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DPC-1 and DPC-2 Cabinets

Installation Manual

Kongsberg Maritime Part no.


DPC-1 (115/230 VAC): 302314
DPC-2 (115/230 VAC): 302313
DPC-1 (24 VDC): 306237
DPC-2 (24 VDC): 306238

This document describes the installation of the DPC-1 and


DPC-2, Dynamic Position Controller Cabinets.

DPC-1 DPC-2

302188/B
November 2006
Document history
Document number: 302188
Rev. A March 2006 First version.
Added parts and drawings for DPC-1, 24VDC and DPC-2,
Rev. B November 2006 24VDC. Updated Kongsberg drawings 1012811, 1012814 and
302199.

Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.

Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: km.documentation@kongsberg.com

Table of contents

1 INTRODUCTION ................................................................ 3
2 SPECIFICATIONS .............................................................. 4
3 INSTALLATION ................................................................. 4
3.1 Handling ...................................................................................................................4
3.2 Mechanical installation.............................................................................................4
3.3 Electrical installation ................................................................................................4
3.3.1 Cable coating removal................................................................................... 5
3.3.2 Cable strain relief.......................................................................................... 5
4 INSTALLATION DRAWINGS............................................... 5

Kongsberg Maritime AS
P.O.Box 483 Telephone: +47 32 28 50 00
N-3601 Kongsberg, Telefax: +47 32 28 50 10
Norway Service: +47 815 35 355
www.kongsberg.com
Installation Manual

1 INTRODUCTION
This Installation Manual describes the installation of the
Kongsberg Maritime Dynamic Positioning Controller cabinets
(DPC-1 and DPC-2) for the variants listed on the front page.
The DPC-1 and DPC-2 Cabinets are used to control and monitor
the processes in DP/PM Control Systems. The cabinets are built
up in a modular way so that it may be extended at any time,
making the system very ßexible.
The DPC-1 and DPC-2 Cabinets contain the following modules:
• Remote I/O modules
• RCU module(s)
• Net connection sockets
• Power supplies
• Circuit breakers
• Power outlet socket for service purposes (115/230V only)
• Cable trays
• Field cable entry area with Mar-Con Multigate plates
• Protective earth (PE) bars for cable shield termination
• Instrument earth (IE) terminals
• Earth bolts
For cabinet layout, refer to the following Kongsberg Maritime
drawing numbers:
• 1012814 for DPC-1, 115/230VAC version
• 307552 for DPC-1, 24VDC version
• 1012811 for DPC-2, 115/230VAC version
• 307554 for DPC-2, 24VDC version
WARNING
For 115/230VAC versions: The equipment includes
high voltage (115/230VAC).

Note
Unless stated otherwise, all installation work described in this
document is to be performed by yard or customer personnel. It
is the responsibility of the yard or customer to assure that their
installation personnel are sufÞciently qualiÞed, and that proper
caution is taken to avoid injuries or damage to life, health,
environment, equipment and property.

302188/B 3
Kongsberg DPC-1 and DPC-2 Cabinets

2 SPECIFICATIONS
Refer to Kongsberg Maritime drawing number 302199.

3 INSTALLATION

3.1 Handling
The equipment contains delicate electronic components – handle
accordingly.
WARNING
Never, ever pass or stay, complete or partly, under
any lifted object.

3.2 Mechanical installation


The DPC-1 and DPC-2 Cabinets are wall/bulkhead mounted.
The Kongsberg Maritime drawing number 302199 shows the
necessary dimensions for the installation of the cabinets.

3.3 Electrical installation


For electrical installation of the DPC-1 and DPC-2 Cabinets refer
to the Cable List and Cable Details documents for the actual
project.
Note
All cables entering or leaving the DPC-1 and DPC-2 Cabinets
must have outer metallic screen/armour for electromagnetic
noise protection.

All cables entering or leaving the DPC-1 and DPC-2 Cabinets


must pass through one of the EMC protective cable entrance
plates (4 off Mar-Con Multigate plates) in the bottom of the
DPC-1 and DPC-2 Cabinets. The Mar-Con Multigate plates
are installed at delivery (refer to Kongsberg Maritime drawing
number 302199 and Figure 1).
Note
Cable termination and earthing details are described in the
document: Earthing, Screening and Power Supply Principles
(Kongsberg Maritime document number 161012).

4 302188/B
Installation Manual

3.3.1 Cable coating removal


All cables must have their coating removed until below the
Mar-Con Multigate plate, bringing a cable’s outer screen/armour
into full 360° contact with its Mar-Con Multigate plate, which
at delivery are connected to earth system. For an example of
hole making in the Mar-Con Multigate plate, refer to Kongsberg
Maritime drawing number 504378.
Note
It is the yard responsibility to remove the outer sheet for the part
of the cable passing through the Mar-Con Multigate plates.

3.3.2 Cable strain relief


All cables entering or leaving the DPC-1 and DPC-2 Cabinets
must be equipped with a strain relief. For an example, refer to
Kongsberg Maritime drawing number 503757.
Note
It is the yard responsibility to supply all cables entering or
leaving DPC-1 and DPC-2 Cabinets with proper strain relief.

4 INSTALLATION DRAWINGS
The following Þgures and drawings are included after this page:
Title Fig./ Dwg. No Rev. Sheets
Cable clamping and screen/earth connection Figure 1 N/A 1
Layout Drawing, DPC-1, 115/230 VAC 1012814 B 1
Layout Drawing, DPC-2, 115/230 VAC 1012811 B 1
Layout Drawing, DPC-1, 24VDC 307552 A 1
Layout Drawing, DPC-2, 24VDC 307554 A 1
General Arrangement, DPC-1 / 2, Cabinet 800x1200x400 302199 B 1
Cable Layout Drawing, Typical Cable entrance, Wall Mounted 503757 C 1
Cabinet
Layout Drawing, EMC Cable Installation, Through Mar-Con 504378 C 1
Multigate

302188/B 5
Kongsberg DPC-1 and DPC-2 Cabinets

Figure 1 Cable clamping and screen/earth connection

Note
If more convenient, the position of the MC-25 and the MC-35
Mar-Con Multigate Plates may be swapped.

6 302188/B