JIS JAPANESE

INDUSTRIAL
STANDARD
Translated a n d Published b y
Japanese Standards Association

Carbon steel pipes for

pressure service

I C s 23.040.10; 77.140.75
Reference number : JIS G 3454 : 2005 (E)
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 G 3454 : 2005

Foreword

This translation has been made based on the original Japanese Industrial
Standard revised by the Minister of Economy, Trade and Industry through
deliberations at the Japanese Industrial Standards Committee, as the result
of proposal for revision of Japanese Industrial Standard submitted by The
Japan Iron and Steel Federation (JISF) with the draft being attached, based
on the provision of Article 12 Clause 1 of the Industrial Standardization Law
applicable t o the case of revision by the provision of Article 14.
Consequently JIS G 3454 : 1988 is replaced with this Standard.
This revision has been made based on I S 0 9330-1: 1990 Welded steel tubes
for pressure purposes-Technical delivery conditions-Part 1: Unalloyed steel
tubes wi t h specified room temperature properties and I S 0 9329-1: 1989
Seamless steel tubes for pressure purposes-Technical delivery conditions-
Part 1: Unalloyed steels with specified room temperature properties for the
purposes of making it easier t o compare this Standard with International
Standards; to prepare Japanese Industrial Standard conforming with
International Standards; and t o propose a draft of an International Standard
which is based on Japanese Industrial Standard.
Attention is drawn t o the possibility that some parts of this Standard may
conflict with a patent right, application for a patent after opening t o the
public, utility model right or application for registration of utility model
after opening t o the public which have technical properties. The relevant
Minister and the Japanese Industrial Standards Committee a r e not
responsible for identifying the patent right, application for a patent after
opening t o the public, utility model right or application for registration of
utility model after opening t o the public which have the said technical
properties.

Date of Establishment: 1962-03-01

Date of Revision: 2005-03-20
Date of Public Notice in Official Gazette: 2005-03-22
Investigated by: Japanese Industrial Standards Committee
Standards Board
Technical Committee on Iron and Steel

JIS G 3454 :2005, First English edition published in 2005-09

Translated and published by: Japanese Standards Association

4-1-24, Akasaka, Minato-ku, Tokyo, 107-5440 JAPAN

In the event of any doubts arising as to the contents,

the original JIS is to be the final authority.

O JSA 2005
All rights reserved. Unless otherwise specified, iio part of this publication may be reproduced or
utilized in any forin or by any ineaiis, electronic or mechanical, includiiig photocopying and
microfilm, without permission in writing from the publisher.

Printed in Japan
KAIAT

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 G 3454 : 2005

Contents
Page
Introduction ................................................................................................................. 1

1 Scope .................................................................................................................... 1

2 Normative references ........................................................................................ 1

3 Grade and designation ..................................................................................... 2

4 Method of manufacture .................................................................................... 2

5 Chemical composition ....................................................................................... 2

6 Mechanical properties ....................................................................................... 3

6.1 Tensile strength, yield point or proof stress and elongation .................. 3
6.2 Flattening test ................................................................................................. 4
6.3 Bendability ........................................................................................................ 4

7 Hydraulic test or nondestructive test ............................................................ 5

8 Dimensions, mass and dimensional tolerance .............................................. 5

8.1 Dimensions and mass ..................................................................................... 5
8.2 Dimensional tolerances ................................................................................... 6

9 Appearance ......................................................................................................... 7

10 Test ...................................................................................................................... 7
10.1 Chemical analysis ............................................................................................ 7
10.2 Tensile test ....................................................................................................... 7
10.3 Flattening test ................................................................................................. 8
10.4 Bending test ..................................................................................................... 8
10.5 Hydraulic test or nondestructive examination ........................................... 8

11 Inspection ............................................................................................................ 9
11.1 Inspection .......................................................................................................... 9
11.2 Reinspection ...................................................................................................... 9
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12 Marking ............................................................................................................... 9

13 Report .................................................................................................................. 10

Annex 1 (normative) Supplementary quality requirements ............................. 11

Annex 2 (informative) Comparison table between JIS and corresponding

International Standards ................................................. 12

(i>

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 JAPANESE INDUSTRIAL STANDARD @ JIS G 3454 : 2005

Carbon steel pipes for pressure service

Introduction This Japanese Industrial Standard has been prepared based on the
first edition of I S 0 9330-1 Welded steel tubes for pressure purposes-Technical de-
livery conditions-Part l : Unalloyed steel tubes with specified room temperature prop-
erties published in 1990 and the first edition of I S 0 9329-1 Seamless steel tubes for
pressure purposes-Technical delivery conditions-Part 1: Unalloyed steels with specified
room temperature properties published in 1989 with some modifications of the tech-
nical contents.
The portions given sidelines or dotted underlines are the matters modified from
the original International Standard. A list of modifications with the explanations is
given in annex 2 (informative).

1 Scope This Standard specifies t h e carbon steel pipes (hereafter referred to a s

“pipes”) used for pressure service at an approximate maximum temperature of 350 O C .
The pipes for high pressure service shall be in accordance with JIS G 3455.
Remarks 1 Pertaining t o the electric-resistance welded steel tubes, when previ-
ously agreed upon with the manufacturer, the purchaser may desig-
nate a part of all of the supplementary quality requirements specified
in annex 1, in addition t o the items specified in this text.
2 The International Standards corresponding t o this Standard are a s
follows.
In addition, symbols which denote t h e degree of correspondence
in the contents between the relevant International Standard and JIS
are IDT (identical), MOD (modified), and NEQ (not equivalent) ac-
cording to ISO/IEC Guide 21.
I S 0 9330-1 : 1990 Welded steel tubes for pressure purposes-Technical
delivery conditions-Part 1: Unalloyed steel tubes
w ith specified room temperature properties (MOD)
I S 0 9329-1 : 1989 Seamless steel tubes for pressure purposes-Tech-
nical delivery conditions-Part 1: Unalloyed steels
w ith specified room temperature properties (MOD)
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2 Normative references The following standards contain provisions which, through

reference in this text, constitute provisions of this Standard. The most recent edi-
tions of t h e standards (including amendments) indicated below shall be applied.
J I S G 0320 S t a n d a r d test methods for heat analysis of steel products
J I S G 0404 Steel a n d steel products-General technical delivery requirements
J I S G 0415 Steel and steel products-Inspection documents
J I S G 0582 Ultrasonic examination for steel pipes a n d tubes
J I S G 0583 E d d y current examination of steel pipes and tubes by encircling coil
technique
J I S G 3455 Carbon steel pipes for high pressure service

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G 3454 : 2005

J I S Z 2201 Test pieces for tensile test for metallic materials

J I S Z 2241 Method of tensile test for metallic materials
JIS Z 8401 Guide to the rounding of numbers

3 Grade and designation The pipe shall be classified into two grades and t h e
designations of grade and manufacturing process shall be as given in table 1.

Table 1 Designations of grade and manufacturing process

Designation Designation of manufacturing process

of grade
Manufacturing process of tubes Method of forming and finishing Marking

STPG370 Seamless: S Hot finished: H Marking of manu-

facturing method
STPG 410 Electric resistance welding: E Cold finished: C
shall be as 12 b).
Other than hot finished and cold
finished: G

Method of manufacture The method of manufacture shall be a s follows:

The pipe shall be manufactured by either the seamless o r the electric resistance
..................................................................................................................................................................

welding process.
.................................

The pipe shall stay as manufactured. However, the cold-finished steel pipe shall
be annealed after manufacture.
The purchaser may specify heat treatment for the weld of t h e electric resis-
tance welded steel pipe of grade STPG 410, a s necessary.
When required by the purchaser, the pipe may be furnished with a bevel end(l).
Note (1) Unless otherwise specified, the shape of the bevel end shall be as shown
in figure 1.

30" + 5"

~ \+-
Y
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24 mm max.
!/ r

f : thickness, 22 mm max.

Figure 1 Shape of bevel end

15 Chemical composition The pipe shall be tested in accordance with 10.1 and
It h e ladle analysis values obtained shall conform to table 2.

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G 3454 : 2005

Table 2 Chemical composition

Unit : 5%
Designation of grade C Si Mn P S
STPG 370 0.25 max. 0.35 max. 0.30 to 0.90 0.040 max. 0.040 max.
STPG 410 0.30 max. 0.35 max. 0.30 to 1.00 0.040 Max. 0.040 max.

6 Mechanical properties

6.1 Tensile strength, yield point or proof stress and elongation The pipe
shall be tested in accordance with 10.2 and the tensile strength, yield point o r proof
stress and elongation obtained shall comply with table 3 when t h e tensile test is
carried out for No. 12 or No. 5 test piece for the pipe under 8 mm in wall thickness,
the minimum value of elongation shall be in accordance with table 4.
Remarks : The values in table 4 are obtained by subtracting 1.5 % from the values
of elongation given in table 3 for each 1 mm decrease in wall thick-
ness, and rounding off to an integer in accordance with rule A of JIS
Z 8401.

Table 3 Mechanical properties

Designation Tensile Yield points or Elongation

of grade strength proof stress c/c
N/mm2
No. 11and No. 5 No. 4 test piece

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No. 12 test piece
test pieces
I I I I

Longitudinal Transverse Longitudinal Transverse

STPG 370 370 min. 215 min. 30 min. 25 min. 28 min. 23 min.
STPG 410 410 min. 245 min. 25 min. 20 min. 24 min. 19 min.

Remarks 1 The values of elongation given in table 3 shall not be applied t o the pipe whose
nominal diameter is 25 A o r smaller. However, the value of elongation shall
be recorded.
2 1 N/mm2 = 1 MPa

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G 3454 : 2005

Table 4 Examples of elongation values calculated for No. 12 test

piece (longitudinal) and No. 5 test piece (transverse) taken
from pipes under 8 mm in wall thickness
Unit: %
Designation Shape of Elongation value relating to wall thickness
of grade test piece

STPG 370 No. 12 test piece

No. 5 test piece

STPG 410 No. 12 test piece

No. 5 test piece

6.2 Flattening test When tested in accordance with 10.3, the pipe shall not gen-
erate flaws or cracks on its wall surface. In this case, the distance between the two
plates shall be in accordance with t h e following formula:
In the case of seamless steel pipe:

(1+ e>t
H= t
e+-
D
In t h e case of electric resistance welded steel pipe:
c1

H = LD (for weld)
3
1
H = -D (for the portion without weld)
3
where, H : distance between flattening plates (mm)
e : constant individually defined for each grade of pipe,
0.08 for STPG 370, 0.07 for STPG 410
t : wall thickness of pipe (mm)
D : outside diameter of pipe (mm)

6.3 Bendability For the pipe whose nominal diameter is 40 A or smaller, the pur-
chaser may specify t h e bending test instead of t h e flattening test. I n t h e test of
10.4, t h e pipe shall be free from the occurrence of flaws or cracks on its wall sur-
face. In this case, the pipe shall be bent through 90" around a n inside radius t h a t
is 6 times its outside diameter.
However, t h e purchaser may specify t h e bend test in which t h e bend angle is
180" and t h e bending inside radius is 4 times the outside diameter.

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G 3454 : 2005

7 Hydraulic test or nondestructive test The pipe shall be tested in accordance

with 10.5 and the resulting hydraulic characteristic o r nondestructive characteristic
shall conform to either of the following two.

a) Hydraulic test When a pipe is tested as specified in 10.5 a ) , t h e pipe shall

withstand it without leakage.
b) Nondestructive test When a pipe is tested as specified in 10.5 b), there shall
be no signal greater t h a n those produced by t h e artificial defects of t h e refer-
ence test block of division UD of the working sensitivity specified in JIS G 0582
o r of division EY of t h e working sensitivity specified in JIS G 0583.

8 Dimensions, mass and dimensional tolerance

8.1 Dimensions and mass The outside diameter, wall thickness and mass of the
pipe shall be as specified in table 5 . The length of a pipe shall be 4 O00 mm or over.

Table 5 Dimensions and mass of carbon steel pipes for pressure service

Remarks 1 The designation of the pipes shall be based on the nominal diameter and nominal
wall thickness (schedule number: Sch). However, for the nominal diameter, ei-
ther A o r B shall be used, with the designation A or B suffixed t o the figures of
nominal diameter for identification.

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G 3454 : 2005

2 The mass value shall be calculated from the following formula assuming 1 cm3 of
steel t o be 7.85 g and rounded off t o 3 significant figures in accordance with rule
A of JIS Z 8401.
W = 0 . 0 2 4 6 6 t ( D- t j
where, W : unit mass of pipe (kg/m)
t : wall thickness of pipe (mm)
D : outside diameter of pipe (mmj
3 The dimensions enclosed by the bold-faced lines indicate the pipes most frequently
used.

8.2 Dimensional tolerances The tolerances on t h e outside diameter and wall

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thickness of the pipe shall conform to table 6. For the case where the length is specified,
t h e length shall be no less t h a n the specified length.

Table 6 Tolerances on outside diameter and wall thickness

r Division

Hot-finished
seamless steel
Tolerances on outside diameter

Nominal size

40Aorunder
I
I
Tolerance

I0.5mm
Tolerances on wall thickness

Thickness

Under 4 mm
Tolerance

+0.6 mm
-0.5 mm
Pipe 50 A or over up to Il o/c
and incl. 125 A +15 %'
4 mm or over
-12.5 5%
150 A I I 1 . 6 mm
200 A or over I0.8 %

Cold-finished 25Aorunder I I 0 . 3 mm I Under 3 mm I 0 . 3 mm

seamless steel
pipe and electric 32 A or over I I0.8 % I 3 mm or over I10 %
resistance welded
steel pipe For the pipe of nominal size 350 A or over,
the tolerances on outside diameter may be
determined by the measurement of the
length of circumference. In this case, the
tolerances shall be I 0 . 5 5%.
I

Remarks 1 When the length of circumference is used in measuring the outside diam-
eter, either the measured value of the length of circumference o r the di-
ameter derived from the measured value may be used as the criteria. In
both cases, the same value ( I O . 5 "/o> of tolerances shall be applied. The
diameter (D) and the length of circumference (I) shall be calculated revers-
ibly from the following formula.
I=TCXD
where, 2 : length of circumference (mmj
n = 3.141 6
D : outside diameter (mm)

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G 3454 : 2005

2 In the case where the tolerances on wall thickness are confirmed t o meet
the specifications in table 6, the tolerances on outside diameter in table 6
shall not be applied t o the local part being subjected t o repairing, etc.

9 Appearance The appearance of the pipe shall be a s follows:

a) The pipe shall be practically straight, and its both ends shall be at a right angle
to its axis.
b) The inside and outside surfaces of the pipe shall be well-finished and free from
defects t h a t a r e detrimental t o practical use.

10 Test

10.1 Chemical analysis

10.1.1 General matters of chemical analysis and sampling method General

matters common to chemical analysis and method of sampling specimens for analy-
sis shall be in accordance with clause 8 in JIS G 0404.

10.1.2 Analytical method The analytical method shall be in accordance with JIS
G 0320.

10.2 Tensile test

10.2.1 Test specimen sampling method and number of test piece The test
specimen sampling method and number of test piece shall be in accordance with table 7.

Table 7 Test specimen sampling method and number of test piece

Division Test specimen sampling method and

number of test piece

Nominal diameter 50 A or under One shall be taken from each 1 O00 pipes
or its fraction of the same dimensions

Nominal diameter 65 A or over up to and incl. 125 A One shall be taken from each 500 pipes
or its fraction of the same dimensions

Nominal diameter 150 A or over up to and incl. 300 A One shall be taken from each 250 pipes
or its fraction of the same dimensions

Nominal diameter 350 A or over One shall be taken from each 150 pipes
or its fraction of the same dimensions

Remarks : The expression “same dimension” means the same outside diameter as well as
the same wall thickness.

10.2.2 Test piece The test piece shall be No. 11,No. 12A, No. 12B, No. 12C, No. 4
or No. 5 test pieces specified in JIS Z 2201, and shall be sampled from a pipe. In
this case, No. 4 test piece shall be applied only for pipe of diameter 14 mm (the gauge
length 50 mm).
Remarks : Tensile test specimen taken from electric resistance welded pipes shall
be No. 12A, No. 12B, No. 12C or No. 5 test pieces, and shall be taken
from the part not involving t h e joint.

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G 3454 : 2005

10.2.3 Test method The test method shall be in accordance with JIS Z 2241.

10.3 Flattening test

10.3.1 Sampling method of specimens and number of test pieces The sam-
pling method of specimens and number of test pieces shall be in accordance with
10.2.1.

10.3.2 Test piece A test piece 50 mm or over in length shall be cut off from t h e
end of a pipe.

10.3.3 Test method The test piece shall be placed between two flat plates at or-
dinary temperature and flattened by compression until the distance between the plates
comes t o the Specified value, and checked for the occurrence of flaws or cracks on its
wall surface. For the electric resistance welded steel pipe, the weld shall be placed
2
a t right angles to t h e direction of compression, and either the weld in case H = 30
1
or t h e portion other t h a n t h e weld in case H = T D shall be examined as shown in
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figure 2 and figure 3.

Compression

-o lb

: '\

Weld

H Distance between plates

Figure 2 Flattening test Figure 3 Flattening test of

of weld portion other than weld

10.4 Bending test

10.4.1 Sampling method of specimens number of test pieces The sampling

method of specimens and number of test pieces shall be in accordance with 10.2.1.

10.4.2 Test piece A test piece with a n appropriate length shall be cut off from
t h e end of a pipe.

10.4.3 Test method The test piece shall be bent at ordinary temperature through
the angle around a cylinder with t h e inside radius specified in 6.3, and checked for
t h e occurrence of flaws or cracks on it wall surface. I n this case, for t h e electric
resistance welded steel pipe, the weld shall be placed in the outermost bent portion.

10.5 Hydraulic test or nondestructive examination The hydraulic test or non-

destructive examination shall be i n accordance with t h e following. The choice of
either test method t o adopt shall be a t t h e discretion of t h e manufacturer unless
specified by the purchaser.

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G 3454 : 2005

a) Hydraulic test Subject the pipe t o the hydraulic pressure Specified in table 8
for a minimum duration of 5 s, and examine whether i t withstands this pres-
sure without any leakage.

Table 8 Hydraulic test pressure

Unit: MPa
Schedule number 10 20 30 40 60 80
Sch

Hydraulic test pressure 2.0 3.5 5.0 6.0 9.0 12

b) Nondestructive examination The test method of nondestructive examina-

tion shall be in accordance with either JIS G 0582 or JIS G 0583. Other ap-
propriate test methods may be applied upon agreement between the purchaser
and t h e supplier.

11 Inspection

11.1 Inspection Inspection shall be a s the following:

a) General matters common to inspection shall be in accordance with JIS G 0404.

b) The chemical composition shall conform t o t h e requirements of clause 5 .

c) The mechanical properties shall conform t o the requirements of clause 6.

d) The hydraulic test characteristics o r nondestructive test characteristics shall

conform t o t h e requirement of clause 7 .
However, when the supplementary quality requirements given in annex 1 are
specified by agreement between t h e purchaser and t h e manufacturer, t h e re-
sults of inspection shall conform t o the requirements specified in clauses 1 and
2 of annex 1.
e) The dimension, mass and tolerances shall conform t o the requirement of clause 8.

f) The appearance shall conform to the requirement of clause 9.

11.2 Reinspection The pipes which have failed in the flattening test o r bend test
may be determined for final acceptance by a retest specified in 9.8 in JIS G 0404.

12 Marking Each pipe having passed the inspection shall be marked with the fol-
lowing items. However, the smaller pipes o r other pipes specified by the purchaser
may be bundled together and marked for each bundle by a suitable means. In both
cases, the order of arranging the marked items may be omitted.
a) Designation of grade

b) Designation indicating t h e manufacturing processes ( 2 )

.......................................................................................................................

c) Dimensions ( 3 )

d) Manufacturer’s name or its identifying brand

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G 3454 : 2005

e! Designation denoting the supplementary quality requirement ( 4 )

...................................................................................................................................

Notes (2) The designation indicating the manufacturing processes (4) shall be
a s follows, provided t h a t t h e dash may be omitted leaving a blank.
Hot-finished seamless steel pipe -S-H
Cold-finished seamless steel pipe -S-C
Electric resistance welded steel pipe other t h a n hot-finished and
cold-finished ones -E-G
Hot-finished electric resistance welded steel pipe -E-H
Cold-finished electric resistance welded steel pipe -E-C
(3) The dimensions shall be expressed a s follows.
Nominal diameter x nominal wall thickness
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Example : 50 A x Sch 40, or 2 B x Sch 40

(4) The designation denoting the supplementary quality requirement shall
be Z.

13 Report The manufacturer shall submit the test report when previously required
by the purchaser. In this case, the report shall conform to the requirements of clause 13
in JIS G 0404. The type of report shall be, unless otherwise specified, type 2.3 or
3.1.B in table 1 of JIS G 0415.

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G 3454 : 2005

Annex 1 (normative)
Supplementary quality requirements

The supplementary quality requirements shall be applied when requested by the

purchaser, and the designated items among them shall be carried out by the manu-
facturer .

1 Ultrasonic examination (23)(l) The ultrasonic examination shall be a s follows:

Note (1) The ultrasonic examination can also be designated a s “23”.

a) The criterion of the working sensitivity for the ultrasonic examination shall comply
with the division UC Specified in JIS G 0552, and there shall be no signal greater
t h a n those produced by the artificial defects of t h e reference test block.

b) The test method of the ultrasonic examination shall be in accordance with JIS
G 0582.

c) The ultrasonic examination shall be performed for each pipe and t h e results
shall conform to the requirements specified in a).

2 Eddy current examination (Z4)(2) The eddy current examination shall be as

follows:
Note (2) The eddy current examination can also be designated a s “24”.

a) The criterion of t h e working sensitivity for the eddy current examination shall
comply with t h e division EW specified i n JIS G 0553, and there shall be no
signal greater than those produced by the artificial defects of the reference test
block.

b) The test method of t h e eddy current examination shall be in accordance with

JIS G 0583.

c) The eddy current examination shall be performed for each pipe and the results
shall conform to the requirements specified in a).

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G 3454 : 2005

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Copyright Japanese Standards Association

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Errata for JIS (English edition) are printed in Standardization Journal, published monthly by
the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in
Monthly Infórniation.
Errata will be provided upon request, please contact:
Standardization Promotion Department, Japanese Standards Association
4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN
TEL. 03-3683-8002 FAX. 03-3683-0462

Copyright Japanese Standards Association

Provided by IHS under license with JSA
PROTECTED BY COPYRIGHT
Licensee=IHS Employees/1111111001, User=Wing, Bernie
No reproduction or networking permitted without license from IHS Not for Resale, 03/15/2007 22:30:43 MDT