Service Manual: Finisher, Sorter, Deliverytray Finisher-S1

Service Manual
Finisher, Sorter, DeliveryTray

Finisher-S1
Sep 20 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.

Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in question.

REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.

Introduction
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
　The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1　Specifications
1.1 Product Specifications....................................................................................................................................... 1- 1
1.1.1Specifications .............................................................................................................................................. 1- 1
1.2 Names of Parts................................................................................................................................................... 1- 6
1.2.1External View.............................................................................................................................................. 1- 6
1.2.2Cross-sectional View................................................................................................................................... 1- 7
Chapter 2　Functions
2.1 Basic Construction ............................................................................................................................................ 2- 1
2.1.1Overview ..................................................................................................................................................... 2- 1
2.1.2Outline of Electric Circuits.......................................................................................................................... 2- 1
2.2 Basic Operation ................................................................................................................................................. 2- 3
2.2.1Basic Operation ........................................................................................................................................... 2- 3
2.3 Feed Drive System ............................................................................................................................................ 2- 6
2.3.1Overview ..................................................................................................................................................... 2- 6
2.3.2Feed Roller Control ..................................................................................................................................... 2- 6
2.3.3Offset Roller Control................................................................................................................................... 2- 7
2.3.4Feed Motor Control ..................................................................................................................................... 2- 9
2.3.5Offset Motor Control................................................................................................................................. 2- 10
2.4 Staple Operation .............................................................................................................................................. 2- 11
2.4.1Functional Configuration .......................................................................................................................... 2- 11
2.4.2Staple Motor Control................................................................................................................................. 2- 12
2.5 Stack Tray Operation....................................................................................................................................... 2- 13
2.5.1Overview ................................................................................................................................................... 2- 13
2.5.2Stack Ejection............................................................................................................................................ 2- 13
2.5.3Stack Slide Motor Control......................................................................................................................... 2- 15
2.5.4Stack Tray Shift Motor Control................................................................................................................. 2- 15
2.6 Detecting Jams ................................................................................................................................................ 2- 17
2.6.1Overview ................................................................................................................................................... 2- 17
2.7 Power Supply .................................................................................................................................................. 2- 19
2.7.1Overview ................................................................................................................................................... 2- 19
2.7.2Protection Function ................................................................................................................................... 2- 19
Chapter 3　Parts Replacement Procedure

3.1 External Covers ................................................................................................................................................. 3- 1
3.1.1 Upper Cover................................................................................................................................................ 3- 1
3.1.1.1 Removing the PCB Cover ................................................................................................................... 3- 1
3.1.1.2 Removing the Top Harness Cover ...................................................................................................... 3- 1
3.1.1.3 Removing the Upper Cover................................................................................................................. 3- 1
3.1.2 Left Cover ................................................................................................................................................... 3- 2
3.1.2.1 Removing the Left Cover .................................................................................................................... 3- 2
Contents
3.1.3 PCB Cover................................................................................................................................................... 3- 2

3.1.3.1 Removing the PCB Cover.................................................................................................................... 3- 2
3.1.4 Top Harness Cover...................................................................................................................................... 3- 2
3.1.4.2 Removing the Top Harness Cover....................................................................................................... 3- 3
3.1.5 Bottom Cover .............................................................................................................................................. 3- 3
3.1.5.1 Removing the Bottom Cover ............................................................................................................... 3- 3
3.1.6 Tray Guide Top Cover ................................................................................................................................ 3- 3
3.1.6.2 Removing the Tray Guide Top Cover ................................................................................................. 3- 4
3.2 Drive System ..................................................................................................................................................... 3- 5
3.2.1 Feed Motor .................................................................................................................................................. 3- 5
3.2.1.3 Removing the Upper Cover ................................................................................................................. 3- 5
3.2.1.4 Removing the Stapler Cover................................................................................................................ 3- 6
3.2.1.5 Removing the Drive Unit..................................................................................................................... 3- 6
3.2.1.6 Removing the Process Tray Unit ......................................................................................................... 3- 6
3.2.1.7 Removing the Feed Motor ................................................................................................................... 3- 7
3.2.2 Stack Tray Shift Motor................................................................................................................................ 3- 7
3.2.2.5 Removing the Left Cover .................................................................................................................... 3- 8
3.2.3 Stapler.......................................................................................................................................................... 3- 9
3.2.3.4 Removing the Stapler Cover.............................................................................................................. 3- 10
3.2.3.5 Removing the Stapler......................................................................................................................... 3- 10
3.2.4 Drive Unit.................................................................................................................................................. 3- 10
3.2.4.1 Removing the PCB Cover.................................................................................................................. 3- 10
3.2.4.2 Removing the Top Harness Cover..................................................................................................... 3- 10
3.2.4.3 Removing the Upper Cover ............................................................................................................... 3- 11
3.2.4.5 Removing the Drive Unit................................................................................................................... 3- 11
3.2.5 Offset Motor .............................................................................................................................................. 3- 12
3.2.5.4 Removing the Offset Motor............................................................................................................... 3- 13
3.2.6 Stack Slide Motor...................................................................................................................................... 3- 13
3.2.6.6 Removing the Process Tray Unit ....................................................................................................... 3- 15
Contents
3.2.6.7 Removing the Stack Slide Motor ...................................................................................................... 3- 15

3.3 Document Feeding System.............................................................................................................................. 3- 16
3.3.1 Stack Tray Assembly ................................................................................................................................ 3- 16
3.3.1.1 Removing the PCB Cover ................................................................................................................. 3- 16
3.3.1.2 Removing the Top Harness Cover .................................................................................................... 3- 16
3.3.1.3 Removing the Upper Cover............................................................................................................... 3- 16
3.3.1.4 Removing the Bottom Cover............................................................................................................. 3- 17
3.3.1.5 Removing the Left Cover .................................................................................................................. 3- 17
3.3.1.6 Removing the Tray Guide Top Cover ............................................................................................... 3- 17
3.3.1.7 Removing the Stapler Cover ............................................................................................................. 3- 17
3.3.1.8 Removing the Stack Tray Assembly ................................................................................................. 3- 18
3.3.2 Process Tray Assembly............................................................................................................................. 3- 18
3.3.2.5 Removing the Drive Unit .................................................................................................................. 3- 19
3.3.2.6 Removing the Process Tray Unit....................................................................................................... 3- 20
3.3.3 Feed Rollor................................................................................................................................................ 3- 20
3.3.3.4 Removing the Feed Roller................................................................................................................. 3- 21
3.4 Electrical System ............................................................................................................................................. 3- 23
3.4.1 Stack Tray Paper Surface Sensor .............................................................................................................. 3- 23
3.4.1.5 Removing the Stapler ........................................................................................................................ 3- 24
3.4.1.8 Removing the Stack Tray Paper Surface Sensor............................................................................... 3- 25
3.4.2 Stack Tray Lower Limit Sensor ................................................................................................................ 3- 25
3.4.2.1 Removing the Stack Tray Lower Limit Sensor................................................................................. 3- 25
3.4.3 Process Tray Paper Sensor........................................................................................................................ 3- 25
3.4.3.7 Removing the Process Tray Paper Sensor......................................................................................... 3- 28
3.4.4 Finisher Controller PCB ........................................................................................................................... 3- 28
3.4.4.1 Finisher Controller PCB .................................................................................................................... 3- 28
3.4.5 Front Cover Safety Switch........................................................................................................................ 3- 29
3.4.5.2 Removing the Front Door Safety Switch .......................................................................................... 3- 30
3.4.6 Inlet Sensor ............................................................................................................................................... 3- 30
Contents

3.4.6.4 Removing the Inlet Sensor................................................................................................................. 3- 31
3.4.7 Stack Slide HP Sensor............................................................................................................................... 3- 31
3.4.7.6 Removing the Process Tray Unit ....................................................................................................... 3- 33
3.4.7.7 Stack Slide HP Sensor ....................................................................................................................... 3- 33
3.4.8 Offset HP Sensor ....................................................................................................................................... 3- 33
3.4.8.4 Removing the Offset HP Sensor........................................................................................................ 3- 34
3.4.9 Tray Clock Sensor ..................................................................................................................................... 3- 35
3.4.9.4 Removing the Bottom Cover ............................................................................................................. 3- 36
3.4.9.5 Removing the left cover..................................................................................................................... 3- 36
3.4.9.6 Removing the Tray Guide Top Cover ............................................................................................... 3- 36
3.4.9.7 Removing the Stack Tray Assembly ................................................................................................. 3- 37
3.4.9.8 Removing the Tray Clock Sensor...................................................................................................... 3- 37
3.4.10 Offset Solenoid........................................................................................................................................ 3- 37
3.4.10.1 Removing the PCB Cover................................................................................................................ 3- 37
3.4.10.2 Removing the Top Harness Cover................................................................................................... 3- 38
3.4.10.3 Removing the Upper Cover ............................................................................................................. 3- 38
3.4.10.4 Removing the Offset Solenoid......................................................................................................... 3- 38
3.4.11 Paper Holder Solenoid ............................................................................................................................ 3- 39
3.4.11.1 Removing the PCB Cover................................................................................................................ 3- 39
3.4.11.2 Removing the Top Harness Cover................................................................................................... 3- 39
3.4.11.3 Removing the Upper Cover ............................................................................................................. 3- 39
3.4.11.4 Removing the Stapler Cover............................................................................................................ 3- 40
3.4.11.5 Removing the Stapler....................................................................................................................... 3- 40
3.4.11.6 Removing the Drive Unit................................................................................................................. 3- 40
3.4.11.7 Removing the Process Tray Unit ..................................................................................................... 3- 41
3.4.11.8 Removing the Paper Holder Solenoid ............................................................................................. 3- 41
Chapter 4　Maintenance
4.1 Maintenance and Inspection .............................................................................................................................. 4- 1
4.1.1 Periodically Replaced Parts......................................................................................................................... 4- 1
4.1.1.1 Periodically Replaced Parts ................................................................................................................. 4- 1
4.1.2 Durables ...................................................................................................................................................... 4- 1
4.1.2.1 Durables ............................................................................................................................................... 4- 1
4.1.3 Periodical Servicing .................................................................................................................................... 4- 2
Contents
4.1.3.1 Periodical Servicing............................................................................................................................. 4- 2

4.2 Adjustment ........................................................................................................................................................ 4- 3
4.2.1 Adjustment at Time of Parts Replacement ................................................................................................. 4- 3
4.2.1.1 Making Adjustments When Replacing the Finisher Controller PCB.................................................. 4- 3
4.3 Outline of Electrical Components ..................................................................................................................... 4- 4
4.3.1Outline of Electrical Components ............................................................................................................... 4- 4
4.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB .......................................... 4- 7
4.4.1Light-Emitting Diodes and Check Pins by PCB ......................................................................................... 4- 7
4.4.2Finisher Controller PCB .............................................................................................................................. 4- 7
4.4.3DIP Switch Functions.................................................................................................................................. 4- 8
Chapter 5　Error Code

5.1 Service Error Code ............................................................................................................................................ 5- 1
5.1.1Service Error Code ...................................................................................................................................... 5- 1
Chapter 1　Specifications
Contents
Contents
1.1 Product Specifications........................................................................................................................................ 1-1

1.1.1 Specifications .............................................................................................................................................. 1-1
1.2 Names of Parts.................................................................................................................................................... 1-6
1.2.1 External View.............................................................................................................................................. 1-6
1.2.2 Cross-sectional View................................................................................................................................... 1-7
Chapter 1
1.1 Product Specifications
1.1.1 Specifications 0006-1918
T-1-1
Item Description Remarks
Stack tray 1-stage tray and extension tray for Two-bin

large size paper configuration
can be used by
attaching
additional
finisher tray
(B1).
Stacking method Lowering stack tray

(1-bin self-running)
Loading method Face-down
Loading paper Longitudinal 139.7 mm to 457 mm

size
Lateral 98.4 mm to 320 mm
Staple loading 64g/m2 to 80g/m2

Paper weight
Non-staple loading 64g/m2 to 128g/m2
Paper size A3, B4, A4, A4R, B5, B5R, A5R,

postcard, double postal card, 4-leaf
postcard, irregular sizes (182 x 140 mm
to 297 x 432 mm), envelope (105 mm
x 235 mm, COM10, Monarch, DL,
ISO-B5, ISO-C5)
64g/m2 to 128g/m2
Media type Plain paper, recycled paper, colored

paper, punched paper, thick paper,
secondary original drawing,
transparency, label sheet, postcard,
double postal card, 4-leaf postcard
1-1
Staple loading A3,A4,A4R,B4,B5,LDR,LGL,LTR,L

TRR
Non-staple loading A3,A4,A4R,A5,A5R,B4,B5,B5R,LD

R,LGL,LTR,LTRR, postcard,
envelope
Modes
Stack offset loading A3,A4,A4R,B4,B5,LDR,LGL,LTR,L - Shift
TRR amount: 43.5
to 87 mm
- Shiftable
width: 210
mm to 297
mm
Standard tray Non-sort, sort, group

A4, B5, A5R: 1000 sheets (height =
130 mm)
A3, B4, A4R, B5R: 500 sheets (height
= 65 mm)
Staple sort
A4, B5: 1000 sheets/30 copies (height
= 130 mm)
Non-sort, sort, group (Mixed size): 500
sheets (height = 65 mm)
Staple sort (Mixed size): 500 sheets/30
copies (height = 65 mm)
Optional tray Non-sort, soft, group

80 g/m2 paper
A4, B5, A5R: 300 sheets (height = 40
mm)
A3, B4, A4R, B5R: 150 sheets (height
Number of
= 20 mm)
loadable
Staple sort
sheets
A4, B5: 300 sheets/30 copies (height =
40 mm)
A3, B4, A4R: 150 sheets/30 copies
(height = 20 mm)
Non-sort, sort, group (Mixed size):,150
sheets (height = 20 mm)
Staple sort (Mixed size): 150 sheets/30
copies (height = 20 mm)
When optional tray Upper tray

is installed Small size: Height = 40 mm; Large
size: Height = 20 mm
Lower tray
Small size: Height = 40 mm; Large
size: Height = 20 mm
Staple stack A4, B4: 50 sheets (64 to 80 g/m2)

A3, B4, A4R: 30 sheets (64 to 80 g/m2)
Staple loading Paper width: 210.0 mm to 297.0 mm

Alignment
Non-staple loading Paper width: 210.0 mm to 297.0 mm
range
Stack offset loading Paper width: 210.0 mm to 297.0 mm
Paper Intermediate Detected

detection process tray
Stack tray Detected

Chapter 1　
Mixed size 65 mm or lower in height 20 mm when

additional
Mixed staple 65 mm or lower in height or 30 or
finisher tray
fewer copies
Number of (B1) is
mixed sheets Mixed mode 65 mm or lower in height or 30 or installed
fewer copies (loadability is
not
quaranteed)
Operation panel None
Display screen None
Installation type Built-in
Dimensions 480mm(W) x 520mm(D) x 300mm(H)
Weight 12kg
Power supply Powered from main body (24 V/13 V)
Max. power Powered from main Approx. 45 W or less

consumption body
Operating Main body + DF + Noise specification for main body + 3

noise Finisher dB (full system)
Options Additional finisher tray-B1

Puncher unit-R1/S1/T1
T-1-2
Stapling method Stapling by rotary cam
Stapling position - Oblique stapling at one position A3,A4,A4R,B4,B5,

LDR,LGL,LTR,LT
RR
Number of sheets that Small size: 50 sheets; Large size: 30 sheets Paper thickness: 5.5
can be stapled Maximum: Two 128 g/m2 sheets + Forty- mm max.
eight 80 g/m2 sheets (small size)
Staple loading method Replacement of dedicated staple sheet

cartridge (5000 staples)
No staple detection Detected
Manual stapling Disabled
Standby function Provided
- Stapling position (one position, rear)
1-4
5.0 2mm
45
5.0 2mm
A3 , B4 , A4 , A4R , B5 , LDR , LGL , LTR , LTR-R
F-1-1
Chapter 1　
1.2 Names of Parts
1.2.1 External View 0006-1920
[1]
[2]
[3]
[4]
[9]
[5]
[8]
[7] [6]
F-1-2
[1] Top harness cover

[2] Top cover
[3] Reversal guide
[4] PCB cover
[5] Bottom cover
[6] Pulling handle
[7] Stack tray
[8] Stack extension tray 1
[9] Stack extension tray 2
1-6
Chapter 1
1.2.2 Cross-sectional View 0006-1922
F-1-3
[1] Stack tray paper presence sensor

[2] Stapler
[3] Reversal guide
[4] Feed roller
[5] Stack slider
[6] Offset roller
[7] Paper holder
[8] Stack tray
1-7
Chapter 2　Functions
Contents
Contents
2.1 Basic Construction ............................................................................................................................................. 2-1

2.1.1 Overview ..................................................................................................................................................... 2-1
2.1.2 Outline of Electric Circuits.......................................................................................................................... 2-1
2.2 Basic Operation .................................................................................................................................................. 2-3
2.2.1 Basic Operation ........................................................................................................................................... 2-3
2.3 Feed Drive System ............................................................................................................................................. 2-6
2.3.1 Overview ..................................................................................................................................................... 2-6
2.3.2 Feed Roller Control ..................................................................................................................................... 2-6
2.3.3 Offset Roller Control................................................................................................................................... 2-7
2.3.4 Feed Motor Control ..................................................................................................................................... 2-9
2.3.5 Offset Motor Control................................................................................................................................. 2-10
2.4 Staple Operation ............................................................................................................................................... 2-11
2.4.1 Functional Configuration .......................................................................................................................... 2-11
2.4.2 Staple Motor Control................................................................................................................................. 2-12
2.5 Stack Tray Operation........................................................................................................................................ 2-13
2.5.1 Overview ................................................................................................................................................... 2-13
2.5.2 Stack Ejection............................................................................................................................................ 2-13
2.5.3 Stack Slide Motor Control......................................................................................................................... 2-15
2.5.4 Stack Tray Shift Motor Control................................................................................................................. 2-15
2.6 Detecting Jams ................................................................................................................................................. 2-17
2.6.1 Overview ................................................................................................................................................... 2-17
2.7 Power Supply ................................................................................................................................................... 2-19
2.7.1 Overview ................................................................................................................................................... 2-19
2.7.2 Protection Function ................................................................................................................................... 2-19
Chapter 2
2.1 Basic Construction
2.1.1 Overview 0006-1928
The finisher consists of four blocks: a stack tray, stapler, intermediate process tray, and feeder blocks.
The following illustration shows locations of these four blocks and the finisher controller PCB.
F-2-1
2.1.2 Outline of Electric Circuits 0006-1929
The operation sequence of the finisher is controlled by the finisher controller PCB.
The finisher controller PCB incorporates a 16-bit CPU to perform sequence control (and serial communication with
the host machine).
The CPU on the finisher controller PCB incorporates a ROM that stores an operation sequence program.
The finisher controller PCB drives motors in response to the commands sent from the host machine via a serial
communication line.
The finisher controller PCB also sends information about various sensors and switches to the host machine via the
serial communication line.
2-1
Motor Host machine
Finisher controller (DC controller PCB
PCB with CPU)
Sensor
Option tray PCB*1

Switch
CPU
Solenoid
Sensor*1
Motor driver
Motor*1
Clutch*1
*1: Only when option tray is installed

F-2-2
Chapter 2
2.2 Basic Operation
2.2.1 Basic Operation 0006-1931
- Ejection of 3-sheet stack (after offsetting and stapling)

1) The offset roller [1] rises.
2) Paper is fed only with the feed roller [2]. (The offset roller and feed roller are driven together.)
F-2-3
3) The offset roller [3] lowers to feed paper together with the feed roller [4].
4) After passing through the feed roller [4], paper is fed only with the offset roller [3] and then it stops on the process
tray.
F-2-4
5) The paper holder [5] opens.

6) The offset roller [6] turns reversely to push the paper against the restriction plate.
7) The anti-curl plate [7] blocks the path with the rotation of the feed roller.
2-3
Chapter 2　
F-2-5
8) The offset roller [8] is brought into contact with the upper surface of the paper to offset the paper. Next, the paper
is pushed against the rear restriction plate for alignment.
9) The offset roller [8] is raised to close the paper holder.
F-2-6
10) Steps 2 to 10 are repeated to put the succeeding sheet in the process tray.
11) After completion of alignment or stapling, the paper holder [10] catches hold of the paper stack.
F-2-7
12) With the paper stack held by the paper holder, the stack slider [11] moves toward the stack tray and stops.
13) The return wall [12] is pressed by the stack slider, being raised on the process tray.
14) The tray paper holder [13] moves away from the stack tray.
2-4
Chapter 2
F-2-8
15) The stack slider [14] moves in the opposite direction from the stack tray.
16) The lever of the paper holder [15] is engaged with the groove in the tray and the paper holder opens while moving.
17) The stack stops at the return wall [16], falling into the stack stay.
F-2-9
17) The slider [17] moves to the original position.

18) The tray paper holder [18] catches hold of the sheets dropped in the stack tray.
F-2-10
2-5
Chapter 2　
2.3 Feed Drive System
2.3.1 Overview 0006-1934
Sheets of paper fed from the host machine are put in the process tray.
The sheets are aligned and stapled in the process tray and then ejected to the stack tray.
The following illustration shows major components of the feed system.
M4
M1 [2] [3] M3 M2 [4]
[1]
F-2-11
M1: Stach tray shift motor

M2: Feed motor
M3: Stack slide motor
M4: Offset motor
[1]: Finisher controller PCB
[2]: Paper surface sensor signal
[3]: Process tray papepr presence sensor signal
[4]: Inlet sensor signal
2.3.2 Feed Roller Control 0007-5484
The feed roller is driven by the feed motor (M2).

When the motor turns in the normal direction, the feed roller [1] is driven to eject paper toward the stack tray.
2-6
Chapter 2
F-2-12
2.3.3 Offset Roller Control 0007-5485
a. Paper feed
The offset roller [1] is driven by the feed motor (M2). When specified time lapses after paper is fed by the feed roller
[2], the offset solenoid [3] is turned off to feed the paper toward the stack tray with the offset roller [1]. After the
trailing edge of the paper passes through the feed roller, only the offset roller [1] is used to feed the paper.
[3]
M2
[1]
F-2-13
When specified time lapses after the paper is fed by the feed roller, the offset solenoid [2] is turned off to lower the
offset roller [1], feeding the paper only with the offset roller [1].
2-7
Chapter 2　
When specified time lapses again, the feed motor (M2) turns reversely to rotate the offset roller [1] in the direction
that draws the paper into the process tray.
M2
[1]
F-2-14
b. Alignment/Offsetting
This machine turns on the paper holder solenoid [1] before feeding paper back to the process tray, thus raising the
paper holder [2]. After this, the offset roller feeds paper back to the trailing edge stopper to align the paper in the
feed direction.
[1]
[2]
F-2-15
After completion of feed-directional alignment, the offset roller [1] is brought into contact with the upper surface of
the paper. Then, the offset roller is driven by the offset motor (M3) to move the paper toward the rear of the machine,
thus aligning the paper in the across-the-width direction.
2-8
Chapter 2
F-2-16
Note: After completion of across-the-width alignment of paper, this machine lowers the paper holder to hold the
aligned paper so that it is not misaligned by the succeeding paper.
2.3.4 Feed Motor Control 0007-5486
The feed motor (M2) is a 4-phase stepping motor.

The drive force of the feed motor is transmitted to the feed roller and offset roller via gears and belts.
The motor driver changes the order and frequencies of the pulse signals (A, A*, B, B*) output in response to the
signal from the CPU, thus controlling the rotation direction and speed of the feed motor (M2).
24V
5V
FU6
FEED_M_IN0
J7
FEED_M_IN1 A* -1
FEED_M_IN2 A -2
FEED_M_IN3
IC1 IC10
(CPU) FEED_M_PHA B -3
M2
FEED_M_PHB B* -4
FEED_M_I
FEED_M_EN
[1]
F-2-17

M2: Feed motor
IC10: Motor driver
2-9
Chapter 2　
2.3.5 Offset Motor Control 0007-5488
The offset motor (M4) is a 4-phase stepping motor. The offset roller is controlled by changing the rotation direction
of the offset motor. The motor driver changes the order and frequencies of the pulse signals (A, A*, B, B*) output in
response to the signal from the CPU, thus controlling the rotation direction and speed of the offset motor (M4).
24V
5V
FU4
J9
A* -1
OFFSET_M_B
A -2
OFFSET_M_B
IC1 OFFSET_M_STBY
IC7
(CPU) B -3
OFFSET_M_A
M4
B* -4
OFFSET_M_A
[1]
F-2-18

M4: Offset motor
IC7: Motor driver
2-10
Chapter 2
2.4 Staple Operation
2.4.1 Functional Configuration 0006-1962
The stapler unit of this machine is of the fixed type and it staples sheets of paper when the Staple mode is selected
on the operation panel on the main body. Since this stapler unit is of the fixed type, it can staple sheets at one rear
position.
This machine puts in staples from the bottom of paper.
The following table lists the components of the stapler.
T-2-1
Sy
mb
ol Name Function
M5 Staple motor Drives the stapler.
- No staple sensor Detects staples remaining in the

stapler (this sensor is built in the
stapler)
- Stapler home position sensor Detects the home position of the

stapler (this sensor is built in the
stapler)
[1] Stapler Puts in staples.
F-2-19
2-11
Chapter 2　
2.4.2 Staple Motor Control 0006-1971
A rough diagram of the staple motor (M5) drive circuit is shown below.
The staple motor is a DC motor.
The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the
finisher controller PCB) to the motor drive circuit.
+24V
FU7
J13
Q17 1
Q12 Q18
STP_M_CW 2
+3.3V Q22 Q21

3
IC1 M5
(CPU) STP_M_EN 4
STP_M_CCW Q13
+5V +5V
+3.3V
Q6
+5V
[1]
F-2-20

M5: Staple motor
2-12
Chapter 2
2.5 Stack Tray Operation
2.5.1 Overview 0006-1973
This machine has a 1-stage stack tray to which the paper aligned/offset/stapled in the process tray is ejected. When
the first stack of paper is fed to the stack tray, the stack tray paper presence sensor (PI8) is turned on.
The stack tray is moved up and down with the stack tray shift motor (M1).
The home position of the stack tray is where the paper surface sensor detects the upper surface of the stack tray. If
the stack tray is not at the home position when copying/printing starts, the stack tray shift motor is operated to move
the stack tray to the home position. The lower limit of the stack tray is detected by the stack tray lower limit sensor
(PI10). When the stack tray lower limit sensor is turned on, the stack shift motor can run only in the direction that
leaves this sensor.
[3]
[2]
[4]
[1]
[8]
[7]
[5]
[6]
F-2-21
[1] Stack tray shift motor (M1)

[2] Stack tray clock sensor (PI7)
[3] Stack tray paper surface sensor (PI3)
[4] Stack tray paper holder
[5] Stack tray
[6] Stack tray paper presence sensor (PI8)
[7] Stack tray lower limit sensor (PI10)
[8] 300-sheets-in-tray sensor
2.5.2 Stack Ejection 0006-1976
1) A paper stack is ejected to the stack tray by the stack slider [1].
2-13
Chapter 2　
2) After completion of alignment, this machine operates the stack slide motor (M3) with the stack held by the paper
holder [2] to move the stack slider [1] toward the stack tray, stopping the stack slide motor.
[1] [2]
M4
F-2-22
3) The return wall [1] is pressed by the stack slider [2], being raised on the process tray.
4) The stack slider moves in the opposite direction from the stack tray.
5) The lever of the paper holder is engaged with the groove in the process tray, releasing the stack.
6) The stack stops at the raised return wall, falling into the stack tray.
[2]
[1]
M4
F-2-23
2-14
Chapter 2
2.5.3 Stack Slide Motor Control 0007-3562
The stack slide motor (M3) is a 4-phase stepping motor. This motor can rotate in only one direction due to the
machine configuration. Movement of the stack slider is controlled using the cam driven by the stack slide motor
(M3). The motor driver controls operation of the stack slide motor (M3) with the pulse signals (A, A*, B, B*) output
in response to the signal from the CPU.
24V
5V
FU4
J8
A* -1
EJECT_M_B
A -2
IC1 EJECT_M_STBY
IC8
(CPU) B -3
M3
B* -4
EJECT_M_A
[1]
F-2-24

M3: Stack slide motor
IC8: Motor driver
2.5.4 Stack Tray Shift Motor Control 0006-1977
A rough diagram of the stack tray shift motor (M6) drive circuit is shown below.
The staple tray shift motor is a DC motor.
The motor rotation direction can be changed by the combination of motor drive signals sent from the CPU (on the
finisher controller PCB (IC1)) to the motor drive circuit.
If the stack tray lower limit sensor (PI10) has detected the tray, a restriction is placed on the hardware so that the
motor does not run in the direction that approaches this sensor.
2-15
Chapter 2　
+24V
FU3
IC1 Q16 Q15
(CPU) TRAY_M_CW Q10 J6
1
2 M6
+3.3V Q20 Q19
TRAY_M_EN
TRAY_M_CCW Q11
[1]
F-2-25

M6: Stack tray shift motor
2-16
Chapter 2
2.6 Detecting Jams
2.6.1 Overview 0006-1978
This machine detects paper jam using the following sensors:

- Inlet sensor (P15)
- Front cover open/close sensor (MS1)
- Stapler home position sensor (built in stapler)
- Stack slider home position sensor (PI1)
Paper jam is checked at the check timings recorded in the CPU on the finisher controller PCB. If paper jam is
detected, operation stops and occurrence of the jam is indicated on the operation panel on the host machine.
T-2-2
Jam type Sensor Description Cause
Power-on jam Inlet sensor (PI5) Paper exists in the The inlet sensor
(1307) paper ejection path detected paper at
when the power is power-on.
turned on.
Door open Front cover open/ The finisher cover The front cover
jam (1408) close switch opened during machine switch detected
(MS1) operation opening of the front
cover during
standby or copy
operation.
Delayed feed Inlet sensor The paper ejected from The inlet sensor is
jam (1011) (PI5) the host machine is not not turned on within
fed to the finisher within the specified time
the specified time. after reception of a
paper ejection
signal from the host
machine.
Staying paper Paper stayed in the paper The inlet sensor is

jam (1121) ejection path longer than not turned off even
the specified time. if paper is fed by the
specified distance
after the leading
edge of the paper
from the host
machine has passed
through the sensor.
2-17
Staple jam Stapler HP sensor The stapler does not The stapler HP
(1506) (built in stapler) operate normally sensor was turned
because it is bloced with off once after start
a staple. of stapler operation,
but the HP has not
been reached within
the specified time.
Stack ejection Stack slider HP Paper ejection error or When a paper stack
jam (1F08) sensor (PI1) stack slider HP return is ejected, the HP
error. sensor is not turned
off within the
specified time.
Chapter 2
2.7 Power Supply
2.7.1 Overview 0006-1979
Upon being turned on, the host machine supplies 24 VDC and 13 VDC to the finisher controller PCB immediately.
24 VDC is used to drive motors. 13 VDC is converted to 5 V by the DC-DC converter in the finisher controller PCB
to be used to drive sensors and ICs.
13V 5V 5R
FET
5V
24V 3.3V
24V CW/CCW
PWM
M1
CW/CCW
PWM
M2
A/B
M3
lref
A/B
M4
lref
A/B
lref
M5
F-2-26
2.7.2 Protection Function 0006-1980
24 VDC lines connected to motors are provided with fuses for overcurrent protection.
The 24 DVC line connected to the host machine is provided with a fuse (FU1) and the 13 VDC line connected to the
logic circuit is also provided with a fuse (FU2) for overcurrent protection.
2-19
Chapter 3　Parts
Replacement
Procedure
Contents
Contents
3.1 External Covers .................................................................................................................................................. 3-1

3.1.1 Upper Cover ................................................................................................................................................ 3-1
3.1.1.1 Removing the PCB Cover .................................................................................................................... 3-1
3.1.1.2 Removing the Top Harness Cover ....................................................................................................... 3-1
3.1.1.3 Removing the Upper Cover.................................................................................................................. 3-2
3.1.2 Left Cover.................................................................................................................................................... 3-3
3.1.2.1 Removing the Left Cover ..................................................................................................................... 3-3
3.1.3 PCB Cover................................................................................................................................................... 3-4
3.1.4 Top Harness Cover ...................................................................................................................................... 3-4
3.1.5 Bottom Cover .............................................................................................................................................. 3-5
3.1.5.1 Removing the Bottom Cover................................................................................................................ 3-5
3.1.6 Tray Guide Top Cover ................................................................................................................................ 3-6
3.1.6.1 Removing the Bottom Cover................................................................................................................ 3-6
3.1.6.2 Removing the Tray Guide Top Cover .................................................................................................. 3-7
3.2 Drive System ...................................................................................................................................................... 3-8
3.2.1 Feed Motor .................................................................................................................................................. 3-8
3.2.1.3 Removing the Upper Cover.................................................................................................................. 3-9
3.2.1.4 Removing the Stapler Cover .............................................................................................................. 3-10
3.2.1.5 Removing the Drive Unit ................................................................................................................... 3-10
3.2.1.6 Removing the Process Tray Unit........................................................................................................ 3-11
3.2.1.7 Removing the Feed Motor.................................................................................................................. 3-12
3.2.2 Stack Tray Shift Motor.............................................................................................................................. 3-12
3.2.2.1 Removing the PCB Cover .................................................................................................................. 3-12
3.2.2.2 Removing the Top Harness Cover ..................................................................................................... 3-13
3.2.2.3 Removing the Upper Cover................................................................................................................ 3-13
3.2.2.4 Removing the Bottom Cover.............................................................................................................. 3-14
3.2.2.5 Removing the Left Cover ................................................................................................................... 3-15
3.2.3 Stapler........................................................................................................................................................ 3-15
3.2.3.5 Removing the Stapler ......................................................................................................................... 3-18
3.2.4 Drive Unit.................................................................................................................................................. 3-18
Contents
3.2.5 Offset Motor .............................................................................................................................................. 3-21

3.2.5.1 Removing the PCB Cover................................................................................................................... 3-21
3.2.5.2 Removing the Top Harness Cover...................................................................................................... 3-22
3.2.5.3 Removing the Upper Cover ................................................................................................................ 3-22
3.2.5.4 Removing the Offset Motor................................................................................................................ 3-23
3.2.6 Stack Slide Motor ...................................................................................................................................... 3-24
3.2.6.4 Removing the Stapler Cover............................................................................................................... 3-26
3.2.6.5 Removing the Drive Unit.................................................................................................................... 3-26
3.2.6.6 Removing the Process Tray Unit ........................................................................................................ 3-27
3.2.6.7 Removing the Stack Slide Motor........................................................................................................ 3-28
3.3 Document Feeding System ............................................................................................................................... 3-29
3.3.1 Stack Tray Assembly ................................................................................................................................. 3-29
3.3.1.4 Removing the Bottom Cover .............................................................................................................. 3-31
3.3.1.5 Removing the Left Cover ................................................................................................................... 3-31
3.3.1.6 Removing the Tray Guide Top Cover ................................................................................................ 3-31
3.3.1.8 Removing the Stack Tray Assembly .................................................................................................. 3-32
3.3.2 Process Tray Assembly.............................................................................................................................. 3-33
3.3.3 Feed Rollor ................................................................................................................................................ 3-37
3.3.3.4 Removing the Feed Roller .................................................................................................................. 3-39
3.4 Electrical System .............................................................................................................................................. 3-42
3.4.1 Stack Tray Paper Surface Sensor............................................................................................................... 3-42
3.4.1.5 Removing the Stapler.......................................................................................................................... 3-44
3.4.1.8 Removing the Stack Tray Paper Surface Sensor ................................................................................ 3-46
3.4.2 Stack Tray Lower Limit Sensor................................................................................................................. 3-47
3.4.2.1 Removing the Stack Tray Lower Limit Sensor .................................................................................. 3-47
3.4.3 Process Tray Paper Sensor......................................................................................................................... 3-47
Contents

3.4.3.7 Removing the Process Tray Paper Sensor.......................................................................................... 3-51
3.4.4 Finisher Controller PCB ............................................................................................................................ 3-52
3.4.4.1 Finisher Controller PCB ..................................................................................................................... 3-52
3.4.4.1.1 Removing the PCB Cover ........................................................................................................... 3-52
3.4.4.1.2 Removing the Finisher Controller PCB ...................................................................................... 3-52
3.4.4.1.3 Procedure to Follow after Replacing the Finisher Controller PCB............................................. 3-53
3.4.5 Front Cover Safety Switch ........................................................................................................................ 3-54
3.4.5.2 Removing the Front Door Safety Switch ........................................................................................... 3-54
3.4.6 Inlet Sensor................................................................................................................................................ 3-55
3.4.6.4 Removing the Inlet Sensor ................................................................................................................. 3-56
3.4.7 Stack Slide HP Sensor ............................................................................................................................... 3-57
3.4.7.7 Stack Slide HP Sensor ........................................................................................................................ 3-61
3.4.8 Offset HP Sensor ....................................................................................................................................... 3-61
3.4.8.4 Removing the Offset HP Sensor......................................................................................................... 3-63
3.4.9 Tray Clock Sensor ..................................................................................................................................... 3-64
3.4.9.4 Removing the Bottom Cover.............................................................................................................. 3-66
3.4.9.5 Removing the left cover ..................................................................................................................... 3-66
3.4.9.6 Removing the Tray Guide Top Cover ................................................................................................ 3-66
3.4.9.7 Removing the Stack Tray Assembly .................................................................................................. 3-67
3.4.9.8 Removing the Tray Clock Sensor....................................................................................................... 3-68
3.4.10 Offset Solenoid........................................................................................................................................ 3-68
3.4.10.1 Removing the PCB Cover ................................................................................................................ 3-68
3.4.10.2 Removing the Top Harness Cover ................................................................................................... 3-69
3.4.10.3 Removing the Upper Cover.............................................................................................................. 3-69
3.4.10.4 Removing the Offset Solenoid ......................................................................................................... 3-70
3.4.11 Paper Holder Solenoid............................................................................................................................. 3-71
3.4.11.1 Removing the PCB Cover ................................................................................................................ 3-71
3.4.11.2 Removing the Top Harness Cover ................................................................................................... 3-71
Contents
3.4.11.3 Removing the Upper Cover .............................................................................................................. 3-72

3.4.11.4 Removing the Stapler Cover............................................................................................................. 3-73
3.4.11.5 Removing the Stapler........................................................................................................................ 3-73
3.4.11.6 Removing the Drive Unit.................................................................................................................. 3-73
3.4.11.7 Removing the Process Tray Unit ...................................................................................................... 3-74
3.4.11.8 Removing the Paper Holder Solenoid .............................................................................................. 3-75
Chapter 3
3.1 External Covers [1]
3.1.1 Upper Cover

[2]
[3]
3.1.1.1 Removing the PCB

Cover 0008-0708
1) Open the front cover [1] of the finisher.

2) Pull the lever [2] and draw out the finisher.
[1]
F-3-3
3.1.1.3 Removing the Upper

Cover 0008-0710
1) Remove the screw [1] on the back of the finisher

[1] and detach the top cover (rear) [2].
[2] [1]
[3] [2]
F-3-1
3) Remove the 2 screws [1] and detach the PCB cover

[2].
[1]
[2]
F-3-4
2) Disconnect the 2 connectors [1] and then remove

[1]
the harness from the upper cover [2].
F-3-2
3.1.1.2 Removing the Top

[2]
Harness Cover 0008-0709
1) Remove the 3 screws [1], release the 2 hooks [2],

and then detach the top harness cover [3].
[1]
F-3-5
3) Remove the 3 screws [1] and detach the upper

cover [2].
3-1
Chapter 3　
3.1.3 PCB Cover
[2]
Cover 0007-9397

[1]
F-3-6
3.1.2 Left Cover
[1]
3.1.2.1 Removing the Left
Cover 0008-0729
1) Open the front cover [1] of the finisher. [3] [2]
2) Pull the lever [2] and draw out the finisher. F-3-9

[2].
[1]
[2]
[1]
[3] [2]
[1]
F-3-7
F-3-10
3) Remove the 2 screws [1] and detach the left cover

[2].
3.1.4 Top Harness Cover

Cover 0008-0698

[2]
[1]
F-3-8
3-2
Chapter 3
3.1.5 Bottom Cover
3.1.5.1 Removing the Bottom

Cover 0008-0714

[1]
[3] [2]
F-3-11

[2].
[1]
[1]
[2]
[3] [2]
F-3-14
3) Remove the screw [1] and detach the bottom cover

[1]
(lower)[2].
F-3-12 4) Remove the screw [3] and remove the catch [4] and
pin [5].
3.1.4.2 Removing the Top 5) Remove the 2 screws [6] and detach the bottom
Harness Cover 0008-0699 cover [8] while pulling up the lever [7].

and then detach the top harness cover [3]. [6]
[7]
[5]
[1] [8]
[2]
[2] [4]
[3]
[1] [6]
[3]
F-3-15
3.1.6 Tray Guide Top Cover
[1]
F-3-13
Cover 0008-0718

3-3
Chapter 3　
2) Loosen the 2 screws [1] on the bottom of the tray

and detach the tray guide top cover [2].
[1]
[1]
[3] [2]
[2]
F-3-16

(lower)[2].
4) Remove the screw [3] and remove the catch [4] and
F-3-19
pin [5].
5) Remove the 2 screws [6] and detach the bottom
cover [8] while pulling up the lever [7].
[7] [6]
[5]
[8]
[2]
[4]
[1] [6]
[3]
F-3-17
3.1.6.2 Removing the Tray

Guide Top Cover 0008-0720
1) Remove the 2 screws [1] on the back of the finisher.
[1]
F-3-18
3-4
Chapter 3
3.2 Drive System [1]
3.2.1 Feed Motor

[2]
[3]

Cover 0008-1044

[1]
F-3-22

Cover 0008-1046

[1] and detach the top cover (rear) [2].
[2] [1]
[3] [2]
F-3-20

[2].
[1]
[2]
F-3-23

[1]
F-3-21

[2]

[1]
F-3-24

cover [2].
3-5
Chapter 3　
3) Detach the timing belt [1].
[2]
[1]
F-3-25 [1]
F-3-28
3.2.1.4 Removing the Stapler
Cover 0008-1051 4) Remove the 4 screws [1] and remove the drive unit
[2].
1) Remove the screw [1] and detach the stapler cover
[2].
[1] [2] [1]
[1] [2]
F-3-29
F-3-26
3.2.1.6 Removing the Process
3.2.1.5 Removing the Drive Tray Unit 0008-1052
Unit 0008-1047 1) Remove the 2 screws [1] and remove the inlet guide
[2].
1) Disconnect all connectors from the finisher
controller PCB [1].
2) Remove the 2 screws [2] and remove the finisher
controller PCB together with the mount [3].
[2]
[2]
[3] [1]
F-3-30
[1]
2) Remove the 2 screws [1] and remove the process
tray unit (right) [2] and stay [3].
F-3-27 3) Remove the 2 screws [4] and remove the process
3-6
Chapter 3
tray unit (left) [5].
[4]
[5] [1]
[4]
[2] [1]
[3]
[1]
[3] [2]
F-3-33
F-3-31

3.2.1.7 Removing the Feed [2].
Motor 0008-1053
[1]
1) Remove the harness [2] from the guide [1]. [2]
2) Remove the 2 screws [3] and remove the feed

motor [4].
[4]
[2]
[1]
F-3-34


[1]
[3]
F-3-32 [1]
3.2.2 Stack Tray Shift Motor

[2]
[3]

Cover 0008-1579

[1]
F-3-35

Cover 0008-1582
3-7
Chapter 3　
and detach the top cover (rear) [2].
[2] [1]
[1]
[3] [2]
F-3-39
F-3-36
2) Disconnect the 2 connectors [1] and then remove (lower)[2].
the harness from the upper cover [2]. 4) Remove the screw [3] and remove the catch [4] and
pin [5].
5) Remove the 2 screws [6] and detach the bottom
[2]
[7] [6]
[5]
[1] [8]
F-3-37
[2]
[4]
3) Remove the 3 screws [1] and detach the upper [1] [6]
[3]
cover [2]. F-3-40

[2]
Cover 0008-1584

[1]
F-3-38

[1]
Cover 0008-1583

2) Pull the lever [2] and draw out the finisher. [3] [2]
F-3-41
3-8
Chapter 3
3) Remove the 2 screws [1] and detach the left cover 3.2.3.2 Removing the Top
[2]. Harness Cover 0008-1028

[1]
[2]
[3]
[2]
[1]
F-3-42
3.2.3 Stapler
[1]
F-3-45
Cover 0008-1027
Cover 0008-1029
[2] [1]
[1]
[3] [2]
F-3-43
3) Remove the 2 screws [1] and detach the PCB cover F-3-46
[2].
[1]
[2]
[1]
F-3-44
3-9
Chapter 3　
[1]
[3]
[2]
[2]
[1]
F-3-47
F-3-50
cover [2]. 3.2.4 Drive Unit

[2]
Cover 0008-1010

[1]
F-3-48

Cover 0008-1030 [1]

[2]. [3] [2]
F-3-51
[1] [2]

[2].
[1]
[2]
F-3-49
3.2.3.5 Removing the Stapler 0008-1031 [1]
F-3-52
1) Remove the screw [1], disconnect 2 connectors [2],
and then remove the stapler [3].
3-10
Chapter 3
[1]
[2]
[2]
[3]
[1]
F-3-56
[1]
F-3-53
Cover 0008-1048
3.2.4.3 Removing the Upper 1) Remove the screw [1] and detach the stapler cover
[2].
Cover 0008-1012
1) Remove the screw [1] on the back of the finisher [1] [2]
[2] [1]
F-3-57
3.2.4.5 Removing the Drive

Unit 0008-1013
F-3-54
controller PCB [1].
[2]
[2]
[3]
[1]
F-3-55 [1]

cover [2]. F-3-58
3-11
Chapter 3　
3) Detach the timing belt [1]. 3) Remove the 2 screws [1] and detach the PCB cover
[2].
[1]
[2]
[1]
[1] F-3-62
F-3-59
4) Remove the 4 screws [1] and remove the drive unit
[2].
[2] [1]
[1]
[1]
[2]
[3]
F-3-60
3.2.5 Offset Motor

[1]
F-3-63
Cover 0008-1033 3.2.5.3 Removing the Upper
1) Open the front cover [1] of the finisher. Cover 0008-1035
2) Pull the lever [2] and draw out the finisher. 1) Remove the screw [1] on the back of the finisher
[2] [1]
[1]
[3] [2]
F-3-61
F-3-64
3-12
Chapter 3
2) Disconnect the 2 connectors [1] and then remove 3.2.6 Stack Slide Motor

Cover 0008-1036
[2]
[1]
F-3-65

cover [2].
[1]
[2] [3] [2]

F-3-68

[2].
[1]
[1]
F-3-66 [2]
3.2.5.4 Removing the Offset

Motor 0008-1039
1) Disconnect the connector [1]. [1]
2) Remove the guide [2] and remove the harness [4] F-3-69
from the edge saddle.
3) Remove the 2 screws [5] and remove the offset 3.2.6.2 Removing the Top
motor [6].
[5] 1) Remove the 3 screws [1], release the 2 hooks [2],

[6]
[4]
[2]
[1]
[3]
F-3-67
3-13
Chapter 3　
[1]
[2]
[2]
[3]
[1]
F-3-73
[1]
F-3-70
Cover 0008-1049
Cover 0008-1038
[2].
and detach the top cover (rear) [2]. [1] [2]
[2] [1]
F-3-74

F-3-71 Unit 0008-1042

controller PCB [1].
[2]
[2]
[3]
[1]
F-3-72
[1]
cover [2].
F-3-75
3-14
Chapter 3
3) Detach the timing belt [1]. tray unit (left) [5].
[4]
[5] [1]
[4]
[2]
[3]
[1]
[1]
F-3-76 F-3-79

3.2.6.7 Removing the Stack
[2].
Slide Motor 0008-1054
[1] [2] [1] 1) Remove the harness [2] from the guide [1].
2) Remove the 2 screws [3] and remove the stack slide
motor [4].
[3] [4]
F-3-77

Tray Unit 0008-1043
1) Remove the 2 screws [1] and remove the inlet guide

[2]. [2] [1]
F-3-80
[2]
[1]
F-3-78

3-15
Chapter 3　
3.3 Document Feeding [1]
System
[2]
3.3.1 Stack Tray Assembly [3]

Cover 0008-0731
1) Open the front cover [1] of the finisher. [1]

Cover 0008-0733

[1]
[2] [1]
[3] [2]
F-3-81

[2].
[1]
[2]
F-3-84

[1]
F-3-82
[2]
1) Remove the 3 screws [1], release the 2 hooks [2], [1]

F-3-85

cover [2].
3-16
Chapter 3

[2]
[1]
[1]
F-3-86

Cover 0008-0738

(lower) [2]. F-3-89
pin [5]. 2) Loosen the 2 screws [1] on the bottom of the tray
3) Remove the 2 screws [6] and detach the bottom and detach the tray guide top cover [2].
[1]
[7] [6]
[5]
[8]
[2]
[4] [2]
[1] [6]
[3]
F-3-87

Cover 0008-0737 F-3-90

[2]. 3.3.1.7 Removing the Stapler
Cover 0008-0744

[2].
[2]
[1]
F-3-88
3-17
Chapter 3　
[1] [2]
[2]
[1]
F-3-91 F-3-94
3.3.1.8 Removing the Stack 3.3.2 Process Tray Assembly

Tray Assembly 0008-0741
1) Remove the 2 screws [1] and detach the harness 3.3.2.1 Removing the PCB
cover [2]. Cover 0008-1020

[1]
[2]
[1]
F-3-92 [1]
2) Disconnect the connector [1] on the back of the

[3] [2]
finisher, remove the harness [2] from the harness
F-3-95
guide, and then remove the reusable band [3].

[3]
[2].
[1]
[2]
[2]
[1]
[1]
F-3-93
F-3-96
3) Turn the dial [1] and remove the stack tray

assembly [2].
3-18
Chapter 3

[1]
[1]
F-3-99
[2]
[3]
cover [2].
[2]
[1]
F-3-97

Cover 0008-1022
[1]
1) Remove the screw [1] on the back of the finisher F-3-100
[2] [1]
Cover 0008-1050

[2].
[1] [2]
F-3-98

F-3-101

Unit 0008-1023

controller PCB [1].
3-19
Chapter 3　
[2]
[2]
[3]
[1] [1]
F-3-105
F-3-102
3) Detach the timing belt [1]. tray unit (right) [2] and stay [3].
[4]
[5] [1]
[4]
[2]
[1]
[3]
F-3-103
[1]

F-3-106
[2].
[1] [2] [1]

3.3.3 Feed Rollor

Cover 0008-1123

F-3-104

Tray Unit 0008-1025

[2].
3-20
Chapter 3
[2] [1]
[1]
[3] [2]
F-3-107
F-3-110
[2]. 2) Disconnect the 2 connectors [1] and then remove
[1]
[2]
[2]
[1]
F-3-108 [1]
F-3-111
Harness Cover 0008-1124 3) Remove the 3 screws [1] and detach the upper
1) Remove the 3 screws [1], release the 2 hooks [2], cover [2].
[1]
[2]
[2]
[3]
[1]
F-3-112
[1]
3.3.3.4 Removing the Feed
F-3-109
Roller 0008-1131

controller PCB [1].
Cover 0008-1125
2) Remove the 2 screws [2] and detach the finisher
1) Remove the screw [1] on the back of the finisher controller PCB together with the mount [3].
3-21
Chapter 3　
[2] [3]
[1] [4]
[3]
[3]
[2]
[1]
[1]
F-3-113 F-3-116
3) Remove the timing belt [1].
[1]
F-3-114
4) Remove the 2 screws [1] and detach the offset

motor unit [2].
[1]
[2]
F-3-115
5) Remove the 2 resin E-ring [2], 1 gear [2], and 2

bearings [3], and then remove the feed roller [4].
3-22
Chapter 3
3.4 Electrical System [1]
3.4.1 Stack Tray Paper Surface

[2]
Sensor [3]

Cover 0008-1177

Cover 0008-1188

[1]
[2] [1]
[3] [2]
F-3-117

[2].
[1]
[2]
F-3-120

[1]
F-3-118
[2]

F-3-121

cover [2].
3-23
Chapter 3　
controller PCB [1].

[2]
[2]
[3]
[1]
F-3-122
[1]
Cover 0008-1225
1) Remove the screw [1] and detach the stapler cover F-3-125
[2].
[1] [2]
F-3-123 [1]
F-3-126
3.4.1.5 Removing the Stapler 0008-1228
1) Remove the screw [1], disconnect 2 connectors [2], 4) Remove the 4 screws [1] and remove the drive unit
and then remove the stapler [3]. [2].
[1] [1] [2] [1]
[3]
[2]
F-3-124 F-3-127
3.4.1.6 Removing the Drive 3.4.1.7 Removing the Process

Unit 0008-1226 Tray Unit 0008-1229
1) Disconnect all connectors from the finisher 1) Remove the 2 screws [1] and remove the inlet guide
3-24
Chapter 3
[2]. 3.4.2 Stack Tray Lower Limit Sensor

[2] Tray Lower Limit Sensor 0008-1231

[1]
F-3-128

tray unit (right) [2] and stay [3]. [1]

[3] [2]
[4] F-3-131
[5] [1]
[4]

and remove the harness guide [2].
4) Disconnect the connector [3] and remove the sensor
[2]
[4].
[3]
[1] [2]
F-3-129

Tray Paper Surface Sensor 0008-1230

[2].
[2]
[1]
[3] [4]
[1]
F-3-132
3.4.3 Process Tray Paper Sensor

Cover 0008-1174
F-3-130 1) Open the front cover [1] of the finisher.
3-25
Chapter 3　
2) Pull the lever [2] and draw out the finisher. 3.4.3.3 Removing the Upper
Cover 0008-1189

[2] [1]
[1]
[3] [2]
F-3-133

[2].
F-3-136
[1]
[2]
[1]
[2]
F-3-134

[1]
F-3-137
[1] cover [2].
[2]
[2]
[3]
[1] [1]
F-3-135 F-3-138
3-26
Chapter 3

Cover 0008-1199

[2].
[1] [2]
[1]
F-3-141

[2].
F-3-139
[1] [2] [1]

Unit 0008-1202

controller PCB [1].
F-3-142
[2]
Tray Unit 0008-1205
[3]
[2].
[1]
[2]
F-3-140

[1]
F-3-143

3-27
Chapter 3　
[4]
[5] [1]
[4]
[2]
[1]
[3]
[1]
[3] [2]
F-3-144 F-3-146
3.4.3.7 Removing the Process 3) Remove the 2 screws [1] and detach the PCB cover
Tray Paper Sensor 0008-1212 [2].
[1]
[2]. [2]
[1]
F-3-147
[2] 3.4.4.1.2 Removing the Finisher

[1] Controller PCB 0008-1016
F-3-145 1) Disconnect all harnesses from the finisher
controller PCB [2].
3.4.4 Finisher Controller PCB 2) Remove the 3 screws [1] and remove the finisher
controller PCB [2].
3.4.4.1 Finisher Controller PCB

[2]
3.4.4.1.1 Removing the PCB Cover 0008-1015

[1]
F-3-148
3-28
Chapter 3
3.4.4.1.3 Procedure to Follow after 2）Then, select the type of punch unit by the push
Replacing the Finisher Controller switch (SW2). Each press on the push switch will
PCB 0008-1419 cause the indication to change repeatedly from 1 to 4
1.Setting the Type of Punch Unit Hole (W/punch unit shown in the table.
connected)
1）Set the DIP switch (SW1) as follows: T-3-1
ON
1 2 3 4
F-3-149
LED Unit type
1 flashes once and goes off*1 4-hole unit (French)
2 flashes 2 times and goes off*1 2/3-hole unit
3 flashes 3 times and goes off*1 2-hole unit
4 flashes 4 times and goes off*1 4-hole unit (Sweden)
*1: 1 cycle of flashing consists of ON for 300 msec

and then OFF for 200 msec.
3) When the desired type is selected, hold down the
push switch so that the LED will remain on, indicating
that the selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original
[1]
setting, and turn off and then on the power.
3.4.5 Front Cover Safety Switch [3] [2]

F-3-150

Cover 0008-1100
[2].
2) Pull the lever [2] and draw out the finisher. [1]
[2]
[1]
F-3-151
3-29
Chapter 3　
3.4.5.2 Removing the Front 3.4.6.2 Removing the Top

Door Safety Switch 0008-1105 Harness Cover 0008-1139
1) Disconnect the connector [1], remove the screw [2], 1) Remove the 3 screws [1], release the 2 hooks [2],
and then remove the front door safety switch [3]. and then detach the top harness cover [3].
[3] [1]
[2]
[3]
[2]
[1]
F-3-152
3.4.6 Inlet Sensor [1]
F-3-155
3.4.6.1 Removing the PCB 3.4.6.3 Removing the Upper

Cover 0008-1138
Cover 0008-1140
[2] [1]
[1]
[3] [2]
F-3-153
F-3-156

[2].
[1]
[2]
[1]
F-3-154
3-30
Chapter 3
3.4.7 Stack Slide HP Sensor
[2] 3.4.7.1 Removing the PCB

Cover 0008-1168

[1]
F-3-157

cover [2].
[1]
[2]
[3] [2]
F-3-160
[1]
F-3-158 [2].
[1]
3.4.6.4 Removing the Inlet [2]
Sensor 0008-1141
1) Remove the screw [1] and detach the sensor cover

[2].
2) Disconnect the connector [3] and remove the sensor [1]
[4]. F-3-161
[2]

[4]
[3] [1]
F-3-159
3-31
Chapter 3　
[1]
[2]
[2]
[3]
[1]
F-3-165
[1]
F-3-162
Cover 0008-1200
Cover 0008-1190
[2].
and detach the top cover (rear) [2]. [1] [2]
[2] [1]
F-3-166

F-3-163 Unit 0008-1203

controller PCB [1].
[2]
[2]
[3]
[1]
F-3-164
[1]
cover [2].
F-3-167
3-32
Chapter 3
3) Detach the timing belt [1]. tray unit (left) [5].
[4]
[5] [1]
[4]
[2]
[3]
[1]
[1]
F-3-168 F-3-171

3.4.7.7 Stack Slide HP Sensor 0008-1209
[2].
1) Disconnect the connector [1] and remove the
[2] sensor.
[1] [1]
F-3-169
[1]
[2]
F-3-172
Tray Unit 0008-1207
1) Remove the 2 screws [1] and remove the inlet guide 3.4.8 Offset HP Sensor
[2].

Cover 0008-1171
[2]
[1]
F-3-170

3-33
Chapter 3　
[2] [1]
[1]
[3] [2]
F-3-173
F-3-176
[1]
[2]
[2]
[1]
F-3-174 [1]
F-3-177
[1]
[2]
[2]
[3]
[1]
F-3-178
[1]
F-3-175
HP Sensor 0008-1219

controller PCB [1].
Cover 0008-1191
1) Remove the screw [1] on the back of the finisher controller PCB together with the mount [3].
3-34
Chapter 3
[2]
[3]
[1]
[1]
[3] [2]
F-3-181
F-3-179

3) Remove the screw [1] and detach the sensor cover
[2].
[2].
4) Disconnect the connector [3] and remove the sensor [1]
[4]. [2]
[1]
[3] [1]
F-3-182
[4]
[2]
F-3-180 Harness Cover 0008-1185

3.4.9 Tray Clock Sensor and then detach the top harness cover [3].
[1]

Cover 0008-1172
[2]
[1]
F-3-183

Cover 0008-1192
3-35
Chapter 3　
and detach the top cover (rear) [2]. 3) Remove the 2 screws [6] and detach the bottom
[2] [1]
[7] [6]
[5]
[8]
[2]
[4]
[1] [6]
[3]
F-3-187
F-3-184
3.4.9.5 Removing the left cover 0008-1264
[2].
[2]
[1]
F-3-185
[2]
[1]
3) Remove the 3 screws [1] and detach the upper F-3-188

cover [2].
[2]
[1]
[1]
F-3-186

Cover 0008-1263

(lower) [2]. F-3-189
pin [5]. 2) Loosen the 2 screws [1] on the bottom of the tray
3-36
Chapter 3
and detach the tray guide top cover [2]. 3) Turn the dial [1] and remove the stack tray
assembly [2].
[1]
[2]
[1]
[2]
F-3-193
F-3-190 3.4.9.8 Removing the Tray

Clock Sensor 0008-1273
3.4.9.7 Removing the Stack 1) Remove the 4 screws [1] and remove the plate [2].
Tray Assembly 0008-1272 2) Disconnect the harness from the mini-clamp [3],
disconnect the connector [4], and then remove the
1) Remove the 2 screws [1] and detach the harness
sensor [5].
cover [2].
[4]
[3]
[1] [5]
[1] [2]
[2] [1]
[1]
F-3-194
F-3-191
2) Disconnect the connector [1] on the back of the

3.4.10 Offset Solenoid
finisher, remove the harness [2] from the harness
guide, and then remove the reusable band [3]. 3.4.10.1 Removing the PCB
Cover 0008-1088
[3]
[2]
[1]
F-3-192
3-37
Chapter 3　
[2] [1]
[1]
[3] [2]
F-3-195
F-3-198
[1]
[2]
[2]
[1]
F-3-196 [1]
F-3-199
[1]
[2]
[2]
[3]
[1]
F-3-200
[1]
F-3-197
Solenoid 0008-1091
1) Remove the connector [1] and remove the harness

from the wiring saddle [2] and cable guide [3].
Cover 0008-1090
2) Remove the 2 screws [4] and remove the offset
1) Remove the screw [1] on the back of the finisher solenoid [5].
3-38
Chapter 3

[4]
[1] [2] Harness Cover 0008-1074

[1]
[5]
[3]
[2]
[3]
F-3-201
3.4.11 Paper Holder Solenoid
3.4.11.1 Removing the PCB [1]
Cover 0008-1073
F-3-204

Cover 0008-1075

[2] [1]
[1]
[3] [2]
F-3-202

[2]. F-3-205
[1]
[2] 2) Disconnect the 2 connectors [1] and then remove

[1]
F-3-203
3-39
Chapter 3　
[1]
[3]
[2]
[2]
[1]
F-3-206
F-3-209
cover [2]. 3.4.11.6 Removing the Drive
Unit 0008-1083

[2]
controller PCB [1].
[2]
[1]
F-3-207
[3]

Cover 0008-1079
[1]
[2].
F-3-210
[1] [2]
F-3-208
3.4.11.5 Removing the Stapler 0008-1081

[1]
1) Remove the screw [1], disconnect 2 connectors [2], F-3-211
and then remove the stapler [3].

[2].
3-40
Chapter 3
3.4.11.8 Removing the Paper

[1] [2] [1]
Holder Solenoid 0008-1085
1) Remove the 2 screws [1] and remove the paper

holder solenoid [2].
[1] [2]
F-3-212

Tray Unit 0008-1084

[2].
F-3-215
[2]
[1]
F-3-213

[4]
[5] [1]
[4]
[2]
[3]
[1]
F-3-214
3-41
Chapter 4　Maintenance
Contents
Contents
4.1 Maintenance and Inspection ............................................................................................................................... 4-1

4.1.1 Periodically Replaced Parts......................................................................................................................... 4-1
4.1.1.1 Periodically Replaced Parts.................................................................................................................. 4-1
4.1.2 Durables....................................................................................................................................................... 4-1
4.1.2.1 Durables................................................................................................................................................ 4-1
4.1.3 Periodical Servicing .................................................................................................................................... 4-2
4.1.3.1 Periodical Servicing.............................................................................................................................. 4-2
4.2 Adjustment ......................................................................................................................................................... 4-3
4.2.1 Adjustment at Time of Parts Replacement.................................................................................................. 4-3
4.2.1.1 Making Adjustments When Replacing the Finisher Controller PCB................................................... 4-3
4.3 Outline of Electrical Components ...................................................................................................................... 4-4
4.3.1 Outline of Electrical Components ............................................................................................................... 4-4
4.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and ........................................................................... 4-7
4.4.1 Light-Emitting Diodes and Check Pins by PCB ......................................................................................... 4-7
4.4.2 Finisher Controller PCB .............................................................................................................................. 4-7
4.4.3 DIP Switch Functions.................................................................................................................................. 4-8
Chapter 4
4.1 Maintenance and Inspection
4.1.1 Periodically Replaced Parts
4.1.1.1 Periodically Replaced Parts 0006-2083
The machine does not have parts that need to be replaced on a periodical basis.
4.1.2 Durables
4.1.2.1 Durables 0006-2084
Some parts of the machine may require replacement once or more over the period of product warranty because of
wear or damage. Replace them as needed by referring to the following table:
T-4-1
No. Parts name Parts No. Q’ty Life Remarks
Stapler FM2- 500,000 number of stapling

［1］ 1
0665-000 times operations
Static eliminator 4A3-1134 2 1,000,000

［2］
1 -000 sheets
Static eliminator 4A3-1271- 1,000,000 for optional tray

［3］ 1
2 000 sheets
The values in the above table are estimates only, and are subject to change depending on future data.
4-1
Chapter 4　
F-4-1
[1]Stapler
[2]Static eliminator 1
[3]Static eliminator 2
4.1.3 Periodical Servicing
4.1.3.1 Periodical Servicing 0006-2085
The machine does not have items that must be serviced on a periodical basis.
4-2
Chapter 4
4.2 Adjustment ON
1 2 3 4
4.2.1 Adjustment at Time of Parts
Replacement F-4-2
4.2.1.1 Making Adjustments 2）Then, select the type of punch unit by the push
switch (SW2). Each press on the push switch will
When Replacing the Finisher
cause the indication to change repeatedly from 1 to 4
Controller PCB 0008-1418 shown in the table.
1.Setting the Type of Punch Unit Hole (W/punch unit
connected) T-4-2
1）Set the DIP switch (SW1) as follows:
LED Unit type
1 flashes once and goes off*1 4-hole unit (French)
2 flashes 2 times and goes off*1 2/3-hole unit
3 flashes 3 times and goes off*1 2-hole unit
4 flashes 4 times and goes off*1 4-hole unit (Sweden)
*1: 1 cycle of flashing consists of ON for 300 msec

and then OFF for 200 msec.
3) When the desired type is selected, hold down the
push switch so that the LED will remain on, indicating
that the selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original
setting, and turn off and then on the power.
4-3
Chapter 4　
4.3 Outline of Electrical Components
4.3.1 Outline of Electrical Components 0008-0333
T-4-3
Parts Finisher controller

Notation Name Jam code
No. PCB
WG8-
PI1 Stack edging HP sensor J3 1F81
5571
WG8-
PI2 Handing tray paper sensor J3
5571
WG8-
PI3 Paper surface sensor J3
5571
1011
WG8-
PI5 Inlet sensor J4 1121
5571
WG8- J4
PI6 Offset HP sensor
5571
WG8-
PI7 Tray clock sensor J5
5571
WG8-
PI8 Stack tray paper sensor J5
5571
WG8-
P19 Tray 300 sensor J5
5571
WG8-
PI10 Tray lower limit sensor J5
5571
Stapler HP sensor (built into

- 1506
stapler)
Stapler staple sensor (built into

-
stapler)
4-4
PI5
PI1
PI3 PI2
PI7
PI6
PI9 PI10
PI8
F-4-3
T-4-4
Finisher
Notation Name Parts No. Description controller E code
PCB
moves up/
M1 Stack tray shift motor 4K1-4055 down the J6 540
stack tray
M2 Feed motor 4K1-4054 moves paper J7
drives the
M3 Stack edging motor 4K1-4053 stack edging J8 575
slider
drives the
M4 Offset motor 4K1-4052 J9 520
offset roller
drives the J12

M5 Stapler motor FM2-0665 531
stapler J13
Front cover safety cuts off the

SW1 switch WC4-5236 24-V power J1
supply
Finisher controller
[1] 4G1-1478
PCB
Paper retaining moves up/
SL1 solenoid 4K1-4056 down the J10
paper retainer
Offset solenoid moves up/

SL2 4K1-4057 down the J11
offset roller
F-4-4
Chapter 4
4.4 Variable Resistors (VR), Light-Emitting Diodes (LED), and

Check Pins by PCB
4.4.1 Light-Emitting Diodes and Check Pins by PCB 0008-0647
Of the light-emitting diodes (LED) and check pins used in the machine, those needed in the field when servicing the
machine are discussed herein.
Do not use the variable resistors (VR) and check pins that are not discussed herein. A check using these will
require the use of special tools/instruments and a high level of accuracy.
4.4.2 Finisher Controller PCB 0008-0648
1 2 1 J12 5 1 J13 4
2 J11 1 2 J16 1
14
15
J6
J15
5 J9 1 2 J10 1
2
J18
3 J17 1 4 J7 1 4 J8 1
12 2
J5
SW2
2 J14 1
2
ON
1
SW1
2
2 J4 6
3
4
2 8
6
1
J3 J2 5 J1 4
F-4-5
SW1　use it for mode setting

SW2　use it for adjustment and test start-up
T-4-5
Connector Target
J1 power supply -
4-7
Chapter 4　
J2 communication -
PI1 stack edging HP sensor
J3 PI2 handling tray paper sensor
PI3 paper surface sensor
PI15 inlet sensor

J4
PI16 offset HP sensor
PI7 tray clock sensor
PI8 stack tray paper sensor

J5
PI9 tray 300 sensor
PI10 tray lower limit sensor
J6 M1 stack tray shift motor
J7 M2 feed motor
J8 M3 stack feed motor
J9 M4 offset motor
J10 SL1 paper retainer solenoid
J11 SL2 offset solenoid
J12 - stapler
J13 M5 stapler motor
J14 - front cover safety switch
J15 - option tray
J16 CL1 shutter clutch
J17 PI15 shutter open/closed sensor
4.4.3 DIP Switch Functions 0008-0719
The DIP switch (SW1) on the finisher controller PCB has the following functions:
-Press SW2 to switch over operations.
-At the end of a check, shift all bits of SW1 to OFF.
1.Checking the Operation of the Stack Tray Unit
ON
1 2 3 4
F-4-6
Operations
<With the Standard Tray at Home Position (point of paper surface detection)>
4-8
Chapter 4
1.The standard tray moves down 20 mm (until the paper surface sensor goes off).
2.The standard tray moves up and stops when the paper surface sensor goes on.
<With the Standard Tray Not at home Position (point of paper surface detection)>
1.The machine executes a series of operations used to move the standard tray to the point of paper surface detection.
<With the Option Tray at the Point of Paper Surface Detection>

1.The option tray moves down 20 mm (until the paper surface sensor goes off).
2.The option tray moves up and stops when the paper surface sensor goes on.
<With the Option Tray Not at the Point of Paper Surface Detection>
1.The machine executes a series of operations used to move the option tray to the point of paper surface detection.
<Moving the Stack Tray for Packing>

-use it to move the tray to a location that enables its storage
<Moving the Standard Tray to the Lower Limit>

-use it to move the tray to a standby location where the offset roller may be replaced
2.Paper-less Edging
ON
1 2 3 4
F-4-7
Operations
1.The standard tray is moved to the point of paper surface detection, and the stack discharge slider and the offset
roller are initialized.
2.The feed motor is driven in feed direction, and a series of operations is executed for shift mode (A4, 2 sheets, 4
sets).
3.In response to a press on the push switch, the foregoing series of operations is ended.
3.Checking the Feeder Unit
ON
1 2 3 4
F-4-8
Operations
1.The pickup solenoid is turned on. (A different set of operations is used depending on the initial state.)
2.Th feed motor is driven in the direction of sheet feed at 137 mm/sec.
3.The motor is accelerated to 230 mm/sec.
4.The motor is accelerated to 600 mm/sec.
4-9
Chapter 4　
5.The motor is stopped after a feed of 50 mm.

6.The motor is driven for an equivalent of 40 mm in reverse feed direction (i.e., in which the sheet is pulled back)
and then stopped.
7.The motor is driven at 230 mm/sec in the direction in which the sheet is pulled back.
8.The feed motor is stopped.
9.The pickup solenoid is turned off.
10.The shutter is opened (if the option tray is selected).
11.The shutter is opened (if the option tray is selected).
*If an optional tray is fitted,
-when the shutter is closed, the machine executes a series of operations by which the shutter is opened.
-when the shutter is open, the machine moves the stack discharge slider for a tray switch-over.
*If no optional tray is fitted,
-the stack discharge slider is moved for a tray switch-over.
At the end of the foregoing operations, the machine goes to step 1.
4.Checking the Operation of the Alignment Unit
ON
1 2 3 4
F-4-9
Operations
1.The pickup solenoid is turned on.
2.The offset roller is initialized.
3.The offset roller is moved to the machine inside center.
4.A move is executed for a sheet width of 210 mm (A4R).
5.The offset roller is moved to the machine inside center.
7.The clamp solenoid is turned on.
8.The clamp solenoid is turned off.
<Initialization>
-If the push switch is pressed with the offset roller not at its home position, the machine executes a series of
operations used to move it to its home position. If it is already at home position, on the other hand, it is moved past
its home position and then retuned to it.
5.Checking the Operation of the Stack Discharge Unit
ON
1 2 3 4
F-4-10
4-10
Chapter 4
Operations
1.The pickup solenoid is turned on.
2.The stack discharge unit is initialized.
3.The clamp solenoid is turned on.
4.The clamp solenoid is turned off.
5.The stapler unit is driven for stapling operation.
6.A series of operations is executed to discharge the stack (to the standard tray).*1
7.The stack dis charge units moved for a tray swich-over
*1:At the same time, the tray is moved; in other words, the standard tray must be selected in advance for these
operations to occur.
<Initialization>
If the push switch pressed with the stack discharge slider not at its home position, it is moved to its home position.
If it is already at its home position, on the other hand, it is moved past the home position and then moved back to it.
6.Version Number Indication
ON
1 2 3 4
F-4-11
Operations
The version of the software is indicated by the LED on the DC controller, flashing as follows:
1.'1' is subtracted from the version number ("Major Version").
2.The result of 1. above is divided by '3'.
3.'1' is added to the remainder of the result of 2.
4.The LED is flashed as many times as indicated by the result of 3.
T-4-6
Number of Times the LED Is Flashed (example)
Version number Number of times
1 1
2 2
3 3
4 1
Thereafter, repeats flashing once through 3 times.
4-11
Chapter 5　Error Code
Contents
Contents
5.1 Service Error Code ............................................................................................................................................. 5-1

5.1.1 Service Error Code ...................................................................................................................................... 5-1
Chapter 5
5.1 Service Error Code
5.1.1 Service Error Code 0006-2540
T-5-1
Detail
Code Description Timing of detection
code
E505 0001 -The finisher controller PCB is -The check sum of the data
faulty. stored in RAM and the
check sum computed by the
CPU are different.
0002 -At time of a data write

session, the verification
does not end within 2000
msec, causing a time-out
condition.
E520 0001 -The offset motor or the -At time of offset motor
finisher controller PCB is operation, the offset HP
faulty. sensor does not go on
-The offset HP sensor is within 1000 msec even
faulty. when the motor has been
driven for 1000 msec in the
direction of HP sensor IN
side.
0002 -In the course of offset

motor operation, the offset
HP sensor does not go off
within 1000 msec even
when the motor has been
driven for 1000 msec in the
direction of HP sensor OUT
side.
5-1
E531 0001 -The stapler unit is faulty. -The stapler does not move
-The stapler HP sensor is past the stapling home
faulty. position 400 msec after the
-The finisher controller start of stapling.
PCB is faulty.
0002 -The stapler moves past the
stapling home position but
does not reach stapling
home position 400 msec
after the start of stapling
operation. Moreover, it
does not reach stapling
home position within 400
msec after the reverse
operation is started.
E540 0001 -The stack tray shift motor The stack tray has been
or the finisher controller driven, but the paper
PCB is faulty. surface is not detected.
-The stack tray HP sensor is
0002 The shift does not start
faulty.
within a specific period of
-The stack tray lock sensor
time (i.e., a shift to the point
is faulty.
of retrieval).
-The stack tray shift motor
0003 is subjected to a faulty load. The stack tray has been
moved, but it does not reach
the sensor within 3000
msec.
0005 The stack tray has been

moved, but the stack tray
encoder clock signal is not
detected twice or more
within 300 msec.
E542 0001 -The option tray motor or -The option stack tray has
the finisher controller PCB been driven, but the paper
is faulty. surface is not detected.
-The option stack tray HP
0002 A shift does not occur
sensor is faulty.
within a specific period of
-The option stack tray clock
time (i.e., a shift to the point
sensor is faulty.
of retrieval).
-The option stack tray shift
0003 motor is subjected to a -The option stack tray is
faulty load. moved up but does not
reach the HP sensor within
3000 msec.
0005 -The option stack tray has

been driven, but the option
stack tray encoder clock
signal is not detected twice
or more within 300 msec.
E575 0001 -The stack edging motor or -At time of edge discharge
the finisher controller PCB motor operation, a move
is faulty. has been initiated in the
-The stack discharge unit direction of stack discharge
HP sensor is faulty. (i.e., HP sensor IN side), but
the stack discharge HP
sensor does not go on
within 2000 msec.
0002 -At time of stack motor

operation, a move has been
initiated in the direction of
HP sensor OUT side, but
the stack HP sensor does
not go off within 2000
msec.
E584 0001 -The shutter drive motor or At time of opening the

the finisher controller PCB shutter unit, the shutter
is faulty. open sensor does not go on
-The shutter open sensor is and the opening operation
faulty. does not end within 1000
-The shutter clutch is faulty. msec.
0002 At time of closing the

shutter unit, the shutter
open sensor does not go off
and the closing operation
does not end within 100
msec.
Sep 20 2004

Service Manual: Finisher, Sorter, Deliverytray Finisher-S1

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Service Manual: Finisher, Sorter, Deliverytray Finisher-S1

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Service Manual

Finisher, Sorter, DeliveryTray

COPYRIGHT © 2001 CANON INC.

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

The following rules apply throughout this Service Manual:

Chapter 3 Parts Replacement Procedure

3.1.3 PCB Cover................................................................................................................................................... 3- 2

3.2.6.7 Removing the Stack Slide Motor ...................................................................................................... 3- 15

3.4.6.1 Removing the PCB Cover.................................................................................................................. 3- 30

4.1.3.1 Periodical Servicing............................................................................................................................. 4- 2

Chapter 5 Error Code

1.1 Product Specifications........................................................................................................................................ 1-1

1.1 Product Specifications

1.1.1 Specifications 0006-1918

Item Description Remarks

Stack tray 1-stage tray and extension tray for Two-bin

Stacking method Lowering stack tray

Loading method Face-down

Loading paper Longitudinal 139.7 mm to 457 mm

Staple loading 64g/m2 to 80g/m2

Paper size A3, B4, A4, A4R, B5, B5R, A5R,

Media type Plain paper, recycled paper, colored

Staple loading A3,A4,A4R,B4,B5,LDR,LGL,LTR,L

Non-staple loading A3,A4,A4R,A5,A5R,B4,B5,B5R,LD

Standard tray Non-sort, sort, group

Optional tray Non-sort, soft, group

When optional tray Upper tray

Staple stack A4, B4: 50 sheets (64 to 80 g/m2)

Staple loading Paper width: 210.0 mm to 297.0 mm

Paper Intermediate Detected

Stack tray Detected

Item Description Remarks

Mixed size 65 mm or lower in height 20 mm when

Operation panel None

Display screen None

Installation type Built-in

Dimensions 480mm(W) x 520mm(D) x 300mm(H)

Power supply Powered from main body (24 V/13 V)

Max. power Powered from main Approx. 45 W or less

Operating Main body + DF + Noise specification for main body + 3

Options Additional finisher tray-B1

Item Description Remarks

Stapling method Stapling by rotary cam

Stapling position - Oblique stapling at one position A3,A4,A4R,B4,B5,

Staple loading method Replacement of dedicated staple sheet

No staple detection Detected

Manual stapling Disabled

Standby function Provided

- Stapling position (one position, rear)

1.2 Names of Parts

1.2.1 External View 0006-1920

[1] Top harness cover

1.2.2 Cross-sectional View 0006-1922

[1] Stack tray paper presence sensor

2.1 Basic Construction ............................................................................................................................................. 2-1

2.1 Basic Construction

2.1.1 Overview 0006-1928

Chapter 3　Parts Replacement Procedure

Chapter 5　Error Code