Beruflich Dokumente
Kultur Dokumente
Professor
COLLEGE OF ENGINEERING
SUBMITTED BY:
Student
May 2019
Table of Contents
DEMAND LOAD ................................................................................................... 1
Total power load:............................................................................................. 3
UNIT SIZING ........................................................................................................ 3
Load Curve ...................................................................................................... 3
Plant Schedule of Unit Operation: ................................................................. 4
Variable load of Brgy. Cuambogan, Tagum City .......................................... 4
TECHNICAL COMPUTATIONS ........................................................................... 6
Boiler and Steam Turbine ............................................................................... 6
BOILER............................................................................................................. 8
Coal Storage: ................................................................................................... 8
Boiler Machine Foundation: ......................................................................... 10
Steam Turbine Machine Foundation: .......................................................... 10
Chimney Machine Foundation: .................................................................... 11
DIESEL GENERATOR ................................................................................... 12
Diesel Generator Machine Foundation:....................................................... 12
Pipe Sizing: .................................................................................................... 13
MECHANICAL PLANS ...................................................................................... 14
ii
DEMAND LOAD
a. Residential
1
b. Commercial
For Caltex:
For Schools:
For 4 Churches:
Pt = 414.7 Kw
c. Industrial Load
Industrial Power Plants in Brgy. La Filipina and Brgy. Cuambogan are
as follows:
1. Sumifru Packing Plant (P4)
2. Son-shine Fruit Processing
3. Tagum PPMC Wood Veneer
4. Rice Mill (x2)
P = 1500KVa x 0.8
P =1200 Kw
For Son-Shine:
P =2400 Kw
P = 1600 Kw
Pt= 5200 KW
2
Total power load:
Type of Establishments Power Consumption (Kw)
1. Residential 10,582.
2. Commercial 414.7
3. Industrial 5200
Total 16,196.7 Kw
UNIT SIZING
Load Curve
Daily Load Curve in data (Table 1)
Units:
3
Plant Schedule of Unit Operation:
4
Load Curve
Demand
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
1:00 PM
2:00 PM
3:00 PM
4:00 PM
5:00 PM
6:00 PM
7:00 PM
8:00 PM
9:00 PM
12:00 PM
10:00 PM
11:00 PM
12:00 AM
1:00 AM
2:00 AM
3:00 AM
4:00 AM
5:00 AM
6:00 AM
7:00 AM
8:00 AM
9:00 AM
10:00 AM
11:00 AM
12:00 AM
𝐾𝑤 − 𝐻𝑟 𝐸𝑛𝑒𝑟𝑔𝑦 𝑃𝑟𝑜𝑑𝑢𝑐𝑒𝑑
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝐿𝑜𝑎𝑑 =
𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝐻𝑜𝑢𝑟𝑠
224460 𝑘𝑤 − ℎ𝑟𝑠
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝐿𝑜𝑎𝑑 = = 𝟗𝟑𝟓𝟐. 𝟓 𝒌𝒘
24 ℎ𝑟𝑠
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝐿𝑜𝑎𝑑
𝐿𝑜𝑎𝑑 𝐹𝑎𝑐𝑡𝑜𝑟 =
𝑃𝑒𝑎𝑘 𝐿𝑜𝑎𝑑
9352.5 𝑘𝑤
𝐿𝑜𝑎𝑑 𝐹𝑎𝑐𝑡𝑜𝑟 = = 𝟎. 𝟔𝟏𝟏
15300 𝑘𝑤
224460 𝑘𝑤 − ℎ𝑟𝑠
𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 𝐹𝑎𝑐𝑡𝑜𝑟 = = 𝟎. 𝟑𝟏𝟐
24(3000)ℎ𝑟𝑠
Unit Specifications:
5
Unit Brand: Siemens Steam Turbine Generator SST-200
TECHNICAL COMPUTATIONS
Boiler and Steam Turbine
𝑃𝑔𝑒𝑛
𝑁𝑔 =
𝑃𝑡
6000 𝑘𝑤
0.93 =
𝑃𝑡
𝑷𝒕 = 𝟔, 𝟒𝟓𝟏. 𝟔𝟐 𝒌𝒘
𝑃𝑡
𝑁𝑡 =
𝑊𝑡
6,451.62 𝑘𝑤
0.90 =
𝑊𝑡
6
𝑾𝒕 = 𝟕, 𝟏𝟔𝟖. 𝟒𝟔 𝒌𝒘
𝑊𝑡 = 𝑚𝑠 (ℎ1 – ℎ2)
𝐾𝐽
ℎ1 = ℎ @ 520°𝐶 𝑎𝑛𝑑 11 𝑀𝑝𝑎 = 3413.5
𝐾𝑔
𝐾𝐽
ℎ2 = ℎ @ 𝑠1 = 𝑠2 = 6.6070
𝐾𝑔 − °𝐾
𝐾𝐽
ℎ2 = 2204.179
𝐾𝑔
𝐾𝑗 𝐾𝑗
𝟕𝟏𝟔𝟖. 𝟒𝟔 = 𝑚𝑠 (3413.5 − 2204.179 )
𝑠 𝐾𝑔
𝐾𝑔
𝑚𝑠 = 5.93
𝑠
𝒌𝒈
𝒎𝒔 = 𝟐𝟏, 𝟑𝟒𝟖 ≈ 𝟐𝟓 𝑻𝑷𝑯
𝒉𝒓
𝑄𝑟 = 𝑚(ℎ3 – ℎ2)
𝐾𝑗
ℎ3 = ℎ𝑓 @ 0.025𝑀𝑃𝑎 = 271.93
𝐾𝑔
𝑄𝑟 = 5.93(2204.179 – 271.93)
𝑸𝒓 = 𝟏𝟏, 𝟒𝟓𝟖. 𝟐𝟒 𝒌𝒘
𝑊𝑝 = 𝑚𝑠𝑉𝑓3(𝑃1 − 𝑃2)
𝑚³
𝑉𝑓3 = 𝑉𝑓 @0.025𝑀𝑃𝑎 = 0.0010199
𝑘𝑔
𝑘𝑔 𝑚3 𝐾𝑁
𝑊𝑝 = 5.93 (0.0010199 ) (11,000 − 25) 2
𝑠 𝑘𝑔 𝑚
𝑾𝒑 = 𝟔𝟔. 𝟑𝟖 𝒌𝒘
𝑊𝑝 = 𝑚𝑠(ℎ4 − ℎ3)
𝐾𝐽
ℎ2 = 283.12
𝐾𝑔
𝑄𝑎 = 𝑚𝑠(ℎ1 − ℎ4)
𝐾𝐽
𝑄𝑎 = 5.93(3413.5 − 283.12)
𝐾𝑔
𝑲𝒋
𝑸𝒂 = 𝟏𝟖𝟓𝟔𝟑. 𝟏𝟓
𝒔
7
BOILER
Boiler specs: Hamada D 25 Coal Fired Boiler
Dimensions: 10.55X3.4X11.4
Coal Storage:
𝑄𝑎 = 𝑚𝑓𝑄ℎ
𝑄ℎ = 23,000 𝐾𝑗/𝐾𝑔
𝐾𝑗
18563.15 = 𝑚𝑓(23000)𝐾𝑗/𝐾𝑔
𝑠
𝑘𝑔 𝑠 ℎ𝑟 𝑑𝑎𝑦
𝑚𝑓 = 0.807 𝑥 3600 𝑥 24 𝑥 365 = 25,449,552 𝑘𝑔𝑠
𝑠 ℎ𝑟 𝑑𝑎𝑦 𝑦𝑒𝑎𝑟
𝑇𝑜𝑛𝑠 𝑡𝑜𝑛𝑠
= 25449.552 𝑥 3 𝑏𝑜𝑖𝑙𝑒𝑟𝑠 = 76,348.656
𝑦𝑒𝑎𝑟 𝑦𝑒𝑎𝑟
𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦
𝑉𝑐𝑠 =
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 𝑜𝑓 𝐶𝑜𝑎𝑙
7.634𝑥106 𝑘𝑔𝑠
=
800 𝑘𝑔/𝑚³
8
7.634𝑥106 𝑘𝑔𝑠
=
800 𝑘𝑔/𝑚³
𝑉𝑐𝑠 = 9542.5 𝑚³
Chimney:
𝑇𝑎 = 32℃
𝐾𝑗
𝑅𝑎 = 0.287 ⁄𝐾𝑔 𝐾
𝑃𝑎 = 101.325 𝐾𝑝𝑎
= 101.325⁄(0.287)(32 + 273)
= 1.1575 𝑘𝑔/𝑚3
𝑇𝑔 = 170℃
𝐾𝑗
𝑅𝑔 = 0.277 ⁄𝐾𝑔 𝐾
𝑃𝑔 = 101.325 𝐾𝑝𝑎
= 101.325⁄(0.277)(170 + 273)
= 0.686 𝑘𝑔/𝑚3
𝑇ℎ𝑒𝑟𝑒𝑓𝑜𝑟𝑒, 𝐻 = 𝐻𝑤⁄𝜌𝑎 − 𝜌𝑔
𝐻 = 8⁄1.157 − 0.825
𝑯 = 𝟐𝟒𝒎
𝑄 = 𝑚𝑅𝑇⁄𝑃
(0.287)(260 + 273)⁄
= 101.325
= 1.51 𝑚3/𝑠
𝑉𝑓 = √(2𝑔) 𝐻𝑤⁄𝐻
= √(2)(9.81)(8⁄24)
9
= 2.557 𝑚/𝑠
𝑉𝑎 = (40% 𝑥 𝑉𝑓 )
= 1.0228 𝑚/𝑠
𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟
4𝑄
𝐷 = √ ⁄𝜋𝑉𝑎
4(1.51)
= √ ⁄𝜋(1.0228)
𝑫 = 𝟏. 𝟑𝟕 𝒎 ≈ 𝟏. 𝟓𝒎
Boiler Machine Foundation:
𝐿𝑊𝐻 = 10.55𝑋3.4𝑋11.4 𝑚
𝑊𝑚 = 195,000 𝑘𝑔
𝑆𝐵 = 24,412.14 𝐾𝐺/𝑀2
𝑊𝐹 = 3𝑋𝑊𝑀
𝐴 = 𝑊𝐼𝐷𝑇𝐻 + 2 ∗ .3048
𝑉𝐹 = ((𝐴 + 𝐵)/2) ∗ (𝐻 ∗ 𝐿)
𝑩 = 𝟔. 𝟔𝟐𝒎
𝑨 = 𝟒. 𝟎𝟎𝟗𝟔 𝒎
𝑉𝐹 = 𝑀𝐹/𝐷𝐸𝑁𝑆𝐼𝑇𝑌
𝑉𝐹 = 243.14 𝑀3
243.14 = ((4.0096 + 6.62)/2) ∗ (𝐻 ∗ 9.65𝑀)
𝑯 = 𝟒. 𝟕𝟒𝑴
Steam Turbine Machine Foundation:
𝐿𝑊𝐻 = 4𝑥2𝑥2.5𝑚
𝑊𝑚 = 15000
𝑆𝐵 = 24,412.14 𝐾𝐺/𝑀2
𝑊𝐹 = 3𝑋𝑊𝑀
𝑆𝐵/2 = (𝑊𝑀 + 𝑊𝐹)/𝐵𝐿
10
𝐴 = 𝑊𝐼𝐷𝑇𝐻 + 2 ∗ .3048
𝑉𝐹 = ((𝐴 + 𝐵)/2) ∗ (𝐻 ∗ 𝐿)
𝐵 = 1.066
𝑨 = 𝟐. 𝟔𝟏𝑴 𝑻𝑯𝑬𝑹𝑬𝑭𝑶𝑹𝑬 𝑩 = 𝑨
𝑉𝐹 = 𝑀𝐹/𝐷𝐸𝑁𝑆𝐼𝑇𝑌
𝑉𝐹 = 45000𝐾𝐺𝑆/2406 𝐾𝐺/𝑀3
𝑉𝐹 = 18.7 𝑀3
18.7 = (2.61) ∗ (𝐻 ∗ 4.61)
𝑯 = 𝟏. 𝟓𝟓𝑴
Chimney Machine Foundation:
Solving for weight of chimney
𝐻 = 78.74𝑓𝑡
𝐷0 = 4.92𝑓𝑡
𝐴1 = 19.01 𝑓𝑡²
𝐴2 = 22.26 𝑓𝑡²
𝐴𝑇 = 3.25 𝑓𝑡²
𝑾𝒎 = 𝟏𝟑𝟗𝟓𝟖. 𝟓𝟒 𝑲𝑮𝑺
𝐷𝐿 = 1.72𝑚 𝑥 24𝑚
𝑆𝐵 = 24,412.14 𝐾𝐺/𝑀2
𝑊𝐹 = 3𝑋𝑊𝑀
𝐴 = 𝑊𝐼𝐷𝑇𝐻 + 2 ∗ .3048
𝑉𝐹 = ((𝐴 + 𝐵)/2) ∗ (𝐻 ∗ 𝐿)
11
24412.14/2 = (41875.63 + 13958.54)/2 𝑥 𝐵 (24.61𝑀)
𝐵 = 0.0177𝑀
𝑨 = 𝟐. 𝟑𝟑𝑴 𝑻𝑯𝑬𝑹𝑬𝑭𝑶𝑹𝑬 𝑩 = 𝑨
𝑉𝐹 = 𝑀𝐹/𝐷𝐸𝑁𝑆𝐼𝑇𝑌
𝑉𝐹 = 41875.63𝐾𝐺𝑆/2406 𝐾𝐺/𝑀3
𝑉𝐹 = 17.40 𝑀3
𝑯 = 𝟎. 𝟑𝟎𝟑𝒎
DIESEL GENERATOR
Diesel Generator Specs: CAT V16 4 Stroke Water Cooled Diesel
Weight: 64470 kg
𝑆𝐵 = 24,412.14 𝐾𝐺/𝑀2
𝑊𝐹 = 3𝑋𝑊𝑀
12
𝑆𝐵/2 = (𝑊𝑀 + 𝑊𝐹)/𝐵𝐿
𝐴 = 𝑊𝐼𝐷𝑇𝐻 + 2 ∗ .3048
𝑉𝐹 = ((𝐴 + 𝐵)/2) ∗ (𝐻 ∗ 𝐿)
𝐵 = 0.00892𝑀
𝑨 = 𝟒. 𝟒𝟏𝑴 𝑻𝑯𝑬𝑹𝑬𝑭𝑶𝑹𝑬 𝑩 = 𝑨
𝑉𝐹 = 𝑀𝐹/𝐷𝐸𝑁𝑆𝐼𝑇𝑌
𝑉𝐹 = 193410𝐾𝐺𝑆/2406 𝐾𝐺/𝑀3
𝑉𝐹 = 80.39 𝑀3
𝑯 = 𝟏. 𝟕𝟐𝒎
Pipe Sizing:
𝑚𝑠 = 5.93
𝑣 = 30.60𝑋10 − 3 𝑚³/𝑘𝑔
𝑉 = 0.181458 𝑚³/𝑠
0.181458 = 𝐴(25)
𝐴 = 5.1845𝑋10 − 3 𝑚²
𝐷 = 0.08125𝑚𝑋3.28 = 0.2665 𝑓𝑡
13
MECHANICAL PLANS
14