Beruflich Dokumente
Kultur Dokumente
OSSWALD, JURGEN
Mineralogisch-petrographisches lnstitut der LMU, Theresienstr. 41c, 80333 Miinchen
SNETHLAGE, ROLF
Bayerisches Landesamt fiir Denkmalpflege, Hofgraben 4, 80539 Miinchen
SUMMARY
Despite the fact, that silicate paints exist for more than 100 years the hardening process is not entirely
known. Especially the formation of hydrated calcium silicates due to the reactions between the water
glass and the calcite of the substrate is often claimed. In the present work the oldest still preserved
silicate painting from 1878 on the east wall of the church in Eichelberg/Bavaria is investigated. The
hardening process of Keim-A-, Keim-B- and Two-Component-Technique is studied in the laboratory
under different conditions
The formation of C-S-H phases could not be observed neither on the object nor in the laboratory
experiment. The formation of such a phase is very unlikely because in the case of potassium water
glass the particle size of the silicate complexes is too great so that the amount of dissolved silica is
too low. Also the concentration of ca2+ ions in the alkaline solution is very low due to the minor
solubility of calcite in alkaline environment. So for both reasons the conditions for a C-S-H phase
formation are not fullfilled. Calcium ions which are present in the silica gel are absorbed on the silica-
surface and can be exchanged easily with weak-acidic water.
The general formula which is commonly used for the water glass reaction conveys a wrong picture
because the reaction is not released and determined by the access of C02 from the air. The
precipitation of the silica gel is much faster and can be finished after some minutes. Only later on the
formation of K2C03 will take place.
By FT-IR Technique it was found that the kind of the fillers and pigments used have great influence
on the kinetics of the reaction and the network of the silica gel formed. The asymmetric Si-0-Si
stretching vibration at 1086 cm-1 is significantly shifted towards lower wave numbers indicating a
higher energy level of the bonds. More than other pigments ZnO enhances the reactivity of the water
glass as well as it causes the greatest peak shift.
1. INTRODUCTION
The first silicate paints were developed by Johann Nepomuk von Fuchs, who rediscoverd the water
glass, and Josef Schlotthauer in 1842. They called this Technique .stereochromie". The binder of
these paints were water glass and should increase the durability of the paintings against
environmental impacts. However this technique was not able to fulfill these expectations. On the
basis of the work of Schlotthauer and Fuchs, Adolf Wilhelm. Keim has created a two-component-
technique still used today. This technique is called Keim-A-Technique.
For the painting a special ground is needed. A. W . Keim used a lime mortar with pumice admixture
which was treated with phosphoric acid to remove the lime sinter on the surface of the mortar and
then impregnated with water glass. On this ground the painting was done with pigments and water.
Only specific, alcaline resistant pigments were allowed. After the painting was ready it was
impregnated several times with a mixture of potassium water glass and liquid ammonia.
This development was patented in 1878. In the same year the painting on the east wall of the church
in Eichelberg/Bavaria was executed under the care of A. W. Keim. This painting is the oldest still
preserved outwallpainting known.
The next development, the Keim-B-Technique, introduced in 1881 has the advantage that the
pigments are mixed with water glass bevor painting is done. The following impregnating of the ready
painting is not necessary any more. The next significant development was introduced to the market in
1967 with the one-component silicate paint with synthetic additions.
1266
Since the development of the ,,Stereochromie" the reaction of water glass with the C02 from the air
and with polyvalent kations were known. The products of these reactions are potassium carbonate
and hydrated silicates.
Usualy these reaction are described with the following equations:
1. Reaction of potassium water glass with C02 from the air
K203Si02·xH20 + H20 +C02 -> 3 Si02·xH20 + K2C03
2. Reaction of potassium water glass with pigments, fillers and substrate, e. g. the reaction with
Ca(OH)2 with formation of C-S-H phases
Ca(OH) 2 + K2o 3Si02 ·xH20 + mC02 -> CaSin02n-1(x+1)H20 + mK2C03
3. By desorption of water the formed silica gel is compressed.
--gemessen
0.09 geme"90 berechnet:
berechrwit : 0 . 17 5 Loge FWHM Int.
Bonde 1 .35.31 18.3 0 .05
Looe FWHM Int. Bonde 2 .34 26 19.3 0 .1.3
o.oe
Bonde 1 =1 237 0 .02 Bonde .3 .32.34 18.3 0.01
Bonde 2 ~428 zoe 0 .06
0. 150
Band< 3 32 31 160 0.01
0.07
O. IZO
O.O<l
c
.2
e.
0
0.05 c
0 0.100
1l
<(
~
0
0. 04
"'
~
0 .075
0. 0~
0.050
0.02
0.025
0.01
0.00 0 .000
.l800 '700 .l800 3500 :;<00 3.300 3200 3100 .lOOO 3800 3700 3600 3500 3400 3300 3200 3100 3000
Wellenzohl [c m - 1] Wellenzohl [cm-1 J
fig. I a: OH vibration of air dried water glass fig 1b: OH vibration of historic sample from Eichelberg
0.60
0.15
- - gemessen
- - gemessen
O. B 0.55 berechnet
berechnet:
FWHM Int. Lage FWHM lint.
Lage
0. 13 3545 196 0 .06 Bonde 1 3560 192 0. 1
Bonde 1 0.50
Bonde 2 341 7 195 0.
Bonde 2 3 422 210 0.1
0.12 3239 255 0.0 323.3 182 0. 1
0.45
0. 11
0. 40
0. 10
0.09 0 .35
c
0
c
0.08 e-g 0.30
~a. .J:J
<(
0.07
~
.0
0 . 25
<(
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0 . 20
0.00
0.0< 0. 15
0.03
0.1 0
0.02
0.05
0. 01
0.00
0.00 3800 3700 .)600 3500 3400 3.300 3200 .;100 3000
3700 3600 3500 3400 3.300 3200 3100 3000
3800 Wellenzohl [ cm-1)
\lle llenzohl [cm -1 )
2
2
fig. I c OH vibration of Ca + precipitated gel fig. Id: OH vibration of Mg + precipitated gel
1268
The measurements were performend on a BRUKER IFS 48 FT-IR spectrometer. KBr discs were used
and 64 scans with a resolution of 1 cm-1 were recorded . Lorenz functions were fitted to the recorded
spectrum with a least square method on the computer. The fitted spectra are given in figure 1.
Band position of the gel without kations and the sample from the painting in Eichelberg at 3428 :t: 1
cm-1 lies within the fitting accuracy. The band of the ca2+ precipitated gel is moved downwards to
2422 cm-1 and that of the Mg2+ precipitated gel to 2417 cm-1 as expected.
The formation of C-S-H phases can not be measured.
a positiv charge left, which for his part can compensate a negativly charged surface group of an
other silica particle. The polyvalent kation builds up a bridge between silica particles, which causes
gelling (fig. 2).
In silica paints the polyvalent kations must be dissolved out of pigments or painting ground. In
usually used pigments only ZnO and in mortars only Ca(OH)2 are soluble enough in alkaline
conditions. The addition of these two substances to water glass causes rapid gelling.
The silica particles in water glass solutions are stabilized by their negativly charged surface, they
repell each other. If water is lost by evaporation, the silica concentration in the solution rises. The
particles collide more often and gain more kinetic energy until they are fast enough to overcome the
repulsiv barrier of the other particles. In this case the surface hydroxyl groups can condensate and
build up a Si-0-Si bridge between these particles, so that gelling starts (fig. 3).
- -". --
- - .
--.1 -::
-._
i; - -
Oberfl!lchenspannung
' CH
1::1- ----
ti - II
- .:.,----...:- - ---:--.];·- -
( H
·, ( tj
" -·
1r -
n -
_.-"..:-
.. , '- H
ff -
For most pigments and mortar fillers the increasing concentration due to evaporation is the
predominant gelling mechanism.
The different stuctures lead to different specific surfaces. For both the gel is microporous like
expected for primary particle size of 2.3 nm. The specific surface was measured by nitrogen
adsorption (BET) and by alkali titration method of Meffert (MEFFERT 1970). The specific surface of
2
rapid gelled gels showes BET surface of 579 m2 /g and surfaces between 874-940 m /g by alkali
2
titration. The data for slow gelled gels are about 70 m2 /g BET and 396-568 m /g by alkali titration.
The differences between BET and alkali titration value is caused by the microporosity of the gels,
because N2 molecules only penetrate pores with a diameter bigger than 1.2 nm, hydronium ions
even smaller ones. The difference of the specific surface of the fast and slow gelled gels shows
their different structure.
For the reaction of pigments and fillers with water glass in silica paints three reactions are
conceivable.
- reaction with formation of a new phase
- the hydroxylated surface of the pigments condenses with the hydroxylated surface of the silica
particles
- there is no reaction between silica and pigment, the adhesion is a physical one
The formation of a new phase on the border pigment-silica is not very likely (cf. 2.2 and 2.3)
because therefore a certain solubility of pigments and fillers is necessary.This is only given by ZnO
and Ca(OH) 2. But these polyvalent kations lead to rapid gelling. They become bridging kations
between silica particles in the gel. The concentration of kations in the gel decreases with distance to
the border pigment-gel, because gelling starts on the pigment surface and increasingly hinders the
further dissolution of polyvalent kations. No phase boundary exists.
In alkaline solutions all pigments and fillers have a negativ zeta-potential, thus their surface is
covered with hydroxyl groups (PARFITT 1976). These hydroxyl groups are able to condense with
the hydroxyl groups on the surface of the silica particle in the water glass solution. A \Si-0-Me-
bridge is formed .
If there is no reaction between water glass and pigments the adhesion force is caused by van der
Waal forces and shared hydrate films.
Because the first case does not take place, a distinction between the second and third must be
made. This is possible with FT-IR spectroskopic techniques. If there is no reaction , the spectrum of
the paint below 1500 cm-1 must be the same as an addition of the spectrum of pure silica gel and
the spectrum of pure pigment, because the weak van der Waals forces have no influence on the
strong bonding forces in pigment and gel.
Building up oxygen bridging bonds between silica gel and pigment, these bonds influence the
neighbour bonds. Neighbouring bonds are deformated, so that a change in band position must be
observerd in the FT-IR spectrum.
Pigments, Ca(OH)2 and Caco3 were mixed with potassium water glass to obtain a paintable mixture.
ZnO and Ca(OH)2 immediately formed a gel. To obtain an ease of brushing, more water glass was
added to the mixture. These paints were dried for one week under laboratory conditions, then grinded
and washed three times with water. The powder was dried over five days at 140°C, then 0.2 to 0.5 mg
of this powder were mixed with 300 mg KBr and dried again at 150 °C. Subsequently the samples
were pressed to 13mm KBr discs and investigated with a BRUKER IFS 48 from 4000 cm-1 to 400
cm-1 with 64 scans registrated.
1993). The FT-IR measurement of four silica gels (tab. 2) made with different procedures shows 'no
drift of the asymmetric Si-0-Si stretching vibration within the confidence interval!. For this the
influence of reaction with pigment surface hydroxyl groups can be measured with this vibration.
0. 14.
1.11
- - ge"'1essen
ber~chn~
0.12
1.e
0. 10 1.4
1.2
0.08 c
a
c
E
e. 0 1.0
a. "'
0
~
0.06 -11.
.c
<
~
0.11
0.0-1
0.6
om
0.4
0.00 0.2
1000 1soo 1400 1300 1200 11 00 1000 900 eoo 100 600 soo •oo 1600 1500 1400 1300 1ZOO 1100 1000 900 600 700 600 500 400
fig. Sa: FT-IR spectrum ofZnO fig Sb: FT-IR spectrum ofZnO with water glass
0-"<J
O.J5
+
"'8
: ~
O..JO
c c
0 \ 0 0
0.20
:;:;
~ c.
0 0
<"'
D "'
-11. 0.2<1
0.1~
00
0 . 10
0.05
0 .0
0.00
1600 1500 1400 1.lOO 1200 1100 1000 900 600 700 600 500 WO 1600 1500 1400 1.lOO 1200 1100 1000 900 600 700 600 500 400
Wellenzohl (cm- 1) Wellenzohl [ cm -1]
fig. 6a: FT-IR spectrum ofCa(OH\ fig. 6b: FT-IR spectrum ofCa(OH)2 with water glass
~
1273
0.55
~
~
0 .50 - gemesssen ~
1.2 · · · · · - tierec hnet
0.45
1.0 MO
·~ O.J.5
o.a
O.JO
c c
0 .Q
~0 ~
0
0.25
0 .6
,,"' _,,"'
<(
<(
0 .20
0 .4
0 .1 5
.,, 0.10
:;
0.0!5
1600 1500 1400 1300 1200 I 100 1000 900 BOO 700 600 500 400 1 600 1500 1400 I 300 1200 1100 I 000 900 800 700 600 500 400
fig. 7a: FT-IR spectrum of chromium green fig. 7b: FT-IR spectrum of chromium green with water
glass
20 1.0
"~
~ g_emesss en
1.6 0.8
1.4 0.7 ~
~
~
1.Z "'"'+ c
0.6 ~ N
~
c: 0
~ g
.0
c
.... :g_ 8 N
N
e-0 1.0
0 0 .5
~
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0.4
08
~
O.J
0.2
0.1
0 .0 1-~µ-f-1-J.-1.-+-'-+...L+-'-+-.L.t-"-t-'-lr-'-t-'--1
1600 l !'lOO 1400 ! JOO 1200 1100 1000 900 600 700 600 ~ 400
1roo 1.500 1400 1.soo 1200 1100 1000 900 aoo 100 eoo ~ 400
Wellenzohl (c m- 1] Wellenzohl [ cm - 1]
fig. 8a: FT-IR spectrum of iron oxide yellow fig. 8b: FT-IR spectrum of iron oxid yellow with water
glass
1274
The different gelling caused by pigments leads to different gel structures. There is also an effect on
the macroscopic appearance of the paints. Pigments that cause rapid gelling hinder the water glass to
penetrate deeply in the painting ground. The result is a hard and compact layer on the surface (fig.
11). On the other hand it is explainable why silica paints should not be applied on fresh lime mortar.
The carbonatisation process on lime mortar is a slow process. After a few weeks after application only
the outer layer of the mortar is converted in calcite which is on his part treated with acid befor paint is
applied. Though the mortar consists mainly of Ca(OH)2 which also causes rapid gelling. Only little
penetration depth can be obtained. The result is a hard layer of paint on a mortar with low resistance
against shear forces caused by shrinking of the drying paint. The result is the loss of adhesion.
ACKNOWLEDGMENT
The investigations were kinedly granted by KEIM FARBEN GmbH & Co KG.
REFERENCES
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Surfaces, 74, 33-46, 1993
ILER R. K. : The chemistry of silica. John W iley & Sons, New York, 1979
_/
1275
JULIEN R., BOTET, R. : Aggregation and fractal aggregates. World Scientific Publishing Co Pte ltd,
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MEFFERT, A ., LANGENFELD, A. : Bestimmung der Oberflache von hochdisperser Kieselsaure durch
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solutions. Chem. Com., 15, 519-520, 1966
TAYLOR, H. F. W .: The chemistry of cements. Academic Press, New York, London, 1964
WELDES, H. H., LANGE, K. R. : Properties of solubel silicates. Ind. Eng. Chem., 61, 29-44, 1969
WIJNEN, P. W . J. G ., BEELEN, T. P. M., RUMMENS, K. P. J., SAEIJS, H. C. P. L. , VAN SANTEN,
RA.: Silica gel from water glass: a SAXS study of the formation and ageing of fractal
aggregates. J . Appl. Cryst .. 24, 759-764, 1991