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BREAKING STRENGTH OF SEED GRAINS

by
W. K. Bilanski
Member C.S.A.E.
Engineering Science Department, Ontario Agricultural College, Guelph, Ontario

INTRODUCTION Low-velocity loading. A machine junction with a Berkley digital coun


During threshing, cleaning, pneu (figure 1) was built to apply a com ter to display the rpm. The paddle
matic conveying and handling of pressive load at the rate of 0.05 inches
grain, much loss occurs through both per minute. The load was measured
the sifting out of broken grains and by means of an electric resistance load
the lowering of the quality of the re cell and a Sanborn recorder. One
maining grain due to cracking, split grain at a time was positioned on the
ting or other physical damage. It was load cell and the head of the machine
the purpose of this study to determine lowered to exert pressure on the grain.
the magnitudes of the forces and the The force exerted on the grain was
amounts of energy required to cause read directly from the recorder paper.
damage. The amount of work expended on the
grain was measured by using the area
In general, it should be pointed under the curve on the recorder paper
out that the history of the grain ker (see figure 7), knowing the rate of Figure 3. High-velocity loading machine.
nel will probably affect its breaking travel of the paper and the rate of
strength. For example, the stage of descent of the loading head.
maturity at which the grain was
was housed in a metal shield (figure
threshed, the storage conditions, me
3), and the grains were dropped one
thod of changing the moisture level,
at a time through a plastic tube so as
and method of handling in general
to fall into the path of the rotating
paddle 5 inches from the center of ro
before the kernels were tested are fac
tors which will to an undeterminable
tation. The energy imparted to the
extent influence its strength, thereby grain was calculated from the equa
causing variations among grains of
tion KE= i/2 m (r w)2, in which m is
the same moisture level tested by the
the mass of the grain, r is the distance
between the center of rotation and
same means. These factors were held
constant as much as was possible.
the point of impact with the grain,
and w is the rotational velocity (in
APPARATUS AND PROCEDURE
radians per second) of the paddle.
Five common grains were tested Since it was decided to test five
under three different loading condi different kinds of seed grains, only
tions and at various moisture levels. one variety of each grain was tested.
These three loading conditions closely Although more varieties should be
simulate the three types to which tested to obtain a more detailed pic
grains are subjected during actual ture, it was felt that the testing of one
harvesting and processing, and they Figure 2. Me ocity loading variety of each of the five grains would
were: — provide a general representation of
f. low - velocity loading, obtained Medium-velocity loading. To obtain the behaviour of the remaining varie
by applying a load gradually; the medium-velocity impact, a pendu ties under the given conditions. The
2. medium-velocity loading, obtain lum (figure 2) was built. One grain at five varieties of good quality seed
ed by striking the grain with a a time was placed in position on the grains tested were: soy beans (O.A.C.
pendulum; and anvil; the pendulum was raised to a 44), corn (Dekalb 244), winter wheat
known height and then released to (Genesee), barley (Herta) ,and oats
3. high - velocity loading, obtained strike the grain. Knowing the weight
by dropping the grain into the (Rodney).
of the pendulum (0.355 pounds) and
path of a rotating paddle which the vertical travel of its center of
strikes it.
The moisture of the grain was de
gravity (distance from pivot to the termined by using a Brown-Duval
The methods of obtaining these center of gravity = 2.877 inches), the moisture tester. Three different mois
loading conditions were as follows: — work done by the pendulum was cal ture levels (low, air dry, and high)
culated. Care was taken to strike the were used for corn, wheat, barley and
grain with the center of percussion of oats; four moisture levels were used
the pendulum. The grains were held for soy beans. These moisture levels
in position with double - gummed were obtained by (1) oven drying at
paper.
80°C for 6 days, (2) using the grain as
it came from storage (air dry), and (3)
High-velocity loading. The high- adding the required amount of water
velocity impact was provided by a to raise the moisture to the desired
paddle rotated by an electric motor. level and letting it stand until equilib
A rheostat was used to control the rium was reached. All of the moisture
rate of rotation at any desired speed. percentages were computed on the
The rate of rotation was determined wet matter basis as determined by the
Figure I. Low-velocity loading machine by a tachometer transducer in con Brown-Duval moisture tester.

21
All of the grains except soy beans ed damaged if the hull was noticeably The recording equipment used for
were placed in three different main cracked or if it broke away from the the low-velocity testing was very sen
orientations under the gradually ap caryopsis regardless of whether or not sitive, and would indicate the begin
plied load and the medium-impact there was any visible damage to the ning of any damage or failure of the
load; it was not possible to orient the caryopsis. kernel to withstand the load. This
grains in any particular direction
under the high impact load. In all TABLE I. LOW VELOCITY LOADING TO DETERMINE WORK AND
cases the grains were loaded with FORCE REQUIRED TO INITIATE FRACTURE IN THE GRAINS
metal-to-grain contact as it was felt
that this was the most common type Type of Percent Kernel Work (Inch-Pounds) Force (Pounds)
of force contact on the grain under Grain Moisture Position Avg. Min. Avg. Min.
actual conditions.
For each of the three methods and Soy Beans 1.0 Hilum Horizontal 0.034 0.025 13 11
at each given loading, a total of 20 "
Vertical .029 .021 12 7
grains were tested, one grain at a time. 6.0 Hilum Horizontal .038 .033 13 11
In the medium - impact and high- "
Vertical .047 .042 12 11
impact tests the first 20 grains were 10.0 Hilum Horizontal .083 .050 12 8
subjected to a given impact, and the "
Vertical .089 .063 9 7
number of those 20 that failed to show 16.0 Hilum Horizontal .279 .166 10 9
damage were counted. The height of "
Vertical .150 .083 7 6
the pendulum drop or the rpm was
Corn 1.0 Germ Side Down .200 .167 32 28
then gradually increased or decreased
until all or nearly all of the grains Kernel on Edge .023 .017 12 10
8.0 Germ Side Down .496 .334 90 72
broke at the upper level and remained
unbroken at the lower level. As a Kernel on Edge .043 .033 43 28
17.0 Germ Side Down .606 .508 71 64
result a minimum of 5 settings (or
100 grains) and a maximum of f2 Kernel on Edge .043 .033 22 18

settings (or 240 grains) were used. Wheat 1.0 Crease Down .046 .025 13 9
Each grain was discarded after being "
on Side .040 .033 11 9
tested even if it did not break. This 8.0 Crease Down .098 .076 13 12
allowed the experiment to approach "
on Side .058 .042 12 9
with certainty the upper and lower 18.0 Crease Down .107 .092 10 8
limits and avoided prejudging the "
on Side .114 .077 9 8
load at which the grain would break.
Barley 1.0 Crease Down .035 .025 14 12
RESULTS AND DISCUSSION "
on Side .028 .025 7 6
All of the grains were carefully ex 10.0 Crease Down .045 .042 13 11
amined for breaks before they were on Side
"
.042 .042 14 12
tested. Then, in evaluating the tested 17.0 Crease Down .051 .042 12 11
grains as damaged or not, any physical on Side
"
.041 .029 10 8
damage evident to the naked eye was
Oats 1.0 Crease Down .077 .063 9 7
considered a "break" or "failure".
on Side
"
.111 .073 8 5
Occasionally a damaged kernel was
10.0 Crease Down .105 .083 8 7
placed under the microscope to verify
on Side
"
.151 .075 9 7
any breakage suspected. At high mois 8
16.0 Crease Down .117 .083 9
ture levels it was considered a failure
"
on Side .143 .121 10 9
if obvious permanent deformation oc
curred.
More specifically, if the skin (testa) could be seen as the first break in the
of a soy bean was cracked due to the Work and force values for all of the
testing blow, the bean was considered grains tested at low-velocity loading force-time graph drawn by the record
damaged; a barley kernel was con are given in Table I. Two sets of er (figure 7). The shaded area under
sidered broken when a minute, hair values are given for each type of the curve shown in figure 7 was used
line crack appeared in the hull and grain and at each moisture level. to determine the work. The force
These are: value was taken at the point at which
could be seen in the caryopsis (kernel the break occurred. If the grain was
without the hull) when the hull was 1. minimum value — obtained by removed from the machine at this
peeled away; wheat was considered taking the lowest reading from all of point and examined carefully, a
damaged when any evidence of a the kernels tested, and break was evident. This point could
crack appeared, or if there was any be compared to the yield point on a
tendency for the kernel to become 2. average value—obtained by aver stress-strain diagram for a metal which
separated at the crease. When a wheat aging all of the values from all of the has a yield point. Hence, the values
or corn kernel was placed on end, it kernels tested. for work reported in Table I could be
was considered damaged if a consider considered as the modulus of resili-
able piece broke off of the end or It was not possible to plot these results
in the same manner as those from the ance of the grains tested.
if the end became permanently de
formed to an appreciable extent. Corn medium and high impact test since As may be seen from Table II and
placed in either of the two orienta each of these kernels was loaded to figures 4, 5, and 6, the breaking
tions tested was considered damaged the "damage point". In all cases the strength of a kernel at any given
if any cracks appeared or if a piece values reported are for minimum, or moisture level was dependent on how
broke off. An oat kernel was consider initiation of, damage. the kernel was positioned in respect

22
TABLE II. HIGH AND MEDIUM VELOCITY LOADING TESTS TO DETERMINE WORK REQUIRED
TO BREAK BARLEY AND OAT GRAIN

High Velocity Loading Test Medium Velocity Loading Test


Type of Percentage Work (Inch-Pounds) Work (Inch-Pounds)
Grain Moisture Pos. of
Max. Min. Kernel Max. Min.

Barley 1.0 0.307 0.077 Crease down 0.212 0.071


on side 0.382 0.089
10.0 0.442 0.148 down 0.348 0.089
on side 0.415 0.142
17.0 0.819 0.395 down 0.510 0.298
on side 0.655 0.212
Oats 1.0 0.149 0.037 down 0.655 0.142
on side 0.781 0.159
10.0 0.193 0.089 down 0.264 0.332
on side 0.281 0.348
16.0 0.355 0.100 down 0.348 0.298
on side 0.613 0.655

to the load. It is also obvious from was horizontal than when it was ver space this graph is not shown; how
these figures that all of the grains tical. ever, in general these readings were
were the most resistant to impact Table I shows the values of work higher than those for the other two
damage at the highest moisture level and force for soy beans when a low- positions. This was true because the
tested. velocity load was applied. It is inter- cob end absorbed the impact with
very little breakage, and it was not
^H>%
considered as a damage to the kernel
Gi aph 3 if only a small piece of the cob end
c raph A
broke off without damage to the other
parts of the kernel.
The breaking strength of the corn
_16%.
1 <yi_
kernel under low-velocity loading is
shown in Table I. As seen from the
—7^ 10% impact or "work" column, the corn
6%
1, kernel was the weakest when placed
_22 _Lj i% on edge and, in general, was the
—*"" _ j _ -
strongest when placed on its flat side.
^ However, when the force is consider
0 ! 4 6 £ 1 D

NUMBER OP KERNELS DAMAGED


1 2 1 4 1 > i 5 2D 0 2 4 6 8 10 12 14 16 18 20 ed, it was the weakest when placed on
HUMBER OF KERNELS DAMAGED
end (cob end up) and again the
strongest flat. Failure in grains at the
17% moisture level was accepted when
permanent deformation occurred.
GRAPH A MEDIUM TELOCITY LOADING WHEAT
HILUM VERTICAL

GRAPH B MEDIUM VELOCITI LOADING


Figure 6 shows the breaking
HILUM HORIZONTAL strength of wheat under both medium
GRAPH C HIGH TELOCITY LOADING and high velocity loadings. Under
NOTE: MOISTURE PERCENTAGES ARE INDICATED medium - velocity loading the grain
ON GRAPHS was the most resistant to breaking
when placed with the crease on the
side. In this position damage to the
4 6 8 10 12 14 16 kernel was difficult to detect since
NUMBER OP KERNELS DAMAGED
Figure 4.
the two parts were compressed; where
as, when the wheat kernel was placed
As each type of grain reacted dif esting to note that although grains at with the crease down, the force would
ferently to the various tests, they will the high moisture level required the tend to separate the grain thereby
be considered separately to point out greatest amount of work, the required making a more obvious failure.
individual differences. forces were slightly lower. Although no graph is shown for
SOY BEANS Under the low-velocity load, failure wheat placed so the crease was verti
The breaking strength of soy beans in the grain at the high moisture level cal (grain positioned on end), the
under both medium and high-velocity occurred when the kernel did not kernel in this position had a slightly
loadings is shown in figure 4. It was spring back after being compressed, or higher resistance to breaking then
observed during testing that if the when it was cracked or otherwise when placed on its side. As with corn,
grain did not break when struck by damaged. this was due to the fact that the soft
the pendulum, there would be a no CORN end of the kernel would readily ab
ticeable rebound, especially when the Figure 5 shows the breaking sorb the impact with very little visible
grain struck was of the 16% moisture strength of corn under both medium damage to the grain; whereas, in the
level. From figure 4 (A and B) it may and high-velocity loadings. Corn ker other positions the kernel was struck
be seen that more work was required nels were also tested with cob end up where it was apparently much more
to break the soy beans when the hilum (positioned on end). To conserve brittle.

23
come permanently deformed under a
1.6
smaller load.
Graph i i Graph B
BARLEY
CO 1. 4
a
SB 17%
Table II shows the maximum and
§1.2
a.
minimum values obtained by breaking
' 1.0
barley under both medium and high-
i«°
a:
o velocity impact. When the barley was
B .8 placed on end under medium-velocity
-s~"
n%
M
loading, it was very difficult to deter
1 %_ § .4
8%
mine the damage since it was hard to
_J_
_^_
t~" 1%
keep the grain vertical when the pen
dulum was released. Then, if only a
^P very little of the end of the barley
8 10 12 14 16 18 20 2 4 6 8 10 12 14 16 18 20
NUMBER OF KERNELS DAMAGED NUMBER OF KERNELS DAMAGED hull became frayed, it was difficult to
make a clear-cut decision regarding
17%
the damage since none was apparent
Grap h C
on the caryopsis. In most instances
the impact was absorbed by the hull
GRAPH A MEDIUM TELOCITY LOADING
KERNELS ON EDGE
with the result that a little piece
broke off or the hull was indented. In
GRAPH B MEDIUM TELOCITY LOADING
GERM SIDE DOWN general, apparent damage to kernels
8% GRAPH C HIGH VELOCITY LOADING placed on end occurred at the mini
—-|—' MOISTURE PERCENTAGES ARE
INDICATED ON GRAPHS
mum values shown in Table II for the
other two positions of barley. Damage
to the kernel when placed in the
other two positions was much more
4 6 8 10 12 14 1 clear-cut.
NUMBER OF KERNELS DAMAGED
Figure 5. When barley was tested under low-
velocity loading (Table I), the lowest
values for both work and force oc
^X"
ltf curred when kernels at the 1 % mois
. 4 ture level were placed with the crease
( Irapr A c rapr B
on the side. Unlke wheat, barley did
a
55 not fail by a separation of the kernel
o . 3
8%
at the crease; barley failed by develop
i
ing a crack in the caryopsis. At times
o
a? .

the kernel had to be examined very


H '
1%
carefully to detect this failure since
n the crack did not always develop in
p i
the hull.
When the kernel was placed on end
0
under low-velocity loading, damage
4 6 8 10 12 14 16
NUMBER OF KERNELS DAMAGED NUMBER OF KERNELS DAMAGED occurred at about the same force as
16%'! the lowest values shown in Table I
. 4 for the other two orientations of the
w
a
<Irap 1 C barley kernel. It was observed that at
o
GRAPH A MEDIUM TELOCITY LOADING
a force of about 2 pounds, the hull
CREASE D0W» began to be indented; however, this
rs

ES
GRAPH B MEDIUM TELOCITY LOADING did not damage the caryopsis.
M
CREASE ON SIDE
a.2
OATS
»"i GRAPH C HIGH TELOCITY LOADING
Of the five types of grain tested,
s
1% , MOISTURE PERCENTAGES ARE
INDICATED ON GRAPHS
the damage to oats was the most dif
. 1 ficult to ascertain. This was due
J^. _Z-
.,
,
.
mainly to the fact that the oat cary
0 "Tl opsis is protected by a thick hull. The
4 6 8
NUMBER OF KERNELS DAMAGED
10 12 14 16 first sign of damage would be a little
Figure 6 crack that would appear in the hull;
and, as the load impact increased,
Table I shows that under the low- the crack would become larger. If the
velocity loading the high moisture force was sufficiently high, the cary
grains required the most work to opsis became separated from the hull.
produce damage; however, these This separation constituted a failure
grains became permanently deformed regardless of whether or not the cary
at a lower load than the drier grains. opsis was damaged.
This may be attributed to the fact Table II shows the values of work
that dry grains are much more brittle required to damage oats under me
and hence more resistant to strain dium and high-velocity loading. The
and able to support a fairly large load; oat kernels appeared to be the most
Figure 7. Typical Force—Time graph from Sanborn conversely, high-moisture grains are
recorder for 87c moisture Wheat. (I division =
lb chart speed, I division/sec.)
I quite easily strained, and hence, be Continued on Page U0

24
Continued from Page ZU Continued from Page 33 necessitates the use of the mathemati
1. Ash, R. S., "Greenhouse Climate cal analysis designed for use with dry
resistant to damage when placed with solids of infinite conductivity (2).
Control"; Presentation at the 44th
the crease on the side; and under both Heat of respiration or heat of chemi-
velocity conditions, those most easily Semi-Annual Meeting of A.S.R.E.,
Chicago, 111., 1957. cal reaction should not detract from
damaged were at the 1% moisture the usefulness of this analysis. How
level. When an oat kernel was placed 2. ASRE Dat Book "Basic Volume", ever, results indicate some irregulari
on end under medium velocity load 7th Edition, 1951. American Soci ties when this theoretical analysis is
ing, the apparent damage occurred at ety of Refrigeration Engineers, used on potatoes. Evaporation of
about the same work level as the low New York. water and temperature gradients with
values for the other two positions. in the solid appear to yield unusual
3. Bailey, Wm. A., "Fan and Pad
The minimum and average values values for the surtace coetticient and
System of Cooling Greenhouses
for oats tested under low-velocity for the heat capacity of the solid.
and Other Farm Buildings"; Pre Evaporation of water irom the potato
loading are shown in Table I. When sentation at the Annual Meeting
the oat kernel was tested in the ver surtace would appear to be the major
North Atlantic Section A.S.A.E.,
tical position, the hull began to break factor causing tnese thermal charac
Amherst, Mass., 1960.
away almost immediately and was con teristics to deviate Irom their expected
siderably damaged by a force of 2 4. Maher, T. F. and Nelson, G. L., values.
pounds; at 3 pounds force, the entire "Basic Engineering Principles for In spite of these deviations from
kernel showed excessive damage. Fog or Mist Cooling Systems for theory, tne values obtained appear to
Hence, the oat kernel was weakest Animal Shelters"; Presentation at
be usexul lor estimating cooling rates
when placed on end. the Winter Meeting A.S.A.E., lor various air velocities and tor dit-
Memphis, Tennessee, 1960. terent depths of storage. Since evapora
SUMMARY
tion appears to be an important lac-
The size, moisture content, and Continued from Page 36 tor, care sliould be used wnen extend
position of the grain all influenced
ing tnese data. Relative humidity ol
its breaking strength. The two larger low velocities, potatoes were found to tne air stream, variety, size, and age
grains (corn and soy beans) required warm more slowly than they cool is ol potato, as well as air velocity, could
a greater amount of work to cause contrary to what would be expected if wed be lactors governing evaporation
damage than did the smaller grains. the heat of respiration were a signifi rates, and consequently lnnuencing
As a rule under medium and high- cant source of heat. The slowness of the rate of cooling, further study is
velocity loadings, more work was re this warming process is possibly due required to establish the precise re
quired to damage the grains having to the effect of evaporation which re lationships between air velocity and
a higher moisture content than those duces k where heat is flowing into the rates ol evaporation.
having a lower moisture content. It potato and thus slows the warming
is interesting to note also that the process. REFERENCES
curves for the low and medium mois
1. Burton, VV. Heat Production and
ture levels are generally much closer The temperature history of the gas
Ventilation ol Potatoes .bulk
together than are those for the med was not analysed in every case since Stored in Buildings. Agriculture,
ium and the high moisture levels. this information was felt to be of lit
London, V. ay, rso. o, septeniDer,
The damage to soy beans, corn, tle importance in potato ventilation
1952.
wheat and barley was quite easy to and cooling. However, in order to ex
ascertain, unless the latter three were plain the variation in hs with velocity, 2. Furnas, C. C. Heat iransier irom
calculations were made to determine a Gas stream to a iieu ot uroKen
placed on end; in this position dam
age was more difficult to determine, the theoretical temperature history of sohus. inu. ana eng. cnem. v. zz,
especially for barley and corn. The the gas at 75.5 and 1060 cfh/sq ft. At No. /, juiy, tyou.
oats were very difficult to evaluate the higher velocities using hs = 80 3. Guiilou, R. iorceu-air Jbruit Cool
for damage in any position but espe Btu/cu ft/°F the calculated ratios
ing, irans. ot tne Ad/ve voi. o,
cially when placed on end. Tg/To during cooling were smaller
No. 2, I9o0.
Expenditure of a large amount of than the observed ratios, yielding the
oretical gas exit temperatures from 3 4. Layer, J. VV. and Jtloyd, L. L. Po
work to break a grain does not neces tato storage Air conuitioning
sarily mean a high load since the grain to 6 degrees higher than were ob
served. These deviations in gas tem witn the rroportioning system.
might not be able to withstand deflec Agricultural .engineering exten
tion. Quite often the actual force re perature result from the fact that hs
is only an apparent value, and there sion liuli. 418, ueparuiient or Ag
quired to damage a high - moisture ricultural engineering, iNew *oik
content grain was less than that re fore cannot contribute the expected
quantity of heat to the air stream. state, College or Agriculture, Cor
quired for one with a lower moisture nell University, itnaca, iNew xorK.
content as at high moisture levels the Therefore, the measured temperatures
were lower than those calculated.
grains are more plastic. 5. Ophuis, a. ine Elfect of Ventila
Using a more realistic hs = 50 Btu/- tion capacity on weight Losses in
After observing the reactions of the cu ft °F, the calculated exit gas tem
grains to these tests, it is felt that in peratures were closer to those actually
Veiiuiateu rotato stores. i\eiiier-

actual threshing similar grains could ianus J. Agric. sc, V. 3, ino. 6,


measured.
probably withstand greater forces p. 18, August, 1957.
without damage since the hulls tend CONCLUSIONS ACKNOWLEDGMENT
to act as shock absorbers and prevent •i

damage to the kernels; hence, the A mathematical technique has been This project was supported in part
more covering matter or chaff and used to analyse the rates of warming by tunus received irom tne ±J.C. Coast
straw present, the greater the amount or cooling in a model bin of potatoes vegetaoie Marketing Cooperative,
of impact that can be absorbed. with forced air ventilation. The ex Kiciimond, jj.C
treme complexity of the situation

40

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