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02 Flooring and Decorative APPLICATIONS

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PRODUCT&TECHNOLOGY
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Index
Outstanding features : SHERA floor plank
and SHERA motiva 07
SHERA floor plank and SHERA motiva 08
Accessories 09
Product size selection for SHERA floor plank
and SHERA motiva installation 10
Preparation of frame structures 12
Timber frame structure preparation
and steel frame structure preparation 13
Concrete floor structure preparation 14
Installation instructions : SHERA floor plank 15
Installation on timber frame structure 16
Installation on steel frame structure 16
Installation on concrete floor structure : Tile adhesive 17
Installation instructions : SHERA motiva 18
Installation on concrete floor structure : Screw 18
Installation as Sunshade 19
Installation as Fence 20
Other installation methods 22
How to install SHERA floor plank
and SHERA motiva around columns 22
How to join SHERA floor plank and SHERA motiva 23
How to refinish screw head 24
How to paint SHERA floor plank
and SHERA motiva : Uncolored 25
How to paint : Monotone ( Acrylic based color ) 26
How to paint: Wood-like looking 27
How to paint: Wood Stain 28
How to coat painted SHERA floor plank and SHERA motiva 29
Relocation and storage 30
Data sheet 31
06 SHERA floor plank
and SHERA motiva
Outstanding Features

The SHERA floor plank and SHERA motiva product groups stem from our company philosophy,
which is aimed at developing wood substitution products that can reflect the beauty of natural
wood but produced in a manner which reduces harm to our environment. Manufactured by
advanced technology, our products can be applied in any number of architectural styles.
The Mahaphant group, the leader in this area, offer a complete range of high quality wood
substitution products and are proud to present SHERA floor plank and SHERA motiva
which give you a perfect alternative to using real wood.

SHERA floor plank and SHERA motiva
SHERA floor plank and SHERA motiva products are wood substitute, produced from Portland
cement, cellulous fibre, refined sand, and water. The advanced manufacturing technology
“autoclave” utilizes a high-pressure steam machine and creates the following outstanding
features:

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SHERA floor plank
and SHERA motiva Accessories
SHERA floor plank
Square cut, Square Cassia
cut with top routing Texture
line(s) in the middle
SHERA screw Fix-T 1¾” SHERA screw Fix-W 45
Size(mm) / Weight/Unit(kg) for timber structure for steel structure
25 x 300 x 3000 / 34.67 Wood screw thread, self-drilling, Screw thread, drill end, counter-
25 x 300 x 3000 / 34.67 1 Top Routing Line countersunk head for installing sunk head for installing floor plank
25 x 300 x 3000 / 34.67 2 Top Routing Lines floor plank and motiva into timber and motiva into steel structure.
25 x 300 x 3000 / 34.67 3 Top Routing Lines structure. With countersunk head, With countersunk head, the screw
the screw is completely flush with is completely flush with SHERA
SHERA products. products.
Quality level: High corrosion Quality level: High corrosion
resistance Class 2 resistance Class 2

SHERA acrylic coating


Merbau Brown color
SHERA motiva
Cassia
Texture
Size(mm) / Weight/Unit(kg)
25 x 100 x 3000 / 11.56
25 x 150 x 3000 / 17.34
25 x 200 x 3000 / 23.12
25 x 250 x 3000 / 28.89
Other necessary equipments
Electric Drill Tile Adhesive

Notched Trowel
Circular Fiber Saw

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How to choose the product size Residence Amidst Nature
for SHERA floor plank and SHERA motiva
and installation
Table 1: Sizes of SHERA floor plank and SHERA motiva
Sizes of SHERA floor plank (mm) Install on Timber or Steel Structures Install on Concrete Slab
For residence For townhouse, For townhouse,
dormitories and hotels, etc. dormitories and hotels, etc.
25 x 300 x 3000 spacing of frame : 500 mm spacing of frame : 400 mm Applicable

Sizes of SHERA motiva (mm) Install on Timber or Steel Structures Install on Concrete Slab
For residence For townhouse, For townhouse,
dormitories and hotels, etc. dormitories and hotels, etc.
25 x 100 x 3000 Not applicable Not applicable Applicable
25 x 150 x 3000 Not applicable Not applicable Applicable
25 x 200 x 3000 Not applicable Not applicable Applicable
25 x 250x 3000 Not applicable Not applicable Applicable

Mr. Nukul Chatchongcharoen, an energetic businessman and

He renovated his swimming pool area using SHERA motiva,


cassia texture. He chose his preferred color and painted
the artistic and elegant appearance for swimming pool area
of his home. The good point of SHERA motiva, cassia texture
is that its shallow wood-grain makes it easy to clean and
weather resistant. Additionally, it can be used not only as
floor but also applied as stair tread. Moreover, in case of
installation at pool area, making gaps between each plank
will allow water to drain effectively. All in all, Mr. Nukul tried
to bring about the best in every detail by using the material
for his home.

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12 Flooring and Decorative

Preparation of
Frame Structures
APPLICATIONS

SHERA floor plank and SHERA motiva can be installed on both steel and timber frame structures. The structure and the fastening materials must

Joist spacing should be


at 400-500 mm , depending
on applications

Table 2 : Recommended
Size of Timber Joists
Span length of beam (metres) Timber joist spacing: 400 mm Timber joist spacing : 500 mm
< 2.00 1½” x 4” 1½” x 4”
> 2.00 - 3.00 1½” x 6” 1½” x 6”
> 3.00 - 4.00 1½” x 8” 1½” x 8”
> 4.00 - 5.00 2” x 8” 2” x 8”

Joist spacing should be


at 400-500 mm , depending
on applications
The steel used for the steel frame structure should consist of standard
steel that meets the standards of the Thai Industrial Standard Institution.
The steel should be square cut, rigid, and should be securely connected
to the steel beam in order to prevent screws loosening when encountering
unexpected heavy loads.
For recommended sizes of steel joist for different span length of

Table 3 : Recommended
Size of Steel Joists
Span length of beam Span length of sub-beam Steel joist spacing
(metres) (metres) 400 mm 500 mm
< 2.00 - C 100 x 50 x 20 x 2.3 C 100 x 50 x 20 x 2.3
> 2.00 - 3.00 < 1.50 C 100 x 50 x 20 x 2.3 C 100 x 50 x 20 x 3.2
> 3.00 - 4.00 < 2.00 C 150 x 55 x 20 x 3.2 C 150 x 75 x 20 x 3.2
> 4.00 - 5.00 < 2.00 C 150 x 75 x 20 x 3.2 C 150 x 75 x 20 x 3.2
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Preparation of Concrete Floor
SHERA floor plank and SHERA motiva can be installed on both cement screed and concrete floor using tile adhesive. When
installing SHERA floor plank and SHERA motiva with tile adhesive, the level of concrete floor should be approximately 30 mm
lower than the designed level of SHERA floor plank and SHERA motiva. The recommended thickness of the adhesive is around
5-6 mm and use a standard notched trowel for better control of the thickness of tile adhesive along the floor.
Flooring and Decorative APPLICATIONS

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ground level
0.00 mm
moisture
SHERA floor plank protection
or SHERA motiva sand level sheet
+ 0.183 m + 0.05 m
cement screed or
concrete floor level
+ 0.15 m

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Installation on
Installation on timber frame structure concrete floor structure : Tile Adhesive
When fixing SHERA floor plank and SHERA motiva with tile adhesive, existing floor should have adequate degree of leveling before fixing. In case
the existing floor is not leveled, self-leveling mortar such as LANKO 173 is recommended to level the floor prior to SHERA floor plank and
SHERA motiva fixing.

400 – 500 mm,


depending on applications

Fix SHERA floor plank to timber structure using SHERA screw Screw positions should be at least 12 mm from the SHERA floor plank’s
Fix-T1 ¾” (self-drilling, countersunk head screw ). Fasten both sides edge, and at least 20 mm from the SHERA floor plank’s end.
of SHERA floor plank to every timber joist by using screw along
the length of SHERA floor plank.
Note: Fasten the screws so that screw heads are flush evenly with the SHERA
floor plank’s surface or 1-2 mm below the SHERA floor plank’s surface.

Installation on steel frame structure

400 – 500 mm,


depending on applications

3. Spread a thin layer of tile adhesive to the back of SHERA floor plank before
laying them onto the floor which has alread applied tile adhesive. Apply
weight on the both ends of the SHERA floor plank and leave the adhesive
Fix SHERA floor plank to steel structure using SHERA screw Screw positions should be at least 12 mm from the SHERA floor plank’s to dry at least 24 hours before painting. (See the painting guide)
Fix-W45 (self-drilling, countersunk head screw ). Fasten both sides edge, and at least 20 mm from the SHERA floor plank’s end.
of SHERA floor plank to every timber joist by using screw along
the length of SHERA floor plank.
Note: Fasten the screws so that screw heads are flush evenly with the SHERA
floor plank’s surface or 1-2 mm below the SHERA floor plank’s surface. Note :
We recommend using tile adhesive for low water absorption tile like WEBER Tai.gres or WEBER.Tai. flex.( See more details from
the tile adhesive installation manual. The installations of SHERA floor plank and SHERA motiva are similar to the installation of large ceramic
tiles in the tile adhesive installation manual).

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Installation of SHERA floor plank
on concrete floor structure : Screw Installation as Sunshade
1. Level the surface of the concrete slab with a concrete topping and slope of 1:100.
2. Mark positions of bore holes on SHERA floor plank or SHERA motiva, with a spacing of 600mm. Structural Frame Height: less than 1.20 metres
3. Drill SHERA floor plank or SHERA motiva using an electric drill suitable for concrete. Use an 8mm diameter drill bit, then a 10mm
diameter drill bit and drill to a depth of 5mm to ensure best screw head finishing. Structure Preparation
4. Lay SHERA floor plank or SHERA motiva on the concrete slab with the bored holes adjacent to hole positions on the concrete slab.
5. Drill concrete slab with an 8mm diameter drill bit to a depth of 5mm. 3000 mm
6. Insert size M8 plastic screw plugs in bored holes then fix the SHERA floor plank with screw Fix T 2 ¼”.
7. Finish the screw heads with putty. Coat floor plank with acrylic paint. Protect from scratches with gloss urethane.

SHERA floor plank and SHERA motiva


12 mm 20 mm
1200 mm
600 mm
Concrete anchor M8. Fix with
screw Fix T 2 ¼”

2-3 mm gap
600 mm
Recommended Structural Frames:
Timber frame: Hardwood at size 1½”x 3”
Steel frame: Steel frame (Tube)1½”x 3”x 2.3 mm or Steel frame (C channel) 75x45x15x2.3 mm
Concrete slab with
Installation
slope at 1: 100 SHERA motiva

see more details

Joist spacing at 600 mm

• To fix screw effectively, recommend using double tube steel frame


at 1½” x 3” x 2.3 mm and coat with corrosion protection paint.
• Leave gap 2-3 mm at jointing area. Then, seal joint and
screw head with PU sealant.
• Screw positions should be at least 25 mm from the plank’s end.

Remark :
Joist spacing at 600 mm is suitable for building not higher than 10 metres
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Installation as Fence
Span length should not be more than 2000-3000 mm

150 mm

600 mm

1550 mm

600 mm

200 mm

Timber frame : 1½” x 3” Concrete pillar : 0.2 x 0.2 m or


Steel tube frame : 1½” x 3” x 2.3 mm Steel pillar : 4” x 4” x 2.3 mm

Recommend to install SHERA motiva : 25 x 100 x 3000 mm


according to below table
150 mm

Position screw in the middle of plank

1500 mm 50 mm 1500 mm

150 mm
50 mm

Timber Frame : Recommend SHERA screw Fix-T 1¾” to fix SHERA motiva with timber frame
Steel Frame : Recommend SHERA screw Fix-W45 to fix SHERA motiva with steel frame

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How to cut SHERA floor plank
Flooring and Decorative

Other installation
details
APPLICATIONS

How to join SHERA floor plank

and SHERA motiva around the column

1. When installing SHERA floor plank on the frame structures, leave around 2. To prevent accumulation of dirt at the joint, fill the joint with SHERA Sealant
3-5 mm gap between the end of planks to allow for structural movement PU25 (for interior and exterior use), or acrylic sealant (for interior) and paint
with acrylic based coloring for a better aesthetic quality. (See painting guide).

1. To install SHERA floor plank and SHERA motiva where there are columns 2. Cut the SHERA floor plank area that you would like to remove in small
present, measure the dimension of columns and draw the column line on pieces using a circular fiber saw
the surface of the plank.

3. Cut the SHERA floor plank along the pre-drawn line using a circular fiber saw

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How to paint SHERA floor plank
and SHERA motiva
How to refinish screw head To ensure the durability of products, SHERA floor plank and SHERA motiva should be painted on all 6 sides to prevent moisture and water
absorption. The back surface and edge of the floor plank should be painted prior to installation. The front surface should be painted after
the installation.
The type of paint will depend on the usage of the product: interior , exterior with light or heavy traffic areas.

How to paint SHERA floor plank


and SHERA motiva : Uncolored
Fasten screws so that screw head is
flush evenly with the SHERA floor
plank’s surface or 1-2 m
Table 4 : Paint Selection Table
below the surface.

1. Fasten screws and make sure the heads are evenly flush with the SHERA
floor plank’s surface or 1-2 mm below the surface, use a thin blade or sand
paper to smoothen the surface of SHERA floor plank around the screw head.

- Acrylic based color:


IC Dulux Weathersheild
( Two layers )

Clean dirt, debris and


grease from SHERA floor
plank and SHERA motiva,
using water. Fill any holes
3. Use sandpaper to remove excessive filler on the top of SHERA floor plank’s 4. When using painted SHERA floor plank or SHERA motiva i.e. Merbau Brown or deep scratches with
surface. color, touch up filler should be the same color as the painted one. Use a small acrylic filler and leave until
paint brush to paint and allow them to dry before applying second layer.
completely dry before
painting.

3. Interior or
exterior with
high traffic

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How to paint : Monotone (Acrylic based color) How to paint : Wood-like looking

1. Clean dirt, oil and cement debris off the surface of SHERA floor plank or 2. After cleaning, paint SHERA floor plank or SHERA motiva with contact 1. Clean dirt, oil and cement debris off the surface of SHERA floor plank or 2. After cleaning, paint the SHERA floor plank or SHERA motiva with contact
SHERA motiva. Leave until completely dry. primer or alkaline resisting primer (once).Paint all 6 sides of SHERA floor SHERA motiva. Leave until completely dry. primer or alkaline resisting primer (once). Paint all 6 sides of SHERA floor
plank or SHERA motiva are recommended. Leave at least 4 hours until plank or SHERA motiva are recommended. Leave at least 4 hour until
completely dry. completely dry. Then, apply at least two coats of acrylic paint.

3. Paint or spray diluted acrylic color onto SHERA floor plank or SHERA 3. Paint or spray diluted acrylic color ( your intended background color) onto 4. Use a trowel to scrap off the darker color. A wood-like texture should become
motiva, using 2 portions of acrylic color and a portion of clean water. Apply SHERA floor plank or SHERA motiva, using 2 portions of acrylic color and visible
two coats for better holding efficiency. The second layer should be done a portion of clean water. Paint twice for better holding efficiency.
at least 4 hours after the first. Add another coat of acrylic color to give a wood-like appearance and
leave until almost dry.

5. When SHERA floor plank or SHERA motiva are thoroughly dry, coat 5. When SHERA floor plank or SHERA motiva are thoroughly dry, coat
the top layer with the recommended top coat for each type of usage. the top layer with the recommended top coat for each type of usage.
(Please see the above the table recommending the selection of painting (Please see the above table recommending the selection of painting colors).
colors).

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How to paint : Wood stain How to coat SHERA floor plank
and SHERA motiva : Painted product
Table 5 : Top Coat Selection Guide
SHERA floor plank and SHERA motiva

1. Clean dirt, oil and cement debris off the surface of SHERA floor plank or
SHERA motiva. Leave until completely dry.
Clean dirt, debris and grease from
SHERA floor plank and SHERA
motiva, using water. Fill any holes or
deep scratches with acrylic filler and
leave until completely dry before
painting.

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30 Flooring and Decorative

Storage and
Handling
• SHERA floor plank and SHERA motiva should be handled and stacked carefully
to avoid the breakage and damage around edges and corners.
APPLICATIONS

Standard Unit
Technical
Data Sheet
SHERA floor plank /
• SHERA floor plank and SHERA motiva should be handled and supported at both SHERA motiva
ends, at about 500 mm from each end. The plank should always be lifted edge-up,
with the plank width oriented vertically. Physical Properties
Thickness Tolerance ASTM C1185 mm +1.5
Density ASTM C1185 kg/cu.m 1300+50
MOR ASTM C1185 MPa >14.0(Wet)
MOE ASTM C1185 MPa 3,100
Water Absorbtion ASTM C1185 % <35%
500 mm 500 mm Moisture Content ASTM C1185 % <15%
Water Tightness ASTM C1185 Pass
PH Value ISO 10390:2005 7-8
Fire Resistance Properties
Ignitibility BS476 Part 5 Pass
Fire Propagation Index BS476 Part 6 Pass
Surface Spread of Flame BS476 Part 7 Pass
Durability Properties
Freeze / Thaw Resistance ASTM C1185 Pass
Warm Water Resistance ASTM C1185 Pass
Heat / Rain Resistance ASTM C1185 Pass
Soak / Dry Resistance ISO : 8336 Part (E) Pass
• SHERA floor plank and SHERA motiva should be stacked on dry and level ground.
It is recommended that products should be stored under cover to maintain moisture
equilibrium prior to fixing and finishing. Installing SHERA products when damp or wet
may result in shrinkage or cracking at joints or fastening points.

500 mm

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