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International Conference on Management, Behavioral Sciences and Economics Issues (ICMBSE'2012) Penang, Malaysia

Competitiveness of Sri Lankan Apparel Industry


Rivini. Mataraarachchi, Nilanthi. Heenkenda

 causing decrease in contribution of apparel industry for


Abstract- The Sri Lankan textiles and apparel industry has played national economy mainly in terms of the employment [5]-[6].
a major role in the country's development. However, this sector's Therefore, knowing what constitutes new sources of
competitiveness is decreasing due mainly to labor costs. As with the competitive advantage and how these factors could be
country's economic development, the new sources of competitive
factors need to be strategically developed. The purpose of this study
generated is critically important to set a future direction for Sri
is to explore what constitutes country's competitiveness in the global Lankan apparel industry.
apparel market after losing its labor competitiveness and how country The purpose of this study is to explore new factors for
effectively achieves it. country’s competitiveness in the global apparel market after
This study employs Porter's diamond model as a theoretical losing its labor competitiveness and how country could
framework. Along with the theoretical model, this study employs effectively achieve it.
extensive literature reviews, examples of successful firms, and
questionnaires with field practitioners in the Sri Lankan apparel
The study employs Porter’s diamond model as a theoretical
industry. framework [6]. Along with the theoretical model, this study
Beginning with Porter’s four determinants new sources of employs extensive literature reviews, examples of successful
competitive advantage factors are suggested for the evolving firms, and ten interviews with field practitioners in the Sri
industry. Utilizing Strengths and weaknesses assessment, the future Lankan apparel industry. The ten interviewees were selected
directions and solutions for the industry with the identified new from leading Sri Lankan apparel and all were at the rank of
competitive factors were suggested.
factory manager or higher. The surveys were conducted from
January 2006 to August 2007, in western province, Sri Lanka.
Keywords- Advanced factors, Apparel industry, Basic factors,
Competitiveness, Diamond model The questions included general firm information, the firm’s
challenges/successes, and future goals. In depth interviews
INTRODUCTION were carried out one hour in length and taped, with the
T Na fully globalize market, the competition is fierce and
different to what has been experienced so far by all the
players global apparel market. The apparel supplier’s market
interviewee’s permission, for further analysis.
This study consists of three stages. Beginning with Porter
(1998) diamond model, sources of competitive advantage
is now been replaced by a consumer’s market where the factors are analyzed under the present scenario of Sri Lankan
consumer demands products according to their preference [1]. industry. The second stage provides the new sources of
Traditional order qualifying factors price, quality and on time competitive factors in relation to present state of Sri Lankan
delivery are only be entry qualifications to enter the global apparel industry and the third stage provides future directions
market where as order winning criteria for today is and solutions for the industry to cultivate the identified new
innovativeness, design, quick response and flexibility [2]-[3]. competitive factors. The unit of analysis for this study lies in
Today, with the global recession consumers ask more value the Sri Lankan apparel industry as a whole, not individual.
for less money [4].
Therefore building competitive advantage to satisfy new II.ASSESSING THE COMPETITIVENESS OF SRI LANKAN
consumer demand is essential in the new market. Being the APPAREL INDUSTRY USING PORTER’S DIAMOND MODEL
largest contributor to the Sri Lankan economy for last few
decades, Sri Lankan apparel industry should cultivate it’s A. Factor Conditions
competitive advantage in order to be sustainable in the global The factor conditions with respective to the Sri Lankan
apparel market. Traditional low labour cost advantage is now apparel industry can be discussed under the five different
moved to other countries such as Vietnam and Bangladesh headings according to the Porter’s diamond model.

Sponsored by National Science Foundation Sri Lanka 1. Human Resources


Rivini. Mataraarachchi is with the University of Moratuwa, Moratuwa, It is evident that cheap labor for production, which was the
Sri Lanka (0094773905153; fax:00942651787; mail: rivinim@gmail.com) main advantage for Sri Lanka, is no longer being crucial in
Nilanthi. Heenkenda, was with University of Moratuwa, Moratuwa, Sri
Lanka. (e-mail: nilanthi@uom.lk) achieving competitive advantage. There are other countries
such as Vietnam, Madagascar that are emerging with lower

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International Conference on Management, Behavioral Sciences and Economics Issues (ICMBSE'2012) Penang, Malaysia

labour costs in the region. Apart from the rising labour wages, technical knowledge and market knowledge. In a given
the average productivity of the Sri Lankan worker is also country, knowledge resources exist in universities,
lower compared with other competitive nations such as China government research institutes, private institutions or private
[5]. The rising cost of labour will act as a negative factor for research facilities.
Sri Lankan apparel manufacturing industry. Sri Lankan government universities are currently providing
The skill level of Sri Lankan workers as a positive factor the knowledge workers in the areas of technical and design
when considering the apparel manufacturing industry. Sri knowledge required for the apparel manufacturing industry.
Lanka has a highly trainable work force in the Asian region Knowledge workers in the area of marketing are also provided
that has much higher literacy rate which is similar to the by the private institutions. These can be taken as positive
developed countries [7]. factors when considering the Sri Lankan apparel
Considering the motivation level of the workers, to work in manufacturing industry. On the other hand industry today
the apparel manufacturing industry at the operator level, it lacks with market knowledge as not much market researches
should be noted that having apparel industry is the major are carried out related to Sri Lankan apparel industry. Industry
employment provider for Sri Lankan economy there is a is also not much concern about the research and development
motivation in joining of female workers, to the industry. But activities as well most of the apparel manufacturing
due to the poor social attitude, the motivation level of organizations are not involved in marketing activities.
continuing their jobs decreased.
Modern management practice in apparel manufacturing 4. Infrastructure
industry considers employees as a valuable asset. Most of the Sri Lanka is having much advantage on the infrastructure
organizations have a good level of employer-employee conditions against other apparel manufacturing countries in
relationships. Instead of labour unions the apparel South Asia mainly due to its strategic location. Present
manufacturing organization in Sri Lanka has workers' expansion in Bandaranayake air port at Katunayake and also
councils, which are named as JCC (Joint Consulted Councils). newly suggested port at Hambanthota area will provide
[8] positive initiatives towards the transportation infrastructure as
input/output port for apparel exporters.
2. Physical Resources Also the efficiency in customs procedures complement each
Considering the factor, land it should be noted that other in minimizing transit periods for shipments involved in
government provides Export Processing Zones (EPZ) in order international trade have made Sri Lanka more internationally
to develop the factories in Sri Lanka. Today there are 12 new competitive.
EPZs. The rates of telecommunication charges (IDD rates) are
All the zones are generally located in industrially developed clearly cut down for certain countries (USA/UK) with the use
districts. Special efforts are made to promote zones outside of new technology internet calling. This is a major advantage
Colombo, and certain complimentary incentives are offered to for Sri Lankan apparel industry as most buyers are
the investors there. These include additional tax holidays, concentrated in US & EU countries [11].
concessionary turnover tax and lower ground rent. [9]. The cost of infrastructure facilities such as electricity and
Raw materials base is a major weakness for Sri Lankan water remains higher in Sri Lanka providing negative factor
apparel manufacturing industry since large amounts of raw conditions to the Sri Lankan apparel manufacturing industry
materials needed for the apparel manufacturing industry is [12]. Zero import tariffs for raw materials, equipments and
imported. Over 80 % of fabric requirements and 70 % of other machinery, which are imported for the use of Sri Lankan
accessories needed for Sri Lankan apparel manufacturing apparel manufacturing industry, will remain as positive factor.
industry is imported in 2001 [10]. However in 2004, the Also zero VAT structure introduced by the Sri Lankan
import of fabrics has been 57 % of the total requirements government for the export industry is another positive
which have come down slightly with the expansion of the consideration [11]
domestic capacity in textile and accessory. This makes a
positive factor, since it gives evidence about the growth of 5. Capital
local raw materials base needed for Sri Lankan apparel Considering the investment policies in Sri Lanka it was
industry. evident that Sri Lanka provides positive facilities towards
foreign investments. These investments provide the capital
3. Knowledge Factors requirements needed for apparel manufacturing industries as
The knowledge required for apparel manufacturing industry well as raw material industries.[11]
to remain competitive in the global trade of apparel can be Also there are banks and other financial organizations
classified as knowledge in design and product development, which provide special loans schemes and financial benefits for

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International Conference on Management, Behavioral Sciences and Economics Issues (ICMBSE'2012) Penang, Malaysia

the apparel industrialists. However according to the discussion Since most of the apparel manufacturing organizations are
had with the SME sector representatives, finance remains as a lack in their capabilities in designing, development and
negative factor in upgrading their technology needs marketing, there is a much demand for a centralized design
and product development centers, which supports SMEs.
Therefore centralized design and development agencies may
B. Demand Conditions
have an important role as supporting service for apparel
Considering Sri Lankan local apparel industry the demand manufacturers in Sri Lanka, who are not capable of having
conditions are not up to the level required to be competitive in their own design and development centers.
the apparel manufacturing industry. Sri Lanka does not have On the other hand since most of the Sri Lankan
much fashion conscious/ brand conscious consumers when manufacturers have lack of knowledge in foreign markets as
compared with its export markets such as EU or USA. well as data on fashion forecasting, there is an emerging
Therefore it is difficult for the apparel industry to do proper demand for a supporting service in the area of marketing
forecasting on upcoming fashion trends as well as to find research and fashion forecasting agencies.
directions in making innovative products by observing the For the promotional purposes, it is better to have promoting
local demand conditions. The standards or the quality level is or advertising agencies to promote the Sri Lankan apparel
not very high when compared with the foreign consumer in industry.
US and EU.
On the other hand local consumer desires are not very
anticipatory with foreign consumer desires due to the heavy D. Firm’s Strategy, Structure, And Rivalry
difference of the culture and the economy level. According to When considering the Sri Lankan apparel industry from the
one representative from reputed apparel manufacturing very beginning the Sri Lanka’s comparative advantage
organization who participated in the discussion survey, remained at the low cost. As mentioned under literature
pointed out that due to this industry loses a valuable input survey the reason for moving the industry in to developing
which normally helps to develop and fine-tune the products. countries is also under the given reason of low labor cost.
Local demand condition makes very low level of input to This makes the sense that Sri Lankan apparel industry has
market information about the consumer requirements in new adopted the cost leader ship strategy which is not sustainable
product development. in long term.
Since the industry was under quotas for about 30 years
most of the Sri Lankan manufacturing organizations have not
C. Related And Supporting Industries
taken steps in building own competitive advantage in order to
Considering the apparel industry the related and supporting differentiate themselves from the competition. Since they were
industries comes under categories of product and service secured their market place under the quota system they did not
suppliers. When it comes to the product suppliers, raw want to take steps forward to remain competitive.
material suppliers such as fabric, accessory suppliers and However when looking at the present scenario with the
machinery/ equipment suppliers need to be considered. Even removal of quotas Sri Lankan apparel manufacturers should
though the amount of local raw material suppliers consider as adopt differentiation strategy where they should focus on
a weakness for the apparel manufacturing industry, the growth delivering a product which is differ from other similar
of local raw material suppliers as well as equipment suppliers category products catered by other competitors. In order to do
in recent years due to foreign direct investments can be given that they should concentrate themselves in different
as a positive initiative. differentiation factors which they are capable enough in
The service suppliers for the apparel manufacturing providing such as ethical factors, quick response, innovative
industry can be given as IT solution providers such as saber designs etc.
technologies, CAD/CAM solution providers such as DMS
technologies are of importance. Washing, finishing and III.NEW SOURCES OF COMPETITIVE FACTORS FOR SRI
various other service providers who support in enhancing LANKAN APPAREL INDUSTRY
value addition of the final product is also act as strength for
the Sri Lankan apparel industry. Various buying offices Reference [14] divide the factors discussed under the
available in Sri Lanka to support the apparel manufacturers in diamond model as basic factors versus advanced factors, or
coordination with the buyers, logistics companies such as generalized factors versus specialized factors. A basic factor is
cargo and courier operators such as DHL and evergreen in known as inherited, such as low cost labor, while advanced
delivering sample packages in sample approval process act as factors are known as which need to be developed, such as
other supportive industries for apparel manufacturing highly skilled and educated personnel [7]. He suggested that
organizations. competitive advantage based on basic or generalized factors is

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International Conference on Management, Behavioral Sciences and Economics Issues (ICMBSE'2012) Penang, Malaysia

unsophisticated and can be taken off by another competitor, in the areas of design & product development, marketing,
whereas advanced or specialized factors are more material sourcing, and inbound/outbound logistics. To
sophisticated and build more strengthen competitive facilitate these requirements steps needed to be taken in
advantage for an industry. Therefore traditional competitive country level for train and educate the respective resource
factors vs new competitive factors for Sri Lankan apparel personnel.
industry can be given as in Table 1. Government should ensure that the education system related
to Textile and apparel is outstanding to cater the above
TABLE 1 requirements. Procedures need to be made in order to link the
TRADITIONAL VS NEW COMPETITIVE FACTORS
Sri Lankan universities with the Sri Lankan apparel
Porter’s Traditional New competitive manufacturing industry to adopt the specialized needs of the
determinants competitive advantage factors industry. This can be facilitated by establishing knowledge
advantage factors transfer from foreign universities where the above mentioned
Factor conditions Basic factors: Advanced factors:
areas of education is highly adopted.
such as unskilled Access to skilled human
labor and raw resources such as design, When consider the organizational level strategies, the
materials technical and marketing apparel manufacturing organizations need to concentrate more
expertise. Specialized on their Human Resource Developments (HRD). Government
factors such as production should support the investment towards the human resource
and process technologies.
Demand Local consumers Access to consumers
development through encouraging organizational investments
conditions who Demands demanding higher levels in HRD through elimination of taxing the training benefits.
functionality and of needs Through building good relationships with the apparel
availability of retailers, apparel manufacturing organizations would be able
apparel items
Related and Presence of back- Presence of
to get the training benefits in the areas of design, product
supporting industries end suppliers. internationally development and material sourcing, in which the apparel
(e.g. raw Competitive front-end retailers are more experienced in carrying out those activities
materials industries. for years.
Producers) Collobarative service
related activities with
customers/suppliers. B. Strategy Formulation: Expand the Demand Conditions
Organizations that
promote modern Moving in to new markets, where Sri Lankan apparel
technologies in handling manufacturers are capable enough in selling their products
global sourcing and under their own brand name will allow apparel manufacturers
management (e.g. EDI)
to capture the future demand to certain extent. Presently the
Firm’s strategy, Cost leadership Differentiation preferential access to India and Pakistan provide under ILFTA
structure and rivalry -Differentiation and PSLFTA facilitates to Sri Lankan apparel manufacturers
through more ethical to penetrate in to these markets easily. Targeting more fashion
product.
conscious consumers in the respective markets will allow Sri
-Differentiation
through lower lead time. Lankan manufacturers to capture the market trend to certain
-Differentiation extent as well as will allow them to provide full service from
through high quality design to delivery of the product.
product
-Differentiation
through innovative C. Strategy Formulation: Expand The Related And
designs.
Supporting Industries
-Differentiation
through Customer
relationship management
1. Backward Integration
Source: Reference 14, Modified using survey data Considering the Sri Lankan situation, due to the higher
capital requirement and due to the unavailability of local raw
IV. STRATEGY FORMULATION FOR SRI LANKAN APPAREL
material base (Cotton, Wool etc.) having local textile mills to
MANUFCATURING INDUSTRY UNDER NEW COMPETITIVE
meet the total requirements needed for apparel manufacturing
FACTORS
industry is a difficult task even though it is noted that even
A. Strategy Formulation: Expand the Factor Conditions with less backward linkages, the apparel industry in Sri Lanka
Sri Lanka should concentrate on high service related skills has contributed significantly.

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International Conference on Management, Behavioral Sciences and Economics Issues (ICMBSE'2012) Penang, Malaysia

Therefore expanding possibilities of raw material base Due to the fact that most of the preferential access to
through internationalization is very important. The expansion markets are given under Rules of Origin criteria based on the
of regional raw material base will allow Sri Lankan apparel value addition in Sri Lanka it is very much beneficial in
manufacturers to reduce the lead time in raw material opening up of supporting industries which add value to the
procurement as well as the shipping cost. Here, the products catered. Finishing, dyeing and washing industries
government support is an important factor to facilitate together with printing and embroidery are major industries
integrative approach among the south Asian countries, which Sri Lanka needs to be concentrated on as supporting
especially India and Pakistan to make a collaborative industries for apparel manufacturing organizations.
approach in facing the challenges of global apparel trade. This will open up two main opportunities for the apparel
Since India and Pakistan are major raw material suppliers in manufacturers other than preferential access. First is that this
the world this initiative will provide a better opportunity for will allow Sri Lankan apparel manufacturers to add more
Sri Lankan apparel manufacturers. The collaborative approach service to the apparel retailers since these supporting
facilitated by government will also provide apparel industries will facilitate the Sri Lankan designers to create
manufacturers to source higher quality raw materials, which new, innovative ideas for the design and development of new
meet the requirements of apparel retailers. products. Facilitating research and developments in the areas
of washing, printing, graphic designing etc will make Sri
2. Forward Integration Lankan designers to participate in the new product
Providing full service is a demanding factor in present development process in collaboration with foreign designers
apparel trade. Through the industry survey it was evident that in apparel retailer’s country.
most of the Sri Lankan apparel manufacturers are not in a Secondly this will allow apparel manufacturers to cater for
position having their own design and development units as apparel retailers who demands small batch orders with quick
well as marketing units. Therefore centralized design and response. That is by keeping inventories of grey fabrics
product development centers including material sourcing is an imported can be quickly printed or dyed and finished
emerging supporting industry for the apparel manufacturers. according to the apparel retailer needs.
Establishment of centralized centers to provide full service Government should improve benefits to facilitate FDI for
will be a great opportunity for SMEs. these supporting industries in order to gain the advantage of
To facilitate this, government support is a major factor. foreign investors.
Government should facilitate in building up these design
centers and to make proper coordination in between the SMEs 4. Encourage Information Communication Technology
and apparel retailers. At the initial stage foreign designers, Providers/ Manufacturing Specific Technology Providers
technical expertise can be hired from other countries in order Information communication technology is a major
to make the process streamline and to let local designers to requirement in present apparel market. This facilitates the
work with them. Traditional buying office concept can be rapid information flow internally as well as externally to
provide more service to the apparel manufacturers as well as integrate the whole apparel supply chain. Supply chain
to the apparel retailers. integration is known as a major competitive factor in today’s
Another weak point of Sri Lankan apparel manufacturer in apparel market since apparel supply chain consist with various
providing full service is the lack of market knowledge. This dispersed activities in different areas of the world. The
area was lacking in well reputed apparel manufacturers in Sri availability of the specific technology for the apparel
Lanka according to the discussion survey. Therefore the manufacturing is another important factor for the apparel
knowledge on market trends and fashion forecasts is an manufacturing organizations.
important factor in the present environment. This should be Therefore industries which provide these facilities should
initiated as a centralized unit where the information related to be opened up in Sri Lanka. Introducing new suppliers in the
the market trends and fashion forecasts need to provide to above areas is important in order to identify new technologies
apparel manufacturers. Building up own fashion forecasting is very important. It will help the manufacturers to get up to
units with market research agency at the apparel retailer’s date information about the new technologies available. These
company will be a major positive factor towards this will allow Sri Lankan apparel manufacturers to be matching
requirement. Collaborative partnerships with foreign based up with their apparel retailers.
fashion forecasting agencies is another step that can be
facilitate by the government or any centralized trade
D. Strategy Formulation: Expand The Firm’s Strategy,
association unit in Sri Lanka.
Structure & Rivalry
3. Encourage Value Addition through Supporting Industries To be sustainable in an industry, firms should adopt a
strategy whether to be cost competitive or differentiation.

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International Conference on Management, Behavioral Sciences and Economics Issues (ICMBSE'2012) Penang, Malaysia

Unfortunately there is no strategy development in most of the ACKNOWLEDGMENT


apparel manufacturing organizations in Sri Lanka. However it The authors would like to acknowledge National Science
should be noted that organizations need to think long term. Foundation for providing financial assistance for the research.
Otherwise they will continue as “cut and sew entities”, a Also the Sri Lankan apparel industry, Ministry of industries,
position that would not be easy to defend in the new Institute of policy studies and Export Development Board for
competitive environment. Since Sri Lankan apparel providing required data for the project.
manufacturing industry is losing it’s advantage over lower
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