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Pressure Transmitters
134
T.1 Pressure transmitters,
hex 24
Performance
Performance series
hex 24
144
Pressure transmitters,
Performance series
Technical details
Cable output thread size: For DIN EN 175301: PG9 (outside diameter of cable 6 to 9 mm)
Weight: approx. 80 g (DIN EN 175301 approx. 110 g)
1)
2)
Static pressure, dynamic pressure 30 to 50% lower. Values refer to the hydraulic or pneumatic part of the pressure transmitter.
Within the compensated temperature range
145
T.1 0601 / 0602
hex 24 Electrical connectors and threads
Performance
PE 2 1 4 1
1 2
3
3 4
2 3
x ~ 61 mm x ~ 61 mm
Sealing ring
G1/4 DIN
14
12
EN ISO 1179-2
(DIN 3852-11)
form E NPT 1/4
0 - 10 V, 3-wire 0601
4 - 20 mA, 2-wire 0602
Max. Burst
Overpressure1) pressure Pressure range
0 - 2 bar
4 bar 8 bar 200
(approx. 29 PSI)
0 - 4 bar
10 bar 20 bar 400
(approx. 58 PSI)
0 - 10 bar
20 bar 35 bar 101
(approx. 145 PSI)
0 - 16 bar
40 bar 60 bar 161
(approx. 230 PSI)
0 - 40 bar
100 bar 140 bar (approx. 580 PSI) 401
0 - 100 bar
150 bar 300 bar 102
(approx. 1.450 PSI)
0 - 250 bar
375 bar 500 bar 252
(approx. 3.625 PSI)
Pressure connection
G 1/4 – DIN EN ISO 1179-2 (DIN 3852-11), form E 41
NPT 1/4 09
Electrical connection
What is a pressure transmitter? How does a pressure transmitter work? „Oil-filled“ stainless steel
A pressure transmitter (also called pressure The pressure measuring cell fitted has a measuring cell
transducer or pressure converter) is a com- membrane (1) that is exposed to the pressure In this measuring cell technology, the piezo-
ponent used to convert a pneumatic or to be measured. Affixed on this membrane resistive measuring cell is packaged within a
hydraulic pressure to an electric (usually is a bridge circuit consisting of four ohmic metallic housing filled with fluorine oil. This
analogue and linear) output signal, such as a resistors in the form of a Wheatstone bridge. means the measuring cell is virtually free
current or voltage. The values of these resistors change pro- of external mechanical stress. Fluorine oil
portionally to the pressure load present at has excellent characteristics in regards to
the measuring cell or membrane. The bridge temperature and ageing behaviour, and is
voltage of the measuring cell is amplified in not flammable and so fits perfectly to oxy-
the evaluation electronics (2) and processed gen applications. It is not recommended for
electrical
connection digitally by a microcontroller (3). food applications.
Block diagram:
1 2 3 4
microcontroller
p P V mA/V
mV A/D D/A output
pre-amplifier
U converter converter stage
138
Voltage output 0 - 10 V
5 0,5 – 4,5 V
Transmitters with an output signal of 0 to 4,5 100%
10 V are a commonly used variant due to 4
3,5
their simple initial operation and straight- 3
Voltage [ V]
Uout [V]
2,5
forward scaling of the signal (0 V for 0 bar). 2
100%
The output load must be selected as highly 1,5
1
resistive (with typical minimum value 4.7 kΩ). 0,5
0 0%
SUCO transmitters with voltage output have 0 Pressure
pression[%
[%FS]
PE] 100 -1 rel. Pressure [bar] 0
a 3-wire design.
Conversion formula for pressure and voltage: Load / apparent ohmic resistance for
The maximum connection length should pressure transmitters
pressure applied 0%
not exceed 30 m to prevent signicant Uout = 0.1 x Uv++ pressure range x 0.8 V x Uv+ An appropriate
-1 ohmic load must be con- 0
5
2-wire conguration). The advantage of a 4 – mA), the maximum load is calculated using
20 mA output signal is the 4 mA offset which the following formula:
allows the monitoring of potential wire break
UV+ – UV+(min)
0 and short-circuit (life zero signal). RL =
0 Pressure
pression [%
[% FS]
PE] 100 20 mA
Uv+(min) is the minimum supply voltage - to
The signal can also be transmitted over long
be taken from the data operating
sheet. Uv
range = 10
Conversion formula for pressure and voltage: distances with no loss in accuracy. This +(min)
V gives the following operating range for
variant is also the least sensitive to EMC fac-
pressure applied example:
Uout = x 10 V tors. 2-wire technology also means wiring
pressure range
overhead is reduced. 1200 Charge
max. maxi
load
1000
RL en Ω
4 – 20 mA
20
0.5 – 4.5 V ratiometric 600
charge
load
400
SUCO transmitters with ratiometric output 16
200 operating
plage range
d'alimentation
Iout [mA]
139
Technical explanations
for pressure transmitters
Accuracy (to DIN EN 61298) Hysteresis (to DIN EN 61298) To prevent mechanical and electrical da-
The (measuring) accuracy of pressure trans- For a pressure transmitter, hysteresis specifies mage, pressure transmitters may not be
mitters is specified by SUCO as ±0.5% or the difference of output signal between a deployed beyond the threshold temperature
±1% of the span (also called full scale). rising and falling pressure, and is typically ranges specified in the data sheet.
Accuracy includes zero point offset, non- very low and negligible for SUCO pressure
linearity, hysteresis and non-repeatability, transmitters. error % FS
1.1%
and is defined at room temperature and new = 0.6 %
outpt
state. This method defines the maximum signal
pressure
pressure curve
curve
0.5 %
rising and
deviation from the ideal line (in contrast to the falling temperature
l l l
-40°C 20°C 80°C
BFSL method in which the average deviation
-0.5 %
is given). Other factors influencing the total
maximum
accuracy, such as temperature and ageing, difference -1.1%
are specified separately. = hysteresis compensated temperature range
pressure
140
Resolution Response time EC declarations of conformity have been
The A/D resolution (analogue - digital) of The response or circuit time is shorter than 2 issued for the pressure transmitters are
an pressure transmitter defines the smallest to 4 milliseconds (depending on model). The available on request or can be downloaded
change of the analogue – digital – analogue sum of A/D and D/A conversions, and the from our website. The relevant devices
conversion which takes places by the signal analogue and digital filters in the signal chain are denoted by a CE mark in our catalogue.
processing of an pressure transmitter. from the measuring bridge to the output,
make up the response time. Filtering is used The Machinery Directive 2006/42 EC is not
If for example 13-bit resolution is used for an to suppress unwanted pressure peaks and applicable, because our products are
pressure transmitter with a 100 bar setting electrical interference signals, and for good classed as components. Our products are
range, the smallest signal change is 8192 EMC characteristics. designed for Group 2 fluids based upon
steps (213). As state of the art a resolution of good engineering practise in line with
12 bits and hence 4096 steps (212) is typical. Pressure Equipment Directive 2014/68/EU,
100 %
Therefore pressure changes of 100 bar / 4096 90% analogue signal meaning neither a declaration of confor-
= 0.024 bar can be recorded. mation may be issued nor a CE mark affixed.
analogue
signal
digital analogue signal Electromagnetic compatibility (EMC)
word
10%
Pressure transmitters from SUCO do comply
0100
to all important industrial EMC standards.
0011 response time time
The basis for the standards are the stricter
0010 thresholds for transient emissions in resi-
resolution
0001
CE mark dential environments (EN 61000-6-3) and
Pressure transmitters from SUCO fall under immunity for industrial environments (EN
0000
analogue signal the 2014/30/EU EMC Directive. 61000-6-2).
Sampling rate
The sampling rate (or sampling frequency) Generic standard Test standard Parameter(s)
defines the number of samples per time
unit (typically in seconds or milliseconds) EN 55016-2-1
Radio disturbance and immunity 60 dBuV
EN 55016-2-3
taken from an analogue signal and con-
verted to a digital signal. The sampling 10 V/m; 80-1000 MHz,
rate is an indicator of how fast the Radiated, high-frequency electromagnetic EN 61000-4-3 3 V/m; 1400-2000 MHz,
field immunity test 1 V/m; 2000-2700 MHz
output signal of a pressure transmitter
responds to the pressure change at the
Immunity to conducted disturbances,
input. EN 61000-4-6 10 V; 0,15-80 MHz
induced by radio-frequency fields
analogue
T
analogue signal
signal Electrical fast transient / burst immunity test EN 61000-4-4 ±2 kV
X X
X
X X
X ±0,5 kV (common)
X X Surge immunity test EN 61000-4-5
X
±0,5 kV (differential)
X
air: 8 kV
X Electrostatic discharge (ESD) immunity test EN 61000-4-2
sample time with contact: 4 kV
141
Technical explanations
for pressure transmitters
142
General technical explanations
User information The IP protection type code, made up of two We are able to offer IP67 / IP6K9K for many
Our pressure monitoring products may digits, specifies the protection of a housing of our mechanical and electronic pressure
only be installed and started up by against the penetration of solid extraneous switches (pre-wired or with integrated
authorised specialists. The safety regula- particles and water. connector) and for our transmitters.
tions of country-specific authorities must The numeric code therefore provides con- IP67 / IP6K9K is the recommended pro-
be observed, especially when working clusions to be drawn on the level of personal tection for mobile hydraulics and any
with mains voltages and oxygen, and in safety as well as the functional protection equipment exposed to the outdoor
potentially explosive areas. / mid to longterm functional reliability of environment.
electrical equipment.
Product information Cylindrical threads
The technical information in this catalogue Protection types IP00, IP65, IP67 and Cylindrical threads are either sealed on the
is based upon fundamental testing during IP6K9K front by underlaying an appropriate sealing
product development and empirical values. ring (such as a copper sealing ring) or by
The information cannot be used for all ap- IP00: already having integrated O-rings or gakets.
plication scenarios. No protection against penetration of solid
particles or water, no protection against If the corresponding thread types do not
Testing of the suitability of our products contact. provide specifications regarding the rough-
for a specific application (such as the ness of the counter sealing surface, we re-
checking of material compatibilities) IP6X: commend the following values:
remains the responsibility of the user. It Protection against penetration of dust (dust
• Ramax 1,6
may be the case that suitability can only proof ). Full contact protection.
• Rmax 6,3
be verified by appropriate field testing.
• Rmr(-0,10) > 5 % Cref 5 %
IPX5:
Mounting position A jet of water from a nozzle, aimed at equip-
Conical threads
For mechanical and electronic pressure ment (such as a pressure switch) from all
(cone-shaped threads)
switches as well as transmitters there is no directions, must not have any harmful effect.
Conical threads guarantee tolerance com-
limitation due to the mounting position
pensation of the two threaded parts. The
with regard to the accuracy of the pressure IPX7:
sealing function is realised with thread
measurement. Protection from water, when equipment
flanks which deform permanently and enter
(such as a pressure switch) is immersed in
into a metallic frictional fit. Conical threads
However, other boundary conditions of the water under defined pressure and time con-
are not screwed in down to the screw-in
application may require a certain mounting ditions. Water must not penetrate into the
depth, but fixed with the tightening torque
position, e. g. horizontal installation to avoid equipment in harmful quantities.
required for the leak tightness.
waterlogging on the electrical connection
or vertical installation to prevent debris from IP6K9K:
Remember not to exceed the permitted
accumulating in the bore of the pressure Devices satisfying these requirements must
tightening torque of the pressure switch or
connection. be dust-proof and be able to withstand loads
transmitter presented in the following table
during the use of high-pressure cleaners
(to prevent damaging the threaded pin
IP protection class and steam jets. The standard stipulates a
beforehand, causing it to become untight
The IP protection class is a defined protec- water pressure from 80 to 100 bar at a tem-
during operation or to snap off when
tion level code (sealing) of electrical equip- perature of 80 °C for testing.
tightened).
ment housings in line with IEC 60529 (for-
merly DIN 40050 – Part 2). Protection of a IP6KX:
Tightening torques of steel threads
housing against the following is tested here: Dust must not penetrate. Letter K: Specific
The specifications below are to be under-
to the electrical equipment of road vehicles.
stood upper material thresholds for the
• The penetration of solid extraneous
housing of pressure switches or transmit-
particles, such as dust IPX9K:
ters. Remember during installation that the
• Access of hazardous parts Protection against penetration of water at
type and material of the seal, the condition
• Penetration of water high pressure / for steam jet cleaning. Water
of mating surfaces (e.g. dry or oily) and the
aimed at the housing from every direction
material of the counter-piece all have a
IP protection tests are performed as type at greatly increased pressure may not have
bearing on the tightening torque.
8 tests. any damaging effects.
Thread Tightening torgue Overpressure protection CE-Mark
The specified overpressure protection in the = Communauté Européenne
NPT 1/8; M 10 x 1 conical max. 18 Nm
catalogue is based on a static pressure. The European Parliament and Council directives
M 10 x 1 cyl.; G 1/8 max. 20 Nm values refer to the hydraulic or pneumatic must be observed when products are
M 12 x 1.5; 7/16 – 20 UNF max. 30 Nm part of the switch. It is best practice to use launched onto the market. If a directive
G 1/4; 9/16 – 18 UNF max. 40 Nm 30 - 50% lower values for dynamic pressure exists for a product, it must be applied. Only
compared to static pressure. These empiri- products for which a directive exists may
NPT 1/4; M 14 x 1.5 max. 40 Nm
cal values are based on the knowledge that, bear the CE mark.
in pressure systems, unexpected pressure
Values 30% lower than in the table above Only products which have been tested
peaks which are higher than the working
must be used for brass housings. according to CE directive or correspon-
pressure are generated as a result of activa-
tion of valves, sudden falling or rising load ding standards may carry the CE mark.
Gaseous applications
or simply the change of cross-sections in
In particular using additional sealant to
the pipes. With conventional measurement Mechanical pressure switches with a supply
attain the required leak tightness may be
techniques (such as manometers), these voltage above 50 VAC or 75 VDC are covered
necessary for gas applications.
pressure peaks are hardly measureable. by the 2014/35/EU Low Voltage Directive.
Faster measurement systems must there- Variants for potentially explosive areas are
Vacuum
fore be used for this data acquisition. covered in addition by the 2014/34/EU ATEX
The values given in the technical details for
Attempts are being made to take this into Product Directive.
the vacuum range are specified in millibars
account by using emperical or corrective
(mbar) below atmospheric pressure.
factors. Our electronic products satisfy EMC
(Electromagnetic Compatibility) Directive
Pressure change rate (~rise / ~fall)
If the pressure conditions are known and 2014/30/EC.
The pressure change rate denotes the
the pressure change rates are 0.1 bar/ms,
pressure over time for the rising/falling
our pressure switches and transmitters can Mechanical pressure switches do not fall
pressure. The pressure change rate is
be used up to the permitted overpressure under the EMC Directive.
specified in bar/s or bar/ms.
protection as per data sheet / catalogue.
Only 50 % of the specified overpressure pro- The Machinery Directive 2006/42/EC is not
The maximum pressure change rate for
tection is permitted when operating at the applicable, because our products are classed
SUCO mechanical pressure switches is
maximum permitted pressure change rate as components.
1 bar/ms (1,000 bar/s).
of ≤ 1 bar/ms for mechanical pressure
switches, and at ≤ 5 bar/ms for transmitters. Our product designs are based upon „good
pressure / p
engineering practise“ in line with Article 4,
RoHS-Compliance Paragraph 3 of the Pressure Equipment
Directive (2014/68/EU), meaning neither a
RoHS declaration of conformity may be issued nor
= Restriction of Hazardous Substances a CE mark affixed.
dt (EC Directive 2011/65/EU (RoHS II)
time / s The current product-specific CE declarati-
on is available in the download area of our
homepage:
For SUCO electronic pressure monitoring
www.suco.de/en/downloads
products the maximum pressure change
rate can be up to 5 bar/ms (5,000 bar/s).