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OW350_R1150
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TM
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Contents
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ii OW350_R1150
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5.1.7 Field connection wiring diagrams (1C31129G02) (Redundant) - (AO) .............. 150
5.1.8 Cable assembly routing configuration (Redundant) - (AO) ................................ 151
5.1.9 Register configuration/address information - (AO) ............................................ 151
5.1.10 Diagnostic Logic card LEDs - (AO) .................................................................... 153
5.1.11 Specifications - (AO) .......................................................................................... 154
5.2 HART Analog Output module - (HAO) ............................................................................ 156
5.2.1 Electronics modules (Emod) - (HAO) ................................................................. 156
5.2.2 Personality modules (Pmod) - (HAO) ................................................................ 156
5.2.3 Subsystems - (HAO) .......................................................................................... 156
5.2.4 Module block diagrams - (HAO) ......................................................................... 157
5.2.5 External power supply information - (HAO) ....................................................... 158
5.2.6 Terminal block wiring information - (HAO) ......................................................... 159
5.2.7 Field connection wiring diagrams - (HAO) ........................................................ 160
5.2.8 Field connection wiring diagrams (CE Mark) - (HAO) ........................................ 161
5.2.9 Field wiring cable requirements - (HAO) ............................................................ 162
5.2.10 Open loop detect register - (HAO) ..................................................................... 162
5.2.11 Register configuration/address information - (HAO) ......................................... 163
5.2.12 Diagnostic Logic card LEDs - (HAO) ................................................................. 165
5.2.13 Specifications - (HAO) ........................................................................................ 166
5.3 HART High Performance Analog Output module - (HHPAO) ......................................... 168
5.3.1 Electronics modules (Emod) - (HHPAO) ............................................................ 168
5.3.2 Personality modules (Pmod) - (HHPAO) ........................................................... 168
5.3.3 Subsystems - (HHPAO) ..................................................................................... 168
5.3.4 Module Block Diagrams - (HHPAO) ................................................................... 169
5.3.5 Terminal block wiring information - (HHPAO) .................................................... 171
5.3.6 Field Connection wiring diagrams (Emod) - (HHPAO) ...................................... 172
5.3.7 Field Connection wiring diagrams (CE Mark) - (HHPAO) .................................. 173
5.3.8 Field Connection wiring diagrams (Pmod 5X00211G03) - (HHPAO) ................ 174
5.3.9 Field Connection wiring diagrams (Pmod 5X00211G03) (CE Mark) - (HHPAO)175
5.3.10 Field wiring cable requirements - (HHPAO) ....................................................... 176
5.3.11 Register configuration/address information - (HHPAO) ..................................... 176
5.3.12 Diagnostic Logic card LEDs - (HHPAO) ............................................................ 179
5.3.13 Specifications - (HHPAO)................................................................................... 180
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11 Defining and addressing the I/O for the OCR161 and OCR400 723
11.1 What is the process for planning the I/O for your system? ............................................. 724
11.2 What are the Ovation I/O module base types? ............................................................... 725
11.2.1 What is a standard I/O module base? ................................................................ 725
11.2.2 What is a relay output module base? ................................................................. 725
11.3 What is an Ovation I/O module address? ....................................................................... 726
11.3.1 What are the guidelines for positioning I/O modules in cabinets? ..................... 726
11.3.2 What is the addressing format for I/O modules?................................................ 727
11.3.3 Examples of Controller cabinet I/O module addresses ...................................... 729
11.3.4 Examples of extended I/O cabinet module addresses ...................................... 730
11.3.5 Examples of remote node I/O cabinet module addresses ................................. 731
11.3.6 Examples of Relay Output module addresses ................................................... 732
11.3.7 Q-Line I/O module addressing ........................................................................... 733
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Index 805
OW350_R1150 xv
S E C T I O N 1
IN THIS SECTION
Ovation Distributed Control Systems provide modulating control, sequential control, and data
acquisition for a variety of system applications. Ovation systems consist of a configurable mix of
functional Input/Output (I/O) modules that communicate on the I/O bus to the Ovation Controller.
I/O modules provide an interface between the Ovation Controller and the processes in the plant.
Ovation I/O modules are a plug-in component with built-in fault tolerance and diagnostics. They
are able to operate on a wide range of signals and perform a multitude of functions.
Ovation I/O modules are seated into base units and are latched into place. These base units are
housed in the Controller cabinet where they are mounted on DIN rails and wired to the
appropriate field devices.
AWG American wire gauge is used in the United States as a standard method of denoting wire
diameter. Increasing gauge numbers give decreasing wire diameters. Outside of North
America, wire sizes for electrical purposes are usually given as the cross sectional area in
square millimeters.
A Side Refers to the left side board-to-board connector of the base unit when the terminal block or
AUI Cable connector is facing the viewer.
Also can refer to the Controller cabinet or the "A" cabinet.
OW350_R1150 1
1.2 I/O reference terminology
TERM DESCRIPTION
Attention The Ovation I/O bus cycle status when the Electronics module returns a reply requesting
attention.
B Side Refers to the right side board-to-board connector of the base unit when the terminal block or
AUI Cable connector is facing the viewer.
Also can refer to the Termination cabinet or the "B" cabinet.
Base Unit The DIN Rail mounted Ovation Base serves as the mechanical means to hold & secure the
Ovation I/O Electronics and personality modules while providing an electrical interface
between customers field connections, Ovation I/O controller & transition panels.
The Ovation Bases when connected together form the Ovation I/O bus used by the Ovation
controller to communicate with its I/O subsystem and the distribute power to the I/O
modules.
Each standard 2-slot base can house up to two sets of electronic and personality I/O
modules, while 4-slot base units can house up to four sets of I/O modules.
Base Unit, The Relay Output base unit houses one Electronics module.
Relay Output
Branch A set of two 4-slot base units or four standard 2-slot bases configured consecutively on a
DIN rail with a local Ovation I/O bus being connected to the Ovation Controller. A Maximum
of eight I/O modules is supported on a branch.
Controller Interface between the Network and the I/O. The Controller is located in the Ovation I/O
cabinet. (See Planning Your Ovation System.)
Current A digital voltage input circuit made of an input voltage protection, a serial current limiting
Sinking circuit and an output interface. Each channel circuit terminates the connection between the
Digital Input logic input and its associated high side sensor or switch. Any short circuit to the reference
potential or field wire breakages are interpreted as the “off” or “0” state.
Electronics A plastic housing with associated lenses and labeling that contains the necessary
module electronics to interface between field devices and the Ovation I/O bus. Electronics modules
are inserted directly into a base unit.
Event A digital input change of state detected by the Ovation Higher Density Digital Input
electronics module
Galvanic The principle of isolating functional sections of electronic circuits so that charge-carrying
Isolation particles cannot move from one section to another, i.e. there is no electrical current flowing
directly from one section to the next. Energy and/or information can still be exchanged
between the sections by other means, however, such as by capacitance, electromagnetic
waves, or mechanical means.
IOIC Card Generic name for the Controller PCI I/O Interface card. Options for the OCR161 Controller
are PCQL, PCRL, and PCRR. The OCR400 Controller only needs the IOIC module.
I/O Module Standard I/O modules are made up of an Electronics module and a Personality module.
These modules perform the interface between the I/O Controller and the field devices.
Compact modules and Relay Output modules do not contain a Personality module.
LSB Least significant bit.
MAU Media Attachment Unit (MAU) is an alternate name for the Attachment Unit Module and
includes the Electronics module and Personality module combined. This device interfaces
the PCRR card (via the AUI cable) to the RNC (via fiber-optic cable) in remote I/O
applications.
MSB Most significant bit.
Ovation Local area network in which Ovation drops communicate with each other through Fast
Network Ethernet media.
2 OW350_R1150
1.2 I/O reference terminology
TERM DESCRIPTION
Partial A partial rotation is directly associated with sample. Samples, representing pulses and time
Rotation elapsed for those pulses, are combined each sample period into the pulse count and time
elapsed for a full rotation. Typically, a partial rotation is what is sampled.
Personality Portion of an I/O module that provides a plastic housing with associated lenses and
module labeling. It contains a printed circuit board to perform the necessary signal interconnections
required for interfacing the I/O modules to particular field devices.
Typically, the module contains only passive components, but the Media Attachment Unit
module and Remote Node Controller module contains fiber-optic transmitters, receivers,
and transceivers in their Personality modules. The Link Controller I/O module contains
optical couplers and RS-232/RS-485 transceivers in its Personality module. The module
plugs directly into the base.
Remote I/O A configuration where the I/O is located remotely from the Controller.
Remote A grouping of I/O modules that communicates with the Controller via media that can carry
Node control signals over a long distance (for example, fiber-optic).
RNC Remote Node Controller (RNC) is an alternate name for the module containing the Remote
Node Electronics module and Remote Node Personality module. The RNC interfaces the
I/O modules in the Remote Node to an MAU module at the Controller via a fiber-optic
communication link.
Rotation The time of a full rotation of the toothed wheel given in 24 MHz timer ticks. Normally the
Time rotation time is the summation of a number of sample times.
Transition Types are:
Panels
ROP - I/O transition panel.
TND - Remote Node transition panel.
RRP - Relay Base transition panel (top location).
RRB - Relay Base transition panel (bottom location).
Watchdog A timer which, if allowed to expire, will reset the microcontroller.
Timer
OW350_R1150 3
S E C T I O N 2
IN THIS SECTION
OW350_R1150 5
2.1 What are the I/O module types?
6 OW350_R1150
2.1 What are the I/O module types?
Loop Interface.
Pulse Accumulator.
Servo Driver.
Small Loop Interface.
Speed Detector.
Valve Positioner.
Enhanced Valve Positioner
Numalogic Fast Ethernet Remote I/O subsystem.
Analog Input module (13 bits) (see page 39) - (Legacy product) - provides an interface to eight
galvanically isolated analog inputs with sampling rates of approximately 10 time/sec. Several
voltage and current configurations are available including cold junction compensation for
thermocouple inputs.
1
Analog Input subsystems (13-bit)
± 20mV 8 1 1C31116G01
1C31113G01
± 50mV 8 1 1C31116G01
1C31113G02
± 100mV 8 1 1C31116G01
1C31113G03
± 20mV Compensated (Thermocouple) 3 1 1C31116G04
8 1C31113G01
± 10 VDC 8 1 1C31116G01
1C31113G06
0-20 mA Field powered 8 1, 2 1C31116G02
1C31113G05
(4-20 mA Field powered can also be selected in the I/O Builder
for Solaris applications; card is configured appropriately)
0-20 mA Locally powered 8 1, 2 1C31116G03
1C31113G05
(4-20 mA Locally powered can also be selected in the I/O Builder
for Solaris applications; card is configured appropriately)
1
This module configurations is CE Mark Certified.
3
This module configurations is CE Mark Certified (Non-EMC Cabinet).
3
A ninth logical channel (does not connect to a device) is provided when using the Analog Input module with
temperature sensor. This ninth point is needed for the CJ Compensation field of the Point Builder
Instrumentation Tab when defining the eight other thermocouple points for the AI module. (See Ovation
Developer Studio User Guide (for Windows).
OW350_R1150 7
2.1 What are the I/O module types?
Analog Input module (14 bits) (see page 53) - provides an interface to eight galvanically
isolated analog inputs with a minimum sampling rate of 10 time/sec. A low cost 4-20 mA current
input is available along with a 1V voltage input (legacy) configuration.
1 8 1 1C31227G01
4 - 20mA, Field or Locally powered 1C31224G01
± 1 VDC 8 1 1C31227G02
1C31224G02
1
The 4-20mA Configuration is CE Mark certified.
Analog Input High Speed module (14-Bit) (see page 63) - provides an interface to eight
galvanically isolated analog inputs with sampling rates of medium speed (16/20 time/sec.) or high
speed (50/60 times/sec.). Several voltage and current input configurations are available including
cold junction compensation for thermocouple inputs.
8 OW350_R1150
2.1 What are the I/O module types?
HART Analog Input module (see page 86) - provides an interface for eight galvanically isolated
HART field devices with 4-20 mA current loop analog inputs (common reference). In addition to
the analog inputs, digital information can be exchanged between HART compliant devices and
the Controller.
1
HART Analog Input subsystems (16-bit)
HART High Performance Analog Input module (see page 99) - provides an interface for eight
galvanically isolated HART field devices with 4-20 mA current loop analog inputs. In addition to
the analog inputs, digital information can be exchanged between HART compliant devices and
the Controller.
1 8 5X00106G01 5X00109G01
4-20 mA
or
5X00109G02
(Ovation releases
3.4 and later)
2 8 5X00106G02 5X00109G01
4-20 mA (Reduced radiated emissions).
or
5X00109G02
(Ovation releases
3.4 and later)
1 8 5X00106G01 5X00170G01
4-20 mA Analog Output pin-compatible.
1
This module configuration is CE Mark Certified.
2
This module configuration is CE Mark Certified (Non-EMC Cabinet).
OW350_R1150 9
2.1 What are the I/O module types?
RTD module (4 Channel) (see page 114) - provides an interface to four galvanically isolated
Resistance Temperature Detectors. Several 3 and 4 wire RTD types are supported. A 50/60 Hz
filtered configuration is available for CE Mark applications.
RTD module (8 Channel) (see page 124) - provides an interface to eight galvanically isolated
Resistance Temperature Detectors. Several 3 and 4 wire RTD types are supported.
1
RTD module (8-Channel) subsystems
8 1 5X00121G01
5X00119G01
8 2 5X00121G01
5X00119G02
1
This module configuration is CE Mark Certified.
2
This module configuration is CE Mark Certified (Non-EMC cabinet).
16 Channel 4-20mA Analog Input module (see page 133) - provides an interface between the
Ovation Controller and 16 field devices that use a 4-20mA current loop. Up to 16 4-20mA (2-wire
or 4-wire) transmitters can be connected per module.
10 OW350_R1150
2.1 What are the I/O module types?
Analog Output module (see page 145) - provides an interface to four galvanically isolated
analog outputs using 12-bit digital-to-analog converters.
HART Analog Output module (see page 156) - provides an interface for eight galvanically
isolated HART field devices using 4-20 mA current loop analog outputs (common reference). In
addition to the analog outputs, digital information can be exchanged between HART compliant
devices and the Controller.
1
HART Analog Output subsystems (14 bit)
4-20 mA 8 1 5X00063G01
5X00062G01
1
This module configuration is CE Mark certified.
HART High Performance Analog Output module (see page 99) - provides an interface for four
galvanically isolated HART field devices using 4-20 mA current loop analog outputs. In addition to
the analog outputs, digital information can be exchanged between HART compliant devices and
the Controller.
1
HART High Performance Analog Output subsystems (16-bit)
OW350_R1150 11
2.1 What are the I/O module types?
Digital Input module (see page 182) - provides an interface for 16 current-sinking digital inputs
using a Personality module. Various input configurations are available.
1
Digital Input subsystems
Redundant Digital Input module (see page 192) – provides 16 digital channels to monitor the
states (“0” or “1”) of 16 field digital inputs. The module contains two voltage sensing circuits for
each of the 16 I/O channels located on the module. Redundant power for all 16 digital input
channels is either supplied by the Ovation auxiliary power supply or by an external 24V auxiliary
power source. In either situation, the redundant pair module shares a common 24VDC auxiliary
power source.
12 OW350_R1150
2.1 What are the I/O module types?
Compact Digital Input module (see page 207) - provides a low cost interface for 16 current-
sinking digital inputs without requiring a personality module.
Contact Digital Input module (see page 229) – provides an interface for 16 current-sourcing
digital (contact) inputs using a personality module. The following input configuration is available:
48 VDC (single-ended – channels have a common return, which is the return for the on-module
48 VDC current limited contact wetting power supply).
1
Contact Digital Input subsystems
OW350_R1150 13
2.1 What are the I/O module types?
Compact Contact Digital Input module (see page 240)– provides a low cost interface for 16
current-sourcing digital (contact) inputs without requiring a personality module. The following input
configuration is available: 48 VDC (single-ended – channels have a common return, which is the
return for the on-module 48 VDC current limited contact wetting power supply).
1
Compact Contact Digital Input subsystems
Sequence of Events Digital Input module (see page 252) – provides an interface for 16 digital
inputs using a personality module. The Sequence of Events module monitors the states of the 16
digital inputs and uses digital filtering to reject state changes less than 4 msec. It performs event
tagging and chatter control for each digital input.
Sequence of Events Contact Digital Input Field Interface module (see page 264) - provides
16 contact input current detecting channels with common returns.
14 OW350_R1150
2.1 What are the I/O module types?
Sequence of Events Compact Digital Input Field module (see page 272) – provides a low cost
interface for 16 digital inputs without requiring a personality module. The Compact Sequence of
Events module monitors the states of the 16 digital inputs and uses digital filtering to reject state
changes less than 4 msec. It performs event tagging and chatter control for each digital input.
1
Sequence of Events Compact Digital Input Field subsystems
Enhanced Compact Sequence of Events Digital Input module (see page 304) – provides a
low cost interface for 16 digital inputs without requiring a personality module. The Enhanced
Compact Sequence of Events module monitors the states of the 16 digital inputs and uses digital
filtering to reject state changes less than 4 msec. It performs event tagging and chatter control for
each digital input. Unlike other Ovation Sequence of Events (SOE) modules, the Enhanced
Compact Sequence of Events module also offers a field digital input state change detection
feature (SOE One Shot).
OW350_R1150 15
2.1 What are the I/O module types?
32 Channel 24V DC Single-Ended Digital Input module (see page 375) - monitors the state
("0" or "1") of 32 single-ended field digital inputs. The 32 Channel 24V DC Single-Ended Digital
Input module is designed to meet IEC 61131-2 type 3 characteristics for 24VDC digital inputs in
industrial automation.
16 OW350_R1150
2.1 What are the I/O module types?
Digital Output module (see page 382) - provides a means to switch up to 60 VDC at moderate
currents (for example, relay coils and lamps). The Digital Output module contains 16 current
sinking transistor outputs capable of switching 60 VDC loads at up to 500mA.
1
Digital Output subsystems
High Side Digital Output (24 VDC) module (see page 410) - an intelligent microcontroller-based
digital output module. The HSDO consists of two modules, (electronics and personality), that are
inserted into an Ovation I/O module base unit. The HSDO module contains sixteen optically
isolated digital output channels. Each digital output channel is capable of sourcing up to 500 mA
of output current.
OW350_R1150 17
2.1 What are the I/O module types?
Relay Output module (see page 424) - consists of an Electronics module, a base assembly, and
relays. The Relay Output module provides a means to switch high AC voltages at high currents to
field devices. There are two versions of the Relay Output base assembly which contain either 12
or 16 relays within each base.
The Relay Output base assembly does not incorporate a Personality module. For more
information on module configuration, refer to the following topics: Electronics modules (Emod)
(see page 424), Base assemblies (see page 424), and Panel kits (see page 425).
Fused Relay Output module (see page 447) - provides a means to switch high current and
voltage devices located in the field. You have a choice between a fused low power relay output
assembly and a fused high power relay output assembly for differing applications.
The Fused Relay Output base assembly does not incorporate a Personality module. For more
information on module configuration, refer to the following topics: Electronics modules (Emod)
(see page 447) and Base assemblies - (FRO) (see page 448).
32 Channel 24 VDC Single-Ended Digital Output module (see page 458) - contains 32 24-volt
single-ended digital output channels. Each digital output channel is capable of sourcing up to 500
mA of output current with a 2A maximum total output current limit per module.
Foundation Fieldbus module – The Ovation Foundation Fieldbus module provides a means to
interface the Ovation system to industry standard Foundation Fieldbus devices. The interface to
the module is through the Ovation I/O bus; therefore, this module is native to Ovation as opposed
to an add-on or linking approach.
The Ovation Foundation Fieldbus module interfaces with one or two networks. The module
supports redundancy and can be installed on each network. Only one module can be the master
at any given time. Inter-module redundancy communication is handled through a private RS232
communication link between the redundant pair. The communication cable is connected to a
RJ45 jack on the Pmod.
18 OW350_R1150
2.1 What are the I/O module types?
Profibus module – Profibus (Process Field Bus) DP (decentralized periphery) is an all digital,
two-way communication system that links devices (also known as slaves) and automation
systems. A decentralized periphery uses a network bus (in this instance, Profibus) between the
Controller (Ovation) and its connected I/O channels. Therefore, the I/O is decentralized as
compared to a programmable logic Controller (PLC) that has its I/O arranged centrally. At the
base level in the hierarchy of plant networks, Profibus serves as a Local Area Network (LAN) for
instruments.
Profibus subsystems
2 5X00300GO1 5X00321G01
DeviceNet module (see page 466) – The Ovation DeviceNet Module provides an interface with
one or two DeviceNet networks, respectively. The DeviceNet has an associated Personality
Module. DeviceNet offers robust, efficient data handling based on Producer/Consumer technology
that allows you to determine effectively what information is needed and when.
DeviceNet subsystems
2 5X00376G01 5X00375G01
Ethernet Link Controller – The Ethernet Link Controller provides an interface with a single
Ethernet link. This module uses a straight RJ45 connector which allows the port to be accessed
outside of the Electronics module.
2 5X00419GO1 1X000569H01
OW350_R1150 19
2.1 What are the I/O module types?
Link Controller module (see page 497) – provides a serial RS232, RS422, or RS485 data
communications link to a third-party device or system. To use this module, the appropriate SLC
algorithm must reside in the Ovation Controller.
1
Link Controller subsystems
Loop Interface module (see page 499) – provides an interface to the analog and digital I/O
needed to control a single process loop (up to 2 AI, 1 AO, 2 DI, 2 DO). In addition, the loop
interface can display the process information and provide for manual control via a local operator
interface station (SLIM).
1, 4
Loop Interface subsystems
20 OW350_R1150
2.1 What are the I/O module types?
Pulse Accumulator module (see page 527) – counts pulse for up to two input channels and
provides the information to the Controller. The Pulse accumulator may be used to count over a
defined time period to measure speed (frequency), count until instructed to stop, or can be used
to measure the duration of a pulse.
1
Pulse Accumulator subsystems
Servo Driver module (see page 553) – provides an interface to an electro-hydraulic servo
actuator (servo-motor) used to control a steam turbine.
1
Servo Driver subsystems
OW350_R1150 21
2.1 What are the I/O module types?
Small Loop Interface module (see page 610) – contains displays and keyboard inputs needed
for an operator to monitor and control the I/O functions of the Ovation Loop Interface or Valve
Positioner module. The SLIM is located external to the Ovation I/O cabinet and connected to the
Loop Interface or Valve Positioner via cable.
For more information on module configurations, refer to Assemblies - SLIM (see page 609).
Speed Detector module (see page 610) – provides the Controller with frequency measurements
of a sinusoidal or pulse train tachometer. A 16-bit output can be updated at a rate of 5 ms for
over-speed detection, and a 32-bit output can be updated at a variable rate for speed regulation.
Speed Detector has the G01 and the G03 subsystems. For more information refer to Subsystems
- (SD) (see page 610).
Valve Positioner module (see page 627) – provides an interface to an electro-hydraulic servo
actuator. Governor valves, interceptor valves, extraction valves, and bypass valves can be
controlled. The module provides closed loop valve positioning control and also interfaces to a
local operator interface station (SLIM).
1
Valve Positioner Subsystems
22 OW350_R1150
2.2 Emod - Pmod Combinations
Numalogic Fast Ethernet Remote Node (see page 708) - is a remote I/O subsystem which
provides an interface to the Numalogic PC700 series Remote I/O. The NFE-RN is comprised of a
base assembly, power supplies, and redundant Numalogic Fast Ethernet Remote Node
Controllers (NFE-RNCs). The NFE-RNCs contain four Ethernet ports.
PART NUMBER
Note: The Q-line Migrations modules ending with G31 are being phased out and replaced with
the new, easier to use, new latches using the same part numbers, but replacing the G31 with
G01.
OW350_R1150 23
S E C T I O N 3
IN THIS SECTION
OW350_R1150 25
3.2 Installing Ovation modules
DIN rails and modules are typically installed at the factory according to system requirements. If
you need to replace or add Relay Output modules to your system, see Planning Your Ovation
System.
The Ovation standard and compact modules are installed in base units mounted on DIN rails in
Ovation cabinets. Each base unit can contain two I/O modules, and even if you only use one I/O
module, you must still use a base unit that contains two terminal blocks.
The Ovation Relay Output modules are installed in base units mounted on DIN rails in Ovation
cabinets. Each base unit can contain one Relay Output Electronics module and the appropriate
relays.
There are two styles of Relay Output Base Units (see page 36):
1C31223 (16 G2R relays)
1C31222 (12 KUEP relays)
An Ovation I/O module has 16 address locations, but a module might not use all 16 addresses.
There are four possible address locations in each I/O module that are reserved for special use.
Three of these addresses provide configuration (Write) and status (Read) information.
Definitions for these locations are provided for each module in the module reference pages:
Address word 13 (D in Hex) is present for every module and is used for configuration and
status. The module status provides diagnostic information that is read by the Controller when
it is online. The status register can be read by using the Point Information window at an
Ovation Operator Station. The Bit Pattern Field can be read on the Hardware Tab of the Point
Information window (See the Ovation Operator Station User Guide.)
Address word 14 (E in Hex) is used as a secondary or expansion configuration register and
is only used when needed.
Address word 12 (C in Hex) is used for reporting point specific fault information and
optionally as an expansion configuration register.
Address word 15 (F in Hex), is used for the module Electronic ID information. This location
and its use are identical for all modules.
Configuration settings for these registers for a point can be viewed in the applicable Point Builder
section of your system manuals. (See Ovation Developer Studio User Guide for the Windows
system, and Ovation Init and Admin Tools User Guide for the Solaris system.)
26 OW350_R1150
3.4 Ovation Module Diagnostic LEDs
Every Ovation module contains diagnostic LEDs. These are used to indicate the status of the
module and to alert you to any module problems.
Note: A communication timeout also lights the Internal Fault LED and turns off the
Communications OK LED.
The other LEDs for each module vary according to the functions of the module. Definitions for
LEDs are provided for each module in their individual sections.
Some Electronics modules (Emods) and Personality modules (Pmods) may contain fuses. These
fuses are typically 5 x 20 mm micro-fuses, and are conveniently located (see page 32) for easy
replacement.
If a fuse needs to be replaced, push the fuse cap in, turn it one-quarter turn counter-clockwise,
and the fuse pops up. Replace the blown fuse with an exact replacement fuse. Fuse sizes are
indicated on the Electronics module label. Refer to the following table for descriptions of fuses
used by Ovation Electronics modules.
Note: In CE Mark Certified systems, the project drawings MUST include any fuses and their
ratings, if they are replaceable by a qualified technician.
OW350_R1150 27
3.5 What is involved in the Replacement of User Serviceable Fuses?
If a 5x20 mm cartridge fuse needs to be replaced, push the fuse cap in, turn it one-quarter turn
counter-clockwise, and the fuse pops up. Replace the blown fuse with an exact replacement fuse.
Fuse sizes are indicated on the Personality module label. Refer to the following table for
descriptions of fuses used by Ovation Personality modules.
If the fuse is a micro fuse, pull the blown fuse out of its holder and plug the replacement fuse into
the vacated holder.
Note: In CE Mark Certified systems, the project drawings MUST include any fuses and their
ratings, if they are replaceable by a qualified technician.
28 OW350_R1150
3.6 Personality Module Jumpers
In addition to Personality module fuses, there are other fuses that can also be serviced by users.
Refer to the following table for descriptions of fuses used in Ovation cabinets.
Micro-Fuse 5.0A; 250V; CBO Backplane 4A00120H01 Auxiliary power Branch fuses
Fast acting 3A99200G01 - G02 CBO: F1 -F4
ROP Panel 4D33922G01 ROP: F1, F2, F7, F8
TND Panel 4D33924G01 TND: F1, F2, F6, F7
RRP Panel 3A99252G01 RRP: F1, F2
RRB Panel 3A99253G01 RRB: F1, F2
0001.2515 12.5A; 5x20; Power Distribution 1X00728H01L AUX Power Fuse
250VAC; Panel
Schurter 125VDC 5X00489G01 F1
Type T
Most of the Ovation Personality modules do not have configurable jumpers. However, if a module
does have configurable jumpers, and the default settings need to be changed, the card must be
removed from the Personality module case in order to be configured. Use the following procedure
to open a Personality module case:
1. Use a small straight-edge screwdriver to press in one of the clips located on the side of the
module until the module cap is loosened. Remove the module cap.
2. Push both clips on the module bottom outward until the card is free to slide.
3. Slide the card out the top of the module and make the desired jumper changes.
4. Slide the card back into the module case, being sure the card is positioned in the card
channels, and the bottom clips are engaged.
OW350_R1150 29
3.7 I/O environmental specifications
Module Cap
Module
Side
Clip
(press in)
Module Bottom
The following tables provide common environmental specifications for the Ovation I/O modules.
Temperature o o o o
0 C (32 F) Operating 60 C (140 F) Operating
o o o o
- 40 C (-40 F) Storage 85 C (185 F) Storage
Humidity (non-condensing) 0% Operating 95% Operating
90% Operating (CE Mark)
o
Maximum wet bulb temp 35 C
30 OW350_R1150
3.7 I/O environmental specifications
Humidity (non-condensing)
Relay Output G2R 35% Operating 85% Operating
o
Maximum wet bulb temp 35 C
Relay Output KUEP Form X/Form C N/A N/A
1
See Relay Output Module (see page 424) for additional temperature and derating information relative to
specific cabinet configuration.
OW350_R1150 31
3.8 Standard module components
Standard I/O modules combine special Personality modules with Electronics modules in order to
operate at a wide range of signals, and perform a multitude of functions.
The standard Ovation modules are illustrated below and consist of the following:
Base Units (containing I/O bus power, signals, and field terminations).
Electronics modules.
Personality modules (foam inserts are used instead of Personality modules for some I/O
modules).
DIN Rail
Base-to-Base Connector Terminal Block Connections
A, B, C
C
A
2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18
2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17
Module Base Connectors
Base Unit
Spare Fuse
1
1
1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 1011 12 13 14 15 16 17
Status LEDs
"A" Side of Base Unit
PCEI
Module Latches
C
A
Electronics Module
Personality Module Terminal Block Connections
A, B, C
32 OW350_R1150
3.8 Standard module components
1. Base Unit
The base unit (containing two terminal blocks) mounts onto a DIN rail. Each base unit
accommodates two I/O modules.
The footprint of the base unit (containing Electronic and Personality module) is:
27.9 cm Long (11 in)
12.7 cm Wide (5 in)
16.5 cm High (6.5 in)
If you use only one I/O module, you still must use a base unit that contains two terminal
blocks.
For the Standard I/O Marshalling Base Unit, field terminations are located on the half shells
and connected to the base. See Marshaling Base Unit (see page 35) for more information.
Base units containing differential digital input modules configuration with hazardous input
voltages (>30 V RMS, 42.4 V peak, or 60 VDC) listed in the following table must include a
hazardous voltage warning label (1B30025H01) on that base unit. Hazardous voltage is
present on the individual module terminal blocks and module connector(s).
CAUTION! Base units containing single ended or fused digital input modules with hazardous
voltages (>30 V RMS, 42.4 V peak, or 60 VDC) listed in the following table must include a
hazardous voltage warning label (1B30025H01) on the base unit as well as ALL base units of
the branch. Hazardous voltage is present on terminal block and module connectors of bases
on an entire branch. In addition, auxiliary power fuses must be removed and a fuse cover kit
should be added (see page 799).
Base units containing single ended or fused digital input modules with hazardous voltages
OW350_R1150 33
3.8 Standard module components
CAUTION! Hazardous labels must be placed in a visible location on the base unit, preferable
above the spare fuse location. This information must be indicated in the application specific
project drawings.
Note: The Personality module is installed in the base unit first. Then, the Electronics module is
installed and interlocks with the Personality module. The blue corner latches on the Electronics
module locks both modules into the base unit.
Wires from customer field devices are connected to terminal block in the base unit.
The wiring connections to the terminal block for each combination of Electronics module and
Personality module are printed on each Personality module, and are illustrated in each module
description in the following sections.
34 OW350_R1150
3.8 Standard module components
The Ovation Marshalling Base Unit serves as an interface between the field connections, the I/O
bus, and the Personality and Electronics Modules. The I/O bus is used by the Controller to
communicate with the I/O subsystem via the Ovation Marshalling Base Unit Backplane. Power is
also distributed to the Electronics Modules via the I/O bus.
The Ovation Marshalling Base Unit is similar to the Ovation I/O Base (1B30035) except the field
termination terminal block is replaced with 17 Pin Headers. The Headers are mated to a plug with
a screw flange and with a 17-position screw connection. This arrangement allows the use of pre-
fabricated cables for the field wiring and provides secure anchoring of the cable.
The following figure depicts the Marshalling Base Unit identifying the Aux power terminals (+) A17
and (-) B17.
OW350_R1150 35
3.9 Relay module components
The Ovation Relay module consists of two parts, refer to the following figures:
1. Base Unit
The relay base assembly consists of a backplane with connectors, a plastic housing, and a
DIN rail clamping/grounding mechanism. This unit accommodates the relays for interfacing
with field devices.
2. Relay Output Electronics module
The relay output Electronics module is an on-line replaceable module that provides the relay
output circuit board. This board contains relay coil drive interfacing as well as I/O bus and bus
power interface. This module plugs into the desired relay output base unit.
36 OW350_R1150
3.9 Relay module components
The wires from the customer field devices are connected to the terminal block in the base unit.
DIN Rail
Base-to-Base Connector
Fuse
TB14
TB13
R14
R13
TB12
TB11
R12
R11
Terminal Block
TB10
Connections
TB9
R10
DIN Rail Mounting Screw
R9
O PEN
TB8
L O CKED
TB7
R8
Base Unit
16
15
14
R7
13
12
TB6
TB5
11
R6
10
Electronics Module
9
8
R5
7
6
TB4
5
TB3
4
R3
I
1 C31 2 1 9 G0 1
E
REL AY O UT PUT
C
TB2
P
TB1
R2
O PEN
Module Latches
R1
L O CKED
OW350_R1150 37
38
Fuse
3.9 Relay module components
Module Latches
Electronics Module
DIN Rail Mounting Screw
P C E I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
O PEN O PEN
REL AY O UT PUT
L O CKED 1 C31 2 1 9 G0 1 L O CKED
R2 R4 R6 R7 R9 R11
DIN Rail
R1 R3 R5 R8 R10 R12
T T T T T T T T T T T T
B B B B B B B B B B B B
1 2 3 4 5 6 7 8 9 10 11 12
Base Unit
OW350_R1150
S E C T I O N 4
IN THIS SECTION
The Ovation Analog Input module with an associated Personality module provides signal
conditioning and analog-to-digital conversion for eight galvanically isolated analog inputs. Field
inputs are surge protected and routed by the appropriate Personality module and then sent to the
Electronics module for conversion.
The Analog Input module (13 bits) is applicable for CE Mark Certified Systems.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
OW350_R1150 39
4.1 Analog Input module (13-Bit) - (AI-13)
Figure 6: Jumper settings for analog input personality module (1C31116G01 & 04)
Note: The circuit board must be removed from the module housing to access the jumpers (see
page 29).
1
Analog Input subsystems (13-bit)
± 20mV 8 1 1C31116G01
1C31113G01
± 50mV 8 1 1C31116G01
1C31113G02
± 100mV 8 1 1C31116G01
1C31113G03
± 20mV Compensated (Thermocouple) 3 1 1C31116G04
8 1C31113G01
± 50mV Compensated (Thermocouple) 3 1 1C31116G04
8 1C31113G02
40 OW350_R1150
4.1 Analog Input module (13-Bit) - (AI-13)
Note: Module power specifications (main and auxiliary) refer to the actual power drawn by the
module from the 24VDC main power supply and from the auxiliary power supply (if required)
and NOT from the AC or DC Mains.
If the Analog Input module uses the 1C31116G03 Personality module (configured with locally
powered current analog inputs), the required voltage source may be obtained from the internal
auxiliary power supply (backplane) or it may be obtained from an external power supply.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps follow before connecting the external power supply to the Analog Input module base unit
terminal block. The Analog Input module auxiliary supply voltage level (24 VDC or 48 VDC)
depends on the external transmitter devices being interfaced to the (AI) module‟s analog inputs.
OW350_R1150 41
4.1 Analog Input module (13-Bit) - (AI-13)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The diagrams for the analog input Personality modules are illustrated in the following figure. The
following table lists and defines the abbreviations used in those diagrams.
Figure 7: Terminal block connections for the Analog Input Personality modules
42 OW350_R1150
4.1 Analog Input module (13-Bit) - (AI-13)
Shielded twisted-pair wire should be used for the field interface. For analog input signals; the (-)
and shield should be tied together to earth ground either locally at the cabinet or at the field
device.
ABBREVIATION DEFINITION
OW350_R1150 43
4.1 Analog Input module (13-Bit) - (AI-13)
Note: See Personality module Jumpers (see page 29) for details on accessing the jumpers.
44 OW350_R1150
4.1 Analog Input module (13-Bit) - (AI-13)
Figure 9: Field connections for the Analog Input Personality module (CE Mark)
OW350_R1150 45
4.1 Analog Input module (13-Bit) - (AI-13)
When two dissimilar metals (a thermocouple) are joined together, a voltage (the Seebeck
Voltage) is generated between them. This voltage is directly related to the temperature at the
junction of the two metals. The relationship between the voltage and the temperature can be best
described by a fifth order polynomial, determined by the two types of metals that are joined.
To measure the voltage (Vt) between the two metals, a voltmeter (in this case, an analog input
card) must be connected to each wire. Unfortunately, this produces two new junctions and
voltages (V1 and V2) between the terminals and the thermocouples. The following formula is
used to find Vt: Vt = Vm -V1 -V2.
It is not possible to measure V1 and V2 without inducing more junctions and voltages; therefore,
the analog input subsystem has a temperature sensor on the Personality module (1C31116G04)
to measure the temperature (Tj) at the terminal block of the base unit.
A conversion formula, determined from the junction metal and thermocouple metals, is used to
calculate the combined voltage of V1 and V2. This is called Cold Junction Compensation.
Use the Instrumentation tab of the Point Builder to select the Field Instrumentation Type (B or TB,
E or TE, J or TJ, K or TK, R or TR, S or TS, T or TT). The Ovation system then assigns the
default thermocouple coefficients based on the Type selected. Refer to the following table for
these coefficient definitions.
If you override the default coefficients by entering new values, the new values remain until you
select another thermocouple type. The values then return to the values for the type just selected.
THERM OCOUPLE TYPE STANDARD TEMPERATURE ACTUAL RANGE IN MV / TEMP BEST FIT
RANGE
46 OW350_R1150
4.1 Analog Input module (13-Bit) - (AI-13)
THERM OCOUPLE TYPE STANDARD TEMPERATURE ACTUAL RANGE IN MV / TEMP BEST FIT
RANGE
Fahrenheit Centigrade
COEF_1 = 3.5164700E+02 COEF_1 = 1.7758167E+02
COEF_2 = 6.1388490E+05 COEF_2 = 3.4104717E+05
COEF_3 = – 1.5397740E+08 COEF_3 = – 8.5543000E+07
COEF_4 = 3.3593730E+10 COEF_4 = – 8.5543000E+07
COEF_5 = – 4.0518260E+12 COEF_5 = – 8.5543000E+07
COEF_6 = 2.0039330E+14 COEF_6 = 1.1132961E+14
COEF_7 = – 2.0E-06 COEF_7 = – 2.0E-06
COEF_8 = 0.0 COEF_8 = 0.0
OW350_R1150 47
4.1 Analog Input module (13-Bit) - (AI-13)
THERM OCOUPLE TYPE STANDARD TEMPERATURE ACTUAL RANGE IN MV / TEMP BEST FIT
RANGE
Fahrenheit Centigrade
COEF_1 = 3.0344730E+01 COEF_1 = – 9.1959444E-01
COEF_2 = 4.4031910E+04 COEF_2 = 2.4462172E+04
COEF_3 = 1.615839E+05 COEF_3 = 8.9768833E+04
COEF_4 = – 1.616257E+07 COEF_4 = – 8.9792056E+06
COEF_5 = 4.4011090E+08 COEF_5 = 2.4450606E+08
COEF_6 = – 3.599650E+09 COEF_6 = – 1.9998056E+09
COEF_7 = – 7.259E-04 COEF_7 = – 8.14E-06
COEF_8 = 2.243E-05 COEF_8 = 4.0374E-05
48 OW350_R1150
4.1 Analog Input module (13-Bit) - (AI-13)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
Bit 0: This bit configures the module (write) or indicates the configuration state of the module
(read). A “1” indicates that the module is configured. Note that until the module is configured,
accessing addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into its error state, resulting in the error LED being
lit. The read of bit 1 indicates the error state of the module, with “1” indicating that there is an
internal error in the module or the Controller has forced the module into an error state. The
state of this bit is always reflected by the module's Internal Error LED. Whenever this bit is
set, an attention status is returned to the Controller when the point data is read (that is,
accessing addresses 0 through 11).
Bits 2 - 6: These bits are “not used” values and are read as “0” under normal operation.
Bit 7: This bit is the result of a checksum test of the EEPROM. A failure of this test can
indicate a bad EEPROM, but typically indicates that the module has not been calibrated. A “0”
indicates that there is no error condition. If this error is present, the error is indicated by the
module error LED being lit and the module does not process the point information. The point
fault bit is also set as all the point data is uncalibrated. When this error is present, no other
processing takes place. The “1” state of this bit indicates an unrecoverable error condition in
the field.
OW350_R1150 49
4.1 Analog Input module (13-Bit) - (AI-13)
Bit 8: This bit indicates if the on-board integrating timebase is 80 msec (4 line cycles of a 50
Hz system) or 83.3 msec (5 line cycles of a 60 Hz system). A “0” indicates that the timebase
is 83.3 msec (60 Hz line frequency) and is the default setting.
Bit 9: This bit indicates whether to use the line frequency tracking if it is present. A write of “1”
indicates to use the tracking input. A read of “1” indicates that the module is using the tracking
input. The default state is a “0.”
Note: Line frequency tracking is presently NOT supported by the Ovation I/O system.
Bit 10: This bit indicates whether the line frequency tracking signal is present and active for
greater normal and common mode rejection. A “0” indicates that the line frequency tracking
signal is NOT present.
Bit 11: This bit indicates whether the hardware EEPROM PE signal is active. A “0” indicates
that the module is in normal operating mode and calibration and ID programming commands
are not processed.
Bit 12: This bit reflects the detection of the internal 625 KHz PSD signal at module
initialization. This verifies that the multifunction FPGA and the microcontroller's timer 0 are
functioning. A “0” indicates that there is no error condition. A “1” indicates an unrecoverable
error condition in the field.
Bit 13: This bit is a basic check of program and data memory, along with the microcontroller's
data, address, and control buses. A “0” indicates that there is no error condition. A “1”
indicates an unrecoverable error condition in the field.
Bit 14: This bit indicates the fault status of the digital temperature sensor. A “0” indicates the
sensor is present and communicating properly with the microcontroller. A “1” indicates a fault
exists; either there is no sensor present, or problems exist in communicating with the sensor.
On an uncalibrated module, a sensor failure is always reported because the uncalibrated
status prevents the sensor from being checked.
Bit 15: This bit indicates the point fault status of the module. It is the logical “OR” of the eight
individual point quality statuses plus bits 1, 7, 12, and 13 of this register. A “0” indicates that
all eight points have good quality and no module errors exist. A “1” indicates that at least one
of the points has bad quality and is therefore in fault.
A subsequent read of the Point Quality status register at Address 12 (C in Hex) reveals which of
the eight points has bad quality and the cause of the bad quality condition. The Address 12 (C in
Hex) Point Quality Status Register contains data only when the module fault is due to a bad point
quality; that is, bits 7, 12, and 13 of this register or the forced error bit are not set. Note that the
Temperature Sensor (Address 8) status is treated separately and is not included in this module
point fault bit.
Word address 12 (C in Hex) serves the purpose of reporting the point quality of the eight channel
inputs. The bit definitions for this register are encoded as shown in the following table.
50 OW350_R1150
4.1 Analog Input module (13-Bit) - (AI-13)
Auto Calibration Reasonability Check Failed - This bit is set when the auto calibration zero or
reference reading is out of tolerance (±6% of the nominal reading).
Overrange Input/Blown Fuse/Open Loop/Open Thermocouple - This bit is set under the
following conditions:
Voltage Input Configuration (all groups) - when an overrange input of ±125% of the full
scale value is read on the input.
Current Input Configuration (Group 5) - when an input less than 2.5mA (a blown fuse or
open loop condition) is detected or an overrange of greater than 25mA of full scale is present.
The default state of the register under normal operation is “0” for voltage inputs. The lower 8 bits
are configuration bits which are written to and read from the module. The upper 8 bits are read-
only status bits indicating the blown fuse status only for those channels which have been
configured as current inputs.
LED DESCRIPTION
OW350_R1150 51
4.1 Analog Input module (13-Bit) - (AI-13)
LED DESCRIPTION
9 - 16 No LED.
DESCRIPTION VALUE
Number of channels 8
1 G 20 mv
Input range
G 50 mv
G 100 mv
G 1V
2
G 5V
G 10 V
Resolution 13-Bit (including polarity)
Data format 13-bit, two's complement, and error indicator bits
Conversion type Sigma Delta
Operating mode Self-scan
Monotonicity Yes
Non-linearity 0.003% of full scale
Repeatability Within guaranteed accuracy
Guaranteed accuracy (@25 C) Accuracy over -25% to 100% range of full scale input level:
0.10% of upper range value 10 V 1/2LSB @99.7% confidence.
Accuracy over -100% to -25% range of full scale input level:
0.15% of upper range value 10 V 1/2LSB @99.7% confidence.
Temperature coefficient 0.24% of the upper range value 24 V over 0 to 60 C.
3
Input impedance:
Groups G01 through G05 10 M-ohms
Group G06 ( 10V input only) 2 M-ohms
52 OW350_R1150
4.2 Analog Input module (14-Bit) - (AI-14)
DESCRIPTION VALUE
The combined Personality and Electronics modules form the 14 Bit Analog Input module. Eight
sets of galvanically isolated input channels are provided. The input signals are conditioned and
routed through the appropriate Personality module to the Electronics module. The Personality
module also provides surge protection to protect the input circuits of the Electronics module. The
Electronics module performs the analog to digital conversions and provides interfacing to the
Ovation Serial I/O Bus.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
OW350_R1150 53
4.2 Analog Input module (14-Bit) - (AI-14)
1 8 1 1C31227G01
4 - 20mA, Field or Locally powered 1C31224G01
± 1 VDC 8 1 1C31227G02
1C31224G02
1
The 4-20mA Configuration is CE Mark certified.
Note: Module power specifications (main and auxiliary) refer to the actual power drawn by the
module from the 24VDC main power supply and from the auxiliary power supply (if required)
and NOT from the AC or DC Mains.
If the 14-Bit Analog Input module uses the 1C31227G01 Personality module, the required voltage
source is obtained from the internal auxiliary power supply (backplane).
54 OW350_R1150
4.2 Analog Input module (14-Bit) - (AI-14)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The diagrams for the Analog Input Personality modules are illustrated in the following figure. The
following table lists and defines the abbreviations used in those diagrams.
Figure 11: Terminal Block Connections for the Analog Input Personality Modules
ABBREVIATION DEFINITION
A1 - A8 Analog Input positive terminal connection (connected to the positive terminal of the
field device).
+
A1 - A8 Analog Input negative terminal connection (voltage input group only).
-
CI1 - CI8 Current input terminals.
P-1 - P-8 Loop power output terminals (for locally powered loops).
PS+, PS- Auxiliary power supply terminals.
OW350_R1150 55
4.2 Analog Input module (14-Bit) - (AI-14)
ABBREVIATION DEFINITION
Use shielded twisted pair wire for the field wiring. Tie the Analog Input negative terminal and
shield together and to earth ground, either locally at the cabinet or at the field device. Voltage
inputs use the 1C31227G02 Personality modules. Grounding the shield and the analog input
negative terminal at the cabinet or at the field device is arranged by the proper Terminal Block
connections.
Similarly, current inputs using the 1C31227G01 Personality modules can accommodate field or
locally powered devices by using the correct terminal block connections.
The Personality modules have a field connection diagram label on top of each module to facilitate
field wiring. The figures in 14-Bit Analog Input Field Connection Wiring Diagrams (see page 57)
show the implementations of the field connections for the various Personality module and field
device combinations.
56 OW350_R1150
4.2 Analog Input module (14-Bit) - (AI-14)
Local grounding
Field grounding
Field powered
Locally powered
Caution
When using locally powered current inputs, the power distribution panel MUST be equipped with
jumper module 5A26471G01 to ensure proper grounding of the aux Bus supply.
OW350_R1150 57
4.2 Analog Input module (14-Bit) - (AI-14)
Caution
When using locally powered current inputs, the power distribution panel MUST be equipped with
jumper module 5A26471G01 to ensure proper grounding of the aux Bus supply.
All field wiring must be braid shielded and grounded at the entry point of the cabinet using recommended
hardware (refer to "Cable Guidelines" in the applicable Ovation installation manual for your system.
58 OW350_R1150
4.2 Analog Input module (14-Bit) - (AI-14)
The simplified block diagram for the voltage input configuration of the14-Bit Analog Input module
is shown in the following figure. The channel 1 input is grounded locally at the cabinet, and
grounding at the field device is shown for the channel 8 input.
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (See the Ovation Operator Station User Guide).
OW350_R1150 59
4.2 Analog Input module (14-Bit) - (AI-14)
Bits defined for diagnostics are used only during factory testing.
Bit 0: This bit configures the module (write) or indicates the configuration state of the module
(read). A “1” indicates that the module is configured. Note that until the module is configured,
reading from addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into its error state, resulting in the error LED being
lit. The read of bit 1 indicates that there is an internal module error, or the Controller has
forced the module into the error state. The state of this bit is always reflected by the module's
Internal Error LED. Whenever this bit is set, an attention status is returned to the Controller
when addresses 0 through 11 (B in Hex) are read.
Bits 2-3: These bits are not used and are read as “0” under normal operation.
Bit 4: This bit (read) indicates that the module is in the “Warming” state. This state exists after
power up and terminates after 8.16 seconds. The module is in the error condition during the
warm up period.
Bits 5-6: These bits are not used and are read as “0” under normal operation.
Bit 7: This bit is the result of a checksum test of the EEPROM. A failure of this test can
indicate a bad EEPROM, but typically indicates that the module has not been calibrated. A “0”
indicates that there is no error condition. If an error is present, the error is indicated by the
module error LED being lit. The point fault bit is set as all the point data is not calibrated. The
“1” state of this bit indicates an unrecoverable error condition in the field.
Bits 8: A write to this bit configures the conversion rate of the A/C converters as follows:
The status of these bits (read) indicate the conversion rate to which the module is set.
Bit 9: Reserved
Bit 10: This bit is not used and is read as “0” under normal operation.
60 OW350_R1150
4.2 Analog Input module (14-Bit) - (AI-14)
Bit 11: This bit (write) is used to initiate self-calibration. The sampling rate during self-
calibration is 2 per second. The status (read) bit is not used and is read as “0” under normal
operation.
Bit 12: This bit is not used and is read as “0” under normal operation.
Bit 13: This bit (read) indicates that the module has internal memory error (FLASH,
checksum, Register, or Static RAM error). If this error is present, the module error LED is lit,
the point fault bit is also set since the condition of the module is undetermined.
Bit 14: This bit is not used and is read as “0” under normal operation.
Bit 15: This bit indicates the point fault status of the module. It is the logical “OR” of the eight
individual point quality statuses plus bits 1, 7, 12, and 13 of this register. A “0” indicates that
all eight points have good quality and no module errors exist.
When bits 1, 4, 7 or 13 of the Status Register are not set, this bit (when set to “1”) indicates that at
least one of the points has bad quality.
A subsequent read of the Point Quality Register at Address 12 (C in Hex) reveals the point(s) that
have bad quality (see the following table). The Address 12 (C in Hex) Point Quality Register
contains data only when the module fault is due to a bad point quality.
Word address 12 (C in Hex) serves the purpose of reporting the point quality of the eight channel
inputs. The bit definitions for this register are encoded as shown in the following table.
Communication to the Channel Failed - This bit is set when the communication to the
corresponding channel has failed.
LED DESCRIPTION
OW350_R1150 61
4.2 Analog Input module (14-Bit) - (AI-14)
LED DESCRIPTION
I (Red) Internal Error LED. Lit whenever there is any type of error with the module except for a loss
of power. Possible causes are:
Module initialization is in progress.
I/O Bus timeout has occurred.
Internal hardware error.
Module reset
Module is uncalibrated.
Forced error has been received from the Controller.
Communication between the Field and Logic boards failed.
1 - 8 (Red) Channel error. Lit whenever there is an error associated with a channel or channels. Possible
causes are:
Positive overrange: Input voltage greater than +121% of full scale value (for modules
configured as voltage input).
Negative overrange: Input voltage less than -121% of full scale value (for modules
configured as voltage input).
Current loop out of range
Calibration readings out of range.
9 - 16 No LED.
Number of channels 8
Input range 1 2
4 - 20 mA ±1V
Resolution Group 1:14-Bits, Group 2:13-Bits & Sign
Guaranteed accuracy (@25×C) ±0.10% of full scale value ±1/2LSB @99.7% confidence.
Temperature coefficient ±0.24% of the full scale value over 0 to 60 degrees C.
3 10 M ohms
Input impedance:
Sampling rate 20 times per second minimum when configured for 60 Hz rejection
25 times per second minimum when configured for 50Hz rejection
Self-calibration On demand by the Ovation Controller.
Diagnostics Internal module operating faults. Out of range detection.
Open loop detection for current inputs.
Dielectric isolation:
Channel to channel 1000 V AC/DC
Channel to logic 1000 V AC/DC
Normal mode rejection 60 dB @50 Hz ± 1/2% or @60 Hz ± 1/2% (when properly configured)
30 dB (typical) @50 Hz ± 5% or @60 Hz ± 5% (when properly
configured)
62 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
DESCRIPTION VALUE
Common mode rejection 120 dB @ DC or @ nominal (50/60 Hz) line frequency ± 1/2% and
harmonics.
100 dB (typical) for nominal line frequency ± 5% and harmonics.
Module power Main: 2.4 W typical; 3.125 W Maximum
Aux: When used (1C31227G01)
Aux power supply voltage = 24 V DC
3.84 W typical (8 inputs @ 20mA each)
Operating temperature range 0 to 60 degrees C (32 degrees F to 140 degrees F)
Storage temperature range -40 degrees C to 85 degrees C (-40 degrees F to 185 degrees F)
Humidity (non-condensing) 0 to 95%
1
Current inputs when using Personality module 1C31224G01 with 1C31227G01 Electronics module.
2
Voltage inputs when using Personality module 1C31224G02 with 1C31227G02 Electronics module.
3
Only for the voltage input module (Personality module 1C31224G02 with 1C31227G02 Electronics
module).
4.3 High Speed Analog Input Module (14 -Bit) - (HS AI)
The combined Personality and Electronics modules form the High Speed Analog Input module.
Eight sets of galvanically isolated input channels provide 14-bit resolution with 50 or 60 samples
per second conversion rates. The input signals are conditioned and routed through the
appropriate Personality module to the Electronics module. The Personality module also provides
surge protection to protect the input circuits of the Electronics module. The Electronics module
performs the analog to digital conversions and provides interfacing to the Ovation Serial I/O Bus.
The 14-Bit High Speed Analog Input is applicable for CE Mark certified systems.
Note: I/O Module General Information (see page 25) contains information on for environmental,
installation, wiring, and fuse information for I/O modules.
OW350_R1150 63
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Note: Module power specifications (main and auxiliary) refer to the actual power drawn by the
module from the 24VDC main power supply and from the auxiliary power supply (if required)
and NOT from the AC or DC Mains.
If the High Speed Analog Input module uses the current input 1C31227G01 or 1C31116G03
Personality modules, the required voltage source may be obtained from the internal auxiliary
power supply (backplane).
If the High Speed Analog Input module uses Pmod 1C31227G01 or 1C1116G02, field powered
current loops can be used. Note that 1C31227G01 supplies both field and local power.
64 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
When two dissimilar metals (a thermocouple) are joined together, a voltage (the Seebeck
Voltage) is generated between them. This voltage is directly related to the temperature at the
junction of the two metals. The relationship between the voltage and the temperature can be best
described by a fifth order polynomial, determined by the two types of metals that are joined.
To measure the voltage (Vt) between the two metals, a voltmeter (in this case, an analog input
card) must be connected to each wire. Unfortunately, this produces two new junctions and
voltages (V1 and V2) between the terminals and the thermocouples. The following formula is
used to find Vt: Vt = Vm -V1 -V2.
It is not possible to measure V1 and V2 without inducing more junctions and voltages; therefore,
the analog input subsystem has a temperature sensor on the Personality module (1C31116G04)
to measure the temperature (Tj) at the terminal block of the base unit.
A conversion formula, determined from the junction metal and thermocouple metals, is used to
calculate the combined voltage of V1 and V2. This is called Cold Junction Compensation.
Use the Instrumentation tab of the Point Builder to select the Field Instrumentation Type (B or TB,
E or TE, J or TJ, K or TK, R or TR, S or TS, T or TT). The Ovation system then assigns the
default thermocouple coefficients based on the Type selected. Refer to the following table for
these coefficient definitions.
If you override the default coefficients by entering new values, the new values remain until you
select another thermocouple type. The values then return to the values for the type just selected.
THERM OCOUPLE TYPE STANDARD TEMPERATURE ACTUAL RANGE IN MV / TEMP BEST FIT
RANGE
OW350_R1150 65
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
THERM OCOUPLE TYPE STANDARD TEMPERATURE ACTUAL RANGE IN MV / TEMP BEST FIT
RANGE
Fahrenheit Centigrade
COEF_1 = 3.5164700E+02 COEF_1 = 1.7758167E+02
COEF_2 = 6.1388490E+05 COEF_2 = 3.4104717E+05
COEF_3 = – 1.5397740E+08 COEF_3 = – 8.5543000E+07
COEF_4 = 3.3593730E+10 COEF_4 = – 8.5543000E+07
COEF_5 = – 4.0518260E+12 COEF_5 = – 8.5543000E+07
COEF_6 = 2.0039330E+14 COEF_6 = 1.1132961E+14
COEF_7 = – 2.0E-06 COEF_7 = – 2.0E-06
COEF_8 = 0.0 COEF_8 = 0.0
66 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
THERM OCOUPLE TYPE STANDARD TEMPERATURE ACTUAL RANGE IN MV / TEMP BEST FIT
RANGE
Fahrenheit Centigrade
COEF_1 = 3.0344730E+01 COEF_1 = – 9.1959444E-01
COEF_2 = 4.4031910E+04 COEF_2 = 2.4462172E+04
COEF_3 = 1.615839E+05 COEF_3 = 8.9768833E+04
COEF_4 = – 1.616257E+07 COEF_4 = – 8.9792056E+06
COEF_5 = 4.4011090E+08 COEF_5 = 2.4450606E+08
COEF_6 = – 3.599650E+09 COEF_6 = – 1.9998056E+09
COEF_7 = – 7.259E-04 COEF_7 = – 8.14E-06
COEF_8 = 2.243E-05 COEF_8 = 4.0374E-05
OW350_R1150 67
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Personality module 1C1116G04 of the analog input subsystem includes a temperature sensor IC.
This is used for measuring the temperature of the terminal block to provide cold junction
compensation for thermocouple inputs.
This module is used in conjunction with a terminal block cover (1C31207H01) to maintain a
uniform temperature of the terminal block and sensor area. The cover fits over an entire base;
however, the sensor only accurately measures the temperature under the half of the cover where
the temperature sensor Personality module is installed. Therefore, if both modules under the
cover require cold junction compensation, they each require the temperature sensor Personality
module.
Note: Installation instructions for the terminal block cover are provided in the Temperature
Compensation Cover Mounting Kit (1B30047G01).
The Group 4 Personality module provides a terminal block temperature measurement feature with
the following specifications:
Sampling Rate = 600 msec, Maximum, 300 msec, typical
Resolution = +/- 0.5 degrees C (+/- 0.9 degrees F)
Accuracy = +/- 0.5 degrees C over a 0 degrees C to 70 degrees C range
(+/- 0.9 degrees F over a 32 degrees F to 158 degrees F range)
(See Ovation Record Types Reference Manual, Ovation Init and AdMin User Guide, and Ovation
Developer Studio User Guide.)
68 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
The simplified block diagram for the voltage input configuration of the High Speed Analog Input
module is shown in the following figure. The channel 1 input is grounded locally at the cabinet,
and grounding at the field device is shown for the channel 8 input.
OW350_R1150 69
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The diagrams for the analog input Personality modules are illustrated in the field connections
diagrams (see page 72). The following table lists and defines the abbreviations used in those
diagrams.
Figure 17: Terminal Block Connections for the Analog Input 1C31227 Pmods
ABBREVIATION DEFINITION
A1 - A8 Analog Input positive terminal connection (connected to the positive terminal of the field
+ device).
A1 - A8 Analog Input negative terminal connection (voltage input group only).
-
CI1 - CI8 Current input terminals.
P-1 - P-8 Loop power output terminals (for locally powered loops).
70 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
ABBREVIATION DEFINITION
Use shielded twisted pair wire for the field wiring. Tie the Analog Input negative terminal and
shield together and to earth ground, either locally at the cabinet or at the field device. Voltage
inputs use the 1C31227G02 Personality modules. Grounding the shield and the analog input
negative terminal at the cabinet or at the field device is arranged by the proper Terminal Block
connections.
Similarly, current inputs using the 1C31227G01 Personality modules can accommodate field or
locally powered devices by using the correct terminal block connections.
The Personality modules have a field connection diagram label on top of each module to facilitate
field wiring. The following figures show the implementations of the field connections for the
various Personality module and field device combinations.
As is standard for analog signals, shielded twisted-pair wire should be used for the field interface.
For the analog input, the negative (-) and shield should be tied together and to earth ground,
either locally at the cabinet or at the field device.
The following four figures show how the various Personality modules require these connections or
how the options are implemented. The fifth drawing illustrates the jumper settings for the
Personality module.
OW350_R1150 71
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Local grounding
Field grounding
1C31227G02
Field powered
Locally powered
1C31227G01
Caution
When using locally powered current inputs, the power distribution panel MUST be equipped with
jumper module 5A26471G01 to ensure proper grounding of the aux Bus supply.
72 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
4.3.11 Field connection wiring diagrams (Pmod 1C31227) (CE Mark) - (HSAI)
Local grounding
Field grounding
1C31227G02
Field powered
Locally powered
1C31227G01
Caution
When using locally powered current inputs, the power distribution panel MUST be equipped with
jumper module 5A26471G01 to ensure proper grounding of the aux Bus supply.
All field wiring must be braid shielded and grounded at the entry point of the cabinet using recommended
hardware (refer to "Cable Guidelines" in the applicable Ovation installation manual for your system).
Figure 19: Field connections for the input connectors (CE Mark)
OW350_R1150 73
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
74 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
4.3.13 Field connection wiring diagrams, Pmod (Pmod 1C31116) (CE Mark) -
(HSAI)
Figure 21: Field connections for the Analog Input Personality module (CE Mark)
OW350_R1150 75
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Figure 22: Jumper settings for Analog Input Personality module (1C31116G04)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. It varies slightly with the different groups (1-4), primarily in module calibration and
range selection. The bit information contained within these words is shown in the following table.
These status words are only updated once per input channel sampling period; therefore, any
Controller action based on changing the configuration (writing to address 13) must take this delay
into account.
76 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bits defined for Diagnostics are only used during factory testing.
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: This bit configures the module (write) or indicates the configuration state of the module
(read). A “1” indicates that the module is configured. Note that until the module is configured,
reading from addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into the error state, resulting in the error LED being
lit. The read of bit “1” indicates that there is an internal module error, or the Controller has
forced the module into the error state. The state of this bit is always reflected by the module‟s
Internal Error LED. Whenever this bit is set, an attention status is returned to the Controller
when addresses 0 through 11 (B in Hex) are read.
Bits 2-3: These bits are not used and are read as “0” under normal operation.
Bit 4: This bit (read) indicates that the module is in the Warming state. This state exists after
power up and terminates after 8.16 seconds. The module is in the error condition during the
warm up period.
Bits 5-6: These bits are not used and read as “0” under normal operation.
Bit 7: This bit (read) is the result of a checksum test of the EEPROM. A failure of this test can
indicate a bad EEPROM, but it typically indicates that the module has not been calibrated. A
“0” indicates that there is no error condition. If an error is present, the module error LED is lit.
The point fault bit is also set since all the point data is not calibrated. The “1” state of this bit
indicates an unrecoverable error condition in the field.
Bit 8: The status of this bit (read) indicates the conversion rate of the module; write to this bit
configures the conversion rate of A/D converters as shown in the following table.
Conversion Rate (1/sec.) Bit 8
OW350_R1150 77
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bit 14: This bit is not used and is read as “0” under normal operation.
Bit 15: This bit indicates the point fault status of the module. It is the logical “OR” of the eight
individual point-quality status bits, plus the bits 1, 4, 7, and 13 of this register. A “0” indicates
that all eight points have good quality and no module error exists. When bits 1, 4, 7 or 13 of
the Status Register are not set, this bit (when set to “1”) indicates that at least one of the
points has bad quality. A subsequent read of the Point Quality Register (Address 12, C in
Hex) reveals the point(s) that have bad quality. The Address 12 (C in Hex) Point Quality
Register contains data only when the module fault is due to a bad point quality.
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. It varies slightly with the different groups (1-4), primarily in module calibration and
range selection. The bit information contained within these words is shown in the following table.
These status words are only updated once per input channel sampling period; therefore, any
Controller action based on changing the configuration (writing to address 13) must take this delay
into account.
78 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bits defined for Diagnostics are only used during factory testing.
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: This bit configures the module (write) or indicates the configuration state of the module
(read). A “1” indicates that the module is configured. Note that until the module is configured,
reading from addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into the error state, resulting in the error LED being
lit. The read of bit “1” indicates that there is an internal module error, or the Controller has
forced the module into the error state. The state of this bit is always reflected by the module‟s
Internal Error LED. Whenever this bit is set, an attention status is returned to the Controller
when addresses 0 through 11 (B in Hex) are read.
Bits 2-3: These bits are not used and are read as “0” under normal operation.
Bit 4: This bit (read) indicates that the module is in the Warming state. This state exists after
power up and terminates after 8.16 seconds. The module is in the error condition during the
warm up period.
Bits 5-6: These bits are not used and are read as “0” under normal operation.
Bit 7: This bit (read) is the result of a checksum test of the EEPROM. A failure of this test can
indicate a bad EEPROM, but it typically indicates that the module has not been calibrated. A
“0” indicates that there is no error condition. If an error is present, the module error LED is lit.
The point fault bit is also set since all the point data is not calibrated. The “1” state of this bit
indicates an unrecoverable error condition in the field.
Bit 8: The status of this bit (read) indicates the conversion rate of the module, write to this bit
configures the conversion rate of A/D converters as shown in the following table.
1V 0 0
250 mv 1 0
100 mv 0 1
invalid 1 1
Bit 11: This bit (write) is used to initiate self-calibration. The sampling rate during self-
calibration is two per second. The status (read) bit is not used and is read as “0” under normal
operation.
Bit 12: This bit is not used and is read as “0” under normal operation.
Bit 13: This bit (read) indicates that the module has internal memory error (FLASH checksum,
Register or Static RAM error). If this error is present, the module error LED is lit, the point fault
bit is also set since the condition of the module is undetermined.
Bit 14: This bit is not used and is read as “0” under normal operation.
OW350_R1150 79
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bit 15: This bit indicates the point fault status of the module. It is the logical “OR” of the eight
individual point-quality status bits, plus the bits 1, 4, 7, and 13 of this register. A “0” indicates
that all eight points have good quality and no module error exists. When bits 1, 4, 7 or 13 of
the Status Register are not set, this bit (when set to “1”) indicates that at least one of the
points has bad quality. A subsequent read of the Point Quality Register (Address 12, C in
Hex) reveals the point(s) that have bad quality. The Address 12 (C in Hex) Point Quality
Register contains data only when the module fault is due to a bad point quality.
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. It varies slightly with the different groups (1-4), primarily in module calibration and
range selection. The bit information contained within these words is shown in the following table.
These status words are only updated once per input channel sampling period; therefore, any
Controller action based on changing the configuration (writing to address 13) must take this delay
into account.
80 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bits defined for Diagnostics are only used during factory testing.
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: This bit configures the module (write) or indicates the configuration state of the module
(read). A “1” indicates that the module is configured. Note that until the module is configured,
reading from addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into the error state, resulting in the error LED being
lit. The read of bit “1” indicates that there is an internal module error, or the Controller has
forced the module into the error state. The state of this bit is always reflected by the module‟s
Internal Error LED. Whenever this bit is set, an attention status is returned to the Controller
when addresses 0 through 11 (B in Hex) are read.
Bits 2-3: These bits are not used and are read as “0” under normal operation.
Bit 4: This bit (read) indicates that the module is in the Warming state. This state exists after
power up and terminates after 8.16 seconds. The module is in the error condition during the
warm up period.
Bits 5-6: These bits are not used and are read as “0” under normal operation.
Bit 7: This bit (read) is the result of a checksum test of the EEPROM. A failure of this test can
indicate a bad EEPROM, but it typically indicates that the module has not been calibrated. A
“0” indicates that there is no error condition. If an error is present, the module error LED is lit.
The point fault bit is also set since all the point data is not calibrated. The “1” state of this bit
indicates an unrecoverable error condition in the field.
Bit 8: The status of this bit (read) indicates the conversion rate of the module, write to this bit
configures the conversion rate of A/D converters as shown in the following table.
Bits 9-10: These bits are used to configure the ranges as follows for 14-Bit operation. For 13-
Bit operation, these bits have no meaning.
Full Scale Bit 9 Bit 10
10V 0 0
5V 1 0
2.5V(not supported) 0 1
invalid 1 1
Bit 11: This bit (write) is used to initiate self-calibration. The sampling rate during self-
calibration is two per second. The status (read) bit is not used and read as “0” under normal
operation.
Bit 12: This bit is not used and is read as “0” under normal operation.
Bit 13: This bit (read) indicates that the module has internal memory error (FLASH checksum,
Register or Static RAM error). If this error is present, the module error LED is lit, the point fault
bit is also set as the condition of the module is undetermined.
Bit 14: This bit is not used and is read as “0” under normal operation.
OW350_R1150 81
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bit 15: This bit indicates the point fault status of the module. It is the logical “OR” of the eight
individual point-quality status bits, plus the bits 1, 4, 7, and 13 of this register. A “0” indicates
that all eight points have good quality and no module error exists. When bits 1, 4, 7 or 13 of
the Status Register are not set, this bit (when set to “1”) indicates that at least one of the
points has bad quality. A subsequent read of the Point Quality Register (Address 12, C in
Hex) reveals the point(s) that have bad quality. The Address 12 (C in Hex) Point Quality
Register contains data only when the module fault is due to a bad point quality.
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. It varies slightly with the different groups (1-4), primarily in module calibration and
range selection. The bit information contained within these words is shown in the following tables.
These status words are only updated once per input channel sampling period; therefore, any
Controller action based on changing the configuration (writing to address 13) must take this delay
into account.
82 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bits defined for Diagnostics are only used during factory testing.
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: This bit configures the module (write) or indicates the configuration state of the module
(read). A “1” indicates that the module is configured. Note that until the module is configured,
reading from addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into the error state, resulting in the error LED being
lit. The read of bit “1” indicates that there is an internal module error, or the Controller has
forced the module into the error state. The state of this bit is always reflected by the module‟s
Internal Error LED. Whenever this bit is set, an attention status is returned to the Controller
when addresses 0 through 11 (B in Hex) are read.
Bits 2-3: These bits are not used and are read as “0” under normal operation.
Bit 4: This bit (read) indicates that the module is in the “Warming” state. This state exists after
power up and terminates after 8.16 seconds. The module is in the error condition during the
warm up period.
Bits 5-6: These bits are not used and are read as “0” under normal operation.
Bit 7: This bit (read) is the result of a checksum test of the EEPROM. A failure of this test can
indicate a bad EEPROM, but it typically indicates that the module has not been calibrated. A
“0” indicates that there is no error condition. If an error is present, the module error LED is lit.
The point fault bit is also set as all the point data is not calibrated. The “1” state of this bit
indicates an unrecoverable error condition in the field.
Bit 8: The status of this bit (read) indicates the conversion rate of the input module, write to
this bit configures the conversion rate of A/D converters as shown in the following table.
20 mv 0 0
50 mv 1 0
100 mv 0 1
invalid 1 1
Bit 11: This bit (write) is used to initiate self-calibration. The sampling rate during self-
calibration is 2 per second. The status (read) bit is not used and is read as “0” under normal
operation
Bit 12: This bit is not used and is read as “0” under normal operation.
Bit 13: This bit (read) indicates that the module has internal memory error (FLASH checksum,
Register or Static RAM error). If this error is present, the module error LED is lit, the point fault
bit is also set as the condition of the module is undetermined.
Bit 14: This bit, if set, indicates that the temperature sensor has failed.
OW350_R1150 83
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
Bit 15: This bit indicates the point fault status of the module. It is the logical “OR” of the eight
individual point-quality status bits, plus the bits 1, 4, 7, and 13 of this register. A “0” indicates
that all eight points have good quality and no module error exists. When bits 1, 4, 7 or 13 of
the Status Register are not set, this bit (when set to “1”) indicates that at least one of the
points has bad quality. A subsequent read of the Point Quality Register (Address 12, C in
Hex) reveals the point(s) that have bad quality. The Address 12 (C in Hex) Point Quality
Register contains data only when the module fault is due to a bad point quality.
Word address 14 (E in Hex) is not used and is read as “0” under normal operation.
Word address 12 (C in Hex) serves the purpose of reporting the point quality of the eight channel
inputs.
Communication to the Channel Failed - This bit is set when the communication to the
corresponding channel has failed.
LED DESCRIPTION
84 OW350_R1150
4.3 High Speed Analog Input Module (14-Bit) - (HSAI)
LED DESCRIPTION
1 - 8 (Red) Channel error. Lit whenever there is an error associated with a channel or channels. Possible
causes are:
Positive overrange: Input voltage greater than +121% of full scale value (for modules
configured as voltage input).
Negative overrange: Input voltage less than -121% of full scale value (for modules
configured as voltage input).
Current loop out of range
Calibration readings out of range.
9 - 16 No LED.
Number of channels 8
Input range G01: 4-20 ma
G02: 100mv, 250mv, 1V
G03: 5V, 10V
G04-05: 20mv, 50mv, 100mv
Resolution G01: 14 bits unipolar, G02 - G05: 14 bits including polarity.
Data format G01: 14 bit binary, G02 - G05: 14 bit two's compliment.
Conversion type Sigma Delta.
Operating Mode self-scan.
Monotonicity yes
Nonlinearity 0.003% of full scale.
Repeatability Within guaranteed accuracy
Guaranteed accuracy (@25 C) 0.10% of full scale value 1/2LSB @99.7% confidence.
Temperature coefficient 0.24% of the full scale value over 0 to 60 C.
Input impedance: 3.3 M ohms (G02, G04, G05) field configured; 200 M ohms (G03) field
configured; 300 M ohms @20 mA for G01 field configured.
Maximum Overload G01: 48VDC or Vrms, G02 - G04: 120VDC or Vrms.
Sample Duration time (msec) 50Hz configuration: G01 - G03: 20; G04, G05: 60.
60 Hz configuration: G01 - G03: 16.67; G04, G05: 50.
Self-calibration On demand by the Ovation Controller.
Sample Repetition (msec) 50 Hz configuration: G01 - G03: 20; G04, G05: 64.
60 Hz configuration: G01 - G03: 16.67; G04, G05: 54.
Diagnostics Internal module operating faults.
Out of range detection.
Open loop detection for current inputs.
OW350_R1150 85
4.4 HART Analog Input module - (HAI)
DESCRIPTION VALUE
Dielectric isolation:
Channel to channel 1000 V AC/DC
Channel to logic 1000 V AC/DC
Normal mode rejection 60 dB @50 Hz 1/2% or @60 Hz 1/2% (when properly configured).
30 dB (typical) @50 Hz 5% or @60 Hz 5% (when properly configured).
Common mode rejection and 120 dB @ DC or @ the nominal (50/60 Hz) line frequency 1/2% and
channel-channel crosstalk harmonics.
100 dB (typical) for nominal line frequency 5% and harmonics.
Module power Main: 2.4 W typical; 3.125 W Maximum
Aux: When used (1C31227G01)
Aux power supply voltage = 24 V DC
3.84 W typical (8 inputs @ 20mA each)
Operating temperature range 0 to 60 C (32 F to 140 F).
Storage temperature range -40 C to 85 C (-40 F to 185 F).
Humidity (non-condensing) 0 to 95%
Filtering Digital, Sinc, 3dB cutoff: 13.1 Hz for 50Hz; 15.7 Hz for 60 Hz.
“Smart” field devices may be described as field devices in which the analog 4-to-20 mA signal,
digital communication, and sometimes power, co-exist on the same pair of wires. The Ovation
HART Analog Input (HAI) module is a standard form factor Ovation I/O module, which permits
Ovation to communicate with HART devices.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
86 OW350_R1150
4.4 HART Analog Input module - (HAI)
Note: Revision 02 and later Personality modules contain a ninth user serviceable fuse (1/2 A)
for the Electronics module +24 VDC auxiliary power input.
1
HART Analog Input subsystems (16-bit)
OW350_R1150 87
4.4 HART Analog Input module - (HAI)
The Ovation HART Analog Input Module assembly consists of two modules: an Electronics
module containing a logic printed circuit board (LHA) and a field printed circuit board (FHI). The
simplified block diagram for the FHI field board is shown below. The Electronics module is used in
conjunction with a Personality module, which contains a single printed circuit board (PHAI).
+12VA
PS+
(+24 VDC) +5VA
PS- Voltage
Regulators VCCAUX
(24 V RETURN)
+24V_AUX AD1_CS/
AIN1 CONVERT
P1+ P1+ AIN2 CAL
AIN3 CS5509 ADC_CLK
A1+ A1+
8:1 16-BIT
A1- A1- AIN4
MUX DELTA
SIGMA ADC_DATA
ADC
DRDY/
8 Channel
ADC_MUX[2-0] AD_CLKX4
4 - 20 mA
Current DIVIDE
3 AD_CLK BY
Loop +3.0 V
+1.225 V REF 325 KHZ 4
Interface
REF
AD2_CS/
AIN5 CONVERT
AIN6 CAL
P8+ P8+
AIN7 CS5509 ADC_CLK
A8+ A8+ 8:1 16-BIT
AIN8
A8- A8- MUX DELTA
SIGMA
OPTO-
ADC
COUPLERS
+12VA
I_HART_MUX[2-0]
A1+ HART_ENA
+5VA
A2+
A3+ RXD (NRZ DATA)
8:1 HART
A4+ Clamp MUX RECEIVE
A5+ Circuits MODEM CD (CARRIER DETECT)
A6+ CIRCUIT
A7+
A8+
IRXAREF
MODAC_CLK
A1+
A2+
A3+ TXD (NRZ DATA)
ANALOG HART
A4+ Clamp SWITCHES TRANSMIT
A5+ Circuits MODEM RTS/
A6+ CIRCUIT
A7+
A8+
8
3 to 8
DECODER
88 OW350_R1150
4.4 HART Analog Input module - (HAI)
Note: Module power specifications (main and auxiliary) refer to the actual power drawn by the
module from the 24 VDC main power supply and from the +24 VDC auxiliary power supply and
NOT from the AC or DC mains.
The HART Analog Input Module utilizes the standard +24V Ovation main power supply to provide
the power required for the logic circuitry.
The HART Analog Input Module utilizes a +24 auxiliary power supply to provide the power
required for the field circuitry. This includes all 4-20 mA loop power, A/D conversion, and the
remaining output channel components.
It is recommended that the HART Analog Input module utilize the Ovation cabinet‟s Auxiliary
+24V DC power that is obtained from the standard Ovation DIN Rail power supply auxiliary
output.
However, if an external auxiliary power supply is utilized by the HART Analog Input module, the
power supply output noise cannot exceed 2.2 mVRMS Maximum for all rated loads across the
frequency range of 500 HZ to 10 KHz, see the following figure.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Ovation I/O base unit
terminal block.
In addition, all modules utilizing the auxiliary power supplies, including the HART modules, MUST
utilize shielded I/O cables in order to suppress coupled noise and transients into the HART
modules. This includes modules on the same branch utilizing the auxiliary power, or modules on
other branches utilizing the same auxiliary power. This recommendation applies regardless of the
type of power supply chosen by the user.
OW350_R1150 89
4.4 HART Analog Input module - (HAI)
Each Personality module has a simplified wiring diagram label on its side which appears above
the terminal block. This diagram indicates how the wiring from the field is to be connected to the
terminal block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
ABBREVIATION DEFINITION
90 OW350_R1150
4.4 HART Analog Input module - (HAI)
OW350_R1150 91
4.4 HART Analog Input module - (HAI)
92 OW350_R1150
4.4 HART Analog Input module - (HAI)
Field I/O cable must be one or more single-twisted pair shielded or multiple-twisted pair with
overall shield. Single and multiple pair may be combined provided that all of the shields share a
common connection to earth ground in the Ovation cabinet.
Below 5,000 feet (1524 m) 24 AWG (0.51 mm dia.) Single-twisted pair shielded or multiple-twisted pair
with over-all shield.
Above 5,000 (1524 m) 20 AWG (0.81 mm dia.) Single-twisted pair shielded.
The Maximum length of cable per HART network is dependent on the characteristics of the
devices connected to the network and the characteristics of the cable to be used.
In a HART network, long cable lengths are possible when the dominant low impedance device
(the HART Analog Input module) has an input impedance of approximately 250 ohms. Low
capacitance good-quality cable is used, and the Smart transmitter (high impedance device) has a
low input capacitance (less than 5000 pF) and a high input resistance (greater than 100 K ohm).
Single Smart Transmitter, parallel network resistance = 250 ohm (HART Analog Input module
input impedance)
Smart Transmitter Capacitance: 5000 pF
Cable Capacitance (Cx): 50 pF/ft.
Cable Resistance (Rx): 0.016 ohm/ft. (22 AWG)
Cx = Cable capacitance per unit length (feet or meters): The capacitance from one conductor
to all other conductors (including the shield if shielded). This value is usually available from
the cable manufacturer.
Rx = Cable resistance per unit length (feet or meters): This value should be available from the
cable manufacturer. The table below contains the resistance values of some common copper
wire sizes. The resistance per unit length is for a single wire but the length calculations and
charts take into account the resistance of both wires.
WIRE SIZE RESISTANCE PER RESISTANCE PER WIRE SIZE RESISTANCE PER
( AW G ) FT. (OHMS) METER (OHMS) (SQMM) METER (OHMS)
OW350_R1150 93
4.4 HART Analog Input module - (HAI)
WIRE SIZE RESISTANCE PER RESISTANCE PER WIRE SIZE RESISTANCE PER
( AW G ) FT. (OHMS) METER (OHMS) (SQMM) METER (OHMS)
24 0.026 0.085 _ _
25 0.032 0.10 _ _
26 0.041 0.13 _ _
27 0.051 0.17 _ _
28 0.065 0.21 _ _
29 0.082 0.27 _ _
30 0.100 0.33 _ _
94 OW350_R1150
4.4 HART Analog Input module - (HAI)
From the following figure, using cable capacitance (Cx) of 50 pF/unit length and resistance (Rx) of
0.016 ohm/unit length, a direct reading of the corresponding length on the y-axis is approximately
3600 feet (unit length of feet from above parameters).
OW350_R1150 95
4.4 HART Analog Input module - (HAI)
Each of the 16 direct registers on the HART (AI) module is summarized here and shown in more
detail in the following tables. The status register can be read by using the Point Information
window at an Operator‟s Station.
Bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: This bit configures the module (write) or indicates the configuration state of module
(read). A “1” indicates that the module is configured.
Bit 1: Forces the module into error state, illuminating the module‟s Error LED.
Bits 2 - 5: Reserved
96 OW350_R1150
4.4 HART Analog Input module - (HAI)
Bit definitions for this register are encoded as shown in the above table and described below:
Bits 0-7: These bits are set to enable multivariable messaging. Refer to the IO configuration
guide for additional information.
The HAI, HAO, and IAH modules have the ability to retrieve additional variables from a field
device. These variables are referred to as „multivariable‟ and are named PV (primary variable),
SV (secondary variable), TV (tertiary variable), and QV (quarterly variable).
If the bit is set, the module periodically retrieves whatever variables exist for the device.
The definitions of PV, SV, TV, and QV are found in the user‟s manual for the field device supplied
by the device manufacturer. The standard format of these four variables is IEEE 754, a floating-
point format.
You must configure IO point records to cause the Controller to scan the module and retrieve the
variables. (See the Init and AdMin User Guide or Developer Studio User Guide.)
Bits 8-15: In the IO configuration tool, you can set these flags on a per-channel basis to allow
HART messaging, including multivariable messaging, to flow on that channel.
You should ensure that these bits are cleared for non-HART field devices. To avoid a HART
communication error message, set each bit at “0” when connecting a non-HART output device.
LED DESCRIPTION
OW350_R1150 97
4.4 HART Analog Input module - (HAI)
LED DESCRIPTION
E (Red) External Error LED. Illuminated upon loss of external auxiliary (field) power, as indicated by
the loss of normal transitions of the EOC (end-of-convert) signal.
I (Red) Internal Error LED. Lit whenever there is any type of error with the module except for a loss
of power. Possible causes are:
Module initialization is in progress.
I/O Bus timeout has occurred.
Register, static RAM, or FLASH checksum error.
Module reset.
Module is uncalibrated.
Forced error has been received from the Controller.
Communication between the Field and Logic boards failed.
1 -8 (Red) LEDs 1 through 8 are used to indicate HART communication activity.
When a HART message is sent, the LED for that particular channel is illuminated.
When the HART response is received correctly, the LED is extinguished.
When all is normal, that is, messages and responses are properly exchanged, a single LED
blink is observed on the module‟s front cap.
If a HART message is sent and no response is received, the HART Analog Input module
exclusive-OR‟s the channel LED display with hex code 0xFF, resulting in all channel LEDs
being illuminated except for the selected channel. For example, if the HART Analog Input
module sent a HART message to device on channel 2, but the device was not connected
to channel 2, the module would first illuminate LED 2 (all seven other channel LEDs
extinguished). The module would then extinguish LED 2 and flash the other seven channel
LEDs. This status indicates that the module sent a HART message on channel 2 and did
not receive a valid response message after the initial message attempt or after any of the
subsequent message retries.
9 - 16 No LED.
Number of channels 8
Input range 4 to 20 mA normal operation.
0 to 23 mA with under-range and over-range levels user selected
and Controller monitored.
A/D Resolution 16 bits
Reference accuracy (@ 25 degrees +/-0.05% of span @ 99.7% confidence.
C)
Accuracy over temperature +/-0.1% of span over the full operating temperature range.
Sampling rate (per ms) Each channel is sampled every 24 ms.
Dielectric isolation:
Channel to channel No channel to channel isolation.
Channel to logic 1000 VAC/VDC for one minute.
98 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
DESCRIPTION VALUE
Operating temperature range 0 degrees to 60 degrees C. (32 degrees F to 140 degrees F).
Humidity (non-condensing) 0% to 95%
Module power Main: 1.2W typical. 2.5W Maximum.
Aux. power supply voltage = 24 VDC -5%, +6.25%
Aux: 4.1W typical. 7.2W Maximum.
Two-wire transmitter power 13.5V minimum (Pn+ to An+) @ 20 mA.
where n = 1 to 8 (current limited to 32 mA Maximum)
The HART (Highway Addressable Remote Transducer) High Performance Analog Input module is
a standard Ovation I/O Module that provides eight galvanically isolated 4-20 mA analog inputs
with HART transceivers. Each transceivers provides optically isolated communication to a
dedicated UART (Universal Addressable Remote Transducer), thereby Maximizing HART
communication throughout. Each channel may be individually configured for field powered or local
powered transmitters via user accessible jumpers on the Personality module.
“Smart” field devices may be described as field devices in which the analog 4-to-20 mA signal,
digital communication, and sometimes power, co-exist on the same pair of wires. The Ovation
HART Fast Analog Input (IAH) module is a standard form factor Ovation I/O module, which
permits Ovation to communicate with HART devices.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
OW350_R1150 99
4.5 HART High Performance Analog Input module - (HHPAI)
1 8 5X00106G01 5X00109G01
4-20 mA
or
5X00109G02 (Note that this
module is available only in the
following releases:
Ovation 3.4.0 and later.
Ovation 3.3.1 with patch
OVA331063 installed.
2 8 5X00106G02 5X00109G01
4-20 mA (Reduced radiated emissions).
or
5X00109G02 (Note that this
module is available only in the
following releases:
Ovation 3.4.0 and later.
Ovation 3.3.1 with patch
OVA331063 installed.
1 8 5X00106G01 5X00170G01
4-20 mA Analot Output pin-compatible.
1
This module configuration is CE Mark Certified.
2
This module configuration is CE Mark Certified (Non-EMC Cabinet).
100 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
OW350_R1150 101
4.5 HART High Performance Analog Input module - (HHPAI)
102 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
OW350_R1150 103
4.5 HART High Performance Analog Input module - (HHPAI)
Note: Module power specifications (main and auxiliary) refer to the actual power drawn by the
module from the 24 VDC main power supply and from the +24 VDC auxiliary power supply and
NOT from the AC or DC mains.
The HART High Performance Analog Input module utilizes the standard +24V Ovation main
power supply to provide the power required for the logic circuitry.
When one or more loop powered two-wire current transmitters are interfaced to the HART High
Performance Analog Input module, the module utilizes a +24 auxiliary power supply to provide the
power required by the current transmitters and their current loops.
It is recommended that the High Performance Analog Input module utilize the Ovation cabinet‟s
Auxiliary +24V DC power that is obtained from the module's branch from the standard Ovation
DIN Rail power supply auxiliary output.
However, if an external auxiliary power supply is utilized by the HART High Performance Analog
Input module, the power supply output noise cannot exceed 2.2 mVRMS Maximum for all rated
loads across the frequency range of 500 HZ to 10 KHz.
All modules utilizing the auxiliary power supplies, including the HART High Performance Analog
Input modules, MUST utilize shielded I/O cables in order to suppress coupled noise and
transients into the HART High Performance Analog Input module. This requirement includes
modules on the same branch utilizing the auxiliary power, or modules on other branches utilizing
the same auxiliary power. This recommendation applies regardless of the user selected power
supply style.
104 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
Each Personality module has a simplified wiring diagram label on its side which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. Note that there are two wiring configurations for each channel dependent
upon whether the channel is configured for Local or Field powered transmitters.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The diagrams for the HART High Performance Analog Input Personality modules are illustrated in
the figure above. The following table lists and defines the abbreviations used in those diagrams.
ABBREVIATION ABBREVIATION
OW350_R1150 105
4.5 HART High Performance Analog Input module - (HHPAI)
Less than 5,000 feet (1524 m) 24 AWG (0.51 mm dia.) Single-twisted pair with over-all shield.
Greater than 5,000 feet, but less 20 AWG (0.81 mm dia.) Single-twisted pair with over-all shield.
than 10,000 feet (3048 meters)
Refer to the HART FSK Physical Layer Specification (HFC_SPEC-54) for additional cabling
information.
106 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
OW350_R1150 107
4.5 HART High Performance Analog Input module - (HHPAI)
108 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
Each Personality module provides a 1/20 A fuse on each channel for loop protection. Additionally,
each channel provides a pair of user accessible jumpers for configuring each channel for local
powered transmitters or field powered transmitters. This configuration is on a per channel basis.
The fuses and jumpers are accessible through the top of the module. The label, shown in the
following figure, on the top of the module indicates how to position the jumpers. Note that there
are two jumpers per channel and they must be positioned together.
OW350_R1150 109
4.5 HART High Performance Analog Input module - (HHPAI)
Note: Jumpers are shown in the local powered configuration for all channels.
The module configuration/status register is module I/O register 13 (0xD). The register bit
assignments are defined as follows:
Bit 0: The Ovation Controller must set bit 0 of the Module Configuration register in order to
access module I/O registers 0 through 11 (0xB). If bit 0 is not set, reading module I/O
registers 0 through 11 (0xB) yields an Attention Status.
Bit 1: This bit (write “1”) forces the module into error state, illuminating the module‟s internal
Error LED. The read of bit “1” indicates that there is an internal module error, or the Controller
has forced the module into the error state. The state of this bit is always reflected by the
modules Internal Error LED. Whenever this bit is set, an attention status is returned to the
Controller when addresses 0 through 11 (B in Hex) are read.
Bits 2: The status of this bit (read) indicates the conversion rate of the module, write to this bit
configures the conversion rate of the A/D converters as shown in the following table.
110 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
Bit 3: This bit (write) is used to initiate self-calibration. The sample rate during self-calibration
is two per second. The status (read) bit is one as long as the configuration bit is set. If this is
set, the module imitates one self calibration cycle. For subsequent self-calibration to occur,
the bit must be cleared and reset or different configuration written to the card with this bit set.
Bit 4: Reserved for inter-module handshaking.
Bit 7: Reserved for Factory diagnosis.
Bit 8: This bit (read) indicates that the module has internal memory error. If this error is
present, the internal error LED is lit.
Bit 9: This bit is set if bit 10 or 11 is set. If this bit is set, the internal error LED is lit. The Point
Fault bit is set as the condition of the module is undetermined. Also, I/O channel registers 2-9
will be in attention.
Bit 10: This bit (read) indicates that the module has internal memory error (FLASH checksum,
Register or Static RAM error). Bit 9 is set as well.
Bit 11: This bit indicates that the module is not calibrated. Bit 9 is set as well.
Bit 13: Reserved for inter-module handshaking.
Bit 15: Bit indicates point fault status of the module. It is the logical “OR” of any individual
channel error status bits in register C, plus bit 9 of this register. A “0” indicates that all eight
points have good quality and no module error exists. When bit 9 of the Status Register is not
set, this bit (when set to “1”) indicates that at least one of the points has bad quality. A
subsequent read of the Channel Error Register (address C) reveals the point(s) that have bad
quality. The Channel Error Register contains data only when the module fault is due to a bad
point quality.
To avoid a HART communication error message, set each bit to “0” when connecting a non-HART
output device.
The HART High Performance AI, HART High Performance AO, and IAH modules have the ability
to retrieve additional variables from a field device. These variables are referred to as
„multivariable‟ and are named PV (primary variable), SV (secondary variable), TV (tertiary
variable), and QV (quarterly variable).
The point data registers occupy locations 2-9 for analog input points 1-8 respectively. The data
format is as follows:
OW350_R1150 111
4.5 HART High Performance Analog Input module - (HHPAI)
Example Values
8CCC 4 ma input
C000 20 ma input
CZZZ + Over Range
*0000-7FFF *Card Trouble/Not Warmed Up/Bad
Quality
Each of the 16 direct registers on the HART High Performance Analog Input module is
summarized in the following tables and shown in more detail in the following tables. The module
status register 13 (D in Hex) can be read by using the Point Information window at an Operator‟s
Station. (See the Ovation Operator Station User Guide.)
Word address 12 (C in Hex) is used to report the channel errors on the eight input channels. The
following table is for reference only, Individual bits are not user accessible.
112 OW350_R1150
4.5 HART High Performance Analog Input module - (HHPAI)
Communication to the Channel has failed - this bit is set when the communication to the
corresponding channel has failed.
Over/under-range, Input/blown fuse/Open Loop - this bit is set when the corresponding Points
input is less than 2.5mA (open loop condition), or greater than 25mA (over-range).
LED DESCRIPTION
Number of channels 8
Input range 2.5 to 25 mA with under-range and over-range checking.
A/D Resolution 14 bits
Data format 14 bit binary
Bit weight 0.00122 ma
Conversion type Sigma Delta
Operating Mode self-scan
Monotonicity yes
Nonlinearity 0.003% of full scale.
OW350_R1150 113
4.6 RTD module (4 Channel) - (RTD-4)
DESCRIPTION VALUE
Note: Each channel reports current from about 2.5 to 25 ma. Above and below these values,
the channel reports an error in the channel error register (4.5.10).
The RTD module is used to convert inputs from Resistance Temperature Detectors (RTDs) to
digital data. The digitized data is transmitted to the Controller.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
114 OW350_R1150
4.6 RTD module (4 Channel) - (RTD-4)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. The following diagram indicates how to connect the wiring from the field to the
terminal block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 31: Terminal block connections for the RTD Pmod (1C31164G01)
The following table lists and defines the abbreviations used in this diagram.
ABBREVIATION DEFINITION
OW350_R1150 115
4.6 RTD module (4 Channel) - (RTD-4)
ABBREVIATION DEFINITION
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. The following diagram indicates how to connect the wiring from the field to the
terminal block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 32: Terminal block connections for the RTD Pmod (1C31164G02)
The following table lists and defines the abbreviations used in this diagram.
ABBREVIATION DEFINITION
116 OW350_R1150
4.6 RTD module (4 Channel) - (RTD-4)
ABBREVIATION DEFINITION
OW350_R1150 117
4.6 RTD module (4 Channel) - (RTD-4)
118 OW350_R1150
4.6 RTD module (4 Channel) - (RTD-4)
OW350_R1150 119
4.6 RTD module (4 Channel) - (RTD-4)
Figure 35: Field Connection for the RTD Personality Module (CE Mark)
120 OW350_R1150
4.6 RTD module (4 Channel) - (RTD-4)
RTD ranges
EXCITATION
ACCU-RACY
ACCU-RACY
CURRENT
C
F
SCALE #
RCOLD
WIRES
±% OF
(HEX)
SPAN
(OHM)
(OHM)
± CTS
RHOT
TEMP
TEMP
TYPE
(MA)
1 3 10 Ohm PL 0 to 1200 –18 to 649 6 106.3 0.1556 9 0.22
2 3 10 Ohm CU 0 to 302 –18 to 150 8.5 16.5 1.51 13 0.32
D 3 10 Ohm CU 32 to 284 0 to 140 50 80 1.0756 11 0.27
11 3 10 Ohm CU 32 to 230 0 to 110 53 78 1.1291 12 0.30
19 3 100 Ohm PL –4 to 334 –20 to 168 92 163.67 0.5121 11 0.27
22 3 100 Ohm PL 32 to 520 0 to 271 100 200 0.4087 10 0.25
23 3 100 Ohm PL 32 to 1040 0 to 560 100 301 0.2554 10 0.25
25 3 120 Ohm NI –12 to 464 –11 to 240 109 360 0.2104 10 0.25
26 3 120 Ohm NI 32 to 150 0 to 66 120 170 0.5240 13 0.32
28 3 120 Ohm NI 32 to 252 0 to 122 120 225 0.3682 11 0.27
80 4 100 Ohm PL 32 to 544 0 to 290 100 208 0.3921 10 0.25
81 4 100 Ohm PL 356 to 446 180 to 230 168 186 0.5240 30 0.74
82 4 200 Ohm PL 32 to 698 0 to 370 200 473 0.1675 12 0.30
83 4 200 Ohm PL 514 to 648 268 to 342 402 452 0.2142 29 0.71
84 4 100 Ohm PL 32 to 124 0 to 51 100 120 0.7860 19 0.47
85 4 100 Ohm PL 32 to 217 0 to 103 100 140 0.6386 13 0.32
86 4 100 Ohm PL 32 to 412 0 to 211 100 180 0.4644 11 0.27
87 4 100 Ohm PL 32 to 714 0 to 379 100 240 0.3296 10 0.25
88 4 200 Ohm PL 511 to 662 266 to 350 200 230 0.4170 24 0.59
OW350_R1150 121
4.6 RTD module (4 Channel) - (RTD-4)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller.
Word address 13 (D in Hex) low byte is used for module configuration.
Word address 13 (D in Hex) high byte is used to define the scale for Channel 2.
The status register can be read by using the Point Information window at an Operator Station (see
the Bit Pattern field on the Hardware tab). (See Ovation Operator Station User Guide.)
Note: Line frequency tracking is presently NOT supported by the Ovation I/O system.
Word address 14 (E in Hex) is used to define the scales for Channels 3 and 4.
0, 2, 4 Reserved for Point Status Channel 1 - 4 reasonability test failed (Zero or Common
mode.)
1, 3 Reserved for Point Status Channel 1 - 4 current loop reasonability test failed.
122 OW350_R1150
4.6 RTD module (4 Channel) - (RTD-4)
Note: Status bits when set (1) indicate the fault condition.
LED DESCRIPTION
Number of channels 4
Sampling rate Four per second (two per second during auto calibration.)
RTD ranges Refer to the following RTD Ranges table.
Resolution 12 bits
Guaranteed accuracy (@25 C) 0.10% [0.045 (Rcold/Rspan)]% [((Rcold + Rspan)/4096 OHM)]% [0.5
OHM/Rspan]% 10 V 1/2LSB, where: Rcold and Rspan are in Ohms.
Temperature coefficient 10ppm/ C
Dielectric isolation:
Channel to channel 1000 V AC/DC
Channel to logic 1000 V AC/DC
Input impedance 100 M OHM, 1 M OHM in power down (for input voltages 0 to 0.1 V.)
Module power 3.6 W typical; 4.2 W Maximum.
OW350_R1150 123
4.7 RTD module (8-Channel) - (RTD-8)
DESCRIPTION VALUE
The 8-channel RTD module is used to convert inputs from Resistance Temperature Detectors
(RTDs) to digital data. The digitized data is transmitted to the Controller.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
CAUTION! The following applies to channels that are subsequently wired to an RTD
after power is applied to the module.
If an RTD is wired into a live eight channel RTD module, one of the following two conditions
must be met to ensure reading of the RTD:
Note that there are no considerations necessary if the RTD is installed prior to power being
applied to the module. Further, once the conditions for proper operations are met, the RTD
can be removed and subsequently re-installed at which time it is read correctly without any
further considerations.
1
RTD module (8-Channel) subsystems
8 1 5X00121G01
5X00119G01
124 OW350_R1150
4.7 RTD module (8-Channel) - (RTD-8)
8 2 5X00121G01
5X00119G02
1
This module configuration is CE Mark Certified.
2
This module configuration is CE Mark Certified (Non-EMC cabinet).
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The following table lists and defines the abbreviations used in this diagram.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Abbreviation Definition
Earth ground terminal. Used for landing shields when the shield is to be grounded at the
module.
OW350_R1150 125
4.7 RTD module (8-Channel) - (RTD-8)
The Ovation 8-Channel RTD module consists of two modules, an Electronics module containing a
logic printed circuit board (LIA) and a printed circuit board (FTD). The Electronics module is used
in conjunction with a Personality module, which contains a single printed circuit board (PTD). The
block diagram for the 8-channel RTD module is shown below.
Note: Shielded twisted pair wiring should be used for Maximum noise immunity. The shield may
be grounded at the module or in the field as outlined in the following diagrams
126 OW350_R1150
I/O Base Connector to Other I/O Bases and/or Controller
4 WIRE RTD
Note: this example shows the shield C B A
OW350_R1150
grounded at the module. It may be
(A)
(B)
-IN
PERSONALITY ELECTRONICS MODULE
X UA
U2A V
– MODULE Current
X4
SRC
Logic
s ubI/O
HT RAE
EGND (A1) Source
SH
2
ni a42mv
ni a42mv
Power
RTN
NRUT E R
SHIELD (A2) Supply
+IN
SRC
-IN
3
nr ut er ni a m
SRC
input Interface
SH
4
RTN
#1
-IN (C1)
f er V
Low
+IN
Pass A/D converter, A/D
A/D
-IN
5 SRC (B1) Filter Mux power clock,
Converter Power
Input & data supply & Processor
SRC
#2 Data I/F
SH
RTN
6
+IN
RTN (C2)
-IN
7 CHANNEL 1 (Four wire field interface, local shield grounding)
SRC
SH
RTN
8
+IN
8 CHANNEL RTD
-IN
9
INPUT MODULE CHANNELS 2 - 7
SRC
FUNCTIONAL
SH
RTN
10
DIAGRAM
+IN
REI RRAB N OI T AL OSI
-IN
11
SRC
SH
RTN
12
+IN
+
3 WIRE RTD
-IN
Current
P7
13
Note: this example shows the shield EGND (A15) Source
SRC
grounded at the RTD. It may be
SHIELD (A16)
SH
optionally grounded at the module.
RTN
14
+IN
+ +IN (B16)
-IN
– 15 input
RTN #1
SRC
-IN (C15)
f er V
Low
SH
RTN
16 Pass A/D converter, A/D
A/D
+IN
SRC (B15) Filter Mux power clock,
Converter Power
Input & data supply &
PS+
17 #2 Data I/F
PS+
Jumper required for 3-wire RTDs
PS-
RTN (C16)
18
C B A CHANNEL 8 (Three wire field interface, remote shield grounding)
127
I/O Base Connector to Other I/O Bases
4.7 RTD module (8-Channel) - (RTD-8)
4.7 RTD module (8-Channel) - (RTD-8)
128 OW350_R1150
4.7 RTD module (8-Channel) - (RTD-8)
CURRENT (MA)
SCALE # HEX)
RCOLD (OHM)
% OF SPAN
RHOT (OHM)
EXCITATION
ACCURACY
ACCURACY
C
F
SCALE #
COUNTS
1
O
WIRES
(HEX)
TEMP
TEMP
TYPE
2
OW350_R1150 129
4.7 RTD module (8-Channel) - (RTD-8)
Word addresses 12 and 14 (described in the following two tables) are used to configure the
appropriate scales for Channels 1 - 8 (refer to Column 1 in the table in Specifications (see page
132)).
Data format for the channel scale configuration register (address 12 or C in Hex)
0-3 Configure Channel #1 scale - Bit 0 - 3. Channel #1 scale configuration (read back) - Bit 0 - 3.
4-7 Configure Channel #2 scale - Bit 0 - 3. Channel #2 scale configuration (read back) - Bit 0 - 3.
8 - 11 Configure Channel #3 scale - Bit 0 - 3. Channel #3 scale configuration (read back) - Bit 0 - 3.
12 - 15 Configure Channel #4 scale - Bit 0 - 3. Channel #4 scale configuration (read back) - Bit 0 - 3.
CAUTION: Configuring any or all channel scales while the system is running causes all
channels to return attention status for up to two seconds following the reconfiguration.
Data format for the channel scale configuration register (address 14 or E in Hex)
0-3 Configure Channel #5 scale - Bit 0 - 3. Channel #5 scale configuration (read back) - Bit 0 - 3.
4-7 Configure Channel #6 scale - Bit 0 - 3. Channel #6 scale configuration (read back) - Bit 0 - 3.
8 - 11 Configure Channel #7 scale - Bit 0 - 3. Channel #7 scale configuration (read back) - Bit 0 - 3.
12 - 15 Configure Channel #8 scale - Bit 0 - 3. Channel #8 scale configuration (read back) - Bit 0 - 3.
CAUTION: Configuring any or all channel scales while the system is running causes all
channels to return attention status for up to two seconds following the reconfiguration.
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (Bit Pattern Field on the Hardware Tab). (See the Ovation Operator Station User Guide.)
4 0 0
5 0 0
130 OW350_R1150
4.7 RTD module (8-Channel) - (RTD-8)
LED DESCRIPTION
OW350_R1150 131
4.7 RTD module (8-Channel) - (RTD-8)
LED DESCRIPTION
I (Red) Internal Fault LED. Lit whenever there is any type of error with the module except to a
loss of power. Possible causes are:
Module initialization is in progress.
I/O Bus time-out has occurred.
Register, static RAM, or FLASH checksum error.
Module reset.
Module is uncalibrated.
Forced error has been received from the Controller.
Communication between the Field and Logic boards failed.
1 - 8 (Red) Channel #1 - 8 error. Lit whenever there is an error associated with a channel or
channels. Possible causes are:
Positive overrange.
Negative overrange.
Communication with the channel has failed.
9 - 16 No LED.
Number of channels. 8
Sample repetition time and 50 HZ mode: 40/sec. normally. In 3 wire mode, lead resistance
sample duration time (msec.) measurement occurs once every 6.45 sec. during which the time rises
to 333.
60 HZ mode: 20/sec. normally. In 3 wire mode, lead resistance
measurement occurs once every 6.45 sec. during which the time rises
to 500.
Self Calibration Mode: Occurs on demand only. The rate drops to 1/sec.
once during each self calibration cycle.
RTD ranges. Refer to the following RTD Ranges table.
Resolution. 12 bits + polarity.
Data format. Two's compliment.
Conversion type. Sigma Delta.
Operating Mode. Self-scan.
Monotonicity. Yes
Nonlinearity. 0.003% of full scale.
Repeatability. With guaranteed accuracy.
Guaranteed accuracy (@25×C.) 0.10% ± [0.045 (Rcold/Rspan)]% ± [((Rcold + Rspan)/4096 OHM)]% ±
[0.5 OHM/Rspan]% 10 V ± 1/2LSB where: Rcold and Rspan are in
Ohms.
Temperature coefficient. 10ppm/ oC.
132 OW350_R1150
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
DESCRIPTION VALUE
Dielectric isolation:
Channel to channel. 200V AC/DC.
Channel to logic. 1500 V AC/DC.
Input impedance. 100 M OHM.
50 K OHM in power down.
Maximum Overload. Fused at 50 ma.
Module power. 3.6 W typical; 4.2 W Maximum.
Operating temperature range. o o o
0 to 60 C (32 F to 140 F.)
The Ovation 16 Channel 4-20mA Analog Input module provides an interface between the Ovation
Controller and 16 field devices that use a 4-20mA current loop. Up to 16 4-20mA (2-wire or 4-
wire) transmitters can be connected per module.
Note: The Ovation 16 Channel 4-20mA Analog Input module (2-wire and 4-wire configurations)
requires the following to function properly: Ovation software release 3.4.0 or later and OCR400
Controller with G03 IOIC (5X00226G03 I/O interface controller). Also, this module is only for
local I/O branch applications.
In a 2-wire 4-20mA configuration, user input signals are routed directly to the Analog Input Emod
without the use of a Personality module (Pmod). A Pmod cavity insert is used to cover the unused
connector and provide terminal wiring information..
Note: A 16 Channel 4-20mA Analog Input module must be inserted into an Ovation 4-slot I/O
base (5X00497G01) for proper operation. The Ovation 16 Channel Analog Input module will not
function in a standard 2-slot Ovation I/O base. Refer to I/O Module General Information (see
page 25) for environmental, installation, wiring, and fuse information for I/O modules.
OW350_R1150 133
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
Note: The 16 Channel 4-20mA Analog Input requires the use of an Ovation 4-slot I/O Base
(5X00497G01) to provide additional wire terminations to support the 16 channels. The Ovation
16 Channel 4-20mA Analog Input CANNOT be used in the standard I/O bases (1B30035H01,
1X00014H01, or 5X00334G01).
4.8.4 Terminal block wiring information 16 Channel 4-20mA Analog Input (2-Wire)
The following figure and table are for the terminal block arrangement for the 2-wire 4-20mA 16
Channel Analog Input module. Row A is not used; no external connections are to be made to Row
A. Row B is Analog Input (n+). Row C is utilized to provide power to the “+” field terminals of 2-
wire loop-powered transmitter. This diagram indicates how to connect the wiring from the field to
the terminal block in the base unit. The table lists and defines the abbreviations used in those
diagrams.
Figure 36: Terminal block connections for the 2-Wire 16 Channel 4-20mA Analog Input
module
ABBREVIATION DEFINITION
134 OW350_R1150
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
ABBREVIATION DEFINITION
1+ through 16+ Analog Input positive terminal connection (connect to the negative terminal of the field
device).
P1+ through P16+ Loop power output terminals (connect to the positive terminal of the field device).
PS+, PS- Auxiliary power supply terminals. No external connections required when using Ovation
+24V DC Auxiliary Power Supply. Ovation Aux Supply provided to module through
branch.
Reserved terminals. Connections should not be made on these unmarked terminals.
SH Shield terminal connections. All shield connections are tied together internally on a 4-slot
I/O base and connected to Earth ground on the module.
+24VDC Auxiliary Power enters the module through the internal branch connection or terminal block (PS+/PS-).
Power is fused on the module then individually current limited and delivered to the channel loop power output
terminal (P1+ through P16+) for connection to the field device (+) terminal. Each field device (-) terminal then
connects to the Analog Input channel positive terminal (1+ through 16+) where it is read by the module. The
negative reference for all 16 channels is PS-. All shields are tied together on the base terminal strip and
connected to Earth ground on the module.
Note: For CE Mark Certified Systems: All field wiring must be Braid Shielded and Grounded at
the entry point of the cabinet using recommended hardware. Refer to the Cable Guidelines
section of the applicable Ovation Installation manual.
When using locally powered (2-wire) Analog Input 4-20mA Inputs, the Power Distribution
Module (5X00489G01) must have the Main GND and AUX GND referenced together. Therefore,
ensure that the Main grounding bar (J10) and AUX grounding bar (J11) are installed and
referenced to earth on the Power Distribution Module.
4.8.5 Terminal block wiring information - 16 Channel Analog Input 4-20mA (4-
Wire)
The following figure and table are for the terminal block arrangement of the 4-wire 4-20mA 16
Channel Analog Input module. Row A is Analog Input (n-). Row B is Analog Input (n+). Row C is
not used in 4-wire applications; however, in 2-wire applications, Row C can be used to supply
loop power (Pn+) to circuit. This diagram indicates how to connect a single 4-wire field device to
the terminal block in the base unit. The table lists and defines the abbreviations used in those
diagrams.
Figure 37: Terminal block connections for the 4-Wire 16 Channel 4-20mA Analog Input
module
OW350_R1150 135
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
ABBREVIATION DEFINITION
1+ through 16+ Analog Input Positive Terminal (connect to positive terminal of 4-wire field device; connect
to negative terminal of 2-wire field device)
1- through 16- Analog Input Negative Terminal (connect to negative terminal of 4-wire field device; leave
unconnected for 2-wire field device)
PS+, PS- Auxiliary power supply input terminals. No external connections required when using
Ovation +24V DC Auxiliary Power Supply. Ovation Aux Supply provided to module
through branch.
P1+ through P16+ Loop Power Output Terminals (leave unconnected for 4-wire device; connect to positive
terminal of 2-wire device)
SH Shield terminal connection.
For 4-wire Devices: Loop Power enters from the field device. The field device output (+) terminal connects to the
Analog Input channel positive terminal (1+ through 16+) where it is read by the module. Each field device output
(-) terminal connects to the Analog Input channel negative terminal (1- through 16-). The negative reference (1-
through 16-) of all 16 analog inputs are tied together on the Pmod and tied through the Emod to Earth ground
and all shields (SH) on the terminal strip.
For 2-wire Devices: +24VDC Auxiliary Power enters through the internal branch connection or the terminal block
connections (PS+/PS-). Power is fused on the module then individually current limited and delivered to channel
Loop Output Terminals (P1+ through P16+) for connection to the 2-wire field device (+) terminal. Each 2-wire
field device (-) terminal then connects to the Analog Input channel positive terminal (1+ through 16+) where it is
read by the module. The negative reference for all 16 channels is tied together with all shields (SH) of terminal
strip and Earth ground on module.
Note: For CE Mark Certified Systems: All field wiring must be Braid Shielded and Grounded at
the entry point of the cabinet using the recommended hardware. Refer to the Cable Guidelines
section of the applicable Ovation Installation manual.
When using locally powered (2-wire) Analog Input 4-20mA Inputs, the Power Distribution
Module (5X00489G01) must have the Main GND and AUX GND referenced together. Therefore,
ensure that the Main grounding bar (J10) and AUX grounding bar (J11) are installed and
referenced to earth on the Power Distribution Module.
136 OW350_R1150
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
4.8.6 Field connection wiring diagrams - 16 Channel 4-20mA Analog Input (2-
Wire)
Figure 38: Wiring diagram - 16 Channel 4-20mA Analog Input module (2-wire configuration)
OW350_R1150 137
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
4.8.7 Field connection wiring diagrams - 16 Channel 4-20mA Analog Input (4-
Wire)
Figure 39: Wiring diagram - 16 Channel 4-20mA Analog Input module (4-wire configuration)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (See the Ovation Operator Station User Guide).
138 OW350_R1150
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
Bits defined for diagnostics are used only during factory testing.
Bit 0: This bit configures the module (write) and indicates the configuration state of the
module (read). A “1” indicates that the module is configured. Note that until the module is
configured, reading from addresses 0 through 11 (B in Hex) produces an attention status.
Bit 1: This bit (write “1”) forces the module into its error state. The read of bit 1 indicates that
there is an internal module error, or the Controller has forced the module into the error state.
The state of this bit is reflected in the module's Internal Error LED (I) LED (see Diagnostic
LEDs - 16 Channel 4-20mA Analog Input (see page 142)). Whenever this bit is set, an
attention status is returned to the Controller when addresses 0 through 11 (B in Hex) are
read.
Bits 2, 3, 4, 5, 6, 8, 10, 11, 12, 13, 14: These bits are used only for diagnostics and
calibration during factory testing and should not be modified. The default read values during
normal system operation are listed.
Bit 7: Blown fuse detection bit.
OW350_R1150 139
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
Word address 14 (E in Hex) is used to enable or disable individual analog input channels on the
module. Masking an unused channel can prevent open-loop errors from being reported to the
system if the channel is not wired.
140 OW350_R1150
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
Word address 12 (C in Hex) is used to report the status of the individually enabled analog input
channels. A reported fault may indicate an open loop, over-range, under-range, or calibration fault
on an enabled channel.
OW350_R1150 141
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
LED DESCRIPTION
1-16 (Red) A channel error LED is lit when a fault is detected on an enabled channel. Possible causes
include:
Over-range fault: Input current >22mA
Under-range fault: Input current <2.5mA
Open loop fault
Blown fuse fault (2-wire)
Note: 24V Auxiliary Fuse Rating: 1 A, 250V Fast-acting fuse 5X20 mm.
DESCRIPTION VALUE
Number of channels 16
Input types and ranges 4 - 20 mA ±1V; 2-wire or 4-wire single-ended
Valid Input Range: 2.5 to 22mA
Under Current : <2.5mA
Over Current: >22mA
(Broken) Open Loop: 0 to 2.5mA
Resolution 14-Bits, no missing code
Accuracy ±0.10% of full scale value ±1/2LSB @99.7% confidence.
Resolution conditions:
25 degrees C +/- 1 degree
50% +/- 1% RH
0V common mode
142 OW350_R1150
4.8 16 Channel 4-20mA Analog Input module (Windows Ovation 3.4 and above)
DESCRIPTION VALUE
OW350_R1150 143
S E C T I O N 5
IN THIS SECTION
The Analog Output Electronics module uses low-power-drain 12-bit serial digital-to-analog
converters (DACs) to provide four galvanically isolated output channels. The serial clock and data
allow the four channels to be updated every 1.5 ms. The serial interface uses opto-isolators for
high-voltage isolation.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
OW350_R1150 145
5.1 Analog Output module - (AO)
146 OW350_R1150
5.1 Analog Output module - (AO)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagram for the analog output Personality module is illustrated in the
following figure. The following table lists and defines the abbreviations used in this diagram.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Shielded twisted pair wiring should be used for Maximum noise immunity.
Figure 40: Terminal block connections for the Analog Output Personality module
ABBREVIATION DEFINITION
The loads can be floating or grounded. For Maximum noise immunity, it is best to reference a
floating load to local earth by placing a jumper between the SH terminal and the adjacent earth
GND terminal.
OW350_R1150 147
5.1 Analog Output module - (AO)
148 OW350_R1150
5.1 Analog Output module - (AO)
Figure 42: Field connection for the Analog Output Personality module (CE Mark)
OW350_R1150 149
5.1 Analog Output module - (AO)
Figure 43: Field connection for the Redundant Analog Output Personality module
150 OW350_R1150
5.1 Analog Output module - (AO)
Note: The cable assembly end labeled Hood 1 must be installed next to the module wired to the
field.
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern Field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
OW350_R1150 151
5.1 Analog Output module - (AO)
3 1 1
Communication Timeout Bit Communication Timeout Bit 1
4 1 1
Communication Timeout Bit Communication Timeout Bit 2
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: When Bit 0 is set, the module is configured. The module cannot be read and does not
operate until the configure bit is set with a write. Subsequent writes to address 13 should also
have Bit 0 set.
Bit 1: Bit 1 is the Force-Error bit. When Bit 1 is set, the Internal Error LED is turned on, and
data registers can be written, but not read.
Bits 2-4: These bits are used to select the communication timeout period.
Bit 5: This bit is Hold Output on communication timeout. If Bit 5 is set and no communication
to the module occurs for the defined time period, only the communication LED goes off, and
the Internal Error LED goes on, but the outputs hold their last value.
If Bit 5 is not set and no communication to the module occurs for the defined time period, the
outputs reset to zero and the Internal Error LED goes on.
Bit 6: Group 5 only - Set on any channel error (over-current, under-current, Power Supply
failure).
Bit 7: This bit is the disable power bit.
Bit 15: Group 5 only - Set to indicate redundant operation.
All the bits are cleared to zero on power up.
152 OW350_R1150
5.1 Analog Output module - (AO)
CAUTION! This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
The register at address 12 (C in Hex) is for diagnostics and is a read-only register. The
overcurrent and undercurrent status bits may be read from this register. The following table shows
the overcurrent and undercurrent bits for each channel. The overcurrent bits are used for both the
voltage groups and current groups. The undercurrent bits only have meaning for the current
group. The voltage output groups do not implement the undercurrent bit.
The simultaneous setting of a channel's overcurrent and undercurrent bits indicates a loss of Field
Card power supply for that channel. Overcurrent and undercurrent bits indicate the output current
status of this module and not the loop current.
Note: Group 4 current output Field Cards do not have these diagnostic capabilities and the
overcurrent and undercurrent bits are strapped in the logical zero state. Since the Group 4
modules do not have diagnostics, the information is not available to the Ovation Controller to
support redundancy logic calculations. Groups 1 and 2 do not have undercurrent indication.
BIT DESCRIPTION
0, 2, 4, 6 Channel 1 - 4 Overcurrent
1, 3, 5, 7 Channel 1 - 4 Undercurrent
LED DESCRIPTION
OW350_R1150 153
5.1 Analog Output module - (AO)
LED DESCRIPTION
Number of channels 4
Maximum update time 2 msec
Output range 1 1 2
V , 0 -10 V , 0 - 20 mA
Resolution 12 bits
Data Format Binary
Bit Weight Current Output: 0.005 ma - Voltage output: 2.5 mv.
Setting time (full scale change) to 1% of range Current Output: 660 usec
Overshoot None
Inductive Loads (current outputs) 10 mH
Power up/down The outputs power up at 0 mA (G03, G04), 4mA (G05) or
0 V (G01, G02).
Monotonicity Yes
Crosstalk between channels >60dB
Nonlinearity 1/2 LSB
Repeatability <1 LSB
Output noise 5 mv Max
Guaranteed accuracy (@25 C) of full scale.
Temperature coefficient 30 ppm/ C.
User loop voltage Power for current loop output is supplied by module.
Dielectric isolation:
Channel to channel - Channel to logic 1000 V AC/DC - 1000 V AC/DC.
Output loading:
Current 0 Ohms minimum; 750 Ohms Maximum.
Voltage 10 mA Maximum.
154 OW350_R1150
5.1 Analog Output module - (AO)
DESCRIPTION VALUE
Module power
Current output 4 W typical; 6 W Maximum.
Voltage output 2 W typical; 3 W Maximum.
Operating temperature range 0 to 60 C (32 F to 140 F).
OW350_R1150 155
5.2 HART Analog Output module - (HAO)
The Ovation HART (Highway Addressable Remote Transducer) Analog Output Module consists
of an Electronics module and a personality mode. The Ovation HART Analog Output Module is
designed to interface with eight HART compliant output devices utilizing a 4-20 mA control loop
signal. A HART compliant output device exchanges digital information with the Ovation control
system in addition to the standard 4-20 mA control loop signal. The digital information is imposed
on the 4-20 mA signal according to the guidelines of the HART Protocol Specification. HART uses
a low-level frequency shift-keyed sine-wave signal that is superimposed on the 4-20 mA signal.
The average value of the HART signal is zero. Therefore, the HART signal does not interfere with
the 4-20 mA control signal.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
1
HART Analog Output subsystems (14 bit)
4-20 mA 8 1 5X00063G01
5X00062G01
1
This module configuration is CE Mark certified.
156 OW350_R1150
5.2 HART Analog Output module - (HAO)
The Ovation HART analog output module assembly consists of two modules inserted into an
Ovation base unit. The Electronics module contains a logic printed circuit board (LHA) and a field
printed circuit board (FHO). The simplified block diagram for the HART analog output Electronics
modules FHO board is shown in the following figure. The Electronics module is used in
conjunction with a Personality module, which contains a single printed circuit board (PHAO).
1 of 8 Channels
2.5V
Reference Output
+22VA Device
Opto-
#1
ANSEL1/ couplers 8 Channel 1 Low Pass 4 -20mA
DAC_SELECT/ CHAN1OUT
ANA_MUX0
ANA_MUX1
4 CHAN1RTN
ANALOGMUX00-02 &
ANA_MUX2 SAMPL_ENA/
ANA_MUX3
+24VA
(ADDR IN) 1
8 Bit A/D Current to
ANSEL2/ ADC_SELECT/ Convertor Voltage
SDI A/D_SDI Convertor
AD_CNV_STATUS AD_STAT 8
HART_MUX1 HART_MUX00-02 3
1
HART_MUX2 8:1
(HART_DCD) HART02 HART
HART_MUX3 Multiplexor
HART00 Receive
HART_DCD
Modem 8
HART_RXD HART_RXD/ Circuit
HART_ENA/ HART_ENA_OUT
+12VA
3 to 8
+24_AUXF Voltage +5VA1 Decoder
Regulators +5VA2
+22VA
Channels
1-8 Power +24VA
Supply
OW350_R1150 157
5.2 HART Analog Output module - (HAO)
Note: Module power specifications (main and auxiliary) refer to the actual power drawn by the
module from the 24 VDC main power supply and from the +24 VDC auxiliary power supply and
NOT from the AC or DC mains.
The HART Analog Output Module utilizes the standard +24V Ovation main power supply to
provide the power required for the logic circuitry.
The HART Analog Output Module utilizes a +24 auxiliary power supply to provide the power
required for the field circuitry. This includes all 4-20 mA loop power, D/A conversion, and the
remaining output channel components.
It is recommended that the HART Analog Output module utilize the Ovation cabinet‟s Auxiliary
+24V DC power that is obtained from the standard Ovation DIN Rail power supply auxiliary
output.
However, if an external auxiliary power supply is utilized by the HART Analog Input module, the
power supply output noise cannot exceed 2.2 mVRMS Maximum for all rated loads across the
frequency range of 500 HZ to 10 KHz .
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Ovation I/O base unit
terminal block.
In addition, all modules utilizing the auxiliary power supplies, including the HART modules, MUST
utilize shielded I/O cables in order to suppress coupled noise and transients into the HART
modules. This includes modules on the same branch utilizing the auxiliary power, or modules on
other branches utilizing the same auxiliary power. This recommendation applies regardless of the
type of power supply chosen by the user.
158 OW350_R1150
5.2 HART Analog Output module - (HAO)
Each Personality module has a simplified wiring diagram label on its side which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagrams for the HART Analog Output Personality modules are
illustrated in the following figure. The following table lists and defines the abbreviations used in
those diagrams.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
ABBREVIATION DEFINITION
OW350_R1150 159
5.2 HART Analog Output module - (HAO)
160 OW350_R1150
5.2 HART Analog Output module - (HAO)
OW350_R1150 161
5.2 HART Analog Output module - (HAO)
Field I/O cable must be one or more single-twisted pair shielded or multiple-twisted pair with
overall shield. Single and multiple-pair may be combined provided that all of the shields share a
common connection to earth ground in the Ovation cabinet.
Below 5,000 feet (1524 m) 24 AWG (0.51 mm dia.) Single-twisted pair shielded or multiple-twisted
pair with over-all shield.
Above 5,000 (1524 m) 20 AWG (0.81 mm dia.) Single-twisted pair shielded.
The Maximum length of cable per HART network is dependent on the characteristics of the
devices connected to the network and the characteristics of the cable to be used.
In a HART network, long cable lengths are possible when the dominant low impedance device
(the HART field device) has an input impedance of approximately 250 ohms and the signal cable
is good quality having low capacitance (Cx) and resistance (Rx) per unit length.
Cx = Cable capacitance per unit length (feet or meters): The capacitance from one conductor to
all other conductors (including the shield if shielded). This value is usually available from the cable
manufacturer.
Rx = Cable resistance per unit length (feet or meters): This value should be available from the
cable manufacturer. Filed Wiring Requirements (see page 93) for the HART Analog Input Module
contains the resistance values of some common copper wire sizes. The resistance per unit length
is for a single wire but the length calculations and charts take into account the resistance of both
wires.
Refer to field device manufacturer‟s literature for more information on cabling lengths since device
impedances may vary among field devices. In addition, refer to the HART FSK Physical Layer
Specification (HCF_SPEC - 54) for additional information.
If one of these bits is set, the channel readback diagnostic indicates the difference between the
desired value and the actual value that exceeds the accepted deadband. This bit signifies an
open loop condition.
162 OW350_R1150
5.2 HART Analog Output module - (HAO)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
OW350_R1150 163
5.2 HART Analog Output module - (HAO)
8 NA Hardware Error.
9 - 13 Not Used. Not Used.
14 NA Field Power Failed.
15 Reserved Reserved.
1
The tolerance on the timeout period is +/- 35%.
Bit definitions for this register are encoded as shown above and described below:
Bit 0: Configures the module (write) or indicates the configuration state of the module (read).
A “1” indicates that the module is configured. Until the module is configured, addresses 0
through 11 produce an attention status.
Bit 1: This bit (write “1”) forces the module into its error state causing the Internal Error LED
to light.
Bits 2-4: These bits are used to select the Controller communications timeout period.
Bit 5: If this bit is set and the Controller times out, the module continues to output the last
value received. If the bit is cleared and the Controller times out, the module outputs zero to
the DAC for each channel, yielding 0 mA on the outputs after the time out period defined by
bits 2-4.
Bits 6-7: Reserved for use by the Factory Test. These bits must always be set to 0.
Bit 8: When set, this indicates one or more of the following conditions are true:
- The FPGA did not program correctly upon startup.
- The EE memory checksum is incorrect.
- The PROM checksum test has failed.
- Internal memory diagnostic has failed.
Bits 9-13: Not Used.
Bit 14: Field power failed.
Bit 15: Reserved.
164 OW350_R1150
5.2 HART Analog Output module - (HAO)
CAUTION! This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
If one of these bits is set, the channel readback diagnostic indicates the difference between the
desired value and the actual value that exceeds the accepted deadband. This bit signifies an
open loop condition.
LED DESCRIPTION
OW350_R1150 165
5.2 HART Analog Output module - (HAO)
LED DESCRIPTION
I (Red) Internal Error LED. Illuminated whenever there is any type of error within the module
except for a loss of external auxiliary power. Possible causes are:
The Controller sets the module‟s Force Error bit.
Communications with the Controller is lost.
EPROM, EE memory or RAM diagnostic failure.
1 - 8 (Green) After module configuration, the bank of eight channel LEDs (LEDs 1 through 8) is used to
indicate HART communication activity. When a HART message is sent, the LED for that
particular channel is illuminated. When the HART response is received correctly, the LED
is extinguished. Therefore, when all is normal, that is, messages and responses are
properly exchanged, a single LED blink is observed on the module‟s front cap.
If a HART message is sent and no response is received, the HART Analog Output module
exclusive-OR‟s the channel LED display with hex code 0xFF. This results in all channel
LEDs being illuminated except for the selected channel. For example, if the HART Analog
Output module sent a HART message to a device on channel 2, but the device was not
connected to channel 2, the module would first illuminate LED 2 (all seven other channel
LEDs extinguished). The module would then extinguish LED 2 and flash the other seven
channel LEDs. This status indicates that the module sent a HART message on channel 2
and did not receive a valid response message after the initial message attempt or after any
of the subsequent message retries.
9 - 16 No LED.
Number of channels 8
Channel Update Rate 24 mS (Each channel is updated once every 24 mS by the on-board
microcontroller, 14 Bit resolution typ.)
Output Range 4 to 20 mA
D/A Resolution 14 Bits
Accuracy over Temperature Range 0.25% of Span
User Loop Voltage Power for loop current is supplied through the module by an auxiliary
power supply.
Diagnostics Open loop feedback detection. 8 Pass/Fail bits are stored in data
register 0xC in Hex.
Dielectric isolation:
Channel to Channel None
Channel to logic 1000 VAC/VDC for 1 minute.
Output Loading 4-20 mA into 700 ohm load Maximum (230 ohm minimum to 600
1
ohm Maximum).
Output Compliance 20 mA@21.6 VDC Supply into 700 ohm load.
Operating Temperature Range o o
0 to 60 C
Humidity (non-condensing) 0% to 95%
166 OW350_R1150
5.2 HART Analog Output module - (HAO)
DESCRIPTION VALUE
OW350_R1150 167
5.3 HART High Performance Analog Output module - (HHPAO)
The Ovation HART High Performance Analog Output module consists of an Electronics module
and a personality mode cavity insert. The Ovation HART High Performance Analog Output
module is designed to interface with four HART compliant output devices utilizing a 4-20 mA
control loop signal. A HART compliant output device exchanges digital information with the
Ovation control system in addition to the standard 4-20 mA control loop signal. The digital
information is imposed on the 4-20 mA signal according to the guidelines of the HART Protocol
Specification. HART uses a low-level frequency shift-keyed sine-wave signal that is superimposed
on the 4-20 mA signal. The average value of the HART signal is zero. Therefore, the HART signal
does not interfere with the 4-20 mA control signal.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
1
HART High Performance Analog Output subsystems (16-bit)
A Personality module is not required in order to use the HART High Performance Analog Output
module. However, there may be requirements to use the Ovation Analog Output module base unit
terminal assignments for the actuator interface field wiring. In those cases, you must use the
5X00170G01 HART High Performance Analog Output Personality module.
168 OW350_R1150
5.3 HART High Performance Analog Output module - (HHPAO)
The Ovation HART High Performance Analog Output module assembly consists of one module
inserted into an Ovation base unit. The Electronics module contains a logic printed circuit board
(LOH) and a field printed circuit board (FOH). The simplified block diagram for the HART High
Performance Analog Output Electronics modules FOH board is shown in the following two figures.
The Electronics module is used in conjunction with a Personality module cavity insert which plugs
into the base unit cavity normally occupied by a Personality module.
Figure 49: HART High Performance Analog Output Field Board Block Diagram (with
1X00188H01 Personality Module Cavity Insert Present)
OW350_R1150 169
5.3 HART High Performance Analog Output module - (HHPAO)
Figure 50: HART High Performance Analog Output Field Board Block Diagram
(5X00170G01 Personality Module Present)
170 OW350_R1150
5.3 HART High Performance Analog Output module - (HHPAO)
Each Personality module cavity insert has a simplified wiring diagram label on its top which
appears above the terminal block. This diagram indicates how to connect the wiring from the field
to the terminal block in the base unit. The wiring diagrams for the HART High Performance
Analog Output Personality modules are illustrated in HART Analog Output Field Connection
Wiring Diagrams.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
ABBREVIATION DEFINITION
Note: All unused channels must have a wired jumper installed across the channel output
terminals in order to prevent channel Under current alarms. Starting with Ovation 3.4 systems, a
resistor or wired jumper is not necessary because the Ovation Developer Studio will mask off
module alarms for an unused channel and eliminate the nuisance alarm.
OW350_R1150 171
5.3 HART High Performance Analog Output module - (HHPAO)
172 OW350_R1150
5.3 HART High Performance Analog Output module - (HHPAO)
OW350_R1150 173
5.3 HART High Performance Analog Output module - (HHPAO)
174 OW350_R1150
5.3 HART High Performance Analog Output module - (HHPAO)
5.3.9 Field Connection wiring diagrams (Pmod 5X00211G03) (CE Mark) - (HHPAO)
OW350_R1150 175
5.3 HART High Performance Analog Output module - (HHPAO)
Field I/O cable must be one or more single-twisted pair shielded or multiple-twisted pair with
overall shield. Single and multiple-pair may be combined provided that all of the shields share a
common connection to earth ground in the Ovation cabinet.
Below 5,000 feet (1524 m) 24 AWG (0.51 mm dia.) Single-twisted pair shielded or multiple-twisted
pair with over-all shield.
Above 5,000 (1524 m) 20 AWG (0.81 mm dia.) Single-twisted pair shielded.
The Maximum length of cable per HART network is dependent on the characteristics of the
devices connected to the network and the characteristics of the cable to be used.
Word address 13 (D in Hex) is used to write to the Module Configuration Register and to read the
Module Status Register.
The status register information is copied to the A2 field of the module's RM record. The A2 field
can be viewed by using the Point Information window at an Operator Station to display the RM
record and then clicking the Value tab. (See Ovation Operator Station User Guide for more
information on the Point Information window.)
Prior to the Ovation 3.4 release, a module alarm would be generated when any of the module's
channels were unused. Starting with Ovation 3.4, unused channels will not cause an alarm to be
reported.
176 OW350_R1150
5.3 HART High Performance Analog Output module - (HHPAO)
2-4 1 1
Communications Timeout Setting Communications Timeout Setting
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 milliseconds 1 0 0 500 milliseconds
1 0 1 250 milliseconds 1 0 1 250 milliseconds
1 1 0 125 milliseconds 1 1 0 125 milliseconds
1 1 1 62.5 milliseconds 1 1 1 62.5 milliseconds
5 Timeout Action NA
6 Factory Test Not Used
7 Reserved Reserved
8 - 11 NA Channel 1 - 4, over-under
12 - Not Used Not Used
15
1
The tolerance on the timeout period is +/- 35%.
Bit 0: Configures the module (write) or indicates the configuration state of the module (read).
“1” indicates that the module is configured. Until module is configured, addresses 0 through
11 produces an attention status.
Bit 1: This bit (write “1”) forces the module into its error state causing the Internal Error LED
to light.
Bits 2-4: These bits are used to select the Controller communications timeout period.
Bit 5: If this bit is set and the Controller times out, the module continues to output the last
value received. If the bit is cleared and the Controller times out, the module outputs data to
the DAC for each channel, that yields 4mA on the outputs after the time-out period defined by
bits 2-4.
Bit 6: This bit is only used in the manufacturing test. When the bit is set and PE is active, the
module enters a factory test mode.
Bits 7: Reserved.
Bit 8: 1=Channel 1 output current is overrange or underrange.
Bit 9: 1=Channel 2 output current is overrange or underrange.
Bit 10: 1=Channel 3 output current is overrange or underrange.
Bit 11: 1=Channel 4 output current is overrange or underrange.
Bits 12-15: Not Used.
OW350_R1150 177
5.3 HART High Performance Analog Output module - (HHPAO)
0 0 0 16 seconds
0 0 1 4 seconds
0 1 0 2 seconds
0 1 1 1 second
1 0 0 500 milliseconds
1 0 1 250 milliseconds
1 1 0 125 milliseconds
1 1 1 62 milliseconds
Time-outs have a tolerance of +/- 35%. The default after a power-up is 16 seconds.
CAUTION! This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
The following table is for reference only, Individual bits are not user accessible.
178 OW350_R1150
5.3 HART High Performance Analog Output module - (HHPAO)
LED DESCRIPTION
OW350_R1150 179
5.3 HART High Performance Analog Output module - (HHPAO)
DESCRIPTION
VALUE
Number of channels 4
Sample duration time (msec) 33 mSec (Maximum)
Output range 4 to 20 mA nominal signal voltage (Span) 0 to 23.5 mA (full signal
range)
D/A resolution 16 bits
Bit weight 0.000305 mA
Data format 16-bit binary output
Conversion type Sigma Delta DAC
Operating mode Self scan
Monotonicity Yes
Non-linearity DNL: <1 LSB full scale, INL: <0.1 LSB full scale
Repeatability Within guaranteed accuracy
Power up/Power down Power up and power down to 4mA
Type of loads HART compatible devices
Maximum inductive load Per the HART physical layer specification
Settling time Per the HART physical layer specification
Overshoot Per the HART physical layer specification
Crosstalk Per the HART physical layer specification
Output ripple Per the HART physical layer specification
Sample repetition (msec) 33 msec Maximum
Filtering 2-pole low pass filter at 10 Hz
Reference Accuracy 0.10% of full scale (20mA) @25º C
Temperature Range
Temperature Coefficient 25ppm of full scale / º C
Current Loop Power For each channel, power for loop current is supplied by the module
Diagnostics Loop Current Overrange/Underrange detection. Eight Error bits are
stored in data register 0xC in Hex (Address 12)
Dielectric isolation:
Channel to Channel/logic 1000 VAC/VDC for 1 minute/1000 VAC/VDC for 1 minute
Output Loading 4-20 mA (0 ohm minimum to 600 ohm Maximum)
Operating Temperature Range 0º to 60º C (32º to 140º F)
Storage Temperature Range -40º to 85º C (-40º to 185º F)
Humidity (non-condensing) 0% to 95%
Module Power Main: 24 VDC, 4.56W nominal, 6.75W Max, Aux: 24 VDC, Not Used.
180 OW350_R1150
S E C T I O N 6
IN THIS SECTION
OW350_R1150 181
6.1 Digital Input module - (DI)
The Digital Input module contains 16 channels where each channel has voltage level sensing
circuitry used to detect whether an input is on or off. The module is available with 16 galvanically
isolated differential inputs, or 16 single-ended (common return) digital inputs with on-card blown
fuse detection for the auxiliary power supply. The selection of the Personality module determines
if the inputs are differential or single-ended. The input voltage level monitored by the module is
determined by the particular card group in the module.
The field side circuitry for the single ended configuration (see page 184), and for the differential
configuration (see page 185) are described in their respective sections. An input resistor provides
the normal mode surge protection and limits the current during normal operation. An opto-isolator
provides high dielectric isolation between the field side and the logic or I/O bus side.
The Single-Ended Digital Input configuration has a circuit used to monitor the presence of the
auxiliary supply. Two cases cause this monitor circuitry to report a blown fuse status and issue an
attention status to the Ovation Controller:
Fuse is blown on the Personality module.
Auxiliary supply level is lower than minimum On Input Voltage.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
1
Digital Input subsystems
182 OW350_R1150
6.1 Digital Input module - (DI)
When the 125VAC/VDC Digital Input Emod (1C31107G02) is used in applications with the un-
fused Differential Pmod (1C31110G02), external fusing or other current limiting devices are
recommended on the hazardous inputs to provide protection to the external wiring and power
source.
CAUTION! For CE Mark certified systems, any base unit that contains a 125VAC/DC Digital
Input Electronics module (1C31107G02) with a Differential Digital Input Personality module
(1C31110G02) and interfaces to hazardous voltage (>30 V RMS, 42.4 V peak, or 60 VDC)
must include a hazardous voltage warning label (1B30025H01) on that base unit.
Any base unit that contains a 125VAC/DC Digital Input Electronics module (1C31107G02) with
a Single-ended Digital Input Personality module (1C31110G01) and interfaces to hazardous
voltage (>30 V RMS, 42.4 V peak, or 60 VDC) must include a hazardous voltage warning label
(1B30025H01) on ALL base units on the branch.
Place this label in a visible location on the base unit, preferably above the spare fuse location.
The project drawings must indicate this.
OW350_R1150 183
6.1 Digital Input module - (DI)
If the Digital Input subsystem uses the 1C31110G01 Personality module (configured for 16 single-
ended inputs), the required voltage source may be obtained from the internal auxiliary power
supply (backplane) or it may be obtained from an external power supply.
If an external power supply is used, refer to Using an External Power Supply (see page 799) this
section contains steps to follow before connecting the external power supply to the Digital Input
module base unit terminal block.
A2
FIELD B2
CONTACT
C2
CHANNEL 2
current
limiter
OPTO-
CHANNEL 2 ISOLATOR
CHANNELS 3 - 16
current
limiter
OPTO-
BLOWN FUSE MONITOR ISOLATOR
FUSE
WETTING VOLTAGE +
WETTING VOLTAGE -
AUXILIARY
AUXILIARY
184 OW350_R1150
6.1 Digital Input module - (DI)
If the Digital Input subsystem uses the 1C31110G01 Personality module (configured for 16 single-
ended inputs), the required voltage source may be obtained from the internal auxiliary power
supply (backplane) or it may be obtained from an external power supply.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Digital Input module
base unit terminal block.
DC
A1
FIELD B1
CONTACT
C1
CHANNEL 1 current
limiter
OPTO-
CHANNEL 1 ISOLATOR
DC
A2
FIELD B2
CONTACT
C2
CHANNEL 2 current
limiter
OPTO-
CHANNEL 2 ISOLATOR
CHANNELS 3 - 16
OW350_R1150 185
6.1 Digital Input module - (DI)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The diagrams for the digital input Personality modules are illustrated in the following figure. The
following table lists and defines the abbreviations used in those diagrams.
Figure 57: Terminal block connections for Digital Voltage Input Pmods
ABBREVIATION DEFINITION
186 OW350_R1150
6.1 Digital Input module - (DI)
The following minimum leakage resistances of the cable and the interface devices apply:
24/48VDC - 175 K ohms
24 VAC - 50 K ohms
125 VDC - 250 K ohms
125 VAC - 50 K ohms
Figure 58: Field connections for the Digital Input Personality module (non-CE Mark)
OW350_R1150 187
6.1 Digital Input module - (DI)
Field 16
Contacts
16-
In16
Rtn16
Channel
16+ 16
Rtn16
In16
See Note 1
0.5A
Power
Power
Auxiliary PS+ Monitor
Monitor
Voltage Surge
Supply Protection
Rtn
Rtn
PS-
Personality Module Electronics
1C31110G01 Module
Figure 59: Field connection for the Digital Input Personality module (CE Mark)
188 OW350_R1150
6.1 Digital Input module - (DI)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
Bit definitions for this register are encoded as shown in the table above and described below:
Bit 0: After the Compact Digital Input module power is cycled, this bit is “0.” A “1” must be
written to this bit. If the module is not configured in this manner, an attention status is sent to
the Controller upon an attempt to read the point data.
Bit 1: This bit is “0” after the Compact Digital Input module power is cycled. If the Controller
sets this bit, an attention status is issued.
Bits 2-5 Not Defined
Bit 6: The Blown Fuse Enable bit is “0” after the Digital Input module power is cycled. This bit
must be set by the Controller for Compact Digital Input modules, using the single-ended
personality module, to detect a blown auxiliary power supply fuse when it reads the Status
Register. Blown Fuse Enable should always be set to “0”on the differential modules
(1C31232G02 and 1C31232G03). The bit may be read back through the Module Status
Register.
Bit 7: This bit is set in the Status Register only if the Blown Fuse Enable bit (6) is set and the
single-ended on-board auxiliary supply fuse has blown or the auxiliary voltage is not present.
This bit is not defined in the Configuration Register.
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6.1 Digital Input module - (DI)
Bit 8: These bits are reserved in the Status Register. These bits are not defined in the
Configuration Register.
Bit 9: This bit is reserved.
Bit 10: Reserved
Bits 11-15: These bits are not defined in the Configuration register and are read as high in
the Status register.
LED
DESCRIPTION
1 - 16 Point Status LED. Lit when the input voltage of the LED‟s corresponding channel is greater
(Green) than the channel‟s minimum On Input Voltage.
Number of channels 16
Input range (single-ended or differential) Refer to the following table.
Debounce Filter Propagation delay
Field card output to Point Data Register: 3.75 msec. Min.
4.0 msec. typ.
4.25 msec. Max.
Digital Debounce Circuit Delay Time: 4.0 msec. typ.
Cable length (quality is 50pF/ft or better) 1000 feet Maximum @ 50pF/ft or better
Diagnostics Internal module operating faults.
3
Blown fuse detection.
Dielectric isolation:
Channel to channel No Isolation
Channel to logic 1000V AC/DC
Module power (drawn from logic supply) Main: 1.1 W typical, 1.5 W Maximum
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
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DESCRIPTION VALUE
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
The Ovation Redundant Digital Input module provides sixteen digital channels to monitor the
states (“0” or “1”) of sixteen field digital inputs. The module contains two voltage sensing circuits
for each of the 16 I/O channels located on the module. These channels are compared for
agreement on each of the respective channels located on the module. This comparison provides
a channel mismatch indication to the Controller via a comparison register when one of the
channels on the module is faulty. Additionally, this mismatch presents a module attention status to
the Controller. If all 16 channels are in agreement, the module comparison register indicates the
module is functional. Therefore, each module within the redundant pair is checked for functionality
and the Controller determines which module is giving a correct indication for control usage.
Redundant power for all sixteen digital input channels is either supplied by the Ovation auxiliary
power supply or by an external 24V auxiliary power source. In either situation, the redundant pair
module shares a common 24VDC auxiliary power source. The module provides an isolation diode
on the contact power feed in order to prevent a single point of failure from the surge components
located on the module. Additionally, the personality modules in the redundant pair accept
individual power feeds from their respective branches; thereby eliminating a single point of failure
due to auxiliary power branch fusing.
The Redundant Ovation Digital Input module operates in redundant mode when a cable assembly
is placed between the personality module of two Redundant Digital Input modules. With the
redundant cable installed, the field signal wiring needs to be connected to one base unit terminal
block. Alternatively, without the redundancy cable installed, the Redundant Digital Input module
will function as a standalone input module. The customer field wiring must connect to each
respective base in that situation.
Note: If an external power is used, individual wires must be routed from the supply to each I/O
base forming the redundant pair.
The Redundant Digital Input Module assembly consists of two modules inserted into an Ovation
base unit. The electronics module contains a logic printed circuit card (LSW) and a field printed
circuit card (FDR). The electronics module is used in conjunction with a personality module. The
logic card uses its electronics module logic side connector located at one end of the logic card, to
interface to the Ovation base unit backplane. Through the backplane, the LSW logic card
accesses the Ovation I/O bus, the module base address setting, and the redundant +24VDC I/O
module main power supplies. The LSW logic card connects to the FDR field card via an inter-card
connector that is located at the opposite end of the logic card. The FDR field card interfaces the
base unit backplane via the FDR card‟s electronics module field side connector. The base unit
backplane allows the FDR field card to interface the personality module's PDR personality printed
circuit card and the base unit backplane's termination block.
Features
1000V dielectric withstand isolation between field ground and logic ground.
16 single-ended digital inputs.
24VDC input level support.
Optical isolation provided for the field inputs to logic.
Standard Ovation I/O bus interface circuitry.
On-board wetting voltage fusing and a blown fuse detection monitor for the external wetting
voltage power supply for single-ended digital inputs field circuitry.
Individual channel fusing to eliminate a single point of failure at each input sensing circuit.
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Isolation diode at contact power feed to eliminate a single point of failure within the
personality module circuitry.
Electronic ID, identifying module type, group, serial number, and revision.
Hot-swapping capability.
Modules operate in pairs (redundant mode). Pairs of modules used in redundant mode must
be located in two independent branches at the same height offset.
Field termination at one set of I/O terminal blocks per redundant pair.
LEDs indicate the status of each input contact state.
Electronic ID information stored in logic card EEPROM.
The I/O base unit provides the electronics module with redundant +24 VDC power supply
feeds.
ABBREVIATION DEFINITION
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
<notes> No external connections are to be made to any base unit terminal labeled RSV.
For DI module redundancy, field wiring is only connected to the base unit terminals of one DI
module in the redundant pair.
Unlike the DI module field signal terminations, DI module auxiliary voltage connections must be
made to both redundant DI modules’ base unit terminal blocks either through the normal
auxiliary branch traces or via external power supply connections through terminals A17 and
A18.
For the Standard I/O Marshalling Base Unit, field terminations are located on the half shells and
connected to the base. See Marshaling Base Unit (see page 35) for more information.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
The “+” inputs are actually the module field card‟s fused Auxiliary power supply positive rail.
Channel 4 through 15 input terminals not shown for clarity purposes.
The auxiliary power supply voltage may be derived either from the base unit backplane‟s printed
circuit card auxiliary voltage traces or from an optional external auxiliary power supply.
1. To use the base unit backplane‟s printed circuit backplane Auxiliary voltage, do not connect
an external power supply to the base unit termination block PS+ and PS- terminals since the
base unit backplane‟s Auxiliary voltage automatically appears at these terminals.
The two plug-in branch Aux. fuses must be installed into their sockets located on the
Controller backplane or on the transition panel to which the module‟s base unit branch
interfaces.
2. To use an external 24 VDC auxiliary power supply, connect the power supply “+” and “-”
terminals to the base unit PS+ and PS- terminals as shown. This connection will force all
modules on this branch to use the external auxiliary power supply voltage.
The two plug-in branch Aux. fuses must be removed from their sockets located on the
Controller backplane or on the transition panel to which the module‟s base unit branch
interfaces.
Note: No other external power supplies may be connected to other base unit termination block
PS+ or PS- terminals located in the same branch. A common external power supply must
include discrete wiring from the power supply to each t/o base for the Redundant Digital Input
pair.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
The FDR also includes a cross cable in place circuit to detect the presence of the redundancy
cable when utilized in a redundant configuration. This circuit accepts the cross cable power signal
from the redundant module and sinks this to ground through the front end of an opto-coupler
circuit. The circuit is a duplicate schematic of the blown fuse detection circuit described above
with differing connection signals “Cross Cable Power In” and “Cross Cable In Place”. If the
module is configured for redundancy and the cross cable is not in place, this will generate an
attention status to the Controller from the module which does not have field wiring attached.
The Redundant Digital Input Electronics Module consists of a LSW logic card and a FDR field
Card. The LSW logic card interfaces to the I/O bus through the Ovation base unit backplane from
which it accesses the Ovation serial I/O data bus (serial data and clock signals), base address,
and redundant +24 VDC power supplies. The LSW logic card connects to the field card through a
pair of inter-card connectors.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
The FDR contains 16 channels where each channel has duplicate voltage level sensing circuitry
used to detect whether an input is on “1” or off “0”. Individual redundant module channels include
surface mount fusing for fault isolation in the event of an individual channel failure. The LSW
contains the communications circuitry needed to send the input status information back to the
Controller and allow channel comparison for sensing a mismatch situation and issue a module
attention status to the Controller.
The Redundant Digital Personality Module provides front-end signal connections along with
module fuse protection for overall module powering. Additionally, this board provides auxiliary
power surge protection. The PDR configures the FDR to handle 16 single-ended digital inputs. It
also provides a 37 position D-shell connector for redundancy purposes. The D-shell connector is
used to terminate a cable assembly in redundant module configurations linking two Redundant
Digital Input modules personality cards together. Both modules access a common group of
sixteen input channels via the cable assembly with one set of field terminations landed at one
base assembly.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
This is the typical time elapsed from the time that a field contact opens or closes until the time that
associated channel‟s output signal (INn/ where n = 1 to 16) changes states. Assumes a 1 foot
(0.305 m) long test cable.
There is an additional propagation delay due to field cable capacitance charging when the field
contact opens. This delay is per 1,000 feet of field cable and assumes a 30 pF/foot cable
capacitance.
Note: There is no additional propagation delay to consider when the field contact closes.
The minimum allowed sum of the combined field cable resistance plus the field contact leakage
resistance assumes that the Auxiliary power supply voltage is its Maximum allowable value (30
VDC for 24 VDC inputs).
INPUT MINIMUM FIELD CABLE RESISTANCE PLUS THE FIELD CONTACT LEAKAGE
RESISTANCE VOLTAGE LEVEL
If a channel‟s field cable resistance plus the contact leakage resistance is less than the value
specified above, the channel may report that its field contact state is closed even though the field
contact is actually open.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
LSW Card Propagation Delay – Field card output to Point Data Register:
Any module digital input state change time that is less than the LSW card Digital Debounce time
will be rejected by the module and will not appear in the Point Data Register.
Channel mismatch digital debounce between redundant I/O channels on the module (Channel A
and Channel B) to comparison register C.
The following chart lists the typical time that a digital input state change takes to propagate
through the field card and the logic card to the module‟s Point Data Register. A 1 foot (0.305 M)
long field cable is assumed.
Group 1 – 24 VDC Digital Inputs 4.1 msec. typ. 4.03 msec. typ.
The Module Configuration Register is module I/O register 13 (0xD) and is a write register. The
register bit assignments are defined in the Table below.
BIT FUNCTION
0 1 = Configure.
0 = Unconfigure, causing an attention status.
1 1 = Force an attention status to be read by the controller.
0 = No Forced Error.
2-5 Not defined.
6 Allow asserted field card BLOWN FUSE signal to illuminate the module E LED and to force
a module attention status.
1 = Enable Blown Fuse detection.
0 = Disable field detection circuitry.
7 - 12 Not defined.
13 1= Field Cabling Attached to this module.
14 Not defined.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
BIT FUNCTION
The Redundant Digital Input module will not store point data until configured. The point data
registers are valid and available as soon as the module is configured.
Electronics modules should have the Module Configuration register bits 6 & 15 set as appropriate
and desired during module configuration:
The Module Status Register is module I/O register 13 (0xD) and is a read register. The register bit
assignments are defined in the Table below
BIT FUNCTION
0 1 = configured.
0 = not configured.
1 1 = Forced error set by controller.
0 = No forced error.
2-5 Not defined. 1 = permanent value.
6 1 = Blown fuse detection is enabled.
0 = Blown fuse detection is disabled.
7 1
1 = Fuse blown .
0 = Fuse OK .
8 0 = permanent value.
9 2
Cross Cable Absent = 1, Set to 0 when Non-redundant Module
10 0 = permanent value.
11 - 12 Not defined. 1 = permanent value.
13 4
1 = Field Cable Attached to this module selected. .
14 3
Channel Comparison Fault .
15 5
1= Redundant Module Selected 0 = Non-Redundant Module Selected .
1
when configured for blown fuse detection and true this will cause an attention status to the Controller.
2
When the module is not configured for redundancy this bit is set to a permanent value of 0. When the
module is configured for redundancy and the cross cable is not in place, this will cause an attention status to
the Controller.
3
These bits indicate that one of the on-board redundant channels A & B do not match one another. Each bit
corresponds to one of 16 board channels respectively. When configured for the redundant mode a channel
comparison fault will produce an attention status. When configured for non-redundant mode a channel
comparison fault will NOT produce an attention status.
4 This bit indicates a read back of the configuration setting at offset 13 reg D. It indicates that the field
cabling will be attached to this module. When this bit is set , removal of the cross connect cable will not
produce attention status and the module will allow controller access of the channel registers. If this bit is not
set, indicating field cabling is not connected, then any module read will produce attention status when the
cross connect cable is removed.
5
If the bit is set and one of the on board redundant channels A & B do not match one another, then any
module read will produce attention status.
Bits 9 and 13 are irrelevant when the module is configured for non-redundant applications.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
The Comparison Register is module I/O register C and is a read register. The register bit
assignments are defined in the Table below.
Note: This is the resultant comparison when examining channel register A & B respectively on
this module.
BIT FUNCTION
The watchdog timer illuminates the internal fault LED if the I/O Controller fails to access the
Redundant Digital Input Module within the timeout period listed below.
The Point Data for Channel Group A Register is module I/O register 0 and is a read register. The
register bit assignments for a current-sinking digital input field card are defined in the table below.
Note: This is the first of the pair of channels located on this module.
BIT FUNCTION
The Point Data for Channel Group B Register is module I/O register 1 and is a read register. The
register bit assignments for a current-sinking digital input field card are defined in the table below.
Note: This is the second of the pair of channels located on this module.
BIT FUNCTION
The FDR has a 17th channel used to monitor the presence of the wetting supply for single ended
digital inputs as shown in Module block diagrams for the Redundant Digital Input module (see
page 196). It is identical to a typical digital input channel except that the normal mode surge
suppression components are located on the personality module PDR and no output voltage
comparator is employed and capacitor C3 is added to the circuit output. C3 acts as a noise filter
because the auxiliary voltage monitor circuit output does not provide an input to a four millisecond
digital filter as do the outputs of the sixteen digital input channels. Two cases cause this monitor
circuitry to report a blown fuse status and issue an attention status to the Controller:
Fuse is blown on PDR.
Wetting supply level is lower than minimum On Input Voltage for the FDR.
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
The FDR also includes a cross cable in place circuit to detect the presence of the redundancy
cable when utilized in a redundant configuration. This circuit accepts the cross cable power signal
from the redundant module and sinks this to ground through the front end of an opto-coupler
circuit. The circuit is a duplicate schematic of the blown fuse detection circuit described above
with differing connection signals “Cross Cable Power In” and “Cross Cable In Place”. If the
module is configured for redundancy and the cross cable is not in place, this will generate an
attention status to the Controller from the module which does not have field wiring attached.
LED DESCRIPTION
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6.2 Redundant Digital Input module (Windows Ovation 3.2 and above) - (RDI)
DESCRIPTION VALUE
Environmental Specifications
TYPE DESCRIPTION
Ambient Air The operating ambient air temperature range is from 0° C to 60° C. The temperature is
Temperature measured approximately 0.5 inches from any point on the module while it is mounted
in its normal vertical or horizontal position, and while subject to the air movements
which result from natural convection only (that is, no forced air movement).
Humidity (non- The humidity range is from 0% to 95% relative humidity, non-condensing, through an
condensing) ambient air temperature range of 0°C through 60°C, but with a Maximum wet bulb
temperature not over 35°C (95°F).
Vibration The module shall remain operational while subject to testing defined in IEC 68-2-6
over the following curve: 0.15mm displacement from 10 to 57 Hz and 2G's from 57 to
500 Hz, when attached to a properly mounted DIN rail.
Shock The module will remain operational and reliable after being subjected to testing
defined in IEC 68-2-27 over the following curve: 15 G's for 11 milliseconds and 1/2
sine wave.
Power Supply Minimum Nominal Maximum
Voltage
Main Primary Voltage: 21.0 V 24.0 V 25.0 V
Main Secondary Voltage: 21.0 V 24.0 V 25.0 V
The two main supply voltages are the redundant power feeds to the electronics
module and are diode auctioneered on the electronics module's logic card.
206 OW350_R1150
6.3 Compact Digital Input module - (CompactDI)
The Compact Digital Input module contains 16 channels where each channel has voltage level
sensing circuitry used to detect whether an input is on or off. The input voltage level sensed by
the module is determined by the particular card group of the module.
The Single-Ended Digital Input configuration has a circuit used to monitor the presence of the
auxiliary supply (blown fuse detection). Two events cause this monitor circuitry to report a blown
fuse status and issue an attention status to the Ovation Controller:
Fuse is blown on the Electronics module.
Auxiliary supply level is lower than minimum On Input Voltage.
In addition, a cavity insert that includes a wiring diagram is available for placement in the
Personality module cavity in the Base Unit in all configurations except the 16 point individually
fused option which requires a personality module (5X00034). The Compact Digital Input module is
a CE Mark certified module.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
OW350_R1150 207
6.3 Compact Digital Input module - (CompactDI)
Note: This Personality module is not available for use with the Single-Ended Compact Digital
Input electronics module 1C31232G01. In the event that individual fusing is not required, a
cavity insert (1C31238H01) is available that fits into the Personality module cavity in the Base
Unit and provides wiring information.
When the 125VAC/VDC Compact Digital Input Emod (1C31232G03) is used in applications
without the Fused Pmod (5X00034G01), additional external fusing or other current limiting
devices are recommended on the hazardous inputs to provide additional protection to the external
wiring and power source.
The required voltage source may be obtained from the internal auxiliary power supply (backplane)
or it may be obtained from an external power supply when using the following modules:
1C31232G01 single-ended Electronics module (configured for 16 single-ended inputs).
1C31232G02 or 1C31232G03 16 point individually fused configuration Electronics modules
with 5X00034 Personality module.
If an external power supply is used, refer to Using an External Power Supply (see page 799)
which contains steps to be undertaken before connecting the external power supply to the
Compact Digital Input module base unit terminal block.
208 OW350_R1150
6.3 Compact Digital Input module - (CompactDI)
The available cavity insert or Personality module has a simplified wiring diagram label on top,
which appears above the terminal block. This diagram indicates how to connect the wiring from
the field to the terminal block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The following table lists and defines the abbreviations used in the diagram.
Figure 67: Terminal Block Connections for the Compact Digital Input Module
ABBREVIATION DEFINITION
OW350_R1150 209
6.3 Compact Digital Input module - (CompactDI)
The following minimum leakage resistances of the cable and the interface devices apply:
24/48VDC - 175 K ohms
24 VAC - 50 K ohms
125 VDC - 225 K ohms
125 VAC - 50 K ohms
CAUTION! For CE Mark certified systems: Any base unit that contains a 125VAC/DC
Compact Digital Input Electronics module (1C31232G03) with cavity insert (1C31238H01) and
interfaces to hazardous voltage (>30 V RMS, 42.4 V peak, or 60 VDC) must include a
hazardous voltage warning label (1B30025H01) on that base unit.
Any base unit that contains a 125VAC/DC Compact Digital Input Electronics module
(1C31232G03) with the individually fused Personality module (5X00034G01) and interfaces to
hazardous voltage (>30 V RMS, 42.4 V peak, or 60 VDC) must include a hazardous voltage
warning label (1B30025H01) on ALL base units on the branch.
Place this label in a visible location on the base unit, preferably above the spare fuse location.
The project drawings must indicate this.
210 OW350_R1150
6.3 Compact Digital Input module - (CompactDI)
The following minimum leakage resistances of the cable and the interface devices apply:
24/48VDC - 175 K ohms
24 VAC - 50 K ohms
125 VDC - 225 K ohms
125 VAC - 50 K ohms
CAUTION! For CE Mark certified systems: Any base unit that contains a 125VAC/DC
Compact Digital Input Electronics module (1C31232G03) with cavity insert (1C31238H01) and
interfaces to hazardous voltage (>30 V RMS, 42.4 V peak, or 60 VDC) must include a
hazardous voltage warning label (1B30025H01) on that base unit.
Any base unit that contains a 125VAC/DC Compact Digital Input Electronics module
(1C31232G03) with the individually fused Personality module (5X00034G01) and interfaces to
hazardous voltage (>30 V RMS, 42.4 V peak, or 60 VDC) must include a hazardous voltage
warning label (1B30025H01) on ALL base units on the branch.
Place this label in a visible location on the base unit, preferably above the spare fuse location.
The project drawings must indicate this.
OW350_R1150 211
6.3 Compact Digital Input module - (CompactDI)
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6.3 Compact Digital Input module - (CompactDI)
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6.3 Compact Digital Input module - (CompactDI)
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6.3 Compact Digital Input module - (CompactDI)
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6.3 Compact Digital Input module - (CompactDI)
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6.3 Compact Digital Input module - (CompactDI)
OW350_R1150 225
6.3 Compact Digital Input module - (CompactDI)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
Bit definitions for this register are encoded as shown in the table above and described below:
Bit 0: After the Compact Digital Input module power is cycled, this bit is “0.” A “1” must be
written to this bit. If the module is not configured in this manner, an attention status is sent to
the Controller upon an attempt to read the point data.
Bit 1: This bit is “0” after the Compact Digital Input module power is cycled. If the Controller
sets this bit, an attention status is issued.
Bits 2-5 Not Defined
Bit 6: The Blown Fuse Enable bit is “0” after the Digital Input module power is cycled. This bit
must be set by the Controller for Compact Digital Input modules, using the single-ended
personality module, to detect a blown auxiliary power supply fuse when it reads the Status
Register. Blown Fuse Enable should always be set to “0”on the differential modules
(1C31232G02 and 1C31232G03). The bit may be read back through the Module Status
Register.
Bit 7: This bit is set in the Status Register only if the Blown Fuse Enable bit (6) is set and the
single-ended on-board auxiliary supply fuse has blown or the auxiliary voltage is not present.
This bit is not defined in the Configuration Register.
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6.3 Compact Digital Input module - (CompactDI)
Bit 8: These bits are reserved in the Status Register. These bits are not defined in the
Configuration Register.
Bit 9: This bit is reserved.
Bit 10: Reserved
Bits 11-15: These bits are not defined in the Configuration register and are read as high in
the Status register.
LED DESCRIPTION
Number of channels 16
1 Refer to the table below.
Input range (single-ended or differential)
Propagation delay time for contact closing
24V/48VDC 3.5 mSec maximum
24VAC 3.5 mSec maximum
125VDC 4.0 mSec maximum
125VAC 4.0 mSec maximum
2
Propagation delay time for contact opening
24V/48VDC 16.0 mSec maximum
24VAC 14.0 mSec maximum
125VDC 20.0 mSec maximum
125VAC 25.0 mSec maximum
OW350_R1150 227
6.3 Compact Digital Input module - (CompactDI)
DESCRIPTION VALUE
Dielectric isolation:
4 1000 VAC
Channel to Channel
Channel to logic 2,000 VAC (differential inputs); 1,000 VAC (single-ended
inputs)
Module Main +24V Power drawn 1.1 W typical, 1.5 W maximum
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Humidity (non-condensing) 0 to 95%
1
Input range level is dependent on module group.
2
Does not include the effects of field cable capacitance.
3
Blown fuse detection applies to single-ended channel configuration only (Group 1), where an on-board
fuse is provided for the auxiliary power supply.
4
Channel to channel isolation applies to differential channel configuration only.
228 OW350_R1150
6.4 Contact Digital Input module - (ContactDI)
The Contact Input module, comprised of an Electronics module and Personality module, provides
16 contact input current detecting channels with common returns. The field side circuitry and
terminal connections (see page 233) for three of these channels are shown (see page 231).
A +48V on-board power supply provides current limited contact wetting voltage if the contact is
open. If the contact closes, current is drawn from the +10V supply which turns on the associated
opto-isolator; thereby, relaying a closed contact state to the I/O bus. The opto-isolators and the
isolation provided by the 10V and 48 Volt power supply provide high dielectric isolation between
the field side and the logic or I/O bus side.
If the +10V on-board power supply were to fail, all points associated with module input channels
would have a zero (false) value. One of the sixteen module input channels may be employed to
verify the availability of the +10V on-board power supply output voltage. The selected module
input channel has a wire jumper hard wired between the channel's positive (+) input terminal and
the channel's negative (-) or common input terminal. This hard wired input channel should always
be a one (true) if the +10V on-board power supply output voltage is present.
To implement this on-board power supply checking feature when building points for the module's
input channels, select power check enable in the Config tab. Also specify the module channel
used for the power check feature (1-16). When the module input channels are scanned, the hard
wired module input channel is also scanned to verify that it has a value of one. If not, the module
input channels will be tagged with "bad quality".
If desired, a point may be built for the hard wired module input channel and be set to alarm on a
value of zero.
There are two methods of wiring field devices to the Contact Input module termination block (see
page 233). Each field contact may have a separate input and return line as shown for channel 1.
Alternatively, field contacts wired to the same Contact Input module may share a return line as
shown for channels 2 and 3. For either wiring method, do not tie the contact return line to earth
ground or a ground fault condition occurs as well as a degradation of the common mode surge
protection.
Debouncing of a contact input signal is done by an RC filter and digital debouncer on the logic
side. If a contact changes state for less than 3 msec, the change of state is always is rejected. If
the Contact changes state for more than 7 msec, the change of state always accepted.
Ground fault detection circuitry on a Contact Input module activates when an input or return line
for any channel finds a low impedance (<5 K ohms) path to earth ground. A single ground fault
wire does not cause an error in the point data, but multiple ground faults (if they include input and
return lines) could cause faulty data (that is, channels appearing as if contacts are closed when
they are really open).
When a ground fault occurs, the external error LED lights, and the GND Fault bit in the Status
Register (see page 237) is set. If the GND Fault (see page 233) Attention Enable bit is set in the
Configuration Register (see page 237), a ground fault is seen as a catastrophic error causing an
attention status to be sent back to the Controller. The Contact Input module is a CE Mark certified
module.
OW350_R1150 229
6.4 Contact Digital Input module - (ContactDI)
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
1
Contact Digital Input subsystems
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagram for the contact input Personality module (also known as digital
input) is illustrated in the following figure.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 68: Terminal Block Connections for the Contact Input Personality Modules
230 OW350_R1150
6.4 Contact Digital Input module - (ContactDI)
The following table lists and defines the abbreviations used in this diagram.
ABBREVIATION DEFINITION
OW350_R1150 231
6.4 Contact Digital Input module - (ContactDI)
The following two tables list the Maximum cable lengths for field wiring to the contacts. For both,
assume Rcontact is 0 ohms.
The following table applies when there are individual common return lines brought to the card
edge. This implies that Rreturn is 0 ohms.
18 6.64 7.5
20 10.2 4.9
22 16.2 3.0
The following table applies when all 16 channels share a common return line. In both tables, the
Maximum Cable Length is the length of the cables from the termination block to the contacts in
the field.
Maximum cable length for a single common return for all 16 inputs
12 1.66 3.54
14 2.27 2.59
16 4.18 1.40
18 6.64 0.89
232 OW350_R1150
6.4 Contact Digital Input module - (ContactDI)
OW350_R1150 233
6.4 Contact Digital Input module - (ContactDI)
234 OW350_R1150
6.4 Contact Digital Input module - (ContactDI)
Figure 71: Field connection for the Contact Input Personality module
OW350_R1150 235
6.4 Contact Digital Input module - (ContactDI)
Figure 72: Field connection for the Contact Input Personality module (CE Mark)
Note: All field wiring MUST be braid-shielded and grounded at the entry point of the cabinet
using the recommended hardware.
236 OW350_R1150
6.4 Contact Digital Input module - (ContactDI)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: After the Contact Input module power is cycled, this bit is “0.” A “1” must be written to
the Configure module bit. If the module is not configured in this manner, an attention status is
sent to the Controller upon an attempt to read the point data. The bit may be read back
through the Status Register.
Bit 1: The Force Error bit is “0” after the Contact Input module power is cycled. If the
Controller sets the Force Error bit, an attention status is issued. The bit may be read back
through the Status Register.
Bits 2-5: These bits are not defined.
Bit 6 & 7: These bits are reserved in the Status Register.
Bit 8: This bit is set in the Status Register if the +48V supply on the FCI board fails.
OW350_R1150 237
6.4 Contact Digital Input module - (ContactDI)
Bit 9: The GND Fault Attention Enable bit is “0” after the Contact Input module power is
cycled. This bit must be set by the Controller if a ground fault is to be treated as a
catastrophic failure. If Bit 9 is set, a ground fault causes an attention status to be returned to
the Controller upon accessing the module, and no point data can be read. If the bit is not set,
a ground fault does not inhibit the Controller from reading point data. In the latter case, if more
than one ground fault occurs on the field wiring to a Contact Input module, false point data
may possibly be read on channels with open contacts.
Bit 10: This bit is set in the Status Register if a ground fault occurs in the field wiring. This bit
is not defined in Configuration Register.
Bits 11-15: These bits are not defined in the Configuration register and are read as high in
the Status register. These bits cannot be accessed by the Controller during a write to the
module.
The module has an internal 48 transistor voltage supply and is capable of looking at 16 different
contact inputs. Each input that is connected to a dry contact requires a digital point name or
packed group point name with bit position. A closed contact will produce a one (true) value for the
associated point whereas an open contact produces a zero (false) value. If the power supply were
to fail, all points would have a zero (false) value.
Power on checking uses one of the sixteen inputs to verify that the 48 volt supply has not failed.
The selected point is hard wired to simulate a closed contact, and should therefore always be a
one (true) statement.
To implement the feature, when building the points for the field inputs, within the point config tab,
the power on checking is enabled, and the channel is used (hardwired) is declared. When the
field inputs are scanned, the hard wired channel is also scanned to verify that it has a value of
one. If not, the field inputs will be tagged with “bad quality”.
If desired, a point may be built for the hard wired channel and be set to alarm on zero.
Note: The terminal wiring for the Contact Digital Input and Compact Contact Digital Input
modules is different.
LED DESCRIPTION
238 OW350_R1150
6.4 Contact Digital Input module - (ContactDI)
Number of channels 16
On board auxiliary power supply 42 V minimum
55 V Maximum
Propagation delay 7 mSec Maximum
Contact bounce rejection
Always rejects contact change of state < 3 mSec
Always accepts contact change of state > 7 mSec
OW350_R1150 239
6.5 Compact Contact Digital Input module - (CCDI)
Additionally, a cavity insert that includes a wiring diagram is available for placement in the
Personality module cavity in the base unit.
A +48V on-board power supply provides current limited contact wetting voltage if the contact is
open. If the contact closes, current is drawn from the +10V supply which turns on the associated
opto-isolator; thereby, relaying a closed contact state to the I/O bus. The opto-isolators and the
isolation provided by the 10V and 48 Volt power supply provide high dielectric isolation between
the field side and the logic or I/O bus side.
If the +10V on-board power supply were to fail, all points associated with module input channels
would have a zero (false) value. One of the sixteen module input channels may be employed to
verify the availability of the +10V on-board power supply output voltage. The selected module
input channel has a wire jumper hard wired between the channel's positive (+) input terminal and
the channel's negative (-) or common input terminal. This hard wired input channel should always
be a one (true) if the +10V on-board power supply output voltage is present.
To implement this on-board power supply checking feature when building points for the module's
input channels, select power check enable in the Config tab. Also specify the module channel
used for the power check feature (1-16). When the module input channels are scanned, the hard
wired module input channel is also scanned to verify that it has a value of one. If not, the module
input channels will be tagged with "bad quality".
If desired, a point may be built for the hard wired module input channel and be set to alarm on a
value of zero.
There are two methods of wiring field devices to the Compact Contact Input module termination
block. Each field contact may have a separate input and return line. Alternatively, field contacts
wired to the same Contact Input module may share a return line. For either wiring method, do not
tie the contact return line to earth ground or a ground fault condition occurs as well as a
degradation of the common mode surge protection.
Debouncing of a contact input signal is done by an RC filter and digital debouncer on the logic
side. If a contact changes state for less than three msec, the change of state always is rejected. If
the Contact changes state for more than seven msec, the change of state always is accepted.
Ground fault detection circuitry on the Compact Contact Input module activates when the input or
return line for any channel finds a low impedance (<5K ohms) path to earth ground. A single wire
with a ground fault does not cause an error in the point data, but multiple ground faults, if they
include input and return lines, could cause faulty data (that is, channels appearing as if their
contacts are closed when they are really open).
When a ground fault occurs, the external error LED lights, and the GND Fault bit in the Status
Register is set. If the GND Fault Attention Enable bit is set in the Configuration Register, a ground
fault is seen as a catastrophic error causing an attention status to be sent back to the Controller.
The Compact Contact Input module is applicable for CE Mark certified systems.
240 OW350_R1150
6.5 Compact Contact Digital Input module - (CCDI)
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
A cavity insert is available that fits into the Personality module cavity in the Base Unit and
provides wiring information.
1C31238H01 Personality Module Cavity Plastic insert
1
Compact Contact Digital Input subsystems
The available cavity insert has a simplified wiring diagram label on its top, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagram for the Compact Contact Input module is illustrated in the
following figure. The following table lists and defines the abbreviations used in this diagram.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 73: Terminal block connections for the Compact Contact Input modules
OW350_R1150 241
6.5 Compact Contact Digital Input module - (CCDI)
ABBREVIATION DEFINITION
242 OW350_R1150
6.5 Compact Contact Digital Input module - (CCDI)
The following two tables list the Maximum cable lengths for field wiring to the contacts. For both
tables, assume Rcontact is 0 ohms.
The following table applies when there are individual common return lines brought to the card
edge. This implies that Rreturn is 0 ohms.
WIRE OHMS PER THOUSAND FEET - (SOLID MAXIMUM CABLE LENGTH - (THOUSANDS
GAUGE COPPER WIRE) OF FEET)
18 6.64 7.5
20 10.2 4.9
22 16.2 3.0
The following table applies when all 16 channels share a common return line. In both tables, the
Maximum Cable Length is the length of the cables from the termination block to the contacts in
the field.
Maximum cable length for a single common return for all 16 inputs
WIRE OHMS PER THOUSAND FEET - (SOLID MAXIMUM CABLE LENGTH - (THOUSANDS
GAUGE COPPER WIRE) OF FEET)
12 1.66 3.54
14 2.27 2.59
16 4.18 1.40
18 6.64 0.89
OW350_R1150 243
6.5 Compact Contact Digital Input module - (CCDI)
244 OW350_R1150
6.5 Compact Contact Digital Input module - (CCDI)
OW350_R1150 245
6.5 Compact Contact Digital Input module - (CCDI)
246 OW350_R1150
6.5 Compact Contact Digital Input module - (CCDI)
OW350_R1150 247
6.5 Compact Contact Digital Input module - (CCDI)
248 OW350_R1150
6.5 Compact Contact Digital Input module - (CCDI)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
The bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: After the Contact Input module power is cycled, this bit is “0.” A “1” must be written to
the Configure module bit. If the module is not configured in this manner, an attention status is
sent to the Controller upon an attempt to read the point data. The bit may be read back
through the Status Register.
Bit 1: The Force Error bit is “0” after the Contact Input module power is cycled. If the
Controller sets the Force Error bit, an attention status is issued. The bit may be read back
through the Status Register.
Bits 2-5: These bits are not defined.
Bit 6 & 7: These bits are reserved in the Status Register.
Bit 8: This bit is set in the Status Register if the +48V supply on the FCI board fails.
OW350_R1150 249
6.5 Compact Contact Digital Input module - (CCDI)
Bit 9: The GND Fault Attention Enable bit is “0” after the Contact Input module power is
cycled. This bit must be set by the Controller if a ground fault is to be treated as a
catastrophic failure. If Bit 9 is set, a ground fault causes an attention status to be returned to
the Controller upon accessing the module, and no point data can be read. If the bit is not set,
a ground fault does not inhibit the Controller from reading point data. In the latter case, if more
than one ground fault occurs on the field wiring to a Contact Input module, false point data
may possibly be read on channels with open contacts.
Bit 10: This bit is set in the Status Register if a ground fault occurs in the field wiring. This bit
is not defined in Configuration Register.
Bits 11-15: These bits are not defined in the Configuration register and are read as high in
the Status register. These bits cannot be accessed by the Controller during a write to the
module.
The module has an internal 48 transistor voltage supply and is capable of looking at 16 different
contact inputs. Each input that is connected to a dry contact requires a digital point name or
packed group point name with bit position. A closed contact will produce a one (true) value for the
associated point whereas an open contact produces a zero (false) value. If the power supply were
to fail, all points would have a zero (false) value.
Power on checking uses one of the sixteen inputs to verify that the 48 volt supply has not failed.
The selected point is hard wired to simulate a closed contact, and should therefore always be a
one (true) statement.
To implement the feature, when building the points for the field inputs, within the point config tab,
the power on checking is enabled, and the channel is used (hardwired) is declared. When the
field inputs are scanned, the hard wired channel is also scanned to verify that it has a value of
one. If not, the field inputs will be tagged with “bad quality”.
If desired, a point may be built for the hard wired channel and be set to alarm on zero.
Note: The terminal wiring for the Contact Digital Input and Compact Contact Digital Input
modules is different.
LED DESCRIPTION
250 OW350_R1150
6.5 Compact Contact Digital Input module - (CCDI)
DESCRIPTION VALUE
Number of channels 16
On board auxiliary power supply 42 V minimum
55 V Maximum
Propagation delay 7 mSec Maximum
Contact bounce rejection
Always rejects contact change of state < 3 mSec
Always accepts contact change of state > 7 mSec
Closed contact output current 4 mA minimum
8 mA Maximum
Diagnostics Internal module operating faults, Ground Fault Detection
Dielectric isolation:
Channel to logic 1000 V AC/DC
Module power 4.56 W typical
4.75 W Maximum
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Humidity (non-condensing) 0 to 95%
OW350_R1150 251
6.6 Sequence of Events Digital Input module - (SEDI)
The Sequence of Events (SOE) module provides 16 digital channels to monitor the open or
closed state of digital inputs or contacts in the field. The module provides a filter to reject changes
of state less than four milliseconds. The Sequence of Events module can also perform event
tagging and chatter control for each input channel.
The Ovation Controller writes a channel event tagging mask to the Electronics module to enable
event tagging for specific input channels. It has a chatter control flag for each channel to indicate
that an input channel has changed state too many times in a period of time or is changing state at
too fast a rate. It also has a channel ID to indicate which channel changed state.
Each channel is checked every 125 microseconds. If the channel event tagging mask bit is zero,
that channel is not checked. Time synchronization is accomplished by the Ovation Controller
writing a time reference simultaneously to all Sequence of Events modules with a one millisecond
resolution.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules. All SOE modules in a Controller MUST be connected to
the IOIC card that is configured as the Time Keeper.
A control bit written by the Ovation Controller provides two options for handling input chatter:
The first option sets the chatter control flag if the rate of change for an input is greater than 1
per 100 milliseconds.
The second option sets the chatter control flag if four or more state changes occur on an input
between reads of the event buffer.
There are two 32 event buffers. This allows the event tagging and chatter control function to be
writing into one event buffer while the Ovation Controller is reading the other event buffer. The
Ovation Controller only reads each module a small portion of the loop time. This allows both event
buffers to be available the rest of the loop time.
Each event buffer contains 64 words with up to 32 Channel-IDs and 32 Event-Times. The event
buffers are memories. The memory control circuit controls which event buffer to write into and
which event buffer to read from. Before reading the event buffer, the buffer status register must be
read to determine the number of words to read.
CAUTION! (For CE Mark certified systems) Any base unit that contains a 125VDC Sequence
of Events Electronics module (1C31157G02) with differential Digital Input Personality module
(1C31110G02) and interfaces to hazardous voltage (>60 VDC) must include a hazardous
voltage warning label (1B30025H01) on that base unit.
Any base unit that contains a 125VDC Sequence of Events Electronics module (1C31157G02)
with single-ended Digital Input Personality module (1C31110G01) and interfaces to hazardous
voltage (>60 VDC) must include a hazardous voltage warning label (1B30025H01) on ALL
base units on the branch.
Place this label in a visible location on the base unit, preferably above the spare fuse location.
The project drawings must indicate this.
252 OW350_R1150
6.6 Sequence of Events Digital Input module - (SEDI)
When the 125VDC Sequence of Events Digital Input Emod (1C31157G02) is used in applications
without the un-fused Differential Pmod (1C31110G02), external fusing or other current limiting
devices are recommended on the hazardous inputs to provide protection to the external wiring
and power source.
If the Sequence of Events Digital Input module uses the 1C31110G01 Personality module
(configured for 16 single-ended inputs), the required voltage source may be obtained from the
internal auxiliary power supply (backplane) or it may be obtained from an external power supply.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Sequence of Events
Digital Input module base unit terminal block.
The Sequence of Events modules can be divided into two types depending on their front end
connections. The digital Input field Interface modules can be broken down further into Single-
Ended and Differential as well as low and high voltage.
The following wiring section topics are divided to show the wiring of the Sequence of Events
Digital Input Field Interface modules and then the Sequence of Events Contact Field Interface
modules.
OW350_R1150 253
6.6 Sequence of Events Digital Input module - (SEDI)
The Digital Input configuration contains 16 channels, where each channel has voltage level
sensing circuitry used to detect whether an input is on or off. The Sequence of Events module has
16 galvanically isolated differential inputs to accommodate separate external auxiliary supplies, or
16 single-ended (common return) digital inputs with an on-card blown fuse detector to
accommodate a common external auxiliary supply for all channels. The selection of the
Personality module determines if the inputs are differential or single-ended. The input voltage
level monitored by the module is determined by the particular card group in the module.
The field side circuitry for the single-ended configuration and the differential configuration is
shown under Field Wiring Considerations for the Digital Input Configuration (see page 256). An
input resistor provides the normal mode surge protection and limits the current during normal
operation. An opto-isolator provides high dielectric isolation between the field side and the logic or
I/O bus side. The Single-Ended Digital Input configuration has a circuit used to monitor the
presence of the wetting supply. Two cases cause this monitor circuitry to report a blown fuse
status and issue an attention status to the Ovation Controller:
Fuse is blown on the PDIA.
Auxiliary supply level is lower than minimum On Input Voltage.
254 OW350_R1150
6.6 Sequence of Events Digital Input module - (SEDI)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagrams for the Sequence of Events digital input Personality modules
are illustrated below.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 75: Terminal block connections for the Sequence of Events Digital Input Pmods
The following table lists the abbreviations used in the terminal block diagrams.
ABBREVIATION DEFINITION
OW350_R1150 255
6.6 Sequence of Events Digital Input module - (SEDI)
ABBREVIATION DEFINITION
The following minimum leakage resistances of the cable and the interface devices apply:
256 OW350_R1150
6.6 Sequence of Events Digital Input module - (SEDI)
Figure 76: Sequence of Events module single-ended Digital Input front end
OW350_R1150 257
6.6 Sequence of Events Digital Input module - (SEDI)
Figure 77: Sequence of Events module differential Digital Input front end
258 OW350_R1150
6.6 Sequence of Events Digital Input module - (SEDI)
Figure 78: Field connections for the SOE Digital Input Pmod
OW350_R1150 259
6.6 Sequence of Events Digital Input module - (SEDI)
Figure 79: Field connections for the SOE Digital Input Pmod (CE Mark)
260 OW350_R1150
6.6 Sequence of Events Digital Input module - (SEDI)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
OW350_R1150 261
6.6 Sequence of Events Digital Input module - (SEDI)
Word address 14 (E in Hex) is used to enable or disable the channel event tagging mask.
LED
DESCRIPTION
Number of channels 16
1 Refer to the table below
Input range (single-ended or differential)
Diagnostics 3
Internal module operating faults and Blown fuse detection.
262 OW350_R1150
6.6 Sequence of Events Digital Input module - (SEDI)
DESCRIPTION VALUE
Dielectric isolation:
4 1000 V DC 500 V AC
Channel to channel
Channel to logic 1000 V AC/DC
Module power from logic supply Main: 1.44 W typical, 1.8 W Maximum
OW350_R1150 263
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
The Contact Input configuration provides 16 contact input current detecting channels with
common returns. The field side circuitry and terminal connections for three of these channels are
shown in Field Wiring Diagrams for the Contact Input Configuration (see page 266).
A +48V on-board power supply provides current limited contact wetting voltage if the contact is
open. If the contact closes, current is drawn from the +10V supply which turns on the associated
opto-isolator; thereby, relaying a closed contact state to the I/O bus. The opto-isolators and the
isolation provided by the 10V and 48 V power supply provide high dielectric isolation between the
field side and the logic or I/O bus side.
There are two methods of wiring field devices to the termination block. Each field contact may
have a separate input and return line as shown for channel 1. Alternatively, field contacts wired to
the same module may share a return line as shown for channels 2 and 3. For either wiring
method, do not tie the contact return line to earth ground or a ground fault condition occurs as
well as a degradation of the common mode surge protection.
Ground fault detection circuitry on the Sequence of Events module with Contact Inputs activates
when the input or return line for any channel finds a low impedance (<10K ohms) path to earth
ground. A single wire with a ground fault does not cause an error in the point data, but multiple
ground faults (if they include input and return lines) could cause faulty data (that is, channels
appearing as if their contacts are closed when they are really open).
When a ground fault occurs, the external error LED lights, and the GND Fault bit 11 in the Status
Register is set. If the GND Fault Attention Enable bit 8 is set in the Configuration Register, a
ground fault is seen as a catastrophic error causing an attention status to be sent back to the
Controller. See Field Wiring Diagrams for the Contact Input Configuration (see page 266) for
ground fault detection circuitry.
264 OW350_R1150
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
OW350_R1150 265
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
CURRENT
LIMITING
A2 OPTO-
FIELD B2 ISOLATOR
CONTACT
C2
CHANNEL 2
CURRENT
LIMITING
A3 OPTO-
FIELD B3 ISOLATOR
CONTACT GROUND FAULT
C3 DETECTION CIRCUIT
CHANNEL 3
R
OPTO-
ISOLATOR
R
CHANNELS 4 - 16
266 OW350_R1150
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
1 of 16
inputs
Rfault
field
contact
Rshunt
Rcontact
The following two tables list the Maximum cable lengths for field wiring to the contacts. For both,
assume Rcontact is 0 ohms.
The table below applies when there are individual common return lines brought to the card edge.
This implies that Rreturn is 0 ohms.
18 6.64 7.5
20 10.2 4.9
22 16.2 3.0
The table below applies when all 16 channels share a common return line. In both tables, the
Maximum Cable Length is the length of the cables from the termination block to the contacts in
the field.
Maximum cable length for a single common return for all 16 inputs
12 1.66 3.54
14 2.27 2.59
16 4.18 1.40
18 6.64 0.89
OW350_R1150 267
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
The diagram for the Sequence of Events contact input Personality module is illustrated in the
figure below.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 82: Terminal block connections for the Sequence of Events Contact Input
Personality modules
The following table lists and defines the abbreviations used in this diagram.
ABBREVIATION DEFINITION
268 OW350_R1150
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
Electronics
1C31110G03 Module
Electronics
1C31110G03 Module
Figure 83: Field connections for the SOE Contact Input Pmod
OW350_R1150 269
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
1+
In1
1-
Field 16
Contacts
16+
In16
16- Channel
Rtn
See Note 1
Personality Module Electronics
1C31110G03 Module
1+
In1
Field 16
Contacts
16+
In16
x- Channel
Rtn
x- = one input from
the set {1-,...16-} Personality Module Electronics
1C31110G03 Module
Note
All field wiring must be braid-shielded and grounded at the entry point of the cabinet using
the recommended hardware (refer to "Cable Guidelines" in the applicable Ovation system
installation manual).
Figure 84: Field connection for the SOE Contact Input Pmod (CE Mark)
LED
DESCRIPTION
270 OW350_R1150
6.7 Sequence of Events Contact Digital Input Field Interface module - (SEContactDI)
LED
DESCRIPTION
I (Red) Internal Fault LED. Lit whenever the Force Error bit (Bit 1) of the Configuration Register
is set, or when a timeout of the watchdog timer occurs when the Controller stops
communicating with the module.
Also lit when Controller stops communicating with the module.
1 - 16 (Green) Lit when the input voltage of the LED‟s corresponding channel is greater than the
channel‟s minimum “On Input Voltage.”
DESCRIPTION VALUE
Number of channels 16
On board auxiliary power supply 42 V minimum
55 V Maximum
Signal rejection
Always rejects contact change of state. < 3.87 mSec
Always accepts contact change of state > 4.13 mSec
1 3.75 mSec minimum; 4.4 mSec Maximum
Propagation delay of contact change of state
Closed contact output current 4 mA minimum, 8 mA Maximum
Diagnostics Internal module operating faults, Ground Fault Detection
Dielectric isolation:
Channel to logic 1000 V AC/DC
Module power from logic supply 4.56 W typical (all inputs on), 5.0 W Maximum
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Humidity (non-condensing) 0 to 95%
1
Does not include cable capacitance.
OW350_R1150 271
6.8 Sequence of Events Compact Digital Input Field Interface module - (SECompactDI)
The Compact Sequence of Events (SOE) module provides 16 digital channels to monitor the
open or closed state of digital inputs or contacts in the field. The module provides a filter to reject
changes of state less than four milliseconds. The Compact Sequence of Events module can also
perform event tagging and chatter control for each input channel.
The Ovation Controller writes a channel event tagging mask to the Electronics module to enable
event tagging for specific input channels. It has a chatter control flag for each channel to indicate
that the input channel has changed state too many times in a period of time, or is changing state
at too fast a rate. It also has a channel ID to indicate which channel changed state. Each channel
is checked every 125 micro-seconds. If the channel event tagging mask bit is zero, that channel is
not checked.
If there is an input channel state change, the change is recorded in the SOE module‟s Event
Buffer and the input channel‟s Chatter counter is incremented. When the input channel‟s Chatter
counter value reaches four, any additional state changes are not recorded for that input channel.
The recording of additional state changes for that input channel is inhibited until the input channel
Chatter counter is reset to a zero value.
A control bit written by the Ovation Controller provides two options for resetting an input channel‟s
Chatter counter:
Each input channel‟s Chatter counter is reset after the Ovation Controller reads the SOE
module‟s Event Buffer. With this option selected, the SOE module identifies up to four state
changes for each of its input channels between successive Ovation Controller Event Buffer
read operations.
Each input channel‟s Chatter counter is checked every 100 milliseconds and is decremented
if its value is greater than zero. When the input channel‟s Chatter counter value reaches zero,
future input channel state changes may be entered into the Event Buffer. With this option
selected, an input state change rate greater than 1 per 100 milliseconds results in no new
Event Buffer entries for that input channel while a lower input state change rate allows new
Event Buffer entries for that input channel.
The Compact Sequence of Events module is a CE Mark certified module.
There are two 32 event buffers which allow the event tagging and chatter control function to be
writing into one event buffer while the Ovation Controller is reading the other event buffer. The
Ovation Controller only reads each module a small portion of the loop time. This allows both event
buffers to be available the rest of the loop time.
Each event buffer contains 64 words with up to 32 Channel-IDs and 32 Event-Times. The event
buffers are memories. The memory control circuit controls which event buffer to write into and
which event buffer to read from. Before reading the event buffer, the buffer status register must be
read to determine the number of words to read.
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Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
All SOE modules in a Controller MUST be connected to the IOIC card that is configured as the
Time Keeper.
CAUTION! Do NOT mix the Compact Sequence of Events module (1C31233) with the
Sequence of Events module (1C31157) in the same system.
CAUTION! CE Mark certified systems: Any base unit that contains a 125VDC Compact
Sequence of Events Electronics module (1C31233G03) with cavity insert (1C31238H01) and
interfaces to hazardous voltage (>60 VDC) must include a hazardous voltage warning label
(1B30025H01) on that base unit.
Any base unit containing a 125VDC Compact Sequence of Events Electronics module
(1C31233G03) with Fused Digital Input Personality module (5X00034G01) and interfaces to
hazardous voltage (>60 VDC) must include a hazardous voltage warning label (1B30025H01)
on ALL base units on the branch.
Place this label in a visible location on the base unit, preferably above the spare fuse location.
The project drawings must indicate this.
The Compact Sequence of Events module comes in five combinations of Electronics and
Personality modules:
24/48 VDC single-ended digital input.
24/48 VDC differential input.
125 VDC single-ended digital input.
125 VDC differential input.
48 VDC contact input with on card auxiliary supply.
A cavity insert is available that fits into the Personality module cavity in the Base Unit and
provides wiring information.
1C31238H01 Personality Module Cavity Plastic insert
5X00034G01 provides for 16 point individual fusing with a common supply.
This is an optional Personality module that is available for use with the differential input
Electronics modules (1C31233G02, 1C31233G03) for applications requiring individual point
fusing with a common supply.
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Sequence of Events Compact Digital Input Field subsystems
When the 125VDC Compact Digital Input Emod (1C31233G03) is used in applications without the
Fused Pmod (5X00034G01), additional external fusing or other current limiting devices are
recommended on the hazardous inputs to provide additional protection to the external wiring and
power source.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Compact Sequence of
Events Digital Input module base unit terminal block.
The Compact Sequence of Events modules can be divided into two types depending on their front
end connections. The digital Input field Interface modules can be broken down further into Single-
Ended and Differential as well as low and high voltage.
The following wiring section topics are divided to show the wiring of the Compact Sequence of
Events Digital Input Field Interface modules and then the Compact Sequence of Events Contact
Field Interface modules.
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The Contact Input configuration (1C31233G04) provides 16 contact input current detecting
channels with common returns.
A +48V on-board power supply provides current limited contact wetting voltage if the contact is
open. If the contact closes, current is drawn from the +10V supply which turns on the associated
opto-isolator; thereby, relaying a closed contact state to the I/O bus. The opto-isolators and the
isolation provided by the 10V and 48 Volt power supply provide high dielectric isolation between
the field side and the logic or I/O bus side.
If the +10V on-board power supply were to fail, all points associated with module input channels
would have a zero (false) value. One of the sixteen module input channels may be employed to
verify the availability of the +10V on-board power supply output voltage. The selected module
input channel has a wire jumper hard wired between the channel's positive (+) input terminal and
the channel's negative (-) or common input terminal. This hard wired input channel should always
be a one (true) if the +10V on-board power supply output voltage is present.
To implement this on-board power supply checking feature when building points for the module's
input channels, select power check enable in the Config tab. Also specify the module channel
used for the power check feature (1-16). When the module input channels are scanned, the hard
wired module input channel is also scanned to verify that it has a value of one. If not, the module
input channels will be tagged with "bad quality".
If desired, a point may be built for the hard wired module input channel and be set to alarm on a
value of zero.
There are two methods of wiring field devices to the termination block. Each field contact may
have a separate input and return line. Alternatively, field contacts wired to the same module may
share a return line. For either wiring method, do not tie the contact return line to earth ground or a
ground fault condition occurs, as well as a degradation of the common mode surge protection.
Ground fault detection circuitry on the Sequence of Events module with Contact Inputs activates
when the input or return line for any channel finds a low impedance (<5 K ohms) path to earth
ground. A single wire with a ground fault does not cause an error in the point data, but multiple
ground faults, if they include input and return lines, could cause faulty data (that is, channels
appearing as if their contacts are closed when they are really open).
When a ground fault occurs, the external error LED lights, and the GND Fault bit 11 in the Status
Register is set. If the GND Fault Attention Enable bit 8 is set in the Configuration Register, a
ground fault is seen as a catastrophic error causing an attention status to be sent back to the
Controller. See the following figure below for ground fault detection circuitry.
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The Digital Input configuration contains 16 channels, where each channel has voltage level
sensing circuitry used to detect whether an input is on or off. Style 1C31233G02/G03 has 16
galvanically isolated differential inputs to accommodate separate external auxiliary supplies. Style
1C31233G01 has 16 single-ended (common return) digital inputs with an on-card blown fuse
detect to accommodate a common external auxiliary supply for all channels. The input voltage
level monitored by the module is determined by the particular card group in the module.
Also, Style 1C31233G02/G03 can be used with the individually fused Personality module
5X00034G01 for applications requiring individual point fusing with a common supply.
An input resistor provides the normal mode surge protection and limits the current during normal
operation. An opto-isolator provides high dielectric isolation between the field side and the logic or
I/O bus side. The Single-Ended Digital Input configuration has a circuit used to monitor the
presence of the wetting supply. Two cases cause this monitor circuitry to report a blown fuse
status and issue an attention status to the Ovation Controller:
Fuse is blown on the module.
Auxiliary supply level is lower than minimum On Input Voltage.
The following minimum leakage resistances of the cable and the interface devices apply:
24 VDC - 100 K ohms; 48 VDC - 150 K ohms; 125 VDC 250 K ohms
The following two tables list the Maximum cable lengths for field wiring to the contacts. For both,
assume Rcontact is 0 ohms.
The table below applies when there are individual common return lines brought to the card edge.
This implies that Rreturn is 0 ohms.
18 6.64 7.5
20 10.2 4.9
22 16.2 3.0
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The table below applies when all 16 channels share a common return line. In both tables, the
Maximum cable length is the length of the cables from the termination block to the contacts in the
field.
Maximum cable length for a single common return for all 16 inputs
12 1.66 3.54
14 2.27 2.59
16 4.18 1.40
18 6.64 0.89
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1 of 16
inputs
Rfault
field
contact
Rshunt
Rcontact
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The available cavity insert has a simplified wiring diagram label on top, which appears above the
terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagrams for the Compact Sequence of Events Digital Input module
are illustrated below.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 86: Terminal Block Connections for the Compact Sequence of Events Digital Input
Module (1C31233G01-G04)
ABBREVIATION DEFINITION
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Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern Field on the Hardware Tab). Refer to the applicable Ovation Operator
Station User Guide for information about the Point Information window.
Bit 0: Module does not operate until this bit is set with a write.
Bit 1: When this bit is set, the internal error LED is turned on, and only the status registers
can be read.
Bits 2 - 5 Not used.
Bit 6: This bit should be set for a single-ended digital input (1C31233G01) and cleared for the
others.
Bit 7: Not used.
Bit 8: This bit is set to enable contact input auxiliary voltage failure signal and module
attention for auxiliary voltage failure and ground fault detection circuitry.
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Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern Field on the Hardware Tab). (See the Ovation Operator Station User
Guide.)
1
Compact Sequence of Events Contact Input Configuration/Status Register (address 13 or
D in Hex)
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Bit 0: Module does not operate until this bit is set with a write.
Bit 1: When this bit is set, the internal error LED is turned on, and only the status registers
can be read.
Bits 2 - 5: Not used.
Bit 6: This bit should be cleared to zero (0).
Bit 7: Not used.
Bit 8: This bit should be set.
Bit 9: Not used.
Bit 10: This bit should be set according to application need.
Bit 11: Not used.
Bit 12: When this bit is set and an input channel is not masked off, that input can chatter and
each event is recorded until the event buffer overflows. Default state is “0” and enables the
chatter control function.
Bit 13: When this bit is set, the chatter control counter for each channel is reset each time an
event buffer is unfrozen instead of being decremented each 100 milliseconds. Default state is
“0” and has the chatter control counter being decremented every 100 milliseconds.
Bits 14 - 15: Not used.
Word address 14 (E in Hex) is used to enable or disable the channel event tagging mask.
LED DESCRIPTION
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LED DESCRIPTION
1 - 16 (Green) Lit when the input voltage of the LED‟s corresponding channel is greater than the
channel‟s minimum “On Input Voltage.”
DESCRIPTION VALUE
Number of channels 16
1 Refer to the table below.
Input range (single-ended or differential)
2
Propagation delay of contact change of state
24V/48V DC 3.75 mSec minimum; 4.25 mSec Maximum
125VDC 3.75 mSec minimum; 4.45 mSec Maximum
Signal rejection
Always rejects change of state < 3.87 mSec
Always accepts change of state > 4.13 mSec
Cable length (quality is 50pF/ft or better) 1000 feet Maximum
Diagnostics Internal module operating faults and Blown fuse
3
detection.
Dielectric isolation:
4 1000 VAC
Channel to channel
Channel to logic 2000 VAC differential; 1000 VAC others
Module power from logic supply Main: 1.44 W typical, 1.8 W Maximum
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Humidity (non-condensing) 0 to 95%
1
Input range level is dependent on module group.
2
Does not include cable capacitance.
3
Blown fuse detection applies to single-ended channel configuration only, when an on-board fuse is
provided for the auxiliary power supply.
4
Channel to channel isolation applies to differential channel configuration only.
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DESCRIPTION
VALUE
Number of channels 16
Channels per common 16
Voltage Category 48 VDC - nominal open contact wetting voltage.
Open contact voltage For "0" signal = 42 V min. 55 V max.
Closed contact Input current For "1" signal = 4 mA min. 8 mA max.
Galvanic isolation Between channels and I/O bus = Yes, 1,000 VAC.
Between channels = No.
Current draw, from I/O base unit, 62 mA typical for all inputs off.
24 V main power 190 mA typical for all inputs on.
Power dissipation of module, 1.5 watts typical for all inputs off.
24 V main power 4.5 watts typical for all inputs on.
Total module response time, "0" Open to "1" Close = 4.125 msec typ.
(1 foot (0.305 M) long test cable) "1" Close to "0" Open = 4.125 msec typ.
Resolution 1/8 msec resolution for time tagging an event.
Accuracy (time tagged) 1 msec relative to clock from the I/O bus.
1/8 msec relative to other module channels.
Propagation delay through logic card to 3.75 msec Min.
Present State register (field card output to 4.25 msec Max.
Present State register)
Logic card digital debounce time 3.75 msec Min.
4.00 typical.
4.25 msec Max.
Field card signal propagation delay. 0.13 msec typ delay time for contact opening.
(1 foot (0.305 M) long test cable) 0.09 msec typ delay time for contact closing.
Additional propagation delay due to field cable 0.04 msec typ per 1,000 foot of cable (30 pF/ft.)
capacitance - field contact opening.
Status display Green LED per channel. LEDs located in logic card circuit.
Cable limitations: Must be greater than 50 Kohms to maintain high level
Contact shunt resistance open contact wetting voltage.
Must be greater than 10 Kohms to allow open contact to
be recognized as an open contact.
Wiring resistance Must be less than 100 ohms to allow closed cotact to be
recognized as a closed circuit.
Diagnostics Internal module operating faults.
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DESCRIPTION
VALUE
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6.9 Enhanced Compact Sequence of Events Digital Input module - (ECSOEDI)
The Ovation Enhanced Compact Sequence of Events module provides field wire break detection
(Group 5 only) and field digital input state change detection (SOE One Shot).
The SOE one shot feature describes a feature that will enable SOE event detections that happen
asynchronously to Controller tasks that read the present input state and event buffers. There are
two types of events that are defined.
A high to low transition of the input.
A low to high transition of the input.
The two types of events are mutually exclusive of each other. Events registered on various points
are also mutually exclusive of each other. SOE on shot events are only recorded if the input state
transition is followed by a 4 millisecond minimum steady state time. Otherwise the one shot event
is ignored.
The Module performs a sequence of events function for the Ovation distributed control system. It
provides sixteen digital channels to monitor the states ("0" or "1") of sixteen field digital inputs. No
personality module is required if the sixteen digital channels are used as differential inputs. The
Ovation Enhanced Compact Sequence of Events Electronics Module plugs into a standard
Ovation Base Unit's electronics module cavity.
The Enhanced Compact Sequence of Events electronics Module consists of an LSW logic card
and a field Card (FDJ, FDI, FCI or FDW). The LSW logic card Interfaces to the I/O bus through
the Ovation base unit backplane from which it accesses the Ovation serial I/O data bus (serial
data and clock signals), base address, and redundant +24 VDC power supplies. The LSW logic
card connects to the field card through a pair of inter-card connectors.
If the 5X00034G01 16-Point Individually Fused Channel Personality module is not employed, the
Enhanced Compact Sequence of Events electronics module's the field card directly interfaces to
the base unit termination block via the base unit backplane.
For the Enhanced Compact Sequence of Events module's 16-point individually fused channel
option, the 5X00034G01 personality module is used. The Enhanced Compact Sequence of
Events Electronics module FDI or FDW field card interfaces to the base unit terminal block via the
5X00034G01 Personality module's PDIC personality card.
Features
The Enhanced Compact Sequence of Events Electronics Module has 16 field inputs of the levels
defined in Electronics module (Emod) for the Enhanced Compact Sequence of Events module
(see page 305). The module performs a digital de-bounce on these 16 field input signals in order
to obtain the present input state data. The present input state data will be placed in the module's
I/O bus Present Input State register. Using the present input state data, the module calculates the
event change of state information and status information for the I/O bus.
1,000 V dielectric isolation between the field circuits and the Ovation I/O bus common.
I/O Bus Watchdog Timer
Module Electronic ID information stored in the logic card EEPROM.
The I/O module base address is established by the base unit location.
The base unit provides the electronics module with redundant +24 VDC power supply feeds.
Module hot swap capability
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5X00034G01 provides for individual fusing for each of the sixteen digital input channels using a
common power supply. This is an optional personality module that available for use for
applications requiring individual point fusing with a common power supply.
Note: The use of the 5X00034G01 personality module converts differential current sinking
digital inputs into single-ended current sinking digital inputs. The 5X00034G01 personality
module taps the base unit's internal auxiliary voltage and distributes this voltage to all sixteen
module digital input channels.
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The Enhanced Sequence of Events module contains a one-shot function which is accessible
through two 16 bits registers that capture two types of events. The digital de-bounce circuit
samples each field input channel once every 125 microseconds. If a field input channel's state
change remains present for 32 consecutive samples, the event is stored on the corresponding set
of latches depending on which type of event occurred. The first type of event is a 16 bit register
for low to high transition of each digital input. This is known as Positive Transition Latched
Register. The second is a 16 bit register for high to low transition of each digital input. This is
known as Negative Transition Latched Register. These are mutually exclusive of each other.
Events registered on every channel are also mutually exclusive of each other. Each event will set
and latch the corresponding bit in the appropriate event register and it will remain in logic '1'
value, even if several valid transitions occur. The reset of the entire latched register will only
follow if a read of the event register is performed.
A watchdog timer for one-shot registers would clear the one-shot registers if no reads occur to
Positive Transition Latched Register or Negative Transition Latched Register within a period of 5
seconds. After a timeout, the collection of one shot information is prevented until the Controller
resumes reading either Positive Transition Latched Register or Negative Transition Latched
Register. The first read would be a throw away which would re-activate the watchdog timer. The
second read would yield valid register data.
The 5X00358 LSW printed circuit card assembly groups available for enhanced compact
sequence of events application are Group Two - with one shot function, and Group Three - with
one shot function and wire break detection capability. Group Two LSW logic cards will interface to
electronic module assembly groups one to four (G01-G04). Group Three LSW logic cards will
interface to electronic module assembly group five (G05).
The wire break detect function has a 16 bit mask register stored in latches. If the wire break mask
bit is set for a particular input channel, the condition of field wiring will be detected for that
channel.
The digital de-bounce circuit samples each field wiring channel once every 125 microseconds. If a
field wiring channel's state change remains present for 32 consecutive samples, the module's
Channel Wire Break Detect Register is updated with the new status of field wiring channel.
Sampling the field wiring channel states for 32 consecutive times yields a nominal 4 millisecond
digital de-bounce time period. Any field wiring change that is less than the digital de-bounce time
will be rejected by the module.
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Style 5X00357G01 has 16 single-ended (common return) current sinking digital inputs with a field
card auxiliary power supply fuse and accommodates a common auxiliary 24 VDC or 48 VDC
power supply used by all channels. The required auxiliary power supply voltage source may be
obtained from the cabinet's internal auxiliary power supply or it may be obtained from an external
power supply. The module's field card contains circuit used to monitor the presence of the
auxiliary power supply voltage. Two cases cause this field card monitor circuitry to report a blown
fuse status:
Module field card auxiliary power supply fuse is open circuited
Auxiliary power supply voltage level is below the monitor circuit's On input voltage threshold
Each channel contains an input resistor to provide normal mode surge protection and a current
regulator circuit to limit input current during normal operation. Each channel contains an
optocoupler to provide galvanic isolation between the field digital input circuit and module's logic
or I/O bus side.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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The minimum combined field cable resistance plus field contact leakage resistance value
assumes that the Auxiliary power supply voltage is its Maximum allowable value (30 VDC for 24
VDC inputs and 60 VDC for 48 VDC inputs).
If a channel's combined field cable resistance and contact leakage resistance is less than the
values specified above, the channel may report that its field contact state is closed even though
the field contact is actually open.
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The "+" inputs are actually the module field card's fused Auxiliary power supply positive rail.
The auxiliary power supply voltage may be derived either from the base unit backplane's printed
circuit card auxiliary voltage traces or from an optional external auxiliary power supply
1. To use the base unit backplane's printed circuit backplane Auxiliary voltage, do not connect
an external power supply to the base unit termination block PS+ and PS- terminals since the
base unit backplane's Auxiliary voltage automatically appears at these terminals
The two plug-in branch Aux. fuses must be installed into their sockets located on the
Controller backplane or on the transition panel to which the module's base unit branch
interfaces.
2. To use an external 24 VDC or 48 VDC auxiliary power supply, connect the power supply "+"
and "-" terminals to the base unit PS+ and PS- terminals as shown. This connection will force
all modules on this branch to use the external auxiliary power supply voltage.
The two plug-in branch Aux. fuses must be removed from their sockets located on the
Controller backplane or on the transition panel to which the module's base unit branch
interfaces.
No other external power supplies may be connected to other base unit termination block PS+ or
PS- terminals located in the same branch.
External power supply information (5X00357G01 - G05) - (ECSOEDIG01, G02, G03, G05)
When using the Enhanced Compact Sequence of Events module, the required voltage source
may be obtained from the internal auxiliary power supply (Controller backplane) or it may be
obtained from an external power supply.
If an external power supply is used, there are steps to be undertaken before connecting the
external power supply to the Enhanced Compact Sequence of Events Digital Input module base
unit terminal block, Refer to Using an External Power Supply (see page 799).
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Note: Any module digital input state change time that is less than the LSW card digital
debounce time will be rejected by the module and will not appear in the present input state
register.
FDJ card signal propagation delay. This is the typical time elapsed from the time that a field
contact opens or closes until the time that associated channel's output signal (INn/ where n = 1 to
16) changes states. Assumes a 1 foot (0.305 m) long test cable.
There is an additional propagation delay due to field cable capacitance charging when the field
contact opens. This delay is per 1,000 feet of field cable and assumes a 30 pF/foot cable
capacitance.
Note: There is no additional propagation delay to consider when the field contact closes.
Style 5X00357G02 has 16 differential (galvanically isolated) current sinking digital inputs that can
accommodate a separate 24 VDC or 48 VDC auxiliary power supply for each channel. Style
5X00357G02 can be used with the 5X00034G01 Individually Fused 16 Point personality module
for applications requiring individual channel fusing of a common 24 VDC or 48 VDC auxiliary
power supply. The required auxiliary power supply voltage source may be obtained from the
cabinet's internal auxiliary power supply or it may be obtained from an external power supply or
multiple external power supplies. Each channel contains an input resistor to provide normal mode
surge protection and a current regulator circuit to limit input current during normal operation. A
diode bridge allows input voltages of either polarity to be applied. Each channel contains an
optocoupler to provide galvanic isolation between the field digital input circuit and module's logic
or I/O bus side.
Note: The use of the 5X00034G01 personality module converts differential current sinking
digital inputs into single-ended current sinking digital inputs. The 5X00034G01 personality
module taps the base unit's internal auxiliary voltage and distributes this voltage to all 16 module
digital input channels.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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The minimum combined field cable resistance plus field contact leakage resistance value
assumes that the Auxiliary power supply voltage is its Maximum allowable value (30 VDC for 24
VDC inputs and 60 VDC for 48 VDC inputs).
If a channel's combined field cable resistance and contact leakage resistance is less than the
values specified above, the channel may report that its field contact state is closed even though
the field contact is actually open.
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Note: Channel 4 through 15 input terminals not shown for clarity purposes.
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The “+” inputs are actually the 5X00034G01 personality module PDIC personality card‟s fused
Auxiliary power supply positive rail. The “-” inputs are the field card‟s channel VIN inputs. The
PDIC personality card connects the sixteen field card channel RTN inputs to the auxiliary power
supply return.
For 5X00357G02/5X00034G01 module combinations, the auxiliary power supply voltage may be
derived either from the base unit backplane‟s printed circuit card auxiliary voltage traces or from
an optional external auxiliary power supply.
1. To use the base unit backplane‟s printed circuit backplane Auxiliary voltage, do not connect
an external power supply to the base unit termination block PS+ and PS- terminals since the
base unit backplane‟s Auxiliary voltage automatically appears at these terminals.
The two plug-in branch Aux. fuses must be installed into their sockets located on the
Controller backplane or on the transition panel to which the module‟s base unit branch
interfaces.
2. To use an external 24 VDC (5X00357G02) or 48 VDC (5X00357G02) auxiliary power supply,
connect the power supply “+” and “-” terminals to the base unit PS+ and PS- terminals as
shown. This connection will force all modules on this branch to use the external auxiliary
power supply voltage.
The two plug-in branch Aux. fuses must be removed from their sockets located on the
Controller backplane or on the transition panel to which the module‟s base unit branch
interfaces.
No other external power supplies may be connected to other base unit termination block PS+ or
PS- terminals located in the same branch.
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External power supply information (5X00357G01 - G05) - (ECSOEDIG01, G02, G03, G05)
When using the Enhanced Compact Sequence of Events module, the required voltage source
may be obtained from the internal auxiliary power supply (Controller backplane) or it may be
obtained from an external power supply.
If an external power supply is used, there are steps to be undertaken before connecting the
external power supply to the Enhanced Compact Sequence of Events Digital Input module base
unit terminal block, Refer to Using an External Power Supply (see page 799).
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DESCRIPTION VALUE
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Note: Any module digital input state change time that is less than the LSW card digital
debounce time is rejected by the module and does not appear in the present input state register.
FDI card signal propagation delay, is the typical time elapsed from the time that a field contact
opens or closes until the time that associated channel's output signal (INn/ where n = 1 to 16)
changes states. Assumes a 1 foot (0.305 m) long test cable.
There is an additional propagation delay due to field cable capacitance charging when the field
contact opens. This delay is per 1,000 feet of field cable and assumes a 30 pF/foot cable
capacitance.
Note: There is no additional propagation delay to consider when the field contact closes.
Style 5X00357G03 has 16 differential (galvanically isolated) current sinking digital inputs that can
accommodate a separate 125 VDC auxiliary power supply for each channel. Style 5X00357G03
can be used with the 5X00034G01 Individually Fused 16 Point personality module for applications
requiring individual channel fusing of a common 125 VDC auxiliary power supply. The required
125 VDC auxiliary power supply voltage source may be obtained from the module base unit
backplane (both module I/O branch plug-in fuses removed and external 125 VDC power supply
connected to module base unit PS+ and PS- terminals) or it may be obtained from an external
power supply or multiple external power supplies.
When the 5X00357G03 Enhanced Compact Sequence of Events electronics module is used
without the 5X00034G01 Individually Fused 16 Point personality module, additional external
fusing or other current limiting devices are recommended on the hazardous inputs to provide
additional protection to the external wiring and 125 VDC power supply.
Each channel contains an input resistor to provide normal mode surge protection and a current
regulator circuit to limit input current during normal operation. A diode bridge allows input voltages
of either polarity to be applied. Each channel contains an optocoupler to provide galvanic isolation
between the field digital input circuit and module's logic or I/O bus side.
Note: The use of the 5X00034G01 personality module converts differential current sinking
digital inputs into single-ended current sinking digital inputs. The 5X00034G01 personality
module taps the base unit's internal auxiliary voltage and distributes this voltage to all sixteen
module digital input channels.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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The minimum combined field cable resistance plus field contact leakage resistance value
assumes that the Auxiliary power supply voltage is its Maximum allowable value (140 VDC for
125 VDC inputs).
If a channel's combined field cable resistance and contact leakage resistance is less than the
values specified above, the channel may report that its field contact state is closed even though
the field contact is actually open.
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The “+” inputs are actually the 5X00034G03 personality module PDIC personality card‟s fused
Auxiliary power supply positive rail. The “-” inputs are the field card‟s channel VIN inputs. The
PDIC personality card connects the sixteen field card channel RTN inputs to the auxiliary power
supply return.
For 5X00357G03 module combinations, the +125 VDC auxiliary power supply voltage must be
obtained from an external auxiliary power supply.
To use an external 125 VDC (5X00357G03) auxiliary power supply, connect the power supply “+”
and “-” terminals to the base unit PS+ and PS- terminals as shown. This connection will force all
modules on this branch to use the external auxiliary power supply voltage.
The two plug-in branch Aux. fuses must be removed from their sockets located on the Controller
backplane or on the transition panel to which the module‟s base unit branch interfaces.
No other external power supplies may be connected to other base unit termination block PS+ or
PS- terminals located in the same branch.
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External power supply information (5X00357G01 - G05) - (ECSOEDIG01, G02, G03, G05)
When using the Enhanced Compact Sequence of Events module, the required voltage source
may be obtained from the internal auxiliary power supply (Controller backplane) or it may be
obtained from an external power supply.
If an external power supply is used, there are steps to be undertaken before connecting the
external power supply to the Enhanced Compact Sequence of Events Digital Input module base
unit terminal block, Refer to Using an External Power Supply (see page 799).
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DESCRIPTION VALUE
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Note: Any module digital input state change time that is less than the LSW card digital
debounce time is rejected by the module and does not appear in the present input state register.
FDI card signal propagation delay is the typical time elapsed from the time that a field contact
opens or closes until the time that associated channel's output signal (INn/ where n = 1 to 16)
changes states. Assumes a 1 foot (0.305 m) long test cable.
There is an additional propagation delay due to field cable capacitance charging when the field
contact opens. This delay is per 1,000 feet of field cable and assumes a 30 pF/foot cable
capacitance.
Note: There is no additional propagation delay to consider when the field contact closes.
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Style 5X00357G04 has 16 single-ended current sourcing digital inputs (contact inputs) that share
a common return and that all use the module's internal 48 VDC power supply voltage. No power
supply is required. The internal +48 V on-card power supply provides a current limited contact
wetting voltage if a channel's field contact is open. When the contact closes, current is drawn from
the +10 V on-card power supply and turns on the channel's associated optocoupler, which relays
a closed contact state "1" to the I/O bus. The sixteen channel optocouplers and the on-card power
supply transformer provide galvanic isolation between the field digital inputs (contact inputs)
circuit and the module's logic or I/O bus side.
If the +10V on-board power supply were to fail, all points associated with module input channels
would have a zero (false) value. One of the sixteen module input channels may be employed to
verify the availability of the +10V on-board power supply output voltage. The selected module
input channel has a wire jumper hard wired between the channel's positive (+) input terminal and
the channel's negative (-) or common input terminal. This hard wired input channel should always
be a one (true) if the +10V on-board power supply output voltage is present.
To implement this on-board power supply checking feature when building points for the module's
input channels, select power check enable in the Config tab. Also specify the module channel
used for the power check feature (1-16). When the module input channels are scanned, the hard
wired module input channel is also scanned to verify that it has a value of one. If not, the module
input channels will be tagged with "bad quality".
If desired, a point may be built for the hard wired module input channel and be set to alarm on a
value of zero.
Each field contact may have a separate input and return wire conductor to the module's base unit
terminals. Alternatively, field contacts wired to the same module may share a common return wire
conductor. A Ground fault detection circuit is provided to determine if an input or return wire for
any channel find a low impedance path to earth ground. A single wire with a ground fault will not
cause an error in point data. However, multiple wire ground faults that include input and return
wires, could cause faulty point data (that is, channels appearing as if their field contacts are
closed when the contacts are really open).
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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Time required for channel wetting voltage level to exceed 40 V following field contact opening: 6
msec. Max.
Cabling Limitations
Rshunt for high-level voltage (> 40V) open contact recognition 50,000 ohms Min.
Rshunt for ground fault detection with open contact and "+"
input line ground fault 150,000 ohms Min.
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The figure below shows possible field cable resistances that affect input channel performance.
The following definitions apply:
RLine1 = resistance of the wire routed from the contact to the FCI "+" input.
RLine2 = resistance of the non-common wire routed from the contact to the FCI "-" or RTN input
RCommon = resistance of the common wire routed from multiple contacts to the FCI "+" input
RCommon = 0 if each field contact has its own pair of "+" and "-" field wires
1. No field wire ground faults or a "-"or RTN field wire ground fault:
Rshunt must be > 10Kohms for the input channel to recognize the field contact state as open.
Rshunt must be > 50Kohms for the input channel to maintain a high level open contact
wetting voltage.
2. "+" field wire ground fault:
Rshunt must be > 20Kohms for the input channel to recognize the field contact state as open.
Rshunt must be > 100Kohms for the input channel to maintain at least a 20 V open contact
wetting voltage.
RWiring through the field wiring to the field contact must be < 100 ohms for the input channel
to recognize a closed contact.
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The table below lists the Maximum field wiring cable lengths between field contacts and the
module base unit termination block when each field contact has its own wire routed between it
and the module base unit termination block (RCommon = 0 ohms). It is assumed that
RContact = 0 ohms.
RWiring = RLine1 + RLine2
RWiring = 100 ohms Max.
Assume that RLine1 = RLine2 since both the field contact "+" and "-" wires should be the
same length.
2 RLine1 = 100 ohms Max.
RLine1 = 50 ohms Max.
WIRE GAUGE OHMS PER 1000 FEET @ 20 DEGREES C MAXIMUM CABLE LENGTH
(68 DEGREES F) FOR SOLID COPPER WIRE (THOUSAND FEET)
The table below lists the Maximum field wiring cable lengths between field contacts and the
module base unit termination block when all module field contacts share a common return wire
routed between the field contacts and one of the module base unit termination block "-" terminals.
It is assumed that RContact = 0 ohms. To simplify calculations, it is assumed that RLine2 = 0
ohms and that that RLine1 = RCommon
RWiring = 17 RLine1
WIRE GAUGE OHMS PER 1000 FEET @ 20 DEGREES C MAXIMUM CABLE LENGTH
(68 DEGREES F) FOR SOLID COPPER WIRE (THOUSAND FEET)
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Each field contact has a separate input "+" and return "-" line.
The sixteen "-" inputs are tied together on the FCI field card and are connected to the galvanically
isolated wetting power supply common return for all sixteen channels.
Note: Do not tie any of the "+" or "-" inputs to earth ground. A ground fault condition will occur
as well as degradation of the field card's common mode surge protection.
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Each field contact has a separate input "+", but shares a common return line connection to a
single channel's Return "-" input terminal.
The sixteen "-" inputs are tied together on the FCI field card and are connected to the galvanically
isolated wetting power supply common return for all sixteen channels.
Note: Do not tie any of the "+" or "-" inputs to earth ground. A ground fault condition will occur
as well as degradation of the field card's common mode surge protection.
DESCRIPTION VALUE
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Note: Any module digital input state change time that is less than the LSW card digital
debounce time is rejected by the module and does not appear in the present input state register.
FCI card signal propagation delay is the typical time elapsed from the time that a field contact
opens or closes until the time that associated channel's output signal (INn/ where n = 1 to 16)
changes states. Assumes a 1 foot (0.305 m) long test cable.
There is an additional propagation delay due to field cable capacitance charging when the field
contact opens. This delay is per 1,000 feet of field cable and assumes a 30 pF/foot cable
capacitance.
Note: There is no additional propagation delay to consider when the field contact closes.
Style 5X00357G05 has 16 differential (galvanically isolated) IEC 61131-2 compliant Type 1 24
VDC current sinking digital inputs that can accommodate a separate 24 VDC auxiliary power
supply for each channel. Style 5X00357G05 can be used with the 5X00034G01 Individually
Fused 16 Point personality module for applications requiring individual channel fusing of a
common 24 VDC auxiliary power supply. The required auxiliary power supply voltage source may
be obtained from the cabinet's internal auxiliary power supply or it may be obtained from an
external power supply or multiple external power supplies. Each channel contains an input
resistor to provide normal mode surge protection and a current regulator circuit to limit input
current during normal operation. A diode bridge allows input voltages of either polarity to be
applied. Each channel contains two optocouplers to provide galvanic isolation between the field
digital input circuit and module's logic or I/O bus side. One optocoupler provides the input state
status. The second optocoupler provides the field contact wire break status. This wire break
status is only valid if a 10 Kohm resistor is installed directly across the field contact.
Note: The use of the 5X00034G01 personality module converts differential current sinking
digital inputs into single-ended current sinking digital inputs. The 5X00034G01 personality
module taps the base unit's internal auxiliary voltage and distributes this voltage to all sixteen
module digital input channels.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
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The minimum combined field cable resistance plus field contact leakage resistance value
assumes that the Auxiliary power supply voltage is its Maximum allowable value (30 VDC for 24
VDC inputs and 60 VDC for 48 VDC inputs).
If a channel's combined field cable resistance and contact leakage resistance is less than the
values specified above, the channel may report that its field contact state is closed even though
the field contact is actually open.
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The “+” inputs are actually the 5X00034G05 personality module PDIC personality card‟s fused
Auxiliary power supply positive rail. The “-” inputs are the field card‟s channel VIN inputs. The
PDIC personality card connects the sixteen field card channel RTN inputs to the auxiliary power
supply return.
For 5X00357G05 module combinations, the 24 VDC auxiliary power supply voltage may be
derived either from the base unit backplane‟s printed circuit card auxiliary voltage traces or from
an optional external auxiliary power supply.
1. To use the base unit backplane‟s printed circuit backplane 24 VDC auxiliary voltage, do not
connect an external power supply to the base unit termination block PS+ and PS- terminals
since the base unit backplane‟s Auxiliary voltage automatically appears at these terminals.
The two plug-in branch Aux. fuses must be installed into their sockets located on the
Controller backplane or on the transition panel to which the module‟s base unit branch
interfaces.
2. To use an external 24 VDC auxiliary power supply, connect the power supply “+” and “-”
terminals to the base unit PS+ and PS- terminals as shown. This connection will force all
modules on this branch to use the external auxiliary power supply voltage.
The two plug-in branch Aux. fuses must be removed from their sockets located on the
Controller backplane or on the transition panel to which the module‟s base unit branch
interfaces.
No other external power supplies may be connected to other base unit termination block PS+ or
PS- terminals located in the same branch.
External power supply information (5X00357G01 - G05) - (ECSOEDIG01, G02, G03, G05)
When using the Enhanced Compact Sequence of Events module, the required voltage source
may be obtained from the internal auxiliary power supply (Controller backplane) or it may be
obtained from an external power supply.
If an external power supply is used, there are steps to be undertaken before connecting the
external power supply to the Enhanced Compact Sequence of Events Digital Input module base
unit terminal block, Refer to Using an External Power Supply (see page 799).
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DESCRIPTION VALUE
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DESCRIPTION VALUE
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Note: Any module digital input state change time that is less than the LSW card digital
debounce time will be rejected by the module and will not appear in the present input state
register.
FDW card signal propagation delay. This is the typical time elapsed from the time that a field
contact opens or closes until the time that associated channel's output signal (INn/ where n = 1 to
16) changes states. Assumes a 1 foot (0.305 m) long test cable.
There is an additional propagation delay due to field cable capacitance charging when the field
contact opens. This delay is per 1,000 feet of field cable and assumes a 30 pF/foot cable
capacitance.
Note: There is no additional propagation delay to consider when the field contact closes.
The Event Buffer read procedure consists of the following steps. An I/O bus error is defined as
any of the following bus cycles:
An unsuccessful cycle.
A module needs Attention cycle
A module is unconfigured cycle
A no response cycle
1. Read the module's Buffer Status register at I/O address 0 to determine if the module Event
buffer should be read.
2. Write to the module's Buffer Control register at I/O address 0 to set the register's Freeze bit
and to specify the event buffer address of the next word to be read. The event buffer address
will be called N. The event buffer address should always be written as zero unless there is an
error retry. This starts the read address at zero. If the Buffer Status register's Buffer Over-flow
bit is set, then set the Buffer Control register's Clear Buffer Over-flow bit.
3. Read the module's Buffer Status register at I/O address 0 to determine the number of words
to be read. This number should always be an even number. If there is an I/O bus error during
this read operation, the Buffer Status register should be read again before reading any event
buffer event data
4. Read the module Event Buffer register at I/O address 1 to obtain the data from event buffer
address N. The I/O module counter which indicates the number of event buffer words to be
read is reset during the first Event Buffer register read operation and cannot be read again.
5. Read the module Event Buffer register at I/O address 1 to obtain the data from event buffer
address N+1.
6. Read the module Event Buffer register at I/O address 1 to obtain the data from event buffer
address N+2.
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7. Read the module Event Buffer register at I/O address 1 to obtain the data from event buffer
address N+3.
8. Continue reading the module's Event buffer register until all of the available event buffer data
has been read. After all the event buffer data has been read, perform the following steps.
9. Write to the module Buffer Control register at I/O address 0 in order to clear the register's
Freeze bit. At the same time set the register's event buffer address bits to 0. The register's
Clear Buffer Over-flow bit should also be cleared.
10. Read the module's Buffer Status register at I/O address 0 in order to determine if the other
event buffer contents should be read. If there is data available in the other event buffer, then
repeat steps 2 - 9 for the other event buffer.
The following defines the response to an I/O bus error during the event buffer reading procedure.
If there is an I/O bus error during a write operation, the write operation should be repeated. If
there is an I/O bus error during a read of the module's Buffer Status register located at I/O
address 0, read the Buffer Status register again.
If there is an I/O bus error during a read of the module's Event Buffer register located at I/O
address 1, the instructions described in Step 2 of the previously documented procedure should be
repeated using the event buffer address of the missed data. Next read the module's Event Buffer
register location to get the missed data before continuing reading the event buffer until done.
If the Ovation Controller attempts to read the module's Event Buffer register located at I/O
address 1 before setting the Buffer Control register's Freeze bit, the reply will be invalid.
If the Ovation Controller reads more than the specified number of event buffer words, the extra
words read will be invalid data.
To dump (to clear) the contents of the next event buffer to be read, perform the following actions:
The Module Configuration Register is module I/O register 13 (0xD) and is a write register. The
register bit assignments are defined in the following table.
BIT FUNCTION
0 1 = Configure module. Module will not operate until this bit is set to a logic 1.
1 1 = Force Internal Error – LSW card Int. Error LED is illuminated. Only module registers 0xC,
0xD, 0xE and 0xF may be read.
2, 3, 4, 7, 9, Not used – force to logic 0
11. 14, 15
6 1 = Allow asserted field card BLOWN FUSE signal to illuminate module E (External error)
LED and to force a module Attention Status (bit set only for Group 1 modules)
0 = Ignore field card BLOWN FUSE signal
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BIT FUNCTION
8 1 = Allow asserted field card WETVOLTOK/ signal (field card wetting voltage power supply
status) to illuminate the module I (Internal Error) LED and to force a module Attention Status.
Allow asserted field card GND FAULT/ signal (field card input ground fault status) to
illuminate the module E (external Error) LED (bit set only for Group 4 modules)
0 = Ignore field card WETVOLTOK/ signal. Ignore field card GND FAULT/ signal in regards to
controlling the module E LED state
10 1 = Allow asserted field card GND FAULT/ signal (field card input ground fault status) to force
a module Attention Status. (bit may be set only for Group 4 modules)
0 = Ignore field card GND FAULT/ signal in regards to controlling the module Attention Status
state.
12 Disable Chatter
1 = disable chatter control – input can chatter and each event will be recorded in the event
buffer until the event buffer overflows (if input channel not masked off)
0 = enable chatter control (default state)
13 Chatter Control Flag Reset Option Select
1 = reset chatter control counter for each channel upon event buffer unfreeze
0 = decrement chatter counter for each channel every 100 milliseconds (default state)
For Group 1 modules, set bit 6 and clear bits 8 and 10.
The Module Status Register is module I/O register 13 (0xD) and is a read register. The register bit
assignments are defined below.
BIT FUNCTION
0 1 = module configured
0 = module unconfigured, I/O addresses below 12 (0xC) cannot be read.
1 State of Module Configuration register bit 1
1 = Internal Error forced
0 = Internal Error not forced
2-4 not used - should be logic 0
6 State of Module Configuration register bit 6
1 = Allow asserted field card BLOWN FUSE signal to illuminate module E (External error) LED
and to force a module Attention Status (bit set only for Group 1 modules)
0 = Ignore field card BLOWN FUSE signal
7 1 = Blown field card Auxiliary power supply fuse or low Auxiliary power supply voltage (asserted
only for Group 1 modules only if Module Configuration register bit 6 is set and the field card
BLOWN FUSE signal is active)
8 State of Module Configuration register bit 8
1 = Allow asserted field card WETVOLTOK/ signal (field card wetting voltage power supply status)
to illuminate the module I (Internal Error) LED and to force a module Attention Status. Allow
asserted field card GND FAULT/ signal (field card input ground fault status) to illuminate the
module E (external Error) LED (bit set only for Group 4 modules)
0 = Ignore field card WETVOLTOK/ signal. Ignore field card GND FAULT/ signal in regards to
controlling the module E LED state
OW350_R1150 369
6.9 Enhanced Compact Sequence of Events Digital Input module - (ECSOEDI)
BIT FUNCTION
9 1 = Contact wetting voltage power supply failure (asserted only for Group 4 modules if Module
Configuration register bit 8 is set and the field card WETVOLTOK/ signal is asserted)
10 State of Module Configuration register bit 10
1 = Allow asserted field card GND FAULT/ signal (field card input ground fault status) to force a
module Attention Status. (bit may be set only for Group 4 modules)
0 = Ignore field card GND FAULT/ signal in regards to controlling the module Attention Status
state.
11 1 = Ground Fault (asserted only for Group 4 modules if Module Configuration register bit 8 is set
and the field card GND FAULT/ signal is asserted). Bit 11's state is independent of the Module
Configuration register bit 10 state.
12 State of Module Configuration register bit 12, Disable Chatter Read Back
1 = disable chatter control - input can chatter and each event will be recorded in the event buffer
until the event buffer overflows (if input channel not masked off)
0 = enable chatter control (default state)
13 State of Module Configuration register bit 13, Chatter Control Flag Reset Option Select Read
Back
1 = reset chatter control counter for each channel upon event buffer unfreeze
0 = decrement chatter counter for each channel every 100 milliseconds (default state)
14 1 = Clock synchronized
15 1 = Field wiring not intact on one or more input channels if wire break detection is enabled for
those channels (Group 5 only)
0 = Field wiring intact on all channels or wire break detection is not enabled for any channel.
Bit 15 is the logical OR of the sixteen inverted Channel Wire Break Detect Register bits.
The Present Input State Register is module I/O register 2 and is a read register. The register bit
assignments for a current-sinking digital input field card are defined below.
BITS FUNCTION
The Positive Transition Latched Register is module I/O register 3 and is a read register. The
register bit assignments are defined below.
BITS FUNCTION
370 OW350_R1150
6.9 Enhanced Compact Sequence of Events Digital Input module - (ECSOEDI)
The Negative Transition Latched Register is module I/O register 4 and is a read register. The
register bit assignments are defined below.
BITS FUNCTION
The Channel Wire Break Detect Register is module I/O register 11 (0xB) and is a read only
register. The register bit assignments are defined below.
BITS FUNCTION
0 - 15 1 = Channel (1 - 16) field wiring intact or Channel (1 - 16) wire break detect not enabled
0 = Channel (1 - 16) field wiring not intact.
The Channel Wire Break Detect Mask Register is module I/O register 12 (0xC) and is a write
register. The contents may be read back by the Ovation Controller. Upon module power up, all
register bits are cleared to logic 0. The register bit assignments are defined below.
BITS FUNCTION
The Channel Wire Break Detect Register is module I/O register 12 (0xC) and is a read register.
Upon module power up, all register bits are cleared to a logic 0 value. The register bit
assignments are defined below.
BITS FUNCTION
The Channel Event Tagging Mask Register is module I/O register 14 (0xE) and is a write register
whose contents may be read back by the Ovation Controller. Upon module power up, all register
bits are cleared to a logic 0 value. The register bit assignments are defined below.
BITS FUNCTION
0 - 15 1 = Channel (1 - 16) field input checked for change of state every 1/8 milliseconds
0 = Channel (1 - 16) field input change of state monitoring disabled. Channel (1 - 16) chatter
counter and Channel (1 - 16) Chatter Control flag are reset.
OW350_R1150 371
6.9 Enhanced Compact Sequence of Events Digital Input module - (ECSOEDI)
The Channel Event Tagging Mask Register is module I/O register 14 (0xE) and is a read register.
This registers equal the contents of the Channel Event Tagging Mask Register. Upon module
power up, all register bits are cleared to a logic 0 value. The register bit assignments are defined
below.
BITS FUNCTION
0 - 15 1 = Channel (1 - 16) field input checked for change of state every 1/8 milliseconds
0 = Channel (1 - 16) field input change of state monitoring disabled. Channel (1 - 16) chatter
counter and Channel (1 - 16) Chatter Control flag are reset.
LED DESCRIPTION
372 OW350_R1150
6.9 Enhanced Compact Sequence of Events Digital Input module - (ECSOEDI)
LED DESCRIPTION
Note: The logic card's I/O Bus communications watchdog timer turns off the Communications
OK LED and illuminates the module I LED if the I/O Controller fails to access the Enhanced
Compact Sequence of Events Module within 2 seconds.
Upon a timeout, the watchdog timer will clear the Event Mask register, clear the event buffers
and clear Module Configuration Register.
A watchdog timer for one shot registers would clear the one shot registers if no reads occur to
Positive Transition Latched Register or Negative Transition Latched Register within a period of 5
seconds. After a timeout, the collection of one shot information is prevented until the Controller
resumes reading either Positive Transition Latched Register or Negative Transition Latched
Register. The first read would be a throw away which would re-activate the watchdog timer. The
second read would yield valid register data.
OW350_R1150 373
6.9 Enhanced Compact Sequence of Events Digital Input module - (ECSOEDI)
The operating ambient air temperature range is from 0 C to 60 C. The temperature is measured
approximately 0.5 inches from any point on the module while it is mounted in its normal vertical or
horizontal position, and while subject to the air movements which result from natural convection
only (that is, no forced air movement).
HUMIDITY (non-condensing)
The humidity range is from 0% to 95% relative humidity, non-condensing, through an ambient air
temperature range of 0 C through 60 C, but with a Maximum wet bulb temperature not over 35 C
(95 F).
VIBRATION
The module shall remain operational while subject to testing defined in IEC 68-2-6 over the
following curve: 0.15mm displacement from 10 to 57 Hz and 2G's from 57 to 500 Hz, when
attached to a properly mounted DIN rail.
SHOCK
The module will remain operational and reliable after being subjected to testing defined in IEC 68-
2-27 over the following curve: 15 G's for 11 milliseconds and 1/2 sine wave.
The two main supply voltages are the redundant power feeds to the electronics module and are
diode auctioneered on the electronics module's logic card.
374 OW350_R1150
6.10 32 Channel 24V DC Single-Ended Digital Input module (Windows Ovation 3.4 and above)
The Ovation 32 Channel 24V DC Single-Ended Digital Input module monitors the state ("0" or "1")
of 32 single-ended field digital inputs. The 32 Channel 24V DC Single-Ended Digital Input module
is designed to meet IEC 61131-2 type 3 characteristics for 24VDC digital inputs in industrial
automation.
Note: The Ovation 32 Channel 24V DC Single-Ended Digital Input module is only available for
Ovation software releases 3.4 and later.
Power for all 32 field contacts is supplied by the Ovation 24VDC Auxiliary cabinet power supply.
The 32 Channel 24V DC Single-Ended Digital Input module consists of an Electronics module
(Emod) and a Personality cavity insert. A Personality module (Pmod) is not required.
Note: The 32 Channel 24V DC Single-Ended Digital Input requires the use of an Ovation 4-slot
I/O base (5X00497G01) which provides additional wire terminations to support the 32 channels.
The 32 Channel 24V DC Single-Ended Digital Input cannot be used with the standard I/O Bases
(1B30035H01, 1X00014H01, or 5X00334G01).
The I/O Module General Information (see page 25) section contains environmental, installation,
wiring, and fuse information for I/O modules.
Note: The 32 Channel 24V DC Single-Ended Digital Input requires the use of an Ovation 4-slot
I/O base (5X00497) to provide additional wire terminations to support the 32 channels.
OW350_R1150 375
6.10 32 Channel 24V DC Single-Ended Digital Input module (Windows Ovation 3.4 and above)
Wiring for the 32 Channel 24V DC Single-Ended Digital Input is illustrated in the following figure.
The following table lits and defines the abbreviations used in the diagram.
Figure 87: Terminal block connections for the 32 Channel Single-Ended Digital Input
module
ABBREVIATION DEFINITION
-1 through -32 Digital Input Negative terminals (connect to field device contact negative
side)
FP+ Fused Power Terminal Connection (connect to field device contact
positive side)
All FP+ terminals are tied together on module
Note: Sixteen (16) screws are supplied for terminations. Two (2) wires
per screw terminal are used to achieve termination points for all 32
channels.
PS+, PS- Auxiliary Power Supply terminals. No external connections required when
using Ovation +24V DC Auxiliary Power Supply. Ovation Aux. Supply
provided to module through branch.
Reserved terminal. No connection allowed on these unmarked terminals.
+24V DC Auxiliary power is supplied through an internal branch or through terminal block
connections (PS+/PS-). Power is fused on the Emod, then supplied to all FP+ connection
terminals for connection to the positive side of the field device contact. The negative side of the
field device is connected through a digital input negative terminal (-1 through -32) to the module
where its status is monitored.
376 OW350_R1150
6.10 32 Channel 24V DC Single-Ended Digital Input module (Windows Ovation 3.4 and above)
Figure 88: Wiring diagram - 32 Channel 24V DC Single-Ended Digital Input module
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window (Bit Pattern field
on the Hardware tab) at an Operator Station sSee the Ovation Operator Station User Guide).
OW350_R1150 377
6.10 32 Channel 24V DC Single-Ended Digital Input module (Windows Ovation 3.4 and above)
LED DESCRIPTION
378 OW350_R1150
6.10 32 Channel 24V DC Single-Ended Digital Input module (Windows Ovation 3.4 and above)
DESCRIPTION VALUE
Number of channels 32
(IEC 61131-2, Type 3)
Input Voltage category 24 VDC
Input Operating Voltage 0 to 30 VDC
Channels per Common 32
Input range (single-ended Refer to the following Digital Input Range table.
or differential)
Digital Filter Contact Debounce 3ms +/- 5%
Cable length 1000 feet maximum @ 50pF/ft or better
Diagnostics
Internal module operating Blown fuse detection, 10.0 VDC threshold
faults.
Galvanic isolation:
Between channels and I/O Bus Yes, 1000 VDC/Vrms
Between channels No
Module power Drawn from Main: 0.70W typ; 0.81W max. with all inputs off
1.49W typ; 1.71W max. with all inputs on
Drawn from Auxiliary: 0.96W typ; 1.13W max with all inputs off
2.88 typ; 3.31W max with all inputs on
Power Dissipation in Emod/Pmod: 1.66W typ; 1.94W max. with all inputs
off
4.37W typ; 5.03W max with all
inputs on
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Humidity (non-condensing) 0 to 95%
OW350_R1150 379
S E C T I O N 7
IN THIS SECTION
OW350_R1150 381
7.1 Digital Output module - (DO)
The Ovation Digital Output module provides a means to switch up to 60 VDC at moderate
currents (for example, relay coils and lamps). The Digital Output module contains 16 current
sinking transistor outputs capable of switching 60 VDC loads at up to 500mA.
The Digital Output module provides configurable communication timeout periods and LEDs to
indicate the status of each output.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
CAUTION: When 1C31125G03 is used, the returns for the remote power supply and the local
power supply are connected together. Therefore, to avoid problems with differences in earth
ground potentials, ensure that the power supply return lines are earth grounded at only ONE
point.
1
Digital Output subsystems
382 OW350_R1150
7.1 Digital Output module - (DO)
The Digital Output module may obtain voltage from the internal auxiliary power supply
(backplane) or from an external power supply.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Digital Output module
base unit terminal block. The external power supply DC output voltage level depends on the
Digital Output module application.
Relay panels are used to switch high currents and high voltages as required by various field
devices. The Digital Output module interfaces to the relay modules through Groups 2 and 3 of the
Personality modules and a standard cable.
The following table provides information about the three standard relay modules.
Relay contact ratings must be adhered to when utilizing the Digital Output Relay Panel
assemblies. The application must include external current limiting protection for the Digital Output
Relay Panel assemblies.
CONNECT
CONTACT
CONTACT
MODULE
RATING
POWER
CE MK
CABLE
RELAY
INPUT
TYPE
SIZE
5A22410G01 No 35.86 cm L 16 Solid State 3.5 amps @250 246mA typ 5A26148
(14.12 in) VAC at 25 C
Solid State 7.75 cm W (1 normally 310mA Max
(3.05 in) open) 1.65 amps
@26.4V
10.46 cm H @250 VAC at
(4.12 in) 60 C
5A22410G02 No 35.86 cm L 16 Solid State 1.0 amps @200 246mA typ 5A26148
(14.12 in) VDC at 60 C
Solid State 7.75 cm W (1 normally 310mA Max
(3.05 in) open)
@26.4V
10.46 cm H
(4.12 in)
OW350_R1150 383
7.1 Digital Output module - (DO)
CHANNELS
CONNECT
CONTACT
CONTACT
MODULE
RATING
POWER
CE MK
CABLE
RELAY
INPUT
TYPE
SIZE
5A22411G01 Yes 45.09 cm L 16 Mechanical 10 amps @250 453mA typ 5A26148
(17.75 in) VAC
G2R Style 7.75 cm W (1 Form C) 610mA Max
(Low Power (3.05 in)
Electro- @26.4V
6.05 cm H 10 amps @30
mechanical) (2.38 in) VDC
1 Yes 49.5 cm L 16 Mechanical 10 amps @250 1.32A typ 5A26149
5A22412G01
KUEP Style (19.5 in) VAC
7.75 cm W (using (2 Form C) 1.8A Max
(High Power two
Electro- (3.05 in) @26.4V
9.53 cm H panels)
mechanical) 3 amps @150
(3.75 in) VDC (for 2 relay
2
Contains two panels)
5A22412H01
panels and 16
4960A71H16
relays.
1 Yes 49.5 cm L 16 Mechanical 10 amps @250 940mA typ 5A26149
5A22412G02
VAC
KUEP Style (19.5 in) (using (Form X) 1.27A Max
two
(High Power 7.75 cm W panels) @26.4V
Electro- 10 amps @150
(3.05 in) VDC (for 2 relay
mechanical) 2
9.53 cm H panels)
Contains two
(3.75 in)
5A22412H01
panels and 16
4960A71H05
relays.
1 Yes 49.5 cm L 16 Project Project Specific Project 5A26149
5A22412G03
Specific Specific
KUEP Style (19.5 in) (using
two
(High Power 7.75 cm W panels)
Electro- (3.05 in)
mechanical)
9.53 cm H
Contains two
(3.75 in)
5A22412H01
panels and up to
16 project
specific relays.
1
Two panels required for 16 outputs.
2
If one panel is used, half the power is needed.
384 OW350_R1150
7.1 Digital Output module - (DO)
7.1.6 Solid State Relay module for DIN Rail Layout (5A22410H01 / 5A22410H02) -
(DO)
24 VDC Power
NC N0 C
Connector 24 VDC Power Fuse
R16
1
Power Failure Alarm Relay
2
R15
1
Field Wiring
2
Relay Terminal
Blocks
R14
1
2
R13
Retainer Screw
1
2
R12
1
2
Contact Fuse
R11
1
2
R10
1
2
Contact Status
LED
1
R9
2
1
R8
2
1
R7
2
1
R6
2
1
R5
2
1
R4
2
1
R3
2
1
R2
2
1
R1
25 Pin "D"
2
Connector
OW350_R1150 385
7.1 Digital Output module - (DO)
NO
24VDC
+
- 1. 25A AR COM
1 NC
18
5 4 3 2 1
17
5 4 3 2 1
1 (+)
2 (-) } R16
16
5 4 3 2 1
1 (+)
2 (-) } R15
15
5 4 3 2 1
1 (+)
2 (-) } R14
14
5 4 3 2 1
1 (+)
2 (-) } R13
25 Pin
"D"
13
5 4 3 2 1
1 (+)
2 (-) } R12
Connector 12
5 4 3 2 1
1 (+)
2 (-) } R11
11
5 4 3 2 1
1 (+)
2 (-) } R10
10
5 4 3 2 1
1 (+)
2 (-) } R9
9
5 4 3 2 1
1 (+)
2 (-) } R8
5 4 3 2 1
1 (+)
2 (-) } R7
7
5 4 3 2 1
1 (+)
2 (-) } R6
5 4 3 2 1
1 (+)
2 (-) } R5
5 4 3 2 1
1 (+)
2 (-) } R4
5 4 3 2 1
1 (+)
2 (-) } R3
5 4 3 2 1
1 (+)
2 (-) } R2
2
1 (+)
2 (-) } R1
386 OW350_R1150
7.1 Digital Output module - (DO)
DESCRIPTION VALUE
Digital Outputs:
(power-dependent on loads for 2 outputs @ 100mA each)
4.8 W (24V) typical
9.6 W (48V) typical
Analog Inputs:
(2 inputs @ 20mA each)
0.96 W (24V) typical
Operating temperature range 0 to 60 C (32 F to 140 F)
Storage temperature range -40 C to 85 C (-40 F to 185 F)
Humidity (non-condensing) 0 to 95%
DESCRIPTION VALUE
OW350_R1150 387
7.1 Digital Output module - (DO)
DESCRIPTION VALUE
Input impedance:
0 to 10V groups 2 M ohm
0 to 5V groups, and 4 to 20mA 1 M OHM
groups
Sampling rate 10 samples per second under normal conditions.
8 samples per second during auto calibration.
Offset and gain temperature drift Automatic
compensation
Diagnostics Internal module operating faults.
Out of range detection.
Open loop/blown fuse detection for current loops.
Dielectric isolation:
Channel to channel 1000 V AC/DC
Channel to logic 1000 V AC/DC
Normal mode rejection 60 dB at 50 Hz 1/2% or 60 Hz 1/2%
30 dB (typical) at 50 Hz 5% or 60 Hz 5%
Common mode rejection 120 dB at DC; power line frequency and its harmonics 1/2%
without line frequency tracking.
100 dB (typical) for nominal line frequency 5% and harmonics
without line frequency tracking.
1
See additional information for CE Mark certified systems.
DESCRIPTION VALUE
Number of points 1 - Analog output is not present for Group 4 (electric drive) modules.
AO current outputs in G03 - G04 must be terminated (even if not used)
to prevent point fault generation.
Maximum update time 2 mSec
Output range 0 - 10 V@ minimum 1 K ohms load impedance (10mA Maximum load)
(G01 - G02)
4 - 20 mA @ Maximum 750 Ohms load impedance (0 Ohms minimum)
(G03)
Resolution 12 bits
Guaranteed accuracy (@25 C ±0.10% of span
1
1 C)
Temperature coefficient 0 to 10 V groups: 30 ppm/ C
4 to 20mA groups: 45 ppm/ C
User loop voltage Power for current loop output is supplied by module.
Diagnostics Internal module operating faults
Overcurrent
Undercurrent
Dielectric isolation:
Channel ground to channel Maximum 1000 V AC/DC
ground
Channel ground to logic ground Maximum 1000 V AC/DC
388 OW350_R1150
7.1 Digital Output module - (DO)
DESCRIPTION VALUE
1
See additional information for CE Mark certified systems (see page 791).
DESCRIPTION VALUE
Number of points Two digital inputs dedicated as priority raise and lower inputs. If
priority raise and lower inputs are not desired, shorting wires
should be placed across the inputs (+1 to -1 and +2 to -2) to
eliminate possible false turn on from noise.
Input range 24V or 48V typ 18 -60 VDC
Propagation delay of contact change 1.9 mSec minimum; 35.0 mSec Maximum
of state
Cable length (quality is 50pF/ft or 1000 feet Maximum
better)
Diagnostics Internal module operating faults
Auxiliary power supply blown fuse detection (enabled/disabled)
Priority raise and lower error, also referred to as runbacks,
(both raise and lower active)
Dielectric isolation:
Channel ground to channel ground Maximum 1000V AC/DC
Channel ground to logic ground Maximum 1000V AC/DC
External (auxiliary) power supply If desired, the digital input auxiliary supply voltage may be the
same voltage as that used for the digital outputs. This voltage is
provided as an output between terminals Vf+ and V-. This fused
voltage (Vf+) is monitored as an additional digital input. Input
characteristics are identical to the other two digital inputs.
DESCRIPTION VALUE
Number of points 2
Output voltage
Off voltage (Maximum) 5 VDC minimum, 60 VDC maximum (auxiliary power
supply)
On voltage (Maximum) 1.0 VDC @ 500mA
Output current
Off current (Maximum) 25 A @ Tamb = 25 C, VDS=60 VDC
On current for individual output (Maximum) 250 A @ Tamb = 60 C, VDS=60 VDC
On current for two outputs combined 500 mA
(Maximum) 880 mA limited by fuse rating
OW350_R1150 389
7.1 Digital Output module - (DO)
DESCRIPTION VALUE
390 OW350_R1150
7.1 Digital Output module - (DO)
7.1.9 G2R Style Relay module for DIN Rail Layout (5A22411H01) - (DO)
24 VDC Power
NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C NC N0 C
Connector 24 VDC Power Fuse
R16
R15
R14
Relay
R13
Field Wiring
Terminal Blocks
R12
R11
Relay Retainer
Clip
R8
R7
R6
R5
R4
R3
R2
R1
25 Pin "D"
Connector
OW350_R1150 391
7.1 Digital Output module - (DO)
Bit 6 in the status register enables the Controller to monitor the status of the field supply fuse, and
it also gives a visual indication of the status via the “EXTERNAL ERROR” LED.
The Controller enables this feature by writing a “1” to Bit 7 of the configuration register. If enabled
and the field supply voltage is between 15VDC and 60VDC, the circuit indicates that the field
supply fuse is OK by turning OFF the “EXTERNAL ERROR” LED and clearing Bit 6 of the module
status register. If enabled and the field supply voltage is less than 0.4VDC, the circuit indicates
that the field supply fuse is blown by turning ON the “EXTERNAL ERROR” LED and setting Bit 6
of the module status register.
If the card is operated with a field supply voltage less than 15V, the output circuit continues to
operate properly. However, the blown fuse detection may not give an accurate indication of the
fuse state. In this case, the Controller has the capability to disable the detection circuit by writing a
“0” to Bit 7 of the configuration register. When Bit 7 is a “0” the “EXTERNAL ERROR” LED is
turned OFF and the blown fuse status bit (Bit 6 of the status register) is cleared which indicates
the fuse is OK.
392 OW350_R1150
7.1 Digital Output module - (DO)
12K
NO
Alarm
24VDC
+ COM Relay
1. 25A AR
-
NC
1
NO
18 4.7K
R16 COM
17 NC
NO
4.7K
R15 COM
NC
16 NO
4.7K
R14 COM
NC
15 NO
4.7K
R13 COM
14 NC
NO
4.7K
R12 COM
13 NC
25 Pin NO
4.7K
"D" R11 COM
Connector 12 NC
NO
4.7K
R10 COM
11 NC
NO
4.7K
R9 COM
10 NC
NO
4.7K
R8 COM
9 NC
NO
4.7K
R7 COM
8 NC
NO
4.7K
R6 COM
7 NC
NO
4.7K
R5 COM
6 NC
NO
4.7K
R4 COM
5
NC
4.7K NO
R3 COM
4
NC
NO
4.7K
R2 COM
3
NC
NO
4.7K
R1 COM
2 NC
OW350_R1150 393
7.1 Digital Output module - (DO)
7.1.12 KUEP Style Relay module for DIN Rail Layout (5A22412G01 / 5A22412G02) -
(DO)
NC N0 C
LED for 24VDC 24VDC Power Fuse
Power Failure
2NC 2NO 2C
24VDC Power
Connector 24VDC Alarm
Contacts
Field Wiring
R7
Terminal
Blocks
1C 1N0 1NC 2NC 2NO 2C 1C 1N0 1NC 2NC 2NO 2C 1C 1N0 1NC2NC 2NO 2C 1C 1N0 1NC 2NC 2NO 2C 1C 1N0 1NC 2NC 2NO 2C 1C 1N0 1NC 2NC 2NO 2C IC IN0 INC
Relay Status
R6
Contact
LED Diagram
R5
KUEP
Relay
R4
Relay Hold
Down Spring
R3
R2
R1
25 Pin "D"
Connector
394 OW350_R1150
7.1 Digital Output module - (DO)
12K
NO
24VDC
+ COM
F11 2A AR
-
NC
1
2NO
18 4.7K
R8 2C
9 2NC
1NO
1C
1NC
2NO
4.7K 2C
R7
2NC
8 1NO
1C
1NC
2NO
4.7K
R6 2C
25 Pin 7 2NC
1NO
"D" 1C
Connector 1NC
2NO
4.7K
R5 2C
6 2NC
1NO
1C
1NC
2NO
4.7K
R4 2C
5 2NC
1NO
1C
1NC
2NO
4.7K
R3 2C
4 2NC
1NO
1C
1NC
2NO
4.7K
Note: R2 2C
3
Only the first 2NC
1NO
eight relays of
1C
the first relay
1NC
panel are shown. 4.7K
2NO
R1 2C
2 2NC
1NO
1C
1NC
OW350_R1150 395
7.1 Digital Output module - (DO)
12K
NO
24VDC
+ COM
F11 2A AR
-
NC
1
2NO
18 4.7K
R8
9 1NO
2NO
4.7K
R7
1NO
8
2NO
4.7K
R6
7 1NO
25 Pin
"D"
Connector
2NO
4.7K
R5
1NO
6
2NO
4.7K
R4
5 1NO
2NO
4.7K
R3
4 1NO
2NO
4.7K
R2
3 1NO
Note:
Only the first
eight relays of the 2NO
first relay panel 4.7K
R1
are shown.
2 1NO
396 OW350_R1150
7.1 Digital Output module - (DO)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit. The diagram for the Digital Output personality module is shown in the
following figure. The following table lists and defines the abbreviations used in that diagram.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 89: Terminal Block Connections for the Digital Output Personality Modules
ABBREVIATION DEFINITION
You should always adhere to channel specifications and polarity when connecting load devices to
the digital output module. This ensures proper operation of the digital output module and avoids
potential damage to either the digital output module or load device.
OW350_R1150 397
7.1 Digital Output module - (DO)
Group 1
Electronics Module Personality Module
1.25 A
PS+
Load
-
1 of 16
SH
1 of 16
PS-
- +
V (Local)
Notes
1. V (Local) is the I/O backplane auxiliary power supply.
2. Shielded cables are required for IEC 801-5 compliance.
Figure 90: Field Connection for the Digital Output Personality Module (Group 1) (Non-CE
Mark Certified Systems)
398 OW350_R1150
7.1 Digital Output module - (DO)
Group 1
Electronics Module Personality Module
1.25 A
PS+
Load
-
See 1 of 16
note 3
1 of 16
PS-
- +
V (Local)
Notes
1. V (Local) is the I/O backplane auxiliary power supply.
2. Shielded cables are required for IEC 801-5 compliance.
3. All field wiring must be braid shielded and grounded at the entry point of the cabinet using the
recommended hardware (see the appropriate "Cable Guidelines" information for your system).
Figure 91: Field Connection for the Digital Output Personality Module (Group 1) (CE Mark
Certified System)
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7.1 Digital Output module - (DO)
7.1.18 Wiring diagram to relay module (G2R or Solid State) locally powered - (DO)
Electronics Group 2
Module Personality Module Signals through 25 Pin D Connector
3.15 A
Relay Module
(G2R or Solid State)
1 of 16
Relay Relay
17
See
1 of 16 note 4 Cable
5A26148
Signals through 37 Pin D Connector
- +
V (Local)
Notes
1. V (Local) is the I/O backplane auxiliary power supply.
2. Shielded cables are required for IEC 801-5 compliance.
3. Relay 17 is used to indicate the status of the power supply.
4. For CE Mark certified systems where cable 5A26148 exits the cabinet or a suited set
of EMC cabinets: The cable shield must be grounded at the entry point of the cabinet
using the recommended hardware(see the appropriate "Cable Guidelines" information
for your system).
5. Solid State Relay Configurations not CE Mark Certified.
Figure 92: Digital Output Module to Relay Module (G2R or Solid State) Locally Powered
400 OW350_R1150
7.1 Digital Output module - (DO)
Group 3
Electronics Module Personality Module Signals through 25 Pin D Connector V (Remote)
Relay Module
(G2R or Solid State)
1 of 16
+
Relay Relay
17 -
See
note 4 Cable
1 of 16 5A26148
Notes
1. V (Remote) is a supply provided via the relay module.
2. Shielded cables are required for IEC 801-5 compliance.
3. Relay 17 is used to indicate the status of the power supply.
4. For CE Mark certified systems where cable 5A26148 exits the cabinet or a suited set
of EMC cabinets: The cable shield must be grounded at the entry point of the cabinet
using the recommended hardware (see the appropriate "Cable Guidelines" information
for your system).
5. Solid
. State Relay Configurations not CE Mark Certified.
Figure 93: Digital Output Module to Relay Module (G2R or Solid State)
OW350_R1150 401
7.1 Digital Output module - (DO)
7.1.20 Wiring diagram to relay module (KUEP Style) locally powered (CE Mark) -
(DO)
Group 2
Electronics Module Personality Module Signals through 25 Pin D Connector
3.15 A
Relay Module
(KUEP Style)
1 of 8
Relay Relay
9
See
1 of 8 note 4 Cable
5A26149
Relay Module
(KUEP Style)
1 of 8
Relay Relay
9
See
note 4 Cable
1 of 8 5A26149
- +
V (Local)
Notes
Figure 94: Digital Output Module to Relay Module (KUEP Style) Locally Powered (Non-CE
and CE Mark)
402 OW350_R1150
7.1 Digital Output module - (DO)
7.1.21 Wiring diagram to relay module (KUEP style remotely powered (CE Mark) -
(DO)
Electronics Group 3
Module Personality Module Signals through 25 Pin D Connector
V (Remote)
Relay Module
(KUEP Style)
1 of 8
+
Relay Relay
9 -
See
1 of 8 note 4 Cable
5A26149
Relay Module
(KUEP Style)
1 of 8
Relay Relay
9
See
note 5 Cable
1 of 8 5A26149
Signals through 37 Pin D Connector
Notes
Figure 95: Digital Output Module to Relay Module (KUEP Style) Remotely Powered (Non-CE
and CE Mark)
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7.1 Digital Output module - (DO)
The following figures illustrate three types of applications for relay panels.
Notes
1. 5A22412G01 includes two 8 position relay panels
containing two form C relays.
2. 5A22412G02 includes two 8 position relay panels
containing one form X relays.
Hood 3. 5A22412G03 includes two 8 position relay panels
QBO Hood with
1 no relays installed. This is a project specific
Card * 1 relay panel assembly in which the project determines
the mix and location of two form C and one form X
relays on the relay panel.
4. This relay panel application is not applicable for use
in CE Mark Certified systems.
R8
Relay
Panel
R7
1
R6
5A22412.
R5
Relays for points 1 - 8
R4
R3
R2
R1
Cable 5A22254
Hood 2
R8
Relay
Panel
R7
2
R6
5A22412.
R5
* Ovation Controller
Interface to Q-Line I/O
Hood 3
404 OW350_R1150
7.1 Digital Output module - (DO)
R8
Panel
R7
Personality Module 1
1C31125G02
R6
or
R5
1C31125G03 Relays for points 1 - 8
R4
R3
R2
R1
Cable 5A26149
Hood 2
5A22412
R8
Relay
Panel
R7
2
R6
R5
Hood 3
OW350_R1150 405
7.1 Digital Output module - (DO)
Notes:
Relay Panel
5A22410 or 5A22411
Cable 5A26148
Hood 2
Figure 98: Solid State or G2R Relay Panels to Ovation I/O Base
406 OW350_R1150
7.1 Digital Output module - (DO)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 millisecs 1 0 0 500 millisecs
1 0 1 250 millisecs 1 0 1 250 millisecs
1 1 0 125 millisecs 1 1 0 125 millisecs
1 1 1 62.5 millisecs 1 1 1 62.5 millisecs
5 Outputs hold their state on communications timeout Outputs hold their state on communications
(active high) timeout (active high)
6 Not used Indicates the status of the blown fuse detection
circuit (high = field supply fuse is blown)
7 Enable blown detection circuit (active high) Enable blown detection circuit (active high)
1
The tolerance on the timeout period is +/- 35%.
Bit definitions for this register are encoded as shown in the above table and described below:
Bit 0: When Bit 0 is set, the module is configured. The Controller configures the module by
writing a “1” to bit 0 of the configuration register. Once configured, it remains configured until
a power up/down reset is generated. After a power-up condition, the configuration register is
cleared.
Bit 1: When Bit 1 is set, the internal error LED is turned on and data registers can be written
but not read.
Bits 2-4: These bits are used to select the communication timeout period.
Bit 5: When Bit 5 is set, the digital outputs hold their last state on a communications
watchdog timeout. When Bit 5 is cleared, the digital outputs are cleared (output transistor is
shut off) on a communications watchdog timeout.
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7.1 Digital Output module - (DO)
Bit 6: This bit indicates the status of the blown fuse detection circuit (see page 392). When Bit
6 of the status register is set, the field supply fuse is blown.
Bit 7: When Bit 7 is set, the blown fuse detection circuit is enabled.
CAUTION: This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
LED DESCRIPTION
Number of channels 16
Output voltage
Off voltage (Maximum) 60 VDC
On voltage (Maximum) 1.0 V @ 500mA
0.2 V @ 100mA
Output current
Off Current (Maximum) 25 A @ TA = 25 C, VDS = 60 VDC
250 A @ TA = 60 C, VDS = 60 VDC
On current for all 16 outputs Limited by fuse rating
combined (Max)
408 OW350_R1150
7.1 Digital Output module - (DO)
DESCRIPTION VALUE
Note: The output channels maintain proper operation when subjected to IEC 61131-2, second
edition, 2003-02 Section 9.12 Voltage Drops and Interruptions Immunity testing (condition tested
with the standard Ovation power supply providing both the main and auxiliary power to the
Digital Output Module).
OW350_R1150 409
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation
3.0.4 and above) - (HSDO)
The Ovation High Side Digital Output 24VDC (HSDO) module is an intelligent microcontroller-
based digital output module. The HSDO consists of two modules, (electronics and personality),
that are inserted into an Ovation I/O module base unit. The HSDO module contains sixteen
optically isolated digital output channels. Each digital output channel is capable of sourcing up to
500 mA of output current.
These sixteen optically isolated digital output channels share a common 24VDC power source.
Power for all sixteen digital output channels is supplied from either of the following power sources:
Ovation power supply AUX output. (Maximum total output current limited to 2A per module
when 24V Aux. power is used.)
OR
External 24VDC power source. (Maximum total output current limited to 4A per module.)
Each digital output channel has an intelligent power switch which contains a high-side power
MOSFET switch used to switch 24VDC power to an external load.
Series isolation diodes are located between each intelligent power switch output pin and the
output terminals of all sixteen digital output channels. The presence of these isolation diodes
permit the 24VDC HSDO module to operate in either of the following two modes:
Single/simplex mode (independent of any other module).
OR
Redundant mode (connected in parallel with another 24VDC HSDO module).
When the 24VDC HSDO module operates in redundant mode, a cable assembly is necessary to
link together the personality modules of the two redundant 24VDC HSDO modules. Refer to the
HSDO to HSDO Cable Assembly Routing Information - Redundant Configuration (see page 415).
Note: When this cable assembly is installed, customer field signal wiring only needs to be
connected to one base unit terminal block.
410 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
Figure 99: 24 VDC High Side Digital Output Module Block Diagram
OW350_R1150 411
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
Figure 100: Redundant Module Interconnection for the 24VDC HSDO Module
412 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
Each Personality module has a simplified wiring diagram label affixed to its side; this label
appears above the base unit terminal block. This diagram indicates how the wiring from external
field loads is to be connected to the HSDO module's base unit terminal block.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 101: Field Signal Terminal Connections for the HSDO Module Base Unit
ABBREVIATION/SYMBOL DEFINITION
Note: Do not make connections to any base unit terminal labeled RSV.
When HSDO modules are operated in redundant pairs, field wiring is only connected to the
base unit terminals of one HSDO module in the redundant pair.
OW350_R1150 413
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
7.2.7 Field power wiring information for module base unit terminal blocks -
(HSDO)
Figure 102: Field Power Terminal Connections for the HSDO Module Base Unit
Note: HSDO module field power connections must be made to both redundant HSDO modules’
base unit terminal blocks.
Note: For the cabinet Auxiliary 24 VDC field power scheme, the Maximum HSDO module digital
output current is limited to a Maximum of 2A due to current capacity limitations of the Ovation
Base Unit block terminals.
414 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
7.2.8 Module cables for High Side Digital Output 24VDC - (HSDO)
The following power cable/wire assemblies are used for the 24VDC HSDO module.
1X00392G01 HSDO to HSDO interface cable assembly (used only for redundant mode operations).
An HSDO to HSDO cable assembly (1X00392G01), is required for redundant HSDO module
configurations. The diagram below illustrates redundant HSDO module placement and the routing
configuration of the HSDO to HSDO cable assembly.
Note: The 1X00392G01 cable assembly is not required for HSDO modules operating in
single/simplex mode configurations.
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7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
The Module Channel Fault Register is module I/O register 12 (0xC in Hex). Word address 12
(0xC in Hex) serves as a channel fault register. Each module digital output channel is assigned a
bit in this register. Each channel's fault bit is cleared if no digital output faults have been detected
for that channel. If the module's microcontroller detects a channel digital output fault, then a
register fault bit is set for that channel.
The Module Status register Bit 14, Digital Output fault, is the logical OR of all sixteen Module
Channel fault register fault bits.
An HSDO module shuts off its field power for one of the two following scenarios:
The HSDO module was configured with redundant operation enabled, but then becomes
unconfigured for at least three seconds.
Module observes that its partner HSDO module is alive.
Module observes that the partner HSDO module is healthy.
416 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
The Module Configuration/Module Status register is module I/O register 13 (0xD). Word address
13 (0xD in Hex) is used to configure the HSDO module and to provide status information to the
Controller. The Module Status register can be read by using the Point Information window at an
Operator Station (see the Bit Pattern Field on the Hardware Tab). (Refer to the Ovation Operator
Station User Guide.) The Module Configuration/Module Status register assignments are defined
in the following table:
Module configuration/module status register low byte bit assignments (address 13 or 0xD
in Hex)
Bit definitions for this registers low byte are encoded as shown in the previous table and
described below:
Bit 0: When Bit 0 is set, the module is configured. The module digital outputs cannot be
controlled until the Controller has set Module Configuration register bit 0.
OW350_R1150 417
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
Bit 1: Bit 1 is the Force-Error Bit. When Bit 1 is set, the modules Internal Error LED is
illuminated. The module goes into Attention status.
Bits 2 - 4: These three Bits select the I/O Bus Communication Timeout period.
Bit 5: I/O Bus Communications Timeout Action Bit.
Bit 5 is set: When no communications between the Controller and the HSDO module
occur during a time period specified by bits by Bits 4, 3, and 2, the following happens:
Module digital outputs hold their last value.
Communications OK LED is off and the Internal Error LED is illuminated.
Bit 5 is cleared: When no communications between the Controller and module takes
place during a time period defined by Bits 4, 3, and 2, the following happens:
Module digital outputs are turned off.
Communications OK LED is off and the Internal Error LED is illuminated.
Bit 6: This bit is not used.
Bit 7: This bit is the Field Card Power Status Handling Bit.
Bit 7 is set: If the module's external 24VDC power supply voltage is not present, the
following happens:
External Error LED is illuminated.
Module goes into Attention status.
Bit 7 is cleared: If the module's external 24VDC power supply voltage is not present, the
following happens:
External LED is not illuminated.
Module does not go into Attention status. With no field power present, the module
digital outputs do not function.
418 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
Bit definitions for this registers high byte are encoded as shown in the above table and described
below:
Bits 8 - 10: These three Configuration Register Bits select the Dynamic Digital Output Test
Time Interval.
Bit 11: When Status Register Bit 11 is set, the module microcontroller application firmware
stored in internal memory is not valid.
Bit 12: When Status Register Bit 12 is set, at least one of three internal logic card faults are
detected by the modules internal microcontroller's self tests: Microcontroller Register fault,
Microcontroller RAM Fault, Boot Loader Firmware Code Checksum error.
Bit 13: When Status Register Bit 13 is set, there is no 24VDC field power present to power
the modules intelligent power switches.
Bit 14: Bit 14 is the Digital Output fault Handling Bit.
Bit 14 is set: The module never shuts off its power in the event of a digital output fault.
Bit 14 is cleared: Module field power shuts off for a digital output fault if all of the
following conditions are true:
Digital Output is a power switch short circuit to 24V.
Module is operating in redundant mode.
Partner HSDO module is alive.
Partner HSDO module is healthy.
Bit 14 Digital Output Fault - This Status Register bit is set for one of the following
conditions:
Digital output fault.
Internal logic fault.
OW350_R1150 419
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
CAUTION: This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
For both stand-alone and redundant High Side Digital Output module configurations, power switch
diagnostic bits are accessed every 25 milliseconds. If a digital output fault is detected on a
channel, the corresponding Module Channel Fault register fault bit is set. When any bit in the
Module Channel Fault register is set, the Module Status register (register 0xD) Digital Output fault
bit (Bit 14) is also set.
Upon module insertion, after communication between modules is established, and after 12
additional seconds have elapsed, the HSDO module performs the dynamic power switch turn-off
test. The HSDO module will then performs test periodically at a time interval ranging from 15
minutes to 24 hours. This time interval is selected by the values of Module Configuration register
bits 10, 9 and 8.
The Ovation 24VDC High Side Digital Output LDH logic card contains 20 LEDs to display module
status. The following figure illustrates the LED array:
Figure 104: LED Configuration for the24VDC High Side Digital Output Electronics Module
420 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
The following table lists the module LEDs and describes what each indicates.
LED DESCRIPTION
P - (green ) Power OK LED. This LED is lit when the Electronics module card 5VDC power is okay.
C - (green) Communications OK LED, which is lit when the Controller is communicating with the
module.
E - (red) External Error LED - This LED is lit when both of the following conditions are true:
Field power is absent
Module Configuration register Bit 7 is set.
I - (red) Internal Error LED - This LED is lit when one or more of the following conditions are true:
Controller is not communicating with the module.
Internal microcontroller sets its internal error bit.
Module Configuration Error Bit 1 is set.
1 - 16 (green) Channel 1 - 16 Status - Lit when the Channel 1 power switch is turned on and not lit when
the Channel 1 - 16 power switch is turned off.
Note: All switches are turned off when dynamic testing occurs. The LEDs which were on,
indicate that the output switch is active, and blink off for 25 mSec, or 50 mSec during the test.
OW350_R1150 421
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
422 OW350_R1150
7.2 High Side Digital Output (24 VDC) module (for Windows Ovation 3.0.4 and above) - (HSDO)
DESCRIPTION VALUE
Note: All 16 digital output channels have a common return which is the field power supply common.
OW350_R1150 423
7.3 Relay Output - (RO)
An Ovation Relay Output module consists of an Electronics module, a base assembly, and relays.
The Relay Output module provides a means to switch high AC voltages at high currents to field
devices. There are two versions of the Relay Output base assembly which contain either 12 or 16
relays within each base. The 12 Relay Output base assembly provides the additional advantage
of being able to switch larger DC voltages at high currents.
Each Relay Output base assembly incorporates an integral Relay Output Electronics module to
interface between the relays and the Ovation I/O Controller. The Relay Output Electronics module
provides configurable communication timeout periods and LEDs to indicate the status of each
output.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
Note: The Relay Output base assembly does not incorporate a Personality module.
There are two different styles of Relay Output with Contact Monitoring base assemblies:
5X00564G01 is configured with 16 Form C (G2R style) relays which switch high AC voltages
at high currents. Each relay contains one Form C contact arrangement which is brought to
terminal blocks for user connections.
5X00564G02 is configured at the project level with either 12 Form C (KUEP style) or 12 Form
X (KUEP style) relays which switch high AC and DC voltages at high currents.
In the case of the Form C relay, only one of the contact pairs within the relay is available at
the terminal blocks for user connection. The KUEP style relay bases (1C31222G01) have the
advantage of being able to switch larger DC voltages at higher currents than the G2R style
relay bases (1C31223G01).
Relay contact ratings must be adhered to when utilizing the Relay Output module Assemblies.
The application must include external current limiting protection for the Relay Output module
Assemblies.
424 OW350_R1150
7.3 Relay Output - (RO)
CAUTION! When using the Relay Output Base Assemblies, the Power Distribution Module
(5X00489G01) must have the Main GND and AUX GND referenced together. Therefore,
ensure that the Main grounding bar (J10) and AUX grounding bar (J11) are installed and
referenced to earth on the Power Distribution Module.
Relay Output bases must be installed only on I/O branches containing +24V typical Aux power
(before auctioneering diode drop within Ovation auxiliary power supply).
Do NOT install Relay Output modules/bases on the same branch with Ovation bases with
different voltage wired as Aux power (for example, DI modules using 125V AC).
It is recommended that the Relay Output base assembly obtain relay coil voltage from the internal
Ovation auxiliary power supplies. These supplies distribute power through the Controller
backplane and ROP panel to base assemblies. Use of external power supplies for relay coil
power is NOT recommended.
OW350_R1150 425
7.3 Relay Output - (RO)
CABINE T TYPE AM BIEN T CAB INE T OPER AT IN G T EMPE R ATU RE RELAY BASE STYLE
426 OW350_R1150
7.3 Relay Output - (RO)
Each relay base assembly employs terminal blocks which are permanently marked with
appropriate relay contact designations at each position. The terminal block marking indicates how
field wiring is connected to each terminal block position in the respective relay base assemblies.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The terminal block markings for the G2R style Relay Output base assembly and for the KUEP
style Relay Output base assemblies are illustrated below. The following table lists and defines the
abbreviations used in those diagrams.
N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T
C O B C O B C O B C O B C O B C O B C O B C O B
1 3 5 7 9 11 13 15
N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T
C O B C O B C O B C O B C O B C O B C O B C O B
2 4 6 8 10 12 14 16
Figure 105: Terminal Block Connections for the G2R Relay Output Base Assembly
N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T N N C T
O C B O C B O C B O C B O C B O C B O C B O C B O C B O C B O C B O C B
1 2 3 4 5 6 7 8 9 10 11 12
Figure 106: Terminal Block Connections for the KUEP Relay Output Base Assembly
ABBREVIATIO DEFINITION
N
OW350_R1150 427
428
Fuse
7.3 Relay Output - (RO)
Module Latches
Electronics Module
DIN Rail Mounting Screw
7.3.7 Base unit layouts - (RO)
Base-to-Base Connector
P C E I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
O PEN O PEN
REL AY O UT PUT
Base Unit
OW350_R1150
OW350_R1150
Fuse
Module Latches
Electronics Module
DIN Rail Mounting Screw
P C E I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
O PEN O PEN
REL AY O UT PUT
L O CKED 1 C31 2 1 9 G0 1 L O CKED
R2 R4 R6 R7 R9 R11
DIN Rail
R1 R3 R5 R8 R10 R12
T T T T T T T T T T T T
B B B B B B B B B B B B
1 2 3 4 5 6 7 8 9 10 11 12
Base Unit
429
7.3 Relay Output - (RO)
7.3 Relay Output - (RO)
7.3.8 Field connection wiring diagrams for the Relay Output module
Relay Output
Electronics Relay Base Low
G2R Power
Style
(ROE) Module Assembly (RBL)
FUSEDWET+ Fuse
1A Auxiliary +25V
Auxilliary
Relay 1 Type F Power Supply
Common (Supplied by the
Base Assembly)
Normally Open
Normally Closed
Form C Relay
RLY -
RLY1- 1 of 16
D
G
A1 Ground A1 Ground
Auxiliary +25V Power
(Auxilliary
Supply Ground)
Relay Output
Electronics KUEPPower
Relay Base KUEP
High Style
Style
(ROE) Module Assembly (RBH)
FUSEDWET+ Fuse
2A Auxiliary
Auxilliary +25V
Relay 1 Type F Power Supply
Common (Supplied by the
Base Assembly)
Normally Closed
Normally Open
Form C Relay *
RLY -
RLY1-
(OR)
D
Relay 1
G Common
S
Normally Open
Form X Relay *
A1 Ground A1 Ground
Auxiliary +25V Power
(Auxilliary 1 of 12
Supply Ground) * NOTE: The application
decides which style of
relay is installed per Kit
Drawing
Drwaing5A26458
5Axxxx
430 OW350_R1150
7.3 Relay Output - (RO)
Figure 111: Relay Base G2R Style Assembly Field Wiring (CE Mark)
5A26458
Figure 112: Relay Base KUEP Style Assembly Field Wiring (CE Mark)
OW350_R1150 431
7.3 Relay Output - (RO)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). Refer to the (Ovation Operator Station
User Guide.)
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 1 0 0 500
milliseconds milliseconds
1 0 1 250 1 0 1 250
milliseconds milliseconds
1 1 0 125 1 1 0 125
milliseconds milliseconds
1 1 1 62.5 1 1 1 62.5
milliseconds milliseconds
5 Outputs hold their state on communications Outputs hold their state on communications
timeout (active high) timeout (active high)
6 Not used Indicates the status of the blown fuse detection
circuit (high = field supply fuse is blown)
7 Enable blown fuse detection circuit (active high) Enable blown fuse detection circuit (active high)
8 Not used 2
Base ID0 Bit (Set by the Base Assembly)
9 Not used 2
Base ID1 Bit (Set by the Base Assembly)
10 Not used 2
Base ID2 Bit (Set by the Base Assembly)
11 - 15 Not used Not used
1
The tolerance on the timeout period is +/- 35%.
2
Refer to the following table for Base ID values.
Bit 0: When Bit 0 is set, the module is configured. The Controller configures the module by
writing a “1” to Bit 0 of the configuration register. Once configured, it remains configured until
a power-up/down reset is generated. After a power-up condition, the configuration register
clears.
432 OW350_R1150
7.3 Relay Output - (RO)
Bit 1: When Bit 1 is set, the internal error LED is turned on and data registers can be written
but not read.
Bits 2-4: These bits are used to select the communication timeout period.
Bit 5: When Bit 5 is set, the digital outputs hold their last state on a communications
watchdog timeout. When Bit 5 is cleared, the digital outputs are cleared (output transistor is
shut off) on a communications watchdog timeout.
Bit 6: This bit indicates the status of the blown fuse detection circuit. When Bit 6 of the status
register is set, the field supply fuse is blown.
Bit 7: When Bit 7 is set, the blown fuse detection circuit is enabled.
Bits 8-10: The Base Assembly (KUEP or G2R style) straps three bits in hardware which
identify which type of base the ROE is plugged into. The type of base can therefore be
determined from reading these bits.
Bits 11-15: Not used.
CAUTION! This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
BIT 10 (BAS E ID2) BIT 9 (BASE ID1) BIT 8 (BASE BASE TYPE
ID0)
0 0 0 KUEP Style
0 0 1 G2R Style
All others All others All others Reserved for Future Use
OW350_R1150 433
7.3 Relay Output - (RO)
Bit 6 in the status register enables the Controller to monitor the status of the field supply fuse, and
it gives a visual indication of the status via the EXTERNAL ERROR LED.
The Controller enables this feature by writing a “1” to Bit 7 of the configuration register. If enabled
and the field supply voltage is between 18VDC and 25.5VDC, the circuit indicates the field supply
fuse is OK by turning OFF the “EXTERNAL ERROR” LED and clearing Bit 6 of the module status
register. If enabled and the field supply voltage is less than 0.4VDC, the circuit indicates the field
supply fuse is blown by turning ON the “EXTERNAL ERROR” LED and setting Bit 6 of the module
status register.
Note: After a powering reset, the blown fuse detection circuit is disabled. System level
configuration software must set the respective configuration bit if blown fuse detection is
desired.
LED
DESCRIPTION
DESCRIPTION VALUE
Number of channels 16
1
Blown fuse detection
Operating voltage range 18V auxiliary supply voltage 25.5V
434 OW350_R1150
7.3 Relay Output - (RO)
DESCRIPTION VALUE
DESCRIPTION VALUE
Number of relays 16
Relay Type G2R electromechanical style with 1 Form C contact style
3 10 amps @250 VAC, PF=1
Relay contact ratings
10 amps @30 VDC
Maximum propagation time Operate time: 15 mSec, bounce approximately = 3 mSec
Release time: 10 mSec, bounce approximately = 8 mSec
Dielectric isolation:
Channel to Channel 2300 VAC
Relay contacts to logic 2200 VAC
Relay base power Auxiliary power: 9.1 W typical, 11.68 W Maximum
1 25V typical (before output auctioneering diode drop within Ovation
Auxiliary power supply
auxiliary power supply) 25.5V Maximum@60 C
2 0 to 60 C (32 F to 140 F)
Operating temperature range
DESCRIPTION VALUE
Number of channels 12
OW350_R1150 435
7.3 Relay Output - (RO)
DESCRIPTION VALUE
436 OW350_R1150
7.4 Relay Output with Contact Monitoring - (ROCM)
An Ovation Relay Output with contact Monitoring module consists of an Electronics module, a
base assembly, and relays. The Relay Output module provides a means to switch high AC
voltages at high currents to field devices. It provides a single FORM X relay contact to drive the
field devices. In addition, the module has two monitoring circuits per channel, which provide a
feedback to the standard Ovation Contact Input module or Digital Input Module to indicate the
contact state of the relay.
Each Relay Output with Contact Monitoring base assembly incorporates an integral Relay Output
Electronics module to interface between the relays and the Ovation I/O Controller. The Relay
Output Electronics module provides configurable communication timeout periods and LEDs to
indicate the status of each output.
The Relay Output with Contact Monitoring contains shorting jumpers to enable or disable both
contact monitoring circuits on a per channel basis. The Relay Output with Contact Monitoring
contains the field terminal headers, which accept pluggable terminal blocks in either right angle
screw compression or vertical crimp pin styles. In addition, the Relay Output with Contact
Monitoring Base contains the contact monitoring terminal headers, which accept pluggable
terminal blocks. The pluggable terminal blocks contain a screw hold down to the terminal header
for mechanical stability.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
Note: The Relay Output base assembly does not incorporate a Personality module.
There are two different styles of Relay Output with Contact Monitoring base assemblies:
5X00564G01 contains eight (8) high power relays that are pre-installed with Form X relays in
the base assembly. The G01 does not have Field output or Contact monitoring output
terminal blocks installed. This group is used for marshalling configurations with pre-terminated
pluggable cable assemblies.
5X00564G02 accommodates eight (8) high power relays that are pre-installed with Form X
relays in the base assembly. The G02 has Field output and Contact Monitoring terminal
blocks installed. This group is used for direct customer terminations.
You must adhere to relay contact ratings when utilizing the Relay Output with Contact Monitoring
module assemblies. The application must include external current limiting protection for the Relay
Output with Contact Monitoring module assemblies.
OW350_R1150 437
7.4 Relay Output with Contact Monitoring - (ROCM)
The following table depicts a clear definition of the valid electronics module and the base module:
Emerson recommends that the Relay Output with Contact Monitoring base assembly obtain relay
coil voltage from the internal Ovation auxiliary power supplies. These supplies distribute power
through the Controller backplane and ROP panel to base assemblies. Use of external power
supplies for relay coil power is NOT recommended.
CABINE T TYPE AM BIEN T CAB INE T OPER AT IN G T EMPE R ATU RE RELAY BASE STYLE
438 OW350_R1150
7.4 Relay Output with Contact Monitoring - (ROCM)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). Refer to the (Ovation Operator Station
User Guide.)
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 1 0 0 500
milliseconds milliseconds
1 0 1 250 1 0 1 250
milliseconds milliseconds
1 1 0 125 1 1 0 125
milliseconds milliseconds
1 1 1 62.5 1 1 1 62.5
milliseconds milliseconds
5 Outputs hold their state on communications Outputs hold their state on communications
timeout (active high) timeout (active high)
6 Not used Indicates the status of the blown fuse detection
circuit (high = field supply fuse is blown)
7 Enable blown fuse detection circuit (active high) Enable blown fuse detection circuit (active high)
8 Not used 2
Base ID0 Bit (Set by the Base Assembly)
9 Not used 2
Base ID1 Bit (Set by the Base Assembly)
10 Not used 2
Base ID2 Bit (Set by the Base Assembly)
11 - 15 Not used Not used
1
The tolerance on the timeout period is +/- 35%.
2
Refer to the following table for Base ID values.
Bit 0: When Bit 0 is set, the module is configured. The Controller configures the module by
writing a “1” to Bit 0 of the configuration register. Once configured, it remains configured until
a power-up/down reset is generated. After a power-up condition, the configuration register
clears.
OW350_R1150 439
7.4 Relay Output with Contact Monitoring - (ROCM)
Bit 1: When Bit 1 is set, the internal error LED is turned on and data registers can be written
but not read.
Bits 2-4: These bits are used to select the communication timeout period.
Bit 5: When Bit 5 is set, the digital outputs hold their last state on a communications
watchdog timeout. When Bit 5 is cleared, the digital outputs are cleared (output transistor is
shut off) on a communications watchdog timeout.
Bit 6: This bit indicates the status of the blown fuse detection circuit. When Bit 6 of the status
register is set, the field supply fuse is blown.
Bit 7: When Bit 7 is set, the blown fuse detection circuit is enabled.
Bits 8-10: The Base Assembly (RBHI) straps three bits in hardware which identify which type
of base the ROE is plugged into. The type of base can therefore be determined from reading
these bits.
Bits 11-15: Not used.
CAUTION! This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indicating a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any effect that change may have on the system. Under some
conditions, a different timeout may cause the module to go into its respective fail-safe mode.
BIT 10 (BAS E ID2) BIT 9 (BASE ID1) BIT 8 (BASE BASE TYPE
ID0)
1 0 0 RBHI
440 OW350_R1150
7.4 Relay Output with Contact Monitoring - (ROCM)
OW350_R1150 441
7.4 Relay Output with Contact Monitoring - (ROCM)
Bit 6 in the status register enables the Controller to monitor the status of the field supply fuse, and
it gives a visual indication of the status through the EXTERNAL ERROR LED (see page 443).
The Controller enables this feature by writing a “1” to Bit 7 of the configuration register. If enabled
and the field supply voltage is between 18VDC and 25.5VDC, the circuit indicates the field supply
fuse is OK by turning OFF the “EXTERNAL ERROR” LED and clearing Bit 6 of the module status
register. If enabled and the field supply voltage is less than 0.4VDC, the circuit indicates the field
supply fuse is blown by turning ON the “EXTERNAL ERROR” LED and setting Bit 6 of the module
status register.
Note: After a powering reset, the blown fuse detection circuit is disabled. System level
configuration software must set the respective configuration bit if blown fuse detection is
desired.
Each relay base assembly employs terminal blocks which are permanently marked with
appropriate relay contact designations at each position. The terminal block marking indicates how
field wiring is connected to each terminal block position in the respective relay base assemblies.
The terminal block markings for the Relay Output with Contact Monitoring base assembly are
illustrated below. The following tables list and define the abbreviations used in those diagrams.
Figure 114: Terminal Block Connection for the Form X Relay Output with Contact
Monitoring
ABBREVIATION DEFINITION
442 OW350_R1150
7.4 Relay Output with Contact Monitoring - (ROCM)
Figure 115: Terminal Block Connection for the Form A Relay Output with Contact
Monitoring
ABBREVIATION DEFINITION
EQPF (+) Equipment Power Fail signal ( ON = Power Ok, OFF = Power Fail)
CMON (+) Contact Monitor signal ( ON = Form X Contact Open, OFF = Form X
Contact Closed)
(-) Return
Figure 116: Relay Output with Contact Monitoring with Field Wiring
LED
DESCRIPTION
OW350_R1150 443
7.4 Relay Output with Contact Monitoring - (ROCM)
LED
DESCRIPTION
C (green) Communication OK LED. Lit when the Ovation Controller is communicating with the module.
E (Red) External Fault LED. Lit when the field supply fuse is blown and the blown fuse detection circuit
is enabled. Blown Fuse bit (Bit 7) of the Configuration Register (see page 439) enables or
disables the fuse detection circuit (high enabled).
I (Red) Internal Fault LED. Lit whenever the Force Error bit (Bit 1 of the Configuration Register (see
page 439)) is active or the Controller stops communicating with the module.
1 - 16 (Green) If the LED is lit, this indicates that the output is in the ON state.
If the LED is not lit, this indicates that the output is in the OFF state.
DESCRIPTION VALUE
Number of channels 16
1
Blown fuse detection
Operating voltage range 18V auxiliary supply voltage 25.5V
DESCRIPTION VALUE
Number of relays 8
Relay Type KUEP Form X
Maximum propagation time Operate time: 15 mSec, bounce approximately = 3 mSec
Release time: 10 mSec, bounce approximately = 8 mSec
Dielectric isolation:
Channel to Channel 1350 VAC
Relay contacts to logic 1400 VAC
Relay base power Auxiliary power: 10.2 W typical, 13.5 W Maximum
444 OW350_R1150
7.4 Relay Output with Contact Monitoring - (ROCM)
DESCRIPTION VALUE
1 24V typical (before output auctioneering diode drop within Ovation
Auxiliary power supply
auxiliary power supply) 25.5V Maximum@60 C
2 0 to 60 C (32 F to 140 F)
Operating temperature range
Storage temperature range -40 to 70 C (-40 F to 158 F)
Humidity (non-condensing) 35 - 85%
1
Use of the internal Ovation auxiliary power supply is recommended for relay output with contact monitoring
module.
2
See additional application derating (see page 449) information.
The High Power Relay Output with Contact Monitoring contains two monitor circuits that allow the
Ovation system to detect the actual state of the relay output contact utilized to drive the
connected field device. The two monitoring circuits are:
Equipment Power Fail (EQPF): contains a 1 FORM A (NO) relay, which is closed when
equipment power for that channel is present.
Field Contact Monitor (CMON): contains a 1 FORM A (NO) relay, which is closed when the
field circuit is open.
Both the EQPF and CMON circuits contain common mode surge capacitors and a normal
mode Metal Oxide Varistor (MOV) to protect the channels against fast transients and surges.
The normal mode MOV also provides protection against inductive kicks associated from
inductive loads, which are driven by the field contacts.
The channel off state is determined by the voltage drop of the monitor relay coil. The voltage drop
resistance is specified at 6V or less for the drop out state. The lower operating limit for the
channel monitoring circuits is 100 VAC or 100 VDC and the upper operating limit is 140VAC or
140 VDC.
OW350_R1150 445
7.4 Relay Output with Contact Monitoring - (ROCM)
When the Relay output is the de-energized state, the field contact monitor circuit generates a
small leakage current through the load device. The operational load threshold value should be
greater than the maximum value of the monitor circuit leakage. This condition should be verified
before using the device to ensure proper operation.
I leakage = 5mA @
140VDC Maximum
The field contact monitor circuit detects current flow through the field device in its OFF state.
Therefore, a small voltage drop occurs across the field device when this current flows. The field
device is normally a low impedance device and there is a small impact on the voltage threshold to
the monitor circuitry. However, there is a maximum allowable device loading specification to
ensure proper monitor operation over the assembly operational parameters.
446 OW350_R1150
7.5 Fused Relay Output modules - (FRO)
The Ovation Fused Relay Output Assembly provides a means to switch high current and voltage
devices located in the field. You have a choice between a fused low power relay output assembly
and a fused high power relay output assembly for differing applications. The Fused Low Power
Relay Output Assembly employs a 1 FORM C contact arrangement for driving field devices. The
Fused High Power Relay Output Assembly allows a choice between a 1 FORM C or a 1 FORM X
relay contact arrangement depending upon which KUEP form factor relay is installed.
The Fused Relay Output Bases provide the capability to provide contact wetting power from a
common external wetting source or optionally isolate contact wetting on an individual channel
basis. Additionally, the Fused Relay Output Bases incorporate individual channel fusing
eliminating the need for additional external fusing. The Fused Relay Output Bases incorporate
headers which accept pluggable terminal blocks in either right angle screw compression or
vertical crimp pin styles.
A Ovation Fused Relay Output module consists of an Electronics module, a base assembly
containing fuses and relays. The module provides a means to switch high AC voltages at high
currents to field devices. There are two versions of the Fused Relay Output base assembly which
contain either 12 or 16 relays within each base. The 12 Fused Relay Output base assembly
provides the additional advantage of being able to switch DC voltages at high currents.
Each Fused Relay Output base assembly incorporates an integral Fused Relay Output
Electronics module to interface between the relays and the Ovation I/O Controller. The Fused
Relay Output Electronics module provides configurable communication timeout periods and LEDs
to indicate the status of each output.
The Fused Relay Output Assembly incorporates a backward compatible addressing scheme so
that it is compatible with existing I/O bases.
Note: I/O Module General Information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
Integral fusing elements are provided for the protection of the Fused Relay Output module
assembly. The project shall ensure proper application of the panel with respect to applied
powering scheme and integral fusing. Any additional components required for the installation
shall be provided at the project level.
Note: The Relay Output base assembly does not incorporate a Personality module.
OW350_R1150 447
7.5 Fused Relay Output modules - (FRO)
1
Fused Relay Output module Subsystem
It is recommended that the Relay Output base assembly obtain relay coil voltage from the internal
Ovation auxiliary power supplies. These supplies distribute power through the Controller
backplane and ROP panel to base assemblies. Use of external power supplies for relay coil
power is NOT recommended.
448 OW350_R1150
7.5 Fused Relay Output modules - (FRO)
CABINE T TYPE AM BIEN T CAB INE T OPER AT IN G T EMPE R ATU RE RELAY BASE STYLE
OW350_R1150 449
7.5 Fused Relay Output modules - (FRO)
Each relay base assembly employs terminal blocks which are permanently marked with
appropriate relay contact designations at each position. The terminal block marking indicates how
field wiring is connected to each terminal block position in the respective relay base assemblies.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The terminal block markings for the G2R style Relay Output base assembly and for the KUEP
style Relay Output base assemblies are illustrated below. The following table lists and defines the
abbreviations used in those diagrams.
Figure 117: Terminal Block Connections for the Fixed Low Power Relay Output Base
Assembly
Figure 118: Terminal Block Connections for the Fixed High Power Relay Output Base
Assembly
ABBREVIATIO DEFINITION
N
450 OW350_R1150
7.5 Fused Relay Output modules - (FRO)
OW350_R1150 451
7.5 Fused Relay Output modules - (FRO)
452 OW350_R1150
7.5 Fused Relay Output modules - (FRO)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). Refer to the (Ovation Operator Station
User Guide.)
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 1 0 0 500
milliseconds milliseconds
1 0 1 250 1 0 1 250
milliseconds milliseconds
1 1 0 125 1 1 0 125
milliseconds milliseconds
1 1 1 62.5 1 1 1 62.5
milliseconds milliseconds
5 Outputs hold their state on communications Outputs hold their state on communications
timeout (active high) timeout (active high)
6 Not used Indicates the status of the blown fuse detection
circuit (high = field supply fuse is blown)
7 Enable blown fuse detection circuit (active high) Enable blown fuse detection circuit (active high)
8 Not used 2
Base ID0 Bit (Set by the Base Assembly)
9 Not used 2
Base ID1 Bit (Set by the Base Assembly)
10 Not used 2
Base ID2 Bit (Set by the Base Assembly)
11 - 15 Not used Not used
1
The tolerance on the timeout period is +/- 35%.
2
Refer to the following table for Base ID values.
Bit 0: When Bit 0 is set, the module is configured. The Controller configures the module by
writing a “1” to Bit 0 of the configuration register. Once configured, it remains configured until
a power-up/down reset is generated. After a power-up condition, the configuration register
clears.
OW350_R1150 453
7.5 Fused Relay Output modules - (FRO)
Bit 1: When Bit 1 is set, the internal error LED is turned on and data registers can be written
but not read.
Bits 2-4: These bits are used to select the communication timeout period.
Bit 5: When Bit 5 is set, the digital outputs hold their last state on a communications
watchdog timeout. When Bit 5 is cleared, the digital outputs are cleared (output transistor is
shut off) on a communications watchdog timeout.
Bit 6: This bit indicates the status of the blown fuse detection circuit. When Bit 6 of the status
register is set, the field supply fuse is blown.
Bit 7: When Bit 7 is set, the blown fuse detection circuit is enabled.
Bits 8-10: The Base Assembly (KUEP or G2R style) straps three bits in hardware which
identify which type of base the ROE is plugged into. The type of base can therefore be
determined from reading these bits.
Bits 11-15: Not used.
CAUTION: This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
BIT 10 (BAS E ID2) BIT 9 (BASE ID1) BIT 8 (BASE BASE TYPE
ID0)
0 1 0 RBHF
0 1 1 RBLF
454 OW350_R1150
7.5 Fused Relay Output modules - (FRO)
Bit 6 in the status register enables the Controller to monitor the status of the field supply fuse, and
it gives a visual indication of the status via the EXTERNAL ERROR LED.
The Controller enables this feature by writing a “1” to Bit 7 of the configuration register. If enabled
and the field supply voltage is between 18VDC and 25.5VDC, the circuit indicates the field supply
fuse is OK by turning OFF the “EXTERNAL ERROR” LED and clearing Bit 6 of the module status
register. If enabled and the field supply voltage is less than 0.4VDC, the circuit indicates the field
supply fuse is blown by turning ON the “EXTERNAL ERROR” LED and setting Bit 6 of the module
status register.
Note: After a powering reset, the blown fuse detection circuit is disabled. System level
configuration software must set the respective configuration bit if blown fuse detection is
desired.
LED
DESCRIPTION
DESCRIPTION VALUE
Number of channels 16
1
Blown fuse detection
Operating voltage range 18V auxiliary supply voltage 25.5V
OW350_R1150 455
7.5 Fused Relay Output modules - (FRO)
DESCRIPTION VALUE
Fused Low Power Relay Output Base Specifications (5X00431G01 - G02) (G2R)
DESCRIPTION VALUE
Number of relays 16
Relay Type Form C
Maximum propagation time Operate time: 15 mSec, bounce approximately = 3 mSec
Release time: 10 mSec, bounce approximately = 8 mSec
Dielectric isolation:
Relay contacts to logic 1500 VAC
Relay base auxiliary power 9.1 W typical, 11.68 W Maximum
1 25V typical (before output auctioneering diode drop within Ovation
Auxiliary power supply
auxiliary power supply) 25.5V Maximum@60 C
3 3.15A @ 150VAC
Channel ratings
4 10A @ 150 VAC
Bus power ratings
2 0 to 60 C (32 F to 140 F)
Operating temperature range
Storage temperature range -40 to 70 C (-40 F to 158 F)
Humidity (non-condensing) 35 - 85%
1
Use of the internal Ovation auxiliary power supply is recommended for relay output modules.
2
See additional application derating (see page 449) information.
3
Channel rating is limited to 3.15A by the internal channel fuse. Standard fuse carry current derating
apply. (0.5%/ C above 30 C)
4
Bus rating is limited to 10A by the internal channel fuse. Standard fuse carry current derating apply.
(0.5%/ C above 30 C)
Fused High Power Relay Output Base Assembly Specifications (5X00430G01 - G04) (KUEP)
DESCRIPTION VALUE
Number of channels 12
Relay Type 5X00430G02-G04 - Form C
5X00430G01-G03 - Form X
Typical propagation time Operate time: 15 mSec, excluding bounce
Release time: 10 mSec, excluding bounce
456 OW350_R1150
7.5 Fused Relay Output modules - (FRO)
DESCRIPTION VALUE
Dielectric isolation:
Relay contacts to logic 1500 VAC
Relay base auxiliary power Auxiliary power:
23.45 W typical, 30.1 W Maximum (Form C relays)
15.9 W typical, 20.41 W Maximum (Form X relays)
1 25V typical (before output auctioneering diode drop within Ovation
Auxiliary power supply
auxiliary power supply)
25.5V Maximum @42 C (108 F) (Form C relays)
25.5V Maximum @60 C (140 F) (Form X relays)
2 0 to 45 C (32 F to 113 F) (Form C relays)
Operating temperature range
0 to 60 C (32 F to 140 F) (Form X relays)
3 5
Channel ratings 3.15A @ 150VAC
4 5
Bus power ratings 10A @ 150 VAC
Storage temperature range KUEP C: -40 to 50 C (-40 F to 122 F)
KUEP X: -40 to 70 C (-40 F to 158 F)
1
Use of internal Ovation auxiliary power supply is recommended for Relay Output modules.
2
See additional application derating information contained in Using Relay Output Bases (see page
449).
3
Channel rating is limited to 3.15A by the internal channel fuse. Standard fuse carry current derating
apply. (0.5%/ C above 30 C)
4
Bus rating is limited to 10A by the internal channel fuse. Standard fuse carry current derating apply.
(0.5%/ C above 30 C)
5
The panel is designed to 150VDC. However, the power source must have the return ("-") lead
referenced to earth. Projects must review the power scheme to determine applicability.
OW350_R1150 457
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
The Ovation 32 Channel 24V DC Single-Ended Digital Output module contains 32 24-volt single-
ended digital output channels. Each digital output channel is capable of sourcing up to 500 mA of
output current with a 2A maximum total output current limit per module.
Note: The Ovation 32 Channel 24V DC Single-Ended Digital Output module is only available for
Ovation software releases 3.4 and later.
The digital output module switches high-side 24V DC power to 32 external loads. Switched power
for all 32 digital output channels is derived from the Ovation 24V DC Auxiliary Power Supply. All
32 digital output channels share a common return with the Auxiliary 24V DC power supply.
Note: The 32 Channel 24V DC Single-Ended Digital Output requires the use of an Ovation 4-
slot I/O base (5X00497G01) which provides additional wire terminations to support the 32
channels. The 32 Channel 24V DC Single-Ended Digital Output cannot be used with the
standard I/O Bases (1B30035H01, 1X00014H01, or 5X00334G01).
The I/O Module General Information (see page 25) section contains environmental, installation,
wiring, and fuse information for I/O modules.
1X00691H01 - The 32 Channel 24V DC Single-Ended Digital Output module does not require a
Pmod for any electrical connections to field terminals. A cavity insert is used in the Pmod location
to cover the unused Pmod connector and provide terminal wiring information.
Note: The 32 Channel 24V DC Single-Ended Digital Output requires the use of an Ovation 4-
slot I/O Base (5X00497G01) which provides additional wire terminations to support the 32
channels.
The 32 Channel 24V DC Single-Ended Digital Output cannot be used with the standard I/O
Bases (1B30035H01, 1X00014H01, or 5X00334G01).
458 OW350_R1150
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
The terminal block wiring diagram for the 32 Channel 24V DC Single-Ended Digital Output
module is illustrated in the following figure. The following table lists and defines abbreviations
used in the diagram.
Figure 121: Terminal block connections for the 32 Channel Single-Ended Digital Output
module
ABBREVIATION DEFINITION
OW350_R1150 459
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
Figure 122: Wiring diagram - 32 Channel 24V DC Single-Ended Digital Output module
The Module Configuration / Status Register is module I/O register 13 (0xD) and is a write register.
0 1 = configured 1 = configured*
0 = not configured 0 = not configured
1 1 = forced error 1 = forced error set by Controller
0 = no forced error 0 = no forced error*
460 OW350_R1150
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
Word addresses 11 (0xB in Hex) and 12 (0xC in Hex) are used to report fault status of the
individual digital output channels. A reported fault may indicate channel short-circuit, overload
condition, or switch IC case temperature above limit.
OW350_R1150 461
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
462 OW350_R1150
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
LED DESCRIPTION
P (green) The Power OK LED is lit when the module main power is OK.
C (green) The Communication OK LED is lit when the Ovation Controller is communicating with the
module.
E (Red) External Fault LED is lit to indicate Auxiliary 24V DC field power is not present, is below
threshold, or the Auxiliary 24V DC fuse is blown.
I (Red) The Internal Fault LED is lit under the following conditions:
The Force Error bit (Bit-1) of the Configuration Register is set.
The Ovation Controller is not communicating with the module.
A Channel Fault exists.
1 - 32 (Green) Each of the 32 channel LEDs represent the states of the Channel 1 through Channel 32
power switches.
Note: 24V Auxiliary Fuse Rating: 2.5A, 250V Fast-acting Fuse 5X20 mm
DESCRIPTION VALUE
Number of channels 32
Output Type IEC 61131-2 - protected output
current sourcing DC output
Output Current per Channel 500 mA Max, but not more than 2A max. for total 32 channels.
Output Short Circuit to Supply 1.2 typ - 1.7A max per channel
Common Current Limit
Maximum On Voltage 20V
OW350_R1150 463
7.6 32 Channel 24V DC Single-Ended Digital Output module (Windows Ovation 3.4 and above)
DESCRIPTION VALUE
464 OW350_R1150
S E C T I O N 8
IN THIS SECTION
8.2 Logic card block diagram for the Ovation bus modules
OW350_R1150 465
8.3 DeviceNet module
DeviceNet subsystems
2 5X00376G01 5X00375G01
8.3.2 Logic card side connector pin assignments - Ovation bus modules (DP)
ROW A, PIN NO. SIGNAL NAME ROW A, PIN NO. SIGNAL NAME
1 CONNECT2/* 1 NO CONNECTION
9 24V RETURN 9 24V RETURN
10 24V RETURN 10 24V RETURN
11 ADDRESSPWR 11 ADDRESS0/**
12 CAL/EEPROM PE 12 ADDRESS3/
13 ADDRESS2/ 13 ADDRESS1/
14 24V RETURN 14 24V RETURN
15 SYNC- *** 15 SYNC+ ***
16 24V RETURN*** 16 24V RETURN***
17 CLOCK- * 17 CLOCK+ ***
18 24V RETURN*** 18 24V RETURN***
19 DATA- * 19 DATA+ *
20 24V RETURN 20 24V RETURN
21 +24VOLTS (B)* 21 +24VOLTS (B)*
22 +24VOLTS (A)* 22 +24VOLTS (A)*
23 24V RETURN 23 24V RETURN
24 24V RETURN 24 24V RETURN
32 CONNECT1/ * 32 NO CONNECTION
* Short Pin.
** 24V Return for module installed in B-side of base, open for module installed in A-side of base.
*** Backplane signal not used by module.
Note: Rows A and B pins 2 through 8, and 25 through 31 are not used and, therefore, are not
shown.
466 OW350_R1150
8.3 DeviceNet module
Two DeviceNet Interfaces are provided on the Profibus/DeviceNet field card. Each Interface is
based on a communication processor with a communication interface for the DeviceNet network
and an integral dual port memory for communication with the host processor.
Communication between the dual port memory and the host processor on the logic card is
through an 8-bit parallel interface mapped into the memory space of the host processor. The
circuitry includes a galvanically isolated CAN interface for connection to the DeviceNet network.
Each connection to the network is through a female 5-pin connector or through the Ovation base.
These two connectors (one for each interface) are available on a personality module. Line
termination and biasing are part of the network mating connector per standard.
The EC1 processor provides an RS232 port for troubleshooting purposes. These ports (one for
each interface) are made available through a 5-pin header and can only be accessed with the
module cap removed.
MAIN FEATURES
1. DeviceNet field cards provide 2 independent galvanically isolated DeviceNet channels. Each
channel uses a galvanically isolated 5W switching regulator to convert 24 VDC DeviceNet
network power to 5VDC to power DeviceNet field side components. This provides galvanic
isolation between the DeviceNet field network and the Ovation module. Additionally, the
personality card uses individual channel isolated ground and power planes to achieve channel
to channel isolation.
2. Each DeviceNet channel uses an EC-1 ASIC microcontroller, to act as a DeviceNet master
Controller.
3. Each EC-1 provides CMOS level CAN differential signals to and from the galvanically isolated
DeviceNet transceiver chip PCA82C251. The PCA82C251 then translates them to CAN level
differential signal for DeviceNet communication.
4. Two DeviceNet standard 5-pin Combicon connectors are located on the DeviceNet
personality module and require standardized DeviceNet cabling.
OW350_R1150 467
8.3 DeviceNet module
5. The DeviceNet personality also routes the 5 standard DeviceNet signals from the Combicon
connectors to the Ovation base to provide Maximum DeviceNet cabling flexibility.
468 OW350_R1150
8.3 DeviceNet module
OW350_R1150 469
8.3 DeviceNet module
The terminal block is a 53-position compression-style terminal block arranged in 3 rows. The "A"
row, highest relative to the base, has 18 positions. The middle, or "B" row has 17 positions. The
"C" row, nearest to the base, has 18 positions.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The base unit termination block assignments are shown in the following table.
Note: PS+ and PS- are not used. The cross connect redundancy signals are the same as those accessed with the
RS232 redundancy connector on the PMOD. No connections are permitted to terminals marked RSV.
Note: Connection to the DeviceNet is made through a 9-pin female "D subminiature" connector
on the PMOD. There is one connector for each channel.
470 OW350_R1150
8.3 DeviceNet module
This connector is located on the DeviceNet field card and interfaces to the base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
This connector is located on the DeviceNet personality card and interfaces to the base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
OW350_R1150 471
8.3 DeviceNet module
LED DESCRIPTION
P (green) Power OK LED. Lit when the logic board's +5V and +3.3V digital supply voltage level is
OK.
C (green) Communication OK LED. Lit when the Ovation Controller is communicating with the
module.
E No LED.
I (red) Internal Fault LED. Lit when the forced error bit (bit 1) of the configuration register is set,
or when the Ovation Controller is not communicating with the module.
1-5 No LED.
6 ACT (green) Ethernet activity.
7 FDX (yellow) Full duplex Ethernet communication.
8-12 S4 - S0 General purpose red LEDs. Lit under firmware control of the ARM9 processor.
(red)
13 - 16 No LED.
472 OW350_R1150
8.3 DeviceNet module
OW350_R1150 473
8.4 Foundation Fieldbus module
DESCRIPTION VALUE
Storage temperature range 40°C to 85°C (40°F to 185°F) per Ovation standard.
Humidity (non-condensing) range 0% to 95%
8.4.2 Logic card side connector pin assignments - Ovation bus modules (DP)
ROW A, PIN NO. SIGNAL NAME ROW A, PIN NO. SIGNAL NAME
1 CONNECT2/* 1 NO CONNECTION
9 24V RETURN 9 24V RETURN
10 24V RETURN 10 24V RETURN
11 ADDRESSPWR 11 ADDRESS0/**
474 OW350_R1150
8.4 Foundation Fieldbus module
ROW A, PIN NO. SIGNAL NAME ROW A, PIN NO. SIGNAL NAME
12 CAL/EEPROM PE 12 ADDRESS3/
13 ADDRESS2/ 13 ADDRESS1/
14 24V RETURN 14 24V RETURN
15 SYNC- *** 15 SYNC+ ***
16 24V RETURN*** 16 24V RETURN***
17 CLOCK- * 17 CLOCK+ ***
18 24V RETURN*** 18 24V RETURN***
19 DATA- * 19 DATA+ *
20 24V RETURN 20 24V RETURN
21 +24VOLTS (B)* 21 +24VOLTS (B)*
22 +24VOLTS (A)* 22 +24VOLTS (A)*
23 24V RETURN 23 24V RETURN
24 24V RETURN 24 24V RETURN
32 CONNECT1/ * 32 NO CONNECTION
* Short Pin.
** 24V Return for module installed in B-side of base, open for module installed in A-side of base.
*** Backplane signal not used by module.
Note: Rows A and B pins 2 through 8, and 25 through 31 are not used and, therefore, are not
shown.
OW350_R1150 475
8.4 Foundation Fieldbus module
Two Foundation Fieldbus interfaces are provided on the Foundation Fieldbus field card. Each
interface provides an ARM7 processor for stack management, Fieldbus Interface Chip (FINCH)
and a Media Attachment Unit (Shortbow MAU). Communication between the ARM7 processor
and the host processor on the logic card is through an asynchronous serial interface running at up
to 38.4 Kbaud.
The connection to the Fieldbus network is via the base unit's terminal block. Foundation Fieldbus
Power conditioners and Power supplies must be provided externally. A Personality Module is
provided that includes an RJ45 jack for the redundancy cable as well as two 9-pin D connectors
(one per channel) to access a second serial port on the ARM7 processor. The second serial port
is intended for troubleshooting purposes; however, the fact that the interface is present does not
imply software support.
Additionally, a JTAG port is available to support emulation and firmware development. This port is
only available with the modules removed from the case. Note that the JTAG port is not available
for boundary scan testing.
Main features
1. Each Foundation Fieldbus Field Card contains 2 independent galvanically isolated Fieldbus
channels. Each channel provides galvanic isolation between the Fieldbus field power and the
main 24VDC power supply. Additionally, the Foundation Fieldbus Field Card employs signal
separation to achieve channel to channel isolation.
2. Foundation Fieldbus Field cards use a Foundation Fieldbus approved H1 host Controller
stack and are in compliance with IEC standard 61158.
3. Each Fieldbus channel uses an ARM7 microcontroller to control the Fieldbus data
communications. Each ARM7 uses a 38.4 kbaud UART interface to interface data with the
Ovation module logic card. This allows the logic card to have positive control over the
Fieldbus network traffic.
4. Each Fieldbus channel uses a Shortbow Media Attachment Unit (MAU) application specific
integrated circuit (ASIC) to translate CMOS level logic to current modulated (+ and - 10 mA)
Fieldbus signals. The Shortbow derives its power from the 9 - 32 VDC (typically 24VDC)
Fieldbus network.
5. Fieldbus signals coming from the MAU are optically coupled and translated to CMOS logic
prior to the FINCH and microprocessor to maintain galvanic isolation.
476 OW350_R1150
8.4 Foundation Fieldbus module
6. Each Fieldbus channel uses a Fieldbus Interface Chip ASIC or FINCH to translate
Manchester encoded CMOS logic level signals coming from the MAU into 8-bit register values
to be passed to the microcontroller.
Foundation Fieldbus solutions support redundancy. Redundant modules each sit on the same
segment, although only one is the master. The other is in backup mode and does not control the
segment. If a module is in control, it is in control over both segments available on each module.
Assume control is passive as far as the Module is concerned. That is, the decision to place a
module in control or backup is made by the Controller.
Redundant modules communicate over a private RS232 port. Logically, this port goes to USART
port 1 on the ARM 9 (where available ports are 0-3). Physically, the connection is made through
an RJ45 jack located on the respective PMOD (PPB or PFF). The pinout of the RJ45 jack is such
that a standard null modem CAT5 Ethernet cable can be used.
OW350_R1150 477
8.4 Foundation Fieldbus module
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. Refer to: Marshaling Base Unit (see page 35) for more
information.
Maximum wire size: 12 AWG single wire or two 14 AWG wires terminal.
The base unit termination block assignments are shown in the following table.
478 OW350_R1150
8.4 Foundation Fieldbus module
Note: PS+ and PS- are not used. The cross connect redundancy signals are the same that are
accessed with the RS232 redundancy connector on the PMOD. No connections are permitted to
terminals marked RSV.
This connector is located on the Foundation Fieldbus field card and interfaces to the base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
Pin Assignments:
OW350_R1150 479
8.4 Foundation Fieldbus module
This connector is located on the Foundation Fieldbus personality card and interfaces to the base
unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
Pin Assignments:
480 OW350_R1150
8.4 Foundation Fieldbus module
LED DESCRIPTION
P (green) Power OK LED. Lit when the logic board's +5V and +3.3V digital supply voltage
level is OK.
C (green) Communication OK LED. Lit when Ovation Controller is communicating with
module.
E, I, 1 - 5 No LED.
6 ACT (green) Ethernet activity.
7 FDX (yellow) Full duplex Ethernet communication.
8 - 12 S4 - S1 (red) General purpose red LEDs. Lit under firmware control of the ARM9 processor.
13 - 16 No LED.
DESCRIPTION VALUE
OW350_R1150 481
8.5 Profibus DP module (DP)
DESCRIPTION VALUE
Dielectric Isolation +/- 1,000 V DC or peak AC for one minute, channel to channel or
channel to logic
International Electromagnetic Compatibility Specification
EN55011
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Operating temperature range 0 to 60°C (32°F to 140°F)
Profibus subsystems
2 5X00300GO1 5X00321G01
8.5.2 Logic card side connector pin assignments - Ovation bus modules (DP)
ROW A, PIN NO. SIGNAL NAME ROW A, PIN NO. SIGNAL NAME
1 CONNECT2/* 1 NO CONNECTION
9 24V RETURN 9 24V RETURN
10 24V RETURN 10 24V RETURN
11 ADDRESSPWR 11 ADDRESS0/**
12 CAL/EEPROM PE 12 ADDRESS3/
13 ADDRESS2/ 13 ADDRESS1/
14 24V RETURN 14 24V RETURN
15 SYNC- *** 15 SYNC+ ***
16 24V RETURN*** 16 24V RETURN***
17 CLOCK- * 17 CLOCK+ ***
18 24V RETURN*** 18 24V RETURN***
482 OW350_R1150
8.5 Profibus DP module (DP)
ROW A, PIN NO. SIGNAL NAME ROW A, PIN NO. SIGNAL NAME
19 DATA- * 19 DATA+ *
20 24V RETURN 20 24V RETURN
21 +24VOLTS (B)* 21 +24VOLTS (B)*
22 +24VOLTS (A)* 22 +24VOLTS (A)*
23 24V RETURN 23 24V RETURN
24 24V RETURN 24 24V RETURN
32 CONNECT1/ * 32 NO CONNECTION
* Short Pin.
** 24V Return for module installed in B-side of base, open for module installed in A-side of base.
*** Backplane signal not used by module.
Note: Rows A and B pins 2 through 8, and 25 through 31 are not used and, therefore, are not
shown.
Two Profibus DP Interfaces are provided on the Profibus/DeviceNet field card. Each Interface is
based on the Hilscher™ EC1 communication processor. This device is an 80C186 core with
communication interface for the Profibus DP network and an integral dual port memory for
communication with the host processor. Communication between the dual port memory and the
host processor on the logic card is through an 8-bit parallel interface mapped into the memory
space of the host processor. The circuitry includes a galvanically isolated RS485 interface for
connection to the Profibus DP network. Each connection to the network is through a female 9-pin
D connector per the Profibus DP standard. These two D connectors (one for each interface) are
available on a personality module. Line termination and biasing are part of the network mating
connector per standard. The EC1 processor provides an RS232 port for troubleshooting
purposes. These ports (one for each interface) are made available through an RJ45 jack. Access
is only available with the module cap removed.
The personality module also provides an accessible RJ-45 Jack for the redundancy cross connect
cable.
MAIN FEATURES
1. Profibus field cards provide 2 independent galvanically isolated Profibus channels. Each
channel uses a galvanically isolated 1W DC to DC converter to power the Profibus field side
components such as ADM2486 which is also isolated. This provides galvanic isolation
between the Profibus field network and the Ovation module. Additionally, the Personality card
uses individual channel isolated ground and power planes separated by 0.063 inches
minimum to achieve channel to channel isolation.
2. Each Profibus channel uses an EC-1 ASIC microcontroller, to act as a Profibus master
Controller (IEC 61784 and 61158).
3. Each EC-1 interfaces to the Ovation module logic card (LPB) via a dual port memory built in
to the ASIC. The dual port is an 8-bit bidirectional interface that allows the logic access to the
Profibus data.
OW350_R1150 483
8.5 Profibus DP module (DP)
4. Each EC-1 provides CMOS level single ended transmit and receive signals to and from the
galvanically isolated Profibus transceiver chip. The ADM2486 then translates them to an
RS485 level differential signal for Profibus communication.
5. Two Profibus mandated 9-pin d-subminiature connectors are located on the Profibus
Personality Module and require standardized Profibus cabling.
6. In the event a Profibus repeater is used in a redundant application, each Profibus channel is
equipped with a tri-state buffer driver circuit which can be enabled or disabled depending on
which channel needs to signal the repeater. This circuit is not supported by the logic card nor
recognized by Profibus standards.
Profibus DP solutions support redundancy. Redundant modules each sit on the same segment,
although only one is the master. The other is in backup mode and does not control the segment. If
a module is in control, it is in control over both segments available on each module. Assume
control is passive as far as the Module is concerned. That is, the decision to place a module in
control or backup is made by the Controller.
Redundant modules communicate over a private RS232 port. Logically, this port goes to USART
port 1 on the ARM 9 (where available ports are 0-3). Physically, the connection is made through
an RJ45 jack located on the respective PMOD (PPB or PFF). The pinout of the RJ45 jack is such
that a standard null modem CAT5 Ethernet cable can be used.
484 OW350_R1150
8.5 Profibus DP module (DP)
8.5.5 Module block diagram & DP field card/personality card - Profibus (DP)
The Profibus DP module base unit has a 53-position compression-style terminal block arranged in
3 rows. The "A" row, highest relative to the base, has 18 positions. The middle, or "B" row has 17
positions. The "C" row, nearest to the base, has 18 positions.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The base unit termination block assignments are show in the following table.
OW350_R1150 485
8.5 Profibus DP module (DP)
Note: PS+ and PS- are not used. The cross connect redundancy signals are the same that are accessed
with the RS232 redundancy connector on the PMOD. No connections are permitted to terminals marked
RSV.
Note: Connection to the Profibus is made through a 9 pin female "D subminiature" connector
on the PMOD. There is one connector for each channel.
This connector is located on the Profibus field card and interfaces to the base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
486 OW350_R1150
8.5 Profibus DP module (DP)
This connector is located on the Profibus DP personality card and interfaces to the base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
OW350_R1150 487
8.5 Profibus DP module (DP)
LED DESCRIPTION
P (green) Power OK LED. Lit when the logic board's +5V and +3.3V digital supply voltage level
is OK.
C (green) Communication OK LED. Lit when the Ovation Controller is communicating with the
module.
E No LED.
I (red) Internal Fault LED. Lit when the forced error bit (bit 1) of the configuration register is
set, or when the Ovation Controller is not communicating with the module.
1-5 No LED.
6 ACT (green) Ethernet activity.
7 FDX (yellow) Full duplex Ethernet communication.
8-12 S4 - S0 General purpose red LEDs. Lit under firmware control of the ARM9 processor.
(red)
13 - 16 No LED.
488 OW350_R1150
8.6 Ethernet Link Controller
DESCRIPTION VALUE
Voltage Main Primary Voltage 21.0V Min. 24.0V Nominal 25.0V Max.
Main Secondary Voltage 21.0V Min. 24.0V Nominal 25.0V Max.
Ovation I/O Bus Current (+24V Main) 160 mA typ.*, 214 mA Max.
Ovation I/O Bus Power (+24V Main) 3.84 W typ.*, 5.136 W Max.
Input Under-voltage Lockout 17-18.5 volts
Input Over-voltage Crowbar 29-35 volts
Number of segments per module 2
Interface characteristics RS485, 12 Mbaud Max
Ethernet 10/100 MBaud, Auto-negotiation supported
MDIX not supported, Standard RJ45 connection on the EMOD
Access only with cap removed
Redundancy Port RS232, 57.6 Kbaud Max, RJ45 jack on the PMOD.
ARM9 Diagnostic Port RS232, 57.6 Kbaud Max, 5 pin header on the logic card.
Access only with cap removed.
Dielectric Isolation +/- 1,000 V DC or peak AC for one minute, channel to channel or
channel to logic.
International Electromagnetic Specification
Compatibility EN55011
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Operating temperature range 0 to 60°C (32°F to 140°F).
Storage temperature range Per Ovation standard.
Humidity (non-condensing) range 0% to 95%
Vibration 0.15mm displacement from 10 to 57 Hz and 2G's from 57 to 500 Hz.
Shock 15G's for 11 milliseconds and 1/2 sine wave.
2 5X00419GO1 1X000569H01
OW350_R1150 489
8.6 Ethernet Link Controller
8.6.2 Logic card side connector pin assignments - Ovation bus modules (DP)
ROW A, PIN NO. SIGNAL NAME ROW A, PIN NO. SIGNAL NAME
1 CONNECT2/* 1 NO CONNECTION
9 24V RETURN 9 24V RETURN
10 24V RETURN 10 24V RETURN
11 ADDRESSPWR 11 ADDRESS0/**
12 CAL/EEPROM PE 12 ADDRESS3/
13 ADDRESS2/ 13 ADDRESS1/
14 24V RETURN 14 24V RETURN
15 SYNC- *** 15 SYNC+ ***
16 24V RETURN*** 16 24V RETURN***
17 CLOCK- * 17 CLOCK+ ***
18 24V RETURN*** 18 24V RETURN***
19 DATA- * 19 DATA+ *
20 24V RETURN 20 24V RETURN
21 +24VOLTS (B)* 21 +24VOLTS (B)*
22 +24VOLTS (A)* 22 +24VOLTS (A)*
23 24V RETURN 23 24V RETURN
24 24V RETURN 24 24V RETURN
32 CONNECT1/ * 32 NO CONNECTION
* Short Pin.
** 24V Return for module installed in B-side of base, open for module installed in A-side of base.
*** Backplane signal not used by module.
Note: Rows A and B pins 2 through 8, and 25 through 31 are not used and, therefore, are not
shown.
The Ethernet Link Controller provides a single Ethernet link directly off the LPB board using an 8
position RJ45 modular connector accessible without removing Emod cap. An Ethernet CAT5e
cable with right angle RJ45 connector is required to mate to the Ethernet Link Controller module
to avoid a tight cable radius bend.
490 OW350_R1150
8.6 Ethernet Link Controller
8.6.4 Module block diagram & field card/personality card - Ethernet Link
Controller
OW350_R1150 491
8.6 Ethernet Link Controller
The Ethernet Link Controller module base unit has a 53-position compression-style terminal block
arranged in 3 rows. The "A" row, highest relative to the base, has 18 positions. The middle, or "B"
row has 17 positions. The "C" row, nearest to the base, has 18 positions.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The base unit termination block assignments are show in the following table.
492 OW350_R1150
8.6 Ethernet Link Controller
Note: PS+ and PS- are not used. The cross connect redundancy signals are the same that are accessed
with the RS232 redundancy connector on the PMOD. No connections are permitted to terminals marked
RSV.
Note: Connection to the Ethernet Link Controller is made through a 9 pin female "D
subminiature" connector on the PMOD. There is one connector for each channel.
This connector is located on the Ethernet Link Controller field card and interfaces to the base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
OW350_R1150 493
8.6 Ethernet Link Controller
This connector is located on the Ethernet Link Controller personality card and interfaces to the
base unit.
Connector Type: 152 position male High-Density Interconnect (HDI) arranged in 4 rows of 38
pins. The actual connector is selectively loaded so that only 64 positions are available for use.
494 OW350_R1150
8.6 Ethernet Link Controller
LED DESCRIPTION
P (green) Power OK LED. Lit when the logic board's +5V and +3.3V digital supply voltage level is OK.
C (green) Communication OK LED. Lit when the Ovation Controller is communicating with the module.
E (red) Fault LED. Lit when the forced error bit (bit 1) of the configuration register is set, or when the
Ovation Controller is not communicating with the module.
I, 1 - 5 No LED.
6 ACT (green) Ethernet activity.
7 FDX (yellow) Full duplex Ethernet communication.
8-12 S4 -S0 (red) General purpose red LEDs. Lit under firmware control of the ARM9 processor.
13 - 16 No LED.
DESCRIPTION VALUE
Voltage Main Primary Voltage 21.0V Min. 24.0V Nominal 25.0V Max.
Main Secondary Voltage 21.0V Min. 24.0V Nominal 25.0V Max.
Ovation I/O Bus Current (+24V Main) 160 mA typ.*, 214 mA Max.
Ovation I/O Bus Power (+24V Main) 3.84 W typ.*, 5.136 W Max.
Input Under-voltage Lockout 17-18.5 volts
Input Over-voltage Crowbar 29-35 volts
Number of segments per module 2
Interface characteristics RS485, 12 Mbaud Max
Ethernet 10/100 MBaud, Auto-negotiation supported
MDIX not supported, Standard RJ45 connection on the EMOD
Access only with cap removed
Redundancy Port RS232, 57.6 Kbaud Max, RJ45 jack on the PMOD
ARM9 Diagnostic Port RS232, 57.6 Kbaud Max, 5 pin header on the logic card
Access only with cap removed
Dielectric Isolation +/- 1,000 V DC or peak AC for one minute, channel to channel or channel
to logic
International Electromagnetic Specification
Compatibility EN55011
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Operating temperature range 0 to 60°C (32°F to 140°F)
Storage temperature range Per Ovation standard
Humidity (non-condensing) range 0% to 95%
Vibration 0.15mm displacement from 10 to 57 Hz and 2G's from 57 to 500 Hz
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8.6 Ethernet Link Controller
DESCRIPTION VALUE
Voltage Main Primary Voltage 21.0V Min. 24.0V Nominal 25.0V Max.
Main Secondary Voltage 21.0V Min. 24.0V Nominal 25.0V Max.
Shock 15G's for 11 milliseconds and 1/2 sine wave
496 OW350_R1150
S E C T I O N 9
IN THIS SECTION
The Link Controller (LC) module provides the Ovation Controller with a serial data
communications link to a third-party device or system. This communication is done via a serial
RS-232, RS-422, or RS-485 data link. Two ports (one programming and one application) are
provided.
This module is not described in this document. (See Ovation LC Module Interface User Guide.)
Note: I/O Module general information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
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9.1 Link Controller module - (LC)
1
Link Controller subsystems
498 OW350_R1150
9.2 Loop Interface module - (LI)
The Ovation single-loop Controller is designed to interface to the analog and digital I/O necessary
to control a single process loop. In addition, the Ovation single-loop Controller displays this
process information and provides for manual control via a local operator interface station.
The Ovation single-loop interface module provides the following field inputs and outputs
necessary to interface to a single loop:
Two galvanically isolated analog inputs.
One analog output.
Two galvanically isolated digital inputs.
Two digital outputs (the outputs share a common ground with each other, but are galvanically
isolated from the other I/O circuits and from the logic portion of the module).
In addition, the single-loop interface module contains an RS-422 serial port for communications
with a loop interface module (SLIM) and an interface for communications over the Ovation serial
I/O bus.
Note: I/O Module general information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
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9.2 Loop Interface module - (LI)
There are two basic styles of single-loop interface modules, Normal (non-electric drive) and
Electric Drive:
Normal (non-electric drive) Type - This type of module calculates the process variable for
display at the SLIM by converting analog input 1 to engineering units. The output to the field is
the analog output. This type of module may use a group 1, 2, or 3 Electronics module.
Electric Drive Type - Two types of Electric Drive modules are supported. Electric Drive
module types are available with group 4 Electronics modules only. The mode of the Electric
Drive is controlled through software.
Electric Drive Type (Mode 1)
This type of module calculates the process variable from analog input 1, and the output
(Demand) is calculated by the Controller as in Normal (non-electric drive) card styles.
However, the output to the field are the two digital outputs. The output (Demand) from the
Controller is compared to the process position (analog input 2), and raise and output
pulses are generated accordingly to control the process. Digital output 1 corresponds to
rise, and digital output 2 corresponds to lower. The outputs are pulsed with the duty cycle
proportional to the speed of the rise or lower action. The raise/lower ON/OFF times are
specified in the control algorithm.
Electric Drive Type (Mode 2)
As in Electric Drive (Mode 1), this type of module calculates the process variable from
analog input 1, and its field output are two digital outputs. However, in all operating modes
except Local, a demand of zero (0) forces a hard (non-pulsing) lower. This means that
digital output 2 is forced active LOW and remains LOW until the demand is not equal to 0.
Local mode operation is unchanged.
1, 4
Loop Interface subsystems
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9.2 Loop Interface module - (LI)
When defining points for a normal (non-electric) drive Loop Interface module, the following point types are
required for each channel:
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9.2 Loop Interface module - (LI)
When defining points for an electric drive Loop Interface module, the following point types are required for
each channel:
There are four modes of operation for the Loop Interface module:
Cascade
Auto
Manual (also supports Timed-out Manual sub-mode)
Local (also supports Timed-out Local sub-mode)
Operation modes
502 OW350_R1150
9.2 Loop Interface module - (LI)
For the Ovation Loop Interface module, the digital inputs perform priority raise and lower
functions. The digital inputs are used as priority raise or lower for the output. Priority action takes
precedence over any output request from the Controller or SLIM. Priority Raise and Lower may
be used with either of the two module types (Normal (non-electric) or Electric Drive).
If desired, digital inputs as priority raise and lower can be disabled and used as user-defined
digital input points. In order to disable digital inputs as priority raise and lower functions, the
module must be configured per instructions on drawing 1C31174 (Groups 21-24).
The Single-Loop Interface module may communicate to the Small Loop Interface module (SLIM)
via its RS-422 serial port. The serial port connector is located on the personality module.
Alternatively, the serial port wiring may be connected directly at the terminal block.
A single SLIM communicates with one Loop Interface module. Multiple Loop Interface modules
per single SLIM are not supported. SLIMs are not required for the loop interface module
operation. (The loop interface module may be used without a SLIM.)
A wire jumper between terminals IAO and logic GND can be used to set the analog output to
Inverse Operation.
Normal (default - no wire installed) operation of the analog output means that when the output
value is 0% (as seen at the SLIM or Controller), the analog output is a minimum (0V for groups 1
and 2, or 4mA for groups 3 and 4 modules). When the output value is 100%, the actual analog
output is at its Maximum value (+10V for group 1, +5V for group 2, and 20mA for groups 3 and 4
modules).
Inverse (wire jumper installed) operation of the analog output means that when the output value is
0% (as seen at the SLIM or Controller), the analog output is a Maximum (+10V for group 1, +5V
for group 2, and 20mA for groups 3 and 4 modules). When the output value is 100%, the analog
output is its minimum value (0V for groups 1 and 2, or 4mA for groups 3 and 4 modules).
OW350_R1150 503
9.2 Loop Interface module - (LI)
If the Loop Interface subsystem uses the 1C31177G02 Personality module (configured for two 4
to 20 mA current analog inputs that are locally powered), the required voltage supply may be
obtained from the internal Ovation auxiliary power supply (available through the terminal block), or
it may be obtained from an external power supply.
If an external power supply is used, Using an External Power Supply (see page 799) contains
steps to be undertaken before connecting the external power supply to the Loop Interface module
base unit terminal block. The Loop Interface module auxiliary supply voltage level (24 VDC or 48
VDC) depends on the external transmitter devices being interfaced to the Loop Interface module‟s
analog inputs.
504 OW350_R1150
9.2 Loop Interface module - (LI)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
The diagrams for the Loop Interface Personality modules are illustrated in below. The following
table lists and defines the abbreviations used in those diagrams.
Figure 123: Terminal Block Connections for the Loop Interface Personality Modules
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9.2 Loop Interface module - (LI)
ATT Attention
RX ± Receive data
TX ± Transmit data
DIGITAL OUTPUT V± Voltage source terminal connection
± 1, ± 2 Positive or negative terminal connection
2 Shield terminal connection
SH1, SH2
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9.2 Loop Interface module - (LI)
Note: Do not use unmarked terminal block locations or locations marked RSV.
Shield terminals (SH) are not connected in CE Mark systems.
The analog output is not present on electric drive modules.
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9.2 Loop Interface module - (LI)
Figure 125: Jumper Settings for Voltage Analog Input Personality Module
508 OW350_R1150
9.2 Loop Interface module - (LI)
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9.2 Loop Interface module - (LI)
510 OW350_R1150
9.2 Loop Interface module - (LI)
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9.2 Loop Interface module - (LI)
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9.2 Loop Interface module - (LI)
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9.2 Loop Interface module - (LI)
514 OW350_R1150
9.2 Loop Interface module - (LI)
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9.2 Loop Interface module - (LI)
516 OW350_R1150
9.2 Loop Interface module - (LI)
Figure 134: Locally Powered Current Analog input Field Connections (CE Mark)
OW350_R1150 517
9.2 Loop Interface module - (LI)
Figure 135: Field Powered Current Analog Input Field Connections (CE Mark)
518 OW350_R1150
9.2 Loop Interface module - (LI)
Terminal Block
DI section Pmod (PLIV, PLIL, PLIF) Emod (FLI)
DI
Vf+
DI1
Rsv VIN
+1
Field
Contact -1 RTN1 RTN1
SeeNOTE
SEE Note 1 1
Vfs-
V-
Vfs+
Vf+
DI2
Rsv VIN
+2
Field RTN2
Contact -2 RTN2
See Note 1 Vfs-
V-
DO+2
DO+1
Rsv
Vfs+ Fuse
VW+
Mon
V+
Auxiliary Fuse
Wetting Supply Input
(same as for Digital Outputs) Vfs- Supply
V-
gnd
If Aux. supply = wettting
If auxiliary supply is the
supply: connect PS+, PS- to
internal auxiliary supply,
V+, V-
connect PS+, PS- to V+, V-
Note
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware (refer to Cable Guidelines in the applicablePlanning
" Your Ovation System
").
Figure 137: Digital Inputs (local auxiliary supply) Field Connections (CE Mark)
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9.2 Loop Interface module - (LI)
Terminal Block
DI section Pmod (PLIV, PLIL, PLIF) Emod (FLI)
Field Vf+
DI1
Contact Rsv VIN
+1
Fuse -1 RTN1 RTN1
External Vfs-
SEE NOTE V-
Auxiliary
W etting See Note 11
Supply Vfs+
Vf+
DI2
Field Rsv VIN
Contact +2
RTN2
-2 RTN2
Fuse Vfs-
V-
External DO+2
W etting
Auxiliary See Note 1 DO+1
Supply Rsv
Vfs+ Fuse
Fuse
Mon
External VW+
auxiliary
Wetting supply V+
not monitored or
Vfs- Supply
fused on LLI. V-
gnd
Note
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware (refer to Cable Guidelines in the applicablePlanning
" Your Ovation System
").
Figure 138: Digital Inputs (field auxiliary supply) Field Connections (CE Mark)
520 OW350_R1150
9.2 Loop Interface module - (LI)
Terminal Block
Emod (FLI) Pmod (PLIV, PLIL, PLIF) DO section
Vfs+
+1
LOAD
D DO1- DO1-
-1
G
S
DO1SHLD
SH1
SEE NOTE
See Note 1 1
Vfs+
+2
LOAD
D
DO2- DO2-
-2
G
S
DO2SHLD
SH2 See Note 1
Vf
Fuse Vf
Mon Rsv
Vfs+ VW+
V+
Fuse Auxiliary
Wetting Supply
Rtn Vfs-
Input
V-
If Aux supply = wetting supply:
If auxiliary supply is the
connect PS+, PS- to V+,V-
internal auxiliary supply,
connect PS+, PS- to V+, V-
Note
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware (refer to Cable Guidelines in the applicable"Planning Your Ovation System" ).
Figure 139: Digital Outputs (local auxiliary supply) Field Connections (CE Mark)
OW350_R1150 521
9.2 Loop Interface module - (LI)
Terminal Block
Emod (FLI) Pmod (PLIV, PLIL, PLIF) DO section
DO
Vfs+
+1
D DO1- DO1-
-1 LOAD
Fuse
G
DO1SHLD
S SH1
Vfs+
+2
D
DO2- DO2-
-2 LOAD
Fuse
G
DO2SHLD
S SH2 External Wetting
auxiliary
supply not monitored
or fused on LLI.
Vf
Fuse Vf
Mon Rsv
Vfs+ VW+
V+
Fuse
Rtn Vfs-
V-
See Note 1
SEE NOTE 1
Note
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware (refer to Cable Guidelines in the applicable"Planning Your Ovation System ").
Figure 140: Digital Outputs (field auxiliary supply) Field Connections (CE Mark)
The Personality module SLIM connector is used to connect the Loop Interface module to a SLIM
module.
1 SP-COMMON NA
2 RX - (Receive Data) Input
3 Shd (Cable Shield) NA
4 RX+ (Receive Data) Input
5 1 Input
SLIM-ATT/(SLIM Cable Connector Attached)
6 TX+ (Transmit Data) Output
7 No connection NA
8 TX- (Transmit Data) Output
9 SP-COMMON NA
522 OW350_R1150
9.2 Loop Interface module - (LI)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). (See the Ovation Operator Station User
Guide.)
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 millisecs. 1 0 0 500 millisecs.
1 0 1 250 millisecs. 1 0 1 250 millisecs.
1 1 0 125 millisecs. 1 1 0 125 millisecs.
1 1 1 62.5 millisecs. 1 1 1 62.5 millisecs.
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9.2 Loop Interface module - (LI)
524 OW350_R1150
9.2 Loop Interface module - (LI)
CAUTION: This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
Word address 14 (E in Hex) serves the purpose of the Secondary Configuration/Status Register.
Word address 12 (C in Hex) serves the purpose of reporting the point quality.
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9.2 Loop Interface module - (LI)
LED DESCRIPTION
526 OW350_R1150
9.3 Pulse Accumulator module - (PA)
LED DESCRIPTION
15 No LED.
16 No LED.
The Pulse Accumulator module accumulates pulses for two input channels and provides the
information to the Controller. There are three possible configurations:
Counting pulses over a defined period of time allows the module to measure the speed of the
input pulses (frequency).
Counting pulses until instructed to stop counting either by the Ovation Controller or by an
external field control input.
Measuring the time duration of a pulse.
The Pulse Accumulator module is a CE Mark certified module.
Note: I/O Module general information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
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9.3 Pulse Accumulator module - (PA)
1
Pulse Accumulator Subsystem
1
Pulse Accumulator subsystems
528 OW350_R1150
9.3 Pulse Accumulator module - (PA)
OW350_R1150 529
9.3 Pulse Accumulator module - (PA)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the field wiring to the terminal block in
the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 141: Terminal Block Connections for the Pulse Accumulator Pmod
530 OW350_R1150
9.3 Pulse Accumulator module - (PA)
ABBREVIATION DEFINITION
CTX 1
24/48V count terminal connection using external power.
CTY 1
24/48V count terminal connection using external power.
CT+ 1
24/48V positive count terminal connection.
CT- 1
24/48V negative count terminal connection.
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9.3 Pulse Accumulator module - (PA)
532 OW350_R1150
9.3 Pulse Accumulator module - (PA)
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9.3 Pulse Accumulator module - (PA)
534 OW350_R1150
9.3 Pulse Accumulator module - (PA)
Figure 145: +5V/+12V Medium Speed - All Pmods - Low Side Switch Pulse Source
Figure 146: +5V/+12V Medium Speed - All Pmods - Active Pulse Source
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9.3 Pulse Accumulator module - (PA)
Figure 147: 24V/48V Active Pulse Source - Pmod 1C31150G01 - Common Negative
536 OW350_R1150
9.3 Pulse Accumulator module - (PA)
Figure 148: 24V/48V Active Pulse Source - Pmod 1C31150G02 - Common Positive
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9.3 Pulse Accumulator module - (PA)
538 OW350_R1150
9.3 Pulse Accumulator module - (PA)
OW350_R1150 539
9.3 Pulse Accumulator module - (PA)
540 OW350_R1150
9.3 Pulse Accumulator module - (PA)
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9.3 Pulse Accumulator module - (PA)
9.3.11 Active pulse source count field connections (CE Mark) - (PA)
Figure 151: 24V/48V Active Pulse Source - Pmod 1C31147G01 - Common Negative (CE
Mark)
542 OW350_R1150
9.3 Pulse Accumulator module - (PA)
Figure 152: 24V/48V Active Pulse Source - Pmod 1C31147G02 - Common Positive (CE
Mark)
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9.3 Pulse Accumulator module - (PA)
544 OW350_R1150
9.3 Pulse Accumulator module - (PA)
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9.3 Pulse Accumulator module - (PA)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. Bits 2 through 15 are for Channel 1. The status register can be read by using the Point
Information window at an Operator Station (see the Bit Pattern field on the Hardware tab). (see
Ovation Operator Station User Guide.)
546 OW350_R1150
9.3 Pulse Accumulator module - (PA)
8 Increment count upon trailing edge of pulse Increment count upon trailing edge of pulse
1 = Increment the pulse counter upon the configuration bit status.
trailing edge of the external input COUNT
pulse.
0 = Increment the pulse counter upon the
leading edge of the external input COUNT
pulse.
9 Snapshot on trailing edge of external signal Snapshot on trailing edge of external signal
1 = Snapshot the pulse counter contents configuration bit status.
upon the trailing edge of the external
SNAPSHOT input.
0 = Snapshot the pulse counter contents
upon the leading edge of the external
SNAPSHOT input.
10 ENABLE for counter OFF input ENABLE for counter OFF input configuration bit
1 = The assertion of the external ENABLE status.
input disables the pulse counter.
0 = The assertion of the external ENABLE
input enables the pulse counter.
11 Disable de-bounce on ENABLE and Disable de-bounce on ENABLE and SNAPSHOT
SNAPSHOT inputs. inputs configuration bit status.
1 = Bypass the external ENABLE and
SNAPSHOT inputs de-bounce circuits.
0 = Enable the external ENABLE and
SNAPSHOT inputs de-bounce circuits.
12 Not Used 1 = The external ENABLE input is asserted.
0 = The external ENABLE input is not asserted.
13 Not Used Not Used.
14 - 00 = Pulse counter input is the external
COUNT input.
15 01 = Pulse counter input is the 1 KHz
internal timebase.
10 = Pulse counter input is the 10 KHz
internal timebase.
11 = Pulse counter input is the 100 KHz
internal timebase.
Count Select Bits. Count Select Bit configuration bits status.
OW350_R1150 547
9.3 Pulse Accumulator module - (PA)
9 Snapshot on trailing edge of external signal Snapshot on trailing edge of external signal
1 = Snapshot the pulse counter contents configuration bit status.
upon the trailing edge of the external
SNAPSHOT input.
0 = Snapshot the pulse counter contents
upon the leading edge of the external
SNAPSHOT input.
10 ENABLE for counter OFF input ENABLE for counter OFF input configuration bit
1 = The assertion of the external ENABLE status.
input disables the pulse counter.
0 = The assertion of the external ENABLE
input enables the pulse counter.
11 Disable de-bounce on ENABLE and Disable de-bounce on ENABLE and SNAPSHOT
SNAPSHOT inputs inputs configuration bit status.
1 = Bypass the external ENABLE and
SNAPSHOT inputs de-bounce circuits.
0 = Enable the external ENABLE and
SNAPSHOT inputs de-bounce circuits.
12 Not Used 1 = The external ENABLE input is asserted.
0 = The external ENABLE input is not asserted.
548 OW350_R1150
9.3 Pulse Accumulator module - (PA)
LED DESCRIPTION
DESCRIPTION VALUE
Number of channels 2
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9.3 Pulse Accumulator module - (PA)
DESCRIPTION VALUE
Number of channels 2
1 Field count: +5V (high speed)
Field input voltage range
+5/12V (medium speed)
+ 24/48V
Field controls: +24/48V
Count Outputs
550 OW350_R1150
9.3 Pulse Accumulator module - (PA)
C O N D U C T O R AW G MAXIMUM LENGTH
16 2200 ft.
18 1400 ft.
20 900 ft.
22 600 ft.
24 370 ft.
25 300 ft.
Cable type: Shielded twisted pair
C O N D U C T O R AW G MAXIMUM LENGTH
16 1100 ft.
18 700 ft.
20 450 ft.
22 300 ft.
24 185 ft.
25 150 ft.
Cable type: Shielded twisted pair, 110 - 140 ohm impedance
OW350_R1150 551
9.3 Pulse Accumulator module - (PA)
The 5V medium speed COUNT input impedance is typically 250 ohms. This is a two-leaded input
signal.
The 5V high speed COUNT input impedance is typically 125 ohms. This is a two-leaded input
signal
Control Signals
This signal level applies to the control inputs and to the 24/48 Volt COUNT input depending upon
the group and the wiring.
This input accepts either a 24V or 48V input. The Electronics module accepts a positive or a
negative field signal common. The Personality module determines if the field signal common is
positive or negative.
552 OW350_R1150
9.4 Servo Driver module - (SVD)
The Ovation Servo Driver module, also referred to as the RSR module, provides an interface
between an Ovation Controller and an electro-hydraulic servo valve actuator. Each controlled
turbine valve is connected to an electro-hydraulic actuator (servo-motor). A servo-motor is a fluid
operated piston. Admission of high pressure hydraulic fluid to the piston cylinder is regulated by a
smaller pilot valve. The pilot valve passes hydraulic fluid underneath the piston to raise it and the
controlled valve, or it diverts hydraulic fluid to the upper side of the piston to lower it and the
controlled valve.
Steam turbines are used in many electrical power generation plants. The electrical load on a
steam turbine's electric generator fluctuates as the electric power consumption increases or
decreases. The Digital Electro-Hydraulic (DEH) control system provides turbine control to adjust
steam turbine shaft rotational speed in response to varying electric generator loads. Very large
amounts of force are required to move valves on large turbines. Therefore, an interposing device
is required between the DEH control system and the controlled valves.
A valve position set point is maintained by the Ovation Servo Driver Electronics module. The set
point is normally altered by the Ovation Controller via the I/O bus. Inside the Electronics module,
a microcontroller provides closed loop proportional-plus-integral (PI) control for real time valve
position control.
Note: I/O Module general information (see page 25) contains environmental, installation, wiring,
and fuse information for I/O modules.
The valve position set point causes the Servo Driver module to generate an output control signal
that drives the electro-hydraulic servo valve actuator coil. The feedback loop is closed with the
valve's position measurement being obtained from a DC-LVDT or an AC-LVT that is mounted on
the valve stem.
The Electronics module interfaces two Electro-Hydraulic (EH) actuators in the field. The module
provides two independent channels that are galvanically isolated from each other.
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9.4 Servo Driver module - (SVD)
1
Servo Driver subsystems
554 OW350_R1150
9.4 Servo Driver module - (SVD)
The Servo Driver module operates as a two-channel closed-loop servo card or as a single-
channel closed loop servo card that accommodates dual LVDTs. A configuration flag is set/reset
to select the option.
The dual-channel option uses a single sine-wave or DC feedback to detect valve position for each
channel. The feedback signal‟s amplitude is proportional to valve position. A programmable gain
amplifier is used to increase the resolution of the feedback signal and is adjusted for optimum
performance during a calibration sequence.
Starting with revision 0C, RSR firmware supports a cascaded PI configuration in which the output
of PI 1 is used as the target position input for PI 2. Additional features to support cascading
operation are flags to select direct/indirect PI operation, and an anti-windup feature called
“retreat.” Some of these new features are actually independent of cascading, but all are described
in detail in this document.
When a sine-wave input is used as the feedback, it is assumed that the feedback signal provided
is proportional to valve position and linear. The sine-wave input is rectified and the result is uni-
polar. The input can accommodate a signal of increasing or decreasing amplitude as the valve is
stroked from 0 to 100%. Depending on the customer mechanical hookup, a failed signal would
then appear to the card as a valve flying open, or a valve flying closed, and the resulting control
action would be to close the valve or to open the valve.
The single channel option executes only one PI loop in the microcontroller firmware. Prior to
executing the PI loop, the feedback positions from each channel are high selected.
Another option is the “failInPlaceFlag” option. If the option is set and the Controller stops updating
the module, the target position remains at the most recent position. If the “failInPlaceFlag” option
is not set, the target position is set to -5%.
Another important option is the proportional output option. If this option is selected, the output
voltage is set equal to demand position. The result is that 0 to 105% demand gives 0 to 10.2 volts
on the output.
The proportional output, failInPlaceFlag, and redundant LVDT options are single flags that affect
both channels.
The Servo Driver operates on a basic five millisecond period. During the five millisecond period,
four interrupts occur. During each of the first three interrupts, AD readings of position feedback
are recorded for each channel. After the third AD reading is taken, the three values are middle-
selected and the PI algorithm is called.
The fourth interrupt in the five millisecond period handles watchdog timing, contingency timing,
and sequencing of diagnostics.
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When the Servo Driver starts or restarts, its primary objective is to avoid an indeterminate output
that would result in valve movement and possible damage to the valve or turbine. There are a
number of hardware and software features that prevent an indeterminate output.
The hardware is designed so that when the Servo Driver starts, the power supply to the servo
output is turned off. With no current flow to the servo valve, it is left under the influence of its
mechanical bias adjustment, the assumed state prior to starting. In addition, the coil drive D/A
converter is not turned on until it receives the first output pattern.
As part of the microcontroller‟s start sequence, the power supply is turned on, and then a pattern
is written to the coil drive D/A converter representing 0 volts. The result is that the servo output is
under software control, no current flows between the Servo Driver and the servo valve, and no
valve movement occurs.
The Servo Driver does not remain in Start mode unless a diagnostic error is detected. The Servo
Driver transitions from Start to Local mode if all of the following functions execute and return
“normal” or “ok” status codes:
Program the FPGA.
Initialize default PI constants.
EPROM checksum check.
Read out configuration constants from EEPROM.
Go to Factory Configure Mode if PE pin is 1.
EEPROM checksum check.
RAM read/write test.
UART scratchpad read/write test.
Shared memory readback check.
The Servo Driver sets target valve demand equal to demand feedback before transferring to Local
mode.
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Local-manual mode is a transition mode used if the Controller is required to track valve position
on startup. In the Servo Driver module, there is no requirement for tracking. Local-manual mode is
a transition mode with no restrictions to normal mode.
The Servo Driver is calibrated by entering a command through a personal computer connected to
the local serial port.
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Then, the valve travels to 0% and a voltage reading is taken. This reading is the 0%
calibration value.
After the 0% calibration valve is determined, the new values are written to EE memory.
9.4.12 Using the serial port for calibration and settings - (SVD)
The local serial port is used in the field to calibrate and diagnose Servo Driver problems. It is used
in the factory to cause the Servo Driver to perform necessary testing prior to shipment. This
interface is implemented using the external UART.
Commands to change constants and initiate calibration sequences always refer to channel 1 or
channel 2. The command V.1 or V.2 selects the channel.
Once the channel is selected, it is indicated by a prompt character sequence, such as:
*1*>
OR
*2*>
Status messages are printed during calibration sequences and indicate the channel number (or
valve number), such as:
„V1-Calibrate - Go to 100%‟
OR
The Personality module RS-232 connector connects the Servo Driver module to the COM1 or
COM2 serial port of a personal computer.
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1 ... 8
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Calibration Commands
COMMAND DESCRIPTION
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COMMAND DESCRIPTION
DG<return> Display group 1 data - This function would repeatedly display important operating
parameters such as demand, feedback, gain, and so forth.
DFSC<return> Sets all parameters constants to default values and save configuration constants to
EEPROM.
HELP<return> Displays a command list.
EXIT<return> Exits test mode. raise/lower function, or calibration sequence. Causes a soft reset of
the valve positioner.
During the calibration sequence, observe the valve to ensure it is moving, and that it is moving in
the proper direction. Also, review the calibration constants and compare them with the ideal setup
described below:
The range of calibration values corresponds to the hexadecimal range of the AD converter,
and is presented to the user in decimal, ranging from 0 to 65535.
When an LVDT is properly adjusted and calibrated, the calibration constants (0% and 100%)
is equal in amplitude and opposite in sign. The amplitudes for this ideal setup would be
approximately 30,000. This result suggests the following:
The LVDT is adjusted so that its electrical null point (where secondary A amplitude =
secondary B) matches the midpoint of the mechanical stroke.
The programmable gain amplifier on the demodulator is adjusted so that the electrical
“stroke” stays within the input range of the AD converter. Thus, the valve positioner can
detect incremental movement for all valve positions.
If thermal expansion occurs, the valve positioner continues to detect incremental
movement because the calibration is not to the extreme end of the AD converter range,
and because the magnitude of thermal expansion is small.
Rolled servo wires can cause the valve to move in the opposite direction. Be sure to observe and
verify the correct movement of the valve. If only one pair is rolled, then the two pairs compete with
each other. Use the following procedure to simplify diagnosis:
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The mechanical bias adjustment of the servo valve can affect the results of on-board diagnostics.
A set-screw on the servo valve causes a deflection from center position of the servo valve spool.
This allows hydraulic fluid to escape the actuator, and the valve to close at a controlled rate, in the
absence of an electrical signal.
For a typical hookup, a small negative voltage on the servo valve is required to center the spool,
and hold the valve in a steady position. This voltage is typically from -100 to -300 mV. Servo
valves are delivered from the factory with this adjustment. On board diagnostics assume that the
servo valve is set up in this way. If another setup is used, program the Ovation Controller to
ignore the results of diagnostic bits.
During redundant LVT operation, only one software PI executes. The output voltage writes to both
DACs. Therefore, there are four identical servo output voltages. By connecting one coil to channel
1 and the other to channel 2, you can take advantage of duplicate DAC and output driver
hardware.
1. In order to configure the Servo Driver for redundant LVT operation, enter the command
RDNDNT=1
2. Save the configuration flag to EEPROM by using the command:
SC <return>
3. Once the wires are hooked up properly, calculate the valve by typing:
CALFULL <return>
During the calibration, the channel undergoing calibration displays on the terminal screen.
Calibrating redundant LVTs on the Serve Driver is difficult because improper setup can create a
situation where the feedbacks from the LVTs indicate that the valve should be moved in the
opposite direction. Then, during the calibration sequence, the valve does not move to the
endpoint properly and record valid data. Another complicating factor is that in the redundant
configuration, the position feedbacks are high-selected.
The servo driver is a two-channel Controller. Each channel is calibrated independently. The
channel to be calibrated is selected by typing one of the following:
V1 to select valve 1
OR
V2 to select valve 2.
During the calibration, all the printed messages indicate the valve number.
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Once all the wiring is properly connected, it is possible to calibrate the Servo Driver with the
redundant flag set to 1. In this situation, the channel not being calibrated simply follows along with
the channel under calibration.
For initial calibration, after an overhaul, or for a new installation, it is recommended that you clear
the redundant flag and calibrate each LVT independently. During this process only one servo coil
would be connected. The calibration process follows:
1. Clear the redundant flag by typing RDNDNT=0<return>, then save the setting to EEPROM.
2. Disconnect the second servo coil, leaving one servo coil connected to channel 1.
3. Calibrate channel 1.
4. Disconnect the servo coil connected to channel 1.
5. Connect the other servo coil to channel 2 servo coil output.
6. Calibrate channel 2.
7. Connect servo coil to channel 1.
8. Set the redundant flag and save setting to EEPROM.
In normal, local, and calibrate modes, the Servo Driver always controls valve position. The PI
routine runs unconditionally every 10 milliseconds. Typically, it executes the PI equation. The PI
routine has some conditionally executed parts to handle seating and backseating which are
described in the next section Seating, Backseating, and Retreat for the Servo Driver module (see
page 564).
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Seating and BackSeating are similar functions, with the exception that Seating closes the valve,
and BackSeating opens it. Therefore, only Seating is described.
Retreat is an anti-windup function. It is important to remember that when the RSR servo output is
near 0 volts, the valve is stationary. When the servo output moves away from the midpoint, the
valve moves to the desired position, and the servo output goes back to near 0 volts.
When the target position is less than seat limit, the RSR goes into a seating mode. In this mode
the RSR wants to close the valve as fast as possible. It accomplishes this by driving the output
hard to the rail in the direction of valve closure.
Retreat occurs after a timer has expired (retreatHoldT), and once the valve position is close to
where the RSR wants it to be (ABS|Target-Feedback| < posErrorRetreat). When a valve retreats,
the servo output goes from the rail to a programmed value (exitSeatVal) at a predefined rate
(retreatRate).
In a typical scenario, you would determine the voltage required to null the servo spool; that is,
overcome the mechanical bias adjustment. Let‟s assume the value is –200 mV. Then you would
set exitSeatVal to –200 mV plus an arbitrary amount in the direction of valve closure, 100 mV
perhaps. So, the user would set exitSeatVal to –100 mV. Also, assume the user leaves the other
associated constants to their default values. When seating is entered, the servo output goes to
+10 volts and remains there for at least 10 seconds. When the 10 second timer expires, and when
position feedback is within 2 percent of the target position (probably 0), the servo output ramps
from 10 volts to –100 mV at 10% per second. Ten volts is about 50% of output range, so the
servo output would return to –100 mV after 5 seconds. At –100 mV, the servo spool is letting a
small amount of fluid escape, thus closing the valve.
If the target position went higher, thus removing the RSR from seating, the servo output would be
readily available to begin to move the valve, and would not rely on integral action to bring it from
10 volts back to 0.
When the RSR is moving between these various modes, the PI tracks the output when it is begin
driven by one of the non-normal modes such as seating. Therefore, the transition back to normal
operation is bumpless.
If the system is not properly tuned, the valve could start to go open when the servo output
reaches the retreat value. If this occurs and ABS|Target-Feedback| > posErrorRetreat, a bit is set
in register D to announce the condition. The RSR sends the output back to the rail and does not
allow the channel to retreat again until seating is exited. You should ensure that the bits in register
D generate alarms to notify the operator should this occur.
1
K p
e(t )
ki
e(t )dt
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where:
p
K = Proportional gain
I
K = Integral time
e(t) = Position error
Offset = Offset constant
Integral action can be limited by IntLim tuning constant to ±IntLim. And output can be scaled
for different span of mV by providing different then default outputMin (default -10200mV) and
outputMax (default 10200mV) tuning coefficients.
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Cascading of the PI controllers can be selected by entering “CASCADE = 1” and saving the
setting by typing “SC”.
When cascading is selected, the -10V to +10 output of PI 1 is converted to 0% to 100% target
position. This target position value is then used as the target position, or demand, for PI 2.
Cascade Close in Seat can be selected by entering “CCS = 1” and saving the setting by typing
“SC”.
When cascading is selected and Cascade Close in Seat is selected, if PI 1 is in seat, output of PI
2 is set to casSeatVal.
In addition, Cascade Close function can be implemented in Cascade mode. Cascade Close
function allows transferring PI 2 hardware output to demanded voltage value and keeping it at this
that value as long as demand exists. Cascade Close demand is send to the card by position
demand register of PI 2 in Cascaded mode as this card register is freed in Cascade configuration
due to the fact that in Cascade mode demand to PI 2 is sent from PI 1 output. There are two sub
modes for Cascade Close mode. One allows keeping controller output frozen while second one
allows tracking of an output value. Diagram bellow shows SAMA diagram for Cascade mode.
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Release constant can be used to perform function equivalent to the process of exiting from
Seating. Release is Equivalent to exitSeatVal tuning Constance but is related to exit from
Cascade close. Ramp for Release is defined in retreatRat constant, ramp is the same as for
exitSeatVal.
Cascaded mode allows executing Cascade Close on V2 when there is Seat performed on V1 and
CasCloseInSeat flag is set. Output will be driven to CasCloseInSeatVal in such case, Exit
procedure will be executed based on Release tuning constant.
The following topics define direct-access Ovation shared memory registers from the Controller
point-of-view. The Servo Driver configuration allows I/O points to be defined. These I/O points are
configured as standard Ovation hardware points. There is a special algorithm to interface with the
Servo Driver.
Note: Controller interface and RSRSTATUS algorithm are supported by rev. 0G or above of
RSR firmware.
The timeout value for the Servo Driver module for Solaris applications is selected in the I/O
Builder Servo Driver configuration dialog box (described in the Ovation Init and AdMin User Guide
or for Windows applications in the Ovation Developer Studio User Guide). Make sure this time
period value is greater than the value of the Control Task time period that defines the points
associated with this module.
Bits 2, 3, and 4 of the configuration register (register D) determine the length of a watchdog timer.
The 3-bit codes and associated times are standard for Ovation I/O.
Initially, the timer is set to the Maximum time, which is 16 seconds. The microcontroller
periodically reads the configuration register and determines the timeout time.
If the timer expires, the Internal Error LED bit sets, and the LED turns on. The Communications
OK LED extinguishes. As long as the timer does not expire, the Communications OK LED
illuminates and the Internal Error LED bit clears.
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The following table describes the Controller register for the Servo Driver module and defines the
I/O Channel Number that must be selected in the Point Builder Hardware tab (shown below) when
configuring points associated with this module (refer to the Ovation Init and AdMin User Guide or
Ovation Developers Studio User Guide for your Ovation system).
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9 N/A R STATUS
Channel 1 REGISTER
2
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A N/A W COMMAND
Channel 1 REGISTER
1
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A N/A W COMMAND
Channel 2 REGISTER
1
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The following commands are used to set the values of important tuning constants. The syntax of
each command is indicated and must be followed.
piGain = 9.20 0-255 PI Controller gain outside of deadband. This value is the
higher of two gain values used in the position PI loop. This
value is used when the valve is moving. When the valve is in
a stable position, a lower value is used to avoid noise-induced
control action.
piResetT = 1000 0-65535 [ms] PI Controller reset time outside of deadband. Used in PI
equation along with the gain value described previously. This
value is one of two used in the PI equation. This one is used
when the valve is in motion, and causes faster wind-up. It is
given in milliseconds.
piGainDb = 1.40 0-255 PI Controller gain inside of deadband. When the valve is in a
steady position, the PI gain is reduced to this value. This
helps avoid noise-induced control action.
piResetTDb = 10000 0-65535 [ms] PI Controller reset time inside of deadband. This is one of two
values used, and causes slower control action. It is given in
milliseconds.
retreatRate 0-100 [% per % per second rate of output retreat.
sec.]
DIRECT =1 0 or 1 PI mode. In direct mode (DIRECT=1), the output goes in a
direction with respect to target position. In indirect mode
(DIRECT=0), the output goes negative when the target
position moves negative with respect to position feedback.
posErrorRetreat =2.0 0-105.01 The output does not retreat until ABS| posFB - TargetPos|
<posErrorRetreat
exitSeatVal=5000 -10200 to +10200 When the RSR is seating the valve, then decides to retreat,
[mV] this is the output in mV to which the output goes.
exitBkSeatVal =-5000 -10200 to +10200 When the RSR is backseating the valve, then decides to
[mV] retreat, this is the output in mV to which the output goes.
CASCADE=0 0 or 1 If this flag is set to 1, the two PI's are cascaded.
intgrlLimit=100 0-100 [%] Limits the windup of integral part of the PI.
outputOffset=0.0 -99.9 to 100 Offset value added to result of the PI connection.
OutputMin=-10200 -10200 to +10200 Minimum tuning constant for output – voltage [mV} on output
[mV] equivalent to 0%.
OutputMax=10200 -10200 to +10200 Maximum tuning constant for output – voltage [mV] on output
[mV] equivalent to 100%.
CALrate=6.4 0-100 [% per Calibration demand change rate in %per second.
sec.]
Release=-10000 -10200 to +10200 The retreat value to get back from cascade close – put lower
[mV] then cascade close if you do not want this feature.
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1 1 4096
. . .
8 8 512
. . .
100H 256 16
. . .
800H 2048 2
. . .
FFFH 4095 1.00024
1
Feedback gain D/A converter output saturates.
errorDbF = 1.0 0 -100 When the absolute value of the difference between target
position and actual position is greater that this value, the
valve is considered to be in motion. Gain and reset values are
selected to cause rapid control action. When the difference is
less than this value, control action is softened.
errorDbS = 0.2 0-100 When the absolute value of the difference between target
position and actual position is less than this value, the valve is
considered to be stable. Gain and reset values are selected
to soften control action. When the difference is greater than
this value, gain is increased to yield sharper control action.
seatLimit = 0.0 -5 to 105 When target valve position is equal to or less than this value,
seating action controls the output.
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backSeatLimit -5 to 105 When the target valve position is equal to or greater than this
=100.0 value, backseating action controls the output.
contingency =10.0 0-65535 If the absolute value of the difference between Servo Driver
target position and actual position is greater than this value, a
contingency condition may exist. The condition must exist
until a timer expires for it to be reported. The timer is
described below:
A situation could arise where the Servo Driver target position
and the Controller‟s target are not equal. One example would
be if the shutdown input were true, the Servo Driver set the
target position to 0, but the Controller did not track. In this
situation, contingency would not be reported if the valve went
to 0% position.
contingencyTime 0-65535 [ms] If the error between target position and actual position
exceeds contingency for this amount of time, then the
=10000 condition is reported to the Controller. This number is given in
milliseconds.
calhndrd = 30000 0-65535 This value is displayed in decimal. It is the converted
hexadecimal A/D converter reading for the 100% position. It
can be entered by the customer; however, it is normally
determined automatically by the calibration sequence.
calzero = 0 0-65535 This value is displayed in decimal. It is the converted
hexadecimal A/D converter reading for the 0% position. It can
be entered by the customer; however, it is normally
determined automatically by the calibration sequence.
Configuration Commands
COMMAND DESCRIPTION
FIP = Fail-in-place flag. If the fail-in-place flag is set, the valve holds its last position when
1<return> switching from normal mode to local mode. If the fail-in-place flag is clear (FIP = 0), the
valve‟s target position is forced to -5% when switching from normal to local mode.
RDNDNT = Redundant LVDT option. If the redundant LVDT option is selected, the Servo Driver
1<return> executes only one PI control loop. However, it continues to process both position
feedback channels, middle-selects each to reject some noise, then high-selects between
the two feedback values.
If the option is not selected (RDNDNT = 0), the Servo Driver behaves as a two-
independent-channel closed loop servo control.
Note: This command has a different meaning for the Valve Positioner module.
PROP = Proportional output option. If the proportional output option is selected, the PI routine is
1<return> not called. Instead, the position target in percent is copied directly to the output, in which
case 0 to 100% demand would yield 0 to 10 volts at the output.
Normally the proportional output is not selected (PROP = 0), resulting in a closed loop PI
control subsystem.
CASCADE=0 If this flag is set to 1, the two PI's are cascaded.
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Miscellaneous Commands
COMMAND DESCRIPTION
V1<return> Selects valve 1. The valve selected is indicated by the prompt character sequence.
Subsequent commands affect only the selected channel.
V2<return> Selects valve 2. The valve selected is indicated by the prompt character sequence.
Subsequent commands affect only the selected channel.
EXIT<return> Permits test and calibrate modes to be exited by executing a soft reset.
DG<return> Display group data - This function repeatedly displays important operating parameters
such as demand, feedback, and feedback voltage.
HELP<return> Print command list
diag<return> This command displays important status information in hexadecimal format. Included is
the operating mode for each channel, SFE register, signal register, and restriction
register as follows:
mod1=0xmm mod2=0xnn restricts=0xrrrrrrrr sgnls=0xssss sfe‟s=0xeeee
where mm = Hex value for channel 1 mode:
0 through 5 are start modes
0x14 through 0x19 are local modes
0x28 through 0x2B are normal modes
0x3C through 0x3F are test modes
nn = Mode for channel 2
rrrrrrrr = Restriction bit set as follows:
bit 0 - PROM checksum error
bit 1 - Memory diagnostic error
bit 2 - Channel 1 contingency
bit 3 - Channel 2 contingency
bit 4 - Ovation serial bus not configured
bit 5 - Mismatch of tuning constants between module and Controller
bit 6 - Controller is not updating module
bit 7 - Channel 1 - Controller is not tracking
bit 8 - Channel 2 - Controller is not tracking
bit 9 - EEPROM checksum error
bit 10 - Hold until oscillator is stable
bit 11 - Channel 1 - valve is under serial port control or calibrating
bit 12 - Channel 2 - valve is under serial port control or calibrating
ssss = Signal bits as follows:
bit 10 - Channel 1 contingency
bit 11 - Channel 2 contingency
bit 12 - Display group is on
bit 13 - Display group is turned on, display needs initialized
eeee = Severe fatal error bits as follows:
bit 0 - EEPROM checksum
bit 1 - PROM checksum
bit 2 - Shared memory readback error
bit 3 - Processor memory readback error
bit 4 - FPGA error on startup
bit 5 - UART readback error
bit 6 - Processor diagnostic error
bit 7 - Not used
bit 8 - PSD302 memory readback error
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Diagram 8579
Diagram 8579 is provided in the standard Ovation release and is used to display current values
for configuration parameters and PI controller tuning. You cannot perform any tuning through this
diagram since it is a read-only diagram. You can access diagram 8579 from a control sheet that
contains an RSRSTATUS algorithm.
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Select the RSRSTATUS diagram from the control sheet and the 8579 diagram appears. Use this
diagram to view current values for RSR module settings.
Some of the values that are displayed in the 8579 diagram are:
contingencyTime
posErrorRetreat
retreatRate
retreatHoldT
Channel 1 and Channel 2 values
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In order to perform tuning calibrations on the RSR module, you need to use a tuning diagram
such as diagram 8799. This diagram is accessed from a custom graphic. You can use the
Ovation Graphics Builder to create code that will call the 8799 calibration diagram.
The following is an example of calling the 8799 diagram from diagram 1000 by using a standard
OL_BUTTON command in Ovation Graphics Builder:
OL_BUTTON 6300 8916 HORZ SQUARED TEXT_LABEL VECTOR 363 1313 1 "RSR TUNING
8799" EXEC_POKE 7 2 6 0 5 \OCB0005017\ ID \OCB0005017\ ID 3 83 3 117 8799 18 0 0 0 0 13
\RSR-DMD3\ ID \RSR-POS3\ ID \RSR-FBK3\ ID \RSR-DMD4\ ID \RSR-POS4\ ID \RSR-FBK4\ ID
\RSRSTA1\ ID \RSRSTA2\ ID \RSRCMD\ ID \OCB0005013\ ID \OCB0005012-MODE\ ID
\OCB0005002\ ID \OCB0005001-MODE\ ID
OL_BUTTON 938 1860 HORZ SQUARED TEXT_LABEL VECTOR 416 1707 1 "RSR TUNING"
EXEC_POKE 7 2 6 0 5 \OCBRSR50\ ID \OCBRSR50\ ID 3 83 3 117 8799 20 0 0 0 0 15 \RSR-
DMD1\ ID \RSR-POS1\ ID \RSR-FBK1\ ID \RSR-DMD2\ ID \RSR-POS2\ ID \RSR-FBK2\ ID
\RSRSTA1\ ID \RSRSTA2\ ID \RSRCMD\ ID \RSR1H1A\ ID \RSR1H1A-MODE\ ID \RSR1H1B\ ID
\RSR1H1B-MODE\ ID \RSR-ODMD1\ ID \RSR-ODMD2\
where:
Diagram 8799
Diagram 8799 consists of three main sections: Common, Channel 1 and Channel 2:
Common section contains configuration pushbuttons and tuning constant entry fields common
for both channels.
Channel 1 section contains configuration pushbuttons, tuning constant entry fields and
message lines used only for Channel 1.
The Channel 2 section contains configuration pushbuttons, tuning constant entry fields and
message lines used only for Channel 2.
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Calibration is performed by using command buttons and by entering tuning constants in the entry
fields. Some pushbuttons are accompanied with rectangular confirmation boxes and when the
function is selected the color of the selection changes from black to yellow.
Command Pushbuttons
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NORMAL Cascade flag to 0 (normal configuration) - the Refer to Valve Position Control for
yellow rectangle confirms selection. the Servo Driver module (see page
563)
CASCLOSE A flag to determine behavior of V2 (and output) in
cascade mode when main (V1) PI goes to seat. If
selected then cascade Close to
CasCloseInSeatVal followed by Retreat is
executed on V2
CASCLOSEIN- A flag to determine behavior of V2 (and output) in
SEAT cascade mode when main (V1) PI goes to seat. If
selected then seat is executed on V1. No further
action on V2 after seat in V1 if flag is cleared.
REGUL Proportional output option flag to 0 - the yellow Refer to Tuning Constant
rectangle confirms selection. Commands for the Servo Driver
module (see page 573)
REDUND Redundant LVDT option flag to 1 - the yellow Refer to Tuning Constant
rectangle confirms selection. Commands for the Servo Driver
module (see page 573)
SINGLE Redundant LVDT option flag to 0 - the yellow Refer to Tuning Constant
rectangle confirms selection. Commands for the Servo Driver
module (see page 573)
INPLACE Fail-in-place flag to 1 - the yellow rectangle Refer to Tuning Constant
confirms selection. Commands for the Servo Driver
module (see page 573)
TOZERO Fail-in-place flag to 0 - the yellow rectangle Refer to Tuning Constant
confirms selection. Commands for the Servo Driver
module (see page 573)
contingencyTime The time in milliseconds - if the error between Refer to Valve Position Control for
the target position and actual position exceeds the Servo Driver module (see page
contingency for this amount of time, then the 563)
condition is reported to the controller.
posErrorRetreat The output does not retreat until ABS| posFB - Refer to Valve Position Control for
TargetPos| <posErrorRetreat). the Servo Driver module (see page
563)
retreatRate Volts per second rate of output reheat. Refer to Valve Position Control for
the Servo Driver module (see page
563)
retreatHoldT The time in milliseconds - reheat occurs after Refer to Valve Position Control for
this time has expired, and (ABS|Target- the Servo Driver module (see page
Feedback| <posErrorRetreat). 563)
CasCloseIn- Value for output when CasCloseInSeat is Refer to: Tuning Constant
SeatVal executed (see above description for CCS) Commands for the Servo Driver
Module (see Tuning constant
commands for the Servo Driver
module (see page 573) )
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9.4 Servo Driver module - (SVD)
Calibration is performed by using command pushbuttons and entering tuning constants in the
entry fields. Some pushbuttons are accompanied with rectangular confirmation boxes and when
the function is selected the box color changes. The full, hot and top hot calibration sequences can
be started by selecting the appropriate pushbuttons.
The calibration sequence can be stopped at any time throughout the process and it is not possible
to start calibration for both channels at the same time. When the calibration of any channel is in
progress the following pushbuttons are disabled: DOWNLOAD, UPLOAD, CLEAR EF's,
OUTPUT, LVDT.
When calibration is finished, the tuning of the PI position control should be performed. This can be
performed in RSR local or normal mode. When local mode is selected the only way to change the
valve position demand is to press the UP or DOWN pushbuttons. Normal mode is selected by
pressing the DPU pushbutton, the valve position demand is changed by pressing the raise or
lower pushbuttons or by entering demand in the DEO entry field.
The following command pushbuttons are used to set the configuration values.
Command Pushbuttons
0% Calibrate zero% - the yellow rectangle confirms selection. Refer to Performing Calibration for
the Servo Driver module (see page
559)
100% Calibrate 100% - the yellow rectangle confirms selection. Refer to Performing Calibration for
the Servo Driver module (see page
559)
FULL Full calibration - the yellow rectangle confirms selection. Refer to Performing Calibration for
the Servo Driver module (see page
559)
STOP Stop Calibration - the yellow rectangle confirms selection.
UP Raise - The yellow rectangle confirms selection. Refer to Performing Calibration for
the Servo Driver module (see page
559)
DOWN Lower - The yellow rectangle confirms selection. Refer to Performing Calibration for
the Servo Driver module (see page
559)
DPU RSR channel 1or 2 to normal mode - the green rectangle
confirms selection.
LOC RSR channel 1or 2 to local mode - the yellow rectangle
confirms selection.
AUT MA station channel 1 or 2 - the blue rectangle confirms
selection.
MAN The red rectangle confirms selection.
Raise MA station channel 1 or 2 output.
582 OW350_R1150
9.4 Servo Driver module - (SVD)
DEO MA station channel 1 or 2 output digital entries. 20s ramp is assigned to this button.
SLO MA station channel 1 or 2 output digital entries. 255s ramp is assigned to this
button.
FAS MA station channel 1 or 2 output digital entries. 1s ramp is assigned to this button.
OW350_R1150 583
9.4 Servo Driver module - (SVD)
FIGURE 2 DESCRIPTION
REFERENCE
1 RSR status:
LOCAL mode
normal MANUAL
normal AUTO
2 Three message lines:
Retreat in progress
Retreat is disabled
Contingency
3 Calibration status:
Not in calibration
CAL0 in Progress
CAL100 in Progress
FULL Calibration in Progress
Calibration is Finished
4 General Messages.
584 OW350_R1150
9.4 Servo Driver module - (SVD)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
DC LVDT I/O Modules (for use with Group 1 Electronic and Personality Modules)
CH1 CH2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A RSV RSV POS CD1 CD2 CD3 RSV RSV POS CD1 CD2 CD3 RSV RSV PS+ PS-
B -HI -LI +16 -16 CDV -HI -LI +16 -16 CDV RSV CAL PS+
C +HI +LI POS RSV +HI +LI POS RSV RSV CAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DC Position DC Servo DC Position DC Servo
LVDT Feedback LVDT valve LVDT Feedback LVDT valve
Input Testpoint Power coil drive Input Testpoint Power coil drive
Supply output Supply output
AC LVT I/O Modules (for use with Group 2 and 3 Electronic Modules
and Group 2 Personality Modules)
CH1 CH2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A RSV RSV POS CDA RSV CDB RSV RSV POS CDA RSV CDB RSV RSV PS+ PS-
B -HI -LI LVT RSV CDV -HI -LI LVT RSV CDV RSV CAL PS+
C +HI +LI POS RSV +HI +LI POS RSV RSV CAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
AC Position AC Servo AC Position AC Servo
LVT Feedback LVT valve LVT Feedback LVT valve
Input Testpoint Excitation coil drive Input Testpoint Excitation coil drive
outputs outputs
Notes
1. Do not make connections to RSV termination blocks.
2. Do not make connections to CDV termination blocks (they are outputs of the FSR field board's Coil
Drive buffers).
3. All of the field interface signals must use twisted-pair copper wire conductors inside a shielded
cable assembly. The cable assembly shield must be tied to earth ground via one or more of the
following termination block earth ground terminals: C5, C6, C12, or C13.
Figure 158: Terminal Block Connections for the Servo Driver Personality Modules
OW350_R1150 585
9.4 Servo Driver module - (SVD)
ABBREVIATION DEFINITION
+16, -16 DC LVDT Power Supply voltages, +16 VDC and -16 VDC.
CAL A jumper may be installed across the two CAL inputs in order to force the module
to enter factory test mode.
CDA Primary 1000 ohm servo-valve coil drive output (AC LVT modules).
CDB Secondary 1000 ohm servo-valve coil drive output (AC LVT modules).
CDV Output of FSR field brand coil drive buffer (no connections allowed).
CD1 - CD3 CD1 = 60 ohm, 60 mA servo-valve coil drive output (DC LVDT modules).
CD2 = 80 ohm, 40 mA servo-valve coil drive output (DC LVDT modules).
CD3 = 40 ohm, 40 mA servo-valve coil drive output (DC LVDT modules).
+HI, -HI Position feedback inputs - high range (DC LVDTs only).
+LI, -LI Position feedback inputs - low range (DC LVDTs or AC LVTs).
586 OW350_R1150
9.4 Servo Driver module - (SVD)
OW350_R1150 587
9.4 Servo Driver module - (SVD)
588 OW350_R1150
9.4 Servo Driver module - (SVD)
OW350_R1150 589
9.4 Servo Driver module - (SVD)
590 OW350_R1150
9.4 Servo Driver module - (SVD)
9.4.25 Field Connection Wiring Diagrams, DC LVDT Channel 1 (CE Mark) - (SVD)
Note: All field wiring must be braid shielded and grounded at the entry point of the cabinet using
the recommended hardware. (Refer to the applicable "Cable Guideline" information for your
system.)
OW350_R1150 591
9.4 Servo Driver module - (SVD)
Note: All field wiring must be braid shielded and grounded at the entry point of the cabinet using
the recommended hardware. (Refer to the applicable "Cable Guideline" information for your
system.)
592 OW350_R1150
9.4 Servo Driver module - (SVD)
Figure 165: Analog Input/Output Connection AC LVT Channel 1 Servo Driver (CE Mark)
Note: All field wiring must be braid shielded and grounded at the entry point of the cabinet using
the recommended hardware. (Refer to the applicable "Cable Guideline" information for your
system.)
OW350_R1150 593
9.4 Servo Driver module - (SVD)
Figure 166: Analog Input/Output Connection AC LVT Channel 2 Servo Driver (CE Mark)
Note: All field wiring must be braid shielded and grounded at the entry point of the cabinet using
the recommended hardware. (Refer to the applicable "Cable Guideline" information for your
system.)
Word address 14 (E in Hex) provides for additional module configuration and module status. The
bit definitions for this register are encoded.
594 OW350_R1150
9.4 Servo Driver module - (SVD)
OW350_R1150 595
9.4 Servo Driver module - (SVD)
The Servo Driver runs diagnostics to ensure that the circuit is operating properly. When a problem
is detected, a number of things may occur. If the error is considered to be a severe fatal error, the
card will dive. This means that the output circuit will de-power, and the on-board processor will
idle. For some fatal errors, the processor will be reset. Word register E in the serial bus shared
memory contains important severe fatal error bits.
Other problems may cause a restriction bit to be set. Restriction bits prevent the module from
changing modes. During startup, each mode uses a bit mask to determine if errors exist that
would prevent the mode change. As the mode advances from start, to local, then to normal, the
restriction mask has fewer and fewer bits set.
During restart, there is a 20 second time delay to allow the oscillator to stabilize. Diagnostics are
run during this delay. The EPROM checksum is fully calculated.
596 OW350_R1150
9.4 Servo Driver module - (SVD)
The EPROM checksum is calculated completely on restart. After restart, the checksum program is
called during idle time. Each call to the checksum adds one word to the sum.
A failure of any memory to read back correctly is considered a severe fatal error. The memory
check routine accesses memory in the PSD302 chip, on-chip memory, and serial bus shared
memory.
On restart, tuning constants are read out of a 64x16 EE memory. If the checksum calculation
indicates an error, an SFE bit is set and all modes are restricted. This error occurs in the factory
during manufacturing, but should never occur in the field.
A byte is written to the UART scratchpad register and read back. If the data does not read back
correctly, an SFE bit is set and all modes are restricted.
During restart, the FPGA is loaded by the 80196 Controller. Control and status lines connected to
the FPGA must conform to the defined; sequence, otherwise an SFE bit is set and all modes are
restricted.
Microcontroller Firmware maintains a timer that is reset every time the Controller updates the
Servo Driver with a new demand position. If the timer expires and the Servo Driver is in the
normal operating mode, the module reverts back to the local operating mode.
The microcontroller assumes an update has occurred when two conditions exist. First, it tests the
CYCLEOK bit, which is an indication that a serial bus cycle to the module has occurred.
In addition to changing modes when the timer expires, a restriction bit is set to prevent return to
normal mode. Updating demand clears the restriction bit.
When the module switches to local mode, demand value is set to -5% if the “failInPlaceFlag” is
cleared. If the “failInPlaceFlag” bit is set, demand value remains where it was when the mode
change occurred.
OW350_R1150 597
9.4 Servo Driver module - (SVD)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern Field on the Hardware tab). Refer to the applicable Operator Station
User Guide for information about the Point Information window.
0 0 0 16 seconds 0 0 0 16 seconds
0 0 1 4 seconds 0 0 1 4 seconds
0 1 0 2 seconds 0 1 0 2 seconds
0 1 1 1 seconds 0 1 1 1 seconds
1 0 0 500 millisec 1 0 0 500 millisec
1 0 1 250 millisec 1 0 1 250 millisec
1 1 0 125 millisec 1 1 0 125 millisec
1 1 1 62.5 millisec 1 1 1 62.5
millisec
5 Not used. Not used.
6 Not used. Not used.
7 Severe fatal error (SFE) bit Severe fatal error (SFE) bit
Look at register E for more specific error Look at register E for more specific error
information (error bits 0 through 6 in register E information (error bits 0 through 6 in register E
are OR‟d to calculate this bit). are OR‟d to calculate this bit).
8 Not used. Not used.
9 Not used. Ch1 - Retreat in progress.
10 Not used. Ch2 - Retreat in progress.
11 Not used. Ch1 - Retreat is disabled.
12 Not used. Ch2 - Retreat is disabled.
13 Channel 1 contingency. Channel 1 contingency.
598 OW350_R1150
9.4 Servo Driver module - (SVD)
1
The tolerance on the timeout period is +/- 35%.
CAUTION: This module contains Communications Timeout Settings (Timeout Action and
Timeout Selection) that are initially configured in the Developer Studio or the DBID tool. The
default Timeout Selection is 16 seconds, with the Timeout Action set to LATCH. These
settings are normally adjusted by a Project Engineer or an Emerson Field Service Engineer
after determining the affects the setting will have on the system. Any Timeout Selection
change made while the module is in the LATCH Timeout Action, will have no effect on the
system (with the exception of the system indication a Communication Error.)
The Timeout Action must be changed to RESET, either through the DBID tool or in the
Developer Studio, before any new Timeout Selection has an effect on the system. It is
recommended that before you make any changes to the Timeout Selection, you conduct a
thorough evaluation of any affect that change may have on the system. Under some
conditions a different timeout may cause the module to go into its respective fail-safe mode.
Word address 14 (E in Hex) provides for additional module configuration and module status. The
bit definitions for this register are encoded.
OW350_R1150 599
9.4 Servo Driver module - (SVD)
600 OW350_R1150
9.4 Servo Driver module - (SVD)
LED DESCRIPTION
OW350_R1150 601
9.4 Servo Driver module - (SVD)
602 OW350_R1150
9.5 Small Loop Interface module (SLIM)
DESCRIPTION VALUE
The Small Loop Interface module (SLIM) provides the displays, keyboards inputs, and
accompanying logic needed for the operator to monitor and control the I/O functions of an Ovation
Loop Interface module - (LI) (see page 499) or an Ovation Valve Positioner module - (RVP) (see
page 627).
Information is presented to the operator by various bar-graphs, LEDs, numeric displays and
alphanumeric displays on the front panel of the SLIM. The keyboard allows the operator to send
control information to the Ovation Loop Interface module to control the process.
OW350_R1150 603
9.5 Small Loop Interface module (SLIM)
Using keys on the front of the SLIM panel, the operator has the following capabilities:
Raise output.
Lower output.
Raise set point.
Lower set point.
Change SLIM mode (Group 1 only).
Group 1 SLIMs operate in four modes: CONTROL, MONITOR, TUNING, LOOP. Group 2
operates in CONTROL mode only.
Change alphanumeric and numeric displays.
Change Loop Interface mode to Auto, Manual, Local (all groups) or Cascade (Group 1 only).
Change tuning constants (Group 1 only).
Runs bar-graphs, LEDs, and alphanumeric and numeric displays to monitor Loop Interface
I/O activities.
Scans keypad to control Loop Interface.
Sends and receives information to and from the Loop Interface through a serial port.
Flags a break in the communication link with the Ovation Loop Interface.
Allows loop control even if the Ovation Controller is down.
Displays:
Two 40-segment bar-graph (for process variable and setpoint).
One 30-segment bar-graph (for output).
One 4-digit numeric (for setpoint, output, process variable or analog input).
One 4-digit alphanumeric (for engineering units, status or SLIM mode information).
Thirteen status LEDs (for SLIM modes, Loop Interface modes as well as high and low
limit conditions output).
Control keys:
Four keys to raise and lower set point and outputs.
Seven function keys.
The SLIM card is packaged in one of two possible assemblies. The keyboards are the same,
except Group 2 does not have the LOOP, CASC, and MODE buttons.
Group 1 Allows the operator to choose from among four modes of operation for the SLIM and
four for the Loop Interface.
Group 2 Offers no choice of modes for the SLIM; it always operates in the CONTROL mode.
Offers three choices of operation of the Ovation Loop Interface.
604 OW350_R1150
9.5 Small Loop Interface module (SLIM)
TUNING MODE: Displays the gain, reset, rate, and derivative gain values for
(Group 1 only) the Ovation Loop Interface it is communicating with and
enables the operator to change the values. Requires a
password.
LOOP MODE: Displays the Loop Number of the Loop Interface to which the
(Group 1 only) SLIM is currently communicating.
OW350_R1150 605
9.5 Small Loop Interface module (SLIM)
20 Loc 20 Loc
Out Out
0 0
0 20 40 60 80 100 0 20 40 60 80 100
606 OW350_R1150
9.5 Small Loop Interface module (SLIM)
80
60
Auto
40 Man
20
Dec Inc
0
-100 -60 -20 20 60 100
OW350_R1150 607
9.5 Small Loop Interface module (SLIM)
Power cables to the SLIM must be single stranded #16 AWG copper conductors with ring lugs on
both ends. Power required at the terminal block of the SLIM is 0.5A at +12 VDC. No shielding is
required. A backup power supply is optional.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
+12A
+12B
RTN
RTN
Serial
Port
In installations with more than one SLIM, each SLIM should have its own pair of conductors
directly from the power supply. If SLIMs are connected in parallel, conductors must be able to
accommodate the total current requirement for all SLIMs; voltage must measure +12 VDC at the
last SLIM in the line.
608 OW350_R1150
9.5 Small Loop Interface module (SLIM)
The Serial Port receives display and status data from the Loop Interface and also sends operator
inputs from the keyboard to the Loop Interface. The port can communicate with only one Loop
Interface.
1 Transmit +
2 Transmit -
3 Shield (Signal Ground)
4 Receive +
5 Receive -
6 through 10 Not Used
OW350_R1150 609
9.6 Speed Detector module - (SD)
The Speed Detector module determines the speed of a piece of equipment by measuring the
frequency of the output signal from a tachometer. The tachometer output can be sinusoidal or a
pulse train.
The G01 Speed Detector provides a 16-bit output at an update rate of 5 milliseconds for over-
speed detection, and a 32-bit output at a variable update rate for speed regulation.
The G03 Speed Detector provides a 32-bit speed output and a 16-bit acceleration output. The
G03 Speed Detector measures partial rotation and maintains a buffer of samples to achieve a 200
Hz (5-msec) update rate at normal sync speed. The G03 can issue a relay closure upon excess
acceleration, excess speed, or excess summation of speed and acceleration. The Ovation
Controller can also have control of the relay output. When there is an event that causes the relay
to be energized, the coil is latched and is not un-latched until a handshake pulse is received from
the Ovation controller to acknowledge the event. Limit values for speed and acceleration can be
loaded onto the module via Ovation IO points. Since the limits are movable by the Ovation
control sheet, it is then possible to incorporate test features into the Ovation control system such
as 2-of-3 speed channel testing, and mechanical overspeed limit testing.
The G01 and G03 are not plug compatible. The Ovation configuration and programming are
different. The G01 and G03 are compatible with respect to the terminal block wiring assignments.
1, 2
Speed Detector subsystems (G01)
610 OW350_R1150
9.6 Speed Detector module - (SD)
Ch. 11--This channel is the instantaneous status of the overspeed calculation. If it is true (=1), the
most recent overspeed calculation result is that the machine is in an overspeed condition. This bit
comes from bit 10 in the module status record and clears ( = 0 ) as soon as the overspeed
condition disappears.
Ch 12--This channel is a latched version of Ch. 11 and is located at bit 11 of the status register.
Once set true it remains true until the Ovation controller reads the status register. When the
Ovation controller reads the status register, this bit will be cleared if there is no overspeed
condition.
Ch. 13--This channel reports the instantaneous status of the relay coil drive circuit. This bit is
located in the module status register at bit 12. If it is true ( = 1 ) the relay coil is driven to actuate
the output relay.
Note: The Ovation controller will read the status register and clear bit 11 both for scanning the
module record, and for IO scanning if any of IO channels 11, 12, or 13 are defined. If channel
11 is used on a control sheet, then the logic must accommodate the possibility that the IO scan
will miss the overspeed condition in a case where the condition is coming in and out quickly, and
is cleared when the module record is scanned.
1, 2 (
Speed Detector subsystems (G03) (Applies to 1C31189G03 EMOD and 1C31189G01
PMOD
OW350_R1150 611
9.6 Speed Detector module - (SD)
Ch. 11--This channel is the instantaneous status of the overspeed calculation. If it is true (=1), the
most recent overspeed calculation result is that the machine is in an overspeed condition. This
includes both the overspeed calculation, or the over-acceleration or over-speed+acceleration
calculation. This bit comes from bit 10 in the module status record and clears ( = 0 ) as soon as
the overspeed condition disappears. The overspeed condition is reflected by the overspeed LED
as well.
Ch. 12--This channel is a latched version of Ch. 11 and is located at bit 11 of the status register.
Once set true, it remains true until the Ovation Controller acknowledges the event by pulsing
channel 4.
Ch. 13--This channel reports the status of the relay coil drive circuit. This bit is located in the
module status register at bit 12. If it is true ( = 1 ) the relay coil is driven to actuate the output
relay. Relay activation from overspeed conditions are latched in firmware and are not released
until the Ovation Controller acknowledges the condition by pulsing channel 4, as described above.
The relay can also be activated by the Ovation Controller.
Note: If the Controller is updating the speed limit IO point, the configured limit is ignored.
The acceleration limit IO can be positive or negative. Positive values indicate the customer
preference for relay action on high acceleration, whereas negative values are for high
amplitudes of deceleration. i.e. Positive acceleration will not cause relay action if the limit is
negative.
612 OW350_R1150
9.6 Speed Detector module - (SD)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 170: Terminal Block Connections for the Speed Detector Personality Module
The following table lists and defines the abbreviations used in this diagram.
ABBREVIATION DEFINITION
Earth ground terminals used to connect to input signal‟s shield (see the following
figure for field connections).
All field signals leaving/entering the cabinet should be in shielded cables. The frequency input
signal from the signal source must be in twisted-pair shielded cables. The shield must be
grounded (see page 614).
OW350_R1150 613
9.6 Speed Detector module - (SD)
Figure 171: Passive Probe Field Connections for the Speed Detector PMod
614 OW350_R1150
9.6 Speed Detector module - (SD)
Figure 172: Active Probe Field Connections for the Speed Detector PMod
WARNING! Active speed probes that employ internal clocks for hysteresis, internal oscillation
for proximity detection, or chopper stabilization may result in a noisy acceleration
measurement vs. a passive probe because the sensor output transitions will jitter in the time
domain according to the sensor's internal clocking.
OW350_R1150 615
9.6 Speed Detector module - (SD)
9.6.7 Field Connection Wiring Diagram (Passive Probe) (CE Mark) - (SD)
Figure 173: Passive Probe Field Connections for the Speed Detector Pmod (CE Mark)
9.6.8 Field Connection Wiring Diagram (Active Probe) (CE Mark) - (SD)
Figure 174: Active Probe Field Connections for the Speed Detector Pmod (CE Mark)
616 OW350_R1150
9.6 Speed Detector module - (SD)
WARNING! Active speed probes that employ internal clocks for hysteresis, internal oscillation
for proximity detection, or chopper stabilization may result in a noisy acceleration
measurement vs. a passive probe because the sensor output transitions will jitter in the time
domain according to the sensor's internal clocking.
Update Rate
The update rate of the 16 bit speed output is 5 milliseconds. Input frequencies less than 200 Hz
result in a 16 bit speed output of 0x0000. Input frequencies greater than 51,200 Hz result in a 16
bit speed output of 0xFFFF.
The update rate of the 32 bit speed output is variable. It is a function of the speed sensor output
frequency (FREQ) and the user specified Pulse Count per Update (PULSES).
Example: Input frequency is 10 KHz, User specified pulse count per update is 60 (due to 60 teeth
in the sensor gear). The 32 bit speed output update rate equals 60/10,000 or 6 milliseconds.
The maximum update rate of the 32 bit speed output is 1.39 seconds. The 1.39 second limit is
set by the Speed Detector module hardware. If the user specified pulse count per update setting
and speed sensor input frequency requires an update rate longer than 1.39 seconds, the Speed
Detector module will still complete the 32 bit speed output update within 1.39 seconds.
Speed sensor input frequencies less than 0.72 Hz result in a 32 bit speed output that equals
0x0000 0000.
Speed sensor input frequencies greater than 65,535 Hz result in a 32 bit speed output that equals
0xFFFF FFFF.
Update Settings
Determine the update period of the 32-Bit speed output. Normally, this is used to control the
speed of equipment where accuracy is important. A longer update period permits a higher
accuracy output. Therefore, the Maximum update period allowed by the control loop should be
used to update the Speed Detector module‟s 32-Bit speed output.
Example: The Ovation control system runs at a 50 millisecond loop time. The equipment
operates at 10,000 Hz. The largest Pulse Count per Update setting that should be written to
register 0EH = 10,000 Hz x 0.050 seconds) = 500
Another factor that should be considered is the number of teeth in the speed sensor‟s gear. The
Speed Detector module provides the speed sensor output signal frequency. The Ovation control
system regulates equipment speed in revolutions per minute (rpm) using the measured Speed
Detector module speed sensor output frequency (Hz) as follows:
OW350_R1150 617
9.6 Speed Detector module - (SD)
To eliminate errors due to mechanical differences of teeth in the gear, complete revolutions of the
speed sensor‟s gear must be counted when measuring frequency. To implement this requirement,
the Pulse Count per Update setting written to Speed Detector module register 0EH should be
specified as an integer multiple of the speed sensor gear teeth quantity.
Example: There are 60 teeth in the speed sensor‟s gear. With a 50 millisecond loop time and with
the equipment operating at 10,000 Hz, the largest speed a Speed Detector module Pulse Count
per Update setting (written to register 0EH) is 500. The largest integer multiple of 60 teeth that is
less than the Maximum pulse count per update setting of 500 is 8. Therefore, a Pulse Count per
Update value of 8 x 60 = 480 should be written to register 0EH as the Pulse Count per Update.
The Pulse Count per Update is set to 480 in order to be a multiple of the number of teeth in the
gear. The Pulse Count per Update setting of 480 provides an update every (480/10,000 = 48
milliseconds) which is fast enough for a 50 millisecond control loop.
For this example, a value of 01EOH (480) should be written to the Speed Detector.
618 OW350_R1150
9.6 Speed Detector module - (SD)
On the G03 module there is no 16-bit speed reading. There is a 32-bit speed reading in RPM and
a 16-bit acceleration reading in RPM/min. The speed reading update rate exceeds 200 Hz at sync
speed using the recommended configuration settings. At lower speeds, the recalculation of speed
occurs every 4.6 msec or at the sample rate, whichever is slower.
Each rotation is subdivided by configuration into an integral number of partial rotations. Each
partial rotation is sampled. An interrupt to the onboard microcontroller occurs per each sample
and provides pulses ( teeth ) and ticks of the 24 Mhz clock.
Note: If the machine is equipped with a toothed wheel with a prime number of teeth, the G03
must be configured with that number of teeth, and updates-per-rev equal to 1.
The samples are buffered. Upon each update the pulses and time are accumulated to form a
fraction based on a full rotation, as follows:
Speed calculations are buffered, then are used as an input to the acceleration calculation. When
8 msec worth of speed readings are accumulated, acceleration is recalculated. The acceleration
calculation uses the difference between the newest speed calculation and an older speed
calculation from 45 msec of previous history. Typically, acceleration is updated for every other
update of speed.
For this example, there are six samples of 10 pulses (teeth) per rotation. The sample rate is 6000
samples per minute, or 100 samples per second. The sample period is 10 msec. In this case, the
sample period exceeds the sample period of 4.6 msec (see additional info below), so the sample
rate and update rate (recalculation) would be equal to 100 hz or every 10 msec. The sample
period is greater than 8 msec, so acceleration is also recalculated every 10 msec.
If the machine is rotating at 3000 rpm there are 18000 samples per minute or 300 samples per
second, or a sample ever 3.3 msec. However, firmware limits the update period to 4.6 msec, or
218 updates per second. This scheme allows ample time to calculate speed and acceleration
while providing updates to the Ovation Controller at a rate exceeding 200 updates per second.
OW350_R1150 619
9.6 Speed Detector module - (SD)
Acceleration is the derivative of speed, and derivative calculations are inherently noisy. Noise is
reduced on the G03 because the speed sampling starts and stops at the same tooth edge, and by
extending the sample time of the acceleration calculation. Calculated speed values are buffered
to maintain approximately 45 msec worth of samples for the acceleration calculation.
Acceleration is recalculated at ½ the rate that speed is recalculated at sync speed, or every 8
msec, whichever is slower.
Once a new acceleration value is calculated, a smoothing algorithm is applied. The algorithm is
called SES, or Simple Exponential Smoothing, and works according to this equation:
A rule of thumb for SES is that 86% of a step change would be seen after N samples for 1/N
sampling.
Warning! Active speed probes that employ internal clocks for hysteresis, internal oscillation
for proximity detection, or chopper stabilization may result in a noisy acceleration
measurement vs. a passive probe because the sensor output transitions will jitter in the time
domain according to the sensor's internal clocking.
Relay function on the G03 is the same as the G01 except there are a number of events logically
OR‟d that will activate the relay. In addition, any Relay activation is latched until acknowledged by
the controller.
1. Excess acceleration if acceleration I/O point is continually written to the G03 module.
2. Excess summation of speed and acceleration if acceleration I/O point is continually written to
the G03 module.
3. Speed exceeding I/O point limit if speed limit I/O point is continually written to the G03, or
speed exceeding configured limit if no I/O update.
The G03 also has a mode where the Ovation Controller can activate the relay. Acknowledge from
the Ovation Controller is not required for this mode.
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9.6 Speed Detector module - (SD)
The acceleration limit is an IO point. If the Controller is continuously updating this value and the
value of this I/O point is exceeded, the relay is activated. The limit can be an acceleration-only
value in rpm/Min.
The smoothing algorithm causes a delay in relay activation. The delay differs based on whether
1/8 or 1/16 smoothing is selected.
The table below shows the amount of a step change in acceleration as seen by the Ovation
controller after certain specific times. The value seen by the Ovation Controller is the value used
when deciding to activate the relay.
For example if the machine suddenly accelerates at 1000 rpm/min, 100 rpm/minute will be
reported within 55 msec if 1/8 smoothing is selected. If 1/16 smoothing is selected, 50
rpm/minute is reported within 55 msec. For response within 55 msec at 1000 rpm/minute
acceleration, the I/O point value would be 100 or 50 rpm respectively.
The G03 can be configured for a speed+acceleration limit. In this case, the module calculates a
predicted speed that would occur 1 minute into the future, then actuates the relay if (speed +
(acceleration * 1 minute)) is exceeded. The delay in the acceleration calculation in this case is
the same as described above. The IO point limit value is then in RPM. This method allows for
higher acceleration values at lower speed without activating the relay.
The comparable speed-only limit of 103% would be reached after 6.5 seconds at 1000 rpm/min
acceleration.
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9.6 Speed Detector module - (SD)
All relay activations from the module microcontroller cause the relay to be latched. The control
sheet must then issue a pulse to the G03 by setting AckRelay (channel 4, digital output) true for at
least 50 msec.
For the G01 and G03, elapsed time from coil excitation to contact closure is 2 msec or greater
and is listed in the specification section.
For the G01 and G03, the 32-bit calculation of speed requires 1.8 to 2.2 msec. Likewise, the
acceleration calculation requires 1.8 to 2.2 msec.
For the G03, the full amplitude of a step change in speed is seen by the module after a full
rotation. A portion of the step change is seen by the module after each sample subsequent to the
event. A machine running at 3600 rpm rotates once every 16.7 msec.
Relay closure upon excess acceleration is affected by the sampling scheme and by smoothing.
The sampling scheme uses 45 msec worth of speed readings.Therefore, based on the sampling
scheme alone, 50% of an acceleration step change would be seen 45 msec after the event, and
the full value would require 90 msec. This is because the oldest samples show no acceleration,
but the newest samples show 100% of the value, but are averaged across the 45 msec sampling
period. Delay due to smoothing continues to apply as sampling progresses.
The actual response also depends on the relationship between the actual start time of the event
and the sampling of pulses and time which is implemented in hardware, those events being
asynchronous.
This 2 msec delay from the relay, the calculation delay, and the smoothing delay described herein
are incorporated in the dated provided in the table in G03 Acceleration Limit and Response (see
page 621).
The G03 module will provide a simulated speed value if simulateSpeed, the digital output at
channel 3, is active.
Upon activation of simulateSpeed, the present speed value is recorded, and then is subsequently
increased at 300 RPM/minute. During this time, acceleration calculations are suspended and the
acceleration value is set to 0. The overspeed limit calculations and relay operation remain intact.
This feature allows the speed channel to be tested against programmed speed limits, relay
closure, and for testing of equipment downstream of the relay.
Once simulateSpeed is deactivated, the output value to the Ovation Controller immediately goes
to the value as calculated from the field input.
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9.6 Speed Detector module - (SD)
Word address 13 (D in Hex) is used to configure the module and provide status information to the
Controller. The status register can be read by using the Point Information window at an Operator
Station (see the Bit Pattern field on the Hardware tab). Refer to the applicable Ovation Operator
Station User Guide for information about the Point Information window.
Word address 14 (E in Hex) provides the Pulse Count per update setting for the secondary
Configuration/status register.
Word address 12 (C in Hex) provides the Overspeed Condition setting.
BIT DEFINITIONS
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BIT DEFINITIONS
Note: If the tooth count on the toothed wheel is a prime number, set updates per rev to 1, and
the tooth count equal to the number of teeth on the wheel.
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9.6 Speed Detector module - (SD)
LED DESCRIPTION
P (green) Power OK LED. Lit when the +5V power is OK (above min required operating level).
C (green) Communication OK LED. Lit when the Ovation Controller is communicating with the
module at least once every two seconds.
E (Red) External Error LED. Lit when the Open Wire (Bit 6 of module reply status register) is
detected.
I (Red) Internal Error LED. Lit when the Force Error bit (Bit 1 of register D) is detected.
Also lit when a timeout of the watchdog timer occurs when Controller stops
communicating with module for two seconds.
1 (Green) Lit when overspeed is detected.
2 (Green) Lit when relays are energized.
3 - 16 No LED.
Number of Channels 1
Input Frequency Range G01
0.72 Hz to 5 kHz for the 32-Bit Speed Output
200 Hz to 51,200 Hz for the 16-Bit Speed Output
G03
The sampling rate is limited to 1KHz, resulting in a limit to the Input
Frequency range.
0.89 Hz to 65,535 Hz for 32-bit speed reading ( 10 pulses per update)
Speed Measurement 1/65535 Hz for the 32-Bit Speed Output
Resolution 1 Hz for the 16-Bit Speed Output (G01)
G03 – 1 rpm/Min for acceleration measurement.
Guaranteed Speed Maximum error for the 16-Bit Speed Output is 0.0033% of Sensor
Measurement Accuracy Frequency Speed Input
(@25×C) Max. error for the 32-Bit Speed Output is the greater of 0.0025% or
6 6
[(25/10 ) + (2/(24 x 10 x Update Period))] x 100% of Speed Sensor
Frequency Input
Update Period = PULSES/FREQ (in seconds)
FREQ = Speed Sensor output frequency
Acceleration accuracy PULSES = User specified Speed Sensor Pulse Count per 32-Bit Speed
Output value update
+- 2 rpm/Min for 1/16 filtering, or +-4 rpm/Min for 1/8 filtering
Speed Output Update Rate Update Rate = 5 milliseconds for the 16-Bit Speed Output (G01)
Also see Update rate and Update Rate = PULSES/FREQ (in seconds) for the 32-Bit Speed Output
settings for G01 - (SD) (see FREQ = Speed Sensor output frequency
page 617) and Update rate for G01 - PULSES = User specified Speed Sensor Pulse Count per 32-Bit
G03 - (SD) (see page 619) Speed Output value update
G03 - PULSES = User specified tooth count per update.
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DESCRIPTION VALUE
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9.7 Valve Positioner module - (RVP)
The Digital Electro-Hydraulic (DEH) system controls steam turbine valve positions in order to
adjust steam flow for turbine speed control, or to change generator load when connected to the
grid. The Ovation Valve Positioner I/O module provides an interface between the DEH Ovation
Controller and an electro-hydraulic servo valve actuator. Valve styles controlled by the Ovation
Valve Positioner I/O module include throttle valves, governor valves, interceptor valves, extraction
valves, and bypass valves. The Ovation Valve Positioner module provides closed-loop valve
positioning control.
A valve position set point is maintained by the module. The set point is normally altered by the
Ovation Controller via the Ovation I/O bus. If the Ovation Valve Positioner module operates in
Local Manual mode, the set point is controlled by a SLIM operator interface station. Inside the
Electronics module, an 80C196 micro-controller provides real-time closed loop proportional-plus-
integral (PI) control.
The Ovation Valve Positioner I/O module generates redundant output control signals which drive
the electro-hydraulic servo valve actuator coils. The feedback loop is closed with the valve‟s
position measurement being obtained from a Linear Variable Differential Transformer (LVDT) that
is mounted on the valve stem.
Note: For Solaris applications, when using the I/O Builder to configure the Valve Positioner (VP)
module, note that whatever voltage/current description is displayed in the Slot position at the top
of the window does NOT impact the configuration of the VP module.
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9.7 Valve Positioner module - (RVP)
Note: When using the I/O Builder to configure the Valve Positioner (VP) module for Solaris
applications, note that whatever voltage/current description displays in the Slot position at the
top of the window does NOT impact the configuration of the VP module.
1
Valve Positioner Subsystems
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OW350_R1150 629
9.7 Valve Positioner module - (RVP)
Two Ovation Valve Positioner (VP) cards operate as a Primary/Backup pair to control a single
steam valve. The steam valve is fitted with two LVDTs, one connected to each Valve Positioner.
Each VP then drives one coil in a high pressure hydraulic servo valve. The coils are completely
isolated. Under normal conditions current through each coil is equal and the effect on the servo
valve spool is additive.
The Valve Positioners communicate serially to determine which VP should be Primary, and which
should be Backup. Critical parameters of the redundant subsystem are exchanged over the serial
link. These critical parameters are also exchanged over the Ovation bus, thus providing a
redundant data path.
The Backup VP suspends its software PI routine, and replicates the servo output of the Primary. It
then takes over control if the Primary fails. There are three types of failures that the subsystem
detects and responds to:
Hardware Failures - Each VP continuously runs internal diagnostics and ceases operation if a
diagnostic fails. A failure is indicated when both the serial communications and Ovation line
watchdog timers expire. The VP card continuously executes these diagnostics:
Micro-controller RAM
Ovation RAM
EPROM Checksum
DA Converter Readback
Ovation Watchdog Timer
Redundant Communications Watchdog Timer
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9.7 Valve Positioner module - (RVP)
Coil Drive - If the Primary VP detects a shorted or open servo coil, it transfers control to the
Backup VP. Refer to, Coil Setup.
LVDT Failures - LVDT failures are detected by measuring the derivative of position feedback.
As with the servo coil, there are setup requirements that enable the detection of LVDT
problems. Refer to, LVDT Setup (see page 636).
The VP pair utilizes the SLIM serial port for VP-to-VP communications. The serial link is a VP-to-
VP connection, not the “party-line” bus utilized with the SLIM.
Because the effect on the servo spool from the servo coils is additive, a failover event is NOT
bumpless (that is, the valve dips, or moves in the direction indicated by the mechanical bias
setting, during the failover period). Catastrophic hardware failures, or removal of the Primary VP,
are the worst failures because the Backup must wait for various timers to expire and then engage
the PI loop.
If, for example, the failover required one second to complete (determined by the Controller loop
time), and the valve was programmed to drift shut in 30 seconds under control of the mechanical
bias-setting, the valve could drift 3% (=1/30).
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632 OW350_R1150
9.7 Valve Positioner module - (RVP)
In the example above, the valve is controlled by RVPs in branch 1, slot 3 and branch 2, slot 6.
Each RVP reads the valve position from a six-wire LVDT. The RVPs communicate across the
SLIM port to cooperate in driving the servo valve. The servo valve admits/releases hydraulic fluid
from the actuator.
The following table lists all VP module firmware releases that added functionality to
the VP.
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634 OW350_R1150
9.7 Valve Positioner module - (RVP)
The firmware for the Valve Positioner module allows for Primary to Backup and Backup to
Primary status transitions.
Note: Prior to a decision to fail to the backup, the following conditions are tested, and if OK, the
primary determines its own health is good and the subsequent tests are not executed:
1. The serial line status and partner alive status both indicate the partner is not alive.
2. The serial line status is OK, the partner is in the backup mode, and the RVP is armed.
3. The serial line status is OK, the partner has an error condition, and the RVP is armed. Error
conditions include coil problem, a severe fatal error bit ( hardware ), or an excessive derivative
of position feedback is detected.
4. The RVP is armed, the difference between the detected position feedbacks exceeds LVDT
Tracking, and one of the following combinations of conditions is true:
The servo output is ramping, and in a direction to open the valve, the backup is moving
toward the open position, and the primary is not moving, or is moving in the opposite
direction.
The servo output is ramping, and in a direction to close the valve, the backup is moving
toward the closed position, and the primary is not moving, or is moving in the opposite
direction.
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9.7 Valve Positioner module - (RVP)
The difference between the detected position feedbacks exceeds LVDT Tracking, and one of the
following combinations of conditions is true:
The servo output is ramping, and in a direction to open the valve, the primary is moving
toward the open position, and the backup is moving toward the closed position.
The servo output is ramping, and in a direction to close the valve, the primary is moving
toward the closed position, and the backup is moving in the opposite direction.
The following items must be set up before operating redundant Ovation Valve Positioner modules:
Coil diagnostics rely on a steady voltage across the coil. This voltage will be present if you adjust
the servo valve per the Emerson recommendation.
The servo valve has a mechanical bias set-screw that pushes the spool to one side, allowing fluid
to escape the actuator and slowly close the valve in the absence of electrical excitation.
In the standard setup approximately 200 mV across both coils opposes the mechanical bias
adjustment and holds the spool in the center position, trapping the fluid in the actuator, and
holding the valve in a fixed position.
Adjusting coil current changes spool position so that fluid can flow into or escape from the
actuator. (Technically, the operation of the servo valve is dependent on current through the coil
and the mechanical bias adjustment. However, the VP is set up to measure voltage across the
coil and at the amplifier output, so voltage measurements are typically referenced in this
description.)
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9.7 Valve Positioner module - (RVP)
Rapid or erratic valve movement can damage the turbine. The Valve Positioner enforces a set of
rules to accomplish bumpless transfer between modes. The description of each mode includes
mode transfer.
When the Valve Positioner starts or is restarted, its primary objective is to avoid an indeterminate
output that would result in valve movement, and possible damage to the valve or turbine. There
are a number of hardware and software features that prevent an indeterminate output.
The hardware is designed so that when the Valve Positioner starts, the power supply to the servo
output is turned off. With no current flow to the servo valve, it is left under the influence of its
mechanical bias adjustment, the assumed state prior to power-up. In addition, the coil drive D/A
converter is not turned on until it receives the first output pattern.
As part of the micro-controller‟s start sequence, the power supply is turned on, and then a pattern
is written to the coil drive D/A converter representing 0 volts. The result is that the servo output is
under software control, no current flows between the Valve Positioner and the servo valve, and no
valve movement has occurred.
The Valve Positioner does not remain in Start mode unless a diagnostic error is detected. The
Valve Positioner transitions from Start to Local mode if all of the following functions execute and
return “normal” or “ok” status codes:
Program the FPGA.
Go to Factory Configure Mode if PE pin is 1.
Check PE pin. Go to Factory Test Mode, if required.
EPROM checksum check.
EEPROM checksum check.
RAM read/write test.
D/A converter readback diagnostic.
UART scratchpad read/write test.
Shared memory readback check.
The Valve Positioner sets target valve demand equal to demand feedback before transferring to
Local mode.
In normal, local, and calibrate modes, the Valve Positioner is always controlling valve position.
The PI routine runs unconditionally every 10 msec. Typically, it executes the PI equation as
described below. The PI routine has some conditionally executed parts to handle seating and
back-seating.
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9.7 Valve Positioner module - (RVP)
SLIM auto mode corresponds to Valve Positioner normal mode. In this mode, the Controller is
writing its desired position to the Valve Positioner. In normal mode, the valves‟ position and set
point can be viewed on the SLIM, but the SLIM has no control over the Valve Positioner.
These modes should not be confused with auto and manual modes of software loops within the
Controller. Remember that the Valve Positioner is always in normal mode, receiving its position
from the Controller, unless the Controller fails, in which case the Valve Positioner switches to
local mode.
When raise and lower on the SLIM are pressed, all Valve Positioners respond to the key action.
This means that all valves move together as a group. It also suggests that no other devices (Loop
Interfaces) should be connected on the serial bus with a group of Valve Positioners.
In abnormal situations, such as during maintenance, some valves may be in normal mode, and
some may be in local mode. In this situation the valve in local mode responds to raise/lower
action, but the valves in normal mode do not. The Controller application warns or notifies the
operator of the mode of each valve.
Since the SLIM is connected to a group of Valve Positioners, each Valve Positioner must control
its own transmit enable. Each SLIM enables its transmitter when placing a response into the
transmit buffer. It also starts a 25 mSec timer, which, when expired, disables the transmitter.
The SLIM operation differs from normal operation when connected to the Ovation Loop Interface.
A standard SLIM (see page 603) is used to control a group of valves on a common serial bus.
The actions that occur when a SLIM push-button is used are described in the following table.
BUTTON DESCRIPTION
Loop The next Valve Positioner on the serial bus is selected. Set point and target
position display on the vertical bar-graphs.
Display Display cycles the top left hex display from target position, actual position,
and servo voltage output.
638 OW350_R1150
9.7 Valve Positioner module - (RVP)
BUTTON DESCRIPTION
Loop The next Valve Positioner on the serial bus is selected. Set point and target
position display on the vertical bar-graphs.
Up Up increases target valve position for the valve group. Only the valves in local
mode respond to the Up button.
Down Down decreases target valve position for the valve group. Only the valves in
local mode respond to the Down button.
Manual, Auto, Cascade, Not used.
Mode, Left, Right
The SLIM indicators and LEDs provide information about the operation of the Valve Positioner.
INDICATOR DESCRIPTION
Top Left digits Indicators for set point, actual, or output voltage.
Top Right digits Indicate engineering units of the value being displayed.
LEDs: In local manual mode, C (control) is indicated. In normal mode, M is indicated
(monitor). The operator does not have any control over the „M‟ „C‟ or „T‟
M, C, and T function.
LEDs: Not used.
Casc and Man
Auto LED Illuminated if the valve is in normal mode.
OW350_R1150 639
9.7 Valve Positioner module - (RVP)
Local-manual mode will be entered from normal mode if the Controller fails or stops updating the
Valve Positioner card. When the Valve Positioner is powered up, local-manual mode is always
entered as long as there are no diagnostic failures.
The preferred mode of Valve Positioner operation is normal mode. The Valve Positioner transfers
from local-manual to normal if the following conditions are met: (1) Controller is updating the set
point, thus keeping the watchdog timer from expiring. (2) Controller is tracking.
Normal is the preferred mode of the Valve Positioner card. In normal mode, the Valve Positioner
is receiving a position set point from the Controller and controlling valve position.
640 OW350_R1150
9.7 Valve Positioner module - (RVP)
The Valve Positioner is commanded to calibrate when the appropriate bit in the command word is
set. This causes the Valve Positioner to enter the calibrate mode and begin its travel sequence.
During the travel sequence, the Valve Positioner reports a position feedback calculated using the
most recent calibration numbers. The controlling MASTATION enters manual mode and track the
position demand feedback. The Valve Positioner moves the valve at a programmable rate during
the travel sequence.
The Valve Positioner can exit calibrate mode without enforcing a bumpless transfer rule.
OW350_R1150 641
9.7 Valve Positioner module - (RVP)
Once the data is recorded in EE memory, the firmware clears a restriction flag, allowing the
module to transfer from local mode back to normal mode.
The following table describes the Controller registers for the Valve Positioner module, and also
defines the I/O Channel Number that must be selected in the Point Builder Hardware tab (shown
below) when configuring points associated with this module (See the Ovation Init and Admin
Tools User Guide or Ovation Developer Studio User Guide.)
Use the information in the following table to determine how to scan the card and retrieve card
status bits. Status bits will influence your control strategy.
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9.7 Valve Positioner module - (RVP)
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644 OW350_R1150
9.7 Valve Positioner module - (RVP)
If Bit 9 of the command register is set, the ERVP will extinguish field-card power and enter a
continuous reset loop.
If Bit 10 of the command register is set, the ERVP will operate as primary. In this condition, the
primary/backup negotiation between the primary and backup is not executed.
If Bit 11 of the command register is set, the ERVP will operate as backup. In this condition, the
primary/backup negotiation between the primary and backup is not executed.
The following is a control sheet showing how the bits are manually set/cleared during firmware
testing.
Figure 178: Sample control sheet showing how the bits are manually set/cleared during
firmware testing
OW350_R1150 645
9.7 Valve Positioner module - (RVP)
The following commands are used to set the values of important tuning constants. The format of
each command is indicated and must be followed. The values shown for each command are
default values.
Configuration commands
COMMAND DESCRIPTION
piGain = 10.0 PI Controller gain outside of deadband. This value is the higher of two gain values
used in the position PI loop. This value is used when the valve is moving. When the
valve is in a stable position, a lower value is used to avoid noise-induced control
action.
piResetT = 1000 PI Controller reset time outside of deadband. Used in PI equation along with the gain
value described previously. This value is one of two used in the PI equation. This one
is used when the valve is in motion, and causes faster wind-up. It is given in
milliseconds.
piGainDb = 1.0 PI Controller gain inside of deadband. When the valve is in a steady position, the PI
gain is reduced to this value. This helps avoid noise-induced control action.
piResetTDb = PI Controller reset time inside of deadband. This is one of two values used, and
10000 causes slower control action. It is given in units of milliseconds.
demodGain = 2048 The LVDT secondary feedback sum is multiplied by this value to achieve a voltage
range representing 0 to 100% position that is close to the input range of the A/D
converter. The value is printed as a raw decimal value. The hexadecimal equivalent is
written to the feedback D/A converter to adjust feedback gain. This value can be
entered by the customer, but it is also modified automatically during the full calibration
sequence. Feedback gain can be calculated by the following formula:
gain = 4096 / D/A converter input word (decimal value)
Examples of some gain values are as follows:
DAC word Decimal value Gain
0 0 1
Infinity
1 1 4096
. . .
8 8 512
. . .
100H 256 16
. . .
800H 2048 2
. . .
FFH 4095 1.00024
1
Feedback gain D/A converter output saturates.
errorDbF = 0.5 When the absolute value of the difference between target position and actual position
is greater that this value, the valve is considered to be in motion. Gain and reset
values are selected to cause rapid control action. When the difference is less than
this value, control action is softened.
646 OW350_R1150
9.7 Valve Positioner module - (RVP)
COMMAND DESCRIPTION
errorDbS = 0.05 When the absolute value of the difference between target position and actual position
is less than this value, the valve is considered to be stable. Gain and reset values are
selected to soften control action. When the difference is greater than this value, gain
is increased to yield sharper control.
seatLimit = 0.0 When target valve position is equal to or less than this value, seating action controls
the output.
backSeatLimit = When the target valve position is equal to or greater than this value, backseating
100.0 action controls the output.
contingency = 5.0 If the absolute value of the difference between Valve Positioner target position and
actual position is greater than this value, then a contingency condition may exist. The
condition must exist until a timer expires for it to be reported. The timer is described
below.
A situation could arise where the Valve Positioner target position and the Controllers‟
target are not equal. One example would be if the shutdown input was true, the Valve
Positioner set the target position to 0, but the Controller did not track. In this situation
contingency would not be reported if the valve went to 0% position.
contingencyTime = If the error between target position and actual position exceeds contingency for this
10000 amount of time, then the condition is reported to the Controller. This number is given
in milliseconds.
manualRate = 300 This value selects the magnitude of adjustment when target position is controlled by
the SLIM. This value is given in percent per minute.
bfpM = 1.0 Gain in the equation y = bfpM * x + bfpB
where: y = actual demand; x = demand written by the Controller
The purpose of this is to create staggered valve operation in the boiler feed-pump
application. This value is normally set to 1.0.
bfpB = 0.0 Zero intercept in the equation y = bfpM * x + bfpB
where: y = actual demand; x = demand written by the Controller
The purpose of this is to create staggered valve operation in the boiler feed-pump
application. This value is normally set to 0.0.
SlimAddr = 0 Each device on the SLIM serial bus has an address. This provides a method for the
SLIM to talk individually to each card.
The SLIM serial port is used for redundancy serial communications. Setting the
address to zero (0) disables SLIM transmit/receive code.
calhndrd = 31200 This value is displayed in decimal. It is the converted hexadecimal A/D converter
reading for the 100% position. It can be entered by the customer; however, it is
normally determined automatically by the calibration sequence.
calzero = -31200 This value is displayed in decimal. It is the converted hexadecimal A/D converter
reading for the 0% position. It can be entered by the customer; however, it is normally
determined automatically by the calibration sequence.
calrateF = 200 This value is given in percent per minute and is the movement rate used when
calibrating from the laptop computer via the serial port. It is typically the Faster rate.
Calibration rates are given in target-demand-counts per 200 mSec loop time of the
calibration procedure. Some example settings are:
200 3.2 % per second, about 30 seconds for full stroke. Since the calibration
procedure strokes the valve twice, the entire process will take a minute.
100 1.6 % per second
500 8 % per second
The calibration process adjusts target demand when the valve is uncalibrated. The
actual time will vary depending on the accuracy of whatever leftover value constants
are presently recorded for the calibration.
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COMMAND DESCRIPTION
calrateS = 40 This value is given in percent per minute and is the movement rate used when
calibrating via a command from the Ovation I/O interface. It is typically the Slower
rate.
Note: When the raise/lower button is pressed, the Valve Positioner responds to the
keystroke if the address is 1 through 8 inclusive. This means that all valves will move
together.
posErrDelta = 5.0 A tunable parameter which sets a limit for the difference between target and actual
position. When the difference is greater than this limit, POSITION ERROR FLAG is
set TRUE; otherwise it is FALSE. This variable is similar to contingency except that
it is devoted to the redundant calculations.
posErrDelta is a contingency deadband but is used only by the redundancy
calculation. If the primary and backup VPs differ by this amount for a time period
exceeding coilDiagTime, a “last resort” decision is made to fail over.
To disable failover based on the comparison of two feedbacks only, set posErrDelta
as follows: posErrDelta = 99
Maxdelta = 5.0 A tunable parameter which sets a limit for the difference between position feedback
and previous position feedback. The default value is 5%. Expressing the value as a
derivative would yield 5% per 10 msec (= looptime) or 500% per second. This value
is intended to represent the Maximum rate of movement of the valve. This value has
a function similar to MIN2NDRY. It is assumed that MAXDELTA will always be the
smaller of the two.
The purpose of this parameter is to establish a Maximum rate of motion under normal
control. If the derivative of position feedback exceeds this value for 10 scans in a row
(100 msec ) the motion is deemed excessive and a failover occurs. This parameter
should be greater than the most rapid motion as designated by controller ramp rates.
The same restrictions for trip and fast-acting hydraulics apply to this parameter.
Failover action due to this tuning constant can be disabled as follows: Maxdelta = 99
min2ndry = 10.0 The primary VP calculates the derivative of position feedback and if it exceeds this
value from 1 scan to the next ( 10 msec ), the VP determines the signal is faulty and
this may initiate a failover in a redundant pair.
Please also refer to the LVDT setup requirements for additional explanation of this
tuning constant.
Redundant VP failover due to high derivative can be disable by setting to a large
value as follows: min2ndry = 99
lvdtTrack = 1.5 lvdtTrack is the Maximum difference between LVDT readings in a redundant
configuration. This value informs the redundant VP pair when NOT to decide to
initiate a failover. When there are two position feedback readings that agree, it is
assumed that the reported position feedback is correct.
RDNDNT If RDNDNT = 0, the VP is a standalone module
If RDNDNT = 1, the VP is a redundant module
This is the MOST important constant and MUST be set prior to inserting the VP into
its mounting slot. If the VP is installed without this constant being set, and the unit is
on line, the results are unpredictable.
In some cases, such as when a VP module is being replaced by another VP from
stock, the VP should be placed into an unused slot to power it up and modify the
constant. Remember to type SC to save the constants to EEPROM memory. Setting
this constant changes the Baud Rate for COM Port 2 (SLIM port) to 25 k baud.
demand = 10.0 This command sets target value position to 10%, sets the VP made to local, and sets
a restriction bit to prevent the VP from entering Normal mode. Type “EXIT” to clear
the restriction bit.
CoilCount = 2 If CoilCount = 1, the VP is a redundant module and only coil 1 from the VP is used.
Failure to set this constant typically results in servo coil diagnostic failures, which
cause the VP to fail to its Backup.
If CoilCount = 2, coils 1 and 2 are used, and coil 3 (diagnostic) is disabled.
648 OW350_R1150
9.7 Valve Positioner module - (RVP)
COMMAND DESCRIPTION
diagtime = 20 Timer value in 100 millisecond increments for open/shorted coil diagnostic. The value
shown here ( = 20 ) means the open or shorted condition must exist continuously for
2 seconds before the condition is reported to the controller, or is used by the
redundant RVP failover logic.
This timer also designates the time for a position error used by the redundancy
calculation. The position error deadband is set by posErrDelta and is a “last resort”
decision in the failover scheme.
diags Displays status information in hexadecimal format. Included are the operating mode,
restrictions, signals, and Severe Fatal Errors (SFE) bits. The following message is
displayed:
mode=0xmmmm restrictions=0xrrrrrrr signals=0xssss sfe‟s=0xeeee
where mmmm = Hex value of operating mode:
0 through 0x05 are start modes
0x14 through 0x19 are local modes
0x28 through 0x2B are normal modes
0x3C through 0x3F are test modes
rrrrrrr = Restriction bit array:
Bit 0 - PROM checksum error
Bit 1 - Memory diagnostic error
Bit 2 - A/D, D/A subsystem error
Bit 3 - Contingency restriction
Bit 4 - Ovation I/O not configured
Bit 5 - Constants are mismatched
Bit 6 - Controller is not updating
Bit 7 - Controller is not tracking
Bit 8 - EEPROM checksum error
Bit 9 - Hold until oscillator is stable
Bit 10 - Serial port control (local mode) restriction
Bit 11 - Redundancy restriction
Bit 12 - Calibration restriction
Bit 13 - Priority demand restriction
Bit 28 - Partner alive flag restriction
Bit 29 - Redundant RVP position feedback error restriction
Bit 30 - Redundant RVP excessive motion restriction
Bit 31 - Redundant RVP step change restriction
ssss = Signal flags:
Bit 0 - Coil 1 diagnostic
Bit 1 - Coil 2 diagnostic
Bit 2 - Coil 3 diagnostic
Bit 3 - DAC diagnostic
Bit 4 - Coil 1 open
Bit 5 - Coil 1 short
Bit 6 - Coil 2 open
Bit 7 - Coil 2 short
Bit 8 - Coil 3 open
Bit 9 - Coil 3 short
Bit A - AD/DA error
Bit B - Contingency
Bit C - Repetitive display
Bit D - Raise pushbutton on SLIM
Bit E - Lower pushbutton on SLIM
Bit F - Repetitive diag. display
eeee = Severe fatal error bits:
Bit 0 - EEPROM checksum
Bit 1 - PROM checksum
Bit 2 - Shared memory error
OW350_R1150 649
9.7 Valve Positioner module - (RVP)
COMMAND DESCRIPTION
Bit 3 - Processor memory error
Bit 4 - FPGA won‟t program
Bit 5 - UART readback error
Bit 6 - Processor error
Bit 7 - AD/DA error
Bit 8 - PSD memory error
Bit 9 - EE write sequence error
kServo = 20.0 kServo is a parameter, given in a percentage that models the impedance relationship
of the Personality module (PMOD) and the servo coil. For example, if you have a
PMOD with an impedance of 300 ohms, and the coil impedance is 82 ohms, then
kServo should be set to 19.9 or 82 / ( 330 + 82 ) ( group 1 personality module ). VP
diagnostic firmware uses this parameter to predict coil voltage based on amplifier
output voltage.
Wire resistance is included in servo coil resistance. You can take a direct
measurement with a standard ohm-meter by first removing the VP and the personality
module from the base unit. kServo is calculated as shown above.
kServo is more easily determined by a voltage measurement method with the VP
installed. First, remove any connection from B13 and measure the voltage. This
terminal is normally unused anyway and so it is not connected. The voltage
measurement is therefore measuring the amplifier output. The amplifier output is also
applied to the series combination of the personality module resistor and the servo
coils connected to B14 and B15. Next measure B14. Calculate kServo as follows:
kServo = V_at_B14 / V_at_B13
For our example of a group 1 personality module, and 82 ohm coil, here are the
voltages seen on the terminals. If the valve is on the seat, and seating is in effect the
voltage at B13 will be 5 volts, and the voltage at B14 will be about 1 volt. If the VP is
not set up for seating the voltage at B13 will be 10 volts and B14 will be 2 volts. If the
valve is in a controlled position off the seat, and the mechanical bias screw is
adjusted in the normal fashion, and the valve is stable, B13 will show about 1 volt,
and B14 will be about 200 mV.
Also measure B15. If B15 and B14 are not equal, then there may be a loose or
intermittent connection, in which case additional diagnosis may be required.
This parameter can be used when servo coils are wired in parallel. For this example
kServo would be set to 11.7 or 40 / (300 + 40). If one of the coils burned out, the
relationship would change to 21.0. By setting kServoDb to 5.0, an alarm would be
generated when the servo coil went open circuit.
kServoDb = 5.0 Deadband value used to calculate the allowable coil voltage range when comparing
predicted voltage to actual voltage.
650 OW350_R1150
9.7 Valve Positioner module - (RVP)
COMMAND DESCRIPTION
priorityDemand = - For firmware revisions 0H and later, “priorityDemand” is the target position used when
5.0 the shutdown input is activated. The default value is selected so that upgraded
modules are backward compatible. You can set this value to an intermediate value in
order to create your own scheme for handling of plant upsets.
While the "priority demand input" or "Shutdown" input is active, the VP is in the local
mode and the Controller must unconditionally track demand feedback.
"priorityDemand" is only changeable thru the terminal interface.
First, the linear range of the LVDT must exceed the mechanical range. This means that when the
valve is at either endpoint, one of the secondary voltages is at its minimum. The secondary
voltage must be large enough at the endpoint so that if a wire breaks and the secondary voltage
goes to zero, the change of voltage is large enough to be readily detected. A good guideline is to
ensure that each secondary always contributes at least 10%, positive or negative, to the
demodulated voltage. That is,
Min ( (|A| / FBVR ), (|B| / ( FBVR ) ) > 10%
where FBVR = feedback voltage range which is equal to
|A-B|at 0% + |A-B| at 100%. For the example shown below the range
is equal to
|1.0 - 4.2| + |4.5 - 0.9| = 6.8 volts
This minimum secondary value is expressed in percentage, is tunable, and is called MIN2NDRY.
This is the minimum position feedback change that will be seen when one of the 4 secondary
wires of a 6-wire LVDT breaks.
These values are determined by direct measurement, or from an LVDT spec sheet which shows
A and B secondary voltages per linear displacement.
The table below shows an example of LVDT voltages at certain valve positions, and the effects of
a failure (broken wire) of secondary.
OW350_R1150 651
9.7 Valve Positioner module - (RVP)
For a six-wire LVDT, it is apparent that this evaluation only needs to be performed at the endpoint
where one of the voltages is at its minimum. All the other positions show a larger change in
position feedback that is more easily detected by the derivative calculation.
For the example above, the minimum position feedback change due to secondary failure is
13.24% (0.9 / 6.8). min2ndry could be set to 12% for example.
There are two challenges associated with making the derivative calculation work effectively. The
first is rapid motion during trip, and trip testing. If the valve moves 100% in 100 msec, then the
RVP will see 10% feedback change every 10 msec scan cycle, and will work properly for the
example above. If the valve moves 15% per 10 msec, the derivative scheme will not work and the
value of min2ndry should be set to disable the function as follows:
min2ndry = 99%
The second challenge is rapid motion under normal control, but not associated with trip function.
The previously mentioned rules also apply.
When the derivative of position feedback exceeds min2ndry, the primary RVP will initiate a
failover regardless of the reason for the high derivative or the position reported by the backup
RVP.
Second, the LVDTs must be calibrated prior to being placed into redundant service, and for all
possible positions, the feedback signal of the Primary should be near the feedback signal of the
backup. This value is called LVDTTRACKING, and its default value is 1.5%.
652 OW350_R1150
9.7 Valve Positioner module - (RVP)
Seating and backseating are important features of valve position control. The purpose of seating
is to ensure that the hydraulic system is forcing the valve closed and admitting no steam into the
turbine. Backseating is desirable because it can affect efficiency, and because, for certain valve
assemblies, a leakoff into other steam systems is designed, assuming the valve is fully back-
seated.
The demand position from the Controller to the Valve Positioner is designed for a range of -5% to
105% and resolution exceeding 13-Bits. Seating is in effect when the position demand is equal to
or less than a programmable value, typically 0%. When seating is in effect, the output is driven to
the Maximum possible value in the direction that closes the valve. A timer is started. After 10
seconds, the output is reduced to 50% of the Maximum value in the direction that closes the
valve. A similar limit and function is provided for backseating.
For firmware revision 0M, setting and backseating operate as follows: If the target position is
equal to or less than “seatLimit”, the output is set to the maximum value in the direction of closure
and a 60-second timer is started. Once actual valve position is less than 5% the timer is checked
and will be reduced to 10 seconds if the current value is greater than 10 seconds.
Regardless of actual valve position, and upon expiration of the timer the output is reduced to ½ of
maximium in the direction of closure.
If the target position is greater than “backSeatLimit” the output is set to the maximum value in the
direction of opening. Once the actual valve position is greater than 95% the output is reduced to
½ of maximum in the direction of opening.
With revision 0J, the behavior of back-seating has changed, and an anti-windup feature is
implemented that affects both seating and back-seating.
With revision J and beyond, when the VP is seating or back-seating, the integral accumulation is
set to 0. The result is that when the target position returns to the normal operating range
(seatLimit < targetPosition < backSeatLimit), the output voltage is 0.0 (plus proportional
adjustment). In other words, the output voltage jumps to 0.0 and not require integration to bring
the output back to a controlling value.
In conjunction with the straight line adjustment (implemented using bfpM and bfpB) of target
position (which is the manufacturers "design" stroke of the valve rather than the "physical" stroke),
a soft landing (which ramps the valve to the end to avoid the valve slamming to the backseat limit)
is implemented for back-seating. When the target position exceeds backSeatLimit, the physical
target position is ramped to the physical 100% position. At this point, the output voltage goes to
50%. The 10 seconds timing function is not implemented.
1
K p
e(t )
ki
e(t )dt
OW350_R1150 653
9.7 Valve Positioner module - (RVP)
where:
Kp = Proportional gain
KI = Integral time
e(t) = Position error
Typically, the Valve Positioner rapidly drives the valve to the 0% position when the shutdown
input is energized. The Valve Positioner then transfers to local-manual mode for the purpose of
requiring the Controller to track position feedback. Once the Controller tracks, the Valve
Positioner transfers back to normal mode.
The state of the shutdown input is available to the Controller via a Valve Positioner module
Ovation register.
A control bit in the shared memory can cause the Valve Positioner to ignore the shutdown input
while in normal mode. This is used when the customer prefers trip logic in the Controller, not on
the card. However, in local-manual mode, the Valve Positioner drives the valve shut when the
shutdown input is energized, regardless of the state, or previous state, of the control bit.
For VP firmware revisions 0H and later, the shutdown input is redefined to “Priority Demand
Input.” When the input is activated, the target position is set to a tunable constant. For
compatibility with previous firmware revisions, the default value of priority Demand is -5%.
This allows you to rapidly move the valve to some intermediate position during upset conditions.
You have the flexibility to create your own scheme to handle an upset.
While the “priority demand input” or “Shutdown” input is active, the VP is in the local mode and
the Controller must unconditionally track demand feedback.
654 OW350_R1150
9.7 Valve Positioner module - (RVP)
During the calibration sequence, observe the valve to ensure it is moving, and that it is moving in
the proper direction. Also, review the calibration constants and compare them with the ideal setup
described below:
The range of calibration values corresponds to the hexadecimal range of the AD converter,
and is presented to the user in decimal, ranging from -31768 to 31767.
When an LVDT is properly adjusted and calibrated, the calibration constants (0% and 100%)
is equal in amplitude and opposite in sign. The amplitudes for this ideal setup would be
approximately 30,000. This result suggest the following:
The LVDT is adjusted so that its electrical null point (where secondary A amplitude =
secondary B) matches the midpoint of the mechanical stroke.
The programmable gain amplifier on the demodulator is adjusted so that the electrical
'stroke' stays within the input range of the AD converter. Thus, the valve positioner can
detect incremental movement for all valve positions.
If thermal expansion occurs, the valve positioner continues to detect incremental
movement, because the calibration is not to the extreme end of the AD converter range,
and because the magnitude of thermal expansion is small.
OW350_R1150 655
9.7 Valve Positioner module - (RVP)
The local serial port is used in the field to calibrate and diagnose Valve Positioner problems. It is
used in the factory to cause the Valve Positioner to perform necessary testing prior to shipment.
This interface is implemented using the external UART.
Calibrate - Go to 100%
OR
CAUTION: The EE memory can be corrupted if constants are modified during the calibration
sequence. This occurs because the checksum is recalibrated based only on new values for
0%, 100%, and feedback gain, not on the entire EE memory image.
The Personality module RS-232 connector is used to connect the Valve Positioner module to the
COM1 or COM2 serial port of a personal computer. Use cable 5A26448 or make a cable using
the information in the following table:
656 OW350_R1150
9.7 Valve Positioner module - (RVP)
Calibration Commands
COMMAND DESCRIPTION
OW350_R1150 657
9.7 Valve Positioner module - (RVP)
The graphic has upload/download buttons so that the two sets of numbers can be synchronized
(made the same). Synchronization is initiated by the user and must also maintain responsible for
it. In addition to the constants, there are four fields that provide operator feedback.
Note: Each constant shown on the graphic can also be entered through a serial port interface.
658 OW350_R1150
9.7 Valve Positioner module - (RVP)
FIELD DESCRIPTION
CALIBRATE Buttons
0% Executes the CALZERO procedure. Demodulator gain is not adjusted during this
procedure. When this procedure completes, upload the calibration data to the algorithm.
100% Executes the CAL100 procedure. Demodulator gain is not adjusted during this procedure.
When this procedure completes, upload the calibration data to the algorithm.
FULL Executes the CALFULL procedure. Demodulator gain is adjusted during this procedure.
When the procedure completes, upload the calibration data to the algorithm.
GO TO NULL Executes the GO TO NULL POINT procedure. During this procedure, the VP enters local
POINT mode and trims target position until position feedback voltage equals 0. Select the
CANCEL button to exit this mode.
CANCEL This button exits calibration.
OW350_R1150 659
9.7 Valve Positioner module - (RVP)
FIELD DESCRIPTION
UPLOAD/DOWNLOAD Buttons
(Upload and download are never executed automatically.)
UPLOAD Copies the data set contained in VP memory to the algorithm record in the workstation.
DOWNLOAD Copies the data set contained in the algorithm record to the VP and is written onto the VP‟s
EE memory. Some limit-checking is performed prior to the download.
FILL Fills all the text editing windows with the values in the algorithm record.
CLEAR Clears all the values from the text editing windows.
Rolled servo wires can cause the valve to move in the opposite direction. Be sure to observe and
verify the correct movement of the valve. If only one pair is rolled, then the two pairs compete with
each other. Use the following procedure to simplify diagnosis:
660 OW350_R1150
9.7 Valve Positioner module - (RVP)
The mechanical bias adjustment of the servo valve can affect the results of on-board diagnostics.
A set-screw on the servo valve causes a deflection from center position of the servo valve spool.
This allows hydraulic fluid to escape the actuator, and the valve to close at a controlled rate, in the
absence of an electrical signal.
For a typical connection, a small negative voltage on the servo valve is required to center the
spool, and hold the valve in a steady position. This voltage is typically from -100 to -300 mV.
Servo valves are delivered from the factory with this adjustment. Onboard diagnostics assume
that the servo valve is configures in this way. If another configuration is used, program the
Ovation Controller to ignore the results of diagnostic bits.
WARNING - Notes for GE 4-wire and 5-wire single LVDT connections - (RVP)
WARNING! The VP can detect position if only a single LVDT feedback signal is connected.
The inputs of the unused VDT input should be grounded to avoid picking up noise.
If LVDT A is connected, the 0% and 100% calibration constants will both be positive. If B is
used, both constants are negative.
GE style 4-wire and 5-wire LVDTs with one feedback can be connected so that 0% position is the
high amplitude voltage (absolute value) and 100% is the low amplitude voltage. This is the
desired connection since, in the event of a failure or broken wire, the VP sees a low voltage,
assumes the valve went open, and responds by closing the valve.
An alternate connection can be implemented where 0% corresponds to the low amplitude voltage,
and 100% corresponds to high amplitude. There are two problems with this configuration.
1. Upon failure and loss of signal, the VP attempts to open the valve to the target position
because the valve appeared to close inappropriately.
2. During calibration the sequence starts at 0%, where the demodulator gain is raised until the
feedback reaches the limit of the AD converter. The result is a very high gain because the
voltage at 0% is so low. Then, when the valve is moved to 100%, the voltage into the AD
converter is out of range, and the degree to which it is out of range is not detectable. The
sequence takes a very long time to reduce the gain until the signal is usable, and the
customer is required to wait.
For a single LVDT configuration, you should complete the configuration, calibration, and then do
the following test:
OW350_R1150 661
9.7 Valve Positioner module - (RVP)
If you want to calibrate the VPs independently, the easiest method is to pull one of the VPs out of
the mounting unit. In this case, calibration is the same as for a non-redundant VP. When a VP is
calibrated and the Backup is not in service, and the RDNDNT flag is set, a warning message is
printed to inform the operator that only one VP of the pair is being calibrated.
In any case, only the Primary VP or a pair can be calibrated. If you attempt to calibrate with the
terminal connected to the Backup VP, the VP prints a message stating that the request is refused.
If you request a calibration of the Primary VP, and the Backup VP is also in service, the Backup is
calibrated unconditionally. During calibration, the Primary disables the redundancy software state
machine so failovers are eliminated.
The message packet exchange between the Primary and Backup VPs includes command/status
bits related to calibration. The following table lists those commands and descriptions.
COMMAND DESCRIPTION
662 OW350_R1150
9.7 Valve Positioner module - (RVP)
Each Personality module has a simplified wiring diagram label on its side, which appears above
the terminal block. This diagram indicates how to connect the wiring from the field to the terminal
block in the base unit.
Note: For the Standard I/O Marshalling Base Unit, field terminations are located on the half
shells and connected to the base. See Marshaling Base Unit (see page 35) for more
information.
Figure 180: Terminal Block Connections for the Valve Positioner Personality Module
1. Do not use unmarked terminal block locations. Blank base unit termination block terminal
locations must not have external connections.
2. If the SLIM communications cable assembly is terminated to the base unit termination block,
a wire jumper must be installed between terminal A2 (COM) and A3 (ATT). The SLIM
communications cable assembly shield should be connected to terminal A1 (Shd).
3. If the SLIM interface is to have a line receiver parallel termination resistor, a wire jumper must
be installed between terminals C2 (RX+) and C3 (RES). This jumper is added if either the
base unit termination block or the personality module SLIM female DB9 connector is used to
interface the SLIM communications cable assembly.
4. All of the field interface signals must use twisted-pair copper wire conductors inside a
shielded cable assembly. The cable assembly shield must be tied to earth ground via one or
more of the Earth terminals.
5. In CE Mark systems, SLIM cable 5A26429 MUST be used and grounded at the entry point of
the cabinet using the recommended hardware.
6. C3+ and C3- coil drive outputs are not available for Group 4 Personality modules.
7. Terminals VP+ and VP- are intended to provide a test point voltage that is to be measured by
a high input impedance volt meter. If an external device is to be permanently connected to the
VP+ and VP- terminals, an interposing buffer is required within the cabinet that houses the VP
module. The buffer must have an input impedance greater than 100k ohms and must be able
to accommodate an input span of +/- 10 volts.
8. Module analog outputs (LVDT Primary Winding Excitation and servo-valve coil drive outputs)
should have their isolated power supply common grounded. Add a base unit terminal block
jumper between terminals C16 (isolated analog power supply common) and C17 (cabinet
earth ground).
OW350_R1150 663
9.7 Valve Positioner module - (RVP)
Oscillator signal coupling may occur in redundant RVP pairs where all signaling is placed in the
same multi-conductor cable, or is in close proximity.
(For mechanical redundancy, putting all LVDT and coil signal pairs in the same cable is not
recommended.)
This coupling can be eliminated by shorting Earth ground to field board reference (Signal
ground) by connecting C16 to C17.
A 3A41491H49 jumper can be used to make this connection. If this jumper is unavailable a short
piece of 18 to 22 gauge wire can be substituted to make this connection.
ABBREVIATIO DEFINITION
N
664 OW350_R1150
9.7 Valve Positioner module - (RVP)
VF+ VF+
DO DO DO DO
MANUAL
field
DO-SHD SHD
load
VF+
VS+ VS+
Wetting Supply Input
DO-COMMON VS- VS- +24 Vdc or +48 Vdc
FUSE
MONITOR
VS- VS-
DI DI DI DI
SHUTDOWN
Contact
RTN RTN RTN RTN
External
jumper
must be
installed to
VS- VS- C6 use the
C28 SHUTDOWN
digital input
Note
A fault on the MANUAL digital output or on the SHUTDOWN/digital input that causes the personality
module fuse to open will disconnect the internal auxiliary supply from both the digital input and the
digital output circuit.
OW350_R1150 665
9.7 Valve Positioner module - (RVP)
1. Negative voltages on terminals B15, B14, and B13 cause the valve to open. Positive voltages
on these three terminals cause the valve to close.
2. The amplitude of this signal decreases as the valve opens. (LVDTA+ / LVDTA-)
3. The amplitude of this signal increases as the valve opens. (LVDTB+ / LVDTB-)
666 OW350_R1150
9.7 Valve Positioner module - (RVP)
1. Negative voltages on terminals B15, B14, and B13 cause the valve to open. Positive voltages
on these three terminals cause the valve to close.
2. The amplitude of this signal decreases as the valve opens. (LVDTA+ / LVDTA-)
3. The amplitude of this signal increases as the valve opens. (LVDTB+ / LVDTB-)
4. Node A is connected to terminals AC+ and LB+,
Node B is connected to terminals LB- and LA+,
Node C is connected to terminals AC- and LA-.
OW350_R1150 667
9.7 Valve Positioner module - (RVP)
Base Unit
Termination Block
Emod (FVP) Pmod (PVP) DO and DI Section
VF+ VF+
DO DO DO DO
MANUAL
field
DO-SHD SHD
See Note 1 load
VF+
VS+ VS+
Wetting Supply Input
DO-COMMON VS- VS- +24 Vdc or +48 Vdc
FUSE
MONITOR
VS- VS-
DI DI DI DI
SHUTDOWN
Contact
RTN RTN RTN RTN
External
jumper
must be
installed to
VS- VS- C6 use the
C28 SHUTDOWN
digital input
Note
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware (refer to "Cable Guidelines" in the applicable Ovation system
installation manual).
Figure 184: Digital Input/Output (internal aux supply) Field Connections (CE Mark)
668 OW350_R1150
9.7 Valve Positioner module - (RVP)
Figure 185: Analog Input and Analog Output Connection (CE Mark)
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware.
2. Negative voltages on terminals B15, B14, and B13 cause the valve to open. Positive voltages
on these three terminals cause the valve to close.
3. The amplitude of this signal decreases as the valve opens. (LVDTA+ / LVDTA-)
4. The amplitude of this signal increases as the valve opens. (LVDTB+ / LVDTB-)
5. Node A is connected to terminals AC+ and LB+,
Node B is connected to terminals LB- and LA+,
Node C is connected to terminals AC- and LA-.
OW350_R1150 669
9.7 Valve Positioner module - (RVP)
Figure 186: Analog Input/Output Example Using 3-Wire LVRT (CE Mark)
1. All field wiring must be braid-shielded and grounded at the entry point of the cabinet using the
recommended hardware.
2. Negative voltages on terminals B15, B14, and B13 cause the valve to open. Positive voltages
on these three terminals cause the valve to close.
3. The amplitude of this signal decreases as the valve opens. (LVDTA+ / LVDTA-)
4. The amplitude of this signal increases as the valve opens. (LVDTB+ / LVDTB-)
5. Node A is connected to terminals AC+ and LB+,
Node B is connected to terminals LB- and LA+,
Node C is connected to terminals AC- and LA-.
670 OW350_R1150
9.7 Valve Positioner module - (RVP)
The Personality module SLIM connector is used to connect the Valve Positioner module to a
SLIM module (see page 603).
1 SP-COMMON NA
2 RX - (Receive Data) Input
3 Shd (Cable Shield) NA
4 RX+ (Receive Data) Input
5 SLIM-ATT/(SLIM Cable Connector Attached) 1 Input
6 TX+ (Transmit Data) Output
7 No connection NA
8 TX- (Transmit Data) Output
9 SP-COMMON NA
OW350_R1150 671
9.7 Valve Positioner module - (RVP)
5 1
FRONT
9 6 VIEW
1 The mating connector of the SLIM cable assembly must connect pin 5 to pin 9.
Word address 13 (D in Hex) is used to write to the Module Configuration Register and to read the
Module Status Register. The status register can be read by using the Point Information window at
an Operator Station (see the Bit Pattern Field on the Hardware Tab). Refer to the applicable
Ovation Operator Station User Guide for information about the Point Information window.
672 OW350_R1150
9.7 Valve Positioner module - (RVP)
Word address 14 (E in Hex) provides for additional module configuration and module status. The
bit definitions for this register are encoded as shown in the following table.
OW350_R1150 673
9.7 Valve Positioner module - (RVP)
One important feature of the servo valve is an adjustable mechanical bias mechanism. This
mechanism creates a slight deflection in the valve spool so that a small amount of hydraulic fluid
can escape the actuator and close the valve. Therefore, if there is no voltage applied to the servo
valve, the actuator slowly moves toward the closed position. This deflection is typically overcome
by -200 millivolts, so that when the valve is positioned and steady, this small voltage is seen on
the servo valve.
The servo valve has two voltage coils, either of which can deflect the spool when excited.
The Valve Positioner continuously runs diagnostics to ensure that the circuit is operating properly.
Certain conditions can cause the Valve Positioner to dive, essentially removing the output signal
and allowing the valve to drift shut.
As a general rule, the card views error conditions on start up as no-go or fatal errors. This means
that the Valve Positioner does not generate an output to the valve. See the following error
descriptions for specifics.
The Valve Positioner has the ability to read and convert the coil drive D/A converter output signal
that drives the valve. If the value readback (converted by the A/D converter) and the value that
was output do not match within a deadband, and for a pre-defined period of time, a severe fatal
error is assumed. In this case, the Valve Positioner is “flying blind.” It cannot confidently
determine valve position or control the output. The Valve Positioner removes drive power (dive)
from the entire Electronics module‟s FVP field card and go through a reset sequence. The coil
drive D/A converter readback check is a diagnostic that runs continuously.
The EPROM checksum runs continuously as a low priority function. Failure of the checksum
diagnostic is considered a severe fatal error.
Contingency is defined as the difference between a target position and the actual position, when
that difference is greater than a defined limit. In the Valve Positioner, the contingency bit is set if
the difference exceeds a programmable limit (default value is 5%) for a programmable time period
(default value is 10 seconds). Contingency is not a fatal condition.
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9.7 Valve Positioner module - (RVP)
A failure of any memory to read back correctly is considered a severe fatal error.
An open coil is detected by measuring voltage across the current limiting resistors on the servo
output. When zero volts are detected, either the coil is open, the servo output is at zero, or the
mechanical bias on the servo valve has been adjusted to yield that result. When an error
condition is detected, an internal “open” bit is set.
For firmware revisions prior to 0F, the diagnostic works as described below. For later revisions,
servo coil voltage is measured and compared to a model described by tuning constants “kServo”
and “kServoDb.” If the voltage does not fit into the model, due to being too large, open coil is
attributed and the internal diagnostic bit is set. Then the timing sequence described below is used
to post the error bit to the Controller.
Typically, the servo coil voltage is -200 mV when the valve is in a stable, controlled position and
the servo valve mechanical bias is properly adjusted. If the servo output amplifier voltage
amplitude falls below 100 mV, the internal bit is cleared, as though no error condition exists. If
servo output voltage is greater than 100 mV, the difference between servo output voltage and coil
voltage is compared to 50 mV, and if it is less, the „open‟ bit is set.
If the open bit stays set for five seconds, the error condition is reported to the Controller in the
module status register.
For each of the three coil outputs, an internal shorted bit is set if the converted value of terminal
voltage is near 0 volts. Behavior of this diagnostic changes when servo output amplifier voltage is
near zero.
For firmware revisions prior to 0F, the diagnostic works as described below. For later revisions
servo coil voltage is measured and compared to a model described by tuning constants “kServo”
and “kServoDb”. If the voltage does not fit into the model, due to being too large, open coil is
attributed and the internal diagnostic bit is set. Then the timing sequence is described in the
following section and is used to post the error bit to the Controller.
Typically, the servo output coil is -200 mV when the valve is in a stable, controlled position and
the servo valve mechanical bias is properly adjusted. If the servo output amplifier voltage falls
below 50 mV, the internal bit is cleared, as though no error condition exists.
For servo output voltages greater in amplitude than 400 mV, the module status register voltage is
compared to 50 mV, and a shorted bit is set if it is less. If the shorted coil bit remains active for
five seconds, the condition is reported to the Controller in status word 1.
For servo amplifier voltage values between 50 and 400 mV, the comparison value is calculated as
the servo amplifier voltage divided by eight. The timing described above is used. When the
shorted bit becomes inactive, the corresponding bit in status word 1 is cleared immediately.
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9.7 Valve Positioner module - (RVP)
Diagnosing an LVDT failure is complex. Depending on the failure, the valve may open, close, or
go to a different intermediated position, which can be above or below the target position. If the
valve is positioned at the LVDT null point, an oscillator failure would not be detected because the
position feedback would continue to be equal to zero (0) volts.
If (Position Feedback - Previous Position Feedback) < MAXDELTA, and
POSITIONERRORFLAG is not set, all conditions are considered normal, and the
REDUNDANCY STATE is set to NORMAL. Previous Position Feedback is set equal to
Position Feedback prior to exiting the PI routine.
If (Position Feedback - Previous Position Feedback) > MIN2NDRY and the backup is OK, the
VP executes the failover.
If (Position Feedback - Previous Position Feedback) > MAXDELTA, a problem is suspected.
VP firmware refuses to accept the new position feedback value, and does not update
Previous Position Feedback or run the PI loop. If REDUNDANCY STATE is NORMAL, it is
updated to POOR. If it is POOR, it is updated to BAD. If it is BAD, and the backup is OK, the
VP executes the failover. This means that it can take 30 msec for the VP to determine that it
should execute its failover.
If POSITION ERROR FLAG is set, and the partner‟s reported position is within
LVDTTRACKING of Position Feedback, the condition is not due to a failed LVDT, but for
another reason. No action to fail over is taken.
If POSITION ERROR FLAG is set, and both Position Feedback voltage and Previous Position
Feedback voltage are equal or close to zero volts, the problem is suspected to be a failed
oscillator, or broken oscillator wire, and the failover is executed as long as the Backup is OK.
If POSITION ERROR FLAG is set, and Position Feedback differs from Partner‟s Position
Feedback by more than LVDTTRACKING, and the Backup is OK, an LVDT problem is
suspected and the failover is executed.
A Valve Positioner module can be replaced online when the module fails. Use the following
procedure to remove a Valve Positioner module and safely install a replacement module.
CAUTION! Observe all the precautions and then modify the procedure steps to suit your
particular situation.
1. Once the valve is closed and in a safe condition, remove the bad VP.
2. Insert the replacement VP into the base unit.
3. Download constants using the Valve Positioner Upload/Download/Calibrate graphic.
4. View the reported feedback position. It should be close to 0%. If it is, the valve can be
operated without calibration.
5. View the servo voltage at terminal screws 14B and C, and 13B and C. Note that if the servo
voltage has integrated to a few volts negative, and hydraulic fluid is applied suddenly, the
valve pops, and the onboard PI responds and bring the valve back to the target position of
0%. If the target position of 0% is less than „seatLimit‟, servo voltage is positive, thus forcing
the valve closed.
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6. With the valve closed, you can execute the 0% calibration sequence to find the exact reading
for the 0% position. If you believe the 100% calibration is close, the valve can then be
operated without calibrating the 100% position, since there is little flow change when the valve
is fully opened.
7. Verify that the VP is in the normal operating mode as indicated by the card edge LED.
8. When you determine that it is time to operate the valve, un-isolate the valve hydraulically,
drive the target position of the MA to the desired position, and then switch the MA back to
„auto.‟
Demodulator gain directly affects the calibration values at the endpoints. Reducing demodulator
gain can be helpful in diagnosing VP problems. Note that the VP must be re-seated, or must be
reset, in order to make any new demodulator gain setting effective.
In this test, you are informing the VP that the electrical valve „stroke‟ is +/- 10 volts, but you have
adjusted demodulator gain so that the actual electrical stroke is much smaller. (Perhaps +/- 1 volt,
depending upon the LVDT.) The idea is to force the actual electrical „stroke‟ to be fully contained
within the range of the VP input system.
By setting the target position to 0% or 100%, you can verify correct wiring and polarity. If the valve
goes to the correct endpoints, then you should set the target position to 50% as an additional test.
The valve should go to the LVDT‟s midpoint and hold there.
If the valve does not go to the correct endpoint, then there is a wiring error, and you should first
remove one of the servo wire pairs, and repeat the test. The next step would be to swap the wires
of the remaining servo wire pair, followed by swapping the wire pairs of LVDT input A with input B.
When the valve moves correctly, verify that the valve operates according to the recommended
practice where negative voltage opens the valve, and positive voltage closes it.
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Another problem with demodulator gain can occur during automatic calibration. When the value is
backseated and demodulator gain is undergoing an adjustment, it is also predicting the new
calibration value at the seated position. If the seated position goes out of range, then the value is
clipped and the user receives a message that a new calibration is necessary.
One of the underlying assumptions of the VP is that, in the worst case, the user positions the
LVDT so that the 100% position is at the end of the linear range of the LVDT (possibly non-linear
and accurate). Then during calibration, the firmware accepts a value of 100% that is higher in
magnitude than the 0% calibration value. If the LVDT is not positioned this way, then you may
receive a message that the calibration must be repeated.
If LVDT is not adjusted in this fashion, you can enter your own demodulator gain, reseat the VP,
then perform both the 0% and 100% endpoint calibration. If the results do not yield a calibration
value approaching the endpoint, then demodulator gain can be increased, and the process
repeated.
When an LVDT is wired incorrectly, it is typically a case where secondary pair A is swapped with
secondary pair B.
The LVDT inputs on the VP are implemented with an amplifier stage that includes diode
rectification. Therefore, the two individual wires of a secondary can be swapped and it makes no
difference to the VP.
The wires of the excitation oscillator could also be swapped with no effect. The excitation coil and
secondary coils are all isolated, so the VP can see only the AC component.
If the secondaries are wired correctly, and the LVDT is in approximately the correct position,
feedback voltage shown on the VP calibration graphic is negative when the valve is closed, and
positive when the valve is open.
The position feedback voltage is also available on terminals B12 and C12. This signal is used for
factory testing and can be used for response testing in the field. It is inverted from the signal
shown on the calibration graphic. (One way to avoid confusion is to connect voltmeter GND to
B12, and voltmeter input to C12.)
If a servo valve is wired backwards (that is, the wire pair is rolled), the valve moves in the
opposite direction. This is a positive feedback situation. The movement of the valve does not cure
the position error, it increases it, thus causing the output voltage to move even faster, and drive
the valve harder in the wrong direction.
Another problem is with dual coil servo valves when one pair is wired correctly, and the other is
rolled. Thus, the wire pairs are in opposition, and valve movement is indeterminate.
1. Disconnect one of the pairs, since the valve moves with only one pair connected (typically,
the first step when diagnosing wiring problems).
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2. Calibrate the valve with only one pair of servo wires, since it is the LVDT being calibrated, not
the servo valve.
3. After the correct direction of movement is established, reconnect the wires, and re-verify
correct valve movement and responsiveness.
For typical dual coil servos adjusted according to the recommendations, the coil voltage is a
few hundred millivolts in a steady holding position, 200 mV perhaps. If one coil is
disconnected, the valve remains in a steady position, but the coil voltage doubles to 400 mV.
Once all wiring is connected, you should observe the movement of the valve, such as during
a step change, to determine if PI gain is set properly.
LED DESCRIPTION
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LED DESCRIPTION
6 - BACKSEAT (Green) Lit whenever seating or backseating is in effect. This LED is extinguished on
the backup RVP of a redundant RVP pair because the condition is
associated with the PI control of the primary RVP.
7 - CONTINGENCY (Red) Lit whenever the module is operating in contingency condition. This LED will
blink when the diagnostic detects position error greater than “contingency”
during rapid valve movement, or if the valve is actually oscillating around the
setpoint. The status bit reported to the controller is delayed by a timer set by
“contingencyTime”.
8 - SHUTDOWN (Red) Lit when the module is driving the valve fully closed due to the module
shutdown digital input.
9 No LED.
10 No LED.
11 No LED.
12 No LED.
13 No LED.
14 No LED.
15 No LED.
16 No LED.
ERVP Specifications
DESCRIPTION VALUE
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9.7 Valve Positioner module - (RVP)
DESCRIPTION VALUE
Servo valve coil output voltage accuracy 0.4% of full scale output
Field interface dielectric isolation ±1000 V DC
The valve positioning field interface has 50 V and 150 V
short term isolation from the logic common/Ovation I/O bus
SLIM interface serial port RS-485
SLIM interface serial port baud rate 9600
SLIM interface dielectric isolation ±1000 V DC
Local serial port RS-232, non-isolated
Local serial port baud rate 19200
SHUTDOWN digital input
Input voltage range 24 V/48 V DC nominal
18 V DC minimum
60 V DC Maximum
Propagation delay of contact change
of state 1.9 mSec minimum
25.5 mSec Maximum
Cable length 1000 feet Maximum (cable capacitance @ 50 pF/ft)
Dielectric isolation ±1000 V DC
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9.8 Enhanced Valve Positioner module - (ERVP)
The Digital Electro-Hydraulic (DEH) system controls steam turbine valve positions in order to
adjust steam flow for turbine speed control, or to change generator load when connected to the
grid. The Ovation Enhanced Valve Positioner I/O module provides an interface between the DEH
Ovation Controller and an electro-hydraulic servo valve actuator. Valve styles controlled by the
Ovation Enhanced Valve Positioner I/O module include throttle valves, governor valves,
interceptor valves, extraction valves, and bypass valves. The Ovation Valve Positioner module
provides closed-loop valve positioning control.
A valve position set point is maintained by the module. The set point is normally altered by the
Ovation Controller via the Ovation I/O bus. If the Ovation Enhanced Valve Positioner module
operates in Local Manual mode, the set point is controlled by a SLIM operator interface station.
Inside the Electronics module, an 80C196 micro-controller provides real-time closed loop
proportional-plus-integral (PI) control.
The Ovation Enhanced Valve Positioner I/O module generates redundant output control signals
which drive the electro-hydraulic servo valve actuator coils. The feedback loop is closed with the
valve‟s position measurement being obtained from a Linear Variable Differential Transformer
(LVDT) that is mounted on the valve stem.
Note: For Solaris applications, when using the I/O Builder to configure the Valve Positioner (VP)
module, note that whatever voltage/current description is displayed in the Slot position at the top
of the window does NOT impact the configuration of the VP module.
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Note: For Solaris applications, when using the I/O Builder to configure the Valve Positioner (VP)
module, note that whatever voltage/current description is displayed in the Slot position at the top
of the window does NOT impact the configuration of the VP module.
1
Valve Positioner Subsystems
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When using the Point Builder to define points for a Valve Positioner module, only the following point
types are valid for each channel:
I/O Channel Name Type Input Source or Terminal Block
Output Destination 2
Connection
1 Shutdown Status Input Valve Positioner DI1
2 Auxiliary (wetting) Voltage Input Valve Positioner DI2
Sense
3 SLIM ON Signal Input Valve Positioner DI3
4 Position Feedback Input Valve Positioner
5 Coil 1 Voltage (Read-back) Input Valve Positioner Coil 1
6 Coil 2 Voltage (Read-back) Input Valve Positioner Coil 2
7 Coil 3 Voltage (Read-back) Input Valve Positioner Coil 3
8 Raw Demodulator Voltage Input Valve Positioner
9 VP Status Input Valve Positioner
10 Demand Feedback Input Valve Positioner
11 VP Command Output Valve Positioner
12 VP Demand Output Valve Positioner
13 Partner Position Feedback Output Valve Positioner
1
This module provides an interface between an Ovation Controller and ONE Electro-Hydraulic (EH)
servo-valve actuator in the field. To use this module, the MASTATION algorithm must reside in the
Ovation Controller. (See the Ovation Algorithm Reference Manual.)
2
The terminal block connection depends upon the application being used. Refer to wiring diagram.
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Two Ovation Valve Positioner (VP) cards operate as a Primary/Backup pair to control a single
steam valve. The steam valve is fitted with two LVDTs, one connected to each Valve Positioner.
Each VP then drives one coil in a high pressure hydraulic servo valve. The coils are completely
isolated. Under normal conditions current through each coil is equal and the effect on the servo
valve spool is additive.
The Valve Positioners communicate serially to determine which VP should be Primary, and which
should be Backup. Critical parameters of the redundant subsystem are exchanged over the serial
link. These critical parameters are also exchanged over the Ovation bus, thus providing a
redundant data path.
The Backup VP suspends its software PI routine, and replicates the servo output of the Primary. It
then takes over control if the Primary fails. There are three types of failures that the subsystem
detects and responds to:
Hardware Failures - Each VP continuously runs internal diagnostics and ceases operation if a
diagnostic fails. A failure is indicated when both the serial communications and Ovation line
watchdog timers expire. The VP card continuously executes these diagnostics:
Micro-controller RAM
Ovation RAM
EPROM Checksum
DA Converter Readback
Ovation Watchdog Timer
Redundant Communications Watchdog Timer
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9.8 Enhanced Valve Positioner module - (ERVP)
Coil Drive - If the Primary VP detects a shorted or open servo coil, it transfers control to the
Backup VP. Refer to, Coil Setup.
LVDT Failures - LVDT failures are detected by measuring the derivative of position feedback.
As with the servo coil, there are setup requirements that enable the detection of LVDT
problems. Refer to, LVDT Setup (see page 636).
The VP pair utilizes the SLIM serial port for VP-to-VP communications. The serial link is a VP-to-
VP connection, not the “party-line” bus utilized with the SLIM.
Because the effect on the servo spool from the servo coils is additive, a failover event is NOT
bumpless (that is, the valve dips, or moves in the direction indicated by the mechanical bias
setting, during the failover period). Catastrophic hardware failures, or removal of the Primary VP,
are the worst failures because the Backup must wait for various timers to expire and then engage
the PI loop.
If, for example, the failover required one second to complete (determined by the Controller loop
time), and the valve was programmed to drift shut in 30 seconds under control of the mechanical
bias-setting, the valve could drift 3% (=1/30).
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In the example above, the valve is controlled by RVPs in branch 1, slot 3 and branch 2, slot 6.
Each RVP reads the valve position from a six-wire LVDT. The RVPs communicate across the
SLIM port to cooperate in driving the servo valve. The servo valve admits/releases hydraulic fluid
from the actuator.
The following table lists all VP module firmware releases that added functionality to
the VP.
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he firmware for the Valve Positioner module allows for Primary to Backup and Backup to Primary
status transitions.
Note: Prior to a decision to fail to the backup, the following conditions are tested, and if OK, the
primary determines its own health is good and the subsequent tests are not executed:
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9.8 Enhanced Valve Positioner module - (ERVP)
9.8.10 Modes
Rapid or erratic valve movement can damage the turbine. The Valve Positioner enforces a set of
rules to accomplish bumpless transfer between modes. The description of each mode includes
mode transfer.
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9.8 Enhanced Valve Positioner module - (ERVP)
When the Valve Positioner starts or is restarted, its primary objective is to avoid an indeterminate
output that would result in valve movement, and possible damage to the valve or turbine. There
are a number of hardware and software features that prevent an indeterminate output.
The hardware is designed so that when the Valve Positioner starts, the power supply to the servo
output is turned off. With no current flow to the servo valve, it is left under the influence of its
mechanical bias adjustment, the assumed state prior to power-up. In addition, the coil drive D/A
converter is not turned on until it receives the first output pattern.
As part of the micro-controller‟s start sequence, the power supply is turned on, and then a pattern
is written to the coil drive D/A converter representing 0 volts. The result is that the servo output is
under software control, no current flows between the Valve Positioner and the servo valve, and no
valve movement has occurred.
The Valve Positioner does not remain in Start mode unless a diagnostic error is detected. The
Valve Positioner transitions from Start to Local mode if all of the following functions execute and
return “normal” or “ok” status codes:
Program the FPGA.
Go to Factory Configure Mode if PE pin is 1.
Check PE pin. Go to Factory Test Mode, if required.
EPROM checksum check.
EEPROM checksum check.
RAM read/write test.
D/A converter readback diagnostic.
UART scratchpad read/write test.
Shared memory readback check.
The Valve Positioner sets target valve demand equal to demand feedback before transferring to
Local mode.
In normal, local, and calibrate modes, the Valve Positioner is always controlling valve position.
The PI routine runs unconditionally every 10 msec. Typically, it executes the PI equation as
described below. The PI routine has some conditionally executed parts to handle seating and
back-seating.
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SLIM auto mode corresponds to Valve Positioner normal mode. In this mode, the Controller is
writing its desired position to the Valve Positioner. In normal mode, the valves‟ position and set
point can be viewed on the SLIM, but the SLIM has no control over the Valve Positioner.
These modes should not be confused with auto and manual modes of software loops within the
Controller. Remember that the Valve Positioner is always in normal mode, receiving its position
from the Controller, unless the Controller fails, in which case the Valve Positioner switches to
local mode.
When raise and lower on the SLIM are pressed, all Valve Positioners respond to the key action.
This means that all valves move together as a group. It also suggests that no other devices (Loop
Interfaces) should be connected on the serial bus with a group of Valve Positioners.
In abnormal situations, such as during maintenance, some valves may be in normal mode, and
some may be in local mode. In this situation the valve in local mode responds to raise/lower
action, but the valves in normal mode do not. The Controller application warns or notifies the
operator of the mode of each valve.
Since the SLIM is connected to a group of Valve Positioners, each Valve Positioner must control
its own transmit enable. Each SLIM enables its transmitter when placing a response into the
transmit buffer. It also starts a 25 mSec timer, which, when expired, disables the transmitter.
The SLIM operation differs from normal operation when connected to the Ovation Loop Interface.
A standard SLIM (see page 603) is used to control a group of valves on a common serial bus.
The actions that occur when a SLIM push-button is used are described in the following table.
BUTTON DESCRIPTION
Loop The next Valve Positioner on the serial bus is selected. Set point and target
position display on the vertical bar-graphs.
Display Display cycles the top left hex display from target position, actual position,
and servo voltage output.
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BUTTON DESCRIPTION
Loop The next Valve Positioner on the serial bus is selected. Set point and target
position display on the vertical bar-graphs.
Up Up increases target valve position for the valve group. Only the valves in local
mode respond to the Up button.
Down Down decreases target valve position for the valve group. Only the valves in
local mode respond to the Down button.
Manual, Auto, Cascade, Not used.
Mode, Left, Right
The SLIM indicators and LEDs provide information about the operation of the Valve Positioner.
INDICATOR DESCRIPTION
Top Left digits Indicators for set point, actual, or output voltage.
Top Right digits Indicate engineering units of the value being displayed.
LEDs: In local manual mode, C (control) is indicated. In normal mode, M is indicated
(monitor). The operator does not have any control over the „M‟ „C‟ or „T‟
M, C, and T function.
LEDs: Not used.
Casc and Man
Auto LED Illuminated if the valve is in normal mode.
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Local-manual mode will be entered from normal mode if the Controller fails or stops updating the
Valve Positioner card. When the Valve Positioner is powered up, local-manual mode is always
entered as long as there are no diagnostic failures.
The preferred mode of Valve Positioner operation is normal mode. The Valve Positioner transfers
from local-manual to normal if the following conditions are met: (1) Controller is updating the set
point, thus keeping the watchdog timer from expiring. (2) Controller is tracking.
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Normal is the preferred mode of the Valve Positioner card. In normal mode, the Valve Positioner
is receiving a position set point from the Controller and controlling valve position.
The Valve Positioner is commanded to calibrate when the appropriate bit in the command word is
set. This causes the Valve Positioner to enter the calibrate mode and begin its travel sequence.
During the travel sequence, the Valve Positioner reports a position feedback calculated using the
most recent calibration numbers. The controlling MASTATION enters manual mode and track the
position demand feedback. The Valve Positioner moves the valve at a programmable rate during
the travel sequence.
The Valve Positioner can exit calibrate mode without enforcing a bumpless transfer rule.
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Null-Point Cal
This calibration sequence causes the valve to travel to the electrical null point of the LVDT.
Null point calibration can be requested at the same time as full calibration, in which case the
movement sequence is the full calibration sequence. However, the valve stops at the null
point when it is encountered.
Full Calibration
This calibration sequence is executed to re-establish 0% position, 100% position, and
feedback gain.
When full calibration is requested the module enters local mode, requiring the Controller to
track. The module then moves the valve to the 0% position. The firmware checks for position
feedback between the arbitrary limits of –9.7 volts and –7.8 volts. If the voltage is less (more
negative) than –9.7 volts, the firmware reduces gain to make the voltage more positive than –
9.7. If the voltage is more positive than –7.8 volts, the gain is increased until the voltage is
more negative than -7.8 volts. During this sequence the gain is tested to ensure it does not go
out of allowable range.
At this point in the sequence, the demodulator gain has been set to a value that is a Maximum
allowable value. The gain may be reduced at the other end of the stroke, but will not be
increased.
Now the valve moves to the 100% position. The feedback voltage is examined, and if it
exceeds 9.7 volts, feedback gain is reduced. Once feedback voltage is less than +9.7 volts, it
is recorded as the 100% calibration value.
The valve moves back to 0% and the voltage at 0% is recorded. Feedback gain is not
adjusted.
The last step is to write 0% position, 100% position, and feedback gain to the EE memory.
Once the data is recorded in EE memory, the firmware clears a restriction flag, allowing the
module to transfer from local mode back to normal mode.
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Timeout Settings
16 seconds 0 (000b)
4 seconds 1 (001b)
2 seconds 2 (010b)
1 second 3 (011b)
500 milliseconds 4 (100b)
250milliseconds 5 (101b)
125 milliseconds 6 (110b)
60 milliseconds 7 (111b)
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Reserved 3 (11b)
Magnetostrictive sensor
The Dual Channel / Backup Feedback Enable attribute is unique to the ERVP.
Label: Dual Channel / Backup Feedback
Type: Pulldown list
Size: 2 bits
Target: Register 13, bits 12 and 13
Reserved 0 (00b)
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9.8 Enhanced Valve Positioner module - (ERVP)
The configuration of register 13 (0xd) for the ERVP is as defined in the Dual Channel / Backup
Feedback Enable (see page 701) section. The following register bits are standard for all Ovation
I/O modules and are defined as follows:
Bit 0: Module Configured: the Engineering Tools software hard codes this bit to 1.
Bit 1: Forced / Internal Error: The Engineering Tools software hard codes this bit to 0.
For diagnostic / status purposes, the only applicable bits are as follows:
Bit 0: Module Configures. Alarm on 0.
Bit 1: Forced / Internal Error. Alarm on 1.
The other bits provide read-back values of the configuration settings and will not be alarmed.
An Ovation module (RM) point assigned to an ERVP Controller module should have the following
alarm-related fields set by the Engineering Tools software:
Alarm Group Bit Mask (E0): 0x0003
Alarm Group Bit Sense (E1): 0x0001
702 OW350_R1150
9.8 Enhanced Valve Positioner module - (ERVP)
0 Module configured
1 Internal error
2–4 Module timeout setting
5
6 Redundant Link Status bit:
0 = good
1 = bad
Module alarm on 1
7 Severe Fatal Error (Module alarm on 1)
(See reg E for specific error)
8 Coil 1 shorted (Module alarm on 1)
9 Coil 2 shorted (Module alarm on 1)
10 Coil 3 shorted (Module alarm on 1)
11 Coil 3 open (Module alarm on 1)
12 Coil 2 open (Module alarm on 1)
13 Coil 3 open (Module alarm on 1)
14 Contingency (Module alarm on 1)
15 Position Feedback trouble (Module alarm on 1)
OW350_R1150 703
9.8 Enhanced Valve Positioner module - (ERVP)
Status register 1 is a packed point from the hardware standpoint and for I/O scanning. Specific bit
definitions are provided in the following table:
704 OW350_R1150
9.8 Enhanced Valve Positioner module - (ERVP)
Valves operate between 0 and 100%. However, due to thermal expansion of the valve assembly,
the position may indicate a value below 0 or above 100. The value is considered valid and good
quality during those ranges. Likewise, the target position may range beyond 0 and 100 in order to
influence the PI equation to saturate the output in one direction or the other.
OW350_R1150 705
9.8 Enhanced Valve Positioner module - (ERVP)
Register 10 is a packed point from the hardware and I/O scanning viewpoint. The following table
list the bit number and definitions:
Register 10
BIT DEFINITION
NUMBER
706 OW350_R1150
9.8 Enhanced Valve Positioner module - (ERVP)
One important feature of the servo valve is an adjustable mechanical bias mechanism. This
mechanism creates a slight deflection in the valve spool so that a small amount of hydraulic fluid
can escape the actuator and close the valve. Therefore, if there is no voltage applied to the servo
valve, the actuator slowly moves toward the closed position. This deflection is typically overcome
by -200 millivolts, so that when the valve is positioned and steady, this small voltage is seen on
the servo valve.
The servo valve has two voltage coils, either of which can deflect the spool when excited.
The Valve Positioner continuously runs diagnostics to ensure that the circuit is operating properly.
Certain conditions can cause the Valve Positioner to dive, essentially removing the output signal
and allowing the valve to drift shut.
As a general rule, the card views error conditions on start up as no-go or fatal errors. This means
that the Valve Positioner does not generate an output to the valve. See the following error
descriptions for specifics.
OW350_R1150 707
9.9 Numalogic Fast Ethernet Remote Node (Windows Ovation 3.4 and above)
9.9.1 Overview
The Numalogic Fast Ethernet Remote Node (NFE-RN) is a remote I/O subsystem which provides
an interface to the Numalogic PC700 series Remote I/O. The NFE-RN is comprised of a base
assembly, power supplies, and redundant Numalogic Fast Ethernet Remote Node Controllers
(NFE-RNCs). The NFE-RNCs contain four Ethernet ports.
Note: The Numalogic Fast Ethernet Remote I/O subsystem is only available for Ovation
software releases 3.4 and later.
The Ovation to Numalogic Fast Ethernet Remote Node controller provides 100MBps Ethernet
connectivity between the existing OCR400 Controller and remotely located Numalogic P700 I/O
systems. This controller provides four external ports available from an integral switch – a single
100BaseFX fiber optic connection and three 10/100BaseTX Fast Ethernet ports. One of these
ports (typically the fiber port) can be used for connection to the OCR400 Controller. The other
ports can be used for connection of up to two additional Remote Node Controllers.
The fundamental architecture incorporates a backplane with an associated plastic carrier for the
redundant Remote Node Controllers. The backplane incorporates necessary power supply
connectors, power supply status connectors, and Numalogic I/O bus ribbon cable connector.
Additionally, the backplane provides a connector for the required redundant 8V Power supply that
provides I/O power to the Numalogic modules.
Additionally, the system requires redundant 24V and 12V power supplies. The backplane
distributes this power and power supply status information. A standard solution for providing
power distribution as well as the backplane, 8V power supply and associated wiring is provided by
drawing 5X00512.
Note: Two Numalogic Fast Ethernet Remote Node controllers will be required for each remote
node to permit redundancy.
708 OW350_R1150
9.9 Numalogic Fast Ethernet Remote Node (Windows Ovation 3.4 and above)
Features:
12 V to 8 Volt non Isolated DC-DC converter
Enable/Disable control from the RNC
Voltage OK monitor
Numalogic I/O modules require 12 volt power to interface to the I/O bus. This power is supplied
from the backplane from a redundant set of off the shelf power supplies. Additionally, a redundant
set of 8 volt power supplies is required for the Numalogic Output cards. The Numalogic output
cards use 8 volts to drive the output opto-isolators. This power supply must has the ability to be
turned on and off under control of the RNC. This allows the RNC to turn off the outputs by a single
command if a fault (or communication timeout) has occurred. Also, it allows the outputs to be
initialized prior to enabling the outputs since Numalogic modules do not have a power on reset
capability.
OW350_R1150 709
9.9 Numalogic Fast Ethernet Remote Node (Windows Ovation 3.4 and above)
Note: Only three of the four external ports can be utilized at one time.
LED DESCRIPTION
P (green) Power OK LED. This LED is lit when the logic board‟s +5V and +3.3V digital supply
voltage level is OK.
710 OW350_R1150
9.9 Numalogic Fast Ethernet Remote Node (Windows Ovation 3.4 and above)
LED DESCRIPTION
C (green) Communication OK LED. This LED is lit when the Ovation Controller is communicating
with the node.
E (red) Fault LED. This LED is lit when the Ovation Controller is not communicating with the
node.
ACT (green) Ethernet Activity LED. This LED indicates Ethernet activity on the internal diagnostic port.
FDX (yellow) Full-duplex Communications LED. This LED indicates full-duplex Ethernet
communications on the internal diagnostic port.
MAC (green) MAC LED. This LED indicates Ethernet activity between the onboard Ethernet switch and
the MAC.
UTP1 (green) Interface 1 Activity LED. This LED indicates Ethernet activity on interface 1.
UTP2 (green) Interface 2 Activity LED. This LED indicates Ethernet activity on interface 2.
UTP3 (green) Interface 3 Activity LED. This LED indicates Ethernet activity on interface 3.
FIBER Fiber LED. This LED indicates Ethernet activity on the fiber port.
(green)
IO (green) IO LED. This LED is on when the 8V is enabled and the node is in control.
E5, E4, E3, Not in control: Single bouncing LED.
E2, E1 In control: Multiple bouncing LEDs.
DESCRIPTION VALUE
24V Main Power Supply Fast Ethernet Remote Electronics module +24V Main Current: 179 mA typ.
200 mA max.
Fast Ethernet Remote Electronics module +24V Main Power:
4.3 W typ.
4.8 W max.
12V Power Supply Fast Ethernet Remote Electronics module +12V Current:
17 mA typ.
Backplane (transient - during I/O cycle):
156 mA Typ
Total current from power supply Including power for Numalogic I/O: 6A
Power supply must be equipped with a closed contact VOK status.
8V Power Supply Vin range: 11.75V – 12.25V
Vout: 7.8V min 8.3V max
Load: 0 to 3.2A
Remote I/O UTP Ethernet 10/100Mbps UTP ports: 3
Ports Distance: 100m max
IEEE 802.3 Compliant
Auto negotiation support Configurable
MDIX support Configurable
Remote I/O Fiber Optic 100Mbps Fiber Optic ports: 1
Ethernet Ports Distance: 2km
Fiber Type: Multi Mode, 1300nm
Connector: LC
Operating Temperature Range 0°C to 60°C
OW350_R1150 711
9.9 Numalogic Fast Ethernet Remote Node (Windows Ovation 3.4 and above)
DESCRIPTION VALUE
712 OW350_R1150
S E C T I O N 10
IN THIS SECTION
A wide variety of analog and/or digital circuits are associated with the Ovation System‟s
installation. There are low-level voltage circuits, high-level voltage circuits, circuits that transfer
information, and circuits that transfer power. These circuits are placed into two categories: noise-
producing circuits and noise-sensitive circuits.
Noise problems typically occur when transmitting analog (voltage, current, and other measured
values) or digital information (on/off conditions, pulse trains or similar data) via inter-connected or
wired circuits. The information carried by signals in such circuits may become distorted during
transfer and errors may result from this distortion.
The difference between the signal of transmitted information and the signal of that information as
received is called noise (see the figures in Energy Level (see page 714) and Frequency (see
page 715)). The noise minimization techniques briefly described in this section focus on
preventing errors by either eliminating the noise, or when elimination is not possible, performing
steps to lessen its impact.
The following topics discuss the causes of electrical noise in your Ovation system and the
recommended techniques for eliminating or reducing that noise.
Noise Discrimination (see page 714).
Noise Sources (see page 715).
Noise Classes (see page 716).
Noise Rejection.
Analog Signal Shielding Techniques (see page 720).
Common Input Considerations (see page 722).
OW350_R1150 713
10.2 Noise Discrimination
Natural signal properties (such as the peaks of a digital signal) or conditions created during signal
transmission (such as the voltage of the analog signal) are used to make the desired information
in the signal appear different from the noise. The recovery of correct information from a noisy
signal therefore depends upon the ability to subtract the noise from the desired information.
Three components of a signal that can be used to separate the desired information from a noisy
signal are:
Energy Level (see page 714).
Frequency (see page 715).
Noise Sources (see page 715) (of both Signal and Noise).
The following information explains how each of these components can be applied to minimize
errors that may occur because of a noisy signal.
The energy level is the total energy for the signal plus any induced noise. If there is a significant
difference between the signal and the noise, then the noise is rejected easily by thresholding
techniques (as identified as Desirable in the following figure). If there is not a significant difference
between the signal and the noise, then the noise is not easily rejected (as identified as
Undesirable in the following figure).
Desirable Undesirable
1 threshold
0 threshold
Threshold discrimination is possible because The noise and signal have insufficient
of sufficient contrast between noise and amplitude contrast to permit simple
signal amplitude. threshold discrimination.
714 OW350_R1150
10.4 Noise frequency
Both analog and digital signals can be discriminated easily by eliminating frequency content from
external noise sources, such as switching transients, since the transients do not contain
appreciable energy below 0.5 MHz frequency. Low pass filtering is useful in recovering analog
signals from either power line or transient noise and for recovering digital signals from transient
noise. The following figure shows an example of these two types of noise.
mV
Power Line
60 Frequency Noise
50
40 Transient
Noise
30
20
Desired Signal
10
When signals are originally generated, most are relatively noise-free. The bulk of the noise
present on a received signal has been added to the signal during its transmission. Isolation and
segregation of signal sources and wiring from noise sources is highly effective as a recovery
means. This technique, as well as the low-pass filtering previously mentioned, serves to reduce
the recovery problem to one of amplitude or energy level discrimination.
OW350_R1150 715
10.6 Noise sources
Signal and power circuits, wiring, and cables are classified as high-level or low-level sources of
noise and interference. See Planning Your Ovation System. A definition of each class of noise is
given in the following table.
716 OW350_R1150
10.8 What types of digital signal noise rejection are used?
The Ovation system employs three specific noise rejection measures for digital signal plant
interconnections:
Low pass filtering.
Substantial signal levels (48 VDC or 115 VAC).
Galvanically isolated.
Low pass filtering and the use of large signal level techniques provide frequency and energy level
discrimination, respectively.
Galvanic isolation of the digital signal receiver from ground is important as a means for rejecting
noise which causes both wires in a signal pair to change voltage-to-ground potentials. An
example of this type of isolation is a signal source (transmitter) which is grounded at a point
remote from the receiver, where transmitter and receiver grounds are not at the same voltage. In
this case, ground potential difference appears as a voltage on both wires of the corresponding
signal pair.
Another example in which galvanic isolation may be required to reject ground potential difference
noise would be in circuits where coupling exists between signal wires, inducing a potential in both
wires. Induced potentials can occur when signal wires are present in environments with changing
electromagnetic or electrostatic fields. Isolation may be required in this case.
An optical isolator (also known as an opto-isolator) may be used to bring digital signals into the
receiver. No receiver response to noise can occur unless signal line noise current flows. Low
frequency current, which may flow as a result of equal noise voltage-to-ground potentials on both
wires of the signal pair, is eliminated if the signal wires are not grounded at more than one point.
This is called the common-mode voltage.
Note: High frequency noise currents can flow using stray capacitance as part of their path. This
requires the use of low pass filtering in addition to the galvanic isolation.
Analog signal isolation is provided for the same reasons that are discussed for digital signals (see
page 717). However, since analog signals are typically low level, filtering and isolation noise
rejection techniques are more critical for analog signals than for digital signals.
Analog signal filtering is achieved by averaging applied signals for one cycle (or an integer
multiple of cycles) of the AC power line frequency. Power line related noise, at the power line
frequency and its harmonics, has exactly zero average value when the average is taken over
exactly one cycle and is filtered out of the signal by this technique.
Transient noise (high frequency damped ringing) has zero average value for averages taken over
time periods much longer than the duration of the transients.
Digital output signals from the Ovation System to the plant are electromechanical or
semiconductor outputs which are galvanically isolated from the Controller. Analog output signals
from the Ovation system to the plant are either voltage or current outputs which are also
galvanically isolated from the Controller.
OW350_R1150 717
10.11 Noise-Sensitive Circuit Noise Rejection
All transmitting, low-level analog and digital circuits must be assumed to be noise-sensitive and to
require special protection against noise. Field signals from process transducers (thermocouples,
RTDs, and so forth) are especially susceptible to noise. Noise can be coupled into these sensitive
circuits in three ways:
Electrostatic coupling via distributed capacitances.
Electromagnetic coupling via distributed inductances.
Conductive coupling, such as circuits sharing a common return.
Noise suppression for these noise sensitive circuits involves one or more of the following basic
measures:
Physical separation (see page 718) between noise-producing and noise-sensitive circuits.
Twisted-pair wiring (see page 718) for signal connection within plant.
Proper grounding (see page 719), especially avoiding multiple grounding of cable shields and
proper shielding, especially cable shielding.
Surge protection (see page 719) to IEEE and ANSI standards.
Circuit separation is a simple and effective means of electrostatic and electromagnetic field
induced noise control. This is because electrostatic and electromagnetic fields decay with
increasing distance, producing lower amplitude noise and maintaining a good signal-to-noise
ratio.
Twisted-pair wiring suppresses noise by acting to eliminate circuit loops which are sensitive to
stray electromagnetic fields. For this reason, it is recommended that all analog signal circuit
connections should be made with twisted-pair wire. Digital signal connections should carry a
group return (or common) wired in the same cable as the signal wires.
Twisted pairs are also recommended in digital circuits where unusually noisy environments exist.
Twisting of the signal wire and its return conductor becomes increasingly important as the length
of the two becomes greater, and as the distance from noise sources becomes less. In twisted
pairs or small cables (less than 1/2 inch outer conductor circle diameter), a twist rate of at least
one to two twists per foot is recommended.
718 OW350_R1150
10.11 Noise-Sensitive Circuit Noise Rejection
Proper grounding, along with shielding, causes noise-induced currents to flow in the shield, and
from the shield to ground, rather than in the corresponding signal conductors. Shielding itself is
useful in avoiding capacitively coupled noise. The shield‟s sole function is to decrease effective
capacitance from conductors inside the shield to conductors outside. To accomplish this, the
shield should be as continuous as possible and equipped with a “drain wire” for secure
single-point grounding.
Conductors and corresponding returns may be grouped within a shield only if capacitive coupling
between them is acceptable. Avoid the grouping of low-level and high-level analog inputs, contact
inputs, and contact outputs within a single shield. Shields are used as current-carrying conductors
on some systems. To be effective, shields are grounded at the same point as the signals within,
except as otherwise noted within this document.
Surge protection to IEEE C37.90.1 -1989 (Reference ANSI C37.90.1-1989) standards is provided
on most Ovation I/O modules. Check individual module descriptions for availability or possible
additional conditions.
Ovation I/O modules, designated as being CE Mark compliant, have surge protection as shown in
the following table when installed in CE Mark certified cabinets:
SPECIFICATION LEVEL
OW350_R1150 719
10.12 Analog Signal Shielding Techniques
For noise suppression purposes, analog signals of less than one volt is considered low-level and
(as is the case with all analog signals), require shielding. Individually twisted and shielded pairs
should be used for all analog input signal wiring. Multi-pair cable can be used if each twisted pair
in the cable has its own insulated shield. Use the following guidelines to shield signals:
Ground the analog signal shield.
Ground the shield at one end only, preferably to a single point at the signal source, except as
otherwise noted in this document.
Connect the low side of the signal to the shield at the signal source. If the shield cannot be
conveniently grounded at or near the signal source, ground it at the Controller. An ideal
analog signal field connection is shown in the following figure
Run the shield (unbroken) from the transducer to the shield terminal of the Analog to Digital
(A/D) front-end at the Analog Input module. (See Planning Your Ovation System.) Maintain
shield continuity at junction boxes when they are used.
ES A/D
Drain Wire
Twisted Pair
Single Point
Ground
720 OW350_R1150
10.12 Analog Signal Shielding Techniques
The following figure shows the typical recommended thermocouple analog signal wiring and the
next figure shows the recommended sensor analog signal wiring.
Note: See Personality Module Jumpers (see page 29) for details on how to access the jumpers.
OW350_R1150 721
10.13 What are some Common Input Considerations?
When sufficient separation from noise sources exists, this standard class of control signal does
not require shielded cables. However, it is strongly recommended for surge protection. Use of
twisted-pair cables is recommended.
The Ovation System‟s digital I/O circuits used in data transmission do not require individual
twisted or shielded pair conductors. A multi-conductor cable, in which one conductor serves as a
common return and with a single overall cable shield, is sufficient for most Ovation digital signal
applications.
For CE Mark certified systems, all field wiring must be braid-shielded and grounded at the entry
point of the cabinet using the recommended hardware. (See Planning Your Ovation System.)
722 OW350_R1150
S E C T I O N 11
IN THIS SECTION
What is the process for planning the I/O for your system? ............................................. 724
What are the Ovation I/O module base types? ............................................................... 725
What is an Ovation I/O module address? ....................................................................... 726
Controller interfaces, OCR400 and OCR161 .................................................................. 734
Common cabinet components (Controller, remote node, and extended cabinet) .......... 740
Common cabinet configurations ...................................................................................... 748
Local I/O .......................................................................................................................... 750
Remote I/O ...................................................................................................................... 753
Extended I/O cabinet components .................................................................................. 759
Remote node cabinet components ................................................................................. 761
Selecting the I/O interface cards ..................................................................................... 771
What changes can you make to an I/O device? ............................................................. 771
General requirements for I/O cable ................................................................................. 771
Adding OCR400 Controllers to WDPF Q-Line I/O .......................................................... 773
New power distribution scheme ...................................................................................... 774
OW350_R1150 723
11.1 What is the process for planning the I/O for your system?
11.1 What is the process for planning the I/O for your s ystem?
The Ovation Distributed Control System provides modulating control, sequential control, and data
acquisition for a variety of system applications. This system consists of a configurable mix of
functional input/output (I/O) modules that communicate on the I/O bus to the Ovation Controller.
I/O modules provide an interface between the Ovation Controller and the processes in the plant.
Ovation I/O modules are “plug-in” components with built-in fault tolerance and diagnostics. They
are able to operate on a wide range of signals and perform a multitude of functions.
The Developers Studio I/O (input/output) Devices folder contains tools used to define the I/O
modules for the Ovation system. The I/O Device folders contain Setup Wizards and dialog boxes
that provide visual representation of the I/O devices for an Ovation system.
Before the I/O devices folder can be used to define the I/O hardware, you need to secure the I/O
for your Ovation system.
After securing the plan, the information is entered into the I/O Devices portion of the system
hierarchy to define the I/O for your Ovation system. I/O Devices are defined individually for each
drop.
During configuration, the following elements are assigned point names by the system to identify
the elements to the Ovation database:
Each remote node is assigned a Node (RN) record type point name. The RN record type is
used because it contains bits that are used to monitor the node power supply.
Each Ovation I/O module is given a Module (RM) record type point name. The RM point is
used to configure the I/O module and to provide status/alarm information about the I/O
module. Points can then be assigned to each module by using the Hardware tab in the Points
folder. Refer to the Ovation Record Types Reference Manual for additional information.
724 OW350_R1150
11.2 What are the Ovation I/O module base types?
Ovation I/O bases house the Ovation I/O modules and provide a mechanism for you to run field
wiring and connect field signals to the Ovation I/O. Series of bases can be connected together to
form a “branch” of Ovation I/O.
A standard Ovation I/O base houses up to two standard Ovation I/O modules. Standard Ovation
I/O modules are designed to fit securely into the standard I/O bases.
Each standard I/O module is assigned a logical address. Since each standard I/O base can house
two Ovation I/O modules, a standard I/O base occupies two logical module addresses.
The relay output base houses one module and requires one I/O address. Although the relay
output base only contains one module, it is 1.5 times longer than the standard I/O module base
to allow additional space to house the relays.
OW350_R1150 725
11.3 What is an Ovation I/O module address?
The System assigns an address to each Ovation module defined by the Ovation Developer
Studio. This address is based on the logical location of the module with respect to the Ovation
Controller and is used by the Ovation Developer Studio to configure the hardware information for
a point.
A standard I/O base consists of two logical modules; and a relay output base has one logical
module.
11.3.1 What are the guidelines for positioning I/O modules in cabinets?
726 OW350_R1150
11.3 What is an Ovation I/O module address?
Physical cabinet size and branch power requirements may limit the number of modules that
can be configured in a branch.
Figure 196: Examples of cabinets with standard I/O and relay modules
The logical I/O address is composed of three numbers (four when remote I/O is used) separated
by decimals and in the following format:
D.N.B.S where:
D = Device number assigned to the OCR1100 and OCR400 IOIC
N = Node (only used in Remote I/O; 1 through 8).
B = Branch (1 through 8).
S = Slot where module is located (1 through 8 for Ovation I/O).
(1 through 12 for Q-Line I/O).
OW350_R1150 727
11.3 What is an Ovation I/O module address?
I/O modules should be in the left-most branch of each side of a cabinet from the TOP down to the
BOTTOM. I/O modules in the right-most branch of each side of a cabinet are addressed from the
BOTTOM up to the TOP.
Emerson Process Management recommends that all bases (typically four) be installed in the right
side of a cabinet, even if the bases are not all filled with I/O modules. This prevents disruption of
the database if additional I/O modules are installed in the future.
Relay output base assemblies
Relay Output bases can be located before or after standard I/O bases. Installation of relay output
bases requires one I/O module address on a branch and can begin on an odd or even position.
Note: Physical cabinet space may limit the Maximum number of bases in a given cabinet style.
When a relay output base is used before a standard I/O base, an even number of relay output
bases must be used so the I/O base starts at an odd position. If a standard I/O base follows an
odd number of relay output bases, the configuration is incorrect and does not work (see the
following figure for examples).
728 OW350_R1150
11.3 What is an Ovation I/O module address?
Note: PCI Cards 1 and 2 for the OCR161, IOIC module for the OCR400 and OCR1100.
OW350_R1150 729
11.3 What is an Ovation I/O module address?
Note: ROP transition panel is used when configuring cabinets (front of cabinet).
730 OW350_R1150
11.3 What is an Ovation I/O module address?
The Node address (1 through 8) for Ovation remote I/O is determined by where the node is
connected to the MAU Attachment Unit (located in the Controller cabinet). The Node Selector
Switch in the Remote Node Cabinet is then set to match the connection position. See the Ovation
I/O module addressing (see page 726) section in the Ovation I/O Reference Manual for details
about addresses for remote nodes.
OW350_R1150 731
11.3 What is an Ovation I/O module address?
Figure 200: I/O address examples, modules I and J (Relay Output modules)
Note: ROP transition panel is used when configuring cabinets (front of cabinet). Branch 7 (back
of cabinet) is composed solely of relay panels using RRP and RRB transition panels. (See
Ovation I/O Reference Manual.
Note: The back of the extended cabinet contains only one branch of Relay Output modules due
to physical limitations.
The Relay Output modules can also be used with the RRP and RRB transition panels (instead of
the ROP or TND panel). Using the RRP and RRB transition panel allows one “branch” of up to
eight relay bases to be housed in a single side of an Ovation ventilated extended cabinet in two
columns of four bases.
732 OW350_R1150
11.3 What is an Ovation I/O module address?
The address for Ovation modules is determined by the location of the module in the I/O cabinet.
However, the address for a Q-Line card is determined by the jumper settings on the actual Q-Line
card. A visual inspection of the card should be used to determine the jumper settings. (See Q-
Line Installation Manual.)
Q-Line QBO modules are used to perform DIOB testing. The QBO card is addressed by entering
it in hexadecimal format into a dialog box. The box appears when a Q-Line module is defined and
configured through the Developer Studio.
OW350_R1150 733
11.4 Controller interfaces, OCR400 and OCR161
Ovation Controllers provide various types of interfaces to communicate with the system and other
devices. These interfaces include:
Ovation network.
Dedicated backup.
I/O devices.
The Controller's processor module provides four network interface ports, labeled N1, N2, N3, and
N4. These ports are located at the top of the module housing. Port N2 is typically used for single
attached networking to the Ovation network. Port N3 provides an additional Ethernet interface for
dual attached networking. N4 is the default Ethernet interface for dedicated control
synchronization. Port N1 is an additional Ethernet interface for other uses, such as third-party
links, if necessary.
Network Ports
PORT SUPPORTS
N1 Third-party devices.
N2 Single attached network interface.
N3 Dual attached network interface or third-party device.
N4 Dedicated control synchronization or third-party device.
734 OW350_R1150
11.4 Controller interfaces, OCR400 and OCR161
Note: When using direct connection (Port N4 to N4) control synchronization, make sure both
Controllers have control synchronization enabled and that the cable is attached before
performing a download, reboot, and load.
If a pair of redundant Controllers has been running with control synchronization enabled and
control synchronization is then disabled, disconnect the dedicated cable from the Controllers
before rebooting the Controllers with the new configuration.
Conversely, if a pair of redundant Controllers has been running with control synchronization
disabled and control synchronization is then enabled, connect the dedicated cable between the
Controllers after they have been running with the new configuration.
The Controller's I/O interface module supports up to 16 branches of local Ovation I/O, using ports
L1 and L2, physically located on the Controller Base Assembly, below the Controller. The
Controller also provides three RJ-45 interface ports to support additional local and remote I/O.
These ports are located at the top of the module housing and are labeled Q5, R4, and R3. The
port labeled Q5 supports up to four crates of local Q-Line I/O. Ports R3 and R4 are configured as
a pair. They can support three different options:
Remote Ovation (R3/R4).
Remote Q-Line (R3/R4).
Local Q-Line (R4 only).
When configured for Ovation I/O, up to four nodes of remote Ovation I/O can be supported on
each port. Local Ovation I/O is not supported on either port. When ports R3/R4 are configured for
remote Q-Line, each port can support up to four nodes each with four crates per node. When
configured for local Q-Line, R4 can support up to four crates (1 node) of local Q-Line, but R3 must
be unoccupied.
Note: Ports R3 and R4 can be configured as a pair to support either Ovation I/O or Q-Line I/O,
but not a mixture of the two. Port Q5 supports only local Q-Line I/O. Ports L1 and L2 only
support local Ovation I/O.
OW350_R1150 735
11.4 Controller interfaces, OCR400 and OCR161
(See the Q-Line Installation Manual and the Q-Line card types (see page 783) section in the
Ovation I/O Reference Manual for information about Q-Line modules.)
The following figure shows the physical locations of the interface ports and their uses:
736 OW350_R1150
11.4 Controller interfaces, OCR400 and OCR161
11.4.3 What are the OCR161 Controller cabinet components and interfaces
OW350_R1150 737
11.4 Controller interfaces, OCR400 and OCR161
PCQL Board - PCI to local Q-Line interface board, used only if controlling local Q-Line I/O
boards (up to two PCQL cards per each Controller). Refer to the Q-Line Installation
Manual for Q-Line I/O installation information.
Power Supply - DIN Rail Mounted. Generates +24V to power the electronics in the I/O
Controller Cabinet, as well as +24V auxiliary power. Two are required for redundancy. An
optional separate +48V auxiliary power supply is also available.
Power Distribution module (5X000489G01) - Provides connectors for cables used to distribute
+24V to the Redundant Controller Chassis, and +24V and auxiliary power to branches of local
I/O.
Standard I/O modules and Bases (see page 740) - Standard Ovation I/O modules which
interface to field devices.
Relay Output module and Bases (see page 771) - Relay module base, 1.5 times larger than a
standard I/O base unit, containing Electronics module and relays to control field devices (see
page 771).
I/O Dual Branch Transition Panel (see page 775) (ROP - 4D33922) - Connects to two
branches of I/O, providing a point to bring in +24V redundant power, auxiliary power, and the
local I/O communications bus.
Connections are provided on the I/O Transition Panel to daisy-chain the local
I/O communications bus from one ROP to the next (up to eight I/O branches Maximum may
be daisy-chained together).
I/O Branch Terminator (1B30023) - Connects to the A or B-side of a standard I/O base at the
end of a branch having no Attachment Unit module to terminate the local I/O bus.
Note: Refer to the Planning Your Ovation System manual for additional cabinet and cable
information.
CAUTION: The I/O addressing for the Ovation database is determined from the positions of
the bases installed in the cabinets.
Emerson recommends that all possible bases be installed in the right-most branch of each
side of a cabinet, even if they are not all filled with I/O modules. This prevents disruption of the
database if additional I/O modules are installed in the future.
I/O modules should be installed in the right-most branch of each side of a cabinet from the
BOTTOM UP. I/O modules should be installed in the left-most branch of each side of a cabinet
from the TOP DOWN.
If Relay Output modules are mixed with Standard I/O modules on the same branch, the
Standard I/O module base must always start in an odd-numbered position on the branch
(positions 1/2, 3/4, 5/6, or 7/8).
738 OW350_R1150
11.4 Controller interfaces, OCR400 and OCR161
Fan Connectors
Controller #1 Controller #2
Reset Cable Connector
J3 J4
Local Local
Power Supply
Power Supply
Processor
Processor
IOIC Card 1
IOIC Card 2
IOIC Card 1
IOIC Card 2
NIC Card
NIC Card
PCPS
Used when
IOICs are in Used when
L5 and R5. IOICs are in
Contains L4 and R4.
second I/O Bus, Slot L1 L2 L3 L4 L5 Slot R1 R2 R3 R4 R5 Contains
AUX Supply first I/O Bus,
branches Fuses branches
1 through 8 3 through 8
Branch 1 Branch 2
Left-side TWI Connector Right-side TWI Connector
(starting point of branch addressing)
OW350_R1150 739
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
The following figures illustrate components that may be contained in both Controller cabinets,
remote node cabinets and extended cabinets:
740 OW350_R1150
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
* Tightening torque:
5-7 in-lbs. (0.56-0.79 Nm)
Single wire: 22-12 AWG
Two Wire: 14 AWG max ea.
Termination Blocks *
OW350_R1150 741
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
Relays
Base Unit
Field Terminations
*
* Tightening torque: 4.4-7.1 in-lbs. (0.50-0.80 Nm) Single Wire; 22-12 AWG (solid)
22-14 AWG (stranded)
12 KUEP Style Relays
Relays
Base Unit
Field Terminations
*
* Tightening torque: 4.4-5.3 in-lbs. (0.50-0.60 Nm) Single wire: 22-12 AWG
16 G2R Style Relays
742 OW350_R1150
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
Local I/O Bus Cable from Branch "n-1" +24V and AUX Power Connectors Local I/O Bus Cable to Branch "n+2"
(P7 supplies power to P8, to +24V fans, and (if existing)
to Branches "n" and "n+1")
IN OUT
AUX Supply Fuses for Branch "n" P7 P8 AUX Supply Fuses for Branch "n+1"
+24V Power Connectors
for Cabinet Fans
PGND F1 F2 F7 F8 PGND
TWI Connector to Local Branch "n" TWI Connector to Local Branch "n+1"
(starting point of branch addressing)
OW350_R1150 743
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
Local I/O Bus Cable from Branch "n-1" +24V and AUX Power Connectors Local I/O Bus Cable to Branch "n+1"
(P7 supplies power to P8, to +24V fans, and to (if existing)
the left side of Branch "n")
IN OUT
AUX Supply Fuses for
left side of Branch "n" P7 P8
Bus Termination for Branch "n"
+24V Power Connectors
for Cabinet Fans
PGND F1 F2 PGND
TWI Connector to left side of Local Branch "n" TWI Connector to right side of Local Branch "n"
(starting point of branch addressing)
Note
The RRP is typically used in conjunction with the RRB.
TWI Connector for left side of Local Branch "n" TWI Connector for right side of Local Branch "n"
PGND PGND
+24V Power Connectors F2 F1
for Cabinet Fans
+24V and AUX Power
Connectors
(P7 supplies power to P8, P8 P7 AUX Supply Fuses
to 24V fans, and to the for right side of
right side of Branch "n") OUT IN Branch "n"
Notes
1. The RRP is typically used in conjunction with the RRB.
2. I/O module addresses continue from the left side TWI connector to the right side TWI connector.
744 OW350_R1150
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
Remote Node
Controller (RNC)
Personality Modules
R T R T
RS232
Remote Node Serial Ports Local I/O
Address Switch Bus Connector
OW350_R1150 745
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
P5
Supplementary Status Connector P6
AUX Supply Fuses for Branch 1 AUX Supply Fuses for Branch 2
+24V Power Connectors
for Cabinet Fans
F1 F2 F6 F7
Figure 211: MAU with Typical Fiber-Optic Connector Pairs (OCR400 Controller)
746 OW350_R1150
11.5 Common cabinet components (Controller, remote node, and extended cabinet)
Figure 212: MAU with Typical Fiber-Optic Connector Pairs (OCR400 Controller)
OW350_R1150 747
11.6 Common cabinet configurations
11.6.1 Controller cabinet components and cabling (local and remote I/O) (OCR400
Controller)
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
Figure 213: Controller Cabinet Components and Cabling (local and remote I/O) (OCR400
Controller)
748 OW350_R1150
11.6 Common cabinet configurations
11.6.2 Controller cabinet components and cabling (local and remote I/O) (OCR161
Controller)
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
PCI Processor
Power
Distribution
+24V main, +24V AUX Module
+24V Backup
+24V Primary
Power Supply
Power Supply
and
PCRR
PCRR
PCRL
PCRL
AC line (internal)
NIC
NIC
+24V to DC Fans
+24V main, +24V AUX (internal)
(internal)
To extended Local
I/O Cabinet
(external)
Br 1 Br 2
Br 3 Br 4
Local I/O
Local I/O Transition Panel
Communications (ROP)
Cable (internal)
I/O
Base and
Modules
Relay Output
Network Cables Base and
to Concentrators Modules
or Ethernet switches
(external)
Primary Standard I/O
AUI Cable Base and
(internal) Modules
Backup
Remote AUI Cable
Node #1 (internal) Typical Customer
Primary Supplied Field
Fiber-Optic Wiring (external)
Cable
(external)
Typical Customer
Supplied Field Notes
Wiring (external) Internal cables
MAU * do not exit cabinet.
Attachment Unit External cables
Base * If there is no remote exit cabinet.
and Modules I/O, the MAU may be Earth ground
replaced by an I/O base. cables not shown.
If there is no MAU, a
terminator must be
Remote A placed at the end of B A
Node #1 the branch.
Backup Local I/O
Fiber-Optic Bus
Cable (external) Terminators
Cabinet Cabinet
Front Back
Figure 214: Controller Cabinet Components and Cabling (local and remote I/O) (OCR161
Controller)
OW350_R1150 749
11.7 Local I/O
The Ovation Distributed Control System provides modulating control, sequential control, and data
acquisition for a variety of system applications. The local Ovation I/O consists of a mix of
functional I/O units (modules) that communicate on the I/O bus to the Controller in the Controller's
cabinet or in close proximity (9.1 meters (30 ft)).
Note: Ovation local I/O is applicable for use in CE Mark certified systems except where noted.
Ovation I/O (see page 752) also provides for remote I/O functions.
Note: Optional Ovation Marshalling cabinet configurations are also available, which provide for
halfshell wiring terminations. (See Planning Your Ovation System.)
750 OW350_R1150
11.7 Local I/O
The OCR400 is a second generation Ovation Controller and uses an Ovation I/O Interface Card
to communicate with Ovation I/O. Refer to the Ovation Ovation Controller (OCR400) User Guide
for additional information on the OCR400 I/O configuration.
The Ovation OCR400 Controller contains one IOIC module. This module provides ports that
connect to and support the following I/O module locations:
Local Ovation I/O connects through ports L1 and L2.
Remote Ovation I/O connects through IOIC ports R3 (nodes 0 through 3) and R4 (nodes 4
through 7).
Local Q-line I/O connects through IOIC ports Q5 (DIOB 0) and R4 (DIOB 1).
Remote Q-line I/O connects through IOIC ports R3 (nodes 0 through 3) and R4 (nodes 4
through 7).
One OCR400 Controller can support the following I/O modules in various combinations:
Maximum of 128 local Ovation I/O modules.
Maximum of 512 remote Ovation I/O modules.
Maximum of 96 local Q-line I/O cards.
Maximum of 384 remote Q-line I/O cards.
Observe the following combination rules:
If you connect to remote Q-line I/O, you cannot connect to remote Ovation I/O. You can
connect to local Q-line through port Q5 (DIOB 0).
If you connect to remote Ovation I/O, you cannot connect to remote Q-line I/O. You can
connect to local Q-line through port Q5 (DIOB 0).
If you use both ports Q5 and R4 to connect to local Q-line I/O, you cannot connect to any
remote I/O.
You can always connect to local Ovation I/O.
OW350_R1150 751
11.7 Local I/O
752 OW350_R1150
11.8 Remote I/O
Note: Ovation remote I/O is applicable for use in CE Mark certified systems except where
noted.
The Ovation Distributed Control System provides modulating control, sequential control, and data
acquisition for a variety of system applications. Although using local I/O is typically the most
practical control solution, a remote process might need to be controlled.
Remote I/O is typically used where a process requires that I/O modules be located near the
process, even though the Controller is not. The remote I/O modules are connected to the
Controller through long distance, serial media, such as fiber-optic cables.
Note: An optional Ovation Marshalling cabinet is also available. The rear of this 32 inch wide
cabinet provides for halfshell wiring terminations, but has the same mechanical and electrical
performance as the standard Ovation cabinet. (See Planning Your Ovation System.)
OW350_R1150 753
11.8 Remote I/O
2
Repeaters are third-party Ethernet devices that must be endorsed by Emerson design
engineers.
The Ovation Remote I/O Controller cabinet (see page 749) contains the following:
Redundant Controller Chassis - This rack in the Controller cabinet provides the backplane for
two separate Controllers. For each Controller, the backplane interconnects the following
components:
CPU module. Includes Fast Ethernet network interface.
IOIC module - I/O interface Controller module serving as the master of the remote I/O
bus. Refer to the Q-Line Installation Manual for remote Q-Line I/O installation information
(only 850 nm optics, with 2 km Maximum length, are available for remote Q-Line
applications).
754 OW350_R1150
11.8 Remote I/O
An IOIC module has two Attachment Unit Interface (AUI) ports each of which may
connect to an Attachment Unit module using an AUI cable. Together, the two ports
typically serve as the primary I/O bus master with another IOIC providing the redundant
pair.
The IOIC module provides local power for itself and the CPU module.
Power Supply - DIN Rail Mounted. Generates +24V to power the electronics in the I/O
Controller Cabinet, as well as +24V auxiliary power. Two are required for redundancy. An
optional separate +48V auxiliary power supply is also available.
Power Distribution module (5X000489G01) - Provides connectors for cables used to distribute
+24V to the Redundant Controller Chassis, and +24V and auxiliary power to branches of local
I/O.
Standard I/O modules and bases (see page 741) - Standard Ovation I/O modules which
interface to field devices.
Relay Output module and bases (see page 742) - Relay module base, 1.5 times larger than a
standard I/O base unit, containing Electronics module and relays to control field devices).
I/O Dual Branch Transition Panel (see page 743) (ROP - 4D33922) - Connects to two
branches of I/O, providing a point to bring in +24V redundant power, auxiliary power, and the
local I/O communications bus.
Connections are provided on the I/O Transition Panel to daisy-chain the local
I/O communications bus from one ROP to the next (up to eight I/O branches Maximum may
be daisy-chained together).
I/O Branch Terminator (see page 744) (1B30023) - Connects to the A or B-side of a standard
I/O base at the end of a branch having no Attachment Unit module to terminate the local I/O
bus.
CAUTION: The I/O addressing for the Ovation database is determined from the positions of
the bases installed in the cabinets.
Emerson recommends that all possible bases (typically four) be installed in the right-most
branch of each side of a cabinet, even if they are not all filled with I/O modules. This prevents
disruption of the database if additional I/O modules are installed in the future.
I/O modules should be installed in the right-most branch of each side of a cabinet from the
BOTTOM UP. I/O modules should be installed in the left-most branch of each side of a cabinet
from the TOP DOWN.
If Relay Output modules are mixed with Standard I/O modules on the same branch, the
Standard I/O module base must always start in an odd-numbered position on the branch
(positions 1/2, 3/4, 5/6, or 7/8).
Media Attachment Unit (see page 747) (MAU) - This module provides a point of attachment
for fiber optic cables used to transfer messages over long distances between the IOIC and up
to four remote nodes (see page 770). The module directs messages between the IOIC and
one of the four remote nodes at a time as selected, converting signals readable by the IOIC to
signals compatible with the fiber optic media and vice versa. The following components
comprise the MAU:
Electronics module (1C31179) - Houses the Attachment Unit Logic Board (LAU) which
provides power for the module and displays LED indication that the fiber optic cables are
connected and the Remote Node Controller module has power.
OW350_R1150 755
11.8 Remote I/O
Personality module (1C31181) - Houses the Attachment Unit Personality Board (PAU)
which translates signals between the PCRR and the fiber optic media and provides
connectors for the fiber optic cables.
MAU Subsystem
Media Attachment Unit Base (1C31206) - This base holds a Maximum of two modules
and provides a connector for the AUI Cable which interconnects the IOIC and Attachment
Unit module. The backplane routes +24V to the Attachment Unit modules for power. It
also provides local I/O bus termination.
Therefore, I/O branch terminator boards are not required at the end of branches where Media
Attachment Unit modules are placed.
756 OW350_R1150
11.8 Remote I/O
The Ovation Remote I/O Controller cabinet (see page 749) contains the following:
Redundant Controller Chassis - This rack in the Controller cabinet provides the backplane for
two separate Controllers. For each Controller, the backplane interconnects the following
components:
Pentium PC Processor Board - Third-party functional processor for the Controller.
Power Supply Board Kit - Contains a PCPS power supply converting +24V to +5V and
±12V to power all components in the Controller chassis.
Network Interface Card (NIC) - Provides the interface between the Ovation Controller,
and the other network components of the system. FDDI/CDDI and Fast Ethernet versions
are supported.
PCRR Board - IOIC (PCI) to remote Ovation or Q-Line I/O interface board, serving as the
master of the remote I/O bus. Refer to the Q-Line Installation Manual for remote Q-Line
I/O installation information (only 850 nm optics, with 2 km Maximum length, are available
for remote Q-Line applications).
OW350_R1150 757
11.8 Remote I/O
A PCRR board has two Attachment Unit Interface (AUI) ports each of which may connect
to an Attachment Unit module using an AUI cable. Together, the two ports typically serve
as the primary I/O bus master with another PCRR card providing the redundant pair (up
to two PCRR cards per each Controller).
Power Supply - DIN Rail Mounted. Generates +24V to power the electronics in the I/O
Controller Cabinet, as well as +24V auxiliary power. Two are required for redundancy. An
optional separate +48V auxiliary power supply is also available.
Power Distribution module (5X000489G01) - Provides connectors for cables used to distribute
+24V to the Redundant Controller Chassis, and +24V and auxiliary power to branches of local
I/O.
Standard I/O modules and bases (see page 741) - Standard Ovation I/O modules which
interface to field devices.
Relay Output module and bases (see page 742) - Relay module base, 1.5 times larger than a
standard I/O base unit, containing Electronics module and relays to control field devices).
I/O Dual Branch Transition Panel (see page 743) (ROP - 4D33922) - Connects to two
branches of I/O, providing a point to bring in +24V redundant power, auxiliary power, and the
local I/O communications bus.
Connections are provided on the I/O Transition Panel to daisy-chain the local
I/O communications bus from one ROP to the next (up to eight I/O branches Maximum may
be daisy-chained together).
I/O Branch Terminator (see page 744) (1B30023) - Connects to the A or B-side of a standard
I/O base at the end of a branch having no Attachment Unit module to terminate the local I/O
bus.
CAUTION: The I/O addressing for the Ovation database is determined from the positions of
the bases installed in the cabinets.
We recommend that all possible bases (typically four) be installed in the right-most branch of
each side of a cabinet, even if they are not all filled with I/O modules. This prevents disruption
of the database if additional I/O modules are installed in the future.
I/O modules should be installed in the right-most branch of each side of a cabinet from the
BOTTOM UP. I/O modules should be installed in the left-most branch of each side of a cabinet
from the TOP DOWN.
If Relay Output modules are mixed with Standard I/O modules on the same branch, the
Standard I/O module base must always start in an odd-numbered position on the branch
(positions 1/2, 3/4, 5/6, or 7/8).
Media Attachment Unit (see page 747) (MAU) - This module provides a point of attachment
for fiber optic cables used to transfer messages over long distances between the PCRR and
up to four remote nodes (see page 770). The module directs messages between the PCRR
and one of the four remote nodes at a time as selected, converting signals readable by the
PCRR to signals compatible with the fiber optic media and vice versa. The following
components comprise the MAU:
Electronics module (1C31179) - Houses the Attachment Unit Logic Board (LAU) which
provides power for the module and displays LED indication that the fiber optic cables are
connected and the Remote Node Controller module has power.
Personality module (1C31181) - Houses the Attachment Unit Personality Board (PAU)
which translates signals between the PCRR and the fiber optic media and provides
connectors for the fiber optic cables.
758 OW350_R1150
11.9 Extended I/O cabinet components
MAU Subsystem
Therefore, I/O branch terminator boards are not required at the end of branches where Media
Attachment Unit modules are placed.
Note: Refer to the Planning Your Ovation System manual for additional cabinet and cable
information.
Power Supply - DIN Rail Mounted. Generates +24V to power the electronics in the I/O
Controller Cabinet, as well as +24V auxiliary power. Two are required for redundancy.
Power Distribution module (5X000489G01) - Provides connectors for cables used to distribute
+24V to branches of local I/O, and in the Redundant RNC in remote cabinets.
Standard I/O modules and Base (see page 741) - Standard Ovation I/O modules which
interface to field devices.
Relay Output module and Base (see page 742) - Relay module base, 1.5 times larger than a
standard I/O base unit, containing Electronics module and relays to control field devices.
I/O Dual Branch Transition Panel (see page 743) (ROP - 4D33922) - Connects to two
branches of I/O, providing a point to bring in +24V redundant power, auxiliary supplies, and
the local I/O communications bus.
Connections are provided on the I/O Transition Panel to daisy-chain the local I/O
communications bus from one ROP to the next (up to eight I/O branches Maximum may be
daisy-chained together).
I/O Single Branch Transition Panels (see page 744) (Top - RRP 3A99252; Bottom - RRB
3A99253) - Used with Relay Output modules for a single I/O branch of up to eight relay
bases.
Supplies +24V redundant power, auxiliary power, and local communications bus to the
branch. Mounted at the top/bottom of the extended cabinet. Only one I/O branch is used and
remaining branches are passed on.
OW350_R1150 759
11.9 Extended I/O cabinet components
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
Power
Local I/O Communications Distribution
Cable from Controller or Remote +24V main, +24V Module
Power Supply
Power Supply
Node Cabinet (external) Br "n-1" AUX, and
Backup
Primary
AC/DC line (internal)
Local I/O
Transition Panel
Local I/O (ROP)
Transition Panel Local I/O
(ROP) Communications
Cable (internal)
I/O
Base and
Modules
I/O
Base and
Modules
Typical Customer
Supplied Field
Wiring (external)
Notes
Internal cables
do not exit cabinet.
External cables
exit cabinet.
Earth ground
cables not shown.
Figure 216: Ovation Extended I/O Cabinet (illustrating cables and Standard I/O)
760 OW350_R1150
11.10 Remote node cabinet components
The Ovation Remote Node (see page 763) cabinet, located remotely from the Controller cabinet
contains the following:
Power Supply - DIN Rail Mounted. Generates +24V to power the electronics in the Remote
Node Cabinet, as well as +24V auxiliary power. Two are required for redundancy.
Remote Node Controller (RNC) module (see page 745) - Provides a point of attachment for
remote I/O media used to transfer messages between the remote node and the MAU. There
are only two Remote Node Controller modules per remote node (one primary, one backup),
regardless of the number of cabinets at the node. The module translates messages from the
remote I/O bus into local I/O bus cycles that can be directed to as many as eight branches of
local I/O modules.
The following components comprise the Remote Node Controller module:
Remote Node Electronics module (1C31203) - Prepares messages received from the
remote I/O Controller for the local I/O modules at the remote node. When an
I/O module responds to the message, the module prepares the response to be sent back
to the Controller over the fiber-optic media.
Remote Node Personality module (1C31204G01 for 850 nm optics/1C31204G03 for
1300 nm optics) - Houses the Remote Node Personality Board (PAU) which provides
connectors for the media used to transmit and receive remote messages between the
Controller and remote node. Group 1 modules provide fiber-optic connections; (future
plans are that group 2 modules provide an AUI port used to connect to third-party
transceivers). Power supply monitoring circuitry of the +24V redundant supplies is located
on this module and is reported back to the Electronics module to flag failure of the primary
or backup supply.
Remote Node Controller Base (1C31205) - This unique base holds a Maximum of two
Remote Node modules and interfaces directly to two I/O branches. It provides a rotary
switch for node addressing and a D-connector for interfacing to as many as six additional
I/O branches using a local I/O communications cable. The RNC base unit is connected to
the Remote Node Transition Panel described below.
Remote Node Transition Panel (see page 746) (TND - 4D33924) - Interconnects the RNC
base, Remote Power Supply module (if used), and the branches of local I/O in a single
Remote Node cabinet. The Remote Node Transition Panel (TND) also provides connectors
for DIN Rail Mounted +24V Supplies or auxiliary supplies to be wired into the remote node.
Power Distribution module (PDM - 5A26304) - Provides connectors for cables used to
distribute +24V to the Redundant RNC, and +24V and auxiliary power to the branches of I/O.
Standard I/O modules and Base (see page 741) - Standard Ovation I/O modules which
interface to remote field devices when placed in the Remote Node cabinet.
Relay Output module and Base (see page 742) - Relay Output I/O modules which interface to
remote field devices when placed in the Remote Node cabinet.
I/O Dual Branch Transition Panel (see page 743) (ROP - 4D33922) - Connects to two
branches of I/O, providing a point to bring in +24V redundant power, auxiliary power, and the
local I/O communications bus.
Connections are provided on the I/O Transition Panel to daisy-chain the local
I/O communications bus from one ROP to the next (up to eight I/O branches Maximum may
be daisy-chained (see page 766) together.
OW350_R1150 761
11.10 Remote node cabinet components
I/O Single Branch Transition Panels (see page 744) (Top - RRP 3A99252; Bottom - RRB
3A99253) - Used with Relay Output modules for a single I/O branch of up to eight relay
bases.
Supplies +24V redundant power, auxiliary power, and local communications bus to the
branch. Mounted at the top/bottom of the extended cabinet (see page 744). Only one I/O
branch is used and branches 2 through 8 are passed on.
I/O Branch Terminator Board A or B (1B30023) - Connects to the A/B-side of a standard I/O
base (see page 763) at the end of a branch to terminate the I/O bus.
762 OW350_R1150
11.10 Remote node cabinet components
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
Line Filter
(CE Mark certified Primary AC Line
system only) Input (external)
Backup AC Line
Power Cable
Input (external)
+24V Backup
+24V Primary
Power Supply
Power Supply
Primary
Fiber-Optic
Cable
TND Br 1 Br 2
Br 3 Br 4 ROP
Local I/O
Communications
Cable
I/O
Base and
Modules
Cabinet Cabinet
Front Back
OW350_R1150 763
11.10 Remote node cabinet components
The MAU module is located in an Ovation Controller cabinet or in a migrated WDPF DPU cabinet.
The MAU plugs into a special base unit which can accommodate up to two modules per base.
The base unit clamps onto the DIN rail, like standard I/O module bases.
MAU 1 and MAU 2 are two separate MAU modules which may be located anywhere in the
Controller cabinet. One AUI cable connects (see page 765) MAU 1 to P1 on the PCRR, and a
second AUI cable connects MAU 2 to P2 on the PCRR.
Note: If you migrate a WDPF Q-Line remote I/O system to Ovation, a QOR card replaces the
QRC card in the WDPF Remote Node. Be sure to connect the MAU TX ports to the QOR RX
ports, and connect the MAU RX ports to the QOR TX ports.
Refer to the applicable Remote Q-Line Installation Manual for your system for information on
remote Q-Line and the QOR card (only 850 nm optics, with 2 km Maximum length, are available
for remote Q-Line applications).
The A-side and B-side of the MAU base unit terminates the local I/O bus, so the base must
always be at the end of a branch when local I/O modules are located on the same branch.
The B-side of the MAU base also initiates base addressing for a branch of local
I/O. If desired, multiple MAU base units may be connected together on a single branch. Since the
MAU base unit terminates the local I/O bus, I/O Bus Termination cards are not required on the
end of a branch that has an MAU.
Duplex fiber optic cables (see page 766) must be hooked between the MAU channels and their
corresponding remote nodes with specific switch settings.
764 OW350_R1150
11.10 Remote node cabinet components
The Attachment Unit Interface (AUI) cable in the Controller cabinet is used to connect P1 and P2
on the PCRR card to an MAU transceiver. This transceiver translates signals between the PCRR
and the fiber-optic media that is used to connect remote nodes to the Controller.
P1 is the 15-pin D-connector on the PCRR closest to the front edge of the card where the LEDs
are displayed. Controls and communication signals for nodes 1-4 are accessible through P1 on
the PCRR.
P2 is the 15-pin D-connector closest to the back edge of the card. Control and communication
signals for nodes 5-8 are accessible through P2 on the PCRR.
One PCRR provides two ports for AUI cables. The AUI cable connects the PCRR to the MAU
which provides the reception and transmission for the fiber-optic cables. Both AUI ports are used
on a single PCRR if the PCRR is to control more than four remote nodes. This configuration
requires two AUI cables per PCRR card.
is ler
ss ol f
ha tr o
C on nt
C ro
F
LEDs on Front of
PCRR Card
(with cover)
is
ss
ha
rC
le
ol
P2 is located behind P1
OW350_R1150 765
11.10 Remote node cabinet components
A Controller PCRR card can control up to eight remote nodes. A 10-position rotary switch (located
on an RNC backplane or on a QOR card) is used to assign a node address to the remote node.
Note: Each remote Q-Line node is assigned all 244 possible DIOB addresses (08H through
FBH).
Positions 0-7 on the switch assign the lowest-to-highest order remote node from an addressing
standpoint. Selecting position 8 or 9 on the switch is the same as assigning position 0 or 1,
respectively, to a remote node.
The remote node must be connected to a specific channel of the Controller cabinet‟s MAU so that
the PCRR communication signals can be directed to the proper node. Similarly, the AUI cable
connecting the MAU to the PCRR must be connected to a specific port on the PCRR. The
following table lists the control path for a PCRR controlling eight remote nodes through two
MAUs.
1 P1 MAU 1 - channel 1 0
2 P1 MAU 1 - channel 2 1
3 P1 MAU 1 - channel 3 2
4 P1 MAU 1 - channel 4 3
1 P2 MAU 2 - channel 1 4
5
1 P2 MAU 2 - channel 2 5
6
1 P2 MAU 2 - channel 3 6
7
1 P2 MAU 2 - channel 4 7
8
Do not use. 8 or 9
1
Optional for migration projects.
Only one cabinet at a remote node contains redundant RNC modules which connect to two
branches of I/O through the TND.
To control additional branches of I/O (up to six more branches), the local I/O bus (beginning at the
RNC transition panel) is daisy chained to up to three ROPs. The ROPs may or may not be
located in the same cabinet as the RNC. Note that each branch of I/O must be terminated with the
proper I/O Branch Terminator Board (A or B). See Power Supply (see page 767) for a typical
configuration of a remote node cabinet using daisy-chain control.
766 OW350_R1150
11.10 Remote node cabinet components
A +24V Power Supply is used to supply power to the Remote Node cabinet. The Power Supply is
mounted on DIN Rails in the Remote Node cabinet. It is wired to the TND to provide power to the
RNC and to the local I/O branches that are connected to the TND.
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
OW350_R1150 767
11.10 Remote node cabinet components
Primary Backup
Controlle r Controlle r
PCPS Converter
PCPS Converter
Powe r
PCI Processor
PCI Processor
+24V Primary
Power Supply
+24V Backup
Power Supply
Distribution
PCRR Card
PCRR Card
PCRL Card
PCRL Card
M odule RNC
+24V Backup
Power Supply
Power Supply
+24V Primary
NIC
NIC
TND
ROP
ROP
Br 1 Br 2
Br 3 Br 4
Local Local
Comm. Comm.
Cable Cable
Backup
Primary AUI Cable
AUI Cable
Primary
Re mote
Comm.
Cable
BackupRe mote
Communications
Cable
MAU
+24V Primary
+24V Primary
Power Supply
Power Supply
Remote Node Cabinet #1
Controller Cabinet (front and back)
(front and back)
ROP
768 OW350_R1150
11.10 Remote node cabinet components
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
Figure 220: Example of Typical MAU Cable Connections to Remote Nodes (OCR400
Controller)
OW350_R1150 769
11.10 Remote node cabinet components
Note: For the new power distribution scheme, refer to the New power distribution scheme (see
page 774) section.
Primary Backup
Controller Controller
PCI Processor
+24V Backup
Power Supply
+24V Primary
Power Supply
PCRR
PCRR
PCRR
PCRR
NIC
NIC
Br 1 Br 2
Br 3 Br 4
Local
Comm.
Cable
+24V Primary
Power Supply
Power Supply
+24V Backup
RNC
Remote Node #4
(front and back)
Controller Cabinet
MAU
(front and back)
+24V Primary
Power Supply
Power Supply
+24V Backup
+24V Primary
+24V Primary
Power Supply
Power Supply
Power Supply
Power Supply
+24V Backup
+24V Backup
770 OW350_R1150
11.11 Selecting the I/O interface cards
After an I/O device has been created and loaded to the target drop, it may be necessary to make
changes.
After an I/O device has been created and loaded to the target drop, it may be necessary to make
changes.
For external networks modification information, see Ovation Multiple Networks User Guide.
OW350_R1150 771
11.13 General requirements for I/O cable
This cable allows you to expand local I/O to additional branches by daisy-chaining connections
between either the Controller backplane or Remote Node Controller Transition panel and
additional local I/O Transition panels.
The PCRR and Media Attachment module are connected via an AUI cable. This cable meets the
electrical specifications stated in the ANSI/IEEE 802.3 standard for local area networks. The
cable should be long enough to reach the length of the cabinet.
The standard configuration of the Ovation Remote I/O Subsystem requires fiber-optic cables (with
ST connectors) to connect the MAU to a remote node.
For 850 nm optics, distances of up to 2 km are supported between the remote node and the
Controller.
For 1300 nm optics, distances of up to 4 km are supported between the remote node and the
Controller.
772 OW350_R1150
11.14 Adding OCR400 Controllers to WDPF Q-Line I/O
When OCR400 Controllers are added to a WDPF control system using Q-Line I/O, two QOL
cards, one connected to each Controller are necessary to provide the connections previously
done by the QBE or the QOR card. QOLs typically occupy the QBE slot or the 13th slot in the
upper and lower Q-crates in a WDPF A or extended A cabinet.
QOL cards are typically used when OCR400 Controllers are installed and utilize Q-line I/O. Refer
to drawing number 5X00252 for additional information.
The OCR400 treats local Q-Line as if it were remote Q-Line without the conversion to fiber-optic
media. The 13V power supply voltages are not directly connected to the OCR400 Controller. QOL
cards replace the first and last QBE cards in the Q-Crates.
The QOL monitors the 13V power supplies and provides a status bit to the Controller. This is
similar to the way Remote Q-Line and the QOR card provide status for remote Q-Line. Both
provide status bits in board registers which are read by the Controller.
Remember that the QOL is really making local Q-Line into remote Q-Line but only providing a
short distance copper connection instead of fiber optic so the Controller does not notice this minor
difference.
The migration kit wiring diagram 4D33960 shows a 2-connector cable connected to the PCQL
module which was where the 13V power was monitored and status provided for the Controller.
The I/O interface on the OCR400 Controller does not have this 13V connection capability so
instead the status is read from the QOL.
Two QOL cards 5X00230 are used for local Q Line I/O.
QOL combines MAU and QOR functionality while eliminating the FO cable that is “Local
Remote” Q-Line.
Replaces QBEs in Q1 and Q4 Q-Crate 13th slots.
For single Q-crate applications, both QOL's are housed in the same Q-crate.
OW350_R1150 773
11.15 New power distribution scheme
774 OW350_R1150
S E C T I O N 12
IN THIS SECTION
What do the OCR161 PCQL card status LEDs indicate? ............................................... 775
What do the OCR161 PCRL card status LEDs indicate? ............................................... 776
What do the OCR161 PCRR card status LEDs indicate? .............................................. 777
What are the processor module status LEDs for the OCR400 and OCR1100 Controllers?778
Diagnostic LEDs .............................................................................................................. 779
MAU Module.................................................................................................................... 780
RNC Module .................................................................................................................... 781
The following PCQL card LED's illuminate and indicate the following:
OW350_R1150 775
12.2 What do the OCR161 PCRL card status LEDs indicate?
The following PCRL card LED's illuminate and indicate the following:
POWER indicates that the Controller is on.
The eight lights indicate the status of the I/O branches.
The Hexadecimal displays show status and error codes. (Refer to the Ovation fault
information tool on the Emerson user site for more information.)
776 OW350_R1150
12.3 What do the OCR161 PCRR card status LEDs indicate?
The following PCRR card LED's illuminate and indicate the following:
POWER indicates that the Controller is on.
The eight lights indicate the status of the eight nodes of the Controller Remote I/O.
The Hexadecimal displays show status and error codes. (Refer to the Ovation fault
information tool on the Emerson user site for more information.)
OW350_R1150 777
12.4 What are the processor module status LEDs for the OCR400 and OCR1100 Controllers?
12.4 What are the processo r module status LEDs for the OCR400 and
OCR1100 Controllers?
The Controller processor module provides nine indicator LEDs that display status information
about the interface between the Controller and the Ovation network.
There is a green power indicator (labeled P) and a pair of green and amber LEDs for each
Ethernet port (labeled N1, N2, N3, and N4). The green power indicator lights when the Processor
module is powered. Each Ethernet network port has two indicator LEDs (green and amber). The
green indicator is the Link Integrity/Power LED. It lights when the port is receiving power and
flashes slowly when the module is linked with the network through that port. The amber indicator
displays Link Activity status and flashes when the module is receiving or transmitting data on that
port.
778 OW350_R1150
12.5 Diagnostic LEDs
Three Controller modules used in the Ovation Remote I/O subsystem are equipped with LEDs
that provide diagnostic displays. The modules are the PCRR, MAU, and the RNC.
OW350_R1150 779
12.6 MAU Module
The MAU Electronics Module front panel has LEDs to display the status of the MAU on-board
power supply and the fiber-optic links between the MAU and each remote node.
The four LINK OK LEDs correspond with the four remote nodes connected to the MAU.
Note: G01 MAU contains only two remote node connections and does have Link 3 and Link 4
LEDs.
A healthy link between an MAU channel and a remote node is established when the transmitter of
a powered-up remote node Controller is connected through a fiber-optic link to the receiver of its
corresponding channel on the MAU. The transmitted signal received by the MAU must be strong
enough to overcome low-light conditions to be seen as healthy by the MAU.
780 OW350_R1150
12.7 RNC Module
The RNC Electronics Module front panel has four LEDs to display statuses specific to the RNC
and 16 LEDs to display statuses specific to the eight branches controlled by the RNC.
The LED states are defined in the following figure and table.
P C E I 1 2 3 4 5 6 7 8
B B B B B B B B
R R R R R R R R
A A A A A A A A
N N N N N N N N
C C C C C C C C
H H H H H H H H
1 2 3 4 5 6 7 8
OW350_R1150 781
S E C T I O N 13
IN THIS SECTION
DATA DESCRIPTION
TYPE
0 Not applicable
1 Not applicable
2 Not applicable
3 16 bit signed analog input card, card status =15, confide = 14, sign = 13, signed over range = 12,
value = 11 to 0
4 16 bit unsigned analog input card, card status =15, unsigned over range = 13, value = 12 to 0
5 16 bit unsigned analog input card, value = 15 to 0
6 16 bit signed analog input card, card status = 0, sign = 15, unsigned over range = 1, value = 13 to
3
7 16 bit unsigned analog input card, card status =15 and 0, unsigned over range = 1, value = 13 to
3
8 16 bit unsigned analog input card, card status = 15, value = 11 to 0
9 16 bit unsigned analog output card, value = 15 to 0
10 16 bit signed analog output card, sign = 15, value = 14 to 4
11 16 bit unsigned analog output card, value = 15 to 4
12 16 bit unsigned analog output card, clamped at 16, value = 15 to 4
13 16 bit unsigned analog output card, scaled by.6 and biases + 800, value = 15 to 4
22 16 bit unsigned analog input card, card status = 15, value = 14 to 0
OW350_R1150 783
13.1 Analog card types
784 OW350_R1150
13.1 Analog card types
OW350_R1150 785
13.2 Digital card types
QBI G01 1
QBI G02 1
QBI G03 1
QBI G04 1
QBI G05 1
QBI G06 1
QBI G07 1
QBI G08 1
QBI G09 1
QBI G10 1
QBI G11 1
QBO G01 2
QBO G02 2
QBO G03 2
QBO G04 2
QBO G05 2
QCI G02 1
QDI G01 1
QDI G02 1
QDI G03 1
QDI G04 1
QDI G05 1
QDI G06 1
786 OW350_R1150
13.2 Digital card types
QDI G07 1
QDI G08 1
QDI G09 1
QDI G10 1
QDI G11 1
QID G01 1
QID G02 (Low) 1
QID G02H (High) 1
QID G03 1
QID G04 (Low) 1
QID G04H (High) 1
QID G05 1
QID G06 (Low) 1
QID G06H (High) 1
QID G07 1
QID G08 1
QID G09 1
QID G10 1
QID G11 (Low) 1
QID G11H (High) 1
QID G12 1
QID G13 (Low) 1
QID G13H (High) 1
QID G14 1
QID G15 (Low) 1
QID G15H (High) 1
QID G16 1
QID G17 1
QSE G01 1
QSE G02 1
QRO G01 (Low) 2
QRO G01H (High) 2
QRO G02 (Low) 2
QRO G02H (High) 2
QRO G03 (Low) 2
QRO G03H (High) 2
OW350_R1150 787
13.3 Packed point card types
QBI G01 1
G02 1
G03 1
G04 1
G05 1
G06 1
G07 1
G08 1
G09 1
G10 1
G11 1
788 OW350_R1150
13.3 Packed point card types
QBO G01 2
G02 2
G03 2
G04 2
G05 2
QDI G01 1
G02 1
G03 1
G04 1
G05 1
G06 1
G07 1
G08 1
G09 1
G10 1
G11 1
QID G01 1
G02 1
G03 1
G04 1
G05 1
G06 1
G07 1
G08 1
G09 1
G10 1
G11 1
G12 1
G13 1
G14 1
G15 1
G16 1
G17 1
QSE G01 1
G02 1
OW350_R1150 789
13.3 Packed point card types
790 OW350_R1150
S E C T I O N 14
14 CE Mark specifications
IN THIS SECTION
OW350_R1150 791
14.1 What is a CE Mark Certified system?
CE Mark certification on a product is a manufacturer's declaration that the product complies with
the essential requirements of the relevant European health, safety, and environmental protection
legislation. CE Mark on a product indicates to governmental officials that the product may be
legally placed on the market in their country and ensures the free movement of the product within
the European Free Trade Association (EFTA) & European Union (EU) single market (total of 28
countries).
A CE Mark Certified Ovation system can use special EMC cabinets, supplementary internal
filtering, and exacting requirements on field wiring and grounding to ensure compliance with the
specific European Electromagnetic Emissions/Immunity and low voltage safety.
The CE Mark Certified Ovation Controller cabinet assembly, Extended I/O cabinet assembly, and
Remote I/O cabinet assembly are certified for operation in the Industrial Environment as
documented in the EMC Technical Construction File for Ovation (5A26444) and the Low Voltage
Safety Technical File for Ovation (5A26443).
The CE Mark Certified Controller cabinet assembly drawing for the OCR400 Controller is
5X00293.
The CE Mark Certified Controller cabinet assembly drawing for the OCR161 Controller is
4D33953.
The specific requirements for the CE Mark Certified Systems are discussed throughout this
document and also in the following:
Drawing 5A26418 - This drawing contains a baseline listing of all components applicable for
the CE Mark Certified System.
Drawing 5A26370 - This drawing contains a baseline listing of workstation and peripheral
components applicable for the CE Mark Certified System.
A CE Mark Certified system can also use non-EMC cabinets. This is accomplished by utilizing a
Non-EMC cabinet approach in which baseline testing was performed on the standard Ovation
cabinet style 5X00127H02.
This approach utilizes requirements on field wiring shield termination and internal cabinet cable
ferrites in specific locations to ensure compliance with the specific European Electromagnetic
Emissions/Immunity and low voltage safety.
The baseline cabinet assemblies utilized for the Non EMC Cabinet approach testing are
5X00127H02 (ventilated cabinet assembly) or 5X00046H03 (sealed cabinet assembly). Alternate
models shall be considered ongoing based upon equivalency and may include criteria such as
welded steel frame construction, gauge of metal side panels, overlapping door seams, internal
ground straps connecting all panels to the mounting plate, and a grounding stud for tying the EMC
ground.
792 OW350_R1150
14.2 CE Mark accuracy considerations
The specific requirements for the Non EMC Cabinet CE Mark approach are discussed throughout
this document and are also in the following:
Drawing 5X00424 – This drawing contains a baseline listing of all components applicable for
the Non EMC Cabinet CE Mark Certified System approach.
Drawing 5A26370 – This drawing contains a baseline listing of workstation and peripheral
components applicable for the CE Mark Certified System.
EMC Technical Construction Files 5A26444 and 5X00423 reference various temporary
electromagnetic interferences that the Ovation system must operate through. During these
conditions, the accuracy of all Ovation analog points shall be derated to 2.5%.
OW350_R1150 793
S E C T I O N 15
IN THIS SECTION
When replacing both primary and secondary power supply units, begin by replacing the
secondary power supplies first. After the secondary unit is re-installed and turned ON, indicator
lights illuminate indicating that you have power on the secondary power supplies. Make sure the
secondary power supply units are on-line before removal of the primary units.
Proceed by turning the power OFF of the primary power supplies. The primary power supplies fail
over to the secondary power supplies allowing replacement of both power supplies to be
accomplished without taking the system off-line. Install the replacement power supplies and
reapply power to the primary power supply unit.
Both primary and secondary power supply units can be replaced by using the following
procedure.
Note: A medium size slotted head screwdriver is necessary to loosen the locking mechanism.
4. After the locking mechanism has been loosened, lift the power supply from the rail assembly.
5. Install the replacement power supply on the power supply DIN rail.
6. Make sure the replacement power supply is fitted securely on the DIN rail assembly by
checking that the locking mechanism is engaged.
OW350_R1150 795
15.1 Power supply replacement cautions
7. Make sure the circuit breaker is in the OFF position before attaching power cabling to the
power supply.
8. Re-attach the power cables by inserting the power supply cables into the connector terminals
of the power supply.
Note: Ensure that the color coding is maintained on the power supplies. Refer to the redundant
power supplies for the color coding.
9. Make sure that the cable connector secures the cables from falling out of the terminals. Also,
make sure that lever arms are engaged.
10. If all wires are tight, you can re-apply power by switching the circuit breaker of the power
supply to the ON position. This completes the power supply replacement process.
796 OW350_R1150
15.2 Power supply front view
The following figure illustrates the front view of the power supply:
OW350_R1150 797
15.3 Power supply locking mechanism
A locking mechanism, located at the bottom on the power supply, holds the power supply firmly to
the DIN rail. Using a slotted head screwdriver to pull down the lever arm to release the power
supply from the rail assembly. Lift the unit from the rail assembly while the lever arm is pulled
down.
To re-attach the power supply, engage the top the power supply to the rail and push the bottom of
the power supply onto the rail.
798 OW350_R1150
S E C T I O N 16
IN THIS SECTION
Some Ovation I/O modules require an auxiliary power supply. Auxiliary power may be obtained
either from the internal auxiliary power supply (backplane), or from an external power supply.
The auxiliary power is bussed along an entire branch of I/O modules. All I/O modules within a
branch MUST use the same auxiliary power voltage for proper operation. External auxiliary power
can be applied to each branch individually.
If an Ovation I/O module is to be connected to an external power supply, perform the following
procedure BEFORE connecting the power supply to the Ovation module and powering it up.
Note: Using external auxiliary power with the Relay Output module is not recommend. Instead,
use the Ovation internal auxiliary supply for relay coil power.
OW350_R1150 799
16.2 To prepare for connecting an external power supply
CAUTION! Using an external power supply may introduce dangerous voltages to an I/O
cabinet. Do NOT apply external power to a cabinet until the appropriate internal auxiliary
power supply fuses have been removed and the required fuse covers have been installed.
1. Identify the specific I/O branch to which the Ovation I/O module is assigned and the back
panel (CBO) or transition panel (ROP or TND) associated with the I/O branch (see the
following figures for panel locations).
800 OW350_R1150
16.2 To prepare for connecting an external power supply
1. If the I/O branch is associated with a transition panel, perform the following:
a) If the transition panel has a cover, remove it in order to expose the fuses.
b) Remove the pair of round plug-in fuses located nearest the I/O branch that you identified
in Step 1.
c) Replace the transition panel cover (where applicable) after the fuses are removed. A fuse
cover kit is not required for transition panels that have a cover. However, if the transition
panel does not have a cover, then fuse cover caps (5A26371H20) are required.
OW350_R1150 801
16.2 To prepare for connecting an external power supply
Note: Fuse cover caps are required only if the external power supply output voltage is greater
than 60 VDC, 42 VAC peak or 30 VAC rms.
Figure 232: Auxiliary Power Supply Fuse Locations for ROP and TND Panels
2. If the I/O branch is associated with a back-plane (CBO), perform the following:
a) Identify the artwork level of the backplane.
802 OW350_R1150
16.2 To prepare for connecting an external power supply
Note: The fuse cover kit is required only if the external power supply output voltage is greater
than 60 VDC, 42 VAC peak or 30 VAC rms.
3. After the fuse covers are securely installed, connect the external voltage power supply
positive (+) and negative (-) outputs to the Ovation I/O module base unit terminal block PS+
(A17 or B17) and PS- (A18) terminals. Once the external power supply is connected to the
base unit terminal block and is powered up, the entire I/O branch has access to the external
power supply voltage.
Note: Base unit terminal block locations A17 (PS+) and B17 (PS+) are connected to the same
potential within the base unit.
OW350_R1150 803
Index
OW350_R1150 805
Index
Compact Contact Digital Input module - Diagnostic Logic card LEDs - (ContactDI) •
(CCDI) • 240 238
Compact Digital Input module - (CompactDI) Diagnostic Logic card LEDs - (DI) • 190
• 207 Diagnostic Logic card LEDs - (DO) • 408
Configuration parameters - (RVP) • 646 Diagnostic Logic card LEDs - (ECSOEDI) •
Configuration Register 13 definitions - 372
(ERVP) • 702 Diagnostic Logic card LEDs - (FRO) • 455
Connecting the AUI Cable • 765 Diagnostic Logic card LEDs - (HAI) • 97
Contact Digital Input module - (ContactDI) • Diagnostic Logic card LEDs - (HAO) • 165
229 Diagnostic Logic card LEDs - (HHPAI) • 113
Contact input monitoring circuits - (ROCM) • Diagnostic Logic card LEDs - (HHPAO) •
445 179
Contingency Check Error - (RVP) • 674 Diagnostic Logic Card LEDs - (LI) • 526
Control mode - (ERVP) • 692 Diagnostic Logic card LEDs - (PA) • 549
Control mode - (RVP) • 637 Diagnostic Logic card LEDs - (RDI) • 205
Controller backplane (CBO) for the OCR161 Diagnostic Logic card LEDs - (ROCM) • 443
• 739 Diagnostic Logic card LEDs - (RTD-4) • 123
Controller backplane (OCR400 Controller) • Diagnostic Logic card LEDs - (RTD-8) • 131
737 Diagnostic Logic card LEDs - (RVP) • 679
Controller cabinet components (Remote I/O) Diagnostic Logic card LEDs - (SD) • 625
(OCR161 Controller) • 757 Diagnostic Logic card LEDs -
Controller cabinet components (Remote I/O) (SECompactDI) • 300
(OCR400 Controller) • 754 Diagnostic Logic card LEDs - (SEDI) -
Controller cabinet components and cabling (SECompactDI) • 262, 270
(local and remote I/O) (OCR161 Diagnostic Logic card LEDs - (SVD) • 601
Controller) • 749 Diagnostic Logic Card LEDs - Ethernet Link
Controller cabinet components and cabling Controller • 495
(local and remote I/O) (OCR400 Diagnostic Logic card LEDs - Foundation
Controller) • 748 Fieldbus • 481
Controller interface - (SVD) • 567 Diagnostic Logic card LEDs (RO) • 434
Controller interfaces, OCR400 and OCR161 Diagnostics - (ERVP) • 707
• 734 Diagnostics - (HSDO) • 420
Controller Primary/Backup Status Override - Diagnostics - (RVP) • 674
(RVP) • 645 Diagnostics - (SVD) • 596
Controller Watchdog Timer - (SVD) • 597 Diagnostics - 32 Channel 24V DC Single-
Copyright Notice • 2 Ended Digital Output • 463
Cross Cable in Place Circuit - (RDI) • 205 Diagnostics - Numalogic Fast Ethernet • 710
Diagnostics of LVDT problems (redundant) -
D (RVP) • 676
DA readback error - (RVP) • 674 Digital card types • 786
Daisy-Chain Control of I/O Branches • 766 Digital Input module - (DI) • 182
Defining and addressing the I/O for the Digital Input modules • 12, 181
OCR161 and OCR400 • 723 Digital Output module - (DO) • 382
Demodulator gain - (RVP) • 677 Digital Output modules • 17, 381
DeviceNet module • 466 Disarm during Backup mode - (RVP) • 636
Diagnostic LEDs • 779 Dual Channel / Backup Feedback Enable -
Diagnostic LEDs - 16 Channel 4-20mA (ERVP) • 701
Analog Input • 142
E
Diagnostic LEDs - 32 Channel 24V DC
Single-Ended Digital Input • 378 EEPROM Checksum - (SVD) • 597
Diagnostic LEDs - DeviceNet • 472 Electrical noise and causes • 713
Diagnostic Logic card LEDs - (AI-13, AI-14 & Electronic Module (Emod) and Personality
HSAI) • 51, 61, 84 Module (Pmod) I/O combinations • 5
Diagnostic Logic card LEDs - (AO) • 153 Electronics module (Emod) - (ERVP) • 682
Diagnostic Logic card LEDs - (CCDI) • 250 Electronics module connectors - Numalogic
Diagnostic Logic card LEDs - (CompactDI) • Fast Ethernet • 710
227 Electronics Module Fuses • 27
806 OW350_R1150
Index
OW350_R1150 807
Index
External power supply information - (ROCM) Field connection wiring diagrams - (AI-13) •
• 438 44
External power supply information - Field connection wiring diagrams - (AI-14) •
(SECompactDI) • 274 57
External power supply information - (SEDI) • Field connection wiring diagrams -
253 (CompactDI) • 211
External power supply information Field connection wiring diagrams -
(5X00357G01 - G05) - (ECSOEDIG01, (ContactDI) • 235
G02, G03, G05) • 314, 329, 341, 364 Field connection wiring diagrams - (DI) • 187
External power supply information (RO) • Field connection wiring diagrams - (FRO) •
425 452
External power supply information Field connection wiring diagrams - (HAI) • 91
differential (front end) - (DI) • 185 Field connection wiring diagrams - (HHPAI) •
External power supply information single- 106
ended (front end) - (DI) • 184 Field connection wiring diagrams - (PA) •
External power supply usage • 799 532
Field connection wiring diagrams - (RDI) •
F 194
Features - SLIM • 604 Field Connection Wiring Diagrams - (SD) •
Features of the Ovation Bus modules • 465 614
Feedback • 700 Field connection wiring diagrams -
Fiber-Optic Cable (3A98763 - Green) (SEContactDI) • 269
(3A98764 - Yellow) • 772 Field connection wiring diagrams - (SEDI) •
Field connection diagrams - (HSAI) • 71 259
Field connection wiring - 5X00357G01 • 310 Field connection wiring diagrams - 16
Field connection wiring (5X00357G02) - Channel 4-20mA Analog Input (2-Wire) •
(ECSOEDI) • 321 137
Field connection wiring (5X00357G03) - Field connection wiring diagrams - 16
(ECSOEDI) • 335 Channel 4-20mA Analog Input (4-Wire) •
Field connection wiring (5X00357G04) - 138
(ECSOEDI) • 349 Field connection wiring diagrams - 32
Field connection wiring (5X00357G05) - Channel 24V DC Single-Ended Digital
(ECSOEDI) • 359 Input • 377
Field connection wiring (CE Mark) - (LI) • Field connection wiring diagrams
516 (1C31129G01/G02) (simplex) - (AO) • 148
Field connection wiring diagram - 32 Field connection wiring diagrams
Channel 24V DC Single-Ended Digital (1C31129G02) (Redundant) - (AO) • 150
Output • 460 Field connection wiring diagrams (CE Mark)
Field connection wiring diagram - (DO) • 398 - (AI-13) • 45
Field connection wiring diagram - (LI) • 507 Field connection wiring diagrams (CE Mark)
Field connection wiring diagram - (ROCM) • - (AI-14) • 58
443 Field connection wiring diagrams (CE Mark)
Field connection wiring diagram - (RVP) • - (AO) • 149
665 Field connection wiring diagrams (CE Mark)
Field Connection Wiring Diagram (Active - (CCDI) • 247
Probe) (CE Mark) - (SD) • 616 Field connection wiring diagrams (CE Mark)
Field connection wiring diagram (CE Mark) - (CompactDI) • 219
(G04) - (SECompactDI) • 296 Field connection wiring diagrams (CE Mark)
Field connection wiring diagram (G04) - - (ContactDI) • 236
(SECompactDI) • 294 Field connection wiring diagrams (CE Mark)
Field connection wiring diagram (Group 1) - (DI) • 188
(CE Mark) - (DO) • 399 Field connection wiring diagrams (CE Mark)
Field Connection Wiring Diagram (Passive - (HAI) • 92
Probe) (CE Mark) - (SD) • 616 Field connection wiring diagrams (CE Mark)
Field connection wiring diagrams - (HAO) • - (HAO) • 161
160 Field connection wiring diagrams (CE Mark)
- (HHPAI) • 108
808 OW350_R1150
Index
Field Connection wiring diagrams (CE Mark) Field wiring (5X00357G04) - (ECSOEDI) •
- (HHPAO) • 173 346
Field connection wiring diagrams (CE Mark) Field wiring (5X00357G04) (contact) -
- (PA) • 540 (ECSOEDI) • 347
Field connection wiring diagrams (CE Mark) Field wiring (5X00357G05) - (ECSOEDI) •
- (RO) • 431 358
Field connection wiring diagrams (CE Mark) Field Wiring (Pmod 1C31164G02) - (RTD-4)
- (RVP) • 668 • 119
Field connection wiring diagrams (CE Mark) Field wiring cable lengths - (CCDI) • 243
- (SEContactDI) • 270 Field wiring cable lengths - (ContactDI) • 232
Field connection wiring diagrams (CE Mark) Field wiring cable lengths - (SEContactDI) •
- (SEDI) • 260 267
Field connection wiring diagrams (CE Mark) Field wiring cable lengths (G04) -
(G01-3) - (SECompactDI) • 287 (SECompactDI) • 276
Field Connection wiring diagrams (Emod) - Field wiring cable requirements - (HAI) • 93
(HHPAO) • 172 Field wiring cable requirements - (HAO) •
Field connection wiring diagrams (front end) 162
- (ContactDI) • 233 Field wiring cable requirements - (HHPAI) •
Field connection wiring diagrams (Pmod 106
1C31116) - (HSAI) • 74 Field wiring cable requirements - (HHPAO) •
Field connection wiring diagrams (Pmod 176
1C31227) - (HSAI) • 72 Field wiring configuration considerations -
Field connection wiring diagrams (Pmod (DI) • 187
1C31227) (CE Mark) - (HSAI) • 73 Field wiring configuration considerations -
Field Connection wiring diagrams (Pmod (SEDI) • 256
5X00211G03) - (HHPAO) • 174 Field wiring considerations - (CompactDI) •
Field Connection wiring diagrams (Pmod 210
5X00211G03) (CE Mark) - (HHPAO) • 175 Field wiring diagram - (HHPAI) • 101
Field Connection Wiring Diagrams DC LVDT Field wiring diagram (CE Mark) - (HHPAI) •
Channel 1 - (SVD) • 587 103
Field connection wiring diagrams Field Field wiring diagrams - (CCDI) • 245
Interface module (G01-3) - Field Wiring Diagrams - (SEContactDI) • 266
(SECompactDI) • 280 Field wiring diagrams (Pmod 1C31164G02)
Field connection wiring diagrams for the (CE Mark) - (RTD-4) • 120
Relay Output module • 430 Field wiring diagrams configuration - (SEDI)
Field Connection Wiring Diagrams, DC • 257
LVDT Channel 1 (CE Mark) - (SVD) • 591 Field wiring diagrams configuration (Front
Field connection wiring diagrams, Pmod end) (G04) - (SECompactDI) • 275
(Pmod 1C31116) (CE Mark) - (HSAI) • 75 Field wiring field interface restrictions (G01-
Field connection wiring Individually Fused G03) - (SECompactDI) • 276
(5X00357G02) - (ECSOEDI) • 324 Field wiring restrictions - (CCDI) • 242
Field connection wiring Individually Fused Field wiring restrictions - (ContactDI) • 231
(5X00357G03) - (ECSOEDI) • 338 Field wiring restrictions - (SEContactDI) •
Field interface - (SECompactDI) • 276 265
Field interface - (SEDI) • 254 Field Wiring Restrictions (G04) -
Field power shutoff - (HSDO) • 416 (SECompactDI) • 277
Field power wiring information for module Firmware levels - (ERVP) • 688
base unit terminal blocks - (HSDO) • 414 Firmware levels - (RVP) • 633
Field signal wiring information - (HSDO) • Foundation Fieldbus module • 474
413 FPGA Error - (SVD) • 597
Field wiring (5X00357G01) - (ECSOEDI) • Functional block diagram - (RDI) • 197
309 Fused Relay Output modules - (FRO) • 447
Field wiring (5X00357G02) - (ECSOEDI) •
320 G
Field wiring (5X00357G03) - (ECSOEDI) • G03 Acceleration Limit and Response • 621
334 G03 Relay Closure Times • 622
OW350_R1150 809
Index
810 OW350_R1150
Index
OW350_R1150 811
Index
812 OW350_R1150
Index
OW350_R1150 813
Index
814 OW350_R1150
Index
Terminal block pin assignments - Profibus Terminal block wiring information (Pmod
(DP) • 485 1C31164G01) - (RTD-4) • 115
Terminal block wiring information - (AI-13) • Terminal block wiring information (Pmod
42 1C31164G02) - (RTD-4) • 116
Terminal block wiring information - (AI-14) • Terminal block wiring information (Pmod
55 5X00121G01) - (RTD-8) • 125
Terminal block wiring information - (AO) • Terminal block wiring information (RO) • 427
147 Terminal block wiring information 16
Terminal block wiring information - (CCDI) • Channel 4-20mA Analog Input (2-Wire) •
241 134
Terminal block wiring information - Thermocouple Personality module
(CompactDI) • 209 functionality & coefficients - (AI-13) &
Terminal block wiring information - (HSAI) • 46, 65
(ContactDI) • 230 Three wire sensor field connections - (PA) •
Terminal block wiring information - (DI) • 186 538
Terminal block wiring information - (DO) • Three wire sensor field connections (CE
397 Mark) - (PA) • 544
Terminal block wiring information - (FRO) • To modify an external Ovation networks
450 device • 771
Terminal block wiring information - (HAI) • 90 To modify an I/O device • 771
Terminal block wiring information - (HAO) • To perform calibration using a graphic -
159 (ERVP) • 658
Terminal block wiring information - (HHPAI) • To perform the calibration procedure using
105 the serial port - (ERVP) • 657
Terminal block wiring information - (HHPAO) To prepare for connecting an external power
• 171 supply • 800
Terminal block wiring information - (HSAI) • To replace redundant power supplies • 795
70 To simplify diagnostics - (ERVP) • 660
Terminal block wiring information - (LI) • 505 Troubleshooting - (RVP) • 676
Terminal block wiring information - (PA) • Tuning constant commands - (SVD) • 573
530 Twisted-Pair Wiring • 718
Terminal block wiring information - (RDI) • Types of the Ovation bus module • 465
193 Typical Remote Node Cabinet • 763
Terminal block wiring information - (ROCM) •
442 U
Terminal block wiring information - (RVP) • UART Check - (SVD) • 597
663 Update rate and settings for G01 - (SD) •
Terminal Block Wiring Information - (SD) • 617
613 Using bases - (FRO) • 449
Terminal block wiring information - Using bases (RO) • 426
(SECompactDI) • 279 Using the Graphic Interface for Calibration
Terminal block wiring information - (Channel 1 and 2) - (SVD) • 582
(SEContactDI) • 268 Using the Graphic Interface for Calibration
Terminal block wiring information - (SEDI) • (Common) - (SVD) • 580
255 Using the serial port for calibration and
Terminal Block Wiring Information - (SVD) • settings - (SVD) • 558
585 Using the Serial Port for Calibration
Terminal block wiring information - 16 Connections - (ERVP) • 656
Channel Analog Input 4-20mA (4-Wire) • Using the serial port for calibration
135 connections - (SVD) • 558
Terminal block wiring information - 32 Using the Serial Port for Calibration Settings
Channel 24V DC Single-Ended Digital - (ERVP) • 656
Input • 376
Terminal block wiring information - 32 V
Channel 24V DC Single-Ended Digital
Valve position control - (SVD) • 563
Output • 459
Valve Positioner module - (RVP) • 627
Valve wired backwards - (RVP) • 678
OW350_R1150 815
Index
Voltage-current curve - (RDI) • 200 Wiring diagram to relay module (KUEP style
Voltage-current curve (5X00357G01) - remotely powered (CE Mark) - (DO) • 403
(ECSOEDI) • 315 Wiring diagram to relay module (KUEP
Voltage-current curve (5X00357G02) - Style) locally powered (CE Mark) - (DO) •
(ECSOEDI) • 329 402
Voltage-current curve (5X00357G03) - Wiring information - (SECompactDI) • 274
(ECSOEDI) • 341 Wiring information - (SEDI) • 253
Voltage-current curve (5X00357G05) -
(ECSOEDI) • 365
W
WARNING - Notes for GE 4-wire and 5-wire
single LVDT connections - (ERVP) • 661
What are some Common Input
Considerations? • 722
What are the guidelines for positioning I/O
modules in cabinets? • 726
What are the OCR161 Controller cabinet
components and interfaces • 737
What are the Ovation Controller I/O
interfaces? • 734
What are the Ovation I/O module base
types? • 725
What are the processor module status LEDs
for the OCR400 and OCR1100
Controllers? • 778
What changes can you make to an I/O
device? • 771
What do the OCR161 PCQL card status
LEDs indicate? • 775
What do the OCR161 PCRL card status
LEDs indicate? • 776
What do the OCR161 PCRR card status
LEDs indicate? • 777
What is a relay output module base? • 725
What is a standard I/O module base? • 725
What is an external supply? • 799
What is an Ovation I/O module address? •
726
What is involved in the Replacement of User
Serviceable Fuses? • 27
What is the addressing format for I/O
modules? • 727
What is the process for planning the I/O for
your system? • 724
What is the purpose of Ovation I/O
modules? • 1
What types of digital signal noise rejection
are used? • 717
Wire break detect function - (ECSOEDI) •
306
Wiring - SLIM • 608
Wiring diagram to relay module (G2R or
Solid State) - (DO) • 401
Wiring diagram to relay module (G2R or
Solid State) locally powered - (DO) • 400
816 OW350_R1150