TR-250M-4 Circuit Diagrams PDF

Publication No.
TR-250M-4/C1-1E
01
Rough Terrain Crane

Model
TR-250M-4
Applicable Serial No. 515969 --
ｃ2005
◯
PRINTED IN JAPAN
0503 K
FOREWORD
Foreword
This material is the one that Chapter Z's of Publication No. TR-250M-4/R-01, TR-250M-41/R-01,
and TR-250M-42/R-01 were replaced from Japanese with English and made to one Chapter Z.
This circuit diagrams applies to the cranes with the specification numbers given below.
Check the specification number on the nameplate of your crane.
Read the separate operation, maintenance manual, and the parts catalog for repair and maintenance of the
crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
units in the parts catalog before replacing them.
1. Applicable spec. No.
SPEC. NO. SERIAL. NO.
MFG.DATE.
KAGAWA, JAPAN
ISA04-001601
Spec. No. Applicable serial No.
TR-250M-4-00101
TR-250M-4-00102
TR-250M-4-00103 515969--
TR-250M-4-00104
TR-250M-4-00105
TR-250M-4-00107
516528--
TR-250M-4-00108
TR-250M-4-00106
TR-250M-4-00109 516297--
TR-250M-4-00110
We reserve the right to modify the design without notice for improvements, etc.
1 WA04-1730E
FOREWORD
2. Contents
Spec. No. TR-250M-4
Section
-00101 -00102 -00103 -00104 -00105
Hydraulic Circuit Z-1 Z-2 Z-3 Z-1 Z-2
Electrical Parts Location Z-7
Electric Circuit (Crane) Z-9
Electric Circuit (Carrier) Z-12
Torque Converter Circuit Z-15
Brake Circuit Z-17
Spec. No. TR-250M-4

Section
-00107 -00108 -00106 -00109 -00110
Hydraulic Circuit Z-4 Z-5 Z-6
Electrical Parts Location Z-8
Electric Circuit (Crane) Z-10 Z-11
Electric Circuit (Carrier) Z-13 Z-14
Torque Converter Circuit Z-16
Brake Circuit Z-17
2 WA04-1730E
Z
System Diagrams
Contents
Z-1 Hydraulic Circuit Z-7 Electric Circuit

(TR-250M-4-00101/-00104)....... 1 (TR-250M-4-00101/-00102/-00103
1. 2M2D standard.................................................. 1 /-00104/00105) ........................12
2. 2M2D option...................................................... 2 1. Electrical parts location....................................12
Z-2 Hydraulic Circuit Z-8 Electric Circuit

(TR-250M-4-00102/-00105)....... 3 (TR-250M-4-00106/-00107/-00108
1. 3M3D standard.................................................. 3 /-00109/00110) ........................13
2. 3M3D option...................................................... 4 1. Electrical parts location....................................13
Z-3 Hydraulic Circuit Z-9 Electric Circuit (Crane)

(TR-250M-4-00103)................... 5 (TR-250M-4-00101/-00102/-00103
1. Power tilt jib standard......................................... 5 /-00104/00105) ........................14
2. Power tilt jib option ............................................. 6
Z-10 Electric Circuit (Crane)

Z-4 Hydraulic Circuit (TR-250M-4-00106/-00107/-00108
(TR-250M-4-00107/-00108)....... 7 /-00109) ...................................15
1. 3M3D standard.................................................. 7
2. 3M3D option...................................................... 8
Z-11 Electric Circuit (Crane)
(TR-250M-4-00110) .................16
Z-5 Hydraulic Circuit
(TR-250M-4-00106/-00109)....... 9
1. 2M2D standard.................................................. 9 Z-12 Electric Circuit (Carrier)
2. 2M2D option.................................................... 10 (TR-250M-4-00101/-00102/-00103
/-00104/00105) ........................17
1. Switch connecting circuit .................................17
Z-6 Hydraulic Circuit 2. Electric circuit (carrier).....................................18
(TR-250M-4-00110)................. 11 3. Option electric circuit .......................................19
1. 2M2D quick jib................................................. 11 4. Cabin cooler.....................................................20
Z
i
Z-13 Electric Circuit (Carrier) (TR-250M-4
-00107/-00108) ........................ 21
1. Switch connecting circuit................................. 21
2. Electric circuit (carrier) .................................... 22
3. Option electric circuit....................................... 23
4. Cabin cooler .................................................... 24
Z-14 Electric Circuit (Carrier) (TR-250M-4

-00106/-00109/-00110)............ 25
1. Switch connecting circuit................................. 25
2. Electric circuit (carrier) .................................... 26
5. Cabin cooler .................................................... 29
Z-15 Torque Converter

(TR-250M-4-00101/-00102/-00103
/-00104/00105) ........................ 30
Z-16 Torque Converter

(TR-250M-4-00106/-00107/-00108
/-00109/-00110) ....................... 31
1. --516700.......................................................... 31
2. 516701--.......................................................... 32
Z-17 Brake Circuit................................... 33
ii
Z-1 Z-1 Z-1
Hydraulic Circuit (TR-250M-4-00101/-00104)
Z-1 Hydraulic Circuit (TR-250M-4-00101/-00104)

Solenoid valve (reverse steering) 2M2D model
1. 2M2D standard Rotary joint Standard circuit (the option is not included.)
Priority valve
Steering cylinder
Orbitrol
Master cylinder
Manual control valve
Unload
valve Solenoid valve
(unload) Swing driving unit
Solenoid valve (nose dive prevention) Oil cooler

Spring lock cylinder
Elevating cylinder
Pilot check valve
Counterbalance valve Counterbalance valve
Telescoping cylinder
Solenoid valve Hose reel

(steering mode select) Check valve Hydraulic valve
Charging pump
Counterbalance valve
Hydraulic motor
Flow
control Solenoid valve Aux. winch
Hydraulic valve
valve (auto stop)
Pressure
gauge
Solenoid control Reducing
Pilot check valve valve
valve Shuttle valve
Main winch
Front right Front left Winch

clutch
Pilot check valve Winch brake band
Front Front Hydraulic valve

left right Hydraulic
pump
Extension cylinder
Rear right Rear left
Hydraulic pump
(emergency steering) Hydraulic
pump Clutch valve
Rear Rear
left right
Solenoid valve Main
Hydraulic oil tank Aux.

Jack cylinder
Master cylinder IWZ01-1380E01
344-103-00000 3
1 WZ01-1380E 1
Z-1. Z-1. Z-1.
Hydraulic Circuit
2. 2M2D option
Solenoid valve (reverse steering) 2M2D model
Rotary joint Option(Cab cooler, Hydraulic pressure delivery control,
Priority valve Clamshell circuit, Winch series circuit) is included.
Steering cylinder
Orbitrol
Master cylinder
Cab cooler
Solenoid valve
Swing driving unit
(unload)
Solenoid control valve Unload valve Elevating cylinder
Pilot check valve (hydraulic pressure
delivery) Manual control valve
Solenoid valve
(clamshell) Telescoping cylinder

Charging pump
Hydraulic motor
Flow
Hydraulic valve control Solenoid valve Aux. winch
valve (auto stop)
Pressure Solenoid valve

gauge (series circuit)
valve Shuttle valve
Main winch

clutch
Pilot check valve
Winch brake band

pump
Extension cylinder
Hydraulic pump
pump Clutch valve
Rear Rear
left right
Solenoid valve Main

Jack cylinder
344-103-00000 3
2 WZ01-1380E 2
Z-2 Z-2 Z-2

Solenoid valve (reverse steering)
Rotary joint 3M3D model
1. 3M3D standard Priority valve Standard circuit (the option is not included.)
Steering cylinder
Orbitrol
Master cylinder
Unload
valve Solenoid valve Swing driving unit
(unload)
Solenoid valve (nose dive prevention)
Oil cooler
Elevating cylinder
Pilot check valve

Charging pump
Hydraulic motor
Flow
Hydraulic valve (auto stop)
valve
Pressure
gauge
valve Shuttle valve
Manual control valve Main winch
Front right Front left Winch Winch brake band

clutch
Pilot check valve No.3 winch
Winch brake band
Front Front Winch
Hydraulic valve clutch
pump
Extension cylinder
Rear right Rear left Hydraulic valve
Hydraulic pump
pump Clutch valve
Rear Rear
left right
Solenoid valve Main Solenoid valve Solenoid valve
(No.3 winch clutch select) (No.3 winch brake)
Jack cylinder Aux.
No.3
Hydraulic oil tank IWZ01-1390E01
Master cylinder
344-003-10000 3
3 WZ01-1390E 3
Z-2. Z-2. Z-2.
2. 3M3D option Solenoid valve (reverse steering)

Rotary joint 3M3D model
Priority valve
Option(Cab cooler, Hydraulic pressure delivery control,
Steering cylinder Clamshell circuit, Winch series circuit) is included.
Orbitrol
Master cylinder
Cab cooler
Unload valve
Solenoid valve Swing driving unit
(unload)
Solenoid control valve Elevating cylinder
delivery)
Solenoid valve

Charging pump
Hydraulic motor
Flow
valve
valve Shuttle valve

clutch
Winch brake band
Front Front Winch
pump
Extension cylinder
Hydraulic pump
pump Clutch valve
Rear Rear
left right
Solenoid valve Main Solenoid valve Solenoid valve
Jack cylinder Aux.
No.3
Hydraulic oil tank
344-003-10000 3
4 WZ01-1390E 4
Z-3 Z-3 Z-3
Hydraulic Circuit (TR-250M-4-00103)
Z-3 Hydraulic Circuit (TR-250M-4-00103)

Rotary joint Power tilt jib model
1. Power tilt jib standard Priority valve Standard circuit (the option is not included.)
Steering cylinder
Orbitrol
Master cylinder
Unload
valve Solenoid valve
Oil cooler
Elevating cylinder Counterbalance valve
Pilot check valve
Hose reel
Solenoid valve
(steering mode select) Hydraulic valve
Charging pump
Check valve
Flow
control Solenoid valve
valve
Hydraulic motor
Pressure
gauge Reducing
Solenoid control valve Aux. winch
Pilot check valve
valve Shuttle valve
Front right Front left Winch Main winch

clutch

left right Hydraulic Counterbalance valve
pump Stop valve
Extension cylinder
Hose reel
Hydraulic pump
(emergency steering)
Hydraulic Jib tilt cylinder
pump Clutch valve
Rear Rear
left right
Solenoid valve Main

Jack cylinder
Master cylinder
IWZ01-1400E01
344-003-60000 3
5 WZ01-1400E 5
Z-3. Z-3. Z-3.
2. Power tilt jib option Solenoid valve (reverse steering)

Rotary joint Power tilt jib model
Priority valve Option(Cab cooler, Hydraulic pressure delivery control,
Steering cylinder Clamshell circuit, Winch series circuit) is included.
Orbitrol
Master cylinder
Cab cooler
Unload valve
Solenoid valve
Spring lock cylinder Counterbalance valve
Elevating cylinder
Solenoid control valve
delivery)
Solenoid valve
(clamshell)
Hose reel
Solenoid valve
Charging pump
Check valve
Flow
control Solenoid valve Counterbalance valve
valve
Solenoid valve Hydraulic motor
Pressure (series circuit)
gauge Reducing Aux. winch
Solenoid control valve
Pilot check valve
valve Shuttle valve
Winch Main winch

Front right Front left clutch
Hydraulic valve
Front Front
left right Counterbalance valve
Hydraulic Stop valve
pump
Extension cylinder
Rear right Rear left Hose reel
Hydraulic pump
(emergency steering) Jib tilt cylinder
Hydraulic
pump Clutch valve
Rear Rear
left right
Solenoid valve Main

Jack cylinder
Master cylinder
IWZ01-1400E02
344-003-60000 3
6 WZ01-1400E 6
Z-4 Z-4 Z-4
3M3D model Unload valve

Standard circuit (the option is not included.)
1. 3M3D standard Rotary joint Solenoid valve
(unload)
Priority valve
Steering cylinder
Orbitrol
Master cylinder
Unload valve Swing driving unit

Oil cooler
Elevating cylinder
Pilot check valve

Charging pump
Hydraulic motor
Flow
valve
Pressure
gauge
valve Shuttle valve

clutch
Winch brake band
Front Front Winch
pump
Extension cylinder
Hydraulic pump
pump Clutch valve Notice:
Rear Rear Port relief valves(PR1,PR2,PR8) of
left right manual control valve are not installed,
Solenoid valve Main Solenoid valve Solenoid valve from Serial No.516522.
Jack cylinder Aux.
No.3
Master cylinder
344-003-10000 4
7 WZ01-1410E 7
Z-4. Z-4. Z-4.
3M3D model
2. 3M3D option Option(Cab cooler, Hydraulic pressure delivery control, Unload valve
Clamshell circuit, Winch series circuit) is included.
Solenoid valve (reverse steering) Solenoid valve
Rotary joint (unload)
Priority valve
Steering cylinder
Orbitrol
Master cylinder
Cab
cooler

delivery) Counterbalance valve
Solenoid valve Telescoping cylinder

(clamshell)
Hose reel
Solenoid valve
Charging pump
Hydraulic motor
Flow
valve
valve Shuttle valve
Main winch

clutch
No.3 winch
Pilot check valve
Winch brake band
Winch
Front Front Hydraulic valve clutch
pump
Extension cylinder
Hydraulic pump
pump Clutch valve Notice:
Rear Rear Port relief valves(PR1,PR2,PR8) of
left right manual control valve are not installed,
Solenoid valve Main Solenoid valve Solenoid valve from Serial No.516522.
Jack cylinder Aux.
No.3
Master cylinder
344-003-10000 4
8 WZ01-1410E 8
Z-5 Z-5 Z-5
Z-5 Hydraulic Circuit (TR-250M-4-00106/-00109) 2M2D model Unload valve

Standard circuit (the option is not included.)
1. 2M2D standard Solenoid valve (reverse steering)
Solenoid valve
Rotary joint (unload)
Priority valve
Steering cylinder
Orbitrol
Master cylinder

Elevating cylinder
Pilot check valve

Charging pump
Hydraulic motor
Flow
control Solenoid valve
Hydraulic valve Aux. winch
valve (auto stop)
Pressure
gauge
valve Shuttle valve
Main winch

clutch
Pilot check valve
Winch brake band

pump
Extension cylinder
Hydraulic pump
pump Clutch valve
Rear Rear
left right
Solenoid valve Main

Jack cylinder
344-003-00000 4
9 WZ01-1420E 9
Z-5. Z-5. Z-5.
2M2D model
2. 2M2D option Option (Cab cooler, hydraulic pressure delivery control, Unload valve
Clamshell circuit, Winch series circuit)
Solenoid valve
Rotary joint
(unload)
Priority valve
Steering cylinder
Orbitrol
Master cylinder
Cab cooler

delivery) Manual control valve
Solenoid valve

Charging pump
Hydraulic motor
Flow
Hydraulic valve control Solenoid valve Aux. winch
valve (auto stop)

valve Shuttle valve
Main winch

clutch
Pilot check valve
Winch brake band

pump
Extension cylinder
Hydraulic pump
pump Clutch valve
Rear Rear
left right
Solenoid valve Main

Jack cylinder
IWZ01-1420E02
Master cylinder
344-003-00000 4
10 WZ01-1420E 10
Z-6. Z-6. Z-6.
Z-6 Hydraulic Circuit (TR-250M-4-00110) Solenoid valve (reverse steering)

Rotary joint 2M2D, Quick-turn jib model
1. 2M2D quick jib Priority valve
Steering cylinder
Orbitrol
Master cylinder
Cab cooler
(option)
Unload valve
Swing driving unit

Solenoid control valve Quick-turn jib cylinder
delivery)(option) Elevating
cylinder Counterbalance valve
Solenoid valve (simultaneous

operation)(option) Counterbalance valve Telescoping cylinder
Solenoid
valve
(clamshell)
(option)
Hose reel
Solenoid valve
Charging pump
Hydraulic motor
Flow
valve
Solenoid valve
Pressure (series circuit)
gauge
(option)
valve Shuttle valve Main winch

clutch
Pilot check valve
Winch brake band
Hydraulic valve
Front Front
pump
Extension cylinder
Hydraulic pump
(emergency steering) Hydraulic Notice:
pump Clutch valve When options are not installed, same alphabetic marks
Rear Rear should be connected each other.
left right * sign parts should be plugged.
Solenoid valve Main

Jack cylinder
Master cylinder
IWZ01-1430E01
344-006-50000 1
11 WZ01-1430E 11
Z-7. Z-7. Z-7.
Electric Circuit (TR-250M-4-00101/-00102/-00103/-00104/00105)
Z-7 Electric Circuit (TR-250M-4-00101/-00102/-00103/-00104/00105)

DC-DC converter Opened roof window warning unit
1. Electrical parts location

Fuse box
Condenser (for heater)
Diode (for heater)

Emergency transmission switch
System check switch

For heater
2M2D
Buzzer 2
(Opened roof window warning)
Buzzer 3 (AML alarm)
Buzzer 5 For heater
(over wind /two-blocking alarm) Flasher For clamshell
relay
Flasher unit
Buzzer 4 Buzzer 1
(ACC pressure alarm) (air pressure alarm)
Boom angle detector Intermittent wiper relay
3M3D, Power tilt jib
Multiplex data transmitter Relay

box
Battery relay Condenser

Safety relay (back buzzer)
Low-pressure switch
(engine oil)
Air heater
relay
Head lamp relay Idling switch
Thermo sender
(engine water temp.)
Thermo. sender Battery
(T/C oil temp.)
Relay box
IWZ02-2440E01
12 WZ02-2440E 12
Z-8. Z-8. Z-8.
Electric Circuit (TR-250M-4-00106/-00107/-00108/-00109/00110)
Z-8 Electric Circuit (TR-250M-4-00106/-00107/-00108/-00109/00110)

DC-DC converter Opened roof window warning unit
1. Electrical parts location

Fuse box
(~#516611)
Condenser (for heater)
Diode (for heater)

Emergency transmission switch
System check switch

For heater
2M2D
Buzzer 2
(Opened roof window warning)
Buzzer 3 (AML alarm) For heater
Buzzer 5
(over wind /two-blocking alarm) Flasher For clamshell
relay
For power tilt jib
Flasher unit (#516574~)
Buzzer 4 Buzzer 1
(ACC pressure alarm) (air pressure alarm)
Boom angle detector Intermittent wiper relay
3M3D, Power tilt jib
Multiplex data transmitter Relay

box
(~#516824)
Battery relay Condenser

Safety relay (back buzzer)
Low-pressure switch
(engine oil)
Air heater
relay
Head lamp relay Idling switch
Thermo sender
Thermo. sender Battery
(T/C oil temp.)
Relay box
IWZ02-2450E01
13 WZ02-2450E 13
Z-9.
[Notice]
This program includes options ; is based on the following conditions :
1.Crane : traveling condition
2.PTO switch : OFF
3.Boom : fully retracted, over-the-front
4.Hook blocks : overwound
5.Starter switch : OFF
AML-M1
6.Control levers : neutral positions
Power supply (0V)
Boom length input Boom angle

Boom angle input detector
Shield
Shield
Moment Boom angle

Moment input detector
detector
Starter switch
Power supply (+24V)
Crane
performance
Solenoid valve input
(unload) Over-front area detection
Over-front area detection switch
JIB selection (FiX / Tilt JIB)
14
Boom full retraction
Mid. boom full retraction
Swing dead angle detection
Overwind (two-blocking) detection

External warning indicator Cord reel Overwind /two-blocking detection switch (boom)
External indicator (90%)

Overwind detection switch
Buzzer 5 (jib and single top)
PTO switch
WZ03-2520E
Overwind (two-blocking) buzzer
Backward stability Buzzer 3
For stop indicator lamp
working range limitation
Solenoid valve (AML vent)
Auto. stop
Overwind cutout
(anti-twoblock) disable
Overwind cutout (anti-twoblock)
Over load stop disable disable switch
Emergency stop disable Failure warning lamp

3rd / top boom extending switch
Buzzer
3rd / top boom emergency telescoping switch
Telescoping control No.1
2nd boom emergency telescoping switch
Telescoping control No.2 Solenoid valve
(top cylinder select)
Z-9 Electric Circuit (Crane) (TR-250M-4-00101/-00102/-00103/-00104/00105)
Electric Circuit (Crane) (TR-250M-4-00101/-00102/-00103/-00104/00105)
External power supply (0V) Left side area detection switch 3rd / top boom full ret. detection switch
Cord reel
Swing angle and Jib angle input

Z-9.
Cord reel Power tilt jib

circuit
Shield Shield Shield
Shield
External power supply (+5V)
Multiplex data Multiplex data
transmitter (lower) transmitter (upper)
External address signal
Tilt jib lowering detection switch Tilt jib operation detection switch
Status signal Aux. winch hoisting up detection switch

Winch hoisting up detection input
Main winch hoisting up detection switch
Winch hoisting down detection input
Boom retraction detection input

Boom extending detection switch
Boom extending detection input
Boom raising detection switch
Boom raising detection input
Boom lowering detection switch
Boom lowering detection input
Jib tilt raising detection input
Jib tilt lowering detection input Power tilt jib Working range limitation circuit
(#516003, 4, 6, 19, 20, 21, 28, 29 and #516064~)
Buzzer 4
Pressure switch
Swing free / lock selector switch (accumulator pressure)
Swing free / lock selector switch (main)

Solenoid valve
Swing free / lock selector switch (aux.) (swing free / lock select)
To relay RE
Main winch drum rotation indicator
To transmitter
upper unit
Electric circuit
(carrier)
To open roof window

Thermo. indicator lamp 50°C (122°F) warning buzzer
Aux. winch drum rotation indicator
Thermo. switch 50°C(122°F)
Power supply (12V)
Main winch drum rotation
sensor (option)
To transmitter
upper unit
Aux. winch drum rotation

Thermo. switch 70°C(158°F)
sensor (option)
Thermo. indicator lamp 70°C (158°F)
No.3 winch circuit
Solenoid valve
(No.3 winch clutch select)
PS2 Solenoid valve

Clutch pressure confirmation indicator lamp (No.3 winch brake)
No.3 winch clutch pressure detection switch
IWZ03-2520E01
344-106-10000
10
14
Z-9.
Z-10.
[Notice]
2.PTO switch : OFF
AML-M1
Power supply (0V)

Shield
Shield
Moment Boom angle

detector
Power supply (+24V)
Crane
performance
Solenoid valve input
(unload) Over-front area detection
Fix/ Variable type jib select
15
(~#516611)

Cord reel
External warning indicator Overwind /two-blocking detection switch (boom)
Power tilt circuit Overwind detection switch
External indicator (90%) (# 516574~) Buzzer 5 (jib and single top)
PTO switch
WZ03-2530E
Backward stability Buzzer 3
For stop indicator lamp
Load radius restriction
Auto. stop
Overwind cutout

Z-10 Electric Circuit (Crane) (TR-250M-4-00106/-00107/-00108/-00109)
Buzzer
Electric Circuit (Crane) (TR-250M-4-00106/-00107/-00108/-00109)

External power supply (0V) Left side area detection switch 3rd / top boom full ret. detection switch
Cord reel

Z-10.
Cord reel Power tilt jib

circuit
Shield Shield Shield
Shield
External power supply (+5V)
Multiplex data Multiplex data
transmitter (lower) transmitter (upper)
Tilt jib lowering detection switch Tilt jib operation detection switch


Jib tilt lowering detection input Power tilt jib Working range limitation circuit
(#516003, 4, 6, 19, 20, 21, 28, 29 and #516064~)
Buzzer 4
Pressure switch

Solenoid valve
To relay RE
To transmitter
upper unit
Electric circuit
(carrier)
To open roof window

Thermo. indicator lamp 50°C (122°F) warning buzzer
Aux. winch drum rotation indicator
Thermo. switch 50°C(122°F) Power supply (12V)
sensor (option)
To transmitter
upper unit

Thermo. switch 70°C(158°F) sensor (option)
No.3 winch circuit
Solenoid valve
(No.3 winch clutch select)
PS2 Solenoid valve

Clutch pressure confirmation indicator lamp (No.3 winch brake)
No.3 winch clutch pressure detection switch
IWZ03-2530E01
344-106-10000
13
15
Z-10.
Z-11.
[Notice]
2.PTO switch : OFF
AML-M1
Power supply (0V)

Shield
Shield
Moment Boom angle

detector
Power supply (+24V)
Crane
16
performance Over-rear area detection
input
Over-front area detection
Fix/ Variable type jib select
Z-11 Electric Circuit (Crane) (TR-250M-4-00110)

Cord reel
Overwind /two-blocking detection switch (boom)
WZ03-2540E
External warning indicator

Overwind detection switch
Buzzer 5 (jib and single top)
PTO switch
Electric Circuit (Crane) (TR-250M-4-00110)

Backward stability For stop indicator lamp Buzzer 3
Load radius restriction
Auto. stop
Overwind cutout

Buzzer
Z-11.
External power supply (0V) 3rd / top boom full ret. detection switch
Left side area detection switch
Cord reel
Power supply (+24V) Cord reel
Shield
Shield
External power supply (+5V) Automatic pin set detection proximity switch


Jib stowed operation detection switch
Jib tilt lowering detection input

Jib lock pin set detection switch
Buzzer 4
Pressure switch

Solenoid valve
To relay RE
To transmitter
upper unit
Electric circuit
(carrier)
To open roof window

warning buzzer
Thermo. indicator lamp 50°C (122°F) Aux. winch drum rotation indicator
Thermo. switch 50°C(122°F) Power supply (12V)
sensor (option)
To transmitter
upper unit

Thermo. switch 70°C(158°F) sensor (option)

IWZ03-2540E01
344-109-40000
1
16
Z-11.
Z-12 Z-12 Z-12
Electric Circuit (Carrier) (TR-250M-4-00101/-00102/-00103/-00104/00105)
Z-12 Electric Circuit (Carrier) (TR-250M-4-00101/-00102/-00103/-00104/00105)
1. Switch connecting circuit

3. Parking lamp, Aux. brake lamp, 5. Overrun alarm (alarm buzzer 1) 10. Lock pin indicator lamp
Switch connection circuit
Low air pressure lamp, Alarm buzzer 1 Wiring Upper unit input status Upper unit output status Lower unit input status Upper unit output status
Upper unit Lower unit Upper unit
3. Turn signal switch input status input status output status (Unit output)/
(Inside unit)
1. Starter switch Terminal Terminal Lever position
Horn
Right Connected to
number color Neutral Left
Flasher unit
Remarks
1 : Lock pin IN 1 : Transistor ON
Turn signal lamp 0 : Lock pin OUT 0 : Transistor OFF
1:Transistor repeatedly
Turn signal lamp
Remarks E rev : Engine speed switched between ON
and OFF status
Horn relay 0:Transistor OFF
6. Drive High / Low selection 11. Charging lamp

4. Hazard, Parking switch
Wiring Upper unit input status Lower unit output status Lower unit input status Upper unit output status
Terminal number Terminal color Connected to
Power supply Switch
2. Combination switch condition
Turn signal (Right)
Turn signal (Left)
Power supply
Parking lamp
Preceding output Preceding output

3. Toggle switch status retained status retained
Remarks
Up Middle Down Switch 1 : Relay ON 1 : Transistor ON
Remarks 1 : 24V
. Reverse steering switch 0 : Transistor OFF
0 : 0V 0 : Relay OFF Voltage Voltage
. Emergency transmission switch
. Automatic transmission mode 7. Exhaust brake
selector switch Lower unit
Upper unit input status output status
. Rear steering lock pin switch
. Roof wiper switch
. Parking brake switch
1. Light switch V:Vehicle speed 1 : Limit switch
Remarks
. Steering mode selector switch (km/h) contact ON 1 : Transistor ON
Terminal Terminal Connected to 1 : 24V 0 : Limit switch 0 : Transistor OFF
. Power mode switch
number color 0 : 0V contact OFF
. Outrigger switch (Jack/Slide select)
Power supply
. Outrigger switch (Ext./Ret. select) V:Vehicle speed (km/h)
Remarks
4. Transmission 1 : Relay ON
Head lamp 1 : 24V 0 : Relay OFF
. Spring lock switch Upper unit input status 0 : 0V
Power supply
Lower unit output status
Head lamp . Working lamp switch 8. Spring lock
Dimmer Upper unit input status Lower unit output status
manual operation
Manual 1st
Power supply Toggle switch position "down" is (over sift is detected)
Tail,clearance accordance with the direction of Manual 2nd
Normal
the switch mounting key. (over sift is detected)
Mission is sifted automatically
at the sift point of HI range in
Automatic operation
Key Power Mode, according to Last state Last state
A : Push forward vehicle speed. retained retained
B : Neutral 4. Multiplex data transmitter operation theory Mission is sifted automatically
C : Pull backward 1. Lock up 1 : 24V 1 : Relay ON
Remarks
Economy Mode, according to
vehicle speed. 0 : 0V 0 : Relay OFF
1) Lock up condition
2. Wiper, Washer switch Lower unit input status at the sift point of Lo range, 9. Winch drum rotation display
Upper unit input status
58 LgY according to vehicle speed.
Washer
Terminal Terminal Wiper Upper unit input status Upper unit output status
manual operation
Connected to Drum indicator (M) Drum indicator (S)
number color
Washer motor
Motor (auto. stop) Normal
Motor (Lo) 1 : Relay ON Mission relating outputs
Remarks V:Vehicle speed (km/h) 0 : Relay OFF from the lower unit are
Amp OFF when emergency
2) Time lag
manual operation
mission switch is ON. Indicator lamp 322 Indicator lamp 326

Motor (Hi) 2nd, 3rd Hi lights simultaneously lights simultaneously
In this case, mission
with PTO switch ON, with PTO switch ON,
Emergency
Earth signals are transmitted

Lock up signal to the lower unit via rotary and then a lighting and then a lighting
wirings. lamp moves right lamp moves right
according to the according to the
1. Outrigger And D range changes
drum rotation. drum rotation.
to manual 3rd range.
41 W, 42 WR, 44 WY, and 45 PB are not output (over sift is not detected) 1 : 24V 1 : Transistor ON
Remarks
when sift lever is without neutral position. 1 : 24 0 : 0V 0 : Transistor OFF

Remarks
0 : 0V IWZ03-2550E01
17 WZ03-2550E 17
Z-12 Z-12 Z-12
Pilot lamp
Working lamp Working lamp (boom top) 3W Working lamp
2. Electric circuit (carrier) (LH 60W) Relay RA (horn)
(Boom 60W)
Buzzer 2
(RH 60W)
Solenoid valve
(air horn)
Roof window switch

Opened roof window
warning unit
Relay RH
(right turn signal)
1:Turn signal (left) 7: - 13: -
2:O/R sw. neutral position 8: P BRAKE 14: High/Low
3:P.T.O 9: AUX. BRAKE 15: 4WD Horn
Temperature gauge (engine water) Speedometer Air pressure gauge switch
4:SP LOCK 10: EX. BRAKE 16: R STEER
Temperature gauge (T/C oil) Tachometer Fuel gauge 5:BEAM 11: LOW AIR PRESS 17: 4 STEER Cigarette Buzzer 1
6:CHG 12: ENG. OIL 18: LOCK PIN lighter Relay RC
Starter switch (left turn signal)
Lever P
Head lamp (LH) Head lamp (RH)
2:Working lamp Combination
Passing beam (65W) Parking 4W GY
6: Turn signal (left) switch
Flasher unit Beam (50W+55W) Clearance 10W G
Combination lamp (LH) Turn 25W+25W GB Combination lamp (RH)
Air dryer heater

P.T.O. switch
Electric circuit Relay
(crane) (for head lamp)
Power mode switch Door switch

(power /econo mode select) Solenoid valve (outrigger jack / slide select)
Room lamp (10W) Solenoid valve
Slide FL Jack Slide FR Jack Ext. Ret. (outrigger ext./ret. select)
Steering mode selector switch
Parking brake switch
Limit switch
Spring lock switch (reservoir)
Solenoid valve
Steering lock release switch (correction) (spring lock)
Solenoid valve
Low pressure switch (steering shift)
(for parking brake) Low air pressure switch
Flasher relay 1 4WD Crab
Pick up sensor
Defroster switch (speed) Relay RK (anti-nose dive)
Tachometer sensor Use
output prohibition
Solenoid valve
Tachometer output Solenoid valve (rear steering lock) Solenoid valve (anti-nose dive)
Speedometer sensor (spring lock release)
Relay RD (N start) input Low pressure switch (anti-nose dive)
Relay RG Speedometer output Solenoid valve
(emergency Relay RB (12V Drum rotation sensor input (M) (PTO)
transmission illumination at Drum rotation sensor input (S) Fuel sender
select) nighttime) Release Lock
Power supply (24V)
Speedometer sensor Tachograph
0V
Speed sensor (S)
Power supply (24V) input Flow divider
Mission selector switch Auto. lubrication (grease)
System check switch
Relay RP Grease pump
Power supply (24V) Solenoid valve emergency
Drum (governor select) transmission
indicator
(Main) 0V Solenoid valve power supply
(engine stop) select
Working lamp switch Solenoid valve Use prohibition
(reverse steering select) Drum Solenoid valve Tachometer sensor
indicator
(Aux.) (aux. brake)
Electric circuit
(crane) Solenoid valve
(parking brake) Pilot lamp (3W)
Relay RL 24V
0V Solenoid valve Solenoid valve
Reverse steering switch Use prohibition (High/Low select) (lock up)
Use prohibition
Limit switch Solenoid valve
(over-rear detection) (2 /4 wheel drive select) Relay RJ
(clearance lamp)
Exhaust brake switch Solenoid valve
Relay RE Use prohibition
(exhaust brake)
(spring lock condition) Main winch hoisting up detection
Limit switch Relay RI
Relay RF (head light) Aux. winch hoisting up detection Low pressure switch (battery hold)
Lock pin switch Rear steering lock release (correction) (engine oil) (idling condition detection)
Emergency transmission
Head lamp (High)
Clearance
Rear steering lock release
Emergency mission switch Thermo. sender
Rear steering lock
(T/C oil temp.) Alternator
DC-DC converter Air heater relay
Exhaust brake
Thermo sender Pressure switch
System check switch Spring lock condition restriction Use (stop lamp)
HI/LO, 2/4 wheel drive select (1) prohibition
Relay RM
HI/LO, 2/4 wheel drive select (2) emergency
PTO switch condition detection transmission
Outrigger switch 4 wheel steering select
Air heater relay
(Jack / Slide select) Crab steering
Spring lock Safety relay Air heater
Spring lock release
Head lamp (Low)
Outrigger switch Power/ economy mode select
Transmission selector solenoid valve
(Ext. / Ret. select) Clearance (drum indicator illumination decrease in lights)
Parking brake switch condition Solenoid valve (outrigger jack / slide select)
detection Use prohibition
N
1 Slide RL Jack Slide RR Jack Starter
ALL 2
relay
D
R
Relay RM Battery
Outrigger extension / retraction select Starter motor
FL (Jack/Slide select)
Individual operation switch FL FR
Battery relay
Outrigger jack/ slide select
RL
RR Limit switch
FR Use
(steering lock pin)
Use prohibition prohibition
Relay RO
(O/R ext./ret. select)
RL Straight ahead
detection
Jack/Slide selector switch proximity switch
RR Ext./Ret. selector switch Turn signal lamp Tail, stop & parking lamp
Roof window Combination lamp (RH)
wiper switch
Roof window wiper motor Windshield wiper motor
High /Low & 2/4wheel drive
selector switch Radio ALL Condenser
Washer motor
FL Turn signal 25W GY
Stop 25W GW
Series,clamshell Tail 10W G
FR Relay RG, RM, RN
Parking 3W GL
Intermittent wiper relay RL Turn signal lamp License lamp Back up lamp Back up buzzer Explain of relay terminal (bottom view)
Power supply
Heater selection SW
Tail & stop/parking lamp (12W) (25W)

(inside relay box)
(inside relay box)

To fuse (15A)
Fan RR Combination lamp (LH)

To relay RZ1
Cab cooler Cab cooler switch Fan

compressor To combination switch
switch assy assy
Outrigger operation box (lower) IWZ03-2550E02
347-502-70000 6
18 WZ03-2550E 18
Z-12 Z-12 Z-12
3. Option electric circuit

(2) Hydraulic pressure delivery control
Hydraulic pressure
delivery control switch
For boom elevating

and telescoping
(1) Heater For winch circuit
(3) Clamshell, Series

Series ON OFF Clamshell ON
Clamshell /Series selector switch

Solenoid valve (series)
Heater switch Series
Main winch 2nd speed detection switch

Solenoid valve (simultaneous operation)
Solenoid valve (Parallel operation)

Defroster switch Clamshell
Rcs
Control panel ass'y Resistance
Rcs
Push switch (main winch clutch lever)
Heater ass'y
Defroster (4) Clamshell

OFF Clamshell ON
Clamshell switch
Relay RZ2
Relay RZ1
Solenoid valve
(simultaneous operation)
Solenoid valve
(Parallel operation)
Rcs
Rcs
Solenoid valve Thermo switch (160°C: OFF)

Combustion
Stop Spark plug

pre- (5) Series
heating Motor OFF Series ON
Series switch
Warm air indicator lamp Heater ass'y

Control panel ass'y Control thermo switch
(55°C : ON, 30°C : OFF) Main winch 2nd speed
detection switch
IWZ03-2550E03
19 WZ03-2550E 19
Z-12. Z-12. Z-12.
4. Cabin cooler
Pressure switch (gas leakage) Pressure switch (high-pressure cutting)
Electric circuit Battery relay

Cooling unit ass'y
Temperature
detection Thermostat
circuit
Starter switch Magnet clutch
Blower motor
Resistor
Solenoid Cooling fan motor

valve
Compressor ass'y
Electric wiring
Relay ass'y Relay ass'y

Temperature detection circuit Thermostat
Battery relay
Starter switch
Solenoid valve
Resistor Cooling fan motor
Control ass'y Blower motor
Pressure switch
Cooling unit ass'y

Pressure switch
Compressor ass'y Magnet clutch

IWZ03-2550E04
344-720-24500 0
20 WZ03-2550E 20
Z-13 Z-13 Z-13
Electric Circuit (Carrier) (TR-250M-4 -00107/-00108)
Z-13 Electric Circuit (Carrier) (TR-250M-4 -00107/-00108)

1. Switch connecting circuit Low air pressure lamp, Alarm buzzer 1 Wiring Upper unit input status Upper unit output status Lower unit input status Upper unit output status
3. Turn signal switch input status input status output status (Unit output)/
(Inside unit)
Horn
Connected
Flasher unit to
number color Right Neutral Left
Turn signal lamp
Remarks
Turn signal lamp 1 : Lock pin IN 1 : Transistor ON
0 : Lock pin OUT 0 : Transistor OFF
Horn relay
Remarks E rev : Engine speed switched between ON
and OFF status
0:Transistor OFF
6. Drive High / Low selection 11. Charging lamp

Power supply Switch
Turn signal (Right)
Turn signal (Left)
Power supply
Parking lamp

Remarks
Remarks 1 : 24V
. Roof wiper switch
. Parking brake switch
Remarks
. Power mode switch
Power supply
. Outrigger switch (Ext./Ret. select) V:Vehicle speed (km/h)
Remarks
Power supply
Head lamp . Working lamp switch 8. Spring lock
manual operation
Manual 1st
Normal
Automatic operation
Remarks
Upper unit input status 58 LgY
according to vehicle speed.
Washer
manual operation
number color
Washer motor
Normal
Motor (auto. stop)
Motor (Lo) Remarks V:Vehicle speed (km/h)
1 : Relay ON Mission relating outputs
0 : Relay OFF from the lower unit are
2) Time lag
manual operation
Emergency

And D range changes
1. Outrigger
(over sift is not detected) 1 : 24V 1 : Transistor ON
Remarks
41 W, 42 WR, 44 WY, and 45 PB are not output 1 : 24 0 : 0V 0 : Transistor OFF
Remarks
when sift lever is without neutral position. 0 : 0V

IWZ03-2560E01
21 WZ03-2560E 21
Z-13 Z-13 Z-13
Pilot lamp
Working lamp Working lamp (boom top) 3W Working lamp
(RH 60W)
2. Electric circuit (carrier) (LH 60W) (Boom 60W)
Relay RA (horn) Buzzer 2
Solenoid valve
(air horn)
Roof window switch

Opened roof window
warning unit
Relay RH
(right turn signal)
Lever P
Air dryer heater

P.T.O. switch

TR-350M-1 : #505177~
TR-250M-4 : #516825~
Release
Limit switch
Solenoid valve
Solenoid valve
(for parking brake) Low air
pressure switch
Pick up sensor
output prohibition
Solenoid valve
Power supply (24V)
0V
Speed sensor (S)
System check switch
indicator
(Main) 0V Solenoid valve power supply
(engine stop) select
Working lamp switch Solenoid valve Use prohibition
indicator
(Aux.) (aux. brake)
Electric circuit
Relay RL (parking brake) Pilot lamp (3W)
24V
0V Solenoid valve Solenoid valve
Use prohibition
Limit switch Solenoid valve
(over-rear detection) (2/4 wheel drive select) Relay RJ
(clearance lamp)
(exhaust brake)
Head lamp (High)
Clearance
Rear steering lock
Exhaust brake
Relay RM
Air heater relay
Spring lock release
Head lamp (Low)
Outrigger switch Power /economy mode select
N
ALL 2
relay
D
R
Relay RM Battery
Battery relay
Outrigger jack / slide select
RL
RR Limit switch
FR Use
(steering lock pin)
Use prohibition prohibition
Relay RO
RL Straight ahead
detection
RR Ext./Ret. select switch Turn signal lamp Tail, stop & parking lamp
wiper switch TR-350M-1 : #505177~
Roof window wiper motor Windshield wiper motor TR-250M-4 : #516825~
High /Low & 2 /4wheel drive
selector switch Radio ALL Condenser Limit switch
Washer motor (steering lock pin)
Stop 25W GW
FR Relay RG, RM, RN
Parking 3W GL
Power supply Straight ahead
Heater selection SW

detection
(inside relay box)
(inside relay box)
proximity switch
To fuse (15A)

To relay RZ1

compressor To combination switch TR-350M-1 : #505103~
switch assy assy IWZ03-2560E02
Outrigger operation box (lower) TR-250M-4 : #516652~
344-502-70000 8
22 WZ03-2560E 22
Z-13 Z-13 Z-13

(2) Hydraulic pressure delivery control (6) Simultaneous operation, Series
Series ON OFF Simultaneous operation ON
Hydraulic pressure
Simultaneous operation / Series
selector switch
For boom elevating
and telescoping Solenoid valve
(series)
(1) Heater
For winch circuit
Solenoid valve
(3) Clamshell, Series (simultaneous operation)
Heater switch Clamshell / Series selector switch

Series

(7) Simultaneous operation
Solenoid valve (simultaneous operation) Simultaneous operation ON
Defroster switch OFF
Heater ass'y Solenoid valve (Parallel operation) Simultaneous operation switch
Clamshell
Rcs
Rcs
Defroster
Solenoid valve
Push switch (main winch clutch lever) (simultaneous operation)
Relay RZ1 Relay RZ2 (4) Clamshell

OFF Clamshell ON
Clamshell switch
Solenoid valve
Solenoid valve Thermo switch (160°C : OFF)
Combustion
(8) Warning lamp
Spark plug Solenoid valve
Stop (Parallel operation)
pre- Rcs
heating Motor
Rcs

Warm air indicator lamp Heater ass'y To buzzer 3
Control panel ass'y Control thermo switch
(55°C : ON, 30°C : OFF)
(5) Series
OFF Series ON Buzzer 4
Orange
Series switch Red
Main winch 2nd speed

detection switch
IWZ03-2560E03
23 WZ03-2560E 23
Z-13. Z-13. Z-13.
4. Cabin cooler

Cooling unit ass'y
Temperature
circuit
Blower motor
Resistor

valve
Compressor ass'y
Electric wiring

Battery relay
Starter switch
Solenoid valve
Pressure switch
Cooling unit ass'y

Pressure switch

IWZ03-2560E04
344-720-24500 0
24 WZ03-2560E 24
Z-14 Z-14 Z-14
Electric Circuit (Carrier) (TR-250M-4 -00106/-00109/-00110)
Z-14 Electric Circuit (Carrier) (TR-250M-4 -00106/-00109/-00110)
1. Switch connecting circuit

Low air pressure lamp, Alarm buzzer 1 Wiring Upper unit input status Upper unit output status Lower unit input status Upper unit output status
Left input status input status output status (Unit output) /
3. Turn signal switch (Inside unit)
Horn
Connected to
number color Right Neutral
Flasher unit
Remarks
1 : Lock pin IN 1 : Transistor ON
Turn signal lamp 0 : Lock pin OUT 0 : Transistor OFF
Turn signal lamp switched between ON
Remarks E rev : Engine speed
and OFF status
Horn relay 0:Transistor OFF
6. Drive High /Low selection 11. Charging lamp

Power supply Switch
Turn signal (Right)
Turn signal (Left)
Power supply
Parking lamp

Remarks
Remarks 1 : 24V
12. Governor select (TR-350M-1 : #505652~)
. Roof wiper switch
. Parking brake switch Wiring Upper unit input status Lower unit output status
Remarks
. Power mode switch
Power supply
. Outrigger switch (Ext./Ret. select) V:Vehicle speed (km /h)
Remarks
Power supply
Head lamp . Working lamp switch 8. Spring lock 1 : Relay ON
Remarks V:Vehicle speed (km/h)
0 : Relay OFF
manual operation
Manual 1st
Normal
Automatic operation
Remarks
Upper unit input status 58 LgY
according to vehicle speed.
Washer
manual operation
number color
Washer motor
Normal
Motor (auto. stop)
Motor (Lo) Remarks V:Vehicle speed (km/h)
1 : Relay ON Mission relating outputs
0 : Relay OFF from the lower unit are
2) Time lag
manual operation

Emergency

1. Outrigger And D range changes
1. Outrigger
(over sift is not detected) 1 : 24V 1 : Transistor ON
Remarks
41 W, 42 WR, 44 WY, and 45 PB are not output 1 : 24 0 : 0V 0 : Transistor OFF

Remarks
when sift lever is without neutral position. 0 : 0V

IWZ03-2570E01
25 WZ03-2570E 25
Z-14 Z-14 Z-14
2. Electric circuit (carrier) Working lamp Working lamp

Pilot lamp
(boom top) 3W Working lamp
(LH 60W) (Boom 60W) (RH 60W)
Relay RA (horn) Buzzer 2
Solenoid valve
(air horn)
Roof window switch

Opened roof window
warning unit
Relay RH
(right turn signal)
Lever P
(TR-350M-1 : #505652~)
Solenoid valve
(governor select)
Air dryer heater Relay RL

P.T.O. switch
(governor select)

TR-350M-1 : #505177~
TR-250M-4 : #516825~
Release
Limit switch
Solenoid valve
Solenoid valve
(for parking brake) Low air
pressure switch
Pick up sensor
output prohibition
Solenoid valve
Power supply (24V)
0V
Speed sensor (S)
System check switch
indicator
0V power supply
(Main) Solenoid valve select
Working lamp switch (engine stop)
Solenoid valve Use prohibition
indicator
(Aux.) (aux. brake)
Electric circuit
Relay RL (parking brake) Pilot lamp (3W)
24V
0V Solenoid valve
Solenoid valve
(2/ 4 wheel drive select) Solenoid valve
Use prohibition
Limit switch
(over-rear detection) Relay RJ
(clearance lamp)
(exhaust brake)
Head lamp (High)
Clearance
Rear steering lock
Exhaust brake
Relay RM
Air heater relay
Spring lock release
Head lamp (Low)
Outrigger switch Power / economy mode select
N
ALL 2
relay
D
R
Relay RM Battery
Battery relay
Outrigger jack / slide select
RL
RR Limit switch
FR (steering lock pin)
(TR-350M-1 : #505652~) Use prohibition
Use
prohibition
Use prohibition Relay RO

RL Straight ahead
detection
RR Ext./Ret. select switch Turn signal lamp Tail, stop & parking lamp
wiper switch TR-350M-1 : #505177~
Roof window wiper motor Windshield wiper motor TR-250M-4 : #516825~
High /Low & 2 /4wheel drive
selector switch Radio ALL Condenser Limit switch
Washer motor (steering lock pin)
Stop 25W GW
FR Relay RG, RM, RN
Parking 3W GL
Power supply Straight ahead
Heater selection SW

detection
(inside relay box)
(inside relay box)
proximity switch
To fuse (15A)

To relay RZ1

compressor To combination switch TR-350M-1 : #505103~
switch assy assy
Outrigger operation box (lower) TR-250M-4 : #516652~ IWZ03-2570E02
26 WZ03-2530E 347-502-70000 9 26
Z-14 Z-14 Z-14
(2) Hydraulic pressure delivery control (4) Series (~# 505385)

OFF Series ON
Hydraulic pressure
Series switch
For boom elevating Solenoid valve (series)
and telescoping
(1) Heater For winch circuit

detection switch
(3) Clamshell, Series Series (# 505385~)

Heater switch Clamshell /Series selector switch

Series

detection switch
Defroster switch Solenoid valve (simultaneous operation) (2nd speed : OFF)
Solenoid valve (Parallel operation)

1.The size of wires not indicated is 0.85mm2.
Clamshell 2.Wire specification codes are based on JASO D607.
Rcs
Heater ass'y
Rcs
Defroster (5) Clamshell
OFF Clamshell ON
Relay RZ2 Clamshell switch

Clamshell, Series (#505386~)
Relay RZ1
Solenoid valve
Series
Main winch 2nd speed Solenoid valve
detection switch (Parallel operation)
Solenoid valve Thermo switch (160°C:OFF) (2nd speed : OFF)
Rcs
Combustion
Solenoid valve
Simultaneous
Stop Spark plug (simultaneous operation)
pre-
heating Motor Push switch (main winch clutch lever)
Solenoid valve
Clamshell
Relay (Parallel operation)
(Clamshell)
Warm air indicator lamp Heater ass'y

Control panel ass'y Control thermo switch Clamshell switch
(55°C: ON, 30°C: OFF) R
1.The size of wires not indicated is 0.85mm2.

2.Wire specification codes are based on JASO D607.
IWZ03-2570E03
27 WZ03-2570E 27
Z-14 Z-14

(6) Simultaneous operation, Series
Series ON OFF Simultaneous operation ON
Simultaneous operation / Series

selector switch
Solenoid valve
(7) Simultaneous operation

OFF Simultaneous operation ON
Simultaneous operation switch
Solenoid valve
(8) Warning lamp
To buzzer 3
Buzzer 4
Orange
Red
IWZ03-2570E04
28 WZ03-2570E
Z-14. Z-14. Z-14.
5. Cabin cooler

Cooling unit ass'y
Temperature
circuit
Blower motor
Resistor

valve
Compressor ass'y
Electric wiring

Battery relay
Starter switch
Solenoid valve
Pressure switch
Cooling unit ass'y

Pressure switch

IWZ03-2570E05
344-720-24500 0
29 WZ03-2570E 29
Z-15. Z-15. Z-15.
Torque Converter (TR-250M-4-00101/-00102/-00103/-00104/00105)
Z-15 Torque Converter (TR-250M-4-00101/-00102/-00103/-00104/00105)
Temperature gauge Clutch lubrication and shaft force-feed lubrication

Lubricant quantity control valve
Oil cooler
Flow sensing
valve
PS clutch
pressure
Solenoid valve booster valve
Lock-up clutch
Pressure
gauge
Oil filter
Cold oil relief valve

PTO clutch
PTO clutch pressure regulator valve
Line filter
Air bleeding off valve Lock up oil pressure reducing valve
Charging pump
Oil filter Transmission

Strainer
Solenoid valve (lock-up clutch)
Torque converter
IWZ05-0270E01
347-402-70000 1
30 WZ05-0270E 30
Z-16 Z-16 Z-16
Torque Converter (TR-250M-4-00106/-00107/-00108/-00109/-00110
Z-16 Torque Converter (TR-250M-4-00106/-00107/-00108/-00109/-00110)
1. Aplical serial No.--516700

Temperature gauge Clutch lubrication and shaft force-feed lubrication
Oil cooler
Flow sensing
valve
PS clutch
pressure
Lock-up clutch
Pressure
gauge
Oil filter

PTO clutch
Line filter
Air bleeding off valve Lock up oil pressure reducing valve
Charging pump

Strainer
Torque converter IWZ05-0280E01
347-402-70000 1
31 WZ05-0280E 31
Z-16. Z-16. Z-16.
Torque Converter (TR-250M-4-00106/-00107/-00108/-00109/-00110
2. Aplical serial No.516701-- Applicable
Temperature gauge
Clutch lubrication and shaft force-feed lubrication
Oil cooler
Flow sensing
valve
PS clutch
pressure
Lock-up clutch
Pressure
gauge
Oil filter
PTO clutch
Air bleeding off valve
Line filter
Charging pump Lock up oil pressure reducing valve

Strainer
Torque converter
IWZ05-0280E02
347-402-70000 3
32 WZ05-0280E 32
Z-17. Z-17. Z-17.
Brake Circuit
Z-17 Brake Circuit

Rotary joint
Brake valve
Pressure switch (stop lamp)
Pressure gauge
Pressure switch (anti-nose dive)
Accelerator valve
Shuttle valve
Air cylinder
(accelerator)
Solenoid valve Solenoid valve
(auxiliary brake)
Front
Reducing valve
Air cylinder
(engine stop)
Horn
Air cylinder Air cylinder

(2/4 wheel drive select) (exhaust brake)
Rear
Air cylinder
(High/Low speed select)
Low-pressure indicator
(air pressure warning) Air cylinder
(steering lock)
Safety valve
Parking brake chamber Air drier
Oil reservoir
Reducing valve
Pressure switch
(parking brake)
Pressure regulator
Air compressor
Air tank
Drain cock
IWZ06-0310E01
347-402-80000 1
33 WZ06-0310E 33
Head Office Ko-34,Sinden-cho, Takamatsu, Japan
Overseas Service Group

Tadano Ryogoku Bldg.
4-12, Kamezawa 2-chome,
Sumida-ku,
Tokyo, Japan
Tel. 81 (3) 3621-7765
Tel fax 81 (3) 3621-7785
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TR-250M-4 Circuit Diagrams PDF

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Publication No.

Rough Terrain Crane

1. Applicable spec. No.

SPEC. NO. SERIAL. NO.

Spec. No. Applicable serial No.

Hydraulic Circuit Z-1 Z-2 Z-3 Z-1 Z-2

Electrical Parts Location Z-7

Electric Circuit (Crane) Z-9

Electric Circuit (Carrier) Z-12

Torque Converter Circuit Z-15

Brake Circuit Z-17

Spec. No. TR-250M-4

Hydraulic Circuit Z-4 Z-5 Z-6

Electrical Parts Location Z-8

Electric Circuit (Crane) Z-10 Z-11

Electric Circuit (Carrier) Z-13 Z-14

Torque Converter Circuit Z-16

Brake Circuit Z-17

Z-1 Hydraulic Circuit Z-7 Electric Circuit

Z-2 Hydraulic Circuit Z-8 Electric Circuit

Z-3 Hydraulic Circuit Z-9 Electric Circuit (Crane)

Z-10 Electric Circuit (Crane)

Z-14 Electric Circuit (Carrier) (TR-250M-4

Z-15 Torque Converter

Z-16 Torque Converter

Z-17 Brake Circuit................................... 33

Z-1 Hydraulic Circuit (TR-250M-4-00101/-00104)

Manual control valve

Solenoid valve (nose dive prevention) Oil cooler

Solenoid valve Hose reel

Front right Front left Winch

Front Front Hydraulic valve

Hydraulic oil tank Aux.

Manual control valve

Solenoid valve Hose reel

Pressure Solenoid valve

Front right Front left Winch

Front Front Hydraulic valve

Hydraulic oil tank Aux.

Z-2 Hydraulic Circuit (TR-250M-4-00102/-00105)

Manual control valve

Solenoid valve Hose reel

Front right Front left Winch Winch brake band

2. 3M3D option Solenoid valve (reverse steering)

Solenoid valve Hose reel

Front right Front left Winch Winch brake band

Z-3 Hydraulic Circuit (TR-250M-4-00103)

Front right Front left Winch Main winch

Front Front Hydraulic valve

Hydraulic oil tank Aux.

2. Power tilt jib option Solenoid valve (reverse steering)

Winch Main winch

Hydraulic oil tank Aux.

3M3D model Unload valve

Unload valve Swing driving unit

Solenoid valve (nose dive prevention)

Solenoid valve Hose reel

Front right Front left Winch Winch brake band

Unload valve Swing driving unit

Solenoid valve (nose dive prevention) Oil cooler

Solenoid valve Telescoping cylinder

Front right Front left Winch Winch brake band

Z-5 Hydraulic Circuit (TR-250M-4-00106/-00109) 2M2D model Unload valve