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7.

Electrics

7. Electrics

Turn off the machine if there is


an electrical malfunction on
the machine.

Before starting any work on the electrical


system or its components the power supply
must be disconnected.

Always check for the presence of power in


the components that are to be worked on.

Isolate any components that cannot be made


safe to avoid electrocution.

The electrical system should be checked on a


regular basis.

All electrical repairs should be carried out by a


qualified person in accordance with electrical
engineering rules and regulations.

Insulated tools must be used for any work


carried out within the electrical system.

7.1 Electrical Maintenance

Daily Checks
1. Check operation of emergency stops.

2. Check hydraulic pressure and flow sensors.

Monthly Checks
1. Check levels of electrolyte in batteries - refer
to separate instructions.

3 Monthly Checks
1. Check all connections within the panel for
tightness and alignment.

2. Check all connections of motors and


ancillary equipment.

Digital Display Screen


This display is fitted in the operators control panel,
and is used to monitor the machine. The display
can also show which solenoids and systems are
working to aid with diagnostic investigation.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 89


7. Electrics

7.1.1 I/O Display Pin Numbers

MC50-10 IO API for JR1165 Tracked Crusher


Pin Number Function Signal Name
C1p1 Connection to Battery Negative Terminal N/A
C1p2 Connection to Battery Positive Terminal N/A
C1p3 CAN Bus Channel 0 - TO DP610 Machine Data
C1p4 CAN Bus Channel 0 - TO DP610 Machine Data
C1p5 Shield N/A
C1p6 Emergency Stop OK di_ Estop
C1p7 Hydraulic OIl Level di_ HydOilLevelSw
C1p8 Sensor Power N/A
C1p9 Sensor Return N/A
C1p10 Hydraulic Oil Temperature Switch di_HydOilTempSW
C1p11 Machine Downstream Stop di_MachineDownstreamStop
C1p14 Left Track Forward Command di_TrackLeftFwdCmd
C1p15 Left Track Reverse Command di_TrackLeftRevCmd
C1p16 Right Track Forward Command di_TrackRightFwdCmd
C1p17 Right Track Reverse Command di_TrackRightRevCmd
C1p18 Feeder Speed Decrease Command di_FeederSpeedDecCmd
C1p19 Feeder Speed Increase Command di_FeederSpeedIncCmd
C1p20 CAN Bus Channel 1 - DP610 Engine Data
C1p21 CAN Bus Channel 1 - DP610 Engine Data
C1p22 Shield N/A
C1p23 Tracking Mode Enable Command di_TrackingModeEnCmd
C1p24 Auto Crusher Startup\Shutdown Command di_OperationAutoStartStopCmd
C1p25 Feeder Belt Start \ Stop Command di_OperationFeederStartStopCmd
C1p26 Engine Shutdown Command di_EngineShutdownCmd
C1p27 Crusher Clutch Pressure Transducer ai_u16CrusherClutchPressureBar
C1p28 Lock Cylinder Pressure Transducer ai_u16LockCylinderBar
C1p29 Toggle CylinderPressure Transducer ai_u16ToggleCylinderBar
C1p30 Crusher Clutch Temperature ai_i16CrusherClutchTemperature
C1p31 Klaxon do_Klaxon
C1p32 Engine Enable do_EngineEnable
C1p33 Tracking Siren do_TrackingSiren
C1p34 PVG Power Supply -Tracking do_PVGTrackingPWR
C1p35 PVG Power Supply - Feeder do_PVGFeederPWR

Page 90 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

MC50-10 IO API for JR1165 Tracked Crusher


Pin Number Function Signal Name
C1p36 Side Conveyor Coil F do_CoilSideConv
C1p37 Lefthand Track PVG C do_PVGTrackingLhF
C1p38 Clutch Cooling Fan do_ClutchFan
C1p39 Righthand Track PVG R do_PVGTrackingRhF
C1p41 Feeder Valve PVG do_PVGCoilFeeder
C1p42 Forward Conveyor Forward Coil P do_CoilFWDConvFwd
C1p43 Forward Conveyor Reverse Coil Q do_CoilFwdConvRev
C1p44 Crusher Start Forward Valve do_CoilCrusherFwd
C1p47 Connection to Battery Positive Terminal N/A
C1p48 Connection to Battery Positive Terminal N/A
C1p49 Connection to Battery Positive Terminal N/A
C1p50 40A source cpability if all Battery + VE`s are
connected

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 91


7. Electrics
Figure 54 - Block Diagram.

Page 92 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 55 - Power Wiring.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 93


7. Electrics
Figure 56 - ECU Engine Wiring Harness.

Page 94 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 57 - Control Panel.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 95


7. Electrics
Figure 58 - Display.

Page 96 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 59 - MC50 PLC.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 97


7. Electrics
Figure 60 - Expansion Module.

Page 98 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 61 - 4 Port Rear Valve.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 99


7. Electrics
Figure 62 - 4 Port Front Valve Block.

Page 100 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 63 - 8 Port Jaw Adjust Valve Block.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 101


7. Electrics
Figure 64 - 4 Port Crusher Valves

Page 102 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 65 - 4 Port Plant Ancillary Equipment.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 103


7. Electrics
Figure 66 - Remote Control.

Page 104 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12


7. Electrics

Figure 67 - Interlocks.

JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12 Page 105


7. Electrics

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Page 106 JQ1165 Jaw Crusher Instruction Manual - Rev 2.3/February-12

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