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THE WORLD’S NEWSSTAND®
Pre-Applied
Thermal Interface Material (TIM)
The Infineon-qualified solution
With the ongoing increase of power densities in power electronics the thermal interface between power module and heatsink
becomes a larger challenge. A thermal interface material, especially developed for and pre-applied to Infineon’s modules
outperforms the general purpose materials available.
TIM does not only provide the lowest thermal resistance, it also fulfills the highest quality standards given for power modules
to achieve the longest lifetime and highest system reliability.
Main Features
› Best in class thermal resistance
› Pre-applied to Infineon Modules 110
80
Benefits 70
› Simplified mounting 50
1 2
› Increased system reliability Time in HTS* [Weeks]
3 4 5
www.infineon.com/tim
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Features
18 A Low-Cost, High-Fidelity
Processor-in-the-Loop Platform
For rapid prototyping of power electronics circuits
and motor drives
Harsh Vardhan, Bilal Akin, and Hua Jin
29 Medium-Voltage Drives
Challenges and the existing technology
Haitham Abu-Rub, Sertac Bayhan, Shaikh Moinoddin,
Mariusz Malinowski, and Jaroslaw Guzinski
Digital Object Identifier 10.1109/MPEL.2016.2551813 June 2016 ]IEEE POWER ELECTRONICS MAGAZINE 1
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IEEE Power Electronics Magazine (ISSN 2329-9207) (IPEMDG) is published quarterly by the Institute of Electrical and
Electronics Engineers, Inc. Headquarters: 3 Park Avenue, 17th Floor, New York, NY 10016-5997 USA, Telephone: +1 212
419 7900. Responsibility for the content rests upon the authors and not upon the IEEE, the Society or its members. IEEE MISSION STATEMENT: To educate,
Service Center (for orders, subscriptions, address changes): 445 Hoes Lane, Piscataway, NJ 08855-1331 USA. Telephone: inform, and entertain our community of
+1 732 981 0060. Individual copies: IEEE members US$20.00 (first copy only), nonmembers US$92.00 per copy. Subscrip-
tion rates: Annual subscription rates included in IEEE Power Electronics Society member dues. Subscription rates available
IEEE Power Electronics Society members
on request. Copyright and reprint permission: Abstracting is permitted with credit to the source. Libraries are permitted to on technology, events, industry news, and
photocopy beyond the limits of U.S. Copyright law for the private use of patrons 1) those post-1977 articles that carry a code general topics relating to consumer
at the bottom of the first page, provided the per-copy fee indicated in the code is paid through the Copyright Clearance Cen- electronics and to further serve and
ter, 222 Rosewood Drive, Danvers, MA 01923 USA; 2) pre-1978 articles without a fee. For other copying, reprint, or republi-
cation permission, write Copyrights and Permissions Department, IEEE Service Center, 445 Hoes Lane, Piscataway, NJ support our Members in professional
08854. Copyright © 2016 by the Institute of Electrical and Electronics Engineers Inc. All rights reserved. Periodicals postage career development through tutorials and
pending at New York and additional mailing offices. Postmaster: Send address changes to IEEE Power Electronics Maga- raising awareness of engineering tools
zine, IEEE, 445 Hoes Lane, Piscataway, NJ 08854 USA. Canadian GST #125634188 PRINTED IN THE U.S.A.
and technologies.
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____________ ____________
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A
lthough manufacturers contin- the PIL platform provides a frame- sion chairs, including, “Power System
ue to improve the efficiency, work with which to verify the actual Infrastructure,” by Prof. Johan H. En-
cost, size, weight, harmonic control algorithm. This framework slin of the University of North Caro-
distortion, dV/dt, and other similar is presented in de- lina at Charlotte;
electrical, mechanical, and thermal tail in the first fea- “Understanding the
parameters of electric motors and ture article, “A Low- Simulation has played Challenges of Con-
associated drives, there are still Cost, High-Fidelity a crucial role in final- verter Networks and
many challenges to overcome. In P roce s sor-i n-t he - Systems,” by IEEE
izing hardware design
this issue of IEEE Power Electron- Loop Platform” by Power Electronics
ics Magazine, we present two arti- Harsh Vardhan and
for both power elec- Society (PELS) Presi-
cles related to this subject that Bilal Akin of the Uni- tronic circuits and dent Prof. Braham
explore new ideas for enhancing the versity of Texas at motor drives. Ferreira of Delft Uni-
performance of motor drives. The Dallas and Hua Jin versity of Technolo-
first investigates a low-cost, high- of Powersim. gy, The Netherlands;
fidelity, processor-in-the-loop (PIL) In the second feature, “Medi- “Transportation Electrification,” by
platform for rapid prototyping; the u m -Volt age Dr ives,” by Haitham Don Tan, immediate past president
second analyzes problems and rec- Abu-Rub, Sertac Bayhan, and Shai- of PELS, of Northrop Grumman Aero-
ommends solutions. kh Moinoddin of Texas A&M at space Systems; and “Power-Semi-
Simulation has played a crucial Qatar; Mariusz Malinowski of the conductor Devices and Components
role in finalizing hardware design Warsaw University of Technology, for New Power Converter Develop-
for both power electronic circuits Poland; and Jaroslaw Guzinski of ments,” by Juan Carlos Balda and
and motor drives. However, with Gdansk University of Technology, Alan Mantooth of the University of
the rising use of digital-control al- Poland, the authors present a com- Arkansas, Fayetteville.
gorithms and software, prototyping prehensive overview of state-of- My article, “APEC Signals Emerg-
design and software-control–test- the-art design and research trends ing Trends,” presents the latest ad-
ing procedures have become time- in medium-voltage drives as well vances in power semiconductors,
consuming and costly. To overcome as challenges and requirements as- circuit architectures, passives, and
these challenges, researchers at the sociated with these types of drives. packaging presented at this year’s
University of Texas at Dallas, in col- The article focuses on high-perfor- Applied Power Electronics Con-
laboration with simulation vendor mance, low-cost solutions with min- ference and Expo sition (APEC).
Powersim, developed a new, low- imal flaws. While the “Patent Reviews” column
cost method for rapid prototyping: We also continue to cover the focuses on patent exhaustion, the
the PIL platform. Using a dedicated Eighth International Workshop on “Entrepreneur Viewpoint” column
microcontroller that controls simu- the Future of Electronic Power Pro- provides tips to identify and avoid
lation in the software environment, cessing and Conversion (FEPPCON traps when creating a new start-
2015). In the March issue of the maga- up. The “White Hot” column sur-
zine, we presented an overview of veys the digital landscape. “Society
Digital Object Identifier 10.1109/MPEL.2016.2550298
this futuristic conference; this issue News” provides a preview of the
Date of publication: 23 June 2016 features summaries generated by ses- upcoming IEEE Energy Conversion
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SAVE MATERIAL.
MEASURE
SAVE LABOR.
YOUR POWER.
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up to 1500 amps. Voltage to power up Smart
Sub-Combiner Data collection
and transmission devices.
NEW!
ASIC BASED
HALL EFFECT
CURRENT SENSORS
INTRODUCING
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Learn more at
opal-rt.com/OP4200
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President’s Message
by Braham Ferreira
R
eturning home from the IEEE now four IEEE staff members support Workshop on the Future of Electronic
Applied Power Electronics PELS. Also, there are now three IEEE Power Processing and Conversion
Conference and Exposition Energy Conversion Congress and (FEPPCON 2015) held last September.
(APEC) after a hectic week of adminis- Exposition flagship conferences and This year, PELS is going forward with
trative meetings, I could not help think- two full AdCom meetings per year. three initiatives of its own.
ing how much has changed in the IEEE Over the years, PELS, as well as the 1) The next real breakthrough in
Power Electronics Society (PELS) IEEE as a whole, has grown substan- power electronics is likely to come
since my early involvement. The origi- tially. There is an ongoing discussion from WBG semiconductor devices.
nal flagship conference, the Power among the IEEE Technical Activities The ITRW was initiated to acceler-
Electronic Specialist Conference Board about the changes that should ate the transition from silicon to
(PESC), was held in my backyard in be made now to best position the IEEE silicon carbide (SiC) and gallium
Aachen, Germany, in 2004. At that time, for success in 2030. Technical meet- nitride (GaN).
Dean Patterson was the president of ings and publications are still at the 2) The second initiative is a new work-
the Society, and I was a member-at- core of the organization, but the IEEE shop in response to the emergence
large. We had one meeting during the is actively seeking ways to improve of power-electronic-based trans-
day, which was attended by about 20 its role as a volunteer organization mission and distribution technology
people. We put out one publication and whose core purpose is to foster tech- as a driving force for grid moderni-
had one external administrator. This nological innovation and excellence zation. The first IEEE Workshop on
year, at APEC 2016, we began meeting for the benefit of humanity. One way Electronic Power Transmission and
on a Sunday, one day before the official the IEEE is addressing this challenge Distribution (eT&D) will be held on
start of the conference, with the IEEE is by introducing the New Initiatives 26 May 2016 in Hefei, China, chaired
International Future Energy Challenge Program, which is intended to initiate by Don Tan and in partnership with
Student Competition (IFEC), Interna- new programs, products, and services the IEEE Power & Energy Society.
tional Technology Roadmap for Wide- that will potentially provide signifi- 3) At APEC, the AdCom approved
Bandgap (WBG) Power Semiconduc- cant benefit to members, the technical a new three-year initiative proj-
tor Activity (ITRW), and industry board community, and the broader public. ect, “Reaching the Global Tipping
meetings, followed by a membership Our Society is looking forward, Point for Small Renewable Energy
meeting on Monday morning. Various engaging our members in future-ori- Systems.” The goal of this project
steering committee and technical com- ented workshops. In the even years, is to create a framework to sup-
mittee meetings continued throughout we do long-range planning at Society port, enhance, and expedite devel-
the week, ending with the Administra- meetings, and in the odd years, we are opment of a world technology
tive Committee (AdCom) meeting that brainstorming answers to the ques- platform for small renewable
Friday. In short, this year, we needed tion “What does the future hold—and energy systems (SRES). Solutions
six days to attend all the meetings. In can technology development be influ- must be globally scalable and easy
addition, the number of Society publi- enced to address important needs?” to use and maintain.
cations has grown from one to five, and Regular readers of IEEE Power Elec-
tronics Magazine may have noticed Transition to WBG Power Devices
Digital Object Identifier 10.1109/MPEL.2016.2550279
that recent issues feature articles orig- Although the step from germanium to
Date of publication: 23 June 2016 inating from the Eighth International silicon at the dawn of the electronics
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PSIM + SPICE
A WINNING COMBINATION
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RIN 2 5 1E12
device level models. This combination of PSIM + SPICE creates the RD 3 6 Rmod 0.04
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LG 4 14 1.0E-9
MOSFET LS 55 15 1.0E-9
.MODEL Nmod NMOS (LEVEL=3 TOX=5.5E-8 NSUB=5E16 VTO=2.13
+KP=2.5E-5 NFS=2E11 KAPPA=0.06 UO=650 IS=1E-15 N=10)
.MODEL Pmod PMOS (LEVEL=3 TOX=5.5E-8 NSUB=1.5E16
+TPG=-1 IS=1E-15 N=10)
.MODEL Dbodymod D (IS=6E-13 RS=.025 IKF=0.1 TRS1=1.5e-3
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___________________
or 301-841-7445
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unbeatable
price-
performance
ratio
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_____________
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Bandgap Research Alliance, Cross- wealthy countries in which market drive the development of SRES tech-
Ministerial Strategic Innovation Pro- forces provided the investment and a nology and create enough momentum
motion Program and New Energy and competitive environment to improve, so the tipping point for self-sustaining
Industrial Technology Development grow, and mature technology plat- platforms can be reached.
Organization (Japan), and the U.S. De- forms and business models and result I believe that the IEEE, better than
partment of Energy and Power Amer- in a high-tech product that became a any other organization, is able to facili-
ica (United States). ITRW’s purpose world commodity. However, because tate an alternative process for reach-
is to coordinate and focus activities developed countries already have ing a global SRES tipping point. PELS
globally and not to compete with ex- abundant access to electricity, there is has taken some first steps by forming
isting national organizations. no incentive for them to develop SRES a humanitarian ad hoc committee and
and bring them to the required level of approving a US$300,000 project over
Humanitarian Power Electronics maturity and affordability. a three-year period. We plan to run a
One-quarter of the world’s population Survival of the fittest is the mech- program of competitions to achieve
lives without access to electricity. Pow- anism for successful innovation and is the necessary convergence and focus,
er-electronics-based SRES can provide provided by a market-driven economy. drawing inspiration from the US$1 mil-
light and connectivity for these disad- The shakeout among start-up compa- lion Google Little Box Competition,
vantaged communities. Despite a tre- nies in pursuit of a new technology whose winner was announced at the
mendous concerted effort by entrepre- opportunity is brutal. A large enough DOE Energy Summit in February this
neurs, corporations, charities, philan- pool of early adapters is needed to pay year. We invite other IEEE Societies
thropies, and technical organizations, for first-generation products, despite and organizations to join us. We do not
the solutions are frequently unsustain- their potential bugs and reliability is- have all the answers, but if you share
able. Currently, world technologies sues. However, once the market opens, the vision that conditions should be en-
available for poor communities in economy of scale can be established gineered to grow an appropriate world
emerging countries have their origins to improve products and services technology and feel that you can con-
in the developed world. For example, while reducing their cost. It is impera- tribute, please contact me.
cell phones were developed by tive to find an alternative process to
___________________
___________
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Publish...and Prosper!
B
ob, I agree with all that you The new CWT MiniHF is an AC current probe featuring:
say in your article [1] but 1 Novel electrostatic shielded Rogowski coil
provides excellent immunity to interference from fast local
might have used a different
dV/dt transients or large 50/60Hz voltages
title, such as “Publish and Prosper.”
1 Extended (-3dB) high frequency bandwidth
More than 50 years ago when I 30MHz for a 100mm coil
entered the engineering profession, 1 Peak dl/dt capability up to 100kA/μs
a colleague said he observed that
1 Wide operating temperature from -40 to +125°C
those who wrote more company
1 Thin 4.5mm Rogowski coil with 5kV peak insulation
technical reports seemed to
Zero insertion impedance
advance more rapidly. I took the
hint, started writing, and prospered
in the company.
When I changed employers, it
seemed logical to augment my
publishing efforts by writing papers
for the IEEE, so that is what I did.
Again I prospered. I like to think I
might have been successful without
publishing, but I am confident that
publishing helps. Please contact us to discuss your application
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APEC 2017 continues the long-standing tradition of addressing issues of immediate and long-term
interest to the practicing power electronic engineer. Outstanding technical content is provided at one of
the lowest registration costs of any IEEE conference. APEC 2017 will provide a) the best power
electronics exposition, b) professional development courses taught by world- class exper ts, c)
presentations of peer-reviewed technical papers covering a wide range of topics, and d) venue to
network and enjoy the company of fellow power electronics professionals in a beautiful setting.
Activities and attractions for guests, spouses, and families are abundant in the Tampa area.
Topics of Interest:
1. AC-DC Converters: c. High Power Density Design
a. Single-Phase and Three-Phase Input d. Thermal Management
b. Power Factor Correction, CCM, DCM, CRM/BCM e. EMI and EMC
Control, Bridgeless f. Material Science and Nanotechnology
c. Embedded AC-DC Power Supplies g. Sensors for Power Electronics
d. External AC-DC Adapters
7. Modeling and Simulation:
2. DC-DC Converters: a. Circuits and Systems
a. Hard- and Soft-Switched b. Device and Component Modeling
b. Resonant Converters c. Parasitics
c. Point-of-Load (PoL) and Multi-Phase Converters d. Software Tools
d. Voltage Regulator Modules (VRM) e. Rapid Prototyping
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Please note the following time frames (subject to change and posted at www.apec-conf.org/speakers/):
___________________
Submission Requirements: Prospective authors are asked to submit a digest explaining the problem
that will be addressed by the paper, the major results, and how this is different from the closest existing
literature. Papers presented at APEC must be original material and not have been previously presented
or published. The principal criteria in selecting digests will be the usefulness of the work to the
practicing power electronic professional. Reviewers value evidence of completed experimental work.
Authors should obtain any necessary company and governmental clearance prior to submission of
digests. Please visit www.apec-conf.org/speakers/ for all details on digest and final manuscript format
and to submit your paper.
If a digest is accepted, authors must submit a final manuscript before the deadline or the manuscript
cannot be published in the Proceedings or presented at the conference. Final manuscripts may be
subject to charges if their papers are over the page or file-size limit. At least one of the authors listed on a
paper must be registered for either a Full Registration or for the Technical Sessions Only registration, per paper.
Become an APEC paper Reviewer: APEC relies upon a peer review process to ensure the quality of
the technical content. To help maintain the high quality of the program, please contribute a few hours
to review digests in your area of expertise by registering at www.apec-conf.org (under “Speakers” and
“Paper Reviewer Sign-Up”).
Calls for Industr y Sessions, Professional Education Seminars, and E xhibitor Seminars will be
posted at www.apec-conf.org.
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Patent Reviews
by Art MacCord
Exhaustion of Patents
A
s we discussed in previous cartridges at a 20% discount as a The Court of Appeals for the Fed-
“Patent Reviews” columns, a return-program cartridge. A return- eral Circuit said that, although the
patent gives its owner the program cartridge is labeled with a basic principle is that the uncondi-
right to exclude others from making, statement that the cartridge is sub- tional sale of a patented device
using, offering to sell, or selling the ject to a single use and no resale is exhausts the patentee’s right to con-
product within the United States or permitted; the buyer may not reuse trol the purchaser’s use of the device,
from importing the patented product the cartridge after the toner runs the sale of patented goods, like other
into the United States. However, the out a nd may not tra nsfer it to goods, can be subjected to conditions.
right to exclude is usually exhausted anyone but Lexmark A condition such as
by the first legitimate sale of the pat- once it is used. The the requirement that
ented item. That is, if the patent return program in- A recent case involving t he c a r t r id ge b e
owner or his licensee makes a prod- v ites the user to printer cartridges r e t u r ne d on ly t o
uct and sells the patented product to return the spent car- Lexmark for refur-
suggests that the first-
customers, that sale to the customer tridge to Lexmark bishment could be
sale doctrine and the
exhausts the patent owner’s right to for refurbishment g iven ef fect . T he
exclude. The purchaser of the patent- and resale. exhaustion of patents Court acknowledged
ed product can resell it, give it away, Impression Prod- may not be as simple that there are condi-
show it on television, destroy it, store ucts bought spent ink as stated. t ion s t h a t wou ld
it in his basement, or what have you, cartridges, includ- not be enforceable,
free of any claim or control by the ing some that were including those that
patent owner. return-program cartridges. They extend the exclusive rights afforded
A recent case involving printer refurbished the cartridges and sold by the patent or that may cause
cartridges suggests that the first- them, triggering Lexmark’s lawsuit unreasonable restraints of trade. His-
sale doctrine and the exhaustion of for infringement. Some of the car- torically, such things as requiring the
patents may not be as simple as tridges that Impression Products purchase of items in addition to the
stated. Lexmark International sued refurbished were acquired overseas patented item or conditioning a sale
Impression Products for infringe- and brought into the United States to a dealer with a requirement for
ment of patents on printer ink car- for resale, and some were acquired in minimum or maximum prices has
tridges. Lexmark makes and sells the United States. The Court found been deemed improper and a viola-
printers and printer ink cartridges that Impression Products and people tion of the antitrust laws. The law
that supply the ink to the printer supplying spent cartridges to Impres- today is somewhat more relaxed, per-
and derives a fair amount of its sion Products knew about the return- mitting those types of restraints
profit from the sale of the cartridg- program cartridge limitations. One unless the patent owner/product sell-
es. It offered the cartridges for sale issue for the court to decide was er has a very strong market position
w ithout restr iction, but it a lso whether the law allows Lexmark to (i.e., market power).
allowed a customer to purchase the limit the rights acquired by the pur- The lawsuit also involved cartridg-
chaser of return-program cartridges, es that Lexmark made and sold out-
Digital Object Identifier 10.1109/MPEL.2016.2551806
so later activities can still be deemed side the United States. Impression
Date of publication: 23 June 2016 patent infringement. Products refurbished spent cartridges
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SUPERIOR
PERFORMANCE
HIGH VOLTAGE DIODES - STANDARD & CUSTOM
Dean Technology offers an exceptional range of high voltage diodes for all applications including
power supplies, medical equipment, instrumentation, control systems, voltage multipliers and military.
If our standard range of products aren’t exactly right, we are able to customize every detail,
generally with little to no increase in lead times or price.
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A Low-Cost,
High-Fidelity
Processor-in-the-Loop
Platform
For rapid prototyping of power electronics circuits and motor drives
W
ith the rising complexity in digital con- (SIL) simulations. It is shown that PIL leverages the
trol algorithms for power electronics embedded code generation features of the SE, which
(PE) systems, prototype design and enables controller design and testing through minimal
software control testing procedures modifications to generated code and eliminates the need
have become increasingly time-consum- for real hardware during development, therefore remov-
ing and costly. To minimize time to market and improve ing safety concerns and any risks of damaging the
software quality assurance, this article presents a low- expensive hardware. The presented approach also helps
cost, safe, and reliable processor-in-the-loop (PIL) con- identify coding errors, casting errors, and platform-spe-
cept for rapid prototyping. PIL provides a framework to cific configuration errors even before the actual test
verify the actual control algorithm on a dedicated micro- setup is functional.
controller that controls plant simulation in the software
environment (SE). The corresponding communication Reasons for a New PIL Platform
approaches, constituting blocks and preliminary results, PE systems have recently undergone a fast evolution
IMAGE LICENSED BY INGRAM PUBLISHING
are presented in detail. The accuracy and fidelity of the enabled by high-performance embedded systems and
PIL platform is validated through software-in-the-loop computational technologies. The demand for digital con-
trol algorithms managing the electronic component oper-
Digital Object Identifier 10.1109/MPEL.2016.2550239
ations and the overall system has been rising, and the
Date of publication: 23 June 2016 systems have been increasing in complexity with faster
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(Rockville, Maryland)—is used as the SE. The system conjunction with the SE allow for code generation that has
presented in this article is deeply integrated with PSIM all the configuration code for the MCU. It allows the users
and leverages multiple features of to simulate the power stage along
the software. It uses the various with the MCU peripherals and use the
circuit blocks in PSIM (to describe SimCoder module to generate the
the power stage), the stepwise simu- The PIL system code for MCU configuration. The gen-
lation capability of PSIM, and the erated code is directly imported into
SimCoder plug-in, an autocode gen-
presented in this Code Composer Studio (CCS), the
eration module that has built-in fea- article is designed integrated development environment
tures of code generation for multiple developed by TI for programming
to work with almost
hardware platforms [16]. The PIL the MCUs.
system is integrated with the Sim- any fixed-point or The SimCoder-generated code
Coder module from PSIM to mini- floating-point can be compiled and can be used for
mize the code development efforts. PIL simulations after making some
The PIL system presented in this processors by Texas minor modifications such as remov-
article is designed to work with almost Instruments of Dallas. ing the code pertaining to ADC con-
any fixed-point or floating-point pro- figuration, reading the data from the
cessors by Texas Instruments (TI) ADC, and variable scope of some vari-
of Dallas. The examples have been ables. The user also has the option to
provided using the TI F28335 Delfino 32-bit floating point write his or her own code for the PIL system, using the
MCU processor. It uses TI Debug Server Scripting (DSS) MCU or PSIM libraries in accordance with the guidelines
for facilitating the data exchange between the software and for the PIL system. The basic difference between PIL and
the MCU. DSS is a collection of custom application program SimCoder is that SimCoder uses coded hardware periph-
interfaces (APIs) developed by TI for controlling the MCU eral models in simulation. A SimCoder simulation occurs
during code execution. PSIM’s SimCoder module is utilized completely in the SE and does not require an MCU. On the
to generate custom code for the control algorithm. After it other hand, PIL brings the actual MCU into the simulation
is compiled with an appropriate compiler, the PIL system loop, which allows platform specific code to be tested.
can use this generated code for programming the MCU.
Development Methodology
SIL and SimCoder to PIL The PIL system requires continuous communication
SIL simulations are composed of coded models of the hard- between the SE and the MCU. However, there is no
ware peripherals and the power converter. The control direct communication between the SE and the MCU. The
algorithm is implemented using these models. These coded SE communicates only to the control script (CS), which
blocks (typically in C or C++) are then inserted into the controls the data flow between the SE and the MCU. The
simulation environment and used as a part of the circuit. CS is also software that may or may not be integrated
This approach is a step closer to the real environment with the SE. It serves as an intermediary between the SE
when compared to the MIL, as it requires actual implemen- and MCU. This is necessary because there can be many
tation or modeling of the block in code and is not merely a differences between the processing of the simulation by
model describing inputs and outputs, as is MIL. This the SE and the MCU. For instance, the precision of float-
approach is used to detect coding failures that may appear ing-point numbers is usually different between the SE
in the algorithm. At this stage, the coded algorithm is not and the MCU. The data flow between them can be
platform or MCU specific and is used for multiple design achieved through multiple means. The data exchange
iterations to eliminate the failures in the system. As a result can be facilitated by using text or XML files or by net-
of a more detailed control algorithm implementation, the work-based sockets or pipes. Both approaches were
simulations are slower than an MIL simulation. The blocks used and the pipe method was chosen, as it had better
required for SIL simulations can be built in the SE or can be performance in terms of speed and reliability. For the
programmed into the software by the user. PSIM has multi- file method, the data exchange is depicted in Figure 2. In
ple blocks that can be interconnected to represent the con- this method, the software instance running on the per-
trol system and also has blocks that accept custom C code sonal computer (PC) writes its data into text or XML
for any features that may not be present in the SE. PSIM file(s). The CS then reads the files and transfers the read
also has SimCoder, an automatic code generation feature data to the MCU. After the MCU finishes its processing,
for different microcontrollers that has been utilized for gen- the CS reads the data from the MCU memory and writes
eration of the code for the control algorithm. The SimCoder it to the same or a different text or XML file. The SE
module is made up of dedicated blocks for MCU peripher- instance then reads the files, updates its buffers, and
als such as ADCs, PWMs, and digital input–output that can processes the data. After the data is processed, the new
be used in the simulation. These peripherals blocks used in values are written to the file being monitored by the CS,
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Control
Data
using thread safe methods results in time wasted between
cycles as the system is stalled during the time a file is being
accessed by a thread. Also, the files need to be opened and
MCU
closed for every read and write. This adds an overhead for
each cycle. For evaluating a large number of cycles and
PIL
high sampling frequency, this overhead can become quite
Write Access Read Access
large and add substantial delay to the simulation time. As
a result, the simulation becomes extremely slow even for
FIG 2 PIL data exchange through text and XML files.
simple circuits.
All the bottlenecks due to the use of files can be avoided
by using network pipes or sockets for communication efficient interaction between processes on a PC. The com-
between the software instance and the CS. Sockets are the munication is done between pipe servers and pipe clients.
endpoints for communication over a computer network. The data transfer through pipes is nearly instantaneous
They are used for interprocess communications on the for small data size. It is also possible to keep the pipe open
same computer or different computer terminals. Because for the entire duration of the simulation and close it when
they use network ports, they are more optimized for inter- the simulation ends. This eliminates the overhead associ-
terminal communications and have an overhead. On the ated with repeated opening and closing of files. The use of
other hand, pipes reside on the file system in memory and pipes for PIL greatly increases the simulation speed. This
are faster. Therefore, pipes are preferred for communica- approach for the PIL communication is represented in Fig-
tion between the CS and the SE. Pipes are basic operating ure 3. The connection between the SE and the CS is made
system communication tools that can facilitate fast and using two bidirectional pipes. The pipes are full duplex
Computer
Control
111010…...10111
Control
PSIM MCU
Pipe 1 Script
Data
111010…...10101
Software
Environment Pipe 2
PIL
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PIL with SE
Table 1. Simulation speeds comparison—PIL.
The PIL is comprises a DSP or any floating or fixed-point
Simulation Time (in s) Improvement microcontroller that can be used to compute the controller
Simulation File Method Pipe Method Factor output and simulation software instance running on the
Buck converter 226 35 6.45 PC. The required schematic file is opened in the SE and
PFC 1272 227 5.6 the simulation is started by choosing the “simulate” or
PMSM FOC 5904 1034 5.71 equivalent option from the SE interface. This starts the
simulation in PSIM and also executes the CS that controls
the data exchange between the MCU and the software.
Relevant information is exchanged between SE and the
Table 2. CPU and memory usage— MCU that configures the MCU for acting as a PIL. The
SIL, SimCoder, and PIL.
MCU is then ready to receive the simulation data coming
CPU Usage (in %) Memory Usage (in MB) from SE and compute the control algorithm output to be
Simulation PFC PMSM FOC PFC PMSM FOC sent back to SE. In comparison to the real hardware, the
SIL 25 – 83 – synchronization requires many more steps for PIL. The
SimCoder 25 29 87 127 synchronization scheme that is evident with an MCU con-
PIL 15.12 15.27 787 792 trolling real hardware is illustrated in Figure 4. At t0, the
MCU counter resets and starts counting. At t1, the ADC
interrupt arrives, and the ADC senses the data (V and I)
(two-way read and write) and have in-built handshaking to from the hardware. The interrupt service routine (ISR)
handle the data flow. This eliminates the need for the flag then executes, processing the data according the control
files. Because there are no files being continuously moni- algorithm, runs until time t2, and generates the controller
tored, the execution speed improves drastically. With the output voltage, which is sent to the MCU’s PWM hardware.
pipe approach, a simulation can be up to six times faster than The PWM module generates the PWM waveform and is
the file approach. Table 1 presents the comparative execu- sent to the hardware. The MCU counter continues until it
tion speed data for the file method and the pipe method for resets at t3, where the new cycle begins.
PIL. The improvement registered between the file and the In case of PIL, in the absence of real hardware, there
pipe method is dependent on number of inputs, sampling is no need to use the ADC for sampling data. The data is
frequency, and the granularity (time step) of the SE simu- sampled at appropriate times and provided to the MCU by
lation. Therefore, the change varies between the different PIL control. The synchronization requires more steps to
types of circuits tested. The usage of system resources is facilitate the data exchange between MCU and PSIM. The
also reduced when using the pipe method. The central pro- synchronization scheme for PIL is illustrated in Figure 5.
cessing unit (CPU) usage and memory consumption for the The simulation can be split into the SE side and the MCU
PIL system using the pipe method is presented in Table 2. side. Both are running asynchronously. At the beginning
The table also presents the resource usage statistics for SIL of a cycle (t0), the MCU counter is reset and the counter
and SimCoder. Splitting of the simulation control between starts counting to the interrupt. When the interrupt arrives,
the SE and the CS leads to an overall reduction in the CPU MCU is halted (p1). At this point, the SE sends the data to
usage. On the other hand, memory usage increases due to the MCU. This takes a finite amount of time, dependent
the simulation now comprising two processes. on the number and size of data points being transferred.
Once this transfer is complete, the MCU starts the execu-
tion (t2) of the algorithm described in the ISR. At the end
Power Converter of the execution (t3), MCU is halted again and the SE reads
the data (controller output) and updates the simulation
running on the SE. The MCU is run again until the next
MCU Counter MCU Counter interrupt is encountered, and the whole cycle is repeat-
Resets Resets MCU ed again. Even though the SE and the MCU are running
t0 t1 t2 t3 asynchronously and are not operating in real time, neither
ISR ISR of them lags the other and no incremental time step in PSIM
td Begin End td simulation is excluded for the simulation purposes. Since
Start Update no simulation time step is ignored during PIL simulation,
ADC PWM
Read the simulation results can be said to be analogous to real
V, I time, even though it doesn’t occur in real time—we call it a
PWM
Counter quasi-real time operation.
The PIL system uses TI’s DSS for sending the raw data
FIG 4 The synchronization between converter and MCU in a to the MCU and for receiving the computed output. It also
real application or an HIL system. controls the execution flow by stopping and starting the
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ADC
ac A0 D0
Vin A1 D1
A2 D2
– A3 D3
A4 D4
A5 D5
A6 D6
A7 D7
B0 D8
B1 D9
B2 D10
B3 D11
B4 D12
B5 D13
ZOH |x | B6 D14
1-ph B7 D15
PWM F28335
+ + + +
Σ Kp Σ X Σ K Σ A
B
– + – +
dc +
–
F28335
Kp Ki K Ki
ZOH
FIG 6 The PFC circuit with a controller for the SIL and SimCoder simulation.
Key actions such as setting of appropriate breakpoints, to the CS. The MCU is then configured and programed by
identification of the variables to be updated and the vari- the CS. The simulation is continuously monitored by the CS
ables to be extracted, exchange of data between the PSIM and the connection between the SE and the MCU is termi-
instance running on the PC and MCU, and the running of the nated as soon as the CS detects the end of the simulation
code on the MCU are all controlled by the CS. In addition to in the SE.
the above, conversion of the double-precision sampled data
coming from the SE to single precision and the single- MCU Running the Control Algorithm
precision data coming from the MCU to double precision The code generated by the SimCoder module contains the
before the data exchange is also done by the CS. The CS control algorithm description and the programming con-
also handles the transition from fixed-point to floating-point structs required for configuring the MCU peripherals. After
data whenever applicable. successful compilation, the code is placed in the MCU’s pro-
The information exchange between the SE and the CS is gram memory and is executed when the MCU is turned on.
done through dedicated pipes and is facilitated by the CS. The MCU code execution is controlled by the CS, and exe-
The CS is invoked at the beginning of the PSIM simulation. cution is stopped and started to facilitate the data exchange
The presence of the PIL block in the simulation is detected between the SE and the MCU. The MCU code has global
by the simulation environment, and the execution of the variables representing inputs that are overwritten by the CS.
CS is initiated accordingly. The configuration data for con- The output variables are also represented by global vari-
figuring and programming the MCU is passed by PSIM on ables that are read by the CS every cycle.
The MCU code is composed of interrupt configurations
and the interrupt service routines that describe the digital
Table 3. PFC circuit parameters.
control algorithms. The code in the MCU can be SimCoder-
Parameters Values generated code or any custom C code instead of the Sim-
Sampling frequency 30 kHz Coder-generated code. However, the primary requirements
Vin 200 V @ 60 Hz for running with the PIL systems must be satisfied. The
Voref 10.5 variables that accept the ADC data and the variables that
Lin 0.000015 H represent the controller output must have global scope in
Ld 0.0006 H order to be accessible to the CS. Also, the variable must not
be updated by the ADC hardware in the ISR or any other
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Voltage (V)
sists of a single comparator for one-phase operation and
three comparators connected in parallel for three-phase 0
operation. The comparators and voltage source are
provided in the PSIM library.
–200
Model Testing with PIL 0.50 0.51 0.52 0.53 0.54 0.55
Time (s)
The PIL system is tested with both simple power electronic
(a)
circuits and more complex motor control algorithms. The
testing is done with a power factor correction (PFC) circuit
10
and a permanent magnet synchronous motor (PMSM) field-
Current (A)
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through the ADC Block and PWM block from SimCoder. CCS. For a PIL simulation, the MCU peripheral blocks from
The FOC algorithm is placed in a subcircuit for increased SimCoder library are removed from the schematic. They are
readability. Various parameters required for FOC drive con- no longer required, as the code generated by SimCoder will
figuration are provided by the user to the PSIM environment be run on the actual MCU, with its dedicated peripherals.
using a parameter file. The SimCoder module is then used to However, the ADC and the PWM hardware from MCU are
generate the code for the PIL system and compiled through not used, as PIL has its own implementaion of those mod-
ules. The hardware specific encoder block is replaced with
an encoder block from the PIL library. The PIL block in this
200
case is a three-input and three-output block. The inputs are
connected to the respective ADC signals and the outputs
Voltage (V)
Encoder
Power Stage
3-ph
PWM
Ta V_ia Out In
up u
A PMSM
un + Op-Amp
Tb ia A
vp v dc_Source A Z
PIL Block – A Speed
vn ib B
Tc V
wp w
wn V_ib Out In
Op-Amp
PIL
LOOP_SP Encoder
Encoder
Start
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1 1
Current, Ia (A)
Current, Ia (A)
0.5 0.5
0 0
–0.5 –0.5
–1 –1
1.30 1.31 1.32 1.33 1.34 1.35 1.30 1.31 1.32 1.33 1.34 1.35
Time (s) Time (s)
(a) (a)
1,400 1,400
Speed (r/min)
Speed (r/min)
1,050 1,050
700 700
350 350
0 0
0.0 0.5 1.0 1.5 2.0 2.5 0.0 0.5 1.0 1.5 2.0 2.5
Time (s) Time (s)
(b) (b)
Ta , Duty Cycle
Ta , Duty Cycle
0.1 0.1
0 0
–0.1 –0.1
1.30 1.31 1.32 1.33 1.34 1.35 1.30 1.31 1.32 1.33 1.34 1.35
Time (s) Time (s)
(c) (c)
FIG 11 Simulation results for a PMSM FOC motor drive circuit FIG 12 Simulation results for a PMSM FOC motor drive circuit in
in SIL (using PSIM). (a) Phase A current (Ia), (b) speed (r/min), PIL. (a) Phase A current (Ia), (b) speed (r/min), and (c) controller
and (c) controller output (Ta). output (Ta).
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an R&D engineer at C2000 Embedded Control Group, [9] J. Zhong, Y. Jin, G. Lian, G. Ding, and C. Zhu, “Efficient control sys-
Texas Instruments Inc. Since 2012, he has been with the tem development using real-time virtual hardware-in-the-loop simulation,”
University of Texas at Dallas as an assistant professor. He in Proc. 2010 11th Int. Conf. Control Automation Robotics & Vision
received the 2015 National Science Foundation CAREER (ICARCV), Singapore, pp. 2231–2236.
Award, the Jonsson School Faculty Research Award, and [10] H. Li, M. Steurer, K. L. Shi, S. Woodruff, and D. Zhang, “Development
the Top Editors Recognition Award from the IEEE Vehicu- of a unified design, test, and research platform for wind energy systems
lar Technology Society. He is an associate editor of IEEE based on hardware-in-the-loop real-time simulation,” IEEE Trans. Ind.
Transactions on Industry Applications and IEEE Trans- Electron., vol. 53, no. 4, pp. 1144–1151, June 2006.
actions on Vehicular Technology. His research interests [11] L. Gauchia and J. Sanz, “A per-unit hardware-in-the-loop simulation of a
include design, control, and diagnosis of electric motors fuel cell/battery hybrid energy system,” IEEE Trans. Ind. Electron., vol. 57,
and drives, digital power control and management, and no. 4, pp. 1186–1194, Apr. 2010.
fault diagnosis and condition monitoring of power electron- [12] S. Huang and K. K. Tan, “Hardware-in-the-loop simulation for the devel-
ics components and ac motors. opment of an experimental linear drive,” IEEE Trans. Ind. Electron., vol. 57,
Hua Jin (hjin@powersimtech.com)
________________ received his B.S. no. 4, pp. 1167–1174, Apr. 2010.
degree from Hunan University in China in 1984 and his [13] R. Liu, A. Monti, G. Francis, R. Burgos, F. Wang, and D. Boroyevich,
M.S. degree and doctorate from the University of Toronto, “Implementing a processor-in-the-loop with a universal controller in the
Canada, in 1987 and 1991, respectively, all in electrical virtual test bed,” in Proc. IEEE Power Electronics Specialists Conf. (PESC),
engineering. From 1991 to 1995, he worked at Concordia Orlando, FL, 2007, pp. 945–950.
University, Montréal, as an assistant professor and from [14] G. Francis, R. Burgos, P. Rodriguez, F. Wang, D. Boroyevich, R. Liu,
1995 to 1999 at the University of British Columbia, Vancou- and A. Monti, “Virtual prototyping of universal control architecture sys-
ver, Canada, as an assistant/associate professor, engag- tems by means of processor in the loop technology,” in Proc. 22nd Annu.
ing in teaching and research in power electronics (PE) IEEE Applied Power Electronics Conf. (APEC), Anaheim, CA, 2007,
and motor drives. He founded Powersim Inc. in 2001 pp. 21–27.
and was the original developer of the PE simulation [15] N. Gupta, S. P. Dubey, and S. P. Singh, “PIL based control algorithm for
software PSIM. three-phase four-wire active filter for reactive and harmonic compensation
under distorted supply,” in Proc. 2010 Joint Int. Conf. Power Electronics,
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______
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Medium-Voltage Drives
Challenges
and the
existing technology
T
his article presents an overview of state-of-art The focus is on solutions that present high efficiency; low
solutions, advances, and design and research price, size, and weight; minimum harmonic distortion;
trends in medium-voltage (MV) drive technolo- reduction in dv/dt; mitigation of common-mode (CM) volt-
gies—and also discusses the challenges and age; avoiding torsional vibration; transformerless solu-
requirements associated with the use of such tions; fault detection capability; and condition monitoring.
drives. The choice and deployment of MV drives in industries The ever-growing demand for electrical energy and the
are associated with numerous requirements related to the continuous rise in energy prices compel us to conclude
front-end converter (grid side) and inverter (machine side). that energy must be used more efficiently. Modern power
electronics technology with high efficiency and appro-
Digital Object Identifier 10.1109/MPEL.2016.2551802
priate control approaches is needed in energy-intensive
Date of publication: 23 June 2016 industries to decrease the immense waste of energy and
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30 16
14 2012 Growth 2013 Growth 2014 Growth
20
10
15
8
10 6
5 4
0 2
2008 2009 2010 2011 2012 2013 2014 2015
–5 0
Years The Americas EMEA China Japan Rest of
–10
Asia Pacific
–15
(a) (b)
FIG 1 (a) The global market growth for MV drives. (b) The global market growth for MV drives by region. (EMEA: Europe, the Middle
East, and Africa.)
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vc
∼ ∼
∼
range of 1–4 MW, with voltage ratings of 3.3–6.6 kV [6]. A typi- Challenges and Requirements of MV Drives
cal block diagram of a MV drive is shown in Figure 3. Small
size, lower cost, high efficiency and reliability, fault protec- Power Quality and LC Resonance Suppression
tion, ease of installation and maintenance, high dynamic per- Harmonics in the voltage and current waveforms of the util-
formance, and regenerative capability in some applications ity grid is a crucial problem that needs to be effectively
are the essential requirements for MV resolved. Diode-based rectifiers draw
drives. A list of some of the industrial distorted current from the grid and
drives is presented in Table 2. This Small size, lower cost, cause notches in the voltage wave-
table presents the power rating, forms. This results in numerous prob-
devices and topology used, and control high efficiency and lems in the power grid, such as equip-
methods. Furthermore, the popular reliability, fault ment failure, computer data loss, and
converter topologies in MV drives are malfunction of communications equip-
summarized in Figure 4 [7], [8].
protection, ease of ment. Various standards such as IEEE
The main disadvantage of multi- installation and 519-1999, IEC 1000-3-2, and IEC 61000-
level inverters (MIs) is the complex- 3-2 define the limit of harmonics
ity of the power circuit and controls.
maintenance, high injected into the power grid [6]–[8]. To
However, the use of MIs in MV drives dynamic performance, reduce current harmonics or to com-
offers improved power quality, lower pensate for the input power factor, an
and regenerative
switching losses, high voltage capa- LC line-side filter is a common solu-
bility, and lower dv/dt [9]. There are capability in some tion. However, the low damping LC
different types of power switches applications are the resonances may cause undesired
that could be adopted for MV oscillations or overvoltages in the grid
drives. These include the injection essential requirements side because of the low impedance of
enhanced gate transistor (IEGT), the for MV drives. the MV grid. This may destroy the
integrated gate-commutated thyris- switching devices or other compo-
tor (IGCT), and the insulated-gate nents of the rectifier circuits. Solu-
bipolar transistor (IGBT). The gate tions to this problem should assure
drive circuits of IEGTs are more reliable than IGCT drive low harmonics and low dv/dt using just a reactor instead of
circuits. The failures in time (FIT) ratio of IEGTs versus an LC filter, or using a small filter.
IGCTs is four to one. Furthermore, the IGBT gate drive
circuit is simpler and has fewer components than IEGT Inverter Switching Frequency
gate drive circuits. Hence, IGBT gate drive circuits are High dv/dt is generated with the use of high-switching-
more reliable than IEGTs [10]. frequency semiconductor devices in power electronic
Modern power semiconductor switches have a peak volt- converters, which can produce CM voltage and currents,
age blocking capability of nearly 6.5 kV, which restricts the electromagnetic interference (EMI), shaft voltages, bear-
maximum voltage ratings of the inverter and the motor in MV ing currents, and high voltage stress that negatively
high-power drives. The apparent power that can be obtained affect the insulation life of motors and transformers [12].
is limited by the available MV IGBT switches, which have a The harmonic distortion of the output waveforms
peak current conducting capability of 750 A. Series or paral- increases with the decrease of inverter switching fre-
lel combinations of semiconductor switches are used to over- quency. MIs provide voltage/current waveforms with
come the limits of switch ratings, but with these arrange- improved harmonic spectrum and lower dv/dt, which lim-
ments, a balance of the current and voltage between devices its the insulation stress on the motor windings. However,
is achieved using extra measurements [11]. the higher number of switching devices in MIs tends to
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MW: megawatt; MVA: megavoltampere; NPC-VSC: neutral-point-clamped-voltage source converter; HNPC: H-bridge neutral-point-clamped; MMC: modular
multilevel converter; CHB: cascaded H-bridge; LV: low-voltage; HV: high-voltage; GTO: gate turn-off thyristor; SGCT: symmetric gate-commutated thyristor;
DTC: direct torque control; V/f: voltage/frequency; FOC: field-oriented control.
reduce their overall reliability and efficiency. On the other issue that should be considered in MV drives. The maxi-
hand, an inverter with a lower number of output voltage mum and minimum modulation depth and a power factor
levels requires a large LC output filter to decrease the range between 1 and −1 are the critical operating points
motor winding insulation stress. The challenge is to reduce of MIs. When applying continuous modulation methods,
waveform distortions and total harmonic distortion when some switching devices reach their maximum allow-
the lower switching frequency is used, to ensure high able junction temperature, while other switches remain
power quality, and to allow fast transient operations. The much cooler. Unbalanced distributions of junction tem-
switching loss due to the fast transition is an important peratures depend on the type of modulation method used.
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Topology Description
1) Three-Phase 5L-HNPC [7], [55], [57] The 5L-HNPC bridge inverter is developed from the three-
level NPC inverter topology. This inverter has some unique
36-Pulse Rectifier Three-Phase, Five-Level H-NPC
–20° features that have promoted its application in the MV drive
0° 0° industry. The inverter phase voltage contains five voltage
Six- Vdc/2
Grid
+20° Pulse levels instead of three levels for the NPC inverter. This
~
Rectifier
N
a leads to lower dv/dt and total harmonic distortion (THD).
–20° b IM The inverter does not have any switching devices in series,
30° 0° c
Six- Vdc/2 which eliminates the device dynamic and static voltage sharing
+20° Pulse
Rectifier problems. However, this topology requires three isolated dc
supplies, which increases the complexity and cost of the dc
n
supply system [1].
2) Three-Phase 4L-FLC [8], [59] This topology has evolved from the two-level inverter by
adding dc capacitors to the cascaded switches. There are
Three-Phase, Four-Level FLC
18-Pulse Rectifier three complementary switch pairs in each of the inverters.
Phase-a
3) Three-Phase NL-CHB [58], [62], [66], [69] The cascaded H-bridge (CHB) multilevel inverter (MI) is one of
the most popular converter topologies used in MV drives. It is
Three-Phase, 12-Pulse Rectifier Three-Phase, n-Level CHB
composed of multiple units of single-phase H-bridge power
Phase-a
Phase-b cells. The H-bridge cells are normally connected in cascade
a
Phase-c on their ac side to achieve MV operation and
0° b
IM
c low harmonic distortion. In practice, the number of power
Cell n
+30° cells in a CHB inverter is mainly determined by its
operating voltage and manufacturing cost. The use of
Grid 0°
identical power cells leads to a modular structure, which is
Cell 2
+30° an effective means for cost reduction. However, the main
disadvantage and limitation of this topology are that the
0° need for a large number of isolated voltage sources
+30°
Cell 1 increases the converter cost.
4) Three-Phase 5L-NPC [56], [65], [68] The diode-clamped MI employs clamping diodes and cascaded
36-Pulse Rectifier Three-Phase, Five-Level NPC
dc capacitors to produce ac voltage waveforms with multiple
–20° levels. The main features of the NPC inverter include reduced
0° 0° dv/dt and THD in its ac output voltages. More important, the
Three-Phase
Six-Pulse
Power Supply
+20°
Rectifier inverter can be used in the MV drive to reach a certain voltage
~ –20°
a
b IM
level without switching devices in series. In this topology,
30° 0° c capacitors have been used to generate an intermediate voltage
+20° Six-Pulse level. However, the voltages on these capacitors are unequal,
Rectifier
which results in unbalancing the dc-link voltage.
n
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Converter
Converter
30 60
20 40 50
10 20
0 0 0
500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500 500 1,000 1,500 2,000 2,500
Frequency (Hz) Frequency (Hz) Frequency (Hz)
FIG 5 NPC, FLC, and series-connected converter semiconductor losses versus switching frequency at (a) 2.3 kV, (b) 3.3 kV, and
(c) 4.16 KV.
These problems can be resolved at the expense of addi- may result in failure of the motor winding insulation due
tional effort and cost. The operating cost can be reduced to partial discharges. Furthermore, such rapid voltage
with the minimization of switching losses. This also transition induces rotor shaft voltages that cause current
enables reducing the cooling requirements. Hence, the flow in the shaft bearing, which finally leads to motor
cost and size of the drive are reduced. The switching bearing failure [16]. The switching pattern of the power
losses of MV semiconductor devices contribute the major switches affects the wave reflection value, which is pro-
portion of the total device losses. duced by the mismatch between the
Hence, a reduction in switching fre- cable and the inverter and the motor
quency allows increasing the maxi- wave impedances. The motor cable
mum output power. On the other The high switching works as a transmission line where
hand, harmonic distortion at the line frequency of power the voltage pulses will travel very
and motor side increases with the fast, up to 150–200 m/μs [15]. When
decrease of switching frequency [13]. devices results in high the pulses take more than half the
A comparison of losses in a dv/dt at the rising and rise time to move from the inverter
three-level neutral point clamped to the motor, a full wave reflection
(3L-NPC) converter, a three-level
falling edges of the occurs. For that worst case, the wave
flying capacitor (3L-FLC), a four- inverter output reflections will double the voltage on
level flying capacitor (4L-FLC), and the motor terminals at each switch-
a nine-level series-connected H-
waveform. ing transient. The critical cable
bridge (9L-SCHB) is reported in [14], length for 500 V/μs is in the 100-m
[15]. Figure 5 shows switching losses range and for 10,000 V/μs in the 5-m
as a function of frequency at different classes of output range [1]. The wave reflection coefficient C is dependent
voltage (2.3 kV, 3.3 kV, and 4.16 kV) of various types of on the ratio between motor and cable wave inductances
MIs [15]. It can be observed that in all types of convert- C = (Z motor - Z cable) / (Z motor - Z cable). Nevertheless, cable
ers, the losses increase with an increase in the switch- diameter (Z cable) is around 80–180 X , which is much
ing frequency and with the voltage. The smallest losses smaller than motor wave impedance, which is around
are found in the 9L-SC2HB MI. At 2.3 kV, losses in the 2–0.4 kX [17].
3L-NPC and SC2LHB MIs are almost the same, but at The high dv/dt also causes EMI on the cables
4.16 kV, losses in the 3L-NPC MI are almost double those between the inverter and the motor. The expensive
of the SC2LHB [15]. shielded cables are used to avoid these effects; never-
theless, the electromagnetic emission may affect the
Motor Side Challenges operation of nearby installed electronic equipment. In
the inverter, the dv/dt still depends on the switching
High dv/dt and Wave Reflection characteristics of the power devices, and it could still
The high switching frequency of power devices results in be problematic if no output filter is used. To get guar-
high dv/dt at the rising and falling edges of the inverter anteed low THD in both motor and line ends, passive
output waveform. Such a high rate of change of voltage filters are commonly employed. The high value of the
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va
vb C Induction
Motor
vc C
inductor in the LC filter must be used in most high- Furthermore, a dual inverter-fed open-end winding (neutral
power drive systems, but that causes a higher voltage if the winding is removed) induction motor drive with
drop across the inductor. two isolated dc power supplies for CM voltage elimina-
The increase in the capacitor value of the filter tion and to maintain dc-link capacitor voltage balancing
reduces LC resonant frequency, which is affected by the is reported in [12]. The neutral point of the dc link and
parallel connection of the filter capacitor and motor mag- motor and/or star point of the output filter capacitors
netizing inductance. This leads to instability in the drive have been grounded through a grounding network using
system. To overcome this issue, active damping could be isolation transformers to reduce CM voltage. The use of
proposed while at the same time suppressing LC reso- the isolation transformer is shown in Figure 6.
nance to achieve high efficiency [18]. Furthermore, the At a low modulation index, the three-phase system looks
use of an LC filter introduces a phase shift between the continuous, which leads to very low dwell time, resulting in
voltages at the output of the feeding converter and the an increase in CM voltage. There will also be high spikes in
voltage at the motor terminal [19]. This phase shift may the dc side that affect the reliability and performance of the
pose a control problem if not taken into account. Hence, motor drive. To overcome this, the dwell time is modified to
the control algorithm should be modified accordingly. decrease CM voltage. The adjusted dwell time is compensated
for in the subsequent cycles of the switching periods [23].
CM Voltage
The CM voltage on the motor side is produced because of Use of Inverter Output Filters
the switching actions of the power converters. This phe- Passive and active filter-based solutions are employed to mit-
nomenon has to be taken into consideration while igate the problems that arise due to PWM actions [19], [24],
designing the motor drive [20]. CM voltage is mostly [25]. Presently, passive filtering is commonly used for such
responsible for the ground leakage current through stray problems. Passive filters are hardware circuits that are
capacitances that ultimately may damage the motor bear- installed at the output terminals of the converter structure
ing. Replacement of the bearing is an expensive and time- [26]. The most common approach is using filters based on
consuming process; hence, unplanned maintenance must low-pass LC filters, CM chokes, and CM transformers [26].
be avoided. Normally, the bearings should be replaced or For reducing the overvoltages at the motor terminals (espe-
maintained during the scheduled or planned mainte- cially in the case of long cable connections), differential-mode
nance. Great effort has been invested to minimize the CM LC filters are used [16]. On the other hand, differential-mode
voltage in MV drives to save the drive system from cata- LC filters make it extremely difficult to apply precise control
strophic failure. The most widely used approach is to
modify the pulse-width modulation (PWM) strategy
Dec
Pstorage
rati
t
Pmotor Cruise
Power
Speed
o
cel
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in these motors. Control system design under low-speed con- converter that provides the regeneration at reduced har-
ditions is complicated because of phase shift between volt- monics and operation at a high power factor and active/
ages at the input and output of the LC filter installed at the reactive power combination [29]. Therefore, it is important
output of an inverter. Also, there is a voltage drop across the in some applications to use an AFE multilevel converter pro-
LC [26]. Usually, it is assumed in the drive control that the out- viding harmonic mitigation in the power grid and an almost
put voltage and current of an inverter unity power factor for all operating
are equal to the motor input voltage and points. It is highly advantageous for
current. The region of proper motor MV applications that require regen-
operation remains limited if there are
Complex multiwinding eration capability. Figure 7 shows
any discrepancies. Hence, it is neces- transformers can a cycle of power and speed trajecto-
sary that the measurement circuits or ries [29]. The use of multilevel AFE
mitigate harmonics
the control algorithms of the electric solutions makes it possible to improve
drive be modified [27]. through phase the input power factor, power qual-
Using MIs in drive systems results shifting in modular ity, total cost, and volume by possi-
in a reduction of motor winding insu- bly eliminating line side transformer.
lation stress. However, the reliability converters. Back-to-back converters (converters
and efficiency of the inverter may with AFE) are almost double the
decrease. The practice is to make it cost of a single converter. Still, they
possible to use very small LC filters or even exclude them are a worthy investment to achieve the solution with
by ensuring low harmonic voltage waveforms while main- nearly perfect sinusoidal input currents at nearly unity
taining a low switching frequency. Furthermore, the control power factor and with regenerative capability.
strategy that is chosen must actively damp filter oscillations
and allow fast dynamic operation with very low switching Torsional Vibration
frequencies [28]. In the MV drive, torsional vibration can occur because of
the large inertia of the motor and its mechanical load. This
Regeneration Capability and Power Factor Correction occurs when the natural frequency of the mechanical sys-
In general, for all electric devices, a high power factor is tem matches the frequency of torque pulsations caused by
desired. Therefore, rectifiers with low current harmonics the motor current harmonics [30]. Excessive torsional vibra-
and those capable of operating at almost unity power factor tions at resonance can result in high twisting torque and,
are required as utility interfaces for many ASDs. The hence, breakage of shafts and couplings. The undamped
requirement of a high power factor is especially important response is shown in Figure 8(a) [31]. The torsional vibra-
for MV drives due to their high power rating. The rectifier tions can also damage other mechanical components in the
design is a decisive factor for the optimum size, cost, and system. PWM control with harmonic elimination can be
efficiency of the MV drive. helpful to overcome such problems. The operating points
The most popular solution for high-power regenera- that excite the shaft in PWM inverter-fed motors can be pre-
tive loads is the use of a multilevel active front-end (AFE) dicted without torque sensors as shown in Figure 8(b) [31].
Induced Shaft Torque
400
3
Natural Frequency (Hz)
6X
300
2
200
Dynamic Magnifier =
1 Critical or
100 Resonance
Points
0 0
0 1 2 3 4 0 500 1,000 1,500 2,000 2,500 3,000
Frequency Ratio (ω /ω n ) Speed (r/min)
(a) (b)
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Transformerless Solution
Complex multiwinding transformers can mitigate har-
With Transformer
monics through phase shifting in modular converters. Without Transformer
However, an isolation transformer can represent 30–50% 100
of electric drive system size and 50–70% of the system’s
Percentage
weight. The comparison of the average drive system 75
space and weight with and without a transformer is
shown in Figure 9. In addition to soaring raw material 50
costs for the transformer itself, an isolation transformer
adds to total drive costs with extra cabling, air condition- 25
ing to cool the transformer, engineering time, concrete
pad construction for outdoor transformers, and overall 0
Space Weight
installation [32].
Issues such as cost, space, weight, and platform bal-
FIG 9 A comparison of average drive system space and weight
ance can be improved significantly with fewer transform-
with and without a transformer.
ers for an offshore platform. To control pump motors on
downhole wells, each drive requires a multiton trans-
former. Offshore platforms typically require 20-MV drives solutions, MV variable speed drives require very good
(sometimes up to 40 or more) [32]. A significantly large insulation on the motor side to sustain high CM voltage
cooling system is required in a tropical environment, stress. Hence, the integrated CM dc choke is used to block
because a 1,000-kVA transformer generates up to 2 kW the CM voltage and reduce motor neutral-to-ground volt-
of heat energy. The transformerless solution provides age. The structure of the integrated choke and its connec-
substantial energy savings [33]. This feature is also tion diagram in transformerless motor drives is shown in
important in applications such as utility distribution Figure 10 [35].
systems and high-voltage vehicle drives [34]. Solutions Transformerless MV motor drives usually require a
are desired that reduce CM voltage, produce sinusoidal high level of motor insulation to overcome CM voltage
output waveform, and limit dv/dt in a transformerless stress or require the use of an additional inductor with
MV drive. approximately the same impedance as the transformer
Even though transformers protect the motor from CM to be replaced [36]. The use of shunt active hybrid filters
voltage, the high-level CM voltage stress on the motor solves this problem [24]. In Figure 11, a calculation of FIT
is imposed on the transformer and cable insulation. To rates of the considered transformerless converter topolo-
withstand the CM voltage stress, specific transformer gies is given and compared to a conventional traction drive
and cable insulation is required. But in transformerless system using a low-frequency transformer [37].
C1 C
A C2 B
A1 B1
A2 D B2
D1
D2
A1 A2 C2 C1
vb b Induction
Motor
vc id –ic /2 c
B1 B2 D2 D1
Integrated Choke
FIG 10 The structure of the integrated choke and its connection diagram in single-word motor drives.
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motor drive,” IEEE Trans. Power Electron., vol. 25, no. 6, pp. 1365–1374, 2010.
Industry Applicat. Mag., vol. 18, no. 4, pp. 26–39, 2012.
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Evolution%20Brochure%202011%20hi-res.pdf
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Intelligent Syst. and Automation (CISA’09), Zarzis, Tunis. 2009, pp. 322–328.
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A
t the FEPPCON 2015 Power System Infrastruc- ■“Power Electronics and Storage System for Flexible
ture Session, six papers were presented, and Distribution Networks” by Rik W. De Doncker, Rhe-
notes were taken by Marcelo L. Heldwein. The inisch-Westfälische Technische Hochschule Aachen,
papers were Germany
■ “Introduction and Explanation of Format” by “Use of Power Electronics Technology for Power System
■
Johan H. Enslin, Energy Production and Infrastructure Cen- Stability” by Ron Hui, Hong Kong University
ter and University of North Carolina, Charlotte, United States “Renewable-Grid Integration and HVDC Transmission” by
■
■ “Challenges for Developing the Integrated Grid” by Mark Jian Sun, Rensselaer Polytechnic Institute, Troy, New
McGranaghan, Electric Power Research Institute, Palo York, United States.
Alto, California, United States
■ “Distributed Power Regulation” by Deepak Divan, Varen- An Integrated Energy Grid
tec, San Jose, California, and the Georgia Institute of An integrated energy-efficiency approach between the elec-
Technology, Atlanta, United States trical, heat, and gas grid is required to help produce a CO2-
neutral energy-supply system, as depicted in Figure 1. With
Digital Object Identifier 10.1109/MPEL.2016.2551798
this approach, the energy system can be optimized across
Date of publication: 23 June 2016 the multiplatforms in terms of cost, energy efficiency,
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Heat Hydrogasification
Storage
HV dc
Transmission Solar Power
Gas
Storage
Wind Offshore Hydro Power Electrolyzer
MV dc
Distribution
Geothermal Reservoirs
Mini CHP
LV
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System Needs
Service
Transformers
Poor Visibility
High Volatility
System Needs
Slow Edge-Up
Communication Grid Edge
Substation
with Grid Edge Controller
Devices
Σε = Feeder Level Support
Service
Δ1 + ε Δ2 + ε Δ3 + ε Δn + ε Transformers
ε Grid Edge
Devices
240
10
235 8
6
4
230
2
0
17:50
225
16:50
15:50
5
14:50
10
13:50
12:50
220 15
11:50
20
10:50
5
10 Needs Time of Day
18 0
17 0
16
15
15
:0
14
:0
13
20
:0
12
:0
Nodes
0
11
:0
:0
VARs Applied
0
:0
0
:0
0
0
0
Time of Day
5
17:50
16:50
10
15:50
14:50
15
13:50
12:50
20
11:50
10:50
Nodes
Time of Day
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Understanding the
Challenges of Converter
Networks and Systems
Better opportunities in the future
by Braham Ferreira
T
he note taker for the FEPPCON 2015 Converter ■ “What Are the Bottlenecks and Opportunities of Power
Networks/Systems Session was Robert Balog, Electronics-Based Power Systems?” by Kamiar Karimi,
and three papers were presented The Boeing Company, United States
■“Interactions of Power Electronics Convert- ■ “Future Requirements for Reliable Networks of Convert-
ers in Distribution Grids: Some Issues and ers” by Rainer Marquardt, Bundeswehr University Munich,
Challenges” by Paulo Mattavelli, University of Padova, Germany.
Italy
More Converters, More Interactions
Digital Object Identifier 10.1109/MPEL.2016.2551799
Power-electronics components are the newcomers in
Date of publication: 23 June 2016 electrical systems, and their penetration is growing.
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Power-electronics
converters increasingly
have to work together
in systems, walking a
tightrope to balance
and control the
interactions they have
with each other.
Converters, previously scattered in networks of passive there are no technology bottlenecks limiting the devel-
components, are becoming denser. When the number is opment of microgrids. There are plenty of potential
small, the converters mostly interact with the grid, which opportunities for service providers, technology provid-
is dominated by inductances and the sinusoidal voltage ers, energy managers, third parties, independent author-
of the generators. Now, as the population of power-elec- ities, and new enterprises.
tronics converters is growing, they are interacting more However, the complexity of operation is a concern and
closely and frequently with each other. The days are com- protection coordination is a challenge. We still don’t know
ing to an end in which a converter, as a power-system what will happen when multiple microgrids are intercon-
component, can be regarded as connected to a fixed volt- nected. Load models are often overlooked, and analyti-
age bus feeding power to clearly defined loads. cal tools and methodology should be developed to create
Power-electronics converters increasingly have to modularity approaches in complex scenarios.
work together in systems, walking a tightrope to balance
and control the interactions they have with each other, Power-Electronics-Based Power Systems
while at the same time having to provide collectively the The power system of the Boeing 787 extensively uses
desired system performance. This brings new challenges power electronics and features 230-V ac variable fre-
in system integration, control, and communications. In quency, an electrically powered air-conditioning system,
the second FEPPCON session, participants engaged in a and electromechanical flight-control actuators. The sys-
discussion to better understand where we are currently tem, as shown in Figure 2, represents a breakthrough in
heading with converter networks and systems, where we system integration of power-electronics converters. The
will be in 2020–2030, and what technical challenges have requirements that had to be met include power quality, sta-
to be addressed. bility, electromagnetic interference, voltage drop, vibra-
tion, reliability, thermal management, efficiency, and par-
Converter Systems tial discharge.
The grid is an important system application, but not the This commercial system paved the way to larger-scale
only one that deserves serious attention. Transporta- adoption of power electronics. Managing the complexity
tion platforms have sophisticated electrical systems and dealing with stringent requirements remain a chal-
and the more-electric trend implies that more function- lenge. Lowering the cost of high-power density, efficiency,
ality and higher power levels are required. The third and reliability is important for the further evolution of full
type of system discussed was power conversion com- power-electronics power systems
prising many subconverters, which, at the moment, is
receiving much attention in the research and develop- Networks of Converters
ment community. Key comments made by the three pre- Networks of converters that coordinate their operation to
senters are briefly summarized. achieve specific functionalities are new and are often
referred to as modular converters. One of their advantages
Microgrids is the ease of scaling voltage and current, whereas a poten-
Today, many ac microgrid test-beds that are operational tial weakness is reduced reliability if redundant operation
worldwide are providing valuable knowledge. An cannot be ensured after a fault.
impression of a typical microgrid is given in Figure 1. Multiple series and parallel resonances that can occur
The low-voltage (LV) electrical market is ready to take due to front-end passive filters pose a severe complica-
off. Radical innovations can now be expected because tion in multiple converters connected to the same bus.
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Utility
(DSO)
Backup Generator
and Energy Storage
Wind
Energy Turbine
Gateway
Smart PV Smart
Energy
Storage
Utility
Interface
Energy
Storage Smart
Energy Generator
Gateway LV PV, Thermal
Electrical Network
Smart
Energy Energy
Gateway Storage
Smart Meter
Pico-Systems-Local
Optimization
Smart
Energy Meter
Gateway
Community Energy Narrowband
Storage Communication Link Community of Prosumers
FIG 1 The utility interface allows optimum microgrid operation. (Figure used courtesy of Prof. Paolo Mattavelli, University of
Padova, Italy.)
Control becomes complicated and stability issues can ■Models are currently not “good enough.” Component
easily arise, as field experiences with modular multilevel models have electrical static and dynamic characteristics,
converters and wind turbines on dc collection grids tes- but don’t capture thermal lifetime reliability costs needed
tify. Rainer Marquardt proposed that system architec- for system-level optimization.
tures that avoid passive filters on the network side should ■Codes and standards lag technology development
be used, with the exception of radio-frequency filters, as and may not embrace the capabilities of power-elec-
is shown in Figure 3. tronics-enabled power systems. Standards for power-
electronics integration into electrical systems need
Challenges to be addressed.
During the discussions, participants identified the following ■Stable interoperation of high-penetration power-electron-
challenges. ics is still unknown; as such, it needs modeling, validation,
■The limitations of global system optimization instead of and testing.
component-level optimization, i.e., top down and bottom ■Protection is a technical area that is underrepresented in
up, need to be better understood. A system-level design power electronics, which presents a limitation between
may not yield optimized individual components, but at the the power systems and power-electronics communities.
system level, achieves the desired functionality and cost. ■Design for reliability and cost is not addressed in aca-
■Techno-economic optimization—the right technology for demia and needs to be elevated in priority.
the right price—is important. Some applications need
expensive power converters due to reliability or other Directions
considerations, whereas other applications need cheap Converter networks and systems are extremely com-
and simple solutions. plex because the behavior of individual components is
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Fan
Controllers
Power Power-
Power Electronics
Gen Distribution And
Electronics Cooling
Conversion
Systems
Flight Control
Power Actuators
Gen Electronics
Avionics-IFE
Power Electric
Gen Power
Electronics Brackets
Distribution And
Conversion
WIPS
Cabin Air
Power Compressor
Gen Electronics Energy Storage
Electric
Driven
Hydraulic
Pumps
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Transportation Electrification
Challenges and opportunities
S
ession 3 of the Eighth International Workshop on ■“Electrical Infrastructure in Ships” by D. Boroyevich,
the Future of Electronic Power Processing and Center for Power Electronics Systems, Virginia Tech,
Conversion (FEPPCON VIII 2015) focused on Blacksburg
transportation electrification, where I was the ■“Power Electronic Circuit for Electric Vehicles” by A.
chair and Robert Pilawa was the note taker. The Kawamura, Yokohama National University, Japan
invited presentations included ■“High-Speed Railway Systems” by Z. Zhang, China South-
■“In-Space Electric Propulsion, Smart Distributed ern Rail Research Center, Zhuzhou.
Systems, and Beyond” by D. Tan, Northrop Grum-
man Aerospace Systems, Melbourne, Florida Challenges
■“More Electric Aircraft” by P. Wheeler, University of Not- The major challenges were identified by the invited panel
tingham, United Kingdom of experts.
1) In-space electric propulsion for human space explora-
tion calls for 250-kW power-processing capability, large
Digital Object Identifier 10.1109/MPEL.2016.2551800
deployables, and robust precision pointing. This calls for
Date of publication: 23 June 2016 high-power processing capability with high efficiency,
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To improve the
reliability of power-
electronics systems,
one of the key areas is
thermal management
because failure rates
increase exponentially
with the increase of
temperature levels.
large deployable drive electronics with high torque, and module (I2PM). For more electric aircrafts, power-den-
high-precision motor drive for high-precision pointing. sity improvements in the inverter and motor are much
2) Hardware reliability is increasingly important for electri- needed, in addition to storage. Medium-voltage direct-
cal transportation systems. If we can better understand current technology can be synergistic between ship
the reliability and failure modes of components, we can power and electrical power-grid applications.
design more reliable systems. Better modeling of compo-
nent reliability is the key to understanding reliability Opportunities
and designing and building more reliable systems. Facing these challenges, power electronics and systems
3) The recognition of the fact that railway transportation technology can certainly provide a path forward. The first
is the most environmentally friendly mode of trans- thing is to take inspiration from nature for distributed
portation drives increasing development in high- smart systems with connected intelligence. Successful
speed rail systems, especially in Asia and Europe. In examples include self-driving cars, computer self-learning
traction drives, the majority of failures are a result of techniques, etc. The first task is to enhance IEEE techni-
power devices (as high as 60% according to some stud- cal Society-level collaboration with the IEEE Transporta-
ies), especially due to thermal events. The ability to tion Electrification Community, which comprises experts
improve the reliability of power devices and their from 12 Societies, including
packaging is highly desirable. New power devices in ■the IEEE Power & Energy Society
higher current ratings (6.5 kV/900 A, for instance) are ■the IEEE Industry Applications Society
required for new-generation trains, with speed capa- ■the IEEE Industrial Electronics Society
bilities of 450–500 km/h. Typical efficiency needs to ■the IEEE Intelligent Transportation Systems Society
be improved from today’s 85 –95% or higher into ■the IEEE Components, Packaging, and Manufacturing
the adiabatic region (>98.5%) to reduce heat and Technology Society
improve reliability. ■the IEEE Electron Devices Society
4) Storage-technology development and deployment rep- ■the IEEE Consumer Electronics Society
resent significant challenges in cutting across all elec- ■the IEEE Standards Association.
tric vehicle applications. Future electrification depends Beyond the IEEE level, we need to work with automo-
on continued improvements in battery technology. Can tive manufacturing associations, battery societies, photo-
power electronics and systems technology improve voltaic societies, wind power-societies and other utility
performance in, for instance, rapid charging and dis- organizations. Only seamless collaboration can lead to
charging? Furthermore, wireless charging technology fruitful research and development results that are deploy-
needs to be multidirectional and requires development able to industry.
of safety standards for human interfaces. At the technology level specifically, we need to sys-
5) Electric transportation requires system-level thinking tematically develop a thorough failure-mode-and-effect
for overall optimization. It is critical for power-electron- analysis at both the component level and the system
ics designers to work with experts in other technology level. Proven techniques in high-reliability products and
domains, such as mechanical, materials, software, etc., long-life systems, such as space-payloads electronics and
to realize more effective heat removal with better pack- space-power systems, can be directly leveraged. More
aging technology, such as an integrated intelligent power important, fault isolation and redundancy-management
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techniques that are so prevalent in space systems, but To this end, a modular, multilevel, multiphase approach
awfully lacking in many industries, can also be adapted is appealing. To control large deployables for smooth
for industry applications. Improved deployment, a flexible control algo-
hardware reliability, together with add- rithm, self-calibration, and adaptive
ed redundancy, will enhance power control are essential. For high-reso-
availability significantly for transpor- To control large lution precision pointing, a drive cir-
tation electrification and intelligent deployables for smooth cuit capable of cardinal stepping and
transportation systems. microstepping is desired, together
To improve the reliability of power- deployment, a flexible with self-calibration and autonomous
electronics systems, one of the key control algorithm, adaptive control.
areas is thermal management because For grid impact by electric vehi-
failure rates increase exponentially self-calibration, and cle, the most effective is the high-
with the increase of temperature adaptive control speed charge, either with or with-
levels. To this end, there are three out wire. Power electronics can
aspects: improve efficiency, improve
are essential. certainly provide the technology
thermal management, and reduce for efficient fast charging, together
electrical stress level. For efficiency with the integration of renewable
improvement, the adiabatic technology as discussed in [1] energy resources such as solar, wind, or a combina-
can be used together with various virtual soft-switching tion of both. Storage technology can be extended from
techniques and various multilevel converter schemes. For vehicle level to utility level to provide the charging power
reduction of electrical stress levels, the dominant ones surge required.
are due to over-current and/or over-voltage stresses. For
a given power to be processed, and given semiconductor About the Author
devices, the packaging of the semiconductor dies to the Don Tan (don.tan.oc@gmail.com)
_______________ is an engineer/power-
module, and the modules to the board and board to the products development manager with Northrop Grumman
unit are important. Most critical is the semiconductor die Aerospace Systems, Melbourne, Florida. He was the Trans-
attachment to a module. Specific semiconductor packing portation Electrification Session chair at FEPPCON 2015.
challenges are addressed in this issue of IEEE Power Elec- He served as the president of the IEEE Power Electronics
tronics Magazine in “Power Semiconductor Devices and Society from 2013 to 2014 and is the founding editor-in-chief
Components for New Power Converter Developments” by of IEEE Journal of Emerging and Selected Topics in
Alan Mantooth. At a more fundamental level, the ability to Power Electronics. He was instrumental in establishing the
predict the parasitics due to systematic packaging is criti- IEEE Transportation Electrification Community. He is a Fel-
cally important. A more systematic theoretical approach low of the IEEE.
is needed. Efforts in this area are already underway by
some research universities. Reference
For space applications, the 250-kW power level for [1] D. Tan, “Power-conversion technology is going adiabatic: Adiabatic point-
manned mission to deep space calls for a robust and of-load technology for space applications,” IEEE Power Electron. Mag., vol.
expandable modular approach to provide flexibility to 2, no. 4, pp. 47–53, Dec. 2015.
accommodate different missions and to reduce the cost.
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Power-Semiconductor
Devices and Components
for New Power Converter
Developments
A key enabler for ultrahigh efficiency power electronics
I
n a world with an increasing penetration of wide- and dielectric materials) up through integration, for the
bandgap (WBG) semiconductor technology, the purpose of refining appropriate power-electronics con-
FEPPCON 2015 Session on New Power Devices verters by 2025. An important goal was to identify those
and High Temperature focused on power-semicon- markets and applications where silicon technology will
ductor devices and passive components (magnetic remain the preferred choice. The semiconductors are
rarely the predominant failure mechanisms even in sili-
Digital Object Identifier 10.1109/MPEL.2016.2551801
con modules; the failure mechanisms are usually either
Date of publication: 23 June 2016 the passive components or the packaging. Thus, higher
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High Power
SiC
Wind Turbine Inverter
for Industry SiC for High-Power Voltages (>1 kV)
Railway
10 M with High Current = Niche Market
PV Inverter
1M
(Power Conditioner) EV/HEV High Speed
Output Power (VA)
100 K GaN
Data Center
10 K PV Inverter (Server)
(Micro-Inverter) (dc-dc)
GaN on Si for High Frequency
1K
at Midrange Voltages (<1 kV, Up to 100 A)
Silicon PC = Mass Market
ac-dc
(PFC) (dc-dc)
100
10
10 100 1K 10 K 100 K 1M 10 M
Operating Frequency (Hz)
FIG 1 A perspective on WBG technologies in terms of frequency and power. (Figure used courtesy of Prof. T. Paul Chow, Rensselaer
Polytechnic Institute.)
power densities afforded by using WBG semiconductors specific devices are more suitable than others are avail-
require those passives capable of operating at high tem- able from different sources are shown in Figure 1. T.
peratures and having high reliabilities. Presenters Paul Chow from Rensselaer Polytechnic Institute pro-
addressed the state of the art and future directions for vided a general overview of state-of-the-art semiconduc-
magnetic cores, dielectric materials, and electronic tor devices for various applications, state-of-the-art SiC
packaging/integration. Finally, potential additional fron- devices, and major breakthroughs needed for greater
tiers that merit research in a WBG world (such as new penetrations in power-electronics systems. SiC Schottky
markets, capabilities, circuit architectures, and applica- barrier diodes are becoming the device of choice for
tions) were evaluated. The session was divided into four systems between 300 and 1,200 V, which require antipar-
main groups: “WBG Technologies,” allel diodes. SiC diffusion and
“Silicon Technologies,” “Passive U-shaped metal–oxide–semiconduc-
Technologies,” and “Power-Integra- tor field-effect transistors (MOS-
Silicon carbide and
tion Technologies.” FETs) have already reached the
gallium nitrite devices market, either in discrete or module
Trends in Power-Electronic are reaching different packages, they are used in commer-
Converters cial products like solar inverters,
levels of maturity, and other commercial applications
WBG Technologies with several manufac- are being explored by several origi-
Silicon carbide (SiC) and gallium nal equipment manufacturers. Lat-
nitrite (GaN) devices are reaching turers already offering eral high-electron mobility transis-
different levels of maturity, with devices in different tor GaN devices for power-elec-
several manufacturers already tronic systems under 650 V have
offering devices in different pack- packages. also reached the market and are
ages (e.g., CREE, EPC, GaN Sys- finding commercial applications in
tems, GeneSiC, Infineon, ON Semi- which efficiency and fast switching
conductor, Rohm, United Silicon Carbide, and Trans- are design requirements. Panasonic has developed sev-
phorm). Graphs illustrating output power versus eral GaN power integrated circuits having six and nine
switching frequency and the particular areas where devices, respectively. Current and midterm research
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Hysteresis Loss
Core Losses
Eddy Current
Fringing
Skin Effect
Copper Losses
Proximity Effect
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TOCKFINLAND
©ISTOCKPHOTO.COM/S
APEC Signals
Emerging Trends
A focus on advancements in GaN integration, SiC devices,
high step-down converters, and passives
by Ashok Bindra
C
ontinuing to bring the latest advances in power (SiC) devices, high step-down dc–dc converters, and circuit
semiconductors, circuit architectures, passives, components. While the plenary session talks highlighted
and packaging, this year’s IEEE Applied Power trends in GaN-based power integrated circuits (ICs) and
Electronics Conference and Exposition (APEC) very-high-frequency (VHF) power conversion and magnetics,
in Long Beach, California, signaled emerging the exhibit floor demonstrated advances in SiC discretes and
trends in gallium nitride (GaN) integration, silicon carbide modules, including silicon-based power devices, passive
components, and dc–dc power conversion solutions.
Digital Object Identifier 10.1109/MPEL.2016.2553898
This year, the exposition recorded high participation
Date of publication: 23 June 2016 from industry. Approximately 263 vendors from around
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Digital PWM
HV PWM Monitoring Isolation
dc/dc Converter
+VISO
+15 V
Vcc
GND
GND
–VISO
HI Input
Driver Logic D1
(Drive Signal) Digital and
HI Output Isolation Protection G1
(Status Feedback) Functions Vgs
RG On/Off
Driver S1
Electrical Interface
D251
dc–dc Converter
+15 V +VISO
Vcc
GND
GND
–VISO
LO Input
Driver Logic D2
(Drive Signal) Digital and
LO Output Isolation Protection G2
(Status Feedback) Functions
RG On/Off Vgs
Driver S2
FIG 2 A basic schematic of AgileSwitch’s programmable gate driver EDEM3. (Figure used courtesy of AgileSwitch.)
Transphorm unveiled a fully qualified 650-V GaN-on-Si In addition, they would like to know when GaN suppliers
FET with lowest on resistance (41 mΩ) in a TO-247 pack- will offer pricing that is in line with market demands for
age and a low Qrr spec of 175 nC. Similarly, Panasonic power-conversion equipment.
revealed a 600-V normally off GaN transistor in a TO-220
package. Designated X-GaN, its performance was dem- SiC Discretes and Modules
onstrated in a 1-kW totem-pole ac–dc converter offering On the SiC front, Wolfspeed, a Cree company, extended the
99.2% energy efficiency. reach of SiC MOSFETs to 900 V. The company announced a
Also on display in the GaN Systems booth was the portfolio of 900-V SiC MOSFETs with on-resistance as low
CE+T designed 2-kW inverter powered by GaN FETs, the as 65 mΩ in TO-247 and surface-mount double-decawatt
winner of Google’s Little Box Challenge. The 650-V GaN packages. An evaluation board demonstrated the imple-
FETs used in this design were supplied by GaN Systems, mentation of 900-V SiC MOSFETs in a synchronous buck or
which helped CE+T’s design team to exceed power den- boost converter while a three-phase inverter unit bragged
sity goals by a factor of three while meeting or exceeding the use of a 1,200-V power module. The 900-V platform was
all other specifications. While there are more GaN sup- officially unwrapped last May. Concurrently, in the session
pliers today and the number of commercially available (#T21.2) on “Advances in Wide Bandgap Devices,” Wolf-
parts has increased, users are still concerned about reli- speed presented a record-low on-resistance for its 900-V SiC
able supply of GaN power devices in volume quantities. MOSFETs in a paper titled “Record-Low 10-mΩ 900-V SiC
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PRM VTM
Regulates a 48-V Line Input Transforms the Regulated
48-V to CPU Power
48 Vdc
P13020
Digital
Control
MOSFET in TO-247” by Jeffery Casady, Vipindas Pala, lockout, desaturation detection settings, dead time, fault
Gangyao Wang, Brett Hull, and Scott Allen. lockout settings, automatic reset, and seven fault condi-
Similarly, Fairchild Semiconductor released its first tions. The company was planning to make its board com-
1,200-V, 40-A SiC Schottky diode (FFSH40120ADN) with mercially available by the end of April or early May.
very low leakage current at temperatures up to 175°C.
Designed for boosting efficiency in high-speed solar Single-Stage 48 V to Point-of-Load Solutions
inverters and industrial power supplies, the SiC diode In the power conversion arena, the 48-V power distribution
offers fast reverse recovery with negligible switching loss bus is gaining traction following Google’s initiative,
and avalanche rating of 200 mJ. announced at the Open Compute Project Summit 2016, to
Start-up AgileSwitch displayed SiC-based intelligent promote the 48-V server and distribution infrastructure as a
power modules (IPMs) based on its standard for data centers. Supporting
gate drivers and ROHM Semicon- this initiative, Vicor introduced latest
ductor’s power modules employing generation 48-V direct-to-central
1,200-V, 300-A SiC MOSFETs, along Start-up AgileSwitch processing unit (CPU) solutions at the
with Mersen’s film capacitors and ther- displayed SiC-based conference, which includes the Cool-
mal management solutions. Offered Power PI3751-02 buck-boost, the pre-
as evaluation kits, these IPMs are
intelligent power regulator module (PRM), and the
designed for 50–200-kW ac–dc inverter modules based on VTM48Kp020x current multiplier mod-
and dc–dc converter applications with ule (VTM). As shown in Figure 3, the
up to 100-kHz switching. In essence,
its gate drivers and PRM receives its input from a 48-V dis-
there are three evaluation kits. While ROHM Semiconductor’s tributed bus (input voltage up to 55 V)
the 1,200-V/300-A gate driver kit is and drives a controlled factorized bus
power modules.
fully programmable and tailored for voltage to the VTM. The VTM then
experimenting with SiC modules, the generates a low output voltage (1 V or
150-kW/25-kHz heat sink (embedded less) at very high current (95 A) to
heat pipes) kit is a direct replacement for common insulated- drive loads such as CPUs and graphics processing units
gate bipolar-transistor-based power stacks. The third kit is (GPUs). In applications that require telemetry and digital
a 200-kW/30-kHz heat pipe assembly that is fully optimized control (e.g., CPU, GPU, application-specific IC, and dou-
with integrated heat pipes for cooling the system. ble-data-rate fourth generation memory applications), the
Optimized for SiC MOSFET-based power modules, Agile- manufacturer recommends using a digital control and
Switch’s programmable gate driver board EDEM3 provides telemetry device like PI3020 with a VTM/PRM pair. Key fea-
monitoring and fault reporting information and up to 15 A of tures of the PI3020 are PMBus and serial voltage identifica-
peak gate current at an operating frequency up to 100 kHz tion control interfaces with support for server processor
(Figure 2). Software programmable features include two- power VR13 and backwards compatibility for VR12.5 and
level turn-off, power supply undervoltage and overvoltage VR12.0 designs.
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Enable
Buck
Converter
110 V
ac Mains
Full-Wave Switches
Output
Rectifier
Muxcapacitor
Chip
Buck
Phase Converter PSR Forward
Generator Controller Converter
and Controller
Control
Enable
Communication
Interface
Main Voltage Selection Low-Power DaV
Digital
with User
μController
Start-Up Complete
FIG 4 Semitrex’s PSSoC is a multichip module that combines the Tronium ASIC with other passive components, including magnet-
ics, to deliver a complete dc–dc converter solution in a compact package. (Figure used courtesy of Semitrex.)
Vicor has been offering single-stage 48 V to point-of-load breakthrough materials for magnetics in VHF designs.
(PoL), both isolated and nonisolated, for the last several Concurrently, his presentation indicated a need for stan-
years. Others supporting the 48-V data center architecture dardization of material and loss characteristics by the core
include EPC, TI, and STMicroelectronics. EPC showcased material manufacturers; in addition, creative core geome-
a 48-V to 1-V evaluation module based on TI’s GaN module tries are needed for modern PoL inductors. “It may be on
LMG5200 and an analog controller TPS53632G. STMicro- the wish list of some, but magnetic core is not going away,”
electronics displayed a new family comprising three ICs noted Ridley.
for the Google 48-V architecture. These include secondary- In the same industrial session on high-frequency mag-
side controller STRG02, 60-V full-bridge MOSFET driver netics, Coilcraft’s Len Crane (#IS09.2) provided good tips
STRG04, and scalable digital power controller STRG06. for selecting magnetics for high-frequency converters.
When combined with the maker’s low-voltage STripFET According to Crane, with respect to inductor design, the
power-MOSFETs, the three chips can deliver high efficiency goal must be to maximize L × Isat product while simulta-
for a high step-down 48-V converter. neously trying to minimize R, size, and cost. However, the
discussion was centered more around 6-MHz switching
High-Frequency Magnetics and Passives frequencies catering to the needs of present-day design-
The plenary speakers and industry session participants ers. Toward that goal, Coilcraft demonstrated its ultralow
indicated that magnetics technology is not on par with the loss-shielded power inductors offering lower inductance
advances in GaN devices and that it must be optimized values (as low as 92 nH) with extremely low dc resistance
quickly to fully access the benefits of GaN FETs. In the ple- (DCR) (as low as 2.5 mΩ) and ultralow ac losses for high-
nary talk “The Future of Magnetic Design for Power Elec- frequency (2–5 MHz) dc–dc converters. The supplier dem-
tronics,” Ray Ridley of Ridley Engineering emphasized the onstrated these inductors in its booth where Spice models
fact that there is no black magic and that we need to make were also presented for its magnetics. West Coast Magnet-
better use of what we have, including the design and simu- ics’ Chief Executive Officer (CEO) Weyman Lundquist pre-
lation tools. But, going forward, better materials are needed dicted a decrease in device volume or increase in power
to improve core losses at high switching frequencies, and density of at least 50% over the next ten years as a result
better design and simulation tools are also needed. Ridley of better core materials and increased operating frequen-
shed some more light on magnetic core losses in the indus- cies (#IS09.3). Likewise, the sixth presentation in this
try session “High-Frequency Magnetics: Black Magic, Art, session (#IS09.6), by Christopher G. Oliver of Micromet-
or Science? Magnetics Core Loss.” In this session (#IS09.1), als, indicated that lower permeability materials are better
he indicated that more funding was needed to develop suited for higher switching frequency (500 kHz–100 MHz),
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as they help balance the core and conductor losses while trex has developed several Tronium PSSoC modules with
eliminating the need for discrete gaps. In that context, he dc outputs ranging from 1.8 V to 5 V and up to 2.5-W power.
added, RF iron powder materials are a suitable choice for The measured efficiency is over 95% across all loads while
inductive components used at high switching frequencies. the standby power is less than 0.5 mW. According to the
With regard to passives, AVX Corporation’s technical mar- developer, the first Tronium PSSoCs are in sampling and
keting manager Chris Reynolds described a number of new testing mode with the European Union Energy Commis-
capacitors for more robust and reliable power system design sion and many global original equipment manufacturers
in the industry session on capacitors for power applications of consumer electronics. The final manufacturing optimi-
(#IS19b.1). From ESD-safe multilayer ceramic capacitors to zation will occur between September and the end of 2016,
novel terminations to eliminate short-circuit failures, includ- with product shipping in early 2017.
ing high-voltage and high-temperature surface-mounted Others pushing the limits of silicon were Power Inte-
device (SMD) capacitors, Reynolds presented current devel- grations and Infineon. While Power Integrations revealed
opments in this sector. Concurrently, on the exhibit floor the addition of a 900-V MOSFET to its off-line constant
the company displayed products that demonstrated such voltage/constant current flyback switcher IC for han-
advances. For applications requiring operations up to 200°C, dling high voltages at the input, Infineon Technologies
AVX Corporation displayed wet tantalum capacitors featur- displayed latest-generation integrated power stages with
ing a novel cathode system that enables high capacitance- maximum current rating of 70 A in a small 5 × 5-mm power
voltage performance in standard Defense Supply Center, quad flat no-lead SMD package. Some other highlights of
Columbus, case sizes with stable performance from -55°C APEC include magnetic-resonance-based standards com-
to +200°C. In addition, they are hermetically sealed for sat- pliant wireless charging solutions for electric vehicles
isfying the harsh mechanical shock and vibration require- from WiTricity, corona-free magnetics solution from
ments of avionic, industrial, and down-hole applications. Bicron Electronics Company, and programmable dc elec-
Similarly, for dc filtering of high-frequency ripple currents tronic loads from Magna-Power Electronics. Powered by
and decoupling dc links in ac–ac and dc–ac motor drive ST’s SiC devices, WiTricity’s wireless-charging solution
inverters, the maker introduced a new series of dry, high- delivered between 3.3 kW and 11 kW with >92% efficiency
voltage (1.5–3 kV), medium-power film capacitors compris- and included foreign object detection capability. Bicron
ing a unique combination of dry, metallized polypropylene Electronics disclosed second-generation transformers
film and a no-free-oil solution sealed in a cylindrical aluminum with the ability to eliminate corona failure (dielectric
case filled with self-extinguishing polyurethane resin. It is breakdown) for voltages up to 4.5 kV from a footprint as
designed to offer a safe and reliable alternative to oil-filled small as 1 in2. With power ratings of up to 200 VA and
high-voltage power film capacitors. input voltages up to 250 V, the corona-free transformers
offer partial discharge specification of <10 pC @ 4.5 kV.
Notable Presentations Regarding programmable dc loads, Magna-Power
In the industrial session on very low power applications Electronics presented a new line of air-cooled dc elec-
(#IS07.2), Michael H. Freeman, CEO and founder of fabless tronic loads with power levels of 7.5 kW to 45 kW and volt-
startup Semitrex, disclosed a switched-capacitor-based novel age ratings of 200 Vdc to 1000 Vdc at current levels from
architecture for ac–dc and dc–dc converters used for power- 15 A to 900 A, respectively. Incorporating the latest dis-
ing Internet of Things connected devices. It is implemented tributed DSP architecture, digital control loops, and in-
on an application-specified integrated circuit (ASIC) chip house developed high-speed communications protocol,
called Tronium, which uses an 0.18-μm process to integrate a the new dc electronic load offers 16-bit digital program-
series of cascading voltage reduction capacitors (Muxcapaci- mability with precise control over a wide power range.
tors) with embedded buck converter controller and associ- In essence, from low-power components to high-power
ated logic circuits on a single silicon chip. Typically, the Tro- systems, APEC continues to push the frontiers of technol-
nium chip implements six Muxcapacitor blocks. It is then ogy. Next year in Tampa, Florida, this bar will be further
combined with a buck converter, two inductors, and few raised to new heights at all levels of power electronics.
passives in a single package to create what the company
calls power supply system on a chip (PSSoC). In reality, the About the Author
Tronium PPSoC is a multichip module. Ashok Bindra (bindra1@verizon.net)
_____________ is the editor-in-chief
For applications where high current is necessary, a for- of IEEE Power Electronics Magazine and a veteran writer
ward converter is utilized, wherein the Tronium primary and editor with more than 30 years of editorial experience
side regulation (PSR) is included in the single or dual chip covering power electronics, analog/RF technologies, and
(die) single-package solution as shown in Figure 4. In addi- semiconductors. He has worked for leading electronics
tion, the PSR is also offered as a standalone chip option trade publications in the United States, including Electron-
for controlling flyback or forward topologies, erasing the ics, EETimes, Electronic Design, Power Electronics Tech-
need for opto-isolation communication from secondary to nology, and RF Design.
primary, said Semitrex. Utilizing this architecture, Semi-
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The IEEE Distinguished Lecturers Program is one of the most exciting offerings available to the
IEEE Society Chapters. Each year, the IEEE Power Electronics Society (PELS) selects a few dis-
tinguished members of our profession as Distinguished Lecturers, not only to celebrate and
honor their high achievements in the field but also to support PELS chapter activities by provid-
ing high profile speakers for local chapter/section events. The appointed DLs will serve a two
year term and fulfill the commitment of delivering at least two lectures during the period.
If you are or know someone who is an expert on certain topics of power electronics and a good
public speaker, please email a brief nomination package to John Shen, PELS DL Committee Chair
at _______________
johnshen@ieee.org by July 1, 2016 which should include the following:
■Nominator’s contact information and a short bio (not needed for self-nomination)
■Nominee’s contact information and full resume
■1-3 proposed lectures each with a title and short abstract (less than 100 words for each title)
■List of respective PELS Technical Committee(s) which may potentially endorse the nomination
The candidates will be evaluated by the DL committee in consultation with respective technical
committees of PELS, based on high distinction earned from their professional work and public
speech experience, and officially approved by the President of PELS with the consent of PELS
AdCom no later than October 1, 2016.
The DLs will be acknowledged in PELS publicity materials and honored at selected PELS award
ceremonies. PELS will support DL’s volunteer service by covering transportation expense while
the local PELS chapter will be responsible for local expense (hotel stays and foods etc.).
PELS wishes to thank you in advance for your support in nominating excellent candidates to
serve our society in this distinguished role. For any related questions please contact:
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Entrepreneur Viewpoint
by Deepak Divan
A
s new entrepreneurs, we love adopting and introducing new technol- leaders’ positions because that allows
our novel, game-changing ogies so as to manage disruptions and you to position solutions in the market.
technology, the advantages obsolescence. The process is guided It is also important to constantly ques-
of which are obvious when compared by intense customer interaction and is tion the path you are taking and be
with the ancient relics made by global funded with large teams and signifi- ready to pivot as needed. For example,
market leaders. We also know that cant resources. How can a start-up a company developing a brand new,
when we get to scale and can make a succeed in this environment? There wide-bandgap power device technolo-
million pieces, we will have a cost are two ways: you either have a timing gy realized that adoption cycles with
advantage and will surely win. Time to advantage because you can move their target customer base and the
do a start-up and begin planning that fast, or you address niche markets nonavailability of standard gate drives,
Caribbean vacation! Although this is that large companies cannot afford to sensors, and packaging could dramati-
somewhat satirical and an oversimpli- ad dress. The chal- cally delay adoption
fication, it shows some of the traps lenge is that as mar- of their technology at
entrepreneurs, especially first-time ket leaders scale up, As new entrepreneurs, scale. For a start-up,
entrepreneurs, often fall into. it will be difficult for this would result in
we love our novel,
First, let’s start with the technology you and your start- high sustained cash
piece. If you have deep domain exper- up to compete on game-changing burn and jeopardize
tise in the technology and have spent price, manufactur- technology. the company’s sur-
your life learning and developing the ing, market access, v ivability. Under-
industry’s tools, you have a very good and brand. The rapid standing that the end
understanding of the current state of a n d a m a z i n g g r ow t h o f t h e users were technology agnostic and
technology in the industry (as do your light-emitting diode lighting market only concerned with value (in this
peers at global market leaders). You over the last five years is a testament case size and/or efficiency), the com-
also have good familiarity with emerg- to that truth. pany developed a set of charger prod-
ing trends and see opportunities for A better strategy for a start-up may ucts that provided near-term sales and
the next wave of advances along the be to look at creating new, lower-per- proven reference designs on related
technology road map. This is often formance market segments that adjacent technologies to seed long-
common knowledge shared by those become viable as cost decreases or term market growth.
with domain expertise, and most com- consider new technologies that can When you have successfully identi-
panies have a long-term plan for disrupt market leaders. Neither of fied the disruptive niche, introduced
these options is typically of interest to products and solutions, and shown
market leaders, which affords a start- that the market is willing to adopt at
In subsequent columns, the colum- up time to develop and introduce its scale, it may feel like it’s time to relax;
nist will share learning and experi- products. Disruptions almost always however, this is actually the time fast
ences, as well as discuss challenges result from asking a different set of followers will be nipping at your heels.
of obtaining venture capital funds. questions of a new group of customers These followers will have much lower
and identifying a new set of value risk; can introduce products with a
Digital Object Identifier 10.1109/MPEL.2016.2551807
streams. It is critically important that higher level of refinement than your
Date of publication: 23 June 2016 you respect and understand market earlier, first-generation products; and
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w ill use a lower in people with the inevitable delays mean you will need
amount of capital Your only advantage skills that will allow more money than you told your inves-
to get to the same will be any intellectual them to respond to tors in your last fundraising effort.
le vel . You r on ly your threat. Even This process is gut wrenching and
property you may
advantage will be as these competi- emotionally draining. Maybe that
a ny i ntel lect ua l
have developed, tive forces are build- Caribbean vacation doesn’t sound like
property you may lessons learned from ing, you need much a bad idea, after all!
have developed, les- your time in the market, more capita l to
sons learned from and momentum ensure growth con- About the Author
your time in the mar- in introducing t i nue s a nd you r Deepak Divan (ddivan@varentec.
____________
ket, and momentum competitive position com)
___ is a National Academy of Engi-
new products.
in introducing new is maintained. neering member, IEEE Fellow, and
products. This can Some version of past president of the IEEE Power
be a big challenge this drama unfolds Electronics Society. He is a professor
as this is also the time investors are in every start-up on its way to success. and director of the Center for Distrib-
getting restless and want to reduce You cannot be wed to your technology uted Energy at Georgia Tech. He also
new research and development and and motivated by technology push; serves as founder and chief scientist
see cash flow and sales from their rather, you must work toward market of Varentec, a company focused on
investments. At the same time, mar- pull, which you create, because no one grid edge control that is funded by a
ket leaders have awakened and are knows about your product or needs it, clean-tech venture capital firm, Khosla
increasingly focused on countering and you have to compete with the Ventures, and investor Bill Gates.
your message in the market, espe- behemoths when you do not have Varentec is his third start-up company.
cially where it threatens them. They scale. And through all this, you have
are also seeking to rapidly bring to continue to raise money even as
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Society News
by Ashok Bindra
C
osponsored by the IEEE
Power Electronics Society
(PELS) and the IEEE Indus-
trial Applications Society (IAS), the
IEEE Energy Conversion Congress
and Exposition (ECCE) has been ECCE should become a memorable ■ “Future of the Smart Grid” by
growing since its beginning. As a homecoming social event for IEEE Prof. Massoud Amin, University of
result, the eighth annual ECCE 2016, Members who work in these techni- Minnesota
to be held 18–22 September in Mil- cal areas.” ■ “Intelligent Motor Control in a Con-
waukee, Wisconsin, the heartland of Industrial support is stronger nected Enterprise” by Blake
the North American energy conver- than ever with gold or platinum spon- Moret, president and chief execu-
sion industry, has received a record sorship from companies like GM, tive officer, Rockwell Automation
number of digest submissions (a Rockwell Automation, ABB, Eaton, ■ “Optimized Power Management
10.7% increase over the previous Danfoss, and Wolong Electric Group. Using Data Analytics” by Michael
record). More than 1,500 engineers, Some 60+ industrial and university Regelski, SVP and CTO, electrical
researchers, students, and other pro- exhibitors are expected to display sector, Eaton Corporation
fessionals from a broad spectrum of their latest technologies and products ■ “Very High Power Electronics for
the energy conversion industry will in the exhibit hall. HVDC” by Dr. Guangfu Tang, vice
come to the Milwaukee Convention Keynote speeches will be delivered president of Smart Grid Research
Center (Figure 1) to stay current and by prominent leaders from academia Institute of China State Grid.
tap into the collected brain trust and industry: For technical sessions, a high-
assembled here during that week. ■ “Options to Create a Sustainable quality technical program is being
With this continued growth in at- Energy Future” by Prof. Arun developed from a record-setting 1,715
tendance, industry participation, and Majumdar, Stanford University and digest submissions. Some of the top-
exhibitor sponsorship, ECCE is now former director of ARPA-E ics include:
regarded as the foremost energy con-
version solutions conference, offer-
ing innovative and practical solutions
that are customer focused and cost-
effective. According to ECCE General
Chair John Shen, “ECCE is unique in
our emphasis on integrated systems,
presenting the best in contemporary
energy conversion research along-
side innovations from more tradi-
tional component topics. In addition,
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■ renewable energy systems and ■ cybersecurity as it pertains to they see coming down the pipe
energy storage power electronics systems-sessions for simulation software and
■ smart grid and utility applications addressing the topic of cybersecuri- methodologies.
■ energy efficiency and industrial ty as it applies to the power elec-
applications tronics industry WEMPEC Open House
■ computer and telecommunication ■ the future of electric machin- On Friday, 23 September 2016, the
applications—power supplies, UPS, ery, application-specific future University of Wisconsin–Madison is
energy storage, and system archi- trends—dual sessions with indus- hosting the Wisconsin Electric
tectures try and academic experts ad - Machines and Power Electronics Con-
■ transportation applications dressing the future of electric sortium (WEMPEC) open house
■ electric machines and actuators machines and how specific appli- event. WEMPEC, which is celebrating
■ electric motor drives, power con- cations as well as manufacturing its 35th anniversary, is inviting all
verters, control, and modeling automation are changing and ECCE attendees—including first-time
■ power semiconductors and packaging challenging the design paradigm visitors as well as alumni and long-
■ magnetic materials and other pas- being employed time friends—to come spend a day
sive components ■ practical implementation of SiC at WEMPEC in Madison. Activities
■ emerging power electronics MOSFETs for industrial applica- planned for the day include a mixture
technologies. tions—device manufacturers and of lab tours, open lab sessions to meet
Plus, the conference will deliver 12 industrial experts discussing the students, a presentation or two, and
tutorials on interesting and relevant practical aspects of using these plenty of opportunities for socializing,
technical topics. new devices including a buffet lunch. Bus transpor-
In addition, a number of invited ■ challenges of simulating in tation will be offered from Milwaukee
special sessions are planned. This power electronics systems—sim- to Madison and back. The drive is
year, the proposed topics for the spe- ulation software industry experts under two hours. Separate registra-
cial sessions include discussing the challenges that tion is needed.
PROGRAMMABLE DC POWER
Magna-Power’s high frequency IGBT-based programmable DC power supply line spans 1.5 kW to 2000 kW+
with hundreds of models to target a variety of different applications.
Using a Magna-Power supply is as simple or sophisticated as the application demands with front panel control, 37-pin
isolated analog-digital I/O and a computer interface. Remote programming is supported through a variety of development
environments by a provided National Instruments LabVIEW™ driver, IVI driver and SCPI command set over RS232,
TCP/IP Ethernet, IEEE-488 GPIB and USB.
Designed and manufactured in the USA. Available worldwide.
www.magna-power.com
No. of Models 70 70 80 80 65
Voltage Range 0-5 Vdc to 0-1,000 Vdc 0-5 Vdc to 0-10,000 Vdc 0-5 Vdc to 0-4,000 Vdc 0-5 Vdc to 0-4,000 Vdc 0-16 Vdc to 0-4,000 Vdc
Current Range 0-1.5 Adc to 0-250 Adc 0-0.2 Adc to 0-600 Adc 0-1.2 Adc to 0-2,700 Adc 0-7.2 Adc to 0-4,500 Adc 0-24 Adc to 0-24,000 Adc
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O
n 23–24 September 2015,
i n Wa r s a w, P o l a n d ( a
Sklodowska-Curie, Chopin,
and Copernicus country), the fourth
Power Electronics for Renewables
and Drives—Magnetic Components:
Theory, Materials, Wires, and Design
Workshop (EwOZEiN-MAG) was FIG 1 From left: L.M. Grzesiak (Faculty of Electrical Engineering dean), Christoph
organized by Prof. Marek Jasinski of Loef (lecturer from Institute for Power Electronics and Electrical Drives/RWTH Aachen),
A. Dzielinski (ICIE director), Roman Barlik (The Institute of Control and Industrial
Warsaw University of Technology
Electronics division head), M.P. Kazmierkowski (IES IEEE Fellow), M. Malinowski
(WUT) under the umbrella of (vice president, IEEE Polish Section), M. Jasinski (chair of the workshop), and S. Stynski
EwOZEiN. EwOZEiN Chair Jasinski (IES/PELS Chapter chair).
has been planning such workshops
since 2010. Power Electronics Society (PELS) Polish-German cooperation initiated
This event was organized by the with support from the Institute of by Prof. Marian P. Kazmierkowski,
Polish Joint Chapter of the IEEE In- Control and Industrial Electron- Prof. Rik De Doncker, and Prof.
dustrial Electronics Society (IES)/ ics (ICIE), Department of Electrical Stefan Bernet.
Engineering, WUT, and Germany’s The EwOZEiN-MAG was organi-
Digital Object Identifier 10.1109/MPEL.2016.2567818
RWTH Aachen University. Conse- zed by a team from ICIE’s Faculty
Date of publication: 23 June 2016 quently, this workshop is the result of of Electrical Engineering, WUT.
___________________________________
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industry participated. It was a unique After the event, diplomas were pre-
opportunity for discussion and co- sented to the participants. Thanks
operation among students, Ph.D. as- to EwOZEiN-MAG, all attendees
sistants, and engineers coming from from different institutions had the
research institutions (WUT, BUT), re- opportunity to cooperate with col-
search centers (IEL, IMNZ-Gliwice), leagues from the power electron-
and industry (ABB, DTW, Sigma-Elec- ics field.
tro, TRUMPF-Huettinger). The participants recommended
The workshop was divided into that this workshop should continue
FIG 3 Inductors designed by attendees
three main sections: lectures (the- to address more advanced topics
for practice; they are identical inductors ory), simulations (Figure 2), and in the field of designing magnetic
with winding variations. practicals in a laboratory (Figure 3). components.
High tech,
competition’s original specifica-
tions of 50 W/in3 power density and
low risk
fewer than 40 in3 volume. By compari-
son, the grand prize winner boasted
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Event Calendar
5–8 September
2017
Karlsruhe, Germany 26–30 March
18th European Conference on Power Electronics Tampa, Florida, United States
and Applications (EPE ECCE Europe) IEEE Applied Power Electronics Conference
and Exposition (APEC)
18–22 September
21–24 May
Milwaukee, Wisconsin, United States
Miami, Florida, United States
IEEE Energy Conversion Congress and Exposition (ECCE)
IEEE International Electric Machines and Drives
Conference (IEMDC)
23–27 October
Austin, Texas, United States 28 May–1 June
IEEE International Telecommunications Energy Sapporo, Japan
Conference (INTELEC) International Symposium on Power Semiconductor
Devices and ICs (ISPSD)
2–4 November
Toulouse, France
International Conference on Electrical Systems for Aircraft,
Railway, Ship Propulsion, and Road Vehicles and International
Transportation Electrification Conference (ESARS-ITEC)
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THE WORLD’S NEWSSTAND®
sys has developed nonlinear control Rectifier). CHiL’s technology, as I working on power supply for a client
algorithms that greatly simplify com- understand it, is based on nonlinear that used a control IC that implement-
pensation and improve transient techniques to improve transient ed valley-mode switching (some call
response, especially in boost and response in voltage regulators for high- this quasi-resonant, but I disagree
boost-derived topologies. performance processors. On top of all with that term) for a flyback convert-
Infineon, aside from its work on the that, Infineon has also developed the er. At low output power, the flyback
aforementioned .dp power architec- XMC digital power controllers which operates with a constant primary
ture, appears to have bet big on digital are based on an ARM core processor. peak current and variable frequency.
control. Infineon ac- The conventional As the output power increases the fre-
quired Primarion, wisdom is that digi- quency increases. At a given thresh-
another early devel- tal controllers have old, the controller switches to a mode
oper of digital con- The conventional to be inexpensive with constant frequency but increas-
trollers, but these wisdom is that digital and consume little ing peak current. As the power reach-
devices seem to have controllers have to power. That is why I es another threshold, the controller
disappeared from the be inexpensive and find it interesting switches to a constant peak current
market. Infineon also that the 32-bit ARM but variable frequency. This last mode
consume little power.
obtained a significant core processors are uses the valley-switching technique.
portfolio of digital becoming so com- Remember that, in a flyback, after the
control devices when mon in power con- transformer resets, the capacitance at
it acquired International Rectifier. Not version applications. This is a trend the junction of the transformer and
only did Infineon obtain IR’s digital that I will be watching closely. main switch resonates with the mag-
controllers and integrated modules, it Even all of that is not why I say netizing inductance. Turning the
acquired the technology developed by that digital control is being widely main switch on when that voltage is
CHiL Semiconductor (who had previ- used in power supply control today.
ously been acquired by International Consider this. A while back, I was (continued on page 74)
3 D H E AT S I N K T H E R M A L
M O D E L I N G TO O L
NEXT
GENERATION
R-TOOLS
SOFTWARE!
_____________
T H E R I G H T T O O L T O M O D E L YO U R
H E AT S I N K C O N F I G U R AT I O N
ȼˏ.!!ˏ+*(%*!ˏ/%)1(0%+*ˏ/+"03.!
ȼˏ
+ !(/ˏ0$!ˏ+,0%)1)ˏ%.ȥ++(! ˏ$!0/%*'ˏ/+(10%+* ____________
ȼˏ! 1!/ˏ !/%#*ˏ0%)!ˏ* ˏ%*.!/!/ˏ.!(%%(%05
GEN3.R-TOOLS.COM
_____________
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________________
CALL FOR PAPERS: 2016 IEEE THE 4TH ANNUAL IEEE WORKSHOP
ON WIDE BANDGAP POWER DEVICES & APPLICATIONS
The IEEE Workshop on Wide Bandgap Power Devices & Applications (WiPDA) provides a forum for device
scientists, circuit designers, & application engineers from the Power Electronics & Electron Devices
Societies to share technology updates, research findings, experience & potential applications. All presented
papers will be included in the conference proceedings and submitted to the databases of IEEExplore.
t Heteroepitaxial & Bulk Materials Growth t Packaging Power Modules & ICs
t Gate Dielectrics & Surface Passivation t Hard-Switched & Soft-Switched Application Analysis
t Device Structures & Fabrication Techniques t Gate Drive & Other Auxiliary Circuits
t Device Characterization & Modeling t High-Performance Passive Components
t Very-High Efficiency or Compact Converters t Applications in Renewable Energy & Energy Storage,
t Safe Operating Areas Of Wide Bandgap Devices, Transportation, Industrial Drives, & Grid Power
Including Short Circuit, Spike, &Transient Tolerance Systems
t Harsh Environment (High Temperature) Operation t Wide Band Gap System Design Philosophies &
& Reliability Strategies
Call for Tutorials: Educational tutorials on state-of-the-art device technology and applications are welcome. Four
tutorials will be offered on the afternoon of November 7th.
Keynote Sessions: Two keynote sessions will be held on November 8th and 9th, where leading experts from
academia, industry, and research institutes will be invited to share their insights on technology developments and
future trends.
Panel Session: Leading experts from federal agencies, industry, and academia will be invited to discuss pressing
technical issues at a late morning session on November 9th.
Call for Exhibition: A limited number of booths and corporate sponsorships will be available.
KEY DATES:
Two-page abstract deadline: July 10, 2016 Final paper submission: September 25, 2016
Notification of acceptance: August 21, 2016 Technical Oral & Dialogue Sessions:
November 8th-9th, 2016
CONTACTS:
Alan Mantooth, General Chair, University of Arkansas, Robert Pilawa-Podgurski, Technical program Co-Chair,
mantooth@uark.edu
______________ University of Illinois, Urbana-Champaign,
Robert Kaplar, Vice-Chair, Sandia National pilawa@illinois.edu
____________
Laboratories, rjkapla@sandia.gov
_____________ Sudip Mazumder, Technical program Co-Chair,
Maryam Saeedifard, Vice-Chair, Georgia Tech, University of Illinois, Chicago, mazumder@uic.edu
______________
maryam@ece.gatech.edu
__________________ Michael Glover, Treasurer, University of Arkansas,
mglover@uark.edu
_____________
Digital Object Identifier 10.1109/MPEL.2016.2557258
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at a minimum reduces the turn-on trol is already in wide use. It is sim- was the book Power Electronics
loss and improves efficiency. Since ply hiding in plain sight. Converter Harmonics: Multipulse
this gives discrete values of the One final note: I have mentioned Methods for Clean Power written by
off-time and thus discrete values of many companies and products in Derek. What a small world in which
the switching period, the controller this column. These are companies we live. Thank you, Derek, for your
will generally have to dither the turn and devices of which I am most letter and for your valuable book.
on between two minimums of the aware. Mentioning these companies
switch voltage to get the right average and products is not an endorsement About the Author
switching frequency. of these companies or their products Robert V. White (bob.white@ieee.
___________
The data sheet for this controller by the IEEE or the IEEE Power Elec- org)
__ has over 30 years of industry
looks like the data sheet for any ana- tronics Society. experience as a power electronics
log controller that has been devel- engineer. He has worked in product
oped in the last 40 years. But aside It’s A Small World Department design, systems and applications engi-
from some analog-to-digital convert- Derek Paice wrote to me after read- neering, and technology development.
ers and a peak current comparator, ing my column in the March 2016 He has been an active volunteer with
the rest of the IC is just about all issue (see the “Letter to the Editor” the IEEE Power Electronics Society,
digital. Implementing a controller column on page 13 of this issue). I serving several years on the Adminis-
that worked through three mode really like his comment that “pub- trative Committee, two terms as tech-
changes and manages the variable- lish and prosper” is better than nical vice president, and as a Chapter
frequency valley-switching control “publish or perish.” Anyway, last chair. He earned a B.S.E.E. degree
mode in analog would be difficult year I was consulting on a project from the Massachusetts Institute of
and uneconomical. However, imple- for a high-power (>100 kW) industri- Technology and an M.S.E.E. degree
menting that in inexpensive digital al power supply. This power supply from Worcester Polytechnic Institute.
circuitry using state machine tech- had to be extremely reliable while He is currently pursuing a Ph.D.
niques is straightforward. Looking at operating in the harsh environment degree in power electronics at the Uni-
most of the control ICs that are being of an outdoor cabinet and had to versity of Colorado–Boulder. Present-
introduced today, with their various meet the harmonic current emission ly, he is the chief engineer of Embed-
modes of operations intended to limits of the IEEE-Std-519. An ded Power Labs, a power electronics
improve transient response or effi- approach using an 18-pulse trans- consulting company. He is a Fellow of
ciency, they are all mostly digital ICs. former and rectifier was chosen. A the IEEE.
And that is why I say that digital con- key reference for the project team
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Advertisers Index
The Advertisers Index contained in this issue is compiled as a service to our readers and advertisers: the publisher is not lia-
ble for errors or omissions, although every effort is made to ensure its accuracy. Be sure to let our advertisers know you
found them through IEEE Power Electronics Magazine.
_________________
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White Hot
by Robert V. White
W
hen I am asked, “When able. The big disadvantage is that user, Infineon is also using this plat-
do you think digital con- one must learn the architecture and form for application-specific control-
trol will widely be used in then write the code—which is still a lers, such as for LED lighting drivers.
commercial power supplies?” my challenging task even for an experi- Something I find very interesting
answer is “It already is.” The re - enced coder. about the .dp product is that it is
sponse is usually a confused look. There are also some interesting aimed at lower power applications
Why? Because when most power combinations of microcontroller where cost is paramount. I will be
supply engineers think of digital con- cores with power conversion specific watching the .dp product and the
trol, they are thinking of writing silicon. The Microchip MCP19xxx industry to see if this programmable
code for microcontrollers and digital family is a multichip package that power supply controller on a chip
signal controllers (DSCs) or perhaps includes an 8-bit PIC core with an becomes a major new direction for
FPGAs. But digital control is being analog power supply controller. It digital control of power supplies.
implemented in commercial power even includes a programmable com- Next in our survey of digital con-
supplies in many different ways. pensator that uses switched capacitor trol comes the controller ICs that are
Of course, one can choose to filters. This offers a cost and space clearly (and often proudly) adver-
implement digital control of a power saving solution for many applications. tised as digital. These ICs offer some
supply with a microcontroller or a At the higher end, the TI UC3138 com- great advantages ranging from pro-
DSC. There are a wide variety of bines an ARM-7 core processor with grammable compensation to adap-
chips from which to choose, includ- ma ny per iphera ls a nd controls tive optimization of the transient
ing Microchip Technology’s dsPIC designed for power conversion. response to completely self-tuning
DSCs, Texas Instruments’ TMS - Another approach is the system- compensators. Many companies
320F 2 8 0 x x P iccolo DSCs, a nd on-a-chip (SoC). For power conver- have been working in this area, and
the NXP (for merly Freesca le’s) sion, the Cypress PSoC has been the offerings are diverse. One of the
MC56F8xxx DSCs. I have even seen a used to create custom power supply first companies was Zilker Labs
microcontroller with an ARM core controllers even though Cypress does (now part of Intersil). Powervation
used in a cost-sensitive application. not particularly advertise the PSoC (now part of Rohm) was one the first
Some of these chips offer enough as a power supply controller. The lat- to offer self-tuning control loops.
independent PWM outputs so that est generation of the PSoC includes Maxim Integrated also worked on
one device can control the input PFC an ARM core processor. self-tuning control loops using what
stage, the primary side switches, and Infineon has introduced a system- it called “In-Tune” technology, but
the secondary side synchronous rec- on-a-chip device that is specifically this effort appears to have stopped
tifiers in an off line supply. This designed for power conversion, the when Maxim acquired Volterra. ZMDI
makes for a significantly reduced .dp architecture. The first generation (now part of IDT) also offers fully
parts count and printed circuit board .dp devices include a nano-DSP core digital control ICs with programma-
area. The purchase price of these surrounded by a number of power ble compensation and programmable
controllers has become quite reason- specific peripherals that can be pro- nonlinear transient response. And
gramed and configured in a number while not an IC manufacturer, Cira-
Digital Object Identifier 10.1109/MPEL.2016.2551808
of ways. While the .dp controller can
Date of publication: 23 June 2016 be purchased and programed by the (continued on page 72)
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