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天津市天鼓机械制造有限公司

目 录 Catalog
前 言 ………………………………………………… 2

Foreword ………………………………………………… 2

使 用 范 围……………………………………………… 3

Scope ……………………………………………… 3

特 点 ………………………………………………… 3

Features ………………………………………………… 3

工 作 原 理……………………………………………… 3

Working principle …………………………………… 3

安装方法及注意事项 ……………………………………… 5

Installation methodsand precautions …………………… 5

保 养 …………………………………………………… 7

Maintenance…………………………………………………… 7

故障及排除……………………………………………………… 8

Failureandexclusion………………………………………… 8

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天津市天鼓机械制造有限公司

前 言 Foreword

天津市天鼓机械制造有限公司生产的巨能清堵器,在对物料清
堵助流主要功能方面,吸取国内、外同类产品的技术、工艺的优势
上,经过精心周密设计,具有节能、高效、合理的特点。我公司有
铝合金活塞式(TGK-(H))和脉冲膜片式(TGK-(M))多种系列的空
气炮清堵器。适应客户在不同的场合相应使用。

Tianjin Machinery Manufacturing Co., Ltd. Tiangu giant can block


clearer in the flow of materials to help clear blocked the main function,
adraw domestic and foreign similar products, technology, technology
advantage, and has been carefully designed well, with energy efficient
reasonable features. My company has a aluminum piston (TGK-(H)) and
pulse diaphragm (TGK-(M)) several series of air cannon block clearer.
Customers on different occasions to adapt to the appropriate use.

巨能清堵器系列中的 TGK 型阀体,其锥头和快放阀的材质为优


质铝合金。均采用重力浇注工艺,进行 T6 处理,经过精密机床加工,

按国家密封容器检测规定进行打压试验后的合格产品。活塞运动件
部分采用无油自润滑轴承,以保证产品的长期灵活的运动性和对气
体的密封效果。本类型空气炮清堵器适应在高温环境下的使用。

Giant can block clearer series TGK-type body, its head and quick

release valve cone material is aluminum. Are gravity casting process, the
T6 treatment, after precision machining, testing requirements by country
to suppress a sealed container after the test qualified products. Part of the

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天津市天鼓机械制造有限公司

piston moving parts of the oil-free self-lubricating bearings to ensure


long-term products and flexible movement of the gas seal. This type of

air cannon block clearer adapted to use in high temperature


environments.

巨能清堵器所用气瓶是由专业具有资质企业配套供应。产品材
质按国家规定密封容器板材制成。产品加工成品后由国家认可指定

的检测单位统一进行检测,并出具检测报告。产品外观漆具有抗腐
蚀、持久特点。瓶内一律作防腐处理并作防腐漆,具有环保功能特
点。

Giant can block clearer cylinders are used by professional qualified

companies supporting the supply. Material according to the state board


made of a sealed container. After processing the finished product
designated by the nationally recognized testing units, testing, and issue a
test report. Exterior paint with anti-corrosion products, durable
characteristics. Bottle shall be treated with preservatives and
preservative paint, eco-friendly features.

我公司有先进的检测设备,严格的检验流程,视质量为企业的

生存宗旨,严格把握质量关。为客户提供高能、低耗的优质清堵器。
My company has advanced testing equipment, strict inspection
process, depending on the quality of life for business purposes, strictly
quality control. Providing customers with high-energy, low-quality block
clearer.

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天津市天鼓机械制造有限公司

一、使 用 范 围 The Scope

清堵器是防止和消除各种类型料仓、料斗、水泥预热器窑和管道分叉处及
矿山溜井、溜坡的物料起拱,粘仓闭塞等现象的专用装置。对混凝土、钢、木
或塑料制成的仓、斗均可适用。广泛用于井下煤仓、洗煤厂、水泥厂、铸造厂、
火力发电厂、烧结厂、化肥厂、化工厂、钢铁厂、焦化厂、矿山、码头、粮食、
饲料加工厂、混凝土加工厂等拥有料仓、料斗、输送管道和矿山溜井的厂矿企
业。代替了人工捅捣,压风喷吹,炸药爆炸,机械震动,滑磨板等一些效果差,
不安全且耗资大的破拱助流办法。不仅降低了劳动强度,确保了生产安全,还
给企业带来了无形的经济效益。该产品爆破冲击能量大,无公害,无污染,是
目前世界上公认的最先进,最经济,最理想,最环保,最安全的破拱助流设备。

Block clearer is to prevent and eliminate all types of silos, hoppers,

cement kiln and preheater pipe bifurcation and mine chute, slide slope

material bagging, stick position blocking phenomena such as special

equipment. Of concrete, steel, wood or plastic positions, fighting can be

applied. Widely used in underground coal bunker, coal washing plant,

cement plants, foundries, power plants, sinter plants, fertilizer plants,

chemical plants, steel mills, coking plants, mines, docks, grain, feed

mills, concrete plants, etc. have silos, hoppers, pipelines and mining

chute of the factories and mines. Instead of manual poke pound, the

wind blowing pressure, explosives, mechanical vibration, sliding wear

plates and some poor, unsafe and expensive to help a large arch flow

approach. Not only reduces the labor intensity, to ensure production

safety, back to business has brought intangible economic benefits. The

product blasting impact energy, pollution-free, pollution-free, is

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recognized as the world's most advanced, most economical, best, most

environmentally friendly and safest arch flow aid devices.

二、特 点 Features

1、安全可靠:清堵器是按国家规定的容器范围进行设计、制造。由于清堵器喷
射是瞬间的,每次使用的空气量有限,因而不会对仓斗等结构产生大的振动和
对仓壁的冲击。采用无火花控制,对周围的介质没有爆炸危险。

1, secure and reliable: block clearer is based on the scope of the state's

container design, manufacture. As the block clearer injection is

instantaneous, the use of air time is limited, and thus will not fight for

positions such as vibration and structure of a large impact on the

warehouse wall. Spark-free control of the surrounding medium no risk

of explosion.

2、低能耗、高能效:清堵器是利用突然爆发出储气罐中的气体所产生的巨大冲
击力,作用于物料闭塞事故区,来破拱清堵助流。清堵器为间歇工作,每次充
气时间很短,因而要比其它清堵助流装置消耗的能源都低。

2, low-power, high efficiency: block clearer is the use of the gas tank in

a sudden burst of gas, the enormous impact, acting on the material

blocking the accident area to break the arch to help clear blocked flow.

Block clearer intermittent work, each filling a very short time, so other

than the current device to help clear blocked energy consumption are

low.

3、噪音低:压缩的空气爆破时的声音几乎都被仓储的物料所吸收,又是间歇工
作,因此噪音低于企业噪音卫生标准。

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3, low noise: compressed air blast sounds were almost all absorbed by

the material storage, work is intermittent, so the noise below the noise

corporate health standards.

4、安装维修方便:在料仓易被堵塞的适当部位,切割一个孔或设计时设计予留
孔,把管座焊接或用混凝土稳固在仓壁上,然后与空气炮喷管直接连接,炮体
用螺旋扣或钢丝绳索悬吊于仓壁或构筑物上,以加强炮体的稳固性。无需使用
专用工具。

4, installation and maintenance easy: silo easily plug in the proper

position, cut a hole when the design or design to the left hole, the tube

socket weld or a solid concrete wall in the warehouse and then directly

connected with the air gun nozzle, gun body with spiral buckle or rope

cable suspended in the compartment wall or structure, to enhance the

stability of gun body. Without the use of special tools.

三、工 作 原 理 清堵器(又叫空气破拱助流器)是以突然喷出的压缩气体
强烈气流,以 16ms 左右的速度直接冲入贮存散体物料的闭塞故障区,这种突然
释放的膨胀冲击波,克服了物料静摩控,使容器内的物料又一次恢复流动。它
是利用空气动力学原理,由一差压装置和可实现自动控制的电磁阀,瞬间将空
气压力能转变成射流动力能,可以产生强大的冲击力。

Third, the principle block clearer (also known as inverter air to help

break the arch) is suddenly emitted a strong flow of compressed gas to a

rate of about 16ms granular material directly into the storage area of

occlusion failure, the sudden release of expanding shock wave, to

overcome the static friction material control, so that the material inside

the container again to restore liquidity. It is the use of aerodynamics, by

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a differential pressure devices and automatic control of the solenoid

valve, air pressure can be instantly converted into jet power can be, can

have a strong impact.

四.清堵器的选型及使用场合

在各种储料仓内,贮料由于潮湿、挤压等原因,可能形成不同类的起拱堵
塞(见下图)。为适应各种情况的需要,我公司有多种规格的空气炮清堵器供其
选用。其选型及布置形式应根据料仓形式、容积、截面积、卸料角度、贮料性
质、放料周期、环境等条件综合考虑。
Four. Block clearer where the selection and use
In a variety of storage silos, the storage material as wet, squeeze
and other reasons, may block the formation of different types of bagging
(see below). In order to meet the needs of a variety of circumstances, our
company has a variety of specifications of the air cannon block clearer
for its use. Their selection and arrangement of the silo should be based
on the form, volume, cross-sectional area, discharge point, the nature of
storage material, discharge cycle, and environmental conditions into
account.

1. 一般选型原则:
容积 80L 的清堵器主要用于贮料比重较小、流动性较好、贮料仓容积截面
积较小的场合。

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天津市天鼓机械制造有限公司

1 General principle of selection:


80L capacity is mainly used to clear blocked a smaller proportion
of storage material, good liquidity and volume of cross-sectional area
smaller silos occasions.
容积 100L 的清堵器贮存一般物料的中、小型料仓。
Volume of the block clearer 100L materials in the general store, a
small silo.
容积 150L 的清堵器主要用于贮料比重比较大,贮料仓容量及截面积较大,
流动性差及易半截压实的贮料仓。
Volume of 150L is mainly used to clear a block relatively large
proportion of material storage, silos and cross-sectional area larger
capacity, poor mobility and compaction of the storage bin is easy half.
2. 一般布置原则:
一般来讲最易起拱、堵塞的部位,在垂直仓壁与锥形料斗结合部至下部,
所以布炮重点也应在此范围。针对各种情况在容易起拱处按角度分层布置空气
炮清堵器若干台,组成一个操作系统进行工作。一般来讲,布置的层距为 0.9m~
2.5m,间距 3m 左右交错配备。
以上布置应以现场具体情况而定。
2 general layout principles:
In general, the most likely to bagging, clogging the site, in a vertical
silo wall and the conical hopper junction to the bottom, so the cloth
should also focus on guns in this range. For each case according to the
angle in the easy bagging at the layered arrangement of air cannon block
clearer number of units to form a working operating system. In general,
the layout of the layer distance is 0.9m ~ 2.5m, with a staggered spacing
of about 3m.
Above arrangement should be site-specific circumstances.

五.安装方法及注意事项:
1.安装时清堵器喷管仓内部分应向下布置,其角度与水平线不得小于 20°。清

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堵器喷管与应尽量短些,一般≤1.2m。
V. Installation methods and precautions:
1 installation block clearer part of the warehouses shall be under the
nozzle arrangement, the angle with the horizontal of not less than 20 °.
Block clearer nozzle and should be shorter, usually ≤ 1.2m.
2.各安装部件、气路不得有任何异杂物。气源至接头部位不得泄气。使用的压
缩空气必须是过滤的、稳定的、干燥的。最大工作压力≤0.8MPa,最小工作压力
≥0.4MPa。
2.the installation of components, different gas without any debris. Gas
supply to the joints shall not be discouraged. Using compressed air must
be filtered, stable, dry. Maximum working pressure ≤ 0.8MPa, the
minimum working pressure ≥ 0.4MPa.
3.安装时气瓶应向上,不易造成积水。
3 cylinder should be installed on difficult to create water.
4.单向阀、球阀应安装在便于操作的位置。
4-way valve, ball valve should be installed in position for easy
operation.
5.储气罐必须用钢丝绳锁吊于仓壁或其它构筑物上,钢丝绳锁严禁绷紧,需留
有 50~80mm 松弛量。
5 gas tank must be locked with rope hanging on the wall or other
structure on the position, the lock is strictly prohibited rope taut, the
need to leave 50 ~ 80mm slack.
6.热态设备上安装空气炮清堵器时,储气罐与热态是被距离应在 0.8m 以上;当
环境温度低于-20℃时,应采取保温措施。
6 thermal equipment installed on the air cannon block clearer when the
gas tank and hot is the distance should be 0.8m or more; when the
ambient temperature is below -20 ℃, insulation measures should be
taken.
7.两位三通电磁阀额定交流电压为 220V,启动时消耗功率为 22 伏安(VA)。
7 two-way solenoid valve rated AC voltage of 220V, start at 22 VA

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天津市天鼓机械制造有限公司

power consumption (VA).


8.安装时要注意三联件(每小时一滴润滑油流量)、单向阀、球阀、电磁阀、快
速排放阀的进气口的提示符号,以保证气流运动方向正确无误。
8 pieces of the installation should pay attention to the triple (a drop of oil
flow per hour), one-way valves, ball valves, solenoid valves, quick
discharge valve inlet prompt to ensure that the correct direction of air
movement.

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六.TGK-(M)清堵器

Six. TGK-(M) block clearer

快速释电磁阀工作概述 Quick Summary of the

work release solenoid valve

清堵器的核心部件锥头是美国进口 ASCO 快速释放

阀。ASCO 阀是电磁线圈和阀体组成,阀体是由先导阀

膜片和主阀的主膜板组成:电磁阀为长闭型,工作时

发出电信号,电磁阀的先导阀打开,其内部高压气体

卸载,则主膜板两侧压力失去平衡,主阀迅速打开,

储气罐瞬间通过阀体喷去

Block clearer cone is the core component of U.S. imports ASCO

quick release valve. ASCO solenoid valve and the valve body is formed

by the pilot valve and main valve diaphragm valve of the main film

boards: the solenoid valve is normally closed type, the work given signal,

the pilot valve solenoid valve open, the internal pressure gas unloading,

the main film on both sides of pressure plate out of balance, the main

valve is rapidly opened, the gas tank through the valve body spray to

instantly
七.保养
VII. Maintenance
为保障清堵器的正常工作,并有效地延长清堵器的使用寿命,排除因使用不

当或易损部件损坏而造成的停机隐患。清堵器在使用过程中应进行必要的维护检

查。For the protection of clean blocking device to work properly, and

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天津市天鼓机械制造有限公司

effectively extend the life of block clearer, excluding wearing parts due to
improper use or damage caused by the downtime risks. Block clearer in
the course of the necessary maintenance checks should be carried out.
1.每月定期保养一次,并做记录。

1 monthly maintenance time, and take notes.


2.检查从气源到气罐的所有连接,看有无泄气及磨损。连接如有泄气,应对泄气

处进行密封处理;并对易损部件及时跟换。

2 Check the gas supply to the tank from all the connections, to see
whether the discouraged and wear. Connection if discouraged, should be
discouraged at the seal; and vulnerable parts in a timely manner with the
change.
3.对松动管路、线路及时加固。

3 for loose pipes, lines and timely reinforcement.


4.不定期对钢丝绳索及锁扣进行安全保障检查,发现影响安全处,应及时进行处

理。

4 from time to time on cable and wire rope lock for security inspection,
found to affect safety, it shall be promptly processed.

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天津市天鼓机械制造有限公司

八.故障及排除 Eight. Failure and exclusion

注意:Note:
1. 检修时为确保安全,必须先关闭进气阀(不是对空两位三通球阀) ,
再将储气罐中空气全部释放,确认安全后再进行检修,否则会产
生不安全因素。
overhaul to ensure security, you must first close the inlet valve (not
the empty two-way ball valve), and then release all the air tank is
sure that after the repair, or will cause insecurity.
2. 在调试清堵器工作前,必须确认仓内无人作业或无安全隐患。
work in the debug block clearer before, no operations within the
warehouse must be confirmed with or without security risks.
3. 清堵器必须装软索。软索严禁绷紧,务必留有 50~80mm 松驰余

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天津市天鼓机械制造有限公司

量。
Block clearer must install software on request. Soft-tension cable is
strictly prohibited, be sure to leave 50 ~ 80mm slack margin.
4. 清堵器未安装稳固时,切勿随意放炮。
Block clearer sound is not installed, do not arbitrarily shooting.

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