INJECTlbN PUMP MoDEL%~iFc637-38AJ

diesel systems SPECIFICATION 0058 SUPERSEDES MODEL DBGpC637_8AJ

CUSTOMERPART NO. 451494~

..- CUSTOMER’S NAME & ADDRESS:
&ON NO.‘=% DATED 11-7-83
- 1. Allis Chalmers Mfg. Co.

ENGINE D-262 FULL LOAD RPM 2000 Harvey Works ’

Harvey, Illinois
APPLICATION POWER UNIT GOV. REGULATION % _
-
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED IPM MM’ PER MAX. “AR. TRIHS. PUMP
t,o s.,ROlcL BET. GIL. PRLSS..PSI
TEST STAND
1. INJECTION LINES.. .%I’ LO. BY 20” LONG 8. CHECK POINT.. 1200 54-56 4 48-52 HOLL,
2
‘ . TEST OIL TEMPERATURE.. IlO-115°F. 9. CHECK POINT..
3. NOZZLE OPENING PRESSURE 2500 PSI .12SD12 NOZZLES. 10. CHECK POINT..
4. CALIBRATION OIL (S.B.iOl) 11. SET TORQUE SCREW. 2000 45-47 4 68..72
PUMP OPERATING SPEED.. HALF ENGINE SPEED 12. CHECK SHUT-OFF (WOT) 2000 3 MAX.
ENGINE FUEL CONSUMPTION.. 13. HIGH IDLE (WOT). 2300 13-16 5
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF (% HI.IDLE DEL.) 2350 7 Max.
1. Delivery Valve 15. LOW IDLE. 600 9-12 4
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT).
3. 17. CRECK SHUT-OFF (WOT) 400 3 MAX.
4. 18. MINIMUM CRANKING SPEED DELIVERY __ 1-O I 8 Min.
PUMP SETTINGS (t . . . ITEM5 APPLY TO SERVICE ONLY) ROTE: Return oil ZOO-500 cdmin at rated speed.
1. ROLLER TO ROLLER DIMENSION 1.947 i.0015
2. GOV’Rf@R LINKAGE
--__- GAP. :. .125” TO .165
USE KIT NO. 23093 S&X/XL%2 19. NAME PLATE LEFT SIDE VIEWING E.P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 20. TIMED LEFT SIDE VIEWING E.P.
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AN0 21. TIMED TO CAN. (For beginning of Injection)
CLEAR AIR FROM SYSTEM. 22. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM. 23. NUMBER ONE CYLINDER (FROM END PLATE)
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE. 24. SPECIAL NOTES:
a. Pump to be AIR-TIMED prior to shipping
5. ADJUST TRANSFER PUMP PRESSURE (WOT)
b. Torque all fasteners p&r%%% or S.B.106
t6. CHECK FGR MllNlMUM CRANKING SPEED DELIVERY (SEE STEPlS)
7. AUTO ADVANCE LPFED RESPONSIVE C. Set Shut-off Adjusting Screws perKL869
a. ADVANCE MOVEMENT4a,_Gp+1“

25. SEALING WIRES: PART NO. 10408 4 . . . REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
c’
‘R SERVICE USE ON ENGINE High Idle Screw to Lever
FULL LOAD (IF DYNAHOHETER AVAILABLE)
1:Set 2. Advance movement at 1400 RPM
2. Advance must finish 4’ Movement by 1700 RPM I
- =
iHT. A
‘ RT NO.
MT.
REO. PC”.
- -

CREW, cove; hold down 2 12202 1 SCREW, covet hold down

f
LOCKWASHER, cover screw 3

13521 3. WASH-%, cover hold dovn screw

12151 1 :ovER, governor control
GASKET, governor cover 1 12054
SEAL, pilot tube 1 LO519 11331 2 SCREW, head locking
SEAL, drive shaft 2 10453
SHAFT. drive 20287
ROLLPIN. drive shaft 19921 11611 1 ZAP. torque *crew
BUTTON, ihrust 22064 13807 1 twr, torque screv
SPRING, thrust button 10541 17438 1 SEAL, torque screw
WASHER, drive shaft 10534 14675 1 SCREW, torque
NUT. drive shaft 10529

SCREW, name plate 24419 14846 1 HOUSING ASSEMBLY

PLATE, name LO394
GASKET, timing line cover LO574
SCREW, timing line cover LO584
COVER; timing line 0567 ---+
I
.
.--------==== = =
_._-.__ ..~

20580 1 (YD. HEAD 6 RCl’~ ASSY. *

11101 2 PLUNGER, rotor (basic)
~se11102 thru 11105(sta”dard)
)r *
11107 thru llll~(overslre)
ROLLER. cam as indicated on rotor S.B. 608
SHOE, cam roller 13825 1 YALVE, delivery S.5. 143R

IF
~13826 (oversize) as req’d.
CAM RING i3839 1 SPRING, delivery valve
16440 1 STOP, delivery valve
13837 1 SCREW, delivery valve ret.
SEAL.
SPRING.
SCREW,
hydraulic
leaf
leaf spring
head

adj.
1
1
1
-4-g- 11437
11438
1
2
WIRE,
SCRE”,
vent or 14565
hydraulic bead plug
11439 1 w=RE, vent wire ret.
Ml

/L
12216 1 SCREW, hydraulic head plug

11208 1 RING. rot"= retainer

k. S&EU, * fuel line cannectc 6 L 11212 2 RETAINW, rotor

* INDENTED ITWS ?NCLl!!ED

 DBCFC637-38AJ

. DESCRI PTTON
LUG,
‘ end plate
SEAL,end plate sleeve
SPRING, regulating 11521r or 155hl as required
PISTON, regulating
CAP AND FILTER mHENT ASSY
SEAL, f ilter cap 11503 1 ;LEEXE, end plate
x-. SEAL, txawfer pump
ROLLPM,end plate lot.
lU86 1 IPiUNG,plunger retainer

lllr77 1 L
‘ ATE, end
LINER, transfer pwp 16753 13521 4 WASHER, end plate screw
BLADE, transfer pump 14705 17506 4 SCREW, end plate
PLUG, end plate pipa 17850 11582 4 LOCKWASHER, end Plate Screw
- --
12406 1 SEAL, end plate plug
=; =

SPRING,
‘ 8over”ar wntrol 12210 L LTAINEK, spring
11966 L PRINC, idling
‘
ARM, governor 11969 L CIDE, idling spring
SHAFT, gov. arm pivot 22134 1 Rr! ASSY., metering valve
SEAL, pivot shaft 13556 1 AStiER, guide stud
NUT, pivot shaft ret* 12208 1 TUD. guide
USlO, 1 HIM. meteri”R valve
20849 1 AL”E, metering or 22250 SB336
SLEEVE, governor thrust 1 20359 1 PRINC, metering valve
.9528 i ETAINEK ASSI’., 80”. veig!?:
WEIGHT, governor 6
23267
1 RETAINER, go”. veight
WASHER, gov. thrust sleeve 1 18986’
1 JtUB ASSY., 80”. weight
RING, go”. cage retaining 1. 229’35’ 1 RING, flexible ret.
= =
LINKAGE GROUP

15D26 i LEVER ASSY., Shut-off

13003 1 PRINC, shut-off lever
13010 1 ETAINER, S.O. lever s:xing
12999 1 CREW, soo. lever spr1r.S
NUT, soo. arm adj. screw
SCREW, shot-off arm adj. issemble as shovn

LLVFB, throttle shaft

SEAL, throttle shatt

WASHER, throttle shaft seal 12165 1 ZREW, shut-off arm adj.
SkIApT ASSEHBLY, throttle 12174 1 Sr, soo. arm adj. screw

--Y W. lov Idle sdj. screv 1x19 1 tiFT ASSEMBLY, shut-off

SCI’.L ., lov idle adj. i
12249 1 AM, shut-off

(Assemble =* shovn)
LEVER ASSY., throttle
SPPIK, throttle lever L 11901 1 HOOK ASSENBLY, go”. linkage
12360 1 SCREW, go”. link. hook adj.
12362 1 WASHER, go”. link. hodk adj.
SCREW, throttle spring 11900 1 HOOK, governor linkage
RETAINER,throttle lever sprir 12358 LINK ASSY., So”. link. adj,
NUI, high idle adj. 11919 : SPRIS, governor linkage
SCREW, high Idle adt
= =

,*Aasemble vith Part No.

22655 1 PLUG, piston hole (power)
;‘ towards piston hole :plug
1896; 1 RING, piston
.%ISTON, power * 1
WASHER. slide 1

WASHER, slide 1 12622 11507 2 SEAL, head lot. screw

PISTON, spring 1 22182 -8’Adv.
SPRING., outer advance 1 12695 RED-.Y ELL0I.J
2223; 1 SCREW ASSY.. head locating

GUIDE. adv. adj. spring 1

SEAL, piston hole plug: 1
SEAL, pi&n hole plug 1
PLUG. piston hole (spring) 1
SCREW, advance adj. 1
15438 1 SCREW. cam advance
NUT, trimmer ;crew 1
Q
CAP. adv. adj. screw 1 12766 1 SEAL, adv. screw hole plug
SEAL. adv. adl. screw 1 15739 1 PLUG. adv. screw hole
-‘ - . .._ -c z .-- ~___
Pcarn 6 )NLY FOR ENI NEERIl vs INLY
APPLICABLE SERVICE ASSEMBLIES: DATE CHG.
d NO -EDITION
2-25-74 11951 11
CASKET KIT t24371
10-30-74 12079 12
,..-
3-17-75 12209 13
PILOT TUBE !<!IPLACEMENT # 163 20
10-22-75 12373 14
i THROTTLE SHAFT BUSHING REPLACEMENT115093 6-22-79 13392 15
g-30-80 13910 16

Z-15-82 14504
:;
11-7-83 15819