ADOR Equipment Brochure

Welding & Cutting Equipment
Engineered to Perfection
Welding & Cutting Equipment

Engineered to Perfection
WELDERS TO THE NATION SINCE 1951
(Formerly Known as Advani-Oerlikon Ltd.)

www.adorwelding.com
Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra WELDERS TO THE NATION SINCE 1951
Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: cmo@adorians.com
Regd. & Corp. Office (Corp. Identity Number : L70100MH1951PLC008647): Ador House, 6, K. Dubash Marg, Fort, Mumbai 400 001. INDIA.
Tel: +91 22 6623 9300 / 2284 2525. Fax: +91 22 2287 3083 / 2596 6562 / 2596 6062. Email: cmo@adorians.com
Sharjah Airport International Free Zone ( SAIF Zone) Q3 – 216, P.O.Box No. : 120025 Sharjah - U.A.E.
Tel. : 00971 6 5578601. Fax : 00971 6 5578602. E-mail : awloverseas@adorians.com (Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com
CONTENTS
WELDING & CUTTING PAGE WELDING & CUTTING PAGE
EQUIPMENT AND SYSTEMS NO. EQUIPMENT AND SYSTEMS NO.
A SOME BASICS TO KNOW ? CHAMP MULTI SERIES OUTFITS
? MOST COMMON TYPES OF INSULATION 1 ?
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW 26
CLASSES USED IN WELDING EQUIPMENTS
? MULTI OPERTAOR WELDING PAYLOADS FOR 27
? MOST COMMON TYPES OF ENCLOSURE 1 GMAW / FCAW PROCESSES
PROTECTIONS USED IN WELDING
EQUIPMENTS AUTOMATED MIG TROLLEY 28
? MOST COMMON TYPES OF DUTY CYCLES D GTAW WELDING EQUIPMENT
1-2
USED IN WELDING EQUIPMENTS ? HF CONTROL TIG UNITS
? ELECTRODE SELECTION TABLE 3 ? HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD 29
? HELP ME CHOOSE 4-6 ? CHAMP TIG SERIES TIG OUTFITS
B SMAW EQUIPMENT ?
CHAMP TIG 300 AD 30
WELDERS TO ? AC ARC WELDING TRANSFORMERS ?
CHAMP TIG 300 P 31
?
THE NATION SINCE 1951 ? RED 403 / RED 503 7 CHAMP TIG 400 P 32
? TPA 303 / TPA 403 8 E SAW WELDING EQUIPMENT
? DOUBLE MUSTANG / DOUBLE RACER / 9 ? MAESTRO SERIES
DOUBLE HORSE / DOUBLE STALLION ? MAESTRO 800 (F) / MAESTRO 1000 (F) / 33
? E-WELMAC 150 / E-WELMAC 190 10 MAESTRO 1200 (F)
? DC ARC WELDING RECTIFIERS / WELDERS ? MAESTRO 800 T(F) / MAESTRO 1000 T(F) / 34
MAESTRO 1200 T(F)
? GL SERIES RECTIFIERS 11 ? MAESTRO 1000 (I) 35
? THYROLUXE SERIES RECTIFIERS 12
F AIR PLASMA CUTTING EQUIPMENT
THYROLUXE 401 / THYROLUXE 600 /
THYROLUXE 1000 / THYROLUXE 1200 ? PLASMA CUT 25 36
? CHAMPCUT 25 37
? CHAMP SERIES RECTIFIERS G WELDING ACCESSORIES

? CHAMP 160 / CHAMP 200 ? ELECTRODE DRYING OVEN 38
13
? CHAMP T400 ? MIG / MAG TORCHES
14
MTG SERIES TORCHES, ADOR TW SERIES 39
? CHAMP 250 / CHAMP 400 / CHAMP 500 / 15
CHAMP 600 ? TIG TORCHES, HIPROTIG SERIES TORCHES 40-41
? GOUGING TORCHES 42
? MOTOR GENERATOR WELDING SETS ? MIG-WIRE FEEDERS
?
SUPERGEN 320 16 FEEDLITE SERIES INCLUDING HEAVY DUTY
? ENGINE DRIVEN WELDING SETS RETROFIT WIREFEEDERS - UNIFEED /
WF SERIES 43
? SILENT CHALLENGER SERIES 17 ? RETROFIT OF SAW WEDLING HEAD WH 15 (F) 44-45
SC 301 / SC 401 / SC 501 / SC MULTI 2x301 18 ? MECHANISED ATTACHMENT - MIG / SAW
? SILENT CHALLENGER 400 K3 WELDING 46
C GMAW WELDING EQUIPMENT ? ADOR ARC-ON 47
? ENERGY SAVING DEVICE (WELDING RECTIFIER) 48
? MAXIMIG SERIES OUTFITS
? MAXIMIG 251 19 I WELDING AUTOMATION PRODUCTS & SYSTEMS
? MAXIMIG 400 20 (WAPS)
? RANGER SERIES OUTFITS ?
COLUMNS & BOOMS 49
?
RANGER 600 21 ?
POSITIONERS 50
WELDING CONSUMABLES WELDING & CUTTING EQUIPMENT WELDING AUTOMATION PROJECT ENGINEERING ?
RANGER 403 22 ?
ROTATORS 51-53
?
RANGER MULTI 600 ?
HYBRID PLASMA MIG WELDING 54
lElectrodes lWelding & Cutting Accessories lColumns & Booms lFlares and Flare Tips/Burners 23
?
SPECIAL PURPOSE WELDING SYSTEMS 55
lWires & Fluxes lWelding & Cutting Spares lWelding Positioners lIncinerators (for Industrial Applications) ?
ROBOTIC WELDING SOLUTIONS 56
? CHAMP MIG SERIES OUTFITS
?
ROBOTICS WELDING SOLUTIONS 57
lCustomized Consumables lGas Cutting Products & Accessories lWelding Rotators lPressure Vessels ?
CHAMP MIG 250 / CHAMP MIG 400 / CHAMP 24
MIG 600
?
CHAMP MIG 400 (R) / CHAMPMIG 600 (R) 25
ADOR WELDING ACADEMY PVT. LTD.


www.adorwelding.com
Corporate Marketing Office: Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra (Formerly Known as Advani-Oerlikon Ltd.)
Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: cmo@adorians.com www.adorwelding.com
WELDING & CUTTING
EQUIPMENT AND SYSTEMS
SOME BASICS TO KNOW

www.adorwelding.com www.adorwelding.com
SOME BASICS TO KNOW SOME BASICS TO KNOW
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS DUTY CYCLE
The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H.
However electrical machines have following range of Insulation classes as per National and International standards.
1 Load Cycle
The maximum allowable temperatures are given below for these Insulation classes
• A = Class of Insulation --105 Deg. Centigrade • F = Class of Insulation –155 Deg. Centigrade ON OFF
Welding Time Time
• E = Class of Insulation –120 Deg. Centigrade • H = Class of Insulation –180 Deg. Centigrade
• B = Class of Insulation –130 Deg. Centigrade • C = Class of Insulation --220 Deg. Centigrade
Current
or
Load 6 min 4 min
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS
DEGREE OF INGRESS PROTECTION CLASS USED FOR ENCLOSURES OF WELDING EQUIPMENTS
The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23
and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign body
or particle and vertically falling water to the machines
t
• IP 21 • IP 23 • IP 44
FIRST DIGIT – Indicates protection against the ingress of foreign body or the particle (ON Time) X 100
• 2 = Protection against ingress of foreign body / particle > 12 mm dia % Duty cycle = (ON Time + Off Time)
• 4 = Protection against ingress of foreign body / particle > 1 mm dia
SECOND DIGIT – Indicates protection against the ingress of dripping or vertically falling water = 6 x 100 = 60%
(6 + 4)
• 1 = Protection against ingress of water i.e.dripping or vertically falling water
• 3 = Protection against ingress of spraying or splashing water up to 60 degrees
• 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS
SPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 400 A @ 60 % duty cycle Present specs. are 310 A @ 100 % duty cycle
• Follow following steps to find the • Follow following steps to find the
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS welding current at 100% duty cycle welding current at 60% duty cycle
• Losses @ d1 = Losses @ d2 • Losses @ d1 = Losses @ d2
DUTY CYCLES OF WELDING EQUIPMENTS
• (I1)2x r x t1 = (I2)2 x r x t2 • (I1)2x r x t1 = (I2)2 x r x t2
Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common duty • (400x400) x 6 = (I2)2 x 10 • (310x310) x 10 = (I2)2 x 6
cycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are also
supposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severely • (I2)2 = (6/10)x400x400 • (I2)2 = (10/6) x 310 x 310
machines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate the • I2 = sq. root of (6/10) x 400 • I2 = sq. root of (10/6) x 310
WELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and one • I2 = sq. root of 0.6 x 400 • I2 = sq. root of 1. 66 x 310
OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and • I2 = 0.7746 X 400 • I2 = 1.29 x 310
International standards respectively. • I2 = 309.8 • I2 = 400.2
• I2 = 310 • I2 = 400
WELDERS TO THE NATION SINCE 1951 WELDERS TO THE NATION SINCE 1951
• For detailed technical specifications please • For detailed technical specifications please
refer respective leaflet refer respective leaflet
1 • Due to continuos development AWL reserves the • Due to continuos development AWL reserves the 2
(Formerly Known as Advani-Oerlikon Ltd.) right to modify / change the design and /or the right to modify / change the design and /or the (Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com specifications without notice specifications without notice www.adorwelding.com
ELECTRODE SELECTION TABLE HELP ME CHOOSE
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS
ELECTRODE AWS WELDING CURRENTS (AMPS)

SN.
TYPE TYPE FOR ELECTRODE SIZE (DIA) SELECTION GUIDE
1.6MM 2.0MM 2.5MM 3.2MM 4.0MM 5.0MM 6.3MM
1. Superbond E6013 30-50 55 80 125 170 220 275

40-60 60-90 100-130 140-180 180-240
55 80 125 170 220 250-330

2. Superbond-S E6013 30-50
40-60 60-90 100-140 140-180 180-250
3. Superbond-SS E6013 30-50 40-60 90 135 180 240 300

60-90 100-140 140-190 190-250 250-330
80 125 170 200 275

4. Supabase E7018 40-60 50-70
60-90 100-140 150-200 200-240 270-360
80 125 170 225 300

5. Supabase-X-Plus E7018 40-60 50-70
60-90 90-140 150-190 200-250 270-320
- - 55 100 130 180 -

6. Celwel 70G E7010-G
50-70 80-120 110-160 140-210
- - 55 100 130 - -
7. Celwel 60 E6010
50-70 80-120 110-160
GUIDING NOTES :
1. Recommended Polarities
a) Superbond, Superbond-S, Superbond-SS = AC, DC (-)
b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)
c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)
2. Recommended Welding Positions
a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down WELDING & CUTTING EQUIPMENT
(Vertical - Top to Bottom) &
b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom) PROCESSES
3. Current Selection Generally Adapted
A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.
b) For Vertical up (Bottom to Top) = Current at maximum of the range is used.
c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used.
d) For the same diameter, as the thickness of parent material increases, employed current is increased.
HELP ME CHOOSE HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION STEP 3 ADDITIONAL CHECK LIST
Select a process for a given metal you want to join or cut from the table given below Also check for following along with above mentioned process advantages
WELDING PROCESS CUTTING PROCESS
METAL TYPE STICK MIG FCAW SAW AC-TIG DC-TIG CAC-A-AC CAC-A-DC PLASMA 1. POWER SUPPLY CONDITIONS* • Stable / Unstable / Very Low / Very High voltage condition
2. ENVIRONMENTAL CONDITIONS* • Chemical (Acidic) Contamination. Conducting Dust Contamination.
STEEL 3. BUDGET • Economy
STAINLESS STEEL
ALUMINIUM
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
CAST IRON
COPPER, BRASS
STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE
TITANIUM Workload/usage/duty Likely Duty Cycle Welding Current Range Recommended
MAGNESIUM ALLOYS Light Duty - Single Shift 20 % to 35 % Upto 225 Amps
SKILL LEVEL MODERATE LOW LOW MODERATE HIGH HIGH MODERATE MODERATE HIGH Medium Duty - Single or Two Shift >35 % to 60 % 225 Amps to 300 Amps
Heavy Duty - Two or Three Shift >60% to 100 % More than 300 Amps
STEP 2 WELDING PROCESS SELECTION
It is possible that more than one welding process can be used for a given requirement. STEP 5 MODEL SELECTION TABLE
Hence to facilitate selection, study and understand the advantages of each process as given below. Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the steps
completed so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cutting
Most suitable for outside/opendoor use need from the model selection table
A One of jobs or less volume jobs.
SMAW / MMAW / STICK WELDING
Better accessibility for intricate joints EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
Ideal for dirty/rusty surfaces
Suitable for high welding productivity 1 CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT
B GMAW/MIG/MAG/SEMIAUTOMATIC/ Most suitable for relatively thinner sheets FROM THE TABLE GIVEN
CONTINUOUS WELDING Very neat and clean welding without slag removable
Easy to learn for welders
Suitable for deep penetration for welding thick sections SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN
with less nos. of runs 2 (WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,
C FLUX CORED (FCAW) MIG/MAG TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
Provides higher welding deposition rates
Gives excellent weld bead shape
Most suitable where excellent mechanical properties are required

Ideally suitable for heavy duty longitudinal structures like girders CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT
D SUBMERGED ARC WELDING (SAW) 3
High deposition rates gives higher welding productivity FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
Gives excellent weld bead shape
Used where highest quality welding required
Gives precise welding with very good welding finish
E TIG WELDING (GTAW) CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN
Most suitable for thinnest sheets where better heat 4
input controls are required and very minimal IN THE TABLE
distortions allowed
Used with almost all electrical conducting metals.
F AIR PLASMA ARC CUTTING Distortion free, dross free, burr free, narrow kert with clean cuts, ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG
5
compared to carbon ARC cutting. PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW
SMAW EQUIPMENTS
AC ARC WELDING TRANSFORMERS
RED 403 / RED 503

APPLICATIONS
• AC Arc welding Transformers for light, Medium, and Heavy structural welding,
machine building and fabrication work
• Ideal for both Shop and site fabrication welding
• RED series transformers are single phase machines, which can be connected on 2
lines of 3 phase, 415V input supply
• Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC)
applications of Aluminium, Magnesium and their alloys
SALIENT FEATURES
• Forced Air cooled transformers with better cooling of transformer coils resulting lower
internal temperature
• Welding current adjustment/regulation through horizontal, modern moving core design
• Stepless, smooth and infinitely variable current adjustment possible even while
welding is in progress
• Higher Open Circuit Voltage (80 V) enables welding with all types of special
electrodes including low hydrogen types for AC welding applications and also enables
the use of longer welding cable lengths
• Optimised design - Excellent dynamic characteristics ensure smooth and optimum
metal transfer
SMAW EQUIPMENT • Robust design to withstand rough handling at site as well as easily maneuverable
from job to job at project sites
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding
current controlling handle, current scale on the same side i.e. front side
BRIEF SPECIFICATIONS:
MODELS UNIT RED 403 RED 503
Supply voltage Volt 415 415
Phase No 2 LINES OF 3 PHASE
Input KVA @ 100% Duty cycle KVA 19 25
Open circuit voltage Volt 80 80
Welding current range Amp 60-400 80-500
Welding current @ 60% Duty cycle Amp 300 400
www.adorwelding.com Welding current @ 100% Duty cycle Amp 230 300
Class of insulation Class F F
Type of cooling Type Forced Air Forced Air
Dimensions (LxWxH) mm 720x460x750 745x500x780
Weight (approx.) Kg 110 132
• For detailed technical specifications please

refer respective leaflet
• Due to continuos development AWL reserves the 7
right to modify / change the design and /or the (Formerly Known as Advani-Oerlikon Ltd.)
specifications without notice www.adorwelding.com
SMAW EQUIPMENTS SMAW EQUIPMENTS
AC ARC WELDING TRANSFORMERS AC ARC WELDING TRANSFORMERS
TPA 303 / TPA 403 DOUBLE MUSTANG / DOUBLE RACER

APPLICATIONS DOUBLE HORSE / DOUBLE STALLION
• AC Arc welding Transformers for light, Medium, and Heavy structural welding, THOROUGHBRED SERIES TRANSFORMERS
machine building and fabrication work APPLICATIONS
• Ideal for both Shop and site fabrication welding • AC arc welding transformers for every applications from medium to heavy duty welding
• TPA series transformers are 3 phase machines and recommended for applications both within shopfloor as well as project sites
where, as far as possible, balanced 3 phase load is desired on input supply lines • Most recommended for site maintenace welding and medium/heavy structural
welding like tankages, AC arc welding with special material like 9% nickel alloy etc
SALIENT FEATURES • Most reliable and dependable, natural air cooled transformes - ideal choice for most
• Forced Air cooled transformers with better cooling of transformer coils resulting lower project sites
internal temperature
SALIENT FEATURES
• Welding current adjustment through horizontal, modern moving core design. Stepless,
• Light weight and compact transformers with robust construction - Ideal choice for site
smooth and infinitely variable current adjustment possible even while welding is in usage
progress
• Natural air cooled transformers - coils designed for natural air cooling which
• "Open delta" design enables conversion of 3phase input in to single phase output eliminates the use of fan and thus risk of coil burning whenever fan fails
• Optimised Open Circuit Voltage (66V), enables welding with most commonly used general • Specially designed transformer coils with minimum joints and better interlayer
purpose AC and AC/DC electrodes for structural welding applications, both within the insulation -eliminates the coil failure and enhances service life of transformer
shopfloor as welll as project sites • Stepless, infinitely variable current adjustment through sturdy and smooth moving
• Special design - Excellent dynamic characteristics ensure smooth and optimum metal core mechanism
transfer • Stepless, smooth and infinitely variable current adjustment possible even while
• Robust design to withstand rough handling at site as well as easily maneuverable welding is in progress
from job to job at project sites • Ensures the fine control of welding current to minimise the heat input to the job which
reduces the HAZ
• Compact and light weight transformers
• Dynamic output characteristics ensures smooth and uninterrupted arc resulting
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding excellent welding performance througout the entire welding range
current controlling handle, current scale on the same side i.e. front side • Provided with input power ON-OFF switch
• Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding
BRIEF SPECIFICATIONS: current controlling handle, current scale on the same side i.e. front side
MODELS UNIT TPA 303 TPA 403 BRIEF SPECIFICATIONS:
Supply voltage Volt 380/415 380/415 DOUBLE DOUBLE DOUBLE DOUBLE
MODELS UNIT
MUSTANG RACER HORSE STALLON
Phase No 3 3 Supply voltage Volt 230/400 415 415 415
Input KVA @ 100% Duty cycle KVA 16.5 21.0
Phase No 2 LINES OF 3 PHASE
Open circuit voltage Volt 66 66
Input KVA @ 100% Duty cycle KVA 10.8 16.0 21.0 25.5
Open circuit voltage Volt 66 80 80 80
Welding current range Amp 35-250 50-300 60-400 80-500
Welding current @ 60% Duty cycle Amp 190 225 300 375
Class of insulation Class A A Welding current @ 100% Duty cycle Amp 150 175 230 300
Class of insulation Class H H H H
Type of cooling Type Natural Air Natural Air Natural Air Natural Air
Weight (approx.) Kg 125 163 mm
Dimensions (LxWxH) 590x425x660 650x475x700 650x500x725 650x550x755
Weight (approx.) Kg 92 120 140 170
AC ARC WELDING TRANSFORMERS DC ARC WELDING RECTIFIERS / WELDERS
E-WELMAC 150 / E-WELMAC 190 GL SERIES RECTIFIERS

APPLICATIONS APPLICATIONS
• All light and medium duty structural welding applications both within shopfloor and • Most simple, robust and reliable welding rectifiers ideally recommended for heavy duty
project sites structural welding of construction equipments like crane, steel foundries, steel and
• Most recommended for site maintenace welding and light structural welding like fertiliser plants, shipyards etc
window grill or similar jobs at construction sites • These welding rectifiers are ideally suitable for heavy fabrication shops, project sites
• Welding applications where only single phase supply is available with harsh environment, where maintenance staff is not well equipped and qualified
• GL 601 is most recommended for heavy duty welding and gouging applications in
foundries, steel plants, heavy engineering workshops etc
SALIENT FEATURES
• Light weight, compact AC arc welding transformers - easy to mobilise at sites SALIENT FEATURES
• Single phase, natural air cooled transformers with robust construction • Welding rectifiers based on most simple, reliable and maintenance free diode based
• Most reliable and simple transformers - very convenient and welder friendly to use at sites technology
• Infinitely variable current adjustment through sturdy and smooth moving core • These welding rectifiers are built with most robust and rugged mechanical
mechanism construction which withstand rough handling at construction and project sites
• Welding current adjustment possible even while welding is in progress • Welding current adjustment and regulation through electromagnetic transductor
resulting stepless and smooth current control
• Provided with input power ON-OFF switch
• These welding rectifiers are welder friendly - Very easy to use and operate, maintain
• Dynamic output characteristics ensures smooth and uninterrupted arc resulting
and service by ordinary electricians
excellent welding performance througout the entire welding range
• Single knob current control from the front panel or remote control unit (provided
optionally)
• Easy parallel connection of these welding rectifiers possible for high current gouging
applications
BRIEF SPECIFICATIONS: • These welding rectifiers can be also used for DC TIG welding applications by
connecting suitable TIG control units
MODELS UNIT E-WELMAC 150 E-WELMAC 190
Supply voltage Volt 230 230 BRIEF SPECIFICATIONS:
Phase No 1 1 MODELS UNIT GL 401 GL 601

Input KVA @ 100% Duty cycle KVA 4.3 5.5 Supply voltage Volt 400 / 440 400 / 440
Open circuit voltage Volt 50 50 Phase NO. 3 3
Welding current range Amp 30-150 30-200 Input KVA @ 60% Duty cycle KVA 26 38.5
Welding current @ 20% Duty cycle Amp 150 200 Open circuit voltage Volt 80 80
Welding current @ 60% Duty cycle Amp 90 115 Welding current range Amp 50-400 80-600
Welding current @ 100% Duty cycle Amp 70 90 Welding current @ 60% Duty cycle Amp 400 600
Class of insulation Class H H Welding current @ 100% Duty cycle Amp 310 465
Type of cooling Type Natural Air Natural Air Class of insulation Class B B
Dimensions (LxWxH) mm 340x315x500 340x315x500 Dimensions (LxWxH) mm 840x705x905 960x750x1005
Weight (approx.) Kg 33 39 Weight Kg 275 430
DC ARC WELDING RECTIFIERS / WELDERS CHAMP SERIES RECTIFIERS
THYROLUXE SERIES RECTIFIERS CHAMP 160 / CHAMP 200

THYROLUXE 401 / THYROLUXE 600 APPLICATIONS DC TIG
THYROLUXE 1000 / THYROLUXE 1200 • Single phase inverter based, High efficiency DC Welders
APPLICATIONS • High frequency IGBT based PWM Inverter
• These fully thyristor controlled, electronically regulated, transformer rectifier units are • TIG Welding possible with Lift Arc technique
suitable for Manual Metal Arc welding (SAMW) process
• Light weight, compact and portable for easy handling
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and at project sites • Compatible to power generator supply
• These welding rectifiers can be also used for DC TIG welding applications by • In the condition of rated duty cycle being exceeded by user and thermal indication
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD) ON, the machine still continues to run at 100% duty cycle rating without shutting down
• Higher current rating welding rectifiers like 600A/1000A/1200A can also be used for
GOUGING applications by using suitable gouging torch
SALIENT FEATURES
• Reliable and superior performance thyristorised welding Rectifier for projects, SALIENT FEATURES
engineering fabrication, construction work and pipe welding • Latest PWM inverter technology
• Robust mechanical construction and good ventilated power components like • IGBT based
transformer, IPT, choke etc with sufficient fan size - Ideal for site use • Smooth and stable arc with minimum spatter
• Full wave full control thyristor bridge construction, Constant Current (CC) characteristics • Hot start feature available as a standard
with stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation
• TIG welding with scratch / Lift arc start
• High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption
• Excellent dynamic characteristic helps to deliver stable arc, good welding
performance over the entire current range
• Welding rectifier protected against abnormal supply/service conditions like Single
phase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc
• Built-in HOT start / Antistick and Self controlled arc force dynamics provided as BRIEF SPECIFICATIONS:
standard feature
• Suitable for TIG welding by connecting external HF unit (available as optional supply TECHNICAL SPECIFICATIONS UNIT CHAMP 160 CHAMP 200
with main rectifier unit)
Supply voltage Volt 240, +10%, -15% 240, +10%, -15%
• Provided with Remote control unit for easy adjustment/stepless current control of
welding current Phase No 1 1
BRIEF SPECIFICATIONS: Input KVA @100% Duty cycle KVA 4 5
MODELS UNIT THYROLUXE THYROLUXE THYROLUXE THYROLUXE Open circuit voltage @ 240 Vac Volt 68 +/-3 68 +/-3
401 600 1000 1200
Supply voltage Volt 415 415 415 415
Phase NO. 3 3 3 3
Input KVA @ 100% Duty cycle KVA 19.5 31.5 54 72
Open circuit voltage Volt 100 100 100 100
Class of insulation Class F F
Welding current range Amp 10-400 20-600 100-1000 100-1200
Weight (approx.) Kg 6 7
Class of insulation Class H H H H
Dimensions (LxWxH) mm 835x495x820 980x550x960 1230x770x1080 1200x770x1175
CHAMP SERIES RECTIFIERS CHAMP SERIES RECTIFIERS
CHAMP T400 CHAMP 250 / CHAMP 500 / CHAMP 600

APPLICATIONS DC TIG APPLICATIONS DC TIG
• These Energy Efficient, latest Inverter based rectifier units are suitable for Manual • These Energy Efficient, latest Inverter based rectifier units are suitable for Manual
Metal Arc welding (SMAW) process with all general purpose and special electrodes Metal Arc welding (SMAW) process with all elelctrodes including specials like 6010,
like 7018 type etc 7010G and 8010G electrodes
• Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural • Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural
welding applications both within shopfloor and at project sites including construction welding applications both within shop floor and at project sites
of power plants, Refineries and cement plants etc
• These welding rectifiers can be also used for DC TIG welding applications by
• These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)
• Most recommended for project site applications where easy portability / mobility light
• Most recommended for project site applications, where easy portability/mobility, light weight compact machines are desired due to space constraints etc
weight compact machines are desired due to space constraints etc as well as when
they are to be used at some heights above the ground level
SALIENT FEATURES
SALIENT FEATURES • Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural
• Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural welding applications
welding applications • High power factor, high efficiency resulting energy savings up to 35% over
• High power factor, high efficiency resulting energy savings up to 35% over thyristorised rectifiers
thyristorised rectifiers
• Provided with protections against Over voltage, Under Voltage, Overload and
• Provided with protections against Over voltage, Under Voltage, Overload and Single phasing
Single phasing Suitable for
• Welder friendly operation-Arc force adjustments provided on the front panel
• Welder friendly operation-Arc force adjustments provided on the front panel CELLULOSIC
• Enhanced reliability due to SMD technoloy in PCB design and manufacturing Electrodes & Long • Enhanced reliability due to SMD technoloy in PCB design and manufacturing
Welding cables
• Robust mechanical construction - recommended for hostile operating conditions and • Robust mechanical construction - recommended for hostile operating conditions
heavy duty usage at project sites and heavy duty usage at project sites
• Suitable for TIG welding at site by using external HF control unit like • Suitable for TIG welding at site by using external HF control unit like
HF 2000 / HF 3000 HF 2000 / HF 3000
MODELS UNIT CHAMP T400 BRIEF SPECIFICATIONS:
Supply voltage Volt 415 MODELS UNIT CHAMP 250 CHAMP 500 CHAMP 600
Phase No 3 Supply voltage Volt 415 415 415
Input KVA @100% Duty cycle KVA 11 Phase No 3 3 3
Open circuit voltage Volt 72 Input KVA @ 100% Duty cycle KVA 7.5 17.5 22.0
Welding current range Amp 10-400 Open circuit voltage Volt 72 89 89
Welding current @ 60% Duty cycle Amp 400 Welding current range Amp 10-250 20-500 20-600
Welding current @ 100% Duty cycle Amp 310 Welding current @ 60% Duty cycle Amp 250 500 600
Type of cooling Type Forced Air Welding current @ 100% Duty cycle Amp 195 387 465
Class of insulation Class H Class of insulation Class H H H
Dimensions (LxWxH) mm 610x295x520 Actual Dimensions (LxWxH) mm 520x260x450 700x460x630 700x460x630
Weight (approx.) Kg 32 Weight (approx.) Kg 26 58 58
MOTOR GENERATOR WELDING SETS ENGINE DRIVEN WELDERS SETS
SILENT CHALLENGER SERIES

SUPERGEN 320 SC 301 / SC 401 / SC 501 / SC MULTI 2x301
APPLICATIONS
APPLICATIONS DC TIG • Recommended for all versatile welding applications at project sites like, construction of refineries, power DC TIG
• Suitable for welding with Cellulosic electrodes, particularly for cross country petroleum plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline
and gas pipelines as well as building Thermal and Nuclear power plants, heavy duty welding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc
critical structural welding at prestigeous project sites • ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium to
heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross
• Ideally suitable for project sites where welding with longer cable lengths is involved, country pipeline welding with 6010, 7010G, 8010G electrodes
like welding within the tunnel in mountain areas or laying underground water pipelines • Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy
within the metro cities duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic
• Most recommended for all project sites/open yards, where atmospere is very dusty, 6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline welding
dirty and heavily contaminated with conducting particles applications, and places where more numbers of ED sets can not be accommodated and more numbers of welders
are required to be deployed with minimum numbers of ED sets
SALIENT FEATURES
SALIENT FEATURES
• Brushless Technology with no windings, brushes, rotating diodes on the rotor • New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding
assembly, makes it maintenance free generator and eliminates frequent maintenance performance at project sites
and down time - Ideally suitable for all project site welding applications • Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless
• Totally enclosed generator body with IP44 construction prevents the entry of dust and ROTOR construction - Ideal for site duty and cross country pipeline welding applications
dirt inside the windings - makes it the ideal choice for all site conditions • Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by
noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protect
• Light weight, compact generator with easy mobility, compared with old generation DC them against dust and dirt - less maintenance headache
generator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventional • Highly reliable even in hostile site conditions
DC generator sets • Minimum numbers of spare parts required at project sites compared to the conventional ED sets
• Close loop feedback control to deliver constant welding current even with longer cable • Most compact, CPCB complient ED set, with super silent acoustic canopy
lengths (100mtr) • Higher open circuit voltage for easy arc striking
• Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three
• 'H' Class insulation -provides longer service life phase power for auxilliary uses like grinding, drilling, floodlighting etc
• Low power consumption -Energy Efficient motor generator set superior to old • Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding
generation DC type generator set - reduces energy bills by 30%. Saves upto Rs point, while welding is in progress
46000/- in a year, over energy bill of old generation DC generator sets.These sets have BRIEF SPECIFICATIONS:
even better POWER FACTOR than conventional thyristorised welding rectifiers SILENT SILENT SILENT
SILENT CHALLENGER
• Higher Open Circuit Voltage (100) guarantees excellent welding performance even MODELS UNIT CHALLENGER CHALLENGER CHALLENGER
MULTI 2X301
with longer cable lengths up to 100 mtrs 301 401 501
Nos of operators at a time No 1 1 1 2 cc/cv 1
BRIEF SPECIFICATIONS: Characteristic Type CC CC CC CC/CV CC
Open circuit voltage (Max / Min) Volt 100/45 100/45 100/45 92
MODELS UNIT SUPERGEN 320 Welding current range Amp 15-300 each operator
40-300 50-400 50-500 30-600
Supply voltage Volt 415 Welding current @ 60% Duty cycle Amp 300 400 500 300 @40% 600 @40%
Welding current @ 100% Duty cycle Amp 230 310 400 200 each operator 400
Phase No 3 Class of insulation Class H H H H
Power Kw/HF 15.5/20.78 Type of cooling Type Forced Air Forced Air Forced Air Forced Air Forced Air
Engine Type Type S217 S433 S433 S433
Open circuit voltage Volt 100
Rated Speed rpm 1800 1800 1800 1800
Welding current range Amp 35-320 Aux. power source 10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V 18KVA, 3PH, 415V / 6KVA,1PH, 240V
Welding current @ 60% Duty cycle Amp 320 Dimensions (LxWxH) - Skid mounted mm 2000X820X1375 2500x820x1460 2500x820x1460 2500x820x1460
Dimensions (LxWxH) - 2 Wheel mounted mm 2910X1455X1908 3410X1455X1990 3410X1455X1990 3410X1455X1990
Welding current @ 100% Duty cycle Amp 250 Dimensions (LxWxH) - 4 Wheel mounted mm 2910X1555X1908 3900x1455x1990 3900x1455x1990 3900x1455x1990
Type of cooling Type Forced Air Weight (Skid mounted) Kg 960 1130 1145 1160
Weight (2 Wheel mounted) Kg 1100 1270 1285 1300
Class of insulation Class H Weight (4 Wheel mounted) Kg 1200 1370 1385 1400
Dimensions (LxWxH) mm 1065x540x840 Optional Wire feeder for FCAW welding Model NA NA NA WF 40 Multi NA
Super SSPW
Weight (approx.) Kg 265 Optional Torch for FCAW welding (3/4.5 mtrs.) Model NA NA NA
350
NA
SMAW EQUIPMENTS
ENGINE DRIVEN WELDERS SETS
SILENT CHALLENGER 400 K3

APPLICATIONS DC TIG
• Recommended for all versatile welding applications at project sites like, construction of refineries,
power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross
country pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc
• Specially recommended for Manual (SMAW) welding applications from medium to heavy duty site
fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross
country pipeline welding with 6010, 7010G, 8010G electrodes
• Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions
N!!!
ESIG ILT
SALIENT FEATURES UE D D BU E
UNIQ ED AN ENGIN
• Virtually maintenance free Engine driven, Brushless welding set with windingless rotor and Air IGN OLED ILITY
DES CO ELIAB
AIR R S !
cooled Diesel Engine, requiring very minimal maintenance H
WIT EXTRA SAVING
FOR FUE
L
• Fully integrated cooling system both for engine and welding generator-needs only one cooling AND
medium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere
• Light weight and most compact Engine driven CPCB compliant welding set available in
domestic market
• Most recommended for versatile site welding applications including cross country pipeline, city gas
pipeline and inplant pipeline welding etc
• Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -works
efficiently in all climatic conditions
• Robust mechanical design makes it highly reliable even in hostile site conditions
• Big savings in fuel consumption and longer runs before next refueling - lesser
operating cost
• Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes
• Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc
GMAW WELDING EQUIPMENT
• Super silent operation
MODELS UNIT SILENT CHALLENGER 400 K3
Nos of operators at a time No 1
Characteristic Type CC
Open circuit voltage (Max / Min) Volts 100 / 40
Welding current range Amp 40-400
Welding current @ 60% Duty cycle Amp 400
Class of insulation Class H
Engine type Type HA 394 (Air Cooled)
Rated Speed rpm 1500
8KVA, 3 PH, 415V / www.adorwelding.com
Aux. power source
3.0KVA, 1PH, 240V
Dimensions (LxWxH) -Skid mounted mm 2000x820x1150
Dimensions (LxWxH) - 2 Wheel mounted mm 2950x1455x1700
Dimensions (LxWxH) - 4 Wheel mounted mm 3400x1455x1700
Weight (Skid mountedl) Kg 980
Weight (2 Wheel mounted) Kg 1120
Weight (4 Wheel mounted) Kg 1220
18 • Due to continuos development AWL reserves the • Due to continuos development AWL reserves the
(Formerly Known as Advani-Oerlikon Ltd.) right to modify / change the design and /or the right to modify / change the design and /or the
www.adorwelding.com specifications without notice specifications without notice
GMAW WELDING EQUIPMENTS GMAW WELDING EQUIPMENTS
MAXIMIG SERIES OUTFITS MAXIMIG SERIES OUTFITS
MAXIMIG 251 MAXIMIG 400

• Recommended for All position MIG / MAG welding applications • Recommended for All position MIG / MAG welding applications
• Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel, • Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's
Aluminum and it's alloys, with appropriate or recommended consumable alloys, with appropriate or recommended consumable
• High volume thin sheet metal fabrication welding as in Auto Industries and other • Ideally recommended for heavy duty MIG / MAG welding applications like crane structure
engineering industries, maintenance and repair workshops components manufacturing, 3 shift use, rough handling on the shopfloor and fabrication
• Most ideal for Auto Ancillary units - for increased productivity and quality welding shops where maintenance staff is not very qualified
applications
SALIENT FEATURES
SALIENT FEATURES
• Most reliable and dependable workhorse MIG / MAG welding machines proven for wide
• Most reliable and dependable workhorse welding machines with proven economy
range of applications
• Rugged design, reliable performance and superior arc characteristics
• Rugged design, reliable performance and superior arc characteristics -minimum
• Diode based power source with traditional tapped transformer, provided with switch
maintenance requirements
on front panel for step control of voltage enabling welder to obtain the desired arc
voltage with ease • Diode based power source with traditional tapped transformer, provided with switch on
• User friendly selection of 2track / 4track operation for zero defect GMAW welding front panel for step control of voltage enabling welder to obtain the desired arc voltage
with ease
• Good and consistent weld quality with low hydrogen content
• Dependable thyristorised wirefeeder system ensures long, uninterrupted welding • User friendly selection of 2track / 4track operation for zero defect GMAW welding
• Built-in spot welding timer provided for easier and faster tack welding incase of • Good and consistent weld quality with low hydrogen content
(MAXIMIG 251 CD) - ideal for repetitive tack welding applications • Dependable thyristorised wirefeeder system ensures long, uninterrupted welding
• Quick release wire feed roller mechanism enables operator to change the wire spool • Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the quickly, minimising the unproductive time and thus increasing the productivity on the
shop floor shop floor
BRIEF SPECIFICATIONS: BRIEF SPECIFICATIONS:
MODELS UNIT MAXIMIG 251 MODELS UNIT MAXIMIG 400
Supply voltage Volt 415 Supply voltage Volt 415
Phase No 3 Phase No 3
Input KVA @ 100% Duty cycle KVA 7.5 Input KVA @ 100% Duty cycle KVA 17.5
Open circuit voltage Volt 16-36 Open circuit voltage Volt 18-54
No. of steps No 16
No. of steps No 32
Welding current/volts @ 60% Duty cycle A/V 250 / 26.5
Welding current/volts @ 60% Duty cycle A/V 400/34
Welding current/volts @ 100% Duty cycle A/V 195 / 23.8
Welding current/volts @ 100% Duty cycle A/V 310/29.5
Dimensions (LxWxH) mm 775x390x730
Type of cooling Type Forced Air Dimensions (LxWxH) mm 835x435x820
Class of Insulation Class F Class of Insulation Class H
Weight (approx.) Kg 98 Weight (approx) Kg 136
Wire feeder Type Feedlite 20 (NEL) Wire feeder Type Feedlite 40 (FEM / NEM)
Wire feed motor Type PMDC Wire feed motor Type PMDC
Wire feed speed m / min 1.2-18 Wire feed speed m / min 1.2-18
Dimensions (LxWxH) mm 430x180x310 Dimensions (LxWxH) mm 8
Wire feeder weight Type 8 Wire feeder weight Type 130x180x310
Torch (3mtr) Model Ador TW 150 E / Ador TW 180 E / Ador TW 250 E Torch (3mtr) Model Ador TW 250 E / Ador TW 400 E / MTG 400 E
RANGER SERIES OUTFITS RANGER SERIES OUTFITS
RANGER 600 RANGER 403

• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well • Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well
as at open yards and project sites (with due protection or shield against windy air) as at open yards and project sites (with due protection or shield against windy air)
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's • Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's
alloys, with appropriate or recommended consumable alloys, with appropriate or recommended consumable
• Specifically designed for heavy duty, structural welding, machine building applications • Most recommended for MIG/MAG welding applications where high metal depositon
rates, high productivity and quality is a must
SALIENT FEATURES
SALIENT FEATURES
• Most reliable and dependable thyristor based power source for high quality MIG/MAG
• Most reliable and dependable thyristor based power source for high quality MIG/MAG
semiautomatic manual and semiautomatic mechanised welding applications
semiautomatic manual and semiautomatic mechanised welding applications
• Hexa phase, full wave full control bridge rectification circuit reduces ripple in the
welding output - resulting spatter free welding
welding output - resulting spatterfree welding
• Special design and construction of Transformer - resulting faster response time and
• Special design and construction of Transformer - resulting faster response time and
excellent Arc dynamics
excellent Arc dynamics
• Light weight, Compact design of power source, wire feeder and Torch
• Light weight, Compact design of power source, wire feeder and Torch
• Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
• Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFF
on the front panel
switch and regulating pots provided on the front panel
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle
• Choice of 2 roll and 4 roll wirefeeders and different torches available for different
• Flux cored , solid wire selection switch, gas check toggle switch provided on the front
industrial applications
panel
• Quick release wire feed roller mechanism enables operator to change the wire spool
quickly, minimising the unproductive time and thus increasing the productovty on the
quickly, minimising the unproductive time and thus increasing the productivity on the
shopfloor
shopfloor
• Power source protected from Over Voltage, Under Voltage supply, Single phasing,
Over load/over heating and very high secondary short circuit current
MODELS UNIT RANGER 600
Supply voltage Volt 415 MODELS UNIT RANGER 403
Phase NO. 3 Supply voltage Volt 415
Input KVA @ 100% Duty cycle KVA 31.7 Phase NO. 3
Welding current range Amp 60-600 Input KVA @ 100% Duty cycle KVA 20
Open circuit voltage Volt 65 Welding current range Amp 60-400
Welding current / volts @ 60% Duty cycle A/V 600/44 Open circuit voltage Volt 62V +/-3V
Welding current / volts @ 100% Duty cycle A/V 465/37 Welding current/volts @ 60% Duty cycle Amp 400
Type of cooling Type Forced Air Welding current/volts @ 100% Duty cycle Amp 310
Class of Insulation Class H Type of cooling Type Forced Air
Dimensions (LxWxH) mm 950x550x960 Class of Insulation Class H
Weight (approx.) Kg 230 Dimensions (LxWxH) mm 440x705x835
Wire feeder options Models Feedlite 40(NEM) / Feedlite 40 (PEH) Weight (approx.) Kg 160
Type PMDC / PCB Servo Wire feeder options Type Feedlite 20 (PNM)
Wire feed speed Feedlite 40 (PNM)
Wire feed motor m / min 1.2-18 Wire feed motor Type PCB Servo
Dimensions mm 500x180x310 Wire feed speed m / min 1.2-18
Wire feeder weight kg 8/9 Dimensions mm 460x200x280
Wire feeder weight Type 9
Torch (3 mtrs) Model TW 501(E) / MTG 600 E
Torch (3mtr) Model Ador TW 400 (E) / MTG 400 (E)
RANGER SERIES OUTFITS RANGER SERIES OUTFITS
RANGER MULTI 600 CHAMP MIG 250 / CHAMP MIG 400 / CHAMP MIG 600
APPLICATIONS DC TIG GOUGING APPLICATIONS
• Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW / • Inverter based GMAW outfit
SAW and GOUGING processes within shopfloor as well as at open yards and project • High efficiency and high power factor – resulting energy saving
sites (with due protection or shield against windy air) • Auto “Weld Stop” when welding torch is taken away from weld job
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's • Compatible to Power Generator Supply
alloys, with appropriate or recommended consumable
• Specifically designed for heavy duty, structural welding, machine building applications
SALIENT FEATURES SALIENT FEATURES
• Rugged construction -most reliable and dependable thyristor based power source for • Digital Panel for adjusting the welding parameters
high quality welding processes
• 30% more Energy efficient than conventional machines.
welding output - resulting spatterfree welding • Maximum Power factor is 0.94
• Special design and construction of Transformer - resulting faster response time and • Excellent dynamic response enables superior arc characteristics.
excellent Arc dynamics • 2T, 4T operating modes
• Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided
• Electronic choke adjustment for better arc control
on the front panel
• Fesh Tip Transfer technique keeps the tip ready for next welding cycle • Crater voltage and Crater current adjustment through digital panel.
• Choice of 2 roll and 4 roll wirefeeders and different torches available for different • Unique feature of Fresh Tip Transfer (FTT) to avoid globule formation.
industrial applications • Automatic “Weld Stop” facility.
quickly, minimising the unproductive time and thus increasing the productovty on the
shopfloor

MODELS UNIT RANGER MULTI 600 MODELS UNIT CHAMP MIG 250 CHAMP MIG 400 CHAMP MIG 600
Supply voltage Volt 415 Supply voltage Volt 415 V +15 %, -10 % 415 V +15 %, -10 % 415 V +15 %, -10 %
Phase NO. 3 Phase NO. 3Ø 3Ø 3Ø
Input KVA @ 100% Duty cycle KVA 31.7 Input KVA @ 100% Duty cycle KVA 6.5 12 21.5
Characteristics Type CC/CV Welding current range Amp 50-250 50-400 65-600
Welding current range Amp 20-600 / 75-600 Open circuit voltage Volt +/-5% 65 65 65
Open circuit voltage Volt 80/65 Welding current / volts @ 60% Duty cycle Amp 400 600
Welding current / volts @ 60% Duty cycle A/V 600/44 Welding current / volts @ 100% Duty cycle Amp 195 310 465
Welding current / volts @ 100% Duty cycle A/V 465/37 Type of cooling Type Forced Air Forced Air Forced Air
Type of cooling Type Forced Air Dimensions (LxWxH) mm 500x260x470 700x450x600 670x450x620
Class of Insulation Class H Weight (approx.) Kg 26 44 56
Dimensions (LxWxH) mm 955x685x940 Wire feed speed m / min 1.5-18 1.5-18 1.5-18
Weight (approx.) Kg 245
Wire feeder options Models Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH)
Wire feed motor Type PMDC/PCB Servo
Wire feed speed m / min 1.2-18
Dimensions mm 500x180x310
Wire feeder weight Kg 8/9
Torch (3 mtrs) Model Ador TW 400 E/ MTG 600 E
CHAMP MIG 400 (R) / 600 (R) CHAMP MULTI SERIES OUTFITS
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

CHAMP MIG 400 (R) / 600 (R)
3 CV
Phase
APPLICATIONS
• Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at
open yards and project sites (with due protection or shield against windy air) TIG
SALIENT FEATURES
• Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with
• MIG 400 rated at 400 AMPS @ 60% and 310 AMPS @100% appropriate or recommended consumable
Duty cycle • Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship
• MIG 600 rated at 600 AMPS @ 60% and 465 AMPS @100% building and other heavy industrial applications
Duty cycle • Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special
electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 and
• Maximum Power Factor 0.94. E81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes for
• Excellent dynamic response enables superior arc cross country pipeline welding applications
characteristics. SALIENT FEATURES
• Stepless Electronic Inductance adjustment for better arc control. • Inverter based, digitally controlled, programmable, multiprocess power source for synergic
GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications
• 7 Segment LED display.
• Excellent dynamic response resulting superior ARC characteristics
• Hardwire interface for Robots and PLC. • High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%,
over conventional thyristorised power sources
• Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit
• Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected
against harsh environment like contaminated air with conducting dust, dirt etc
• Feather touch front panel for easy selection of welding process, 2track/4track mode, time
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater
voltage and current adjustments and arc force adjustments etc
BRIEF SPECIFICATIONS: • Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc
• Compatible for Automation
MODELS UNIT CHAMPMIG 400 (R) CHAMPMIG 600 (R)
Input Supply 415 V + 15 %, -10 %, C 50 / 60 Hz 415 V + 15 %, -10 %, 3 Ø 50 / 60 Hz
Input KVA 12 KVA @ 100% Duty cycle. 0.24 KVA @ No load 12.5 KVA @ 100% Duty cycle. 0.31 KVA @ No load MODELS UNIT CHAMPMULTI 400 / CHAMPMULTI 400 SSPW
Open Circuit voltage Volts +/-5% 65 65 MMA MODE MIG/FCAW MODE
Welding current / Crater Current range Amp 50-400 65-600 Supply voltage Volt 415 415
Welding Voltage / Crater Voltage Range Volt 16-39 16-45 Phase No 3 3
Mode of operation 2 track, 4 track, Gas check, OCV check facility 2 track, 4 track, Gas check, OCV check facility Input KVA @ 100% Duty cycle KVA 14 13
Power Factor Max 0.93 Max 0.94 Welding current range Amp 50-400 40-400
Efficiency 87% @ 100% duty cycle 89% @ 100% duty cycle Open circuit voltage Volt 75 55
Compatibility to International Standaed As per Std. EN609741 As per Std. EN609741 Welding current / volts @ 60% Duty cycle Amp 400
Wire feed speed m / min 1.5-18 1.5-18 Welding current / volts @ 100% Duty cycle Amp 310
Suitable Welding Wire Diameter mm Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6 Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6 Type of cooling Type Forced Air
Ingress Protection Class IP23 IP23 Class of Insulation Class H
Dimensions (approx.) L x W x H mm 650 X 450 X 570 700 X 460 X 630 Actual Dimensions (LxWxH) mm 730x480x730
Weight Kg 46 58 Weight (approx.) Kgs 67
Audio Noise Emission dB 70 70 Feedlite 20 (FEM / NEM)
GMAW Appln Type
Wire feeder options Feedlite 40 (FEM / NEM)
FCAW Appln Type WF - 40 Multi (i)
Wire feed motor Type PMDC
Interfacing Connection Details Between I / O CARD Wire feed speed GMAW / FCAW m/min 1.5-18 / 1.0-6.0
Champ MIG (R) And Robot PLC. CONNECTOR Dimensions Feedlite mm 450x170x275
SUPER SSPW mm 520x240x360
10 PIN CONNECTOR 10 CORE INTERFACE CABLE
ON CHAMPMIG (R) Feedlite Kg 8
Wire feeder weight
SUPER SSPW Kg 20
Torch (3/4.5mtr) options GMAW Appln Model ADOR TW 400(E) / MTG 400 E
FCAW Appln Model SUPER SSPW 350
GMAW WELDING EQUIPMENTS
GMAW WELDING EQUIPMENTS
MULTI OPERTAOR WELDING PAYLOADS FOR

GMAW / FCAW PROCESSES AUTOMATED MIG TROLLEY
CHAMP MULTI 400 / CHAMP MULTI 400 SSPW CC/CV TIG

MIG TROLLEY
• Multioperator and multiprocess based welding outfits recommended for cross country gas and
peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic) • Recommended for fillet, butt and lap welding joints of longitudinal jobs in
welding processes ship yards and site structural fabrication projects – Enhances welding
• Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass productivity multifold
weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling • Ideally suitable for fillet joints using mechanised semiautomatic
/ capping weld joints using self shielded flux cored wire GMAW/FCAW welding processes of longitudinal jobs like girders,
beams and other sections etc
SALIENT FEATURES
• Multioperator and multiprocess based outfits designed and built for handling on cross country • Can be used for fillet welding in either vertical or horizontal directions
gas and petroleum pipeline welding applications
• Inverter based, digitally controlled, programmable, multiprocess power source for synergic self
shielded FCAW, SMAW welding applications
• Excellent dynamic response resulting superior ARC characteristics
SALIENT FEATURES
• High Efficiency, High power factor, resulting energy savings and reduced energy bills up to
35%, over conventional thyristorised power sources • Light weight and compact design, easy to carry anywhere on the
• Light weight and compact SMAW, FCAW welding outfit shopfloor
• Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors • Easy to use - Welder friendly operations
protected against harsh environment like contaminated air with conducting dust, dirt etc
• Feather touch front panel for easy selection of welding process, 2track/4track mode, time • Strong magnet inside provides grip while trolley is traveling
adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater • Four wheel chain drive provides steady traveling
voltage and current adjustments and arc force adjustments etc
• Rubberised four wheel chain drive provides constant speed whithout
• Power source protected against Over voltage, Under voltage, Single Phasing, Over
sleepage of wheel
temperature etc
• Compatible for Automation • Input supply Protection in case of short circuit of supply cable
CHAMPMULTI CHAMPMULTI
MODELS UNIT
2X400 SSPW 4X400 SSPW
Supply voltage BRIEF SPECIFICATIONS:
Volts 415 415
Phase No 3 3 ITEM UNIT SPECIFICATION
Max Input power @ 100% KVA 2x14 4x14
Welding current range Amps 10-400 40-400 Input supply Volts AC 230
Open circuit voltage (SMAW / FCAW) Volts 75/62 75/62 Supply frequency Hz 50/60
Amps
Welding current/volts @ 60% Duty cycle 400 400
I/P supply cable length Mtr 5
Amps
Welding current/volts @ 100% Duty cycle 310 310
Class of Insulation Class H Motor power Watt 6
Dimensions mms 900x900 1060 900x900x1820 Motor RPM RPM 1200/1500
Weight Kgs 164 324
Wirefeeder Type WF MULTI 40(I) Gear reduction ratio Ratio 100:1
Wirefeed motor Type PMDC Torch inclination mm Longitudinal and
Wire feed speed m / min 1.0-6.0
Dimensions mms 520x240x360 transversal 30mm each
Wirefeeder weight Kg 2x25 4x25 Torch adjustment angle Degree 38°- 60°
Torch (3/4.5mtr) Model SUPER SSPW 350 Traveling speed mm / min 0-1000
WELDING PAYLOADS AVAILABLE WITH RECTIFIERS FOR SMAW WELDING PROCESS
Dimension L×W×H mm 210×250×280
THYROLUXE 2x401 CHOPREC 2X401 CHAMP 2XT400 CHAMP 2X600
THYROLUXE 4x401 CHOPREC 4X401 CHAMP 2XT400 CHAMP 4X600 Weight Kg 6
THYROLUXE 2x600 CHAMP 2X250 CHAMP 2X400
THYROLUXE 4x600 CHAMP 4X250 CHAMP 4X400
GTAW WELDING EQUIPMENTS
HF CONTROL TIG UNITS
HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD

APPLICATIONS
• HF 2000 and HF 3000 controls units are recommended for using alongwith dioded based,
thyristor based or Inverter based DC rectifiers for DC TIG welding applications, for both
indoor and outdoor use at project sites
• HF 2000 units are used for light and medium duty DC TIG welding applications where as
HF 3000 units (bult in with water cooling unit), are used for continuous heavy duty DC TIG
welding for full shift and regular production jobs
• HF 2000AD and HF 3000AD controls units are recommended for using alongwith AC
power sources like RED / DH / DS / DR type transformers for AC TIG wedling applications
for both indoor and outdoor use at project sites
• HF 2000AD units are used for light and medium duty AC TIG welding applications where
as HF 3000AD units (built in with water cooling unit), are used for continuous heavy duty
DC TIG welding for full shift and regular production jobs
SALIENT FEATURES
• Light weight, compact and portable HF units for greater flexibility in operation at project sites
• Suitable for DC and AC TIG welding applications with SMAW power sources of any make
• Gas pre flow and post flow time adjustments provided on the front panal
• Gas flow actuated through solenoide valve for economical consumption of Argon gas
• HF “ON/OFF” switch provided to prevent high frequency interference (in DC TIG mode only)
GTAW WELDING EQUIPMENT • Auto HF cut off facility if arc does not start within 10 seconds
MODELS UNIT HF 2000 HF 2000 AD HF 3000 HF 3000 AD
Supply voltage Volt 230 230 230 230
Phase No 1 1 1 1
Welding current DC @ 60% Duty cycle Amp 200 200 300 300
Welding current DC @ 100% Duty cycle Amp 150 150 230 230
Welding current AC @ 60% Duty cycle Amp - 150 - 250
Welding current AC @ 100% Duty cycle Amp - 110 - 180
Gas Pre flow Time Sec. 0.1-5 0.1-5 0.1-5 0.1-5
Gas Post flow Time Sec. 1-30 1-30 1-30 1-30
www.adorwelding.com Mode of operation Type 2T/4T 2T/4T 2T/4T 2T/4T
Arc striking Type HF/ Touch start HF/ Touch start HF/ Touch start HF/ Touch start
Class of Protection Class IP 23 IP 23 IP 23 IP 23

Torch model Type HIPROTIG 201-4/HIPROTIG 201-8 HIPROTIG 301-4/HIPROTIG 301-8
Dimensions (LxWxH) mm 440x165x315 560x290x438 614x400x580 614x400x880


• Due to continuos development AWL reserves the 29
right to modify / change the design and /or the (Formerly Known as Advani-Oerlikon Ltd.)
specifications without notice www.adorwelding.com
GTAW WELDING EQUIPMENTS GTAW WELDING EQUIPMENTS
CHAMP TIG SERIES TIG OUTFITS CHAMP TIG SERIES TIG OUTFITS
CHAMPTIG 300 AD CHAMPTIG 300 P

CC CC CC
APPLICATIONS APPLICATIONS DC TIG
• Recommended for DC TIG welding of ferrous metals and alloys like MS, SS and AC • Recommended for Pulsed DC TIG welding applications of ferrous metals and alloys like
TIG welding applications of nonferrous metals like Aluminum, Magnesium etc MS, SS and alloys etc
• Suitable for uses within fabrication shops like railway workshops, coach building DC TIG AC TIG • Suitable for uses within fabrication shops like railway workshops, coach building
factories, Shipyards, steel plants, construction of power plants, refineries, cement factories, Shipyards, Steel plants, Construction of Power plants, Refineries, Cement
plants etc as well as project sites plants etc as well as project sites
• TIG welding equipments and process are ideally recommended for precision welding • TIG welding equipments and process are ideally recommended for precision welding of
of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other
welding applications where finish of welded jobs is very important welding applications where finish of welded jobs is very important
SALIENT FEATURES
SALIENT FEATURES • Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and
• Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium heavy duty welding applications
and heavy duty welding applications • High power factor, high efficiency power soources, resulting over 30% energy savings
• High power factor, high efficiency power soources, resulting over 30% energy savings compared to conventional inverter power sources
compared to thyristorised power sources • Power source provided with protections against Over voltage, Under Voltage, Over load
• Power source provided with protections against Over voltage, Under Voltage, Over load and Single phasing
and Single phasing • Most compact and light weight TIG outfits ideally suitable for within shopfloor and project
• Most compact and light weight TIG outfits ideally suitable for within shopfloor and sites - easy mobility at project sites
project sites - easy mobility at project sites • Welder friendly operation - easy selection of processes like MMA, DC TIG, adjustment of
welding parameters including upslope/downslope, pulse frequency etc provided on the
• Welder friendly operation -easy selection of processes like MMA, DC TIG, AC TIG
front panel
and MIX TIG processes, adjustment of welding parameters provided on the
front panel • Option of foot control switch available for easy adjustment of current while welding to
control the heat input for precision welding applications
• Option of foot control switch available for easy adjustment of current while welding to
control the heat input for precision welding applications BRIEF SPECIFICATIONS:
BRIEF SPECIFICATIONS: MODELS UNIT CHAMPTIG 300 P
MODELS UNIT CHAMPTIG 300 AD Supply voltage Volt 415
Supply voltage Volt 415 Phase No 3
Phase No 3 Input KVA @ 100% Duty cycle (MMA, DC TIG) KVA 7.5 / 7.0
Input KVA @ 100% Duty cycle (MMA, DC TIG, AC TIG) KVA 11.8, 11.0, 12.0 Open circuit voltage Volt 70
Open circuit voltage Volt 90 Welding current range (MMA, DC TIG) Amp 52-250 / 5-300
Welding current range (MMA,DC TIG, AC TIG) Amp 20-250, 10-300, 25-300 Welding current @ 60% Duty cycle (MMA, DC TIG) Amp 250 / 300
Welding current @ 60% Duty cycle (MMA,DC TIG, AC TIG) Amp 250, 300, 300 Welding current @ 100% Duty cycle (MMA, DC TIG) Amp 195/230
Type of cooling Type Forced Air Class of insulation Class H
Class of insulation Class F Dimensions (LxWxH) mm 560x325x285
Dimensions (LxWxH) mm 615x315x570 Weight (approx.) Kg 38
Weight (approx.) Kg 50 Water cooling unit Model WCU 302
Water cooling unit Model WCU 30 TIG Torch Model HIPROTIG 301 / 4
TIG Torch Model TIG 300-4.5 HIPROTIG 301 / 8
GTAW WELDING EQUIPMENTS
CHAMP TIG SERIES TIG OUTFITS
CHAMPTIG 400 P
CC
APPLICATIONS DC TIG
• Three phase inverter based, High efficiency and High Power Factor Pulse TIG/ MMA DC
Welder
• Useful for wide variety of material types and thickness.
• Full featured TIG controls possible
• HF ignition
• Intelligent protection: over / under voltage, over current / temperature
• Water cooled Torch with water cooling unit option.
SALIENT FEATURES
• Latest PWM Inverter Technology
• High Efficiency (> 85%)
• Smooth and stable arc with spatter less welding
• Pulse TIG for precision welding
BRIEF SPECIFICATIONS: SAW WELDING EQUIPMENT

MODELS UNIT CHAMPTIG 400 P
Supply voltage Volt 415, +15%, -10%
Phase No 3
Input KVA @ 100% Duty cycle (MMA, DC TIG) KVA 13 / 10
Open circuit voltage Volt 70
Welding current range (MMA, DC TIG) Amp 50-400 / 10-400
Weight (approx.) Kg 46
Water cooling unit Model WCU 302
www.adorwelding.com
TIG Torch Model HIPROTIG 401 / 4

HIPROTIG 401 / 8

32 • Due to continuos development AWL reserves the
(Formerly Known as Advani-Oerlikon Ltd.) right to modify / change the design and /or the
www.adorwelding.com specifications without notice
SAW WELDING EQUIPMENTS SAW WELDING EQUIPMENTS
MAESTRO SERIES MAESTRO SERIES
MAESTRO 800 (F) / 1000 (F) / 1200 (F) MAESTRO 800 T(F) / 1000 T(F) / 1200 T(F)
• These welding equipments / outfits are recommended for SAW welding of heavy duty longitudinal • These welding equipments/outfits are recommended for SAW welding of heavy duty
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and longitudinal structuares like girder, I-beams, plus beam welding applications, where high
SAW deposition rates and welding productivity are desired
SAW
welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
railway, construction of bridges, components of earth moving equipments etc industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent • Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential good finish of welded
mechanical properties and good finish of weld beads are essential
joints/jobs is very important
SALIENT FEATURES
• Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism, SALIENT FEATURES
spool holder, horizontal & vertical slides and feather touch control panel • Rugged and strong power source, tractor or boom mounted welding head, wire feed
• Highly reliable DIODE based power source and THYRISTOR thyristor controlled wire feeder, carriage mechanism, spool holder, horizontal & vertical slides and feather touch control panel
drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work • Highly reliable THYRISTOR based power source and THYRISTOR controlled wire feeder, carriage
horse SAW welding outfits for heavy fabrication workshops and project site drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real
work horse SAW welding outfits for heavy fabrication workshops and project site
• Trouble-free operation - Negligible maintenance required for power source and welding head • Trouble-free operation - Negligible maintenance required for power source and welding head
• Option of Tractor mounted or Boom mounted heads are available depending on different • Option of Tractor mounted or Boom mounted heads are available depending on different
application requirements. Precise setting of weld parameter - Voltage adjustments through coarse application requirements
and fine selector switches and stepless control of wirefeed speed as well as tractor speed • Precise setting of weld parameter - Stepless infinitely variable Voltage adjustments through
• Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas, potentiometer stepless control of wirefeed speed as well as tractor speed
specially for fillet welding and jobs with wide range of dimensions/sizes. Strong horizontal and • Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas,
vertical slides - smooth and jerkfree movements enables precise adjustment of welding head specially for fillet welding and jobs with wide range of dimensions/sizes
along the seam even during welding • Strong horizontal and vertical slides - smooth and jerkfree movements enables precise
• Flux hopper of adequate capacity (10kgs / 7litr) ensures long and interrupted weld seams adjustment of welding head along the seam even during welding
SAW WELDING EQUIPMENT

• Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch, carriage
ON / OFF, UP / DOWN switch, Voltmeter / Ammeter, carriage speed adjustments provided on the
control panel. Facilty to check carriage speed and OCV prior to start of welding sequence
• Flux hopper of adequate capacity (10kgs/7litr) ensures long and interrupted weld seams
• Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch,
carriage ON / OFF, UP / DOWN switch, Voltmeter/Ammeter, carriage speed adjustments
• Burn back control incorporated as a standard feature, prevents freezing of wire in the weld pool provided on the control panel. Facilty to check carriage speed and OCV prior to start of
when welding ends welding sequence
MODELS UNIT MAESTRO 800 T(F) MAESTRO 1000 T(F) MAESTRO 1200 T(F)
MODELS UNIT MAESTRO 800 (F) MAESTRO 1000 (F) MAESTRO 1200 (F)
Power Source Model PS 800 T (F) PS 1000 T (F) PS 1200 T (F)
Power Source Model PS 800 (F) PS 1000 (F) PS 1200 (F)
Supply voltage / Phase Volt / NO. 415 / 3 415 / 3 415 / 3
Supply voltage / Phase Volt / NO. 415 / 3 415 / 3 415 / 3
Input KVA @ 100% Duty cycle KVA 44 50 63
Input KVA @ 100% Duty cycle KVA 37 45 57
Open circuit voltage Volt 62 62 62
Open circuit voltage Volt 35-63 35-63 35-63
Welding Current Range Amp 150 - 800 200 - 1000 200 - 1200
Welding Current Range Amp 150 - 800 200 - 1000 200 - 1200
Welding current @ 60% Duty cycle Amp 800 1000 1200
Type of cooling Tye Class of insulation Class H H H
Forced Air
www.adorwelding.com Forced Air Forced Air
Dimensions (LxWxH) mm 1225x800x900 1225x800x900 1225x800x900
Class of insulation Class H H H
Weight (approx.) Kg 350 365 390
Dimensions (LxWxH) mm 1225x800x900 1225x800x900 1225x800x900
Welding Head - Tractor mounted Model WH 15 T(F) WH 15 T(F) WH 15 T(F)
Weight (approx.) Kg 350 365 390
Welding Head - Boom mounted Model BOOM mounted SAW welding heads available with 3 options,
Welding Head - Tractor mounted Model WH 15 (F) WH 15 (F) WH 15 (F)
namely WH 15-01 T (F)/ WH 15-02 T (F) and WH 15-03 T (F)
BOOM mounted SAW welding heads available with 3 options,
Welding Head - Boom mounted Model namely WH 15-01 (F) / WH 15-02 (F) and WH 15-03 (F)
SAW WELDING EQUIPMENTS SAW WELDING EQUIPMENTS
MAESTRO SERIES MAESTRO SERIES
MAESTRO 1000 (I) MAESTRO 1000 (I)

• These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source GOUGING • These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source GOUGING
and hence recommended for SAW welding applications where energy cost of power consumed by SAW and hence recommended for SAW welding applications where energy cost of power consumed by SAW
equipment is very critical / important for the overall project cost equipment is very critical / important for the overall project cost
• These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal • These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal
structuares like girder, I-beams, plus beam welding applications, where high deposition rates and structuares like girder, I-beams, plus beam welding applications, where high deposition rates and
welding productivity are desired welding productivity are desired
• Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building
industry, railway, construction of bridges, components of earth moving equipments etc industry, railway, construction of bridges, components of earth moving equipments etc
• Most suitable for thick plate welding applications where X ray quality welding with excellent • Most suitable for thick plate welding applications where X ray quality welding with excellent
mechanical properties and good finish of weld beads are essential mechanical properties and good finish of weld beads are essential

• Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up • Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up
to 30% over convenetional thyristorised power sources to 30% over convenetional thyristorised power sources
• High efficiency, High power factor power source • High efficiency, High power factor power source
• Inverter based digitally controlled power source and welding head • Inverter based digitally controlled power source and welding head
• Light weight compact power source occupies 35% less floor space • Light weight compact power source occupies 35% less floor space
• Userfriendly interface including push buttons, LED indicator lamps, micro controller based • Userfriendly interface including push buttons, LED indicator lamps, micro controller based
controllers ensures real time response for every set parameter, wire diameter selection through controllers ensures real time response for every set parameter, wire diameter selection through
fuzzy logic control fuzzy logic control
• Enhanced reliability due to PCB construction with SMD technology • Enhanced reliability due to PCB construction with SMD technology
• Power source protected against Over voltage, Under voltage, Overload/over temperature
conditions AIR PLASMA CUTTING EQUIPMENT
• Power source protected against Over voltage, Under voltage, Overload/over temperature
conditions
• Apart from SAW welding application, power source is also suitable for Gouging application • Apart from SAW welding application, power source is also suitable for Gouging application
MODELS UNIT MAESTRO 1000 (I) MODELS UNIT MAESTRO 1000 (I)
Supply voltage Volt 415 Supply voltage Volt 415
Phase No 3 Phase No 3
Input KVA @ 100% Duty cycle KVA 55 Input KVA @ 100% Duty cycle KVA 55
Open circuit voltage Volt 85 Open circuit voltage Volt 85
Welding current range Amp 100-1000 Welding current range Amp 100-1000
Welding current @ 100% Duty cycle Amp 1000 Welding current @ 100% Duty cycle Amp 1000
Welding Voltage range Volt 26-44 Welding Voltage range Volt 26-44
Type of cooling Type Type of cooling www.adorwelding.com Type
Forced Air Forced Air
Class of insulation Class H Class of insulation Class H
Dimensions (LxWxH) mm 950x410x700 Dimensions (LxWxH) mm 950x410x700
Weight (approx.) Kg 240 Weight (approx.) Kg 240
Welding Head Model WH 15(I) Welding Head Model WH 15(I)
AIR PLASMA CUTTING EQUIPMENTS AIR PLASMA CUTTING EQUIPMENTS
PLASMACUT 25 CHAMPCUT 25
• Recommended for air plasma cutting applications of all electrically conducting sheet • Recommended for air plasma cutting applications of all electrically conducting sheet
metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach
body building workshops, Railway and transport workshops, power stations, chemical body building workshops, Railway and transport workshops, power stations, chemical
& fertiliser plants, construction & maintenance workshops, food processing and & fertiliser plants, construction & maintenance workshops, food processing and
pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc
• Most recommended for applications where good cutting finish with minimum distortion • Most recommended for applications where good cutting finish with minimum distortion
and HAZ, burrfree, drossfree clean cuts with narrow curf are required and HAZ, burrfree, drossfree clean cuts with narrow curf, are required
• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is • Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is
not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher
cutting productivity are desired cutting productivity are desired

• Air plasma cutting outfit with Rugged, Robust design and well established diode • Inverter based air plasma cutting outfit for heavy duty production jobs
based power source • Energy Efficient outfit, built in with high efficiency and high power factor power source,
• User friendly controls on the front panel, requires minimum training to the operator saves power consumption and reduces energy bills up to 30%
• Provided with special "Safety -Interlock" for operator protection • Light weight, compact, portable air plasma cutting system - ideal choice for efficient
cutting of all metals up to 25 mm thick plates
• Light weight and flexible torch with 8 mtr long hose assembly
• "Air pressure meter" with "selector switch", MCB, LED indicators for "power on",
• Provided with Air pressure safety switch for "fail safe' cutting
"cutting on", warning trip indicators" provided on the front panel
AIR PLASMA CUTTING EQUIPMENT
• Provided with double air filter cum pressure regulator unit to ensure clean
compressed air for excellent cut quality • Power source provided with Under voltage, Over voltage, Single phase and thermal
overloads
PLASMA CUTTING SERIES TORCHES
MODELS UNIT PLASMACUT 25
SPECIFICATION UNIT CCT - 25 CCT - 25A
Supply voltage Volt 415
Max. current capacity @ 60% duty cycle:
Under CO2 Amps Phase No 3
100 at 110 Volts 100 at 110 Volts
Length Input KVA @ 100% Duty cycle KVA 15
Mtrs. 6 6
Cooling Type - Air Air Open circuit voltage Volt 260
Air to be used (Plasma+Cooling) Cutting current range Amp 20-60
Flow Rate Ltrs./Min. 120-150 (Max. 180) 120-150 (Max. 180) Cutting current @ 60% Duty cycle Amp 60
Pressure www.adorwelding.com
Bar 5 5 Type of cooling Type Forced Air
Maximum thickness Class of insulation Class F
M.S. / S.S. MM 25 25 Dimensions (LxWxH) mm 550x315x570
Aluminium MM 20 20 Weight (approx.) Kg 37
ORDERING CODE S15.01.002.0708 S15.01.002.0716 Cutting Torch Model CCT 25
36 • Due to continuos development AWL reserves the • Due to continuos development AWL reserves 37
(Formerly Known as Advani-Oerlikon Ltd.) right to modify / change the design and /or the the right to modify / change the design and /or (Formerly Known as Advani-Oerlikon Ltd.)
www.adorwelding.com specifications without notice the specifications without notice www.adorwelding.com
WELDING ACCESSORIES
ELECTRODE DRYING OVEN
ELECTRODE DRYING OVEN TYPES

MODELS: ADORPORT / ADORDRY-I /ADORDRY-II
SALIENT FEATURES
• Temperature control - Provided with thermostat control for precise setting of drying
temperature required for various types of electrodes
• Flawless welds - Totally dry welding consumables yield radio graphic quality welds
TECH. SPECS. ADORPORT ADORDRY-I ADORDRY-II
INPUT
Voltage 230 V/AC 230 V/AC 230 V/AC

Current (Amps) 2 7.6 9.5
Phase Single Phase Single Phase Single Phase
Frequency 50 Hz 50 Hz 50 Hz
Watts 0.5 kw 1.75 kw 2.25 kw
OUTPUT
WELDING ACCESSORIES
Temperature 50ºC - 250ºC 50ºC - 250ºC 130ºC - 350ºC
GENERAL SPECIFICATIONS
Capacity (approx.) About 4 kg of 450 mm electrodes About 25 kg of 450 mm electrodes About 25 kg of 450 mm electrodes
Working Space 80 mm dia. x 445 mm 440 x 450 x 490 mm (HWD) 440 x 450 x 490 mm (HWD)
depth (approx.) height (approx.) height (approx.)
No. of shelves - FIVE FIVE
Air Circulation Natural Natural
Convection Convection Convection
Temperature Control THERMOSTAT THERMOSTAT THERMOSTAT
with electronic
www.adorwelding.com controller &
digital temperature
indicator
Ordering Code S10.64.001.0030 S10.64.001.0031 S10.64.001.0032
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WELDING ACCESSORIES WELDING ACCESSORIES
MIG / MAG TORCHES MIG / MAG TORCHES
MIG SERIES TORCHES ADOR TW SERIES TORCHES

MTG 250 / 400 / 600 ADOR-TW 252 (E) / ADOR-TW 402 (E)
SALIENT FEATURES The new world class Ergonomically designed
• Customized design with insulated torch head for longer and trouble free service life MIG / MAG Welding Torches ADOR-TW 252 E
• New stainless steel wire-spiral eliminates problem of rust build-up and consequent wire SALIENT FEATURES
feeding problems
• Light weight sleek design –Reduced fatigue to welders
• Plug-in connections for easy interchangeability
• Ergonomically designed handle.
• Varieties of nozzle sizes available to suit welding joint configurations
• Can be adapted to any international make MIG / MAG outfit.
• Special models to fit ‘Euro’ and other wire-feeders
• Ex-stock availability of spares and consumables ADOR-TW 402 E
• Ergonomic handle to reduce operator fatigue
• Improved heavy-duty contact tips for long life and greater operational economy
• Easy availability of spares
BRIEF SPECIFICATIONS: ADOR-TW SERIES MIG / MAG WELDING TORCHES
TORCHES - MTG SERIES
PARAMETER TYPE ADOR-TW 252 E ADOR-TW 402 E
SPECIFICATION UNIT MTG-250 (E) MTG-400 (E) MTG-600 (E)
Max. current carrying Max. current carrying
capacity @ 60% capacity @ 60% Duty cycle
duty cycle:
Under CO2
WELDING ACCESSORIES
Amps 250 400 500
Under CO2
under Argon rich mixture
Amps.
Amps.
250 400
Under Argon Amps 200 300 350 Cable - Co-axial Co-axial

Length Mtrs. 3.0 3.0 3.0
Torch length * Mtrs. 3 3
Cooling Type Gas Gas Gas
Cooling Type Gas Gas
Suitable for wires:
Steel (Ømm) 0.8, 1.2 0.8, 1.2, 1.6 0.8, 1.2, 1.6. 2.0 Suitable for wires Diameter
Aluminium (Ømm) 1.2 1.2, 1.6 1.2, 1.6 Steel MM 0.8 & 1.2 0.8 , 1.2 , 1.6
Aluminium MM - 1.2 , 1.6
Torch end connector Type Euro Euro Euro
ORDERING CODE No. S15.01.002.0047 S15.01.002.0052 S15.01.002.0083 Torch end connector Euro Euro
ORDERING CODE S15.01.002.0115 S15.01.002.0117
www.adorwelding.com
TIG TORCHES GOUGING TORCHES
HIPRO SERIES TORCHES GOUGING TORCHES

MODEL: CAG-9/15
HIPRO TIG180 TV-4 / 201 / 301 / 302 / 401 APPLICATIONS
SALIENT FEATURES • Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants,

Construction Firms, etc.,
• Flexible cable assembly for easy access
• Back gouging of welds, removal of old or defective welds.
• Co-axial cable with special rubber sheathing for longer life • Steel foundries to cut off risers & gate pads
• Lightweight torches for maximum comfort and productivity with swivelling handle • To remove old welds from most metal
• Float type switch assembly for positive contact & longer life SALIENT FEATURES
• Ergonomically designed handle • Gouging torches consist of an electrode holder fitted to a flexible cable-
hose assembly. The cable-hose assembly serves the dual purpose of carrying
• Optional custom-built torches for specific applications the compressed air and the gouging current. It is provided with suitable
end connection for connecting to the power source by a suitable cable and
to the compressed air mains by a suitable air hose. (I.D. of hose should be
12.5 mm). The electrode held between the upper arm and the swivel head,
BRIEF SPECIFICATIONS: can be positioned by adjusting the position of the swivel head. The flow of
minimum 1 ltr./minute and maximum 2 ltrs./minute are purposely adjusted
in the closed condition of the valve for better cooling of torch.
SPECIFICATION UNIT HIPRO TIG 180 TV-4 HIPRO TIG-201 HIPRO TIG-301 HIPRO TIG-302 HIPRO TIG-401
Max. Current carrying RECOMMENDED CURRENT CONDITIONS

capacity Electrode Dia (mm) 6 8 9 12 15
@ 60 % duty cycle Gouging Current (Amp) 150-300 200-450 300-600 400-700 500-800
AC Amp 200 150 250 250 400
DC Amp 160 200 300 300 320 BRIEF SPECIFICATIONS:
@ 100 % duty cycle MODEL \ COOLING UNIT CAG-9 CAG-15

AIR AIR
AC Amp 155 115 180 180 250
Recommended
DC Amp 125 150 230 230 310
Air Pressure Kg/Cm2 5.5-7 5.5-7
Cable Length Meters 4 4/8 4/8 4/8 4/8 Air flow whenvalve Min Lit./Min 1.0 1.0
Cooling Type - Gas Gas Water Water Water in fully closed condition Max. Lit./Min 2.0 2.0
Max current carrying
Electrode Capacity MM 1.6,2.4 1.6,2.4,3.2 1.6,2.4,3.2,4.0 1.6,2.4,3.2,4.0 1.6,2.4,3.2,4.0
capacity AMP 600 600
ORDERING CODE 4-Mtrs S15.01.002.0156 S15.01.002.0322 S15.01.003.0574 S15.01.003.0001 S15.01.003.0326 Suitable for electrode
8-Mtrs - S15.01.002.0323 S15.01.003.0575 S15.01.003.0002 S15.01.003.0327 Diameters MM 6-9 6-15
Length MTR 2 2
Weight (approx) KG 2.7 3.15
ORDERING CODE No 0150103532 0150103533
MIG-WIRE FEEDERS MIG-WIRE FEEDERS
FEEDLITE SERIES INCLUDING HEAVY DUTY RETROFIT WIREFEEDERS-UNIFEED / WF SERIES

MODELS: FEEDLITE-20(FE) / 20(FD) / MODELS: UNIFEED – 20/40, WF - 20/40
20 (PD) / 20(PE) / 40(FE) / 40(FD) / 40(FE)H SALIENT FEATURES
SALIENT FEATURES • Reliable permanent magnet motor which works years together without any maintenance
• Long life of carbon brushes - hence least maintenance
• Totally enclosed permanent magnet motor for
• Totally enclosed motor
maintenance-free performance • Wire feeder is ruggedly designed to work under demanding shopfloorconditions
• Thyristorised DC Speed Drive ensures smooth and • Thyristorised DC drive for speed control which ensures smooth & pre-cise wire feeding
precise wirefeeding • Quick change mechanism for ease & convenience in changing wire size Two track/four track facility
• Quick Change Mechanism & Easy plug-in connection • In-built feature of spot welding timer
• Choice of permanent magnet - Servo Motor type and BRIEF SPECIFICATIONS:
conventional type motor. MODEL UNIFEEED-20 (FD)/(FE) UNIFEED-40 (FD)/(FE)
UNIFEEED-20 (FD-AWL)/(FE-AWL) UNIFEED-40 (FD-AWL)/(FE-AWL) UNIFEED-20(PE/(PD)
Suitable for wire sizes 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm, 1.2 mm & 1.6 mm 0.8 m, 1 mm, 1.2mm & 1.6 mm
Wire feed speed 1.2 M to 18 M/Min 1.2 to 18 M/Min 1.2 to 18 M/Min
Wire roll drive Two roll Four roll Two roll
Wire drive motor Permanent magnet Permanent magnet Printed Circuit Motor
Motor rating DC 42V, 60 watt DC 42V, 90 watt DC 18V, 65 watt
Dimensions (l x w x h) mm 430 x 180 x 310 430 x 180 x 310 430 x 180 x 310
BRIEF SPECIFICATIONS: Weight (w/o spool) 8 Kg. (Approx.) 9 Kg. (Approx.) 9 Kg. (approx.)
Construction of Wirefeeder Open type Open type Open Type
SPECIFICATION UNIT FEEDLITE-20(FE) FEEDLITE-20(PE) FEEDLITE-40(FE) MODEL WF-20 (F) with Euro end connection/ WF-40 (F) with Euro end connection
WF-20 (F) with AWL end connection WF-40(F) with AWL end connection WF-20 (PE)/(PD)
Wirefeed speed m/min. 12-18 12-18 12-18 Suitable for wire sizes 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm,1mm,1.2 mm & 1.6 mm
Wire feed speed 1.2 to 18 M/Min 1.2 to 18 M/Min 1.2 M to 18 M/Min
Suitable for Wires (Ø mm) 0.8, 1.0, 1.2, 1.6 0.8, 1.0, 1.2, 1.6 0.8, 1.0, 1.2, 1.6 Wire roll drive Two roll Four roll Two roll
Wire roll drive No. 2 2 4 Wire drive motor Permanent magnet Permanent magnet Printed Circuit Motor
Motor rating DC 42V, 60 watt DC 42V, 90 watt DC 18V, 65 watt
Dimensions: Dimensions (l x w x h) mm 520 x 240 x 360 520 x 240 x 360 520 x 240 x 360
Weight (w/o spool) 20 Kg. (Approx.) 20 Kg. (Approx.) 20 Kg. (approx.)
Length mm 500 430 500 Construction of Wirefeeder Close type Close type Close type
Width mm 180 180 180 SR. NO. MODEL PRODUCT CODE
WIRE FEEDERS
Height mm 310 310 310 01 UNIFEED-20 (FD) S15.01.001.0528
02 UNIFEED-20 (FE) S15.01.001.0529
Torch connection Type Euro Euro Euro 03 UNIFEED-20 (PD) S15.01.001.0323
Drive motor 42V, 60W 18V, 65W 42V, 90W 04 UNIFEED-20 (PE) S15.01.001.0324
05 UNIFEED-40 (FD) S15.01.001.0530
PMDC PCM PMDC 06 UNIFEED-40 (FE) S15.01.001.0531
07 UNIFEED-20 (FD-AWL) S15.01.001.0532
Weight (approx.) Kg. 8 9 9 08 UNIFEED-20 (FE-AWL) S15.01.001.0533
09 UNIFEED-40 (FD-AWL) S15.01.001.0534
10 UNIFEED-40 (FE-AWL) S15.01.001.0535
ORDERING CODE No. S15.01.001.0517 S15.01.001.0322 S15.01.001.0519 11 WF-20 (F) with Euro end connection S15.01.001.0524
12 WF-20 (F) with AWL end connection S15.01.001.0525
13 WF-20 (PD) with AWL end connection S15.01.001.0325
Note: 14 WF-20 (PE) with Euro end connection S15.01.001.0326
15 WF-40 (F) with Euro end connection S15.01.001.0526
• FE - Wire Feeders with PMDC motor 16 WF-40 (F) with AWL end connection S15.01.001.0527
• PE - Wire Feeders with PCB / Servo motor SR. NO. MODEL PRODUCT CODE
MAGNA RETROFIT WIRE FEEDERS
01 FEEDLITE-20 (FD) RT S15.01.001.0522
02 FEEDLITE-20 (FE) RT S15.01.001.0523
03 FEEDLITE-40 (FD) RT S15.01.001.0520
04 FEEDLITE-40 (FE) RT S15.01.001.0521
Note :
• FE - with Euro Connector & PMDC motor • PE - with Euro Connector & PCB / Servo motor
• FD - with Standard AWL Connector & PMDC motor • PD - with Standard AWL Connector & PCB / Servo motor
RETROFIT OF SAW WEDLING HEAD WH 15 (F) MECHANISED ATTACHMENT - MIG / SAW WELDING
RETROFIT HEAD WH 15 (F)

COMBO MS 600 - MECHANISED ATTACHMENT
RETROFIT OF SAW WEDLING HEAD
MODEL-WH 15 (F) WITH CPR 1204 / CPR 1205 POWER SOURCES
FROM OLD ADORSUBARC SERIES OUTFITS APPLICATIONS
APPLICATIONS • Mechanised attachement is ideally recommended for mechanised GMAW /
FCAW / SAW welding processes using existing MIG outfits available with
• This retrofit box is recommended for interphasing standard SAW welding users for fabrication of medium thickness structural/vessel/cylindrical jobs
head WH 15 (F), with AWL make old SAW power source CPR-1204/CPR-
1205 and PS 1200(T) available with customer SALIENT FEATURES
• This is the ideal solution for replacing old SAW head model UP 15CP with • Mechanised attachement is ideally recommended for mechanised GMAW /
new SAW welding head WH 15 (F) FCAW / SAW welding processes using existing MIG outfits available with
users for fabrication of medium thickness structural /vessel/cylindrical jobs
SALIENT FEATURES • Optimum use of existing MIG welding machines
• Economical - Minimum investment since there is no need to buy complete
• Economical solution for using old SAW welding power sources available with SAW outfit
customer, which otherwise are not useful, since old SAW welding head is
beyond repairs • Flexibility in machine utilization for GMAW/FCAW and SAW welding
processes
• Saves cost of SAW power source since new power source is not required
• Increased welding productivity wherever possible, by using SAW welding
process instead of GMAW or FCAW process
• Increase in welding productivity even in GMAW/FCAW welding process by
using mechanized MIG torch travel instead of manual MIG torch travel used in
semiautomatic GMAW/FCAW welding
PARAMETER UNIT VALUE

Welding current @ 60% Amp 600
Welding current @ 100% Amp 465
Suitable for wire dia mm 1.2/1.6/2.0
Wirfeed speed mtr/min 1.2 - 18
Carriage speed mtr/min 0.1 - 1.5
Vertical adjustment mm 140
Transverse adjustmnet (Horizontal) mm 140
Swivel-
Transverse to head travel degree 45
Parallel to head travel degree 30
Horizontal open swing degree 270
Weight of spool Kg 15
Flux hopper capacity Kg/Ltr 10/7
Total weight (without wire and flux) Kg 95
ADOR ARC-ON ENERGY SAVING DEVICE (WELDING RECTIFIER)
ARC ON TIME MEASURING INSTRUMENT ENERGY SAVING CUM VOLTAGE REDUCER DEVICE FOR WELDING RECTIFIER
INTRODUCTION:
SALIENT FEATURES
In a Welding rectifier, the primary winding of the transformer is always energized. Even if welding is not going on, the machine always draws some current
• Easy to install, can be mounted inside or outside the machine depending on users from the supply to meet the no load losses. Although arc welding can be performed safely, there are circumstances where there is a substantial risk of
choice. electric shock where workers need to weld in tight areas where heat and humidity can be a factor. The severity of the shock received when a person
becomes part of an electric circuit is affected by several factors.
• It shows present arc on time from the instant of reset as well as total cumulative time
These include:
from the installation of instrument.
1) The amount of current flowing through the body of the person.
• Password protection for resetting the arc on time measured.. 2) The path of the current through the body, and the length of time the body is in the circuit.
• No external power supply is required. Works on welding output voltage. 3) The current level (measured in mA, milli-amperes) is a function of both the voltage at the
• Memory facility is available to store the arc on time counts. electrodes and the resistance of the person's body.
This energy saving cum voltage reducing device is designed to operate on any constant DC current welding machine (stick welder) with an open circuit
• User friendly password setup as well as password reset facility. voltage of 60 - 100 volts. Until the arc is struck the output voltage is maintained lesser than 12 volts. This prevents the operator from receiving a shock. Also
• Maximum count is 999 hrs 99 min. and 59 Sec. from the instant of reset and the input supply to primary of transformer is cut when the output voltage is 12V, hence there is no power loss during this idle condition. Thus it performs
energy saving action.
cumulative can be 99999 hrs 99 min.
About Energy Saving cum Voltage reducing device and its working principle:
This device is connected between the input supply of the welding rectifier and it continuously monitor the welding output terminal voltage. On striking the
arc, full selected output is available instantaneously. Energy saving cum voltage reducing device senses the stoppage in welding and cuts off the supply to
BRIEF SPECIFICATIONS: the primary winding within the predetermined time (approx. 100mili-second to 5 minute) and safe voltage of 12 Volts will be appeared on the Welding
terminals until the next arc strike. This device reenergizes the primary winding instantly without affecting the welding quality as soon as the electrode comes
SR. NO. PARAMETERS SPECIFICATIONS in contact with the job.
100-30V DC APPLICATIONS SALIENT FEATURES
1 Input Supply • Safe voltage to protect from electric shock when welding is not going on.
Directly Works on Welding output Voltage • Energy Saving application.
• Confined Spaces such as vessels, mine shafts • Instant Start of welding operation
Maximum ARC On Time Measurement • Reduction in machine heating
2 999 Hours 99 minutes and 59 sec • Wet or damp conditions.
from the instant of Reset • Compact assembly.
• Hot and humid conditions. • Easy for mounting.
Maximum Cumulative Time measurement
3 99999 Hours 99 minutes • Working at heights. • Welding performance unaffected
from the time of Installation
4 Dimensions in mms (LxWxH) 130 x 165x 80 BRIEF SPECIFICATIONS:
5 Weight (kg.) 1.0 1. Input Supply. 415V AC, 1- Ph, 50Hz
Voltage across welding terminals at which
2. machine switch to Energy Saving Mode. <12V & >50V
Adjustable by trimmer on PCB (100msec-5 minute)

3. Time to switch to Energy Saving Mode.
– factory set value is 3 minute.
No load voltage at OCV terminal
4. (Voltage reducing / Energy Saving Mode). Between 10.0 -11.5 Vdc
WIRING DIAGRAM ENERGY SAVER UNIT
ENERGY BILL SAVING DUE TO ENERGY SAVER

CONNECTION For 400A Thyroluxe or CHOPREC machine No load power = 0.35kW
DIAGRAM Machine is continuously ON for 24 Hour a day.
Out of 24 hours ,if the arc time is 33%
then non arc time (No load condition) per day = 16 Hours.
Hence with energy saving device the energy saved per day = 16 Hr. x 0.35 kW
= 5.6kWhr.
Saving on Energy Bill per day = Rs. 5.5 x 5.6 = Rs. 31
Yearly saving (On an average for 300 working days/year) = Rs. 31 x 300
= Rs. 9300
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
COLUMNS & BOOMS
COLUMNS & BOOMS

Systems ranging from 2020 to 6060 in various permutations and combinations
APPLICATIONS
• The range of Columns and Booms offered by ADOR are ideally recommended for manipulating /
positioning of welding head to facilitate SAW and MIG/MAG welding processes of long and
circumferential seams of tanks, barrels / shells pressure vessels, process equipments, tubular
components etc
• Ideally recommended for enhancing productivity with quality for repetitive jobs in heavy
equipment fabrication/manufacturing industries, Railway workshops, shipyards, steel plants,
process equipment manufacturers for sugar mills, cement and fertiliser plants etc
SALIENT FEATURES
• Robust design and construction, accurately machined guides for both vertical and horizontal
travel for longer service life and minimum maintenance
• Boom payload capacity of 250 Kgs
• Base of column: Pedestal or Trolley type
• 360 degree manual rotation of the column ensure 360 degree radial accessibility to
welding head, conveying vast area in shop
• Fixed speed AC motor drive for vertical lift of the boom with lift speed of
750mm/min or 1000 mm/min depending on application
• Variable speed horizontal boom travel using VFD drives with horizontal
speed infinitely variable from 150 to 1500mm/min
• Anti-fall safety mechanism in case of chain failure
• Roller bearings with eccentric pin mounting for easy adjustment of guiding pressure.
• Electrical and mechanical limiting mechanism against overriding
• Precise jerk free vertical & horizontal movement
• Extra optional features like seam tracking / oscillation, twin wire feed drive for
SAW welding, mini flux recovery unit, grinding/buffing attachments can be
WELDING AUTOMATION WELDING AUTOMATION

provided on welding head depending on application requirement
• Over rated, pre-loaded & dust protected bearing arrangement
• Trolley car mounted version gives accessibility to full shop length
• Assure high quality welding with non-dependent on operator skills
PRODUCTS & SYSTEMS (WAPS) OPTIONAL FEATURES
•
PRODUCTS & SYSTEMS (WAPS)
Slewing ring for the Column rotation, instead of TR Bearings • Integration of control panel with welding head, seam tracker, FRU etc
• Operator chair, walkway for all models of C&B • CCTV camera feedback system for controlling of welding head location
from ground level
• Motorized column swivelling from 0 to 360 degree
TECHNICAL SPECIFICATIONS
Vertical Horizontal Height Under Boom (mm) Over all Dimension (mm) Inner dist between
Model Stroke Stroke Rail
Length Width Height
(mm) (mm) Minimum “A” Maximum “B” “C”
“L” “W’ “H”
CBM 2020(P) 2000 2000 850 2850 4000 1800 3750 N.A.
CBM 2020(T) 2000 2000 875 2875 4000 1800 3775 1000
CBM 2525(P) 2500 2500 850 3350 4500 1800 4250 N.A.
CBM 2525(T) 2500 2500 875 3375 4500 1800 4275 1000
CBM 3030(P) 3000 3000 1100 4100 5300 2100 5000 N.A.
CBM 3030(T) 3000 3000 1150 4150 5300 2100 5050 1440
CBM 4040(P) 4000 4000 1200 5200 6700 2500 6100 N.A.
CBM 4040(T) 4000 4000 1250 5250 6700 2500 6150 1440
www.adorwelding.com www.adorwelding.com
CBM 5050(P) 5000 5000 1200 6200 7700 2500 7100 N.A.
CBM 5050(T) 5000 5000 1250 6250 7700 2500 7150 1600
CBM 6060(P) 6000 6000 1300 7300 8700 2500 8200 N.A.
CBM 6060(T) 6000 6000 1350 7350 8700 2500 8250 1600
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.

• Due to continuos development AWL reserves 49
the right to modify / change the design and /or (Formerly Known as Advani-Oerlikon Ltd.)
the specifications without notice www.adorwelding.com
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS) WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
POSITIONERS ROTATORS
POSITIONERS WELDING ROTATORS

Models range from 50 kgs to 30,000 kgs
APPLICATIONS
APPLICATIONS
• The range of Rotators offered by ADOR are ideally recommended for
• The range of Welding Positioners offered by ADOR are ideally recommended for
manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG manipulating/rotating/ positioning of round or cylindrical jobs to
welding processes of tanks, barrels/shells, process equipments, round/tubular components etc facilitate SAW and MIG/MAG welding processes of long and
circumferential seams of tanks, barrels/shells, pressure vessels,
SALIENT FEATURES process equipments, tubular components etc
• All wedling positioners are designed for longer service life and trouble free operation • Three types (i.e. WR/RSCLA/SAR) of rotators are available for
• The main frame is rugged fabricated structure supporting all other subassemblies and different applications and requirement of rotating and handling of jobs
designed for free standing in unloaded condition
• The work table is mounted on antifriction bearing arrangement and especially designed to take
overhung loads WR SERIES
• The work table is provided with T slots for clamping of work or workholding fixtures WR Models 5T to 150T
• The work table rotation is by a drive mechanism using AC motor, precision cut gears and
worm reduction gearbox SALIENT FEATURES OF WR (Manual Indexing) TYPES
• The tilt drive mechnism allows the work table to be positioned and locked at the desired • All Rotators are designed for longer service life and trouble free Operation
angle within the specification of the positioner • Typically Rotator set consists of one drive unit and one idler unit
• The positioner is also provided with a special direct earthing arrangement which prevents
the return current from passing through the bearing, shaft gear or gears • Surface speed sleeplessly variable from 150 to 1500 mm/min
• Mechanical stoppers in case of limit switch failure • Speed regulation through VFD drive system
• Once the job is loaded it can be manipulated conveniently to complete all the welding • Forward and reverse rotation along with inching facility provided
operation in down hand position. This reduce handling time & frequent use of crane
• Overload discs are provided (if required) to protect polyurethane
• Positioner can be conveniently used for complete circumferential welding, strip cladding for
down hand position welding to set the job conveniently for easy accessibility to intricate
wheels from Rupturing
assemblies etc along with CBM, a positioner can carry out any welding tasks which are • Pendant control for forwards, reverse and stop push button operation
WELDING AUTOMATION WELDING AUTOMATION

impossible otherwise • Roller bracket to have to be manually moved as per the job diameter
• The fixing holes for the bracket on the bed are precisely factory set
OPTIONAL FEATURES OTHER OPTION
• Face plate diameters more than standard version can be provided against specific • Head stock- tail stock setup • Ideal version to start with new fabrication line
PRODUCTS & SYSTEMS (WAPS) PRODUCTS & SYSTEMS (WAPS)

requirement • Elevating type positioners.
• External arms required to accommodate increase diameter • Turn tables TECHNICAL SPECIFICATIONS
• A.C. variable frequency drive for tilt drive Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
• Optional walkway/ platform at rear side of positioner can be provided Load
Turning
• Table rotation start/ stop controls can be given on foot switch Capacity Drive Idler Drive Idler
Model Capacity Minimum Maximum Height
per unit Length Length Width Width
TECHNICAL SPECIFICATIONS (Ton) "d" "D" "H"
(Ton) "L" "L1" "W" "W1"
WPL WPL WPM WPM WPH WPH WPH WPH WPH WPH WPH WPH WPH
Model WR 5T 5 2.5 2500 2300 500 400 515
50 100 250 500 1000 2000 3000 5000 8000 10000 15000 20000 30000 400 4000
Capacity in all position WR 10T 10 5 2600 2400 625 500 610
(Kg) 50 100 250 500 1000 2000 3000 5000 8000 10000 15000 20000 30000
WR 20 T 20 10 450 4500 2850 2650 650 525 610
Face plate OD " ФD "
(mm) 300 500 600 750 1000 1200 1400 1600 1800 2200 2400 2800 2800 WR 30 T 30 15 3100 2900 700 525 690
Eccentricity " E "(mm) 40 40 100 150 150 150
150 150
150 200 250 300 300 WR 40 T 40 20 3175 2975 800 600 750
500 5000
C.G. (mm) 40 40 100 150 150 200
300 250
300 300 300 300 300 WR 50 T 50 25 3200 3000 800 650 800
Speed Range (RPM) 0.45 to 8.4 0.1 to 1.5 0.1 to 1.0
0.02 to 0.2 0.02 to 0.25 0.01 to 0.15 WR 60 T 60 30 3750 3500 850 700 800
Tiltin range (Degree) + 60 to -120 0 to 135
WR 80 T 80 40 3750 3500 1100 900 910
Tilting Speed (Sec) Manual 60 60www.adorwelding.com
90 90 120 120 150 150 150 180 180 www.adorwelding.com
600 6000
Overall Length "L" (mm) 580 580 1100 1300 1400 1600 1700 2200 2300 2700 2900 3400 3700 WR 100 T 100 50 3900 3500 1200 950 910
Overall Width "W" (mm) 590 590 680 900 1100 1250 1500 1750 1900 2300 2500 3200 3200 WR 120 T 120 60 4150 3750 1250 950 1010
800 6500
Overall Height "H" (mm) 500 500 900 1000 1000 1050 1300 1400 1500 1750 2200 2650 2650 WR 150 T 150 75 4250 3850 1250 975 1110
NOTE NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice. 1 In view of continuous development, we reserve the right to modify the design & dimensions without notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement. 2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.
WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS) WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)
ROTATORS ROTATORS
RSCLA TYPES
WELDING (Self centering lead screw adjustment type)
ROTATORS SAR TYPES
RSCLA (SELF
TYPES
WELDING ALIGNING
(Self
ROTATORS TYPES)
centering lead screw adjustment type)
RSCLA Models 5T to 150T SAR Models
RSCLA Models 10T5Ttoto30T150T
APPLICATIONS
SALIENT FEATURES APPLICATIONS
SALIENT FEATURES
SALIENT FEATURES OPTIONAL FEATURES FOR ALL ABOVE ROTATOR MODELS:
• The range of Rotators offered by ADOR are ideally recommended for • The range of Rotators offered by ADOR are ideally recommended for
• All rotators are designed
manipulating/rotating/ for longerofservice
positioning lifecylindrical
round or and trouble free
jobs to operation •• All
All rotators
rotators areare designed
designed
manipulating/rotating/ for longer
forpositioning
longer ofservice
service life andor
round life andfree
trouble trouble
cylindrical free
operation
jobs to operation
• Extra features like hardened steel rollers, extra idlers for longer job
• Torque
facilitatefree
SAW axle
andshaft enableswelding
MIG/MAG easy maintenance
processes ofand easy
long andreplacement of worn out wheels • Each
Torqueunit free
is axle
provided shaft
with enables
pairs of easy
rollers
facilitate SAW and MIG/MAG welding processes of long and maintenance
mounted on and
pivoted easy
bracket, replacement of worn
lengths, out wheels
foot control switch, and radio remote control unit can be
• Optimum positioning
circumferential seamsofofjobs possible
tanks, since wheel
barrels/shells, distance
pressure adjustment is infinitely variable
vessels, • which self align
Optimum
circumferential withseams
positioningeachof other
ofjobs to possible
tanks,suitbarrels/shells,
different job diameters
since wheel distance
pressure adjustment
vessels, provided optionally
is infinitely at extra cost
variable
• Gear
processdrive system is spur
equipments, type
tubular which reduces
components etc the friction losses •• These
Gear
process
rotators
drive enhances
system
equipments,
shop type
is spur
tubular
floor productivity,
which reduces
components
since the
etc
the self aligning
friction losses • All type of Rotator can be designed/ supplied with either manual or
•• LH-RH lead screw
Three types arrangement allows
(i.e. WR/RSCLA/SAR) the wheels
of rotators to move simultaneously
are available for either towards or away from each other •• arrangement
LH-RH
Three
job
lead
types
loading,
permits the roller
screw
(i.e.any
without
arrangement
WR/RSCLA/SAR)
brackets to align themselves
allows the wheels to to vessel or
move simultaneously motorized trolley
either towards or away from each other
pre-adjustments of rotators are available for • The rotation lead screw in case of RSCLA can be made motorized.
• Surface
different speed sleeplessly
applications variable from
and requirement of 150 to 1500
rotating and mm/min
handling of jobs •• Surface
Surface speed
differentspeed sleeplessly
applications variable
and requirement
stepless variable from
from 150 to 1500 150 to
of rotating 1500 mm/min
mm/minand handling of• jobsHigher diameter range for the entire Rotators model
• Speed regulation through VFD drive system •• Speed
Speedregulation
regulation through
through VFD VFD drive system
drive system • Height adjustment for idler to accommodate the taper pole/ taper job in
• Forward and reverse rotation along with inching facility provided • Forward
Forwardand and reverse
reverse rotation
rotation alongalong with inching
with inching facility provided
facility provided case of wind tower application
WR SERIES
• Overload discs are provided, (if required) to protect polyurethane wheels from rupturing WR SERIES
• Overload
Overloaddiscs areare
discs provided (if required)
provided, to protect
(if required) topolyurethane wheels • wheels
protect polyurethane Anti-drift
from arrangement
rupturing for all Rotator which is the method of opposing
•WR Models
Pendant5Tcontrol
to 150Tfor forwards, reverse and stop push button operation •WR from rupturing
Models
Pendant to 150Tfor forwards, reverse and stop push button operationaxial drift of cylindrical work pieces available in manual/ automatic
5Tcontrol
• Pendant control for forwards, reverse and stop push button operation version (Drift control range: +/- 1 mm)
SALIENT FEATURES OF WR (Manual Indexing) TYPES SALIENT
• AcceptsFEATURES
complete range OFofWR job in(Manual
one or two Indexing)
setting TYPES
• All Rotators are designed for longer service life and trouble free Operation • All Rotators are designed for longer service life and trouble free Operation
• Typically Rotator set consists of one drive unit and one idler unit • Typically Rotator set consists of one drive unit and one idler unit ØD
ØD Ød variable from 150 to 1500 mm/min
• Surface speed sleeplessly variable from 150 to 1500 mm/min • Surface speed sleeplessly Ød
• Speed regulation through VFD drive system • Speed regulation through VFD drive system
• Forward and reverse rotation along with inching facility provided • Forward and reverse rotation along with inching facility provided
• Overload discs are provided (if required) to protect polyurethane • Overload discs are provided (if required) to protect polyurethane H
“H”
wheels from Rupturing wheels from Rupturing
• Pendant control for forwards, reverse and stop push button operation • Pendant control for forwards, reverse and stop push button operation
“ L1 ” “ W1 ”
• Roller bracket to have to be manually moved as per the job diameter • Roller bracket to have to be manually moved as per the job diameter “L” “W”
• The fixing holes for the bracket on the bed are precisely factory set • The fixing holes for the “IDLER
bracket UNIT”
on the bed are precisely factory set “DRIVE UNIT”
• Ideal version to start with new fabrication line • Ideal version to start with new fabrication line
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm) TECHNICAL SPECIFICATIONS Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm)
Load Load
Turning Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm) Turning Shell
Shell Diameter
Diameter (mm)(mm) Over Overallall dimension
dimension of of Drive
Drive && Idler
Idler Unit(mm)
Unit (mm)
Turning
Capacity
Load Drive Idler Drive Idler Turning
Turning
Capacity
LoadLoad Drive Idler Drive Idler
Model Capacity Capacity Minimum Maximum Height Model Capacity Capacity Minimum Maximum Height
Model Capacity per unit Drive
Length Idler
Length Drive
Width Idler
Width Model
Model Capacity
Capacity per unit
Capacity Minimum Drive
Length
Drive Length Idler
Idler Drive
Width Idler
Drive Width Idler Height
(Ton) per(Ton)
unit Minimum
"d" Maximum
"D" Height
"H" (Ton) per(Ton)
unit "d"
Minimum Maximum"D"
Maximum "H"
Height
(Ton) Length
"L" Length
"L1" Width
"W" Width
"W1" (Ton)
(Ton) (Ton) Length"L"
Length Length
Length Width
"L1" Width Width
"W" "W1"
Width
(Ton) "d" "D" "H" (Ton) "d" "D" "H"
"L" "L1" "W" "W1" "d" "D" "L" "L1" "W" "W1" "H"
WR 5T 5 2.5 2500 2300 500 400 515 WR 5T 5 2.5 2500"L" "L1"
2300 "W"
500 "W1"
400 515
WR 5T 5 2.5 400 4000 2500 2300 500 400 515 WR
SAR 5T 5 2.5 400 4000 2500 2300 500 400 515
WR 10T 10 5 400 4000 2600 2400 625 500 610 WR5T 10T 105T 52.5 400400 40002500 2600 2250 2400 2050 625500 350
500 610890
WR 10T 10 5 2600 2400 625 500 610 WR 10T
SAR 10T 1010 T 5 5 400 3000 26002700 24002200 625550 500400 610980
WR 20TT
WR 20 20
20 10
10 450
450 4500
4500 2850
2850 2650
2650 650
650 525
525 610
610 WR
WR 20 20 T 20 10 450 4500 2850 2650 650 525 610
SAR 20TT 2020 T 10 10 450500 45004000 28502700 26502200 650700 525500 6101050
WR30
WR 30TT 30
30 15
15 3100
3100 2900
2900 700
700 525
525 690
690 WR30
WR 30 T 30 15 3100 2900 700 525 690
SAR 30TT 30 30 T 15 15 500 4000 3100 2800 29002300 700800 525500 6901055
WR40
WR 40TT 40
40 20
20 3175
3175 2975
2975 800
800 600
600 750
750 WR40
WR 40TT 4040 2020 3175
3175 2975 800 600 750
500 5000 SAR 40 T 40 T 20 500 600 50005000 3000 29752300 800800 600550 7501150
WR50
WR 50TT 50
50 25
25 500 5000 3200
3200 3000
3000 800
800 650
650 800
800 WR50
WR 50TTT 5050 252525 500 5000 3200
3200 3000 800800 650 650 800
SAR 50 50 T 600 5000 3000 3000 3000 800 550 8001200
WR
WR60
60TT 60
60 30
30 3750
3750 3500
3500 850
850 700
700 800
800 WR
WR60
SAR 60TTT
60 606060 T 303030 800 5500 3750
3750 3000 3500 2300 850
3500 850900 700 700
600 800
800
1200
WR
WR80
80TT 80
80 40
40 3750
3750 3500
3500 1100
1100 900
900 910
910 WR
WR80
SAR 80TTT
80 808080 T 404040 900 6000 3750
3750 3050 3500 2300 1100
3500 1100 900
1100 900
750 910
910
1210
600
600 6000
6000 600
600 6000
6000
WR
WR100
100TT 100
100 50
50 3900
3900 3500
3500 1200
1200 950
950 910
910 WR
WR100
SAR 100TT
100 100
100
100 T 505050 900 6000 3900
3900 3300 3500 2650 1200
3500 1150 950
1200 950
800 910
910
1260
WR
WR120
120TT 120 60 4150 3750 1250 950 1010 WR
WR120
SAR 120TT 120120 T 606060 4150 3350 3750 2700 1250 1300 950 850 1010
120 60 800 6500 4150 3750 1250 950 1010 120 120 8001000 65006000 4150 3750 1250 950 1370
1010
WR 150 T 150 75 800 6500 4250 3850 1250 975 1110 WR 150 800 6500
WR 150 T 150 75 4250 3850 1250 975 1110 SAR
WR 150150TTT 150150 T
150
75 75
75 1000 6500 42504400 38503500 1250
4250 3850 1400 975
1250 900 1110
975 1530
1110
NOTE NOTE
NOTE
NOTE
1 In view of continuous development, we reserve the right to modify the design & dimensions without notice. 1 11 InIn
Inview
view
viewofof
ofcontinuous
continuous
continuousdevelopment,
development,
development,wewe
wereserve
reserve
reservethe
the
theright
right
righttoto
tomodify
modify
modifythe
the
thedesign
design
design&&&dimensions
dimensions
dimensionswithout
without
withoutnotice.
notice.
notice.
2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement. 2 2 AnyAnymodel
modelnotnotmentioned
mentionedhere
herecan
canbebedesigned
designedmanufactured
manufactured&&supplied
suppliedasasper
perthe
thecustomer
customerrequirement.
requirement.
• For detailed technical specifications please • For• detailed

For detailed
technical
technical
specifications
specifications
please
please •• For
Fordetailed
detailedtechnical
technicalspecifications
specificationsplease
please • For detailed technical specifications please
refer respective leaflet referrefer
respective
respective
leaflet
leaflet refer
referrespective
respectiveleaflet
leaflet refer respective leaflet
520• 6Due to continuos development AWL reserves the • Due• Due
to continuos
to continuos
development
development
AWLAWLreserves
reserves
the 59
the •• Due
60 Duetotocontinuos
continuosdevelopment AWL
development AWLreserves
reservesthe • Due to continuos development AWL reserves the 5361
right to modify / change the design and /or the (Formerly Known as Advani-Oerlikon Ltd.) rightright
to modify
to modify
/ change
/ change
the design
the design
and and
/or the
/or the right
thetoright
modify / change
to modify the design
/ change and /or
the design the/or
and (Formerly Known as Advani-Oerlikon Ltd.) right to modify / change the design and /or the
specifications without notice www.adorwelding.com specifications
specifications
without
without
notice
notice specifications without
the specifications noticenotice
without www.adorwelding.com specifications without notice
ADOR-PLT SUPER-MIG® SYSTEM WELDING
WELDING
AUTOMATION
AUTOMATION
PRODUCTS
WELDING
PRODUCTS
AUTOMATION
& SYSTEMS
& SYSTEMS
(WAPS)
PRODUCTS
(WAPS)& SYSTEMS (WAPS)
HYBRID PLASMA MIG WELDING AMET

SPECIAL
MANUFACTURING
ORBITAL
PURPOSE
WELDING
WELDING
& ENGINEERING
SYSTEMS
SYSTEMS SOLUTIONS
HYBRID PLASMA MIG WELDING AUTOMATED ORBITAL WELDING SYSTEMS FOR TUBES, PIPES & TUBESHEETS
SPECIAL
FROM PURPOSE WELDING SYSTEMS
AMI, USA
• The Super-MIG® system is a new, innovative robotic welding technology developed by
combining two reliable standard welding processes, Plasma arc and MIG arc, into one • These
Orbitalspecial purpose
tube to tube welding
sheet Weld systems
head / Power sourcearecombinations
custom designed are Model 96for/ Model
jobs 6like
and Plus
ModelBeam,
227
hybrid process. Star Beam
- Model 96 is and
fusion H-Beam
type tube toof different
tube sheet weldsections, shells,
head for flush types forbarrels,
thin tubesidler
upto 3rollers, axles etc.
mm wall thickness
- Model 6 is tube to tube sheet weld head for projected joints with filler wire and auto height adjustment (AVC control). The locating
• The Super-MIG® process is capable of replacing and improving most standard MIG, SAW fixture helps for easy and fast locating of weld head. The key advantage of the weld head is that it can weld across the centre line
or Plasma/TIG, as well as many other applications (i.e. true lap welds-continuous or Some more applications
stitch/spot configurations).
• The advanced Plasma Technology of PLT is integrated with ADOR's Advanced MIG
Inverters to provide a superior and advanced technology to replace / enhance the
manufacturing (welding) process capabilities in the highly automated process industries
• This association will ensure that the customers get the best of support in terms of training,
spares and services. Ador will provide the integration service of this new system into the
user's expansion plan for Robotic/Hard Automation system to harness the benefits of this
Model -96 WeldHead Model -6 WeldHead Model -227 Powersource
superior product line.
• Specialised Orbital weld heads-Custom designed for specific applications-
AAMI is also capable to design and engineer & design any special weld head that may be required to do uncommon welds like ID
Super MIG Welding Snapshots weld repair of a 2" pipe at 5m inside from the end, or specially designed weld head for welding remotely the containment chamber
for nuclear spent fuel.
SQUARE
UnderAXLE
waterWELDING MACHINE L SEAM WELDING SPMcontrols
SPECIAL WELDING SYSTEMS IN CO-OPERATION WITH AMET-USA,
testing facility. ID Cladding with intelligent
FOR SPECIFIC HIGH END APPLICATIONS
• Microprocessor and CNC controller welding system with advanced Digital Signal Processing (DSP) for providing consistent quality
and repeatability
APPLICATIONS
• Aerospace: Cariable Polarity Welding systems with special welding head & manipulator system
• Nuclear : Fuel Rods, Nuclear Battery, Underwater testing facility etc
• Oil & Gas / Petrochemicals.: Hot wire Valve body welding & cladding, matrix drill, Sub-sea cladding etc
• Stainless Steel Fabrication : Dual Arc process for Polar Tank, Brenner Tank etc
• Wind Tower Production : Linear Seam & Circumferential joints
Plasma Controller Torch Torch Cleaning Device
Super-MIG® Benefits vs. Standard MIG/MAG Narrow Gap SAW Welding Long Seamer with
with AC/ DC Tandem head GTAW application for Titanium Shells
• Higher welding speeds (2-3 times faster than MIG) and penetration (by +50%)
• Maintains high welding speeds under variable gap conditions CIR SEAM WELDING SPM 2” to 6” OD PIPE WELDING
• Capable of producing true lap welds; continuous or stitch/spot configurations SPECIAL PURPOSE MACHINE
• Reduced part distortion due to a narrower Heat Affected Zone
• Meets same weld specs. as standard MIG/MAG Aluminium Fuel Tank fabrication Nuclear Fuel Rods Welding
• Higher quality of welds for the same range of weldable materials
• Significant reduction in weld spatter
54 • Due to continuos development AWL reserves the •
64 Due to continuos development AWL reserves 65
55
WELDING
WELDING
AUTOMATION
AUTOMATION
PRODUCTS
WELDING
PRODUCTS
&AUTOMATION
SYSTEMS
& SYSTEMS
(WAPS)
PRODUCTS
(WAPS)& SYSTEMS (WAPS) WELDING
WELDINGAUTOMATION
AUTOMATIONPRODUCTS
PRODUCTS& SYSTEMS
& SYSTEMS
(WAPS)
(WAPS)
AMET
SPECIAL
ROBOTICS
MANUFACTURING
PURPOSE
WELDING
WELDING
SOLUTIONS
& ENGINEERING
SYSTEMS SOLUTIONS ROBOTICS
ROBOTICSWELDING
WELDINGSOLUTIONS
SOLUTIONS
Robotics:
SPECIAL PURPOSE WELDING SYSTEMS In order to widen it's horizons, Ador Welding Ltd has added a new feather to it's cap by
These special purpose welding systems are custom designed for jobs like Plus Beam, including "Automated welding with Robots" in it's existing solution range of WAPS. Ador is
all geared up to give the ultimate solution in welding against demand of productivity,
Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc. quality & repeatability. A robot has been installed to showcase & demonstrate automated
ADOR introduces Robotic Welding Automation Solution with ABB Robots in India. ADOR
weldingintroduces Robotic
on components Welding
using Automation
7 or 8 axis motion. Solution with ABB Robots in India.
Some more applications
SQUARE
UnderAXLE
waterWELDING MACHINE
testing facility. L SEAM WELDING
ID Cladding SPMcontrols
with intelligent
ROBOSTUDIO SOFTWARE: - WELDING USING

ROBOT WITH A ROTARY POSITIONER
Narrow Gap SAW Welding Long Seamer with

with AC/ DC Tandem head GTAW application for Titanium Shells
CIR SEAM WELDING SPM 2” to 6” OD PIPE WELDING
SPECIAL PURPOSE MACHINE
ROBOSTUDIO SOFTWARE WORKPIECE

POSITIONERS FOR ARC WELDING
57
66 • Due to continuos development AWL reserves 65 the • Due to continuos development AWL reserves 67
58
BN
-W
Welding for Bharat Nirman
ON
NOTE
SI
S
MI
Bharat Nirman is a far-reaching Nation building plan launched by the
Central Government with the aim of developing critical infrastructure, including transportation,
energy, ports, telecommunication, urban infrastructure etc.
For every infrastructure project, welding is a vital component.

As India's pioneers in welding for over a century, Ador, through its educational thrust
Ador Welding Academy Pvt. Ltd. (AWA) will play a crucial role in empowering India.
Empowering Welding. Empowering Bharat.
OVER SIX DECADES OF

KNOWLEDGE, TECHNOLOGY & EDUCATION
Ador Welding Academy Pvt. Ltd.

awa@adorwac.in / cmo@adorians.com
www.adorwelding.com

ADOR Equipment Brochure

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Welding & Cutting Equipment

Welding & Cutting Equipment

(Formerly Known as Advani-Oerlikon Ltd.)

? CHAMP SERIES RECTIFIERS G WELDING ACCESSORIES

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

SOME BASICS TO KNOW

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

SOME BASICS TO KNOW SOME BASICS TO KNOW

ELECTRODE SELECTION TABLE HELP ME CHOOSE

ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS

ELECTRODE AWS WELDING CURRENTS (AMPS)

1. Superbond E6013 30-50 55 80 125 170 220 275

55 80 125 170 220 250-330

3. Superbond-SS E6013 30-50 40-60 90 135 180 240 300

80 125 170 200 275

80 125 170 225 300

- - 55 100 130 180 -

HELP ME CHOOSE HELP ME CHOOSE

Most suitable where excellent mechanical properties are required

AC ARC WELDING TRANSFORMERS

RED 403 / RED 503

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please

AC ARC WELDING TRANSFORMERS AC ARC WELDING TRANSFORMERS

TPA 303 / TPA 403 DOUBLE MUSTANG / DOUBLE RACER

AC ARC WELDING TRANSFORMERS DC ARC WELDING RECTIFIERS / WELDERS

E-WELMAC 150 / E-WELMAC 190 GL SERIES RECTIFIERS

Phase No 1 1 MODELS UNIT GL 401 GL 601

DC ARC WELDING RECTIFIERS / WELDERS CHAMP SERIES RECTIFIERS

THYROLUXE SERIES RECTIFIERS CHAMP 160 / CHAMP 200

CHAMP SERIES RECTIFIERS CHAMP SERIES RECTIFIERS

CHAMP T400 CHAMP 250 / CHAMP 500 / CHAMP 600

MODELS UNIT CHAMP T400 BRIEF SPECIFICATIONS:

MOTOR GENERATOR WELDING SETS ENGINE DRIVEN WELDERS SETS

SILENT CHALLENGER SERIES

ENGINE DRIVEN WELDERS SETS

SILENT CHALLENGER 400 K3

MAXIMIG SERIES OUTFITS MAXIMIG SERIES OUTFITS

MAXIMIG 251 MAXIMIG 400

RANGER SERIES OUTFITS RANGER SERIES OUTFITS

RANGER 600 RANGER 403

RANGER SERIES OUTFITS RANGER SERIES OUTFITS

BRIEF SPECIFICATIONS: BRIEF SPECIFICATIONS:

CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

MULTI OPERTAOR WELDING PAYLOADS FOR

CHAMP MULTI 400 / CHAMP MULTI 400 SSPW CC/CV TIG

HF CONTROL TIG UNITS

HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD

Class of Protection Class IP 23 IP 23 IP 23 IP 23

Dimensions (LxWxH) mm 440x165x315 560x290x438 614x400x580 614x400x880

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please

CHAMPTIG 300 AD CHAMPTIG 300 P

CHAMP TIG SERIES TIG OUTFITS

BRIEF SPECIFICATIONS: SAW WELDING EQUIPMENT

TIG Torch Model HIPROTIG 401 / 4

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please

MAESTRO SERIES MAESTRO SERIES

SAW WELDING EQUIPMENT

MAESTRO SERIES MAESTRO SERIES

MAESTRO 1000 (I) MAESTRO 1000 (I)