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CEYLON ELECTRICITY BOARD

SRI LANKA

Tender Document
Vavuniya Kilinochchi Transmission
Project

1. Construction of
New 132/33kV Grid Substation at Kilinochchi

2. Construction of
New 132kV Double Circuit Transmission Line from
Vavuniya to Kilinochchi

3. Replacement of
Steel Ground Wire with Optical Fiber Ground Wire
(OPGW) of Existing 132 kV Transmission Line from
New Anuradapura GSS to Vavuniya GSS

VOLUME 2
Section 4 -Technical Specifications : Part 1
Scope of Works

Transmission Division
Ceylon Electricity Board,
P.O. Box 540, P.O. Box 540, Colombo 02,
Sri Lanka.
November 2005
Document

@ Transmission Design Branch


Kilinochchi Transmission Project Tender Document – Volume 2

Table of Contents – Tender Document

Volume 1

Invitation for Bids


Section 1: Instructions to Bidders
Section 2: Part I – General Conditions of Contract
Section 3: Part II – Conditions of Particular Application

Volume 2
Section 4: Technical Specifications – Part 1
Scope of Works

Volume 3
Section 4: Technical Specifications – Part 2
Employer’s specifications

Volume 4
Section 5: Forms of proposals, Appendices, Bid Security and List of
of Eligible Countries of JBIC ODA Loans
Section 6: Bill of Quantities
Section 7: Sample Form of Agreement
Section 8: Sample Form of Securities

Volume 5
Section 9: Schedules of Supplementary Information

Volume 6
Section 10: Drawings

Section 4: Technical Specifications: Scope Of Works – Part 1 Page 4 -i


Kilinochchi Transmission Project Tender Document – Volume 2

TABLE OF CONTENTS

1. SCOPE OF WORKS – GRID SUBSTATIONS ....................................................................... 2


1.1 General Description ................................................................................................................ 2
1.1.1 Kilinochchi Grid Substation................................................................................................. 2
1.1.2 Miscellaneous works in other Grid substations ................................................................... 3
1.1.3 Terminal Points .................................................................................................................. 3
1.1.4 Site Environmental Conditions............................................................................................ 3
1.2 Major Plant & Equipment including Spare Parts................................................................... 4
1.2.1 Kilinochchi Grid Substation................................................................................................. 4
1.2.2 Other Grid Substations. .................................................................................................... 19
1.3 Civil Works, Installation and Other Services ....................................................................... 22
1.3.1 Civil works ........................................................................................................................ 22
1.3.2 Installation ........................................................................................................................ 24
1.3.3 Other Services.................................................................................................................. 24

2. SCOPE OF WORKS – TRANSMISSION LINE .................................................................... 27


2.1 General Description .............................................................................................................. 27
2.1.1 132 kV Double Circuit Transmission Line From Vavuniya GSS to Kilinochchi.................. 27
2.1.2 Climate ............................................................................................................................. 27
2.2 Plant & Equipment Including Spare Parts ........................................................................... 30
2.3 Civil Works, Installation And Other Services ...................................................................... 30
2.3.1 Civil Works ....................................................................................................................... 30
2.3.2 Installation & Other services ............................................................................................. 30

Section 4: Technical Specifications: Scope Of Works – Part 1 Page 4 -ii


Kilinochchi Transmission Project Tender Document – Volume 2

Section 4
Technical Specifications - Part 1
Scope of Works
Grid Substations

Section 4: Technical Specifications:Scope Of Works – Grid Substation Page 4 -1


Kilinochchi Transmission Project Tender Document – Volume 2

1. SCOPE OF WORKS – GRID SUBSTATIONS


1.1 GENERAL DESCRIPTION
1.1.1 Kilinochchi Grid Substation

Kilinochchi Grid Substation shall consist of following main features.

1. Out door air insulated switchgear with single busbar arrangement


comprising of
2 Nos. 145kV line bays.
1 No. 145kV transformer bay.
1 No. 145kV bus section bay.
2. 1 No. 132/33 kV, 31.5 MVA Power Transformer.
3. 1 No. 36kV, 800A, 30s Earthing Transformer.
4. 1 No. 33/0.4kV, 160kVA Auxiliary Transformer.
5. Provision for 1 No. future 31.5 MVA Power transformer.
6. 36 kV SF6 gas insulated indoor switchgear comprising.
1 No. Transformer bay.
3 Nos. Line feeder bays.
1 No. Generator feeder bays.
Busbars with single bus bar arrangement.
7. Control, Metering and Protection equipment, Batteries and DC
equipment, LVAC, SCADA, & Communication equipment etc.
8. Substation Automation System.
9. Energy Metering System.
10. Power and Control cables including terminations.
11. Substation grounding system and shield earth wire system.
12. 4 Nos. 33 kV outdoor line gantries including 36kV cable terminations.
13. 25 kVA Diesel Generator.
14. Electrical, Civil and Mechanical works required for substation including
control and other buildings.
15. Spare parts.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -2


Kilinochchi Transmission Project Tender Document – Volume 2

1.1.2 Miscellaneous works in other Grid substations

The additions or modifications to the existing Protection and Communication


system at the substations given below to complete the Protection and
Communication systems proposed in the above scope of works.
1.1.2.1 Protection, Metering and Control

- New Anuradhapura Grid Substation

- Vavuniya Grid Substation

1.1.2.2 Communication Equipment

- New Anuradhapura Grid Substation

- Vavuniya Grid Substation

1.1.3 Terminal Points

The following shall be the contract Terminal points: -


(a) 132 kV overhead Transmission lines terminate at Vavuniya near the Grid
Substation. This contract includes the connections of the proposed 132
kV transmission line to the existing circuits of the Anuradhapura-Vavuniya
132 kV line as indicated in the drawing no. TD/CE/1/47/D/TL/002
including the modifications indicated there in.

(b) 33 kV Overhead Line/ Switchgear interfaces at Killinochchi


33kV overhead distribution lines terminate at the line bay gantries. This
contract includes the connections and connectors from 33kV outdoor
terminations to the 33kV line down droppers, which terminate at the line
bay gantries.

1.1.4 Site Environmental Conditions

Altitude of site above sea level not


m 1000
exceeding
0
Maximum ambient air temperature C 40
0
Minimum ambient air temperature C 7
Average ambient air temperature over 24 0
C 32
hours
0
Average yearly temperature C 30
Relative humidity (24 hours) % 90
Average annual rainfall mm 150

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -3


Kilinochchi Transmission Project Tender Document – Volume 2

Maximum recorded rainfall for 24 hours mm 433


Winds Maximum 1 to 3 second gusts at
145 km per hour. Mean speed 6
km per hour over 24 hours.
Storms Frequency of thunderstorms high
Average isokeraunic level 60 days per annum

1.2 MAJOR PLANT & EQUIPMENT INCLUDING SPARE PARTS

1.2.1 Kilinochchi Grid Substation

1.2.1.1 Outdoor Switchgear

1.2.1.1.1 145kV Single busbar system comprising:-


- 2000A, 25kA, 145 kV three phase tubular busbars with post
insulators.
1.2.1.1.2 02 Nos. 145kV Line bays for New Anuradhapura & Chunnakam, each
comprising:-
1 no - 1250A, 145kV, 25 kA three phase busbar disconnector with hand
and motor operating mechanism.
1 no - 1250A, 145kV, 25kA three-phase circuit breaker complete with
operating mechanism etc.
3 nos - 145 kV Current Transformers with cores as follows: -
Class 5P20, ratio 800/400/1 A for Main protection (distance).
Class 5P20, ratio 800/400/1 A for Back up protection (over current
& earth fault) and line feeder control.
Class 5P20 ratio 2000/1 A for busbar differential protection and
breaker failure protection.

1 no - 1250A, 145 kV, 25 kA three phase line disconnector with hand


and motor operating mechanism and integral with hand operated
earthing switch.
3 nos - Single-phase Capacitor type voltage transformers, ratio
132,000/√3:110/√3:110/√3, class 0.5 for metering and class 3P for
protection, complete with circuit connections.
3 nos - 120kV, 10kA, Class 2 Surge arresters with counters.
- Bay connections, connectors, clamps, etc.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -4


Kilinochchi Transmission Project Tender Document – Volume 2

1.2.1.1.3 145kV Bus Section bay comprising:-


1 no - 2000A, 3 phase, 145 kV busbar disconnectors with hand and
motor operating mechanisms.

1.2.1.1.4 01 No. 145kV Transformer bay comprising:-


1 no - 1250A, 145kV, 25 kA three phase busbar disconnector with hand
and motor operating mechanism.
1 no - 1250A, 145kV, 25 kA three phase circuit breaker complete with
operating mechanism etc.
3 nos - 145 kV Current Transformers with cores as follows:-
Class 5P20, ratio 200/1 A for Main 1 protection (transformer
biased differential), Back up protection (over current and earth
fault) and transformer feeder control.
Class X, ratio 200/1 A for Main 2 protection (Restricted earth
fault).
Class 5P20, ratio 2000/1 A for bus bar and breaker failure
protection
3 nos - 120kV, 10kA Class 2 Surge arrestors with counters.
1 no - Neutral Current Transformer with core as follows: -
Class X ratio 200/1 for restricted earth fault protection.
Connections, connectors, clamps, access ladders etc. including
connections to transformer 132 kV and neutral bushings.
1.2.1.1.5 01 No. 36 kV Transformer Bay comprising: -
1 no - Neutral Current Transformer with cores as follows: -
Class X, ratio 800/1 for restricted earth fault protection.
Class 5P20, ratio 800/1 for standby earth fault protection.
Lot - Set of cable connection between indoor switchgear and outdoor
equipment including set of connections, connectors, clamps,
structures, cable boxes, access ladders, Cable terminating
chamber, complete with cable box, sealing end or terminal
arrangement suitable for incoming 36 kV cables etc. to terminate
the 36 kV cable and to connect in to the Transformer.

1.2.1.1.6 1 No 36kV Auxiliary Transformer feeder bay comprising :-


Lot - Set of cable connection between indoor switchgear and outdoor
equipment including set of connections, connectors, clamps,
structures, cable boxes, access ladders, Cable terminating
chamber, complete with cable box, sealing end or terminal

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -5


Kilinochchi Transmission Project Tender Document – Volume 2

arrangement suitable for incoming 36 kV cables etc. to terminate


the 36 kV cable and connect in to the Transformer.
1.2.1.1.7 04 Nos. of 36 kV Feeder bays each comprising: -
3 nos - 36 kV, 10 kA, Class 2 Surge arresters with counters.
Lot - Set of bay connections, connectors, and clamps, etc.
1.2.1.2 Indoor Switchgear

1.2.1.2.1 01 No. 36kV Transformer bay comprising:


Set of 2000A, 25kA, 3 phase busbars.
1 no - 1250A, 3-phase, 36 kV busbar disconnector with earth switch and
motor operating mechanism.
1 no - 1250A, 3-phase, 36 kV, 25kA circuit breaker complete with
operating mechanism.
3 nos - 36kV Current Transformers with cores as follows: -
Class 5P20, ratio 800/1 for Main 1 protection (transformer biased
differential), Back up protection (overcurrent & earth fault) and
transformer feeder control.
Class X, ratio 800/1 for restricted earth fault protection.
3 nos - Single phase voltage transformers, ratio
33,000/√3:110/√3:110/√3V Class 0.2 for Energy metering system
& class 3P for Protection.
1 no - Cable terminating chamber, complete with cable box, sealing end
or terminal arrangement suitable for incoming 36 kV cables and 36
kV cables to Auxiliary & Earthing Transformers.
Lot - Complete set of miscellaneous items required for the safe and
efficient operation of the switch gear, including cables,
independently lockable shutters over busbar, cable and voltage
transformer spouts (as appropriate), facility to enable busbar or
cable to be earthed through circuit breakers, terminal boxes for
multi-core cables, busbar end covers or link to adjacent switch
panel as appropriate etc
1.2.1.2.2 03 Nos. of 36kV feeder bays for outgoing lines each comprising: -
- 36kV, 2000 A, 25kA three phase busbars.
1 no - 1250 A, 36 kV three phase busbar disconnector with earth switch
and motor operating mechanism.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -6


Kilinochchi Transmission Project Tender Document – Volume 2

1 no - .1250A, 36 kV, 25kA circuit breaker complete with operating


mechanism.
3 nos - 36kV current transformers with cores as follows:
Class 5P20, 400/1A for over current and earth fault protection.
Class 0.2, 400/1 A for Energy metering system.
1 no. - Set of cable terminating chamber, complete with cable box,
sealing ends or terminal arrangement suitable for incoming 36 kV
cables. To include all terminating accessories, cable lugs etc.
Lot - Complete set of miscellaneous items required for the safe and
efficient operation of the switch gear, including cables,
independently lockable shutters over busbar, cable and voltage
transformer spouts (as appropriate), facility to enable busbar or
cable to be earthed through circuit breakers, terminal boxes for
multi-core cables, busbar end covers or link to adjacent switch
panel as appropriate etc.
1.2.1.2.3 01 No. 36kV feeder bay for incoming generations each comprising:-
- 36kV, 2000 A, 25kA three phase busbars.
1 no - 1250 A, 36 kV three phase busbar disconnector with earth switch
and motor operating mechanism.
1 no - 1250 A, 36 kV, 25kA circuit breaker complete with operating
mechanism.
3 nos - 36kV current transformers with cores as follows:
Class 5P20, 800/400/1A for directional over current, directional
earth fault, over current and earth fault protection.
Class 0.2, 800/400/1 A for Energy metering system.

3 nos - Single phase voltage transformers, ratio 33,000/√3:110/√3 V.


(Note: Two 36 kV Feeder bays require live-bus/Dead-line
detecting system on two feeder bays either side of the Bus
section)
Lot - Set of cable terminating chamber, complete with cable box,
sealing ends or terminal arrangement suitable for incoming 36 kV
cables. To include all terminating accessories, cable lugs etc.
Lot - Complete set of miscellaneous items required for the safe and
efficient operation of the switch gear, including cables,
independently lockable shutters over busbar, cable and voltage
transformer spouts (as appropriate), facility to enable busbar or

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -7


Kilinochchi Transmission Project Tender Document – Volume 2

cable to be earthed through circuit breakers, terminal boxes for


multi-core cables, busbar end covers or link to adjacent switch
panel as appropriate etc.

1.2.1.3 LVAC Switch Boards

400V switchboards, for supplies to sub station services, free standing and for
indoor installation, are to be supplied and installed.
The incoming supplies to each switchboard are to be interlocked to
automatically establish supply to the busbar in the event of failure of the
incoming supply and not to parallel any supplies. In case of failure of incoming,
Diesel Generator shall be automatically switched on for emergency supplies.
1.2.1.3.1 400V Main switchboard comprising:
Auto changeover logic for Bus-section breakers, Incoming Breakers &
Generator Breaker initiated by:
Incomer No. 1 from No. 1, 160 kVA, 36/0.4kV Auxiliary transformer.
Diesel Generator for emergency supply.
1 Set - Busbars (3Phases, Neutral and Earth).
5 Nos - 4pole MCCBs for two incoming, one bus section, one
Generator and three outgoing (rating shall be according to
the load required).
1 Set - Equipment required for interlocking and automatic switch
over between incomer 1 & 2 and diesel generator including
auto changeovers.
2 Sets - Indicator lamps for each distribution board.
2 Nos - Ammeters.
2 Nos - Voltmeters.

1.2.1.3.2 400V Distribution panel comprising:


MCB for following distribution Circuits (Number of Phases and rating shall be
according to the load required.)
Essential loads
Storage Battery Charger No.1 for 110 V
Storage Battery Charger No.1 for 48 V
Outdoor & Perimeter lighting
Indoor lighting

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -8


Kilinochchi Transmission Project Tender Document – Volume 2

Spares.
Panel No.1
Main transformer No. 1 OLTC
Main transformer No. 1 cooling fans
Storage Battery Charger No.2 for 110 V
Distribution Panel No. 1 for small power supply
Ventilation
Power outlet
145 kV Switchgear Auxiliary & space heater
Control panels
Others as necessary.
Spares.

Panel No.2
Storage Battery Charger No.2 for 48 V
Distribution Panel No. 2 for small power supply
Ventilation
Power outlet
Pumps
36 kV Switchgear Auxiliary & space heater
Control panels
Others as necessary.

1.2.1.4 Batteries, Chargers and Distribution Boards


Substation battery systems complete with chargers and distribution
switchboards, as shown on drawings are to be supplied and installed in the
substation building. The 110V DC system shall supply the following loads: -

(i) 145kV switchgear standing loads of control, protection and alarms as


dictated by the equipment offered on other Chapters.
(iii) Emergency building lighting of 1 kW loading for 6 hours.
(iii) After supply of the above coincident loads for a period of 6 hours, the
battery shall be capable of two closing and two tripping operations of
each circuit breaker within the substation.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -9


Kilinochchi Transmission Project Tender Document – Volume 2

1.2.1.4.1 110 V Battery System comprising: -


2 Nos - 110 V NiCd battery banks with the capacity of 200Ah in
each.
2 Sets - Charging equipment with automatic switch-over function.
1 - Selector switch for Chargers 1 and 2.
1 Set - DC distribution board.
Other circuits as may be required for the equipment.

1.2.1.4.2 48 V Battery System for SCADA and Communication system


comprising: -
01 No - Battery Bank with the capacity of 100 Ah to supply 48 V dc
to communication Equipment
1 - Dual Battery Charger (48 V dc)
1 - Selector switch for Battery/Chargers 1 and 2
(Main/standby).
1 Sets - DC distribution board with coupler.
01 set - Spare Modules
- One Module from each used in Communication Equipment,
(48 V dc) Battery Chargers.

1.2.1.5 Protection, Metering and Control

1.2.1.5.1 Substation Automation system:-


Substation Automation system as per Clause: 5.20 of Technical Specification -
Grid Substation. All facilities and requirements including necessary hard ware
software and other shall be provided as specified in all relevant clauses in
Chapter 5 of Technical Specification Grid Substation.
1.2.1.5.2 Remote Work Stations: -
(a) Clause 5.7: Laptop workstation with relay setting software
(b) Clause 5.20.6.2.3: Laptop workstation with dial in facility
1.2.1.5.3 145 kV Protection & Control facilities as specified in the Drawing No:
TD/CE/1/47/D/00/01 and Chapter 5 of Technical Specification - Grid
Substation: -
1.2.1.5.4 For 2 Nos. Line bays New Anuradhapura Circuit and Chunnakam
Circuit each comprising with following functions:-
(a) IEDs shall be provided as per the requirements given in Chapter 5 of
Technical Specification -Grid Substation for following functions.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -10


Kilinochchi Transmission Project Tender Document – Volume 2

Clause 5.8.4.1 - Main Protection for 145 kV Lines


Clause 5.8.5 - Back up Protection for 145 kV Lines
Clause 5.10.2 - 145kV Auto-Reclosing
Clause 5.16 - Trip circuit supervision
Clause 5.22.2 - Synchrocheck & Synchronizing
Clause 5.10.4 - Synchrocheck for Auto-Reclosing
Clause 5.20.6.2.10 - Control IED’S on 145 kV level
(b ) Operation counter auto-trip for circuit-breaker.
Operation counter hand-trip for circuit-breaker.

1.2.1.5.5 For 1 No. Bus Section bay comprising with: -


Provision for future bus section protection.
1.2.1.5.6 For 1 No. 132kV Transformer feeders comprising with:-
(a) IEDs shall be provided as per the requirements given in Chapter 5 of
Technical Specification -Grid Substation for following functions.
Clause 5.11.2.1 - Main 1 Protection for Transformer
Clause 5.11.2.2 - Main 2 Protection for Transformer
Clause 5.11.3 - Back up Protection for Transformer
Clause 5.22.1 - Transformer Automatic Voltage
Regulation
Clause 10.11 - Voltage Control
Clause 5.16 - Trip circuit supervision
Clause 5.22.2 - Synchrocheck & Synchronizing
Clause 5.20.6.2.10 - Control IED’S on 145 kV level
(b ) Operation counter auto-trip for circuit-breaker.
Operation counter hand-trip for circuit-breaker.

1.2.1.6 36 kV Protection & Control facilities:-

1.2.1.6.1 For 3 Nos. 36 kV feeders for out going lines each comprising with: -
(a) IEDs shall be provided as per the requirements given in Chapter 5 of
Technical Specification -Grid Substation for following functions.
Clause 5.8.6 - 36kV Overhead Line Protection
Clause 5.10.3 - 36kV Auto-Reclosing
Clause 5.16 - Trip circuit supervision
Clause 5.20.6.2.11 - Control IED’S on 36 kV level
(b) Operation counter auto-trip for circuit-breaker.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -11


Kilinochchi Transmission Project Tender Document – Volume 2

Operation counter hand-trip for circuit-breaker.


1.2.1.6.2 For 1 No. 36 kV feeders for incoming generations comprising with:-
(a) IEDs shall be provided as per the requirements given in Chapter 5 of
Technical Specification -Grid Substation for following functions.
Clause 5.8.6 - 36kV Overhead Line Protection
Clause 5.10.3 - 36kV Auto-Reclosing
Clause 5.16 - Trip circuit supervision
Clause 5.22.2 - Synchrocheck & Synchronizing
Clause 5.10.4 - Synchrocheck for Auto-Reclosing
Clause 5.20.6.2.11 - Control IED’S on 36 kV level
(b) Operation counter auto-trip for circuit-breaker.
Operation counter hand-trip for circuit-breaker
1.2.1.6.3 For 1 No. 36 kV Transformer feeders comprising with:-
(a) IEDs shall be provided as per the requirements given in Chapter 5 of
Technical Specification -Grid Substation for following functions.
Clause 5.11.2.1 - Main 1 Protection for Transformer
Clause 5.11.2.2 - Main 2 Protection for Transformer
Clause 5.11.3 - Back up Protection for Transformer
Clause 5.16 - Trip circuit supervision
Clause 5.22.2 - Synchrocheck & Synchronizing
Clause 5.20.6.2.11 - Control IED’S on 36 kV level
(b) Operation counter auto-trip for circuit-breaker.
Operation counter hand-trip for circuit-breaker
1.2.1.6.4 For 1 No. 36 kV Voltage & Frequency Relay Panel comprising with:-
(a) IED shall be provided as per the requirement given in chapter 5 of Technical
Specification – Grid Substation for the following functions.
Clause 5.13.2 - 36 kV frequency & voltage relay
1.2.1.7 1 No. Earthing and Auxiliary Transformer bay comprising with:-

(a) IEDs shall be provided as per the requirements given in Chapter 5 of


Technical Specification -Grid Substation for following functions.
Clause.5.11.4 - Earthing & Auxiliary Transformer
Protection

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -12


Kilinochchi Transmission Project Tender Document – Volume 2

1.2.1.8 2 Nos. Energy Metering panels comprising with: -

Transco Energy Metering Panel : 04 nos. energy meters as specified in


Chapter 9 of Technical Specification -
Grid Substation for 36kV feeders.

Disco Energy Metering Panel: 04 nos. energy meters as specified in


Chapter 9 of Technical Specification -
Grid Substation for 36kV feeders.

1.2.1.9 Communication Equipment

1.2.1.9.1 Fiber Optic Equipment – Killinochchi GSS.

Quantity Description
01 Optical Fiber Multiplexer STM1, with redundant power supply and
CPU unit with following interfaces:
02 Optical Interfaces. (For directions New Anuradhapura and Future
Chunnakam)
02 Tele-protection Interfaces each having 04 commands
01 4- Wire Voice Interface for PLTS telephony.
01 2- Wire Subscriber Interface with ringer facility (PLC facility) for
Minimum of 2 Subscribers.
01 Data Interface (V.24, V.28) for SCADA
01 Party Line Telephone System (PLTS) tier with 4-way bridging
amplifier
01 PLTS Telephone with Integrated decoder

1.2.1.9.2 SCADA Data Schedules - Circuit Data


Details of Existing SCADA System
The Master Station at System Control Centre equipped with a Dual computer
System “MICRO SCADA” NT4.0 based SCADA System supplied by Ms. ABB
Switzerland Ltd., consisting of the following :
Hardware : Compaq PICMG SBC/4G_HD/128M-MEM/2*21 Screen
Simpact ICP2432 PCI board for the existing IND 33/41 RTUs.
Comtrol “RocketPort” PCI series multiport serial card for the IEC 60870-5-101
protocol
Meinberg GPS167PC Receiver.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -13


Kilinochchi Transmission Project Tender Document – Volume 2

145 kV lines and Transformers

Anuradhapur

Chunnakam
Busbar 1

Trans-1
Circuit
Name
Data

New

a
B2 Circuit Breaker X X X
B Busbar Isolator (1) X X X
B Busbar Section Isolator X
B line Isolator X X
B line Earth Switch X X
A MW X X X
A MVAr X X X
A A X X X
A kV X X X X
B Line Backup protection X X
operated
B Breaker fail protection X X X
operated
B Transformer protection X
operated
B Auto-recloser operated X X
B Line protection operated X X
B Permissive inter-trip received X X
B Direct inter-trip received X X
B Busbar protection operated X
Frequency X
Transformer tap position X
Operation mode of T/F X
(Auto/Manual)

36 kV indoor
Fedder-1
Fedder-3
Fedder-5
Fedder-7
Busbar
Circuit
Name

Tra-1
Data

B2 Circuit Breaker X X X X X
B Busbar Isolator X X X X X

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -14


Kilinochchi Transmission Project Tender Document – Volume 2

B Line Isolator
B Line Earth Switch X X X X X
A MW X X X X X
A MVAr X X X X X
A A X X X X X
A kV X X X X X X
A kWh X X X X X
B Transformer
protection operated
B Breaker fail X X X X X
protection operated
B Load Shedding X X X X
Operated

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -15


Kilinochchi Transmission Project Tender Document – Volume 2

1.2.1.9.3 SCADA DATA SCHEDULES – SUMMARY


Analogues

Digital (2-Bit)

Total analog
Digital(1-Bit)

Digital
MVAr
Data

kWh
MW
No:

kV
A
1 Circuit Breakers 18
2 Isolators 21
3 Earth Switches 15
4 Bi-polar measurands 12 2 4
5 Uni-polar measurands 2 10 10 14 10
6 Circuit protection 26
7 Transformer protection 4
8 Busbar protection 1
9 Load shedding 8
Auxiliaries
Total
Data Type
A : Analogue Measurand
B : Single Bit status/ Alarm Indication
B2 : Double Bit status/ Alarm Indication
1.2.1.10 Substation Earthing

The substation earthing system shall include excavation, backfilling and


reinstatement of the ground, driving the earth rods and making of the
connections as specified in the technical specification.
1.2.1.11 Lightning Protection System Comprising: -

Design and erection of lightning protection system with earth wires as specified.
1.2.1.12 Grounding system comprising;-

Grounding system including connections of all steel structures and electrical


apparatus to earth mesh and grounding electrodes.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -16


Kilinochchi Transmission Project Tender Document – Volume 2

1.2.1.13 Power and Control Cables

1.2.1.13.1 36kV power cables and terminations.


1 Lot - 36 kV, XLPE insulated single core cables for connections between
Power transformer and 36kV indoor switchgear.
1 Lot - 36 kV, XLPE insulated single core cables for connections between
the Indoor 36kV Switchgear and Earthing transformer.
1 Lots - 36 kV, XLPE insulated single core cables for connections between
the Indoor 36kV Switchgear and Auxiliary transformer.
3 Lots - 36 kV, XLPE insulated single core cables for connections from
switchgear panels to outdoor gantries for Line feeders.
1 Lots - 36 kV, XLPE insulated single core cables for connections from
switchgear panels to outdoor gantries for Generator feeder.
1.2.1.13.2 All low voltage AC power cables and terminations.
1.2.1.13.3 All DC power and control cables and terminations.
1.2.1.13.4 All cables required for Protection, Control, Instrumentation,
Communication, SCADA and termination.
1.2.1.13.5 All cables required for station lighting, small power, fire protection,
ventilation equipment.
The contractor shall be responsible for the supply, installation, termination
and testing of all cables for the execution of the works.
The Contract is on a turnkey basis and the prices for Definite Works entered
by the Tenderer in Schedule of Rates & Prices shall only be varied if the
Contract Requirements are altered, up or down. For the purpose of such
variations, the rates shall be those in Schedule VIII of Schedule of Prices &
Rates.
The rates for supply and installation shall be those appropriate to order of
drum lengths as appropriate to each type and rating of cable.
The cable installation rates shall include excavation, backfilling and
reinstatement of the ground, installation in concrete trenches and ducts and
fixing to cable tracks and supports as necessary.
Control and power cables shall be armoured and they are laid in concrete
trenches, in the switchyard and within the buildings, they shall be cleated to
cable trays. Cable trays and supports shall be supplied and installed in
accordance with the Specification and included in the prices for Definite Work
in Schedule of Prices & Rates.

Section 4: Technical Specifications Scope Of Works – Grid Substation Page 4 -17


Kilinochchi Transmission Project Tender Document – Volume 2

1.2.1.14 Transformers

Item Qty Voltage Rating Cooling


1. Power T/F 1 132/33 kV 31.5 MVA ONAN/ON
AF
2. Earthing 1 36 kV 800A ONAN
T/F
3. Auxiliary 1 33/0.4 kV 160 KVA ONAN
T/F

Note :-36 kV side of Power, Earthing and Auxiliary transformers and 400V sides
of Auxiliary transformers shall be supplied with end box type only.
1.2.1.15 Diesel Generator System

A Diesel generator of 25kVA capacity to supply the substation 400V emergency


supply. The Generator shall be rated for continuous operation for at least 24
hours. Refer to the Clause 3.10 of Technical Specification - Grid Substation.

1.2.1.16 Supporting Structures

All support structures necessary for the works specified under the Employer’s
Requirements shall be provided by the Contractor. Materials used for the
structures shall comply with the Technical Specification – Grid Substation.
1.2.1.17 Spare Parts

Spare parts specified under Schedule of Rates & Prices shall be provided by the
Contractor.

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Kilinochchi Transmission Project Tender Document – Volume 2

1.2.2 Other Grid Substations.

1.2.2.1 Protection, Metering and Control

1.2.2.1.1 New Anuradhapura Grid Substation.

1 Lot Contractor shall be responsible for implementation of a Distance


Protection scheme in association with the distance relays existing
at New Anuradhapura GSS and new relays to be installed at
Kilinochchi GSS.

Contractor shall modify the existing control and protection panels,


by changing the name of the line bay etc.
1.2.2.2 Communication Equipment.

Note:
Add Drop Multiplexers (ADM) type STM 1 shall be provided with redundant power
supply unit to New Anuradhapura GSS, Vavuniya GSS and Kilinochchi GSS. These
ADMs should be able to provide all communication facilities to above substations
(PLTS, SCADA, Tele Protection and Administrative 2 wire, voice Telephone
facilities).
Administrative telephone facilities for Kilinochchi substation shall be provided by the
existing PAX at New Anuradhapura GSS (DCX-600). For New Anuradhapura GSS
and Vavuniya GSS (DCX 700), administrative telephones shall be provided by the
existing PAXs at respective substations. However, in order to integrate
administrative telephone network, existing PAXs at New Anuradhapura GSS and
Vavuniya GSS shall be connected on 4-wire trunk basis. The required spares shall
be supplied for the above PAXs to provide administrative telephone facilities to New
Anuradhapura GSS, Vavuniya GSS and Kilinochchi GSS.
Existing PLC links at New Anuradhapura-Vavuniya link shall be removed after
installing the fiber optic equipments at New Anuradhapura GSS, Vavuniya GSS and
Kilinochchi GSS. Sufficient optical patch codes for connecting distribution frame
(patch panel) to fiber optic equipments and other related equipments shall be
provided with necessary terminations. The administrative 2 wire subscriber remote
with ringing facility shall be provided to Kilinochchi GSS from New Anuradhapura
GSS PAX through the OPGW link.
The OPGW link from New Anuradhapura-Kilinochchi will be around 122 km in
length. The Optical transmitters at New Anuradhapura GSS to Kilinochchi GSS and
vise-versa shall be capable of handling the required line including all losses.
1.2.2.2.1 Fiber Optic Equipment – New Anuradhapura GSS.

Quantity Description
01 Optical Fiber Multiplexer STM1, with redundant power supply unit
with following interfaces:
02 Optical Interfaces. (For directions Vavuniya and Kilinochchi)
02 Tele-protection Interfaces each having 04 commands
01 4- Wire Voice Interface for PLTS telephony.

Section 4: Technical Specifications Scope of Works – Grid Substation Page 4-19


Kilinochchi Transmission Project Tender Document – Volume 2

01 4-wire E&M Interfaces


01 2- Wire Subscriber Interface for Killinochchi minimum of 2
Subscribers.
01 Data Interface (V.24, V.28) for SCADA
01 J3KA 4 –wire PLTS Bridge Amplifier.

01 set Connecting Cables for Software programming

1.2.2.2.2 Fiber Optic Equipment – Vavuniya GSS.


Quantity Description
01 Optical Fiber Multiplexer STM1 (Add Drop), with redundant power
supply and CPU unit with following interfaces:
02 Optical Interfaces. (For directions New Anuradhapura and
Kilinochchi)
02 Tele-protection Interfaces each having 04 commands
01 4- Wire Voice Interface for PLTS telephony.
01 4 Wire E&M Interface.
01 Data Interface (V.24, V.28) for SCADA
01 Party Line Telephone System (PLTS) tier with 4 way bridging
amplifier.

01 4 wire, PLTS telephone with intergraded decoder.

01 set Connecting Cables for Software programming

1.2.2.2.3 System Control Centre


1 Lot - Configuration of Master Station Computer (MICRO SCADA
SYSTEM) to receive all necessary information from Kilinochchi
GSS, Vavuniya GSS and New Anuradhapura GSS to the load
dispatch centre – Kolonnawa. At present, the master computer
is configured to receive SCADA signals on IEC 60870-5-101
and on INDACTIC protocols. All necessary hardware including
line spilt units and software should be supplied and installed so
as to facilitate the configuration. Necessary Data Channels will
be provided.
Refer signal lists specified under each Grid Substation
requirements.

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Kilinochchi Transmission Project Tender Document – Volume 2

1.2.2.3 Power and Control Cables

1.2.2.3.1 All low voltage AC power cables and terminations.


1.2.2.3.2 All DC power and control cables and terminations.
1.2.2.3.3 All cables required for Protection, Control, Instrumentation,
Communication, SCADA and termination.
1.2.2.4 Spare Parts

Spare parts specified under Schedule of Rates & Prices shall be provided by the
Contractor.

Section 4: Technical Specifications Scope of Works – Grid Substation Page 4-21


Kilinochchi Transmission Project Tender Document – Volume 2

1.3 CIVIL WORKS, INSTALLATION AND OTHER SERVICES


1.3.1 Civil works

1.3.1.1 Killinochchi Grid Sub Station

1.3.1.1.1 Preliminary Works


a.) Site Survey
- As per chapter 13 of Technical Specification - Grid Substation.
b.) Sub Soil Investigations
- As per chapter 13 of Technical Specification - Grid Substation.

1.3.1.1.2 Site Clearing


a) Cutting and removing trees shrubs & boulders.
Trees and shrubs including roots shall be removed from the site.
1.3.1.1.3 Site formation and up keeping
a) Cutting and filling earth
- Formation level shall be above high flood level and agreed with the Employer’s
Representative.
b) Earth retaining structures
- All the embankments shall be protected as per specifications.
c) Anti Termite soil treatment
- Anti termite treatment with more than 10 years guaranty shall be done for the
control building area.
d) Landscaping & tree planting
- As required for the layout.
e) Surface Chipping
- Area covered by the earthing grid.
1.3.1.1.4 Cable Trenches & Ducts
- As per chapter 13 of Technical Specification - Grid Substation.
- Provision shall be made for all future cables.
1.3.1.1.5 Foundations
a) For take off structures & switchgear equipment
b) For Main transformers
- 1 No. 132/33 kV Transformer
c) Auxiliary & Earthing transformers
- 1 No. Auxiliary Transformer
- 1 No. Earthing Transformer

Section 4: Technical Specifications Scope of Works – Grid Substation Page 4-22


Kilinochchi Transmission Project Tender Document – Volume 2

1.3.1.1.6 Lightning protection system


- As per chapter 13 of Technical Specification - Grid Substation.
1.3.1.1.7 Water supply & drainage system
a) Water supply system
- Suitably constructed well with automatically operated electric pump. Overhead
tank of 1m3 capacity shall be connected to internal plumbing system.
b) Waste water sewerage system
- Waste water pit septic tank and soakage pit as per the specifications.
c) Surface water drainage system
- Internal surface water drainage system directed up to nearest culvert outside
the CEB premises.
1.3.1.1.8 Construction & Maintenance of Roads
a) Approach Road
From main road to the main gate (Approximately .20m) to be surfaced. as
required to transport heavy vehicles.
b) Structures for approach road.
- 1 No culvert at the entrance.
c) Access road and structures
. - As indicated in the drawings.
1.3.1.1.9 Fence & Gate
a) Chain link Fence and Gate
For details refer drawings for fence and gates.
1.3.1.1.10 External Lighting & small power supply services
Shall include all Switchyard Street and security lighting
1.3.1.1.11 Miscellaneous Works
Any work other than listed above.
1.3.1.1.12 Construction of Control & Other Buildings
a) Control Building
As indicated in the drawings and as per chapter 13 of Technical Specification -
Grid Substation
- Curtain shall provide for all the windows as approved by the Engineer.
b) Site Office at Kilinochchi
Permanent building as per given drawing and Technical Specification. Services
such as A/C, Water Supply, Sewerage Electricity roads ect. to be provided
separately.

Section 4: Technical Specifications Scope of Works – Grid Substation Page 4-23


Kilinochchi Transmission Project Tender Document – Volume 2

c) Engineers living accommodations at Kilinochchi.


Permanent building as per given drawing and Technical Specification. Services
such as A/C, Water Supply, Sewerage Electricity roads etc. to be provided
separately.

d) Temporary Works (Stores, access, contractor’s offices etc)


e) House for Diesel Generator
- 1 No. Diesel generator shall be covered with a permanent structure.
f) Guard room and watchtowers
g) Shed for car parking
1.3.1.1.13 Construction of building services
a) Air conditioning & ventilation system
- Refer chapter 13 of Technical Specification - Grid Substation.
b) Fire protection
- Refer chapter 13 of Technical Specification - Grid Substation.
c) Internal Lighting & small power supply services.
Refer chapter 13 of Technical Specification - Grid Substation

1.3.1.2 Miscellaneous works in other Grid Sub Stations

Any of the civil works to be undertake for the satisfactory completion of the
items under 1.2.6
1.3.2 Installation

Erection of structures and Plant & Equipment specified in the clause 1.2 of
Scope of Work at following locations.
1.3.2.1 Kilinochchi Grid Sub Station

1.3.2.2 Other Grid Sub Stations

1.3.3 Other Services

1.3.3.1 Transport

a) for Employer’s Personnel as per chapter 13 of Technical Specification - Grid


Substation.

- 02 No. Sedan/Saloon Car for the Employer’s Representative


- 06 No Off Road Vehicles for the engineers at the Project Office.
- 01 No. Off Road Vehicle for the engineer at the Transmission
Design Branch when attending for this project work.

Section 4: Technical Specifications Scope of Works – Grid Substation Page 4-24


Kilinochchi Transmission Project Tender Document – Volume 2

1.3.3.2 Training

a) Training 1 : As per clause 2.5.2 of Part II of Employer’s Requirements.


b) Training 2 : As per clause 5.24.2 of Part II of Employer’s Requirements

Section 4: Technical Specifications Scope of Works – Grid Substation Page 4-25


Kilinochchi Transmission Project Tender Document – Volume 2

Section 4
Technical Specifications – Part 1
Scope of Works
Transmission Line

Section 4: Technical Specifications Scope of Works – Tr. Line Page 4-26


Kilinochchi Transmission Project Tender Document – Volume 2

2. SCOPE OF WORKS – TRANSMISSION LINE


2.1 GENERAL DESCRIPTION
2.1.1 132 kV Double Circuit Transmission Line From Vavuniya GSS to
Kilinochchi
(a) 132kV Double circuit three phase transmission line of single 175 mm2
LYNX (37/2.79mm) ACSR from Vavuniya Grid Substation to proposed
Killinochchi Grid Substation (66 km) through existing line route.
(b) It is intended to provide a communication and protection system and for
this purpose a composite optical fiber ground wire (OPGW) shall be
provided (66 km).
(c ) The towers should be carry one OPGW except for a 2 km length from the
Grid Substations. For 2 km, in addition to the OPGW, a galvanized
ground wire should be strung, so that the line conductors are protected
by two ground wires.
(d ) Modification of 132 kV Transmission line connections to Vavuniya Grid
Substation as in the drawing.
(e) Replacement of galvanized steel ground wire with Optical Ground Wire
(OPGW) in existing Anuradhapura Vavuniya 132 kV transmission line (56
km) including erection of all necessary connectors, fittings and
accessories for OPGW. Directional routing facility must be available at
out door type Patch panel be located at Vavuniya Grid Substation.
(f) Removal of existing structures and foundations along the line obstructing
the new transmission line.

One circuit of the existing transmission lines where the ground wires to be
replaced with OPGW, will be in energized state (hot line) throughout the
contract period. Contractor will be expected to carry out the Works under live
line condition (one circuit). The removed galvanized steel ground wire shall be
neatly bundled and shall be delivered to the asset management stores along
with the removed accessories as instructed by the Employer’s Representative.

2.1.2 Climate

The climatic data given are for the standard period for 1945-1975.
The climate is that of a tropical region and the following meteorological
information is set out for guidance only.

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Kilinochchi Transmission Project Tender Document – Volume 2

(A) AIR TEMPERATURES –


Records are available for the monthly mean daily maximum and daily
minimum temperatures with offset from average. The averages are taken
for the standard period 30 years and all shown in Table 1.1.

Table 1.1 – Mean Daily Maximum and Daily Minimum Temperature


Mean daily Max. Mean daily Min.
Month
temp. / 0C temp. / 0C
Vavuniya Vavuniya
Jan. 29.2 20.0
Feb. 31.1 20.3
Mar. 33.7 21.8
Apr. 34.4 23.7
May 33.6 24.5
Jun. 33.7 24.7
Jul. 34.0 24.3
Aug. 33.9 24.1
Sep. 33.6 23.8
Oct. 31.9 23.0
Nov. 30.1 22.1
Dec. 28.8 21.4
Year
32.3 22.8
Average

(B) RELATIVE HUMIDITY


Records are available giving the following.

(i) Monthly mean maximum and minimum wet bulb temperatures with
offsets from average.

(ii) Extreme wet bulb temperature in each month.

(iii) Monthly means of the relative humidity obtained from dry and wet
bulb readings at day and night (state I & II respectively) with
offsets from average.

(iv) Monthly means of the relative humidity obtained from the minimum
dry and maximum wet bulb readings with offsets from average.

The averages are taken for the standard period of 1945-1975 and are
shown in table 1.2.

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Kilinochchi Transmission Project Tender Document – Volume 2

Table 1.2 - % Relative Humidity & Rainfall

Month % Relative Rainfall (mm)


Humidity
Vavuniya Vavuniya
Jan. I 90 84.2
II 72
Feb. I 89 62.5
II 64
Mar. I 84 62.9
II 60
Apr. I 81 128.5
II 68
May I 80 74.8
II 67
Jun. I 77 11.2
II 61
Jul. I 77 43.5
II 59
Aug. I 77 75.0
II 61
Sep. I 78 107.3
II 61
Oct. I 83 248.4
II 72
Nov. I 88 278.2
II 78
Dec. I 90 289.6
II 79
Year I 83
122
Average II 67

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Kilinochchi Transmission Project Tender Document – Volume 2

(C) BAROMETRIC PRESSURES


Records are available for monthly means of the air pressure taken at
08.30 and 17.30 hours as mean sea level pressure. The averages are
taken for the standard period of 1945 - 1975 and varies from 1007.1 mB
to 1013.1mB.

(D) RAINFALL
The rainfall figures given in Table 1.2 are based on average rainfall.

(E) WIND
One to three second gusts at 145 km per hour have been recorded with a
mean speed of 27km per hour over 24 hours.

(F) STORMS
The frequency of thunder-storms is high, the isokeraunic level being
approximately 60 days per annum on average for the island.

2.2 PLANT & EQUIPMENT INCLUDING SPARE PARTS


Refer Plant & Equipment including Mandatory Spare Parts from outside the
Employers country & Plant & Equipment including Mandatory Spare Parts from
within the Employers country in schedules of rates & Prices. (Section 6 of the
Tender).

2.3 Civil Works, Installation And Other Services


2.3.1 Civil Works

Refer Civil works in schedules of rates & Prices (Section 6 of the Tender).
2.3.2 Installation & Other services

2.3.2.1 Accommodation for Employer’s Representative

Permanent building with telephone facility, all furnished, equipped with


electricity at Vavuniya, as per given drawing and Clause 13.12.3 of Technical
Specification-Grid Substation, Chapter 13. Services such as A/C, Water
Supply, Sewerage, Electricity roads etc. to be provided separately. The
operation and maintenance for contract period from (commencement date to
completion date) shall be provided by the Contractor and the cost shall be
entered in Schedules.

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Kilinochchi Transmission Project Tender Document – Volume 2

2.3.2.2 Communication Facilities for Employer’s Respresentative Personnel

Communication facilities for Employer’s Representative personnel should be


provided as per clause 1.9 (viii) of Technical Specification -Transmission Line.
- Six sets
- Hand held GPS for Transmission Line Route Tracking
2.3.2.3 Site Office at Vavuniya

Shall be a permanent building as per the Drawing No. TD/CE/1/47/D/60/00-05.


Office shall be equipped with the following.

- One Desktop Computer with Stand


- Four Laptop Computers
- LAN Network for the above Computers
- Network A3 Photocopier
- Network A4 Printer
- Plain paper Fax Machine
- Telephone Intercom System
- Portable Electronic Weather Monitoring System with continuous feeding
weather data to a computer

Section 4: Technical Specifications Scope of Works – Tr. Line Page 4-31

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