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Series 2
Soil Compactor
Engine
Engine Model Cat ® C9 ACERT™
Gross Power 189 kW 253 hp
Net Power 173 kW 232 hp
Weights
Operating Weight 20 755 kg 45,765 lb
Shipping Specifications
Weight 20 345 kg 44,853 lb
815F Series 2 Soil Compactor
The Cat ® 815F Series 2 is specifically designed for heavy-duty compaction operations.
2
Operator Station and Controls Blade Optional Features
Operator comfort and productivity are Designed for general production ✔ Air suspension seat, air conditioning,
maximized by an excellent viewing dozing, road grading, spreading No-SPIN rear differential, fast fill
area, careful positioning of levers, and clean-up work. pg. 10 adapter and cleaner bars are available
switches and gauges, attention to air to enhance the 815F Series 2. A rear
quality and sound control, as well as view monitor and satellite radio options
built-in convenience for the operator’s help make the operator more efficient
personal items. pg. 8 and comfortable. pg. 11
✔ New Feature
3
Power Train
The 815F Series 2 delivers top performance, durability and reliability.
Cat® C9 ACERT Engine. Delivers, at a ADEM™ IV Fuel System. Is a Caterpillar ® Dual Cooling Jets. In the block spray
rated speed of 2,100 rpm, net power electronic control module which provides oil on the piston skirt and cylinder
of 173 kW (232 hp) and meets the improved engine response, performance, bores keep ring temperatures low for
U.S. Environmental Protection Agency fuel efficiency, troubleshooting long ring and liner life with excellent
Tier 3 emissions regulations and diagnostics and reduced emissions. oil control.
Stage IIIA EU Emissions Directive It allows integration with the electronic Pistons. Are two piece articulated-type
97/68/EC. With high horsepower and transmission control for maximum with forged steel crowns for excellent
low displacement, this innovative engine power train efficiency. strength and aluminum skirts for
provides excellent fuel economy and reduced weight. The pistons are oil
Turbocharger. Packs more dense air
durability which can significantly cooled for increased heat dissipation
into the cylinders for more complete
reduce operating costs. and longer life.
combustion and lower emissions,
Torque Rise. Is increased as a result of improving performance and engine Valves. Four per cylinder allow for
the electronically controlled, computer- efficiency. These benefits are especially good air flow, enhancing fuel efficiency
actuated unit injection fuel system that useful at high altitudes. and heat rejection. Valves and unit
provides high injection pressure and injection system are camshaft-actuated
Air-to-Air Aftercooler. Reduces smoke
more precisely controlled fuel delivery for precise timing.
and emissions by providing cooler
as the engine lugs back from rated speed.
inlet air for more efficient combustion.
This also extends the life of the piston
rings and bore.
4
Crankshaft. Is steel-forged, carburized
and induction-hardened for long-term
durability. It is dynamically balanced
for smooth operation. The crankshaft
is completely regrindable, and the
connecting rods can be removed
through the tops of the cylinders for
easy servicing.
Cat Engine Oil. Is formulated to optimize
engine life and performance and is
strongly recommended for use in
Cat diesel engines. Engine oil change
interval is 500 hours.
Cat Remanufactured Parts. Are available,
along with dealer proposed repair options,
which increase machine availability and
reduce total repair costs.
Cat Planetary Powershift Transmission.
Features heavy-duty components to
handle tough jobs. The 345.4 mm
(13.6 in) planet drives operate in all Front Axle. Is rigidly mounted to the Four Piece Axle. Contains two axle
gears, forward and reverse. The addition frame to support the weight of the shaft housings – the center housing and
of Electronic Clutch Pressure Control compactor, internal torque loads the intermediate housing. Features and
(ECPC) contributes to improved shift and external loads applied during benefits of this design include:
quality, reduced torque spikes and compacting and dozing operations.
• Inboard brakes on the front axle only
overall transmission durability.
Rear Axle. Includes a trunnion, are positioned immediately adjacent
Heavy-Duty Axles and Brakes. two trunnion supports and associated to the differential and operate on
Are designed to last in all kinds of bearings, allowing it to oscillate plus the low torque side of the final drive,
operating conditions. Two front axle or minus 12 degrees. requiring less braking to stop the
disc brakes provide improved braking machine.
capability and better heat dissipation.
Planetary final drives use free-floating,
bronze sleeve bearings in the planet gears.
• Oil disc brakes are adjustment-free
and fully enclosed to lock out
contaminants.
5
Structures
Enhanced design and materials provide superior strength to the purpose built structures
of the 815F Series 2.
Structure Construction. Combines the use Box Section Engine Frame. Designed to Upper and Lower Hitch Pins.
of robotic welding on up to 90 percent resist twisting and torsional forces, the Pivot on double-tapered roller bearings.
of the 815F Series 2 with castings in box section engine end frame provides Box-style sections in the hitch pins and
several areas to increase strength by a solid foundation for the axles, engine crossmember assembly improve frame
helping spread the loads and reduce and transmission. structure strength. Increased diameter
the number of parts. This provides lower hitch pins add to the robust design.
Front Frame. With two plates provides
highly consistent welds with deep plate
maximum structural strength during Engine and Transmission Mounts.
penetration and excellent plate fusion.
compaction and dozing applications. With rubber isolation mount design
The benefits are increased durability
reduces noise and vibration.
and fatigue strength. The computer Spread Hitch Design. Improves load
controlled machining ensures the distribution by reducing loads to the
alignment of pin bore, axle pad, hitch bearings. The large center hitch
cab mount and transmission/engine design improves hydraulic line routing
components. and makes service access easier.
6
Tamping Wheels and Tips
The heart of any compaction system.
Cleaner Bars. Help keep the drums free Compaction. Is achieved from the bottom
of carry-over dirt regardless of rolling of the lift to the top. The tapered pads walk
direction. A pass-through bolt design out of the lift without “fluffing” the soil.
allows for easier serviceability. The top of the lift is compacted and the
surface is relatively smooth and sealed
Adjustable Cleaner Bar Tip.
so hauling units are able to maintain a
Are constructed from cutting edge steel
high speed when traveling over the fill.
that is heat treated and direct hardened,
815F Series 2 travel speed allows for
which increases the wear life and
four forces of compaction: pressure,
translates into lower operating costs.
manipulation, impact and vibration.
Since it can also spread fill, the number
of spreader tractors may be able to
be reduced.
7
Operator Station and Controls
Comfort and control...with a top quality operator’s station productivity is maximized.
1 14
1 1
10 6 10
3
7
11
12
9
13
8
4 5
8
1 Exceptional All-Around Viewing Area. 3 Quick Gear Kick Up/Down Button. 9 Built-In Storage Space. Is designed
Reduces strain and fatigue, making Allows the operator easily downshift to hold cups, lunch box, insulated bottle
operators more productive. or upshift to a different gear. It is a and personal items.
convenient way to shift that saves time
2 Caterpillar ® Monitoring System. 10 Repositioned Vents. Throughout
and effort.
With electronic analog gauges is a the cab keep fresh air flowing while
highly effective and reliable warning 4 Ignition Key Start/Stop Switch. improving the cab’s heating, cooling,
and diagnostic system. Is positioned for easy machine starting defrost and defog capability.
and stopping.
As a warning system, it constantly 11 Throttle Lock. Allows an operator
checks machine functions and tells 5 12-Volt Power Supply and Electronic to set the engine speed and remove his
the operator when there is a problem. Technician (Cat ET) Diagnostics. foot from the governor (accelerator)
Easy-to-read gauges display fuel level, Is provided inside the cab for powering pedal much like cruise control on an
temperatures for engine coolant, radios, telephones or a laptop computer. automobile. Using this feature increases
transmission and hydraulic oil, engine This is particularly useful for powering productivity, fuel efficiency and
rpm and gear range. Hour meter, a laptop running Cat ET to access the improves operator comfort.
odometer and analog tachometer enhanced engine and transmission
12 Decelerator Pedal. On the left acts as
readings are also displayed. control system diagnostics.
both an engine decelerator and a brake
As a diagnostic system, it identifies 6 Steering Column. Adjusts to multiple that overrides the engine speed selected
conditions, shows current readings and positions. The leather-like steering by the throttle lock. This enables the
plays back maximum or highest readings wheel and transmission control operator to slow down when throttle
registered during recent operations. provide a sure grip and comfortable lock is engaged and to return to throttle
feel. The horn is conveniently located lock without pressing a button. It aids
The right side panel contains a three
in the center of the steering wheel. in maneuvering around scrapers, haul
level warning system, providing
trucks, tractors or any other obstacle.
full-time monitoring of key functions. 7 Pilot-Operated Blade Controls.
The system alerts the operator of Are conveniently located and allow 13 Windshield Washers/Wipers.
immediate or impending problems with for precise blade movement. With in-the-blade washer delivery
air inlet temperature, brake oil pressure, system are standard features on front
8 Operator Seat. Is designed for comfort
electrical system, low voltage, engine and rear windows. The front wiper has
and support. Seat cushions reduce
oil pressure, engine over-speed, fuel intermittent speed capability.
pressure on the lower back and thighs
filter status, parking brake status,
while allowing unrestricted arm and 14 Rear Vision Camera Monitor.
steering oil pressure and transmission
leg movement. Connected to a camera mounted on
filter status.
the radiator guard, this monitor allows
• A fully adjustable air suspension
the operator to see the area behind
seat with self-contained compressor
the machine.
is available as an option.
9
Blade
Multiple box-section construction with heat-treated moldboard and DH-2 steel cutting edges
and end bits contribute to long blade life.
Blade Package. Consists of the blade, Operator Controls. The tilt cylinder is an
push-arms, trunnion mounting, dozer- option that gives the 815F Series 2 more
length skid plate with replaceable wear versatility when dozing. The controls
plates, reversible cutting edges, self- are seat-mounted and located in a
sharpening end bits, hydraulic lines convenient location to the right of
guard and hydraulic lift cylinders. the operator. Applications. The 815F Series 2 excels
at compacting, spreading fill, backfilling
and boosting scrapers. With the ability to
work at higher speeds over other types
of soil compactors, the 815F Series 2
can keep up with a fast-moving scraper
fleet or an articulated truck hauling
operation. When speed and dozing
capability are required job duties for
a soil compactor, the 815F Series 2
has no equal.
10
Optional Features
Available options augment the 815F Series 2 to meet your needs.
11
Serviceability
If maintenance is simple and accessible, it gets done and that’s how it is on the 815F Series 2.
12
Complete Customer Support
Caterpillar ® dealers are the equipment experts to help you with all your equipment needs.
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Engine Transmission
kg x lbs x
1000 1000
40 90
35 80
70
30
60
Rimpull (lbf)
25
60
50 1 55
Total Resistance (%)
20 50
(Grade + Rolling)
45
40
40
15 35
30 30
10 25
20 20
2 15
5 10 3 10
5
2
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 mph
0 4 8 12 16 20 24 28 32 36 40 44 km/h
Machine Ground Speed (mph)
Shipping Specifications
2 1
4
9
5 7
8
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All Rights Reserved
Printed in U.S.A.
AEHQ5727-01 (7-07) CAT, CATERPILLAR, their respective logos, ACERT, “Caterpillar Yellow” and the
POWER EDGE trade dress, as well as corporate and product identity used herein,
Replaces AEHQ5727 are trademarks of Caterpillar and may not be used without permission.