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A – PROCEED ®

Authorization to proceed1does not relieve Contractor/Supplier of2its responsibility 3 4 5 6 7 8 9 10 11 12 13 14 15 16


or liability under the Contract and or Purchase Order.
By Rob McDonald at 4:14 pm, 30 Oct 2012

A A

B B

C C

D D

E E

F F

FOR APPROVAL
THIS DRAWING IS
APPROVED
APPROVED SUBJECT TO REMARKS
NOT APPROVED SEE LATER

G G
SIGNED POSITION DATE

NOTE: DETAIL DESIGN AND MANUFACTURE WILL NOT


COMMENCE UNTIL WRITTEN APPROVAL TO PROCEED HAS
BEEN RECEIVED BY LUDOWICI.

CLIENT: SOCIEDAD MINERA CERRO VERDE/AREQUIPA-PERU

ORDER NO: 4-0818-4200000161-A6CV100011


NOTE
SIGNED BY: M. SAWLANI
NATURAL FREQUENCIES OF SUPPORT MEMBERS SPRING RATES
DATE: 16/03/2012 SHOULD BE AT LEAST EQUAL TO THE FOLLOWING: VERTICAL = 320 N/mm
PRIMARY MEMBERS 2.5 x OPERATING SPEED
SECONDARY MEMBERS 1.5 x OPERATING SPEED. HORIZONTAL = 256 N/mm

watts orthmas sawlanm TOLERANCES UNLESS DIMENSIONS IN DO NOT SCALE


H 2 Deck panels were modular rubber. Note for c/mass frame base plate bolts revised.
23/07/2012 23/07/2012 23/07/2012 SPECIFIED OTHERWISE MILLIMETRES DRAWING Title Installation Layout Screen BRU-2-3679B-3xHE150LS H
watts sawlanm klosa DRN loganag Scale
3 Deck Thickness & Cut Point Apertures Revised
4/09/2012 4/09/2012 4/09/2012
FABRICATION ±2mm 5/03/2012 1:30 Job No 0100462-1-1 Client ICR LUDOWICI PERU S.A.C
MACHINING ±0.25mm
halanit gordonc sawlanm CHKD orthmas
ANGULAR ±0.25°
4 Added certified drawing stamp.
19/10/2012 19/10/2012 19/10/2012 SURFACE FINISH 3.2µm 14/03/2012
Model BRU-2-3679B
APPD sawlanm www.ludowici.com.au Sheet Rev
©Ludowici Ltd 2009 Use restricted to express terms. All rights reserved. Rev Description Rev Drawn Rev Checked Rev Appd A1 Drg No SN-100462-D001
DEBURR ALL SHARP EDGES 16/03/2012 ABN 88 010 340 566 1 of 2 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

B B

C C

D D

E E

F F

G G

watts orthmas sawlanm TOLERANCES UNLESS DIMENSIONS IN DO NOT SCALE


H 2 Deck panels were modular rubber. Note for c/mass frame base plate bolts revised.
23/07/2012 23/07/2012 23/07/2012 SPECIFIED OTHERWISE MILLIMETRES DRAWING Title Installation Layout Screen BRU-2-3679B-3xHE150LS H
watts sawlanm klosa DRN loganag Scale
3 Deck Thickness & Cut Point Apertures Revised
4/09/2012 4/09/2012 4/09/2012
FABRICATION ±2mm 5/03/2012 1:30 Job No 0100462-1-1 Client ICR LUDOWICI PERU S.A.C
MACHINING ±0.25mm
halanit gordonc sawlanm CHKD orthmas
ANGULAR ±0.25°
4 Added certified drawing stamp.
19/10/2012 19/10/2012 19/10/2012 SURFACE FINISH 3.2µm 14/03/2012
Model BRU-2-3679B
APPD sawlanm www.ludowici.com.au Sheet Rev
©Ludowici Ltd 2009 Use restricted to express terms. All rights reserved. Rev Description Rev Drawn Rev Checked Rev Appd DEBURR ALL SHARP EDGES A1 Drg No SN-100462-D001
16/03/2012 ABN 88 010 340 566 2 of 2 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

40 A – PROCEED ®

38 Authorization to proceed does not relieve Contractor/Supplier of its responsibility


38 33 40 or liability under the Contract and or Purchase Order.
By Rob McDonald at 8:39 am, 18 Apr 2012
39 A Note:
A A
38 1. For Detail views, Name plate & Lifting chart details, refer sheet 2 of 2.
Material list for 1 off "Screen BRU 2-3679B-3xHE150LS Assembly" only.

16
1 Surface Treatment Requirements :
To Ludowici Standard Specification - QSE SOP 7149 SYSTEM 3
13 Finish Paint Colours :
- Screen Body - AS2700, N14 White
- Guards - AS2700, Y14 Golden Yellow
19 - Motors - AS2700, X15 Orange
46 Top & leading faces of first 3 cross members from feed end (top & bottom deck) are lined with 20mm
thick rubber and other cross members are lined with 10mm thick rubber.
Top faces of stringer brackets to be protected with wear resist.
11 All gaps between liner plates are filled with wear resist.
B 12mm Rubber Lining on Inside of Side Plate above Top Deck Liners, B
Between Decks & below Bottom Deck.
All bolted joints to be sealed with Sikaflex 221 after assembly & prior to intermediate & top coating.
12 B
AS
45 REQ'D 9001P00375 Consumable Sikaflex 221 White 310mL -

44 24 9001P00018 Screw Hammer Button M2.8x[1/4] 304/A2 -

5 43 2 9001P03592 Nut Nyloc M08 Class 8 ZP -

42 2 9001P03118 Washer Flat Round Hardened M08 ZP -


41 2 9001P00125 Bolt Hex M08x030lg Grade 8.8 ZP -

40 60 9001P00228 Nut Nyloc M16 Class 8 ZP -


C C
39 100 9001P03407 Nut Hex M16 Class 8 ZP -

38 232 9001P00417 Washer Structural M16 ZP -


37 24 9001P00073 Bolt Hex M16x045lg Grade 8.8 ZP -
20 36 24 9001P00074 Bolt Hex M16x050lg Grade 8.8 ZP -

35 76 9001P00075 Bolt Hex M16x055lg Grade 8.8 ZP -

34 12 9001P00077 Bolt Hex M16x065lg Grade 8.8 ZP -


23 33 12 9001P00078 Bolt Hex M16x070lg Grade 8.8 ZP -

32 15 9001P00113 Bolt Hex M30x060lg Grade 8.8 ZP -


D D
31 36 9001P00378 Retainer Spring Pin 10x050lg ZP -

30 10 9001P00382 Retainer Spring Pin 12x040lg ZP -

39 29 4 9002P00008 Label Do Not Weld or Cut 200x100 -


2 38 28 8 9002P00005 Label Lift Hook Point 130x80 -
27 2 9002P00019 Label Screen Stroke Indicator 140x070 -
26 2 9002P00006 Label Ludowici inc Web Address 1000x250 -
25 2 9002P00022 Nameplate Lifting Chart Vibrating Screens -
24 2 1301P00001 Nameplate Equipment Honert Standard 250x200 -
23 8 9002P00020 Cover Access Hole Polyurethane 110 1.73
E E
Sensor Vibration Monitoring Relay 110VAC Input 4-20mA
22 1 9001P03109 0.51
Output Including Velocity Transducer Assembly
21 5 1312P00014 Locktab Coupling Exciter HE150LS 0.10

20 36 1312A00039 Exciter Assembly Bolt Holddown M36x150Lg 2.7

19 1 1301P03346 Liner BRU-2-3679B Rubber 12mm Thk -


21
18 2 1301A00742 Assembly Shaft Intermediate HE150LS-0385 71
30 35
17 7 1312P00280 Guard Exciter PE 300 Cover Disk 335 0.8
32 16 6 1312A00115 Guard Exciter HE150LS Open Bottom Assembly 44.1
3
15 24 1312P00013 Insert Eccentric Mass HE150LS Hollow 9.7
F F
14 12 1312P00012 Insert Eccentric Mass HE150LS Solid -

13 3 1312A00151 Exciter HE150LS 1705.3


12 1 1301P03210 Curtain Splash BRU-2-3679B Natural Rubber 31.8

11 1 1301P03209 Curtain Splash Clamp Bar BRU-2-3679B 17.7


4
10 20 1301P00033 Spring Steel Helical 256x475x320N/mm Galv 55.3

9 4 1301A01423 Spring Mount BRU Base 173-5-270 54.2


3D EXPLODED VIEW 8 6 1301A00740 Liner BRU Feedbox Base 2-3679B 600x490x80 Rubber 46.8
For all dimensions & loadings
see Installation Layout SN-100462-D001 10
7 6 1301A00739 Liner BRU Feedbox Back 2-3679B 600x310x40 Rubber 14.8
G G
6 1 1301A00738 Liner BRU Feedbox Side 2-3679B Rubber LH 18.82

5 1 1301A00737 Liner BRU Feedbox Side 2-3679B Rubber RH 18.8


Mass of Drive Arrangement = 1716 kg 9
4 1 9001P06316 Deck Polydeck BRU 2-3679B Layout Lower (SO# ) 1315.00
Sprung mass (approx.) = 39176 kg Reference Drawings:
Mass of springs & baseplates = 1323 kg 3 1 9001P06315 Deck Polydeck BRU 2-3679B Layout Upper (SO# ) 1792.00
SN-100462-D001 - Installation Layout
Vibrating stroke = 11 mm @ 895 RPM Drive Assembly BRU 2-3673H Toshiba 132kW 460V/60Hz
BRU7945 - Design Layout Counter Mass Frame 2 1 1301A01491 400-800-4000 RH c/w Mounting Frame 1715.6
BRU8038 - Design layout Dust Hood Support 1 1 1301A01657 Chassis Screen BRU-2-3679B-3xHE150LS 28-8 High 29931
BRU8041 - Design Layout Dust Hood Clearance

EQUIPMENT DUTY: Item QTY Part No Description Comments Mass(kg)


per Item

H COARSE ORE SIZING SCREEN TOLERANCES UNLESS DIMENSIONS IN DO NOT SCALE


Title Design Layout Screen BRU-2-3679B-3xHE150LS H
SPECIFIED OTHERWISE MILLIMETRES DRAWING
MAXIMUM 3110 TPH, COPPER ORE DRN loganag Scale
FABRICATION ±2mm 6/03/2012 1:20 Job No 0100462-1-1 Client ICR LUDOWICI PERU S.A.C
MACHINING ±0.25mm
loganag orthmas sawlanm CHKD orthmas
0 Initial Document Created
6/03/2012 14/03/2012 20/03/2012
ANGULAR ±0.25°
SURFACE FINISH 3.2µm 14/03/2012
Model BRU-2-3679B
Appd sawlanm Sheet Rev
©Ludowici Ltd 2009 Use restricted to express terms. All rights reserved. Rev Description Rev Drawn Rev Checked Rev Appd DEBURR ALL SHARP EDGES 20/03/2012 A1 www.ludowici.com.au
ABN 88 010 340 566
Drg No SN-100462-D003 1 of 2 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
A – PROCEED ®

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15not relieve Contractor/Supplier of its responsibility


Authorization to proceed does 16
or liability under the Contract and or Purchase Order.
By Rob McDonald at 8:40 am, 18 Apr 2012

6 13
ITEM 24 NOTE: 15
A NAME PLATES REQUIRED FOR QTY. 10 x MACHINES WITH A
SERIAL NUMBERS & CLIENT EQUIPMENT NUMBERS AS LISTED 40 38 37 7
SEE TABLE
SERIAL NUMBER CLIENT EQUIPMENT NUMBER
SN-100462/2892 C2-3240-SC-011 BRU-2-3679B-3xHE150LS 38 14
SN-100462/2893 C2-3240-SC-012
SN-100462/2894 C2-3240-SC-013
SEPTEMBER 2013
SN-100462/2895 C2-3240-SC-014 37
895 132 31
SN-100462/2896 C2-3240-SC-021
SN-100462/2897 C2-3240-SC-022 39176 11

SN-100462/2898 C2-3240-SC-023 31
15
SN-100462/2899 C2-3240-SC-024 SEE TABLE
B SN-100462/2900 C2-3240-SC-029 60 1920 6162 B
38
COARSE ORE
SN-100462/2901 C2-3240-SC-030
SIZING SCREEN
30 2932 3666 40 38 36 8 35 DETAIL B
4177
SCALE 1 : 10
DETAIL A
SCALE 1 : 10
ITEM 24
SCALE1:2
ITEM 25 32 32
These tags must be removable. SCALE1:2 30 30
Post commissioning these
screens will rotate to different 21 21
C locations not necessarily the C
original installed location. 16 18 13 18
2

44 44
44
29 16
28 24 25 26 27
28

17

D D
22 41 42 43

28

28
E E

29

F 34 F

38

39

G G

FRONT VIEW
DRIVE ASSEMBLY NOT SHOWN FOR CLARITY
END VIEW

Note:
For Bill of material, refer sheet 1 of 2.

TOLERANCES UNLESS DIMENSIONS IN DO NOT SCALE


H SPECIFIED OTHERWISE MILLIMETRES DRAWING Title Design Layout Screen BRU-2-3679B-3xHE150LS H
DRN loganag Scale
FABRICATION ±2mm 6/03/2012 1:20 Job No 0100462-1-1 Client ICR LUDOWICI PERU S.A.C
MACHINING ±0.25mm
loganag orthmas sawlanm CHKD orthmas
0 Initial Document Created
6/03/2012 14/03/2012 20/03/2012
ANGULAR ±0.25°
SURFACE FINISH 3.2µm 14/03/2012
Model BRU-2-3679B
Appd sawlanm Sheet Rev
©Ludowici Ltd 2009 Use restricted to express terms. All rights reserved. Rev Description Rev Drawn Rev Checked Rev Appd DEBURR ALL SHARP EDGES 20/03/2012 A1 www.ludowici.com.au
ABN 88 010 340 566
Drg No SN-100462-D003 2 of 2 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PLUMMER BLOCK BEARINGS


A – PROCEED ® c/w GREASE NIPPLES
Authorization to proceed does not relieve Contractor/Supplier of its responsibility
or liability under the Contract and or Purchase Order.

3491 TO q OF SCREEN
A By Rob McDonald (robert.i.mcdonald@fluor.com) at 9:19 am, 07 Jan 2013 TOSHIBA 132kW (175HP) TEFC MOTOR A
3491 4 POLE, 3PH, 60Hz, 460V, MIN. 220% FLT. CL DRIVE
FRAME NEMA B447T. ALTITUDE RATED.
797 780 (1914) c/w WEG SLIDE RAIL SR 250-280. 1727
9034 870
C
L 1577
CL DRIVE 2197 2180
6267
UPPER SPRAY BARS 3940 OVER FLANGES

1320 APPROX
5845 3 x 50NB PIPES c/w 908
GREASE LUBRICATION POINTS 10 x PD11 NOZZLES 3666 I/S SIDEPLATES 797
FEED BOX LINERS: SYNTECHTRON PER BAR: 36m3/hr @ 200kPa 547
2176 1200 1200 NPT THREADED CONNECTION = 3268 = FLOATING
HD64 BASE LINERS VIBRATION 400 294
WITH 40mm MONITOR AT POSITIONS INDICATED.
2610 EXCITER CRS 294 247
POLYCER BACK 1626 2490 3700 - INCOMING PIPEWORK FIXED
B & SIDES BY OTHERS 3 x HE150LS 207 194 B

30 OFFSET
157 431 EXCITERS C 0 0
LIFTING PIPE L
DRIVEN PULLEY
DRIVE PULLEY

125
800PD-5SPC
375PD-5SPC 462
230 416

WEDGE BELT
4000 SPC 70 325 350 80
1040

28
°D 12mm THICK RUBBER
EC

1078
K LINING ON COMPLETE
INSIDE OF SIDEPLATES PLAN VIEW OF RH DRIVE ARRANGEMENT
2184
2491

10mm RUBBER
494

CURTAIN 24°
DE
C CK C

2427
0

LIFTING PIPE
393

13

20° TOP DECK PANELS


DEC POLYDECK 50mm &
K 30mm THK MODULAR
170 POLY, 60mm, 55mm, &
597

16° D 39mm W/F APERTURES, 40 TAKE-UP 50 INSTALLATION


ECK c/w 200mm HIGH

211
12° D NO BOLT STEEL

197
ECK
1258
431

8° DECK REINFORCED POLY

6134
LOWER SPRAY BARS 1056
4° DECK NO M
3 x 50NB PIPES c/w INAL
335

CRS
10 x PD11 NOZZLES

125
260
PER BAR: 36m3/hr

1316
480
@ 200kPa. NPT THREADED

351
1117
D CONNECTION OUTSIDE D

4382
SCREEN.
- INCOMING PIPEWORK
3005

1191

BY OTHERS
BOTTOM DECK PANELS

533 187

12 PL
POLYDECK 30mm THK
MODULAR POLY, 22mm

454
A A & 5mm W/F APERTURES,
202

1371
c/w 200mm HIGH
NO BOLT STEEL

355 306
REINFORCED POLY
COUNTERMASS FRAME (1031)

GALVANISED
E E
443

STEEL COIL
SPRINGS ELEVATION
SUPPORT FRAME - BY LUDOWICI
GUARDS (NOT SHOWN FOR CLARITY) - BY LUDOWICI
SHOCK

16 PL
TOP & LEADING FACES OF CROSS MEMBERS ABSORBERS RH CONFIGURATION SHOWN
LINED WITH 10mm THICK RUBBER. STRINGER
BRACKETS ARE PROTECTED WITH WEAR RESIST. 4030 I/S COUNTERMASS FRAME
2816 1200 1200
4380 SPRING CRS
461 1628 3665 2887 85
4910 SHOCK ABSORBER CRS
1841 5220 5080 OVERALL
F F
195 (8960) 195 END VIEW
ELEVATION R.H. DRIVE SHOWN
NOTE: 120mm VERTICAL CLEARANCE REQUIRED L.H. DRIVE OPPOSITE SHOWN
FOR REMOVAL OF STEEL COIL SPRINGS
SCREEN SPRUNG MASS = 40147 kg
DISCHARGE & UNDERFLOW CHUTE ARE TYPICAL ONLY MASS OF SCREEN SPRINGS AND BASE PLATES = 1329 kg
SOCIEDAD MINERA CERRO VERDE/AREQUIPA - PERU
1344

ALL CHUTE WORK - BY OTHERS COUNTERMASS FRAME MASS (FRAME ONLY) = 16307 kg
DUTY: BALL MILL FEED SCREENS (1930 TPH, COPPER ORE)
MASS OF COUNTERMASS FRAME SPRINGS AND BASE PLATES = 1876 kg
CLIENT EQUIPMENT No's:
MASS OF DRIVE ASSEMBLY = 1970 kg
LHS SCREENS: RHS SCREENS:
SPRING RATES VIBRATING STROKE = 11mm @ 840 RPM C2-3310-SC-101 C2-3310-SC-102
G VERTICAL = 320 N/mm G
HORIZONTAL = 256 N/mm C2-3310-SC-201 C2-3310-SC-202
APPROX LOADS PER CORNER
105

OPERATING CLEARANCES C2-3310-SC-301 C2-3310-SC-302


VERTICAL = 75mm
105 1344 HORIZONTAL = 75mm STATIC OPERATING RESONANCE C2-3310-SC-401 C2-3310-SC-402
LATERAL = 30mm 840 RPM 0-300 RPM C2-3310-SC-501 C2-3310-SC-502
SECTION A-A (1:25)
SHOWING DIAGONAL BRACING NOTE: VERT = 146314 N ± 1671 N ± 19271 N C2-3310-SC-601 C2-3310-SC-602
SYMMETRICAL ABOUT CL FRAME NATURAL FREQUENCIES OF SUPPORT MEMBERS HORIZ = 0 ± 799 N ± 21407 N
SHOULD BE AT LEAST EQUAL TO THE FOLLOWING: C2-3310-SC-701 C2-3310-SC-702
PRIMARY MEMBERS 2.5 x OPERATING SPEED
SECONDARY MEMBERS 1.5 x OPERATING SPEED.
SURFACE TREATMENT REQUIREMENTS
TO LUDOWICI STANDARD SPECIFICATIONS: watts orthmas sawlanm TOLERANCES UNLESS DIMENSIONS IN DO NOT SCALE
H 3 Deck Thickness & Apertures Revised
5/09/2012 5/09/2012 5/09/2012 SPECIFIED OTHERWISE MILLIMETRES DRAWING Title Installation Layout Screen BRU-2-3685B-3xHE150LS H
QSE SOP 7149 SYSTEM 4
FINISH PAINT COLOURS: halanit gordonc sawlanm DRN sawlanm Scale
SCREEN BODY - AS2700-N14 WHITE
4 Added certified drawing stamp.
19/10/2012 19/10/2012 19/10/2012
FABRICATION ±2mm 29/03/2012 1:30 Job No 0100462-2-1 Client ICR LUDOWICI PERU S.A.C
MACHINING ±0.25mm
GUARDS - AS2700-Y14 GOLDEN YELLOW subashs cgo-au te-au CHKD gordonc
ANGULAR ±0.25°
MOTORS - AS2700-X15 ORANGE
5 Drive handling indicating table added
26/11/2012 29/11/2012 3/12/2012 SURFACE FINISH 3.2µm 16/04/2012
Model BRU-2-3685B
APPD klosa www.ludowici.com.au Sheet Rev
©Ludowici Ltd 2009 Use restricted to express terms. All rights reserved. Rev Description Rev Drawn Rev Checked Rev Appd DEBURR ALL SHARP EDGES A1 Drg No SN-100462-D005 1 of 2
17/04/2012 ABN 88 010 340 566 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

B B

C C

MATERIAL FLOW
CL SCREEN

D D
CL DRIVE
2100

2100
2030 = 2030 =

= 1960 = = 1960 =

= 840 = 170 280 280 110

3303
10 -Ø22 HOLES 12 -Ø22 HOLES
= 280 = = 840 =
60

60
E 170 TYP E

100 TYP
300

300
180

180
500

500
= 830 =

175
175

= 220 = 761 1140


RH DRIVE FRAME
BASE 1660
= 620 =
F 1970 F
40 TYP

85 TYP

1421 700
4 -Ø22 HOLES
1584

5220

G G
BASE PLATE DETAILS
COUNTERMASS FRAME & DRIVE BASE
- BY LUDOWICI

watts orthmas sawlanm TOLERANCES UNLESS DIMENSIONS IN DO NOT SCALE


H 3 Deck Thickness & Apertures Revised
5/09/2012 5/09/2012 5/09/2012 SPECIFIED OTHERWISE MILLIMETRES DRAWING Title Installation Layout Screen BRU-2-3685B-3xHE150LS H
halanit gordonc sawlanm DRN sawlanm Scale
4 Added certified drawing stamp.
19/10/2012 19/10/2012 19/10/2012
FABRICATION ±2mm 29/03/2012 1:20 Job No 0100462-2-1 Client ICR LUDOWICI PERU S.A.C
MACHINING ±0.25mm
subashs cgo-au te-au CHKD gordonc
ANGULAR ±0.25°
5 Drive handling indicating table added
26/11/2012 29/11/2012 3/12/2012 SURFACE FINISH 3.2µm 16/04/2012
Model BRU-2-3685B
APPD klosa www.ludowici.com.au Sheet Rev
©Ludowici Ltd 2009 Use restricted to express terms. All rights reserved. Rev Description Rev Drawn Rev Checked Rev Appd DEBURR ALL SHARP EDGES A1 Drg No SN-100462-D005 2 of 2
17/04/2012 ABN 88 010 340 566 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
     
    

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