of magnetically guided
titania nanotubes and demonstrated the use of these nanotube layers as magnetically guided
photocatalysts important in stimulus responsive release [264]. The drug release concept is
based on the fact that the UV-induced hole generation in the valence band of the TiO2 will
lead to chain scission of a monolayer attached to TiO2. As outlined in Figure 51A, the
cleavage takes place at the anchoring siloxane groups which causes the release of the model
drug. It should be pointed out that this release approach is almost unique to TiO2, as its bond-
breaking ability for attached linker molecules occurs because of the relative position of the
TiO2 valence band relative to the water redox levels. Fluorescence microscopy images
demonstrating UV-induced that photocatalytic activity of the magnetic TiO2 nanotubes may
be used to kill cancer cells cancer cells (Figure 51B-C). Another extraordinary example of
using the titania nanotube layer as catalyst for killing cancer cells is reported [265]. These
recent results in treatment of cancer cells clearly show that titania nanotubes offer many
opportunities for drug delivery applications which need to be explored in future.
Song et al. [266] reported the fabrication and use of an amphiphilic TiO2 nanotubular
structure that provides a highly controllable drug release system based on a hydrophobic cap
on a hydrophilic TiO2 nanotube. This hydrophobic cap prevents uncontrolled leaching of the
hydrophilic drug into an aqueous environment. By exploiting the photocatalytic nature of
TiO2 for UV induced chain scission of attached organic monolayers, the cap can be removed
and a highly controlled release of drugs and proteins can be achieved. The chain scission
Ordered Mesoporous Materials for Drug Delivery Applications 143

induced release from TiO2 surfaces which can be triggered not only by UV light but also by
X-ray radiation. The release mechanism is presented in Figure 52.

Figure 51. a) Diagram showing the release principle of active molecules (model drug) from the
functionalized magnetic TiO2 nanotubes upon irradiation with UV light. Bottom. A fluorescent dye
(active molecule) was attached to the TiO2 nanotubes with a siloxane linker. Fluorescence microscopy
images demonstrating UV-induced cancer cell killing by using HeLa tumor cells cultured on TiO2
nanotube layers. The image shows cells b) without and c) after UV light irradiation. Live cells were
detected with calcein (green) and dead cells were detected with EthD-1 (red). Reproduced with
permission from [264].

The release characteristics of horseradish peroxide (HRP) for the different loading
approaches are compared in Figure 52. Curves a, b, and c correspond to amphiphilic
nanotubes, where HRP molecules were attached (linked) to the lower tube part. Curve d
represents the case when neither cap nor linker is used (HRP filled hydrophilic TiO 2
nanotubes without any modification). The results show clearly that the release rates are
strongly different for the different kinds of nanotubes. If the HRP is only loaded by dipping, a
quick and uncontrollable release is obtained. Almost 90% of the molecules release in the first
minute (Figure 52A, curve d, with a kinetic constant k = 1.32 × 10−2 s−1). For the hydrophobic
monolayer of octadecylphosphonic acid (OPDA) capped nanotubes and surface linked HRP,
the release rate can be adjusted by UV illumination (Figure 52A, curve b is taken at 50%
light intensity of case c). Clearly, a higher UV intensity results in a faster release rate than
lower UV intensity (in fact the kinetic constants kc= 8.21 × 10−4 s−1and kb= 3.74 × 10−4 s−1
correlate directly with the light intensity under the present conditions). Figure 52 B-C shows
visually the colour change for the solution after HRP release from OPDA and 3-
144 Spomenka Simovic and Dusan Losic

aminopropyltriethoxysilane (APTES) modified amphiphilic nanotubes for 40 min with and


without UV illumination Scheme of the HRP release under UV illumination is shown in
Figure 52D.

Figure 52. Drug release: (A) Relative intensity of reflected light (wavelength 550 nm) as a function of
time after exposure of horseradish peroxide (HRP) loaded amphiphilic nanotubes to PBS without
illumination (curve a), 50% UV illumination (curve b), and full UV illumination (curve c). Curve d
shows the release of HRP in TiO2 nanotubes without any surface modification (reference curve). (B)
Optical images of the solution containing indicator substrate (ABTS) and H2O2 before HRP release
(left) and after HRP release without (middle) and with UV illumination for 40 min (right). (C) Relative
reflected intensity changes for the four different types of nanotubes with and without UV illumination.
(D) Scheme of the HRP release under UV illumination. Reproduced from reference [265] with
permission.

The striking possibility for future application of therapeutic titania and other metal oxide
nanotubes lies in non-invasive anticancer therapy [264,265]. One of the longstanding
problems in medicine is how to cure cancer without harming normal body tissue. The real
benefit would be finding a way selectively to kill cancer cells and not damage healthy ones.
New devices based on stimuli-responsive titania nanotubes (e.g., magnetically guided, UV,
X-ray responsive) represent a promising approach in chemotherapy. Furthermore, nanopore
and nanotube platforms can be prepared in a variety of forms (foils, films and bulk), with
capacity to load a large amount of drugs.
Titania nanotube films, for example, could potentially provide simple and effective
alternatives for dermal/transdermal delivery of problematic drugs. Many candidates for
Ordered Mesoporous Materials for Drug Delivery Applications 145

dermal/transdermal application (e.g., vitamins, antioxidants) have poor stability against light,
oxidation or physiological pH, and consequently poor bioavailability [8,267]. To overcome
this problem, liposomes or emulsions are often applied, which are unstable systems and offer
only limited solution, so that the use of nanotube platforms can potentially provide many
advantages.

5. CONCLUSION
This chapter presents the recent progress on using of porous materials such as mesporous
silica, alumina and nanotubular titania, produced by using various fabrication methods for
drug delivery applications. The common characteristic for all those materials is monodisperse
porosity and precise control of drug release, i.e. the possibility to precisely control dimensions
on a micro and nanoscale, thus enabling innovative design of a new class of drug delivery
devices based on such porous materials. These new nanomaterials showed to have many
favourable properties for drug delivery including high surface area, controllable pore and
nanotube dimensions, geometries and surface chemistry. This multidisciplinary and emerging
field combines the areas of nanotechnology, surface chemistry, biomaterials and biomedical
engineering. Although still in early stages few in vivo studies clearly show the potential of
these materials for drug delivery devices in orthopedics implants, dental implants, and
vascular stents, where not only is the controlled release of drugs such as antibiotics or growth
factors desired, but also appropriate biointegration is needed. This is only beginning of the
further research in terms of correlating biomaterial chemistry and tissue responses and new
clinical approaches required not only for orthopaedics, but also treatment for a number of
other diseases (hearth, cancer, diabetes, Parkinson‘s, Alzheimer‘s etc). In addition, MEMS
and NEMS, materials science, information technology, ANNs, wireless communication, and
biology can all contribute to design of integrated therapeutic systems that have the potential to
significantly improve the quality of medical care. Typically, a primary motivator for
improved drug delivery systems is the avoidance of repeated parenteral administration. Due
to the complexity and cost of device-based methods of administration, if a therapy can be
accomplished by oral, pulmonary, or other nonparenteral routes, it is unlikely that sufficient
advantage will be gained by introduction of an advanced delivery device.
The future research potentially has multiple directions which include: a) the increasing
biocompatibility by covalent immobilisation of therapeutic molecules on the implant surfaces,
e.g. anti-bacterial and anti-inflammatory drugs; b) the achieving of controlled and sustained
drug elution over long period of the time using specific surface modification, structural design
of pores and combining with biocompatible polymers, c) development of stimuli-responsive
systems such as magnetic field, light, temperature, pH is particularly important for highly
toxic drugs; d) implementation of nanoporous and nanotube membranes or films into
microfabrication devices for creating chip based drug delivery platforms is also one of the
future directions and e) further studies are necessary to understand how these small systems
pass through different barriers in the body and to examine other long-term behaviors,
including failure modes and component clearance.
146 Spomenka Simovic and Dusan Losic

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Editor: Samuel B. Jenkins, pp. 163-189 © 2010 Nova Science Publishers, Inc.

Chapter 4

NANOCAVITY: A NOVEL FUNCTIONAL


NANOSTRUCTURAL UNIT

G. Ouyang 1,1* and G. W. Yang 2,


1
Key Laboratory of Low-Dimensional Quantum Structures and Quantum Control of
Ministry of Education, and Department of Physics, Hunan Normal University,
Changsha 410081, Hunan, P. R. China
2
State Key Laboratory of Optoelectronic Materials and Technologies, Institute of
Optoelectronic and Functional Composite Materials, Nanotechnology Research Center,
School of Physics and Engineering, Zhongshan (Sun Yat-sen) University, Guangzhou
510275, Guangdong, P. R. China

1. INTRODUCTION

1.1. Scope

The discovery of the nanocavity structures marked a highlight point in the condensed
matter physics and material science of low-dimensional systems. However, it is hard to get a
deeper understanding for these unique nanostructures with negative curvature of the
fundamental physics underlying from the perspective of classic method. Of great importance
is the question of the many physical quantities, such as surface energy, cohesive energy and
mechanical modulus, etc., keeping not constant due to under-coordinated atoms in the surface
or interface layer of low-dimensional systems [1-3]. The most striking feature is the inner
surface atomic state of nanocavity structures with negative curvature are different from those
of multilayers, nanocrystals and bulk counterparts. Thus, the surface energy in inner surface
of nanocavity structures is the most important quantity, which plays the dominant role and
should be responsible for the novel performances.
The present chapter focuses on the basic physical principles of surface energy of
nanocavity structures and its novel performances based on the nanothermodynamics and

*
Corresponding author: Email: gangouy@hunnu.edu.cn
164 G. Ouyang and G. W. Yang

continuum mechanics considerations. Deeper insight into the physical mechanism behind and
analytical solutions to the unusually mechanical behavior and thermal stability of
nanocavities are presented. Correlation between the surface energy in inner surface of
nanocavity structures and its effect on local stiffness, sink effect, interface diffusion and
nonlinear shrinkage has been established. It is found that the inner surface energy of
nanocavity increases with the size of nanocavity decreasing, which is the inverse of the size
dependent surface energy of free nanocrystals. Accordingly, the method for nanocavity
structures not only reveals the new physics and chemistry of nanostructural surface energy,
but also provides general theoretical tools to calculate the surface energy and related
properties.
The chapter starts with a brief overview on the novel phenomena in experiment of
nanocavity structures. Some results are summarized in section 1 existing problems that are
challenging consistent understanding in theoretical. Section 2 describes the surface energy
model of a nanocavity in lattice matrix. The structural and the chemical contribution for
surface energy of the inner surface of nanocavities are addressed in detail. In order to deal
with the size dependence of the mechanic, thermal stability and related physical properties,
the surface energy correlation has been extended to include the effect of thermal stimulus that
has an influence on the nonlinear shrinkage behavior, sink effect and superheating, etc. In
comparison with the available experimental observations and simulations, section 3 applies
the derived methods to the relative size dependence of intrinsic physical performance.
Agreement between our theoretical predictions and experimental observations has been
realized with improved understanding of the surface or interface effect on low-dimensional
systems. Section 4 summarizes the main contributions of this topic with suggestions for
future directions in extending the established method. Further investigation of thermal
transport and carriers‘ motion, as well as band structure tuned by external stimuli or porosity
would stimulate new developments in condensed matter physics and material science.

1.2. Overview

As the new kind of novel nanostructures, nanocavities with negative curvature surface,
have been attracted intensive attention due to their unique potential applications in
mesoscopic physics, biology and medicine in recent years [4-7]. They not only provide a
good system to study the electrical and thermal transport in nanosized confinement, but also
are expected to play an important role in both interconnection and functional units in
fabricating electronic, optoelectronic, and magnetic storage devices with nanoscaled
dimension. Conventionally, nanocavities can be defined as a cluster of many vacancies in
lattice matrix. In experimental, nanocavities have been produced in Si [8-10], Ni [11],
amorphous Al [12] and Ge [13,14] by ion irradiation and then thermal annealing in inert
gases. On the other hand, a number of interesting phenomena have shown through the cavity
structures at the nanometer scale. For example, the nanocavities in lattice matrix would be
shrunk during external thermal stimulus. The shrinking behaviors show a unique non-linear
character with the radius of cavity size contracting to about 4 nm. Moreover, the shrinkage
rate becomes slower and finally no detectable size change is observed when the cavity size is
about 2 nm. Irradiation [7,15,16]. Meanwhile, in terms of related experiment, the nucleation
Nanocavity: A Novel Functional Nanostructural Unit 165

of the amorphous phase occurs near the inner skin of the cavity [6]. Interestingly, artificial
cells with nanocavity structures can get rid of heavy poisonous elements such as heavy
metallic atoms in human body [16]. Further, nanocavities in silicon host matrix are
experimentally confirmed to effectively trap metallic impurity atoms near nanocavities [17-
23]. The void volume and inner surface associated with such nanocavity structures act as the
more preferential trapping centers for impurity, including Fe, Co, Pd and Ag gettered in
micro-/nano-semiconductor devices [20,24-29].
Similarly, other nanostructures with negative curvature surface have shown special
physical properties. For example, the surface-segregated nanoparticles with shell-core
configurations are produced in the Pd-Ag alloying system, which is miscible in the bulk phase
[30]. The anomalous size dependence of spontaneous interfacial alloying in shell-core
nanostructures at ambient temperatures indicated that size effects are apparent in these binary
metallic systems [31-35]. The elastic vibrational modes in shell-core nanoparticles shows the
controllable behaviors with determination on overall size and shell thickness, confirmed by
Brillouin light scattering measurements and numerical calculations [36]. Additionally, the
nanoporous structures with negative curvature surfaces have prodigious combined inner
surface area for enhancement chemical reactions and yield high-value products [37-40].
These nanostructures can allow only single molecular or clusters of certain shapes and sizes
to transport the pores [41]. Recently, Lee and co-workers [42] reported that the thermal
conductivity of the n-type crystalline Si with periodically arranged nanometer-sized pores is a
up to two or four orders of magnitude lower than that of bulk silicon at room temperature by
controlling the size and spacing of pores, leaving the electrical transport properties
unchanged. Importantly, this exciting result may predict that the nanoporous semiconductors
with aligned pores may be highly attractive materials comparable to those currently used for
thermoelectric applications, but on that much easier to manipulate.
In addition, the atomic vacancies or point defects with coordination numbers
imperfection of nearby atoms would largely influence on the mechanical strength of a
material. It is generally known that vacancies can act as pinning centers restraining the
motion of dislocations and then the mechanical strength enhancement. Smmalkorpi et al.
explored the mechanical strength of carbon nanotubes with vacancies and related defects by
analytic continuum theory, and found that the crucial role of the atomic defects on the
mechanical properties [43]. Also, a carbon nanotube is much stiffer than the bulk graphite
[44,45]. The Young‘s modulus increases as the wall thickness is reduced [46]. All in all,
compared with nanostructures with positive curvature, the performances shown in
nanostructures with negative curvature surface display antisymmetry character [47,48].
As we know, with the size decreasing, the ratio of surface/volume of nanostructures will
increase, and then the surface and interface energies will greatly affect the physical and
chemical properties. The anomalous surface energy of nanostructures always induces many
novel size effects, which would open some doors toward technological potentials. However,
there is a fundamental issue in the presented investigations of nanocavity structures with
negative curvature surface that there are haven‘t been clear and detailed understandings in
physical. In contrast to free nanocrystals, the nanocavity structures have the inverse physical
and chemical properties such as in functionalities of the densified charge, the single bond
energy, the surface stress or surface energy, etc [49-51]. So far, many attempts have been
used to investigate the nanostructures with the negative curvature in experiment, which
including the thermal treatment, the coordination polymer approach and the Kirkendall effect
166 G. Ouyang and G. W. Yang

employment, and so on [52-54]. Interestingly, many novel phenomena have taken place
during the experimental process, which require new theoretical explanations. Up to date, a
number of theoretical models have been developed from various perspectives to explain the
intriguing nucleation and phase transition of the atomic vacancies and nanocavity systems,
which include semi-empirical method [55,56], bond length and bond strength correlation [57]
and molecular dynamics simulation (MD) [58], etc. Nevertheless, the theoretical progress on
physical background of the mechanic and thermal stability performance in nanocavities is still
lagging behind the experimental exploitations. The physical mechanism and analytical
expressions for the size dependence of the surface energy and related size effects such as
nonlinear shrinkage behaviors of nanocavities in lattice matrix are yet lacking.

1.3. Objectives

It is generally known that the physical and chemical properties of a macroscopic system
can be well characterized by the classical thermodynamics or the continuum medium
mechanics. In addition, the quantum effect is the key factor of systems at the atomic scale, of
which physical and chemical quantities can be resorted to solve Schödinger equations.
Nevertheless, for a system at nanometer scale, both classical thermodynamic methods and
quantum approaches meet some difficulties. Evidently, the surface effect of low-dimensional
systems plays a significant role on the binding energy per atom. In fact, many other physical
or chemical quantities have shown size effect. For example, the interaction binding energy,
the solid solubility limit in nanometer-sized binary alloying systems, the melting enthalpy,
and the melting entropy, i.e., are size dependent [3,59,60]. Therefore, the above concepts are
no longer applicable in small systems. Also, edge state, end state, surface or interface tapping,
and broken bonds of low-dimensional systems should be taken into account. Therefore, some
effective ways to deal with the difficulties as mentioned above has been a challenge for a long
time.
Consequently, the thermodynamics in nanoscale is becoming increasingly relevant
scientific method when the dimension of electronic devices enters the nanoscale [61,62]. The
coordination deficiency and atomic bond contracting at surface or interface layer makes the
nanoscaled systems dissimilarity in comparison with the corresponding bulk counterparts in
performance. For example, Au-Au bond contraction will take place in the outermost two
atomic layers of nanomultilayers, which is confirmed by electron cohesive diffraction [63].
The mean lattice constant of Co nanoislands deposited on Cu contracts by 6% compared with
the bulk value, which is verified by theoretical calculations and scanning tunneling
microscopy measurements [64]. It is fascinating that the new degree of the freedom of size or
curvature and its derivatives not only offers us opportunities to tune the physical properties of
a nanosolid but also allows us to gain insight atomic information that is beyond the scope of
conventional classical calculations and quantum effect approaches.
Indeed, the new freedom of negative curvature such as nanocavity structures has led to
dramatic change of many physical and chemical properties that are conventionally
understandable in comparison with a bulk specimen and the nanostructures with the positive
curvature. The examples of the surface and size effect from negative curvature on various
properties are endless, as reviewed and developed by many researchers [15,65]. The surface
Nanocavity: A Novel Functional Nanostructural Unit 167

effects on related chemical and physical properties change of nanostructures with the negative
curvature has inspired a number of theoretical models and experimental observations, all
discussed from various aspects.
The main objective of this chapter is to present a survey and progress on the established
thermodynamic approaches on nanoscale to elucidate and calculate the inner surface energy
of nanocavity structures, so far. It has been emphasized that the novel physical properties
could be induced by the cavity size dependence of inner surface energy. In next sections, key
theoretical concepts related to inner surface energy of nanocavity structures and relative size
effects are presented and compared with decisive experimental results based on the
thermodynamics in nanometer scale and continuum mechanics considerations.

2. INNER SURFACE ENERGY OF NANOCAVITY


Surface and interface energies are the basic physical quantities to understand many
physical phenomena including growth anisotropy, equilibrium shape, surface structure,
reconstruction, relaxation, roughening, etc. For example, the equilibrium crystals shape of
crystal at constant volume is determined by the Wulff‘s law [66] by 
i
i Ai =minimum (  i

is the surface energy of i crystalline surface and Ai is the area.), which depicts the orientation
dependence of the surface energy. From the thermodynamics, the surface energy  is defined
as the reversible work per unit area involved in creating a new surface at constant
temperature, volume and total numbers of moles [67]. Generally, the relationship of surface
energy and surface stress tensor is g  A1A /    ,   1,2 , in which
A and   , respectively, denote the surface area per atom and the strain tensor [68]. For a
liquid situation, the diagonal components of g  are numerically equal to  . However, the
g  is not equivalence to  for solid. The energy  required to create unit area of surface.
Consistent with the case of free nanocrystals [48], surface energy of a nanocavity in
lattice matrix can be contributed from two parts: one is chemical and the other is structural.
Hence, the surface energy can be written as

   chem   stru (2-1)

The chemical part of surface energy is origin from thermodynamic consideration while
the structural part is deduced in elastic strain energy in inner surface of nanocavity just one
atomic layer be considered. Figure 1 shows the schematic illustration of a nanocavity in
lattice matrix, and the surroundings are amorphous phase. Thus, we consider a two-phase
region consisting of a liquid-like β and a vapor phase α with a spherical curve surface
separating the two bulk phases. For the interface energy of liquid (l) and gas (v) or solid (s)
and gas, the equation can be approximately yielded  lv D  /  lv0   sv D  /  sv0 , in which
168 G. Ouyang and G. W. Yang

 0 is bulk value with independent of curvature [69]. Variation of total energy in the system,
we can obtain

dE  dE   dE   dE S  TdS   p  dV     dN   TdS   p  dV     dN   (2-2)


TdS S   S dN S   chem ds  Cdc

where E, S, N, T,  , s, c and C are the energy, entropy, number of moles of the system,
absolute temperature, chemical potential, interfacial area , curvature and the curvature term
with an external force which is defined by Gibbs, respectively [70]. The superscripts of  , 
and S represent the two phase regions and surface phase. We note the relations:

V  V   V  , E  E  E   E S , S  S   S   S S , N  N   N   N S (2-3)

where V , E , S and N denote, respectively, volume, energy, total entropy and number of
particles. Under the condition of equilibrium, the chemical potential will be equality, i.e.,
        S . Considering the relationships above,
dE  TdS  p  dV   dN  p  dV    chem ds  Cdc . Upon integration of the
equation above at constant curvature and subsequent differentiation, we obtain the curve
dependent surface energy as  
chem
/ c 
T  C / s . Furthermore, from the Tolman [71]
and Koenig [72] formula on the surface tension

  chem 
     
   2 chem 1  c  c 2 / 3 / 1  2c 1  c  c 2 / 3  (2-4)
 c  T

Substituting c  1/ r

  chem 
  
 chem
  
1 / r / 2 1   / r   / r  / 3  1
2
  (2-5)
 r  T r

where δ is Tolman‘s length. Note that   h for the inner surface of nanocavity. For the
special case of a spherical cavity of diameter d  2r , Eq.(2-5) yields

 chem sv d   chem lv d  4h
 chem  1 (2-6)
 sv0
chem
 lv0 d
Nanocavity: A Novel Functional Nanostructural Unit 169

α
r

Figure 1. Schematic illustration for the two-phase structure of the vapor-like nanocavity, α and the
liquid-like, β matrix lattice phase. Arrows represent the inner surface of nanocavity will be instability
under the condition of external stimuli such as energetic electron beam irradiation, ion irradiation and
thermal annealing.

Importantly, the difference of Eq. (2-6) to equation by Kirkwood and Buff is the sign of
positive [73-75]. The reason is that the radius is positive for the nanocrystal but negative for
the nanocavity. Evidently, the surface chemical energy increases with the size of cavity
decreasing which is comparable to nanocrystals with antisymmetry relation.
On the other hand, the  stru is related to the surface elastic energy in inner wall of
nanocavity. In terms of Laplace-Young equation [76], the inner surface of a spherical
nanocavity diameter ( d ), the pressure difference (  p ) between inside and outside can be
expressed as

p  4 f / d (2-7)

where f is the surface stress. The compressibility  and strain  of the martix are
respectively showed

  V /Vp  Vd / 2 fV (2-8)

  a / a  A /2 A  V /3V  (2-9)

where V , A and a represent the volume, the surface area of the spheric void nanoparticle and
a 2k d 0 hS mb H mb
lattice constant. Thus, we have   [77,78], in which d 0 , h , S mb
a 3d kVs R
, H mb , Vs and R denote the critical value of void [79], atomic diameter, melting entropy,
melting enthalpy, molar volume and ideal gas constant, respectively. Similarly, the surface
170 G. Ouyang and G. W. Yang

strain (  
s
) of a sphere is related to the absolute bulk strain (  ij ) within the particle through
a coordinate transformation [67]

 
s
 ti t j  ij (2-10)

where  ,  range from 1 to 2 and i , j range from 1 to 3 and t i is transformation tensor.


Therefore, from these deductions above, the structural part of surface energy can be obtained
as

 stru   2  (2-11)

where  is the average spring constant of every pair of atoms in deformation lattice in inner
surface of cavity.

3. SIZE EFFECTS INDUCED BY SURFACE ENERGY

3.1. Shrinkage and Local Hardening

Considering spherical coordinates r, ,   are used at the center of the spherical cavity.
The deformation behavior of the inner surface in matrix can be described by linear elasticity
theory. As for the special case of spherical symmetry, the quantities of strain components,
stress components and displacements are dependent on radial coordinate r and independent of
 and  . The equilibrium equation and volume strain e are showed as

 r 2
  r   T   0 (3-1)
r r

1  2
e
r 2 r

r ur  (3-2)

where  r and  T (i.e.,   and   ) are the radial and tangential stress. Based on the Hooker
law and geometry equation, the component of the displacement u r can be solved as

u r  Ar  B / r 2 (3-3)

where A and B are constants. As for the case of nanocavity, a compressive stress would be
build up on the inner surface of a nanocavity. Also, it will provide a driving force to drive to
Nanocavity: A Novel Functional Nanostructural Unit 171

nanocavity to shrinkage. Considering the curvature effect, we can use  r  2 a / a at
r  a [80]. Therefore, we can deduce ur r  as Eq. (3-4)

    
u r r    r  1   a 3 / 2r 2 1  2   1   a 2 a  / Er 2 (3-4)

where  , and E are the magnitude of the maximum strain, Poisson‘s ratio and Young‘s
modulus. According to the definition of intrinsic bulk modulus [K] [80]

K    31   1  2 r   (3-5)


21  2   3aK 

where K is the bulk modulus of the elastic matrix. Therefore, in terms of above discussions,
we can analyze the inner surface characters during the process of nanocavity shrinkage.
According to the Eqs.(2-6), (2-11) and (2-1), we calculate the chemical energy, the elastic
strain energy, and the total surface energy by taking a nanocavity in the silicon matrix as an
example shown in Figure 2. Clearly, both the chemical energy and the elastic strain energy of
nanocavity increase with reduction in size. Further, the total surface energy of nanocavity is
shown in Figure 2 (b). Evidently, the surface energy of nanocavity increases with decreasing
the size. Thus, the surface energy is size dependent, and a radius of 2 nm seems a threshold
value of the surface energy for its size dependence. When the radius of nanocavity increases,
the surface energy will tend to the bulk value. The physical origin of the size dependence is
deriving from the higher bonds density and larger lattice deformation during the shrinking
process.
Using the Eq. (3-4), the components of the displacement are calculated as a function of
the nanocavity‘s radius displayed in Figure 3 (a). There is a significant variation when the
size decreases to 1 nanometer. The distribution of the radial component of the displacement in
inner wall of nanocavity is related to the initial size of nanocavities. The function u r r  is
related to a and r is showed in Figure 3 (b). The size dependent surface energy of nanocavity
causes the cavity to shrink and the radial component of the displacement to be less than the
effect in bulk. Also, the intrinsic bulk modulus [K] is dependent on cavity size. Figure 4
depicts the corresponding relationships with considering three different surface energies.
With the increase of the surface energy, the intrinsic bulk modulus becomes larger than that
of the bulk. Combining the theoretical results on the components of the displacement and the
intrinsic bulk modulus, we can conclude that there exists local hardening around the
nanocavity due to the effect of the size dependent surface energy. In other words, during the
shrinking process of nanocavities, the surface energy will be more and more high and induce
a larger harden zone around nanocavities. Finally, It will be lead to the region around
nanocavities more rigid overall. Interestingly, the predictions are well consistent with the
experimental observations [6,7,16]. Note that, the increase of the surface energy of
nanocavity is smooth when the radius is more than 2 nm. Thus, the shrinking becomes faster
when the cavity‘s radius is more than the threshold value (2 nm). However, the shrinking will
be slow down for the larger surface energy due to its inducing in local hardening around
nanocavity.
172 G. Ouyang and G. W. Yang

3.5
0.08

]
3.0

-2
]

[Jm
0.04

-2
[ Jm 2.5

elas
0.00


chem

2.0

0 2 4 6
r [ nm ]
1.5

1.0
0 2 4 6
r [ nm ]
(a)
2.5 (a
)

2.0
]
-2
[Jm

1.5

1.0
0 2 4 6 8
r [ nm ]
(b)
(b)
Figure 2. Size dependent inner surface elastic energy (the inset) and chemical energy with (a) and total
surface energy with (b) for Si

3.2. The Nonlinear Shrinkage Induced by Thermal Activation

The dangling bonds at the inner negative surface could provide a large driving force for
instabilities such as shrinkage by external activation. Experimentally, the nanocavity
structures show strong instable during annealing process by means of in situ TEM
observations [81]. According to the considerations in Section 2, the surface energy of
nanocavity structures is thermodynamically originated from the atomic bonding energy and
Nanocavity: A Novel Functional Nanostructural Unit 173

the elastic strain energy of the inner surface of cavities [47,48]. The negative curvature of
nanocavities induces a steady increase of the density of the atomic bonds with the size
decreasing. Similarly, the density of the elastic strain energy increases when the cavity size
decreases. Thus, the inner surface energy   of a nanocavity can be written as [82]


 d    0 1  4h / d     2 (3-6)

where  0 and  are the value in the plane surface with zero curvature and the lattice strain of
the inner skin of the cavity, respectively. Nanocavities in the host matrix are
thermodynamically metastable, which is similar to the case of the metastable nanodiamond
and graphite [83]. If external activations involving irradiation and thermal annealing are
applied to nanocavities, they become unstable and then shrink as observed experimentally
[81].

A
-100
ur [ nm ]

C
-200
D

-300
1 10
r [ nm ]

(a)
(a)

0
u r [ nm ]

-5

30
-10 24
5 18
Fig.3
10
15
by Ouyang et
12 al ]
a[ 20 6 nm
nm 25 0 r[
]
(b)
(b)
Figure 3. Distribution of the radial component of the displacement in the inner wall of nanocavity: (A)
a = 10 nm, (B) a = 15 nm, (C) a = 20 nm and (D) a = 25 nm with (a) and the a and r dependence of the
radial displacement with (b)
174 G. Ouyang and G. W. Yang

150

120 A

90
B

[K]
60
C

30

0
1 10
a [ nm ]

Figure 4. Size dependence of the intrinsic bulk modulus of the nanocavity in Si matrix (   10 4 ):
(A)   2 J / m 2 , (B)   1.4 J / m 2 , (C)   1.24 J / m 2

It is noteworthy that the crystalline structure in inner surface of nanocavities is different


from the ideal bulk. Due to the coordination number of atoms in surface layer imperfection,
the local strain should be taken place, which is involved in the surface energy model,
including the contributions form the structural and the chemical. Also, the atomic bonds
length, strength and order at the inner skin of nanocavities are different from that of the bulk
counterpart. Furthermore, the shape of nanocavities is not experimentally a perfect spherical
void. Therefore, the inner surface energy can be expressed as the average value of various
crystalline surfaces [84]. Thus, the inner surface energy would be analytically defined by


    ijk  S ijk  /  S ijk  (3-7)

where  ijk  and S ijk  denote the surface energy and the surface area at the (ijk) crystalline
facet. Due to the amorphous matrix (short-distance order structure) around the nanocavity, we
can consider the spherical shape of nanocavities.
Based on the classical theory, we assume that the shrinkage of nanocavities is satisfied
with the following conditions:

r t 0  r0 and r = r (t) (3-8)

Then, we assume that the shrinkage of nanocavities is driven by the capillary force
induced by the negative curvature as predicted by the Laplace-Young equation. Herein, we
take into account a possible case during the course of the nanocavities nucleation that there
maybe gas in nanocavities. Physically, the high internal gas pressure would influence the
shrinkage of nanocavities because the increase of the internal pressure counterbalances the
surface tension. However, no gas is remaining in nanocavities for matrix temperature above
650 0C. In these cases, nanocavities become nanobubbles.
Accordingly, in general, the velocity of shrinkage of nanobubbles is attained as
Nanocavity: A Novel Functional Nanostructural Unit 175

  
 2  r  
 pin r 
dV
 K in S nc  (3-9)
dt  r 
 

where V is the volume during the shrinkage process with


4
3
 
 r03  r 3 , t is the shrinking

time, Snc is the area of inner skin with 4 r , K in is the kinetic constant with
2

K in  K in0 exp  Gc / RT  and Gc is the activation energy of shrinkage. pin  r  is the
internal gas pressure, with pin  r   p0  r0 / r  and p0 and r0 are the initial gas pressure
3

and the radius, respectively. Actually, the internal gas pressure p0 is smaller than the value

of 2  r / r [24]. Thus, if pin  r  =0, the velocity of shrinkage can be written as


dV 2  r 
 K in S nc (3-10)
dt r

During shrinking, the surface energy of inner surface of nanocavities becomes larger than
that of the bulk from Eq. (3-6). Combining Eqs. (3-7) and (3-10), we have

dr    1 2h   
 2 K in  0   2   3  (3-11)
dt   r r  4r 


where the factor of   4kd0 hS mb H mb  / 9Vs R  is called as the material parameter. Thus,
integrating Eq. (3-11), we obtain the shrinking kinetic model of nanocavities as

 f r  dr  2K
r0
in t (3-12)


    / 4r  .

where the function f r   1 /  0 1 / r  2h / r
2 3

 
In the light of above equations, we analyze the shrinkage kinetic relationship of a
nanocavity in silicon matrix. From Figure 5(a), we can see the shrinkage of nanocavity is
nonlinear under electron irradiation, and the shrinking velocity ( dr / dt ) becomes large when
the nanocavity‘s radius is in the range of 2~4 nm. It is reported that the shrinkage of
nanocavities account for the cases by the ion irradiation and showed a linear dependence of
nanocavity shrinkage on ion irradiation [85,86]. Then, the shrinking mechanism upon electron
irradiation is different from that upon ion irradiation, because the thermodynamic driving
force in electron irradiation is from the difference between the chemical potential of a
176 G. Ouyang and G. W. Yang

vacancy in the matrix and one on the inner surface of nanocavities. The shrinkage upon ion
irradiation is the external gettering of implanted atoms and the ion cascade effect.
Importantly, these theoretical predictions are the same tendency for non linearity decrease
[15].
Experimentally, Zhu [15] indicated that the nanocavity stops shrinking at the void critical
size of 1-2 nm, which is attributed to the local harden around the nanocavity during shrinking
process [47,78]. The activation energy G c of shrinkage becomes large due to the formation
of the harden sphere shell, and then leads to K in small. According to Eq. (3-10), the
shrinking time will become longer when the size of nanocavities is much small. Thus, the
smaller the size, the harder the around region of inner shell of nanocavities is. As a result, the
shrinking time becomes longer.

3
r [ nm ]

0
0 60 120 180 240 300
t [ min ]

(a)
(a)
10

6
r [ nm ]

4 0.05 GPa 0.08 GPa 0.1 GPa

2 0 GPa

0
0 100 200 300 400 500
t [ min ]

(b)
(b)
Figure 5. Nanocavity size shrinking kinetics: (a) the relationship between nanocavity‘s size and thermal
activation time. Two dashed lines mean the slopes of the curve with representing different shrinking
velocity, and circles are the experimental data [15]. (b) The relationship among the nanobubble‘s size,
the external activation time, and the internal gas pressure.
Nanocavity: A Novel Functional Nanostructural Unit 177

However, the rate of nanocavity shrinkage is evidently enhanced in the amorphous phase
based on the related experiments [87]. In fact, the activation energy of shrinkage in a
crystalline phase is larger than that in an amorphous phase [88,89]. The large activation
energy can lead to the small kinetic factor K in and the long shrinkage time. Thus, the
shrinkage velocity in the amorphous phase is faster than that in the crystalline phase. On the
other hand, we perform the influence of the internal gas pressure on the shrinkage of
nanobubbles under an external activation as shown in Figure 5(b). It is clear to see that the
internal gas pressure can effectively slow down the shrinking velocity with the size
decreasing. Accordingly, the shrinkage of nanocavities is a competing process among the
capillary force induced by the negative curvature, the local hardening induced by the surface
energy, and the internal gas pressure.

3.3. Melting and Superheating

Theoretically, Bai et al. studied the nucleation and melting in solids containing
nanocavities by MD and found that the melting are different from the bulk counterparts and
nanocrystals, which can be determined by the interface curvature, interface energy and elastic
energy [58]. The results predict superheating will be taken place during nanocavity in melting
process. In reality, the melting behaviors of nanostructures with curve surface have been
investigated for a long time [90-93]. The melting mechanism of solids has attracted the
attentions of researchers both theoretically and experimentally [94,95]. It is well known that
the melting temperature of positive curvature nanostructures depression shows the strong size
effect when the size is of the order of nanometers [96]. Thus, the reason is attributed to the
surface-to-volume ratio of nanostructures higher than the bulk and the surface energy
substantially affects the properties of the material. However, a complete theoretical
understanding of the different phenomena with melting and superheating of nanocavity
structures across the solid-liquid phase transition are not yet achieved. Therefore, based on
the above considerations, we can clarify the melting and superheating mechanism of
nanocavity structures from the perspective of thermodynamics at the nanometer scale, being
consistent with the simulations.
According to the thermodynamics, the system of the solid-liquid phase transition must
meet up three criteria: mechanical, thermal and phase equilibrium. Thus, the terms on solid-
liquid phase equilibrium of the nanocavity system are given by

    (3-13)

T  T  (3-14)


 2 
P P  (3-15)
r
178 G. Ouyang and G. W. Yang

where  and T are the chemical potential and the temperature, P is the pressure, The
superscript  and  denote the solid and liquid phases, and r is the radius of the nanocavity
 
with d = 2r. Note that, in the planar case, the mechanic equilibrium condition is P  P .
Therefore, considering the thermodynamic relationship d   SdT  VdP , we have

  
S mb dT  Vd  2  / r  (3-16)
 
 
where S mb  S  S . Integrating Eq. (3-16), we attain the melting thermodynamic
relationship of a nanocavity in lattice matrix as


T 4  d Vs
 (3-17)
Tmb dH mb

where Tmb is the melting temperature of bulk (matrix). Therefore, T  T  Tmb  > 0
means the superheating of nanocavities. Further, substituting Eq. (3-6) into Eq. (3-17), we
deduce the melting model of a nanocavity in the host matrix as following

 
4Vs  0 1  4h / d    / d 2 
T   T (3-18)
mb
dH mb

In terms of Eq. (3-18), we calculate the melting temperature of nanocavities in lattice


matrix shown in Figure 6. It is clear to see that the superheating temperature of nanocavities
rapidly increases with the size decreasing when d  5 nm . However, when d  5 nm ,
nanocavities show the weak superheating, and finally, the melting temperatures both the
nanocavities and the host matrix become identical ( T  0 ).
Interestingly, these theoretical results are well consistent with the MD [58]. Therewith, a
complete melting picture of a nanocavity in the host matrix is further described as shown in
Figure 7. In detail, a nanocavity in lattice matrix would shrink when an external thermal
activation is applied. The shrinking kinetics of nanocavities displays nonlinear character, and
the local hardening will form around the inner skin of nanocavities due to the size effect of
the inner surface energy of nanocavities (Figure 6). Meanwhile, the shrinkage of nanocavities
stops when their size close to a critical value and then nanocavities are thermodynamically
stable and their sizes do not change under thermal annealing. Sequentially, when the
temperature is promoted to the matrix melting point ( T  Tmb ), the matrix firstly melts and
becomes liquid, but, nanocavities are still stiffening in the melting matrix due to the
superheating effect (Figure 7(c)). Finally, when the temperature is raised to the melting
Nanocavity: A Novel Functional Nanostructural Unit 179

temperature of nanocavities ( T  Tnc ), nanocavities collapses, and then the host matrix
become homogenous.
Compared with the melting of a free nanocrystal [96], the melting behavior of a
nanocavity displays the different characterization. Free nanocrystals have positive curvature
and their melting temperatures are usually below that of the corresponding bulk due to the
size dependent surface energy [3]. Then, nanocavity structures with negative curvature
exhibit the superheating as discussed above. The size effect of the inner surface energy of
nanocavities induced by the negative curvature seems to be the physical origin of the unusual
melting behaviors.

0.8

0.6
deta T / Tm0

0.4

0.2

0.0
0 2 4 6 8 10
d [ nm ]

Figure 6. Size dependence of melting point of nanocavity structures

a b

T<Tm
b
c d

T=Tm T=Tnc
b

Figure 7. Schematic illustration for a complete size shrinking and melting process of nanocavities in
matrix. (a) A nanocavity in the host matrix start to shrink (b) when it is annealed associated with local
stiffening around the inner skin. (c) Matrix melts firstly then the stiffen skins. (d) Nanocavities vanish
when the temperature is raised further.
180 G. Ouyang and G. W. Yang

3.4. Sink Effect

Metal contaminations such as Au, Ag and Cu in silicon can form the centers of deep
levels that dramatically depress minority carrier lifetime, which will reduce micro-/nano-
devices performance. Interestingly, nanocavity structures in devices can effectively trap
metallic impurities atoms near inner surface [17-29]. Thus, a question may be proposed: why
can nanocavities in host crystals trap metallic impurity atoms? In general, the physical
properties of nanocavity structures are greatly different from that of nanocrystals due to the
negative curvature of the inner surface of nanocavities [97]. In this section, we demonstrate
the sink effect of nanocavity structures in a host crystal to metallic impurity atoms based on
the established thermodynamic and kinetic approach [83]. Our theoretical results not only
reveal the physical mechanism of nanocavities trapping metallic impurity atoms in a host
crystal, but also bring out the theoretical predictions that are consistent with experiments.

3.4.1. Nucleation thermodynamics in nanocavities


First of all, we construct the schematic illustration of a spherical nanocavity in lattice
matrix is shown in Figure 8. In the light of related experimental observations, the metallic
impurity atoms around the nanocavity can be captured in the void during annealing [19],
which implies that metal atoms around nanocavities could enter into nanocavities and absorb
the inner surface of nanocavities. In fact, this process could be addressed by a thermodynamic
nucleation at the nanometer scale [98], i.e., metallic impurity atoms nucleate on the inner
surface of nanocavities. Physically, the Gibbs free energy is an adaptable measure of the
energy of a state in the phase transformation among competing phases. From the viewpoint of
nucleation thermodynamic theory [99-103], the Gibbs free energy difference aroused from the
formation of spherical clusters in the low-pressure gas phase is

Figure 8. Schematic illustration for a nanocavity in the matrix. d is the diameter of the nanocavity
( d  2R ' ). The dashed circle denotes the radius of the trapping region. Some blue points mean the
impurity atoms in the matrix are trapped by the nanocavity
Nanocavity: A Novel Functional Nanostructural Unit 181

2.0

Surface energy [ Jm -2 ]
1.6

1.2 Si

0.8

0.4 Ag

0.0
0 2 4 6 8 10
d [ nm ]

Figure 9. Size dependent surface energies of a spherical Ag nanocrystal and a nanocavity in Si at 873 K

    
G   3 R '   2 R ' S1   1 r S 2  gV (3-19)

where  1 r  ,  2 R '  and  3 R '  are the size dependent nucleus-vapor energy, the inner
surface energy of nanocavity-vapor, and the inner surface energy of nanocavity-nucleus
interface remove. R’ and r are, respectively, the radius of nanocavity and nuclei. S1 and S 2
are the corresponding interfaces of nucleus-vapor and nucleus-nanocavity contact area. V is
the volume of nucleus, and g is the Gibbs free energy difference per unit volume, which is

RT  p 
g   ln   (3-20)
Vs  pe 

where Pe is the equilibrium-vapor pressure of nucleus, and Vs the mole volume of nucleus.
Considering the additional surface tension induced by the nanoscaled curvatures of nucleus
and nanocavity during the growth process, applying the Laplace-Young equation and Kelvin
equation [104], we can attain g as

1  RT  p
g    ln    
  
 2 1 r  2 ' R '
(3-21)
2  Vs  pe  r R' 

where  ' is the surface energy of nucleus with the curvature of R ' . Additionally, the surface
energy of the inner surface of nanocavities with the negative curvature has evidently shown
the size effect according to the above considerations, as shown in Section 2. By so doing and
calculating the interface area and volume showing in Figure 10, we obtain
182 G. Ouyang and G. W. Yang

S1  2R '  R '  R '  r02 


2
(3-22)
 

S 2  2r r  r 2  r02   (3-23)

R’

2 1
 r
r0
3
(a)
0.0 1.5
deta G [ 10-18 J ]

1.0

-0.5 0.5
J]
-16

0.0 0.5 1.0


deta G [ 10

-0.5
-1.0
-1.0
r [ nm ]

-1.5

-2.0
0 3 6 9 12
r [ nm ]

(b)

Figure 10. Schematic illustration for an Ag nucleus on the inner surface of a nanocavity in Si matrix (a),
in which R’ and r are the radiuses of the nanocavity and the nucleation, and  is the contact angle. The
nucleation Gibbs free energy of Ag on the inner surface of a nanocavity with 10 nm (b), and the inset
shows the nucleation Gibbs free energy of impurities atoms in a nanocavity without considerations of
the nanosized effect of surface energy of the inner surface

 0 
r 3 2  1  r 2 / r 2 1  1  r 2 / r 2 2  
0 
 
V  2 (3-24)
3  R '  2  1  r 2 / R ' 1  1  r 2 / R '  
3 2 2
  
    
0 0
Nanocavity: A Novel Functional Nanostructural Unit 183

and

r0  r 1 
r  R  
' 2

(3-25)
R '  r 2  2 R ' r
2

respectively, where  is given by

2 3
  cos   (3-26)
1

where  is contact angle between the spherical cluster and the inner wall of nanocavity, as
shown in Figure 10. Thus, combination the Eq.(3-19), Eq.(3-20) and (3-21), we can calculate
the nucleus Gibbs free energy difference per unit volume.

3.4.2. Diffusion kinetics


On the other hand, the kinetic diffusion of metallic impurities atoms in host crystals plays
a key role in the trapping of nanocavities. We firstly assume that there is a trapping region
created by the nucleation of metal atoms on the inner surface of nanocavities as shown in
Figure 8. Thus, the kinetic diffusion is defined to be the random walk of metal atoms from the
high concentration to the low concentration in host crystals. According to the Fick‘s law, the
diffusion of impurities atoms under the considering of spherical coordinate can be described
as following

C  2C
 Diff (4-1)
t L20

where C refers to the concentration of impurities, t is the diffusion time, L0 means the
diffusion distance, and D iff represents the diffusion coefficient. In order to solve the equation
above, we assume that the concentration of impurities atoms at the inner skin of nanocavities
is zero, while the concentration of impurities atoms at the edge of the trapping region keeps
constant (c0) during the diffusion process. Accordingly, one initial condition and one
boundary condition are required

C L0  a  c0 t  0,0     ,0    2  (4-2a)

C t 0  0 R '  L0  a,0     ,0    2  (4-2b)

where a and R’ are the radius of trapping and nanocavity. The solution under these conditions
is
184 G. Ouyang and G. W. Yang

nL0
sin
a exp   n  D t 
 2

C L0 , t   c0  2c0   1    iff 


n
(4-3)
n 1 nL0   a  
a

In order to pursue the trapping behavior of nanocavities to metallic impurity atoms, we


investigate the Ag nanoclusters grown in nanocavities in silicon based on the above
considerations. In terms of size dependent surface energy correlation, we firstly calculated the
surface energies of Ag nanocrystals and the inner surface energy of nanocavities in silicon as
shown in Figure 10. Clearly, the surface energy of Ag nanocrystals decreases with decreasing
the size, while the surface energy of the inner surface of nanocavities in silicon shows the
reverse character. Meanwhile, the dependence of the Gibbs free energy of nucleation of metal
atoms on the size of nanocavities in silicon based on Eq. (3-19) is shown in Figure 10. Note
that the ratio of P / Pe of Ag evaporation is evaluated from the experimental results based on
the Kelvin equation [2]. Surprisingly, the Gibbs free energy of nucleation of metal atoms on
the inner surface of nanocavities is negative. This result indicates the growth of metallic
impurity atoms on the inner skin of nanocavities is energetically preferential, compared with
the same nucleation on the inner surface of nanocavities without considerations of the size
dependent surface energy of the inner skin induced by the negative curvature shown in the
inset of Figure 10. In fact, the negative Gibbs free energy of nucleation implies that the
contact epitaxy or the inner surface epitaxy of metallic impurity atoms will take place on the
inner surface of nanocavities. Therefore, the contact epitaxy of impurity atoms on the inner
skin would lead to the trapping effect of nanocavities to the metal atoms around nanocavities.
The physical origin of the trapping behavior is that the size dependent surface energy of the
inner surface of nanocavities induced by the large amount of unsaturated chemical bonds at
the inner skin can offer the gettering capability to the impurity atoms around nanocavities.
Therefore, the nucleation of metal atoms on the inner surface of nanocavities would
thermodynamically induce the metal atoms around nanocavities to enter into nanocavities.

c0
Concentration (a.u)

a R'
r [ nm ]

Figure 11. The relationship between concentration of the impurities in host crystal remove and the
diffusion distance in the trapping region.
Nanocavity: A Novel Functional Nanostructural Unit 185

Figure 11 shows the relationship between the concentration of impurities and the
diffusion distance during the diffusion process based on Eq. (4-3). Evidently, the
concentration of impurities decreases with the diffusion distance decreasing in the trapping
region. This result implies that there is a concentration gradation of the diffusion flux of
impurities pointing to nanocavities in the trapping region. In other words, the nanocavity in
host crystals seems a sink and atoms would spontaneously flow into nanocavities during
annealing as shown by experiments [20-23,80].
Strikingly, the matter of diffusion in nanostructures with negative curvature will be
important technological applications such as chemical catalysis, etc. Experimentally, an
interesting observation regarding a striking enhancement of the catalytic activity of Rh
particles confined inside nanotubes for the conversion of CO and H2 to ethanol, which
accounts for the functionalities of the densified charge, atomic energy state in outer and in
inner surface are so different [105]. Indeed, the matter of diffusion and trapping in
nanocavities or nanotubes is an interesting topic, the deeper investigation would be explored
in the future.

4. CONCLUDING REMARKS
A set of analytical expressions has been developed from the perspective of
nanothermodynamics and continuum mechanics for the surface energy and the relative size
effects of nanocavity structures. The effect of inner surface of nanocavities with a number of
dangling bonds is shown to dominate the mechanical performance and thermal stability.
Progresses made can be drawn as follows.

(i) The unusual state of atoms at inner surface of nanocavity structures has been
revealed for the size dependence of the surface energy. Three components of the
liquid-like matrix, the vapor-like cavity, and the inner surface skin of the cavity have
been considered for the cavity-matrix structure and contributions from chemical and
structural effects to the surface energy have been discussed. It has been found that
the surface energy increases with the inverse of cavity size and the cavity shrinks in
size, which are differ from what we usually expect. It is suggested that the surface
skin be stronger than that of the matrix because of the bond order deficiency effect.
(ii) Some novel physical properties related inner surface energy, including local
hardening, nonlinear shrinking behavior, melting and superheating, and sink effect of
nanocavities in host crystals to metallic impurities atoms are addressed on the basis
of the established thermodynamic and kinetic approaches at the nanometer scale. The
underlying mechanisms of nanocavity structures are clarified in detail. It is found
that the shrinkage of nanocavity exhibits a pronounced nonlinear kinetic character as
the nanocavity‘s size goes into several nanometer scales. Additionally, the giant
superheating of the nanocavity with small size appears when the temperature is equal
to the melting point of matrix, while the trapping impurities mechanisms of
nanocavities are attributed to the contact epitaxy of impurities atoms on the inner
surface of nanocavities in thermodynamic and the diffusion flux of impurities atoms
pointing to nanocavities in host crystals in kinetic. Importantly, these theoretical
186 G. Ouyang and G. W. Yang

results exhibit that the nanocavity in host crystals as a functional unit could be used
to fabricate nanodevices. Evidently, the size dependent inner surface energy of
nanocavities seems responsible for these anomalous melting behaviors above.

It should be emphasized that all the theoretical models mentioned above are successful
from different aspects such as mechanics, thermal stability and phase transition, etc., and with
the size dependent surface energy of nanocavity structures with negative curvature as the
complementary origin, they would be complete and in good accordance. More strikingly, as
the current theoretical methods are the first order approximation, there is still plenty of room
for improvement by involving other external stimulus such as temperature, pressure, electrical
or magnetic field approaches that contribute to the surface state of nanostructures. Thus, it is
really an open topic full of exciting challenges. Further investigation should be pursued in the
near future.

ACKNOWLEDGMENTS
This work was financially supported by the National Natural Science Foundation of
China (Grant Nos. 10804030 and U0734004), the Key Project of Chinese Ministry of
Education (106126 and 209088) and the Scientific Research Fund of Hunan Provincial
Education Department (08B052).

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In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 191-209 © 2010 Nova Science Publishers, Inc.

Chapter 5

RECENT ADVANCES IN THE TITANIA POROUS


MATERIALS GROWTH THROUGH
MICRO-ARC OXIDATION

Arūnas Jagminas
Institute of Chemistry, A. Goštauto 9, LT-01108 Vilnius, Lithuania

ABSTRACT
Micro-arc oxidation or so-called plasma electrolytic oxidation (PEO) is an effective
way to make much thicker oxide films on the surface of titanium and its alloys
surprisingly improving protection properties of this material. PEO operates at potentials
above the breakdown voltage of the growing passive film on the Ti anode and is
characterized by numerous arcs moving rapidly over the electrode. Due to a high
temperature in the micro-plasma channels, penetrating continually the growing film from
the surface to the metal/oxide interface during micro-arc oxidation, the fused components
of solution are usually inserted into these films. Furthermore, the quantity of sintered
compounds increases with the treatment time producing a ceramic layer with nonuniform
distribution of elements, porosity, and properties. On the other hand, the anodizing of Ti
under micro-arc conditions in the aqueous solutions of pure acids, such as sulphuric and
phosphoric, results in the formation of rough films with a network of pores randomly
distributed and nonuniform in size.
In this chapter, recent progress in fabrication, design, characterization and potential
applications of quite pure, thick porous titania coatings by the PEO way are presented
and discussed. We showed also that the growth of PEO coatings in strongly alkaline
silicate solutions originates from the formation of low valence titanium oxides at the
substrate surface as thick as several micrometers.

INTRODUCTION
During last two decades, great progress in materials science has been achieved mainly
due to the developing of modern technologies and complex research of nanoporous and
192 Arūnas Jagminas

nanostructured arrays, films and composites. Titanium dioxide particles and porous films
have been extensively studied because of their unique properties and wide-spread prospective
applications in fabrication of solar cells, gas sensors, pigments, self-cleaning windows and
clothes, energy storage devices, and coatings for orthopedic or dental implants. Furthermore,
TiO2 is a promising host material as catalyst for photodecomposition of water molecules and
some pollutants. It is worth noting that hydrogen evolution from water by photochemical
water splitting over nanostructured TiO2 has been an attractive issue during the past decade.
However, hydrogen production systems over the TiO2 photocatalysts usually are low efficient
and cost effective. Very recently, research attention has focused on development of novel
promising photocatalytic systems based on modified TiO2 nanotube-shaped arrays in height
of several tens and even hundreds microns [1,2].
Many approaches such as template synthesis [3,4], hydrothermal reactions [5,6] and
anodic oxidation [7-11] have been applied to date for fabrication of either titania
nanostructured materials possessing a high specific surface area or demonstrating size-
dependent quantum confinement effects. Among them anodic oxidation is a relatively simple
technique for preparing porous titania films and coatings.
Titanium surface owing to a strongly negative standard potential (-1.63 V) undergoes
spontaneous oxidation even under ambient conditions and, therefore, is always covered by a
thin ‗native‘ oxide film [12]. The thickness of ‗native‘ oxide can be simply increased up to
25-30 μm by heat treatment in air producing compact films from the TiO2-rutile phase
[13,14]. Conversional anodic oxidation of titanium surface in aqueous solutions, providing
passivation of the Ti surface, results usually in formation of thin films composed either of
crystalline anatase or an amorphous titanium hydrated oxide or their mixture [15]. In contrast,
porous titania films can be fabricated by Ti surface anodizing at low voltages in aqueous
solutions containing some fluorides [16,17]. However, the thickness of such nanotube-shaped
TiO2 films is only a few hundreds of nanometers, which is linked to the dissolution of TiO2
through the formation of [TiF6]2- complexes. Recently, various non-aqueous organic
electrolytes have also been proposed for self-ordered fabrication of TiO2 nanotube arrays [9-
11, 18] in height up to 200 μm and more, opening new opportunities in catalysis and
separation technology.
Traditionally, formation of thick, bulk porous films at high voltages is based on
electrochemical oxidation of Ti surface above the breakdown voltages of the growing oxide
film. In spite of high bulk porosity, the thick films produced by plasma electrolytic oxidation
of titanium and its alloys demonstrate at least in order of magnitude a higher corrosion
resistance in NaCl and physiological solutions. In addition, these films are extremely hard
(the hardness up to 0.5 t/mm2 and higher) and well adherent to the substrate due to a huge
amount of heat generated during spark discharge sufficient to fuse the oxide film onto the
substrate [19].
The intent of this article is to provide an overview of Ti plasma electrolytic oxidation
(PEO) approach for fabrication of prospective quite pure TiO2 porous films. A brief
description of this method and composition of the main solutions for Ti surface PEO
treatments will be presented in the next section. Further, our progress investigating some
aspects of quite pure TiO2 formation by PEO treatment will be presented. Finally, the effect
of formation of unsaturated TiO components during Ti anodizing will be analyzed with the
intension of a better understanding of the physical and chemical panoramas of PEO processes
which is needed for further their development.
Recent Advances in the Titania Porous Materials Growth through … 193

TI MICRO-ARC OXIDATION: AN OVERVIEW


In practice, the plasma electrolytic oxidation process is carried out at ambient conditions
at current densities of 5 – 20 A/dm2 for up to two hours. The final bath voltage depends on the
conditions of anodizing and can attain 1000 V. Therefore, the oxidation process is
accompanied by numerous sparks (microdischarges) initiated, growing and quenching in
separate electrode places within 10-4 – 10-5 s [20]. The resulting porous films (Figure 1) are
attributed to glassy ceramics due to their complex composition from fused titanium oxides
and high-temperature stable oxides of electrolyte components [21,22]. Plasma electrolytic
oxidation (PEO) is a complex process combining several concurrent pro- cesses of film
formation, dissolution and dielectric breakdown. The overall result depends on the
composition of solution and on the anodizing regime applied. Based on the voltammetric
response, four different stages can be distinguished for direct current (DC) galvanostatic PEO
with the processing time variables [23], nice evidencing changes in the mechanisms of the
anodic process. The initial region, labeled as A in Figure 2, is characterized by a linear and
sharp bath voltage increase and corresponds to a conventional surface anodizing. In region B,
which at higher current densities is passing, the rate of voltage increase slackens, indicating a
decrease in the rate of film growth. In region C the rate of voltage increase rises again. This
region is characterized by oxide recrystallization and defect appearance in the film [24]. The
onset of region D is characterized by the appearance of intensive gas burbles and
microdischarges, which progress gradually from a dense population of small and frequent
microdischarges towards smaller populations of large, more intensive and longer-played
discharges. The charge consumed in the pre-discharge stages usually increases with
electrolyte concentration and decreases with current density increase. PEO films formed in
the region D are composed of two TiO2 phases, e.g. meta-stable anatase and stable rutile
regardless of the anodizing regime. With increase in anodizing time the relative content of
these phases changes. Therefore, after a certain processing time, the rutile becomes the
predominant phase in the film indicating that phase transformation occurs, as expected [25],
within the 600 to 920 ºC region via meta-stable anatase formation.

Figure 1. Typical top side SEM view of Ti plasma electrolytic oxidation film
194 Arūnas Jagminas

400

350 D
300
C

Bath voltage, V
250
B
200

150

100
A
50

0
0,0 0,5 1,0 1,5 2,0 2,5 3,0
Anodizing time, min

Figure 2. A pattern of linear approximation for typical galvanostatic PEO voltage-time, U(t),
dependency

It is worth noting that the morphology and composition of micro-arc films depend on the
composition of anodizing solution because in many cases it is found to be specific. For
example, the oxide films grown in sulfuric acid consisted of an anatase and rutile TiO2
mixture, while TiP2O7 was predominantly formed in phosphoric acid anodizing baths [26].
The remarkable differences in the anodic forming voltages as well as in the dielectric
breakdown voltages have also been demonstrated for the sulfuric and phosphoric acid PEO
processes. The pores of sulfuric acid films varied within the 150-200 nm range and were more
evenly distributed onto the surface than the ones obtained in the phosphoric acid anodizing
solutions where the size and shape of pores varied with the current density. This phenomenon
was related with the densification of the oxide films with an increasing current density [26].
To produce PEO coatings on the Ti surface, alkaline electrolytes, containing silicates,
tetraborates, aliuminates and polyphosphates, are widely used [19, 27-31]. Interestingly, the
composition of coatings grown in the aqueous polyphosphate solutions, containing some
Me(II) or Me(III) salts depends strongly on the molar ratio [polyphosphate]/[Me(z)], n.
Coatings formed in colloidal solutions, where n<1, consist mostly of electrolyte species,
while in the transparent solutions with the polyphosphate excess the formed porous coatings
contain elements from both the anode and the solution. PEO coatings, produced in alkaline
silicate solutions possessed a unique microstructure of two layers, e.g. the compact inner (I)
and porous outer (II) (Figure 3A) [28]. They are mainly composed of TiO2-rutile and a small
amount of TiO2-anatase; both in nano grain structure. However, the contents of Ti and other
alloy elements decrease gradually from the metal/coating interface, while contamination of
Si, P and O elements exhibit a gradual increase. As a result of PEO treatment in sodium
tetraborate solution, the crystalline TiO2-rutile containing oxide layers are formed [31].
Furthermore, porous PEO films produced by Ti anodizing in sodium tetraborate solution
containing metal salts, such as Mn(OOCCH3)2 were found to be prospective as catalysts for
CO  CO2 reaction due to significant inclusions of Mn2O3 and Mn3O4 inside the TiO2-rutile
film bulk [31]. The Mn(OOCCH3)2 substitution by KMnO4 or Mn(SO4)2 results in formation
of TiBO3, MnTiO3 and β-Mn2TiO4 containing films. Variations of average diameter of pores
and their density in tetraborate PEO films with processing time are presented in Table 1 while
the typical morphology of such films is shown in Figure 4.
Recent Advances in the Titania Porous Materials Growth through … 195

CPE1

Rs

CPE2 Rt

Figure 3. A typical cross-sectional FESEM view of double-layered coatings on Ti and Ti alloys


surfaces fabricated by PEO treatment in silicate solutions (A) and their EIS equivalent circuit (B). Here
Rs is the solution (NaCl, sulfuric acid, physiological solutions) resistance, Rt is the electric charge
transfer resistance and CPE1 and CPE2 are the constant phase elements of the outer and inner PEO
layers, respectively.

Table 1. The parameters of Ti PEO films fabricated in a 0.1 M Na2B4O7 solution at DC j


= 20 A/dm2 and ambient temperature for indicated treatment time

Parameter PEO treatment time (min)


2 10
Average thickness (μm) 2.7 9.5
Main pores:
Øpore (nm) 75 270
Pore density (cm-2) 2.1 × 108 1.4 × 107
Large pores:
Øpore (μm) - 3.5
Pore density (cm-2) - 5.5 × 105
Depth (μm) 2.5-3.5

Figure 4. Typical top-side (A) and cross-sectional FESEM images of PEO films grown in a 0.1 M
Na2B4O7 solution at j = 20 A/dm2 and ambient temperature for 2.0 min

A thick PEO coating grown on the Ti alloy surface in an alkaline solution of sodium
aliuminate and sodium phosphate was found to be mainly composed of crystalline Al2TiO5
[27]. Besides, it also contained some quantity of α-Al2O3 and rutile. Furthermore, the double-
196 Arūnas Jagminas

layer structure, changing with the processing time, has been identified for such PEO coatings
using electrochemical impedance spectroscopy (EIS) showing that the inner layer with a
higher content of titanium is more compact and that distribution of aluminum in these layers
is not even. Its content increased from the metal side and then decreased gradually after
reaching the maximum.
The impedance formula for typical PEO films onto the Ti substrate can be written as:

Z = Rs + 1/jωCDL + [1/(Rt + ZD)], (1)

where Rs is the solution resistance, j =  1 , ZD is the diffusion impedance, and Rt is the


electronic charge transfer resistance, meaning the existence not the pure capacitance elements
[27]. Due to this, in the fitting of EIS data, all the capacitance elements should be replaced
into the constant phase elements (CPE). In this case:

1
Z (Q)  ( j )  n , (2)
Y0

where Y0 is the admittance constant and n is the empirical exponent of the CPE, varying
within the 0 to 1 range. Note, that if n = 1, Q is the pure capacitance; if n = 0, Q is the pure
resistance. Consequently, the EIS equivalent circuit is a modified Randles circuit [32] (Figure
3B), where Rs is the solution resistance, Rt is the electric charge transfer resistance and CPE1
and CPE2 are the constant phase elements of the porous outer and more compact inner PEO
layers, respectively.
In recent study [33], all coatings can be produced by PEO treatment in various aqueous
solutions and anodizing regimes were ascribed to three types: films composed mainly of the
Ti from the substrate; coatings composed of the elements and species from the solution and
coatings composed of the elements both from the substrate and the solution, indicating that
the morphology, composition and properties of all PEO products are mainly governed by the
electric field enhanced numerous electrochemical reactions at the metal/film and film/solution
interfaces. These processes proceed in the intensive production of gases and sparks
considerably influencing the product.
Yerokhin et al. were the first to notice that PEO coatings produced in silica-containing
electrolytes by the alternating current (AC) anodizing mode contained along with TiO2 some
lower titanium oxides, such as Ti3O5 [19]. The presence of titanium oxides of lower valence
in XRD patterns of AC treated PEO coatings was linked with the film roughness and the
presence of amorphous silica in the film; probably due to more intensive arcing during
anodizing in the AC regime and, therefore, producing higher temperatures in the discharge
channels as well as due to the reduction of oxide phases during the negative half-cycles.
However, according to the author‘s knowledge, no work has been carried out in more detail
on the formation of unsaturated titanium oxides.
Recent Advances in the Titania Porous Materials Growth through … 197

Formation of Pure Porous Tio2 PEO Films

We have found out that anodic behavior of Ti electrode in an aqueous solution of sulfuric
acid and titanium (III) sulfate at a control mode of constant current density differs greatly
from the behavior of Ti in the same solution free from Ti+3 ions. In contrast to the sulfuric
acid micro-arc anodizing process, taking place only at ja  4 A/dm2 [26], this process in the
Ti+3-containing solution starts at about 0.5 A/dm2. Moreover, the addition of Ti+3 ions to the
solution of sulfuric acid resulted in a more rapid increase in the bath voltage at the same ja
and in the obvious changes of the sparking behavior. The characteristic feature of Ti plasma
electrolytic oxidation in the Ti+3-free solution is the large and separate sparking spots keeping
for several seconds. In the Ti+3-containing solutions, these sparks are small and numerous
evenly covering the electrode surface for a lifetime of several milliseconds. The voltage value
at which the sparks appeared (Esp) in this solution depends not only on the ja but also on the
Ti+3 concentration (CTi). For instance, the increase in CTi from 0.002 to 0.15 M, under
otherwise identical conditions, resulted in decrease in Esp from about 195 to 75 V.
Noteworthy, this solution under further anodizing in the aforementioned region of CTi and ja
provides uniform sparking across the whole electrode surface up to the bath voltage of 350 -
410 V. Further electrolysis for a period of several minutes usually proceeded at an
approximately constant voltage drop, during which numerous blue sparks became red-
shining. The resulted film up to 12 μm thick was lightly gray and uniform. The anodizing
voltage of Ti electrode in a pure sulfuric acid solution under galvanostatic PEO conditions
was also found to be dependent on the concentration of acid ( C H 2 SO4 ) decreasing with
increase in C H 2 SO4 . However, the dielectric breakdown voltages in this solution are usually
lower than those in the Ti+3-containing one resulting in the appearance of first sparks at
somewhat lower voltages. Top-view SEM images of as-grown products in sulfuric acid Ti+3-
containing solutions on the Ti surface at various processing times and magnifications are
shown in Figures 5 and 6. As is seen, low-magnification SEM images (Figure 5) imply
fabrication of films from numerous, fused, and quite densely packed grains whose size varied
within 1-2 μm and 1.5-3 μm for the anodizing end-voltages (Efin) of 220-250 V and 350-400
V, respectively. Higher-magnification SEM images of titanium surface after PEO treatment in
the Ti3+-containing solution demonstrate numerous and quite uniformly distributed goblet-
like pores (Figure 6) showing the density, size, and spacing of discharge channels of the film.
The size of these pores varied from about 50 nm to 200 nm and from 300 to 500 nm for films
grown up to Efin 220-250 V and up to Efin 350-400 V, respectively. In contrast, the
morphology of the films grown in Ti3+-free sulfuric acid solutions at the same ja and PEO
treatment time differs remarkably because these films are composed of several times bigger
grains than the ones obtained in Ti3+-containing solutions with non-uniform spacing of large
pores on the surface reaching several square microns in size. Furthermore, the spacing
orderliness of the pores was also significantly improved after addition of Ti3+ into the sulfuric
acid anodizing bath. Therefore, the morphological data of films seem to be well correlating
with the sparking behavior of Ti electrodes during PEO treatment in these two solutions;
uniform sparking results in uniform growth of the film.
198 Arūnas Jagminas

Figure 5. Low-magnification SEM top-view images of titania film grown in a solution of 0.02 Ti2(SO4)3
+ 0.275 M H2SO4 under conditions of micro-arc oxidation at ja 10 A dm-2 for 2 (a) and 15 (b) min

a)

b)

c)

Figure 6. SEM top-view images of Ti surface after micro-arc oxidation in a solution of 0.02 Ti2(SO4)3 +
0.275 M H2SO4 at ja 10 A/dm2 for (a) 1.5, (b) 5.0, (c) 15 min
Recent Advances in the Titania Porous Materials Growth through … 199

Ti(002)
800

Ti(102)

Ti(110), TiO2(R)
TiO2(R)
700

TiO2(A)

Ti(101)
TiO2(R)
TiO2(R)

Ti(100)

TiO2(R)
TiO2(A)
600

TiO2(R)
TiO2(A)
Intensity / cps
500

TiO2(R)
400 30 s

300
300 s
200

100
1200 s
0
20 30 40 50 60 70
2 / deg

Figure 7. Glancing angle XRD patterns of titania film fabricated by micro-arc oxidation of Ti surface
under the conditions as in Figure 5 for 30, 300, and 1200 s. Peak labels correspond to the following
phases: TiO2(R), rutile [21-2176]; TiO2(A), anatase [21-1227] and Ti, titanium [5-0682]

Glancing-angle XRD patterns of the film grown on the titanium surface in the Ti+3-
containing sulfuric acid solution at different micro-arc oxidation periods are shown in Figure
7. The diffraction lines of the film at 2Θ 27.455o (3.246 Å), 36.113o (2.485Å), 41.281o (2.185
Å), 54.329o (1.687 Å), 68.998o (1.360 Å), and 69.781o (1.347 Å) correspond well to the rutile
phase of TiO2 (PDF 21-1272).
Two additional peaks at 2Θ 25.319o (3.515 Å) and 48.023o (1.893 Å) can be assigned to
the anatase phase of TiO2 (PDF 21-1276).
Figure 8a. presents the Raman spectra of products fabricated by PEO treatment of Ti
electrode at different periods of this process. As seen, there are five main peaks in the spectra
located at 635, 516, 395, 347, and 146 cm-1. The intensity of these features grows up with
increasing treatment time.
Under ambient conditions titanium oxide exists in three main polymorphic forms: anatase
(I41/amd space group, D 4h ), rutile (P42/mnm space group, D4 h ), and brookite (Pbca space
19 14

group, D 2h ). The optical phonons of anatase are distributed by the symmetry as follows [34]:
15

Γopt = A1g (R) + A2u (IR) + 2B1g (R) + B2u (S) +3Eg (R) + 2Eu (IR) (3)

The group theory predicts six Raman active modes with A1g, B1g, and Eg symmetries. The
infrared active modes correspond to A2u and Eu symmetries, while the B2u mode is silent. The
most intense band of bulk anatase was detected at 144 cm-1 and assigned to the δ(O-Ti-O)
vibration mode with Eg symmetry [35]. Other vibration modes were observed at 197 (Eg), 399
(B1g), 519 (B1g), 513 (A1g), and 639 (Eg) cm-1 [35,36]. Thus, the experimentally observed
Raman features (Figure 8) were assigned to anatase TiO2: 146 (Eg), 395 (B1g), 516
(unresolved A1g + B1g), and 635 (Eg) cm-1. In the 120 s-processed TiO2 sample a weak
intensity band was observed in the vicinity of 444 cm-1. This peak was not detected in the
200 Arūnas Jagminas

Raman spectrum of TiO2 film processed only for 15 s. To get an insight into the structural
changes of the sample associated with the treatment time we have constructed the Raman
difference spectrum (Figure 8b). These peaks can be assigned to the characteristic rutile
modes [37-40] previously observed at 442 (Eg) and 607 (A1g) cm-1 [40]. Thus, in accordance
with the XRD results, Raman spectroscopic data indicated that after a longer processing time,
e.g., under intense sparking conditions formation of the TiO2-rutile phase becomes dominant.
This finding is consistent with the previous report, where formation of rutile as a predominant
phase in the PEO coatings with anodizing time increase was shown [25].
The elemental compositions of the products fabricated in different periods of PEO
process are also analyzed using the energy dispersive X-ray spectra, shown in Figure 9. The
EDX results confirmed that Ti micro-arc films grown in the Ti+3-containing sulfuric acid
solution under the conditions of this study were mainly composed of Ti and O elements at the
approximate atomic ratio 1:2, regardless of the electrolysis time originating probably from the
TiO2. Detectable impurities such as Si, Al, and Zr, whose quantities in the film remained
approximately the same irrespective of the processing time, are supposed to be related with
the purity of Ti electrodes and that of Ti2(SO4)3 salt. Again, a certain quantity of sulfur can be
observed in the composition of titania films, which is probably incorporated from the SO4-2
ions owing to their thermolysis at the electric discharge places. In conclusion, high-purity
titanium oxide films of up to twelve micrometers in thickness mainly composed of the anatase
and rutile phases were successfully fabricated on the Ti surface in the aqueous Ti+3-
containing sulfuric acid solutions by the direct current PEO route. In contrast to anodizing
behavior of titanium in aqueous solutions of pure sulfuric acid, the Ti+3-containing solutions
induced the growth of much finely grained titania films with a quite uniform distribution of a
large quantity of small pores that can be explained by remarkable changes in the sparking
behavior of titanium.

Figure 8. (a) Raman spectra of Ti PEO film grown as in Figure 6 on the treatment time. (b) Difference
Raman spectrum of PEO film fabricated on the Ti surface in 0.02 Ti2(SO4)3 + 0.275 M H2SO4 solution
at ja = 10 A/dm2 for 120 and 15 s. The excitation wavelength is 532 nm.
Recent Advances in the Titania Porous Materials Growth through … 201

O K 0.525 keV
Si K 1.740 keV
Al K 1.487 keV
S K 2.307 keV
Zr L 2.042 keV

Intensity / a. u.
Ti K 4.511 keV
Ti K 4.932 keV

0 2 4 6 8 10 12

E / keV

Figure 9. EDX spectra of titania films fabricated by PEO treatment under conditions as in Figure 5 for:
(1) 0.5; (2) 2.5; (3) 5.0; (4) 10.0; (5) 15.0 min

Unsaturated Tio Layers in PEO Films

The PEO processes of valve metals, such as aluminum, magnesium and titanium, are
rather complex and not fully understood yet. As an example, the question of formation of
unsaturated titanium oxides during Ti surface PEO treatment in the alkaline silicate solutions
remains open. In the case of Ti anodizing by the AC technique, Yerokhin et al. [19] ascribed
this effect to the reduction of as-formed TiO2 species during the cathodic cycle. However, we
have found that formation of unsaturable titanium oxides also occurs during the routine direct
current PEO processing in some strongly alkaline silicate solutions. We suggest that the
formation of TixOy in PEO films can be linked with the main electrochemical reactions
proceeding at high polarization of Ti substrate:

Ti  Tin+ + ne, where n = 2;3;4 (4)

Ti + H2O  TiO2 (amorph.) + 4H+ + 4e (ESHE = -0.95 V) (5)

Intensive hydrogen liberation caused by water splitting under conditions produced inside
the discharge channels by powerful sparks and arcs, where the local temperature can attain
several thousands degrees [41, 42], may result in the formation of unsaturated titanium oxides
by plasma termochemical reduction of as-formed TiO2 species. In this study we report, for the
first, the formation of the most unsaturated titanium sub-oxide, Ti6O, by DC PEO treatment
of Ti electrode in an aqueous alkaline solution of potassium silicate.
A typical profile of the voltage values at the current density, j, in the solution under this
investigation (50 g cm-3 K2SiO3 at SiO2:K2O ratio 3.4:1, pH 11.7) versus the processing time
of titanium PEO treatment is shown in Figure 10. One can see that the voltage during
oxidation at j 5.0 A dm-2 already exceeds the vicinity of 500 V after approximately 7 to 8 min.
202 Arūnas Jagminas

The most rapid and linear rise of the voltage proceeds only during the first 15 to 17 seconds
and amounts to about 8.0 V s-1. The point highlighted by A in Figure 10 at about 130 V
denotes the beginning of anode oxidation under micro-arc conditions. With continuing
treatment, a linear transient period occurs between 130 and 350 V, with a slope of
approximately 1.66 V s-1. With further voltage progress at a decreasing rate the anode is
enshrouded by the continuous plasma luminescent sparks accompanied by a low-frequency
acoustic emission. Therefore, this process is a typical plasma electrolytic oxidation during
which two phases of low conductivity consisting of a high resistant dielectric layer and gas
are formed [20]. The variation in the coating thickness, h, during PEO treatment in this
solution is also shown in Figure 10. As seen, under conditions of this study the average PEO
coating thickness increases continuously with some deceleration from linear. On the other
hand, increase in h is accompanied by an obvious roughening of the surface exceeding by
about 25 % the average coating thickness. As is also seen from the h versus time plot, the
roughening effect becomes more pronounced with the processing time span.
The surface morphology of titanium processed over different periods of anodizing time is
illustrated in Figures 11 and 12. The AFM images (Figure 11) obtained at the initial PEO
treatment time during which the voltage reached about 130 V (Figure 10) show that the
coating surface has a compact crystalline structure consisting of highly-ordered and uniform
3D hexagonal close-packed crystals with a lateral size of about 1.5 × 1.0 μm. The initial
layers grown under conditions of this PEO treatment are rather smooth, bluish-gray with a
root-mean-squared (RMS) roughness of about 1.2 μm. As expected, with increasing
electrolysis time the PEO coating structure changes drastically. From the SEM images shown
in Figure 12 it is evident that at higher voltages accompanied by discontinuous discharges,
highly rough and porous coatings are formed. The top and cross-section view images (Fig12
b-d) suggest that ceramic-like coatings grown under conditions of spark and micro-arc
discharges become more porous and rough with processing time. Overall, these results can be
compared with those reported previously for PEO coatings grown onto aluminium in an
alkaline potassium silicate solution [43]. On the other hand, in contrast to aluminium, we
found no detectable. changes in the morphology of titanium at the metal/PEO coating
interface.

600 120

500 100

400 80
Thickness, m
Voltage, V

300 60

200 40
A
100 20

0 0
0 2 4 6 8 10 12 14 16
Time, min

Figure 10. Variation in coating thickness and forming voltage value during PEO treatment of Ti in an
aqueous alkaline solution of 50 g cm-3 potassium silicate, SiO2:K2O (molar ratio 3.4:1), at a constant
current density of 5.0 A dm-2 and 20 oC
Recent Advances in the Titania Porous Materials Growth through … 203

Figure 11. AFM images of a thin Ti oxide layer grown in the solution of 50 g cm-3 K2SiO3 at a molar
ratio of SiO2/K2O 3.4 and a constant current density of 5.0 A dm-2 till bias voltage exceeds
approximately 130 V

Figure 12. SEM top-(a-c) and cross-section (d) view images of ceramic-like layers grown on Ti surface
at various stages of PEO process: (a) the initial and fine sparking layer formed at about 150 V; (b-d) the
coatings of intense spark discharges at: (b) 350 V; (c,d) 500 V
204 Arūnas Jagminas

1000 (-1-1 2)
- Ti6O
(004)

800

Intensity / cps 600


(-1-1 4)

400 (110) (-2-1 3)


(300)

200

0
20 30 40 50 60 70
2

Figure 13. XRD spectrum of Ti PEO coating grown under conditions corresponding to samples in
Figure 10 in average thickness of about 25 μm

Figure 13. shows a typical in-plane XRD spectrum of PEO product grown in the solution
and under conditions of this study. This spectrum was found to exhibit several strong
diffraction lines which, when compared with PDF data of thermodynamically stable TixOy
crystalline phases, may be attributed to the hexagonal close-packed crystalline lattice of
titanium sub-oxide, Ti6O, showing lattice parameters of 0.514 and 0.948 nm (PDF 72-1471)
or 0.506 and 0.948 nm (PDF 73-1118) along the a- c-axis, respectively. Calculations from the
experimental diffraction (110) and (004) peaks give us somewhat lower values of Ti6O lattice
parameters (a = 0.510, c = 0.936 nm) which probably may be associated with the disordering
of lattices due to stress/strain in the highly-textured oxide layer. It should be noted here that
such crystallization behaviour is very different from usual cases. Usually, the inner layer of
titanium PEO crystalline product is composed of TiO2-anatase lattices [22, 44-46]
transforming into rutile crystallites at temperatures over 800 oC [48]. On the other hand, the
formation of hcp lattices of titanium sub-oxides such as Ti6O, Ti3O, and Ti2O [49, 50], under
appropriate conditions is not surprising, because oxygen can dissolve easily in the hexagonal
close-packed lattice of α-titanium in the contents over 30 at. % [50, 51]. Moreover, anodic
oxidation films of titanium contain also TiO, Ti2O3 and other titanium oxides along with TiO2
[52].
The dependence of the composition of the titanium surface analyzed by EDS upon DC
PEO treatment time is presented in Figure 14. It is obvious from these spectra that the upper
layers of PEO coating grown under conditions of this study during the first 30 seconds and as
thick as several microns are composed of the titanium oxides. Further electrolysis at the
potentials corresponding to the micro-arc discharge conditions results in formation of the
layers composed of titanium oxides and silica oxide. The content of SiO2 in the PEO coating
sharply increases with the processing time and becomes a dominant phase after about 3 min
of electrolysis. That corresponds to approximately 40 μm of the coating thickness. Notably,
incorporation of titanium oxides in the outer layers is marginal, decreasing to a few or less
percent in the near-surface region.
Recent Advances in the Titania Porous Materials Growth through … 205

eV
k

eV

4.9 keV
26

V
eV

ke
k
0.5

4k
40

1
32
.51
1
1.7

K

3.3

 4
O
Intensity / a. u.


K


K
K
Si

Ti
Ti
K
7

0 1 2 3 4 5 6 7 8 9 10 11

Energy / keV

Figure 14. EDX spectra of titanium PEO coatings grown in the same solution and under conditions as
in Figure 10 depending upon the processing time (in s): 20 (1); 30 (2); 60 (3); 120 (4); 180 (5); 300 (6);
420 (7). Dashed lines represent the energies of analyzed elements

Oxide coatings formed in the solution and under conditions of this study at different PEO
treatment times were investigated also by X-ray photoelectron spectroscopy (XPS), since this
method permits a precise analysis of the oxide constitution within a few nanometer depth
layers. The first set of XPS measurements was carried out for thin oxide layers grown until
the anodizing voltage reached a value of 150 V at which slight micro-arc discharges took
place. The results obtained are presented in Figures 15 to 17, in which O 1s, Si 2p and Ti 2p
binding energies spectra are shown for various times of the surface sputtering. We found here
that PEO layers obtained at the initial stages of micro-arc discharges (Figure 12a) contained,
along with Ti and O atoms, a sufficient quantity of silica (up to 22 %). The initial
concentrations of elements indicated the Si:O and Ti:O ratios both close to 1:2. However,
after a 30-min sputter of this layer with argon ions there was a decrease in Si signal to a few
percent and an increase in the Ti component. Figure 17 shows the effect of sputtering on the
Si 2p peak of SiO2 in the XPS spectra. The sputtering of PEO coating highlighted an
asymmetry of this spectrum and could be divided into two peaks, the first associated with
SiO2 at 103.1 eV and the second to silicates (Figure 15, curve 2). A Gaussian function was
used to fit this spectrum, which gave two separate counterparts, e.g., SiO2 (~ 92 %) and most
probably (SiO2)x (TiO2)y (~ 8 %) [53].
The O 1s spectrum of the same as-grown PEO layer comprised a peak and a shoulder
(Figure 16). The spectrum was deconvoluted to reveal the O 1s peaks: the peak at 532.4 eV
was assigned to oxygen bonded to SiO2, and its shoulder at 530.2 eV was assigned to the O
bound to a TiO2, clearly composing of two separated components correspondent to SiO2
(binding energy 532.4 eV) and TiO2 (binding energy 530.2 eV). Sputtering of this PEO layer
with Ar+ ions results in a decrease of the titanium valence state. As seen from Figure 17, with
increase in sputtering time the Ti 2p peaks shift permanently to lower binding energies. Also,
206 Arūnas Jagminas

the contribution of TiO2 decreases with the sputtering time. The fitting of the Ti 2p spectra
recorded from deeper PEO layers revealed new peaks at 455.7 and 455.2 eV as the sputtering
time progressed. In line with the literature data [54, 55], these peaks may be ascertained to the
TixOy phases, because the Ti 2p binding energies corresponding to the lower valence oxides
(Ti2O3, TiO, Ti3O, Ti6O) lie between those of TiO2 and Ti massive. With this aspect, it may
be suggested that, between other lower valence oxides, Ti6O showing the Ti 2p peaks,
probably at 455.2 eV, is also formed. Thus, an increase in width of the Ti 2p peak areas with
an increase in sputtering time (Figure 17) might be related to the incorporation of several
titanium suboxides besides TiO2. In any case, the XPS data imply that at the onset of the PEO
treatment in the potassium silicate solution the coatings are formed from several low valence
titanium oxides at the oxide/substrate interface [54, 56].

SiO2
6000
Si2p
4500
Intensity / a.u.

3000 1

1500 Silicates

2
0

100 104 108


Binding Energy / eV

Figure 15. XPS spectra of Si 2p region taken at sputtering times of O (1) and 30 min (2) of the PEO
layer formed in a potassium silicate solution at DC j = 5.0 A dm-2 for up to the initial stages of micro-
arc discharges at anodizing voltage of about 150 V. The SiO2 spectrum (2) obtained through
deconvolution can be well described by a superposition of two Si 2p states, e.g., in SiO2 (~ 92 %) and in
silicates [53] (~ 8 %)

SiO2
O1s
Intensity / a.u.

TiO2

528 532 536


Binding Energy / eV

Figure 16. XPS spectrum of Ti PEO layer fabricated as in Figure 15 in O 1s binding energy range
Recent Advances in the Titania Porous Materials Growth through … 207

TiO2 Ti2p
Ti(O)

Intensity / a.u.
25
15
10
5
2
0.5min.
surface

450 455 460 465 470 475 480


Binding Energy / eV

Figure 17. XPS spectra of Ti 2p recorded for different sputtering time of PEO layer grown under the
same Ti anodizing conditions as in Figure 15.

The second set of XPS measurements was carried out on titanium samples covered with
PEO coatings under conditions of intense spark-arc discharges. For the PEO coatings with a
thickness of 40 μm and more the analysis of the O1s peaks revealed the presence of only one
oxygen-silica phase attributable to SiO2. The data of the present experiment and EDS analysis
lead to the same supposition that thick PEO coatings grown under conditions of spark-arc
discharges consist mainly of amorphous fused SiO2 species. The incorporation of Ti and K
atoms, presumably in the form of their oxides in the highest valence state, is marginal. Similar
data were also obtained for the composition of PEO coatings up to 80 μm thick, in which only
some increase in content of potassium (up to 5 at. %) was detected.

CONCLUSION
The overall results of this work can be summarized in the following:

1. Quite pure TiO2 films possessing more uniform distribution of pores can be formed
by plasma electrolytic oxidation of Ti surface in aqueous solutions containing
sulfuric acid and titanium (III) sulfate. The addition of a Ti+3 salt obviously results in
the discharging behavior change towards formation of more numerous, smaller and
shorter sparks. Due to this, the coatings produced in Ti(III)-containing electrolytes
seem more uniform with a network of significantly smaller and evenly distributed
pores.
2. PEO treatment of titanium under galvanostatic DC mode in the alkaline potassium
silicate solution results in formation of a fused TiO2-SiO2 film and later to a highly
porous, rough, and thick ceramic-like coating consisting mainly of amorphous SiO2.
The results obtained in this study with the help of X-ray diffraction (XRD), X-ray
photoelectron (XPS) and energy dispersive spectroscopy (EDS) imply that the
galvanostatic growth of PEO coating in this solution originates from the formation of
crystalline Ti6O hcp lattices at the upper layers as thick as several micrometers.
Incorporation of other low valence titanium oxides into these layers has also been
detected.
208 Arūnas Jagminas

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In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 211-232 © 2010 Nova Science Publishers, Inc.

Chapter 6

PREPARATION AND PROPERTIES OF


NANOPOROUS MATERIALS PREPARED
FROM NATURAL CLAY MINERALS

J. Temuujina,b,*, K.J.D.MacKenziec, Ts.Jadambaad


and A.van Riessena
a
Centre For Materials Research, Department of Imaging and Applied Physics,
Curtin University of Technology, GPO Box U1987, Perth, WA 6845, Australia
b
Institute of Chemistry and Chemical Technology, Mongolian Academy of Sciences,
Ulaanbaatar 51, Mongolia
c
MacDiarmid Institute for Advanced Materials and Nanotechnology, Victoria
University of Wellington, Wellington, New Zealand
d
Centre for New Materials, Mongolian University of Science and Technology,
Ulaanbaatar, Mongolia

ABSTRACT
In this chapter, we review recent work carried out in our research group on the
preparation and characterisation of nanoporous materials from a variety of clay minerals
by selective leaching methods. These nanoporous materials are prepared by exploiting the
crystal architecture of layer-lattice minerals.
According to their layer periodicity, clay minerals are divided into different types,
namely 1:1 type (kaolinite, antigorite etc), 2:1 (montmorillonite, vermiculite, pyrophillite,
talc etc) and amorphous (allophane etc). The combination of tetrahedral Si2O5 and
octahedral Al2(OH)4 or Mg2(OH)4 layers gives a range of unique crystal architectures.
Nanoporous materials have been prepared using a simple selective leaching
technique. Differences in the solubility of the clay components at different pH values are
exploited to leach a particular component from the clay structure and produce pores.
Leaching occurs preferentially at moderate temperatures (80-90oC). The use of clay
minerals to prepare nanoporous materials allows the pore size and shape to be controlled.

*
Corresponding author: Email: jtemuujin@yahoo.com
212 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

It is found that in most cases, preliminary amorphisation of the clay minerals favours
the leaching process. However, some minerals such as vermiculite can be acid-treated
directly, producing porous silica with the highest specific surface area of all the minerals
(670 m2/g), by comparison with the silica of the lowest surface area (15 m2/g) produced
from talc. Pore size distribution measurements reveal the presence of micro and
nanopores.
Amorphisation of the clay minerals can be achieved by either thermal or mechanical
treatment (grinding). Preliminary milling destroys the layer structure of the clay mineral,
making it difficult to control the pore size and shape. Thermal amorphisation of the clay
mineral favours the production of porous materials with high surface areas and controlled
pore size distributions.
Nanoporous silica, -alumina and composite materials have been prepared from
kaolin, montmorillonite, pyrophillite, phlogopite and talc show excellent decolorisation,
adsorption and ion-exchange properties.

Keywords: nanoporous materials, clay minerals, calcining, grinding, selective leaching,


porous properties

INTRODUCTION
Porous materials are mostly used as catalysts, catalyst supports, filter membranes, ion
exchangers, adsorbents and humidity control agents [1]. The most important properties of
porous materials are related to their surface chemistry (whether they are hydrophilic or
hydrophobic) and geometrical properties (pore size and shape, surface area, pore volume).
According to the IUPAC (International Union of Pure and Applied Chemistry)
recommendation the pores can be classified according to their size, as [2]:

Micropores (< 2 nm)


Mesopores (2-50 nm)
Macropores (> 50nm).

Well-known examples of microporous materials are zeolites and activated carbons, while
various xerogels and mesoporous materials are typically prepared using organic templates.
Large pore size materials such as ceramic membranes, honeycombs, foamed ceramics and
filters are categorized as macroporous materials. The term ―nanoporous‖ can be used instead
of ―mesoporous‖, this term will be used in this chapter.
In general there are two methods for preparing porous materials: [1, 3]:

The build-up method, by which the material is synthesised from starting reagents,
Leaching or post-synthesis treatment of parent materials.

The first method is used to synthesize gels, -Al2O3, zeolites and pillared clays etc. while
the second method produces activated carbon and SiO2 or -Al2O3 based on clay minerals.
Clay minerals can be used to obtain porous materials by both the build-up method and the
leaching method. Clays are hydrous aluminium or magnesium silicates with a layered crystal
structure arranged in a variety of repeating units that can be used as templates for preparing
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 213

porous materials. For example, the synthesis of a pillared hydroxyl-aluminium beidellite was
reported in 1977 [4]. Leached or acid-activated clay minerals were originally used as
bleaching earth, [5] then later for the preparation of porous silica [6] or mesoporous -Al2O3
[7]. The acidity of the clay is an important parameter if it is to be used as a catalyst, whereas
the specific surface area, pore shape and surface chemical parameters of porous silica or
alumina are crucial factors for their applications.
This chapter reviews our research on the preparation of nanoporous materials from clay
minerals by exploiting their layer-lattice crystal structures.

RESULTS AND DISCUSSION

A. Clay Mineral Structure

According to their structures, clay minerals can be divided into different types, namely,
1:1 type (kaolinite, antigorite etc), 2:1 type (montmorillonite, vermiculite, pyrophillite, talc
etc) and amorphous type (allophane etc). The various combinations of tetrahedral Si 2O5 and
octahedral Al2(OH)4 or Mg2(OH)4 layers result in a range of unique crystal architectures.
Kaolinite is one of the most common clay minerals. It has a 1:1 layer structure consisting
of two repeating sheets, a tetrahedral silica sheet and an octahedral alumina sheet. The lattice
dimensions of kaolinite result in a repeat distance of 0.72 nm between adjacent octahedral
sheets. There is no substitution within these layers, and consequently no charge imbalance
requiring cations to be located between in the layers. Clay minerals of the 1:1 type tend to be
quite pure.
Figure 1 shows schematic representations of 1:1 and 2:1 clay minerals.

Octahedral, Al2(OH)4 or Tetrahedral,


Mg2(OH)4 Si2O5

water + ions

Kaolinite Pyrophyllite, Talc Montmorillonite,


Vermiculite

Figure 1. Schematic representations of 1:1 and 2:1 clay mineral structures


214 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

Figure 2. Schematic representation of the preparation of nanoporous -Al2O3 by selective alkali


leaching.

The 2:1 mineral montmorillonite has a three-sheet layer structure in which one octahedral
alumina sheet is sandwiched between two tetrahedral silica sheets. The extensive substitution
of Mg2+ for octahedral Al3+ produces a negative charge which is balanced by interlayer
cations such as Ca2+ or Na+. Substitution of tetrahedral silicon by aluminium is also possible,
with charge balance again being achieved by the presence of interlayer Na+, K+ or Ca2+. Other
2:1 clay minerals such as pyrophyllite and talc show almost no layer substitution, and thus
contain no charge-balancing cations. Allophane is an X-ray amorphous aluminosilicate of
indefinite composition and is composed of hollow, irregular 3.5-5 nm spherical particles [8].
Careful removal of the octahedral cations of these minerals without collapsing the
tetrahedral layer spacing produces a porous silica with a layer structure, whereas selective
removal of the tetrahedral layer produces porous alumina. The driving force of this process,
called ―selective leaching‖, is the solubility difference of the clay constituents at different pH
values, and the different dissolution rates of the crystalline and amorphous compositions.

B. Nano Porous Materials Prepared from Kaolinite

-Al2O3 porous materials


Selective leaching has been developed by Okada et al. to prepare nanoporous -Al2O3 and
SiO2 from kaolinite [6, 7]. The synthesis of -Al2O3 does not exploit the crystal architecture
of the kaolinite layer structure, but involves alkaline attack on the pseudomorphic particles
resulting from calcination at 1000oC. At about this temperature an exothermic reaction occurs
with the separation of -Al2O3 particles uniformly distributed within an amorphous silica
matrix. Since the dissolution of SiO2 in alkali is faster than crystalline -Al2O3, a unique
porous material is formed, consisting of -Al2O3 grains interconnected by residual amorphous
silica. This nanoporous -Al2O3 has superior thermal stability because of its unique
microstructure [9] and its uniform pores provide excellent water vapour adsorption [10]. A
schematic representation of the preparation of this material is shown in Figure 2.
In addition to the nanoporous -Al2O3 with uniform pore size distribution produced by
this method, another useful by-product is also produced, namely, an alkaline solution
containing potassium or sodium, aluminium and silicon ions. We have precipitated potassium
aluminosilicate from this filtered solution [11], whereas composites of -alumina/potassium
aluminosilicate gel were obtained [12, 13] from the reactive solution containing -Al2O3.
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 215

Neutralisation of the basic solution by nitric acid at pH of about 5.5 precipitates the Si
component which provides the driving force for the co-precipitation of the Al and K
components. The specific surface areas and pore volumes of the precipitates vary within the
range of 335-377 m2/g and 0.4-0.52 ml/g respectively [13]. The potassium ions in these
materials neutralize the negative charge resulting from incorporation of tetrahedral Al in the
silica network. The charge-balancing potassium ions can exchange with NH4+, making the
material an efficient ammonia absorber. Since previous research showed that -alumina
efficiently absorbs phosphate ion [14] and the potassium aluminosilicate gel shows excellent
ammonium ion adsorption [11], the composite of these two compounds was expected to
possess dual adsorption properties. This behaviour was demonstrated experimentally by the
simultaneous uptake of ammonium and phosphate ions [12] by composites of the -
alumina/potassium aluminosilicate gel derived from the alkali leaching of kaolinite. This
unusual and useful anion/cation adsorption behaviour outweighs the slightly poorer porous
properties of the -alumina/potassium aluminosilicate composite by comparison with pure -
alumina and potassium aluminosilicate gel (Table 1), especially since the two ions removed
by the composite are of particular importance as eutrophication contaminants in rural
waterways
The pore size distribution curves and adsorption-desorption isotherms of the -alumina
and the composite (Figure 3) indicate that the pores are formed between the -alumina
particles of the pseudomorphic grains of the starting kaolinite, and that partial precipitation of
fine particles of potassium aluminosilicate occurs within the interconnecting nanopores of the
pseudomorphic -alumina.

3.5 400
Adsorption volume [ ml(STP)/ g]

300
3  -alumina

200
2.5
dv/d(logr) [ml/g nm]

Composites
. 100

2
0 0.2 0.4 0.6 0.8 1
P/P0
 -alumina
1.5

1 Composites

0.5

0
1 10 100
Pore radius [nm]

Figure 3. Pore size distributions of -alumina and composite. Inset: N2 adsorption-desorption isotherms
of -alumina and composite. Adapted from reference [13]
216 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

Table 1. Porous properties of kaolinite, γ-alumina, potassium aluminosilicate gel and


composite. Adapted from reference [13].

Sample Specific surface area (m2/g) Pore volume Average pore size (nm)
(ml/g)
Raw kaolinite 9.9 0.09 -
-alumina 256 0.67 10.16
Potassium aluminosilicate gel 377 0.48 4.69
Composite 293 0.51 7.38

The uptake of ammonium and phosphate ions was found to be about 70-80% and 30-40%
respectively from  1mM solutions of (NH4)2HPO4 [12]. The porous properties and
phosphate uptake of the composites could be optimized by suppressing precipitation of fine
potassium aluminosilicate gel within the composite particles.

Porous SiO2
The solubilities of the various components of a clay mineral depend on the pH, and
solubility studies indicate that all the components except SiO2 are highly soluble in strongly
acidic solutions [1]. Thus, leaching a clay in acid should remove all but nanoporous silica.
However, the solubility also depends on the crystallinity, i.e. whether a compound is
amorphous or crystalline. Acid attack on a layer lattice occurs by access to the galleries or at
the edges [15]. Gallery attack is very important in the preparation of porous silica by acid
leaching, because the surface area of the platy clay sheets is much larger than the edges. The
important experimental parameters for acid-leaching of a clay are the sample/solution ratio,
acid concentration, temperature and duration of leaching, type of acid and degree of agitation.
To improve the leaching rate of natural kaolinite, Okada et al. partially destroyed the
crystal structure by thermal dehydroxylation at about 550oC, thereby obtaining microporous
silica with a specific surface area of 340 m2/g and average pore diameter 0.6 nm [6]. The
resulting pores were slit-shaped with hydrophilic surface properties. Clay minerals can be
rendered amorphous by either thermal or mechanochemical treatment. Mechanochemical
treatment of various clay minerals is reported to bring about changes in their surface structure
without recrystallisation of new phases [16]. Changes in the Al coordination of a kaolinite
mineral caused by thermal dehydroxylation and mechanical activation are compared in
Figure 4 [17].
Grinding degrades the crystal structure and reduces the particle size and, as is the case
with thermal activation, changes the Al-O coordination number from solely octahedral
Al(VI)-O, as in the original clay, to a mixture of octahedral Al(VI)-O, five-coordinated
Al(V)-O and tetrahedral Al(IV)-O, the latter two coordination states showing increased
sensitivity to acid treatment [17]. MAS NMR of the solid product of acid leaching shows that
Al(V) is attacked first, followed by Al(IV) then by the least reactive Al(VI).
We have prepared nanoporous silica from kaolinite mechanically amorphized by grinding
in a planetary ball mill for 1h [18]. This grinding fully amorphizes the kaolinite but not the
small amount of quartz impurity present. Leaching 2 g samples of the ground kaolinite with
100 ml of 20 mass% H2SO4 at 90oC for up to 4 h produces changes in chemical composition,
specific surface area and pore volume as shown in Table 2.
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 217

Figure 4. 11.7T 27Al MAS NMR spectra of kaolinite, before and after thermal dehydroxylation or
mechanical activation. The sharp peak at 13 ppm is corundum from the grinding media. With
permission of Elsevier Science [17].

Table 2. Chemical composition, specific surface area (SSA) and total pore volume of
raw, milled and acid-leached kaolinite samples. Adapted from reference [17].

SiO2 Al2O3 K2O Fe2O3 SSA Total pore volume


(mass%) (mass%) (mass%) (mass%) (m2/g) (ml/g)
Raw kaolinite 53.8 42.7 1.74 0.58 9.8 0.08
0.5 h leached 94.1 2.8 1.18 0.15 312 0.28
4 h leached 96 2.6 0.49 0.11 284 0.31

Hysteresis behaviour of the nitrogen-adsorption-desorption isotherms of the milled and


leached samples indicate capillary condensation taking place in the mesopores (nanopores).
However, hysteresis was not observed by Okada et al. [6] in the adsorption-desorption
isotherms of leached dehydroxylated kaolinite (metakaolinite) [6], suggesting that the porous
structure of the leached products from thermally or mechanically amorphised kaolinite is
different. The SSA of mechanically amorphised and leached samples decreases with
increasing leaching times, whereas the pore volume increases. The changes in the porous
properties of milled and leached samples with leaching time suggest that the porous structure
changes. Since it is believed that micropores are mainly responsible for the SSA and
nanopores are responsible for the pore volume, the changes in the SSA and pore volumes of
the leached samples suggest that the micropores present in the leached samples collapse after
more prolonged leaching. The micropore size distributions of the samples leached for 0.5 and
218 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

4 h, calculated by the Horvath-Kawazoe method, are also consistent with the collapse of the
micropores at longer leaching times and their condensation to form meso (nano) pores [19].
This condensation causes a decrease in the SSA and an increase in the pore volume resulting
from the formation of these nanopores. Nanopores are also introduced, possibly as inter-
particle pores of agglomerated particles, by grinding the original kaolinite, suggesting that
mechanical amorphisation largely destroys the kaolinite layer structure, replacing it with an
agglomerated structure. Thus, nanopores are formed in mechanically-activated kaolinite as a
result of the condensation reaction between the micropores and the inter-particle pores of the
agglomerated structure.
To summarise, kaolinite amorphised by dehydroxylation retains its layer structure and
consequently exhibits a high surface area after leaching, whereas mechanically amorphised
kaolinite contains both layer and framework structures that give rise to both micropores and
nanopores upon leaching. Consequently, the surface area of the resulting leached product is
slightly less than that of the product from thermally amorphised kaolinite.
The various possibilities for utilising the acid and alkali-leached products from kaolinite
and the liquid by-products are summarised schematically in Figure 5.

Heat, 1000oC
Heat , 550oC
Milling

Metakaolinite Alumina
+silica
Acid leach
Alkali leach
Porous silica +
liquid Liquid + Porous
alumina
Precipitate
with acid Precipitate
with acid

Amorphous -alumina-
aluminosilicate aluminosilicate
composite
(NH4+ exchanger)
(simultaneous NH4+
and PO43- exchanger)

Figure 5. Schemes for the utilisation of the various products and by-products of selective leaching of
kaolinite. Adapted from reference [17].

C. Nanoporous Silica from the 2:1 Clay Minerals Pyrophillite and Talc

Nanoporous silica from talc


Talc, (Mg3Si4O10(OH)2), has a 2:1 layer-lattice structure with almost no substitution in
the octahedral layer and a platy particle morphology. The surfaces of the layers contain
oxygen atoms, giving rise to the hydrophobic characteristics of this mineral. Unlike kaolinite,
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 219

talc does not form an amorphous product upon thermal dehydroxylation [20], but forms
crystalline enstatite (MgOSiO2) as the first product of thermal decomposition (Figure 6). This
militates against the preparation of nanoporous silica from thermally dehydroxylated talc.

Ens Ens 900oC


Ens

Ens Ens 850oC


Intensity [a.u.]

800oC

006
002

Raw talc
004 111 132
0010 331
042

10 20 30 40 50 60 70
Cu K2 theta Degrees

Figure 6. XRD patterns of raw talc and samples calcined at different temperatures. Adapted from
reference [20].

The results of our attempts to leach talc calcined at various temperatures with a variety of
acids are shown in Table 3.

Table 3. Chemical composition (mass%) and porous properties of raw talc and samples
selectively leached at 80oC. Adapted from reference [20].

Firing (oC) No No No No No 800 1000


Acid No HCl HCl HNO3 H2SO4 H2SO4 H2SO4
Conc. (M) No 2 2 2 2 4 4
Time (h) No 0.5 2 2 2 2 2
SiO2 64.5 65.2 65.4 65.4 65.6 64.2 65.4
MgO 35.2 34.8 34.5 34.6 34.3 35.7 34.5
CaO 0.3 tr tr tr tr Tr tr
Fe2O3 0.06 0.04 0.05 0.05 0.04 0.05 0.04
SSA(m2/g) 10.5 11.1 11.7 11.5 15.4 9.8 -
Vp(ml/g) 0.07 0.07 0.08 0.07 0.07 0.06 -
SSA= specific surface area, Vp= pore volume

These results support the conclusion that porous silica cannot be prepared by acid-
leaching either raw or calcined talc. This has led us to use very extreme leaching conditions,
with 2 M or 4 M H2SO4 at 150oC in an autoclave for up to 14 days [20]. The products of this
treatment were SiO2-rich (>90 mass %), but with SSA values (<40 m2/g) much lower than the
SSA of the silica formed from other clay minerals. This product from autoclaved leached talc
220 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

has a non-porous structure with the thin flaky morphology of the original talc, but is
hydrophobic, with a chemical composition of almost pure SiO2. The proposed model for this
selective leaching of talc is shown schematically in Figure 7.

Figure 7. Schematic model for the acid-leaching of talc. Adapted from reference [21].

Table 4. Chemical composition and porous properties of raw, ground and ground and
leached talc. Adapted from reference [21].

Chemical composition, (mass %) SSA (m2/g) Pore volume


SiO2 MgO CaO Fe2O3 (ml/g)
Raw talc 64.5 35.2 0.3 0.06 10.5 0.065
Ground talc 64.5 35.2 0.3 0.06 76.8 0.082
Ground and leached talc 87.19 12.77 - 0.03 186 0.53
SSA= specific surface area.

The resistance of talc to acid-leaching may be related to the lack of substitution in the
structure and the sole presence of oxygen atoms between the layers. For this reason the layer
structure must be destroyed before acid can access the octahedral layers.
The preparation of nanoporous silica from mechanically-activated talc has been achieved
by our group [21]. Grinding causes the texture of the talc to change from soapy-smooth to
rough, consistent with the structural breakdown of the original particles. Table 4 summarises
the chemical composition and porous properties of raw and leached talc.
Pore size distributions calculated from the adsorption isotherms by the BJH method are
capable of distinguishing micro, nano and macropores, but the absence of a distinct feature in
the pore size distribution curve of ground and leached talc suggests the lack of a uniform pore
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 221

structure [21]. Grinding and leaching cause the amorphized regions to transform to
amorphous silica but the unamorphized regions retain the talc structure. Selective leaching of
ground talc cannot be used to exploit the layered structure of the original clay and also results
in the depletion of the Mg ions, producing a porous material that is unobtainable by leaching
unground talc. Thus, mechanical treatment of talc changes the surface and layer structure,
significantly facilitating acid leaching by comparison with unground talc. Although we did
not observe uniform pore size distribution in the ground and leached talc, other authors have
reported the appearance of 5.5 nm uniform nanopores in similar material [22], probably
reflecting the influence of the experimental conditions and morphology of the starting
material on its amorphisation behaviour and porous properties.

Nanoporous silica from pyrophyllite


Pyrophyllite,(Al3.99Fe0.02)[Si7.7Al0.3]O20(OH)4), is the 2:1 aluminosilicate analogue of talc,
and has a similar non-substituted composition, making it very resistant to acid attack [23].
Although autoclave acid-treatment of talc produced almost non-porous silica, the octahedral
Al cannot be leached from the pyrophyllite structure under the same experimental conditions.
The SSA value of raw pyrophyllite was found to increase only slightly from 6.5 m2/g to 7.15
m2/g and 7.51 m2/g after autoclaving with 4M H2SO4 at 150oC for 1 and 10 days respectively
[23]. In other words, a 10-fold increase of the leaching time produced an increase in the SSA
of only 0.35 m2/g, reflecting the much lower acid-dissolution rate of Al compared with Mg.
Therefore, mechanical activation of pyrophyllite was carried out to destroy its layer structure.
Samples ground in a planetary ball mill as for talc became amorphous but still retained weak
pyrophyllite reflections. Milling also initially reduced the average particle size, but further
milling caused an increase in the particle size due to agglomeration of the grains. Figure 8
shows the SSA and particle size as a function of grinding time.

80 3.5 (10-1)

3
Specific surface area [m2/g]

Average particle size [m]

60
2.5

2
40
1.5

1
20

0.5

0
0 6 12 18
Grinding time [h]

Figure 8. SSA and particle size of pyrophyllite as a function of grinding time [24]. With permission of
Elsevier Science.

The reduction of the SSA suggests a practical limit to grinding to enable the high surface
area of the non-agglomerated samples to be exploited. Samples ground for various times were
222 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

treated with 4M HCl at 80oC for 2 h. The chemical composition and porous properties of this
ground and leached pyrophyllite are shown in Table 5.

Table 5. Chemical composition and porous properties of the ground and leached
pyrophillite [24]. With permission of Elsevier Science.

Sample SiO2 Al2O3 Fe2O3 SSA Vp


(mass %) (mass %) (mass %) (m2/g) (ml/g)
Raw 73.25 26.5 0.21 6.8 0.04
Ground 3 h and leached 84.74 15.02 0.12 156.9 0.36
Ground 6 h and leached 91.04 8.88 0.07 156.5 0.31
Ground 12 h and leached 90.19 9.73 0.07 130.8 0.22
Ground 18 h and leached 85.94 13.94 0.011 94.06 0.15
SSA = specific surface area, Vp = pore volume

3h
0.2
dv/dlog(r) [ml/g nm]

6h

0.1 12h
18h

Raw
0

1 10 100
Pore radius [nm]

Figure 9. Pore size distribution (PSD) curves of unground, ground and leached pyrophyllite [24]. With
permission of Elsevier Science.

The sample ground for 3 h show the highest value of SSA after leaching, but the greatest
depletion of Al3+ occurred from the sample ground for 6 h. Although the depletion of Al3+ is
similar in the samples ground for 3 and 18 h, their surface areas and pore volumes are
significantly different, suggesting that the porous properties of the ground and leached
materials are not solely dependent on cation leaching [24]. The pore size distribution (PSD)
curves of raw, ground and leached pyrophyllite samples are shown in Figure 9.
The PSD curves of the ground and leached samples indicate the presence of micro, nano
and macropores and suggest that the intraparticle micropores are introduced by grinding. The
absence of a sharp peak in the PSD curves suggests the lack of a uniform pore size
distribution and microstructure [24].
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 223

The general trends in the porous properties of ground and leached talc and pyrophyllite
samples are quite similar. Milling destroys the layer structure and reduces the particle size,
significantly improving access of the acid into the octahedral layers of the talc and
pyrophyllite, facilitating their dissolution. Both acid-leached pyrophyllite and talc show a
non-uniform pore size distribution because grinding destroys their layer structure, but the
leached products have a much higher SSA and pore volume compared with the untreated
materials.

D. Nanoporous Silica from Montmorillonite

Acid-activated montmorillonite clay is used as a catalyst in oil refining, for which


application its acidity is an important factor. Montmorillonite K10 activated with sulphuric
acid is an industrial chemical on which there have been many studies conducted [25, 26]. The
chemical and mineralogical compositions and chemical properties of this material depend on
factors such as the composition of the starting clay, the acid concentration and the duration
and temperature of the acid treatment. Montmorillonites from different locations require
specific leaching procedures.

Table 6. Major oxide composition and porous properties of Tuulant montmorillonite


and its leaching products after immersion in acid for varying periods [27]. With
permission of Elsevier Science.

(mass %) SSA (m2/g) Vp (ml/g)


SiO2 Al2O3 MgO CaO Fe2O3 Na2O K2O
Raw 74.3 15.1 3.59 3.32 1.63 1.06 0.95 31.3 0.071
1h 77.9 15.05 2.78 0.57 1.36 1.03 1.16 54.2 0.32
2h 79.9 13.6 2.49 0.59 1.14 1.04 1.21 67.7 0.11
6h 83.7 10.9 1.64 0.49 0.86 1.13 1.25 89.1 0.15
12 h 88.1 7.72 0.74 0.51 0.65 0.87 1.23 93.9 0.22
SSA=specific surface area, Vp=pore volume

The montmorillonite-containing clay from the Tuulant deposit (Mongolia) has been used
to prepare porous silica [27]. The mineralogical composition of this raw material is 40%
montmorillonite, 40% amorphous material, 4% cristobalite, 5% anorthoclase feldspar, 2%
calcite and traces of quartz. Leaching with 2 M HCl was carried out at 80oC for 0.5-12 h,
resulting in the changes in the chemical composition and porous properties shown in Table 6
as a function of leaching time.
The specific surface area of this clay is much less than that reported for other acid-
activated montmorillonite [26]. The high surface areas of the leached clays result from the
conversion of the layer structures to porous products. The results for the Tuulant clay reflect
the presence of the non-layer lattice impurities cristobalite, amorphous material and feldspar
which also militated against the formation of a pure silica product. This reinforces the
importance of purifying a montmorillonite starting material as far as possible if a leached
product of high surface area is required. The pore size distribution and adsorption-desorption
isotherms of leached Tuulant montmorillonite are shown in Figure 10.
224 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

0.2
150

a b

Adsorbed volume [ml(S.T.P.)g-1]


0.15 12h
dv/dlog(r) [ml/g nm]
. 100
6h
12H
0.1

6H 1h
50 2h
0.05
1H

Raw Raw
0
0
1 10 100 0 0.2 0.4 0.6 0.8 1
Pore radius [nm] P/P0

Figure 10. Pore size distributions (a) and adsorption-desorption isotherms (b) of raw Tuulant
montmorillonite and its acid-leached product [27]. With permission of Elsevier Science.

The sample leached for 6 h contains a broad pore size distribution (PSD) peak centred at
3 nm, which shifts to 5 nm and increases in height upon further leaching up to 12 h. The
hysteresis loop of the isotherm becomes broader with longer leaching times and its shape
begins to resemble a combination of H1 and H3-type loops [2, 27], suggesting that the
nanopores probably form between the particles of the amorphous silica from a card-house
structure [26] rather than by the condensation of micropores. Passing this clay through a 76
m sieve increased its montmorillonite content from 40% to 92.8% and its SSA from 31.3 to
49.8m2/g [28, 29]. It was then leached with 0.5 M, 1 M and 2 M H2SO4 for up to 4 h at a ratio
of liquid to solid of 20:1 to give a product capable of decolorizing mare‘s milk oil. The high
content of polyunsaturated fatty acids in this milk enables it to be adsorbed readily by human
skin and it has long been used as an ingredient in Mongolian cosmetics, but its undesirable
yellow colour renders it unsuitable in its raw state for cosmetic applications. Table 7 shows
the SSA, acidity and decolorizing efficiency of montmorillonite clay as a function of the acid-
leaching conditions.

Table 7. SSA, acidity and decolorizing efficiency of Tuulant montmorillonite acid-


leached under various conditions. Adapted from references [28, 29].

Sample SSA, (m2/g) Acidity, Decolorization,


(mequiv/100g) %
Raw 49.08 13.7 9.52
0.5M-0.5H 61.34 55.7 91.75
0.5M-2H 81.13 59.6 92.68
0.5M-4H 99.56 73.4 92.00
1M-0.5H 72.28 60.8 90.97
1M-2H 101.00 65.5 92.46
1M-4H 141.20 61.4 92.89
2M-0.5H 89.28 65.3 91.47
2M-2H 119.50 59.6 93.00
2M-4H 156.90 63.2 93.80
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 225

The leached montmorillonite shows excellent bleaching behaviour and its pore size
distribution curves indicate a majority of nanopores up to 10nm in diameter. The bleaching
efficiency of the samples as a function of their surface acidity and specific surface area
suggests that the acidity value has a greater effect on the bleaching efficiency than the
specific surface area, i.e. for bleaching earth applications the surface acidity of a
montmorillonite-based nanoporous material is crucial. Most acid-leached montmorillonites
including K10 have SSA values less than 300 m2/g [26-30] and their pore structures strongly
depend on the acid concentration, leaching time and duration. Leaching with dilute acid
produces slit-shaped micropores, but increased acid concentrations and leaching times
condense the structure to form nanopores in addition to slit-shaped micropores. Leaching of
the octahedral sheet with highly concentrated acid produces a significant number of Si-OH
groups within the tetrahedral sheets of the montmorillonite, which can then condense to form
a nanoporous structure by partial rearrangement of the clay laminar structure.
Although acid-leached montmorillonite has a comparatively low SSA value, Kawi has
modified K10 montmorillonite by a hydrothermal surfactant method and has obtained a silica-
bonded structure with highly acidic, adsorptive, and catalytic properties and an SSA value of
736m2/g [31]. This demonstrates the fact that there are other ways to improve the porous
properties of acid-leached montmorillonites.

E. Nanoporous Silica from Other 2:1 Type Clay Minerals

Porous silica from phlogopite


Phlogopite is a 2:1 type clay mineral from which different porous materials have been
obtained by acid-leaching [15, 32]. Since the reported SSA values of these products show
large variations, from 20 to 620m2/g [15, 32], we have carried out studies aimed at resolving
these discrepancies [33]. The phlogopite used in our experiments had the structural formula
K0.79[Mg2.58Fe0.27Al0.13][Si2.97Al0.99]O10(OH,F)2. Selective leaching was carried out by stirring
in 100 ml of 5 M nitric acid with 2 g of the powder at different temperatures for different
times, resulting in the porous properties shown in Figure 11.
Figure 11 shows that higher leaching temperatures lead to higher surface areas and that
faster leaching produces products with higher SSA values, consistent with the pore size data
shown in Table 8 where sample name indicates leaching temperature in Celsius and time in
hour. For example 60-1 means 60oC and leaching time 1 h and 90-1/3 means 90oC and
leaching time 1/3 h or 20 min.
The increase in pore size is related to the decrease of the SSA value upon prolonged
leaching. The observed pore size was larger than expected if the octahedral sheets were being
selectively leached (this pore size was calculated from the crystal structure to be about 0.3
nm). Analysis of the micropore distribution by the Horvath-Kawazoe method indicated a pore
width of about 0.7 nm and a pore height that decreased at longer leaching times [33]. This
suggests that the micropores formed by selective leaching of the octahedral sheets of
phlogopite are rather unstable, and that longer leaching causes further structural
rearrangement leading to the almost simultaneous development of 3-4 nm diameter
nanopores. This work also indicated that the preparation of porous materials of high surface
area requires a high ratio of acid to phlogophite. Kaviratna and Pinnavaia used an
226 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

acid:phlogopite ratio of 5, possibly explaining the low surface area of their product (about 20
m2/g) [15]. It was also found to be possible to prepare porous silica with a high surface area
(532 m2/g) by direct acid leaching of phlogopite at 90oC for 15 min. The resulting 0.7 nm
micropores changed to 3-4 nm nanopores which grew to >4 nm upon longer leaching.

450 0.5 0.5


o
525 90 C
60oC
400
Specific surface area [m2/g]

Specific surface area [m2/g]


0.4 0.4
500

Pore volume [ml/g]

Pore volume [ml/g]


350
475
0.3 0.3

300 450
0.2 0.2
250 425

0.1 400 0.1


0 2 4 6 8 10 0.2 0.4 0.6 0.8 1
Leaching time [h] Leaching time [h]

Figure 11. Porous properties of phlogopite as a function of leaching time and temperature. Adapted
from reference [33].

Table 8. Pore size changes of the acid leached phlogopite samples.


Adapted from reference [33].

Dp (nm) 3.2>1.8 3.2>2.2 3.6 4.6>3.8 0.7>3.0 0.7>3.0 0.7>3.0 0.7>3.2 3.6
Sample 60-1 60-2 60-5 60-10 90-1/6 90-1/4 90-1/3 90-1/2 90-1
Dp – Pore diameter.

Porous silica from vermiculite


Although most of the previously reported research on acid-leaching of vermiculite has
concentrated on its acidic properties [30, 34], this is a 2:1 mineral with the potential to
develop a high surface area when leached. For this reason, we have attempted to prepare
porous silica from vermiculite by acid leaching. The starting material was a commercial
vermiculite from Transvaal, South Africa [35] consisting of a mixture of vermiculite and
biotite-vermiculite mixed layer minerals. If this mineral was pure vermiculite its structural
formula would be (Ca0.17K0.53)(Mg2.73Fe0.18Ti0.05)(Si2.89Al0.84Fe0.27)O10(OH)2. Leaching with
200 ml of 0.5 M, 1 M, 2 M and 4 M HCl was carried out on 5 g samples at 80 oC for various
times. Figure 12 shows the SSA of the leached products as a function of leaching time. The
maximum SSA value obtained using different acid concentrations varied from 299 to 670
m2/g, the highest surface area being obtained for samples leached with 2 M acid for 2 h. This
is one of the highest SSA values reported for porous materials prepared by selective leaching
from any natural clay mineral. The final SiO2 content of the product was 98.9%. Prolonged
leaching with 2 M and 4 M acid resulted in a decrease in the SSA, indicating a rearrangement
of the porous structure of the almost pure silica.
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 227

700
2M
600

Specific surface area [m2/g]


500 4M 1M

400

300 0.5M

200

100

0 1 2 3 4 5 6
Leaching time [h]

Figure 12. SSA of the product of acid-leached vermiculite as a function of leaching time [35]. With
permission of Elsevier Science.

1
Al
Mg Fe 2M
0.8 K
Fraction dissolved

0.6 Mg
0.5M
0.4 K Al
Fe
0.2

0 60 120 180 240


Time [min]

Figure 13. Fractions of Mg2+, Al3+, K+ and Fe3+ extracted from acid-leached vermiculite as a function of
leaching time [35]. With permission of Elsevier Science.

Since dissolution of the clay constituents in the acid solution is the principal mechanism
of pore formation, the compositions of the extracted fractions of the vermiculite were
analysed to determine the dissolution behaviour (Figure 13).
In samples leached in both 0.5 M and 2 M HCl, the amount of extracted Fe is less than
the amount of Al, Mg and K ions. In the present vermiculite, the Mg ions occupy octahedral
sites and the Al ions are in tetrahedral sites but the Fe ions occupy both tetrahedral and
octahedral sites. The K ions occupy interlayer sites. The vermiculite structure suggests that
the order of solubility should be tetrahedral sites<octahedral sites<interlayers, but in 0.5 M
acid the dissolution of K was slower than the octahedral Mg. A possible reason for this
behaviour may be the presence of mica in the sample which is contributing some additional K
ions to the extract. The pore size distributions of the product of vermiculite leached with 2 M
acid are shown in Figure 14.
228 J. Temuujin, K.J.D. MacKenzie, Ts. Jadambaa et al.

0.6 2M-6H

dv/dlog(r) [ml/g nm]


2M-2H
. 0.4

2M-1H

0.2
2M-0.5H

1 10 100
Pore radius [nm]

Figure 14. Adsorption pore size distribution curves (PSD) of vermiculite leached with 2 M acid [35].
With permission of Elsevier Science.

The PSD curve of the sample leached for 0.5 h, calculated from the adsorption isotherms,
indicates the presence of pores of <0.6 nm radius which become larger at longer leaching
times. After leaching for 6h, a PSD peak appears at 1.8 nm in addition to the peak at <0.6 nm,
with a decrease in the height of the peak corresponding to micropores. This change in the
PSD can be attributed to the formation of nanopores by the condensation of micropores. The
high surface area of this acid-leached vermiculite may reflect its chemical composition; the
tetrahedral sheets of this vermiculite contain Si, Al and Fe cations, the latter being leached
more slowly than Al in acidic conditions. This may stabilize the tetrahedral layer, suppressing
the formation of a framework structure and retaining the micropores of high surface area.
However, Maqueda et al. have obtained a porous material with a large surface area (720
m2/g) from a ground vermiculite [36] that did not contain the necessary tetrahedral iron to
stabilize the tetrahedral layer and prevent condensation to form a framework structure.
Milling for only four minutes caused this sample to become almost amorphous. The work
reported in references [35] and [36] is in agreement concerning the slow leaching rate of Fe
and the presence of iron in the final product, the concentration of which depends on the
leaching conditions. In our study, the iron was found to stabilize the tetrahedral layer [35], but
Maqueda et al. found that leaching precipitated the iron as an oxyhydroxide which somehow
stabilized the porous structure [36]. Although the mechanisms by which structures of large
surface area were formed differ in these two studies, in both cases the chemical composition
of the starting materials and final products profoundly affect the porous properties.
Preliminary thermal amorphization of the vermiculite at 600 oC did not improve the porous
properties of the resulting leached product [37] which had a specific surface area and pore
volume of 559 m2/g and 0.51 ml/g, respectively. Thus, the initial microstructure, which
depends on the method by which the vermiculite is initially amorphised, influences the porous
properties of the leached products.
Preparation and Properties of Nanoporous Materials Prepared from Natural Clay… 229

The surface areas of porous materials prepared from 2:1 layer-lattice clay minerals
depend largely on their chemical and structural compositions. The optimum surface areas also
depend on the intended application of the materials; porous materials for use as catalysts
require a high surface area and high surface acidity whereas the most important factors in
matrix materials for applications as sieves, adsorbents and catalyst supports are their pore
geometry, surface chemical properties and surface areas.

CONCLUSION
The major conclusions of our studies of the preparation of porous material from various
clay minerals are as follows:

1. Thermally amorphized kaolinite has a greater specific surface area than mechanically
amorphized kaolinite
2. The 2:1 layer lattice clay minerals in which elemental substitutions do not occur
(talc, pyrophillite) are very resistant to acid attack, making it necessary to destroy
their layer-lattice structure by mechanical activation prior to acid leaching.
3. The 2:1 layer lattice minerals in which elemental substitution is present produce
silicas with higher surface areas.
4. Acid leaching of the 2:1 layer-lattice minerals removes the interlayer cations
preferentially, followed by the removal of the octahedral cations.
5. The slow dissolution rate of Fe ions present in a clay structure increases the specific
surface area, possibly by stabilizing the micropores formed.
6. Acid leaching of 2:1 layer lattice clay minerals forms two types of the pores, namely,
slit-shaped pores formed between pairs of apical tetrahedral sheets, and framework-
structured nanopores formed by polycondensation of these slit-shaped pores or by
polycondensation of the fine clay particles.
7. The leaching behaviour and porous properties of the different 2:1 type clay minerals
are controlled mainly by the structural compositions of the clay minerals.
8. Selective leaching of mineral templates is an extremely useful and versatile method
for preparing highly functional nanoporous materials.

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In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 233-242 © 2010 Nova Science Publishers, Inc.

Chapter 7

MAGNETIC NANOPOROUS MATERIALS

S. Giri*
Department of Solid State Physics, Indian Association for the Cultivation of Science,
Jadavpur, Kolkata, West Bengal, India

ABSTRACT
Currently, nanoporous materials have been recognised as promising candidates for
the multifunctional applications such as catalysis, ion-exchange, gas storage, low density
magnetic storage, etc. Because of the diverse range of metal organic (inorganic) networks
the structural, chemical, and physical properties of nanoporous materials are fascinating
from fundamental interest as well as technological applications. The use of transition
metal ions within the nanoporous structure opens up the possibility of various
applications with improved electrical, optical, and magnetic properties. Among them, the
search for the improved magnetic properties is challenging ascribed to their potential
applications in developing low density magnetic storage materials, magnetic sensors, and
intelligent or multifunctional materials. The magnetic properties of the metal organic
(inorganic) networks are strongly influenced by the structures of the materials where
magnetic properties have been tuned by designing varieties of porous structures
composed of different transition metals. In this article the magnetism of nanoporous
materials is reviewed based on recent experimental results.

1. INTRODUCTION
Porous materials constructed from the network of ‗‗inorganic‘‘ layers or chains through
the organic ligands are generally referred to as organic–inorganic hybrid porous structures [1-
5]. When organic-inorganic structures are attached with different metals such as Galium [6,7],
Tin [8], Iron [9-11], Cobalt [12,13], Vanadium [14], Indium [15], Boron [16], Manganese
[17], molybdenum [18,19], these are typically defined as metal-organic-inorganic hybrid

*
Corresponding author: E-mail:sspsg2@iacs.res.in
234 S. Giri

materials. The porous materials may be defined as nanoporous materials when dimension of
average pore size varies from 1 nm to several decades of nanometer scale. Since dimension of
atoms are of the order of angstrom, the nanoporous structure is at least 10 times larger than
the dimension of an atom, which significantly modifies the physical and chemical properties.
Porous structure typically creates a large surface to volume ratio leading to the spectacular
changes in the physical properties such as magnetic, optical, electronic, dielectric properties,
etc. [1-5]. Although average grain size of the porous materials varies from nanoscale to the
micron scale, thickness of varieties of the walls of the pore are typically of the order of
nanoscale. Thus, physical properties are often found to be very similar to that found in typical
nanostructured materials. In most of the cases improved physical properties of the nanoporous
materials are fascinating for the tremendous technological applications such as catalysis, ion-
exchange, gas storage, low density magnetic storage, magnetic sensors, etc. Thus, the
engineering with porous structure offers tremendous opportunity for tuning the physical
properties of the materials. Extensive research on porous materials is involved with the design
and synthesis of porous materials for obtaining improved properties. The origin of the
improved properties is still remain elusive which needs to be explored for the advancement of
improved properties towards technological applications as well as commercialisations.
Therefore, fundamental interests interpreting varieties of physical properties of the
nanoporous materials are another thrust area of research. In this review different aspects of
magnetism of the nanoporous materials are focussed. Although structural aspects of porous
materials are not intended in this review, Figure 1 depicts the typical classification of porous
structures which give us preliminary overview of porous materials.

3-D 2-D

(a) (b)
0-D
1-D

(c) (d)

Figure 1. Classifications of nanoporous structures: (a) 3-dimensional purely inorganic frame, (b) 2-
dimensional inorganic layer, (c) 1-dimensional inorganic chain, and (d) 0-dimensional inorganic
clusters are displayed where inorganic structure is linked through the organic chains. The designs of the
figure are inspired from reference [41].
Magnetic Nanoporous Materials 235

2. MAGNETIC PROPERTIES OF POROUS STRUCTURE


Magnetism is one of the oldest subjects, which is still fascinating with lots of emerging
quantum aspects such as superconductivity [20-24], multiferroicity [25-29], molecular
magnetism [30-32], nanomagnetism [33-36], low-dimensional magnetism [37-40], etc.
Dimensionality of the crystal structure is one of the crucial factors for varieties of quantum
effects in magnetism. Thus, engineering of structural aspects such as size, geometry, chemical
functionality, and various coordinating modes of the linkers provide excellent means of
controlling and modulating magnetic properties of the materials. Synthesis of materials with
porous structure also leads to the different structures which gives rise to the varieties of
magnetic properties. The considerable enhancement of surface to volume ratio is another
important aspect of the porous structure where delicate interplay between surface and core
part of the magnetism leads to the fascinating magnetic properties of the materials. The
understanding of the crystalline structure is the basic building block for primary discussions
and interpretations of magnetism for any kind of magnetic materials. According to the
reported results two kinds of porous structures have been realized with well crystalline
structure and amorphous structure. Magnetism of nanoporous materials having well
crystalline structure has been investigated extensively and reviewed in few literatures [41-44].
Ferromagnetic [45-63], antiferrmagnetic [62-83], ferrimagnetic [80-83], metamagnetic [83-
85], frustrated magnetism having triangular lattice [87-88], fcc lattice with frustrated
tetrahedral [89] structure have been reported in various literatures. Depending on the
synthesis conditions as well as thin wall of the porous structure the crystalline structure does
not form which results in the amorphous structure [90-92]. The porous material having
amorphous structure is another category of porous magnet which exhibits varieties of glassy
magnetic behaviors [93-96]. Magnetism of the second category of materials is still not well
characterized because of the limited experimental results. Whether the porous materials
having amorphous structure can be categorized to the family of typical amorphous magnet is
still an open issue. The basic difference between amorphous materials and porous materials
with amorphous structure is that porous materials have additionally huge surface to volume
ratio than the typical amorphous materials, from structural point of view. Apart from the
fundamental interest the porous magnet is fascinating for the technological applications such
as low density magnetic materials, magnetic sensors, electronic switching, etc. which are one
of the major challenges in this topic. In this review the magnetism of the nonporous materials
is discussed in two parts: 1) magnetism of nanoporous materials with crystalline structure and
2) magnetism of nanoporous materials with amorphous structure.

2.1.1. Magnetism of nanoporous materials with crystalline structure


Current investigation on the nanoporous materials having crystalline structure displays
varieties of magnetic properties which are mainly based on either ferromagnetism or
antiferromagnetism [98]. Since metal atoms in these nanoporous materials are connected
through nonmagnetic atoms or group of atoms, the magnetic interactions are mediated only
through superexchange interactions. In the early 1990s, Goodenough described that systems
like Fe–F–Fe or Fe–O–Fe show anti- or ferromagnetic superexchange interactions depending
on the angle between the three centers [99]. For example, d5–d5 superexchange was predicted
to be antiferromagnetic for angles close to 1800. On the other hand, interactions are
236 S. Giri

ferromagnetic if angle is close to 900. Examples of magnetic porous materials with interesting
ferromagnetic and antiferromagnetic ground states are discussed in the next subsections.

A. Ferromagnetic Materials
Extensively reported results exhibit that examples of antiferromagnetic ordering is
adequately larger than the examples of ferromagnetic ordering at low temperature among
nanoporous materials. In this section examples of ferromagnetic ordering in few interesting
porous materials are reviewed. In early 1993, the vanadium phosphate based materials
[(VO)3(OH)2(H2O)2-(PO4)2]·C3N2H12 [45] and K4[V10O10(H2O)2(OH)4(PO4)7]·CNH5·4H2O
[46] has been reported with weak ferromagnetic character having ordering temperature at 5.2
K. The weak ferromagnetism below ~ 25 K was reported in few cobalt based magnet,
Cs2Co3(HPO4)(PO4)2·H2O [47], and [H3N(CH2)3NH3]0.5[Co(PO4)]·0.5H2O and
H3N(CH2)4NH3]0.5[Co(PO4)] [48]. Cobalt phosphates, NaCo3(OH)(PO4)2·1/4H2O and
Na(NH4)Co2(PO4)2·H2O also exhibited weak ferromagnetism below 10 K [49]. Weak
ferromagnetism in these compounds resulted from the ordering of the moments generated by
the pair-wise canted antiferromagnetic interactions between neighboring Co(II) sites along the
connected Co–O–Co lattices. One of the well-known examples is Prussian blue series that
was able to absorb small molecules such as N2 or methanol after dehydration and found to
order ferromagnetically at a critical temperature of 5.5 K [50-53]. A second example was
reported by Beauvais and Long [54]. 3-D framework has been constructed from infinite Ni–
O–Ni type linkages (bridging H2O and glutarate ligands) in Ni20(C5H6O4)20(H2O)8]·40H2O.
Presence of very large intersecting 20-membered ring tunnels that were filled with H2O
molecules, behaved like a ferromagnet below 4 K [55]. 3-D structure made up of corrugated
Cu–O–Cu and Cu–O–C–O–Cu layers linked through bpe molecules in
[Cu4(C3H2O4)4(bpe)3]·6H2O exhibited overall ferromagnetic behavior where 1-D channels
filled with H2O were present [56-58]. 3-D frameworks built up from the linkage of
carboxylato-bridged Co(II) chains via BTC ligands in K[M3(BTC)3]·5H2O (M = Fe, Co)
MIL-45 showed ferromagnetic behavior below 10 K involved with the Co phase while for the
mixed-metal Co–Fe phase it also showed ferromagnetism below 20 K. The structure in the
above case showed 1-D channels filled with K+ cations and H2O molecules [59]. 3D hybrid
compounds having both cobalt and nickel, [Ni3(H2O)4(trans-CTC)2·5H2O] composed of cis-
cyclohexane-1,3,5-tricarboxylic acid (H3CTC) exhibited dominant antiferromagnetic
interaction until 190 K and ferromagnetic long range ordering at low temperature [60]. A
cobalt 1,4-cyclohexane dicarboxylate, [Co5(OH)8(CHDC)·4H2O] had a ferromagnetic
ordering temperature at 60 K that was the highest among observed in this class of compounds
[61].

B. Antiferromagnetic Materials
Interestingly, reversible conversion between ferromagnetic and antiferromagnetic states
is noticed in few reports depending on the presence or absence of water molecule in the
compound. Reversible dehydration/rehydration of [CoII3(OH)2(C4O4)2]·3H2O was found to
lead to a reversible interconversion from antiferromagnetic to ferromagnetic ordering at low
temperature [62]. The host lattice, which consists of 1D [CoII3(m3-OH)2]4+ ribbons linked by
squarate anions to form a porous 3D network, found to undergo only minimal changes (2% in
bond distances and angles) with dehydration, suggesting that significant magnetic exchange
Magnetic Nanoporous Materials 237

coupling might occur through the hydrogen-bonded cavity water molecules in the hydrated
phase. Solvatomagnetic effects have recently been reported in this family by Ohkoshi,
Hashimoto and co-workers, who showed that the peach-colored, ferromagnetically coupled
defect phase in CoII1.5[CrIII(CN)6]·7.5(H2O) converted to a antiferromagnetically coupled blue
colored phase with formula, CoII1.5[CrIII(CN)6]·2.5(H2O)·2.0(EtOH) on exposure to ethanol.
This effect was attributed to a change from six- to (average) four-coordination at the CoII
centre [63].
Among nanoporous magnetic materials a large numbers of antiferromagnetic materials
have been reviewed nicely by different groups [41-44]. Some of the interesting results are
discussed in this section. [Co2(pm)(H2O)4]n·2nH2O exhibited one-dimensional channels and
antiferromagnetic interactions with large Curie-Weiss temperature,  ~ 220.8 K [64].
Kobayashi and Kurmoo‘s group have recently reported a 3-D nanoporous magnet,
[Mn3(HCOO)6]·MeOH·H2O having a diamond framework comprising of bridging ditopic
format ligands [65]. A family of complexes formed by cobalt(II) building blocks linked
through nicotinate ligands with antiferromagnetic couplings showed robust open-framework
structures up to 295 0C [66]. The isonicotinate yielded a robust Cu(II) complex, [Cu(II)
(C6H4O2N)2·2H2O]n exhibited a very weak antiferromagnetic interactions (θ ~ 0.93 K) [67].
Previous magnetic measurements on non-porous iron phosphates showed a large diversity of
interactions in terms ferromagnetic linkage via Fe–O–P–O–Fe. For instance, weak
superexchange interactions between 4.2 and 3.9 K were reported in the KBaFe2(PO4)3 sample
[68] while stronger interactions have been observed in NaFeP2O7 [69], Na3Fe2(PO4)3 [70] and
orthorhombic FePO4 [71] with Néel temperatures (TN) of 29, 47 and 15 K respectively. In
contrast, the octahedral iron centers forming the chains in [Fe(OH)(PO4)]·0.5C2N2H10 were
found to be connected to each adjacent iron center through two oxygen atoms in a Fe–O2–Fe–
O2 fashion (one oxygen corresponds to a phosphate group and the other to a hydroxide group)
and one phosphate group [72]. Ethylenediphosphonate, MII2 (H2O)2(O3P(CH2)2PO3) (M = Co
and Ni) also revealed antiferromagmetic ordering at TN ≈ 7 K for Co and 13 K for Ni [73].
Terephthalate, Fe2O[O2C–CH3]2[1,4-BDC]·2CH3OH showed an antiferromagnetic ordering at
5 K [74]. Terephthalate, V(OH)[1,4-BDC]·x(1,4-H2BDC) showed quite high value of TN at
95 K [75]. Strong antiferromagnetic interactions (Curie-Weiss temperature, θ = 214.8 K) with
a transition temperature below 40 K were also observed in
[Fe3F6(HPO4)2(PO4)]·C8N4H26·3H2O whereas [Fe5F4(H2PO4)(HPO4)3(PO4)3]·C4N3H6·C4N3H5
showed strong antiferromagnetic interactions (θ = 218.5 K) without signature of long-range
magnetic ordering [76].

C. Ferrimagnetic and Metamagnetic Materials


The uncompensated antiferromagnetic couplings may arise from the particular
stoichoimetries and topologies which lead to a spin-canting phenomena that are sensitive to
the structural characteristics. Spin-canting associated with the antiferromagnetic interaction is
one of the typical features of ferromagnetic materials. For example, the compound,
[Co(im)2]0.5py is an antiferromagnet with TN ~ 13.1 K while the compound,
[Co5(im)10·0.4MB]5 seems to be a hidden canted antiferromagnet with a magnetic ordering
temperature at 10.6 K [77]. Terephthalate, VIV2O2F2[O2C–C6H4–CO2] exhibited canted
antiferromagnetic behavior below 20 K [78]. 2,5-pyridinedicarboxylate,
[Co3(NC5H3(CO2)2)(OH)2(H2O)2] also showed canted antiferromagnetic behavior below 30 K
238 S. Giri

[79]. A new class of materials viz., succinates, [Co5(OH)2(C4H4O4)4] and


[Co4(OH)2(H2O)2(C4H4O4)3·2H2O] showed ferrimagnetic ordering at 10 K [80,81]. Fumarate,
[Ni3(OH)2(H2O)4(C4H2O4)2·2H2O] and 3,4-pyridinecarboxylate, [Mn3(OH)2(3,4-
pyda)2(H2O)2] also showed ferrimagnetic ordering at 20 K and 7 K, respectively [82,83].
Recent reports show that few compounds reveal metamagnetic behavior because of the
competing ferromagnetic and antiferromagnetic interactions. Terephthalate, [Co2(OH)2(1,4-
BDC)] exhibited metamagnetic behavior with intralayer ferromagnetism and interlayer
antiferromagnetism (TN ≈ 48 K) [83]. Azide, [Cu2(N3)4(L)] (L = 1,2-bis(tetrazol-1-yl)ethane,
1,4-bis-(tetrazol-1-yl)butane) showed short range ferromagnetism and interlayer
antiferromagnetism, giving rise to the metamagnetic behavior [84]. 1,4-
naphthalenedicarboxylate, [Co(C12H6O4)] also showed intrachain ferromagnetism and
interchain antiferromagnetism with a metamagnetic transition temperature at 5.5 K [85].

2.1.2. Magnetism of nanoporous materials with amorphous structure


Very few literatures are available on the magnetic properties of the porous magnetic
materials having amorphous structure. Recently, synthesis and extensive characterization of
magnetic properties have been investigated on nanoporous Fe2O3 having amorphous structure
[93]. As-synthesized compound having amorphous structure was confirmed by the powder x-
ray diffraction studies. Low temperature Mössbauer studies clearly demonstrated that
quadrupole splitting was well in the range found in amorphous Fe2O3 [98,99]. The quadrupole
splitting is a measure of the deviation from the spherical or cubic symmetry which appeares
in the spectrum as a result of the interaction between the quadrupole moment of 57Fe and the
local electric field gradient. Thus, a local structural aspect around 57Fe was found to be
similar to that observed in amorphous Fe2O3. Magnetization results exhibited a spin-glass-like
transition at Tf = 18 K where relaxation dynamics below Tf behaved typical characteristic
features of a classical spin-glass compound. Interestingly, a clear evidence of memory effect
was noticed below Tf which was attributed to the spin-glass-like behavior. In addition, a
rotation of free powders was surprisingly observed in nanoporous Fe2O3 which was suggested
due to the large surface anisotropy.
A new mesoporous FeBO3 material having dominant surface magnetism was reported
which also suggested the glassy magnetic behavior attributed to the dominant surface
magnetism [94]. Mössbauer results of iron-enriched highly ordered mesoporous Fe-MCM-41
suggested that most of the iron species were tetrahedrally coordinated Fe3+ attached to the
silica framework [95]. In this system Fe3+ was suggested to form randomly as islands in the
silica network because of low iron concentration. The absence of any field dependence of the
magnetization further indicated the absence of linkage of exchange path between nearest
neighbor iron ions. Magnetic response of Mn-doped amorphous and porous Ge fabricated by
ion-implantation showed the ferromagnetic-like behavior below 20 K, above which strong
non-linear paramagnetic response was reported [96].

3. CONCLUSION AND PERSPECTIVES


Structures of the metal-organic-inorganic hybrid materials have been found to take part
crucial role for manipulating magnetic properties. Varieties of magnetic properties such as
Magnetic Nanoporous Materials 239

ferromagnetic, antiferromagnetic, ferrimagnetic, and metamagnetic states at low temperature


have been realized in crystalline porous materials depending on magnetic element or ligand
structure, water content, absorption of small molecules (for example N2), etc. Very few
examples are reported on the magnetic properties of porous materials having amorphous
structure. Spin-glass like behaviors, intricate glassy magnetic behavior, even ferromagnetism
has been reported in magnetic porous materials with amorphous structure. Magnetic porous
materials have been focused for the fundamental as well as technological applications.
Magnetic sensors and low density memory devices are the promising sectors which can
be explored for the technological applications. In order to achieve for the practical
applications with these porous materials, it is necessary to control distinct structural and
functional properties of such materials. Among them, the most important issues are the
following: control of sizes and shapes of void volumes as well as their porosity, ability to
control the flexibility of molecular frameworks, decoration of their internal walls with
prefixed chemical groups, increase their thermal stability and ageing. Origin of varieties of
magnetism attributed to the different structural aspects should be understood precisely for
manipulating different parameters in porous magnetic materials. In addition, the other major
set-back for the practical applications of magnetic porous materials is that the magnetic
functionalities are mostly observed at low temperatures which are much below the room
temperature. Because of the nonmagnetic ligands comprising of large molecules existing to
hold the porous structure the magnetic interactions are weakened significantly, leading to the
low transition temperature. Very few examples have been reported so far where transition
temperature is close to the room temperature. The increase of transition temperature should be
another key issue for the technological applications. Thus, engineering of structural aspects
and manipulation of magnetic elements of porous materials should be focused for the
technological applications which also create huge scopes for improving the understanding
quantum features in magnetism.

ACKNOWLEDGMENTS
The author acknowledges Department of Science of Technology, India for providing the
financial support (Project No.: SR/S2/CMP-46/2003) and thanks Mr. Prasad Modak for
drawing Figure 1 of this article.

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In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 243-259 © 2010 Nova Science Publishers, Inc.

Chapter 8

SURFACE AND MECHANICAL CHARACTERISTICS OF


MESOPOROUS ANODIC ALUMINUM OXIDES

Tong Hong Wang1, Te-Hua Fang2* and Shao-Hui Kang2


1
Stress-Thermal Laboratory, Advanced Semiconductor Engineering Inc,
Kaohsiung 811, Taiwan
2
Department of Mechanical Engineering,National Kaohsiung University of Applied
Sciences, Kaohsiung 817, Taiwan

ABSTRACT
Surface and mechanical properties of porous anodic aluminum oxides (AAO) were
achieved by means of scanning electron microscope (SEM), atomic force microscope
(AFM), indentation tests and finite elements method (FEM) simulations. A two-step
anodized mesoporous anodic aluminum oxide was successfully fabricated vertically and
hollowly. Both microindentation and nanoindentation were carried out. The results
showed that the nanoporous AAO was hydrophobic with a contact angle of 105° while
the nanoporous-filled AAO is in a relatively good wettability. Localized pop-in can be
found during nanoindentation due to the collapse of the beneath cylindrical structures.
Over a certain load, microindentation may induce radial cracks from the indented edge to
outward of the AAO. The underside of the indented AAO sample was milled to figure out
the structural changes. The effects of the nanoporous filling on the Young's modulus and
the hardness are investigated and discussed. A three-dimensional finite element model
was also successfully developed to understand the nanoindentation-induced mechanism.
A maximum von Mises stress of 1.058 GPa occurred beneath the indenter.

Keywords: Indentation; Atomic force microscope; Anodic aluminum oxide (AAO);


Anodization; Mesoporous.

*
Corresponding author: Email:fang.tehua@msa.hinet.net; Tel:+886-7-3814526-5336 ; Fax:+886-7- 3831373
244 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

1. INTRODUCTION
Utilizing electrochemical deposition, aluminum can be anodized in an acid solution to
synthesize anodic aluminum oxides (AAOs), which enable the fabrication of a regularly
ordered nanoporous structure [1]. This is useful not only for its filter function [2] and as a
template for one-dimensional nanomaterials [3, 4], but also excellent for unique electrical,
optical and magnetic characteristics [5, 6]. This material can be applied in the field of
catalysis, chemical/biosensors, templates for self-assembly, filters, nanofluidic transistors and
humidity sensors [7-9].
The nanopores with size scales from 5 nm to 10 m are strongly dependent on the
voltage used for anodization. There are many membranes capable of achieving this
nanoarchitecture. However, with regard to ease of fabrication with a wide variety of pore size,
chemically and thermally stable and inert, nanoporous alumina (Al2O3) is the most
appropriate candidate [10]. It has been shown that the modulus and hardness of nanoporous
alumina varies with the pore size [11], and thus the pore size must be reduced if the strength
of the material is a concern. However, this limits the use of relatively broad size pores,
indicating that application breadth is restricted. Additionally, the pores have complicated
geometries, and it is difficult to compare the actual wetting behavior with simple theoretical
predictions.
Although the applications of AAO rely on its porous structure, processing, assemblage,
thermal expansion/shrinkage and exercising inevitably apply stress on it. Therefore,
understanding the mechanical behavior is important to ensuring reliability and the usable
range. Among the measurement techniques, indentation is considered to be the most reliable
tool to characterize the mechanical response because it provides direct and conveniently
obtainable information.
In this paper, we report on an enhanced nanoporous anodic aluminum oxide (AAO) filled
with Polydimethylsiloxane (PDMS), and compare the mechanical behavior of the nanoporous
and nanoporous-filled AAO using experimental nanoindentation by Berkovich indenter. The
surface, morphology and structure of the AAO samples were examined with a scanning
electron microscope (SEM), transmission electron microscope (TEM) and atomic force
microscope (AFM). Furthermore, three-dimensional finite element analyses (FEA) were
conduced to explore the indentation response and mechanical properties of the AAO
materials.

2. EXPERIMENTAL DETAILS
Four important factors of the anodization process affect the appearance of AAO: anodic
voltage and duration, electrolytic composition and temperature. These factors dominate the
growth rate of pores, the pitch between pores and their ordering. The density and diameter of
the nanopores can be readily controlled by varying of anodization voltage with a specific
electrolyte: phosphoric acid (H3PO4), sulfuric acid (H2SO4) or oxalic acid (H2C2O4), [12-14].
Nanoporous AAO was prepared electrochemically using a two-step anodization technique to
achieve oxide films with a regularly ordered porous structure. The first anodization was
carried out until the residual Al film thickness approached to desired level, the oxides were
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 245

then stripped away and subsequently the second anodization was performed until the
remaining Al was completely anodized. A Ti sheet was used as a cathode for the anodization
of the Al samples under a constant voltage. The first anodization was performed using a 0.4
M oxalic acid solution at 20°C and 50 V for 4 hours, and then the oxides were removed by
immersing the samples in a mixture of 2 wt.% chromic acid and 6 wt.% phosphoric acid at a
temperature of 60°C. The desired thickness of the AAO films was obtained by subsequent
second anodization. After the second anodization, the AAO could be widened by increasing
the anodization time and the concentration of the acid solution.
For the pore widening process, the solution used is 0.1 M phosphoric acid solution at a
temperature of 30°C for about 1 hour. The resulting thickness of the AAO was about 50 m.
The cylindrical open pores penetrate the entire thickness of the samples. The hole-diameter of
each pore is approximately 100 nm and the pitch between one neighboring pores is 250 nm.
The porosity of the samples was about 60 %. The filled AAO sample was fabricated by filling
the recessed areas of the AAO via capillary forces. The PDMS was formed by curing Sylgard
184 siloxane prepolymer in a plastic Petri dish, pouring it into the AAO samples and then
subsequently curing it at a temperature of 80°C for 2 hours.
Microstructure and surface properties of the AAO samples were measured by using a
scanning electron microscope (SEM, Hitachi S-3000N). The SEM was operated between 10
and 15 kV on samples containing an ultra thin layer of Pt coating. A nanoindentation device
(Hysitron Triboscope) was used to measure the nanomechanical properties in the experiment.
Three peak loads: 1, 3 and 5 mN were used for both nanoporous and nanoporous-filled AAO.
In order to understand how the interfacial properties affect the introduction of water
molecules on the AAO, the sessile drop method and the optical contact angle were used to
estimate the wetting properties of a localized region on a solid surface. De-ionized (DI) water
droplets with a total volume of 5 L were made for the subsequent contact measurement.
Both micrometer- and nanometer-scale indentation systems, equip Berkovich and Vickers
indenters, respectively, were used in this study. These indenters are commonly used following
the ISO 12577 standard, and their hardness can be estimated with,

Pmax
H (1)
Areal ( h )

where Pmax is the maximum indentation load and Areal the real contact area. Depending on the
specific geometries of the Vickers and Berkovich indenters, their hardness can be further
formulated and simplified as 1.854P/d2 and 0.041P/h2, respectively, where d is the average
indent length of the diagonal left by the indenter and h the indent depth. To further
characterize the mechanical enhancements, we examined the hardness and Young‘s modulus
of the AAO.
The Young‘s modulus, E, of the test material can be obtained with the following equation
[15],

1 1  i2 1
E  (1  2 )[  ] (2)
E* Ei
246 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

where  is the Poisson‘s ratio of the test material while Ei and denote Young‘s modulus
and Poisson‘s ratio of the indenter, respectively. The indenter properties used in this study are
Ei = 1140 GPa and i = 0.07. E* is the reduced modulus of the system and can further be
defined as

 S
E*  (3)
2  Areal

where S is the stiffness of the test material, which can be determined from the slope of the
initial unloading by evaluating the maximum load and the maximum depth, where
S  dP / dh .  is a shape constant of the indenter, which is 1.034 for the Berkovich tip.
The surface, structure and morphology of the samples were measured with a scanning
electron microscope (SEM, Hitachi S-3000N), transmission electron microscope (TEM,
Philips Tecnai G2 F20) and atomic force microscope (AFM, Veeco/TM CP-RII SPM and
NT-MDT SPM system). In order to observe the local indent, a focused ion beam (FIB, FEI-
Nova 200) was also applied for milling at specific locations of the samples.

3. RESULTS AND DISCUSSION

3.1. Structure and Surface Properties

Figure 1 shows the SEM image of the resultant AAO microstructure [16]. The cylindrical
open-pores penetrated the entire thickness of the samples. The hole-diameter of each pore was
approximately 200 nm. It can be seen that the discriminable pores distributed
macroscopically. The porosity of the specimen was about 60%. It is indicated that the
cylindrical open pores of AAO are vertically erected and evenly distributed. In order to
further observe the individual porous structure, we broke the AAO and collected some pieces
for photographing under TEM, as shown in Figure 2. Clearly we can see that there is a
straight hollow on each cylindrical piece, and this is evidence that the processing parameters
and course of the anodization were successfully practiced. Such verified AAO was used for
following studies [17].
Figure 3 shows the AFM image of the AAO surface [16]. The image was obtained by
using AFM with a TiN probe tip in the tapping mode. The radius of the probe tip was less
than 20 nm. The average force constant and the resonance frequency were set at 34 N/m and
350 kHz, respectively. The measurements of the average roughness (Ra) and the mean-
square-root roughness (RMS) of the specimen were 23.4 nm and 29.3 nm, respectively. The
average height from peak to valley of the surface was 232.6 nm.
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 247

Figure 1. SEM images of the plan view of nanoporous AAO. [16]

Figure 2. TEM image of the AAO pieces. [17]

Figure 3. AFM image of the AAO surface. [16]


248 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

3.2. Wetting and Optical Behavior

In order to understand how the interfacial properties effect to the introduction of water
molecules on the AAO, it is important to perform a careful study of the liquid-solid interfaces
interactions. Here, the contact angle has been used as a measure of wetting between a liquid
and a solid surface [18]. De-ionized (DI) water droplets with a total volume of 5 L were
made for the subsequent contact measurement. Figure 4 shows the side views of the DI water
droplet on the surface of the nanoporous and PDMS-filled AAOs [19]. The contact angles for
the nanoporous and the PDMS-filled AAO were 105o and 84o, respectively. Filling the pores
increases the wettability of the nanoporous AAO. Organic materials like PDMS are
considered as low energy materials with respect to their surface energies, whereas inorganic
materials like AAO are referred to as high energy materials. Therefore, either low or high
energy liquids can be spread widely on coupled high and low energy surfaces like the PDMS-
filled AAO sample [19].
The optical properties were studied with a Hitachi U-3310 spectrophotometer. The
spectral reflection measurement for the AAO is shown in Figure 5. The film reflection shows
a significant drop from 60% to null near the wavelength 250 nm. This is because the
nanoporous film exhibits a higher light scattering and therefore yields a broadband anti-
reflectivity [16]. This behavior enables broadband elimination of reflection for incident light
from all directions when the wavelength is higher than 250 nm[16]. Hiller et al. [20] also
found nanoporous polymer films yield broadband anti-reflectivity.

105 o

(a)

84 o

(b)

Figure 4. Side view of the DI water droplet on the (a) nanoporous and (b) nanoporous-filled AAOs. [19]
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 249

Figure 5. Reflection of the AAO nanoporous structure. [16]

Nanoporous AAO
Nanoporous-filled AAO
5 34%

4
Load (mN)

32%
3

2 15%

0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
Displacement (m)

Figure 6. L-D curves of the nanoporous and the nanoporous-filled AAO for different loads. [19]

3.3. Nanoindentation Response

Nanoindentation has been widely used for measuring nanomechanical properties such as
the hardness and Young‘s modulus of test samples [15, 21]. A Hysitron nanoindentation
system equipped with a Berkovich diamond indenter with an approximately 200-nm-radius
was used in this study. Figure 6 shows the corresponding load-displacement (L-D) curves for
250 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

different loads at room temperature. The overlapping loading curves of the nanoporous AAO
exhibited excellent reproducibility of the indentation measurements [19]. However, for the
loading curves of the nanoporous-filled AAO, some discrepancies were found between
samples. This may be due to the uncertain filling density of the PDMS-filled sample [19]. At
any rate, there were distinct differences between the nanoporous and the nanoporous-filled
AAO sample. More importantly, it is evident from the results that the nanoporous-filled AAO
had relatively shallow indentations when compared with those of nanoporous AAO, although
the loads were identical. There were 15, 32 and 34% peak displacement reductions of the
nanoporous-filled AAO at the peak loads of 1, 3 and 5 mN, respectively, compared to those
of the nanoporous AAO. These results show that the strength of nanoporous-filled AAO was
enhanced significantly after being filled with PDMS [19].
Figure 7(a) shows the hardness of the nanoporous and nanoporous-filled AAO samples.
The hardness for the nanoporous AAO ranges between 0.16 and 0.18 GPa while those for the
nanoporous-filled AAO between 0.46 and 0.61 GPa[19].. Using hardness of the nanoporous
AAO as the reference point, the hardness of the nanoporous-filled AAO enhances up to
206~245 % in this particular study. This is to be expected, since the hardness is inversely
proportional to the square of displacement, as in eq (1), and the shallower indentation incurs
quadratic higher hardness if the loads are identical. This substantial improvement ensures the
integrity of the structure, which is especially important for surface and coating applications
[19]..
Figure 7(b) shows the Young‘s moduli of the nanoporous and nanoporous-filled AAOs
for different indentations. The comparatively high hardness of nanoporous-filled AAOs was
matched by the high Young‘s moduli. The Young‘s moduli of the nanoporous-filled AAOs
showed higher values by factors in the range 4~13% with respect to the nanoporous AAOs
[19]. Moreover, the low modulus of the samples is probably associated with the absorbed
moisture or residual water from the anodizing process [22]. It is also interesting to note that
the hardness and Young‘s moduli demonstrated here were considerably lower than those
found elsewhere [11] with the measured mechanical properties of the samples decreasing
significantly as the pore diameter increased [19]. This is because the pore diameter was larger
than in the other study. The decrease in both hardness and Young‘s modulus are a
combination of structural differences and mechanical effects [19, 23].

3.4. Microhardness Test

The microhardness test used a Vickers diamond tip, with the shape of square-based
pyramid with an angle of 136° between opposite faces as an indenter. The Vickers hardness,
Hv could be estimated by

P P
Hv   1.854 (4)
A d2

where A is the projected surface area of the residual indent, P is the force applied to the
diamond and d is the average indent length of the diagonal left by the indenter. In this study,
the forces were set as 50, 100, 500 and 1000 g on nanoporous AAOs. The time for the initial
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 251

application of force was 5 s, and then the test force was maintained for another 15 s [16]. The
calculated hardness was between 0.3~2.0 GPa. One may see that there is almost the same of
hardness with the smallest load when compared to the nanoindentation results for the smallest
indentation. However, with regard to the greatest load of microhardness test and the greatest
depth of nanoindentation, their differences are significant. This was due to the substrate effect
rebounding from this micro-scale test, while nanoindentation was only localized. On the other
hand, if the aim is to obtain the intrinsic mechanical properties of this particular sample,
mechanical loads ought to be small enough to prevent any substrate effect [16].

0.7
Nanoporous AAO
Nanoporous-filled AAO
0.6

0.5
Hardness (GPa)

0.4
237% 245%
206%
0.3

0.2

0.1
0.2 0.4 0.6 0.8 1.0 1.2 1.4
Displacement (m)

(a)

7
Nanoporous AAO
Nanoporous-filled AAO
6 13%
Young's modulus (GPa)

12%

3
4%

2
0.2 0.4 0.6 0.8 1.0 1.2 1.4
Displacement (m)

(b)

Figure 7. (a) Hardness and (b) Young‘s moduli of the nanoporous and nanoporous-filled AAOs for
different indentations. [19]
252 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

(a)

(b)

Figure 8. SEM images of the indent mark of the AAO using a Vickers indenter after loads of (a) 50 g
and (b) 1000 g. [16]

Figure 8 (a) shows the SEM image of an indent of the AAO sample using a Vickers
indenter with load of 50 g. These images demonstrate that the porous architecture was
crushed during indentation [16]. Figure 8 (b) shows the SEM image of an indent of the AAO
sample using a Vickers indenter with load of 1000 g. When increasing the load until 1000 g
was applied to the AAO, the specimen suffered a fracture along the pore wall. It was observed
that the crack in the vicinity of the indent.
The yield strength σ of the material could be approximated as:

Hv
 (5)
cv
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 253

where cv is a constant determined by geometrical factors usually ranging between 2 and 4.


By the assumption that cv is equal to 3, the calculated yield strengths of the specimen are 300
and 667 MPa for loads of 50 and 1000g, respectively [16]. Figures 9(a) and (b) show the
corresponding morphologies at the edge of the indented AAO after loads of 50 and 1000 g,
respectively. It is apparent that the load of 50 g leaves a faint impression without fracture,
whereas the load of 1000 g incurs an obvious crack which represents a brittle failure. The
crack propagates along the solid barrier layer of the AAO.
This can be ascribed to the stress evolutions of this specific material between loading and
unloading [24]. During loading, tensile stresses are induced in the AAO as the radius of the
plastic zone increases. Upon unloading, additional stresses arise as the elastically strained
region outside the plastic zone attempts to resume its original shape, but is prevented from
doing so by the permanent deformation associated with the plastic zone. The cracks that
occurred in this study, shown in Figure 8 (b), can be referred to as radial cracks, which are
vertically half-penny type cracks that occur on the surface of the specimen outside the plastic
zone and at the corners of the residual impression at the indentation site [17], as schematically
shown in Figure 10.

(a)

(b)

Figure 9. Morphologies at the edge of the indented AAO after loads of (a) 50 and (b) 1000 g,
respectively. [16]
254 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

Figure 10. Schematic of radial cracks for Vickers indenter. [17]

Palmqvist [25] noted that the crack length varied as a linear function of the indentation
load. Besides the increasing load, it is also interesting to figure out the structural changes
underneath the indented mark. Two locations of the indented marks after 1000-g indentation,
the diagonal edge and center, were milled by FIB, and the results are shown in Figures 11(a)
and (b), respectively. As could be expected, the straight hollow AAO observed in Figures 1
and 2 are compressed closed after indentation. Compared to the milled vertical walls, the
hollow vertical wall at the indented center is closer than that at the diagonal edge. This is due
to the high concentration stress locating at the indented center [17].

(a) (b)

Figure 11. SEM image of the indented mark on AAO after load of 1000 g using Vickers indenter and
FIB milling at (a) one diagonal edge and (b) center of the mark. [17]
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 255

Figure 11. Finite element model

4. FINITE ELEMENT ANALYSIS OF INDENTATION


To qualitatively estimate the effects on these nanoindentation response, finite element
analysis (FEA) is continuing to be the favorable tool for evaluating the behaviors because it
provides convenient and direct information of the material‘s response and can varying the
studied factors systematically.
A three-dimensional finite element model under the assumption of sixth-symmetry was
built to analyze the detailed mechanical behaviors, as shown in Figure 11. The AAO filled
with PDMS appears as cylinder having 1.5 m radius and 3 m thick. A 2 m height sharp
Berkovich indenter constructed by diamond having a simplified 70.3o effective cone angle
[19]. In indentation testing [24], pyramidal indenters are generally treated as conical indenters
with a cone angle that provides the same area to depth relationship and has found a wide
acceptance [26, 27]. The AAO has a Young‘s modulus of 370 GPa, a yield stress of 260 MPa,
a strain hardening exponent of 0.22 and a Poisson‘s ratio of 0.22 while the PDMS has a
Young‘s modulus of 2 GPa, a yield stress of 100 MPa, a strain hardening exponent of 0.5 and
a Poisson‘s ratio of 0.45 at room temperature. This way, the AAO and the PDMS are behaved
as plastically deformable solid. No properties inputted were required for the diamond
Berkovich indenter since we treated it as rigid material. Here, we analyzed the
nanoindentation of the nanoporous-filled AAO with the load of 3 mN, one of the load has
been made of the experiments. The analysis is carried out using commercial finite element
software ANSYS v 10.0.
Figures 12 (a) and (b) show the out-of-place deflection distributions of the nanoporous-
filled AAO at the maximum load and after unload, respectively. From the figures, it can be
seen that the center of the nanoporous-filled AAO is compressed to the deepest at maximum
load around 0.10 m and rebounded at about 0.07 m after unload. The deflection is
continuity even though consists of AAO and PDMS. And deformation is in a oval shape of
the AAO beneath the indenter. Far field of the nanoporous-filled AAO away from the
indenter, however, remains intact.
256 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

(a)

(b)

Figure 12. Out-of-place deflection distributions (Unit: m) of the nanoporous-filled AAO (a) during
maximum load and (b) after unload

Figure 13 (a) shows the von Mises stress distributions of the nanoporous-filled AAO at
the maximum load. During the maximum load, most of the von Mises stress distribution of
the sample beneath the indenter exceeded its yield stress and gradually increased to a
maximum near to the center, incurring the highest von Mises stress of 1058 MPa [19]. The
PDMS filling in the nanopores beneath the indenter, which was a relatively soft material,
incurred lesser stress than the AAO, and had a maximum von Mises stress of 384 MPa, i.e.
about one-third magnitude of the AAO bore. Nevertheless, for the PDMS filling away from
where the indenter made contact, there was almost no stress generated, even at the maximum
load. This revealed that for a nanoporous-filled AAO, AAO itself endured most of the
indentation load, while the PDMS filling prevented from the deformation only at those areas
Surface and Mechanical Characteristics of Mesoporous Anodic Aluminum Oxides 257

beneath the indenter. In other words, filling the nanopores does help to restrain the
indentation displacement. Figure 13 (b) shows the von Mises stress distributions of the
nanoporous-filled AAO after unload. Obviously the AAO rebound a little bit and remain a
residual maximum von Mises stress of 389 MPa. Compared to maximum load, the stress
distributions are similar. This qualitative approach successfully describes the interaction
mechanism between nanopores and PDMS [19].

(a)

(b) (b)

Figure 13. Von Mises stress distributions (Unit: MPa) of the nanoporous-filled AAO (a) during
maximum load and (b) after unload. [19]
258 Tong Hong Wang,Te-Hua Fang and Shao-Hui Kang

5. CONCLUSION
In this chapter, we have demonstrated the mechanical and wetting behaviors of
nanoporous and nanoporous-filled AAOs. The hardness and Young modulus of the
nanoporous-filled AAO are obviously and slightly enhanced when compared to the standard
nanoporous AAO. The wetting behavior is also exhibited as relatively hydrophilic by filling
the AAO structures with PDMS. Finite element analysis on nanoporous-filled AAO reveals
that AAO itself endures most of the indentation load, while filling the PDMS prevents from
the deformation only at those areas beneath the indenter which do help to suppress the
indentation displacement.

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In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 261-272 © 2010 Nova Science Publishers, Inc.

Chapter 9

QUASI MONOCRYSTALLINE POROUS SILICON


(QMPS) – A POTENTIAL MATERIAL FOR
OPTOELECTRONIC AND PHOTOVOLTAIC
APPLICATIONS

Mahua Chakraborty (Banerjee)1, Sukumar Basu2


and Hiranmay Saha2
1
Techno India, Salt Lake, Kolkata, India, 700091
2
IC Design & Fabrication Centre, Department of Electronics &Telecommunication
Engineering, Jadavpur University, Kolkata, India, 700032

ABSTRACT
Research on Porous Silicon (PS) is being pursued since their discovery for use in
optoelectronics, solar cells and sensors. Silicon containing nano size (10-15 nm) pores
produced by electrochemical anodization has the well-known potential advantage of
enhanced light trapping inside the material. Also its low reflectance loss makes it suitable
for optoelectronic and photovoltaic applications. However, the lack of stability due to
ageing effect because of slow native oxidation could not make PS a promising material so
far. To overcome this instability problem, recently an idea of Quasi Monocrystalline
Porous Silicon (QMPS), a modified form of PS was conceived. When low porosity (~ 20-
30%) porous silicon is thermally annealed in the temperature range, 1050-1100C and in
pure H2 ambient, the nanopores get transformed both in shape and size, resulting in
QMPS. During annealing, the open pore channels on the surface of PS layer become
closed and pore-free smooth surface is formed as monocrystalline silicon, with nano-size
voids embedded inside the body that might help in the enhanced optical absorption. The
presence of nano voids and favorable electrical properties as that of silicon makes QMPS
suitable as active layer for low-cost solar cells. Researchers have also used this material
as passive seed layer for epitaxial growth for solar cell fabrications. A few researchers
have investigated the structural, optical and electrical properties but fabrication of solar
cells using QMPS as an active layer is yet to be achieved. However, the primary
theoretical modeling has indicated that about 15 – 16% efficiency solar cells are possible
262 Mahua Chakraborty (Banerjee), Sukumar Basu and Hiranmay Saha

to be targeted. Modeling on optical absorption and carrier concentration of QMPS layers


have also been done in detail. Further studies can be performed on the effect of variation
of the size of nanopores during formation either by thermal annealing or by laser and
thermal annealing on the properties of QMPS. Study of QMPS/p+ Si interface in detail
may also be very interesting in order to get a quantitative idea of defect density, nature of
trapping states etc. There is an ample scope of studies with QMPS since the material is
still in the initial stage of investigation and it can bring forth a sensational advancement
in the important areas of optoelectronics and solar cells in terms of high efficiency, low
cost and relatively easy device fabrications.

INTRODUCTION
Porous silicon (PS) consists of a network of nanometer-sized silicon regions surrounded
by the void space called pores. The PS films were first obtained by Uhlir [1] and Turner [2]
while studying the electro polishing of Si in dilute HF solutions. Since Canham [3-5]
demonstrated the efficient visible photoluminescence (PL) from porous silicon, the scientific
and technological interests have been focused on the possibility of developing a wide range of
PS based devices including optoelectronics [6-8], solar cells [9-19] and sensors [20-30]. In
order to obtain the nano size (10-15 nm) pores in silicon an electrochemical anodization
method is usually employed. The well-known potential advantage of the enhanced light
trapping and the low reflectance loss of PS make it suitable for the optoelectronic and the
photovoltaic applications. However, the surface instability because of the slow native
oxidation, leading to an ageing effect [31] has become a major issue in the way of PS
becoming a potential material. The high defect density of PS due to its nanostructure is the
principal contributing factor to this effect. To overcome this instability problem, recently an
idea of a modified form of PS called Quasi Monocrystalline Porous Silicon (QMPS) [32-34]
or Quasi Monocrystalline Silicon (QMS) [35, 36] was conceived. QMPS (or QMS) is
basically a thin (~5-10 m) crystalline silicon layer with the underlying nano voids, more or
less uniformly distributed. In fact, QMPS is formed after the re-crystallization of low porosity
porous silicon by the high temperature thermal annealing in a vacuum or in the reducing
atmosphere. Enhanced optical absorption due to the presence of the nano voids and the
favorable electrical properties as that of silicon makes QMPS a suitable active layer for the
low-cost solar cells. Researchers have also used this material as a passive seed for the
epitaxial growth for the solar cell fabrications [37-40] instead of using it as an active device
layer.
The term QMS (Quasi Monocrystalline Silicon) was first introduced by Rinke et. al. [35,
36] after finding the voids in the annealed low porous region of monocrystalline silicon.
However, D. Mazumder et. al. [32] tried some variety of QMS process and they termed this
as QMPS (Quasi Monocrystalline Porous Silicon).

Fabrication of QMPS (or QMS)

Double porosity porous silicon is utilized in the process of QMPS (or QMS) formation
for transferring it onto a foreign low-cost substrate; however, the low porosity single layer
Quasi Monocrystalline Porous Silicon (QMPS) – A Potential Material … 263

can also be used if the transfer of the layer is not necessary. A double porosity PS layer
consists of a low porosity (20% -30%) thin (~5-10 m) top layer over a more thinner (few
nm) high porosity (>50%) bottom layer. After controlled annealing at the high temperature
the top low porosity layer may be transformed into a pore free smooth surface with the nano
voids embedded inside the body of the thin film. In fact, this particular layer is appropriately
called QMPS. Further, the bottom layer with the large voids is separated by the weak silicon
pillars that help to separate the top layer from the substrate (shown in Figure 1). The detail of
the fabrication process is given below for a low porosity single layer.

(a) Low porosity PS formation by electrochemical anodization


Low porosity porous silicon layer can be formed by the electrochemical anodization of a
p-type monocrystalline silicon (100) wafer of the resistivity 0.01-0.05 Ω-cm (doping density
61017 to 71018 cm-3) using a typical mixture of HF (48 wt.%): H2O: C2H5OH (98 wt%)
(1:1:1) solution (16 wt.% HF concentration in the mixture) as the electrolyte. The back of
the sample is coated with the Al-Ag paste and is fired at 700C in a reducing atmosphere for
45 sec. for making the anodic contact. An etching current density of 2-5 mA/cm2 is applied
for 15-30 minutes for getting a PS layer of ~20%-30% porosity and ~5-10 m thickness.
After the electrochemical etching is over, the samples are rinsed repeatedly in the de-ionized
(DI) water and are dried at the room temperature (30oC) in a pure nitrogen flow. Then the
samples are transferred immediately to the annealing chamber with the reducing ambient to
prevent the formation of the native oxide layer. The double porosity layer can be obtained by
tuning the PS formation parameters (anodization current and time) in a controlled manner.
After formation of the low porosity layer as mentioned above, high porosity very thin bottom
layer can be formed by applying high anodization current (90-100 mA/cm2 ) for a few
seconds (~ 5-10 secs).

Figure 1. Formation of QMPS layer


264 Mahua Chakraborty (Banerjee), Sukumar Basu and Hiranmay Saha

(b) Thermal Annealing of the porous film


The low porosity porous silicon samples are thermally annealed in the temperature range,
1050C-1100C for 30-60 minutes in a furnace with a precise temperature controller and in
the reducing (usually H2 ) atmosphere. The PS undergoes a micro structural change to become
QMPS [33-34]. According to Brendel and co-authors [41-43] the open pores are transformed
into the closed spherical voids and produce the QMPS layer. According to Rinke et. al. [35,
36] the basic steps for QMS layer fabrication are similar to the above technique except that
they have reported the annealing in a high vacuum and at the temperature 1050C. Hajji et. al.
[44] fabricated QMS layer by using photo – thermal annealing of porous silicon at a
temperature range, 950C – 1050C in the hydrogen atmosphere. The formation of the pore
free thin monocrystalline layer can also be explained from the classical sintering theory. This
pore free layer forms at the surface that acts as a vacancy sink [42,43]. Near such a vacancy
sink pores dissolve and the vacancies diffuse into the sink, thus creating a pore free region.

Structural, Optical and Electrical Properties of QMPS

The PS layers before annealing and after annealing (i.e. QMPS/QMS) were characterized
for the crystallinity by XRD [35, 36] and GIXRD [33, 34] measurements. It was observed that
the intensity of the GIXRD peak became higher with the increasing annealing temperature
compared to that of the as-anodized porous silicon (Figure 2). The highest peak was observed
at 1100C indicating the recrystallization of porous silicon. From the GIXRD analysis the
lattice parameter and the generated strain were also compared for both porous silicon and
QMPS samples (Table 1). With the annealing of PS at higher temperatures both the lattice
parameter and the interplaner spacing (d) value tend to assume that of the crystalline silicon
and the strain also reduces as expected, indicating thereby the formation of a crystalline layer
over PS.

Si(311)
o
56.02
o
58.74
Intensity (a. u.)

o
21.6 (c) 55.82
o

(b) 55.56
o

(a)
o
52.34

10 20 30 40 50 60
2 (in degrees)

Figure 2. GIXRD spectra at an incidence glancing angle of 1 of (a) the as-anodized porous silicon and
that (b) annealed at 1050C and (c) 1100C for 30 minutes in H2 ambient [33,34]
Quasi Monocrystalline Porous Silicon (QMPS) – A Potential Material … 265

Table 1. Experimental values of the maximum peak position (2), interplanar spacing
(d), lattice parameter (a) and strain (a/aSi) obtained from GIXRD spectra shown in
Figure 2 [33]

Sample 2() d(Å) a(Å) Strain (a/aSi)


Porous Silicon (PS) 55.56 1.652 5.48 1.6710-2
PS annealed at 1050C 55.82 1.645 5.456 1.2210-2
PS annealed at 1100C 56.02 1.639 5.436 8.5310-3
Monocrystalline Silicon 56.562 1.6257 5.39 -

Figure 3. FESEM of the as prepared porous silicon surface of 22% porosity [33,34]

Figure 4. The cross-sectional FESEM of porous silicon annealed at 1050C (QMPS) for 30 min in
presence of the H2 ambient, showing a smooth and pore-free surface [33]
266 Mahua Chakraborty (Banerjee), Sukumar Basu and Hiranmay Saha

The morphology of the PS and the annealed PS films were examined by the SEM studies
(shown in Figure 3 and Figure 4) [33,34]. While the pores (10-15 nm) are distinctly observed
in FESEM picture of PS (Figure 3), the cross sectional SEM picture of the QMPS sample
(Figure 4) exhibits the disappearance of the surface pores after high temperature thermal
annealing and apparently a smooth crystalline surface is observed. Moreover, the nano size
(~10-50 nm) voids are found to be embedded inside the body of the QMPS layer.
AFM study was undertaken to verify the surface roughness of both the PS and the QMPS
layers. From Figure 5. (a), (b), (c) the roughness of the PS film is calculated to be 447nm
whereas that of QMPS layer is only in the range 24-35 nm at 1050C and 1100C
respectively [33,34]. This reduction in roughness further verifies the recrystallization of the
porous film, following the principle of high temperature annealing of materials.

(a)

(b) (c)

Figure 5. (a) One-dimensional AFM image of Porous Silicon (b) QMPS at 1050C for 30 min in pure H2 and
(c) PS annealed at 1100C for 30 min in pure H2 [33,34]
Quasi Monocrystalline Porous Silicon (QMPS) – A Potential Material … 267

4
10
S ilic o n
A s - d e p o s it e d

(a . u .)
p o r o u s s ilic o n
3
10

F lu o r in e

I n t e n s it y
2
10 H y d ro g e n

1 C a rb o n
10
O xygen

0
10
0 1 2 3
D e p t h f r o m s u r f a c e ( in  m )
(a)

4 Silicon
10

PS Annealed at
Intensity (a. u.)

3
10 1050C in full H2 Oxygen

Hydrogen
2
10
Carbon
1
10

Fluorine
0
10
0 1 2 3
Depth from surface (in m)
(b)

Figure 6. Dynamic SIMS profiles of different impurities present in (a) as-prepared porous silicon (b) porous
silicon annealed at 1050C (QMPS) in pure H2 ambient for 30 mins [33]

Dynamic SIMS measurements were performed to study the variation of the impurity
profiles of both PS and QMPS samples from the surface to its depth (shown in Figure 6 (a)
and Figure 6(b)) [33]. The elements like hydrogen, carbon, fluorine and oxygen were
detected. The carbon in the annealed samples varies at a faster rate near the surface and then
became gradual. The fluorine content at the surface of the annealed layer significantly
decreases along the depth. This happens as the incorporated fluorine during the PS formation
may react with the ambient hydrogen and goes out as HF vapor. The yield of silicon and
oxygen of the annealed samples remains almost constant up to a depth of 1.5 m from the
268 Mahua Chakraborty (Banerjee), Sukumar Basu and Hiranmay Saha

surface, indicating the formation of silicon dioxide (also confirmed by GIXRD study). On
termination of the silicon dioxide formation there is a substantial decrease in the oxygen
intensity and an increase in the intensity of silicon.
According to Rinke et al [35,36] optical absorption by light scattering at the internal
voids strongly enhance the effective optical absorption coefficient of this QMPS layer ten
times compared to that of bulk silicon. Hajji et. al. [44] also verified that after the annealing
the porous silicon layers become more absorbent. Our optical reflectance study (Figure 7)
showed clearly that the reflectance of the QMPS layer in the wavelength range of 400-800
nm, useful for solar cell application, was much less than the crystalline silicon [34]. Taking
into account a comparable transmittance T between c-Si [45] and QMPS [35,44] as it
develops a nearly crystalline structure at the surface and considering the co-relations between
the optical reflectance (R), transmittance (T) and absorptance (A) given by the well-known
equation R+T+A=1, higher optical absorption of QMPS was predicted compared to that of c-
Si.
Different research groups also studied the electrical properties of the QMPS layers. Hajji
et. al. [44] measured the electrical conductivity of the QMS layers and reported that the
conductivity value becomes sixteen to twenty times higher than that of the as prepared porous
silicon layer. Previously Rinke et. al. reported the hole mobility of the layer as 67 cm2V-1s-1
[35] and 78 cm2V-1s-1 [36] with the starting p type Si wafer of the resistivity 0.05 -cm
determined by the Hall effect measurements. They also presented the minority carrier lifetime
value of around 0.04 s from the microwave reflectance measurements and that yields a
diffusion length, Ld > 8 m, assuming the electron mobility higher than the hole mobility.

1 0 0
+
p S i
8 0
P S a n n e a le d
R e fle c ta n c e (% )

0
a t 1 1 0 0 C in
6 0 fu ll H 2

4 0

2 0

2 0 0 4 0 0 6 0 0 8 0 0 1 0 0 0 1 2 0 0
W a v e le n g th ( n m )

Figure 7. Optical reflectance spectra of the p+ Si substrate and the porous silicon annealed at 1100C (QMPS)
in pure H2 [34]
Quasi Monocrystalline Porous Silicon (QMPS) – A Potential Material … 269

From our experiments [46] the resistivity obtained was in the range of 5-20 ohm-cm
using Al as the ohmic contact to QMPS. Au contact to QMPS, however, was shown to be
rectifying contrary to the recent report [44] of Au as the ohmic contact to QMPS. From the
Hall-effect measurements the average values of the carrier concentration and hole mobility
for p-type QMPS layers obtained were ~ 1016/cm3 and 75cm2/Vs respectively.
Rinke et. al. [35] further demonstrated a potential of the QMS film for the high efficiency
solar cell applications economically by using a small amount of silicon and the simple steps
of processing. The transfer of 30 numbers of sintered porous layers on the glass substrates
from a single wafer of 500 m thickness was reported. A short circuit current density of 11.1
mA/cm2 was obtained in case of a 4 m thick sintered porous silicon layer before lifting off
the layer from the starting p+ wafer [47]. But the cell efficiency was not reported.

Theoretical Modeling

Brendel et. al. has proposed a model based on Mie scattering for explaining their
experimental optical absorption results with Quasi Monocrystalline Silicon (QMS) layer
having a distribution of nanovoids [48]. But it appears to be inadequate for the modeling of
light absorptance as a function of depth of light passage through QMPS layer. Therefore we
have developed a detailed modeling on optical absorption of QMPS layer using the concepts
of light diffraction by nanocrystallites and scattering of light by the voids [49]. It was
demonstrated that the significant enhancement of effective optical absorption in QMPS layer
could be achieved by optimizing the dimensions and distributions of the nano voids
embedded inside the layer.
For using QMPS as an active solar cell material the enhanced optical absorption is not
enough, relatively higher carrier density (~ 1016 – 1017 /cm3) of the material is also a
prerequisite. A simple model of carrier density of QMPS based on the existence of void-
silicon interface states was developed [50]. The average carrier density as a function of
doping concentration of the starting material, void radius, porosity and void-silicon interface
state density of the layer was computed using this model. The effect of band gap enhancement
due to quantum confinement of the carriers in the nano crystalline phase as well as the effect
of dopant spacing was also incorporated in this model. The simulated values of the carrier
density of QMPS layers are slightly higher than the experimental values. This apparent
discrepancy may be explained from the consideration of passivation of interface states at the
void-silicon interface in the simulation study.
Finally, simulation on solar cell parameters considering QMPS as active material was
performed through modeling on transport parameters such as the minority carrier mobility
and lifetime in the layer [51]. Dependence of the cell parameters of solar cells fabricated
directly on QMPS layer formed by annealing at different annealing temperatures and with
different initial porosity values were also studied. The effects of the series and the shunt
resistance on the cell performance were further investigated. The important role of the
minority carrier density at the interface state at void-silicon interface on the cell parameters
was also presented [51]. According to the simulation, ~15 – 16% efficiency solar cells with
Voc ~ 500mV are achievable. An analytical model has been also developed that simulates the
270 Mahua Chakraborty (Banerjee), Sukumar Basu and Hiranmay Saha

cell parameters of a QMPS (as active layer) solar cell considering the effects of the interface
states located at the void-silicon interface of the layer [52].
Thus, both from the experimental characterizations and theoretical modeling and
simulation, QMPS has been proved to be a potential solar cell material for using as an active
layer. However, further studies on the preparation of the improved quality QMPS for higher
efficiency solar cells are very much essential.

CONCLUSION
High temperature annealing of low porosity porous silicon in vacuum or in pure
hydrogen atmosphere yields QMS/QMPS layers for the production of inexpensive and
efficient devices in the area of optoelectronics and solar cells. In particular, it can be used as a
potential active layer in silicon solar cells for the enhanced solar energy absorption in the
visible range of the solar spectrum. Further the presence of the nano voids and the favorable
electrical properties as that of the monocrystalline silicon makes QMPS more promising for
the terrestrial photovoltaic applications. The theoretical modeling & the simulation on the
optical and the electrical properties of QMPS layer strongly supports the experimental
investigations. Though, the fabrication of the solar cells using QMPS as an active layer is yet
to be practically achieved, the primary theoretical modeling has indicated that about 15 – 16%
efficiency solar cells with Voc ~ 500mV are possible to be targeted. Therefore, QMPS has a
substantial commercial implication for the development of the high efficiency photovoltaic
modules based on the well-established silicon technology. The experimental research &
development, so far pursued, also indicate the importance of the material.

FURTHER STUDY
Since QMPS as a material is still in the initial stage of investigation, there is an ample
scope of studies with it and it can bring forth a sensational advancement in the important
areas of optoelectronics and solar cells in terms of high efficiency, low cost and relatively
easy device fabrications. The study of the p-n junction formation and subsequent analysis of
the solar cell parameters is essential to realize the concept of solar cells with QMPS as an
active layer. Further studies can be performed on the effect of the variation of the size of
nanopores during the formation either by the thermal annealing or by the laser and the laser-
thermal annealing on the properties of QMPS material and the solar cells fabricated. The
detail study of the QMPS/p+ Si interface may also be very interesting to get a quantitative
idea of the parameters like the defect density and the nature of the trapping states etc. that
influence the solar properties directly and/or indirectly.

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Editor: Samuel B. Jenkins, pp. 273-313 © 2010 Nova Science Publishers, Inc.

Chapter 10

LOW-K NANOPOROUS INTERDIELECTRICS:


MATERIALS, THIN FILM FABRICATIONS,
STRUCTURES AND PROPERTIES

Moonhor Ree*, Jinhwan Yoon and Kyuyoung Heo


Department of Chemistry, National Research Laboratory for Polymer Synthesis &
Physics, Center for Electro-Photo Behaviors in Advanced Molecular Systems, Division
of Advanced Materials Science, Polymer Research Institute, and BK School of Molecular
Science, Pohang University of Science and Technology, Pohang 790-784, Republic of
Korea

ABSTRACT
The use of low dielectric constant (low-k) interdielectrics in multilevel structure
integrated circuits (ICs) can lower line-to-line noise in interconnects and alleviate power
dissipation issues by reducing the capacitance between the interconnect conductor lines.
Because of these merits, low-k interdielectric materials are currently in high demand in
the development of advanced ICs. One important approach to obtaining low-k values is
the incorporation of nanopores into dielectrics. The development of advanced ICs
requires a method for producing low-k dielectric materials with uniform distributions of
unconnected, closed, individual pores with dimensions considerably smaller than the
circuit feature size. Thus the control of both pore size and pore size distribution is crucial
to the development of nanoporous low-k dielectrics. This article reviews recent
developments in the imprinting of closed nanopores into spin-on materials to produce
low-k nanoporous interdielectrics for the production of advanced ICs. This review further
provides an overview of the methodologies and characterization techniques used for
investigating low-k nanoporous interdielectrics.

*
Corresponding author: E-mail address: ree@postech.edu. Tel: +82-54-279-2120. Fax: +82-54-279-3399.
274 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

I. INTRODUCTION
Continuous improvements in device density and performance have been achieved
through feature size reduction and the scaling down of device dimensions to the deep
submicrometer level. The coupling of the intermetal capacitance effect with line resistivity is
now a limiting factor for the ultra-large-scale integration of electric circuits. To reduce this
problem, low-k interdielectrics have received significant attention from the microelectronics
industry and end users because their use in integrated circuits (ICs) with multilayer structures
can lower line-to-line noise in interconnects and alleviate power dissipation issues by
reducing the capacitance between the interconnect conductor lines.[1-8] Further, low-k
interdielectrics have advantages over low-resistivity metal conductors such as copper and
silver, because in addition to providing device speed improvements they also provide lower
resistance-capacitance delay.[1-7, 9, 10] Thus there is a strong demand for such materials
(k<<2.5) in the microelectronics industry, which is rapidly developing advanced ICs with
multilayer structures that have improved functionality and speed in a smaller package and that
consume less power.[1-10]
According to the Semiconductor Industry Association‘s International Technology
Roadmap for Semiconductors, materials that deliver an effective k of 2.53.0 are in
production today, and that in the near future material systems that deliver an effective k < 1.9
are expected to be available, in particular for 50 nm or less feature size technology based on
copper metallization.[10] Apart from having a low k value, interdielectric materials must meet
the thermal and mechanical stabilities requirements of the metallization processing of ICs.
For example, copper metallization can be achieved by electroplating, electroless plating,
plasma vapor deposition or chemical vapor deposition.[2, 9, 11] These processes are
conducted at temperatures below 250 C but are usually followed by thermal annealing in the
range 400450 C to ensure the production of void-free copper deposits. Thus, low-k
nanoporous materials must be able to withstand thermal stress for several hours. Further,
interdielectric materials must have low moisture uptake, high purity, good adhesion to silicon
substrate, silicon oxide, and metals, good planarization behavior, and appropriate plasma
etching behavior. When copper began to be used as an interconnect metal, damascene (metal
inlay) metallization was introduced because of copper‘s slow dry etching and gas phase
deposition processability.[2, 6, 7, 9, 11] The ‗dielectric first‘ damascene process is usually
preferred, with trenches then filled with the interconnect metal. In this process, excess metal
is removed by chemical mechanical polishing (CMP). The CMP process is conducted with an
aqueous slurry containing an abrasive (e.g., alumina particles) and an oxidant and/or
complexing agent (e.g., nitric acid or ammonium hydroxide). Therefore, interdielectric
materials must be able to withstand harsh CMP processing. Further, diffusion barriers for
copper and adhesion promoting layers are necessary.
To achieve these requirements to use for interdielectric materials, much effort has been
directed towards the development of low-k porous dielectric thin films for use in the advanced
ICs. This article explores recent developments in the imprinting of closed nanopores into
spin-on-dielectrics to produce low-k nanoporous interdielectric thin films. We also provide an
overview of the analytical techniques used to characterize the pore structures of nanoporous
dielectric thin films, and identify the strengths and weaknesses of these techniques. In
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 275

particular, we discuss in detail the advanced grazing incidence X-ray scattering (GIXS)
technique, which has recently gained considerable attention.

II. RECENT DEVELOPMENTS IN LOW-K NANOPOROUS DIELECTRICS


For twenty years, significant effort with polymeric system has been applied to the
development of low-k interdielectrics for use in the development of advanced ICs For
instance, polyimides, heteroaromatic polymers, polyaryl ethers, fluoropolymers, nonpolar
hydrocarbon polymers, and polysilsesquioxanes have been used to low dielectric materials
thin films, which deposited from the gas phase with chemical deposition, plasma enhanced
chemical vapor deposition, and other techniques.[8, 11-42] However, most of these polymers
have k > 2.5. Polytetrafluoroethylene (PTFE: Teflon) has a k value of 2.2, which is the
lowest k value reported so far for such polymers. However, PTFE cannot be used in the
fabrication of ICs because of its very weak mechanical properties, poor interfacial adhesion
and poor processability. Overall, these polymers‘ k values are considerably lower than those
of today‘s workhorse dielectrics silicon dioxide (k = 3.9–4.3) and silicon nitride (k = 6.0–7.0),
but are still much higher than that of air (or vacuum), k = 1.01, which is the lowest value
attainable. Hence there has been much interest in incorporating air into dielectric materials as
nanopores to produce nanoporous materials with low k values.[1-8] The advanced ICs
requires nanoporous materials with a uniform distribution of closed pores that have dimension
significantly smaller than a circuit feature size in order to avoid circuit defects.[2-4, 6, 7, 11,
43-45]
In this chapter, we provide an overview of recent developments in the imprinting of
closed nanopores into spin-on-dielectrics to produce low-k nanoporous interdielectric thin
films.

II.1. Hollow Nanoparticles

Thermally and dimensionally stable hollow nanoparticles have been used to produce low-
k dielectric materials.[1] For example, films of poly(p-phenylene biphenyltetracarboximide)
(BPDA-PDA PI) containing silica hollow sphere particles have been reported to be useful as
low-k polymer dielectric materials.[1] BPDA-PDA PI films containing 27 wt% hollow silica
nanoparticles have a refractive index n of 1.7007 at a wavelength of 830 nm, which is less
than that of BPDA-PDA PI films (n=1.7421). This was the first report of the successful
incorporation of closed air voids into dielectric materials for the production of low-k
dielectrics. The hollow nanoparticles used in this study were prepared by the thermal sintering
of monolithic silica aerogels; the monolithic aerogels were fabricated via the conventional
sol-gel reactions of tetra-alkoxysilane (TAOS) and its derivatives and subsequent drying
under supercritical conditions with selected solvent systems (Figure 1).[46-48] These hollow
nanoparticles are based on networked silica and are thus very stable thermally and
dimensionally up to 500 C; these properties make them suitable for incorporation into
dielectric materials as closed nanopores. Because of their high thermal and dimensional
stability, this type of hollow nanoparticle can be blended into any polymer dielectric,
276 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

including organic polymers such as polyimides and other high temperature polymer
dielectrics and inorganic dielectrics such as silicates and organosilicates. If such hollow
nanosphere particles were not dimensionally stable because of their chemical and
morphological nature, they could easily collapse due to capillary pressure or the molecular
mobility that arises in the thermal cycles used in the IC fabrication process.
As described above, silica hollow sphere particles can be used to produce low-k dielectric
materials. However, some critical issues for this approach remain to be solved, as follows.
Firstly, the silica hollow sphere particles have diameters of approx. 150 nm. The resulting
nanopores are thus too large when compared to the metal feature sizes of advanced ICs. Thus
a preparation method must be developed to reduce their size below 10 nm (ideally 5 nm or
less). Secondly, the hollow nanoparticles should be well dispersed in the dielectric matrix to
produce a high quality interdielectric thin film layer appropriate for the multilayer structure
build-up process and with the required dielectric and mechanical properties. Finally, good
interfacial adhesion between the hollow nanoparticles and the dielectric matrix is required to
achieve the required mechanical properties, which are directly related to the reliability of IC
products.

II.2. Dendrimers

Dendrimers possess three distinguishing architectural components—an initiator core,


interior layers (the so-called ‗generations‘), and terminal end groups,[3, 49-55]—and consist
of a well-defined, highly branched, compartmentalized structure that is spherical in shape and
of nanometer scale.[3, 49-55] Dendrimers exhibit unique properties, such as good solubility,
low viscosity, multivalence, and encapsulation effects, which result mainly from their
branching and spherical architectures.[3, 49-55] A number of dendrimers have been reported
in the literature: aliphatic poly(amidoamine), poly(propylene imine), and polyester
dendrimers; aromatic polyether, polyester, polyamide, polyimide, polysulfide, and
polysulfone dendrimers. [3, 49-55]
Most aliphatic dendrimers have limited thermal stability, i.e., they are thermally degraded
below 400 C even in a nitrogen atmosphere, because of their chemical nature.[3, 49-55]
Because of this limited thermal stability, their spherical molecular shape, and their nanoscale
size, they are suitable for use as thermally labile porogens (i.e., pore generators) for
imprinting closed nanopores in dielectric materials through their sacrificial thermal
degradation.

Figure 1. Procedure for preparation of hollow silicate nanoparticles from tetraalkoxysilane (TAOS)
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 277

However, both dendrimer porogens and dielectric materials must meet the following
requirements if they are to be used to successfully fabricate low-k dielectrics containing
closed nanopores. Firstly, the dendrimer porogen should thermally degrade at temperatures
lower than the degradation temperature of the dielectric material. Secondly, the dielectric
material component must be dimensionally stable or become dimensionally stable during the
thermal processes required to burn out the dendrimer porogen component from the dielectric
film and in the fabrication of ICs. Thirdly, the dendrimer and dielectric components should
homogeneously dissolve in a mutual solvent without any phase separation. Fourthly, the
components must be highly miscible to prevent or minimize any unfavorable phase separation
during film formation processing, i.e., solution casting and subsequent drying processes.
Finally, both the dendrimer and dielectric components must retain their miscible state without
any unfavorable phase separation until the dendrimer porogen is thermally burned out during
the post-thermal processing of the dried film, at which point the imprints of the dendrimer
molecules are created as nanopores in the resulting dielectric film.
Polyalkylsilsesquioxanes (PASSQ: (RSiO3/2)n, R is an alkyl group) are good dielectric
candidates because of their relatively low k values (2.63.2), minimal moisture uptake, and
high thermal and dimensional stability.[40-42, 56, 57] A variety of soluble PASSQ precursors
and their copolymers with a weight average molecular weight M w of less than 20,000 have
been reported. These dielectric precursors are curable, so become thermally and
dimensionally stable network dielectrics as a result of chemical or thermal treatments. In the
case of thermal treatment, these precursors are known to undergo curing reactions (i.e.,
secondary polycondensation) in the range 75340 C. A solution of the curable PASSQ
precursor and the thermally labile dendrimer porogen in a mutual solvent is spin-coated and
cured; a porous structure is then generated by the sacrificial thermal decomposition of the
porogen molecules. Removal of the porogen below 400 C yields the desired nanoporous
organosilicate; the pore size depends on the size of the dendrimer porogen as well as on the
degree of porogen aggregation.
A good example of a dendrimer porogen is shown in Figure 2. Globular
poly(propylenimine dotriacontaamine) with 64 ethyl acrylate terminal groups (EA-PPI-64)
and poly(propylenimine tetrahexacontaamine) with 128 ethyl acrylate terminal groups (EA-
PPI-128) were found to act as good thermally labile porogens in a curable
polymethylsilsesquioxane (PMSSQ) dielectric precursor.[3] These dendrimers were found to
be miscible with the PMSSQ precursor, and their sacrificial thermal decompositions result in
closed, spherical nanopores in the cured PMSSQ dielectric thin films (Figure 3). Grazing
incidence X-ray scattering (GIXS) measurements found that loadings in the range 1040 wt%
of the EA-PPI-64 porogen imprint nanopores in the PMSSQ film with an average radius of
gyration, R g , of 1.43.0 nm, which corresponds to an average radius, r , of 1.11.4 nm; the
nanopores (1.41.5 nm R g ) imprinted with 1020 wt% porogen are comparable in size to a
single porogen molecule (1.4 nm R g ), while those (2.03.0 nm R g ) imprinted with 3040
wt% porogen are slightly larger than a single porogen molecule (Figure 4a). In contrast, the
EA-PPI-128 porogen was found to imprint nanopores with an R g of 1.61.7 nm, (1.51.6 nm
r) in the dielectric films, which are comparable in size to single porogen molecules (1.6 nm
R g ), for porogen loadings in the range 1040 wt% (Figure 4b).
278 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

Figure 2. Thermally labile globular dendrimer porogens: EA-PPI-64, ethyl acrylate terminated
poly(propylenimine dotriacontaamine); EA-PPI-128, ethyl acrylate terminated poly(propylenimine
tetrahexacontaamine)

Figure 3. Procedure for preparation of a nanoporous organosilicate dielectric thin film from a curable
polymethylsilsesquioxane (PMSSQ) precursor matrix and a thermally labile globular dendrimer
porogen (EA-PPI-64 or EA-PPI-128). Transmission electron microscopy (TEM) image of a nanoporous
PMSSQ dielectric prepared from a PMSSQ precursor sample loaded with 10.0 wt-% EA-PPI-128
porogen
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 279

Figure 4. Pore radius and distribution determined from the grazing incidence X-ray scattering (GIXS)
analysis: (a) porous PMSSQ films imprinted with EA-PPI-64 porogen and (d) porous PMSSQ films
imprinted with EA-PPI-128 porogen. The percentages indicate the initial porogen loadings

These results indicate that the EA-PPI-128 porogen, which is filled more densely with its
128 end-groups, is well dispersed at the molecular level in the PMSSQ matrix and can be
used to successfully imprint pores with the same size as individual porogen molecules. The
EA-PPI-64 porogen has some tendency to aggregate in the PMSSQ matrix, but only very
weakly even in the case of a high loading of 40 wt%. Such aggregation may occur as a result
of the limited impingement of the end-groups, which have excessive space around them due
to the lower number of end-groups in this porogen.
The resulting nanoporous PMSSQ films have porosities in the range 8.6–37.2%
depending on the porogens and their loadings as well as the method of determination. For
initial porogen loadings up to 40 wt-%, the nanoporous films‘ k values are in the range 1.66–
1.71, well below that of the PMSSQ film (k=2.70), and the refractive indices n at a
wavelength of 633 nm are in the range 1.253 to 1.260, and thus less than that of the PMSSQ
film (n=1.396).
The ethyl acrylate terminated polypropylenimine dendrimers thus exhibit excellent
performance as porogens, which derives from their good miscibility with the PMSSQ
precursor. However, amine-terminated dendrimers are immiscible with the PMSSQ precursor
even in good solvents, and further accelerate the secondary polycondensation of the PMSSQ
precursor due to the catalytic activity of their amino end groups, with the undesirable
outcome that the resulting PMSSQ product precipitates from solution.[3] Other terminal
groups such as 1,4-epoxybutane and butyl glycidyl ether are found to cause severe porogen
aggregation, which produces large pores in the resulting dielectric films.[3] These results
indicate that the performance of a dendrimer as a labile porogen is strongly dependent upon
its terminal groups, which play a major role in determining its miscibility with dielectric
materials. Moreover, a molecular level understanding of the size and number of terminal
groups of the dendrimer porogen, as well as of the terminal groups‘ chemical interactions
with the dielectric material, is essential for the imprinting of small and well-dispersed closed
pores into dielectric materials for use in low-k dielectrics.
280 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

II.3. Star-Shape Polymers

Star-shape polymers are structures in which all the chains are linked to a small-molar-
mass core.[58, 59] Generally, star-shape polymers have smaller hydrodynamic dimensions
than linear polymers with identical molar mass.[60-64] Interest in star-shape polymers arises
not only from their use as models for branched polymers but also because of their enhanced
segment densities.[60-64]
Star-shape polymers, in particular aliphatic star-shape polymers, are very attractive as
porogens for imprinting closed nanopores in dielectrics because of their spherical shape in the
nanometer size range. Some aliphatic star-shape polymers that completely decompose at
temperatures  400 C even in an inert atmosphere have been reported, such as star-shape
poly(ε-caprolactone)s (PCLs) [4, 5, 43, 44, 58, 65-69] and poly(methyl methacrylate)
(PMMA) derivatives.[69]
Among the star-shape polymers reported,[43, 44, 58-70] star-shape PCLs have been
extensively investigated for use as porogens in PASSQ dielectrics because of the following
chemical characteristics.[4, 5, 43, 44, 58, 65-69] PCL polymers consist of nonpolar
pentylenyl and polar ester segments in each repeat unit in the backbone. In addition, they
have hydroxyl groups at their arm ends. The PMSSQ dielectric precursor (i.e., a PASSQ
precursor) contains hydroxysilyl and alkoxysilyl groups. The PCL polymers are therefore
likely to be miscible with the PMSSQ precursor. Star-shape PCLs with 448 arms have been
reported.[4, 5, 43, 44, 58, 65-69]

Figure 5. Star-shape polymer porogens: PCL4, four-armed poly(ε-caprolactone) (PCL); mPCL4,


triethoxysilyl-terminated four-armed PCL; PCL6, six-armed poly(ε-caprolactone) (PCL); mPCL6,
triethoxysilyl-terminated six-armed PCL
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 281

Loadings of star-shape PCL porogens with 4 and 6 arms (PCL4 and PCL6) (Figure 5) of
up to 20 wt% into the PMSSQ precursor produce optically clear blend films, and result in
pores with R g ranging from 5.3 to 14.2 nm in the cured dielectric films after sacrificial
thermal degradation.[4, 5, 71] For initial porogen loadings up to 20 wt-%, the films‘ k values
were found to be in the range 1.902.16, down from k = 2.70, and the refractive indices n at a
wavelength of 633 nm were found to be in the range 1.2904–1.3207, down from 1.396.
The resulting nanopores are larger than single porogen molecules, indicating that
aggregation of the porogens occurs even at loadings 20 wt%. At porogen loadings 30 wt%,
significant phase separation occurs, generating large and interconnected pores in the resulting
delectric films.[4, 5, 43, 44, 65-69, 71] Furthermore, as the number of arms in the porogen
increases, severe porogen aggregation occurs even at porogen loadings as low as 10 wt%,
producing very large and interconnected pores in the dielectric films.[43]
The aggregation behavior of PCL4 porogen was recently investigated in detail by
carrying out an in-situ GIXS analysis with synchrotron X-ray radiation sources to determine
the mechanism of nanopore formation.[5] This study obtained the following results. The
porogen and precursor polymer are miscible in the blend films. However, during heat
treatment, aggregation of the porogen molecules is induced below 200 C by the curing
reaction of the PMSSQ precursor matrix. This porogen aggregation is attributed to several
principal factors. Firstly, curing results in the formation of PMSSQ precursor crosslinks, and
thus in the segregation of the precursor molecules. Secondly, curing of the precursor
molecules also produces ethanol and water byproducts, which are removed. Byproduct
formation and removal convert the polar PMSSQ precursor molecules into the nonpolar
crosslinked PMSSQ dielectric. Finally, because the porogen molecule has only four arms,
there is excessive space around each arm, which permits the approach of the arms of other
porogen molecules, leading to their segregation and aggregation. During the heat treatment
process these factors all contribute to the generation of porogen aggregates; the shape, size,
and size distribution of the porogen aggregates are directly reflected in the dimensions of the
imprinted pores. Moreover, it was found that higher porogen loadings result in larger porogen
aggregates with a broader size distribution. Thus the structural characteristics of the
nanopores imprinted within the PMSSQ dielectric films are governed by the nature of the
PCL4 porogen aggregates formed during curing of the PMSSQ precursor matrix.
Thus star-shape PCL porogens have a tendency to aggregate that is worsened by the
crosslinking of the PMSSQ pr ecursor matrix. Other star-shape porogens exhibit similar
problems.[70]
As discussed above, star-shape aliphatic polymers are candidates for use as porogens
because of their spherical shape and nanoscale size, but their tendency to aggregate limits
their ability to create small pores and enhance the porosity of the resulting dielectrics,[4, 5,
43, 44, 65-70, 72] making them unsuitable for use in advanced ICs patterned with small
feature sizes. Therefore, the challenge remains to prevent or minimize the aggregation of star-
shape polymer porogens in the dielectric matrix throughout the dielectric film formation
process.
One approach attempts to minimize severe aggregation of star-shape polymer porogens
through the chemical modification of the porogen end-groups (Figure 5).[4, 72-74] For
example, the hydroxyl ends of star-shape PCL porogen can be modified with triethoxysilyl
groups, which are analogs of the reactive functional groups of the PMSSQ precursor that take
282 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

part in curing reactions during thermal treatment. GIXS analysis found that triethoxysilyl-
terminated PCL4 (mPCL4) can be used to imprint nanopores with R g of 5.217.1 nm in
PMSSQ dielectric films for 1040 wt% loadings.[72, 73] The nanopores (5.210.0 nm R g )
imprinted with 1020 wt% mPCL4 are comparable in size to those created with 1020 wt%
loadings of the corresponding PCL4 porogen; however, the pores (15.117.1 nm R g )
imprinted with 3040 wt% mPCL4 are much smaller than those generated with the same
loadings of the corresponding PCL4 porogen. The nanoporous films were found tohave
porosities in the range 5.825.6% for 1030 wt% porogen loadings. For initial porogen
loadings up to 30 wt-%, the film‘s k value is 1.95, down from k = 2.70, and the refractive
index n at a wavelength of 633 nm is 1.2921, down from 1.396.
In the case of triethoxysilyl-terminated PCL6 (mPCL6), the thermal degradation of the
porogen was found to imprint nanopores with R g in the range 5.812.5 nm in PMSSQ
dielectric films, depending on the porogen loading in the range 1040 wt%; these pores are
much smaller than those created with the corresponding PCL6 porogen (Figure 6).[4, 74] The
nanoporous films were found to have porosities in the range 7.839.7%, depending on the
porogen loading. For initial porogen loadings up to 40 wt-%, the films‘ k value is 1.67, down
from k = 2.70.
Overall, the use of triethoxysilyl-terminated PCL porogens significantly reduces the
aggregation of the porogen molecules for loadings up to 40 wt% in the PMSSQ dielectric
throughout the entire film formation process. These results highlight the potential of
triethoxysilyl-modification of end groups as a means of preventing severe aggregation of star-
shape polymer porogens with large numbers of arms in the preparation of low-k nanoporous
organosilicate dielectrics.

Figure 6. Pore radius and distribution determined from the grazing incidence X-ray scattering (GIXS)
analysis: porous PMSSQ films imprinted with PCL6 and mPCL6 porogens. The porous film samples
are labelled according to the initial porogen loading in weight per cent: for example, mPCL6-40
correspond to the porous film prepared with 40 wt% mPCL6 porogen
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 283

II.4. Hyperbranched Polymers

Aliphatic hyperbranched polymers are thermally degradable below 400 C. They can be
synthesized with a molecular size of a few nanometers or less. Further, they have relatively
high numbers of end groups, which can favorably interact with dielectric materials such
PASSQ precursors. Because of these molecular characteristics, hyperbranched aliphatic
polymers have been considered as another porogen candidate for templating nanopores in
PASSQ dielectrics.
Hyperbranched poly(-caprolactone)s (PCLs) are typical of this class of porogen.[43, 68,
69, 75] Hyperbranched PCLs are more soluble and less crystalline than star-shape PCLs.
They have been successfully loaded at concentrations up to 30 wt% into PMSSQ precursor
films.[44, 75] Scanning electron microscopy (SEM) was used to show that the resulting pores
had a size of 20 nm (i.e., a radius of 10 nm).[75] These results indicate that hyperbranched
PCL porogens are more miscible with the PMSSQ precursor matrix than star-shape PCL
porogens, and generate smaller pores in the cured dielectric films than star-shape PCLs.[44,
75] The nanoporous films prepared with a porogen loading of 30 wt% were found to have a k
value of 2.0.
A block copolymer of hyperbranched PCLs, hyperbranched poly(ε-caprolactone-b-
methyl methacrylate), has been described, which can be synthesized by either sequential or
concurrent polymerization of γ-(ε-caprolactone)-2-bromo-2-dimethyl-propionate with 2-
hydroxyethyl methacrylate in the presence of ε-caprolactone and methyl methacrylate.[83,
84] This hyperbranched block copolymer can be loaded at concentrations up to 30 wt% into
PMSSQ precursor films. Transmission electron microscopy (TEM) measurements found that
the resulting nanopores had an average size of 8 nm (a radius of 4 nm). This pore size is
slightly smaller than that of nanopores imprinted with hyperbranched PCLs. The nanoporous
dielectric films imprinted with a porogen loading of 30 wt% were found to have a k value of
2.1.
For these hyperbranched PCLs and their block copolymers, the maximum porogen
loading is 30 wt%, i.e., there is a limitation on the loading of these hyperbranched polymer
porogens into dielectric films and on the minimum achievable size of the imprinted pores.
Trimethylsilylated hyperbranched polymers have also been used as porogens. They are
synthesized via the pseudo one pot polycondensation of 2,2-bis-hydroxymethyl propionic
acid with a tetrafunctional ethoxylated pentaerythritol core and subsequent end-group
modification with chlorotrimethylsilane (Figure 7).[78] These porogens have been
successfully loaded at concentrations up to 40 wt% into PMSSQ precursor films. However,
the sizes of imprinted pores range from 15 to 60 nm (i.e., a radius of 7.530 nm) depending
on the initial porogen loading as well as the number of generations in the hyperbranched
polymers. Further, the imprinted pore sizes depend on the degree of trimethylsilylation in the
intially loaded porogen; high trimethylsilylation in the porogen significantly reduces the size
of the imprinted pores. The porogens with no trimethylsilylation are found to generate very
large pores: pores of size >>100 nm are generated depending on the porogen loading.
New hyperbranched polymer porogens based on aliphatic polyethers have recently been
prepared and tested as porogens in a copolymer of PMSSQ precursor,
poly(methylsilsequioxane-co-1,4-bis(ethylsilsesquioxane)-benzene) (PMSSQ-BESSQB),
which exhibits better properties than PMSSQ dielectrics.[79] The new porogens are
284 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

hyperbranched polyglycidol (PG) and its ketalized derivative (K-PG) (Figure 7), which were
synthesized via a new polymerization pathway of glycidol. In particular, K-PG has good
solubility in common solvents and good miscibility with the PMSSQ-BESSQB precursor.
Moreover, K-PG exhibits sacrificial thermal decomposition characteristics that make it
suitable for use as a porogen in the fabrication of porous PMSSQ-BESSQB dielectric films.
K-PG can be loaded into the PMSSQ-BESSQB precursor at concentrations up to 40 wt%. A
GIXS study of the porous thin films prepared from PMSSQ-BESSQB/K-PG composite films
with various compositions found that the average size of the pores in the porous dielectric
films varies from 6.7 to 18.5 nm (i.e., a radius of 3.4 to 9.3 nm) as the initial loading of the K-
PG porogen is increased from 10 to 40 wt%. These pores are spherical and have a sharp
interface with the dielectric matrix. As the initial loading of the K-PG porogen is increased up
to 40 wt%, the porosities of the PMSSQ-BESSQB films increase almost linearly to 37 vol%
and the refractive indices n decrease almost linearly from 1.450 to 1.270. The presence of the
imprinted pores reduces the k values of the PMSSQ-BESSQB films almost linearly as the
initial loading of the K-PG porogen increases.

II.5. Crosslinked Polymer Nanoparticles

In recent years nanoparticles have attracted significant attention because of their potential
applications in the nanotechnology field.[80-86] In particular, thermally labile organic
particles in the nanometer range are very attractive because of their potential use as porogens
in the production of low-k nanoporous dielectrics. One approach to fabricating organic
nanoparticles is through the self-crosslinking reaction of a crosslinkable polymer.[84-87] This
approach relies on the controlled intramolecular crosslinking of a functionalized polymer
chain. The shape of the nanoparticle is controlled by the crosslinking chemistry, polymer
type, functionality, and architecture.

Figure 7. Hyperbranched polymer porogens: TMS-HBP, trimethylsilylated hyperbranched polyester; K-


PG, ketalized polyglycidol
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 285

Figure 8. Nanoparticle porogens: a crosslinked polymer nanoparticle and its preparation scheme (e.g.,
crosslinked poly(ε-carprolactone-co-acryloyloxycarprolactone)) (top); a core-corona nanopoarticle
(e.g., a nanoparticle based on a core consisting of polynorbornene blocks and a corona composed of
poly(ethylene oxide) blocks) (bottom).

Examples are crosslinked poly(styrene-co-methacroyloxyethyl methacrylate), poly(ε-


caprolactone-co-acryloyloxycaprolactone), and poly(methyl methacrylate-co-
methacroyloxyethyl methacrylate) nanoparticles (Figure 8).[87] The syntheses of these
crosslinked polymeric nanoparticles consist of two steps. The first step involves the
preparation of the potentially crosslinkable macromolecules. In the second step, the
nanoparticles are prepared via the self-crosslinking reactions of the crosslinkable
macromolecules in ultra-dilute solutions using a radical initiator. The resulting nanoparticles
have a hydrodynamic radius of 3.813.1 nm; the particle size increases with the molecular
weight of the crosslinkable polymer.
It was found that polymer nanoparticles could be used to imprint nanopores in cured
PMSSQ dielectric films by their sacrificial degradation through heat treatment up to 450 C.
This approach depends on the solubility of the nanoparticles and the uniform dispersion of the
nanoparticles with minimal aggregation in the dielectric matrix. The best results have been
achieved with crosslinked poly(methyl methacrylate-co-methacroyloxyethyl methacrylate)
nanoparticles. This nanoparticle has a hydrodynamic radius of 6.5 nm and has been found to
generate nanopores with a radius of 7.2 nm in cured PMSSQ dielectric films. Nanoporous
films imprinted with 2030 wt% loadings of these nanoparticles were shown to exhibit
refractive indices n of 1.311.28. The k value of a PMSSQ film with 20% porosity was found
to be 2.1, which is a significant reduction below that of the PMSSQ film.

II.6. Core-corona Polymer Nanoparticles

Core-corona polymers have recently been introduced for use as porogens, particularly
norbornene-ethylene oxide copolymers (Figure 8).[88] As shown in Figure 5b, these
polymers actually consist of a hyperbranched polymer with norbornene polymer inner parts
and ethylene oxide polymer outer parts. The inner parts are insoluble and bulky, and can act a
286 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

core in solution as well as in a dielectric matrix. The outer parts are polar and soluble, and can
act as a corona to favorably interact with the solvent as well as with the dielectric matrix. The
outer corona renders the insoluble core compatible with the dielectric matrix and suppresses
aggregation and precipitation of the insoluble interior.
Core-corona polymers have been synthesized with diameters of 1020 nm, depending on
the sizes and fractions of the core and corona parts. They are dissolved in a solution with the
PMSSQ precursor and the resulting solution is spun onto substrates and thermally treated at
450 C to produce porous PMSSQ dielectric films. A TEM study has found that pores are
generated with a size of 1020 nm in the dielectric films, depending on the porogens and their
initial loadings; the imprinted pores are comparable in size to the core-corona polymer
nanoparticles. The k value of the resulting dielectric film has been found to decrease from 2.8
to 1.7 with increases in the porogen loading up to 50 wt%.
Other core-corona molecules is octa(2,4-dinitrophenyl)-silssesquioxane (ODNPSQ),
which consists of one cubic Si8O12 core covered by eight dinitrophenyl groups as corona. Due
to the lipophilic character of 2,4-dinitrophenyl group, this porogen show good miscibility
with polyphenylsilsesquioxane (PPSQ), resulting porous spin-on thin film after sacrificial
thermal degradation at 450 oC. With the 40% of porogen loading, porous film show low water
absorption of 0.45% and low dielectric cnstant of 1.93.[89]

II.7. Linear Polymers

Various linear aliphatic homo- and co-polymers have been investigated as porogens for
producing nanoporous dielectrics: linear homopolymers,[90, 91] random copolymers,[45, 92-
95] amphiphilic diblock copolymers,[96, 97] and triblock copolymers.[98-100]
Representative homopolymer porogens are poly(alkylene ether)s (e.g., poly(ethylene
oxide) (PEO) and poly(propylene oxide) (PPO)) and polyesters (e.g., poly(-caprolactone)
(PCL) and poly(lactic acid) (PLA)).[90, 91] However, these polymers exhibit very limited
miscibility with PASSQ precursors, which results in severe phase separation depending on
their loading levels, and in large, interconnected pores in cured PASSQ dielectrics.
One example of a random copolymer porogen is poly(methyl methacrylate-co-
dimethylaminoethyl methacrylate) (P(MMA-co-DMAEMA)), which was synthesized via the
radical copolymerization of methyl methacrylate and N,N-dimethylamino ethyl
methacrylate.[43, 92, 94] The tertiary amino group in the DMAEMA component of the
copolymer favorably interacts with the functional groups (i.e., hydroxysilyl groups) of the
PASSQ precursor via strong hydrogen bonding, and thus its presence results good miscibility
with the precursor, but it also catalyzes the polycondensation (i.e., sol-gel reaction) of the
precursor even at room temperature, causing phase separation and precipitation of the
precursor. Because of this dual functionality, the incorporation of the DMAEMA component
is restricted to loadings less than 15 mol%, which produces a copolymer miscible with the
PASSQ precursor (e.g., PMSSQ precursor) and ultimately generates small pores in cured
dielectrics by sacrificial degradation through thermal treatment at 400450 C. At a porogen
loading of 40 wt%, the k value of the resulting porous dielectric film is decreased to 1.95,
which is less than that of PMSSQ dielectrics (k=2.70).[92] Small angle X-ray scattering
(SAXS) and prism coupling measurements on the resulting porous dielectric films showed
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 287

that for initial porogen loadings in the range 550 wt%, the pore sizes range from 2 to 10 nm,
the porosities range from 5 to 50 %, and the refractive indices at 633 nm range from 1.35 to
1.21.[45, 92] However, with increases in the porosity, the pore size increases and the pore
size distribution broadens, indicating that the generated pores change from closed-cell
structures to interconnected bicontinuous structures, which is attributed to changes in the
phase separation of the blends of the porogen and matrix components with changes in the
blend composition.[45] The pore size and size distribution are also found to be affected by the
numbers of hydroxylsilyl and alkoxysilyl groups in the PMSSQ precursor. Moreover, neutron
reflectivity measurements on these porous films found localized higher porosities at the
interface between the porous films and their silicon substrates.[94]
Poly(styrene-b-2-vinylpyridine) (PS-b-P2VP) is an example of an amphiphilic diblock
copolymer porogen; the P2VP block fraction ranges from 26 to 65 mol%.[97] As for
P(MMA-co-DMAEMA), PS-b-P2VP porogens exhibit good miscibility with PMSSQ
precursor via hydrogen bonding interactions between the pyridine rings of the P2VP block in
the porogen and the hydroxysilyl groups of the precursor, and can be used to produce small
pores in cured dielectric films. As the initial loading of the diblock copolymers is increased
up to 60 wt%, the refractive indices n of the resulting porous PMSSQ films decrease almost
linearly from 1.361 to 1.139. SAXS analysis found that nanopores with an average size of
11.6 nm were generated in PMSSQ films imprinted with 30 wt% porogen loading.
Poly(ethylene oxide-b-propylene oxide-b-ethylene oxide) (PEO-b-PPO-b-PEO) has been
tested as an amphiphilic triblock copolymer nanopore template in PMSSQ dielectrics.[98,
100] Positronium annihilation lifetime spectroscopy (PALS) measurements on the resulting
porous dielectric films found that closed pores are generated at porogen loadings 20 wt% but
that interconnected pores are imprinted for porogen loadings >20 wt%. Small angle neutron
scattering (SANS) and PALS observations showed that nanopores with sizes in the range
2.25.2 nm were generated, depending on the initial porogen loading. The k value was
reduced to 1.5 and the porosity increased to 53% as the initial porogen loading was increased
to 50 wt%.
Poly(styrene-b-3-trimethoxysilylpropyl methacrylate) (PS-b-PMSMA: the numbers of
repeat units are 118 for the PS block and 12 for the PMSMA block) was synthesized as a
reactive linear block copolymer porogen and then tested in a PMSSQ precursor.[96] For
initial porogen loadings up to 50 wt-%, the PMSSQ film‘s k value was found to decrease to
1.84, down from k = 2.70, and the refractive index n at a wavelength of 633 nm was found to
decrease to 1.226, down from 1.354. Atomic force microscopy (AFM) and TEM observations
found that for 1050 wt% porogen loadings, pores 5.212.7 nm in size were generated in the
dielectric films. These pores are smaller than those (5.420.4 nm) imprinted with the same
loading of poly(styrene-b-acrylic acid) (PS-b-PAA: the numbers of repeat units are 30 for the
PS block and 58 for the PAA block). However, the reduction in pore size achieved by using
this reactive block copolymer is not significant.

II.8. Cage Supramolecules

Cyclodextrins (CDs) are cyclic oligosaccharides consisting of at least six glucopyranose


units joined together by an α-linkage: α-cyclodextrin (α-CD) (6 glucose units), β-cyclodextrin
288 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

(β-CD) (7 glucose units), and γ-cyclodextrin (γ-CD) (8 glucose units) (Figure 9).[101-104]
They are composed of a hydrophobic interior and a hydrophilic exterior; in particular, the
hydrophilic exterior may produce favorable interactions with dielectric materials with polar
characteristics. These aliphatic compounds are thermally labile cage supramolecules with a
maximum diameter of 1.52.0 nm. Due to their molecular sizes and characteristics, CDs are
potentially useful as porogens. CDs are capable of generating pores in silicate dielectrics
prepared via the sol-gel reaction of tetramethoxysilane.[102] However, a TEM study found
that these CDs imprinted wormlike pores 1.5 nm in diameter and tens of nanometers long in
the silicate dielectrics, which was attributed to their aggregation in a stacking manner in one
direction.[102]
To improve their miscibility with dielectric materials, the hydroxyl groups of CDs have
been modified.[103, 104] Some modified CDs are prepared: methyl-β-CD, methyl-β-CD,
ethyl-β-CD, acetyl-β-CD, propanoyl-β-CD, and benzoyl-β-CD.
PALS analysis found that methyl-β-CD can be used to imprint 1.62.2 nm nanopores in
cured cyclic silsesquioxane (CSSQ) dielectrics by sacrificial thermal degradation at 420 C,
depending on its initial loading in the range 1040 wt%; the porosities ranged from 9.4 to
25.9%.[103] For initial porogen loadings up to 40 wt-%, the nanoporous films‘ k value was
1.90, down from 2.51, and the refractive index n at a wavelength of 633 nm was 1.335, down
from 1.433. As mentioned earlier, PMSSQ dielectric films have n = 1.3936 and k = 2.70. This
suggests that all the k values reported for the porous CSSQ films imprinted with methyl-β-CD
were under-estimated. However, methyl-β-CD loadings of 50 wt% were also found to
generate wormlike and interconnected pores, as observed for the porous silicates imprinted
with CDs without any modifications. Furthermore, the other modified CDs (ethyl-β-CD,
acetyl-β-CD, propanoyl-β-CD, and benzoyl-β-CD) are also found to create such
interconnected pores in cured CSSQ and modified CSSQ dielectric films.[103, 104] The
lengths of the interconncted pores were found to vary in the range 30160 nm, depending on
the modified functional groups in the β-CD and their loading levels. Thus the affinity between
β-CD molecules with different functional groups is crucial to reducing the pore size and pore
interconnectivity of porous dielectric films generated with this method.

Figure 9. β-Cyclodextrin (β-CD), a cage supramolecular porogen


Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 289

Furthermore, β-CDs have been modified with chemically reactive triethoxysilyl group.
Triehoxysilyl cyclodextrin (TESCD) was synthesized by allylation and hydrosilylation
reaction using triethoxysilane. The porosity linearly increased with increase of TESCD
loading to poly(methyl trimethoxy silane-co-bistriethoxysilyl ethane) matrix, indicating no
pore collapes occurred during pore generation. TESCD porogen resulted in higher mechanical
strengths than PCL porogen, and k values reached down to 2.2 at 40% of porogen
loading.[105]

II.9. High Boiling Point Molecules

Soluble PASSQ precursors are known to undergo curing reactions (i.e., secondary
polycondensation) in their dried films over the temperature range 75360 C in heating runs
under a nitrogen atmosphere or in vacuum.[3-5, 72, 73] The curing of PASSQ precursors can
even be carried out at room temperature with the aid of catalysts such as primary, secondary,
and tertiary amines.[3, 92] Because of these curing characteristics of PASSQ precursors, a
solvent with a high boiling point and low vapor pressure can be used to create pores in cured
PASSQ dielectric films by carrying out its thermal evaporation after the dielectric precursor
film solidifies, as long as the chain extension and crosslinking reactions of the hydroxysilyl
and alkoxysilyl groups occur to a certain extent below the boiling point of the solvent.[106,
107]
Several organic solvents with high boiling points and low vapor pressures were tested
with the aid of ammonia catalyst as porogens in polyhydrogensilsesquioxane (PHSSQ)
dielectrics: laurone, hexadecylhexadecanoate, squalane, didecylphthalate, triaconene, and
triaconene.[106, 107] In this approach, the soluble PHSSQ precursor is deposited with a high
boiling-point solvent that is insoluble with the PHSSQ precursor solution but compatible with
the precursor; the high boiling-point solvent is then present in small domains within the
precursor matrix. This deposited film is treated with wet ammonia to create gel state PHSSQ.
During curing at 470 C in a nitrogen atmosphere, the PHSSQ precursor molecules form a
network structure and nanopores are generated by boiling out the solvent from the precursor
matrix. Average pore sizes range from 2.6 to 5.3 nm depending on which high boiling point
solvent is used as the porogen. Among the high boiling point solvents studied so far, laurone
yields the smallest pore size, 2.6 nm. A k value of 2.2 was achieved, which is a reduction
from that (3.03.2) of the PHSSQ dielectric film. However, most of the generated nanopores
were found to be open and interconnected rather than closed.

II.10. Hybrid Copolymers

Hybrid organic-inorganic copolymers composed of thermally labile organic parts that


produce pores and thermally curable inorganic or organosilicate precursor parts that become
dielectric matrix can be used in another approach to introducing porosity into dielectric
materials.[107-109]
A PHSSQ precursor containing –OC20H41 groups covalently linked to the precursor
backbone was synthesized.[107] Films of this organic-inorganic copolymer were prepared by
290 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

solution casting and subsequent drying, and then subjected to thermal processing at 450 C in
a nitrogen atmosphere, resulting in nanoporous dielectric films.[107] This approach was
found to produce dielectric films with 2.2 nm size nanopores and a low k value of 1.8.
However, it was confirmed with PALS measurements that interconnected rather than closed
pores were formed.
Other hybrid copolymers are poly(methyl-co-trifluoropropyl)-silsesquioxanes (P(M-co-
TFP)SSQs), which can be synthesized from methyltrimethoxysilane and trifluoropropyl-
trimethoxysilane.[110] Curing of films of this copolymer at 420 C produces dielectric films
with k = 2.2 and n = 1.348; these relatively low k and n values are attributed to the porosity
generated by the thermal degradation of the trifluoropropyl groups. However, for this
dielectric film the reduction in the k value is not significant.
PMSSQ precursors chemically linked with poly(methyl methacrylate) (PMMA)
thermally labile branch chains have been described.[111] In these hybrid organic-inorganic
block copolymers, the PMSSQ fractions range from 18 to 70 mol%. The weight average
molecular weights range from 7,700 to 100,000; hybrid block copolymers with higher
PMSSQ fractions can be synthesized with lower molecular weights. These hybrid block
copolymers can be used as porogens in cured PMSSQ and its copolymer dielectrics. In the
case of a 18 mol% PMSSQ block porogen hybrid, nanopores with a size of 1.72.4 nm were
generated in cured PMSSQ-based dielectric films by thermal treatment at 430 C with
increases in the initial porogen loading up to 30 wt%. The porous films imprinted with 30
wt% loading of the porogen have a k value of 2.2.

Figure 10. Polymethylsilsesquioxane-four-armed poly(-caprolacone) (PMSSQ-PCL4) hybrid system:


PMSSQ, dielectric precursor part; PCL4, thermally labile porogen part
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 291

Other hybrid copolymers system prepared with covalently bonded adamantylphenol to


PMSSQ. The adamantylphenol groups were grafted or bridged to PMSSQ through propyl
linkers and thermal decomposition of such groups occurred through the cleavage of covalent
bonds during thermal curing. This organic-inorganic hybrid copolymer was prepared by
hydrosilylation between trimethoxylsilane and (allyloxyphenyl)adamantane and then
copolymerized with methyltrimethoxysilane (MTMS). Curing of films of this copolymer at
250 C produces dielectric films with k = 2.3 and elastic modulus of 5.5 GPa.[109]
Another organic-inorganic hybrid system consists of soluble PMSSQ precursors
chemically linked with PCL4 porogens (Figure 10).[108] These hybrid star-block copolymers
are synthesized via the sol-gel reactions of triethoxysilyl-terminated PCL4 (mPCL4)[72, 73]
and PMSSQ prepolymer in various compositions; in these sol-gel reactions the amount of
mPCL4 was adjusted to 10, 20, and 30 wt% relative to the PMSSQ prepolymer, which has a
weight-average molecular weight of 3800. Porous PMSSQ dielectric films derived from the
hybrid star-block copolymers were prepared with curing at 400 C. In the resulting porous
films, nanopores with a size of 5.0 nm were found to be generated. Porous films prepared
from a hybrid star-blocked copolymer containing 30 wt% PCL4 segments were found to
exhibit a refractive index of 1.320, down from that of PMSSQ dielectrics (n=1.396).
In addition to the low-k nanoporous PASSQ dielectrics described above, there have been
attempts to prepare low-k nanoporous organic polymer dielectrics based on high temperature
polymers such as polyimides[112-117] and polyphenylquinoxalines.[118] These organic
polymer dielectrics have high glass transition temperatures Tg and thermal stabilities up to
around 500 C. These high temperature polymers are modified in the syntheses to have
thermally labile organic polymer blocks in their polymer backbones or as side chains (Figure
11); the labile blocks are PPO,[112-115] polystyrene,[116, 117] PCL,[118] poly(-
valerolactone),[118] PMMA,[119-121] poly(acrylamide),[115] and poly(ethylene glycol-co-
methyl ether methacrylate).[122] These syntheses have been extended to produce fluorinated
polyimides.[123-125]
The labile polymer blocks undergo thermolysis below the degradation temperatures of
the polyimide dielectric blocks or the poly(phenylquinoxaline) dielectric blocks, producing
porous organic polymer dielectrics. The resulting porous dielectric films have porosities of
2530%. Low k values have been achieved with these porous films.

Figure 11. Organic-organic hybrid systems: triblock copolymer (top); grafting copolymer (bottom)
292 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

However, the generated pores were found to collapse slowly or rapidly through thermal
cycles associated with IC fabrication processes. Such pore collapses are more severe when
thermal cycles are conducted above the Tg of the organic polymer dielectric. Pore collapse
phenomena are mainly driven by the build-up of capillary pressure inside the pore as well as
by the high molecular mobility of the organic polymer dielectrics induced by thermal cycles.
Pore collapse is the major drawback of this approach to producing porous organic polymer
diele ctrics.

III. CHARACTERIZATION OF PORE STRUCTURES


The pore structure of nanoporous organosilicates is as important for their use as low-k
dielectrics as their electrical, mechanical, and chemical properties.[2-7, 11, 40, 42-45, 65, 66,
75, 94, 100, 126, 127] This use requires that porous low-k materials have a uniform
distribution of closed pores with no interconnections between pores, and with dimensions
considerably smaller than the circuit feature size in order to avoid circuit defects.[2-7, 11, 40,
42-45, 65, 66, 75, 94, 100, 126, 127] Accordingly, the accurate evaluation of the properties of
the introduced pores is required for the successful introduction of nanoporous thin films as
low-k dielectrics.
As a result, much techniques have been developed for characterizing the pore structures
of nanoporous low-k dielectrics, such as grazing-incidence X-ray scattering (GIXS),
transmission neutron/X-ray scattering (TNS/TXS) combined with specular X-ray reflectivity
(SXR), transmission electron microscopy (TEM), high resolution transmission electron
microscopy (HRTEM), scanning electron microscopy (SEM), field emission scanning
electron microscopy (FESEM), scanning tunneling microscopy (STM), atomic force
microscopy (AFM), adsorption porosimetry, ellipsometric porosimetry, positron annihilation
lifetime spectroscopy (PALS).[128] They are classified into transmission radiation scattering,
microscopy, porosimetry, and spectroscopy.
However, accurate measurements are difficult, because these film thickness continuously
decreases (several hundred nanometers or fewer) with increasing integration and reducing
feature sizes, and precise correlations between these techniques have not yet established.
These problems make the selection of the appropriate method for characterization of pore
structures more difficult and delay research into porogen design and pore generation methods.
In this chapter, one can learn about the analytical techniques used to characterize the pore
structures of nanoporous dielectric thin films and identify the strengths and weaknesses of
these techniques. Especially, GIXS comes into the spotlight due to its powerful, quantitative
method for the charaterization of pore structure in nanoporous low-k thin film.

III.1. GIXS

In general, TXS/TNS techniques have been used to get the information for pore structure
in nanoporous materials. However, these techniques are hard to apply to pore characterization
of low-k materials, which are applied as form of thin film with thicknesses of several
hundreds of nanometres. Recently, grazing-incidence X-ray scattering (GIXS) can be used to
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 293

overcome the limitations of conventional transmission scattering techniques with respect to


extremely small scattering volumes, in particular for the characterisation of the pore sizes and
pore size distributions of porous thin films as well as of the thin films' properties.[3-5, 73,
129-131] GIXS has several important advantages over TNS and TXS: (i) a highly intense
scattering pattern with high statistical significance is always obtained, even for films of
nanoscale thickness; because the X-ray beam path length through the film plane is sufficiently
long; (ii) there is no unfavourable scattering from the substrate on which the film is deposited;
(iii) sample preparation is easy, and no additional sample treatment is required.[3, 5, 132]
The GIXS technique is very versatile and quantitative method to chracaterize the pore
structure of nanoporous thin films. Besides the pore size, size distribution, and shape, the
GIXS technique provides average electron density and relative porosity of film like a SXR
technique.[3-5, 73, 75]

Figure 12. (a) Geometry of GIXS and schematic structural diagram of nanoporous thin film deposited
onto silicon substrate: medium 1 = vacuum; medium 2 = nanoporous film; medium 3 = silicon
substrate; d = thickness of medium 2 (i.e., nanoporous film). (b) Geometry of TXS. αi is the incident
angle at which the X-ray beam impinges on the film surface; αf and 2θf are the exit angles of the X-ray
beam with respect to the film surface and to the plane of incidence, respectively, φ is the azimuthal
angle, and qx, qy, and qz are the components of the scattering vector q
294 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

Figure 12a shows a typical GIXS geometry, here the incident X-ray beam impinges onto
surface of the thin film at an angle αi, and the scattered pattern is recorded on a two-
dimensional charge-coupled detector (2D CCD); αf is the exit angle with respect to the film
surface, and 2θf is the scattering angle with respect to the plane of incidence. Porous films are
generally found to have a surface roughness of a few angstroms[5], which is much smaller
than a typical nanoporous film thickness, i.e., less than 800 nm, so that volumes of the
interfaces with air and the silicon substrate are much smaller than that of the porous film.
Thus the perturbation of the scattering due to interfacial roughness is small for porous films
coated on silicon substrates.
Contrary to transmission scattering, the analytical solution of GIXS bases on distorted
wave Born approximation (DWBA) which describes the complicated reflection and refraction
effects of nanoporous thin film coated onto a substrate (Figure 12a).[5, 131-135] Taking into
consideration the negligible scattering contribution from the film surface, a novel GIXS
formula with DWBA was derived to analyze quantitatively GIXS data obtained from
nanoporous low-k thin films[3-5, 73, 75, 136] and from thin films with other structures[132,
137-140]. The GIXS formula derivation[3-5] and its application in scattering data
analyses[73, 75, 132, 136-141] have been used to show that scattering from scatterers (i.e.
pores or structural elements) buried in a film coated onto a substrate results in four main types
of process: (a) the incident beam scatters without reflection; (b) the scattered beam is
reflected at the interface between the film and the substrate; (c) the reflected beam scatters;
(d) the scattered, reflected beam is reflected once more.
A representative 2D GIXS pattern is shown in Figure 13a; it was obtained at αi = 0.20°
for a 108 nm thick nanoporous PMSSQ film imprinted with a 30wt% loading of a 4-armed
star-shape poly(ε-caprolactone) porogen.[72] Similar GIXS patterns were obtained for
nanoporous films prepared with other porogen loadings (data not shown). PMSSQ is an
excellent dielectric material because its dielectric constant (2.7–2.9) is lower than those (3.9–
4.3) of silicon dioxide materials; it also has thermal stability up to 500°C, a low moisture
uptake and good mechanical strength.[3-5, 79, 142] As can be seen in Figure 13a, bright
striped patterns appear along the qy direction at several exit angles (αf) between the critical
angles of the film and the silicon substrate (αc,f and αc,s), which arise from intense scattering
due to a type of standing-wave phenomenon and total reflection at the interface between the
film and the substrate. One-dimensional (1D) in-plane GIXS profiles were extracted from the
measured 2D GIXS patterns along the qy direction at αf = 0.18° (which is an exit angle
between αc,f and αc,s) and are plotted in Figure 14a. These scattering profiles were
quantitatively analysed with the GIXS formula (IGIXS) in the following[5]:

 T T 2 I (q , Re( q ))  
 i f 1 || 1, z

 2 
1 1  e  2 Im( qz )d  Ti R f I 1 (q|| , Re( q 2, z ))  
I GISAXS ( f ,2 f )    (1)
16 2 2 Im( q z )  T R 2 I (q , Re( q ))  
 f i 1 || 3, z 
 2 
 Ri R f I 1 (q|| , Re( q 4, z )) 
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 295

where Im(qz) = |Im(kz,f)| + |Im(kz,i)|, Re(x) is the real part of x, d is the film thickness, Ri and Ti
are the reflected and transmitted amplitudes of the incoming X-ray beam respectively, Rf and
Tf are the reflected and transmitted amplitudes of the outgoing X-ray beam respectively. In
addition, q1, z  k z, f  k z,i , q2, z  k z , f  k z ,i , q3, z  k z , f  k z ,i , q4, z  k z , f  k z,i , and

qqq
||xy
22

; here, k z,i is the z-component of the wave vector of the incoming X-ray beam,

which is given by k z ,i  k o nR2  cos2 i , and k z, f is the z-component of the wave vector of
the outgoing X-ray beam, which is given by k z , f  k o nR2  cos 2  f , where k o  2 / λ , λ is
the wavelength of the X-ray beam, and nR is the refractive index of the film given by nR = 1 –
 + i with a dispersion  and an absorption , i is the out-of-plane grazing incidence angle
of the incoming X-ray beam, and f is the our-of-plane exit angle of the out-going X-ray
beam. I1 is the scattering intensity of the porogens or pores in the film, which can be
calculated kinematically.

Figure 13. (a) 2D GIXS pattern measured at αi = 0.20° for a 100 nm thick nanoporous low-k thin film
derived from a PMSSQ precursor loaded with 30 wt% 4-armed star-shaped porogen. (b) Pattern
calculated for porous film in a using GIXS formula.[5] Pores were assumed to have log-normal size
distribution (r0 = 4.46 nm and σ = 0.439: r0 and σ are pore radius corresponding to peak maximum and
width in radius distribution, respectively), and electron densities of porous film and silicon substrate are
273 and 699.5 nm-3, respectively. The film thickness is 123 nm.
296 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

Figure 14. (a) In-plane GIXS profiles extracted along the qy direction at αf = 0.18° from the 2D GIXS
patterns measured for nanoporous PMSSQ films. (b) Out-of-plane GIXS profiles extracted at 2θf =
0.24° from the 2D GIXS patterns of nanoporous PMSSQ films imprinted with the 4-armed star-shaped
porogen. The symbols represent the measured data, and the solid lines were obtained by fitting the data
with the GIXS formula

To analyze the scattering profiles using the above GISAXS formula, all scattering models
(sphere, ellipsoid, cylinder and so on) for the I1 term have to be examined. In this case, a
sphere model is the most suitable for the structures in the films (i.e., nanopores):


I1  c  n(r ) 2 (r ) | F (qr ) |2 S (qr )dr (2)
0

where c is a constant, (r) is the volume of each pore, F(qr) is the spherical form factor, and
S(qr) is the structure factor for the monodisperse hard sphere model[143]. n(r) is the
lognormal size distribution function of the pores:

 ln(r / ro ) 2
1
n( r )  2 /2
e 2 2
(3)
2 roe
r
0
where r is the pore radius, and and σ are the pore radius corresponding to the peak
maximum and the width of the pore radius distribution, respectively. In these fittings, all
possible packing structures were further considered for the structure factor S(qr) in eq. (2),
and then only a randomly packed structure of spheres fits the scattering data well. Therefore
the fitting results indicate that, in the porous films imprinted with 10–40wt% porogen, the
spherical pores having a sharp interface with the dielectric matrix are randomly dispersed.
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 297

This data analysis found that the film imprinted with a 10wt% loading of porogen has
pores with an average pore radius r of 3.13 nm and a relatively narrow pore size distribution
(σ = 0.395) (Figure 4). This pore size is larger than that (1.26 nm) of a single porogen
molecule. As he porogen loading was increased to 40wt%, it was found that pores of larger
size ( r = 6.89 nm) and broader distribution (σ = 0.450) were generated in the PMSSQ films.
Collectively, these scattering data analysis results confirm that the porogen molecules have a
tendency to aggregate in the PMSSQ matrix, a tendency that is enhanced as the porogen
loading is increased.
Figure 14b shows the out-of-plane GIXS profiles for porous PMSSQ films prepared with
porogen.[72] The out-of-plane scattering profiles of the films imprinted with 10–40wt%
porogen loadings were successfully fitted with the GIXS formula and the pore parameters
obtained from the analysis of the in-plane GIXS profiles, and it was confirmed that the pore
size and pore size distribution are isotropic in the films.
As can be seen in Figure 14b, the profiles consist of oscillations between the critical
angle of the film and that of the substrate, which are related to the film thickness. The critical
angle of the film αc,f clearly decreases with initial porogen loading, whereas that of the silicon
substrate αc,s is insensitive to porogen loading. αc,f is directly dependent on the film electron
-15
density ρe; e  c,f2
re λ2 , where re is the classical radius (2.818 × 10 m) of the electron,
and λ is the wavelength of the X-ray beam used in the GIXS measurements. Thus film
porosity with respect to that of a PMSSQ film prepared in the absence of porogen can be
estimated from the film‘s electron density. The nanoporous low-k films were found to have
electron densities in the range 364–237 nm-3, depending on the porogen loading. Thus, the
porosity of nanoporous low-k films were found to have porosities in the range 8.1–40.2%,
which were called relative porosity estimated from the electron density of the film with
respect to the electron density of PMSSQ (396 nm-3).
From the parameters determined with this procedure, 2D GIXS patterns can be generated
using the GIXS formula. One of these patterns, shown in Figure 13b, was calculated for the
porous film imprinted with 30wt% porogen loading. This calculated pattern is in good
agreement with the measured pattern (Figure 13a). For the porous films imprinted with 10,
20, and 30 wt% porogen loading, the calculated patterns were also found to be in good
agreement with the measured patterns (data not shown).
As discussed above, the star-shape porogen was found to aggregate in the PMSSQ
films,[4] ultimately imprinting nanopores that were larger than the individual molecular size.
Such unfavourable aggregation of star-shape porogen molecules can be prevented partially or
completely by the use of more arms in porogen molecule. One good example is the use of 6-
armed star-shape poly(ε-caprolactone) porogen.[4] More arms were found significantly to
suppress aggregation in the PMSSQ throughout thin film processing.[4] Another good
example is the globular ethyl acrylation of the end groups of the dendritic
polypropyleneimine porogen.[3] The dendritic porogen was found to exhibit excellent
miscibility with the PMSSQ precursor and was used to imprint very small nanopores with a
size comparable with that of individual porogen molecules, approximately 2 nm in
diameter.[3]
Thus the 2D GIXS technique is a very powerful tool for characterising the pore shape,
size, size distribution, electron density, and porosity of nanoporous low-k thin films of
nanoscale thickness.
298 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

Moreover, GIXS measurements can be conducted in-situ as a function of thin film


processing parameters (e.g., time, temperature etc.). This in situ GIXS technique can make it
possible to determine the mechanism of pore generation within a thin film. One example is
discussed here. For blend films of PMSSQ precursor and 4-armed star-shape porogen, in-situ
GIXS measurements were performed during both heating up to 400 °C and subsequent
cooling to room temperature.[72] Of the GIXS data obtained as a function of temperature and
time, some representative 2D scattering patterns and 1D in-plane and out-of-plane scattering
profiles are presented in Figure 15. As can be seen in Figure 15a, b, and c, all the 1D
scattering profiles were well fitted with the GIXS formula for hard spherical particles with a
lognormal size distribution. The pore sizes of the porogen and the imprinted nanopores are
plotted in Figure 16a as a function of the temperature during the heating run as well as of the
initial porogen loading. Among them, for the PMSSQ dielectric film loaded with 30 wt% 4-
armed star-shaped porogen, pore radii and their radius distributions determined from the
GIXS analysis of the in-plane scattering profile data for in Figures 15a and b are plotted in
Figure 16b.

Figure 15. (a), (b) In-plane GIXS profiles at αf = 0.18° of 2D GIXS patterns measured during heating
(2.0 °C min−1) of a PMSSQ precursor film loaded with 30 wt% 4-armed star-shaped porogen under
vacuum. 2D GIXS pattern measured during heating (2.0 °C min−1) of a PMSSQ precursor film: (c) 400
°C; (d) 300 °C; (e) 200 °C; (f) 50 °C. (g) Out-of-plane GIXS profiles at 2θf = 0.24° of 2D GIXS
patterns measured during heating (2.0 °C min−1) of a PMSSQ precursor film loaded with 30 wt% 4-
armed star-shaped porogen under vacuum. αf indicates the critical angle of the composite film
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 299

Figure 16. (a) Average radii of porogens and pores in the PMSSQ films determined from the GIXS
analysis of the in-plane scattering profile data obtained for the films loaded with 10-40 wt% 4-armed
star-shaped porogen. (b) Porogen and pore radii and their radius distributions determined from the
GIXS analysis of the in-plane scattering profile data for the PMSSQ dielectric film loaded with 30 wt%
4-armed star-shaped porogen in Figures 15a and b

This in situ GIXS study obtained the following results. Heating of the porogen-loaded
PMSSQ precursor matrix produces a curing reaction in the precursor matrix component,
resulting in the phase separation of the porogen component. On heating, limited aggregations
of the porogen, however, took place in only a small temperature range of 100–140 °C as a
result of phase separation induced by the competition of the curing and hybridization
reactions of the dielectric precursor and porogen (Figure 16); higher porogen loading resulted
in relatively large porogen aggregates and a greater size distribution. The developed porogen
aggregates underwent thermal firing above 300 °C without further growth and movement, and
ultimately left their individual footprints in the film as spherical nanopores.
Figure 15g shows representative out-of-plane scattering profiles, which were extracted
from the 2D GISAXS patterns measured during the heating of a PMSSQ precursor composite
film with a 30 wt% porogen loading. Here, a variation in the critical angle of the composite
film, αc,f, with increasing temperature is clearly evident. The αc,f value of 0.186° (ρe = 401 nm-
3
) at 50 °C shows a very slow shift towards the low-angle region as the temperature draws
closer to 300 °C. This is due to the removal of the water and ethyl alcohol byproducts, formed
in the composite film during the curing of the precursor matrix component. Above 300 °C,
the αc,f shows a dramatic shift towards the low-angle region as the temperature is increased,
achieving a final value of 0.152° (ρe = 237 nm-3) at 400 °C. This drastic shift in αc,f towards
the low-angle region is attributed primarily to the electron density of the film, which is
lowered when pores are generated in the film through the thermal degradation of the porogen
aggregates, and partly lowered following removal of the water and ethyl alcohol byproducts
from the hybrid film. Similar trends in the αc,f variation with temperature were observed in the
out-of-plane scattering profiles of the other hybrid films (data not shown).
300 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

III.2. Transmission Radiation Scattering

Transmission neutron and X-ray scattering (TNS and TXS) are widely used in
conjunction with specular X-ray reflectivity (SXR) to obtain the average pore sizes and size
distributions of porous materials (Figure 12b).[93, 127, 144-157] In TNS, neutron beams are
scattered when they travel through media with varying neutron scattering length densities
(SLDs). The key parameter determining the scattering intensity is contrast, which is the
difference between the SLDs of the pores and the matrix. The scattering intensity is mostly
interpreted by the correlation length approach with the random two-phase model of
Debye.[99, 146, 148] However, it is difficult to obtain pore structure information with such
methods when there is a lack of contrast between the pores and the matrix, which is always
attributed to the very thin film thicknesses of ≤ 800 nm, because a significant contrast term is
crucial to obtaining sufficient scattering intensity. One method for overcoming the lack of
contrast to some extent in such measurements is to employ a stack of several tens of thin
films deposited on thin silicon wafers, which have low attenuation.[146, 147]
A TXS investigation of porous polymethylsilsesquioxane (PMSSQ) thin films has been
reported in which the TXS data were analysed with a hard sphere model.[5, 45] In this case,
the scattering contrast between the pores and the MSSQ matrix was sufficient. This approach
has also been used to characterise the three-dimensional disordered morphologies of isotropic
two-phase materials, and to study the transition from closed pores to interconnected pores or
to a bicontinuous morphology that arises with increases in the content of the pore generator
(so-called 'porogen').[149] TXS provides information about the mean pore size and size
distribution and can be carried out with various models (e.g., sphere, core shell, disc and rod
etc.).
Along with transmission scattering technique, SXR can give detailed structural
information about the low-k dielectric thin films in terms of porosity, electron density/or mass
density, density distribution, thickness, out-of-plane coefficient of thermal expansion (CTE),
roughness of surface and interface.[65, 136, 144-146, 150-152] Using SXR, the electron
density (ρe) of a thin film can be determined independently from the film thickness. Figure 17
diaplays a representative SXR profile, which was measured for a nanoporous PMSSQ low-k
film. The two critical angles, which are attributed to the film (αc,f) and the substrate (αc,s),
respectively, can be clearly observed in the measured data. The critical angle is directly
related to the average electron density of the corresponding fillm by  c,f  λ  e re /  1 2 , where
λ represents the wavelength of radiation and re is the classical electron radius.[133, 134] Thus
the average electron densities of the film and the substrate are directly determined by the two
critical angles, and they can be transformed into mass densities if the chemical compositions
of the materials are known. The electron density is directly proportional to the mass density.
In general, the porosity, so-called relative porosity, can be obtained by comparing the average
film density to an assumed density of the non-porous film.
However, for low scattering volumes, such as those of thin films, TXS is no longer
applicable owing to its low sensitivity and resolution. Further, it requires an intense, high-
energy (approximately 15 keV) X-ray beam to produce an acceptable scattering signal, as the
X-rays must pass through both the film and the much thicker substrate on which the film is
deposited.[5] In addition, for TXS to be effective, the substrate should be free of crystal
domain boundaries, as these can give rise to unfavourable X-ray scattering and reflection.[5]
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 301

Figure 17. (a) A representative specular X-ray reflectivity curve measured from a thin nanoporous
PMSSQ low-k film. αc,f and αc,s are the critical angles of the film and the silicon substrate, respectively.
The inset shows a magnification of the region around the two critical angles

Figure 18. TEM image of a nanoporous PMSSQ dielectric prepared from a PMSSQ precursor sample
loaded with 10 wt% 4-armed star-shaped porogen

III.3. Microscopy

Several microscopy techniques, such as such as TEM, HRTEM, SEM, FESEM, STM,
and AFM are are used to characterise pore structures.[44, 45, 127, 153-156] The spherical
structure and the randomly dispersed pores in porous PMSSQ dielectric film is shown in
Figure 18. This TEM image clearly shows that the pores generated in the dielectric film by
the sacrificial thermal degradation of the porogen are spherical in shape.[4, 75] Recently,
High-resolution electron microscopy has recently been used to produce images with atomic
302 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

resolution.[163] These techniques are widely used for the direct characterisation of pore
structures because of their powerful visualisation features, which can provide topographical
and structural information in plan or cross-sectional views. Further, qualitative analysis is
possible with these techniques, even with specimens of limited area. However, they are
insensitive and complicated to use in quantitative analysis, because of the overlapping of
pores in crosssectional views, and have profound analytic resolution limitations. Moreover,
TEM and SEM techniques require intensive and exacting specimen preparation processes,
typically under high vacuum conditions and with highly focused ion beams. Nevertheless,
they will continue to be widely used in conjunction with other techniques.

III.4. Porosimetry

Adsorption porosimetry has been widely used to determine pore size distribution and
porosity; this method determines the adsorption–desorption isotherm of nitrogen vapor for the
sample by weighing the sample.[158, 159] However, there are some problems in the
adaptation of this technique to the requirements of industry. First, most current research is
focused on materialising the nanoporous materials as thin films with thicknesses of several
hundreds of nanometres. However, thin films have insufficient mass for adequate
measurements with the traditional nitrogen adsorption technique, because it is based on the
use of a microbalance, which is only suitable for samples with relatively high mass. Secondly,
it is only applicable to open pores, not to closed pores. Thirdly, it is destructive, because the
sample must be grind into a powder to be weighed with the microbalance. However, for
accurate results to be obtained, the thin film sample must retain the same structural features
that it had when it was produced. Finally, adsorption porosimetric measurements are usually
performed near the boiling point of nitrogen vapour (~77.4 K). These unfavourable conditions
act as crack-driving forces. In an attempt to investigate thin film specimens non-destructively
at room temperature, and thus to avoid severe stress conditions, the use of quartz crystal
microbalance (QCM)[158, 160]and surface acoustic wave (SAW) methods[161] has been
suggested. However, these methods cannot be used for sensing the adsorption of vapor onto a
silicon wafer or other substrate, because QCM and SAW require that the sample be deposited
directly onto the sensor.
To overcome the significant drawbacks of gas adsorption porosimetry, ellipsometric
porosimetry, which opens up a new genre of adsorption porosimetry, has been
introduced.[162, 163] This technique is similar to gas adsorption porosimetry in that the
sample is exposed to an adsorptive gas or probe liquid (e.g., toluene, heptane etc.). The
change in the refractive index of the sample is then employed for the determination of the
mass of the adsorptive that is condensed and/or adsorbed into pores, instead of the direct
weighing used in adsorption porosimetry. The full porosity, open pore volume and pore
interconnectivity can be calculated from the changes in the refractive index and the thickness
of the film.[164, 165] It is also possible, with this method, to characterise a film's surface
roughness (which includes open pores at the surface)[166] The reliability of pore size
distribution analysis with ellipsometric porosimetry using various organic adsorptives has
been demonstrated by Baklanov et al.[162] Although the use of ellipsometric porosimetry can
provide impressive physical and structural details, this technique can only be used for open
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 303

pores, as is the case for nitrogen porosimetry. Further, this approach assumes that the
refractive index of liquid condensed and/or adsorbed in nanoscale pores is identical to that of
the bulk liquid. This assumption is only reasonable when the pore size approaches that of a
few adsorptive molecules. Lastly, this technique cannot take into account the swelling of the
thin film by the probe liquid, which results in an overestimate of the gas uptake and thus of
the pore size.

III.5. Spectroscopy

Positron annihilation lifetime spectroscopy (PALS) is applicable to the determination of


free volume at the atomic or molecular level and is based on the annihilation lifetime of
positronium (Ps, positron-electron bound state) through collisions with the electrons of the
pores' inner surfaces (Figure 19).[167-169] Unlike adsorption techniques, this method can be
used for both closed pores and open pores. Gidley et al. have sucessfully demonstrated that
pore structure (pore size, size distribtuion, and interconnectivity) of both isolated pores and
highly interconnected open pores, in the latter case, thin capping layer such as Al on film
surface is necessary to Keep Ps escaping into vacuum (on the right side of Figure 19).[170-
173] Moreover, the PALS can be applied a multilevel thin film which the film is capped with
a diffusion barrier (e.g., Ta, TaN or TiN) or sacrificial layer such as silicon oxide layer
prepared from tetraethoxysilane (TEOS).[163] These features resolve the major problems of
porosimetry methods. Further, the possibility of analysis of capped systems enables the use of
this method on practical multilevel integrated circuits with various layers such as an etch stop
layer, a capping layer and a copper conductor with a barrier/metal seed layer.[177]
The most powerful feature of PALS is its sensitivity to much smaller pores (down to a
few angstroms) than those detectable with TEM, TNS and TXS (down to a few nanometres).
Recently, the complete depth-dependent pore structure of a nanoporous thin film was
characterised using depth-profiled PALS.[182-185] This technique is suitable to monitor any
variations in the depth-dependent pore structure in the fabrication of a nanoporous low-k thin
film.[175, 178] To calculate the pore size distribution from the lifetime spectra, a calibration
curve is required that connects the Ps lifetime with the pore size.[135]
The PALS method does have some limitations.[171, 174-176] First, if the pores in the
film system under investigation are open and highly interconnected, the highly mobile Ps
diffuses out of the film and escapes into the vacuum, resulting in a lifetime the same as that in
a vacuum (about 142 ns), and then information about pore size cannot be obtained. This
problem with open, interconnected pores can be solved by a capping layer being deposited
onto the thin film layer to prevent the Ps escaping from the film layer into the vacuum.
Secondly, in some materials (e.g., polyimides), Ps formation is suppressed because of an
abundance of free radicals that scavenge electrons during the Ps formation process. Thirdly,
the Ps formed within the thin film must be able to diffuse into the pores; otherwise PALS
probes only molecular voids (i.e., molecular-free volumes) in the bulk film part rather than
the pores of interest in the nanoporous film. Finally, commercial positron beams are not
readily available.
304 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

Figure 19. Annihilation of positron in two types of nanoporous low-k thin film: (left) closed pores;
(right) interconnected open pores. e+s are positrons and they form Ps (positron –electron bound state)
within pores

III.6. Comparitive Studies of Characterization of Pore Structure

As mentioned above, various methods have been utilized for characterising pore structure
of nanoporous low-k thin films: microscopy (TEM, HRTEM, SEM, FESEM, STM, and
AFM), porosimetry (adsorption porosimetry and ellipsometric porosimetry), spectroscopy
(PALS), and radiation scattering (TXS, TNS, SXR, and GIXS). It is difficult to select which
technique is the best tool for the characterisation of nanoporous low-k thin films, because all
methods have strength and weakness according to their lights based on physicochemical
principles and methodologies. Furthermore, all the techniques except for the microscopy
methods, the pore size and pore size distribution of nanoporous thin films are not directly
obtained from raw data. Information about the pore size and size distribution of a thin film
can only be obtained from the raw data by formulation of a model that takes into account the
pore structure and the pore–probe (e.g., laser, positron, X-ray, and neutron) interaction. This
strong dependence on the assumed model may lead to differences between the results of the
various techniques. Thus, one need to be careful in the selection of technique but also to
optimise the selected technique for the specific task. Further more, comparative studies are
required to establish criteria for characterization of nanoporous low-k thin film. Several
comparative studies of various techniques have been reported.[90, 130, 144, 146, 156, 164,
171, 177-179] These comparative studies found that the pore sizes obtained with the various
techniques were in reasonable agreement. However, detailed correlations between the pore
sizes and size distributions obtained with the various methods were not given.
Low-K Nanoporous Interdielectrics: Materials, Thin Film Fabrications, Structures… 305

IV. CONCLUSIONS
As reviewed above, there are two principal methods for producing low-k spin-on
dielectric materials containing closed nanopores, which are the most promising interdielectric
layers for the production of advanced ICs by the semiconductor industry.
The first approach is to prepare thermally and dimensionally stable hollow closed
nanoparticles with a low k value and disperse them uniformly throughout the dielectric film
volume, producing nanoporous low-k thin films. In this case, avoiding or minimizing the
aggregation of hollow nanoparticles within the dielectric film is preferred but not absolutely
required because the hollow particles are thermally and dimensionally stable, and thus stand
alone individually. Moreover, due to their high thermal and dimensional stability, there are a
wide variety of dielectric matrices that can be used with these hollow nanoparticles, including
curable and noncurable dielectrics and precursors as well as inorganic and organic dielectrics.
However, the fabrication of hollow nanoparticles of the desired size and miscibility with
dielectric matrices remains a significant challenge.
The second approach is based on the addition to the dielectric precursor of nanoscale
porogens with tailored thermal stabilities. The stability of these porogens must be such that
they are not affected by the coating and drying steps in the dielectric film formation process;
they are removed by sacrificial thermal degradation during the final heat treatment of the
dielectric films at temperatures typically in the range 300–400 °C. Their volume distribution
in the film is the template for the formation of residual closed nanopores in the dielectric film.
The porous fraction of the film is in principle directly related to the fraction of porogen with
respect to the total solids in the dielectric precursor solution, and the size of the sacrificial
porogens is directly related to the final pore size. However, there are some practical
requirements if these relationships between the sacrificial porogens, imprinted pores and
porosity are to be maintained. Firstly, the sacrificial porogen should be compatible with the
dielectric matrix material in order to avoid porogen aggregation. Secondly, the sacrificial
porogens should be uniformly distributed throughout the film volume in order to avoid the
coalescence or interconnection of the pores. There are two ways in which the sacrificial
porogens can be introduced into the dielectric precursor solution. One method is the
dispersion of porogens in the solution. The second is chemically linking the sacrificial
porogens to the network polymers as block components of the backbone or through grafting.
This second method enables control of the volume distribution of the porogens in the
dielectric film. Finally, the porogen template approach requires that the dielectric matrix film
has a higher degree of cross-linking so that it is dimensionally stable when the pores are
created. The porous structure is therefore less affected by any further processes associated
with the resulting nanoporous dielectric film; this is why silicate and organosilicate precursors
(e.g., PASSQ precursors) and their cured dielectrics are appropriate for the porogen template
approach to producing low-k nanoporous dielectrics. Otherwise the pores in the dielectric film
may collapse during post-processing of the film, including thermal cycles, which arises
because of high capillary pressure and the molecular mobility of the film induced by thermal
processing; this is why non-curable organic polymers (e.g., polyimides and
polyphenylquinoxalines) are not appropriate for the porogen template approach. In addition,
closed nanoporosity can be obtained, within certain boundary conditions related to the nature
and total load of the porogen.
306 Moonhor Ree, Jinhwan Yoon and Kyuyoung Heo

The closed pores in a porous low-k dielectric layer film must be 5–10 times smaller than
the smallest device feature; the minimum metal feature size is nowadays approaching 50 nm
and may reach 25 nm in the near future.
Nanoporous materials for low-k application need control of pore size and size uniformity
to nanometer scale. Because the mechanical stability of nanoporous materials for integration
to multilavel semiconductor are close related to the pore structures. Therefore, the pore
structures of nanoporous materials are very important for their use as low-k dielectrics as their
electrical, mechanical, and chemical properties, and the accurate evaluation of the properties
of the introduced pores is required for the successful introduction of nanoporous thin films as
low-k dielectrics. However, the pore size and film thickness of interlayer dielectrics (ILDs)
continue to be reduced in the pursuit of increased integration and reduced feature sizes. Thus
the characterization of pore structure becomes more and more difficult. For this reason,
various advanced techniques for the characterisation of pore structures have recently been
developed: GIXS, TNS/TXS combined SXR, various kinds of microscopy, adsorption
porosimetry, ellipsometric porosimetry, and PALS. In this book, usefulness of these
techniques in the precise, and quantitative characterization of the pore shapes, size and size
distribution of nanoporous low-k thin film were mentioned. Characterization of structures
with dimensions approaching those of atoms is required. However, no all-encompassing
technique is currently available. Thus a synergistic approach, i.e., the application in
combination of various analytical techniques to obtain results superior to those obtained with
each individual technique, is necessary.
In conclusion, considering the Semiconductor Industry Association‘s International
Technology Roadmap for Semiconductors, significant challenges remain in the fabrication
and production of high performance low-k dielectric materials consisting of closed nanopores
of 4 nm or less that meet the requirements of the production of advanced ICs in the
microelectronics industry. Moreover, suitable characterization technique for precise and
quantitative evaluation of pore structures is necessary to advance the development of
nanoporous low-k materials with porogen and pore generation method points of view.

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In: Nanoporous Materials Types, Properties and Uses ISBN: 978-1-61668-182-1
Editor: Samuel B. Jenkins, pp. 315-354 © 2010 Nova Science Publishers, Inc.

Chapter 11

NOVEL MANUFACTURING AND PROCESSING


TECHNOLOGIES OF NANOPOROUS SILICON

Jia-Chuan Lin and Wei-Chih Tsai


Department of Electronics Engineering, St. John‘s University, Taipei 25135,
Taiwan, R.O.C, Institute of Microelectronics, Department of Electrical Engineering,
National Cheng Kung University, Tainan 70101, Taiwan, R.O.C.

ABSTRACT
Porous silicon (PS) films consisting of many pores and pillars are widely used to
yield efficient visible photoluminescence (PL) and electroluminescence (EL) at room
temperature. Such light-emission behaviors are primarily attributed to electron
confinement in the nanocrystals that constitute the PS film. Also, the PS film shows a
unique electrical property of negative difference conductance (NDC) for the carrier
mobility difference in different sizes of pores and pillars.
The techniques of PS formation have been developed by many different methods.
Among them, electrochemical anodization is the most commonly used. The anodization
is performed in a hydrogen fluoride (HF) solution with an anodic current on the sample.
However, it is very difficult to control the manufacturing parameters precisely in the
manufacturing processes. Especially in nano-scale, the anisotropic etching or selective
etching cannot be easily achieved in the wet-etching method. However, it is well known
that nano-scaled PS (NPS) shows light emission more readily in the visible range than
macro-PS does. Therefore, precise control of the NPS formation is very important.
In this chapter, the authors introduce three novel manufacturing technologies. In the
first method, the Hall-effect is applied in the electrochemical anodization. By Lorentz
force, the carriers can be well swept to the allocated areas. In the second method, a
forward biased pn-junction is used for bottom-hole assistance. The NPS films with nano-
scaled pores and high-aspect-ratio pillars can be formed. In the third method, the authors
proposed a simple and mask-free method for the fabrication of patterned PS using a
localized electric field. The electric field is applied by patterned electrodes (anode and
cathode) which are placed horizontally underneath the sample. No masking-layer or
related photo-lithography processes are needed in this method. Strong visible
photoluminescence emissions in PS can be obtained by these novel methods.
316 Jia-Chuan Lin and Wei-Chih Tsai

In addition, the surface roughness of NPS leads to a high contact resistance to the
metal layer of the applications on EL, and hence a waste of an electrical power. To
enhance the EL efficiency and stabilize performance, a good metal contact to the light-
emitting layer (NPS layer) is required. In the authors‘ study, a supercritical fluid (SCF)
technique is explored to overcome the processing problem on metal contact. The SCF is a
liquid or gas material used in a state above the critical temperature and critical pressure
where gases and liquids can coexist. The use of a CO2 SCF and silver (Ag) nanoparticles
is shown to improve the electrical contact between the metal and NPS. Therefore, the
contact resistance can be largely reduced, and the power consumption of EL on the PS
structure can be greatly reduced by the method.
The morphology, porosity, and photoluminescence of the NPS prepared by the
proposed method are investigated. This novel technology will have much benefit in the
applications of nano-electronic and opto-electronic devices.

1. INTRODUCTION

1.1. Overview

Porous silicon (PS) consisting of many pores and silicon (Si) pillars is discovered in the
1950s [1]. As we know, PS structures are widely used to yield efficient visible
photoluminescence (PL) at room temperature [1, 2]. Such light-emission behaviors are
primarily attributed to electron confinement in the nano-crystals that constitute the porous
structure [3-5]. The PS structure is prepared by electrochemical etching in a hydrogen
fluoride (HF) solution. It is possible to control the size of the pores by adjusting the etching-
process parameters including the formation conditions of PS strcutre. The PS structure with
different scaled Si pillars/pores lead to different material properties. Besides, it is also known
that the nano-scaled PS (NPS) layers are easily to show stronger emitting light in the visible
range at room temperature.
In this chapter, some novel manufacturing and processing technologies of NPS would be
discussed. Some new ideas for NPS manufacturing technologies are introduced. Among them,
the Hall-effect is applied in the electrochemical anodization [6]. By Lorentz force, the carriers
can be well swept to the allocated areas. In addition, a forward biased pn-junction is also used
for bottom-hole assistance [7]. NPS films with nano-scaled pores and high-aspect-ratio pillars
can be formed by this method. Moreover, a simple and mask-free method for the fabrication
of patterned PS using a localized electric field is proposed [8]. The electric field is applied by
patterned electrodes (anode and cathode) which are placed horizontally underneath the
sample. No masking-layer or related photo-lithography processes are needed in this method.
These ideas contain original information, theoretical and experimental in the field of
nanoscaled electrochemistry. The principle, physical mechanism and experimental results by
these methods are demonstrated.
In our experiments, the electrical properties of NPS samples on current-voltage (I-V)
characteristics are measured by Kiethley 236 source-measure unit. The optical properties on
photoluminescence (PL) feature are measured on the PL setup with a He-Cd laser (excitation
wavelength of 325 nm) and a Hamamatsu R928 photomultiplier detector. All scanning
electron microscope (SEM) imagines are performed by JEOL JSM-6335FNT.
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 317

1.2. Futrue Developments

The NPS is a promising material in the areas of optoelectronics and microelectronics due
to their unique electrical and optical properties. The NPS shows room temperature visible
luminescence characteristics which are not observed in bulk or single-crystalline Si. Such
unique properties and low cost make the NPS become a good candidate for the realization of
NPS-based optical devices. The electroluminescence (EL) of NPS is discovered in the 1990s
[2]. Then, some optioelectronic devices based on the NPS materials such as light emitting
diodes (LEDs), flat-panel displays, cathode-ray displays, nonvolatile light emission
memories, photodetectors, solar cells, and sensors [9-13] are also being developed.
Conventional bulk Si-based material which is an indirect bandgap has the disadvantages in a
poor optical radiative efficiency and shows luminescence only outside visible range.
However, NPS material overcomes those disadvantages. In addition, the surface area density
of NPS is very large because of considerable quantities of porosities. It is about 600 times
more than the surface area density of the normal polished Si surface [14]. It implies that the
surface of NPS can lead to a better efficiency of solar cells [15].
Furthermore, some applications on the tunable active microcavity resonators, optical
waveguides, laser mirrors, photonic crystals, silicon-on-insulator (SOI) structures, gas
sensors, membranes, and molecular sieves also have been proposed for the furure
developments [16-21].

2. FORMING MECHANISMS
The NPS forming mechanism is plotted in figure 2.1 schematicly. The illustrative
equation of the overall process during PS formation can be expressed as below:

Si  2 HF  2h   SiF2  2 H 
SiF2  4 HF  H 2  H 2 SiF6 ( for divalent anodic reaction)
 
Si  2 HF  4h  SiF4  4 H
SiF4  2 HF  H 2 SiF6 ( for tetravalent anodic reaction)


The etching rate is determined by the hole ( h ) accumulation in the adjacent regions of
the HF electrolyte and Si atoms. It implies that the etching rate and etching area can be
controlled by the hole accumulation quantity and area. It is an important idea in this chapter‘s
discussion.
As to the NPS formation mechanism, at least five mechanisms are proposed. (a) The
Beale model (figure 2.2) [22-25] (b) The diffusion-limited model (figure 2.3) [26-29] (c) The
quantum model (figure 2.4) [30-32] (d) The rate model [33] (e) The two-component resistor
network model [34].
A brief summary for the first three common models are described below: Beale et al.
pointed out that space charge regions exist between the PS layers and Si bulk. The electric
318 Jia-Chuan Lin and Wei-Chih Tsai

field lines concentrate at surface irregularities, and focus current flow at the PS pore tips and
locally enhance dissolution there.

Figure 2.1. The schematic diagram of NPS forming mechanism

Figure 2.2. The Beale model


Novel Manufacturing and Processing Technologies of Nanoporous Silicon 319

Figure 2.3. The diffusion-limited model

Figure 2.4. The quantum model

Anodic current therefore anisotropicly directed to the pore tips. The diffusion-limited
model proposed by Smith and Collins describes the formation of PS in terms of a random
walk. The model is based on the the mechanism of diffusion-limited aggregation by Witten
and Sander. It is the first computer simulated theoretical model. The holes diffuse to the Si
320 Jia-Chuan Lin and Wei-Chih Tsai

surface and react with Si surface atoms. As to the quantum model proposed by Lehamann, it
assumes the PS formation the possibility of a quantum confinement for charge carriers in the
pore walls due to their small thickness.

3. PERPENDICULAR-ELECTRIC-FIELD-ASSISTED METHOD
The NPS formation techniques have been developed by many methods, including
electrochemical anodization [4, 35, 36], stain etching [37-39], spark-erosion [40] and vapor
etching technique [41-42]. Among them, electrochemical anodization is the most commonly
used.
The electrochemical etching is usually performed under an electrical field which is
perpendicular to the sample surface. And the sample is dipped into a HF solution. The etching
rates are controlled by adjusting the etching current densities and electrolyte compositions. It
is well known that the etching current is governed by the hole generation at the Si surface to
assist anodic oxidation during the electrochemical etching. It is possible to control the size of
the pores and the material properties by adjusting process parameters including the formation
conditions. The schematic diagram of the experimental setup for preparing NPS samples is
given in figure 3.1. The main body of the HF electrolyte container is made of Teflon
materials.
A mixture of HF:C2H5OH=1:4 is utilized as the etching solvent here. A copper (Cu) disk
is served as anode, while cathode is made by platinum (Pt). It is noted that the apparatus is
designed with a vertical-standing arrangement so as to easily remove the hydrogen bubbles
from the NPS surface and to improve the uniformity of the NPS samples. In our study, the
NPS samples are prepared on Si (100). Prior to the etching process, a sintered aluminum (Al)
film is used to form an intimate backside ohmic contact to allow a homogeneous anodization
current flow. The anodization etching current is supplied by an external constant current
source. The schematic mechanism is plotted in figure 3.2. The typical top view and cross-
section SEM images of the NPS sample are shown in figures 3.3.

Figure 3.1. The schematic diagram of the experimental setup of perpendicular-electric-field-assisted


method
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 321

Figure 3.2. The schematic mechanism of perpendicular-electric-field-assisted method.

Figure 3.3. The SEM images of the NPS sample of perpendicular-electric-field-assisted method.

For p-type Si, the holes are the majority charge carriers, and the p-type NPS (p-NPS)
layers are easy to produce. Conversely, n-type NPS (n-NPS) is very difficult to form, as a
result of the lack of holes. Previously, most of the research done on NPS has been made on
hole-rich p-type Si. However, the control of n-NPS is necessary since an application based on
n-type substrate is possible in light emitting diode (LED) technology and microelectronic
technology. [43, 44] Therefore, some assistance methods are used for solving the problems
and described as belows.

4. ILLUMINATION-ASSISTED METHOD
To get an n-NPS, illumination-assisted method is the most popular way to generate the
holes required in the electrochemical etching process on the hole-poor n-type samples (as
shown in figure 4.1.) [45, 46]. However, the actual photo-energy absorbing by atoms is very
sensitive to the illumination-source intensity and electrolyte environment in which the
conditions are not constant in the process. The top view and cross-section SEM images of the
n-NPS sample are shown in figures 4.2. Since the illumination intensity is related to the
322 Jia-Chuan Lin and Wei-Chih Tsai

distance, besides the absorption coefficient and the wavelength, only top-layer atoms are
photo-excited and only the surface layers under illumination generate the electron-hole pairs.
The actual photo-energy absorbing by Si atoms is very sensitive to the illumination-source
intensity and electrolyte environment, and the conditions are not constant in the process. The
etching rate will gradually decrease because the illumination is very difficult to reach the
deeper layers. In other words, the only-illumination-assisted etching approach is depth-
limited. The illumination related factors and limitation may affect the NPS morphology and
formation. Therefore, cone-shape pores in NPS structures are often formed in this method
[47]. Besides, it is also known that the n-PS obtained under illumination usually consists of a
nano-PS layer and macro-PS layer. [48]. As we know, macro-PS is difficult to show room
temperature light emitting in the visible range [4]. Therefore, in next sections, some ideas are
proposed.

Figure 4.1. The schematic diagram of the experimental setup of illumination-assisted method

Figure 4.2. The SEM images of the NPS sample of illumination-assisted method
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 323

5. HALL-EFFECT-ASSISTED METHOD
In this section, an alternative method based on Hall-effect is applied on n-NPS fabrication
(as shown in figure 5.1). The majority carriers in n-type Si (electrons) are swept down by
Lorentz force. Enough holes continuously appear on the surface layer to participate in
chemical reaction during the etching process.
The schematic diagram of the experimental setup for preparing n-NPS is given in figure
5.1. A mixture of HF: C2H5OH=1:4 is also utilized as the etching solvent in the section 3. The
NPS samples are prepared on n-type Si (100). The sample is exposed to the Hall-effect
environment. An electrical field (a voltage V x ) is biased on the samples in x-direction and
makes a current I x . In y-direction, a magnetic field ( B y ) is placed perpendicular to the
current. Charge carriers flowing in the samples will experience a Lorentz force (
Fz  qE z  qVx  B y ), as indicated in the figure 5.1. The majority carriers (electrons) are

swept down by Fz . A Hall voltage ( VH ) across the semiconductor is built in z-direction. By
applying a sufficiently large bias-voltage and a magnetic field density, the upper layers of the
semiconductor are depleted and then inverted from an n-type to a p-type semiconductor.
Enough holes can reveal on the upper layers to participate in chemical reaction during the
etching process. The schematic mechanism is plotted in figure 5.2. The etching rate is

determined by the hole ( h ) accumulation in the adjacent regions of the HF electrolyte and
Si atoms. It can be found that the hole accumulation increases with the magnetic field.

Figure 5.1. The schematic diagram of the experimental setup of Hall-effect-assisted method
324 Jia-Chuan Lin and Wei-Chih Tsai

Figure 5.2. The schematic mechanism of Hall-effect-assisted Method

There are two special points in this method. First, the illumination sources are not
necessary. Therefore, no illumination-limit has to be concerned in the formation of deep NPS
layer. In the second, the hole supporting is owing to the inversion layer (from n-type to p-
type) creating on the upper layers. So, no vertical metal electrodes are needed to be soaked in
the electrolyte to serve as a cathode. By the way, the illumination-free and metal-electrode-
free etching container can be well designed as a hermetic container with a strong cover for the
safety of handling corrosive HF electrolyte. Also, the metal-electrode contamination can be
prevented in HF electrolyte.

Figure 5.3. The top view SEM images of the NPS sample of Hall-effect-assisted method
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 325

Figure 5.4. The cross section view SEM images of the NPS sample of Hall-effect-assisted method

Under a magnetic field ( B y ) of about 20 milliTesla and a voltage ( V x ) of about 60


Volts, NPS layers are successfully fabricated by the Hall-effect etching method without any
illumination sources. The top view and cross-section SEM images of the NPS sample are
shown in figure 5.3 and 5.4, respectively.
A larger voltage drop across the x-direction will cause a larger gradient-situation of
etching extent of NPS. To easily show the gradient-situation for further investigation, a larger
V x is adopted in this study. On the other hand, a small V x is suggested for the film
uniformity. Four regions (A, B, C and D) are defined on the sample for article describing, as
shown in the figure 5.3 and 5.4. The pores are narrow and straight with a high aspect ratio
because the hole-supplying mechanism is bottom-up. The mechanism is different from the
only-illumination-assisted method in which it only relies on the illuminated surface atoms.
The pore depths of the NPS layers are about 53 m (region A), 45 m (region B), 29 m
(region C) and 3 m (region D), respectively. Figure 5.5 shows the schematic of the pore
depths and distribution for the four regions. And figure 5.6 demonstrates the energy
dispersive spectrometer (EDS) analysis. The experiment results are helpful to understand the
variation of NPS morphology at different positions under Hall-effect. The variation of
morphology in A~D regions implies that the areas closer to the anode can accumulate more
holes to participate in etching reaction. Such plenty of holes following the bottom-up paths
lead to high-aspect-ratio pores with a deeper and straighter shape. The hole concentration and
originating source determine the pore shapes and NPS morphology.
In only-illumination-assisted n-NPS, after surface pores (of few m) are formed, photo-
energy is not completely received by the deeper layers. Therefore, the deeper layers are
difficult to form the required NPS in the darkness. Only a thin part of NPS layer contributes
in the PL. Meanwhile, a lateral etching keeps going on and cone-shape pores are produced.
Thus, the n-NPS visible luminescence with a depth-limitation is usually less than p-NPS. In
326 Jia-Chuan Lin and Wei-Chih Tsai

the Hall-effect-assisted method, the visible luminescence of the n-NPS is very similar to the
hole-rich p-NPS. An excitation wavelength of 325 nm from a He-Cd laser is used for the PL
measurements. Figure 5.7 are the PL spectra of A~D regions under the conditions of B y = 20
milliTesla and V x = 60 Volts. From regions A to D, the PL intensity, etching extent and the
porosity decrease as shown in figure 5.6 and 5.7.

Figure 5.5. The schematic of the pore depths and distribution

Figure 5.6. The EDS analysis of the NPS sample of Hall-effect-assisted method
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 327

Figure 5.7. The PL spectra from A to D regions of n-NPS sample

The high PL intensity in region A is attributed to the high hole-concentration, and hence
the high porosity. Obviously, the PS sample produces a strong emission of orange-red
luminance under ultraviolet (UV) illumination. The PL intensity is proportional to the hole
concentration that is appearing on A~D regions gradually. This implies that the selective-
etching and the gradient light-emission on the identical sample by this method is possible.

B
Figure 5.8. The influence of magnetic field ( y ) on the area size of light emission. The overall average
porosities of the samples are also shown in the inset.
328 Jia-Chuan Lin and Wei-Chih Tsai

Figure 5.9. The schematic mechanism of the influences of magnetic field for Hall-effect-assisted
method

In the section, the Hall-effect-assisted method can provide an anisotropic and


illumination-free technology for n-NPS manufacturing. A strong visible light is obtained on
n-NPS at room temperature. Also, a gradient etching can be formed on the identical sample
and that is controlled by a electric field and magnetic field.

6. BURIED-P-LAYER-ASSISTED METHOD
In this section, another method (named as buried-p-layer-assisted method) is proposed for
manufacturing n-NPS layers. A mount of holes are supported by a forward biased pn-junction
in which the buried p-layer plays the role as a hole-source underneath the n-layer. For the
hole-assisting direction, it is bottom-up and straight-upward. Therefore, no depth-limitation
should be taken into consideration in this approach. The schematic mechanism of the biased
pn structures for bottom-hole-assistance is plotted in figure 6.1. The pillars and pores are
narrower, straighter, deeper, and more condensed than those prepared by the conventional
only-illumination-assisted approach. The proposed buried-p-layer-assisted method also can be
superimposed on the illumination-assisted method in the electrochemical anodization (named
as superimposition-assisted approach). The superimposition-assisted approach will be
described in the section 7.
The schematic diagram of the experimental setup for preparing n-NPS layer is given in
figure 6.2 (a). Figure 6.2 (b) shows the case of difficulty in electrochemical etching in n-Si
sample without any hole-assistance (illumination-assistance and bottom-hole-assistance).
When the illumination-assistance is applied, as shown in figure 6.2 (c), the electron-hole pairs
are generated and accumulating only on the top surface layers in which some tiny lateral
etching accompanies with the vertical etching. On the other hand, in the buried-p-layer-
assisted method as figure 6.2 (d), an electrical field across the anode and cathode forward
biases the np junction, and holes flow straight-upward from p- to n-region. Sufficient holes
can reach to the pore tips to participate in chemical reaction during the etching process, even
in the dark.
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 329

Figure 6.1. The schematic mechanism of the biased pn structures for buried-p-layer-assisted method

Figure 6.2. (a) The schematic diagram of experimental setup of buried-p-layer-assisted method, (b) the
sketch of electrochemical etching in n-on-n Si without any hole-assistance, (c) the mechanism sketch
with the illumination-assistance approach, and (d) the mechanism sketch with the bottom-hole-assisted
approach

The top view and cross section view of NPS films are successfully fabricated by the
buried-p-layer-assisted method with or without illumination-assistance. The top view and
cross-section SEM images of the NPS samples are shown in figure 6.3. Two NPS samples
with n-epilayers on n-substrates (n-on-n) and one NPS samples with n-epilayers on p-
substrates (n-on-p) are prepared, and named as samples A, B, and C, respectively.
330 Jia-Chuan Lin and Wei-Chih Tsai

Figure 6.3. The SEM images of the NPS samples of buried-p-layer-assisted method

In sample A (n-on-n), not any hole-assistance is applied on the sample, and then the
electrochemical reaction can not successfully proceed. The NPS layer fails to be formed on
sample A. For the conventional case based on the only-illumination-assistance, it is applied
on sample B (n-on-n). In sample C (n-on-p), which is prepared by buried-p-layer-assisted
method, the hole-supplying relies on the p-substrate without any illumination. Furthermore,
etching solution ratio of C2H5OH: HF =2:1 is used in all samples.
In the sample B (with illumination-assistance), the macropores clearly appear on the
surface. The surface pores are cone-shape (V-groove), especially even clearer in sample B.
The electron-hole pairs only rely on the top-surface layers by illumination. After surface
pores (of several ten um) are formed, photo-energy is not completely received by the deeper
layers. Therefore the deeper layers are illumination-limited and the NPS pores are difficult to
be formed. A lateral etching keeps on while the vertical etching is proceeding, hence
crosswise-branched pores and tissue-like branch structures are formed.
Conversely, in sample C which is based on the buried-p-layer-assisted method, the hole-
supplying path is bottom-up and no depth-limitation. The pore shapes are narrower, deeper
and straighter. Also, high-aspect-ratio nano-scaled pores (aspect ratio = 300) can be obtained,
and the pore structures are channel-like instead of tissue-like that always occurs in
illumination-assisted approach. As shown in figure 6.3 (c), the pore depths of the PS layers
can be up to 100 m and the pore width can less than 300 nm. It is useful to serve as thick-
layer light emitting applications.
An excitation wavelength of 325 nm from a He-Cd laser is used for the PL
measurements. Figure 6.4 shows the PL spectra of samples A~C. Clearly, the buried-p-layer-
assisted method can effectively improve the light-emitting density.
The measured PL that is usually attributed to quantum size effects is a combination result
of light emissions from upper layer (macroporous) and lower layer (nanoporous). Thus no
significant size dependence of the PL peak energy can be easily observed and concluded.
Obviously, the PS samples produce a strong emission of orange-red luminance under UV
illumination.
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 331

Figure 6.4. The PL spectra of the NPS of samples A~C of buried-p-layer-assisted method

The buried-p-layer-assisted method based on a forward biased np-junction for


manufacturing n-PS layer is proposed in this section. The buried-p-layer-assisted method can
overcome the illumination-limitation and depth-limitation problems in only-illumination-
assisted method. With the buried-p-layer-assistance, the anodization etching is almost
anisotropic. This feature has great potential in fabricating processes.
In the section, clear visible PL emissions at room-temperature are obtained on the hole-
poor n-type samples even in the dark. Strong visible photoluminescence emissions are
demonstrated on the hole-poor n-type porous layer at about 650 nm.

7. LATERAL-ELECTRIC-FIELD METHOD
In this section, a mask-free method is proposed for the fabrication of p-type NPS using a
localized electric field. The electric field is applied by the patterned electrodes (anode and
cathode) which are horizontally placed underneath the sample. No masking-layer and related
photo-lithography process are needed in this method. Besides, no metal electrodes and hence
no metal-pollution in electrolyte have to be concerned in the formation of NPS. The
morphology of the NPS prepared by this method is investigated. Strong visible
photoluminescence emissions in the selected areas of NPS are demonstrated on NPS at about
650 nm.
As we know in the previous section, the etching current is governed by the hole
accumulation at the Si surface to assist anodic oxidation during the electrochemical etching.
Most of the researches done on NPS have been made on the whole Si samples.
However, the patterning of NPS is necessary for the applications on microelectronic
process, microelectromechanical system and optoelectronic integration. Some patterning
method are done by masking layer (etch-resistant film) [49, 50]. As the patterned NPS is
332 Jia-Chuan Lin and Wei-Chih Tsai

defined by masks, masking-design and related photo-lithography processes are required.


Since no masking-layer is required, and hence no anodization-time limitation should be
concerned in this method.
In the study, the schematic diagram of experimental setup for preparing NPS is given in
Figure 7.1. The samples are prepared on p-type Si (100). A mixture of HF:C2H5OH=1:4 is

also utilized as the etching solvent here. The etching rate is determined by the hole ( h )
accumulation, so the hole accumulation strongly depends on the distribution and intensity of
electric field in this method.
The patterned NPS is formed by a localized electric field during the manufacturing
process as illustrated in Figure 7.2. The hole distribution in Si is controlled by the electric
field applied across the planar metal electrodes (anode and cathode) which are attached
beneath the Si sample.
The geometry patterns of metal electrodes are designed on a reusable printed circuit
board (PC board) as shown in figure 7.3.

Figure 7.1. The schematic diagram of the experimental setup of lateral-electric-field method

Figure 7.2. The schematic illustration of mechanism and the influence of a localized electric field
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 333

Figure 7.3. The geometry patterns of metal electrodes are designed on a reusable PC board

For the simplification of fabrication procedure, the back-side surface of Si sample


directly and closely touches on the PC board, and the procedure of back-side Ohmic contact
can be omitted in our sample preparing. Though extra electric power may consume on the
metal-semiconductor contact barrier without the Ohmic contact procedure, however, the
experimental results do not change. In the cathode-related region (above cathode), holes are
drifted downward the cathode-electrode and the top layers are depleted of holes. On the
contrary, the holes in the anode-related region (above anode) drift upward the Si/HF interface
layer to participate in chemical reaction during the etching process. Such a mechanism forms
a patterned NPS. No else perpendicular electrodes are needed to be soaked in the electrolyte
to serve as a cathode in this method.
Two samples (sample No.1 and sample No.2) are dealt with the etching processes under
localized electric fields of 15 Volts for 30 minutes. On sample No.1, the inner-circle region is
attached on the cathode electrode and negatively charged; on the contrary, the outer-circle
region is attached on the anode electrode and positively charged. Meanwhile, the sample No.2
is biased in the same way but exchanging the electric polarity.
Patterned NPS layers are successfully formed on the two samples, and the naked-eye
photos are shown in figure 7.4 (a) and (b), respectively. A strong emission of orange-red
luminance appears in the selected areas (outer-circle region in sample No.1 and inner-circle
region in sample No.2) under UV illumination without any mask.
The top view SEM images and the distribution of the four regions are shown in figure
7.5. For further studying and article describing, four regions (A, B, C and D) are defined on
the sample No.1. A voltage drop across electric terminals would cause a non-uniform
distribution of holes. To easy show the relationship between the etching degree and hole
distribution for further investigation, a typical circle-shape light-emitting pattern is designed
in this study. It is believed that other shape patterns (e.g. four-spot pattern in sample No.3) as
shown in figure 7.4 (c) could be possible by proper designs of electric field distribution which
are under our taken.
334 Jia-Chuan Lin and Wei-Chih Tsai

Figure 7.4. The naked-eye photos of the PS samples (a) sample No.1, (b) sample No.2 and (c) sample
No.3 under normal light (top side figure) and UV light (bottom side figure) at room temperature

Figure 7.5. The top view SEM images and the distribution of the NPS sample of lateral-electric-field
method

Figure 7.6 shows the cross-section SEM images and the 3-D profile as well
corresponding to regions A~D. In region A, no obvious NPS appears; on the contrary, the
pores are drastically produced in region B, C, D for the sufficient hole-supplying. The pore
depths of the NPS layers are about 0 m (region A), 2.6 m (region B), 8.4 m (region C),
11.3 m (region D), respectively. The experiment results are helpful to understand the
variation of morphology under different etching conduction and extent.
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 335

Figure 7.6. The cross-section SEM images and the 3-D profile of the NPS sample of lateral-electric-
field method

In the method, the visible luminescence of the selected area is similar to the conventional
method; however, the luminescence can not be found in non-selected areas. This indicates
that the selective-etching and the gradient light-emission on the identical sample in one step is
possible. With different geometry electrode, different NPS pattern can be produced.

8. SUPERIMPOSITION-ASSISTED METHOD
As we mentioned above, perpendicular electric filed, lateral electric filed, magnetic field,
illumination, buried p-layer are all important impact factors on the NPS formation. All factors
are optional hole-source in the fabrication of NPS and can be super-imposed on the
manufacturing processes. In this section, some examples are demonstrated for the
superimposition-assisted method.

8.1. Illumination-Assisted Method with Buried-P-Layer-Assisted Method

The light-emission properties of n-NPS with an illumination-assistance and a buried-p-


layer-assistance are explored in sections 4 and 6, respectively. In this section, illumination-
assisted method and buried-p-layer-assisted method are superimposed on n-Si. The n-NPS
film that has nano-scaled pores and high-aspect-ratio Si pillar arrays are stably fabricated. It is
known that NPS is easier to show room temperature light emission in the visible range than
macro-PS. The influences of anodic current density on the formation, morphology and
properties of n-NPS are measured. The I-V characteristics and PL features of n-NPS films are
investigated for different anodic-current cases. Since the anisotype-junction is forward biased
during the anodization process, many holes can drift straight-upward from p-layer and
participate in the electrochemical reaction. At room temperature, high peak-to-valley current
336 Jia-Chuan Lin and Wei-Chih Tsai

ratios of about 117.3 can be obtained in negative difference conductance (NDC) region. In
addition, strong visible light emissions are clearly observed under UV excitation.
The schematic diagram of the experimental setup for preparing n-NPS layers is given in
figure 8.1. In figure 8.2, the left-side shows the case by the only-illumination-assisted method.
The generation of top-photo-excited holes is almost isotropic and only occurs on the top
layers. Therefore macro-pores with some tiny lateral branch etchings (tissue-like) are often
observed in this way. And the pore has a depth limitation. On the other hand, as sketch in the
right-side of figure 8.2, when the buried p-layer holes are superimposed by a forward biased
pn-structure, some extra part of holes will drift straight-upward from p-layer to n-layer, and
reach the pore tips to participate in electrochemical reaction during the anodization etching
process. The supplying paths of buried p-layer holes are bottom-up and anisotropic, so the
problems about depth limitation and lateral etching can be solved.
To analyze the impact of anodic-current densities on the etching process, three n-NPS
formation cases which have different etching current densities are compared. They are
specified as case-A (10 mA cm-2), case-B (20 mA cm-2) and case-C (40 mA cm-2). An
identical anodic time of 30 mins is used in all cases.
The top views and cross section views of SEM images on n-NPS samples are shown in
figure 8.3 and 8.4, respectively. When the anodization current is 10 mA cm-2 (case-A), as
shown in figures 8.3 (a) and 8.4 (a), the sample surface is shallowly etched, and some small
pores with about 8 m length are formed. In this case, the pores are formed on the top layer
with illumination, so the width is wider than those in the deep layers of cases-B and C. In
case-B, a clear macro-porous boundary reveals on the top view, as shown in figures 8.3 (b).
Besides, in figures 8.4 (b), deep and straight pores and pillars appear in deep layers in which
the anodization reaction relies on the holes from buried p-layer.

Figure 8.1. The schematic diagram of the experimental setup of illumination-assisted method with
buried-p-layer-assisted method
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 337

Figure 8.2. The illustrative mechanism of conventional method for n-NPS formation (left side figure)
and the illustrative mechanism of n-NPS formation with the assistance of bottom-p-layer holes based on
a pn structure (right side figure)

Figure 8.3. The top view SEM images of the NPS sample of illumination-assisted method with buried-
p-layer-assisted method
338 Jia-Chuan Lin and Wei-Chih Tsai

Figure 8.4. The cross section view SEM images of the NPS sample of illumination-assisted method
with buried-p-layer-assisted method

In case-C, with the highest anodic current density and drastic reaction, the vertical
etchings on pore-tips proceed more rapidly. As shown in figures 8.3 (c) and 8.4 (c), the
surface macro-pores expand larger than case-B. The SEM pictures of case-C at high
magnification are shown in figures 8.3 (d) and 8.4 (d). It is clear that the samples formed with
the superimposition of buried p-layer holes, the pore shapes are deep, straight and narrow to
nano-scale, which profiles are very different from conventional method only with top-photo-
excited holes. In this method, a high-aspect-ratio of 181 can be obtained. Besides, the n-NPS
structures are channel-like instead of tissue-like that always occurs in conventional
illumination method. The pore depths of the n-NPS layers can be up to 72 m and the pore
width can less than 400 nm. It is useful for the applications on deep-trench etching and thick-
layer high-density light emission.
Figure 8.5 shows the I-V characteristic of cases A, B and C. All curves reveal the
rectification properties due to the built-in potential in pn junction. With the smallest anodic
current density in case-A, the NPS pores are the shallowest and hence a highest conductance
than the other two cases is measured. It is well known that the resistivity of NPS layer is
higher than bulk-Si layer [51]. In cases B and C, with higher anodic current densities than
case-A, the PS layers are easily formed and that causes them to have higher resistances. Clear
NDC phenomena are observed in case-B and case-C at room temperature. Their PVCRs are
as high as 117.3 (case-B) and 9.5 (case-C), respectively. The NDC in NPS film is caused by
the carrier transfer from high-mobility pillars to low-mobility pillars [52]. Since the widths of
all pillars are not totally identical in NPS films, different (higher/lower) carrier mobilities
appear in different (wider/narrower) pillars with corresponding lower/higher energy
bandgaps. Among these different size pillars, the space confinement and surface scattering
effect cause the carrier mobility in narrower pillars to be lower than wider pillars. Initially,
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 339

when the applied voltage is turned on, the carriers prefer conducting by the wider pillars
rather than narrower pillars. So the carriers are mainly concentrated in wider pillars during the
first time stage. However, when the applied voltage (electric field) increases to a critical
point, a drastic scattering occurs. In wider pillars, the carriers have sufficient energy to
overcome the band discontinuity and to jump over the nanoscale pores into the narrower
pillars. Many carriers are redistributed to all pillars (including narrower and wider ones)
during the second time stage, and hence the average mobility as well as conductance reduces.
The sudden switching from a higher conductance to a lower conductance produces the NDC
phenomenon. The excellent NDC performance may have potential applications on
microwave, multi-level switching, and memory devices [53-57].
However, NDC does not appear in case-A. Like real-space transfer diodes [24], the
carriers in wider pillars must be accelerated and ―heated‖ by the electric field so much that
they are able to transfer to a ―cooler‖ pillar. In case-A (the NPS prepared at 10 mA cm-2), the
porous etching depth is shallow, and the pillar length is not long enough for carrier
acceleration. Therefore, no NDC phenomena are observed. However, in cases-B and case-C
with higher anodic current densities than case-A, long Si pillars are easily formed by our
method, and NDC phenomena are clearly observed at room temperature. In our study, the
NDC can not be observed in every sample. In cases with pillars that are too short (shallow
etching depths) or those with extremely uniform sizes of pillars, the NDC is difficult to be
obtained.
Figure 8.6 shows the PL spectra of cases A, B and C. Such orange-red emissions are
primarily attributed to the quantum confinement effect in the nano-scaled Si crystals that
constitute the NPS film [2, 58, 59].

Figure 8.5. The I-V characteristics of cases A, B and C


340 Jia-Chuan Lin and Wei-Chih Tsai

Figure 8.6. The PL spectra of cases A, B and C

The quantum confinement effect for explaining the luminescence on NPS has ever been
proposed by Canham [2, 60]. Radiative recombination in a confined nanoscale Si crystallite is
proved to be more efficient than that in bulk Si. It is well known that the effective bandgap
will increase when a Si structure is confined into a quantum scale. In this section, the energy
bandgap is increased to about 1.9~2.0 eV by quantum confinement, and then the light with a
wavelength of 650~620 nm emits. In addition, the case with higher current density that results
in deep-size pores (pillars) produces a higher PL intensity. It also means that the assistance of
bottom-p-layer holes can effectively improve the light emission intensity.
In addition, superimposition-assisted approach is applied on cases D, E and F. The top
views and cross section views of SEM imagesof the samples are shown in figure 8.7. In cases
D, E and F (n-on-p), the illumination-assistance and buried-p-layer-assisted are also
simultaneously superimposed (superimposition-assisted approach). Furthermore, etching
solution ratio of C2H5OH: HF =2:1 is used in cases D. In samples E and F, the ratios of 4:1
and 6:1 are used, respectively. To enhance the etching rate and etching depth,
superimposition-assisted approach is useful to serve as thick-layer light emitting applications.
The visible luminescence of the n-NPS can be drastically enhanced by the superimposition of
buried-p-layer-assisted and illumination-assistance. This method can be used to improve the
performance of photovoltaic devices that convert higher energy into visible wavelength
light.Clear visible PL emissions at room-temperature are obtained. Strong visible
photoluminescence emissions are demonstrated on the hole-poor n-type porous layer (as
shown in figure 8.8).
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 341

Figure 8.7. The top view SEM images of cases D, E and F

Figure 8.8. The PL spectra of cases D, E and F

8.2. Hall-Effect-Assisted Method with Perpendicular-Electrical-Field Method

The perpendicular-electric-filed-assisted method and Hall-effect-assisted method is


desciribed in section 3 and 5, respectively. In this section, these two methods are
superimposed to enhance the PL on n-NPS (without any illumination).
The schematic diagram of the experimental setup for preparing n-NPS is given in figure
8.9. A mixture of HF: C2H5OH=1:1 is utilized as the etching solvent here. No illumination
equipment is needed in our process design. The NPS samples are prepared on n-type Si (100).
A Si wafer with copper (Cu) contact is served as anode, while cathode is made by platinum
342 Jia-Chuan Lin and Wei-Chih Tsai

(Pt). A sintered aluminum (Al) film is used to form an intimate backside ohmic contact to Si
sample prior to the etching process. By adjusting the magnitude of the correspondent
magnetic field and voltage, sharpened Si-tips can be fabricated.

Figure 8.9. The schematic diagram of the experimental setup of Hall-effect-assisted method with
buried-p-layer-assisted method

Figure 8.10. The top view SEM images of the NPS sample of Hall-effect-assisted method with buried-
p-layer-assisted method
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 343

Figure 8.11. The cross section view SEM images of the NPS sample o of Hall-effect-assisted method
with buried-p-layer-assisted method

Since Fz  qV x  B y , different NPS structures reflect differences in the magnitude of the


correspondent magnetic field and voltage. Electropolishing occurs for high magnetic field and
voltage. At lower magnetic field and voltage, the dissolution process is changing and NPS
layer is formed. By adjusting the magnitude of the correspondent magnetic field and voltage,
sharpened Si-tips can be fabricated. Under a vertical anodization voltage of 30 Volts, Hall-
effect assistance with a magnetic field (By) of 10 milliTesla and a voltage (Vx) of 30 Volts,
which are the optimum conditions successfully support the etching process without any
illumination sources. The top view and cross-section SEM images of the NPS sample are
shown in figures figure 8.10 and 8.11, respectively. A larger voltage drop across the x-
direction will cause a larger gradient-situation of etching extent of NPS. To clearly show the
gradient-situation for further investigation, a larger Vx is adopted in this study. If a uniformed
NPS film is needed, a small bias voltage (Vx), a small device area, or rotating Hall-effect
apparatus are advised to solve this non-uniformity problem. Four regions (A, B, C and D) are
defined on the sample for article describing, as shown in figure 8.12. The NPS films have
high-aspect-ratio Si-tips because the hole-supplying mechanism is bottom-up.
All the Si-tips are vertical align to the substrate surface. The heights of Si-tips are about
78 m (region A), 50 m (region B), 31 m (region C) and 16 m (region D), respectively.
Their diameters are 22 m (region A), 18 m (region B), 16 m (region C) and 11 m
(region D), respectively. Figure 8.12 shows the schematic of the tip height and distribution for
the four regions. And figure 8.13 shows the EDS analysis. The experiment results are helpful
to understand the variation of morphology under different etching conduction and extent.
344 Jia-Chuan Lin and Wei-Chih Tsai

Figure 8.12. The schematic of the Si-tips and distribution

Figure 8.13. The EDS analysis of the NPS sample of Hall-effect-assisted method with buried-p-layer-
assisted method

Figure 8.14 shows the variation in time of anodization current under a constant voltage of
30 Volts. With the hole-effect-assistance on n-Si (case-1), the curve tendency of anodization
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 345

current is very similar to that on p-Si (case-2) that is fairly different to conventional n-Si
without any hole-assistance (case-3).
The increasing tendencies with time in case-1 and case-2 are resulted from the successful
processing of chemical reaction which produces the hole drift current as well as the thinning
down of bulk-Si layers which decrease the total resistances. The total resistance of the
galvano-circuit can be express as follows:

Rtotal  Relectrolyte  Rmeasurement system  Retched layer  RbulkSilayer


 Retched layer  RbulkSilayer

In case-1 and case-2, the etched layers that are formed with slim Si-tips let the electrolyte
among the tips serve as the major conducting path. Therefore the dominant variation of total
resistance ( Rtotal ) is the term of bulk-Si layer ( RbulkSilayer ) and hence the current will
increase with the decreasing of RbulkSilayer . However, in case-3, the chemical reaction
cannot keep going for the lack of holes. Slight etching forms some narrow pore and Si-pillars.
The resistances of Si-pillars are larger than that of bulk-Si-layer ( Retched layer  RbulkSilayer ),
so the dominant variation of Rtotal is the changing from RbulkSilayer to Retched layer . Such
situation is different from case-1 and case-2. As to the initial-state points (time=0) of current,
a drop from 0.80 A (case-3) to 0.33 A (case-1) results from the electron depletion by Hall-
effect on the surface layer in n-Si and hence the increasing of RbulkSilayer .

Figure 8.14. The variation in time of anodization current: the hole-effect-assistance on n-Si (case-1),
conventional p-Si (case-2) and conventional n-Si without any hole-assistance (case-3)
346 Jia-Chuan Lin and Wei-Chih Tsai

Figure 8.15. The PL spectra of A~D regions

In conventional illuminated n-NPS, after surface pores (of few um) are formed, photo-
energy is not completely received by the deeper layers. Therefore, the deeper layers are
difficult to form the required NPS in the darkness [27]. Only a thin part of NPS layer
contributes in the PL. In our method, the visible luminescence of the n-NPS is similar to the
hole-rich p-NPS.
An excitation wavelength of 325 nm from a He-Cd laser is used for the PL
measurements. Figure 8.15 are the PL spectra of A~D regions under the Hall-effect assistance
(By = 10 milliTesla and Vx = 30 Volts). The PL intensity is inversely proportional to the
diameter of Si-tip that appears on A~D regions gradually. The highest PL intensity in region
D can be attributed to its small size of tip-width. The results consist with the quantum
confinement theory. In the quantum confinement model, the visible PL phenomenon is
explained by the changes of the Si band structure when dimensions are reduced to the nano-
scale size.

9. SUPERCRITICAL-FLUID METHOD FOR


METAL-SEMICONDUCTOR CONTACT
The EL of NPS is discovered in the 1990s. In the applications on EL, the electrical
consumption power is an important issue. However, the surface roughness of NPS leads to a
high contact resistance to the metal layer and, hence, an electrical power waste. To enhance
the EL efficiency and the stable performance, a good metal contact to the light-emitting layer
(NPS layer) is required. Some efforts have been made to improve the metallic contact
between the metal and NPS. Herino et al. [61] and Dhar et al. [62] use the electroless Ni
plating technique to make electrical contacts with NPS. Gelloz et al. propose a low porosity
superficial layer between NPS and the top contact to achieve low-resistance contacts [63, 64].
Metal films are always deposited on NPS layers by conventional physical vapor deposition
(PVD) methods in most other experiments [65, 66]. However, the roughness surface of NPS
layer consisting of nano scale Si pillars and pores is very difficult to attach with metal atoms
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 347

by conventional metal deposition techniques. Conventional approaches always result in high


contact resistances in metal-NPS contacts. Therefore, a supercritical fluid (SCF) technique is
explored to overcome this problem. The results are now presented in this section.
In the section, supercritical carbon dioxide (CO2) is used as a solvent. Silver (Ag)
nanoparticles are produced and successfully fill the NPS pores on the surface layer by CO2
SCF equipment which is made by the High Pressure Equipment Company (SFT-150 DLOW
SHEET) (figure 9.1). The I-V characteristics of the samples are measured and analyzed at
room temperature. The curve is also compared to that is formed by the conventional metal
deposition approach (without SCF processes). Good metal contacts to the NPS layers are
obtained by the new proposed approach. In addition, a NDC curve is clearly observed that is
usually suppressed due to the high contact resistance between metal and NPS form by
conventional deposition methods. The occurrence of NDC curve in NPS is also ever been
observed by Kwei et al. In their presentation, they attribute the NDC phenomenon to the
carrier mobility difference of thick and thin wires in the NPS layers [55].
The schematic diagram of SCF equipment setup is shown on the left side in figure 9.2.
The CO2 pump can rapidly produce the high pressures which are required for SCF
processing. The main part of the system is an interflow oven. The interflow oven includes
both the sample holder and the SCF collector. As the chemical reaction is carried out, the
valve of CO2 cylinder is closed and the decompression valve is opened quickly. Then, CO2
decompress in a transient time. Meanwhile, the Ag nanoparticles are produced and filled the
pores in the NPS.

Figure 9.1. The CO2 SCF equipment (SFT-150 DLOW SHEET)


348 Jia-Chuan Lin and Wei-Chih Tsai

Figure 9.2. The schematic diagram of SCF equipment setup

The SCF processing involves the chemical reduction of soluble compounds in


supercritical CO2 to yield nano scaled Ag extraction. The CO2 solvent is the most commonly
used in SCF systems because of its characteristics of nontoxic, nonflammable, low cost, low
power consumption, room temperature operation, and simple production. In the study, silver
nitrate (AgNO3) (solubility of 10%, 20% and 30%) are utilized as precursors of Ag
nanoparticles extraction. Under a high pressure (200 bars) and a high temperature (100C),
Ag nanoparticles are extracted from AgNO3 by the chemistry reduction of CO2 solutions
during the SCF process. The illustrative equation of the overall process during Ag
nanoparticles extraction can be expressed as below:

8 AgNO3 + NaBH4 + 7 OH-  8 Ag + 8 NO3- + 4 H2O + H3BO3 + Na+

By contrast with the SCF process, when this reaction is carried out in an ultrasonic
generator, many large-sized and randomly-distributed Ag particles are produced and
accumulates on the top surface of NPS pillars.
The top view and cross-section scanning electron microscope (SEM) images of the NPS
sample without SCF process are shown in figure 9.3 (a) and 9.3 (b), respectively. It shows
that the pore diameters are about 800~2000 nm and the pore depths are about 10~20 m.
Narrow- and deep-trench NPS structures (with high aspect ratios of 1:25) are prepared and
focused in our studies, whose surfaces are extremely rough, and it is always difficult to
produce good electrical contacts between them and metal films by conventional methods.
Figure 9.4 (a)-(f) show the top view and cross-section SEM images of the NPS samples
with SCF processes in which three kinds of AgNO3 concentration (10%, 20% and 30%) are
used, respectively. Figure 9.4 (a) and (b) show the Ag nanoparticles with sub-100 nm fill the
most part of the deep-trench NPS pores when using 10% AgNO3 solution.
The other cases with different solutions of AgNO3 (20% and 30%) are shown in figures
(c)-(f). The results show that the sizes of these Ag nanoparticles are bigger than those in
figures 9.4 (a) and 2 (b) when the concentration of AgNO3 increases. In figures 9.4 (e) and 2
(f), a mass of large-scaled Ag particles are extracted and congregated upon the NPS surface
but cannot fill the trench due to the large size of Ag particles. Such a coating style is similar
to a conventional deposition method.
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 349

Figure 9.3. The SEM images of the NPS sample without SCF process

Figure 9.4. (a)-(f) The SEM images of the NPS sample with SCF process, and (g)-(i) EDS mappings of
the NPS samples with different solutions of AgNO3

It is concluded that the size and the morphology of metal particles can be controlled by
changing the solution of reaction, and 10% AgNO3 is the best solution of Ag nanoparticles
extraction in our study.
As illustrated in figure 9.4 (g)-(i), EDS mappings show the distribution analysis of Ag
nanoparticles (shown in several white spot areas that are dependent on the resolution). The
figures show the Ag nanoparticles (sub-100 nm in width) are widely distributed over the NPS
surface homogenously when AgNO3 solution is 10%. A mass of large-scaled Ag particles are
produced and assembled upon the surface of NPS layer when the concentration of AgNO3
increases. The above analyses can reach the same conclusions as figure 9.2 that the different
AgNO3 solutions will lead to different grain sizes of Ag particles.
Table 1 demonstrates the EDS analysis of solids formed using solutions with different
concentrations of AgNO3. The atomic percentage of Ag element decreases when the
concentration of AgNO3 increases. When the concentration of the AgNO3 solution is higher
than 10%, the filling of the NPS pores becomes more difficult.
350 Jia-Chuan Lin and Wei-Chih Tsai

Table 9.1. The The EDS analysis of solids with different solutions of AgNO3

Figure 9.5. The I-V characteristics of NPS samples by SCF method

The I-V measurement results of the NPS samples are shown in figure 9.5. The curves a-c
show the I-V characteristics of the NPS samples that are treated with SCF processes. The
curve d is the I-V characteristic of the NPS sample using conventional method for comparison
in which the metal film is deposited on the NPS surface by PVD. It is clearly shown that the
electrical contact is effectively improved with 10% AgNO3 solution (curve a). A nonlinear I-
V characteristic with a peak current point at 1.8 V is clearly shown that is usually suppressed
in poor metal contact. However, the SCF processes with 20% (curve b) and 30% (curve c)
AgNO3 concentrations do not work in force because the Ag particles only accumulate on the
top NPS pillars and cannot fill the NPS pores successfully. The results shown in curves b and
c are very similar to curve d in which large-sized Ag particles are deposited and the metal
film is formed on the top. Identically, good electrical contacts cannot be obtained in NPS
pores and, hence, high contact resistances produce. The high contact resistance causes the
suppression of NDC phenomenon. Apparently, the contact resistance is successfully reduced
Novel Manufacturing and Processing Technologies of Nanoporous Silicon 351

(about 250:1) due to the pore filling with Ag nanoparticles by SCF method (10% AgNO3). A
good improvement of metal contact to the interfaces of NPS layers is achieved.
The method can be used to improve the metal contact to the NPS surface by the SCF
technique. During the SCF process, Ag nanoparticles with sub-100 nm diameter are formed at
100oC under a pressure of 200 bars and fill the NPS pores. The size and the morphology of
particles are controlled by changing the solutions. The best AgNO3 concentration of 10% is
strongly advised in the study. In addition, the I-V characteristics are measured and discussed.
It is demonstrated that the conventional metal deposition methods produce high contact
resistances and, however, the new approach by SCF technique improves the performance
substantially. Also, the NDC phenomenon of NPS structures can be clearly revealed resulting
from the reduction of contact resistance. It is believed that the power consumption of EL on
the NPS structure can be greatly reduced by this new approach. The study results will benefit
the applications of electroluminescence, microelectronic and optoelectric devices.

10. CONCLUSIONS
In conclusion, several new ideas for NPS formations are introduced, and some related
experimental results are presented. The conventional perpendicular-electric-field-assisted
method for anodization process is described. Also, the conventional illumination-assisted
method for n-NPS formation is mentioned. In addition, Hall-effect is applied to assist the
manufacturing of n-NPS. The etching process is anisotropic and illumination-free. An
uniform hole distribution and gradient etching are produced. Different etching strength in four
regions on the same sample is explored. The electric field and magnetic field control the hole
accumulation, and hence NPS formation and light-emission areas. A strong visible light is
obtained on n-NPS at room temperature.
Also, a new buried-p-layer-assisted method based on a forward biased np-junction for
manufacturing n-PS layer is studied. The method can overcome the illumination-limitation
and depth-limitation problems in conventional only-illumination-assisted method. With the
bottom-hole-assistance from the buried p-layer, the anodization etching is almost anisotropic.
This feature has great potential in semiconductor manufacturing. The clear visible PL
emissions at room-temperature are obtained on the hole-poor n-type samples, even in the
dark. Strong visible PL emits at about 650 nm. Of course, the visible luminescence of the n-
NPS can be drastically enhanced by the superimposition of buried-p-layer-assisted method
and illumination-assisted method.
Remarkly, the buried-p-layer-assisted method can produce an n-NPS film with deep,
straight and high-aspect-ratio Si pillar arrays. It is interesting that, at room temperature, both
the properties of high PVCR in NDC and strong light emission in PL can exist on such n-NPS
films together. The key factor for the n-NPS formation is the special design of anisotype pn
structure that supports orderly holes from bottom p-layers.
Furthermore, with the superimposition of Hall-effect assistance and perpendicular-
electric-field assistance, a film with the sharpened Si-tips can be obtained. A strong visible
light is also obtained on the Si-tips at room temperature.
352 Jia-Chuan Lin and Wei-Chih Tsai

Alternatively, a new method for the fabrication of p-type patterned NPS only by electric
field is proposed. The manufacturing process is anisotropic and illumination-free. No
masking-layer and related photo-lithography processes are needed in this method.
On the other hand, the method is put forward to improve the metal contact to the NPS
surface by the SCF technique. During the SCF process, Ag nanoparticles are formed at 100oC
under a pressure of 200 bars and fill the NPS pores. The size and the morphology of particles
are controlled by changing the solutions. In addition, by current-voltage characteristic
measurements, it is proved that the SCF method improves the performance substantially.
Also, the NDC phenomenon can be clearly revealed resulting from the reduction of contact
resistance. It is believed that the power consumption of EL on the NPS structure can be
greatly reduced.
In this chapter, these studies on NPS provide alternative methods of fabricating electronic
and optoelectronic devices.

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INDEX

ammonia, 215, 289


A ammonium, 92, 106, 215, 216, 230, 274
amplitude, 7, 13, 34
A Hall, 323
anatase, 138, 192, 193, 194, 199, 200, 204
accessibility, 96
angiogenesis, 82
acetonitrile, 100
angioplasty, 127
acidity, 131, 159, 213, 223, 224, 225, 229
anisotropy, 167, 238
acrylate, 277, 278, 279
annealing, xi, 138, 164, 169, 172, 173, 178, 180,
acrylic acid, 287
185, 261, 262, 263, 264, 266, 268, 269, 270, 274
activated carbon, 212
annihilation, 287, 292, 303
activation energy, 175, 176, 177
anodization, xi, xii, 116, 117, 118, 125, 127, 130,
acute infection, 95
131, 132, 138, 157, 160, 244, 246, 261, 262, 263,
adamantane, 291
315, 316, 320, 328, 331, 332, 335, 336, 343, 344,
adaptation, 302
345, 351
additives, 114
antibiotic, 95, 107, 109, 139, 149, 153
adenosine, 115
anticancer drug, 98, 101
adenosine triphosphate, 115
antiferromagnet, 237
adhesion, 83, 120, 121, 122, 123, 135, 136, 138, 140,
anti-inflammatory drugs, 145
149, 153, 158, 159, 161, 274
apoptosis, 139
adjustment, 79
applications, 75, 86, 93, 95, 98, 99, 116, 118, 119,
adsorption isotherms, 220, 228
122, 124, 130, 131, 137, 139, 140, 142, 145, 146,
aerogels, 275
149, 150, 152, 155, 156, 158, 159, 160, 164, 165,
age, 154
185, 191, 192, 213, 224, 225, 229, 233, 234, 235,
ageing, xi, 239, 261, 262
239, 244, 250, 261, 262, 269, 270, 284, 316, 317,
aggregates, 75, 281, 299
330, 331, 338, 339, 340, 346, 351
aggregation, 277, 279, 281, 282, 285, 286, 288, 297,
applied research, viii, 45
305, 319
aqueous solutions, viii, x, 5, 45, 58, 59, 60, 114, 191,
alcohol, 58, 299
192, 196, 200, 207
aliphatic compounds, 288
arginine, 121
aliphatic polymers, 281, 283
argon, 205
alloys, vii, viii, ix, 1, 45, 46, 98, 133, 191, 192, 195
artery, 159
allylamine, 126, 131, 133
aspect ratio, 325, 330, 348
alternative, 323, 352
assessment, 230
alternatives, 144
assumptions, 52
aluminium, 116, 117, 118, 120, 127, 130, 156, 158,
asymmetry, 205
202, 212, 214, 230
atomic force, xi, 243, 244, 246, 292
aluminum oxide, xi, 157, 159, 243, 244
atomic force microscope, xi, 243, 244, 246
amines, 79, 110, 111, 148, 289
amino acids, 81, 94, 111
356 Index

atoms, vii, ix, 105, 163, 165, 170, 174, 176, 180, branching, 78, 276
182, 183, 184, 185, 205, 207, 218, 220, 234, 235, breakdown, ix, 191, 192, 193, 194, 197, 220
237, 306, 317, 320, 321, 323, 325, 346 breathing, 154
ATP, 115 broadband, 248
attachment, 17, 48, 68, 98, 122, 131, 133, 139, 141, building blocks, 237
161 burn, 277
authors, xii, 42, 57, 101, 107, 109, 113, 120, 124, by-products, 218
221, 264, 315, 316
availability, 123
C
averaging, 19, 26
cadmium, 115
avoidance, 145
calcium, 83, 86, 89, 90, 91, 119, 120, 135, 136, 150,
azimuthal angle, 293
151, 153
B calibration, 303
canals, 119
background, 166 cancer, ix, 73, 142, 143, 144, 145, 146, 156, 161
bacteria, 83, 93, 136, 140, 152 cancer cells, 142, 144, 156
bacterial infection, 140 candidates, vii, x, 93, 144, 233, 277, 281
band gap, 269 capillary, 174, 177, 217, 245, 276, 292, 305
barriers, 128, 145, 274 capsule, 83, 129, 130, 149
baths, 194 carbon, 75, 165, 267, 347
beams, 300, 302, 303 carbon dioxide, 347
behavior, ix, 22, 46, 61, 84, 92, 106, 108, 111, 160, carbon nanotubes, 75, 165
164, 170, 179, 184, 185, 197, 200, 207, 236, 237, carboxylic groups, 106, 111
238, 239, 244, 248, 258, 274, 281 carotid arteries, 128
benzene, 76, 104, 283 carrier, xi, xii, 92, 93, 149, 152, 155, 180, 262, 268,
bias, 203, 323, 343 269, 315, 338, 339, 347
binding, 123, 166, 205, 206 casting, 277, 290
binding energy, 166, 205, 206 catalysis, vii, x, 93, 116, 124, 130, 185, 192, 233,
bioavailability, 74, 94, 145, 152 234, 244
bioceramic coatings, 133 catalyst, 142, 192, 212, 213, 223, 229, 289
biocompatibility, ix, 73, 75, 82, 119, 122, 123, 130, catalytic activity, 185, 231, 279
133, 135, 145, 149 catalytic properties, 225
biological systems, ix, 73, 75, 120, 131 cation, 59, 215, 222
biomaterials, 82, 86, 119, 133, 145, 150 cell fate, 161
biomedical applications, 86, 93, 131 cell killing, 143, 161
biopolymer, 152 cell line, 136
biosensors, 244 cell metabolism, 82
bleaching, 213, 225, 231 ceramic, ix, 91, 98, 99, 104, 119, 158, 160, 191, 202,
blend films, 281, 298 203, 207, 212
blends, 79, 287 cervical cancer, 116
blocks, 285, 291 chain scission, 142
blood clot, 82 channels, viii, ix, xi, 45, 46, 57, 59, 76, 78, 80, 87,
blood supply, 94, 120, 139 93, 95, 100, 102, 104, 114, 117, 119, 120, 191,
blood vessels, 74, 82, 94, 139 196, 197, 201, 236, 237, 261
body fluid, 83, 84, 85 chemical bonds, 184
bonding, 77, 108, 172, 286, 287 chemical deposition, 275
bonds, 106, 114, 166, 171, 172, 174, 185 chemical interaction, 279
bone cells, 120, 151, 161 chemical properties, 93, 165, 166, 223, 229, 234,
bone form, 120, 139, 153 292, 306
bone growth, 122, 133 chemical reactions, 165
bone marrow, 95, 120, 139 chemical stability, 129
bones, 83, 100 chemical vapor deposition, 274, 275
branched polymers, 280 chemical vapour deposition, 119
Index 357

chemokines, 82 confinement, xii, 100, 101, 104, 164, 315, 316, 320,
chemotherapy, 144 338, 339, 340, 346
chlorophyll, 230 congestive heart failure, 94
chondrocyte, 135, 161 connective tissue, 120
chromium, 104, 154 connectivity, 13, 48, 86, 99, 102, 105
classification, 234 conservation, 18, 19, 34
clay minerals, x, 211, 212, 213, 214, 216, 219, 229, consumption, xiii, 316, 346, 348, 351, 352
230 contamination, 125, 194, 324
cleaning, 192 continuity, 255
cleavage, 142, 291 conversion, 150, 185, 223, 236
cloning, 155 cooling, 298
closure, 127 copolymers, 77, 92, 277, 283, 285, 286, 287, 289,
clustering, 134 290, 291
clusters, 2, 3, 4, 13, 15, 16, 17, 18, 19, 24, 26, 27, 28, copper, 149, 274, 303, 320, 341
30, 34, 35, 36, 39, 41, 42, 48, 49, 51, 52, 55, 56, coronary artery disease, 127, 137, 159
57, 165, 180, 234 correlation, 2, 38, 63, 68, 106, 126, 127, 164, 166,
CO2, xii, 194, 237, 316, 347, 348 184, 300
coagulation, 82, 123 correlations, 53, 59, 65, 68, 292, 304
coatings, x, 123, 125, 127, 137, 141, 161, 191, 192, corrosion, 192
194, 195, 196, 200, 202, 203, 205, 206, 207 cosmetics, 224
cobalt, 236, 237 coupling, 131, 237, 274, 286
collagen, 82, 121, 123 covalent bond, 105, 291
collisions, 303 covering, 111, 197
colonization, 140, 149 crack, 252, 253, 254, 302
combination therapy, 74 critical value, 13, 49, 50, 169, 178
communication, 135, 145 crystal architecture, x, 211, 213, 214
compatibility, 128 crystal structure, 139, 212, 213, 216, 225, 235
compensation, 5, 28, 30, 36, 38, 39, 41, 42 crystallinity, 131, 216, 264
competition, 299 crystallites, 204
complement, 82, 122, 123 crystallization, 89, 90, 91, 204, 262
complexity, 145 crystals, 86, 89, 150, 167, 180, 183, 185, 202, 316,
compliance, 3, 52 317, 339
complications, 82, 95, 137, 139, 141 culture, 122, 134, 135, 136, 138, 158
components, ix, x, 67, 81, 167, 170, 171, 185, 191, culture media, 138
192, 193, 205, 211, 215, 216, 276, 277, 287, 293, curing, 245, 277, 281, 282, 289, 291, 299
305 curing reactions, 277, 282, 289
composites, 46, 93, 151, 192, 214, 216, 230 current ratio, 336
composition, 75, 83, 87, 89, 90, 91, 117, 119, 131, cycles, 58, 68, 196, 276, 292, 305
192, 193, 194, 196, 200, 204, 207, 214, 216, 217, cytokines, 82
219, 220, 221, 222, 223, 228, 244, 287 cytoskeleton, 137
compounds, ix, 103, 191, 215, 236, 238, 348 cytostatic drugs, 127
compressibility, 6, 7, 33, 52, 67, 169 cytotoxicity, 121
compression, vii, viii, 1, 3, 4, 5, 7, 8, 9, 11, 12, 29,
39, 40, 41, 42, 45, 47, 66, 94, 139
D
concordance, 61, 63
data analysis, 230, 297
condensation, 80, 86, 105, 154, 217, 224, 228
deconvolution, 206
conductance, xii, 315, 336, 338
defects, 94, 105, 118, 142, 165, 275, 292
conduction, 334, 343
defence, 141
conductivity, 66, 165, 202, 268
deficiency, 166, 185
conductor, xii, 273, 274, 303
definition, 37, 171
conductors, 274
deformation, 42, 170, 171, 253, 255, 256, 258
configuration, 83, 105, 106
degradation, 102, 139, 277, 285, 286, 291
dehydration, 131, 236
358 Index

dental implants, ix, 73, 133, 139, 145, 192 electrochemical deposition, 119, 244
deposition, 82, 119, 120, 125, 126, 127, 135, 136, electrochemical impedance, 196
157, 159, 274, 346, 347, 348, 351 electrochemical reaction, 330, 335, 336
deposits, 274 electrochemistry, 146, 156, 316
depression, 177 electrodes, xii, 197, 200, 315, 316, 324, 331, 332,
derivatives, 57, 59, 60, 166, 275, 280 333
desorption, 215, 217, 223, 224, 302 electroluminescence, xii, 315, 317, 351
detection, 155, 156 electrolysis, 197, 200, 202, 204
deviation, 238 electrolyte, 117, 118, 131, 132, 193, 194, 244, 263,
diabetes, ix, 73, 129, 130, 145 317, 320, 321, 323, 324, 331, 333, 345
diamonds, 129 electromagnetic, 142
dielectric constant, xii, 273, 294 electron diffraction, 79
differentiation, 84, 121, 135, 136, 138, 158, 161, 168 electron microscopy, 89, 278, 283, 292, 301
diffraction, 150, 155, 166, 199, 204, 238, 269 electrons, 303, 323
diffusion process, 89, 113, 183, 185 electroplating, 274
diffusion time, 183 elongation, 137
diffusivity, 68 embryo, 81
dimerization, 113 emission, xii, 202, 315, 316, 317, 327, 330, 333, 335,
diodes, 317, 339 338, 340, 351
discharges, 193, 202, 203, 205, 206, 207 employment, 166
discontinuity, 339 emulsions, 145
dispersion, 285, 295, 305 encapsulation, 82, 93, 114, 128, 130, 142, 276
dispersity, 92 endothelial cells, 82, 137
displacement, 5, 33, 170, 171, 173, 249, 250, 257, energy parameters, 56
258 enlargement, 111
distribution function, 2, 4, 16, 17, 18, 19, 20, 21, 23, entropy, 48, 166, 168, 169
24, 25, 27, 28, 29, 33, 34, 35, 36, 296 environment, viii, 73, 96, 112, 142, 321, 323
divergence, 4 environmental stimuli, 142
diversity, 237 enzymes, 74, 104, 158
doors, 165 epidermis, 136, 153
dopamine, 155 epitaxial growth, xi, 261, 262
doping, 263, 269 equality, 50, 168
dosage, 74, 94, 153 equilibrium, viii, 45, 57, 96, 97, 167, 168, 170, 177,
dosing, 74 178, 181
drawing, 239 equipment, 341, 347, 348
drug carriers, 93 erosion, 320
drug interaction, 153 ester, 280
drug therapy, viii, 73 ethanol, 59, 77, 185, 237, 281
drying, 81, 275, 277, 290, 305 ethers, 275
duration, 7, 34, 216, 223, 225, 244 ethyl alcohol, 299
ethylene, vii, 1, 58, 119, 131, 157, 285, 286, 287,
E 291
ethylene glycol, vii, 1, 58, 119, 131, 157, 291
earth, 213, 225
ethylene oxide, 285, 286, 287
education, 186
evaporation, 51, 86, 91, 184
elastic deformation, 11
evolution, 16, 17, 54, 86, 192
elasticity, 170
excitation, 200, 316, 326, 330, 336, 346
electric charge, 195, 196
exercise, 130
electric circuits, 274
experimental condition, 221
electric field, xii, 131, 196, 238, 315, 316, 317, 328,
exposure, 144, 237
331, 332, 333, 339, 351, 352
extracellular matrix, 82, 120, 127, 137
electrical conductivity, 268
extraction, 75, 77, 105, 348, 349
electrical power, xii, 316, 346
extravasation, 82
electrical properties, xi, 261, 262, 268, 270, 316
Index 359

gel, 5, 46, 47, 57, 58, 60, 63, 66, 82, 86, 149, 150,
F 214, 216, 230, 289, 291
gene, 114, 146
failure, 133, 139, 145, 253
gene therapy, 146
family, 77, 86, 102, 105, 147, 235, 237
generation, 47, 142, 281, 289, 292, 298, 306, 320,
feedback, 74
336
femur, 94, 100
genes, 74
ferromagnetism, 235, 236, 238, 239
genre, 302
fibers, 80
glass transition temperature, 291
fibrinogen, 123
glasses, 83, 84, 86, 87, 88, 89, 91, 97, 150, 151
fibroblasts, 82
glucose, 74, 129, 130, 287
fibrosis, 82, 135
glycerol, 58, 131
fibrous cap, 122
glycine, 121
field emission scanning electron microscopy, 292
glycol, 59, 133
film, xii, 315, 320, 325, 331, 335, 338, 339, 342,
goals, 74
343, 350, 351
gold, 156
film formation, 131, 193, 277, 281, 282, 305
government, iv
film thickness, 126, 244, 292, 294, 295, 297, 300,
grains, 3, 4, 13, 33, 38, 97, 197, 214, 215, 221
306
graph, 31, 129
filters, 212, 244
graphite, 165, 173
filtration, 157
grazing, 275, 279, 282, 292, 295
financial support, 239
growth factor, ix, 73, 82, 84, 98, 111, 139, 145
first generation, 131
growth hormone, 74
fixation, 83, 100, 133
growth rate, 3, 117, 244
flexibility, 131, 239
fluctuations, 48, 49, 74 H
fluid, xii, 94, 316, 347
fluorescence, 113, 114, 155, 156 hafnium, 161
fluoride ions, 131 hard tissues, 150
fluorine, 267 hardness, xi, 116, 192, 243, 244, 245, 249, 250, 251,
fluoropolymers, 275 258
foams, 104, 154 healing, 82, 133, 137, 155
foils, 117, 144 heat, 11, 47, 53, 54, 56, 57, 58, 66, 67, 68, 192, 231,
folate, 116 281, 285, 305
food, 130 heat capacity, 66
food intake, 130 heat release, 57, 58, 66, 67, 68
fractal structure, 61 heat transfer, 56
fragments, 155 heating, 58, 77, 131, 289, 298, 299
free energy, 180, 181, 182, 183, 184 height, 78, 192, 224, 225, 228, 246, 255, 343
free radicals, 303 hemostasis, 82
free volume, 303 hepatocytes, 128
freedom, 166 heptane, 302
friction, 48 hexane, 100
fulfillment, 48 hip, 133, 139
functionalization, 105, 107, 108, 109, 111, 112, 123, hip replacement, 133, 139
124, 131, 152, 156 histology, 135
homogeneity, 15
G homopolymers, 286
host, 93, 102, 103, 104, 123, 165, 173, 178, 179,
gas sensors, 192, 317
180, 183, 184, 185, 192, 236
gases, xii, 164, 196, 316
humidity, 212, 244
gastric ulcer, 94
hybrid, 99, 105, 113, 152, 233, 236, 238, 290, 291,
gastrointestinal tract, 74
299
hybridization, 299
360 Index

hydrocarbons, 76, 79, 106 independence, 47, 48


hydrogels, 146 indices, 17, 20, 24
hydrogen, xii, 77, 105, 106, 108, 111, 130, 192, 201, induction, 150
237, 264, 267, 270, 286, 287, 315, 316, 320 industry, 274, 302, 305, 306
hydrogen bonds, 105, 106, 108, 111 inequality, 2, 23, 31, 42, 48, 49
hydrogen fluoride, xii, 315, 316 infection, 82, 83, 94, 98, 130, 133, 136, 139, 141,
hydrolysis, 107, 114, 230 149
hydrophobicity, 83 infinite, 47, 48, 51, 52, 53, 54, 55, 56, 57, 60, 61, 67,
hydrosilylation, 289, 291 68, 96, 236
hydrothermal synthesis, 79 inflammation, 82, 98, 122, 123, 127, 133, 135, 139
hydroxide, 131, 237, 274 inflammatory cells, 122, 127
hydroxyapatite, 84, 89, 91, 99, 120, 150 inflammatory responses, 159
hydroxyl groups, 142, 280, 288 information technology, 145
hydroxylapatite, 150 infrared spectroscopy, 86
hyperbranched polymers, 283 inhibition, 82
hypercalcemia, 155 inhibitor, 94
hyperplasia, 137, 139, 159 inhomogeneity, 46
hypertension, 94 initial state, 49, 56, 61, 66
hypothesis, 46, 137 initiation, 118
hysteresis, viii, 2, 3, 11, 46, 47, 57, 59, 68, 69, 217, injections, 130
224 injury, iv, 82, 127, 137, 159
hysteresis loop, 4, 11, 46, 69, 224 insight, ix, 164, 166, 200
instability, xi, 91, 169, 261, 262
I insulin, 74, 128, 130
integrated circuits, xii, 273, 274, 303
ibuprofen, 80, 93, 94, 100, 101, 102, 103, 104, 105,
integration, 24, 82, 119, 149, 168, 274, 292, 306, 331
107, 110, 124, 154, 155, 159
integrin, 139
ideal, 75, 160, 169, 174
integrity, 250
illumination, 143, 144, 321, 322, 324, 325, 327, 328,
intensity, 321, 326, 327, 332, 340, 346
329, 330, 331, 333, 335, 336, 337, 338, 340, 341,
interaction, 36, 42, 58, 77, 92, 105, 107, 110, 111,
343, 351, 352
112, 113, 118, 125, 139, 141, 158, 166, 236, 237,
image, 79, 89, 90, 91, 116, 127, 128, 134, 135, 137,
238, 257, 304
143, 246, 247, 252, 254, 266, 278, 301
interactions, 34, 105, 108, 109, 111, 113, 114, 123,
immersion, 92, 223
142, 235, 236, 237, 238, 239, 248, 287, 288
immobilization, 93, 154
interface energy, 167, 177
immune response, 82, 135
interfacial adhesion, 275, 276
immunoglobulin, 130
interval, 7, 12, 27, 39, 116
immunoglobulins, 128
inversion, 324
impact energy, 7, 8, 9, 11, 12, 13
ion adsorption, 215
implant failures, 98
ion exchangers, 212
implementation, 145
ion-exchange, vii, x, 212, 233, 234
impregnation, 93, 100
ions, vii, 83, 86, 89, 91, 98, 127, 150, 154, 197, 200,
imprinting, xii, 118, 273, 274, 275, 276, 279, 280,
205, 214, 216, 221, 227, 229, 230, 238
297
iron, 228, 237, 238
impurities, 180, 182, 183, 184, 185, 200, 223, 267
irradiation, 113, 143, 164, 169, 173, 175
in vitro, 82, 84, 89, 90, 91, 119, 122, 123, 128, 150,
isotherms, 215, 217, 223, 224
151, 158
in vivo, ix, 73, 82, 89, 90, 99, 119, 122, 123, 128, K
135, 145, 146, 153
incidence, 264, 275, 277, 279, 282, 292, 293, 294, kidney, 83, 99
295 killing, 142
inclusion, 50, 68, 98 kinetic constants, 143
indentation, xi, 243, 244, 245, 250, 251, 252, 253, kinetic equations, 4, 5, 16, 34, 35, 36, 42
254, 255, 256, 258 kinetic model, 141, 175
Index 361

kinetics, 27, 74, 83, 86, 93, 95, 96, 97, 102, 103, 104, magnetism, xi, 233, 234, 235, 238, 239
108, 125, 140, 141, 142, 176, 178, 183 magnetization, 238
maintenance, 135
L malignancy, 130
manipulation, 239
lactic acid, 286
manufacturing, xii, 315, 316, 328, 331, 332, 335,
laminar, 75, 225
351, 352
lasers, 93
marrow, 94, 120, 121, 134, 135, 139, 158
lattice parameters, 204
masking, xii, 315, 316, 331, 352
lattices, 204, 207, 236
material surface, 83, 105
laws, 95
materials science, 145, 191
leaching, x, 142, 211, 212, 214, 215, 216, 217, 218,
maturation, 89, 90
219, 220, 221, 222, 223, 224, 225, 226, 227, 228,
measurement, 6, 7, 8, 12, 40, 41, 63, 244, 245, 248,
229, 230, 231
350
leaks, 34
mechanical properties, xi, 98, 165, 243, 244, 250,
legend, 137
251, 275, 276
liberation, 201
medical care, 145
lifetime, 180, 197, 268, 269, 287, 292, 303
melting, 166, 169, 177, 178, 179, 185
ligand, 239
melting temperature, 177, 178, 179
light emitting diode, 317, 321
melts, 178, 179
light scattering, 248, 268
membranes, 117, 120, 122, 123, 129, 130, 145, 156,
limitation, 127, 283, 322, 325, 328, 330, 331, 332,
157, 158, 160, 212, 244, 317
336, 351
memory, vii, viii, 1, 45, 46, 59, 74, 238, 239, 339
line, xii, 10, 62, 63, 136, 141, 206, 273, 274
mercury, vii, 1, 58
linear dependence, 8, 13, 63, 111, 175
mesenchymal stem cells, 138, 161
linear function, 40, 254
mesitylene, 80
linear polymers, 280
metabolism, 74
linearity, 176
metal oxides, 75
linkage, 106, 114, 115, 236, 237, 238, 287
metal salts, 194
liposomes, 74, 75, 145
metals, vii, viii, xi, 1, 45, 98, 201, 233, 274
liquid chromatography, 70
metal-semiconductor, 333
liquid phase, 177, 178
methanol, 236
liquids, vii, xii, 1, 58, 248, 316
methyl methacrylate, 114, 283, 285, 286
lithography, xii, 315, 316, 331, 332, 352
microcavity, 317
liver, 83, 99
microelectronics, 274, 306, 317
low temperatures, 239
microfabrication, 74, 75, 145
luminescence, 317, 325, 335, 340, 346, 351
micrometer, 245
lymph, 83
microorganism, 82
lymph node, 83
microporous materials, vii, 212
lysis, 122
microscope, xi, 243, 244, 245, 246, 316, 348
M microscopy, 122, 135, 137, 142, 143, 166, 287, 292,
301, 304, 306
macromolecules, 285 microspheres, 91, 92
macrophages, 82, 122 microstructure, 102, 194, 214, 222, 228, 246
macropores, 153, 220, 222, 330 microwave, 339
macroporous materials, vii, 212 migration, 82, 123, 137
magnesium, 201, 212 milk, 224, 231
magnet, 235, 236, 237 minority, 180, 268, 269
magnetic field, 95, 114, 142, 145, 186, 323, 325, missions, xii, 315, 331, 340
327, 328, 335, 342, 343, 351 MMA, 286, 287
magnetic materials, 235, 237, 238, 239 mobility, xii, 105, 107, 268, 269, 315, 338, 347
magnetic properties, x, 233, 235, 238 model, viii, xi, 4, 5, 16, 34, 38, 39, 40, 41, 45, 46, 53,
magnetic sensor, x, 233, 234, 235 57, 59, 64, 68, 107, 110, 111, 123, 126, 127, 130,
362 Index

140, 142, 143, 156, 159, 164, 174, 178, 220, 243, nickel, 236
255, 269, 296, 300, 304, 317, 318, 319, 346 niobium, 161
modeling, xi, 261, 269, 270 nitrate, 348
models, 166, 167, 186, 231, 280, 296, 300, 317 nitrogen, 100, 217, 263, 276, 289, 290, 302, 303
modules, 74, 270 noise, xii, 273, 274
modulus, ix, xi, 163, 165, 171, 174, 243, 244, 245, nonoutflow, viii, 2, 46, 57, 58, 68
246, 249, 250, 255, 258, 291 norbornene, 285
moisture, 250, 274, 277, 294 nucleation, 91, 164, 166, 174, 177, 180, 182, 183,
molar volume, 169 184
mole, 181 nuclei, 181
molecular dynamics, 166 nucleic acid, 74
molecular mobility, 276, 292, 305 nucleus, 65, 114, 137, 181, 182, 183
molecular weight, 130, 277, 285, 290, 291 nutrients, 82, 128, 130
molybdenum, 233
momentum, 34
O
monolayer, 142, 143
observations, 164, 167, 171, 172, 180, 287
moon, 208, 271, 310, 352
oil, 80, 223, 224, 231
motion, 18, 46, 164, 165
oligomers, 105
moulding, 122
operator, 27
movement, 299
optical properties, 248, 316, 317
N optoelectronic devices, 352
optoelectronics, xi, 261, 262, 270, 317
NaCl, 58, 103, 192, 195 ores, 15, 322, 325
nanocomposites, 152, 155 organic compounds, viii, 45, 58
nanocrystals, ix, xii, 75, 115, 163, 164, 165, 167, organic dielectrics, 305
169, 177, 179, 180, 184, 315 organic polymers, 276, 305
nano-crystals, 316 organic solvents, 289
nanodevices, 186 orientation, 167
nanofibers, 75 osteomyelitis, 94, 139
nanoindentation, xi, 243, 244, 245, 249, 251, 255 oxidation, ix, xi, 145, 191, 192, 193, 197, 198, 199,
nanomaterials, 116, 145, 244 201, 204, 207, 261, 262, 320, 331
nanomedicine, viii, 73, 74 oxides, x, 191, 193, 196, 201, 204, 206, 207, 244
nanometer scale, 93, 164, 166, 167, 177, 180, 185, oxygen, 82, 105, 122, 128, 204, 205, 207, 218, 220,
234, 276, 306 237, 267
nanometers, 99, 125, 177, 192, 283, 288, 292
nanoparticles, xii, 74, 75, 93, 114, 115, 116, 151,
P
152, 155, 156, 165, 275, 276, 284, 285, 286, 305,
paclitaxel, 127, 140
316, 347, 348, 349, 351, 352
parameter, 66, 139, 175, 213, 264, 265, 300
nanorods, 151
parameters, xii, 50, 58, 66, 68, 89, 93, 99, 100, 125,
nanoscale materials, 75
131, 139, 195, 204, 213, 216, 239, 246, 263, 269,
nanostructured materials, 192, 234
270, 297, 298, 315, 316, 320
nanostructures, ix, 131, 156, 157, 163, 164, 165, 166,
parathyroid, 155
177, 185, 186
parathyroid hormone, 155
nanotechnology, viii, 73, 74, 145, 160, 284
parenchymal cell, 82
nanotube, 75, 130, 131, 132, 133, 135, 138, 140,
particle morphology, 81, 152, 218
141, 142, 143, 144, 145, 146, 156, 160, 161, 165,
passivation, 192, 269
192
passive, ix, xi, 191, 261, 262
nanotube films, 133, 144
pathways, 74, 82
nanowires, 157
patterning, 331
neovascularization, 82
penetrability, 37
neurotransmitter, 115
peptides, 84, 98, 111
neutrophils, 82, 122
next generation, 74, 131, 137
Index 363

percolation, vii, 1, 2, 3, 4, 5, 7, 11, 12, 13, 15, 16, 17, polymer composites, vii, viii, 1, 45
19, 20, 21, 22, 23, 24, 34, 36, 38, 39, 41, 47, 48, polymer films, 127, 159, 248
51, 52, 56, 57, 59, 60, 61, 62, 67, 68 polymerization, 119, 132, 133, 157, 283, 284
percolation cluster, 56, 59, 62, 68 polymers, 74, 113, 114, 119, 145, 275, 280, 283,
percolation theory, 2, 15, 19, 34, 51, 57 285, 286, 291
periodicity, x, 211 polyphosphates, 194
periodontal, 94 polystyrene, 114, 291
peritoneal cavity, 123 polyunsaturated fat, 224
peroxide, 143, 144 polyunsaturated fatty acids, 224
phagocyte, 159 polyurethane, 91
phagocytosis, 122 poor, viii, 73, 74, 129, 145, 275, 317, 321, 331, 340,
pharmaceuticals, 93 350, 351
pharmacokinetics, viii, 73, 74 population, 193
phase transformation, 180, 193 porous materials, x, 76, 145, 159, 212, 214, 225, 226,
phase transitions, 2 229, 231, 234, 235, 236, 239, 300
phenotype, 120 positron, 292, 303, 304
phonons, 199 positrons, 304
phosphates, 236, 237 potassium, 201, 202, 206, 207, 214, 215, 216, 230
phospholipids, 123 power, xii, xiii, 273, 274, 316, 333, 346, 348, 351,
phosphorous, 135 352
phosphorus, 83, 85, 120 precipitation, 215, 216, 230, 286
photocatalysis, 130 precursor cells, 136
photocatalysts, 142, 192 probability, 14, 15, 19, 39, 48, 49, 50, 51, 52, 54, 61,
photodetectors, 317 67
photoelectron spectroscopy, 138 probe, 246, 302, 304
photoluminescence, xii, xiii, 262, 315, 316, 331, 340 production, x, xii, 83, 98, 120, 121, 122, 127, 130,
photonic crystals, 317 135, 137, 192, 196, 212, 270, 273, 274, 275, 284,
photovoltaic devices, 340 305, 306, 348
physical properties, x, 164, 165, 166, 167, 180, 185, program, 74
233, 234 proliferation, 82, 84, 120, 121, 127, 135, 136, 137,
physicochemical properties, 136 139, 140, 161
physics, ix, 71, 163, 164 proportionality, 117
pitch, 244, 245 propylene, 276, 286, 287
plants, 151 prostheses, 98
plasma, ix, 81, 95, 111, 119, 123, 125, 126, 127, 132, prosthesis, 137
133, 157, 159, 191, 192, 193, 197, 201, 202, 207, prosthetic device, 149
274, 275 proteins, 74, 81, 84, 93, 94, 98, 99, 103, 104, 108,
plasma membrane, 123 111, 114, 130, 141, 142, 154, 158, 159
plasma proteins, 81, 111, 123 PSD, 222, 224, 228
plasmid, 114 PTFE, 275
platinum, 78, 320, 341 pulse, 33, 34, 105
PMMA, 280, 290, 291 purification, 130
point defects, 165 purity, 200, 274
polarity, 101, 106, 112, 333
polarization, 201
Q
pollutants, 192
QMPS, xi, 261, 262, 263, 264, 265, 266, 267, 268,
pollution, 331
269, 270
poly(methyl methacrylate), 280, 290
quantum confinement, 192, 269, 320, 339, 340, 346
polycondensation, 229, 277, 279, 283, 286, 289
quartz, 216, 223, 302
polyesters, 286
polyether, 276 R
polyimide, 276, 291
polyimides, 275, 276, 291, 303, 305 radiation, 143, 281, 292, 300, 304
364 Index

radical copolymerization, 286 rutile, 192, 193, 194, 195, 199, 200, 204
radius of gyration, 277
random walk, 183, 319
S
reaction temperature, 80
safety, 324
reagents, 212
salt, vii, 1, 6, 58, 79, 200, 207
reality, 177
salts, viii, 45, 58, 59, 60, 79, 194
reason, 4, 15, 16, 20, 42, 90, 131, 137, 169, 177, 220,
scale system, 146
226, 227, 306
scaling, 52, 274
receptors, 123
scanning electron microscopy, 86, 292
recognition, 155
scar tissue, 135, 136
recombination, 340
scattering, 269, 275, 277, 279, 282, 286, 287, 292,
reconstruction, 97, 167
293, 294, 295, 296, 297, 298, 299, 300, 304, 338
recrystallization, 193, 264, 266
scattering patterns, 298
rectification, 338
scientific method, 166
redistribution, 118
search, x, 233
reduction, 348, 351, 352
secrete, 82
refining, 223
secretion, 122, 130
reflectance spectra, 268
seed, xi, 261, 262, 303
reflection, 248, 294, 300
segregation, 6, 281
reflectivity, 248, 287, 292, 300, 301
selecting, 118
refractive index, 275, 282, 287, 288, 291, 295, 302
selectivity, viii, 73, 74
refractive indices, 279, 281, 284, 285, 287
self-assembly, 86, 91, 113, 244
regeneration, 82, 83, 84, 93, 97, 107, 111, 133, 150,
self-ordering, 117, 130, 131, 160
154
self-organization, 156
region, 167, 171, 176, 180, 183, 184, 185, 193, 197,
semiconductor, 130, 165, 305, 306, 323, 333, 351
206, 245, 253, 262, 264, 299, 301, 325, 327, 328,
semiconductors, 165
333, 334, 336, 343, 346
sensing, 302
regulation, 130
sensitivity, 6, 216, 300, 303
rehydration, 236
sensors, xi, 74, 93, 130, 239, 244, 261, 262, 317
relationship, 47, 50, 54, 56, 57, 58, 59, 60, 66, 67,
separation, 116, 119, 131, 133, 192, 214, 277, 281,
167, 175, 176, 178, 184, 185, 255, 333
286, 299
relative size, 164, 167, 185
serum, 80, 81, 94, 103, 123, 140, 141, 154
relaxation, 26, 36, 167, 238
serum albumin, 80, 81, 94, 103, 140, 141, 154
relevance, 150
severe stress, 302
reliability, 244, 276, 302
severity, 122
remodelling, 82
SFT, 347
repair, 82, 99, 107, 137, 153
sharing, 105
reparation, 80
shock, 3
replication, 157
side effects, 74
resistance, vii, xii, 1, 129, 140, 192, 195, 196, 220,
signals, 130
269, 274, 316, 345, 346, 347, 350, 351, 352
signs, 59, 127
resolution, 154, 292, 300, 301, 349
silane, 289
restenosis, 123, 127, 137, 159, 160
silanol groups, 83, 84, 90, 105, 106, 108, 111
retardation, 4, 34
silochromes, vii, viii, 1, 45, 65
retention, 111
silver, xii, 274, 316, 348
rhenium, 161
simulation, 35, 166, 269, 270
rings, 287
sintering, 120, 264, 275
risk, 130, 137
skeleton, vii, 1, 5, 15
rods, 113
skin, 82, 165, 173, 174, 175, 178, 179, 183, 184,
root-mean-square, 202
185, 224
roughness, xii, 83, 119, 196, 202, 246, 266, 294, 300,
smooth muscle, 127, 137, 139, 161
302, 316, 346
sodium, 78, 79, 119, 131, 133, 153, 194, 195, 214
Royal Society, 148
software, 255
Index 365

solar cells, xi, 93, 130, 192, 261, 262, 269, 270, 317 surface chemistry, 75, 119, 124, 129, 132, 139, 145,
sol-gel, 85, 86, 119, 152, 153, 275, 286, 288, 291 158, 159, 212
solubility, viii, x, 73, 74, 96, 100, 166, 211, 214, 216, surface layer, 174, 322, 323, 328, 330, 345, 347
227, 276, 284, 285, 348 surface modification, 119, 123, 128, 131, 132, 144
solvent, 320, 323, 332, 341, 347, 348 surface properties, 153, 216, 245
sorption, 230 surface region, 118, 204
space, vii, 4, 14, 15, 16, 29, 35, 39, 47, 48, 58, 68, surface structure, 167, 216
77, 82, 87, 102, 105, 199, 262, 279, 281, 317, surface tension, 60, 168, 174, 181
338, 339 surfactant, 75, 76, 79, 80, 81, 86, 91, 92, 105, 114,
species, 77, 83, 94, 104, 109, 156, 157, 194, 196, 148, 156, 225
201, 207, 238 suspensions, 91, 149
specific surface, viii, x, 5, 45, 54, 57, 68, 91, 145, swelling, 79, 81, 303
192, 212, 213, 215, 216, 217, 219, 220, 222, 223, switching, 235, 339
225, 228, 229 symbols, 296
spectroscopy, 86, 105, 196, 207, 287, 292, 303, 304 symmetry, 101, 103, 170, 199, 238, 255
spectrum, 26, 200, 204, 205, 206, 238, 270 systems, 348
speed, 118, 274
spin, xii, 237, 238, 273, 274, 275, 277, 286, 305
T
stability, viii, xi, 49, 73, 78, 145, 261, 275, 276, 277,
talc, x, 211, 212, 213, 214, 218, 219, 220, 221, 223,
305, 306
229, 230, 231
staphylococci, 149
tantalum, 161
steady-state growth, 117
tau, 30
steel, 5, 81, 92, 127
technology, xiii, 316, 321, 328
stem cells, 138
temperature annealing, 266, 270
stent, 123, 124, 127, 128, 137, 159
temperature dependence, 46, 47, 63, 64, 69
stimulus, 114, 119, 142, 164, 186
terminals, 333
STM, 292, 301, 304
tetraethoxysilane, 303
stomach, 94
theory, 346
storage, vii, x, 113, 116, 130, 155, 164, 192, 233,
therapeutic agents, 74
234
therapeutic goal, 74
strain, 33, 167, 169, 170, 171, 173, 174, 204, 255,
therapeutics, 93, 127, 146
264, 265
therapy, 74, 94, 95, 98, 128, 130, 139, 144, 145
strategies, 114, 118, 125, 146
thermal activation, 176, 178, 216
strength, 33, 129, 165, 166, 174, 244, 250, 252, 294,
thermal analysis, 58
304, 351
thermal decomposition, 219, 277, 284, 291
stress, xi, 130, 165, 167, 169, 170, 204, 243, 244,
thermal degradation, 276, 281, 282, 286, 288, 290,
253, 254, 255, 256, 257, 274
299, 301, 305
stretching, 138
thermal evaporation, 289
stromal cells, 134, 135, 158
thermal expansion, 244, 300
structural changes, xi, 200, 243, 254
thermal stability, ix, 78, 116, 164, 166, 185, 186,
structural characteristics, 88, 90, 237, 281
214, 230, 239, 276, 294
structural dimension, 116
thermal treatment, 165, 231, 277, 282, 286, 290
structural modifications, 86, 231
thermodynamic method, 166
styrene, 285, 287
thermodynamic properties, 68
substitution, 97, 194, 213, 214, 218, 220, 229
thermodynamics, 47, 166, 167, 177, 180
substrates, 137, 158, 269, 286, 287, 294, 329
thermolysis, 200, 291
sulfur, 200
thin films, 97, 192, 274, 275, 277, 284, 292, 293,
sulfuric acid, 156, 194, 195, 197, 199, 200, 207, 244
294, 297, 300, 302, 304, 305, 306
superconductivity, 235
threshold, vii, viii, 1, 2, 3, 4, 7, 12, 13, 15, 20, 21, 22,
supercritical carbon dioxide, 347
23, 24, 25, 34, 35, 36, 38, 41, 42, 45, 46, 47, 48,
superimposition, 328, 335, 338, 340, 351
52, 60, 61, 67, 91, 171
supply, 122
thrombosis, 137
suppression, 350
thrombus, 127
366 Index

time, 332, 336, 339, 344, 345, 347 vacuum, 262, 264, 270, 275, 289, 293, 298, 302, 303
time periods, 30 valence, x, 142, 191, 196, 205, 207
time variables, 193 vanadium, 236
timing, 74 vancomycin, 94, 115, 140
tin, 8, 12 vapor, 167, 169, 181, 185, 230, 267, 274, 289, 302,
tissue remodelling, 82 320, 346
titania, viii, x, 73, 75, 130, 131, 132, 133, 135, 136, variation, 325, 334, 343, 344, 345
137, 138, 139, 140, 141, 142, 144, 145, 153, 161, vascular prostheses, 137
191, 192, 198, 199, 200, 201 vascular stents, ix, 73, 139, 145
titanium, ix, x, 117, 131, 132, 134, 135, 136, 138, vasculature, 119
140, 149, 160, 161, 191, 192, 193, 196, 197, 199, vector, 293, 295
200, 201, 202, 204, 205, 207 velocity, viii, 2, 37, 174, 175, 176, 177
toluene, 302 vesicle, 78, 158
topology, 102 vessels, 82, 123, 127
total energy, 168 vibration, 199
toxicity, viii, 73, 82 viral vectors, 75
transducer, 91 viscosity, 4, 5, 12, 13, 18, 30, 36, 39, 41, 47, 276
transfection, 114 vitamins, 145
transformation, 9, 16, 57, 138, 170
transforming growth factor, 82
W
transition, vii, x, 1, 2, 3, 7, 11, 13, 15, 16, 24, 25, 31,
water absorption, 286
38, 51, 56, 58, 66, 75, 89, 90, 166, 177, 186, 233,
waterways, 215
237, 238, 239, 300
wave vector, 295
transition metal, x, 233
wavelengths, 113
transition metal ions, x, 233
weakness, 131, 304
transition temperature, 237, 238, 239
web, 137
translation, 189
wettability, xi, 132, 139, 243, 248
transmission, 78, 79, 244, 246, 292, 293, 294, 300
wetting, vii, viii, 1, 3, 9, 16, 46, 47, 49, 156, 244,
transmission electron microscopy, 292
245, 248, 258
transplantation, 130
wide band gap, 130
transport, 89, 91, 96, 103, 109, 130, 156, 157, 164,
windows, 102, 103, 192
165, 269
wires, 78, 117, 347
trauma, 74
workers, 80, 113, 114, 123, 135, 165, 237
tricarboxylic acid, 104, 236
wound healing, 82, 149
triggers, 115
wound infection, 82
tryptophan, 94, 111
tumor, 120, 143 X
tumor cells, 120, 143
tungsten, 92 XPS, 121, 205, 206, 207
tunneling, 166, 292 X-ray diffraction, 207
X-ray diffraction (XRD), 207
U
X-ray photoelectron spectroscopy (XPS), 205
XRD, 138, 196, 199, 200, 204, 219, 264
underlying mechanisms, 185
uniform, xii, 2, 16, 39, 76, 77, 78, 80, 105, 130, 197, Y
200, 202, 207, 214, 220, 222, 223, 273, 275, 285,
292, 333, 339, 351 yield, xii, 315, 316, 348
unique features, 75, 93
uterus, 83 Z
UV light, 113, 143, 334
zeolites, vii, viii, 1, 45, 46, 59, 212
V

vacancies, 164, 165, 166, 264

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