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NOTES :

GTAW B 1. TACKWELD BOLEH DILAKUKAN MENGGUNAKAN


mm WELDING PROSES DAN PADA POSISI APAPUN
SMAW 75
2. PANJANG MAKSIMAL TACKWELD ADALAH: 15mm
3. SEMUA PLAT ATAU PIPA HARUS DILAKUKAN
TACKWELD TERLEBIH DAHULU SEBELUM

125 mm
B MELAKUKAN PROSES PENGELASAN
4. PENGELASAN PADA PLAT MAUPUN PIPA HARUS
DILAKUKAN SESUAI DENGAN POSISI
X = YOUR CHOICE X
MASING-MASING SESUAI INSTRUKSI PADA GAMBAR
INI
XX

125 mm
XX 5. XXXX = CONTESTANT'S ID
STOP/START AREA

A A SMAW
TEST PIPE 1A: TEST PLATE 1B: GMAW 30
MATERIAL : CARBON STEEL PIPE MATERAL : CARBON STEEL ROOT FACE
YOUR CHOICE
4 INCH SCH 80, 125 mm LENGTH THICKNESS : 10 mm
WELDING POSITION : 2G or 3G

10 mm
WELDING POSITION : 6G
WELDING PROCESS : Root : GTAW/141 WELDING PROCESS : Root : SMAW/111
FIll & Cap : SMAW/111 Fill & Cap : GMAW/135 or FCAW/ 136
WELDING FILLER : Root : E 7016 with 2.6 mm 125 mm
WELDING FILLER: Root : ER 70S-6 2.4 mm
Fill & Cap : E 7018 with 2.6 mm & 3.2mm Fill & Cap : ER 70S-6 1.0 mm
EVALUATION: EVALUATION:
1. VISUAL EXAMINATION 1. VISUAL EXAMINATION
2. RADIOGRAPHY EXAMINATION 2. RADIOGRAPHY EXAMINATION

TEST PLATE 1C:


MATERAL : CARBON STEEL
THICKNESS : 10 mm
ID E
WELDING POSITION : 2F/3F TACK IN CENTRE KS
BAC
WELDING PROCESS : SMAW/111 atau GMAW/135 (25 mm LENGTH MAXIMUM)

WELDING FILLER : SMAW : E 7018 with 2.6 mm & 3.2 mm PARTS LIST
GMAW : ER 70S-6 with 1 mm X ITEM QTY MATERIAL DESCRIPTION REMARKS
XXX
CK EACH END

EVALUATION: TA A 2 C Steel PIPE 4" SCH 80, 125 LENGTH 30 deg. MILLED BEVEL
1. VISUAL EXAMINATION 10
2. BREAK TEST B 2 C Steel PLATE 250 x 125 x 10 30 deg. MILLED BEVEL
D C 1 C Steel PLATE 250 x 125 x 10 -
D 1 C Steel PLATE 250 x 100 x 10 -
75

C Ref. FRONT SIDE


10 NOTE Test Project for National
DISCARD

STOP/RESTART OF
DISCARD

Competition of LKS SMK 2019


10

ROOT PASS WITHIN THIS


25 AREA
NOTE: 125
1. DEPOSIT A FILLET WELD ON THE FRONT SIDE OF THE
20 20 Skill : Welding
JOINT WITH A 10 mm (+2.0/-0) mm LEG LENGTH.
2. WELD TO BE DEPOSITED WITH A MINIMUM OF 2 RUNS
OR
Scale : NTS Date : 15/11/2018 Paper : A4
AND A MAXIMUM OF 3 RUNS.
3. EDGE PREPARATION MUST REMAIN AT 90° TO THE Design By : Ekak Novianto, S.ST., M.Eng. Drawing No : 01
PLATE FACE. NO CHAMFER AND GAP ALLOWED. Description : Test Pipe & Plate Rev : 02 Page : 1
6 5 4 3 2 1

135 111

135 135
D D

C C
4(+2.0/-0)
141
141

141

111 135

111
135
135
B B

111 135
111

INSTRUCTIONS:
1. TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY
PROCESS IN THE MOST LOGICAL SEQUENCE FOR
STRUCTURAL SQUARENESS AND JOINT ACCESS.
2. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN
15 mm AND PLACED ON THE OUTSIDE OF THE VESSEL ONLY.
3. ALL WELDS ARE TO BE MADE AS INDICATED ON DRAWINGS. NOTE Test Project for National Competition of LKS SMK
4. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 All dimention in mm 2019
A mm (+2mm/-0mm) IN LEG LENGTH. A
5. COMPLETE ALL WELDING WITH BASE "A" IN FLAT POSITION. WELDING PROCESS ISO Skill: Welding
6. GRINDING WILL BE LIMITED TO: TACK WELDS, STARTS, ISO 4063 AWS A3.0 Scale 1:3 Date:05/12/2018 Paper :A3
STOPS, ROOT PASS, FACE AND TOES.
141 GTAW Design by: Ekak Novianto S, ST., M. Eng Drawing No.
7. POST CLEANING: WIRE BRUSH ONLY AFTER SLAG REMOVAL.
111 SMAW Rev:01 Page:
Description: Pressure Vessel
135 GMAW Approve: Team Welding
6 5 4 3 2 1
6 5 4 3 2 1
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 60 X 40 sch 40 MILD STEEL
D 2 1 70 X 80 X 10 MILD STEEL PLATE D
3 1 90 X 80 X 10 MILD STEEL PLATE
4 1 50 X 160 X 10 MILD STEEL PLATE
5 2 115 X 160 X10 MILD STEEL PLATE
6 1 200 X 200 X 10 MILD STEEL PLATE
7 1 NIPLES TO SWIT THE TEST PUMP
8 1 52 X 6 MILD STEEL

69
9 1 140 X 115 X 10 MILD STEEL PLATE
10 1 140 X 146 X 10 MILD STEEL PLATE
11 1 60 X 30 sch 40 MILD STEEL

70
C C
7
8
10 4 11

1
4

B B
9
3
6

INSTRUCTIONS: 20 20
1. TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY
PROCESS IN THE MOST LOGICAL SEQUENCE FOR 200 200
STRUCTURAL SQUARENESS AND JOINT ACCESS.
2. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN
15 mm AND PLACED ON THE OUTSIDE OF THE VESSEL ONLY.
3. ALL WELDS ARE TO BE MADE AS INDICATED ON DRAWINGS. NOTE : Test Project for National Competition of LKS SMK 2019
4. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 All dimention in mm
A mm (+2mm/-0mm) IN LEG LENGTH. A
5. COMPLETE ALL WELDING WITH BASE "A" IN FLAT POSITION. WELDING PROCESS ISO Skill: Welding Projection A
6. GRINDING WILL BE LIMITED TO: TACK WELDS, STARTS, ISO 4063 AWS A3.0 Scale 1:3 Date:05/12/2018 Paper :A3 ISO 5456-2
STOPS, ROOT PASS, FACE AND TOES.
141 GTAW Design by: Ekak Novianto S, ST., M. Eng Drawing No.
7. POST CLEANING: WIRE BRUSH ONLY AFTER SLAG REMOVAL.
111 SMAW Rev:01 Page:
Description: Part List
135 GMAW Approve: Arif Marwanto,M.Pd.
6 5 4 3 2 1
6 5 4 3 2 1

6 5 4 7

60
D D

60
3

10
160

160
200

115

80
140 50 90
C 200 C

60
146
2

10
1 9

30
60 15

70

80
115

140
90
52 40
B 8 140 B

12
10
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
6 1 1 60 X 40 sch 40 MILD STEEL
2 1 90 X 80 X 10 MILD STEEL PLATE
11
60 0 3 1 90 X 80 X 10 MILD STEEL PLATE
30,0
4 1 50 X 160 X 10 MILD STEEL PLATE
5 2 115 X 160 X10 MILD STEEL PLATE
6 1 200 X 200 X 10 MILD STEEL PLATE
7 1 NIPLES TO SWIT THE TEST PUMP Test Project for National Competition of LKS SMK 2019
A 8 1 52 X 6 MILD STEEL A
Skill: Welding
9 1 140 X 115 X 10 MILD STEEL PLATE Scale 1:2 Date:05/02/2018 Paper :A3
30
10 1 140 X 146 X 10 MILD STEEL PLATE Design by: Ekak Novianto, S.ST., M.Eng. Drawing No.
11 1 Rev:01 Page:
60 X 30 sch 40 MILD STEEL Description:Part List
Approve: Arif Marwanto,M.Pd.
6 5 4 3 2 1
6 5 4 3 2 1

141 141
D D

141
141

141

C C

150

B 141 B

INSTRUCTIONS TO COMPETITORS:
1. WELDING PROCESS: GTAW (141). 12 12 12 12
2. WELDING POSITIONS: ALL EXCEPT VERTICAL DOWN.
3. NO GAPS ARE ALLOWED ON THE BUTT & CORNER WELD JOINTS.
4. ALL BUTT & CORNER WELDS MUST HAVE FULL PENETRATIONS.
5. ALL THE WELDING TO BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION. NOTE :
All dimention in mm Test Project for National Competition of LKS SMK 2019
6. ALL LEG SIZES OF FILLET WELDS: 4.0 mm WITH TOLERANCE (+2.0 mm/-0.0 mm).
A A
7. OUTSIDE CORNER WELD RADII: 3.0mm WITH TOLERANCE (+1.0mm/-0.9 mm). Skill: Welding
8. ALL WELDS MUST BE COMPLETED IN ONE PASS ONLY WITH THE ADDITION OF FILLER WIRE. Scale 1:2 Date:05/12/2018 Paper :A3
Design by: Ekak Novianto S, ST., M. Eng Drawing No.
Rev:01 Page:
Description:Alumunium Structure
Approve: Team Welding
6 5 4 3 2 1
6 5 4 3 2 1

2 3 1
D D

12 12 12 12
5
C 7 7 C

B B

PARTS LIST 6
ITEM QTY PART NUMBER DESCRIPTION
1 1 85 X 100 X 3 ALUMUNIUM PLATE
2 1 65 X 120 X 3 ALUMUNIUM PLATE
3 1 35 X 100 X 3 ALUMUNIUM PLATE
4 1 35 X 120 X 3 ALUMUNIUM PLATE Test Project for National Competition of LKS SMK 2019
A 5 1 150 X 150 X 3 ALUMUNIUM PLATE A
Skill: Welding Projection A
6 1 70 X 120 X 3 ALUMUNIUM PLATE
Scale 1:2 Date:09/12/2018 Paper :A3 ISO 5456-2
7 2 75 X 60 X 3 ALUMUNIUM PLATE NOTE Design by: Nur Khamdan Drawing No.
8 1 100 X 120 X 3 ALUMUNIUM PLATE ALL DIMENSIONS IN MM Description:AssemblyAlumunium Structure
Rev:01 Page:
Approve: Arif Marwanto,M.Pd.
6 5 4 3 2 1
6 5 4 3 2 1

5 3

35
D D

100
2

150
75

65
35
C 120 C
150

4 1 6 7
40,0

120
75
120

100

70

70

60
B B

35 85

8 PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 85 X 100 X 3 ALUMUNIUM PLATE
2 1 65 X 120 X 3 ALUMUNIUM PLATE
100

3 1 35 X 100 X 3 ALUMUNIUM PLATE


4 1 35 X 120 X 3 ALUMUNIUM PLATE
5 1 150 X 150 X 3 ALUMUNIUM PLATE Test Project for National Competition of LKS SMK 2019
A 6 1 70 X 120 X 3 ALUMUNIUM PLATE A
Skill: Welding Projection A
7 2 75 X 60 X 3 ALUMUNIUM PLATE Scale 1:2 Date:05/02/2018 Paper :A3 ISO 5456-2
120 8 1 100 X 120 X 3 ALUMUNIUM PLATE Design by: Nur Khamdan Drawing No.
Rev:01 Page:
Description: Part List Alumunium
Approve: Team Welding
6 5 4 3 2 1