Beruflich Dokumente
Kultur Dokumente
A Project Design
Presented to the faculty
of Industrial Technology
Cavite State University – Rosario Campus
Rosario, Cavite
In partial fulfillment
of the requirements for the degree
Bachelor of Science in Industrial Technology
Major in Stationary Marine Technology
there are typically four categories of permanent magnets: neodymium iron boron (NdFeB),
INTRODUCTION
In SMT shop, student have difficulty in determining how retractable hose reel and
pneumatic socket wrench works, that is why the researcher will make and develop hose reel with
DC motor push button and pneumatic socket wrench will aid to control itsretraction easily by use
of dc motor and for installing, removing nuts, this project is required an air compressor because
its provide supply of compressed air to energize pneumatic socket wrench and to provide high
torque that required for easily removing nuts. The researcher develop this project by installing
electric motor with push button to control the hose reel retraction and for easy operation while
students doing activities specially for winding, removing and installing nuts without any flaws in
SMT shop, The DC motor or electric motor is important to this project because it will help to
retracts the hose reel easily by connecting two gears, this gears is use to connect the electric
motor to make hose reel rotates reversely. The hose reel also connected to pneumatic socket
wrench and air compressor because this hose in the reel is the path of air pressure that produces
by air compressor. This guaranteed powered hose reel that automatically retracts because of built
in DC motor that rotates the reel and retracts the included 115’ hose without tangles in 30 sec.
The hose in unreeled by hand and can be stopped at any length. The reel swivels 180 degree. The
reel is made from high density polypropylene and comes with a 20 feet long connection hose.
In SMT shop they already have air compressor with air gun, this device is only
use for cleaning machines. The researcher research how to improve this device and how it use,
not for one purpose only, that is why the researcher develop this hose reel with DC motor push
button and pneumatic socket wrench for student to make its hose reel retractable and also for
removing and installing engine and car wheel nuts easily and for easy operation.
If there is no proper Hose reel with DC motor push button and pneumatic socket
wrench in shop that will aid to retract its hose automatically, screwing and unscrewing nuts. The
(SMT) student does not learn how his project works in terms of electricity and air pressure that
Considering this problem cited; The researcher where prompted to develop hose
reel with DC motor push button and pneumatic socket wrench that can demonstrate and show
how hose reel with pneumatic socket wrench works and also how retracts by use of electric
motor , by use this device the students will learn how operate and test this project.
The general objective of the study is to develop an hose reel with DC motor push
2. To conduct hose reel with DC motor push button and pneumatic socket wrench using
3. To evaluate and to test the hose reel with DC motor push button and pneumatic socket
3.1 Safety
3.2 Durability
3.3 Functionality
3.4 Speed
In the past years, the SMT students winding the hose manually it is very hard for
them. That is why the researcher will develop hose reel with DC motor push button and
pneumatic socket wrench which its hose reel retracts easily and can stop in any length.
The development of hose reel with DC motor control switch and pneumatic
socket wrench is design to retracts its hose easily, and also pneumatic socket wrench that have
powerful pressure impact socket that install and re-install different kinds of nuts especially to
engine nuts that also included to this project; thus maintaining the functionality of this project.
SCOPE AND LIMITATIONS OF THE STUDY
The mainly beneficiaries of this study are the SMT students, because this study
which is hose reel with DC motor push button and pneumatic socket wrench it will help them to
know about the components and how the hose reel retracts by use of an DC motor and
howpneumatic socket wrench works in terms of air pressure, so this study will make a lot of help
The Automotive students will also benefit, because they also study the parts and
function of this device. This study can also help them to know a lot of information about the hose
This project involves the development of hose reel with DC motor push button
and pneumatic socket wrench for the SMT student, teachers and other industrial buildings in
Characteristic:
3. It is stationary
Advantages:
Disadvantages:
1. Unmovable
2. Dangerous
nut without refitting usually, the socket attached to the socket switches the wrench between
tightening and loosening modes, it also can provide the high torque required to easily remove
HOSE REEL :. This hose reel are driven by dc motor which is retracts by use of DC motor.
AIR TOOL LUBRICATING OIL : is needed to prevent wear to the bearings inside your
DC MOTOR :- is an electrical machine that converts electrical energy into mechanical energy.
The reverse of this is the conversion of mechanical energy into electrical energy and is done by
BOLTS AND NUTS ; A 17mm x 3 cm long and 12mm x 3 cm long used to hold the hose reel
and dc motor.
GEAR :which reciprocating motion is changed into circular motion or vice versait is
help to retracts the hose reel and rotates by use of electric motor.
PUSH BUTTON : A electrical button that controls the hose reel while its retracting and stop in
PNEUMATICS
The word “pneuma’’ comes from Greek and means wind. The word pneumatics is
the study of air movement and its phenomena is derived from the word pneum. Today,
pneumatics is mainly understood to means the application of air as a working medium in the
According to Robot Boyle in (1961) the compressibility of the air was product of
pressure and volumes of particular quantity of gas. (Machine tool design handbook – central
HISTORY OF PNEUMATICS
Pneumatics have been around and used for thousands of years, ever since hunters
used the blow-gun to take down their prey. Using their lungs, with the capacity of around 6000
cubic inches per minute, they could produce a pressure of 1 to psi. The first compressors were
seen around 3000 B.C to provide small puff s of small air to aid in starting a fire. These simple
devices evolved into larger, more sophisticated units in metal smelting about 1500 B.C. around
18th century, mechanical compressors were capable of developing almost 15 psi, and were able
PNEUMATIC CYLINDER
compressed air to kinetic energy. This is achieved by the compressed gas being able to expand,
without external energy input which itself occurs due to the pressure gradient established by the
compressed gas being at a greater pressure than the atmospheric pressure. This air expansion
forces a piston to move in the desired direction (Strength of materials- R.S Kurmi 2013)
fastener to drive the fastener received by the universal socket generally includes a socket housing
including a circumferential wall that defines a chamber having an inner periphery and an
opening. The inner periphery extends through the socket housing along a longitudinal axis. A
plurality of pin members is operable to be disposed in the chamber. A plate member has a first
surface and a second surface that defines through holes formed between the first and second
surfaces. The through holes accommodate a cross-sectional diameter of a middle portion of the
pin members but each of the through holes is too small to accommodate a cross-sectional
diameter of a first end portion of the pin members. The plate member is operable to connect in
the chamber to hold the plurality of pin members in the socket housing. A plurality of pin cap
members includes frangible connections with an adjacent pin cap member. The plate member has
a frangible connection with at least a part of the plurality of pin cap members. A first end portion
of each of the pin cap members defines an aperture that is operable to accept the second end
may fasten or loosen a bolt or nut simply, continuously and efficiently without the spanner head
being deviated from the bolt or nut, by rotating the bolt or nut just one direction when the
spanner head is repeatedly rotated clockwise and counterclockwise direction, such as a ratchet
spanner, with the head being combined with the hexagonal head of the bolt or nut. And the
invention may be applied to bolts or nuts having hexagonal heads of several adjoining
dimensions.
According to Larry Risolio (2005). A finger wrench that can be used to reach
hard to reach locations. The wrench consists of a base with a retainer band. Said base having a
nut holder fitting nuts of set sizes. Said nut holder having a nut retaining means such as a nub to
hold the nut in place. The band attaches to the base and around the finger or a shaft.
to adjustable wrenches. In one embodiment, the open-ended wrench includes a head with a
opening sized to receive work pieces. One or more shims are attached in an adjustable manner
According to Gordon Hard (2015). In cars that have keyless. Push button
ignition, an electronic key fob is recognized by the car to authorize and the use of power
accessories. That fob can conveniently remain in the driver’s pocket or purse, as the ignition
dangers-of-push-button-start)
According to Chris Woodford (2016). How the Electric motor works? The basic
idea of an electric motor is really simple: you put electricity into it at one end and an axle (metal
rod) rotates at the other end giving you the power to drive a machine of some kind. How does
this work in practice? Exactly how do your convert electricity into movement? To find the
answer to that, we have to go back in time almost 200 years. Suppose you take a length of
ordinary wire, make it into a big loop, and lay it between the poles of a powerful, permanent
horses magnet. Now if you connect the two ends of the wire to a battery, the wire will jump up
briefly. It's amazing when you see this for the first time. It's just like magic! But there's a
perfectly scientific explanation. When an electric current starts to creep along a wire, it creates a
magnetic field all around it. If you place the wire near a permanent magnet, this temporary
magnetic field interacts with the permanent magnet's field. You'll know that two magnets placed
near one another either attract or repel. In the same way, the temporary magnetism around the
wire attracts or repels the permanent magnetism from the magnet, and that's what causes the wire
to jump.
there are typically four categories of permanent magnets: neodymium iron boron (NdFeB),
Narrative Description of Hose reel with DC motor push button and Pneumatic socket
wrench.
The Development of Hose reel with DC motor Push button and Pneumatic socket
wrench was a hands-on device designed for the operation of retracting of its hose reel , removing
and installing nuts and indicate the basic principle of how this device works in terms of air
The project was composed of following parts. Motor compressor, used for
compressing and transferring the air to pneumatic socket wrench, the maximum horse power of
the motor compressor was only 1 horse power it is already exist in the SMT shop while hose
reel retractable hose that’s drive by the DC motor it have a push button that’s control while it’s
hose reel retracting and the hose is use by path of air pressure comes from the air compressor
while Pneumatic socket wrench is a gun that controls device in terms of removing or installing
Plug
plug
Pneumatic socket
wrench
Motor compressor Push button
DC motor
Hose Hose reel
Figure 2. Flow chart operation of Hose reel with DC motor push button and Pneumatic socket
This development hose reel with DC motor push button and Pneumatic socket
wrench is a handy tool for various school projects and for SMT work. It creates a firm hold on an
item, hence greater mechanical advantage. To start this device connect the plug to the socket to
run the motor compressor or air compressor. When plug was already connected to the socket
start to transfer air pressure. Pull the hose to use the pneumatic socket wrench hold the grip the
for the trigger to rotates its socket for removing and installing nuts and when the students done
working activity push the button of DC motor to retracts the hose reel and the hose of this
The materials and devices used in construction of the study Development of hose
reel with dc motor push button and pneumatic socket wrench were the following:
2. Pneumatic socket wrench. Is a device that use to loosen and tighten nuts.
3. Hose reel. The reel made from high density polypropylene and comes with a 20 feet
4. Angular bar. a mild steel angular bar with a size of 4mm x 60mm. both angle bar joint
together where use to hold the retracting hose reel and electric motor .
5. Flat bar. Different types of mild steel that is also use to build the frame of prototype.
6. Welding rod. E6013 it use to full or tack weld the frame or holder of the retractable
7. Body filler. A semi-rigid body filler for metal for surface preparation of the metal.
8. Sand paper. With grade of 100 to 600 used to sand and remove rust from the surface of
9. Base coat enamel paint. Blue, automotive enamel pain used as a final coating.
10. Metal primer. A metal CS-610 blue oxide as the primer base of the prototype to avoid
rust.
TOOLS AND EQUIPMENT
Unit Total
Price Price
No. Qty. Unit Specifications
1 1 Piece Hose reel 2500 2500
2 1 Piece Pneumatic socket wrench 12,000 12,000
3 20 Feet Hose 25 500
4 5 Meter Electric Wire 20 100
5 1 Kg Bolts and nuts 150 150
6 1 Pieces Push button 65 65
7 1 Liter Body filler 160 160
8 1 Kg Welding Rod 250 250
9 1 Liters Metal primer 150 150
10 1 Yard Sand paper 15 15
11 1 Piece Outlet 75 75
12 1 Piece DC motor 3000 3000
13 2 Pieces Gear 400 800
14 8 Feet Flat bar 50 400
15 8 Feet Angle bar 50 400
16 1 Piece Paint Brush 45 45
17 1 Liter Paint (blue) 100 100
Total amount: PhP. 20,710
Table 2. Shows bills of materials and supplies that need to this project
PARTICULARAMOUNT
1. Maintenance and Other Operating Expenses (MOOE)
2.1 Travel expenses 600
2.2 Materials and Supplies 20,710
2.3 Sundries/Laboratory Fee.
2.4 Other Services, please, specify,
a. Food and drinks 300
b. Xerox and Folders 425
Total maintenance and other operating expenses PhP.
BUDGET TOTAL PhP: 22,035
This study is different from other hose reel because this development of hose reel
was driven by dc motor that is generally known as (electric motor) with push button to control
its retraction safely and automatically, it also minimize the time that the user consumed in
winding its hose in the reel. Through this development the user didn’t need to wind hose reel
manually because this development have a dc motor that drive its hose reel reverse safe and
easily because it have a push button to control its retraction and stop with any length and tangles
within 30 seconds.