Beruflich Dokumente
Kultur Dokumente
Issue Date:
April 5, 2019
FORM 160.54-O1
ISSUE DATE: 04/05/2019
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During installation, operation maintenance or service, death to themselves and people at the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-authorized
materials under pressure, rotating components, and rigging, installation, and operating/service personnel. It
both high and low voltage. Each of these items has the is expected that these individuals possess independent
potential, if misused or handled improperly, to cause training that will enable them to perform their assigned
bodily injury or death. It is the obligation and respon- tasks properly and safely. It is essential that, prior to
sibility of operating/service personnel to identify and performing any task on this equipment, this individual
recognize these inherent hazards, protect themselves, shall have read and understood the on-product labels,
and proceed safely in completing their tasks. Failure this document and any referenced materials. This in-
to comply with any of these requirements could result dividual shall also be familiar with and comply with
in serious damage to the equipment and the property in all applicable industry and governmental standards and
regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.54-O1
ISSUE DATE: 04/05/2019
ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
Installation – Unit 160.54-N1
Wiring Diagram – Unit Style E with Electromechanical Starter 160.54-PW1
Wiring Diagram – Unit Style E with Mod A Solid State Starter 160.54-PW2
Wiring Diagram – Unit Style E with Mod B Solid State Starter 160.54-PW2.1
Wiring Diagram – Unit Style E with Variable Speed Drive 160.54-PW3
Wiring Diagram – Unit Style E (P Compressors) with Electromechanical Starter 160.54-PW8
Wiring Diagram – Unit Style E (P Compressors) with Mod B Solid State Starter 160.54-PW9
Wiring Diagram – Unit Style E (P Compressors) with Variable Speed Drive 160.54-PW10
OptiView™ Control Center Replacement Parts 160.54-RP1
Solid State Starter (Mod B) – Operation and Maintenance 160.00-O2
Solid State Starter (Mod A) – Operation and Maintenance 160.46-OM3.1
JOHNSON CONTROLS 3
FORM 160.54-O1
ISSUE DATE: 04/05/2019
NOMENCLATURE
YK KC K4 H9 – CY G
MOTOR CODE
POWER SUPPLY
– for 60 Hz
5 for 50 Hz
COMPRESSOR CODE*
CONDENSER CODE*
EVAPORATOR CODE*
* Refer to YK Engineering Guide (Form 160.75-EG1)
MODEL* for Shell/Motor/Compressor combinations.
4 JOHNSON CONTROLS
FORM 160.54-O1
ISSUE DATE: 04/05/2019
TABLE OF CONTENTS
SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION........................................... 9
System Operation Description........................................................................................................................... 9
Capacity Control.............................................................................................................................................. 10
JOHNSON CONTROLS 5
FORM 160.54-O1
ISSUE DATE: 04/05/2019
SECTION 4 - PRINTING........................................................................................................................................189
Printing Overview.......................................................................................................................................... 189
Acceptable Printers....................................................................................................................................... 190
Printer Connections....................................................................................................................................... 190
Printer Setup................................................................................................................................................. 191
Control Center Setup..................................................................................................................................... 191
Downloading System Prints to a Laptop....................................................................................................... 191
Printer Connections....................................................................................................................................... 193
6 JOHNSON CONTROLS
FORM 160.54-O1
ISSUE DATE: 04/05/2019
LIST OF FIGURES
FIGURE 1 - Model YK Chiller������������������������������������������������������������������������������������������������������������������������������������9
FIGURE 2 - Compressor Pre-Rotation Vanes���������������������������������������������������������������������������������������������������������10
FIGURE 3 - Refrigerant Flow-Thru Chiller�������������������������������������������������������������������������������������������������������������� 11
FIGURE 4 - Optiview Control Center����������������������������������������������������������������������������������������������������������������������15
FIGURE 5 - Home Screen���������������������������������������������������������������������������������������������������������������������������������������20
FIGURE 6 - System Screens����������������������������������������������������������������������������������������������������������������������������������23
FIGURE 7 - Evaporator Screen�������������������������������������������������������������������������������������������������������������������������������25
FIGURE 8 - Condenser Screen�������������������������������������������������������������������������������������������������������������������������������28
FIGURE 9 - Heat Recovery Screen (Software Version C.Opt.01.21.307)�������������������������������������������������������������� 31
FIGURE 10 - Head Pressure Control Screen (Software Version C.Opt.01.21.307)������������������������������������������������ 35
FIGURE 11 - Heat Pump Screen (Software Version C.OPT.01.23.307 and Later)������������������������������������������������� 37
FIGURE 12 - Refrigerant Level Control Screen (Flash Memory Card Versions C.Mlm.01.06.XXX and Earlier)���� 40
FIGURE 13 - Refrigerant Level Control Screen (Software Version C.Mlm.01.07.XXX to C.Mlm.01.10d.XXX
or C.Opt.01.10d (and Earlier))�����������������������������������������������������������������������������������������������������������42
FIGURE 14 - Refrigerant Level Control Setpoints Screen (Software Version C.Mlm.01.07.XXX to
C.Mlm.01.10d.XXX or C.Opt.01.10d (and Earlier))���������������������������������������������������������������������������44
FIGURE 15 - Refrigerant Level Control Screen (Software Versions C.Mlm.01.14.XXX and Later or
C.Opt.01.14.306 and Later)���������������������������������������������������������������������������������������������������������������46
FIGURE 16 - Compressor Screen (All “P” Compressors and Style F and Later Chillers with
G, Q, or H5-8 Compressors)�������������������������������������������������������������������������������������������������������������48
FIGURE 17 - Compressor Screen (Style E and Earlier Chillers with G, H, or J Compressors and
Style G Chillers with K Compressors)�����������������������������������������������������������������������������������������������������51
FIGURE 18 - Proximity Probe Calibration Screen (Style E and Earlier Chillers with G, H, or J Compressors
and Style F and Later Chillers with J or H3 Compressors)���������������������������������������������������������������� 54
FIGURE 19 - Hot Gas Bypass Screen��������������������������������������������������������������������������������������������������������������������56
FIGURE 20 - Surge Protection Screen�������������������������������������������������������������������������������������������������������������������58
FIGURE 21 - Variable Geometry Diffuser Screen���������������������������������������������������������������������������������������������������62
FIGURE 22 - Variable Geometry Diffuser Setpoints Screen�����������������������������������������������������������������������������������64
FIGURE 23 - Pre-Rotation Vanes Calibration Screen���������������������������������������������������������������������������������������������67
FIGURE 24 - VSD Tuning Screen���������������������������������������������������������������������������������������������������������������������������69
FIGURE 25 - Oil Sump Screen�������������������������������������������������������������������������������������������������������������������������������71
FIGURE 26 - Electromechanical Starter Screen�����������������������������������������������������������������������������������������������������74
FIGURE 27 - Mod A Solid State Starter Screen������������������������������������������������������������������������������������������������������76
FIGURE 28 - Mod B Solid State Starter Screen������������������������������������������������������������������������������������������������������78
FIGURE 29 - Medium Voltage Solid State Starter Screen��������������������������������������������������������������������������������������80
FIGURE 30 - Variable Speed Drive Screen�������������������������������������������������������������������������������������������������������������82
FIGURE 31 - Medium Voltage Variable Speed Drive Screen (Software Version C.Opt.01.16.XXX and Later)������ 84
FIGURE 32 - Variable Speed Drive (VSD) Details Screen (Style D VSD and VSD with P/N
371-03789-XXX (503 Hp 60 Hz; 410 Hp 50 Hz)) �����������������������������������������������������������������������������87
FIGURE 33 - Variable Speed Drive (VSD) Details Screen (VSD with P/N 371-02767-XXX (60 Hz)
or 371-03700-XXX (50 Hz))���������������������������������������������������������������������������������������������������������������89
FIGURE 34 - Adaptive Capacity Control Details Screen (Software Version C.Opt.01.18.307 and Earlier)
(VSD and MV VSD)���������������������������������������������������������������������������������������������������������������������������91
FIGURE 35 - Adaptive Capacity Control Details Screen York Protocol Configuration (Software Version
C.Opt.01.19.307 and Later)���������������������������������������������������������������������������������������������������������������93
FIGURE 36 - Adaptive Capacity Control Details Screen Modbus Protocol Configuration (Software Version
C.Opt.01.19.307 and Later)���������������������������������������������������������������������������������������������������������������95
FIGURE 37 - Surge Map Screen - Table View (Software Version C.Opt.01.19.307 and Later)������������������������������ 98
FIGURE 38 - Surge Map Screen - List View (Software Version C.Opt.01.19.307 and Later)������������������������������� 100
FIGURE 39 - Harmonic Filter Details Screen (Style D VSD and VSD with Part Number 371-03789-XXX
(503 Hp 60 Hz; 419 Hp 50 Hz) �������������������������������������������������������������������������������������������������������102
FIGURE 40 - Motor Lubrication Screen 1�������������������������������������������������������������������������������������������������������������104
FIGURE 41 - Motor Lubrication Screen 2�������������������������������������������������������������������������������������������������������������107
FIGURE 42 - Motor Details Screen (Software Version C.Opt.01.22.307 and Later)��������������������������������������������� 110
JOHNSON CONTROLS 7
FORM 160.54-O1
ISSUE DATE: 04/05/2019
LIST OF TABLES
8 JOHNSON CONTROLS
FORM 160.54-O1
ISSUE DATE: 04/05/2019
The YORK Model YK Chiller is commonly applied to on a graphic display. Other displays can be observed
large air conditioning systems, but may be used on oth- by pressing the keys as labeled on the Control Center.
er applications. The chiller consists of an open motor The chiller with the OptiView Control Center is applied
mounted to a compressor (with integral speed increasing with an Electromechanical Starter, YORK Solid State
gears), condenser, evaporator and variable flow control. Starter (optional), or Variable Speed Drive (optional).
The chiller is controlled by a modern state of the art When the compressor motor is driven by a YORK Solid
Microcomputer Control Center that monitors its opera- State Starter, one of three different starters could be ap-
tion. The Control Center is programmed by the opera- plied. Later production chillers are equipped with either
tor to suit job specifications. Automatic timed start-ups the Style B Liquid Cooled Solid State Starter (LCSSS)
and shutdowns are also programmable to suit nighttime, or the Medium Voltage Solid State Starter (MVSSS).
weekends, and holidays. The operating status, tempera- Earlier vintage chillers are equipped with the Mod A
tures, pressures, and other information pertinent to oper- Solid State Starter. This starter contains a Trigger Board
ation of the chiller are automatically displayed and read that interfaces to a Logic Board that is installed inside of
the Control Center.
COMPRESSOR
CONTROL
CENTER
MOTOR
CONDENSER
LD15222
EVAPORATOR
JOHNSON CONTROLS 9
FORM 160.54-O1
SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION
ISSUE DATE: 04/05/2019
CAPACITY CONTROL
The major components of a chiller are selected for full
LD29026
load capacities, therefore capacity must be controlled
Figure 2 - COMPRESSOR PRE-ROTATION VANES to maintain a constant chilled liquid temperature leav-
ing the cooler. Pre-rotation Vanes (PRV), located at the
entrance to the compressor impeller, compensate for
When the compressor motor is driven by a YORK
variation in load (See Figure 2 on page 10).
Variable Speed Drive, there could be a Variable Speed
Drive (VSD) or a Medium Voltage Variable Speed The position of these vanes is automatically controlled
Drive (MV VSD) applied. through a lever arm attached to an electric motor lo-
cated outside the compressor housing. The automatic
In operation, a liquid (water or brine to be chilled) flows
adjustment of the vane position in effect provides the
through the cooler, where boiling refrigerant absorbs
performance of many different compressors to match
heat from the liquid. The chilled liquid is then piped to
various load conditions from full load with vanes wide
fan coil units or other air conditioning terminal units,
open to minimum load with vanes completely closed.
where it flows through finned coils, absorbing heat
from the air. The warmed liquid is then returned to the
chiller to complete the chilled liquid circuit.
10 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 1 - DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION
ISSUE DATE: 04/05/2019
COMPRESSOR
SUCTION
EVAPORATOR
CONDENSER
SUCTION
BAFFLE
LIQUID LEVEL
LIQUID LEVEL
SUB-COOLER
LD00924A
OPTIONAL
ISOLATION
VALVE
12 JOHNSON CONTROLS
FORM 160.54-O1
ISSUE DATE: 04/05/2019
The OptiView Control Center is a microprocessor trol Center – Service Instructions (Form 160.54-M1).
based control system for R-22 or R134a centrifugal These parameters affect chiller operation and should
chillers. It controls the leaving chilled liquid tempera- never be modified by anyone other than a qualified
ture via Pre-rotation Vane controls and has the ability Service Technician. They are shown in this manual for 2
to limit motor current via control of the Pre-rotation reference only.
Vanes. It is compatible with YORK Solid State Starter
(optional), Variable Speed Drive (optional), and Elec- Advanced diagnostics and troubleshooting informa-
tromechanical Starter applications. tion for Service Technicians are included in OptiView
Control Center – Service Instructions (Form 160.54-
The panel comes configured with a full screen LCD M1). Also included in the service manual are detailed
Graphic Display mounted in the middle of a keypad descriptions of chiller features, such as the Refrigerant
interface. The graphic display allows the presentation Level Control, Variable Speed Drive Oil Pump, Hot
of several operating parameters at once. In addition, Gas Bypass, High Speed Thrust Bearing Proximity
the operator may view a graphical representation of the Probe, Remote Setpoints, Smart Freeze Protection, and
historical operation of the chiller as well as the present Standby Lubrication.
operation. For the novice user, the locations of various
chiller parameters are clearly and intuitively marked. The Control Center expands the capabilities of remote
Instructions for specific operations are provided on control and communications. By providing a common
many of the screens. networking protocol through the Building Automation
System (BAS), YORK Chillers not only work well in-
The graphic display also allows information to be rep- dividually, but also as a team. This new protocol al-
resented in both English (temperatures in °F and pres- lows increased remote control of the chiller, as well
sures in PSIG) and Metric (temperatures in °C and pres- as 24-hour performance monitoring via a remote site.
sures in kPa) mode. The advantages are most apparent, In addition, compatibility is maintained with the pres-
however, in the ability to display many languages. ent network of BAS communications. The chiller also
maintains the standard digital remote capabilities as
The Control Center continually monitors the system well. Both of these remote control capabilities allow
operation and records the cause of any shutdowns for the standard Energy Management System (EMS)
(Safety, Cycling or Normal). This information is re- interface:
corded in memory and is preserved even through
a power failure condition. The user may recall it for 1. Remote Start
viewing at any time. During operation, the user is con-
2. Remote Stop
tinually advised of the operating conditions by vari-
ous status and warning messages. In addition, it may 3. Remote Leaving Chilled Liquid Temperature Set-
be configured to notify the user of certain conditions point adjustment (0 to 10 VDC, 2 to 10 VDC, 0 to
via alarms. A complete listing of shutdown, status, and 20mA or 4 to 20mA) or Pulse Width Modulation
warning messages is detailed in the DISPLAY MES-
4. Remote Current Limit Setpoint adjustment
SAGES portion of this manual.
(0 to 10 VDC, 2 to 10 VDC, 0 to 20mA or 4 to
There are certain screens, displayed values, program- 20mA) or Pulse Width Modulation
mable setpoints and manual control shown in this man-
5. Remote READY TO START Contacts
ual that are for Service Technician use only. They are
only displayed when logged in at SERVICE access lev- 6. Safety Shutdown Contacts
el or higher. The setpoints and parameters displayed on
7. Cycling Shutdown Contacts
these screens are explained in detail in OptiView Con-
JOHNSON CONTROLS 13
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
The chiller operating program resides in the OptiView BRAM configuration, requires software ver-
Control Center Microboard. The Control Center could sion C.OPT.01.15.xxx (or later). This board is
be equipped with either of the following Microboards: backward compatible with YK chillers presently
using the 031-01730-000 or 031-02430-000 mi-
• 031-01730-000 – shipped in new production chill- croboard.
ers until January 2004. The program resides in a
replaceable Flash Memory Card. The software Earlier vintage chillers could be equipped with a later
version (C.MLM.01.xx.yzz) is printed on label Microboard due to service replacement.
adhered to card. Program can be upgraded by re-
Software versions (C.MLM.01.xx.yzz or C.OPT.01.
placing the card.
xx.yzz) are alpha-numeric codes that represent the ap-
• 031-02430-000 – shipped in new production chill- plication, language package and revision levels per be-
ers between January 2004 and June 2006. The pro- low. Each time the controls portion or language section
gram resides in non-removable onboard memory. is revised, the respective revision level increments.
The software version is C.OPT.01.xx.yzz, and is
viewable on the DIAGNOSTICS Screen in SER- • C – Commercial chiller
VICE access level. The program can be upgrad- • MLM – Used on Microboard 031-01730-000
ed by downloading a new program from a Pro-
gram Card. Program Cards are shirt-pocket-size • OPT – Used on Microboard 031-02430-000
portable memory storage devices available from • 01 – YK chiller
YORK.
• xx – controls revision level (00, 01, etc)
• 031-02430-001 – Shipped in new production
chillers after June 2006. This is an upgraded ver- • y – language package (0 equals English only, 1
sion of the 031-02430-000 microboard. The up- equals NEMA, 2 equals CE, 3 equals NEMA/CE )
grade is necessary to operate with the Medium • zz – language package revision level (00, 01, etc)
Voltage Solid State Starter, Medium Voltage Vari-
able Speed Drive and those Variable Speed Drives Throughout this manual, reference is made to functions
and Style B Solid State Starters that serially com- and features that are only available in certain Flash
municate with the microboard using Modbus Pro- Memory Card revision levels (C.MLM.01.xx.xxx). To
tocol. Variable Speed Drive Modbus applications cross reference C.MLM software to C.OPT software,
require software version C.OPT.01.16.307 (or refer to the controls revision level. Software version
later). Style B Solid State Starter Modbus appli- C.OPT.01.08A.300 is of the same controls revision
cations require software version C.OPT.01.18.307 level as C.MLM.01.08.105A/.206A. From this starting
(or later). point, both receive the same updates at each revision.
Software upgrades should only be performed by a Ser-
The upgrade includes a larger BRAM (U38) and vice Technician.
an additional RS-485 port on COM2 serial port
for Modbus communications. When used in larger
14 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
29348A
The OptiView™ Control Center display is highlighted Cursor Arrow keys are pro-
by a full screen graphics display. This display is nested vided to allow movement on
within a standard keypad, and is surrounded by SOFT screens which contain a large
keys which are redefined based on the currently dis- amount of entry data. In addi-
played screen. Eight buttons are available on the right tion, these keys can be used to
side of the panel, and are primarily used for navigation scroll through history and
between the system screens. At the base of the display event logs.
are 5 additional buttons. The area to the right of the
keypad is used for data entry with a standard numer- The Start/Stop control is operated via a three-position
ic keypad provided for entry of system setpoints and rocker switch. When toggled all the way to the right, it
limits. is considered in the STOP/RESET position. When in
the middle position, this is considered the RUN state.
The DECIMAL key provides accurate entry of When toggled to the left-most position, it is considered
setpoint values. in the START state. Each state is described in detail
below:
A +/- key has also been provided to allow entry • STOP / RESET (O)
of negative values and AM/PM selection dur-
ing time entry. When in this position, the chiller will not run un-
der any condition. For safety reasons, this posi-
I n order to accept changes made to the chiller tion is required for many maintenance tasks to be
setpoints, the CHECK key is provided as a completed (such as proximity probe and vane cal-
universal ‘Enter’ key or ‘Accept’’ symbol. ibration). In addition, the switch must be placed
in this state following a safety shutdown before
the chiller is allowed to restart. This guarantees
I n order to reject entry of a setpoint or dismiss
that manual intervention has taken place and the
an entry form, the ‘X’ key is provided as a uni-
shutdown has been acknowledged.
versal ‘Cancel’ symbol.
JOHNSON CONTROLS 15
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
• START (◄ ) PROGRAMMABLE
The switch can only remain in this position when Values in this group are available for change by the
being acted upon by a manual force. Once the user user. In order to program any setpoints on the system,
has released the switch, it automatically reverts to the user must first be logged in with the appropriate ac-
the RUN position. Generally, this state only oc- cess level. Each of the programmable values requires
curs momentarily as the operator attempts to lo- a specific access level which will be indicated beside
cally start the unit. Once this position has been the specified value. All of the programmable controls
sensed, if all fault conditions are cleared, the unit in the system fall into one of the categories described
will enter the System Prelube (start sequence). below:
• RUN ( ▀ ) Access Level
When in this position, the chiller is able to oper- In order to program any setpoints on the system, the
ate. The switch spring-returns to this state after it user must first login with an appropriate access level.
has been toggled to the START position. When in When power is applied to the chiller, the system begins
this state, the chiller is allowed to function nor- with an access level of VIEW. This will allow the user
mally, and will also allow the chiller to automati- to navigate to most screens and observe the values dis-
cally restart following a cycling shutdown. The played there. However, the user will not be allowed to
switch must be in this state to receive a valid re- change any values. To change any values, the user must
mote start signal when operating under a remote return to the HOME Screen (shown by default when
control source. power is applied to the system), and use the LOGIN
button or utilize the CHANGE SETPOINTS key de-
INTERFACE CONVENTIONS OVERVIEW scribed below. At this point, the user will be prompted
The new graphical display on each control panel al- to enter a User ID and the corresponding password. By
lows a wide variety of information to be presented to default, the User ID is zero (0). In order to gain stan-
the user. Each screen description in this document will dard OPERATOR level access, the password would be
begin with a section entitled OVERVIEW which will entered as 9 6 7 5, using the numeric keypad. OPERA-
describe the graphical elements on the screen and give TOR access reverts to the VIEW level after 10 continu-
a short summary of the functions available. Each ele- ous minutes without a keypress. If a custom User ID
ment on the screen will then be categorized into three and password have been defined (see User Screen on
distinct groups: Display Only, Programmable, and page 130), the user may enter that User ID and the
Navigation. Below is a short description of what types corresponding password value.
of information are included in these groups.
If the correct password is received, the user is autho-
The Programmable values and Navigation commands rized with the appropriate access level. If an incorrect
are also subject to access level restrictions as described password is entered, the user is notified of the failure
below. For each of these elements, an indication is and prompted again. At this point the user may retry
given to show the minimum access level required to the password entry, or cancel the login attempt.
program the value or navigate to the subscreen.
Change Setpoints
DISPLAY ONLY On screens containing setpoints programmable at the
Values in this group are read-only parameters of in- OPERATOR access level, a key with this label will be
formation about the chiller operation. This type of in- visible if the present access level is VIEW. This key
formation may be represented by a numerical value, a brings up the access level prompt described above. It
text string, or an LED image. For numerical values, if allows the user to login at a higher access level without
the monitored parameter is above the normal operat- returning to the HOME Screen. After login, the user
ing range, the high limit value will be displayed along may then modify setpoints on that screen.
with the ‘>’ symbol; if it is below the normal operating
range, the low limit value will be displayed along with Setpoints
the ‘<’ symbol. In some cases, the value may be ren- The Control Center uses the setpoint values to control
dered invalid by other conditions and the display will the chiller and other devices connected to the chiller
use Xs to indicate this. system. Setpoints can fall into several categories. They
16 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
could be numeric values (such as 45.0°F for the Leav- Manual Controls
ing Chilled Liquid Temperature), or they could enable Some keys are used to perform manual control func-
or disable a feature or function. tions. These may involve manual control of items such
Regardless of which setpoint is being programmed, the as the Pre-rotation Vanes, variable orifice or oil pump
following procedure applies: speed. Other keys in this category are used to initiate/
terminate processes such as calibrations or reports.
1. Press the desired setpoint key. A dialog box ap- 2
pears displaying the present value, the upper and Free Cursor
lower limits of the programmable range, and the On screens containing many setpoints, a specific
default value. SOFT key may not be assigned to each setpoint value.
2. If the dialog box begins with the word ENTER, A SOFT key will be assigned to enable the cursor ar-
use the numeric keys to enter the desired value. row keys below the numeric keypad which are used to
Leading zeroes are not necessary. If a decimal HIGHLIGHT the desired setpoint field. At this point,
point is necessary, press the ‘•’ key (i.e. 45.0). the () key is pressed to bring up a dialog prompt-
ing the user to enter a new setpoint value. The (X) key
Pressing the ▲ key, sets the entry value to the de- cancels cursor mode. (See the Schedule Screen on page
fault for that setpoint. Pressing the ▼ key, clears 128 for an example.)
the present entry. The ◄ key is a backspace key
and causes the entry point to move back one NAVIGATION
space.
In order to maximize the amount of values which the
If the dialog box begins with SELECT, use the panel can display to the user, and in order to place
◄ and ► keys to select the desired value. those values in context, multiple screens have been
designed to describe the chiller operation. In order
If the previously defined setpoint is desired, press
to move from one screen to the next, navigation keys
the ‘X’ (Cancel) key to dismiss the dialog box.
have been defined. These keys allow the user to either
3. Press the ‘’ (Enter) key. move FORWARD to a subscreen of the present screen,
or move BACKWARD to the previous screen. Except
4. If the value is within range, it is accepted and the
for the HOME Screen display, the upper-right SOFT
dialog box disappears. The chiller will begin to
key will always return the user to the HOME Screen.
operate based on the new programmed value. If
Navigating with SOFT keys is as simple as pressing
out of range, the value will not be accepted and
the key next to the label containing the name of the de-
the user is prompted to try again.
sired screen. The system will immediately refresh the
display with the graphics for that screen. Following is
a layout of all the screens and how they are connected.
JOHNSON CONTROLS 17
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
18 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
The following table indicates the valid display range the < or > symbols will be displayed beside the mini-
for each of the analog input values. In the event that the mum or maximum value, respectively.
input sensor is reading a value outside of these ranges,
JOHNSON CONTROLS 19
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
HOME SCREEN
LD14331
20 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
JOHNSON CONTROLS 21
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
Compressor History
A detailed view of all the compressor parameters. This This screen provides access to a snapshot of system
includes Pre-rotation Vane control, Hot Gas Bypass data at each of the last 10 shutdown conditions.
Control, Proximity Probe Calibration, and PRV Calibra-
tion.
22 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
SYSTEM SCREEN
2
HEAD PRESSURE
AND
HEAT RECOVERY
ENABLED
LD14332
HEAT PUMP
DUTY ENABLED
LD15424
JOHNSON CONTROLS 23
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
24 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
EVAPORATOR SCREEN
LD15433
JOHNSON CONTROLS 25
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
Leaving Chilled Liquid Temperature Setpoints Local Leaving Chilled Liquid Temperature –
– Shutdown Setpoint
Displays the Leaving Chilled Liquid Temperature at Access Level Required: OPERATOR
which the chiller will shutdown on Leaving Chilled This value allows the user to define the Leaving
Liquid – Low Temperature. This temperature is en- Chilled Liquid Temperature that is to be maintained
tered as an offset with the Leaving Chilled Liquid by the chiller. It is programmable over the range of
Temperature Cycling Offset – Shutdown Setpoint be- 38.0°F to 70.0°F (water) or 10.0°F to 70.0°F (brine).
low. Although the offset setpoint is changed manually, If Smart Freeze (see page 27) is enabled, the range
the offset being used can change automatically to pre- is 36.0°F to 70.0°F (water). The maximum allowed
vent the Leaving Chilled Liquid Temperature from go- setpoint with Heat Pump duty enabled is 86.0°F (soft-
ing below the minimum allowed value: 36°F (water), ware version C.OPT.01.23.307 and later). A remote
34°F (water with smart freeze enabled) or 6°F (brine). device can provide an analog signal (0 to 20mA, 4 to
The offset being used is displayed as Effective Offset. 20mA, 0 to 10 VDC or 2 to 10 VDC) in Analog Re-
With software versions earlier than C.OPT.01.18.307, mote mode, or PWM signal in Digital Remote mode
the value is displayed as OFFSET and reflects the pro- that changes the setpoint by creating an offset above
grammed value only, not the offset being used. Refer to the operator programmed BASE Leaving Chilled
setpoint description below. Liquid Temperature Setpoint. This offset may be de-
fined as 10 to 20°F above the BASE Setpoint (See
Leaving Chilled Liquid Temperature Setpoints the Leaving Chilled Liquid Temperature Setpoints
– Restart – Setpoint on page 25 description). Additionally,
Displays the Leaving Chilled Liquid Temperature at E-Link Gateway (in ISN Remote mode) can define the
which the chiller will restart after it has shutdown on setpoint through a serial data stream. In this case, the
LEAVING CHILLED LIQUID – LOW TEMPERA- incoming setpoint is not an offset that is applied to the
TURE cycling shutdown. This temperature is set as an locally programmed BASE Setpoint value, but rather is
offset using the Leaving Chilled Liquid Temperature the setpoint value itself.
Cycling Offset – Restart Setpoint, displayed as OFF-
SET adjacent to this value. Leaving Chilled Liquid Temperature Cycling
Offset – Shutdown
For fields requiring access level of SER-
Access Level Required: OPERATOR
VICE. Service Technicians refer to the
This value allows the user to specify the Leaving
OptiView Control Center - Service Instruc-
Chilled Liquid Temperature at which the chiller will
tions (Form 160.54-M1) for operation
shut down on a LEAVING CHILLED LIQUID – LOW
instructions and explanation of all pro-
TEMPERATURE cycling shutdown. This is done by
grammable setpoints and displayed values.
defining an offset below the Leaving Chilled Liquid
Temperature Setpoint. It is programmable over a range
PROGRAMMABLE of 1°F to 64°F below the setpoint, to a minimum cut-
out of 36°F (water), 34°F (water with Smart Freeze
Local Leaving Chilled Liquid Temperature –
enabled) or 6°F (brine). Anytime the Leaving Chilled
Range
Liquid Temperature Setpoint is increased, the shut-
Access Level Required: OPERATOR
down threshold is 36.0°F (water) or 6.0°F (brine) for
This is the range over which an analog (0 to 20mA, 4 the next ten (10) minutes. If Smart Freeze (see page
to 20mA, 0 to 10 VDC or 2 to 10 VDC) in Analog Re- 27) is enabled, the threshold is 34.0°F for the next
mote mode or a digital signal (PWM) in Digital Remote 10 minutes. After ten (10) minutes have elapsed, the
mode can reset the Leaving Chilled Liquid Temperature shutdown threshold becomes the programmed setpoint
Setpoint above the operator programmed BASE Setpoint. value.
Programmable as 10, 20, 30 or 40°F (software version
C.OPT.01.18.307 (or later); 10°F or 20°F with earlier With software version C.OPT.01.18.307 (or later), the
software versions). It is added to the BASE value to cre- offset being used is displayed as Effective Offset in the
ate a range over which the remote device can reset the upper right area of the display. Usually, the Offset used
setpoint. For example, if this setpoint is programmed for is the same as the value programmed for the Shutdown
10°F and the operator programmed value is 45°F, then the Setpoint. However, the Offset being used will auto-
remote device can set the Leaving Chilled Liquid Tem- matically change based on the values programmed for
perature Setpoint over the range of 45.0° to 55.0°F. the Leaving Chilled Liquid Temperature Setpoint and
26 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
JOHNSON CONTROLS 27
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
CONDENSER SCREEN
LD15434
28 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
JOHNSON CONTROLS 29
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
30 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD14334
OVERVIEW
This screen displays all parameters related to the Heat ery is disabled, the condenser flow animation is based
Recovery feature. It also allows for setting of the on the standard Condenser Flow Switch. This screen
setpoints applicable to this feature. also serves as a gateway to controlling the Refrigerant
Level, Heat Recovery and Head Pressure Control.
The Heat Recovery feature is an optional feature and if
so equipped, it must be enabled on the SETUP Screen. A complete explanation of the Heat Recovery feature
Once enabled, this screen is accessible from the CON- is contained in OptiView Control Center – Service In-
DENSER Screen. If the Head Pressure Control feature structions (Form 160.54-M1).
is also enabled, there is no separate HEAD PRES- Requires a login access level of SERVICE.
SURE CONTROL Screen. Rather, the Head Pressure Service Technicians refer to the OptiView
Control parameters and setpoints appear on this screen. Control Center - Service Instructions
The screen above is shown with Heat Recovery, Hot (Form 160.54-M1) for operation instruc-
Water Control and Head Pressure Control enabled in tions and explanation of all programmable
Analog Control Source. setpoints and displayed values.
Heat Recovery cannot be used simultaneously with
Heat Pump Duty. When Heat Pump Duty is enabled,
Heat Recovery is automatically disabled and locked. DISPLAY ONLY
When Heat recovery is enabled, the condenser flow Return Heating Condenser Liquid Temperature
animation will show flow when either the Condenser Displays the temperature of the liquid as it enters the
Liquid Flow Switch or the Heating Condenser Liquid heating condenser tube bundle.
Flow Switch says flow is present. When Heat Recov-
JOHNSON CONTROLS 31
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
32 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
JOHNSON CONTROLS 33
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
NAVIGATION
Home
Returns user to HOME Screen.
Condenser
Returns user to CONDENSER Screen.
34 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD14335
JOHNSON CONTROLS 35
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
36 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD15425
JOHNSON CONTROLS 37
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
38 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
from the local setpoint to create a range over which the mable over a range of 0 to 67°F (default 0) below the
remote device can reset the setpoint. For example, if this Leaving Condenser Liquid Temperature Setpoint, to a
setpoint is set for 10°F and the local setpoint is 90°F, minimum of 55°F. The chiller will automatically re-
the remote device can set the Leaving Condenser Liquid start when this temperature is reached. This setpoint
Temperature Setpoint over the range of 90 to 80°F. can be used to reduce chiller cycling by delaying the
Heat Pump restart until the heating load has increased.
Leaving Condenser Liquid Temperature 2
Cycling Offset – Shutdown Heating LCHLT Shutdown
Access Level Required: OPERATOR Access Level Required: OPERATOR
This setpoint allows the user to specify the Leav- In Heating mode, the existing LEAVING CHILLED
ing Condenser Liquid Temperature at which the Heat LIQUID TEMPERATURE – LOW TEMPERATURE
Pump will shutdown on LEAVING CONDENSER cycling shutdown logic will include an additional
LIQUID – HIGH TEMPERATURE cycling shutdown check to its existing logic that will cause a shutdown in
in Heating mode. This is done by defining an offset Heating mode. This setpoint allows the user to specify
above the Leaving Condenser Liquid Temperature the Leaving Chilled Liquid Temperature at which the
Setpoint. The offset is programmable over the range Heat Pump will shut down on LEAVING CHILLED
of 1 to 59°F (default 1) above the setpoint, to a maxi- LIQUID – LOW TEMPERATURE cycling shutdown
mum of 125°F. Anytime the Leaving Condenser Liq- when the Heat Pump is operating in Heating mode.
uid Temperature Setpoint is decreased, this shutdown
threshold becomes 125°F for the next 10 minutes. Af- The low limit for this setpoint is the higher of (Leaving
ter 10 minutes, the shutdown threshold becomes the Condenser Liquid Temperature Setpoint minus 71°F)
programmed setpoint offset value. or (Cooling mode Leaving Chilled Liquid Tempera-
ture Shutdown Temperature). The high limit for this
The actual offset being used is displayed as Effective setpoint is the Leaving Condenser Liquid Temperature
Offset on this screen. Usually, the offset that is used Setpoint. The default is (Leaving Condenser Liquid
is the same as the programmed value. However, the Temperature Setpoint minus 60°F).
setpoint used can change automatically to prevent the
Leaving Condenser Liquid temperature from going The Heat Pump will restart when the Leaving Chilled
above the maximum allowed temperature of 125°F. Liquid Temperature exceeds this shutdown tempera-
For example, if the offset is set to 6°F but the Leav- ture by 5°F.
ing Condenser Liquid Temperature Setpoint is set to
120°F, the Effective Offset used will be 5 because 6 NAVIGATION
would allow it to exceed the maximum of 125.
Home
Leaving Condenser Liquid Temperature Access Level Required: VIEW
Cycling Offset – Restart Returns user to HOME Screen
Access Level Required: OPERATOR
This setpoint allows the user to specify the Leav- Condenser
ing Condenser Liquid Temperature at which the Heat Access Level Required: VIEW
Pump will restart after a shutdown on a LEAVING Returns user to CONDENSER Screen
CONDENSER LIQUID TEMPERATURE – HIGH
TEMPERATURE cycling shutdown in Heating mode. Evaporator
This is done by defining an offset below the Leaving Access Level Required: VIEW
Condenser Liquid Temperature Setpoint. It is program- Returns user to EVAPORATOR Screen
JOHNSON CONTROLS 39
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
00303VIP
Figure 12 - REFRIGERANT LEVEL CONTROL SCREEN (FLASH MEMORY CARD VERSIONS C.MLM.01.06.
XXX AND EARLIER)
OVERVIEW
This screen displays a cutaway view of the chiller con- the actual level is 32% to 47%, the level is shown about
denser, along with the liquid refrigerant level sensor 70% full. When the actual level is 48% to 63%, the
and the flow control valve. All setpoints relating to level is shown about 80% full. When the actual level
the liquid level control are maintained on this screen. is 64% to 79%, the level is shown as about 90% full.
Through animation, the variable orifice position is dis- Actual levels above 79%, shown as 100% full.
played. In addition, the refrigerant flow control valve
(variable orifice) can be manually operated. Refrigerant Level Control Mode
Requires a login access level of SERVICE. Indicates whether the liquid level control is under man-
Service Technicians refer to the OptiView ual or automatic control.
Control Center - Service Instructions
Raise (LED)
(Form 160.54-M1) for operation instruc-
tions and explanation of all programmable Is ON when the digital output controlling the Level
setpoints and displayed values. Raise contact is on.
Lower (LED)
DISPLAY ONLY Is ON when the digital output controlling the Level
Lower contact is on.
Refrigerant Level Position
Displays the present position of the liquid level. The
PROGRAMMABLE
refrigerant level is animated in the cutaway view of the
condenser. When the actual level is 0% to 15%, the [Refrigerant Level] Setpoint
level is shown about 50% full. When the actual level is Displays the setpoint to which the refrigerant level is
16% to 31%, the level is shown about 60% full. When being controlled.
40 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
[Refrigerant Level Control] Proportional Limit [Refrigerant Level Control] Lower (Manual)
Open This key puts the level control into manual mode and
This key establishes the response to the Proportion sends a LOWER command to the variable orifice. 2
Error. The amount of change in the level within the
Proportion Error is compared to Setpoints Proportion [Refrigerant Level Control] Hold (Manual)
Limit Open (if level is above setpoint). This key puts the level control into manual mode and
sends a HOLD command to the variable orifice.
[Refrigerant Level Control] Proportional Limit
Close [Refrigerant Level Control] Auto
This key establishes the response to the Proportion Returns the level control to automatic mode.
Error. The amount of change in the level within the
Proportion Error is compared to Setpoints Proportion
Limit Close (if level is below setpoint). NAVIGATION
Home
[Refrigerant Level Control] Rate Limit Open
Access Level Required: VIEW
This key establishes the response to the rate of change,
Returns user to HOME Screen.
the amount of change in the level within the Level
Control Period is compared to the Rate Limit Open (if Condenser
level greater than setpoint). Access Level Required: VIEW
[Refrigerant Level Control] Rate Limit Close Returns user to CONDENSER Screen.
This key establishes the response to the rate of change,
the amount of change in the level within the Level
Control Period is compared to the Rate Limit Close (if
level less than setpoint).
JOHNSON CONTROLS 41
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD09099
OVERVIEW
This screen displays a cutaway view of the chiller con- level is shown about 50% full. When the actual level is
denser, along with the liquid refrigerant level sensor 16% to 31%, the level is shown about 60% full. When
and variable orifice. Some setpoints relating to the liq- the actual level is 32% to 47%, the level is shown about
uid level control are maintained on this screen, while 70% full. When the actual level is 48% to 63%, the
others are contained on a subscreen. Through anima- level is shown about 80% full. When the actual level
tion, the variable orifice position is displayed. In ad- is 64% to 79%, the level is shown as about 90% full.
dition, the refrigerant flow control valve (variable ori- Actual levels above 79%, shown as 100% full.
fice) can be manually operated.
Refrigerant Level Control Mode
Requires a login access level of SERVICE.
Service Technicians refer to the OptiView Indicates whether the liquid level control is under man-
Control Center - Service Instructions ual or automatic control.
(Form 160.54-M1) for operation instruc-
Raise (LED)
tions and explanation of all programmable
setpoints and displayed values. Is ON when the output controlling the Level Raise con-
tact is on.
42 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
PROGRAMMABLE NAVIGATION
JOHNSON CONTROLS 43
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD09097
OVERVIEW
This screen displays a cutaway view of the chiller con- level is shown about 80% full. When the actual level
denser, along with the liquid refrigerant level sensor is 64% to 79%, the level is shown as about 90% full.
and variable orifice. Liquid Level Control setpoints Actual levels above 79% are shown as 100% full.
are maintained on this screen. Through animation, the
variable orifice position is displayed.
PROGRAMMABLE
Requires a login access level of SERVICE.
Service Technicians refer to the OptiView [Refrigerant Level] Setpoint
Control Center - Service Instructions Displays the setpoint to which the refrigerant level is
(Form 160.54-M1) for operation instruc- being controlled.
tions and explanation of all programmable
setpoints and displayed values. [Refrigerant Level Control] Period
The entire chiller run time is divided into Level Con-
trol Periods.
DISPLAY ONLY
[Refrigerant Level Control] Proportional Limit
Refrigerant Level Position Open
Displays the present position of the liquid level. The This key establishes the response to the Proportion
refrigerant level is animated in the cutaway view of Error. The amount of change in the level within the
the condenser. When the actual level is 0% to 15%, the Proportion Error is compared to Setpoints Proportion
level is shown about 50% full. When the actual level is Limit Open (if level is above setpoint).
16% to 31%, the level is shown about 60% full. When
the actual level 32% to 47%, the level is shown about
70% full. When the actual level is 48% to 63%, the
44 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
[Refrigerant Level Control] Proportional Limit [Refrigerant Level Control] Lower (Manual)
Close This key puts the control into manual mode and sends
This key establishes the response to the Proportion a LOWER command to the variable orifice.
Error. The amount of change in the level within the
Proportion Error is compared to Setpoints Proportion [Refrigerant Level Control] Hold (Manual)
Limit Close (if level is below setpoint). This key puts the control into manual mode and sends
a HOLD command to the variable orifice. 2
[Refrigerant Level Control] Rate Limit Open
This key establishes the response to the rate of change, [Refrigerant Level Control] Auto
the amount of change in the level within the Level Returns the Level Control to automatic mode.
Control Period is compared to the Rate Limit Open (if
level greater than setpoint).
NAVIGATION
[Refrigerant Level Control] Rate Limit Close
Home
This key establishes the response to the rate of change,
Access Level Required: VIEW
the amount of change in the level within the Level
Returns user to HOME Screen.
Control Period is compared to the Rate Limit Close (if
level less than setpoint). Refrigerant Level Control
Access Level Required: SERVICE
[Refrigerant Level Control] Raise (Manual)
Returns user to REFRIGERANT LEVEL CONTROL
This key puts the control into manual mode and sends
Screen.
a RAISE command to the variable orifice.
JOHNSON CONTROLS 45
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD10703
46 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
Home
PROGRAMMABLE Access Level Required: VIEW
Returns user to HOME Screen.
Setpoint
Specifies the desired refrigerant level to be maintained Condenser
in the condenser. Access Level Required: VIEW
Returns user to CONDENSER Screen.
Valve Preset Time
Specifies the duration of pre-positioning (close) pulse
during the System Prelube when starting the chiller.
JOHNSON CONTROLS 47
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
COMPRESSOR SCREEN
(ALL P COMPRESSORS AND STYLE F AND LATER CHILLERS
WITH G, Q, OR H5-8 COMPRESSORS)
00549VIP
Figure 16 - COMPRESSOR SCREEN (ALL “P” COMPRESSORS AND STYLE F AND LATER CHILLERS WITH
G, Q, OR H5-8 COMPRESSORS)
48 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
from the differential pressure. The offset pressure cal- Full Load Amps
culation will not be performed if either transducer is Access Level Required: SERVICE
out of range. The offset value will be taken as 0 PSI in Displays the motor current as a percentage of the Full
this instance. Load Amps (FLA) value.
JOHNSON CONTROLS 49
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
50 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
COMPRESSOR SCREEN
(STYLE E AND EARLIER CHILLERS WITH G, H, OR J COMPRESSORS
AND STYLE G CHILLERS WITH K COMPRESSORS)
LD09574
OVERVIEW
This screen displays a cutaway view of the chiller com- The offset pressure is the pressure differential between
pressor, revealing the impeller, and shows all condi- the high oil pressure (HOP) transducer and the low
tions associated with the compressor. In addition, with oil pressure (LOP) transducer outputs during a three
the proper access level, the Pre-rotation Vanes may (3) second period beginning ten (10) seconds into the
be manually controlled. Animation of the compressor System Prelube. During this time, the transducers will
impeller indicates whether the chiller is presently in a be sensing the same pressure and their outputs should
RUN condition. This screen also serves as a gateway to indicate the same pressure. However, due to accuracy
subscreens for calibrating the Pre-rotation Vanes, cali- tolerances in transducer design, differences can ex-
brating the Proximity Probe, configuring the Hot Gas ist. Therefore to compensate for differences between
Bypass, or providing advanced control of the Com- transducers and assure differential pressure sensing ac-
pressor Motor Variable Speed Drive. curacy, the offset pressure is subtracted algebraically
from the differential pressure. The offset pressure cal-
culation will not be performed if either transducer is
DISPLAY ONLY out of range. The offset value will be taken as 0 PSI in
Oil Pressure this instance.
Displays the pressure differential between the high
Oil Sump Temperature
side oil pressure transducer (compressor bearing input)
and the low side oil pressure transducer (oil sump). The Displays the temperature of the oil in the sump.
displayed value includes offset pressure derived from
Discharge Temperature
auto-zeroing during the System Prelube. If either of the
transducers used to calculate this differential is out of Displays the temperature of the refrigerant in its gas-
range, the display field will show XX.X. eous state at discharge of the compressor as it travels
to the condenser.
JOHNSON CONTROLS 51
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
52 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
JOHNSON CONTROLS 53
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
00305VIP
Figure 18 - PROXIMITY PROBE CALIBRATION SCREEN (STYLE E AND EARLIER CHILLERS WITH G, H,
OR J COMPRESSORS AND STYLE F AND LATER CHILLERS WITH J OR H3 COMPRESSORS)
54 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
JOHNSON CONTROLS 55
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD13826
OVERVIEW
This screen displays a cutaway view of the Hot Gas By- open. When the actual position is 40% to 59%, the
pass Valve. The setpoints relating to the Hot Gas Bypass valve is shown 50% open. when actual is 60% to 79%,
Control are maintained on this screen. Related Hot Gas the valve is shown as 75% open. Positions greater than
control parameters are displayed for reference. The Hot 79% are shown as full open.
Gas Valve can be manually controlled from this screen.
Through animation, the relative valve position is dis- Pre-rotation Vanes Position
played. The parameters displayed on this screen vary ac- Displays the present Pre-rotation Vanes position as a
cording to the software version and the selection made value between 0% (closed) and 100% (full open).
for the Motor Communications Protocol Setpoint when
equipped with Variable Speed Drive (VSD) or Medium Delta P/P
Voltage Variable Speed Drive (MV VSD). Displays the chiller head pressure calculated as (condens-
er pressure – evaporator pressure/evaporator pressure).
Shown above as it appears in software version
C.OPT.01.19.307 and later. Earlier version variations Temperature Differential (LCHLT – Setpoint)
noted below. Displays the difference between the Leaving Chilled
Liquid Temperature and the Leaving Chilled Liquid
DISPLAY ONLY Temperature Setpoint.
56 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
Compressor
PROGRAMMABLE Access Level Required: VIEW
Close Percentage Returns user to COMPRESSOR Screen.
(5 to 15%)
This is the incremental amount that the Hot Gas Valve
will be closed at 10 minute intervals after the HOLD
period has elapsed.
JOHNSON CONTROLS 57
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD13827
OVERVIEW
This screen displays a cutaway view of the chiller com- Surge Detection is performed there. If not equipped with
pressor and all parameters relating to the Surge Pro- an ACC Board, (new production chillers after March
tection feature. All setpoints relating to this screen are 2007), the ACC Surge Detection is performed in the
maintained on this screen. Microboard (Refer to OptiView Control Center – Ser-
vice Instructions (Form 160.54-M1)). With all Medium
The Surge Protection feature detects surge events and Voltage Variable Speed Drives (MV VSD), the ACC
provides a running count of the surges detected over Surge Detection is performed in the Microboard.
the lifetime of the chiller. It allows the user to define
how many surges are excessive and how the control Screen shown above as it appears in software version
will react to an excess surge condition. When excess C.OPT.01.19.307 (and later). The parameters displayed
surging is detected, it can be configured to shutdown on this screen vary according to the software version
the chiller, or initiate a surge avoidance mode while and the motor starter type as noted below.
allowing it to continue to run or simply display a warn-
ing message. The sensitivity of this surge detection
is set by the Sensitivity Setpoint on this screen. The DISPLAY ONLY
surges detected by this feature are also used for the Hot Delta P/P
Gas Bypass feature (See Hot Gas Bypass Screen on
A parameter that represents the system differential or
page 56).
Head Pressure. It is calculated as (condenser pressure
The detection and counting of surges in this feature is – evaporator pressure) / evaporator pressure.
completely independent of the surge detection/counting
performed by the Variable Speed Drive (VSD) Adaptive Surge Window Time
Capacity Control (ACC) Surge Detection. The ACC When the chiller enters run mode, this value counts
Surge Detection creates a surge map used to control up to the time programmed as the Count Window Set-
the speed of the drive. If equipped with an ACC Board point. When it reaches the Count Window minutes, the
(new production chillers prior to March 2007), the ACC number of surge events in the oldest minute is discard-
58 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
ed and the number of surge events in the most recent For fields requiring access level of SER-
minute is added, thus providing a rolling count of the VICE. Service Technicians refer to the
total surge events that have occurred in the last Count OptiView Control Center - Service Instruc-
Window minutes. This value is reset when the chiller tions (Form 160.54-M1) for operation
shuts down. instructions and explanation of all pro-
grammable setpoints and displayed values.
Surge Window Count 2
Displays the number of surge events that have occurred
in the last 1 to 5 minutes as programmed with the Count PROGRAMMABLE
Window Setpoint. If the chiller has been running for
less than the Count Window minutes, it is the number Shutdown (Enabled/Disabled)
of surge events that have occurred within the last num- Access Level Required: OPERATOR
ber of minutes displayed as the Surge Window Time. Allows the user to select whether the chiller will shut-
The count is cleared when the chiller shuts down. down or continue to run when an Excess Surge situa-
tion has been detected.
Surge Avoidance Surge Detected (LED)
If this setpoint is Enabled and the Extended Run
Illuminates momentarily when a surge is detected by Setpoint is Disabled, a safety shutdown is performed
the Surge Protection feature. If equipped with a VSD when the Surge Window Count exceeds the Count
or MV VSD these are only the surges detected while Limit Setpoint.
the drive is running at maximum frequency.
If this setpoint is Enabled and the Extended Run
If equipped with software version C.OPT.01.18.307 Setpoint is Enabled, a safety shutdown is performed
or earlier, this is displayed as Surge Detected. It illu- if the Surge Window Count exceeds the Count Limit
minates momentarily when a surge is detected by the Setpoint at the completion of the 10 minute Extended
Surge Protection feature. If equipped with a VSD, it Run period.
illuminates whenever a surge is detected, regardless of
the VSD operating speed. Surge Protection – Excess Surge is displayed with ei-
ther shutdown.
ACC Surge Detected (LED)
[Software version C.OPT.01.19.307 and later only. If this setpoint is Disabled, see operation under Count
Only displayed if equipped with a VSD (in Modbus Limit on page 60.
Protocol Configuration only) or MV VSD] Illuminates With software version C.MLM.01.09.xxx (and later)
momentarily when a surge is detected by the ACC or C.OPT.01.09.301 (and later):
function in the Microboard, while the drive is running
at less than maximum frequency. • If equipped with a compressor Variable Speed
Drive (VSD), the VSD output frequency must
Surge Avoidance Surge Count be at maximum before the Shutdown feature is
(Displayed as Total Surge Count in software version implemented or Surge Warning messages are dis-
C.OPT.01.15.307 and earlier) played.
This is the total number of surges accumulated by the • If equipped with a VSD and Hot Gas Bypass
Surge Protection feature. If equipped with a VSD or (Enabled), the VSD output frequency must be at
MV VSD, it is only the surges detected while the drive maximum and the Hot Gas Valve must be at 100%
is running at maximum frequency. before the Shutdown feature is implemented or
Surge warning messages are displayed.
Extended Run Time Remaining
Displays the time remaining in the 10-minute Extended Extended Run (Enabled/Disabled)
Run period. During this period, the Pre-rotation Vanes Access Level Required: OPERATOR
are driven closed and WARNING – SURGE PRO- Allows the user to select the surge correction/avoid-
TECTION – EXCESS SURGE LIMIT is displayed. ance Extended Run mode. This will be implemented
See operation under Count Limit on page 60. when an Excess Surge situation is detected as follows:
Anytime the Surge Window Count exceeds the Count
Limit, the Pre-rotation Vanes are driven closed for the
JOHNSON CONTROLS 59
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
next 10 minutes. While this load inhibit is in effect, • If the Shutdown Setpoint is Enabled and the Extend-
WARNING – SURGE PROTECTION – EXCESS ed Run Setpoint is Disabled, the chiller will perform
SURGE LIMIT is displayed. When 10 minutes have a safety shutdown and display Surge Protection –
elapsed, the warning message and load inhibit are auto- Excess Surge. Refer to Hot Gas Bypass and Variable
matically cleared, provided the Surge Window Count is Speed Drive exceptions. See Shutdown (Enabled/
less than or equal to the Count Limit. If the Shutdown Disabled) on page 59 and Extended Run (En-
Setpoint is Enabled, and the Surge Window Count ex- abled/Disabled) on page 59.
ceeds the Count Limit at the completion of this period,
• If the Shutdown Setpoint is Disabled and the Ex-
a safety shutdown is performed and Surge Protection
tended Run Setpoint is Enabled, the Pre-rota-
– Excess Surge is displayed.
tion Vanes are driven closed for 10 minutes and
If the Hot Gas Bypass control is Enabled, the Hot Gas WARNING – SURGE PROTECTION – EXCESS
Bypass Valve position must be 100% before the Extend- SURGE LIMIT is displayed. When the 10 min-
ed Run mode is implemented. If the chiller is equipped utes have elapsed, if the Surge Window Count is
with a Compressor Motor Variable Speed Drive, output less than or equal to the Count Limit, this message
frequency must be at full speed (50 Hz/60 Hz) before and load inhibit are automatically cleared. Alternat-
the Extended Run mode is implemented. If the chiller ing with this message is WARNING – EXCESS
is equipped with both Hot Gas Bypass and Compres- SURGE DETECTED that continues after the 10
sor Motor Variable Speed Drive, both of the conditions minute period has elapsed until manually cleared
must be met before Extended Run is implemented. with the WARNING RESET key. Refer to Hot Gas
Bypass and Variable Speed Drive exceptions. See
Count Window Shutdown (Enabled/Disabled) on page 59 and
Access Level Required: OPERATOR Extended Run (Enabled/Disabled) on page 59.
Allows the user to define the period of time (1 to 5
• If both the Shutdown and Extended Run Setpoint
minutes; default 5; default 3 with software version
are Enabled, the 10 minute Extended Run mode
C.MLM.01.09.xxx (and later) or C.OPT.01.09.301
is invoked as described above. However, if the
(and later)) in which the number of surge events (Surge
Surge Window Count exceeds the Count Limit
Window Count) are compared to the maximum al-
at the completion of the 10 minute Extended Run
lowed (Count Limit), for the purpose of detecting an
period, a safety shutdown is performed and Surge
Excess Surge situation.
Protection – Excess Surge is displayed. Refer to
Count Limit Hot Gas Bypass and Variable Speed Drive excep-
Access Level Required: OPERATOR tions. See Shutdown (Enabled/Disabled) on page
Allows the user to define the maximum number of surge 59 and Extended Run (Enabled/Disabled) on
events (4 to 20; default 4 ;default 15 with software ver- page 59.
sion C.MLM.01.09.xxx (and later) or C.OPT.01.09.301 Surge Sensitivity
(and later)) that can occur within a defined period of Access Level Required: SERVICE
time before an Excess Surge situation is detected. If the
Allows the user to define the surge detection sensitivity
Surge Window Count exceeds the Count Limit, an Ex-
of the Surge Protection feature. The Surge Sensitivity
cess Surge situation has occurred.
Setpoint on the ACC DETAILS Screen sets the sensi-
When an Excess Surge situation is detected, the action tivity of the ACC Surge Detection feature that is em-
depends upon the following: ployed for ACC Surge Detection when configured in
MODBUS serial communications protocol. Selectable
• If both the Shutdown and Extended Run Setpoints over the range of 0.3 to 1.3; default 0.3. The smaller the
are Disabled, the chiller will continue to run, number, the greater the sensitivity.
displaying the message WARNING – EXCESS
SURGE DETECTED. Refer to Hot Gas Bypass Clear Surge Count
and Variable Speed Drive exceptions. See Shut- Access Level Required: ADMIN
down (Enabled/Disabled) on page 59 and Ex- Allows user to set the Total Surge Count to zero.
tended Run (Enabled/Disabled) on page 59.
60 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
Compressor
Access Level Required: VIEW
2
Returns user to COMPRESSOR Screen.
JOHNSON CONTROLS 61
FORM 160.54-O1
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LD15427
62 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 63
FORM 160.54-O1
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LD15428
64 JOHNSON CONTROLS
FORM 160.54-O1
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ISSUE DATE: 04/05/2019
VGD Count
PROGRAMMABLE
Access Level Required: ADMIN
Surge React Allows the user to clear the VGD Cycle Count.
(1 to 30 seconds; default 5) – Specifies the length of the
Extreme Stall Duration
close pulse applied to the VGD in response to a surge.
(Software version C.MLM.01.14.xxx (and later) or
PRV Offset C.OPT.01.14.306 (and later))
(0 to 5%; default 3) – If the VGD control is in the (10 to 20 minutes; default 10) – Specifies the maxi-
Stall Waiting state and the Pre-rotation Vanes position mum allowed time an extreme stall condition can exist
changes by more than this value, the Probing state will before the VGD operation is disabled and driven to the
be entered. If the PRV Offset is set to 0%, the Stall full open position to protect it from damage.
Waiting state is performed based only on the Probe
PRV VGD Inhibit
Wait Time setpoint interval.
(Software version C.OPT.01.14.xxx and later)
Probe Wait [40% - 100% default 100% (95% with software version
(0.5 to 15 minutes; default 10) – Specifies how long C.OPT.01.22.307 and earlier)] While the Pre-rotation
the VGD control remains in the Stall Waiting or Surge Vanes position is greater than this setpoint, extreme
Waiting states before entering the Probing state. stall conditions are not checked, the VGD control is
inhibited and the VGD is pulsed open according to the
Open Pulse Setpoint. While this is in effect, PRV Posi-
tion Override is displayed as Control Status.
JOHNSON CONTROLS 65
FORM 160.54-O1
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66 JOHNSON CONTROLS
FORM 160.54-O1
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LD18230
JOHNSON CONTROLS 67
FORM 160.54-O1
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PROGRAMMABLE NAVIGATION
68 JOHNSON CONTROLS
FORM 160.54-O1
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LD13828
JOHNSON CONTROLS 69
FORM 160.54-O1
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Fixed Compressor
Puts the drive frequency control in fixed speed mode, Access Level Required: VIEW
commanding it to run at maximum frequency (50 Hz Returns user to COMPRESSOR Screen.
or 60 Hz).
70 JOHNSON CONTROLS
FORM 160.54-O1
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LD14336
JOHNSON CONTROLS 71
FORM 160.54-O1
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72 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 73
FORM 160.54-O1
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LD10706a
74 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 75
FORM 160.54-O1
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LD10707a
OVERVIEW Scale/Model
This screen displays all information pertaining to the Display information about the Liquid Cooled Solid
Mod A Solid State Starter. State Starter Rating and the maximum allowed Full
Load Amps.
76 JOHNSON CONTROLS
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
current reaches this value, the Pre-rotation Vanes will Current Unbalance Check (Enabled / Disabled)
not be permitted to open further. If the motor current Access Level Required: SERVICE
rises above this value, the Pre-rotation Vanes will close Allows the user to control whether the logic checks for
to reduce the current to this value. current unbalance and initiates a shutdown as a result.
JOHNSON CONTROLS 77
FORM 160.54-O1
SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION
ISSUE DATE: 04/05/2019
LD10708a
KW Hours
DISPLAY ONLY Displays the cumulative amount of kilowatts used over
time.
Motor Run (LED)
Indicates whether the digital output from the controls is Starter Model
commanding the motor to RUN. Displays the Solid State Starter model that is applied
to the chiller. Starter Models are 7L, 14L, 26L or 33L.
Motor Current % Full Load Amps
Displays the motor current as a percentage of the Full Voltage – Phase A, B, C
Load Amps (FLA) value. Displays the 3-phase input line voltage measured by
the Solid State Starter.
Current Limit Setpoint
Displays the current limit in use. This value could Current – Phase A, B, C
come from a 0 to 20mA, 4 to 20mA, 0 to 10 VDC or 2 Displays the 3-phase motor current values measured
to 10 VDC input in Analog Remote mode, PWM signal by the Solid State Starter.
in Digital Remote mode, E-Link Gateway interface in
ISN Remote mode or a locally programmed value in Temperature – Phase A, B, C
Local mode. Displays the temperatures of the Silicon Controlled
Rectifier assemblies.
Pulldown Demand Time Left
Displays the time remaining in the programmed
pulldown period.
78 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 79
FORM 160.54-O1
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LD12573a
80 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 81
FORM 160.54-O1
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00312VIPa
82 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 83
FORM 160.54-O1
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LD14337a
Figure 31 - MEDIUM VOLTAGE VARIABLE SPEED DRIVE SCREEN (SOFTWARE VERSION C.OPT.01.16.
XXX AND LATER)
Output Frequency
DISPLAY ONLY Displays the present output frequency to the motor.
Value is provided by the MV VSD.
Motor Run (LED)
Indicates whether the digital output from the controls is Input Power
commanding the chiller to run. Displays the total kilowatts measured by the MV VSD.
Value is provided by the MV VSD.
Motor Current % Full Load Amps
Displays the motor current as a percentage of the Full KW Hours
Load Amps (FLA). Displays the cumulative amount of kilowatts used over
time as the VSD motor operates. Value is calculated
Current Limit Setpoint by the OptiView Control Center from the Input Power
Displays the current limit value in use. This value could value provided from the MV VSD.
come from a 0 to 20mA, 4 to 20mA, 0 to 10 VDC or 2
to 10 VDC input in Analog Remote mode, PWM signal
in Digital Remote mode, E-Link Gateway interface in
ISN mode or a locally programmed value.
84 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 85
FORM 160.54-O1
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For fields requiring access level of SER- C.OPT.01.20.307 (and later), the maximum program-
VICE. Service Technicians refer to the mable value of this setpoint is equal to Programmed
OptiView Control Center - Service Instruc- Drive Current (Modbus Address 40013) value received
tions (Form 160.54-M1) for operation from the MV VSD. In previous software versions, it
instructions and explanation of all pro- was derived from a lookup table based on the Motor
grammable setpoints and displayed values. Rated Voltage and MV VSD Model.
KWH Reset
PROGRAMMABLE Access Level Required: SERVICE
Allows the user to reset the cumulative Kilowatt hours
Local Motor Current Limit to zero.
Access Level Required: OPERATOR
Allows the user to specify the maximum allowed mo-
tor current (as a percentage of FLA). When the motor NAVIGATION
current reaches this value, the Pre-rotation Vanes will
not be permitted to open further. If the motor current Home
rises above this value, the Pre-rotation Vanes will close Access Level Required: VIEW
to reduce the current to this value. Returns user to HOME Screen.
86 JOHNSON CONTROLS
FORM 160.54-O1
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ISSUE DATE: 04/05/2019
LD09096
Figure 32 - VARIABLE SPEED DRIVE (VSD) DETAILS SCREEN (STYLE D VSD AND VSD WITH P/N
371-03789-XXX (503 HP 60 HZ; 410 HP 50 HZ))
JOHNSON CONTROLS 87
FORM 160.54-O1
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88 JOHNSON CONTROLS
FORM 160.54-O1
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00665VIP
Figure 33 - VARIABLE SPEED DRIVE (VSD) DETAILS SCREEN (VSD WITH P/N 371-02767-XXX (60 HZ) OR
371-03700-XXX (50 HZ))
JOHNSON CONTROLS 89
FORM 160.54-O1
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90 JOHNSON CONTROLS
FORM 160.54-O1
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LD12572
JOHNSON CONTROLS 91
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92 JOHNSON CONTROLS
FORM 160.54-O1
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LD14338
JOHNSON CONTROLS 93
FORM 160.54-O1
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94 JOHNSON CONTROLS
FORM 160.54-O1
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LD14339
JOHNSON CONTROLS 95
FORM 160.54-O1
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96 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 97
FORM 160.54-O1
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LD15430
Figure 37 - SURGE MAP SCREEN - TABLE VIEW (SOFTWARE VERSION C.OPT.01.19.307 AND LATER)
OVERVIEW
The surge map can be shown in either Table (default) or ent) and Medium Voltage Variable Speed Drives (MV
List view as selected with the MAP VIEW key. Shown VSD). It is not accessible if equipped with a VSD in
above is the Table View. YORK Motor Communications Protocol Setpoint con-
figuration (ACC Board is present).
In this view, a table is used to graphically represent the
surge map in the view window. The X-Axis is Delta Requires a login access level of SERVICE.
P/P, the Y-Axis is Pre-rotation Vanes position and each Service Technicians refer to the OptiView
drive frequency point in the surge map is represented Control Center - Service Instructions
by an “X”. To view the details of any mapped point, (Form 160.54-M1) for operation instruc-
position the green box (□) over the desired “X” using tions and explanation of all programmable
the keypad arrow keys (▲▼◄►). The drive Out- setpoints and displayed values.
put Frequency, Pre-rotation Vanes Position and Delta
P/P of the selected point is displayed at the bottom of DISPLAY ONLY
the screen under selected. The default position for the
green box is in the upper left corner of the view win- Mapping Inhibited (LED)
dow. Once moved, it will remain at the last position. Illuminates while the Microboard ACC function is not
The Present Operating conditions are indicated with an permitted to map points or reduce speed due to unsta-
“*” (as shown above) and are detailed at the bottom ble Leaving Chilled Liquid Temperature, manual speed
of the screen under present. If the present condition is control, current limit in effect (chiller FLA only) or dur-
the same as a mapped point, the “*” will be replaced ing Soft Shutdown (software version C.OPT.01.21.307
by an “O”. and later). Otherwise, it is extinguished.
This screen is applicable to Variable Speed Drives ACC Surge Detected (LED)
(VSD) (with the Motor Communications Protocol Illuminates momentarily when a surge is detected by
Setpoint set to MODBUS; ACC Board is not pres- the ACC function in the Microboard, while the drive is
running at less than maximum frequency.
98 JOHNSON CONTROLS
FORM 160.54-O1
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JOHNSON CONTROLS 99
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LD13833
Figure 38 - SURGE MAP SCREEN - LIST VIEW (SOFTWARE VERSION C.OPT.01.19.307 AND LATER)
VSD
Returns user to VSD Screen. 2
LD15431
Figure 39 - HARMONIC FILTER DETAILS SCREEN (STYLE D VSD AND VSD WITH PART NUMBER
371-03789-XXX (503 HP 60 HZ; 419 HP 50 HZ)
LD10702
OVERVIEW
(This feature applies to software version C.MLM.01.14. logged as the Date of Last Lubrication and Time of
xxx (and later) or C.OPT.01.14.306 (and later), or Last Lubrication. This also clears any motor lubrica-
Y.OPT.01.00.308 up to Y.OPT.01.00C.308.) tion warning or safety that is in effect and resets the
operating hours since last lubrication to zero.
This feature provides an indication when the compres-
sor motor lubrication is required. The lubrication re- If equipped with software version C.OPT.01.16.XXX
quirement and notification is based on the operating (or later), this lubrication notification and shutdown
hours since last motor lubrication. There are up to three feature can be enabled or disabled based on the cus-
levels of notification, each indicating an increasing tomer’s preference using the AUTO LUBE and SHUT-
level of urgency. WARNING – MOTOR BEARING DOWN keys.
LUBE SUGGESTED is displayed when the hours ex-
ceed 1000 hours. If there is no response, WARNING –
MOTOR BEARING LUBE REQUIRED is displayed DISPLAY ONLY
when the hours exceed 1200 hours. If there is still no Date of Last Motor Lubrication Warning or
response, a safety shutdown is performed when the Fault
hours exceed 1400 hours and Motor – Lack Of Bearing
Displays the date of the last motor lubrication warning
Lubrication is displayed. See SECTION 3 - DISPLAY
or safety shutdown.
MESSAGES on page 161 of this manual for details of
these messages. Date of Last Motor Lubrication
To provide a record of when a motor lubrication is per- Displays the date of the last motor lubrication. This pa-
formed, the Operator enters his/her initials, name or rameter is automatically recorded when the Operator
user ID using the MOTOR LUBE ACKNOWLEDGE enters his/her initials, name or user ID using the MO-
key. The date and time of this entry is automatically TOR LUBE ACKNOWLEDGE key.
Operator Initials at Last Motor Lubrication 2. Press the MOTOR LUBE ACKNOWLEDGE key 2
on the MOTOR LUBRICATION Screen. A dialog
Displays the initials, name or user ID entered by the
box appears. A red box highlights the first change-
Operator when the motor lubrication is performed. En-
able location.
tered as a 3 to 8 character string using the MOTOR
LUBE ACKNOWLEDGE key. 3. Use the ▲▼ keys to scroll sequentially through
the alphabet to enter letters or numbers. Each time
Operating Hours Since Last Motor Lubrication the ▲ is pressed, the next higher sequential alpha-
Displays the run hours (in whole hours) accumulated bet letter or number is displayed. Each time the
since the last motor lubrication. The value is reset to ▼ is pressed, the next lower alphabet letter or
zero whenever the Operating hours (on the OPERA- number is displayed. When the desired letter or
TIONS Screen) is reset to zero or whenever the Op- number is displayed, use the ► key to forward
erator enters his/her initials, name or user ID using the space the red box for the next entry. Use the
MOTOR LUBE ACKNOWLEDGE key. ◄ key to backspace, if necessary. To write over an
For fields requiring access level of SER- existing entry or to place a blank space, scroll to
VICE. Service Technicians refer to the the beginning of the alphabet. The selection prior to
OptiView Control Center - Service Instruc- the letter A is a blank space. Use the ● key to enter
tions (Form 160.54-M1) for operation a period/decimal point. During the entry process,
instructions and explanation of all pro- if it is desired to exit the dialog box and retain the
grammable setpoints and displayed values. previous entry, press the CANCEL (X) key.
• When all of the desired characters have been en-
tered, press the ENTER () key.
PROGRAMMABLE
Motor Lube Date
Motor Lube Acknowledge
Access Level Required: ADMIN
Access Level Required: OPERATOR
Allows modification of the Date of Last Motor Lubri-
When the motor lubrication has been performed, the cation.
Operator must acknowledge the lubrication has been
performed. This is done by entering his/her initials, Motor Auto Lube
name or user ID as a 3 to 8 character string. The entry (Software version C.OPT.01.16.XXX and later or
is displayed as the Operator Initials at Last Lubrica- Y.OPT.01.00.308 up to Y.OPT.01.00C.308.)
tion. The date and time of this entry is automatically Access Level Required: SERVICE
logged as the Date of Last Motor Lubrication and Time This setpoint accommodates those chillers that are
of Last Motor Lubrication. This entry also resets the equipped with the optional Automatic Motor Lubrica-
operating hours since last lubrication to zero. tion hardware that automatically lubricates the motor
This entry also resets the motor lubrication warning at regular intervals. Since chillers equipped with this
messages: WARNING – MOTOR BEARING LUBE hardware don’t require manual lubrication, the lubri-
SUGGESTED, WARNING – MOTOR BEARING cation warnings displayed at 1000, 1200 and 1400
LUBE REQUIRED and safety shutdown Motor – Lack (safety shutdown) operating hours since last lubrica-
Of Bearing Lubrication. tion are unnecessary. Therefore, when the automatic
lubrication hardware is present, this setpoint must be
Enter your initials, name or user ID using the following Enabled. With this setting, no lubrication warnings or
procedure. The entry must be a minimum of 3 charac- safety shutdown will occur. If Disabled, as it should
ters and a maximum of 8 characters. be when not equipped with the automatic lubrication
hardware, the motor lubrication warnings and safety
shutdown will occur at the associated operating hours.
LD27347
LD27347
OVERVIEW
(This feature applies to software version To provide a record of when a motor lubrication is per-
Y.OPT.01.00D.308 and later.) formed, the Operator enters his/her initials, name, or
user ID using the MOTOR LUBE ACKNOWLEDGE
This feature provides an indication when the compres- key. The date and time of this entry is automatically
sor motor lubrication is required. The lubrication re- logged as the Date of Last Lubrication and Time of
quirement and notification is based on the operating Last Lubrication. This also clears any motor lubrica-
hours since last motor lubrication. There are up to tion warning or safety that is in effect and resets the
three levels of notification, each indicating an increas- operating hours since last lubrication to zero.
ing level of urgency. WARNING – MOTOR LUBE
SUGGESTED is displayed when the operating hours This lubrication notification and shutdown feature can
since the last lubrication are 200 less than the Motor be enabled or disabled based on the customer’s prefer-
Lubrication Required period. If there is no response, ence using the AUTO LUBE and SHUTDOWN keys.
WARNING – MOTOR BEARING LUBE REQUIRED
is displayed when the operating hours since the last
lubrication exceed the Motor Bearing Lube Required DISPLAY ONLY
period. If there is still no response, a safety shutdown Date of Last Motor Lubrication Warning or
(Motor – Lack of Bearing Lubrication) is performed Fault
when the operating hours since the last lubrication ex-
Displays the date of the last motor lubrication warning
ceed the Motor Lube period plus 200 hours. See SEC-
or safety shutdown.
TION 3 - DISPLAY MESSAGES on page 161 of this
manual for details of these messages. Date of Last Motor Lubrication
Displays the date of the last motor lubrication. This pa-
rameter is automatically recorded when the Operator
enters his/her initials, name or user ID using the MO-
TOR LUBE ACKNOWLEDGE key.
LD10702a
If no baseline values are entered, by either the auto • TRANSMITTER - Enables and displays the 3
baseline routine or manual entry, the message WARN- Motor Winding Temperatures, as reported by the
ING – MOTOR – BEARING VIBRATION BASE- winding transmitters via the Motor Monitoring
LINE NOT SET is displayed and the baseline values Board serial communications.
are set to X.X while this message is displayed. When
• VSD TRANSMITTER - Enables and displays the
the Motor Vibration Protection Setpoint is set to Dis-
3 Motor Winding Temperatures, as reported by
abled, no baseline vibration values are displayed and
the winding transmitters via the VSD Logic Board
the heading, text and data boxes do not appear.
serial communications.
Auto Baseline Time Left Bearing Temperature Protection
Only appears when the auto baseline routine is run- Access Level Required: SERVICE
ning. Displays the time remaining in the 1 hour auto Enables the type of temperature sensing device being
baseline routine. used to sense motor bearing temperature. When set to
For fields requiring access level of SER- any setting other than Disabled, the respective temper-
VICE. Service Technicians refer to the atures are enabled, displayed and the HIGH BEARING
OptiView Control Center - Service Instruc- TEMPERATURE Fault and Warning will occur when
tions (Form 160.54-M1) for operation the programmed thresholds for those conditions are
instructions and explanation of all pro- reached. The settings are:
grammable setpoints and displayed values.
• DISABLED - Disables the Bearing Temperature
feature. No bearing temperatures are displayed
and the heading, text and data boxes do not ap-
PROGRAMMABLE
pear. The High Bearing Temperature Fault and
Winding Temperature Protection Warning will not occur. This setting is when if the
Access Level Required: SERVICE motor is not equipped with bearing temperature
Enables the type of temperature sensing device being sensors or if is desired to disable the feature for
used to sense motor winding temperature. When set service reasons. This is the default setting.
to any setting other than Disabled, the respective tem- • RTD - Enables and displays the 2 motor bearing
peratures are enabled, displayed and the HIGH WIND- temperatures, as reported by the bearing RTD's,
ING TEMPERATURE Fault and Warning will occur via the Motor Monitoring Board serial communi-
when the programmed thresholds for those conditions cations.
are reached. The settings are:
• VSD TRANSMITTER - Enables and displays the
• DISABLED - Disables the Winding Temperature 2 motor bearing temperatures, as reported by the
feature. No winding temperatures are displayed bearing transmitters via the VSD Logic Board se-
and the heading, text and data boxes do not ap- rial communications.
pear. The High Winding Temperature Fault and
Warning will not occur. This setting is used when Motor Vibration Protection
the motor is not equipped with winding tempera- Access Level Required: SERVICE
ture sensors or if is desired to disable the feature Enables and disables the Motor Bearing Vibration pro-
for service reasons. This is the default setting. The tection feature. When set to any setting other than Dis-
winding displays can be individually disabled us- abled, the respective vibration values are enabled, dis-
ing the Temperature Disable Setpoint (ADMIN ac- played and the HIGH BEARING VIBRATION fault
cess level) on the MOTOR SETPOINTS Screen. and Warnings will occur when the programmed thresh-
olds for those conditions are reached. The settings are:
• RTD - Enables and displays the 6 (2 per phase)
Motor Winding Temperatures, as reported by the • DISABLED - Disables the Bearing Vibration
winding RTD's, via the Motor Monitoring Board Protection feature. No bearing vibration values
serial communications. are displayed and the heading, text and data boxes
do not appear. The High Bearing Vibration Fault,
Warning and Baseline Not Set Warning will not
occur. This setting is used when the motor is not
equipped with bearing vibration sensors or if is Manual Baseline (Motor Bearing Vibration)
desired to disable the feature for service reasons. Access Level Required: SERVICE
This is the default setting. Used to manually enter a vibration baseline value (0.1
• ROLLING ELEMENT - Enables and displays the to 5; default 2) for the Shaft End and Opposite Shaft
Bearing Vibration Protection feature. Displays the End bearings. The vibration values are not in any par-
Shaft End and Opposite Shaft End vibration val- ticular units of measure. They are relative values. The
ues as reported by the vibration sensors via the larger the number, the greater the magnitude of vibra- 2
Motor Monitoring Board serial communications. tion represented. Values entered appear on this screen
The Vibration Baseline values, created by either as the Vibration Baseline values. A special password is
manual entry or by running the auto baseline rou- required.
tine are shown, along with the AUTO BASELINE
Auto Baseline (Motor Bearing Vibration)
and AUTO BASELINE SETPOINT keys.
Access Level Required: SERVICE
Motor Cooling Coil Leak Protection Used to run the auto baseline routine. Only allowed af-
Access Level Required: SERVICE ter the chiller has been running for greater than 2 min-
Enables the type of leak protection device being used utes. The vibration level of each bearing is indepen-
to detect a leak of the motor cooling coil. When set to dently averaged for 1 hour at 1 minute intervals while
any setting other than Disabled, an LED status indi- the chiller is running. While the routine is running, the
cator is displayed and the Motor Cooling Coil safety time remaining in the 1 hour routine is displayed as
fault will occur when the sensor indicates a leak. The auto baseline time left on this screen. At the comple-
settings are: tion of the routine, the derived values appear on the
screen as the Vibration Baseline values (0.1 - 5; default
• DISABLED - Disables the Motor Cooling Coil 2). The vibration values are not in any particular units
Leak Protection feature. The status LED and text of measure. They are relative values. The larger the
do not appear. The Motor Cooling Coil Leak fault number, the greater the magnitude of vibration repre-
will not occur. This setting is used when the mo- sented. A special password is required.
tor is not equipped with a leak detector or if it is
desired to disable this feature for service reasons.
This is the default setting. NAVIGATION
LD10702b
The Vibration Baseline values from which the Vibra- are set to X.X while this message is displayed. When
tion Shutdown and Warning thresholds are derived, the Motor Vibration Protection Setpoint is set to Dis-
are displayed on the MOTOR DETAILS Screen. The abled, no baseline vibration values are displayed and
thresholds are calculated from the Baseline values as the heading, text and data boxes do not appear.
follows: (NOTE: if the calculated value exceeds the
minimum and maximum limits of the Shutdown (2.0 to Vibration Gain
30.0) or Warning (1.0 to 15.0) threshold, the threshold Access Level Required: ADMIN
is set to the respective upper or lower limit). Only shown when access level is ADMIN and Motor
Vibration Protection Setpoint on MOTOR DETAILS
• Shaft End High Vibration Warning - Shaft End Screen is not set to Disabled. Allows a Service Techni-
Vibration Baseline X2 cian to enter values for vibration Input Gain [1:1, 11:1,
• Shaft End High Vibration Warning Default - Shaft 21:1 (default)].
End Vibration Baseline X2
Bearing Setup
• Opposite Shaft End High Vibration Warning - Access Level Required: SERVICE
Opposite End Vibration Baseline X2 Not shown when Bearing Temperature Protection
• Opposite Shaft End High Vibration Warning Setpoint on MOTOR DETAILS Screen is set to Dis-
Default - Opposite End Vibration Baseline X2 abled. Allows a Service Technician to enter values for
High Bearing Temperature Shutdown (149°F to 212°F;
• Shaft End High Vibration Shutdown - Shaft End default 203°F) and WARNING (140°F to 194°F; de-
Vibration Baseline X3 fault 194°F) thresholds.
• Shaft End High Vibration Shutdown Default -
Shaft End Vibration Baseline X3
NAVIGATION
• Opposite Shaft End High Vibration Shutdown -
Opposite Shaft End Vibration Baseline X3 Home
Access Level Required: SERVICE
• O
pposite Shaft End High Vibration Shutdown Returns user to HOME Screen.
Default - Opposite Shaft End Vibration Baseline
X3 Motor Details
Access Level Required: SERVICE
If no baseline values are entered, by either the auto
baseline routine or manual entry, the message WARN- Returns user to MOTOR DETAILS Screen.
ING – MOTOR – BEARING VIBRATION BASE-
LINE NOT SET is displayed and the baseline values
SETPOINTS SCREEN
LD14342
OVERVIEW
This screen provides a convenient location for pro- Offset – Shutdown from the Leaving Chilled Liquid
gramming the most common setpoints involved in the Temperature – Setpoint. If this value is below the abso-
chiller control. This screen also serves as a gateway to lute minimum allowed shutdown temperature the mini-
a subscreen for defining the setup of general system mum value is displayed.
parameters.
Leaving Chilled Liquid Temperature Cycling –
Restart
DISPLAY ONLY Displays the Leaving Chilled Liquid Temperature at
Leaving Chilled Liquid Temperature – which the chiller will restart after it has shut down due
Setpoint to over-cooling temperature. This value is calculated
by adding the Leaving Chilled Liquid Temperature Cy-
Displays the present setpoint to which the chiller is
cling Offset – Restart to the Leaving Chilled Liquid
operating whether controlled remotely or locally. This
Temperature – Setpoint.
value could come from a 0 to 20 mA, 4 to 20mA, 0 to
10 VDC or 2 to 10 VDC input in Analog Remote mode, Current Limit Setpoint
PWM signal in Digital Remote mode, E-Link Gateway
(Flash Memory Card version C.MLM.01.01 or later)
interface in ISN mode, or a locally programmed value.
Displays the active Current Limit Setpoint. In Local
Leaving Chilled Liquid Temperature Cycling – mode, this is the locally programmed Current Limit
Shutdown Setpoint. In ISN Remote mode, this is the setpoint re-
Displays the Leaving Chilled Liquid Temperature at ceived from the E-Link Gateway interface. In Analog
which the chiller will shut down to avoid over-cool- Remote mode, this is the setpoint received via 0 to 10
ing the building. This value is calculated by subtract- VDC, 2 to 10 VDC, 0 to 20mA or 4 to 20mA input. In
ing the Leaving Chilled Liquid Temperature Cycling Digital Remote mode, this is the Pulse width Modula-
tion signal input.
For fields requiring access level of SER- Leaving Chilled Liquid Temperature Cycling
VICE. Service Technicians refer to the Offset – Shutdown
OptiView Control Center - Service Instruc- Access Level Required: OPERATOR
tions (Form 160.54-M1) for operation This value allows the user to specify the Leaving
instructions and explanation of all pro- Chilled Liquid Temperature at which the chiller will
grammable setpoints and displayed values. shut down on a LEAVING CHILLED LIQUID – LOW
TEMPERATURE cycling shutdown. This is done by
defining an offset below the Leaving Chilled Liquid
PROGRAMMABLE Temperature Setpoint. It is programmable over a range
of 1°F to 64°F below the setpoint, to a minimum cut-
Local Leaving Chilled Liquid Temperature –
out of 36°F (water), 34°F (water with Smart Freeze
Range
enabled) or 6°F (brine). It establishes the minimum
Access Level Required: OPERATOR
allowed temperature for the Leaving Chilled Liquid
This is the range over which an analog signal (0 to 20
Temperature and prevents over-cooling of the build-
mA, 4 to 20mA, 0 to 10 VDC or 2 to 10 VDC) in Ana-
ing. Anytime the Leaving Chilled Liquid Temperature
log Remote mode or a digital signal (PWM) in Digi-
Setpoint is increased, the shutdown threshold is 36.0°F
tal Remote mode can reset the Leaving Chilled Liquid
(water) or 6.0°F (brine) for the next ten (10) minutes. If
Temperature Setpoint above the operator programmed
Smart Freeze is enabled, the threshold is 34.0°F for the
BASE Setpoint. Programmable as either 10°F or 20°F,
next 10 minutes. After ten (10) minutes have elapsed,
with a default of 20°F, it is added to the BASE value to
the shutdown threshold becomes the programmed
create a range over which the remote device can reset
setpoint value.
the setpoint. For example, if this setpoint is programmed
for 10°F and the operator programmed value is 45°F, Leaving Chilled Liquid Temperature Cycling
then the remote device can set the Leaving Chilled Liq- Offset – Restart
uid Temperature Setpoint over the range of 45.0°F to Access Level Required: OPERATOR
55.0°F.
This value allows the user to specify the Leaving
Chilled Liquid Temperature at which the chiller will
Local Leaving Chilled Liquid Temperature –
restart after a shutdown on a LEAVING CHILLED
Setpoint
LIQUID – LOW TEMPERATURE cycling shutdown.
Access Level Required: OPERATOR
This is done by defining an offset above the Leaving
This value allows the user to define the Leaving
Chilled Liquid Temperature Setpoint. It is program-
Chilled Liquid Temperature that is to be maintained by
mable over a range of 0°F to 70°F above the setpoint,
the chiller. It is programmable over the range of 38.0°F
to a maximum restart value of 80°F. The chiller will
to 72.0°F (water) or 10.0°F to 72.0°F (brine). If Smart
automatically restart when this temperature is reached.
Freeze is enabled, the range is 36.0°F to 70.0°F (water).
This setpoint can be used to reduce chiller cycling by
The maximum allowed setpoint with Heat Pump duty
delaying the chiller restart until the cooling load has
enabled is 86.0°F (software version C.OPT.01.23.307
increased.
and later). A remote device can provide an analog sig-
nal (0 to 20 mA, 4 to 20mA, 0 to 10 VDC or 2 to 10 Remote Analog Input Range
VDC) in Analog Remote mode, or PWM signal in
(Flash Memory Card version C.MLM.01.01 or later)
Digital Remote mode that changes the setpoint by cre-
Access Level Required: OPERATOR
ating an offset above the operator programmed BASE
Leaving Chilled Liquid Temperature Setpoint. This This setpoint defines, for the Control Center, the re-
offset may be defined up to 10.0°F or 20.0°F above the mote signal range applied for remote reset of the Leav-
BASE Setpoint (refer to the Remote Leaving Chilled ing Chilled Liquid Temperature Setpoint and Current
Liquid Temperature Setpoint Range description). Ad- Limit Setpoint in Analog Remote mode. If the remote
ditionally, E-Link Gateway (in ISN Remote mode) can signal is 0 to 10 VDC or 0 to 20mA, this setpoint must
define the setpoint through a serial data stream. In this be programmed for 0 to 10 VDC. If the remote signal
case, the incoming setpoint is not an offset that is ap- is 2 to 10 VDC or 4 to 20mA, this setpoint must be
plied to the locally programmed BASE Setpoint value, programmed for 2 to 10 VDC.
but rather is the setpoint value itself.
Print
Access Level Required: VIEW
Generates setpoints print report.
SETUP SCREEN
LD15426a
OVERVIEW Anti-Recycle:
Displays Disabled or Enabled
This screen is the top level of the general configura-
tion parameters. It allows programming of the time and Power Failure Restart:
date, along with specifications as to how the time will Displays Manual or Automatic
be displayed (12 or 24 hour format). In addition, the
chiller configuration, as determined by the state of the Liquid Type:
Microboard Program Jumpers and Program Switches Displays Water or Brine
is displayed. A qualified Service Technician, following Coastdown:
instructions in OptiView Control Center – Service In- Displays Standard (150 seconds) or Enhanced (15
structions (Form 160.54-M1), establishes this configu- minutes – Steam Turbine applications)
ration per the desired operation. This screen also serves
as a gateway to more subscreens for defining general Pre-Run:
system parameters. Displays Standard (50 seconds) or Extended (180
seconds)
For fields requiring access level of SER- AM and PM modifiers and show the range of time be-
VICE. Service Technicians refer to the tween 1:00 and 12:59, while the 24-hour time format
OptiView Control Center - Service Instruc- will show the range of time between 0:00 and 23:59.
tions (Form 160.54-M1) for operation
instructions and explanation of all pro- 031-02430-000 and 031-02430-001 Microboard
grammable setpoints and displayed values. only
Change Settings 2
Access Level Required: OPERATOR or higher
PROGRAMMABLE
Used to enter the following setpoints. Pressing this key
Set Date places a green selection box around the first changeable
Access Level Required: OPERATOR setpoint. The access level determines which setpoints
Allows the user to specify the present date. This value can be changed. Use the ▲ and ▼ keys to place the
is critical to logging system shutdowns accurately and selection box around the desired setpoint. With the
for utilizing the scheduling capabilities. When prompt- setpoint selected, press the ENTER () key. A dialog
ed to enter a date value, the user must enter the day, box appears with the range of settings.
month, and four-digit year (using leading zeroes as
Chilled Liquid Pump Operation
necessary). If within range, the value will be accepted.
Access Level Required: SERVICE
If out of range, the user is prompted for the information
again. At this point the user may retry the date entry, or Allows a Service Technician to select Chilled Liquid
cancel the programming attempt. Pump control contacts (I/O Board TB2-44/45) opera-
tion as either standard or enhanced.
Set Time
Motor Drive Type
Access Level Required: OPERATOR
Access Level Required: SERVICE
Allows the user to specify the present time. This value
is critical to logging system shutdowns accurately and Allows a Service Technician to enter the applied com-
for utilizing the scheduling capabilities. When prompt- pressor motor type as either Electromechanical (EM),
ed to enter a time value, the user must enter the hour Solid State Starter (SSS-Mod A), Solid State starter
and minute desired (using leading zeroes as necessary). (SSS – Mod B), Variable Speed Drive-60 Hz or Vari-
If the chiller is presently set to 24-hour mode, the time able Speed Drive-50 Hz.
must be entered in the 24-hour format. Otherwise, the
Anti-Recycle
user must also select AM or PM for the entered time. If
Access Level Required: SERVICE
out of range, the user is prompted for the information
again. At this point the user may retry the time entry, or Allows a Service Technician to enable or disable the
cancel the programming attempt. anti-recycle timer.
Pre-Run
Access Level Required: SERVICE the VSD Logic Board or Style B LCSSS Logic/Trigger
Allows Service Technician to select either Standard Board. The Motor Node ID Setpoint must be set to “1”
(30 seconds) or Extended (180 seconds). to match the address assigned to the VSD Logic Board
or Style B LCSSS Logic/Trigger Board. This setpoint
Oil Pump Package and entry instructions are described in detail in Sec-
Access Level Required: SERVICE tions Microboard 031-02430-000 and 031-02430-001,
Allows Service Technician to enter the applied oil and LTC I/O Board of OptiView Control Center – Ser-
pump drive type as either Variable Speed or Fixed vice Instructions (Form 160.54-M1). The chiller must
Speed. be stopped with the Start-Run-Stop/Reset switch in the
Stop/Reset position to change this setpoint.
Motor Communications Protocol
(VSD applications – Software version C.OPT.01.16.307 VSD applications: Set the Modbus Address of VSD
or later) Logic Board 031-02506 to “1” by setting Switch SW3
position 1 to ON with all other positions OFF.
(Style B Liquid Cooled Solid State Starter applications
– Software version C.OPT.01.18.307 or later) Style B Solid State Starter applications: Set the Mod-
Access Level Required: SERVICE bus Address of the Logic/Trigger Board 031-02505 to
Only displayed when Motor Drive Type Setpoint above “1” by setting Switch SW1 position 1 to ON with all
is selected as “VSD-60 Hz”, “VSD-50 Hz” or “SSS- other positions OFF.
Mod B”. Allows the Service Technician to enable the
Coastdown Time
appropriate serial communications port for commu-
(Software version C.OPT.01.16.xxx (or later))
nications with the Style B Liquid Cooled Solid State
Access Level Required: SERVICE
Starter (LCSSS) or Variable Speed Drive (VSD). En-
tered as YORK to enable COM 5 (J15) or MODBUS Only displayed when Standard is selected as the
to enable COM 2 (J13). Selection required is based on Coastdown Setpoint above. Allows Service Techni-
hardware and interface that is present. Section Solid cian to select appropriate coastdown time for com-
State Starters or Section Adaptive Capacity Control pressor motor applied. Larger motors require a lon-
Board to determine which hardware/interface is pres- ger coastdown time to assure the motor rotation has
ent. This setpoint and entry instructions are described stopped before the oil pump is turned off at completion
in detail in Sections Microboard 031-02430-000 and of post-lube. Programmable range is determined by the
031-02430-001, and LTC I/O Board of OptiView Con- Chiller Style/Compressor Setpoint (Style F/J7 and G/
trol Center – Service Instructions (Form 160.54-M1). K6-K7, the range is 240 (default) to 900 seconds. All
The chiller must be stopped with the Start-Run-Stop/ others, the range is 150 (default) to 900 seconds).
Reset switch in the Stop/Reset position to change this
Condenser Temperature Range
setpoint.
(Software version C.OPT.01.19.307 or later)
Motor Node ID Access Level Required: ADMIN
(VSD applications – Software version C.OPT.01.16.307 Special order R134a chillers are allowed to operate at
or later) (Style B Liquid Cooled Solid State Starter higher than standard condenser temperatures. The re-
applications – Software version C.OPT.01.18.307 or sulting higher operating pressures require higher con-
later) denser warning and safety shutdown thresholds than
standard applications. These chillers are equipped with
Access Level Required: SERVICE
a special High Pressure Cutout Switch (HPCO) that
Only displayed when MODBUS is selected for the Mo- can be set to trip at a higher pressure.
tor Communications Protocol Setpoint above. Allows
the Service Technician to enter the Modbus Address of
This setpoint allows for either standard or higher tem- Motor Monitoring
perature condenser temperature operation. It is set at the (Software version C.OPT.01.22.307 and later)
factory and requires an ADMIN password to change it. Access Level Required: SERVICE
It is only visible when set to Extended. It is set to Ex- Allows the Service Technician to enable or disable the
tended for those chillers equipped for high condenser Motor Monitoring feature.
temperature operation. Otherwise, it is set to Standard.
When Heat Pump Duty is set to Enabled, this setpoint is Heat Recovery
automatically set to Extended. For R134a chillers, see (Software version C.OPT.01.21.307 and later)
Table 3 on page 123. Access Level Required: SERVICE
Allows the Service Technician to enable or disable the
PRV Position Heat Recovery feature.
(Software version C.OPT.01.21.307 and later)
Access Level Required: SERVICE Heat Recovery cannot be used simultaneously with
New production chillers after June 2009 can be Heat Pump Duty. When Heat Pump Duty is enabled,
equipped with an optional Pre-rotation Vanes Potenti- Heat Recovery is automatically disabled and locked.
ometer, regardless of other options. This setpoint al-
lows the software to be used in all YK chillers, whether Head Pressure Control
equipped with the potentiometer or not. The PRV po- (Software version C.OPT.01.21.307 and later)
sition will be shown on respective screens when En- Access Level Required: SERVICE
abled. Allows the Service Technician to enable or disable the
Head Pressure Control feature.
• Enabled – Automatically set to this setting if Hot
Gas Bypass or Variable Geometry Diffuser (VGD) Head Pressure Control cannot be used simultaneously
is enabled on the OPERATIONS Screen or Motor with Heat Pump Duty. When Heat Pump Duty is en-
Drive Type Setpoint is set to VSD or MVVSD. abled, Head Pressure Control is automatically disabled
The actual connection point of the potentiometer and locked.
is determined by the equipment configuration:
If equipped with a VSD in YORK protocol con- Heat Pump Duty
figuration, it is connected to the ACC Board; in (Software Version C.OPT.01.23.307 and later)
Modbus Protocol Configuration, it is connected Access Level Required: ADMIN
to the Microboard J7. If not equipped with VSD, Allows the Service Technician to enable and disable the
but equipped with Hot Gas Bypass, the connec- Heat Pump feature. The access level must be ADMIN
tion point is determined by which I/O Board is and the Refrigerant Type must be set to R-134a (SW1-
present: with I/O Board 371-02514-000, it is con- 1) for the setpoint to appear on this screen. When Heat
nected to this board; otherwise, it is connected to Pump Duty is enabled, Heat Recovery and Head Pres-
the Microboard J7. If not equipped with Hot Gas sure Control are automatically disabled and locked.
Bypass but equipped with a VGD, it is connected
to the Microboard J7.
• Disabled – Set to this position when not equipped
with a PRV potentiometer. If equipped with a VSD,
MVVSD or the Hot Gas Bypass, or Variable Ge-
ometry Diffuser is enabled; this setpoint is auto-
matically enabled and cannot be set to disabled.
NAVIGATION Printer
Access Level Required: VIEW
Home
Moves to the subscreen allowing configuration and
Access Level Required: VIEW
control of printer functions.
Returns user to HOME Screen.
Sales Order
Schedule Access Level Required: VIEW
Access Level Required: VIEW
Moves to the subscreen displaying the Sales Order in-
Moves to the subscreen allowing definition of the chill- formation for the chiller system.
er operation schedule.
Operations
Diagnostics Access Level Required: VIEW
Access Level Required: SERVICE
Moves to the subscreen displaying operating param-
Moves to the subscreen allowing limited diagnostic ca- eters of the chiller system.
pability while operating.
User
Comms Access Level Required: VIEW
Access Level Required: VIEW
Moves to the subscreen allowing configuration of user
Moves to the subscreen allowing configuration of sys- preferences.
tem communications.
LD14341
OVERVIEW
The Quick Start feature is useful in data center and ning of prelube, instead of waiting until System Run.
process control applications where it is desirable to re- At the completion of prelube, the VSD is started and
establish cooling as fast as possible after a shutdown after the VSD achieves its Start Frequency, the speed
or power failure. This feature, when enabled, allows ramp rate is faster than with normal control.
quicker starts and restarts than normal control. It does
In order to use this feature, the chiller must be equipped
this by reducing the time cycle for chiller restart and
with a Variable Speed Drive in Modbus Protocol Con-
once running, loading the chiller as fast as possible.
figuration or a Medium Voltage Variable Speed Drive.
After the chiller is running and has met a specified
The low inrush current of a VSD allows more starts per
setpoint or a specified period of time has elapsed, con-
hour and allows the chiller to start with a more open
trol returns to normal.
vane position. It must be enabled with an ADMIN pass-
Quick Start feature has two different start modes: word by a qualified Service Technician using the pro-
cedure in OptiView Control Center – Service Instruc-
• Quick Restart – When a chiller shutsdown, if tions (Form 160.54-M1). Once enabled, all setpoints
certain conditions are met at the completion of and parameters related to this feature are displayed on
coastdown (and within 30 seconds thereafter), the this screen, when logged in at SERVICE access level.
VSD is started immediately with no prelube. The
vanes are given a constant open pulse and after the If Heat Pump Duty is enabled, Quick Start is only avail-
VSD achieves its start frequency, the speed ramp able when the Heat Pump Operational mode setpoint
rate is faster than with normal control. is set to Cooling. When Heat Pump Duty Operational
mode is set to Heating, Quick Start is automatically
• Quick Normal Start – If the conditions for a Quick Disabled.
Restart are not met, the next time the chiller is start-
ed, it has a prelube period just like a normal start, Service Technicians refer to OptiView Control Center
however the vanes will begin to open at the begin- – Service Instructions (Form 160.54-M1) for complete
explanation of this feature.
DISPLAY ONLY
Leaving Chilled Liquid Temperature Quick Start can be Disabled when logged in at SER-
Displays the temperature of the liquid as it leaves the VICE access level. However, once Disabled, it re-
evaporator. quires an ADMIN password to enable it again, as ex-
plained above. Quick Start mode will be automatically
Leaving Chilled Active Setpoint disabled when any of the following occur: The Motor
Displays the setpoint to which the Leaving Chilled Drive Type is changed to something other than VSD
Liquid is being controlled. or MVVSD, or the Motor Communications Protocol is
changed to YORK, or the Heat Pump Duty (if enabled)
Quick Pulldown in Effect (LED) Operational Setpoint is set to Heating mode.
Illuminates while a Quick Pulldown is in effect. This is
Quick Pulldown Setpoint Offset
in effect from a start initiate until the Quick Pulldown
Setpoint Offset has been reached or the Pulldown Access Level Required: SERVICE
Override Time has elapsed, whichever occurs first. (0°F to 10°F; default 5°F) This setpoint sets the Leav-
ing Chilled Liquid Temperature at which the control
For fields requiring access level of SER- transitions from Quick Start mode to normal opera-
VICE. Service Technicians refer to the tion. It is entered in the form of an offset above the
OptiView Control Center - Service Instruc- active Leaving Chilled Liquid Temperature (LCHLT)
tions (Form 160.54-M1) for operation Setpoint. Once the Leaving Chilled Liquid Tempera-
instructions and explanation of all pro- ture falls below the Active LCHLT Setpoint plus Quick
grammable setpoints and displayed values. Pulldown Setpoint Offset, PRV (Quick Restart) and
speed control (Quick Restart and Quick Normal Start)
revert to normal automatic control. Lower values of
PROGRAMMABLE
this offset result in faster pulldown times but can result
Change Setpoints in overshoot of the LCHLT Setpoint. Setting the value
Access Level Required: SERVICE to its minimum of 0 results in the fastest pulldown time
Used to enter the following setpoints. Pressing this key but nearly always results in setpoint overshoot. De-
places a green selection box around the first change- pending upon how close the Low Chilled Liquid Tem-
able setpoint. Use the ▲ and ▼ keys to place the selec- perature shutdown threshold is to the LCHLT Setpoint,
tion box around the desired setpoint. With the setpoint this could result in a LOW CHILLED LIQUID TEM-
selected, press the ENTER () key. A dialog box ap- PERATURE cycling shutdown.
pears with the range of settings. The Leaving Chilled Liquid Temperature and setpoint
is shown on the QUICK START Screen for reference.
Quick Start Mode This setpoint sets one of the two setpoints that deter-
Access Level Required: ADMIN mine when the control transitions from Quick Start
(Enabled, Disabled; default Disabled) This setpoint mode to normal operation. The other is the Pulldown
is used to Enable and Disable the Quick Start feature. Override Time below.
It can only be Enabled when the Motor Drive Type
Setpoint is set to VSD and the Motor Communications Pulldown Override Time
Protocol is set to Modbus. or, the Motor Drive Type Access Level Required: SERVICE
Setpoint is set to MVVSD. If Heat Pump Duty is en- (0 min to 15 min; default 10 min) This setpoint is the
abled, the Quick Start feature is only available when length of time the PRV is held open (Quick Restart) and
the Heat Pump Operational mode setpoint is set to the ACC speed (Quick Restart and Quick Normal Start)
Cooling. is increased on startup if the Quick Pulldown Setpoint
The default is Disabled. Quick Start can only be en- Offset is not reached. This could be due to hitting cur-
abled using an ADMIN password. When logged in at rent limit during the pulldown. If the Quick Pulldown
ADMIN access level, a QUICK START key will ap- Setpoint Offset is not reached in the Pulldown Override
pear on the SETPOINTS Screen. Pressing this key Time, PRV and ACC speed control will revert back to
will navigate to the QUICK START Screen where this normal automatic control.
setpoint is used to enable/disable the feature.
SCHEDULE SCREEN
00331VIP
OVERVIEW
The SCHEDULE Screen contains more programma- the end of each week the schedule for the next week is
ble values than a normal display screen. As such, each created by combining the standard week definition and
programmable value is not linked to a specific button. the next defined exception week. The schedule is then
Instead the SELECT key is used to enable the cursor updated as each of the exception weeks shifts down,
arrows which are used to highlight the day and the start leaving a new, blank exception week in the 6th week
or stop time the user wishes to modify. At this point the slot.
user may press the () key to program the Start / Stop
times for that day.
DISPLAY ONLY
In order for the Start / Stop combination to be uti-
None
lized, each Start time must have a corresponding Stop
time which occurs later in the day. The presently pro- For fields requiring access level of SER-
grammed schedule for a given day can be cancelled by VICE. Service Technicians refer to the
setting both the Start time and Stop time to 12:00AM. OptiView Control Center - Service Instruc-
If the Start time equals the Stop time (with any time tions (Form 160.54-M1) for operation
other than 12:00AM), the chiller is OFF for that day. instructions and explanation of all pro-
If the user desires the chiller to operate continuously grammable setpoints and displayed values.
through several days, the Stop time of Day 1 can be
set to 11:59 PM and the Start time of Day 2 can be set
to 12:00 AM. The chiller will not stop but continue to PROGRAMMABLE
operate until the stop of Day 2.
Standard Week Start/Stop Times
The user has the ability to define a standard set of Start Access Level Required: OPERATOR
/ Stop times which are utilized every week. The user For each day of the week, the user may specify a time
may then specify exception Start / Stop combinations for the chiller to start and a time for the chiller to stop.
for any day of the week up to 6 weeks in advance. At The times specified in this entry week will be used as
the default for every week of chiller operation.
USER SCREEN
LD15432
OVERVIEW PROGRAMMABLE
This screen allows definition of custom User ID’s and System Language
matching passwords. This allows the building admin- Access Level Required: OPERATOR
istrator to assign custom passwords to those who are Allows the user to define the language for all Screens.
authorized to maintain the chiller. The desired language is selected by scrolling through the
Each custom user value is not linked to a specific but- list of those available. English is the Default language and
ton. Instead, the CHANGE button is pressed which en- is selected by pressing the ▲ key when the dialog box
ables the cursor arrows which are used to highlight the appears during the selection process. The selected lan-
custom user parameter the user wishes to modify. At guage will not be displayed until after the user navi-
this point the () button is pressed and the value may gates from the USER Screen to another screen. The
be entered. selections are: English, French, German, Hungarian,
Italian, Japanese (software version C.OPT.01.20.307
and later), Portuguese, Simplified Chinese, Spanish,
DISPLAY ONLY and Traditional Chinese.
None
English / Metric Units
For fields requiring access level of SER- Access Level Required: OPERATOR
VICE. Service Technicians refer to the Define the unit system (English or Metric) used by the
OptiView Control Center - Service Instruc- chiller display.
tions (Form 160.54-M1) for operation
instructions and explanation of all pro-
grammable setpoints and displayed values.
COMMS SCREEN
00470VIP
OVERVIEW PROGRAMMABLE
(Screen shown from all applications equipped with Flash Chiller ID
Memory Card version C.MLM.01.05.xxx and later. Access Level Required: OPERATOR
Screen layout from earlier versions slightly different.) Define the numeric chiller ID when used within an ISN
This screen allows definition of the necessary commu- network of chillers. This ID number is also printed at
nications parameters. See SECTION 4 - PRINTING of the top of reports obtained with a local printer.
this manual for details of the printer connections and
setup. Presently, there are no COM 2 communications Printer Setup and COM 2 Setup
features available. Access Level Required: OPERATOR
Pressing either key places a green selection box around
the first changeable parameter. Use the ▲ and ▼ keys
DISPLAY ONLY to place the selection box around the desired param-
None eter to be changed. With the selection box around the
desired parameter, press the ENTER () key. A dialog
For fields requiring access level of SER- box is displayed permitting data entry. In VSD or LC-
VICE. Service Technicians refer to the SSS Modbus Protocol Configuration, COM2 button is
OptiView Control Center - Service Instruc- not shown because COM2 serial port is used for this
tions (Form 160.54-M1) for operation interface.
instructions and explanation of all pro-
grammable setpoints and displayed values. Printer Baud Rate
Define the baud rate at which the panel shall commu-
nicate to the printer.
PRINTER SCREEN
00319VIP
00320VIP
OPERATIONS SCREEN
LD09578a
OVERVIEW PROGRAMMABLE
This screen allows definition of general parameters Control Source
having to do with the operation of the chiller. Access Level Required: OPERATOR
Define whether the control of the chiller will be Lo-
DISPLAY ONLY cal, Digital Remote, Analog Remote, Modem Remote
or ISN Remote.
Chiller Run Time
(Flash Memory Card version C.MLM.01.04 or later) Number of Starts
Access Level Required: ADMIN
Displays the amount of time the chiller has been run- Displays the number of the starts the chiller has initi-
ning since the last start signal was received. Value ated. This may be reprogrammed to a desired value,
is reset to zero when the chiller enters coastdown. It (generally when this value has been reset due to a
remains at zero while shutdown and during System Microboard replacement), but should not be done so
Prelube. arbitrarily.
For fields requiring access level of SER-
VICE. Service Technicians refer to the Operating Hours
OptiView Control Center - Service Instruc- Access Level Required: ADMIN
tions (Form 160.54-M1) for operation Displays the total accumulated run time of the chiller.
instructions and explanation of all pro- This may be reprogrammed to a desired value (gener-
grammable setpoints and displayed values. ally when this value has been reset due to a Microboard
replacement), but should not be done so arbitrarily.
Setup
Access Level Required: VIEW
Returns user to SETUP Screen.
HISTORY SCREEN
00661VIP
Custom View
NAVIGATION (Flash Memory Card version C.MLM.01.04 or later) 2
Home Access Level Required: VIEW
Access Level Required: VIEW Causes a move to a subscreen allowing the user to view
Returns user to HOME Screen. the CUSTOM SETUP Screen.
00660VIP
PROGRAMMABLE
Page Up
Access Level Required: VIEW
Scroll up in the displayed data (if applicable).
00662VIP
00663VIP
OVERVIEW Date
(This screen only available with Flash Memory Card Displays the date the setpoint was changed.
version C.MLM.01.06.xxx and later)
Access Level
This screen allows the user to view the details of Displays the login Access Level used to make the
a logged setpoint change, selected from the list on setpoint change.
the SECURITY LOG Screen. The date and time the
setpoint was changed, the new and old setpoint value User ID
and access level and User ID used to make the change Displays the login User ID used to make the setpoint
are displayed. The data on this screen can be printed. change.
Requires a login access level of SERVICE.
Old Value
Service Technicians refer to the OptiView
Control Center - Service Instructions Displays the previous setpoint value.
(Form 160.54-M1) for operation instruc-
New Value
tions and explanation of all programmable
setpoints and displayed values. Displays the value entered at the time of the setpoint
change.
DISPLAY ONLY
PROGRAMMABLE
Description
Print
Displays the setpoint/category that was changed.
Generates a report of change parameters displayed on
Time this screen.
Displays the time the setpoint was changed.
00324VIP
OVERVIEW PROGRAMMABLE
(Flash Memory Card version C.MLM.01.04 or later)
Print
This screen allows up to 10 Service Technician select- Access Level Required: VIEW
ed parameters to be displayed. These parameters are This generates a listing of the parameters displayed on
selected from a list on the CUSTOM VIEW SETUP this screen.
Screen. This allows the Service Technician to display
parameters pertinent to a particular problem during
troubleshooting. At completion of the service call, the NAVIGATION
display can be cleared or the parameters can be left
there for monitoring by operations personnel. Home
Access Level Required: VIEW
Returns user to HOME Screen.
DISPLAY ONLY
History
None
Access Level Required: VIEW
For fields requiring access level of SER- Returns user to HISTORY Screen.
VICE. Service Technicians refer to the
OptiView Control Center - Service Instruc- Setup
tions (Form 160.54-M1) for operation Access Level Required: OPERATOR
instructions and explanation of all pro- Causes a jump to the subscreen that allows selection of
grammable setpoints and displayed values. the parameters to be displayed.
00325VIP
Page Up
Scroll up through list of available parameters.
NAVIGATION
Home
Access Level Required: VIEW
Returns user to HOME Screen.
Custom View 2
Access Level Required: SERVICE
Returns user to CUSTOM VIEW Screen.
TREND SCREEN
00472VIP
OVERVIEW
As many as six Operator selected parameters (Data The parameters are sampled at the selected Data Col-
Points) can be plotted in an X/Y graph format. The lection Interval and plotted using 450 data points across
X-Axis is scaled per the selected Data Collection In- the X-Axis. If the actual value of the sampled param-
terval and displayed in a time of day or elapsed time eter is less than the Y-Axis label minimum for that
format, as selected with the X-Axis TOGGLE key. The parameter, the value will be plotted at the minimum
Y-Axis is scaled for each parameter per the selected value. Similarly, if the actual value is greater than the
minimum and maximum value for each parameter. Y-Axis label maximum for that parameter, the value
Analog parameters are scaled in pressure, temperature, will be plotted at the maximum value.
volts, amps, hertz or time. Digital on/off parameters
are scaled as zero (off) and one (on). Only one Y-Axis There are three types of charts that can be created: One
label is displayed at a time. The Y-Axis TOGGLE Key Screen, Continuous or Triggered (not applicable to Flash
is used to toggle the Y-Axis labels through the different Memory Card version C.MLM.01.04.xxx and earlier).
parameters. The Y-Axis label that is being displayed When plotting reaches the end of the X-Axis, if one screen
is identified at the top of the graph. For identification, is selected, trending stops and data is frozen. If continuous
each plotted parameter and associated Y-Axis labeling is selected, the oldest data is dropped from the left-hand
is color coordinated. side of the graph at the next collection interval. Thereaf-
ter, the oldest data is dropped from the left hand-side of
On compressor applications other than “P” compres- the graph at each data collection interval. If triggered is
sors, if equipped with Flash Memory Card version selected, data collection can be set to start or stop based
C.MLM.01.04.xxx and earlier, all trended Data Points upon the selected Trigger Action (start or stop). If start
are displayed simultaneously. On all “P” compres- is selected, data collection will not begin until the trig-
sor applications or other compressor applications gers have been satisfied and any selected trigger delay has
that are equipped with Flash Memory Card version elapsed. Data collection will stop at the completion of one
C.MLM.01.05.xxx and later, the DATA SELECT key screen of data as with the one screen. If stop is selected,
is used to display all trended Data Points simultane- data collection will not stop until the triggers have been
ously or select a single Data Point for display. satisfied and any selected trigger delay has elapsed.
If a power failure occurs while the trending is running, presently on the screen is sent to the printer. If set to
the trending is stopped. Upon restoration of power, new, all data collected after pressing this key will be
the last screen of data that was collected will be dis- sent to the printer as it is collected. If set to disabled, no
played on the TREND Screen. The START key must data is sent to the printer. See SECTION 4 - PRINTING
be pressed to initiate a new TREND Screen. of this manual for printout example.
00473VIP
OVERVIEW PROGRAMMABLE
This screen is used to configure the TRENDING
Chart Type
Screen. The parameters to be trended are selected from
Access Level Required: OPERATOR
the COMMON SLOTS Screen or Common Slots Mas-
ter list and entered as Slot Numbers for Data Points 1 Selects Continuous, One Screen Or Triggered (If com-
through 6. The Y-Axis minimum and maximum values pressor application is other than “P”, applies only to
for each parameter are entered as Data Point Min and Flash Memory Card version (C.MLM.01.05.xxx and
Data Point Max for Data Points 1 through 6. The inter- later) type of graph.
val at which all the parameters are sampled is selected
Collection Interval
as the Data Collection Interval.
Access Level Required: OPERATOR
Selects the interval at which the parameters are sam-
DISPLAY ONLY pled. There are 450 data points displayed across the
X-Axis of the graph. Each point represents the instan-
None
taneous value of the parameter. The user selects the
For fields requiring access level of SER- time interval between these points. This is called the
VICE. Service Technicians refer to the Data Collection Interval, or the interval at which the
OptiView Control Center - Service Instruc- parameter is sampled. This interval is programmable
tions (Form 160.54-M1) for operation over the range of 1 second to 3600 seconds (1 hour), in
instructions and explanation of all pro- one second increments. The selected interval not only
grammable setpoints and displayed values. determines the sample interval, but also the full screen
time display. The full screen time display is a result
of the selected interval in seconds, multiplied by the
450 data points. For example, if the Data Collection
Interval is programmed for 900 seconds, the param-
eter would be sampled every 900 seconds, with the last
112.5 hours (4.7 days) of data viewable on the screen.
Therefore, the selected interval is a compromise be- Point Max. Otherwise, a red graph is displayed on the
tween resolution and full screen time display. Select TREND Screen with the words TREND MAX MUST
the desired Data Collection Interval as follows: BE > TREND MIN. If the parameter selected for this
data point is a digital type (on/off), this value must be
1. Determine the desired time interval (in seconds), set to zero (0). Zero indicates the OFF state.
between data samples.
2. Calculate the full screen time display as follows: Data Point Max (1-6) 2
Access Level Required: OPERATOR
• 450 x Data Collection Interval equals full Only displayed if the associated Slot Number is not
screen seconds zero. This is the maximum value displayed for the
• Full screen seconds/60 equals full screen Y-Axis. Selecting a parameter for a Data Point sets this
minutes to the default value, which is the highest value allowed
for that parameter. It can be changed to a value that
• Full screen minutes/60 equals full screen provides a more appropriate resolution for the param-
hours eter being monitored. To change, use the SELECT key
• Full screen hours/24 equals full screen days as described above and enter the desired value. The
value must always be set to a value greater than the
3. Decide if the resultant sample interval and full Data Point Min. Otherwise, a red graph is displayed
screen display meet the requirements. If not, se- on the TREND Screen with the words TREND MAX
lect a different sample interval. MUST BE > TREND MIN. There are 20 Y-Axis di-
visions. If a MIN-MAX span is selected that is not
Select
evenly divided by 20, the program will automatical-
Access Level Required: OPERATOR ly select the next higher MAX value that makes the
This key is used to enter the Slot Numbers and the min- span evenly divided by 20 (If compressor application
imum and maximum Y-Axis values of each parameter is other than “P”, applies only to Flash Memory Card
to be trended. Pressing this key places a yellow box version C.MLM.01.02 or later). For example, if 0.0 is
around Data Point 1 Slot Number. Use the ▲ and ▼ selected as the MIN and 69.0 is selected as the MAX,
navigation keys to place the box around the value of the program will insert 70.0 as the MAX value. If the
Data Points 1 through 6 to be changed. With the de- parameter selected for this data point is a digital type
sired value selected, press the X key. A dialog box is (on/off), this value must be set to one (1). One indicates
displayed permitting data entry. the on state.
Data Point Slot # (1-6)
Access Level Required: OPERATOR NAVIGATION
Use the SELECT key as described above and enter the
Home
Slot Number from the COMMON SLOTS Screen or
Master Slot Number List of the desired parameter to Returns user to HOME Screen.
be trended. The selected parameter description will be
Trending
displayed for the Data Point. Setting this Slot Number
to zero will disable trending for that particular Data Returns user to TREND Screen.
Point. Any or all points can be disabled. Slot Numbers
(Flash Memory Card version C.MLM.01.02 or later)
Data Point Min (1-6)
Access Level Required: OPERATOR
Causes a jump to a subscreen that lists the Slot Num-
bers of the most commonly monitored parameters. The
Only displayed if the Associated Slot Number is not
desired parameters to be plotted are selected from this
Zero. This is the minimum value displayed for the
screen.
Y-Axis. Selecting a parameter for a Data Point sets this
to the default value, which is the lowest value allowed Triggers
for that parameter. It can be changed to a value that (Flash Memory Card version C.MLM.01.05.xxx and later)
provides a more appropriate resolution for the param-
Causes a jump to the Advanced TREND SETUP Screen,
eter being monitored. To change, use the SELECT key
where the start/stop Triggers can be setup. Only dis-
as described above and enter the desired value. The
played if triggered has been selected as Chart Type.
value must always be set to a value less than the Data
00474VIP
OVERVIEW
(Flash Memory Card version C.MLM.01.05.xxx and Entry fields are as follows:
later)
I. Primary Trigger
The desired data collection start/stop triggers are setup
a. Primary Operator
on this screen. The trend data collection can be set to
start or stop based upon the status of up to two selected b. Primary Test
triggers.
II. Primary to Secondary Operator
The triggers can consist of digital events or analog pa-
III. Secondary Trigger
rameters compared to thresholds. The triggers can be
used individually or in combination. The digital and ana- a. Secondary Operator
log parameters are selected from the COMMON SLOTS
b. Secondary Test
Screen (or Master Slot Numbers List in this manual).
IV. Trigger Action
The parameter selected as the Primary Trigger is com-
pared to a value selected as the Primary Test, using the a. Delay of Trigger Delay
Primary Operator as a comparator. If it is evaluated as
After the desired triggers are set, the START key on the
true, then the data collection is started or stopped (after
TREND Screen must be manually pressed before the
any selected trigger delay) per the selected Trigger Ac-
triggers will be evaluated. While waiting for the trig-
tion.
gers to start or stop data collection, a status message
A Secondary Trigger can be evaluated with the Prima- is displayed in the upper right corner of the TREND
ry Trigger to start/stop data collection. The Primary to Screen describing the pending action.
Secondary Operator is used to define the trigger com-
binations required to be true to start/stop data collec-
tion. The Secondary Trigger is setup and evaluated the
same as the Primary Trigger.
DISPLAY ONLY
None elapsed. If the Trigger Action is set to Stop, data col-
For fields requiring access level of SER- lection will stop after the triggers evaluate as true and
VICE. Service Technicians refer to the the delay timer has elapsed.
OptiView Control Center - Service Instruc-
Primary to Secondary Operator
tions (Form 160.54-M1) for operation
Access Level Required: OPERATOR 2
instructions and explanation of all pro-
grammable setpoints and displayed values. Selects whether the Primary Trigger, Secondary Trig-
ger or both have to be true in order to start or stop data
collection. Selections are AND, OR, XOR and None. If
PROGRAMMABLE NONE is selected, the Secondary Trigger is disabled.
Primary Trigger Data collection will start/stop (as selected with Trigger
Action) when:
Access Level Required: OPERATOR
Selects the first parameter to be evaluated. Selection • If AND selected: Both Primary AND Secondary
is made from the Slot Numbers listing on the TREND are true
COMMON SLOTS Screen or the Master Slot Num-
bers List in this manual. Setting this Slot Number to • If OR selected: Either Primary OR Secondary (or
zero disables the Primary Trigger. both) are true
• If XOR selected: Either Primary OR Secondary
Primary Operator (but not both) are true
Access Level Required: OPERATOR
Selects the comparator for the Primary Trigger’s rela- Secondary Trigger
tionship to the Primary Test. If the Primary Trigger is Access Level Required: OPERATOR
an analog value, selections are: <, <=, =, =>, >. If the Selects the second parameter to be evaluated. Selection
Primary Trigger is a digital event, selections are: Equal is made from the Slot Numbers listing on the TREND
To, Not Equal To. COMMON SLOTS Screen or the Master Slot Num-
bers List in this manual. Setting this Slot Number to
Primary Test zero disables the Secondary Trigger.
Access Level Required: OPERATOR
Selects the value or condition that the Primary Trig- Secondary Operator
ger is compared to. Selection ranges from the Primary Access Level Required: OPERATOR
Trigger minimum value to the Primary Trigger maxi- Selects the comparator for the Secondary Trigger’s re-
mum value. lationship to the Secondary Test. If the Secondary trig-
ger is an Analog value, selections are: <, <=, =, =>, >.
Trigger Action If the Secondary Trigger is a digital event, selections
Access Level Required: OPERATOR are: Equal To, Not Equal To.
Selects whether the trend data collection will Start or
Stop when the trigger comparisons are true. If set to Secondary Test
Start, data collection will stop after one screen of data Access Level Required: OPERATOR
is collected. Selects the value or condition that the Secondary Trig-
ger is compared to. Selection ranges from the Secondary
Trigger Delay Trigger minimum to the Secondary Trigger maximum.
Access Level Required: OPERATOR
Allows the data collection start or stop to be delayed
after the triggers evaluate as true. The delay is select- NAVIGATION
able from 1 to 864000 seconds (10 days). Display is Home
in days, hours, minutes and seconds. The delay timer
Returns user to HOME Screen.
begins when the triggers evaluate as true. If the Trigger
Action is set to Start, data collection will begin after Trend Setup
the triggers evaluate as true and the delay timer has
Returns user to TREND SETUP Screen.
00328VIP
OVERVIEW PROGRAMMABLE
This screen displays the Slot Numbers of the common- Page Down
ly monitored parameters. The Slot Numbers for the re- Access Level Required: OPERATOR
mainder of the available parameters are listed on the Scroll down in the displayed data.
Master Slot Numbers List that follows.
From these lists, select up to six parameters to be trend- Page Up
ed. Return to the TREND SETUP Screen and enter the Access Level Required: OPERATOR
parameters Slot Numbers into Data Points 1 through 6. Scroll up in the displayed data.
Print
DISPLAY ONLY Access Level Required: OPERATOR
Generates a list of the Slot Numbers of the available
Slot Numbers parameters.
These are the Slot Numbers of the most commonly
used parameters.
NAVIGATION
For fields requiring access level of SER-
VICE. Service Technicians refer to the Home
OptiView Control Center - Service Instruc- Returns user to HOME Screen.
tions (Form 160.54-M1) for operation
instructions and explanation of all pro- Trend Setup
grammable setpoints and displayed values. Returns user to TREND SETUP Screen.
Table 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR
USE WITH TREND FEATURE USE WITH TREND FEATURE (CONT'D)
SLOT SLOT
DESCRIPTION DESCRIPTION
NUMBER NUMBER
256 System: Chiller State 1538 Oil Pump: Control Mode
257 System: Coastdown Time Remaining 1539 Oil Pump: Is Pump On
258 System: Prelube Time Remaining 1540 Oil Pump: Manual Time Left 2
259 System: Are Safety Shutdown Contacts Closed 1541 Oil Heater: Is Control Enabled
260 System: Are Cycling Shutdown Contacts Closed 1542 Oil Heater: Is Heater On
261 System: Are Anticipatory Alarm Contacts Closed 1543 Oil Return Solenoid: Is Solenoid On
262 System: Operating Hours 1792 Leaving Chilled Liquid: Temperature
263 System: Run Time (in seconds) 1793 Leaving Chilled Liquid: Temperature Differential
264 System: Number of Starts 1794 Leaving Chilled Liquid: Is Flow Switch Closed
265 System: Is Stop Switch Closed 1795 Leaving Chilled Liquid: Is Pump On
266 System: Is Start Switch Closed 1796 Leaving Chilled Liquid: Local Temperature
267 System: Is Remote Ready to Start Setpoint
280 External Contact: Is Remote Stop Closed 1797 Leaving Chilled Liquid: Remote Analog
Temperature Setpoint
281 External Contact: Is Remote Start Closed
1798 Leaving Chilled Liquid: Remote BAS
282 External Contact: Is MultiUnit Cycling Closed
Temperature Setpoint
283 External Contact: Is Remote Cycling Closed
1799 Leaving Chilled Liquid: Remote Modem
284 External Contact: Is Auxiliary Safety Open Temperature Setpoint
285 Jumper: Is Anti‑Recycle Enabled 1800 Leaving Chilled Liquid: Selected Temperature
286 Jumper: Coastdown Operation Setpoint
287 Jumper: Is Diagnostics Enabled 1801 Leaving Chilled Liquid: Control Sensitivity
288 Jumper: Liquid Type 1802 Leaving Chilled Liquid: Remote Temperature
289 Jumper: Chilled Liquid Pump Operation Range
290 Jumper: Motor Type 1803 Leaving Chilled Liquid: Restart Temperature
291 Jumper: Power Failure Restart Offset
292 Jumper: Pre‑Run Operation 1804 Leaving Chilled Liquid: Restart Temperature
Setpoint
293 Jumper: Refrigerant Selection
1805 Leaving Chilled Liquid: Shutdown Tempera-
294 Jumper: VSD Motor Supply Line Frequency
ture Offset
295 Jumper: Oil Pump Package
1806 Leaving Chilled Liquid: Shutdown Tempera-
304 Options: Control Mode ture Setpoint
305 Options: System Language 1807 Return Chilled Liquid: Temperature
306 Options: Chiller ID Number 1808 Evaporator: Pressure
307 Options: Display Mode 1809 Evaporator: Saturation Temperature
336 Security: Log In Level 1810 Evaporator: Small Temperature Difference
337 Security: Log In User ID 1811 Evaporator: Is Refrigerant Sensor Present
512 Sched: Is Schedule Enabled 1812 Evaporator: Refrigerant Temperature
1280 Pre‑Rotation Vanes: Is Motor Switch Closed 1813 Evaporator: Delta P / P
1281 Pre‑Rotation Vanes: Position 1814 Evaporator: Brine Low Cutout
1282 Pre‑Rotation Vanes: Are Vanes Opening 1815 Smart Freeze Protection: Is Control Enabled
1283 Pre‑Rotation Vanes: Are Vanes Closing 1816 Liquid Line Solenoid: Is Solenoid Installed
1284 Pre‑Rotation Vanes: Are Vanes Holding 1817 Liquid Line Solenoid: Is Solenoid On
1285 Pre‑Rotation Vanes: Control Mode 1818 Leaving Chilled Liquid: Remote Digital Tem-
1296 Discharge: Temperature perature Setpoint
1536 Oil: Differential Pressure 2048 Leaving Condenser Liquid: Temperature
1537 Oil: Sump Temperature 2049 Leaving Condenser Liquid: Is Flow Switch Closed
TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR
USE WITH TREND FEATURE (CONT'D) USE WITH TREND FEATURE (CONT'D)
SLOT SLOT
DESCRIPTION DESCRIPTION
NUMBER NUMBER
2050 Leaving Condenser Liquid: Is Pump On 2575 LcSss: Phase A Voltage
2051 Return Condenser Liquid: Temperature 2576 LcSss: Phase B Voltage
2052 Condenser: Pressure 2577 LcSss: Phase C Voltage
2053 Condenser: Saturation Temperature 2578 LcSss: Phase A Temperature
2054 Condenser: Small Temperature Difference 2579 LcSss: Phase B Temperature
2057 Condenser: Is High Pressure Switch Closed 2580 LcSss: Phase C Temperature
2058 Condenser: High Pressure Warning Threshold 2581 LcSss: Starter Model
2059 SubCooling: Temperature 2582 LcSss: Full Load Amps
2060 Drop Leg Refrigerant: Is Sensor Present 2583 LcSss: Voltage Range
2061 Drop Leg Refrigerant: Temperature 2584 LcSss: Starting Current
2062 Vent Line Solenoid: Is Solenoid Installed 2585 LcSss: Is Serial Communications OK
2063 Vent Line Solenoid: Is Solenoid On 2586 LcSss: Panel to Sss Comm Errors
2304 Motor: Starter Type 2587 LcSss: Sss to Panel Comm Errors
2305 Motor: Is Motor Starter On 2816 VSD: Motor HP
2306 Motor: Current %FLA 2817 VSD: 100% Full Load Amps
2307 Motor: Is Motor Controller Switch Open 2818 VSD: Input Power
2308 Motor: Current Limit Local Setpoint 2819 VSD: Kilowatt Hours
2309 Motor: Current Limit Remote Analog Setpoint 2820 VSD: DC Bus Voltage
2310 Motor: Current Limit Remote BAS Setpoint 2821 VSD: DC Inverter Link Current
2311 Motor: Current Limit Remote Modem Setpoint 2822 VSD: Output Frequency
2312 Motor: Current Limit Selected Setpoint 2823 VSD: Output Voltage
2313 Motor: Pulldown Demand Time Remaining 2824 VSD: Phase A Current
2314 Motor: Pulldown Demand Limit Setpoint 2825 VSD: Phase B Current
2315 Motor: Pulldown Demand Time Setpoint 2826 VSD: Phase C Current
2316 Motor: Anti‑Recycle Time Remaining 2827 VSD: Is Precharge Relay On
2317 Motor: Current Limit Remote Digital Setpoint 2828 VSD: Is Trigger SCR On
2351 Motor - Operating Hours Since last Lubrication 2829 VSD: Is Water Pump On
(Mod A Solid State Starters) 2830 VSD: Control Mode
2560 SSS: Phase A Current 2831 VSD: Command Frequency
2561 SSS: Phase B Current 2832 VSD: Manual Frequency Increment
2562 SSS: Phase C Current 2833 VSD: Internal Ambient Temperature
2563 SSS: Phase A Voltage 2834 VSD: Converter Heatsink Temperature
2564 SSS: Phase B Voltage 2835 VSD: Phase A Heatsink Temperature
2565 SSS: Phase C Voltage 2836 VSD: Phase B Heatsink Temperature
2566 SSS: Scale/Model 2837 VSD: Phase C Heatsink Temperature
2567 SSS: Full Load Amps 2838 VSD: Is Communications OK
2568 SSS: Supply Voltage Range 2839 VSD: Panel to ACC Comms Error Count
2569 SSS: Is Current Unbalance Check Enabled 2840 VSD: ACC to Panel Comms Error Count
(Mod B Solid State Starters) 2841 VSD: ACC to VSD Comms Error Count
2570 LcSss: Input Power 2842 VSD: VSD to ACC Comms Error Count
2571 LcSss: Kilowatt Hours 2843 VSD: VSD to Filter Comms Error Count
2572 LcSss: Phase A Current 2844 VSD: Filter to ACC Comms Error Count
2573 LcSss: Phase B Current 2845 ACC: Delta P/P
2574 LcSss: Phase C Current 2846 ACC: Stability Limit
TABLE 4 - MASTER SLOT NUMBERS LIST FOR TABLE 4 - MASTER SLOT NUMBERS LIST FOR
USE WITH TREND FEATURE (CONT'D) USE WITH TREND FEATURE (CONT'D)
SLOT SLOT
DESCRIPTION DESCRIPTION
NUMBER NUMBER
2847 ACC: Surge Margin 8196 Oil Seal Lube: Time Left
2848 ACC: Manual Surge Command 8197 VSOP: Speed Command
2849 ACC: Surge Map Count 8198 VSOP: Control Mode 2
2850 ACC: Surge Type 8199 VSOP: Manual Command Frequency
2857 ACC: Surge Map Point Count 8200 VSOP: Is Pulldown In Effect
2858 ACC: Surge Map Delta P/P 8201 VSOP: Pulldown Time Remaining
2859 ACC: Surge Map Output Frequency 8202 VSOP: Target Setpoint
2860 ACC: Surge Map PRV Position 8203 VSOP: Pressure Setpoint
2861 Filter: Is Filter Installed 8204 VSOP: Control Period
2862 Filter: Is Operation Inhibited 8205 Refrigerant Level: Is Control Enabled
2863 Filter: Is Filter Running 8206 Refrigerant Level: Position
2864 Filter: Is Precharge Contactor Closed 8207 Refrigerant Level: Is Valve Closing
2865 Filter: Is Supply Contactor Closed 8208 Refrigerant Level: Is Valve Opening
2866 Filter: Phase Rotation 8209 Refrigerant Level: Control Mode
2867 Filter: Motor HP 8210 Refrigerant Level: Is Pulldown In Effect
2868 Filter: Supply kVA 8211 Refrigerant Level: Pulldown Time Remaining
2869 Filter: Total Power Factor 8212 Refrigerant Level: Target Setpoint
2870 Filter: DC Bus Voltage 8213 Refrigerant Level: Setpoint
2871 Filter: Heatsink Temperature 8214 Refrigerant Level: Period
2872 Filter: L1 - L2 RMS Voltage 8215 Refrigerant Level: Proportional Limit Close
2873 Filter: L2 - L3 RMS Voltage 8216 Refrigerant Level: Proportional Limit Open
2874 Filter: L3 - L1 RMS Voltage 8217 Refrigerant Level: Rate Limit Close
2875 Filter: L1 - N Peak Voltage 8218 Refrigerant Level: Rate Limit Open
2876 Filter: L2 - N Peak Voltage 8221 HSTB: Oil Drain Temperature (Before
2877 Filter: L3 - N Peak Voltage C.MLM.01.03)
2878 Filter: L1 Total Harmonic Distortion 8222 HSTB: Is Solenoid Installed
2879 Filter: L2 Total Harmonic Distortion 8223 HSTB: Is Solenoid On
2880 Filter: L3 Total Harmonic Distortion 8224 HSTB: Proximity Position
2881 Filter: L1 RMS Filter Current 8225 HSTB: Proximity Differential
2882 Filter: L2 RMS Filter Current 8226 HSTB: Proximity Reference Position
2883 Filter: L3 RMS Filter Current 8280 Stall Detector Board output voltage
2884 Filter: L1 RMS Supply Current 8281 VGD open
2885 Filter: L2 RMS Supply Current 8282 VGD close
2886 Filter: L3 RMS Supply Current 8317 Stall DC Pressure Voltage
2887 Filter: L1 Total Demand Distortion
2888 Filter: L2 Total Demand Distortion
2889 Filter: L3 Total Demand Distortion
2890 Filter: Maximum Total Harmonic Distortion
2891 Filter: Maximum Total Demand Distortion
8192 Oil: Pump Pressure
8193 Oil: Sump Pressure
8194 Oil Seal Lube: Is Control Enabled
8195 Oil Seal Lube: Time To Next Lube
K7, the range is 240 (default) to 900 seconds. All oth- Heat Pump – Leaving Condenser Liquid Control
ers, the range is 150 (default) to 900 seconds). With (Software version C.OPT.01.23.307 and later)
earlier software versions, the duration is fixed at 150
The Heat Pump is running, controlling the Leaving
seconds.
Condenser Liquid Temperature to the Leaving Con-
Start Inhibit denser Liquid Temperature Setpoint. In this mode,
Heat Pump Duty is enabled and the Heat Pump Duty
The chiller is prevented from being started due to the Operational mode setpoint is set to Heating mode.
reason displayed on the Details Line of the Status Bar.
Current Pulldown Limit
Vanes Closing Before Shutdown
The Pulldown Demand Limit Setpoint timer is in effect
Displayed while the Pre-rotation Vanes are closing and the Compressor Motor current is greater than or
during a Soft Shutdown. During Soft Shutdowns, the equal to the Pulldown Demand Current Limit Setpoint
Vanes are driven fully closed prior to shutting down the value. The Pre-rotation Vane operation is being inhib-
compressor. When the Vane Motor End Switch closes, ited as described in Motor – High Current Limit mes-
indicating the Vanes have fully closed (or 3.5 minutes sage below.
have elapsed, whichever occurs first), the Run Signal
is removed from the compressor motor starter and a Motor – High Current Limit
System Coastdown is performed. Soft Shutdowns are
The Compressor Motor current is greater than or equal
initiated by the following:
to the local or remote Current Limit Setpoint. The Cur-
1. Leaving Chilled Liquid – Low temperature rent Limit Setpoint is programmed over a range of 30
to 100% of the Chiller Full Load Amps (FLA). When
2. Remote Stop the motor current increases to the Inhibit Open thresh-
3. Multi-Unit Cycling – Contacts Open old, the Pre-rotation Vanes are inhibited from further
opening. This prevents a further current rise. If the cur-
4. System Cycling – Contacts Open rent continues to rise to the Start Close threshold, the
5. Control Panel – Schedule Vanes begin closing until the current falls to the Stop
Close threshold. Automatic Vane operation is resumed
6. Operator Initiated at Keypad (Flash Memory Card and this message automatically clears when the motor
version C.MLM.01.06.xxx and later) current decreases to the Allow Open threshold. The
While the Vanes are closing during any Soft Shutdown, thresholds are different for the various motor starter ap-
if a Local Stop is initiated with the Compressor Switch plications. To allow field calibration of the Solid State
or any faults other than those listed above occur, the Starter (Mod A) Logic Board or CM-2 Current Module,
Soft Shutdown is terminated and it will immediately pressing the Pre-rotation Vanes OPEN key in SERVICE
perform a System Coastdown. access level, starts a 10 minute timer during which the
current limit thresholds are elevated. See the following
RUN MESSAGES table:
Warning – Refrigerant Level Out Of Range Warning – Evaporator – Low Pressure Limit
(Flash Memory Card version C.MLM.01.05C.xxx and The Evaporator Pressure has decreased to the Warn-
earlier and “P” compressors with C.MLM.04.01B and ing threshold. This threshold is fixed in Water cooling
earlier) applications. In Brine cooling applications, the thresh-
The output of the condenser refrigerant level sensor old is a fixed amount above the programmable safety
is greater than 5.1 VDC. This is indicative of a level shutdown threshold. The Safety threshold in Brine ap-
sensor failure. While this condition exists, the refriger- plications is determined by the Brine solution and is
ant variable orifice is driven to the full open position. determined by the YORK Factory. While this condition
This message automatically clears when the refrigerant is in effect, the Pre-rotation Vanes are inhibited from
level sensor output is within range. further opening. This message automatically clears and
the Vanes are permitted to open when the Evaporator
Warning – Standby Lube – Low Oil Pressure Pressure increases to the reset value.
A minimum of 15 PSID of oil pressure was not achieved
WARNING RESET
in the first 30 seconds of a Standby Lubrication cycle, THRESHOLD (PSIG) THRESHOLD (PSIG)
or the pressure decreased below this value during the WATER BRINE WATER BRINE
remainder of the cycle. This message will be displayed
+1.9 more +3.2 more
and no further Standby Lubrications will be performed R22 56.2 than Safety 57.5 than Safety
until the WARNING RESET key is pressed in Opera- Setpoint Setpoint
tor (or higher) access mode. R134a 27.0 +2.0 >Safety 28.0 +3.0>Safety
Setpoint Setpoint
With software version C.OPT.01.23.307 (and later),
this warning is also set when either the Pump Oil Pres- Warning – Vanes Uncalibrated – Fixed Speed
sure transducer or the Sump Oil Pressure transducer
The Compressor Motor Variable Speed Drive (VSD) is
is less than 2 PSIG when a Standby Lube is requested
operating Fixed Speed (full speed) mode because the
by automatic control. This inhibits the Standby Lube
Pre-rotation Vanes position potentiometer calibration
cycle when the chiller is open to atmosphere.
has not been performed.
Warning – Setpoint Override
Warning – Harmonic Filter – Operation Inhibited
A blank BRAM battery-backed memory device (IC loca- The Compressor Motor Variable Speed Drive (VSD)
tion U52 on Microboard) or a failure of this device was Harmonic Filter has been inhibited. Refer to Variable
detected during the initialization process that occurs when Speed Drive – Service Instructions (Form 160.00-M1).
power is applied to the Control Center. Due to this fail- Harmonic Filter operation should not be altered by
ure, any or all of the programmed Setpoints could have anyone other than a qualified Service Technician.
been corrupted. Therefore, all Setpoints have been auto-
matically changed to their Default values. All Setpoints Warning – Harmonic Filter – Data Loss
will have to be programmed to their desired values. This
Communications between the Harmonic Filter Logic
message will clear when the WARNING RESET key is
Board and the Compressor Motor Variable Speed
pressed in Operator (or higher) access mode.
Drive VSD Logic Board or the Adaptive Capacity
Warning – Condenser – High Pressure Limit Control Board is not occurring. While this condition
exists, all filter related parameters are displayed as X’s.
The Condenser Pressure exceeds the High Pressure Warn- This message automatically clears when communica-
ing Setpoint threshold, programmed by a Service Tech- tions are restored.
nician logged in at SERVICE access level. While this
condition is in effect, the Pre-rotation Vanes are inhibited Warning – Harmonic Filter – Input Frequency
from further opening. This message automatically clears Range
and the Vanes are permitted to open when the condenser
The power line frequency detected by the Compressor
pressure decreases to 5 PSIG below the Setpoint.
Motor Variable Speed Drive (VSD) Harmonic Filter is
outside the range of 58 to 62 Hz (60 Hz), or 49 to 51
Hz (50 Hz). While this condition exists, all filter related
parameters are displayed as X’s. This message automati-
cally clears when the line frequency is within range.
Warning – Harmonic Filter – Not Running Warning – Surge Protection – Excess Surge
(Software version C.OPT.01.23.307 and later) Limit
This warning is set when all of the following are true (Flash Memory Card version C.MLM.01.05.xxx and
for 20 continuous seconds: later)
(Applies only if Surge Protection Extended Run fea-
• Chiller is running ture is Enabled)
• Filter is enabled Displayed during the Surge Protection 10 minute Ex-
tended Run period. This period begins when the Surge
• Filter present status is true Window Count exceeds the Count Limit. During this
• Run Time greater than 20 seconds period, the Pre-rotation Vanes are driven closed. When
10 minutes have elapsed, this message and the Pre-
• Filter operating mode is stopped rotation Vanes load inhibit are automatically cleared. 3
This warning is released when the chiller is stopped, Message and load inhibit are also cleared when the
but will be displayed until manually cleared using the chiller is shutdown.
WARNING RESET key when logged in at OPERA- If the optional Hot Gas Bypass feature
TOR (or higher) access level. is enabled, the valve position must be at
100% before the Extended Run is imple-
Warning – Vanes Uncalibrated mented. If the chiller is chiller is equipped
The Hot Gas Bypass feature is enabled, but the Pre- with a Compressor Motor Variable Speed
rotation Vanes calibration procedure has not yet been Drive, the output frequency must be at full
performed. speed (50 Hz/60 Hz) before this control
can be implemented.
Warning – External I/O – Serial Communications
Serial communications between the Microboard and Warning – Condenser Or VGD Sensor Failure
the optional Analog I/O Board has been interrupted for (Software version C.MLM.01.14.xxx (and later) or
at least 20 seconds. C.OPT.01.14.306 (and later))
The difference between the Stall Pressure transducer
Warning – Excess Surge Detected
output and the Condenser Pressure transducer output
(Flash Memory Card version C.MLM.01.05.xxx and has exceeded 0.28 VDC for 3 continuous minutes while
later) the chiller was running. This feature verifies the opera-
(Applies only if Surge Protection Shutdown feature is tion of the Stall transducer and the Condenser trans-
Disabled) ducer. Since both transducers are measuring essentially
The Surge Window Count has exceeded the Count the same pressure, both outputs should be within the
Limit. Message can be manually cleared after the specified tolerance. This message must be manually
Surge Window Count is less than or equal to the Count cleared. It will be displayed until the transducer out-
Limit, or the Shutdown feature is enabled or the chiller puts are within the acceptable range of each other and
is stopped. To clear message press WARNING RESET the WARNING RESET key in SERVICE access level.
key on HOME Screen when logged in at OPERATOR
While this message is displayed, the Variable Geom-
(or higher) access level.
etry Diffuser (VGD) is driven to the full open position
and held there until this warning is manually cleared.
Warning – Liquid Level Setpoint not Achieved
When cleared, the VGD returns normal operation.
(Software version C.OPT.01.25C.308 (and later))
Automatic reset warning message is displayed when Warning – Loss of Subcooler Liquid Seal
the Refrigerant Level is not within + or - 15% of the (Software version C.OPT.01.25C.308 (and later))
Refrigerant Level Setpoint for 10 continuous minutes
This Warning is displayed if the chiller has been run-
after the chiller has been running for 30 minutes. It
ning for 30 minutes or more and the Drop Leg Tem-
will clear when within the 15% range or the chiller is
perature is less than the Return Condenser Liquid
stopped.
Temperature continuously for two minutes. Setting the
Drop Leg Sensor installed to Disabled will prevent this
warning from being displayed.
Warning – Motor Bearing Lube Required seconds. This warning will automatically clear when
(This feature applies to software version all bearing temperatures decrease below the warning
Y.OPT.01.00D.308 and later.) threshold. The value programmed for this threshold is
displayed as High Bearing Temperature Warning on
The Operating Hours Since Last Motor Lubrication
the MOTOR SETPOINTS Screen. It is programmed
has exceeded the set hours. This replaces WARNING –
with the Bearing Setup Setpoint on that screen. This
MOTOR BEARING LUBE SUGGESTED above. This
warning not occur when the Bearing Temperature Pro-
is displayed until manually cleared by the Operator or
tection Setpoint is set to Disabled on the MOTOR DE-
the Operating Hours Since Last Motor Lubrication ex-
TAILS Screen. Also, it will not act on any RTD input
ceed the set hours plus 200, whereupon it is replaced
registering as an open RTD.
by the message Motor – Lack Of Bearing Lubrication
below. The Operator clears this message by entering Warning – Motor – Bearing Vibration Baseline
his/her initials, name or user ID in OPERATOR ac- Not Set
3
cess level (or higher) using the MOTOR LUBE AC-
(Software version C.OPT.01.22.307 and later)
KNOWLEDGE key on the MOTOR LUBRICATION
Screen. See the Motor Lubrication Screen 2 on page Displayed until both the Shaft End and Opposite Shaft
107 for entry instructions. The date and time of this End motor bearing vibration baseline values are entered
entry is automatically logged as the Date Of Last Mo- on the MOTOR DETAILS Screen. This can be done
tor Lubrication and Time Of Last Motor Lubrication. either manually with the Manual Baseline Setpoint or
It also resets the Operating Hours Since Last Lubrica- automatically with the AUTO BASELINE key on that
tion to zero. The date this warning occurs is stored as screen. While this message is displayed, the vibration
the Date Of Last Motor Lubrication Warning Or Fault. baseline values are set to X.X.
This warning message will not be displayed if the Auto
Lube Setpoint on the MOTOR LUBRICATION Screen Warning – Motor – High Bearing Vibration
enabled. (Software version C.OPT.01.22.307 and later)
Either the Shaft End or Opposite Shaft End motor bear-
Warning – Motor – High Winding Temperature ing vibration has exceeded the value programmed for the
(Software version C.OPT.01.22.307 and later) High Vibration Warning Setpoint for the programmed
This warning occurs when any of the enabled Motor number of Delay seconds. The warning will automati-
Winding Temperatures exceeds the following: [High cally clear when both vibration values decrease below the
Winding Temperature Shutdown threshold - 18°F] for warning threshold. This warning does not occur when the
3 continuous seconds. This warning will automatically Motor Vibration Protection Setpoint is set to Disabled on
clear when all winding temperatures decrease below the MOTOR DETAILS Screen or while the WARNING
the warning threshold. The value programmed for the – MOTOR – BEARING VIBRATION BASELINE NOT
above threshold is displayed as High Winding Temper- SET warning is displayed.
ature Shutdown on the MOTOR SETPOINTS Screen.
It is programmed with the Winding Setup Setpoint on ROUTINE SHUTDOWN MESSAGES
that screen. This warning not occur when the Wind- Remote Stop
ing Temperature Protection Setpoint is set to Disabled
on the MOTOR DETAILS Screen. Also, it will not act A shutdown command has been received from a re-
on any RTD input registering as an open RTD or any mote device. Remote stop commands can be received
individual winding temperature sensor that has been in Digital Remote mode via I/O Board TB4-7/8 or in
disabled with the Temperature Disable Setpoint on the ISN Remote mode via the E-Link Gateway serial com-
MOTOR SETPOINTS Screen. munications. If the chiller is running when this occurs,
the Pre-rotation Vanes are driven fully closed prior to
Warning – Motor – High Bearing Temperature shutting down the chiller.
(Software version C.OPT.01.22.307 and later)
Local Stop
This warning occurs when either of the enabled mo-
A local shutdown command has been received by plac-
tor bearing temperatures exceeds the programmed
ing the Keypad Start-Run-Stop/Reset switch in the
High Bearing Temperature Warning for 3 continuous
Stop (O) position.
This shutdown is only applicable to Heat Pump Duty faults that are monitored, LED’s on the respective device
enabled and operating in Heating mode (Heat Pump illuminate to identify the specific fault that has occurred.
Operational Setpoint set to Heating mode). See Heat Refer to Solid State Starter (Mod A) – Operation and
Pump Screen on page 37. Anytime the Leaving Con- Maintenance (Form 160.46-OM3.1) for details of Mod
denser Liquid Temperature Setpoint is decreased, the A Solid State Starter initiated shutdowns and OptiView
shutdown threshold becomes 125°F for the next 10 Control Center – Service Instructions (Form 160.54-M1)
minutes. After 10 minutes have elapsed, the shutdown for CM-2 initiated shutdowns. The chiller will automati-
threshold becomes the programmed setpoint value. The cally restart when the Motor Controller contacts close.
Heat Pump will automatically restart when the temper- On some shutdowns, the respective device automatically
ature decreases to the programmed Leaving Condenser closes the contacts when the fault condition clears. Other
Liquid Temperature Cycling offset – Restart Setpoint. shutdowns require the Operator to perform a Manual Re-
performed and this message is displayed. This same LCSSS – Low Phase (X) Temperature Sensor
cycling shutdown is performed, along with the same The Liquid Cooled Solid State Starter Logic/Trigger
message, if the Liquid Cooled Solid State Starter does Board has detected that the temperature of the starter
not receive a response from the Control Center after 10 phase A, B or C (designated as X in the message) Sili-
consecutive attempts to communicate with the Control con Controlled Rectifier (SCR) Module has decreased
Center after Initialization has been successfully com- to less than 37°F. This would generally be indicative
pleted. The Control Center attempts to establish com- of a disconnected or defective sensor. If all three SCR
munications until successful. Modules are indicating a temperature of less than 37°F,
the SCR Module cooling pump turns on. This is ac-
LCSSS Shutdown – Requesting Fault Data
complished by disconnecting all three sensors. This
The Liquid Cooled State Starter Logic/Trigger Board feature allows Service Technicians to run the cooling
has shut down the chiller but the Control Center has pump while filling the cooling system by disconnect- 3
not yet received the cause of the fault from the LC- ing plugs P2, P3 and P4 in the LCSSS.
SSS, via the serial communications link. The LCSSS
shuts down the chiller by opening the Motor Controller LCSSS – Run Signal
LCSSS Stop Contacts (K1 relay located on the starter The Liquid Cooled Solid State Starter receives two
Logic/Trigger Board and connected between TB6-16 start signals from the Control Center simultaneously;
and TB6-53 in the Control Center). The Microboard, one via the serial communications link and one via the
in the Control Center then sends a request for the cause start relay TB6-24 in the Control Center. If they are
of the fault to the Logic/Trigger Board over the serial not received within 5 seconds of one another, a cycling
communications link. Since serial communications are shutdown is performed and this message is displayed.
initiated every 2 seconds, this message is typically dis- This is generally indicative of defective wiring.
played for a few seconds and then replaced with one of
the following fault messages. LCSSS – Invalid Current Scale
Selection
LCSSS – Stop Contacts Open
There is an invalid compressor motor current scale
See LCSSS Shutdown – Requesting Fault Data on page jumper combination installed in the Liquid Cooled
171. If the Control Center’s Microboard does not re- Solid Starter Logic/Trigger Board J1. Jumper combina-
ceive the cause of a starter initiated shutdown with 20 tion determines allowable “100% FLA” setpoint range;
seconds of the shutdown, it is assumed it is not forth- 7L-35 to 260A, 14L-65 to 510A, 26L-125 to 850A and
coming and that message is replaced with this message. 33L-215 to 1050A. The chiller will be permitted to start
The chiller can be started when the Motor Controller when the jumpers are configured correctly. Refer to Sol-
LCSSS Stop Contacts close. id State Starter (Mod B) – Operation and Maintenance
A missing interlock jumper between Starter Logic/ (Form 160.00-O2) for valid jumper configurations.
Trigger Board J1-1 and J1-12 will also produce this
LCSSS – Phase Locked Loop
message.
The Liquid Cooled Solid State Starter Logic/Trigger
LCSSS – Power Fault Board phase locked loop circuit was not able to main-
The Liquid Cooled Solid State Starter Logic/Trigger tain lock with phase A of the power line. This could be
Board has detected that the compressor motor current caused by a power line anomaly such as sag or jitter. A
in one or more phases has decreased to less than 10% power line frequency jitter of up to 3 Hz/second can be
of the FLA for a minimum of 1 line cycle. This check tolerated. The chiller will automatically restart when
is inhibited during the first 4 seconds of System Run lock has resumed.
and until the motor current is greater than 25% of the
Job FLA. The chiller will automatically restart upon
completion of System Coastdown.
LCSSS – Low Supply Line Voltage LCSSS – Logic Board Power Supply
The Liquid Cooled Solid State Starter Logic/Trigger Following application of power, this message is dis-
Board has detected that the compressor motor AC played and a snapshot of the LCSSS parameters and
Power Line Voltage, in any phase, decreased below the time of power failure are sent to the Control Center.
low line voltage threshold continuously for 20 seconds.
The chiller will automatically restart when the voltage LCSSS – Phase Rotation/Loss
in all phases returns to the restart level. The thresholds (Flash Memory Card version C.MLM.01.03 or earlier)
are as follows: The Liquid Cooled Solid Starter Logic/Trigger Board
has detected the three-phase compressor motor power
SUPPLY VOLTAGE RANGE SHUTDOWN RESTART
(VOLTS) (VOLTS) (VOLTS) line voltage phase rotation is not correct or the line-
Disabled None N/A
to-line voltage in any phase has decreased to less than
30% of nominal. The chiller will automatically restart
200-208 160 174
when the power line conditions are acceptable.
220-240 185 200
380 305 331 LCSSS – Phase Loss
400 320 349 (Flash Memory Card version C.MLM.01.04 or later)
415 335 362
The Liquid Cooled Solid State Starter Logic/Trigger
440-480 370 400 Board has detected the line-to-line RMS voltage in any
550-600 460 502 phase has decreased to less than or equal to 30% of the
lowest value of the programed voltage range. If the pro-
LCSSS – High Supply Line Voltage grammed voltage range is Disabled, a value of 60VAC
The Liquid Cooled Solid State Starter Logic/Trigger is used as the threshold. The chiller will automatically
Board has detected that the compressor motor AC Pow- restart when the line voltage is greater than the shut-
er Line Voltage, in any phase, exceeded the high line down threshold. The voltage range is programmed by a
voltage threshold continuously for 20 seconds. The Service Technician following instructions in OptiView
chiller will automatically restart when the voltage in Control Center – Service Instructions (Form 160.54-
all phases returns to the restart level. The thresholds M1).
are as follows:
COMPRESSOR MOTOR VARIABLE SPEED
SUPPLY VOLTAGE RANGE SHUTDOWN RESTART DRIVE: CYCLING SHUTDOWN MESSAGES
(VOLTS) (VOLTS) (VOLTS)
The following cycling shutdown messages are dis-
Disabled None N/A
played on Compressor Motor Variable Speed Drive
200-208 227 226
(VSD) applications only. These messages are gener-
220-240 262 261
ated by events that occur within the VSD. The chiller
380 415 414 will automatically restart when the cycling condition
400 436 435 clears. Service and troubleshooting information is con-
415 454 453 tained in Variable Speed Drive – Service Instructions
440-480 524 523 (Form 160.00-M1).
550-600 655 654
VSD Shutdown – Requesting Fault Data
LCSSS – Logic Board Processor The VSD has shutdown the chiller and the Control
Communication between the V25 Microprocessor and Center has not yet received the cause of the fault from
Digital Signal Processor (DSP) on the Liquid Cooled the VSD, via the serial communications link. The VSD
Solid State Starter Logic/Trigger Board has been in- shuts down the chiller by opening the Motor Controller
terrupted. The chiller will automatically restart when VSD STOP CONTACTS (located on the VSD Logic
communications are restored. Board and connected between TB6-16 and TB6-53 in
the Control Center). The Microboard in the Control • If the Harmonic Filter option is included, make
Center then sends a request for the cause of the fault to sure the Filter Logic Board is not in continuous
the VSD Logic Board via the Adaptive Capacity Con- reset. This condition is evidenced by the Filter
trol Board, over the serial link. Since serial communi- Logic Board’s LED’s alternately blinking. The
cations are initiated every 2 seconds, this message is filter can be eliminated as a cause of initializa-
typically displayed for a few seconds and then replaced tion failure by disconnecting the filter by placing
with one of the below listed fault messages. switch SW1 on the Filter Logic Board in the OFF
position and removing the ribbon cable between
VSD – Stop Contacts Open the Filter Logic Board and the VSD Logic Boards.
See VSD Shutdown – Requesting Fault Data on page • VSD and Harmonic Filter horsepower ratings do
172. If the Control Center’s Microboard does not re- not agree.
ceive the cause of the fault over the Serial Link within 3
20 seconds, it is assumed it is not forthcoming and that VSD – High Phase A Instantaneous Current
message is replaced with VSD – STOP CONTACTS This shutdown is generated by the VSD if the motor
OPEN message. current in phase A exceeds a given limit. The motor
current is sensed by the current transformers on the
VSD Initialization Failed
VSD output pole assemblies and the signals are sent
Upon application of power, all boards go through the to the VSD Logic Board for processing. Maximum in-
initialization process. At this time, memory locations are stantaneous permissible currents are:
cleared, program jumper positions are checked and seri-
al communications links are established. There are sev- • 351/292 hp equals 771 A
eral causes for an unsuccessful initialization as follows: • 503/419 hp equals 1200 A
• The Control Center and the VSD must be ener- • 790/658 hp equals 1890 A
gized at the same time. The practice of pulling
the fuse in the Control Center to remove power If an over current trip occurs, but the chiller restarts and
from the Control Center will create a problem. runs without a problem, the cause may be attributed to
Power-up must be accomplished by closing the a voltage sag on the utility power feeding the VSD that
main disconnect on the VSD cabinet with all fuses is in excess of the specified voltage range for this prod-
in place. A power interruption to the VSD Logic uct. Thus is especially true if the chiller was running at,
Board will also generate this message. or near full load. If there should be a sudden dip in line
voltage, the current to the motor will increase, since the
• The eproms must be of the correct version for each motor wants to draw constant horsepower. The chiller
VSD board and they must be installed correctly. Pre-rotation Vanes cannot close quickly enough to cor-
The eproms are created as a set, and cannot be in- rect for this sudden increase in current, and the chiller
terchanged between earlier and later versions. will trip on an over current fault.
• Serial data communications must be established. If the chiller will not restart, but keeps tripping on this
See VSD – Serial Communications on page 176. same shutdown, an output pole problem is the most
If communications between the VSD Logic likely cause. The VSD would require service under
Board, Harmonic Filter Logic Board, ACC Board these conditions.
and Control Center Microboard does not take
place during initialization, this message will be With software version C.OPT.01.23.307 (and later), if
generated. The serial communications can be ver- this cycling shutdown occurs 3 times in 10 minutes, the
ified by selecting the VSD DETAILS Screen from third shutdown becomes a safety shutdown.
the MOTOR Screen and observing the Full Load
Amps value. A zero displayed for this and other VSD – High Phase B Instantaneous Current
VSD parameters, indicates a serial communica- See VSD – High Phase A Instantaneous Current mes-
tions link problem. sage above.
VSD – High Internal Ambient Temperature display this message. In most cases, the problem will
The ambient temperature monitored is actually the be an open transmitter or broken wiring to the transmit-
temperature detected by a component mounted on the ter. The normal transmitter resistance is 10K ohms at
VSD Logic Board. The high ambient trip threshold is 77°F.
set for 140°F. Some potential causes for this shutdown
VSD – Low Phase B Inverter Heatsink
are: internal VSD fan failure, VSD water pump failure
Temperature
or an entering condenser water temperature that ex-
ceeds the allowable limit for the job. Additional causes (Style D VSD)
for the shutdown are: See Low Phase A Inverter Heatsink Temperature mes-
sage above.
• Plugged Strainer – The standard 1.5" Y-strainer
contains a woven mesh element with 20 stainless VSD – Low Phase C Inverter Heatsink 3
steel wires per inch. This has been found to work Temperature
adequately on most applications. Some users may (Style D VSD)
have very dirty condenser water, which can cause
See Low Phase A Inverter Heatsink Temperature mes-
the strainer to plug. Locations with special condi-
sage above.
tions may want to consider a dual strainer arrange-
ment with quarter turn valves, to permit cleaning VSD – Low Converter Heatsink Temperature
of one strainer with the unit still on line.
If VSD part number is 371-02767-XXX (60 Hz) or
• Plugged Heat-exchanger – In cases where the 371-03700-XXX (50 Hz), a heatsink temperature sen-
strainer plugs frequently, the heat-exchanger may sor indicating a temperature of less than 37°F will
eventually plug or become restricted to the point cause the chiller to shutdown and display this message.
of reduced flow. At this point, we suggest you In most cases, the problem will be an open transmitter
back-flush the heat-exchanger by reversing the or broken wiring to the transmitter. The normal trans-
two rubber hoses which supply condenser water mitter resistance is 10K ohms at 77°F.
to-from the heat-exchanger. If the rust cannot be
back-flushed, the heat-exchanger might have to be VSD – Low Phase A Inverter Baseplate
replaced. Temperature
• Low Condenser Flow – The VSD system requires (VSD part number 371-03789-xxx (503 HP 60 Hz; 419
8 feet of pressure drop across the heat exchanger HP 50 Hz) (Flash Memory Card version C.MLM.01.08
to maintain adequate GPM. If the pressure drop is and later)
less than 8 feet, it will be necessary to correct the The chiller has shutdown because the baseplate tem-
flow problem or add a booster pump as is applied perature has decreased to less than 37°F.
on retrofit chillers.
VSD – Low Phase B Inverter Baseplate
VSD – Invalid Current Scale Selection Temperature
Since the part number of the VSD Logic Board is the (VSD part number 371-03789-xxx (503 HP 60 Hz; 419
same on all horsepower sizes, the position of Program HP 50 Hz) (Flash Memory Card version C.MLM.01.08
Jumpers tells the Logic Board the size of the VSD and later)
employed. This allows the VSD to properly scale the The chiller has shutdown because the baseplate tem-
output current. If the jumper configuration is invalid, a perature has decreased to less than 37°F.
shutdown is performed and this message is generated.
Refer to Variable Speed Drive – Service Instructions VSD – Low Phase C Inverter Baseplate
(Form 160.00-M1). Temperature
(VSD part number 371-03789-xxx (503 HP 60 Hz; 419
VSD – Low Phase A Inverter Heatsink HP 50 Hz) (Flash Memory Card version C.MLM.01.08
Temperature and later)
(Style D VSD)
The chiller has shutdown because the baseplate tem-
A heatsink temperature sensor indicating a temperature perature has decreased to less than 37°F.
less than 37°F will cause the chiller to shut down and
VSD – Low Inverter Baseplate Temperature Harmonic Filter – High DC Bus Voltage
(Applicable to VSD with part number 371-02767- The Harmonic Filter’s DC Link Voltage is continu-
XXX (60 Hz) or 371-03700-XXX (50 Hz)) ously monitored and if the level exceeds 860 VDC,
this shutdown is performed. The Harmonic Filter has
(If compressor other than “P”, requires Flash Memory
its own DC bus as part of the filter power assembly,
Card version C.MLM.01.05A.xxx and later)
and this DC Link is not connected in any way with
A baseplate temperature sensor indicating a temper- the VSD’s DC link. If this shutdown occurs, it will be
ature of less than 37°F will cause the chiller to shut necessary to look at the level of 460VAC applied to the
down and display this message. In most cases, the Harmonic Filter. The specified voltage range is 414 to
problem will be an open transmitter or broken wiring 508. If the incoming voltage is in excess of 508, steps
to the transmitter. The normal transmitter resistance is should be taken to reduce the level to within specified
5K ohms at 77°F. limits. The cause of this message is typically high line
voltage or a surge on the utility supply.
VSD – Logic Board Processor
This shutdown is generated if a communications prob- Harmonic Filter – High Phase A Current
lem occurs between the two microprocessors on the The maximum instantaneous Harmonic Filter current
VSD Logic Board. is monitored and compared to a preset limit. If this
limit is exceeded, a shutdown is performed and this
VSD – Run Signal
message is generated. The filter current is monitored
Redundant Run Signals are generated by the Control using two DCCT’s and these signals are processed by
Center; one via TB6-24 and the second via the serial the Filter Logic Board. The preset limits are as follows:
communications link. Upon receipt of either of the two
Run Commands by the VSD, a 5 second timer shall • 351/292 HP equals 356 Amps
commence timing. If both Run Commands are not re- • 503/419 HP equals 496 Amps
ceived by the VSD Logic Board within 5 seconds, a
shutdown is performed and this message is displayed. • 790/658 HP equals 745 Amps
This is generally indicative of a wiring problem be- • 1048/917 HP equals 385 Amps
tween the Control Center and the VSD.
If the VSD automatically restarts after this shutdown
VSD – Serial Communications and continues to operate properly with the filter oper-
This message is generated when communications be- ating, it is likely the filter tripped due to a sag or surge
tween the Adaptive Capacity Control (ACC) Board in the voltage feeding the VSD. If this message reoc-
and the VSD Logic Board, or between the Control curs, preventing the chiller from starting, the VSD will
require service.
redundant run command does not occur on the serial Evaporator – Low Pressure - Smart Freeze
data link from the VSD Logic Board before the timer (Flash Memory Card version C.MLM.01.02 or later)
expires, a shutdown is performed and this message is
generated. Smart Freeze protection is activated and has shutdown
the chiller because the evaporator temperature has been
Harmonic Filter – DC Current Transformer 1 below the Smart Freeze threshold for greater than the
allowable number of seconds. If the Evaporator Refrig-
During initialization, with no current flowing through
erant Temperature sensor RT7 is enabled, (using pro-
the DC Current Transformers (DCCT’s), the DCCT
cedure in OptiView Control Center – Service Instruc-
output voltages are measured and compared with a
tions (Form 160.54-M1)), this parameter is used as the
preset limit via the Filter Logic Board. If the measured
Evaporator Refrigerant Temperature and the freeze
values exceed the preset limits, the DCCT’s are pre-
threshold is 32.8°F. If RT7 is not enabled, the Evapo-
sumed to be defective and this shutdown is generated.
rator Refrigerant Temperature used is the Evaporator
Harmonic Filter – DC Current Transformer 2 Saturation Temperature, derived from the Evaporator
Pressure transducer and the freeze threshold is 34.0°F.
See Harmonic Filter – DC Current Transformer 1
message above. The total count is incremented once for every second
the Evaporator Refrigerant Temperature is below the
SAFETY SHUTDOWN MESSAGES freeze threshold (but is never decremented below zero).
The number of seconds it will take the chilled liquid to
Evaporator – Low Pressure freeze is based on how far the Evaporator Refrigerant
The Evaporator Pressure, as sensed by the Evapora- Temperature is below the freeze threshold as follows:
tor transducer, has decreased to the safety shutdown
number of seconds (4053.7)
threshold. For water cooling applications, the safety =
to freezing freeze threshold – evap.
shutdown threshold is a fixed value for the respective
refrigerant. For Brine cooling applications, the safety refrigerant temp.
shutdown threshold varies according to the concentra-
Smart Freeze is activated only if the feature has been
tion of the Brine solution. The Brine shutdown thresh-
enabled by a Service Technician (following instruc-
old is programmed at the YORK Factory. It should not
tions in OptiView Control Center – Service Instruc-
be changed by anyone other than a qualified Service
tions (Form 160.54-M1)) and the Leaving Chilled Liq-
Technician following instructions in OptiView Con-
uid Temperature Setpoint is less than 38.0°F.
trol Center – Service Instructions (Form 160.54-M1).
The chiller can be started after the Evaporator Pressure Evaporator – Transducer Or Leaving Liquid
increases to the restart threshold and the Compressor Probe
Switch is placed in the Stop-Reset (O) position.
A possible defective Evaporator Pressure transducer
SHUTDOWN RESTART or Leaving Chilled Liquid temperature transmitter has
(PSIG) (PSIG) been detected. The pressure and temperature that these
Water Cooling - R22 54.3 54.4 devices are indicating are not in the correct relation-
- R134a 25.0 25.1 ship to each other. The Control Center converts the
+0.1 more
Evaporator Pressure to a Saturated Temperature value
25.0 to 54.3 than and compares this value to the Leaving Chilled Liquid
Brine Cooling - R22 temperature (difference equals chilled liquid temp mi-
as programmed Shutdown
threshold nus evaporator saturated temp). The difference should
+0.1 more not be outside the range of –2.5°F to +25.0°F. If the
6.0 to 25.0 than transducer and transmitter are accurate, the Evaporator
- R134a
as programmed Shutdown Saturated temperature should not be greater than 2.5°F
threshold warmer nor greater than 25.0°F colder than the Leav-
ing Chilled Liquid Temperature. In order to initiate a
shutdown, the difference must be outside the acceptable The contacts will automatically close when the con-
range continuously for 10 minutes. For Steam Turbine denser pressure decreases to:
drive applications, this check is bypassed for the first 20
minutes of chiller operation. The chiller can be started • Less than 160 PSIG (R134a)
after the Compressor Switch is placed in the Stop-Reset • Less than 205 PSIG (R22)
(O) position.
The chiller can be started after the contacts close and
Evaporator – Transducer Or Temperature Sensor the Compressor Switch is placed in the Stop-Reset (O)
position.
A possible defective Evaporator Pressure transducer or
Refrigerant Temperature Sensor has been detected. The Condenser – High Pressure
Control Center converts the Evaporator Pressure to a
Saturated Temperature value and compares this value The condenser pressure, as sensed by the Condenser 3
to the optional Evaporator Refrigerant Temperature transducer, has increased to:
Sensor. If the difference between these temperatures • More than 180.0 PSIG (R134a)
is greater than 3.0°F, continuously for 1 minute, this
shutdown is performed. This check is only performed • More than 265.0 PSIG (R22).
under the following conditions: The chiller can be started after the pressure decreases to:
• Chiller has been running for at least 10 minutes • Less than 120.0 PSIG (R134a)
• Evaporator Refrigerant Temperature (RT7) has • Less than 205 PSIG (R22) and the Compressor
been enabled by a Service Technician using in- Switch is placed in the Stop-Reset (O) position
structions in OptiView Control Center – Service
Instructions (Form 160.54.M1) For special order R134a high condenser temperature
chiller applications, the Condenser Temperature Range
• Not in Brine Cooling mode (If compressor appli- Setpoint (software version C.OPT.01.19.307 or later)
cation other than “P”, applies only to Flash Mem- is set to Extended. The trip/reset threshold is then
ory Card version C.MLM.01.02 and later) 200/140 PSIG.
• Smart Freeze is enabled (If compressor applica-
tion other than “P”, applies only to Flash Memory Condenser – High Pressure – Stopped
Card version C.MLM.01.05.xxx and later) (Software versions C.MLM.01.11.xxx and later or
C.OPT.01.11.303 and later) The condenser pressure
• Evaporator Temperature Sensor (RT7) or Evapora-
exceeded 160.0PSIG (R134a), 240.0 PSIG (R22) while
tor Saturation Temperature is indicating a temper-
the chiller was stopped. High temperature condenser
ature of less than 32.0°F (If compressor applica-
water flowing through the condenser while the chiller
tion other than “P”, applies only to Flash Memory
is shutdown can cause a condenser high pressure con-
Card version C.MLM.01.05.xxx and later)
dition resulting in loss of refrigerant. This safety fault
The chiller can be started after the temperatures are anticipates this problem by annunciating the condenser
within 3.0°F of one another and the Compressor Switch high pressure condition. The chiller can be restarted af-
is placed in the Stop-Reset (O) position. ter a Service Technician performs a special reset preset
procedure contained in OptiView Control Center – Ser-
Condenser – High Pressure Contacts Open vice Instructions (Form 160.54-M1).
The contacts of the electromechanical high pressure For special order R134a high condenser temperature
safety device, located on the condenser shell, have chiller applications, the Condenser Temperature Range
opened because this device has detected a pressure: Setpoint (software version C.OPT.01.19.307 or later)
• More than 204 PSIG (R134a) is set to Extended. The trip/reset is then 170/170 PSIG .
on the display, and enters his/her initials, name or user Motor – High Bearing Temperature
ID in OPERATOR access level (or higher) using the (Software version C.OPT.01.22.307 and later)
MOTOR LUBE ACKNOWLEDGE key on the MO-
This safety shutdown occurs when either of the enabled
TOR LUBRICATION Screen. See the Motor Lubrica-
motor bearing temperatures exceeds the programmed
tion Screen 2 on page 107 for entry instructions. The
High Bearing Temperature Shutdown threshold for 3
date and time of this entry is automatically logged as
continuous seconds. The value programmed for this
the Date Of Last Motor Lubrication and Time Of Last
safety threshold is displayed as High Bearing Temper-
Motor Lubrication. It also resets the Operating Hours
ature Shutdown on the MOTOR SETPOINTS Screen.
Since Last Lubrication to zero. The date this warning
It is programmed with the Bearing Setup Setpoint on
occurs is stored as the Date Of Last Motor Lubrication
that screen. The chiller can be started after both bearing
Warning Or Fault. This message will only be displayed
temperatures decrease to at least 9°F below the shut-
if the Auto Lube Setpoint is disabled. With this setting,
down threshold and the Compressor Switch is placed
if the Shutdown Setpoint is enabled, this safety shut-
in the Stop-Reset position. This safety shutdown will
down will occur. If shutdown is disabled, this warning
not occur when the Bearing Temperature Protection
message will be displayed but the safety shutdown will
Setpoint is set to Disabled on the MOTOR DETAILS
not be performed.
Screen. Also, it will not act on any RTD input register-
Motor – High Winding Temperature ing as an open RTD.
(Software version C.OPT.01.22.307 and later) Motor – High Bearing Vibration
This safety shutdown occurs when either of the follow- (Software version C.OPT.01.22.307 and later)
ing conditions are present:
Either the Shaft End or Opposite Shaft End motor
• Any of the enabled Motor Winding Temperatures bearing vibration has exceeded the value programmed
exceeded the programmed High Winding Temper- for the High Vibration Shutdown Setpoint for the pro-
ature Shutdown threshold plus the programmed grammed number of delay seconds. This safety shut-
Winding Hotspot Allowance threshold for 3 con- down does not occur when the Motor Vibration Pro-
tinuous seconds. tection Setpoint is set to Disabled on the MOTOR
DETAILS Screen or while the WARNING – MOTOR
-OR- – BEARING VIBRATION BASELINE NOT SET
• The Average Winding Temperature has exceed- warning is displayed. The chiller can be started after
ed the programmed High Winding Temperature the both vibration values decrease below the shutdown
Shutdown threshold for 3 continuous seconds. threshold and the Compressor Switch is placed in the
Stop-Reset (O) position.
The values programmed for the above safety thresh-
olds are displayed as High Winding Temperature Shut- Motor – Cooling Coil Leak
down and Winding Hotspot Allowance on the MOTOR (Software version C.OPT.01.22.307 and later)
SETPOINTS Screen. They are programmed with the
The Motor Cooling Coil Leak Detector has registered
Winding Setup Setpoint on that screen. The chiller can
a fault condition for at least 3 continuous seconds. The
be started after all winding temperatures decrease to at
Motor Cooling Coil leak Protection Setpoint enables
least 18°F (10°C) below the shutdown threshold and
the type of sensor employed: If an optical sensor is be-
the Compressor Switch is placed in the Stop-Reset po-
ing used, the input to the Motor Monitoring Board goes
sition. This safety shutdown will not occur when the
high to indicate a leak; if a float switch is used, the
Winding Temperature Protection Setpoint is set to Dis-
input goes low to indicate a leak. This safety shutdown
abled on the MOTOR DETAILS Screen. Also, it will
will not occur when the Motor Cooling Coil Leak Pro-
not act on any RTD input registering as an open RTD
tection Setpoint is set to Disabled. The chiller can be
or any individual winding temperature sensor that has
started after the leak sensor no longer indicates a leak
been disabled with the Temperature Disable Setpoint
and the Compressor Switch is placed in the Stop-Reset
on the MOTOR SETPOINTS Screen.
(O) position.
VSD – High Phase A Inverter Baseplate Harmonic Filter – High Heatsink Temperature
Temperature (Style D VSD)
(VSD part number 371-03789-xxx (503 hp 60 Hz; The Harmonic Filter power assembly has one heat-
419 hp 50 Hz)) (Flash Memory Card version sink transmitter on the 503 hp units and two heatsink
C.MLM.01.08.xxx and later) transmitter on the 790 hp units. If the temperature on
The chiller has shut down because the baseplate tem- any heatsink exceeds 167°F (75°C), the unit will shut
perature has increased to greater than 158°F (70°C). down. This message is usually an indication of a low
The chiller can be started after the fault condition clears coolant level in the VSD cooling loop. The chiller can
and the RESET button on the VSD Logic Board and the be started after the fault condition clears, the OVER-
Compressor Switch are placed in the Stop-Reset (O) TEMP RESET button on the Filter Logic Board is
position. pressed, and the Compressor Switch is placed in the
Stop-Reset (O) position. 3
VSD – High Phase B Inverter Baseplate
Temperature Harmonic Filter – High Baseplate Temperature
(VSD part number 371-03789-xxx (503 hp 60 Hz; (Applicable to VSD with part number 371-02767-xxx
419 hp 50 Hz)) (Flash Memory Card version (60 Hz) and 371-03700-xxx (50 Hz)) (If it is a com-
C.MLM.01.08.xxx and later) pressor other than “P”, it requires Flash Memory Card
The chiller has shut down because the baseplate tem- version C.MLM.01.05A.xxx and later)
perature has increased to greater than 158°F (70°C). This shutdown occurs when the baseplate temperature
The chiller can be started after the fault condition clears exceeds 174°F (79°C). The chiller can be started af-
and the RESET button on the VSD Logic Board and the ter the fault condition clears, the OVERTEMP RESET
Compressor Switch are placed in the Stop-Reset (O) button on the Filter Logic Board is pressed, and the
position. Compressor Switch is placed in the Stop-Reset (O) po-
sition.
VSD – High Phase C Inverter Baseplate
Temperature Harmonic Filter – High Baseplate Temperature
(VSD part number 371-03789-xxx (503 hp 60 Hz; (VSD part number 371-03789-xxx (503 hp 60 Hz;
419 hp 50 Hz)) (Flash Memory Card version 419 hp 50 Hz)) (Flash Memory Card version
C.MLM.01.08.xxx and later) C.MLM.01.08.xxx and later)
The chiller has shut down because the baseplate tem- The chiller has shut down because the baseplate tem-
perature has increased to greater than 158°F (70°C). perature has increased to greater than 194°F (90°C).
The chiller can be started after the fault condition clears The chiller can be started after the fault condition
and the RESET button on the VSD Logic Board and the clears and the OVERTEMP RESET button on the Fil-
Compressor Switch are placed in the Stop-Reset (O) ter Logic Board and the Compressor Switch are placed
position. in the Stop-Reset (O) position.
Harmonic Filter – High Total Demand Distortion VSD – Low Frequency Detected
This shutdown indicates the filter is not operating cor- (Software version C.MLM.01.14.xxx (and later) or
rectly and the input current to the VSD/Filter is not C.OPT.01.14.306 (and later))
sinusoidal. This shutdown will occur if the TDD ex- After a 20 second bypass after entering System Run, if
ceeds 25% continuously for 45 seconds. TDD is an the VSD frequency decreases to below 1 Hz less than
acronym for Total Demand Distortion, a term defined the minimum allowed frequency for 25 continuous
by the IEEE Std 519-1992 standard as the total root- seconds, this shutdown is initiated. With software ver-
sum-square harmonic current distortion, in percent of sion C.OPT.01.19.307 (and earlier), this fault occurs
the maximum demand load current (15 or 30 min de- when the VSD frequency falls below 1 Hz less than the
mand). In the filter option supplied by YORK, the dis- minimum allowed frequency after having reached the
played TDD is the total RMS value of all the harmonic minimum frequency. The minimum allowed frequency
current supplied by the main power to the VSD divided for the VSD is 25 Hz for 50 Hz units; 30 Hz for 60 Hz
by the chiller Full Load Amps, in percent. A standard units. The Compressor Switch is placed in the Stop-
VSD, less the optional filter typically has an input cur- Reset (O) position.
rent TDD level on the order of 28-30%. The chiller can
be started after the Compressor Switch is placed in the
Stop-Reset (O) position.
SECTION 4 - PRINTING
A printer can be connected to the Control Center’s • Figure 68 - Sample Printout (Schedule) on page
Microboard to print the following reports. The screen 198
from which each report can be generated is listed in • Figure 69 - Sample Printout (Sales Order) on
parenthesis. page 198
• Status ‑ Present system parameters (Printer, Home) • Figure 70 - Sample Printout (History) on page
200
• Setpoints ‑ Present programmed values of all set-
points (Printer, Setpoints) • Figure 71 - Sample Printout (Security Log Re-
port) on page 202 (Flash Memory Card version
• Schedule ‑ Present value of programmed daily C.MLM.01.06.xxx and later and “P” compressors
schedule (Printer, Schedule) C.MLM.04.02.xxx and later)
• Sales Order ‑ Information about SALES ORDER • Figure 72 - Sample Printout (Trend Data New or
Screen (Printer, Sales Order) Existing Points) on page 202 (Flash Memory
Card version C.MLM.01.05.xxx and later)
• History ‑ System parameters at the time of the last
normal stop, last fault while running and last 10 • Figure 73 - Sample Printout (Custom
faults, whether running or not (Printer, History) Screen Report) on page 202 (If compressor
other than “P”, applies only to Flash Memory
• Cycling or Safety Shutdown Initiated Print ‑ Card C.MLM.01.04 and later)
Snapshot of all system parameters at instant of
shutdown. Automatically occurs if printer is con- • Figure 74 - Sample Printout (Adaptive Capacity
nected at time of shutdown. Control New Map Point Report) on page 203
• Figure 75 - Sample Printout (Adaptive Capac-
• Adaptive Capacity Control (ACC) Surge Map
ity Control Existing Map Points Report) on page
‑ System conditions at instant all surge points
203
were mapped. (Compressor Motor Variable Speed
Drive applications; requires SERVICE access lev-
el) (Printer, ACC)
LD17609
R G
TX1 RX1
RS-232
J2 DB9
COM 1 9 GND 5
4 TX PC
MICRO 2
2 DSR 4 HYPERTERMINAL
J2 Port 2B
7 GTX
RX
COM 4B 6 GRX
OPTIVIEW TX E-LINK
COM
LD14492
YORK UPDATE Skip the following section if Hot Gas Bypass is not
[
CHILLER ID 0 enabled]
(c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Hot Gas
Mon 22 Nov 1999 8:50:45 AM -----------------------------------------------------------------------------------
Valve Position = 15 %
SYSTEM RUN Pre-Rotation Vanes Position = 75 %
LEAVING CHILLED LIQUID CONTROL
[List all warnings presently active] Surge
Controls C.MLM.01.06.102
-----------------------------------------------------------------------------------
Run Time 0 Days 2 Hr 59 Min
Total Surge Count = 127
Surge Window Time = 1 Min
Operating Hours = 25 Hr
Surge Window Count = 0
Number Of Starts = 6
Control Source = Local
Skip the following section if Variable Speed Oil
[
Pump is not installed]
Evaporator
Variable Speed Oil Pump
----------------------------------------------------------------------------------- -----------------------------------------------------------------------------------
Leaving Chilled Active Setpoint = 45.0 ~F
Oil Pump Drive Command Frequency = 25.0 Hz
Chilled Liquid Pump = Run
Pulldown Time Remaining = 9.0 Min
Chilled Liquid Flow Switch = Closed
[If Pulldown in effect]
Leaving Chilled Liquid Temperature = 45.0 ~F
Return Chilled Liquid Temperature = 55.0 ~F
Skip the following section if Liquid Level is not
[
Evaporator Pressure = 75.0 Psig
enabled]
Evaporator Saturation Temperature = 44.4 ~F
Refrigerant Level Control
Evaporator Refrigerant Temperature = 44.5 ~F
-----------------------------------------------------------------------------------
[If Refrigerant Sensor enabled]
Refrigerant Level Position = 35 %
Small Temperature Difference = 0.5 ~F
Ramp Up Time Remaining = 15 Sec
Condenser
[If Ramp Up in effect]
----------------------------------------------------------------------------------- Proximity Probe
Condenser Liquid Pump = Run
-----------------------------------------------------------------------------------
Condenser Liquid Flow Switch = Closed
High Speed Thrust Bearing Proximity Differen = 2 Mils
Leaving Condenser Liquid Temperature = 95.0 ~F
High Speed Thrust Solenoid = On
Return Condenser Liquid Temperature = 85.0 ~F
[If Mod C Chiller]
Condenser Pressure = 200.0 Psig
Condenser Saturation Temperature = 101.4 ~F
[Skip the following section if Motor Type is not EM]
Small Temperature Difference = 6.4 ~F
Electromechanical Starter
Drop Leg Refrigerant Temperature = 83.0 ~F
[If Drop Leg Sensor enabled] -----------------------------------------------------------------------------------
Sub Cooling Temperature = 18.4 ~F Motor Run = On
[If Drop Leg Sensor enabled] % Full Load Amps = 94 %
Compressor [Skip the following section if Motor Type is not Mod A SSS]
Liquid-Cooled Solid State Starter
-----------------------------------------------------------------------------------
-----------------------------------------------------------------------------------
Discharge Temperature = 120.0 ~F
Motor Run = On
Liquid Line Solenoid = On
% Full Load Amps = 94 %
[If Mod C Chiller]
Phase A Voltage = 447 V
Vent Line Solenoid = On
Phase B Voltage = 409 V
[If Mod D Chiller or higher]
Phase C Voltage = 442 V
Phase A Current = 193 A
Oil Sump
Phase B Current = 204 A
----------------------------------------------------------------------------------- Phase C Current = 190 A
Oil Pump Run Output = On
Sump Oil Pressure (LOP) = 75.8 Psig
Skip the following section if Motor Type is not Mod
[
Pump Oil Pressure (HOP) = 124.6 Psig
B SSS]
Oil Pressure = 47.8 Psid
Liquid-Cooled Solid State Starter
Oil Sump Temperature = 150.0 ~F
-----------------------------------------------------------------------------------
Oil Heater = Off
Starter Model = 26L
[If Mod D Chiller or higher]
Motor Run = On
Oil Return Solenoid = Off
% Full Load Amps = 95 %
[If Mod D Chiller or higher]
kW Hours = 20723 kWH
Input Power = 8225 kW
Phase A Voltage = 422 V [Skip the following section if Motor Type is not VSD,
Phase B Voltage = 449 V or Filter is not present]
Phase C Voltage = 449 V Harmonic Filter Data
Phase A Current = 253 A -----------------------------------------------------------------------------------
Phase B Current = 257 A Precharge Contactor = Off
Phase C Current = 262 A Supply Contactor = On
Phase A Temperature = 109 ~F Operating Mode = Running
Phase B Temperature = 109 ~F Phase Rotation = ABC
Phase C Temperature = 110 ~F Total Supply kVA = 148 kVA
Total Power Factor = 0.97
[Skip the following section if Motor Type is not VSD] DC Bus Voltage = 608 V
Variable Speed Drive Heatsink Temperature [If TMIII VSD] = 102 ~F
----------------------------------------------------------------------------------- Baseplate Temperature [If VyperDrive VSD] = 102 ~F
Motor Run = On Voltage Peak N-L1 = 200 V
% Full Load Amps = 94 % Voltage Peak N-L2 = 200 V
Pre-Rotation Vanes Position = 75 % Voltage Peak N-L3 = 200 V
Full Load Amps = 402 A L1-L2 RMS Voltage = 215 V
Precharge Relay Output = Off L2-L3 RMS Voltage = 215 V
Trigger SCR Output = On L3-L1 RMS Voltage = 215 V
Water Pump Output = On L1 RMS Filter Current = 150 A
kW Hours = 14528 kWH L2 RMS Filter Current = 150 A
Input Power
Output Frequency
=
=
150 kW
60 Hz
L3 RMS Filter Current
L1 RMS Supply Current
=
=
150 A
152 A
4
Output Voltage = 800 V L2 RMS Supply Current = 152 A
DC Bus Voltage = 600 V L3 RMS Supply Current = 152 A
DC Inverter Link Current = 300 A L1 Voltage Total Harmonic Distortion = 1.5 %
Phase A Output Current = 195 A L2 Voltage Total Harmonic Distortion = 1.2 %
Phase B Output Current = 198 A L3 Voltage Total Harmonic Distortion = 1.1 %
Phase C Output Current = 193 A L1 Supply Current Total Demand Distortion = 2.6 %
Internal Ambient Temperature = 88 ~F L2 Supply Current Total Demand Distortion = 2.3 %
Converter Heatsink Temperature = 102 ~F L3 Supply Current Total Demand Distortion = 2.8 %
Phase A Heatsink Temperature [If TMIII VSD] = 93 ~F
Phase B Heatsink Temperature [If TMIII VSD] = 99 ~F
Phase C Heatsink Temperature [If TMIII VSD] = 97 ~F
Baseplate Temperature [If VyperDrive VSD] = 106 ~F
FIGURE 66 - SAMPLE PRINTOUT (STATUS) (CONT'D) FIGURE 66 - SAMPLE PRINTOUT (STATUS) (CONT'D)
[Skip the following section if Motor Type is not EM] Shorted SCR = Disabled
Electromechanical Starter
---------------------------------------------------------------------------------- [Skip the following section if Motor Type is not VSD]
Local Motor Current Limit = 100 % Variable Speed Drive
Remote ISN Current Limit = 100 % ----------------------------------------------------------------------------------
Remote Analog Current Limit = 100 % Local Motor Current Limit = 100 %
Remote Digital Current Limit = 100 % Remote ISN Current Limit = 100 %
Remote Modem Current Limit = 100 % Remote Analog Current Limit = 100 %
Pulldown Demand Limit = 100 % Remote Digital Current Limit = 100 %
Pulldown Demand Time = 0 Min Remote Modem Current Limit = 100 %
Pulldown Demand Limit = 100 %
[Skip the following section if Motor Type is not Mod A Pulldown Demand Time = 0 Min
SSS] Motor HP = 351 HP
Liquid-Cooled Solid State Starter Power Line Frequency = 60 Hz
----------------------------------------------------------------------------------
Local Motor Current Limit = 100 % [Skip the following section if Motor Type is not VSD]
Remote ISN Current Limit = 100 % Harmonic Filter Data
Remote Analog Current Limit = 100 % ----------------------------------------------------------------------------------
Remote Digital Current Limit = 100 % Filter Operation = Enabled
Remote Modem Current Limit = 100 % Motor HP = 351 HP
Pulldown Demand Limit = 100 %
Pulldown Demand Time
Scale/Model
=
=
0 Min
600 V, 281 A
[Skip the following section if Motor Type is not VSD]
Adaptive Capacity Control
4
Supply Voltage Range = Disabled ----------------------------------------------------------------------------------
Full Load Amps = 150 A Surge Margin Adjust = 0 Hz
Current Imbalance Check = Disabled Stability Limit = 4500
FIGURE 67 - SAMPLE PRINTOUT (SETPOINTS) (CONT'D) FIGURE 67 - SAMPLE PRINTOUT (SETPOINTS) (CONT'D)
NOZZLE ARRANGEMENT IN =
LEAVING TEMPERATURE =
RETURN TEMPERATURE =
GPM =
TUBES =
---------------------------------------------------------------------------------
PASSES =
FOULING FACTOR =
PRESSURE DROP =
NOZZLE ARRANGEMENT IN =
LEAVING TEMPERATURE =
RETURN TEMPERATURE =
GPM =
TUBES =
NAMEPLATE INFORMATION
---------------------------------------------------------------------------------
MOTOR CODE =
POWER (VOLTS) =
PHASES =
FREQUENCY ( HZ) =
INRUSH AMPS =
SYSTEM INFORMATION
---------------------------------------------------------------------------------
REFRIGERANT =
TONS =
GEAR CODE =
4
LIQUID TYPE =
BRINE PERCENT =
KILOWATTS INPUT =
VSD / SSS / EM =
YORK HISTORY 1 [Skip the following section if Hot Gas Bypass is not
CHILLER ID 0 enabled]
(c) 1997 – 2001 YORK INTERNATIONAL CORPORATION Hot Gas
Mon 22 Nov 1999 9:23:12 AM ---------------------------------------------------------------------------------
Valve Position = 0 %
SYSTEM READY TO START Pre-Rotation Vanes Position = 0 %
LCSSS – LOGIC BOARD POWER SUPPLY
[List any warnings that were active at the time of Surge
shutdown] ---------------------------------------------------------------------------------
Total Surge Count = 127
Controls C.MLM.01.06.102 Surge Window Time = 1 Min
Run Time 0 Days 2 Hr 59 Min Surge Window Count = 0
FIGURE 70 - SAMPLE PRINTOUT (HISTORY) (CONT'D) FIGURE 70 - SAMPLE PRINTOUT (HISTORY) (CONT'D)
Log Time: Mon 12:45:39 PM 21 Jun 1999 D-P/P = 1.20; Prv Pos = 89; Freq = 58 Hz
D-P/P= 0.92; Prv Pos= 56; Freq= 39 Hz D-P/P = 1.41; Prv Pos = 71; Freq = 46 Hz
Surge Type = Delta P/P Surge D-P/P = 0.98; Prv Pos = 73; Freq = 52 Hz
Leaving Chilled Active Setpoint = 45.0 ~F D-P/P = 0.71; Prv Pos = 86; Freq = 39 Hz
Leaving Chilled Liquid Temperature = 50.0 ~F D-P/P = 0.86; Prv Pos = 53; Freq = 48 Hz
Return Chilled Liquid Temperature = 59.3 ~F D-P/P = 1.14; Prv Pos = 76; Freq = 51 Hz
Leaving Condenser Liquid Temperature = 85.0 ~F D-P/P = 0.84; Prv Pos = 84; Freq = 37 Hz
Return Condenser Liquid Temperature = 94.9 ~F D-P/P = 0.99; Prv Pos = 63; Freq = 46 Hz
Evaporator Pressure = 7.2 Psig
Condenser Pressure = 13.8 Psig
% Full Load Amps = 94 %
NOTES
TEMPERATURE
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range