Boiler Design Program - BDP version 10.07.48.

76
Date - 16 Jul 2010
Job description - SLO 2200 - 350 special
Customer - Project
Client - My Customer Inc.
Calculation ID - 00006 - BDP - Mar/2005
Job number - 0160
Enquiry number -

Files used
Boiler file - TC320-11.bd10
Customer file - Design boiler
Fuel file - Digester gas in TC320-11.bd10
Site file - Whitecourt Canada.bs10

Calculation by Gary
Registration status - Legal copy.
This program run 8/1
This calculation 6

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Boiler data - SLO 2200 - 350
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Boiler configuration = Wet back

Boiler type = Saturated steam
Boiler model = SLO 2200 - 350
Elevated drum = False
Rated equivalent evaporation = 3500 [kg/hour]
Turn down ratio = 5 []
Feed water temperature = 20 [°C]
Blow down = 2 [%]
Use the standard model size to calculate flow = False
Use the standard model dimensions = False
Which standard dimensions to use = CE

The data file above was changed for these results.

The data file had not been saved at the time of the report.
Hence the above data may not be the same as the data file used.

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Fuel data - SLO 2200 - 350
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Name of fuel = Digester gas

Fuel category = Gas
Fuel type = Gas
Gross CV = 25.053 [MJ/kg]
Fuel/furnace radiation factor = 0.675 []
Carbon monoxide = 0 [% vol]
Hydrogen = 0.485 [% vol]

My vent.txt[2019-06-29 1:16:46 PM]

 Methane CH4 = 68.1 [% vol]
Ethylene C2H4 = 0 [% vol]
Ethane C2H6 = 0 [% vol]
Hydrogen sulphide H2S = 0.015 [% vol]
Oxygen O2 = 0.8 [% vol]
Carbon dioxide CO2 = 29.8 [% vol]
Nitrogen N2 = 0.8 [% vol]
Moisture H2O = 0 [% vol]
Propylene (or cyclopropane) C3H6 = 0 [% vol]
Propane C3H8 = 0 [% vol]
Butene C4H8 = 0 [% vol]
Butane C4H10 = 0 [% vol]
n-Pentane C5H12 = 0 [% vol]
n-Hexane C6H14 = 0 [% vol]
Argon Ar = 0 [% vol]
Sulphur dioxide SO2 = 0 [% vol]
Fuel constant = 127.4809 []
Fuel density = 1.0271 [kg/m³]
Temperature = 0 [°C]
Pressure = 0 [kPa g]

The data file above was changed for these results.

The data file had not been saved at the time of the report.
Hence the above data may not be the same as the data file used.

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Ventillation results
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Boiler house ventillation requirements...

BS 6644:2005 covers requirements for gas-fired hot water boiler installations.

In the range 70 kW to 1.8 MW
Gas firing does not stop with low excess air as with other fuels.
Gas firing is possible with sub stoichimetric levels of combustion air.
This has been known to promote high local levels of CO around the boiler.
In the worst instances this has lead to fatalities.
Take great care that required ventillation is adequate in the boiler house.
Danger is highest during winter, when all the windows and doors are shut.

There shall be a supply of air to the boiler house...

for combustion,
dilution of combustion products,
and ventillation to ensure that...
Maximum temperature at floor level 25.0 °C
Maximum temperature at 1.5 m above floor level 32.0 °C
Maximum temperature at ceiling level 40.0 °C

Total low level free area 10646.3 cm²

Total high level free area 5323.1 cm²

My vent.txt[2019-06-29 1:16:46 PM]

 Mechanical ventillation inlet fan 2.1 m³/s
Mechanical ventillation exhaust fan 1.4 m³/s

NBIC 2007, Part 1 Section 2.5.4 Combustion Air Ventillation - Power Boilers
NBIC 2007, Part 1 Section 3.5.4 Combustion Air Ventillation - Heating Boilers
Unobstructed opening free area (2.5.4) 3.4 m²
Unobstructed opening free area (3.5.4) 3.3 m²
Fresh combustion air 3552.4 m³/hour

National Board Inspection Code - Notes

Minimum oxygen level in the boiler room 19.500 %
Recommendations are for oil and gas firing.
Combustion and ventillation air can be supplied by:
- unobstructed air opening. To be kept clear at all times.
- fans.
Even when combustion air is ducted directly to the burner,
ventillation for the boiler room must still be considered.
Where fans are used they shall be interlocked so that the burners will not operate,
without the ventillation fans running.
Do not route steam, or water lines infront of the air inlet to prevent freezing.

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My vent.txt[2019-06-29 1:16:46 PM]