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Illustrated Parts Catalog Third Edition 15 February, 2000 501 – KB5, KB5S Revision 1 1

Illustrated Parts Catalog

Illustrated Parts Catalog Third Edition 15 February, 2000 501 – KB5, KB5S Revision 1 1 December

Third Edition

15 February, 2000

501KB5, KB5S

Revision 1

1 December 2002

Publication ref. CSP13005

Export controlled

This document may contain information whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, Et Seq.) or the Export Administration Act of 1979, as amended, (Title 50, U.S.C., App. 2401, Et Seq.). Violations to these export laws are subject to severe criminal penalties.

Liability disclaimer

This information is given is good faith, based on the latest information available. No warranty or other representation is given concerning such information, which must not be taken as establishing any contractual or other commitement by the company or any of its subsidiaries or associated companies

Proprietary rights legend RollsRoyce Corporation

This technical data and the information embodied herein is the property of and proprietary to RollsRoyce Corporation, and shall not, without prior written permission of RollsRoyce Corporation be disclosed in whole or in part to third parties. This legend shall be included on any reproduction of this data in whole or in part.

2002 RollsRoyce Corporation

Printed in USA

EXPORT CONTROLLED

RollsRoyce

501KB5, KB5S ILLUSTRATED PARTS CATALOG

REVISIONS

Revision service for this manual is available from RollsRoyce Corporation, P.O. Box 420, Indianapolis, IN 462060420 USA., ATTN: Publication Coordinator N14B.

NOTICE

These data are furnished with the understanding that they will be used for operational, service, maintenance, and overhaul purposes only, and not to manufacture or procure the manufacture of the part shown and/or described.

NOTICE

RollsRoyce intends that the procedures and guidelines set forth in this publication pertain to the repair or overhaul of authorized RollsRoyce parts. RollsRoyce has determined that these procedures and guidelines may not be acceptable for use on parts manufactured by entities other than RollsRoyce or RollsRoyce approved vendors and suppliers.

Revision Number

Date

First Edition

1 November, 1996

Second Edition

1 December, 1997

Third Edition

15 February, 2000

First Revision

1 December, 2002

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MANUAL CONTENTS/ARRANGEMENT

TITLE PAGE

MANUAL CONTENTS/ARRANGEMENT

LIST OF EFFECTIVE PAGES

LIST OF SERVICE BULLETINS

OWNER ASSISTANCE

LIST OF CHAPTERS/SECTIONS

INTRODUCTION (EXPLANATION OF HOW TO USE THE CATALOG)

LIST OF ABBREVIATIONS

LIST OF VENDOR CODES, NAMES, AND ADDRESSES

NUMERICAL INDEX

ALPHA PART NUMBERS NUMERIC PART NUMBERS HISTORICAL PART NUMBERS

DETAILED PARTS LISTS

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SERVICE BULLETIN LIST

IEB

Incorporated

BULLETIN

SUBJECT

in Manual

4GT85

Engine Resistor Assy Relocate

Nov 1/96

6GT85

Engine Fuel & Control CIT Probe Shield

Nov 1/96

13GT85

Engine Low Profile Combustion Chamber Add

Nov 1/96

5GT86

Engine Improved Starter & Accessory Gearbox Bearings

Nov 1/96

1GT87

CIT Sensor Replacement

Nov 1/96

1GT90

Improved Cooling Air to 1st Stage Turbine Blades

Nov1/96

GT921

Modified Compressor Extension Shaft Bearing

Nov 1/96

GT922

Thermal Barrier Coated (TBC) 1st Stage Vanes

Nov 1/96

2GT96

Notification of Turbine Rear Bearing Oil Seal Setscrew Requirement

Nov 1/96

3GT96

Notification of Turbine Rotor Axial Clearance Adjustment Changes

Nov 1/96

6GT96

Notification of New Fully Coated 1st Stage Turbine Vanes

Dec 1/97

7GT96

Notification of Compressor CasetoDiffuser Splitline Bolt Replacement

Nov 1/96

2GT97

Alert Inspection of Rear Turbine Bearing Support

Dec 1/97

11GT97

New Pilotless Dual Fuel Nozzle

Jan 15/99

13GT97

New 1st Stage Turbine PinFinVanes

Jan 15/99

4GT98

Digital Control Assembly Hardware Changes

Jan 15/99

5GT98

New Vibration Pickup Assembly

Jan 15/99

6GT98

New ORings For Compressor Tie Bolts

Jan 15/99

1GT99

Release of New Turbine Bearing Support Assembly

Feb 15/00

2GT99

Low Emission 4 Combustion Bellows Inspection

Feb 15/00

5GT99

Installation of Split Seal Ring at Rear Center Sump

Feb 15/00

6GT99

Installation Procedure for New Low Emission 4 Combustion Bellows Housing

Feb 15/00

7GT99

Immediate Inspection and Limited Usage of P/N 23063176, 23063178, and 23063179 1st Stage (PinFin) Turbine Vanes

Feb 15/00

8GT99

Service Release of P/N 23031745, 23031746, 23071747, and 23031748 in Model 501K Engines

Feb 15/00

9GT99

Release of P/N 23070535, 23069490, 23069487, and 23069488 in Model 501K Engines

Dec 1/02

1GT00

DLE (LE4) gas and temperature monitoring system troubleshooting, for

Dec 1/02

KB5S.

2GT00

Software configuration changes within the Digicon Controller (Generic Control); P/N 23070754 SB 23072514 for 501K Engines.

Dec 1/02

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SERVICE BULLETIN LIST

IEB

Incorporated

BULLETIN

SUBJECT

in Manual

9GT01

Rework of fuel nozzles P/N 23050299 in Japan for Model 501K Engines

Dec 1/02

10GT01

Preformed packing configuration change for Model 501K Engines

Dec 1/02

02GT02

LE3.1 Combustion Liner Trim Procedure in Model 501K Engines.

Dec 1/02

03GT02

Adjustment of nozzle steam operating limits in Model 501K Engines.

Dec 1/02

04GT02

Rework of LE3.1 and LE3.2 combustion transition leaf seals in Model 501K Engines.

Dec 1/02

08GT02

Inspection for proper heat treating of engine 12 stage turbine spacer in Model 501K Engines.

Dec 1/02

11GT02

Digicon Reprogramming in Model 501K Engines.

Dec 1/02

14GT02

Service Release of P/N 23075876 in Model 501K Engines

Dec 1/02

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OWNER ASSISTANCE

The satisfaction and goodwill of the owners of Rolls– Royce products are of primary concern to Rolls – Royce Royce products are of primary concern to RollsRoyce

and its distributors.– Royce products are of primary concern to Rolls – Royce Normally, any problem which arises

Normally, any problem which arises in connection with the sale or operation of your engine will be handled by the Distributor or Authorized Maintenance Center in your area. It is recognized, however, that despite the best intentions of everyone concerned, misunderstandings may still occur. If you have a problem which has not been handled to your satisfaction, we suggest that you take the following steps:

1.

First discuss your problem with a member of management of the Distributorship or Authorized Maintenance Center. Frequently, complaints are the result of a breakdown in communication and can be quickly be resolved by a member of management. If you have already discussed the problem with the sales or service manager, contact the general manager.

When it appears that your problem cannot readily be resolved at this level without additional assistance,the sales or service manager, contact the general manager. contact the nearest Rolls – Royce Office

contact the nearest Rolls– Royce Office at the address listed below. If outside the United States, Royce Office at the address listed below. If outside the United States,

contact the applicable international office. Prior to this call, please have the following informationat the address listed below. If outside the United States, available: 2. A) Name and location

available:Prior to this call, please have the following information 2. A) Name and location of Distributor

2.

A) Name and location of Distributor or Authorized Maintenance Center.

B) All information requested and what information that was not given.

C) Nature of parts problem.

RollsRoyce Corporation Attention: Director, Customer Support P. O. Box 420, Speed Code U04A Indianapolis, Indiana 462060420 U.S.A. Phone: 3172305155 Fax: 3172304010 or 2900

INTERNATIONAL REGIONAL OFFICES

RollsRoyce Corporation P.O. Box 1100 3360 BC Sliedrecht, Netherlands Phone: 3178422280 Fax: 3178153620

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When contacting the Home Office or the International Regional Offices, please bare in mind that ultimately your problem will likely be resolved at the Distributorship or Authorized Maintenance Centers utilizing their facilities, equipment and personnel. Therefore, it is suggested that you follow the preceding steps in sequence when pursuing a problem.

Your purchase of a Rolls– Royce product is greatly appreciated. It is Rolls – Royce ’ s sincere desire Royce product is greatly appreciated. It is RollsRoyces sincere desire to assist in

assuring your complete satisfaction.It is Rolls – Royce ’ s sincere desire to assist in DISTRIBUTORS CENTRAX LIMITED GAS

DISTRIBUTORS

CENTRAX LIMITED GAS TURBINE DIVISION Shaldon Road, Newton Abbot Devon, England TQ124SQ Phone: 441626352251 Fax: 441626330822

ROLLSROYCE ENERGY SYSTEMS, INC. 105 N. Sandusky Street Mount Vernon, OH 45030 Phone: (740) 3938714 Fax: (740) 3938719

 

ISHIKAWAJIMAHARIMA Heavy Industries Land & Marine Gas Turbine Division Tokyo Chuo Building 1 1 Toyoso 2Chome KotoKu, Tokyo 135 8731 Japan Phone: 81335342522 Fax: 81335342525

TURBOMECA Land & Marine Turbines Bordes Cedex, France 64511 Phone: 33559125071 Fax: 33559125170

 

KOBE STEEL, LTD Rotating Machinery Kobelco Building 31 Niihama, 2Chome, Araicho Takasagoshi, Hyogo 676 Japan Phone: 81794457717 Fax: 81794457220

HITACHIZOSEN Power Plant Business Department Palaceside Building 10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81332178505 Fax: 81332178453

10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:
10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:
10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:
10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:
10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:
10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:
10101 Hitosubashi Chiyodaku, Tokyo 135 8731 Japan Phone: 81 – 3 – 3217 – 8505 Fax:

TOMINAGA POWER PRODUCTS Japan Parts Center Asakusabashi, Nishiguchi Bldg. 422 Asakusabashi, Taitoku Tokyo 111 Japan Phone: 81356870040 Fax: 81356870147

PART CENTERS

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AUTHORIZED MAINTENANCE CENTERS

STANDARD AERO LIMITED 33 Allen Dyne Road Winnipeg International Airport Winnipeg, Manitoba, Canada R3H1A1 Phone: 2047759711 Fax: 2047831379

ROLLS WOOD GROUP 14700 Doolittle Drive San Leandro, CA 94577 Phone: 5103467400 Fax: 5106148440

SAMSUNG AEROSPACE INDUSTRY 14th Floor, Yeoksam Bldg. 6479, YeoksamDong KangnamGu Seoul, Korea 135080

HINDUSTAN AERONAUTICS LTD (HAL) Corporate Offices, Engine Division P.B. No. 9310 C.V. Raman Nagar Bangalore 560 093 Phone: 9180582631 Fax: 9180581397

KAWASAKI HEAVY INDUSTRIES, LTD (501KF Only) 11 HigashikawasaikiCHO 3Chome, ChuoKu Kobe, 65091, Japan Phone: 81786825111 Fax: 81786825510

MITSUBISHI HEAVY INDUSTRIES, LTD Nagoya Guidance & Propulsion Systems Works 1200 Higashi Tanaka KomakiShi, AichiKen 4858561 Japan Phone: 81568792117 Fax: 81568790644

ROLLS WOOD GROUP 10450 Corporate Drive Sugarland, Texas 77478 Phone: 8009370622 Fax: 2814915778

GROUPE SNECMA Zone Industrielle Nord RUE MaryseBastle BP 129 Chatellerault Cedex France 86101 Phone: 3349.21.27.51 Fax: 3349.93.00.59 Telex: 790118F

SIGMA AEROSPACE LIMITED 12 Imperial Way, Croydon Airport Croydon, Surrey, England Cr9 4LE Phone: 4481688777 Fax: 44816886603

UMC Universal Maintenance Center (Indonesia only) Industri Pesawat Terbang Nusantara Jln. Parajaran 154 Bandung 40174 Indonesia Phone: 022631985 Fax: 02263185

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OWNER ASSISTANCE

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LIST OF CHAPTERS/SECTIONS

– KB5S ILLUSTRATED PARTS CATALOG LIST OF CHAPTERS/SECTIONS CHAPTER/ SECTION TITLE 72 ENGINE 72 – 00

CHAPTER/

SECTION

TITLE

72

ENGINE

720000

BASIC ENGINE SYSTEM

721000

POWER TAKEOFF UNIT

723000

COMPRESSOR UNIT

723500

COMPRESSOR ROTOR

724000

COMBUSTION SECTION

725000

TURBINE SECTION (4STAGE)

725500

TURBINE ROTOR ASSY (4STAGE)

726000

ACCESSORIES DRIVE GEARBOX

73

ENGINE FUEL & CONTROL SYSTEM

731100

GASEOUS FUEL SYSTEMS

731300

DLE FUEL DELIVERY SYSTEM

731500

LIQUID FUEL SYSTEMS

731800

DUAL FUEL SYSTEMS

732000

FUEL PUMP ASSY (OFFMOUNTED)

732100

LOW PRESSURE FUEL FILTER

732200

HIGH PRESSURE FUEL FILTER

732400

FUEL NOZZLES

732800

RAFT ASSEMBLY

732900

BURNER DRAIN VALVES

74

ENGINE IGNITION SYSTEM

740000

ENGINE & IGNITION SYSTEM

741200

IGNITER LEAD

75

ENGINE AIR SYSTEM

750000

AIR SYSTEMS

751000

SPEED SENSITIVE VALVE

751100

COMPRESSOR AIR BLEED VALVES

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LIST OF CHAPTERS/SECTIONS

CHAPTER/

SECTION

TITLE