Beruflich Dokumente
Kultur Dokumente
INTRODUCTION
Efforts and money are spent to reduce the scale and probability of hazardous.
However, there remains a finite possibility that certain hazard may occur and give rise
to suffering and damage. The Flixborough disaster in 1974 had killed 28 employees on
the sire and 53 were injured from outside population and many more unrecorded minor
injury together with damage to houses and shops. The immediate reaction to this
disastrous explosion was the appointment of an independent Advisory Committee on
Major Hazards. This committee suggested to identify such industries/installations
holding certain materials above threshold quantities so that scale of problem could be
assessed and proper control measures could be applied. The statutory framework to
implement the provisions began with the notification of installations Handling
Hazardous Substances Regulations 1982 (NIHHS). The manufacture, Storage Import
of Hazardous Chemical Rules 1989 also provide guidelines for preparation of ON and
OFFSITE emergency plans.
In India, Bhopal disaster followed by many leaks of toxic gases and other hazardous
substances or flammable chemicals have caused great concern among the authorities
and public at large. The leaked Methyl Isocynade (MIC) in Bhopal tragedy was the
strange to public but was the well-known chemical substances with well known
dangerous properties for specialists. The use of these substances was in large
quantities, which created concern. To develop integrated safety system, cover all
contingencies and limit their consequences for the public, worker, general and working
environment.
Bhopal tragedy had also drawn the attention of International Labour Offices who offered
their services to the Ministry of Labour to provide immediate assistance in the field of
occupational safety and health. In February 1985, Mr. George Kliesch, the chief of the
Occupational Safety and Health branch of ILO visited India and hold discussions with
the officers of the Ministry of Labour and other departments on matters relating to
establishment of major accident hazard control system in India. Government of India
with the assistance of Federal Republic of Germany and ILO has started operating
major accident hazard control system in the provision of assistance to developing
countries with an objective to prevent serious injuries to workers and population and to
minimize the risk of future catastrophes like Bhopal. The preparation of effective
ONSITE and OFFSITE Emergency Plans is an important step to mitigate the effect of
possible emergency. These plans must be flexible and able to cope with various
scenarios including the most severe event. The details and scope of the emergency
plan will vary according to the complexity of the site.
DEFINITON
2.1
HAZARD A physical situation with a potential for harm to life
or property.
PREPARATION OF PLAN
The on site emergency plans should be based on the specific need of each particular
site for dealing the emergencies. It should be a written document and kept up date to
reflect changes in risks, procedures & Personnel. Plan must be kept in an operational
state and should include the name of person responsible for safety on the site and the
names of the people who are authorize to set the plan in action. A well written
emergency plan can provide a basis for the inspection of a chemical plant. In order to
do so, it must contain several essential elements. The plan should provide simple &
logical procedures for effective direction and deco-ordination of an emergency
incidents.
Identify all possible sources of accidents involving fire, explosions, release or leakage
of toxic substances or any other accident which may become disaster if not controlled
within a short period. Such accident could take place during actual production, storage,
transportation, packaging or waste disposal. Location of such hazards may identify by
safety Audit, Hazard operability study or by means of any other techniques of hazard
identification.
2. Identification of credible events
a) Fire hazard - Fire in process industries causes more serious accidents than
explosion & toxic release. Flash fires and fire balls radiate intense heat which
can be lethal. A major fire, but with no danger of an explosion e.g. fire in an oil
storage tank, the hazard would be prolonged high levels of thermal radiations
and smoke. It is unlikely that anyone outside the site would be affected
immediately. Only houses close to and directly exposed to severe thermal
radiation would need to be evacuated. In some cases, it might be desirable to
evacuate those areas severely affected by smoke.
c) Toxic release - The third major hazards is the release of toxic chemicals and
consequences arises from release of depends on the condition of exposure
duration of exposure and exposure distance from point of release, quantity of
release and toxicity of materials. Toxic release has the greatest potential to kill a
large number of people, but large scale toxic gas fatalities is a much less
frequent occurrence than a large fire or explosion.
3. Risk Assessment
The risk assessment is carried out where potential risk is associated with hazardous
installation as the risk have potential effect on employees, local population, the
environment or on the ecology. The results of the assessment are used to aid the
decision taking process in developing contingency plan. The assessment process can
be summarised as –
This will provide basis for estimation of nature & magnitude of hazard.
4. Area, place and type of likely hazard may be indicated on site plan and also
show surrounding areas outside the boundary of factory premises indicating roads,
railway line, residential localities etc.
5. Provide map to indicate where the installation is located showing its position in
relation to local geographic features & meteorological data to the site such as
Details of specialized emergency equipment e.g. heavy lifting gears, bulldozers, fire
tenders etc. with their locations should be included in the plan so as to make their use
in shortest possible time. It should also contain a list of experts in the area which may
be called upon to advise and help in case of disaster. Other facilities are-
Mutual Aid
During emergency situation, resources over and above those available at site may be
needed. In locations where there are number of industrial concern, it can be beneficial
to set up a mutual aid program to assist on the one hand and to secure additional
supplies when needed on the other. Name of the contact person should be recorded.
The objective of this plan should be to make use of combined resources of the works to
mitigate the effect of an emergency.
Control Centre will be the focal point during emergency. It should be manned by
works main Controller or site Controller to direct and co-ordinate operations to
handle emergency. It should be located in the area of minimum risk and close to
road for easy access. The provision of an alternative center diagonally opposite
should also be made and mark in the site plan. It should contain -
- List of key persons and essential workers their addresses & telephone
numbers
b) Assembly Point
Set up assembly points farthest form the locations of likely hazardous events
where pre-designated man persons from works, Contractors & Visitors would
assemble in case of emergency. Pre-designated persons would take charge of
these points and mark presence as the people come into it. Each assembly point
should be clearly marked by a conspicuous notice and provided with an
identification number of letter e.g. ASSEMBLY POINTS.
c) Alarm System
- Size of works
- Variety of hazards
- Inter-dependence of plants
- Existence of other alarms
In areas where there is a high level of noise, it may be necessary to install more
than one audible alarm transmitter with flashing lights. Automatic alarms may
also be installed on some sites. Emergency alarm should be distinguished from
other alarm by sounding an alarm over an extended period. Sometimes separate
alarms are used for different emergency to avoid confusion in areas. All the
alarms should be periodically tested for its performance at fixed hour.
Appoint key personnel and lay down their responsibilities. To enable them to
readily recognized by all concerned, they should wear a distinctive garment or
helmet and these should be known to all.
Site Controller –
General Manager or his nominated deputy will retain overall responsibility for the
factory and its personnel. On receiving intimation about emergency, he will take
over the charge of control room and meet the communication officer. His main
duties shall be to assess magnitude of situation and take action for evacuation,
to liaise with police, fire, medical and other officials, calling of other key
personnel, issue statements to news media, arrange for relief and rehabilitation
and preserve evidences for enquiries.
Administrative Manager –
He will work as liaison officer and will be stationed at main entrance during the
emergency. He will handle police, press, enquiries, roll call at assembly points,
control internal traffic, movement managing transport under the directions of site
controller.
Communication Officer –
On emergency, he will proceed to control center and maintain communication
with the incidental controller and feed information to site controller. He will
maintain prior agreed inventory in the control room. In case of prolonged
emergency and threat to community, contact meteorological office to know
weather conditions and with other services. Communicator should be told to call
in the order without wasting time or hanging on unduly for the call to be
unanswered and information should be short and precise.
Telephone Operators –
On hearing emergency alarm, he will immediately contact site controller and
Incident controller and will tell about location and call the local fire brigade or
mutual aid scheme members and keep liaison with Communication Officer. He
will continue to operate the switch board advising the callers that staff are not
available and pass all calls connected with the incident to the Communication
Officer.
Essential workers –
Work like plant shut down, opening of by pass line, Isolation of equipments,
Provision of lighting, manning assembly points etc. are carried by essential
operators. Workers may be nominated to carry out essential work. Plant shut
down procedure should be streamlined, essential workers should be trained to
operate safety.
Shift executive In charge will act as Works In charge Controller till the arrival of
W.I.C.
The effective handling of an emergency depends on informed decision taken at the time
and it is not possible to predict every action which may require to be taken but few
actions should be considered.
Evacuation :
In case of major emergency, it will be necessary to evacuate non-essential workers
personnel from affected areas and directed to pre-determined assembly points. It is the
responsibility of local Transport Office to arrange transport at short notice.
Public relations :
A major emergency involving police or fire services will attract the attention of press,
television & radio services. Little or no information or poor quality statements will lead
to distortion and may cause unnecessary concern amongst the general public and
traffic problem. It is, therefore, essential to make arrangement for authoritative release
of information by a person experienced in dealing with media.
Rehabilitation :
The Senior Fire Brigade Officer/WIC will signal for the end of emergency after fully
satisfying themselves. Even when ALL CLEAR has been given great care is needed
while entering the affected areas. No work in connection with removal of salvage,
collection of evidence, start up, planning the restart of work etc. should be done unless
thorough examination is carried out safe shut down and start up procedures of the plant
under different conditions should also be prepared.
Rehearsals-
Emergency plan need to be tested when first devised and thereafter to be rehearsed at
suitable intervals with an objective to
CONCLUSION
The emergency plan so prepared should be flexible and capable of expansion with the
minimum of change and success of this plan depend upon true understanding of one
another’s role, exchange of information and resources in an emergency. You should
reduce the probability of theoretical plans not working in practice by evolving a
procedure of testing, the efficiency and effectiveness of the plans, the arrangements,
the people and the equipment.
HAZARD FLAMABLE VAPOUR RELEASE OF
WITHIN VESSEL FLAMMABLE LIQUID
WITHIN VESSEL FLAMMABLE MATERIAL
TO ATMOSPHERE
GAS LIQUID
RADIATION DAMAGE
FLASH FIRE OR FIRE
CONSEQUENCES MISSILE DAMAGE BLAST DAMAGE BALL
2. Action plan
Before occurrence of disasters/emergency condition
During emergency period
Post disaster activities
An Off-site Emergency will affect the neighbouring areas and population outside
the installation and would require substantial contribution from neighbouring
factories and institutions like police, civil administration, hospitals, etc. in addition
to State Fire Services. Off-site Emergency, which affect the neighbourhood and
call for evacuation of public to safer places.
It is not possible for a company to face a disaster single handedly and calls for
use of all available resources in the surrounding areas. Advance meticulous
planning minimises chaos and confusion, which normally occur in such a
situation and reduces the response time of disaster management organisation.
To contain and control the incident in shortest possible time so that the
losses are minimum.
To rescue the victims and treat them suitably in quickest possible time.
To safeguard other personnel and evacuate them to safer places.
To identify persons affected/dead and inform relatives of
casualties/victims.
To preserve damaged records and equipment for enquiry
To provide authoritative information to news media to rehabilitate affected
areas/people
To restore normal working condition at the earliest.
ACTION PLAN
Both On-site and Off-site Emergency response plan can be sub-divided into –
a. Equipment plan
b. Organisation plan
c. Action Plan
a. Equipment plan :
During emergency, easy access to the required equipment and facilities are of
paramount importance. Equipment plan needs arrangement of sufficient and
proper appliances needed to combat any disaster after careful study of the
requirement.
They include:
b. Organization plan :
Site Emergency Controller – Contain and control of the incident with help
of fire services and their team as well as other team members.
Emergency Controller (Materials) – Arrange transport/vehicles for
transportation of victims/outside experts.
Emergency Controller (Materials) – Arrange cranes, lifting forks, welding
machines, etc. necessary to remove the debris as well as safety
appliances, emergency diesel generator set, etc.
Emergency Controller (Traffic Control) – Control of traffic inside the factory
premises
Emergency controller (Rescue & Rehabilitation) – Rescue of victims,
transportation to hospitals for medical aid, arrange shelter for unaffected
people to safe places, arrange food and beverages, liaison with police,
District Administration and State Fire Services and hospitals, etc.
Emergency Controller (Medical Aid) – Arrange first aid to the victims and
transportation to designated hospitals and medical centres.
c. Action plan
On getting the information of accident, the Chief Emergency Coordinator will rush
to the spot and inform other team members and declare emergency. He will
coordinate all activities from Emergency Control Centre to contain and control the
incident with the help of this team. If necessary, he will call for outside help.
c.2 FOR POST EMERGENCY PERIOD
This plan is mainly to investigate the cause of accident and take necessary
action so that the incident is not repeated in future, notify the Govt. about
accident, restore normalcy, help to rehabilitate the victims for recovery and help
the relatives of casualties.
OFF-SITE EMERGENCY
LEGISLATIVE APPROACH
The On-site and Off-site Emergency Plans are to be prepared and approved in
case of new industrial activity and approved by Factory Inspectorate and
statutory bodies. The plans are to be prepared for existing installations also.
In the same rule in Schedule 2, twenty seven chemicals have also been identified
with threshold quantities for isolated storages which require preparation of Safety
Report as well as Safety Audit in addition to the requirements mentioned for 179
chemicals.
CONCLUSION