T40140 6989561 enGB Om 05-11

EN
Operation & Maintenance Manual

T40140 Telescopic Handler
S/N A8GA13000 & Above
6989561-EN (02-10) Revised (05-11) (2) Printed in Belgium © Bobcat Company 2011
Original Instructions
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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502
Safety Alert Symbol: This symbol with a warning statement, P-90216

means: “Warning, be alert! Your safety
is involved!” Carefully read the message Never operate without instructions.
See machine signs (decals) and
that follows. Operation & Maintenance Manual.
CORRECT CORRECT WRONG
B-16074 B-23123 B-16077 B-21518

Always fasten seat belt snugly. Never use telescopic handler without Never carry passengers.
operator cab with ROPS and FOPS
Always keep your feet and arms approval. Use only an approved work platform.
inside the cab.
WRONG WRONG WRONG
B-16070 B-16073 B-16069

Do not use machine in atmosphere Check for overhead or Always carry bucket or
with explosive dust, explosive gas, underground power lines before attachments as low as possible.
or where exhaust can contact operating. Do not travel or turn with boom up.
flammable material. Keep boom, attachment, and load a
minimum of 3 m (10 ft) away from Load, unload, and turn on flat level
electrical power lines. ground.
WRONG WRONG WRONG
B-16071 B-16075 B-16072

Never exceed Rated Load Never leave the machine with Never modify equipment.
Capacity. engine running or with boom
Read and understand the Load raised. Use only attachments approved by
Capacity Charts. To park, put transmission in neutral, Bobcat Company for this model
engage parking brake, and put telescopic handler.
attachment flat on the ground.
SAFETY EQUIPMENT
The Bobcat telescopic handler must be equipped with safety items necessary for each job. Ask your dealer for information
on the safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the telescopic handler with all fasteners tight. Never
operate without right window.
3. SAFETY SIGNS (DECALS): Replace if damaged.
4. SAFETY TREADS: Replace if damaged.
5. GRAB HANDLES: Replace if damaged.
6. BOOM STOP (if equipped): Replace if damaged.
7. PARKING BRAKE: Check for function.
8. WINDOWS AND MIRRORS: Clean and check for broken glass or mirrors. Replace if damaged.
OSW13-EN-0910
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CONTENTS
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY & TRAINING RESOURCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LOAD CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat telescopic handler in the spaces below. Always use these
numbers when referring to your Bobcat telescopic handler.
Telescopic Handler Serial Number

Engine Serial Number
NOTES:
YOUR BOBCAT DEALER:
ADDRESS:
PHONE:
Doosan Benelux SA
Drève Richelle 167
B-1410 WATERLOO
Belgium
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3 T40140 Operation & Maintenance Manual
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FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
& maintenance of the Bobcat telescopic handler. READ AND UNDERSTAND THIS OPERATION &
MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TELESCOPIC HANDLER. If you have any
questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your
telescopic handler.
DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model T40140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lubricants, Fuel and Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Telescopic Handler Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Other Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
BOBCAT TELESCOPIC HANDLER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Available Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Windscreen Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Windscreen Grill Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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DECLARATION OF CONFORMITY
Model T40140
Contents of EC Declaration of Conformity

This information is provided in the operators manual to comply with
clause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.
The official EC Declaration of Conformity is supplied in a separate document.
Manufacturer Directive 2000/14/EC: Noise Emission in the

Environment by Equipment For Use Outdoors
Notified Body
Laboratoire National d'Essais (LNE)
Bobcat France France
Route de Nantes Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/E020619/2
Technical Documentation
Doosan Benelux SA
Conformity Assessment Procedure(s)
Drève Richelle 167
B-1410 Waterloo 2000/14/EC, Annex VI
BELGIUM
Sound Power Levels [Lw(A)]

Measured Sound Power 105 dBA
Guaranteed Sound Power 106 dBA
Description of Equipment Equipment conforms to CE Directive(s) Listed Below

Type of Equipment: Telescopic Handler 2006/42/EC: Machinery Directive
Model Name: T40140 2004/108/EC: Electromagnetic Compatibility Directive
Model Code: A8GA
Engine Manufacturer: Perkins

Engine Model: 1104D-44TA-3056/2200
Engine Power: 74.5 kW @ 2200 RPM
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
29 December 2009
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BOBCAT COMPANY IS IS0 9001 CERTIFIED
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau
(France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.
Only certified assessors, like BSI, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
REGULAR MAINTENANCE ITEMS
Parts
ENGINE OIL FILTER (6 Pack) BATTERY

6511766 6914907
FUEL FILTER, PRIMARY HYDRAULIC FILTER

7001034 6913059
FUEL FILTER, SECONDARY CASE DRAIN FILTER

6911907 6919913
AIR FILTER, Outer HYDRAULIC FILL CAP

6910725 6917779 + 6913569 (seal)
AIR FILTER, Inner HYDRAULIC TANK

6910726 BREATHER
6917778
NOTE: Always verify Part Numbers with your Bobcat dealer.
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All Bobcat Telescopic Handlers
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ENGINE HYDRAULIC/ ANTIFREEZE AXLE / TRANSMISSION BRAKE FLUID
HYDROSTATIC COOLANT
Lubricants, Fuel And Fluids
Premixed
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
Bobcat
4 Seasons
ISO 100
Concentrated
Concentrated
SAE 0W/30
PG Coolant
PG Coolant
EG Coolant
EG Coolant
SAE 10W/30
SAE 15W/40
SAE 20W/50
Superior SH
SAE 85W/90
Bobcat Axle /
Bobcat Axle /
Engine Power
Engine Power
Engine Power
Engine Power
Hydraulic/Hydrostatic
(Roto TLS only)
Packaging Lineart
Transmission Oil
Transmission Oil
Bobcat Brake Fluid
REGULAR MAINTENANCE ITEMS (CONT’D)
5L
6987500A 6904840A 6904841A 6987501A 6904842A 6987646A 6904844A 6987596A 6987597A 6987602A 6904845A 6987667A
Can
9
25 L
6987500B 6904840B 6904841B 6987501B 6904842B 6987646B 6904844B 6987596B 6987597B 6987602B 6904845B 6987667B
Container
209 L
6987500C 6904840C 6904841C 6987501C 6904842C 6987646C 6904844C 6987596C 6987597C 6987602C 6904845C 6987667C
Drum
1000 L
6987500D 6904840D 6904841D 6987501D 6904842D 6987646D 6904844D 6987596D 6987597D 6987602D 6904845D 6987667D
Tank
Bobcat Multi-Purpose Grease 6903122
400 gr
temperate climate areas. Please consult Bobcat for requirements under other weather conditions.
Bobcat Supreme HD Grease 6687884

Grease
Bobcat Extreme HP Grease 6687885
4700301-EN (10-10)
T40140 Operation & Maintenance Manual

The lubricants and fuels described below are those used in the factory and apply to operating conditions in European
SERIAL NUMBER LOCATION Engine Serial Number
Always use the serial number of the telescopic handler Figure 2

when requesting service information or when ordering
parts.
If any serial number plate is damaged, contact your

Bobcat dealer.
Figure 1
S6813
S36245
S6801
The engine serial number can be found on the water

pump [Figure 2] in front of you when opening the engine
cover. Always use the full number when ordering
S36246
replacement parts.
Other Serial Numbers

Telescopic Handler Serial Number
Other components may also have serial numbers and an
The telescopic handler serial number plate is located on
identification plate. Always use these serial numbers
the right side of the frame in front [Figure 1].
when ordering parts.
Explanation of telescopic handler serial number:
XXXX XXXXX
Module 2. - Production
Sequence (Series)
Module 1. - Model / Engine

Combination
1. The four digit Model/Engine Combination Module

number identifies the model number and engine
combination.
2. The five digit Production Sequence Number identifies

the order which the telescopic handler is produced.
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DELIVERY REPORT
Figure 3
B-16315
The delivery report must be completed by the dealer and

signed by the owner or operator when the Bobcat
telescopic handler is delivered. An explanation of the
form must be given to the owner. Make sure it is complete
[Figure 3].
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BOBCAT TELESCOPIC HANDLER IDENTIFICATION
LOAD CAPACITY CHARTS MIRROR
[3] OPERATOR
BOOM CAB
(ROPS/FOPS)
STABILISERS
[1] BOOM
STOP
TELESCOPING
BOOM
SEAT
BELT
[2] PALLET FORK

ATTACHMENT
PARKING BRAKE
[4] TYRES (Use only approved

tyres at correct pressure.)
WORK
LIGHTS
FRONT
LIGHTS
MIRROR
WORK
LIGHT
REAR
LIGHTS
ENGINE
COVER
EM5626
EM5627
[1] Optional or Field Accessory. (Not Standard Equipment).

[2] BUCKETS - Several different buckets and other attachments are available for the Bobcat telescopic handler.
[3] ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure
per ISO 3449, Level II.
[4] TYRES - Standard tyres are shown. Several different tyre styles and sizes are available for the Bobcat telescopic
handler.
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FEATURES, ACCESSORIES AND ATTACHMENTS • Windscreen grill
• Work light on boom
Standard Items • Wheel wedge
Specifications subject to change without notice
Model T40140 Bobcat telescopic handlers are equipped
with the following standard items:
Available Tyres
• Hydrostatic transmission
Standard tyres:
• Heating, demisting and ventilation
• Front and rear washer/wipers
• BFGOODRICH 400/80x24
• Suspension seat
• Road lights
Optional tyres:
• Turn signals
• Right and left side mirrors
• DUNLOP 400/80x24 156B T37 TL
• Two-way hydraulic supply at the end of the boom
• Mudguards
Attachments
• Turbo-charged engine
• Narrow hook-up for mounting of the equipment
• Angle broom
• Mechanical lock of the equipment
• Auger
• 4 equal-size drive and steering wheels with
• Bale spike
BFGOODRICH 400/80x24 tyres
• Bucket with grapple
• Aggravating Movements Arrester (AMA) device with
• Bucket, combination
key switch to disable this function (S/N A8GA14999 &
• Bucket, digging and loading
Below)
• Bucket, large capacity
• Longitudinal Load Moment Control (LLMC) device
• Bucket, utility
with key switch to disable this function (S/N
• Crane jib
A8GA15000 & Above)
• Concrete bucket
• Extension jib
Options And Accessories
• Fork with grapple
• Man platform
Below is a list of some equipment available from your • Mixing bucket
Bobcat dealer as Dealer and/or Factory Installed • Pallet fork
Accessories and Factory Installed Options. See your • Pallet fork, floating
Bobcat dealer for other available options, accessories • Sweeper
and attachments. • Winch
• 2nd hydraulic function on boom These and other attachments are approved for use on
• Air pre-filter (auto cleaning) the Bobcat telescopic handler. Do not use unapproved
• Air pre-filter (cyclonic) attachments. Attachments not manufactured by Bobcat
• Back-up alarm may not be approved.
• Boom stop
• Cab air conditioning The versatile Bobcat telescopic handler quickly turns into
• Cold temperature starting aid a multi-job machine with a tight-fit attachment hook-up
• Cooling fan reverser for cleaning purposes from bucket to grapple to pallet fork and a variety of other
• Country legislation attachments.
• Double speed cooling fan motor
• Extra cooling capacity See your Bobcat dealer for more details on these and
• Hydraulic locking of the attachment other attachments and field accessories.
• Lockable fuel cap
• Loudspeaker predisposal Increase the versatility of your Bobcat telescopic handler
• Pneumatic suspension seat with a variety of bucket styles and sizes.
• Protective zinc coating
• Rear hydraulic connection
• Rear hydraulic hook and mirror
• Roof windscreen wiper
• Rotating beacon
• Set of blue lights for hen houses
• Stabiliser locking system (arm extended or arm raised
to 25°)
• Tow hitch and electrical auxiliary
• Tow valve
• Tractor tow device
• Trailer brake valve
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FEATURES, ACCESSORIES AND ATTACHMENTS Windscreen Grill Inspection And Maintenance
(CONT’D)
The windscreen grill must be regularly inspected and
Windscreen Grill maintained. Inspect the screen for damage. Replace
parts as necessary.
Figure 4
MS2703S
Available for special applications to restrict material from

entering cab openings [Figure 4].
See your Bobcat dealer for availability.
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SAFETY & TRAINING RESOURCES
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

No-Text Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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SAFETY INSTRUCTIONS • An Operator’s Handbook is fastened to the operator
cab of the telescopic handler. Its brief instructions are
Before Operation convenient to the operator. See your Bobcat dealer
for more information on translated versions.
Carefully follow the operating and maintenance
instructions in this manual. The dealer and owner / operator review the
recommended uses of the product when delivered. If the
The Bobcat telescopic handler is highly maneuverable owner / operator will be using the machine for a different
and compact. It is rugged and useful under a wide variety application(s) he or she must ask the dealer for
of conditions. This presents an operator with hazards recommendations on the new use.
associated with off motorway, rough terrain applications,
common with Bobcat telescopic handler usage.
The Bobcat telescopic handler has an internal

combustion engine with resultant heat and exhaust. All
exhaust gases can kill or cause illness so use the
telescopic handler with adequate ventilation.
The dealer explains the capabilities and restrictions of

the Bobcat telescopic handler and attachment for each
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are
also available to operators. The dealer can also identify
unsafe modifications or use of unapproved attachments.
The attachments and buckets are designed for a Rated
Load Capacity. They are designed for secure fastening to
the Bobcat telescopic handler. The user must check with
the dealer, or Bobcat literature, to determine safe loads of
materials of specified densities for the machine -
attachment combination.
The following publications and training materials provide

information on the safe use and maintenance of the
Bobcat machine and attachments:
• The Delivery Report is used to assure that complete

instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.
• The Operation & Maintenance Manual delivered with

the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
• Load Capacity Charts for each attachment are

provided in the operator area. These charts indicate
the Rated Load Capacity for each attachment at
specified boom heights and extensions. Replacement
or additional charts for new attachments are available
from your Bobcat dealer.
SI VH EMEA-1010
19 of 144
SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
Safe Operation Is The Operator’s Responsibility
drugs or alcoholic drinks which impair alertness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Understand the Written Instructions, Rules and
Carefully read the message that follows.
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or
machine must be equipped as stipulated by the local
death.
regulations authorising operation on public roads in
W-2001-0502
your specific country. Regulations may identify a
hazard such as a utility line.
• For operating the machine, some countries require an
operator license. Check the regulations at your
IMPORTANT location.
This notice identifies procedures which must be Have Training with Actual Operation
followed to avoid damage to the machine. • Operator training must consist of a demonstration and
I-2019-0284 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
• The new operator must start in an area without
bystanders or structures and use all the controls until
he or she can operate the machine and attachment
DANGER safely under all conditions of the work area. Always
fasten seat belt before operating.
The signal word DANGER on the machine and in the Know the Work Conditions
manuals indicates a hazardous situation which, if not • Know the weight of the materials being handled.
avoided, will result in death or serious injury. Avoid exceeding the Rated Load Capacity of the
D-1002-1107 machine (as indicated on the Load Capacity Charts).
Material which is very dense will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.
WARNING • The operator must know any prohibited uses or work

areas, for example, he or she needs to know about
excessive slopes.
The signal word WARNING on the machine and in the • Know the location of any underground lines.
manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious • Wear tight fitting clothing. Always wear safety glasses
when doing maintenance or service. Safety glasses,
injury.
W-2044-1107
respiratory equipment, hearing protection or Front
Window Guard are required for some work See your
Bobcat dealer about Bobcat Safety Equipment.
The Bobcat telescopic handler and attachment must be
in good operating condition before use.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.
SI VH EMEA-1010
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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION
Safe Operation Needs A Qualified Operator (Cont’d)
Where overhead power lines are present in the operating

area, ensure sufficient clearance between the nearest of
these lines and any part of the machine.
VOLTAGE MINIMUM DISTANCE Maintenance
up to 50 kV 3m The machine and some attachments have components

that are at high temperatures under normal operating
beyond 50 kV 5m
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
The operator must survey his/her field of vision when damaged or incorrectly maintained, can be a source of
operating the Telescopic Handler. Adjust mirrors to obtain arcs or sparks.
the best visibility. Clean mirrors every day and more often
when necessary. Immediately replace any broken or Flammable debris (leaves, straw, etc.) must be removed
damaged mirrors. If a suspended load or the resulting regularly. If flammable debris is allowed to accumulate, it
boom geometry blocks the vision of the operator can cause a fire hazard. Clean often to avoid this
alternative carrying means must be considered. accumulation. Flammable debris in the engine
compartment is a potential fire hazard.
The operator must know the wind speed. Do not use the
telescopic handler with wind speeds over 12,5 m/s. The operator’s area, engine compartment and engine
cooling system must be inspected every day and cleaned
Avoid Silica Dust if necessary to prevent fire hazards and overheating.
All fuels, most lubricants and some coolants mixtures are

flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.
Operation
Do not use the machine where exhaust, arcs, sparks or

hot components can contact flammable material,
Cutting or drilling concrete containing sand or rock explosive dust or gases.
containing quartz may result in exposure to silica dust.
Use a respirator, water spray or other means to control Electrical
dust.
Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.
Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.
SI VH EMEA-1010
21 of 144
FIRE PREVENTION (CONT’D) Welding And Grinding
Hydraulic System Always clean the machine and attachment, disconnect

the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, battery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fire extinguisher
for leaks. Hydraulic tubes and hoses must be properly near the machine when welding.
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use petrol or diesel fuel Toxic dust or gas can be produced.
for cleaning parts. Use commercial non-flammable
solvents. Dust generated from repairing non-metallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling Repair such components in a well ventilated area away
from open flames or sparks.
Fire Extinguishers
Stop the engine and let it cool before adding fuel. No

smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.
Starting
Do not use ether or starting fluids on any engine that has

glow plugs. These starting aids can cause explosion and Know where fire extinguishers and first aid kits are
injure you or bystanders. located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Use the procedure in the Operation & Maintenance Obey the recommendations on the instructions plate.
Manual for connecting the battery and for jump starting.
Spark Arrester Exhaust System
The spark arrester exhaust system is designed to control

the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
Check the spark arrester exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrester muffler (if equipped).
Sl VH EMEA-1010
22 of 144
PUBLICATIONS AND TRAINING RESOURCES
The following publications are also available for your

Bobcat telescopic handler. You can order them from your
Bobcat dealer.
For the latest information on Bobcat products and the

Bobcat Company, visit our web site at
training.bobcat.com or www.bobcat.com.
OPERATION &
MAINTENANCE
MANUAL
6989561
Complete instructions on the correct operation and the

routine maintenance of the Bobcat telescopic handler.
T40140-T40170
SERVICE
MANUAL
6986768
Complete maintenance instructions for your Bobcat

telescopic handler.
23 of 144
MACHINE SIGNS (DECALS)
Load Capacity
Charts
Inside Cab
1
6909446 (2)
6810677
3 4
2 5
79645.8 (2)
79523.7 (2) 79524.5 (2)
79525.2 92941.4
6700388
2
6909446
6909446
79525.2
EM5624
24 of 144
MACHINE SIGNS (DECALS) (CONT’D)
6565200
6565990
In engine compartment
76324.3
79525.2
6 7
2
79526.0 92762.4
79525.2
EM5625
25 of 144
26 of 144
MACHINE SIGNS (DECALS) (CONT’D) 1. Falling Loads (79645.8)
No-Text Safety Signs The safety sign is located on each side of the boom head.
Safety signs are used to alert the equipment operator or

maintenance person to hazards that may be encountered
in the use and maintenance of the equipment. The
location and description of the safety signs are detailed in
this section. Please become familiarised with all safety
signs installed on the telescopic handler.
Vertical Configuration
HAZARD
PANEL
WARNING
FALLING LOADS CAN CAUSE
AVOIDANCE SERIOUS INJURY OR DEATH
PANEL • Keep away from raised boom and attachment.
• Keep bystanders away.
W-2918-0511
2. Unexpected Machine Movement (79525.2)

Horizontal Configuration
The safety sign is located on the frame in front of each
wheel.
HAZARD AVOIDANCE
PANEL PANEL
The format consists of the hazard panel(s) and the

avoidance panel(s):
Hazard panels depict a potential hazard enclosed in a

WARNING
safety alert triangle.
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
Avoidance panels depict actions required to avoid the SERIOUS INJURY OR DEATH
hazards. • Start engine only from operator seat with
A safety sign may contain more than one hazard panel transmission lever in neutral and parking brake
and more than one avoidance panel. engaged.
• Do not attempt to start the engine by shorting
NOTE: See the overview on pages 22 and 23 for the across the starter terminals.
W-2904-0211
machine location of each correspondingly
numbered no-text decal.
27 of 144
MACHINE SIGNS (DECALS) (CONT’D) 5. Welding (92941.4)
No-Text Safety Signs (Cont’d) The safety sign is located on both sides of the back of the
machine.
3. Falling Off Attachment (79523.7)
The safety sign is located on the boom head.
WARNING
WARNING Eye and body protection is required when welding or
grinding. Wear approved goggles, helmet and
AVOID INJURY OR DEATH clothing. Failure to wear eye and body protection can
result in serious injury.
• Never carry riders. W-2009-1285
• Never use the forks as a man lift or work
platform.
W-2919-0511 (See Welding And Grinding on Page 20.)
6. Electrocution (79526.0)
4. Lowering Attachment or Load (79524.5)
The safety sign is located at the back of the engine
The safety sign is located on the boom head. compartment.
WARNING WARNING
AVOID INJURY OR DEATH AVOID INJURY OR DEATH
Do Not work or stand under raised work equipment Do not attempt to start the engine by shorting across
or attachment. the starter terminals.
W-2793-0409
Always start the machine from the operator’s
position only.
W-2438-0807
(See Electrical on Page 19.)
28 of 144
MACHINE SIGNS (DECALS) (CONT’D)
No-Text Safety Signs (Cont’d)
7. Engine Maintenance Hazards (92762.4)
The safety sign is located on the engine cover.
WARNING
AVOID INJURY OR DEATH
• Keep door / cover closed except for service.
• Keep engine clean of flammable material.
• Keep body, loose objects and clothing away from
electrical contacts, moving parts, hot parts and
exhaust.
• Do not use the machine in space with explosive
dusts or gases or with flammable material near
exhaust.
• Never use ether or starting fluid on diesel engine
with glow plugs or air intake heater. Use only
starting aids as approved by engine
manufacturer.
• Leaking fluids under pressure can enter skin and
cause serious injury.
• Battery acid causes severe burns; wear goggles.
If acid contacts eyes, skin, or clothing, flush with
water. For contact with eyes, flush and get
medical attention.
• Battery makes flammable and explosive gas.
Keep arcs, sparks, flames and lighted tobacco
away.
• For jump start, connect negative cable to the
machine engine last (never at the battery). After
jump start, remove negative connection at the
engine first.
• Exhaust gases can kill. Always ventilate.
W-2782-0409
29 of 144
30 of 144
LOAD CHARTS
CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
31 of 144
32 of 144
CHARTS
Chart for the machine T40140 on standard tyres:
• BFGOODRICH 400/80x24.
• with inflation pressure of 4.25 bar.
• with floating forks palletiser.
• on tyres (with stabilisers raised) • on stabilisers
S6986 S6987
Complies with stability test EN1459 Annex B Complies with stability test EN1459 Annex B
33 of 144
CHARTS (CONT’D)
Chart for the machine T40140 on optional tyres:
• DUNLOP 400/80x24 156B T37 TL.

• with inflation pressure of 4.25 bar.
• with floating forks palletiser.
• on tyres (with stabilisers raised) • on stabilisers
S6982 S6983
Complies with stability test EN1459 Annex B Complies with stability test EN1459 Annex B
34 of 144
OPERATING INSTRUCTIONS
OPERATOR CONTROLS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Operator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Travel Direction And Two-Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Direction Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Front Wiper/Washer/Headlight Dimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Steering Wheel Tilt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Longitudinal Stability Indicator / AMA System (S/N A8GA14999 & Below) . . . . . . . . . . 37
Longitudinal Load Moment Indicator / LLMC System (S/N A8GA15000 & Above) . . . . 38
Centre Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Right Instrument And Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Left Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Heater / Air Conditioning Controls (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Rear Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Brake Pedal And Inching Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Self-Levelling/Side Shift Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
OPERATOR CAB (ROPS / FOPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
STEERING MODE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
BACK-UP ALARM SYSTEM (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
DRIVING AND STEERING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . 50

4-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Stopping The Telescopic Handler (4-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 51
2-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Stopping The Telescopic Handler (2-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 53
Crab Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Stopping The Telescopic Handler (Crab Steering Mode) . . . . . . . . . . . . . . . . . . . . . . . . 55
CREEP MODE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
35 of 144
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hydraulic Control Lever (Joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Auxiliary Hydraulic Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Entering The Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Operation & Maintenance Manual Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Panel Switch Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
MONITORING THE DISPLAY PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER . . . . . . . . . . . . 66

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Installing And Removing The Attachment (Manual Locking) . . . . . . . . . . . . . . . . . . . . . 67
Installing And Removing The Attachment (Hydraulic Locking) (Optional) . . . . . . . . . . . 68
OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Aggravating Movements Arrester System (AMA)
(S/N A8GA14999 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Longitudinal Load Moment Controller (LLMC) (S/N A8GA15000 & Above) . . . . . . . . . . 70
Inspecting The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Digging And Filling A Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Raising A Load And Extending The Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Using Self-Levelling/Side Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Using Stabilisers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
TOWING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
LIFTING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
TRANSPORTING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
36 of 144
OPERATOR CONTROLS IDENTIFICATION Longitudinal Stability Indicator (Item 8, inset) [Figure 5]
(See Longitudinal Stability Indicator / AMA System (S/N
Operator Components A8GA14999 & Below) on Page 37.) or Longitudinal Load
Moment Indicator (Item 8) [Figure 5] (See Longitudinal
Figure 5 Load Moment Indicator / LLMC System (S/N A8GA15000
& Above) on Page 38.)
2
4 8
Steering Wheel Tilt Adjustment (Item 9) [Figure 5] (See
Steering Wheel Tilt Adjustment on Page 37.)
6
3 Brake Pedal/Inching Control (Item 10) [Figure 6] (See
Brake Pedal And Inching Control on Page 43.)
7
Accelerator Pedal (Item 11) [Figure 6] (See OPERATOR
CONTROLS IDENTIFICATION on Page 35.)
1
9
5
S37778
S38713
WARNING
Operate only from operator’s seat with seat belt
Figure 6
securely fastened. Never carry riders or use
attachments as a man lift or work platform. Keep
bystanders away from the work area.
W-2390-0301
11 Travel Direction And Two-Speed Control
Figure 7
10
1
P-97001
Travel Direction and Two Speed Control (Item 1) [Figure

5] (See [Figure 7].)
Steering Wheel (Item 2) [Figure 5] (See Steering Wheel

on Page 36.)
2 S37779
Direction Signal, Front Wiper / Washer, Horn (Item 3)
[Figure 5] (See Front Wiper/Washer/Headlight Dimmer
on Page 36.) (See Horn on Page 36.) Move the lever toward the steering wheel then forward
(Item 1) for forward travel; backward (Item 2) [Figure 7]
Instrument Panel (Item 4) [Figure 5] (See Centre for reverse travel. The back-up alarm (if equipped) will
Instrument Panel on Page 39.) sound when the lever is in the reverse position.
Left Instrument and Indicator Panel (Item 5) [Figure 5] Rotate the handle clockwise (position “1”) for low range;
(See Left Instrument Panel on Page 42.) anticlockwise (position “2”) for high range. You can
change the travel speed, low-to-high or high-to-low
Right Instrument and Indicator Panel (Item 6) [Figure 5] without stopping [Figure 7].
(See Right Instrument And Indicator Panel on Page 40.)
NOTE: Do not change the travel speed (low to high or
Hydraulic Control Lever (Joystick) (Item 7) [Figure 5] high to low) while carrying a load without first
(See HYDRAULIC CONTROLS on Page 57.) bringing the machine to a complete stop.
Abrupt speed changes can cause the load to
shift.
37 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Direction Signal
Steering Wheel Figure 9
Figure 8
2
L R
1 1
S37780
S37778
Move the lever back (Item 1) for right directional signal;
the lever forward (Item 2) [Figure 9] for left directional
Turn the steering wheel (Item 1) [Figure 8] clockwise (R)
signal.
to turn right; anticlockwise (L) to turn left. (See DRIVING
AND STEERING THE TELESCOPIC HANDLER on
NOTE: Be sure to turn the direction signals off after
Page 50.)
you have completed the turn.
Front Wiper/Washer/Headlight Dimmer
The lever (Item 3) [Figure 9] also includes the wiper

switch that has three positions: Rotate the lever to the
desired position.
OFF
Slow
Fast
Push or twist the end of the lever (Item 3) [Figure 9] for

washer fluid.
When the light switch (Item 7) [Figure 14 on Page 40] is

ON: Push the lever (Item 3) [Figure 9] away from the
steering wheel and release it to change from high to low
or low to high beam headlights.
When the light switch (Item 7) [Figure 14 on Page 40] is

OFF: Pull the lever (Item 3) [Figure 9] toward the
steering wheel to flash the lights on high beam.
Horn
Press the switch (Item 4) [Figure 9] on the end of the

lever to sound the horn.
38 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Longitudinal Stability Indicator / AMA System (S/N
A8GA14999 & Below)
Steering Wheel Tilt Adjustment
Figure 11
Figure 10
4 5
3
1
2
S36236
S38710
The indicator lights (Item 1) [Figure 11] indicate the

Move the lever (Item 1) [Figure 10] back to adjust the successive levels of the machine's longitudinal stability:
steering wheel.
Green indicator lights (five lights): gradually light up
After steering wheel is in the desired position, move the whenever the handled load is up to 62% of load which
lever (Item 1) [Figure 10] forward to the locked position. tends to cause the machine to tilt forward.
NOTE: Always keep the lever in the lock position Orange indicator lights (three lights): gradually light
when operating the machine. up whenever the handled load is between 63% and
70% of load which tends to cause the machine to tilt
forward.
Red indicator lights (two lights): gradually light up
whenever the handled load is more than 71% of load
which tends to cause the machine to tilt forward.
A warning horn is activated along with the first red
indicator light.
The horn can be deactivated by pressing the horn button
(Item 2). When the horn is deactivated, the red indicator
light (Item 3) [Figure 11] is ON.
The indicator light (Item 3) [Figure 11] MUST be off

when handling work is being performed.
The yellow indicator light (Item 4) [Figure 11] indicates

that the machine is under control of the AMA. The AMA
only becomes active at a certain boom angle.
The AMA indicator light (Item 5) [Figure 11] is activated

along with the last red indicator light.
When the Aggravating Movements Arrester (AMA)

system is active, it prohibits all aggravating movements:
• lowering of the boom,
• extending the telescopic boom,
• raising the stabilisers,
• forward tilt of attachment,
• backward tilt of attachment,
• hydraulic function located behind the boom head.
39 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Critical zone:
Longitudinal Load Moment Indicator / LLMC System Red indicator light (Item 3) [Figure 12] (one light):
(S/N A8GA15000 & Above) illuminated as the machine's longitudinal stability
reaches critical level.
Figure 12
A warning horn is activated along with the red
indicator light.
4 In this zone, the machine is unstable and the following

3 machine functions are reduced in speed or disabled:
5
• boom lowering (reduced speed at boom angle below
2 5°; disabled at boom angle above 5°),
• boom extend (disabled),
6
• forward tilt of attachment (reduced speed at boom
1
angle below 5°; disabled at boom angle above 5°),
• backward tilt of attachment (reduced speed at boom
angle below 5°; disabled at boom angle above 5°),
• auxiliary hydraulic functions (disabled).
S38711
With the boom angle above 5°, all machine workgroup
functions will be disabled. Use the LLMC override
The indicator lights (Items 1, 2 and 3) [Figure 12] switch to enable the workgroup functions such that
indicate three zones of the machine's longitudinal the machine can be brought back to a safe level of
stability level: stability. (See Longitudinal Load Moment Controller
(LLMC) (S/N A8GA15000 & Above) on Page 70.)
Secure zone:
NOTE: Enabling the LLMC override switch
Green indicator lights (Item 1) [Figure 12] (four deactivates the Longitudinal Load Moment
lights): sequentially illuminated as the machine's Indicator. This switch should only be enabled
longitudinal stability decreases. when necessary and is automatically disabled
after a running period of 60 seconds.
All hydraulic movements are fully enabled.
The TEST button (Item 4) [Figure 12] has two functions:
Reduced zone:
• testing the correct functioning of the LLMI and the
Orange indicator lights (Item 2) [Figure 12] (two LLMC.
lights): sequentially illuminated as the machine's • calibrating the LLMC (See your Bobcat dealer for
longitudinal stability decreases. calibration).
In this zone, the following machine functions are The test indicator light (RED) (Item 5) [Figure 12] is used
progressively reduced in speed: for the test procedure and the LLMC calibration.
• boom lowering, The test indicator light (RED) (Item 5) [Figure 12] also
• boom extend, flashes when the LLMC is in fault mode.
• tilting of attachment,
• auxiliary hydraulic functions. The control indicator light (ORANGE) (Item 6) [Figure
12] indicates that the machine is under control of the
LLMC. The light flashes when the LLMC override switch
is enabled. (See Longitudinal Load Moment Controller
(LLMC) (S/N A8GA15000 & Above) on Page 70.)
NOTE: Enabling the LLMC override switch

deactivates the Longitudinal Load Moment
Indicator. This switch should only be enabled
when necessary and is automatically disabled
after a running period of 60 seconds.
NOTE: The warning horn cannot be deactivated.
40 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) 12. *Hydraulic Oil Temperature (Red Light) - Light
comes ON when oil temperature is too high.
Centre Instrument Panel
13. *Engine Coolant Temperature (Red Light) - Light
Figure 13 comes ON when coolant temperature is too high.
14. Park Lights Indicator (Green Light) - Light comes

ON when the light switch is turned to the first position.
5 6 7 8 9
4 10
11
(See Right Instrument And Indicator Panel on Page
3 12 40.), Item 4. Instrument panel backlights also come
2 13 on.
1 16 14
15
15. High Beam Headlights (Blue Light) - Light comes
ON when headlight switch is in high beam position.
16. Direction Signal Indicator (Green Lights) - Flashes

on and off when the direction signal lever is moved to
17
18 right turn or left turn position.
21 19
20
P-97007 17. Engine Coolant Temperature Gauge - Shows the
engine coolant temperature.
Centre Instrument Panel [Figure 13] 18. Hydraulic Fluid Temperature Gauge - Shows the
hydraulic fluid temperature.
1. Dimmed Headlights (Green Light) - Light comes
ON when headlight switch is in dimmed position. 19. Hourmeter - Shows the total operating hours of the
machine.
2. Low Speed Indicator (Green Light) - Light comes
ON when low range is selected. 20. Tachometer (Engine RPM) - Shows engine RPM.
3. Front Wheels Straight Ahead (Green Light) - Light 21. Fuel Level Gauge - Shows the amount of fuel in the
comes ON when the front wheels are straight ahead. tank.
4. Rear Wheels Straight Ahead (Green Light) - Light * Stop the engine if light comes ON with engine running
comes ON when the rear wheels are straight ahead. or during operation.
5. Preheat (Yellow Light) - Light comes ON when the
start key is in preheat position.
6. *System Voltage (Red Light) - Light comes ON

when key is turned on; goes OFF when engine is
running. Comes ON when there is a fault with the
charging system (or other electrical sources).
7. *Engine Oil Pressure (Red Light) - Light comes ON

when key is turned on; goes OFF when engine is
running. Comes ON when oil pressure is too low.
8. Parking Brake (Red Light) - Light comes ON when

parking brake is engaged.
9. Brake Fail Indicator (Red Light) (only Italy and

Germany) - Light comes ON when brake pressure is
too low.
10. Self-Levelling/Side Shift Angle Limit (Blue Light) -

Light is ON when self-levelling/side shift angle limit is
reached.
11. Front Auxiliary Hydraulics (Blue Light) - Light

comes ON when Front Auxiliary Detent Function is
activated.
41 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) 4. Trailer Flasher Lights (Green Light) - Light flashes
when the trailer flasher lights are operating.
Right Instrument And Indicator Panel
5. Steering Mode Switch And Indicator (Orange
Figure 14 Light) - To change steering modes (4-Wheel, 2-
Wheel, Crab). (See STEERING MODE SELECTION
1 1*
on Page 47.)
6. Road Lights (Green Light) - Move the switch to the

2 3 4 5 5 centre position to turn the park lights ON; press
bottom to turn headlights ON. Press the top of the
switch to turn all lights OFF.
6 7 8 9 7. Front And Rear Work Lights (Green Light) - Press

the switch to the bottom position to turn the lights ON;
press the switch to the centre position to turn lights
OFF; - Press the switch to the top position to turn the
10 11 12 13 blue lights ON (if equipped); press the switch to the
17 centre position to turn lights OFF.
14 15 16 8. Rear Fog Lights (Green Light) - Press bottom of the

switch to turn fog lights ON; press top to turn OFF.
9. Rotating Beacon (Green light) - Press bottom of the

S38712 switch to turn the Rotating Beacon ON (LIGHT ON);
S38713
press top to turn OFF (LIGHT OFF).
Right Instrument And Indicator Panel [Figure 14] 10. Front Auxiliary Hydraulics ON/OFF And Pressure
Relief (Red Light) - Press the bottom of the switch to
1. Longitudinal Load Moment Indicator - Indicates turn the Auxiliary Hydraulic System ON. Move the
the successive levels of the machine's longitudinal switch to the centre position to turn the Auxiliary
stability. (See Longitudinal Load Moment Indicator / Hydraulic System OFF. Press the top of the switch to
LLMC System (S/N A8GA15000 & Above) on Page relieve pressure at the front auxiliary couplers, (See
38.) Auxiliary Hydraulic Release on Page 58.).
1*. Longitudinal Stability Indicator (See Picture Inset) 11. Front Auxiliary Hydraulics Detent - ON/OFF/ON
- Indicates the successive levels of the machine's (Blue Light) - Press the top of the switch to turn on
longitudinal stability and controls the Aggravating continuous flow to the female front auxiliary hydraulic
Movements Arrester (AMA). (See Longitudinal coupler (LIGHT IS ON). Move the switch to centre
Stability Indicator / AMA System (S/N A8GA14999 & position to turn auxiliary hydraulics OFF (LIGHT IS
Below) on Page 37.) OFF). Press the bottom of the switch to turn on
continuous flow to the male front auxiliary hydraulic
2. Transmission Mode / Work (Orange Light) - Press coupler.
the bottom of the switch to ON when applications
require higher wheel torque (LIGHT ON). Press the NOTE: The Front Auxiliary Hydraulics switch (Item
top of the switch for normal work conditions (LIGHT 10) [Figure 14] must be in the ON position and
OFF). the Detent Enable Button (Item 10) [Figure 41]
must be pressed before the front auxiliary
3. Creep Switch (Orange Light) - Press the top of the hydraulic detent function can be enabled.
switch to turn the creep mode ON (LIGHT ON). Press
the bottom of the switch to turn creep mode OFF
(LIGHT OFF). (See CREEP MODE OPERATION on
Page 56.)
42 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D)
Right Instrument And Indicator Panel (Cont’d)
12. Rear Window Wiper And Washer (Green Light) -

Move the switch to the centre position to turn wiper
ON; press bottom to turn top and rear washer ON; it
will return to the centre position when released. Press
top to turn OFF.
13. Roof Window Wiper (Green Light) - Press the

bottom of the switch to turn wiper ON; press top to
turn OFF.
14. Secondary Auxiliary Hydraulic (Option) (Yellow

Light) - Press the bottom of the switch to enable
secondary auxiliary hydraulic control with the Joystick
(for continuous flow, Front Auxiliary Hydraulics
Detent, (Item 11), must be ON); press top to
deactivate. (Front Auxiliary Hydraulics ON/OFF, (Item
10), must be ON.)
15. Reverse Fan (Option) - Press switch to reverse air

flow through radiator for cleaning.
16. Hydraulic Control Lockout (Green Light) - Press

the bottom of the switch to activate hydraulic functions
of the boom (light is ON); press top to deactivate. Use
to deactivate all functions of the Hydraulic Control
Lever (Joystick) when travelling on a road.
17. Override Switch Key for AMA/LLMC System -

Overrides the AMA or LLMC system.
(See Aggravating Movements Arrester System (AMA)
(S/N A8GA14999 & Below) on Page 70.)
(See Longitudinal Load Moment Controller (LLMC)
(S/N A8GA15000 & Above) on Page 70.)
43 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Heater / Air Conditioning Controls (If Equipped)
Left Instrument Panel Figure 16
Figure 15
1
2 3 1
P-97010
S38714
Right Rear Console [Figure 16]

Left Side Instrument Panel [Figure 15] 1. Fan Switch - Turn clockwise to increase fan speed.
“O” - Off, “I” - Low, “II” Medium, “III” - Fast
1. Hazard Lights (Red Light) - Press the bottom of the
switch to turn the Hazard lights ON; press top to turn 2. Temperature Control - Turn clockwise to increase
OFF. Light flashes when Hazard Lights are ON. cab temperature; anticlockwise to decrease.
NOTE: Both the left and right directional arrows (Item 3. Air Conditioning Switch (If Equipped) - Press the
16) [Figure 13] will also flash when the hazard top of the switch to turn the Air Conditioning ON -
switch is activated. Press the bottom of the switch to turn the Air
Conditioning OFF.
2. Creep Switch - Rotate the dial to increase or decrease
creep speed. Position 0 is OFF, position 1 is the
slowest - position 10 is the fastest. (See CREEP
MODE OPERATION on Page 56.)
44 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Accelerator Pedal
Rear Console Figure 18
Figure 17
1
2
2 P-97001B
P-97018
The accelerator pedal (Item 1) [Figure 18] is at the right
side of the steering console.
Auxiliary Power Outlet (Item 1) [Figure 17] is a 12 volt
receptacle for accessories. Press the accelerator pedal down to increase engine
speed. Release foot pressure to decrease engine speed.
The switches (Item 2) [Figure 17] are used for the rear
hydraulic hook option and/or rear hydraulic connection. Brake Pedal And Inching Control
The brake pedal (Item 2) [Figure 18] is at the left of the

accelerator pedal.
Press the brake a small amount to decrease travel speed

and control inching (gradual travel of the machine). Press
down to stop forward or reverse travel of the machine.
NOTE: Approximately the first half of the total brake

pedal travel is for INCHING CONTROL.
45 of 144
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Figure 20
Self-Levelling/Side Shift Switch
On inclined surfaces, the self-levelling system, which 2 1

provides a tilt correction of +/- 4°, can be used to level the
telehandler for safe, optimum positioning of the load.
Using self-levelling in combination with the stabilisers can
provide a total correction up to +/- 12°.
The sideways movement offers a lateral shift up to 85 cm

(33.5 in) at maximum height. Self-levelling and side shift
are possible on both wheels and stabilisers. Moreover,
both operations can be done at the same time, without
any loss of load capacity.
S36248
Figure 19
Figure 21
S37403
1 S36249
1. Self-Levelling/Side Shift LEFT/OFF/RIGHT - Press
the switch to the left to tilt the frame to the left; press
the switch to the right to tilt the frame to the right. The From the operator’s seat you can check alignment of the
frame can be adjusted 4 degrees left or 4 degrees frame and the front axle so they are parallel with each
right [Figure 19]. other. When the pointer (Item 1) is aligned with the top of
the frame channel (Item 2) [Figure 20], they are parallel.
There is a sight level gauge (Item 1) [Figure 21] in the

upper right corner of the front of the cab. The gauge will
WARNING indicate the angle (in degrees) of the frame in relation to
horizontal.
TIPPING CAN CAUSE SERIOUS INJURY OR DEATH
Rapid starting and stopping of frame motion with a

raised load can cause the telescopic handler to tip.
• Level the frame before the load is raised. Use the

sight level gauge to determine when the frame is
level.
• Do not use the self-levelling or side shift
functions when the load is raised.
W-2917-EN-0411
46 of 144
OPERATOR CAB (ROPS / FOPS) Cab Door
Description Figure 22
The Bobcat telescopic handler has an optional operator

cab (ROPS / FOPS) as optional equipment to protect the
operator if the telescopic handler is tipped over. The seat 1
belt must be worn for ROPS / FOPS protection.
Check the ROPS / FOPS cab, mounting, and hardware

for damage. Never modify the ROPS / FOPS cab. 2
Replace the cab and hardware if damaged. See your
Bobcat dealer for parts.
ROPS / FOPS - Roll Over Protective Structure per ISO

3471, and Falling Object Protective Structure per ISO
3449 (FOPS Level II).
P-47350
WARNING Figure 23
Never modify operator cab or canopy by welding,

grinding, drilling holes or adding attachments unless
instructed to do so by Bobcat. Do not operate
without right window. Changes to the cab or canopy
can cause loss of operator protection from rollover
and falling objects, and result in serious injury or
death. 1
W-2396-1202
P-47201
The cab door can be opened from the outside of the cab
using the latch (Item 1) [Figure 22] and opened from the
inside of the cab when you squeeze the latch (Item 1)
[Figure 23] (as shown).
The cab door can be locked (Item 2) [Figure 22] with the
start key.
47 of 144
OPERATOR CAB (ROPS / FOPS) (CONT’D)
Cab Door Window
Figure 24
P-47202
Turn the handle (Item 1) [Figure 24] (as shown). Push

the window open fully until it latches against the cab.
Figure 25
P-47203
Pull the lever (Item 1) [Figure 25] inside the cab to

disengage the latch and close the window.
48 of 144
STEERING MODE SELECTION Figure 27
Steering Controls
Before changing the Steering Mode, all four wheels must

be straight ahead.
1
Figure 26 2
1 4
2 3
S38715
4-Wheel Steering (Top Switch Position)

Press the top of the switch (Item 1). The front
wheels will turn the direction that the
steering wheel is turned. The rear wheels
turn the opposite direction. Indicator light
P-97007 (Item 2) [Figure 27] will be ON. Use in most
working conditions. (See 4-Wheel Steering
Mode on Page 50.)
Front Wheels Straight Icon (Item 1) and Rear Wheels
Straight Icon (Item 2) [Figure 26] must be ON. 2-Wheel (Front) Steering (Centre Switch Position)
Move the switch (Item 1) [Figure 27] to the
Turn the steering wheel until both lights are ON. centre position. The front wheels will turn the
direction that the steering wheel is turned.
NOTE: If the wheels do not align straight ahead, use The rear wheels remain straight ahead. Use
the following procedure: always when travelling on roads. (No
indicator light is on when in 2-wheel steering
1. Put the Steering Mode Switch in 4-Wheel mode.) (See 2-Wheel Steering Mode on
Steering and turn the steering wheel until the Page 52.)
rear wheels are straight ahead.
Crab Steering (Bottom Switch Position)
2. Put the Steering Mode Switch in 2-Wheel Press the bottom of the switch (Item 3). Both
Steering and turn the steering wheel until the front and rear wheels turn the same direction
front wheels are straight ahead. that the steering wheel is turned. The
machine moves in a diagonal, the direction
Now you can select the desired Steering Mode the steering wheel is turned. Indicator light
and the machine will steer correctly. (Item 4) [Figure 27] will be ON. Use in
confined areas to move away from buildings
or to reposition the machine. (See Crab
Steering Mode on Page 54.)
49 of 144
PARKING BRAKE EMERGENCY EXIT
Operation Rear Window
Figure 28 Figure 29
1
2
S36235 S3520
Pull the parking brake lever (Item 1) [Figure 28] all the Turn the handle (see picture inset) [Figure 29] and push
way up until locked to engage the parking brake. the rear window open. Exit through the rear window
opening.
Pull the lever up, press button (Item 2) [Figure 28] to
release lock. Move the lever to the down position to
release the parking brake.
50 of 144
BACK-UP ALARM SYSTEM (IF EQUIPPED) Operation
Description
Figure 30 WARNING
1 • Always keep bystanders away from the work area
and travel path.
• The operator must always look in the direction of
travel.
• The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0409
The back-up alarm will sound when the operator moves

the travel direction control lever into the reverse position.
S37404 If alarm does not sound, see inspection and maintenance

instructions for the back-up alarm system in the
preventive maintenance section of this manual. (See
The back-up alarm (if equipped) (Item 1) [Figure 30] is BACK-UP ALARM SYSTEM (IF EQUIPPED) on Page
located inside the rear of the machine, at the right hand 91.)
side of the hydraulic control valve.
A back-up alarm is not a substitute for looking to the

rear when operating the telescopic handler in
reverse, or for keeping bystanders away from the
work area. Operators must always look in the direction
of travel, including reverse, and must also keep
bystanders away from the work area, even though the
telescopic handler is equipped with a back-up alarm.
Operators must be trained to always look in the direction

of travel, including when operating the telescopic
handler in reverse and to keep bystanders away from
the work area. Other workers should be trained to always
keep away from the operator’s work area and travel path.
51 of 144
DRIVING AND STEERING THE TELESCOPIC Figure 31
HANDLER
4-Wheel Steering Mode 2 1
WARNING
When operating the machine, operate only from
operator’s seat with seat belt securely fastened.
W2811-EN-1109
S38715
4-Wheel Steer allows the machine to turn in a smaller

circle. In 4-Wheel Steer, the rear wheels follow the same
path as the front wheels. NOTE: Always have the tyres pointed straight
forward before changing steering modes. See
Steering Mode Selection for wheel alignment
procedure if front to rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 47.)
Press the top of the switch (Item 1) [Figure 31] to enable

4-wheel steering.
The 4-wheel steering icon (Item 2) [Figure 31] will be

illuminated.
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
52 of 144
DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.
4-Wheel Steering Mode (Cont’d) Forward Travel - Move the travel direction control lever
(Item 1) [Figure 32] toward the steering wheel then
Figure 32 forward for forward travel.
Left Turn Forward / Right Turn Forward - Slowly press the

Accelerator Pedal (Item 2) and turn the steering wheel
(Item 3) [Figure 32] to the right or left. Look in the
direction of travel.
L R Reverse Travel - Move the travel direction control lever

backward for reverse travel.
Left Turn Backward / Right Turn Backward - Slowly press

the Accelerator Pedal (Item 2) and turn the steering
wheel (Item 3) [Figure 32] to the right or left. Look in the
1 Press the accelerator pedal down to increase engine
3
Press the brake pedal (Item 4) [Figure 32] a small
amount to decrease travel speed and control inching
4 (gradual travel of the machine). (See Brake Pedal And
2 Inching Control on Page 43.)
S38716
Stopping The Telescopic Handler (4-Wheel Steering
Mode)
Figure 33
When the accelerator pedal is released, the hydrostatic
transmission will slow the machine to a stop. To decrease
R stopping distance, press down the brake pedal (Item 4)
L [Figure 32]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.
NA1928
53 of 144
HANDLER (CONT’D)
2-Wheel Steering Mode 2 1
WARNING
W2811-EN-1109
S38715
Only the front wheels turn when in 2-Wheel Steering

mode. Use 2-Wheel Steering always when operating on
public roads. NOTE: Always have the tyres pointed straight
on Page 47.)
Press the switch (Item 1) [Figure 34] to the centre

position to enable 2-wheel steering.
The icons (Item 2) [Figure 34] will NOT be illuminated

when in 2-wheel steer mode.
WARNING
mode.
W-2812-EN-1109
54 of 144
2-Wheel Steering Mode (Cont’d) Forward Travel - Move the travel direction control lever



3
S38716
Stopping The Telescopic Handler (2-Wheel Steering
Mode)
Figure 36
NA1926
55 of 144
HANDLER (CONT’D)
Crab Steering Mode 2 1
WARNING
W2811-EN-1109
S38715
Crab Steering allows both the front and rear wheels to

turn the same direction that the steering wheel is turned.
The machine moves in a diagonal, the direction the NOTE: Always have the tyres pointed straight
steering wheel is turned. Use in confined areas to move
away from buildings or to reposition the machine.
on Page 47.)
Press the bottom of the switch (Item 1) [Figure 37] to

enable crab steering.
The crab steering icon (Item 2) [Figure 37] will be

illuminated.
WARNING
mode.
W-2812-EN-1109
56 of 144
Crab Steering Mode (Cont’d) Forward Travel - Move the travel direction control lever



3
S38716
Stopping The Telescopic Handler (Crab Steering
Mode)
Figure 39
NA1930
57 of 144
CREEP MODE OPERATION Operation
Description Figure 40
Creep Mode allows the operator to adjust the forward

1
speed independently of the engine speed.
2
When creep mode is activated:
• The accelerator pedal controls engine speed.
• The creep switch controls forward travel speed.
• Allows operator to select optimal travel speed for work

condition / application.
Typical application:
S38717
• Example: Angle Broom. Allows the auxiliary hydraulic
flow to the attachment and machine forward travel
speed to be independently controlled. Press the top of the creep mode switch (Item 1) [Figure
40] to engage creep mode (LIGHT ON).
• Difficult loading applications: The maximum forward
travel speed can be lowered and still allow full Rotate the creep switch (Item 2) [Figure 40] to increase
hydraulic flow for boom and bucket function. or decrease forward travel speed.
Example: When the creep switch (Item 2) [Figure 40] is

set to 0, the machine will be stopped. When creep switch
is set at 10, the machine functions as if creep mode is
disabled.
EXAMPLE: You can be using the machine at speed

setting 4 and then disengage Creep Mode to
reposition the machine, then re-engage Creep Mode.
The speed will still be at setting 4.
NOTE: Creep Mode can be used in either low or high

range. For optimal creep speed control,
operate in low range. (See Travel Direction
And Two-Speed Control on Page 35.)
58 of 144
HYDRAULIC CONTROLS 9. Secondary Auxiliary Hydraulics (if equipped) - For
momentary operation of the Secondary Auxiliary
Hydraulic Control Lever (Joystick) Hydraulics, press and hold button then turn
thumbwheel (Items 7 and 8) to control an attachment
Figure 41 function such as change the angle of the angle
broom.
9
4 10. Detent Enable Button - This button must be pressed
7 first before using the auxiliary switch button. This
button prevents the auxiliary hydraulics from
1
activating when starting the engine.
5
8
2
3 6
10
S36405
The Joystick controls the movement of the boom and

attachment [Figure 41].
1. Lower Boom
2. Raise Boom
3. Tilt Attachment Backward
4. Tilt Attachment Forward
5. Extend Telescopic Boom
6. Retract Telescopic Boom
7. Controls the function of the Front Auxiliary Hydraulics

(Example: Close grapple teeth).
8. Controls the function of the Front Auxiliary Hydraulics

(Example: Open grapple teeth).
The above Joystick functions (Items 1 - 8) are

proportional; The farther you move the control, the faster
the hydraulic functions operate. Joystick functions (Item 7
and 8) are also used to operate the locking device for
attachments. (See ATTACHMENTS on Page 67.)
59 of 144
HYDRAULIC CONTROLS (CONT’D)
Auxiliary Hydraulic Release
Figure 42
P-97008
Stop the engine and lower the boom all the way. Press
the bottom of the front auxiliary hydraulic ON/OFF switch
(Item 1) [Figure 42] to relieve hydraulic pressure.
Connect the auxiliary quick couplers to the hydraulically

controlled attachment.
60 of 144
DAILY INSPECTION NOTE: Fluids such as engine oil, hydraulic fluid,
coolant, etc. must be disposed of in an
Daily Inspection And Maintenance environmentally safe manner. Some
regulations require that certain spills and
Maintenance work must be done at regular intervals. leaks on the ground must be cleaned in a
Failure to do so will result in excessive wear and early specific manner. See local bylaws for correct
failures. The service schedule is a guide for correct disposal.
maintenance of the Bobcat telescopic handler. (See
SERVICE SCHEDULE on Page 87.)
WARNING
Operator must have instructions before operating the
machine. Untrained operators can cause injury or
death.
W-2001-0502
Check the following items before each day of operation:
• Engine Oil Level
• Hydraulic/Hydrostatic Fluid Level
• Brakes - Check Function
• Axle Steering Pivot Pins
• Engine Air System - Check Air System for Damage or

Leaks
• Engine Coolant Level - Check System for Damage or

Leaks
• Operator Cab and Cab Mounting Hardware - DO NOT

operate without right cab window.
• Seat Belt
• Tyres - Check for Wear, Damage, Correct Air

Pressure; Use only approved tyres with correct
pressure.
• Loose or Broken Parts - Repair or replace as

necessary.
• Safety Treads and Safety Signs (Decals) - Replace as

necessary.
• Check and Clean Mirrors and Windows, Boom Angle

Indicator and Boom Extension Indicator - Replace as
necessary.
• Fuel Filter - Remove trapped water through the tap on

the bottom of the filter tank.
• Back-up Alarm (if equipped) - Check function, replace

as necessary.
• Gauges and Horn - Check function, replace as

necessary.
61 of 144
DAILY INSPECTION (CONT’D)
Daily Inspection And Maintenance (Cont’d)

WARNING
Allow the engine and hydraulic fluid to warm completely
before beginning operation. AVOID INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Use the joystick to check for smooth operation of the Keep flammable material away.
following hydraulic functions: • Do not use machines in atmosphere containing
explosive gas.
• Raise and lower the boom. W-2051-1086
• Extend and retract the boom.
• Tilt the attachment device forward and backward.

WARNING
Check forward and reverse travel.
Check operation of the accelerator and brake. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
Check operation of the steering. fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
If any of the functions do not operate correctly, have it gases which can kill without warning.
repaired immediately before continuing. W-2050-0807
WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301
62 of 144
PRE-STARTING PROCEDURE Operation & Maintenance Manual Locations
Entering The Telescopic Handler Figure 44
Figure 43
1 2
N-20299
S36263
P-97017
Read and understand the Operation & Maintenance
Manual (Item 1) [Figure 44] before operating the
Use grab handles, safety tread and steps when getting telescopic handler.
on the machine [Figure 43]. Do not jump.
Perform the DAILY INSPECTION. (See DAILY
Safety treads are installed on the machine to provide a INSPECTION on Page 59.)
slip resistant surface for getting on and off the machine.
Keep safety treads clean and replace when damaged.

Replacement treads are available from your Bobcat WARNING
dealer.
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807
63 of 144
PRE-STARTING PROCEDURE (CONT’D) Seat Belt Adjustment
Seat Adjustment Figure 46
Adjust the seat for comfortable operation.
Figure 45 1
4
1
P-97020
3
2 Fasten the seat belt (Item 1) [Figure 46].
S36262
Adjust the seat belt so that it is snug around the lower
part of your hips.
Pull the lever (Item 1) [Figure 45] to adjust the seat
distance from the steering wheel and pedals.
Move the lever (Item 2) [Figure 45] to adjust the seat

cushion for weight of the operator:
• To obtain a firmer suspension, turn the handle such
that the “+” sign is visible on top. Then move the lever
(Item 2) [Figure 45] back and forth as required.
• To obtain a softer suspension, turn the handle such
that the “-” sign is visible on top. Then move the lever
(Item 2) [Figure 45] back and forth as required.
Pull the button (Item 3) [Figure 45] forward and slide to

the left/right to adjust the height of the seat respectively
up/down.
Pull the lever (Item 4) [Figure 45] up to adjust the angle

of the seat back.
64 of 144
PRE-STARTING PROCEDURE (CONT’D)
Panel Switch Position
Figure 47
S38712
Put the Travel Direction Control in neutral position.
Make sure the parking brake is engaged. (See PARKING

BRAKE on Page 48.)
Disengage the Front Auxiliary Hydraulic Detent by

moving the switch (Item 1) [Figure 47] to the centre
position.
65 of 144
STARTING THE ENGINE
Perform the PRE-STARTING PROCEDURE. (See PRE-

STARTING PROCEDURE on Page 61.) (See DAILY WARNING
INSPECTION on Page 59.) Put the Travel Direction
Control Lever in neutral and all other controls in neutral. AVOID INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Figure 48 Keep flammable material away.
• Do not use machines in atmosphere containing
explosive gas.
W-2051-1086
WARNING
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
B-15855 gases which can kill without warning.
W-2050-0807
Turn the key switch to RUN [Figure 48]. The instrument

panel lights will come ON.
Turn the key switch to PREHEAT [Figure 48]. Hold the

key in preheat position for 15 seconds. WARNING
NOTE: Do not activate glow plugs for more than 30 Do not use ether with preheat systems. Explosion
seconds or glow plug damage may occur. can result which can cause injury or death.
W-2391-0301
Turn the key switch to START and release it when the
engine starts. The key will return to the RUN position.
NOTE: Travel Direction Control Lever must be in

neutral and the Front Auxiliary Hydraulics
Detent Switch (Item 11, [Figure 14 on Page
40]) must be OFF to start the engine.
IMPORTANT
Do not engage the starter for longer than 30 seconds
at a time. Longer use can damage the starter by
overheating. Cool the starter for one minute between
uses.
I-2209-0301
66 of 144
STARTING THE ENGINE (CONT’D) Warming The Hydraulic / Hydrostatic System
Cold Temperature Starting
IMPORTANT
WARNING When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low
Do not use ether with glow plug (preheat) systems.
temperatures and will be damaged. Park the machine
Explosion can result which can cause injury, death,
in an area where the temperature will be above -18°C
or severe engine damage.
W-2071-0907
(0°F) if possible.
I-2007-0910
If the temperature is below freezing, perform the following

Let the engine run for a minimum of 5 minutes to warm
to make starting the engine easier:
the engine and hydrostatic transmission fluid before
operating the telescopic handler.
• Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature.
(See Engine Oil Chart on Page 99.)
• Make sure the battery is fully charged.
• Install an engine heater, available from your Bobcat

dealer.
67 of 144
MONITORING THE DISPLAY PANELS STOPPING THE ENGINE AND LEAVING THE
TELESCOPIC HANDLER
Panel
Procedure
Figure 49
• Stop the telescopic handler on solid, flat and level
ground.
• Put the Travel Direction Control Lever and Joystick in

neutral.
• Engage the parking brake. (See Right Instrument And

Indicator Panel on Page 40.)
Figure 50
P-97007
After the engine is running, frequently monitor the centre

instrument panel [Figure 49] for machine condition.
S3518
• Retract and lower the boom and attachment flat on

the ground [Figure 50].
• Turn the key switch to STOP and unfasten the seat

belt.
• Use grab handles, safety tread and steps when

getting off.
DO NOT JUMP
WARNING
Before you leave the operator’s position:
• Put the travel Direction Control Lever and the
Joystick in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
SEE THE MACHINE OPERATION & MAINTENANCE
MANUAL FOR MORE INFORMATION.
W-2637-EN-0607
68 of 144
ATTACHMENTS Put the Travel Direction Control in neutral position. Make
sure the parking brake is engaged. (See PARKING
Installing And Removing The Attachment (Manual BRAKE on Page 48.)
Locking)
Exit the telescopic handler and fully insert the locking bar
(Item 2) into the holes (Item 3). Install the safety pin (Item
4) [Figure 51].
WARNING Be sure the locking bar (Item 2) [Figure 51] extends
through the holes on both sides of the attachment.
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for Check that the attachment is securely fastened.
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity Removing
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death. Lower the boom and put the attachment flat on the
W-2392-0301 ground.
NOTE: Warranty is void if non-approved attachments Put the Travel Direction Control in neutral position. Make
are used. sure the parking brake is engaged. (See PARKING
BRAKE on Page 48.)
The dealer can identify, for each model, the attachments
and buckets approved by Bobcat. The buckets and Exit the telescopic handler and remove the safety pin
attachments are approved for Rated Operating Capacity (Item 4) and locking bar (Item 2) [Figure 51].
and for secure fastening to the telescopic handler.
Contact your Bobcat dealer for more information if your Tilt the attachment carrier forward and move backward
attachment is not illustrated on your machine’s Load away from the bucket or attachment.
Capacity Charts.
Installing
WARNING
Remove the locking bar from the Quick-Tach frame.
Before you leave the operator’s position:
Enter the telescopic handler and perform the PRE- • Put the travel Direction Control Lever and the
STARTING PROCEDURE. (See PRE-STARTING Joystick in neutral.
PROCEDURE on Page 61.) Lower the boom and tilt the • Engage the parking brake.
attachment carrier forward. • Retract and lower the boom and attachment flat
on the ground.
Figure 51 • Stop the engine.
1 MANUAL FOR MORE INFORMATION.
W-2637-EN-0607
4
3
EM5648
Drive forward and tilt the attachment carrier backward

until the hooks (Item 1) [Figure 51] are engaged under
the tube of the bucket (or other attachment).
Tilt the attachment carrier all the way backward.
69 of 144
ATTACHMENTS (CONT’D) Installing
Installing And Removing The Attachment (Hydraulic Enter the telescopic handler and perform the PRE-
Locking) (Optional) STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 61.) Lower the boom and tilt the
attachment carrier forward.
WARNING Figure 52
1
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death.
W-2392-0301
NOTE: Warranty is void if non-approved attachments

are used.
The dealer can identify, for each model, the attachments

and buckets approved by Bobcat. The buckets and
2
attachments are approved for Rated Operating Capacity
and for secure fastening to the telescopic handler.
Contact your Bobcat dealer for more information if your
attachment is not illustrated on your machine’s Load
Capacity Charts.
S37406
Press the bottom of Front Auxiliary Hydraulic ON/OFF

switch (Item 1) [Figure 52].
Turn the right thumb switch backward (Item 2) [Figure

52] to retract the locking pin.
70 of 144
ATTACHMENTS (CONT’D) Removing
Installing And Removing The Attachment (Hydraulic Lower the boom and put the attachment flat on the
Locking) (Optional) (Cont’d) ground.
Installing (Cont’d) Figure 54
Figure 53 1
2 2 S3515
2
Drive forward and tilt the attachment carrier backward

until the hooks (Item 1) [Figure 53] are engaged under
the tube of the bucket (or other attachment).
Tilt the attachment carrier all the way backward.

S37406
Turn the thumb switch forward (Item 3) [Figure 53] to

extend the locking pins.
Press the top of Front Auxiliary Hydraulic ON/OFF switch
(Item 1) [Figure 54].
Be sure locking pins extend through the holes of the
attachment (Item 2) [Figure 53].
Turn the right thumb switch backward (Item 2) [Figure
54] to retract the locking pins.
Move the Front Auxiliary Hydraulic ON/OFF switch to the
middle position (Item 1) [Figure 53] to turn OFF.
Tilt the attachment carrier forward and move backward
away from the bucket or attachment.
Check that the attachment is securely fastened.
NOTE: Turn the Front Auxiliary Hydraulics ON/OFF

switch ON only when installing or removing
attachments or when using hydraulic WARNING
attachments (grapple, auger, sweeper).
Always turn switch OFF when not using Front Before you leave the operator’s position:
Auxiliary Hydraulics. • Put the travel Direction Control Lever and the
Joystick in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
MANUAL FOR MORE INFORMATION.
W-2637-EN-0607
71 of 144
OPERATING PROCEDURE Longitudinal Load Moment Controller (LLMC) (S/N
A8GA15000 & Above)
Aggravating Movements Arrester System (AMA)
(S/N A8GA14999 & Below) The LLMC system is in addition to the Longitudinal Load
Moment Indicator (LLMI). (See Longitudinal Load
The AMA system is controlled by the Longitudinal Moment Indicator / LLMC System (S/N A8GA15000 &
Stability Indicator. (See Longitudinal Stability Indicator / Above) on Page 38.)
AMA System (S/N A8GA14999 & Below) on Page 37.)
This device limits the following movements the more the
This device deactivates the following movements when handled load reaches the defined triggering values:
the handled load reaches 76% of the load that causes
the machine to tilt forward: • lowering of the boom,
• extending the telescopic boom,
• lowering of the boom, • tilting of attachment,
• extending the telescopic boom, • hydraulic function located behind the boom head.
• tilting of attachment,
• hydraulic function located behind the boom head. Figure 56
Figure 55
S38712
P-97008
A key switch (Item 1) [Figure 56] can be used to override
the LLMC system. The key switch has three positions:
A key switch (Item 1) [Figure 55] can be used to override
the AMA system. The key switch has three positions: 1. Middle Position (Stable Position): machine under
LLMC control.
1. Middle Position (Stable Position): machine under
AMA control. 2. Turned Clockwise (Stable Position): machine usable
with radio control.
2. Turned Clockwise (Stable Position): machine usable
with radio control. 3. Turned Anticlockwise (Unstable Position): overriding
of the LLMC system. As soon as the key is released
3. Turned Anticlockwise (Unstable Position): overriding the LLMC system will be active again.
of the AMA system. As soon as the key is released
the AMA system becomes active again. NOTE: Only override the LLMC system when
absolutely necessary.
NOTE: Only override the AMA system when
absolutely necessary and over a short period NOTE: Overriding is automatically stopped after a
of time. period of 60 seconds running.
72 of 144
OPERATING PROCEDURE (CONT’D) Basic Operating Instructions
Inspecting The Work Area When operating on a public road or motorway, always
follow local regulations. For example: A slow moving
Before beginning operation, inspect the work area for vehicle (SMV) sign, or direction signals may be required.
unsafe conditions.
Run the engine at low idle speed to warm the engine and
Look for sharp drop-offs or rough terrain. Have hydraulic system before operating the telescopic handler.
underground utility lines (gas, water, sewer, irrigation,
etc.) located and marked. Work slowly in areas of
underground utilities.
Remove objects or other construction material that could

damage the telescopic handler or cause personal injury.
IMPORTANT
Machines warmed up with moderate engine speed
Always check ground conditions before starting your
and light load have longer life.
work: I-2015-0284
• Look for signs of instability such as cracks or

settlement. New operators must operate the telescopic handler in an
open area without bystanders. Operate the controls until
• Be aware of weather conditions that can affect ground the telescopic handler can be handled at an efficient and
stability. safe rate for all conditions of the work area.
• Check for adequate traction if working on a slope. NOTE: Foam filled tyres are not authorised on these
machines. Only tyres recommended in this
Operation & Maintenance Manual are
approved. Use of non approved tyres will void
the warranty.
Operating Near An Edge Or Water
Keep telescopic handler as far back from the edge as

possible and the telescopic handler wheels perpendicular
to the edge so that if the edge collapses, the telescopic
handler can be moved back.
Always move the telescopic handler back at any

indication the edge may be unstable.
NOTE: Foam filled tyres are not authorised on these

machines. Only tyres recommended in this
OM are approved. Use of non approved tyres
will void the warranty.
73 of 144
OPERATING PROCEDURE (CONT’D) Operating With An Empty Bucket
Operating With A Full Bucket Figure 59
Figure 57 WITH EMPTY BUCKET
WITH FULL BUCKET
GOING UP A SLOPE S4940
GOING UP A SLOPE S2806

Figure 60
Figure 58 WITH EMPTY BUCKET
WITH FULL BUCKET
GOING DOWN A SLOPE S2808
GOING DOWN A SLOPE

S2807
With an empty bucket, go up or down the slope with the
heavy end toward the top of the slope [Figure 59] and
With a full bucket, go up or down the slope with the heavy [Figure 60].
end toward the top of the slope [Figure 57] and [Figure
58].
WARNING
• Keep the boom as low as possible.
• Do not travel or turn with the boom up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or roll over and cause injury or death.
W-2650-0707
74 of 144
OPERATING PROCEDURE (CONT’D) Emptying
Filling And Emptying The Bucket Figure 63
WARNING C D

Load, unload and turn on flat level ground. Do not B
exceed the rated load capacity shown on the Load
Charts in the cab. Failure to obey warnings can P-75545
cause the machine to tip or roll over and cause injury
or death. Keep the bucket low and the boom retracted when
W-2651-0707
moving to the area where you want to empty the bucket.
Filling Raise the boom (B). If necessary, level the bucket (D)
while raising the boom to help prevent material from
NOTE: Always fully retract the boom during filling. To falling off the bucket.
fill the bucket, the machine must be pushing
with the centre of the bucket and the Travel Drive forward slowly until the bucket is over the top of the
Direction Control lever must be in neutral. truck box or bin.
Figure 61 Tilt the bucket all the way forward (D) to empty the
bucket.
A
If all the material is near the side of the truck or bin, use
the bucket tilt to move it to the other side.
C D
B
S4942
Lower the bucket until it slightly touches the ground (A).
Tilt the bucket forward (D) until the cutting edge of the
bucket is on the ground.
Figure 62
C D
B
S4943
Drive slowly forward into the material.
Lift the boom (B) and tilt the bucket backward (C) all the
way when the bucket is full.
Drive backward away from the material.
75 of 144
OPERATING PROCEDURE (CONT’D) Filling
Digging And Filling A Hole Figure 66
Digging
A
NOTE: Always fully retract the boom during digging.
Figure 64 C D
A B
S4947
C D
Lower the boom (A) and put the cutting edge of the
B bucket on the ground (D). Drive forward to the edge of the
hole to push the material into the hole.
S4945
Tilt the bucket forward (D) as soon as it is past the edge

Lower the bucket until it slightly touches the ground (A). of the hole.
Put the cutting edge of the bucket on the ground (D).
If necessary, raise the boom to empty the bucket.
Drive forward slowly and continue to tilt the bucket down
(D) until it enters the ground.
Raise the cutting edge a small amount (C) to increase

traction and keep an even digging depth.
Continue to drive forward until the bucket is full. When the

ground is hard, raise and lower the cutting edge of the
bucket (D) while driving forward slowly.
Figure 65
C D
S4946
Tilt the bucket backward (C) as far as it will go when the

bucket is full.
76 of 144
OPERATING PROCEDURE (CONT’D)
Raising A Load And Extending The Boom

WARNING
Perform the pre-starting procedure before using the
telescopic handler. (See PRE-STARTING PROCEDURE AVOID INJURY OR DEATH
on Page 61.) Check area to be excavated for overhead or
underground electrical power lines. Keep a safe
Figure 67 distance from electrical power lines.
VOLTAGE MINIMUM DISTANCE
1 up to 50 kV 3 m (9.8 ft)
beyond 50 kV 5 m (16.4 ft)
W-2757-EN-1009
S38712
Read and understand the load capacity charts (Item 1)

[Figure 67] to learn the rated load capacity at different
extension and heights of the telescoping boom.
NOTE: Use only attachments shown in the load

capacity charts. Contact your telescopic
handler dealer for load capacity information if
attachment is not illustrated in the charts.
NOTE: Use only approved tyres at correct pressure

for this machine. All four tyres must be the
same type.
Move the telescopic handler to the load to be lifted.
Be sure the load is centred on the attachment. Fasten the

load to the attachment if load can shift.
Raise the boom slightly to clear the ground and tilt the
attachment back.
Start slowly and drive the telescopic handler with the load
as low as possible.
Stop the telescopic handler on flat, solid and level

ground. Put the travel direction control lever in neutral
and engage the parking brake before raising or extending
the boom.
Slowly raise and extend the boom to put the load in the
desired location. DO NOT DRIVE FORWARD WITH THE
LOAD RAISED.
Place the load, then retract and lower the boom.
Slowly move the machine backward.
77 of 144
Using Self-Levelling/Side Shift
When you are lifting a load from a surface which is not

level, you can use the self-levelling/side shift feature.
Figure 68
1 2
3
S37407
The switch is located behind the joystick. Press the

switch to the left (Item 1) to tilt the frame to the left; press
the switch to the right (Item 2) [Figure 68] to tilt right. The
frame can be adjusted 4 degrees left or 4 degrees right.
NOTE: The self-levelling/side shift has two speeds.

With the boom angle at 25 degrees or less, the
levelling speed is normal. After the boom is
raised over 25 degrees, the levelling speed is
automatically reduced.
There is a sight level gauge (Item 3) [Figure 68] in the

upper right corner of the front of the cab. Adjust the frame
until the gauge shows “0”, indicating the frame is
horizontal.
WARNING


level.
W-2917-EN-0411
78 of 144
OPERATING PROCEDURE (CONT’D) Figure 70
Using Stabilisers
WARNING
Do not use the stabilisers when the load is raised.
Level the frame before the load is lifted. Watch the 1
sight level gauge to determine when the frame is 2 3
level. Rapid starting and stopping of frame motion
can cause the VersaHANDLER to tip. S37408
W-2529-EN-0210
Figure 71
Figure 69
2 1
S36251
S36249
Press the bottom of the stabiliser lockout switch (Item 1)

Fully retract and lower the boom before using the to activate the left and right stabiliser switches (Item 2
stabilisers. and 3) [Figure 70].
NOTE: The stabilisers can be used in combination Press the bottom of the left stabiliser switch (Item 2)
with the self-levelling/side shift feature. This [Figure 70] to lower the left stabiliser (Item 1) [Figure
can provide a total angle correction of up to 71].
12 degrees in both directions. Use the sight
level gauge (Item 1) [Figure 69] to determine Press the top of the left stabiliser switch (Item 2) [Figure
when the machine is level. 70] to raise the left stabiliser (Item 1) [Figure 71].
Press the bottom of the right stabiliser switch (Item 3)

[Figure 70] to lower the right stabiliser (Item 2) [Figure
71].
Press the top of the right stabiliser switch (Item 3)

[Figure 70] to raise the right stabiliser (Item 2) [Figure
71].
After the machine is level, press the top of the stabiliser

lockout switch (Item 1) to deactivate the left and right
stabiliser switches (Item 2 and 3) [Figure 70].
After the load has been placed, fully retract and lower the
boom. Activate the stabiliser switches. Raise both
stabilisers fully. Deactivate the stabiliser switches. The
telescopic handler can now be moved to a new location.
79 of 144
Load Capacity Charts
WARNING


level.
W-2917-EN-0411
Figure 72
LE
P
M
A LY
X
E ON
EM5608
Note that, when the boom is fully retracted, the telescopic

handler will lift more weight than when extended.
Always first lift the load; then extend the boom as

needed, staying within the rated load capacity for the
height and extension.
Place the load, then retract and lower the boom.
The load capacity charts are designed with the machine

on flat, level ground. If the machine is positioned up or
down a slope, the values of the load chart will no longer
be accurate. Always lift and extend the boom when the
machine is on flat, level and solid ground. (See Using
Self-Levelling/Side Shift on Page 76.)
80 of 144
TOWING THE TELESCOPIC HANDLER Figure 73
Procedure 2
2
The telescopic handler can be towed a short distance
such as removing it from mud or loading onto a transport
vehicle.
1
1
WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE S2722
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake Figure 74
system.
DEACTIVATE - ACTIVATE
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909
Block the wheels to prevent the machine from rolling. 1
Releasing The Parking Brake Discs
The brakes are engaged by spring pressure and released

by hydraulic pressure. The park brake must be released
manually before towing. Only the front axle has brakes.
S1394
The following procedure describes how to release the

brakes: At each end of the central part of the front axle are two
bolts (see (Item 1) [Figure 73] and (Item 1) [Figure 74]).
When screwed in, these bolts will remove the spring
pressure that engages the brake discs.
[Figure 74] shows the function of such a bolt inside the

axle.
The work will first be carried out on the two bolts on one
side of the front axle then the two bolts on the other side:
Loosen the locking nuts (Item 2) [Figure 73] of the bolts

and create some clearance for the bolts.
Turn the two bolts (Item 1) [Figure 73] IN, 90° at a time,
alternating between the two bolts until the bolts are firmly
seated.
Repeat this on the two opposite side bolts on the front

axle.
The brakes are now released for towing the machine.
Please note that the machine will not be able to brake

until the bolts are returned to their original position.
81 of 144
TOWING THE TELESCOPIC HANDLER (CONT’D) Engaging Brake Discs
Procedure (Cont’d)
Figure 75
WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
1 SERIOUS INJURY OR DEATH
Operating
Position • Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909
Towing
Position
Block the wheels to prevent the machine from rolling.
S6802
After towing is completed:
Turn the tow valve (optional) (Item 1) [Figure 75]
clockwise 90° to the OPERATING POSITION.
Raise the engine cover.
If the optional tow valve is not installed, reverse the
Turn the tow valve (optional) (Item 1) [Figure 75] steps described under [Figure 76].
anticlockwise 90° to TOWING POSITION.
Figure 77
Figure 76
2
2
1
1
S2722
S0441 To reactivate the park brake, release the four bolts (see
(Item 1) [Figure 77] on the front axle to their original
position (turn the two bolts out, 90° at a time, until no
If the optional tow valve is not installed: resistance can be felt. Repeat this procedure for the two
bolts on the opposite side).
Locate the two identical multi-function valves on the
hydrostatic transmission pump [Figure 76]. (Each
valve has three 6-sided nuts of different sizes.) Make sure that all four bolts have been turned out until
they can easily be loosened by hand. Tighten the locking
Unscrew the middle screw of each valve 2.5 turns. nuts (Item 2) [Figure 77].
This action will bypass the oil flow from the hydrostatic
transmission. This will allow the park brake piston to be active again.
Tow the telescopic handler at a slow speed.
82 of 144
LIFTING THE TELESCOPIC HANDLER Take into account the position of the machine’s centre of
gravity:
Figure 80
WARNING T40140

• Before lifting, check fasteners on four point lift.
• Never allow riders in the cab or bystanders within
5 m (15 ft) while lifting the machine.
W-2160-0910
Before lifting: Remove all attachments, lower boom fully,

position wheels straight forward and stop the machine.
Figure 78
S0420
1 1
36250
Figure 79
S36252
Attach the lift hooks to the following lifting points (Items 1)

[Figure 78] and [Figure 79]:
83 of 144
TRANSPORTING THE TELESCOPIC HANDLER Fastening
Loading And Unloading Figure 82
Figure 81
3
2
4
1 1
S3519
1
P-97038
Fasten the telescopic handler to the transport vehicle to
prevent it from moving during sudden stops or when
The telescopic handler must be loaded backward on the going up or down slopes.
trailer.
• Block the wheels (Item 1) [Figure 82].
The rear of the trailer must be blocked or supported
(Item 1) [Figure 81] when loading or unloading the • Fasten the machine frame to the transport vehicle
telescopic handler to prevent the front end of the trailer (Items 2 and 3) [Figure 82].
from raising up.
• Attach the forks or bucket attachment to the transport
Be sure the transport and towing vehicles are of vehicle (Item 4) [Figure 82].
adequate size and capacity. For the weight of telescopic
handler, (See Performance Specifications on Page 132.).
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
84 of 144
PREVENTIVE MAINTENANCE
MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
LLMC CALIBRATION TEST (ONLY FOR S/N A8GA15000 & ABOVE) . . . . . . . . . . . . . . . . 89

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
APPROVED BOOM STOP (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Installing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Removing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
BACK-UP ALARM SYSTEM (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
HEATING, VENTILATION AND AIR CONDITIONING SYSTEM (HVAC) . . . . . . . . . . . . . . 92

Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Air Conditioning Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Primary Fuel Filter (Pre-Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Removing And Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
85 of 144
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Fuses, Diode And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
HYDRAULIC/HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Removing And Replacing Hydraulic/Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . . . . . 112
Hydraulic Tank Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
AXLES (FRONT AND REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Checking And Adding Oil (Planetary Carrier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Removing And Replacing Oil (Planetary Carrier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Checking And Adding Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Removing And Replacing Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Checking And Adding Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Removing And Replacing Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Checking And Adding Oil (Front Drop Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Removing And Replacing Oil (Front Drop Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Belt Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
TYRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Tyre Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Tyre Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Tyre Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
LUBRICATING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
ATTACHMENT CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
CHAIN CHECKING AND ADJUSTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Checking/Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Extend/Retract Chain Wear Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . 126

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
86 of 144
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual and signs (decals) on machine.
WARNING Follow warnings and instructions in the manuals when making repairs,
adjustments or servicing. Check for correct function after adjustments, repairs
or service. Untrained operators and failure to follow instructions can cause
injury or death. W-2003-EN-0807
CORRECT
Safety Alert Symbol: This symbol with a warning statement,

means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.
P-90216
Never service the Bobcat telescopic
handler without instructions.
CORRECT WRONG WRONG
B-16082 B-16080 B-16079
Cleaning and maintenance are Disconnecting or loosening any Never work on telescopic
required daily. hydraulic tubeline, hose, fitting, handler with boom up unless
component or a part failure can boom is held by an approved
cause boom to drop. Do not go boom stop. Replace if damaged.
under boom when raised unless Never modify equipment or add
supported by an approved boom attachments not approved by
stop. Replace if damaged. Bobcat Company.
WRONG WRONG WRONG
B-16081 B-16078 B-6589
Have good ventilation when Keep body, jewelry and clothing Lead-acid batteries produce
welding or grinding painted away from moving parts, flammable and explosive gases.
parts. electrical contact, hot parts and Keep arcs, sparks, flames and
Wear dust mask when grinding exhaust. lighted tobacco away from
painted parts. Toxic dust and gas Wear eye protection to guard batteries.
can be produced. from battery acid, compressed Batteries contain acid which
Avoid exhaust fume leaks which springs, fluids under pressure burns eyes or skin on contact.
can kill without warning. Exhaust and flying debris when engines Wear protective clothing. If acid
system must be tightly sealed. are running or tools are used. contacts body, flush well with
Use eye protection approved for water. For eye contact flush well
type of welding. and get immediate medical
attention.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.
MSW12-EN-0409
87 of 144
88 of 144
SERVICE SCHEDULE
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures.
The service schedule is a guide for correct maintenance of the Bobcat telescopic handler.
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual and signs (decals) on machine.
Follow warnings and instructions in the manuals when making repairs, adjustments
WARNING or servicing. Check for correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions can cause injury or death.
W-2003-EN-0903
SERVICE SCHEDULE HOURS

[5]
ITEM SERVICE REQUIRED 10 50 100 250 500 1000
Engine Oil Check the oil level and add as needed. Do not overfill.
Hydraulic Fluid Check fluid level and add as needed.
Articulation Pins Lubricate with lithium based multipurpose grease.
Safety Signs, Safety Tread and Check for damaged signs (decals), safety tread and mirrors. Replace if
Mirrors damaged or worn.
Fuel Filter Remove the trapped water.
Seat Belt Check condition. Check mounting hardware.
Brakes Check for function. Service as necessary.
Back-up Alarm (if equipped) Check for correct operation and repair as needed.
Tyres Check for wear or damage. Inflate to correct pressure. Be sure all tyres are
inflated to the same pressure. Use only approved tyres.
Engine Air Filter And Air System Check condition indicator and empty dust cup as needed. Check air system
for leaks.
Engine Cooling System Check oil cooler, radiator and air conditioner condenser. Check coolant
level cold in reservoir. Add premixed coolant as needed. (See ENGINE
COOLING SYSTEM.) Check cooling system for leaks.
Pivot Pins, Axle Oscillation Lubricate with lithium based multipurpose grease.
(Rear), Attach. Frame Pivot(s),
Tilt/Lift Cyl., Boom Pivot, Self-
Levelling/Side Shift Cyl. and
Structure
Telescopic Boom Slide Lubricate with lithium based multipurpose grease. Check wear blocks for
adjustment or replacement.
Hydraulic Hoses, Tubelines and Check for damage and leaks. Repair or replace as needed.
Connections
Wheel Nuts Check wheel nut torque. Tighten as needed (360 N•m [266 ft-lb]). [1]
Boom Chain Check and apply chain lubricant as needed. Check chain tension and wear.
Adjust or replace as necessary.
Door hinges Lubricate door hinges with lithium based multipurpose grease.
Alt. and Air Cond. Belt (if Check condition. Replace as needed. [2]
equipped)
Engine Oil and Filter Replace the engine oil and filter. See SPECIFICATIONS for correct
capacity. Use a genuine Bobcat filter. [2]
Fuel Filter, secondary Replace the secondary fuel filter element. Use a genuine Bobcat filter. [2]
Fuel Filter, primary Replace the primary fuel filter (pre-filter) element. Use a genuine Bobcat filter. [2]
Hydraulic/Hydrostatic Fluid Filter Replace the hydraulic filter element. Use a genuine Bobcat filter. [2]
Axle and Differential Fluid Replace the fluid. See SPECIFICATIONS for correct oil type and capacities. [4]
Planetary Carriers Replace the fluid. See SPECIFICATIONS for correct oil type and capacities. [3]
Gear Box Fluid Replace the fluid. See SPECIFICATIONS for correct oil type and capacities. [4] [3]
Hydraulic Tank Breather Replace the hydraulic tank breather.
Hydraulic Fluid Replace the hydraulic fluid. See SPECIFICATIONS for correct oil type and
capacities.
Telescopic Boom Wear Blocks Check for wear and adjust as needed. Replace as necessary.
Pivot Pins and Bushings Check for wear on the pivot pins and bushings.
Engine Valve Clearance Check and adjust as needed.
Stabilisers: Cylinders and Pivots Lubricate with lithium based multipurpose grease.
Engine Coolant Check freeze protection of antifreeze -30°C (-34°F). Flush cooling system
and replace with premixed coolant Every 2 years
[1] Check wheel nut torque every 8 hours for the first 24 hours.
[2] Perform service first time, then as indicated in chart.
[3] Check level.
[4] Replace fluid first time, then as indicated in chart.
[5] Or every 12 months.
89 of 144
SEAT BELT Figure 83
Inspection And Maintenance 1
WARNING 3
Failure to properly inspect and maintain the seat belt

can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703
2 4
Check the seat belt daily for correct function.
Inspect the seat belt system thoroughly at least once

each year or more often if the machine is exposed to
severe environmental conditions or applications.
Any seat belt system that shows cuts, fraying, extreme or

unusual wear, significant discolourations due to
ultraviolet UV exposure, dusty / dirty conditions, abrasion
to the seat belt webbing, or damage to the buckle, latch
plate, retractor (if equipped), hardware or any other
obvious problem should be replaced immediately. B-22283
The items below are referenced in [Figure 83].
1. Check the webbing. If the system is equipped with a

retractor, pull the webbing completely out and inspect
the full length of the webbing. Look for cuts, wear,
fraying, dirt and stiffness.
2. Check the buckle and latch for correct operation.

Make sure latch plate is not excessively worn,
deformed or buckle is not damaged or casing broken.
3. Check the retractor web storage device (if equipped)

by extending webbing to determine if it looks correct
and that it spools out and retracts webbing correctly.
4. Check webbing in areas exposed to ultraviolet (UV)

rays from the sun or extreme dust or dirt. If the original
colour of the webbing in these areas is extremely
faded and / or the webbing is packed with dirt, the
webbing strength may have deteriorated.
See your Bobcat dealer for seat belt system replacement

parts for your machine.
90 of 144
LLMC CALIBRATION TEST (ONLY FOR S/N
A8GA15000 & ABOVE)
Description
The Longitudinal Load Moment Control (LLMC) system

calibration can be tested by performing the following
procedure:
Figure 84
S38711
1. Raise the boom, fully retracted and without

attachment.
2. Tilt the attachment carrier fully up.
3. Keep the TEST button (Item 1) [Figure 84] pressed

throughout the following steps.
4. After 5 seconds, all LED’s will shortly light up and the

buzzer sounds discontinuously.
5. The calibration test starts now. Two results are

possible:
- the four green LED’s (Item 2) [Figure 84] light up,

calibration is OK.
- the orange and red LED’s (Item 3) [Figure 84] light
up, calibration is out of range. Please contact your
Bobcat dealer for calibrating your LLMC system.
6. Release the TEST button (Item 1) [Figure 84].
NOTE: After pressing the TEST button (Item 1)

[Figure 84] longer than 60 seconds, the
procedure will automatically end and the
system will return to normal mode.
NOTE: The system always returns to normal mode

when the TEST button (Item 1) [Figure 84] is
released during the procedure.
91 of 144
APPROVED BOOM STOP (IF EQUIPPED) Removing The Approved Boom Stop
If the boom is raised for service or maintenance, use the • Start the engine and raise the boom. Stop the engine.
following procedure to install and remove the approved
boom stop. • Remove the fasteners, pins and boom stop.
Installing The Approved Boom Stop
• Put the telescopic handler on a flat, solid and level

surface.
• With the operator in the seat, the seat belt fastened,

Travel Direction Control in neutral and the parking
brake engaged, start the engine and raise the boom
and stop the engine.
Figure 85
S3521
• Remove the boom stop (Item 1) [Figure 85] from the

storage position.
Figure 86
S3522
• Install the pins and secure with fasteners

[Figure 86].
• Start the engine and lower the boom slowly [Figure

86] so that the boom stop is held securely.
92 of 144
BACK-UP ALARM SYSTEM (IF EQUIPPED) ENGINE COVER
Description Opening And Closing
The back-up alarm (if equipped) will sound when the Figure 88
operator moves the travel direction control lever into the
reverse position.
Inspecting
Sit in the seat and fasten the seat belt. Engage the 1
parking brake. Lower the restraint bar (if equipped). Start
the engine. Disengage the parking brake.
Move the travel direction control lever into the reverse

position. The back-up alarm must sound.
Figure 87
P-52162
1
Pull the latch handle (Item 1) [Figure 88] out and rotate
anticlockwise. Raise the engine cover to provide access
for maintenance.
S37404
The back-up alarm (Item 1) [Figure 87] is located at the

rear of the machine, on the bottom of the frame (below
the control valve).
Inspect the back-up alarm electrical connection and the

wire harness for tightness and damage. Repair or replace
any damaged components.
NOTE: The back-up alarm switch is located in the

travel direction control lever, see your Bobcat
dealer for service.
93 of 144
HEATING, VENTILATION AND AIR CONDITIONING Condenser
SYSTEM (HVAC)
The condenser should be cleaned with the oil cooler and
This machine may be equipped with a HVAC System. the radiator. (See Cleaning on Page 101.)
Cleaning And Maintenance Air Conditioning Lubrication
The HVAC systems require regular inspection and Run the air conditioning for about 5 minutes every week
maintenance. (See SERVICE SCHEDULE on Page 87.) to lubricate the internal components.
Filters Troubleshooting
Fresh Air Filters If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See Fuses, Diode And Relay
Figure 89 Location / Identification on Page 104.) If the air
conditioning system circulates warm air, the refrigerant
1 may need to be recharged.
1
P-97023A
The fresh air filter is located on the front of the operator

cab. Remove the two nuts (Item 1) and filter cover
Figure 90
1 1
2
P-97025
Remove the two bolts and nuts (Item 1), the filter cover
(Item 2) and filter (Item 3) [Figure 90] (both sides).
Clean or replace the filter as necessary.
94 of 144
AIR CLEANER SERVICE Figure 93
Replacing Filters
Figure 91
1 S6804
Pull the element straight out [Figure 93].
S3571 NOTE: Make sure all sealing surfaces are free of dirt
and debris.
Replace the large (outer) filter element only when the red
ring shows in the window of the condition indicator Install a new outer element.
Install the dust cover and fasten [Figure 92].
NOTE: Before replacing the filter element, push the
button on the condition indicator (Item 2) Connect the filter housing clamps.
[Figure 91]. Start the engine. If the red ring
does not show, do not replace the filter
element.
Replace the inner filter every third time the outer filter is
replaced or when the red ring still shows in the indicator
window after the outer filter has been replaced.
Figure 92
2 1 S6803
Loosen the filter housing clamps (Item 1) [Figure 92].
Release the fastener and remove the cover (Item 2)

[Figure 92].
95 of 144
AIR CLEANER SERVICE (CONT’D)
Replacing Filters (Cont’d)
Inner Filter
Remove the outer element.
NOTE: Make sure all sealing surfaces are free of dirt

and debris.
Figure 94
S6805
Remove the inner filter (Item 1) [Figure 94] and install a

new element.
Install the outer element.
Install the dust cover and fasten [Figure 92].
Connect the filter housing clamp (Item 1) [Figure 92].
96 of 144
FUEL SYSTEM Biodiesel Blend Fuel
Fuel Specifications Biodiesel blend fuel has unique qualities that should be
considered before using in this machine:
Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1. • Cold weather conditions can lead to plugged fuel
system components and hard starting.
The following is one suggested blending guideline which
should prevent fuel gelling problems in cold • Biodiesel blend fuel is an excellent medium for
temperatures: microbial growth and contamination which can cause
corrosion and plugging of fuel system components.
TEMPERATURE NO. 2 NO. 1 • Use of biodiesel blend fuel may result in premature
failure of fuel system components, such as plugged
-9°C (+15°F) 100% 0%
fuel filters and deteriorated fuel lines.
Down to -29°C (-20°F) 50% 50%
• Shorter maintenance intervals may be required, such
Below -29°C (-20°F) 0% 100%
as cleaning the fuel system and replacing fuel filters
and fuel lines.
At a minimum, Low Sulfur (500 ppm sulfur) Diesel Fuel
must be used in this machine: • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
The following fuels may also be used in this machine: deterioration of hoses, tubelines, injectors, injector
pump and seals.
• Ultra Low Sulfur (15 ppm sulfur) Diesel Fuel. Apply the following guidelines if biodiesel blend fuel is
used:
• Biodiesel Blend Fuel - Must contain no more than five
percent biodiesel mixed with low sulfur or ultra low • Ensure the fuel tank is as full as possible at all times
sulfur petroleum based diesel. This is commonly to prevent moisture from collecting in the fuel tank.
marketed as B5 blended diesel fuel. B5 blended
diesel fuel must meet ASTM D975 (US Standard) or • Ensure that the fuel tank cap is securely tightened.
EN590 (EU Standard) specifications.
• Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
immediately.
• Drain all water from the fuel filter daily before
operating the machine.
• Do not exceed engine oil change interval. Extended
oil change intervals can cause engine damage.
• Before machine storage; drain the fuel tank, refill with
100% petroleum diesel fuel, add fuel stabiliser and
run the engine for at least 30 minutes.
NOTE: Biodiesel blend fuel does not have long term
stability and should not be stored for more
than 3 months.
97 of 144
FUEL SYSTEM (CONT’D) Secondary Fuel Filter
Filling The Fuel Tank See the SERVICE SCHEDULE for the service interval
when to replace the secondary fuel filter. (See SERVICE
SCHEDULE on Page 87.)
WARNING Figure 96

Stop and cool the engine before adding fuel. NO
SMOKING! Failure to obey warnings can cause an
explosion or fire.
W-2063-0807
1
Figure 95
S6824
Remove the filter element (Item 1) [Figure 96].
Clean the area around the filter housing.
Install the new filter element with a new seal, and hand
tighten.
Remove air from the fuel system. (See Removing Air

S3524 From The Fuel System on Page 98.)
Remove the fuel fill cap (Item 1) [Figure 95].
Use a clean, approved safety container to add fuel of the

correct specifications. Add fuel only in an area that has WARNING
free movement of air and no open flames or sparks. NO
SMOKING! AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
Install and tighten the fuel fill cap [Figure 95]. sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
98 of 144
FUEL SYSTEM (CONT’D) Figure 99
Primary Fuel Filter (Pre-Filter)

1
See the SERVICE SCHEDULE for the service interval
when to replace the fuel filter. (See SERVICE
2
Replacing Element
Figure 97
S36232
Remove the filter element (Item 1), bowl (Item 2) and

bottom cover (Item 3) [Figure 99] from the filter housing.
Clean the area around the filter housing and reinstall

using a new filter element (Item 1) [Figure 99].
1 Remove air from the fuel system. (See Removing Air

From The Fuel System on Page 98.)
S36232
Removing Water
Open the drain valve (Item 1) [Figure 97] on the bottom
cover of the fuel primary filter and allow the fluid to drain Figure 100
into a container.
Tighten the drain valve (Item 1) [Figure 97] by hand

pressure.
Figure 98
1
S36232
1
Open the drain valve (Item 1) [Figure 100] on the fuel
pre-filter bottom cover to remove water from the filter.
When clean fuel drains from the water separator, tighten

S36233
the drain valve (Item 1) [Figure 100] by hand pressure.
Hold the filter assembly (Item 1) and remove the screw
99 of 144
FUEL SYSTEM (CONT’D)
Removing Air From The Fuel System

WARNING
Figure 101
2
sparks or lighted tobacco away from fuel and oil.
1
explosion or fire.
W-2103-0508
WARNING
S36409 Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
After replacing the filter element or when the fuel tank death. Fluid leaks under pressure may not be visible.
has run out of fuel, the air must be removed from the fuel Use a piece of cardboard or wood to find leaks. Do
system before starting the engine. not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
Turn the ignition key to the Preheat position (Item 1) from a doctor familiar with this injury.
[Figure 101] (this will activate the electrical pump relay). W-2072-EN-0909
Leave the ignition key in the Run position (Item 2)

[Figure 101] for 3 minutes.
Crank the engine with the accelerator pedal released

(low idle position) until the engine starts.
Run the engine at low idle for approximately 5 seconds

then cycle the accelerator pedal rapidly from the low idle
position to the high idle position three times. The time
taken to cycle the accelerator pedal to be typically one to
3 seconds. This will assist in displacing any residual
trapped air in the fuel injection pump.
Check for fuel leaks in the fuel system.
100 of 144
ENGINE LUBRICATION SYSTEM Engine Oil Chart
Checking And Adding Engine Oil Figure 103

ENGINE OIL
Check the engine oil level every day before starting the
RECOMMENDED SAE VISCOSITY NUMBER
engine for the work shift.
(LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Figure 102
S6807
Open the engine cover and remove the dipstick (Item 1) TEMPERATURE RANGE ANTICIPATED BEFORE
[Figure 102]. NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
CLASSIFICATION CI-4 OR BETTER)
Keep the oil level between the marks on the dipstick [1] Synthetic Oil - Use recommendation from Synthetic
(Inset) [Figure 102]. Oil Manufacturer.
Use a good quality motor oil that meets API Service Use good quality engine oil that meets API Service
Classification of CI-4 or better. (See Oil Chart, [Figure Classification of CI-4 or better [Figure 103]. (See
103].) Lubricants, Fuel And Fluids on Page 9.)
101 of 144
ENGINE LUBRICATION SYSTEM (CONT’D) Figure 105
Removing And Replacing Oil And Filter
See the SERVICE SCHEDULE for the service interval for

replacing the engine oil and filter. (See SERVICE
Run the engine until it is at operating temperature. Stop

1
the engine.
Figure 104
S6814
1
Open the engine cover. (See ENGINE COVER on Page

91.).
Remove the oil filter (Item 1) [Figure 105].
Clean the filter housing surface.
Put clean oil on the new oil filter gasket. Install the filter
and hand tighten.
S3525 Figure 106
Remove the access panel at the rear of the engine

compartment. Route the hose (Item 1) [Figure 104] out 1
through the access hole. Remove the cap.
Drain the oil into a container and recycle or dispose of 2

used oil in an environmentally safe manner.
Install cap and put the drain hose into the engine
compartment, install the access cover.
WARNING S6809
AVOID INJURY OR DEATH Remove the filler cap (Item 1) [Figure 106].
sparks or lighted tobacco away from fuel and oil. Put oil in the engine. For capacity, (See Fluid Capacities
Failure to use care around combustibles can cause on Page 134.). For type, (See Lubricants, Fuel And
explosion or fire. Fluids on Page 9.)
W-2103-0508
Install fill cap, start the engine and let it run for several
minutes.
Stop the engine, and check for leaks at the oil filter.
Remove the dipstick (Item 2) [Figure 106] and check the

oil level. Add oil as needed if it is not at the top mark on
the dipstick.
102 of 144
ENGINE COOLING SYSTEM Figure 108
Check the cooling system every day to prevent over-

heating, loss of performance or engine damage.
WARNING
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present. S6815
• Engine is running.
• Tools are being used.
W-2019-0907
Use low air pressure or water pressure to clean the
radiator, oil cooler and intercooler [Figure 108].
Cleaning
Figure 107
S3527
Open the engine cover (Item 1) [Figure 107].
103 of 144
ENGINE COOLING SYSTEM (CONT’D) NOTE: The cooling system is factory filled with
propylene glycol (PG) coolant. DO NOT mix
Removing And Replacing The Coolant propylene glycol with ethylene glycol.
Add premixed coolant to the reservoir if the coolant level
WARNING is low. (See Lubricants, Fuel And Fluids on Page 9.)
Use a refractometer to check the condition of propylene

AVOID BURNS glycol in your cooling system.
Do not remove radiator cap when the engine is hot.
Fill the radiator with the premixed coolant. Install the
You can be seriously burned.
W-2070-1203
radiator cap.
Add coolant to the reservoir. The coolant level must be

Open the engine cover. between the MIN and MAX marks (Item 2) [Figure 109]
on the coolant reservoir.
Figure 109
Follow the following steps when using concentrated
coolant instead of a ready-to-use premix:
1
• mix the coolant in a separate container:
4,3 L (one gallon and one pint) of propylene glycol
mixed with 3,8 L (one gallon) of water is the correct
mixture of coolant to provide a -37°C (-34°F) freeze
protection.
2
MAX
• Add premixed coolant, 47% water and 53% propylene
MIN
glycol to the coolant tank until the coolant level
reaches the MIN marker on the tank (Item 1) [Figure
109].
S3528 Run the engine until it is at operating temperature.
Remove the cap (Item 1) [Figure 109] from the coolant Stop the engine.
reservoir.
Check the coolant level (COLD) in the reservoir when
Remove the fan shield. cool.
Figure 110 Add coolant to the reservoir as needed.
IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Too much antifreeze reduces cooling system

1 efficiency and may cause serious premature engine
damage.
2 Too little antifreeze reduces the additives which

S6817 protect the internal engine components; reduces the
boiling point and freeze protection of the system.
Remove the engine block drain plug (Item 1) [Figure
110]. Always add a premixed solution. Adding full strength
concentrated coolant can cause serious premature
Open the drain valve (Item 2) [Figure 110] and drain all engine damage.
of the coolant into a container. Dispose of used coolant in I-2124-0497
an environmentally safe manner.
Close the drain valves.
104 of 144
ENGINE COOLING SYSTEM (CONT’D)
Checking Level
Open the engine cover.

IMPORTANT
Check the coolant level in the coolant reservoir. AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Figure 111
Too much antifreeze reduces cooling system
efficiency and may cause serious premature engine
damage.
Too little antifreeze reduces the additives which

protect the internal engine components; reduces the
boiling point and freeze protection of the system.
1 Always add a premixed solution. Adding full strength

MAX concentrated coolant can cause serious premature
MIN
engine damage.
I-2124-0497
S3528
The coolant level must be between the MIN and MAX

marks (Item 1) [Figure 111] on the coolant reservoir
when the engine is cold.
105 of 144
ELECTRICAL SYSTEM Fuses, Diode And Relay Location / Identification
Description The electrical system is protected by fuses, diodes and

relays.
The telescopic handler has a 12 volt, negative earth
alternator charging system. The electrical system is Figure 112
protected by fuses located in the cab in the right console.
The fuses will protect the electrical system when there is 1
2
an electrical overload. The reason for the overload must
be found before starting the engine again.
P-97028
Loosen the retainer screws (Item 1) and remove the

console cover (Item 2) [Figure 112].
Figure 113
1 1
P-97029
Remove the cover(s) from the rows of fuses/relays/

diodes (Item 1) [Figure 113] to check or replace fuses,
diodes or relays.
Two Relays and three Fuses are located in the rear of the
engine compartment.
106 of 144
ELECTRICAL SYSTEM (CONT’D)
Fuses, Diodes And Relay Location / Identification (Cont’d)
Figure 114
28
12 *
32 21 14 7
27
11
26 16
20 13 6 10
31 25
9
24 12 5 15
19 8
23
4 7
18 11
22 6
21 17 5
3
30 10 14
20 4
19 16 9 2 3
13
29 18 2
15 8 1
17 1
P-97030
The location and description are shown below and [Figure 114]
FUSES AND DIODES RELAYS

Ref Description. Amp Ref. Description Amp Ref Description
1 Rear Work Lights 15 21 Travel Controller 15 1 Rear Work Lights
2 Front Work Lights 15 22 Fuel Pump / Brake Fail Pressure 7.5 2 Front Work Lights
Switch (If Equipped)
3 Headlights 10 23 Joystick 7.5 3 Horn
4 Low Beam Headlights 15 24 Direction Signal 7.5 4 Blue Work Lights (If Equipped)
5 Horn, Cab Light 7.5 25 Steering Mode Valve 10 5 Front Auxiliary Hydraulic
6 High Beam Headlights 15 26 Heater and HVAC 30 6 Low Beam Headlights
7 12V Accessory Plug 10 27 Travel Direction 7.5 7 High Beam Headlights
8 Left Park Lights 7.5 28 Instrument Panel 7.5 8 Transmission/Parking Brake
9 Right Park Lights 7.5 29 Top Wiper, Rear Travel Light 10 9 Neutral Start
10 Hazard Lights 7.5 30 Rear Wiper, Rear and Top Washer 7.5 10 Not Used
11 Parking Brake D* 31 Boom Angle Sensor 10 11 Low Travel Speed
12 Transmission/Parking Brake D* 32 Reverse Cooling Fan / Frame Levelling 7.5 12 2nd Auxiliary Hydraulics
13 2nd Auxiliary Hyd 10 13 Back-up Lights/Back-up
Alarm
14 Control Box 7.5 14 Fuel Pump
15 Longitudinal Stability 7.5 15 Stabiliser Locking System
Indicator / AMA/LLMC / Fuel (Optional)
Pump
16 Front Auxiliary Hyd 3 16 Stabiliser Lockout
17 Rotating Beacon 7.5 17 Raise Left Stabiliser
18 Stop Lights / Rear Aux 10 18 Raise Right Stabiliser
Hydraulics
19 Low Travel Speed 7.5 19 Radio control for throttle
20 Front Wiper 15 20 Stabiliser Locking System
(Optional)
21 Reverse Cooling Fan
*D - Diodes (Items 11 and 12) inserted with the tab toward the front of the machine [Figure 114].
107 of 144
ELECTRICAL SYSTEM (CONT’D) Battery Maintenance
Fuses, Diodes And Relay Location / Identification Figure 116

(Cont’d)
Figure 115
P-09589 P-09590
S3531
The battery cables must be clean and tight [Figure 116].
Remove acid or corrosion from battery and cables with
3 sodium bicarbonate (baking soda) and water solution.
1 Put Bobcat Battery Saver or grease on the battery

5 terminals and cable ends to prevent corrosion.
4
2
WARNING
S3533
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
Remove the access panel at the rear of the engine rubber gloves to keep acid off body.
compartment. The relay/fuse receptacles are located
next to the air conditioning compressor [Figure 115]. In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
FUSES and wash eye with clean, cool water for at least 15
minutes.
REF. DESCRIPTION AMP
If electrolyte is taken internally drink large quantities
1 Switched Power Fuse 50 of water or milk! DO NOT induce vomiting. Get
2 Unswitched Power Fuse 40 prompt medical attention.
W-2065-0807
3 Preheat Fuse 50
RELAYS
REF. DESCRIPTION
4 Starting Motor Relay
5 Preheat Relay
108 of 144
Using A Booster Battery (Jump Starting)

WARNING
If it is necessary to use a booster battery to start the
engine, BE CAREFUL! There must be one person in the
operator’s seat and one person to connect and BATTERY GAS CAN EXPLODE and cause
disconnect the battery cables. serious INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
The key switch must be OFF. The booster battery must from batteries. When jumping from booster battery
be 12 volt. make final connection (negative) at machine frame.
Do not jump start or charge a frozen or damaged

battery. Warm battery to 16°C (60°F) before
IMPORTANT connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
Damage to the alternator can occur if: W-2066-0910
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the Telescopic
Handler. (Remove both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2345-0311
WARNING
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.

and wash eye with clean, cool water for at least 15
minutes.

of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807
109 of 144
ELECTRICAL SYSTEM (CONT’D) Removing And Installing Battery
Using A Booster Battery (Jump Starting) (Cont’d)
Figure 117
WARNING
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.

1
and wash eye with clean, cool water for at least 15
minutes.

of water or milk! DO NOT induce vomiting. Get
S3534
prompt medical attention.
W-2065-0807
Figure 118
3
S3536
1
Connect the end of the first cable to the positive (+)
terminal of the booster battery. Connect the other end of
P-42338
the same cable to the positive terminal (Item 2) [Figure
117] of the telescopic handler battery. Remove the battery hold down clamp (Item 1) [Figure
118].
Connect the end of the second cable to the negative (-)
terminal of the booster battery. Connect the other end of
the same cable to the telescopic handler where the
negative cable connects to the frame (Item 3) [Figure
117].
Keep cables away from moving parts. Start the engine.

(See STARTING THE ENGINE on Page 64.)
After the engine has started, remove the earth (-) cable
(Item 3) [Figure 117] first.
Remove the cable from the positive terminal (Item 2)

[Figure 117].
110 of 144
Removing And Installing Battery (Cont’d)

WARNING
Figure 119
BATTERY GAS CAN EXPLODE and cause
serious INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
2 1 from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
Do not jump start or charge a frozen or damaged

battery. Warm battery to 16°C (60°F) before
connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
lean over battery while boosting, testing or charging.
W-2066-0910
P-42341
Always disconnect the negative cable (Item 1) [Figure

119] first to prevent sparks.
Remove the positive battery cable (Item 2) [Figure 119].
Remove the battery.
Figure 120
P-09589 P-09590
Always clean the battery terminals and cable ends when

installing a new or used battery [Figure 120].
When installing the battery, do not touch any metal parts

with the battery terminals.
Connect the negative (-) cable last to prevent sparks.
Connect and tighten the battery cables.
Install and tighten the battery hold down.
111 of 144
Battery Disconnect Switch
Figure 121
S3521
Turn the lever (key) (Item 4) [Figure 121] clockwise 45°

and remove key to disconnect battery from system. Insert
key and turn anticlockwise to connect again.
112 of 144
HYDRAULIC/HYDROSTATIC SYSTEM Hydraulic / Hydrostatic Fluid Chart
Checking And Adding Fluid Figure 124

HYDRAULIC / HYDROSTATIC FLUID
Use only recommended fluid in the hydraulic system. RECOMMENDED ISO VISCOSITY GRADE (VG)
(See Hydraulic / Hydrostatic Fluid Chart on Page 111.) AND VISCOSITY INDEX (VI)
Stop the machine on a level surface. Lower the boom all

the way.
Stop the engine.
Figure 122
TEMPERATURE RANGE ANTICIPATED

DURING MACHINE USE
[1] VG 100; Minimum VI 120
[2] VG 46; Minimum VI 140
[3] Synthetic Fluid; VG 46; Minimum VI 150
1 [4] BOBCAT Hydraulic / Hydrostatic Fluid
P-97034
Use only recommended fluid in the hydraulic system
[Figure 124]. (See Lubricants, Fuel And Fluids on Page
Check the fluid level at the sight gauge (Item 1) [Figure
9.)
122].
Figure 123
P-97033
Remove the fill/breather cap (Item 1) [Figure 123] and

add hydraulic fluid.
113 of 144
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D) Figure 126
Removing And Replacing Hydraulic Fluid
WARNING
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention P-52179
from a doctor familiar with this injury.

W-2072-EN-0909 Remove the reservoir drain plug (Item 1) [Figure 126]
behind the right front wheel and drain the fluid into a
container. Recycle or dispose of the fluid in an
environmentally safe manner. Reinstall the drain plug and
tighten.
WARNING Add fluid until it is at the centre of the sight gauge (Item 1)
[Figure 126].
Always clean up spilled fuel or oil. Keep heat, flames, Install the fill cap.
sparks or lighted tobacco away from fuel and oil.
explosion or fire.
W-2103-0508
Figure 125
P-97033
Remove the fill / breather cap (Item 1) [Figure 125].
114 of 144
HYDRAULIC/HYDROSTATIC SYSTEM (CONT’D) Hydraulic Tank Breather
Removing And Replacing Hydraulic/Hydrostatic (See SERVICE SCHEDULE on Page 87.) for the correct
Filter replacement interval.
See the SERVICE SCHEDULE for the correct service Open the engine cover. (See ENGINE COVER on Page
intervals. (See SERVICE SCHEDULE on Page 87.) 91.)
Figure 127 Figure 129
1
1
P-97034 P-97033
Unscrew the plug (Item 1) [Figure 127] by hand. Remove and discard the breather (Item 1) [Figure 129].
Figure 128 Install the new breather.
1
S6819
Remove the cartridge (Item 1) [Figure 128] from the oil

filter.
NOTE: Be careful to keep impurities from getting into

the hydraulic / hydrostatic system.
Put the new cartridge in the oil filter.

Top up the oil if necessary.
Inspect the seal and replace if necessary.
Replace the plug.
115 of 144
AXLES (FRONT AND REAR) Removing And Replacing Oil (Planetary Carrier)
Checking And Adding Oil (Planetary Carrier) (See SERVICE SCHEDULE on Page 87.) for the correct
service interval.
Figure 130
Figure 131
S1954
S1954
Put the machine on a level surface with the plugs (Item 1)

[Figure 130] positioned as shown.
Put the machine on a level surface with the plug (Item 1)
[Figure 131] positioned as shown.
Remove the plugs (Item 1) [Figure 130]. The oil level
should be at the bottom edge of the plug hole.
Remove the plug (Item 1) [Figure 131] and drain into a
container. Recycle or dispose of the used lubricant in an
Add gear oil through the hole if the oil level is below the
environmentally safe manner.
hole. For capacity, (See Fluid Capacities on Page 134.)
For type, (See Lubricants, Fuel And Fluids on Page 9.)
Reposition the plug hole and add gear oil until the oil level
Install and tighten the plug. is at the bottom edge of the plug hole (Item 1) [Figure
130]. For capacity, (See Fluid Capacities on Page 134.)
Repeat the procedure for the other side. For type, (See Lubricants, Fuel And Fluids on Page 9.)
Install and tighten the plug.
Repeat the procedure for the other side.
116 of 144
AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Rear Differential)
Checking And Adding Oil (Rear Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 87.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 87.) Figure 133
Figure 132
S1842
S1841
With the machine on a level surface remove the plug
Put the machine on a level surface. (Item 1) [Figure 133] and drain into a container. Recycle
or dispose of the used lubricant in an environmentally
Remove the plug (Item 1) [Figure 132]. The oil level safe manner.
should be at the bottom edge of the plug hole.
Add oil through the hole (Item 1) [Figure 132] until the oil
Add oil through the hole if the oil level is below the hole. level is at the bottom edge of the plug hole. For capacity,
For capacity, (See Fluid Capacities on Page 134.) For (See Fluid Capacities on Page 134.) For type, (See
type, (See Lubricants, Fuel And Fluids on Page 9.) Lubricants, Fuel And Fluids on Page 9.)
Install and tighten the plug. Install and tighten the plug.
117 of 144
AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Front Differential)
Checking And Adding Oil (Front Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 87.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 87.) Figure 136
Figure 134 V723
1
1
1
S1842
S4667
S4665
Figure 137
Figure 135
V723
1
1 1
S1842
S4668
S4589
With the machine on a level surface remove the plug(s)
(Item 1) [Figure 136] and [Figure 137] and drain into a
Remove the plugs (Item 1) [Figure 134] and [Figure container. Recycle or dispose of the used lubricant in an
135]. The oil level should be at the bottom edge of the environmentally safe manner.
plug hole.
Add oil through the hole (Item 1) [Figure 134] and
Add oil through the hole if the oil level is below the hole. [Figure 135] until the oil level is at the bottom edge of the
For capacity, (See Fluid Capacities on Page 134.) For plug hole. For capacity, (See Fluid Capacities on Page
type, (See Lubricants, Fuel And Fluids on Page 9.) 134.) For type, (See Lubricants, Fuel And Fluids on Page
9.)
118 of 144
AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Front Drop Box)
Checking And Adding Oil (Front Drop Box) Figure 139
Figure 138
1 1
S1844
S4589 With the machine on a level surface, remove the plug

(Item 1) [Figure 139] and drain into a container. Recycle
Remove the plug (Item 1) [Figure 138]. The oil level or dispose of the used lubricant in an environmentally
should be at the bottom edge of the plug hole. safe manner.
Add oil through the hole if the oil level is below the hole. Add oil through the hole until the oil level is at the bottom
For capacity, (See Fluid Capacities on Page 134.) For edge of the plug hole. For capacity, (See Fluid Capacities
type, (See Lubricants, Fuel And Fluids on Page 9.) on Page 134.) For type, (See Lubricants, Fuel And Fluids
on Page 9.)
119 of 144
ALTERNATOR BELT Belt Replacement
Belt Adjusting Loosen the alternator mounting bolt (Item 1) [Figure

141].
NOTE: Procedure is shown with air conditioning, the
procedure is the same with or without air Loosen the adjustment bolts (Item 2) [Figure 141].
conditioning.
Move the alternator until the belt can be removed.
Stop the engine.
Install the new belt and tighten.
Open the engine cover.
Figure 140
S6810
Remove the four bolts (Item 1) and belt shield (Item 2)

[Figure 140].
Figure 141
2
2
P-97036
Loosen the alternator mounting bolt (Item 1) [Figure

141].
Loosen the adjustment bolts (Item 2) [Figure 141].
Move the alternator until the belt has 8,0 mm (5/16 in)
movement at the middle of the belt span (Item 3) [Figure
141] with 20 N•m (15 ft-lb) of force.
Tighten the adjustment and mounting bolts.
Install the belt shield.
Close the engine cover.
120 of 144
TYRE MAINTENANCE Tyre Rotating
Wheel Nuts Check the tyres regularly for wear, damage and pressure.
For the correct tyre pressure, (See Traction on Page
Figure 142 133.)
Rear tyres usually wear faster than front tyres. To keep

the wear even, move the front tyres to the rear and rear
tyres to the front.
It is important to keep the same size tyres on each side of

the telescopic handler. If different sizes are used, each
tyre will be turning at a different rate and cause excessive
wear. The tread bars of all the tyres must face the same
direction.
Recommended tyre pressure must be maintained to

avoid excessive tyre wear and loss of stability and
handling capacity. Check for the correct pressure before
S2004 operating the telescopic handler.
See the SERVICE SCHEDULE for the service interval to Tyre Pressure
check the wheel nuts. (See SERVICE SCHEDULE on
Page 87.) The correct torque is 360 N•m (266 ft-lb) For correct inflation, (See Traction on Page 133.)
torque [Figure 142].
Tyre Mounting
WARNING
When the engine is running during service, the Travel
Direction Lever must be in neutral and the parking
brake engaged. Failure to do so can cause injury or
death.
W-2397-0301
Tyres are to be repaired only by an authorised person

using the correct procedures and type of equipment.
Tyres and rims must always be checked for correct size

before mounting. Check rim and tyre bead for damage.
The rim flange must be cleaned and free of rust. The tyre
bead and rim flange must be lubricated with a rubber
lubricant before mounting the tyre.
Avoid excessive pressure which can rupture the tyre and

cause serious injury or death.
During inflation of the tyre, check the tyre pressure

frequently to avoid over inflation.
121 of 144
LUBRICATING THE TELESCOPIC HANDLER Figure 145
Lubrication Locations
Lubricate as specified in the SERVICE SCHEDULE for

the best performance of the machine. (See SERVICE 1
Record the operating hours each time you lubricate so

that it is performed at the correct interval.
Always use a good quality lithium based multipurpose

grease. Apply lubricant until extra grease shows.
Lubricate the following locations on the telescopic 1

handler: S4511
Figure 143 Self-Levelling/Side Shift System Pivots - Both sides

Figure 146
1
S4507
Axle Pivots - Top and bottom (Item 1) [Figure 143] all

four wheels. S4512
Figure 144 Self-Levelling/Side Shift System Pivots - Rod and Base

End (Item 1) [Figure 145].
1 1
S2000 S1998
Axle Oscillation - Rear Axle (Item 1) [Figure 144].
122 of 144
(CONT’D)
Lubrication Locations (Cont’d)
Figure 147
1 1
S4509
Tilt Cylinder Rod End (Item 1) [Figure 149].
Figure 150
S3539
2 2 2
Attachment Carrier Pivot (Item 1) [Figure 147] (Both
Sides).
Figure 148
3 3
2 2 2 S4510
Tilt Cylinder pivot (on both sides) (Item 1) [Figure 150].
Boom Slide (Item 2) [Figure 150] (T40170 shown, which

has four boom sections versus three sections for the
S3540 T40140 model).
Tilt Cylinder Base End (Item 1) [Figure 148]. Chain Pulley Pivot (on both sides) (Item 3) [Figure 150]
(T40170 shown, which has two front chain pulleys versus
one for the T40140).
123 of 144
(CONT’D)
Figure 151
1
2
1
S4525
Lift (Item 1) and Slave (Item 2) [Figure 153] Cylinder

Base End.
S4514 NOTE: Rear cover must be removed.
Stabiliser Cylinder - Rod and Base End (Item 1) [Figure Figure 154
148] (Both Sides).
Figure 152
1
2
1 S4525
1
Lift and Slave Cylinder Pivot Pin (Item 1) [Figure 154]
S4513 (Both Sides).
NOTE: Raise the boom and install the approved

Boom Stop before lubricating the Boom and
Slave Cylinders. (See Installing The Approved
Boom Stop on Page 90.)
Lift and Slave Cylinder Rod End (Item 1) and Pivot

124 of 144
(CONT’D)

1
Figure 155
1 1 1
S3545
Cab Door Hinges (Item 1) [Figure 157] (Lower).

1 1
S4515
Boom Slide (T40170: 12 grease nipples/T40140: eight

grease nipples) (Item 1) [Figure 155].
Figure 156
P-52183
Cab Door Hinges (Item 1) [Figure 156] (Upper).
125 of 144
ATTACHMENT CARRIER Figure 160
Inspection And Maintenance
Figure 158
P-23856
The telescopic handler attachment locking pins (if

equipped) (Item 1) [Figure 160] must move freely. The
P-23854 pins must not be bent or the ends deformed.
The telescopic handler mounting hooks (Item 1) [Figure Figure 161

158] must not be damaged. Check for cracked or broken
hooks.
Figure 159
S3547
1
The pins (if equipped) must extend through the holes in
the attachment mounting frame (Item 1) [Figure 161].
P-23858
Lubricate the attachment carrier. (See SERVICE
The stop blocks (Item 1) [Figure 159] must not be SCHEDULE on Page 87.) (See LUBRICATING THE
damaged. Check for bent or broken stop blocks. TELESCOPIC HANDLER on Page 120.)
126 of 144
CHAIN CHECKING AND ADJUSTING PROCEDURE Extend Chains Tightness
Checking/Adjustment Procedure Figure 163
Retract Chains Tightness 1
Figure 162
3
2 4
2
1
3
S3574
Loosen the two lock nuts (Item 1) [Figure 163].

4
S3573 Check the tightness of the adjustment nuts (located
behind the lock nuts). The correct torque value is 18 N•m
Loosen the lock nuts (Item 1) [Figure 162]. (13.5 ft-lb).
Check the tightness of the adjustment screw (Item 2) Tighten the adjustment nuts as required.
[Figure 162]. The correct torque value is 30 N•m (22.1 ft-
lb). Tighten the adjustment nuts alternately and evenly as
required to achieve the desired torque value. Distance
Tighten the adjustment screws as required. The chain between the mounting surface on the top of the outer
anchor (Item 3) must be perpendicular to the bottom of boom section (Item 2) and the chain anchors (Item 3)
the intermediate boom section. Re-position the chain MUST be even. DO NOT tighten one chain (Item 4)
anchor as required using screw (Item 4) [Figure 162] [Figure 163] more than the other.
and lock nut to position the anchor correctly.
Re-tighten the lock nuts.
Re-tighten the lock nuts.
Start the engine and operate the extend/retract function
through several cycles to check for proper operation.
Repair as required.
127 of 144
CHAIN CHECKING AND ADJUSTING PROCEDURE
(CONT’D)
Extend/Retract Chain Wear Check
Start the engine. Extend the boom completely in the

horizontal position. Shut off the engine.
Figure 164
S0581
As shown in [Figure 164], use a Vernier caliper to

measure the length “L” of 11 links of the extend chain.
Measure from the outside edge of link pin 1 to outside
edge of link pin 11.
The wear is considered normal as long as “L” is less than

169,50 mm (6.68 in).
If “L” is equal to or longer than 169,50 mm (6.68 in), the

chains, pins, rollers, tension rods and attachment screws
MUST be replaced.
Each time the chain wear is checked, record the date,

machines hours and measurement “L” for future
reference.
128 of 144
TELESCOPIC HANDLER STORAGE AND RETURN TO Return To Service
SERVICE
After the Bobcat telescopic handler has been in storage,
Storage it is necessary to follow a list of items to return the
telescopic handler to service.
Sometimes it may be necessary to store your Bobcat
telescopic handler for an extend period of time. Below is • Check the engine and hydraulic oil levels; check
a list of items to perform before storage. coolant level.
• Thoroughly clean the telescopic handler including the • Install a fully charged battery.
engine compartment.
• Remove grease from exposed cylinder rods.
• Lubricate the telescopic handler.
• Check all belt tensions.
• Replace worn or damaged parts.
• Be sure all shields and guards are in place.
• Park the telescopic handler in a dry protected shelter.
• Lubricate the telescopic handler.
• Lower the boom all the way and put the attachment (if
equipped) flat on the ground. • Check tyre inflation and remove blocks from under
frame.
• Put grease on any exposed cylinder rods.
• Remove cover from exhaust pipe opening.
• Put fuel stabiliser in the fuel tank and run the engine
a few minutes to circulate the stabiliser to the pump • Start the engine and let run for a few minutes while
and fuel injectors. observing the instrument panels and systems for
correct operation.
If biodiesel blend fuel has been used, perform the
following: • Operate machine, check for correct function.
Drain the fuel tank, refill with 100% petroleum diesel • Stop the engine and check for leaks. Repair as
fuel, add fuel stabiliser and run the engine for at least needed.
30 minutes.
• Drain and flush the cooling system. Refill with

premixed coolant.
• Replace all fluids and filters (engine, hydraulic /

hydrostatic).
• Replace air cleaner, heater and air conditioning filters.
• Put all controls in neutral position.
• Remove the battery. Be sure the electrolyte level is

correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.
• Cover the exhaust pipe opening.
• Tag the machine to indicate that it is in storage

condition.
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130 of 144
SPECIFICATIONS
(T40140) TELESCOPIC HANDLER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Dimensional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
131 of 144
132 of 144
(T40140) TELESCOPIC HANDLER SPECIFICATIONS
Each attachment and each Telescopic Handler have different Load

Capacity Charts. For example: An 84 inch bucket used on a T2250 will
WARNING have its own chart; that same 84 inch bucket when used on a T3571 will
have a different chart. Be sure you use the correct chart for your
attachment and Telescopic Handler combination.
Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.
Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
Dimensional Specifications
(A) Overall length (with forks) 7304 mm (287.6 in)

(B) Overall length (with carriage) 6099 mm (240.1 in)
(C) Overall length (without attachment) -
(D) Overall length (to front tyres) 4589 mm (180.7 in)
(E) Overall height (with rotating beacon) 2701 mm (106.3 in)
(F) Overall height 2473 mm (97.4 in)
(G) Carriage rotation angle 125°
(I) Height to back of the machine -
(J) Ground clearance 503 mm (19.8 in)
(M) Wheelbase 2850 mm (112.2 in)
(O) Operator cab outside width 930 mm (36.6 in)
(P) Track width (front and rear) 1992 mm (36.6 in)
(Q) Width over standard tyres 2394 mm (94.3 in)
(R) External turning radius (with forks) 5748 mm (226.3 in)
(S) External turning radius (at tyres) 4260 mm (167.7 in)
(T) External turning radius (at counterweight) -
(U) Internal turning radius 1560 mm (61.4 in)
Carriage crowding angle 15°
Carriage tilting angle 110°
Width with stabilisers down 2475 mm (97.4 in)
Height to steering wheel 1804 mm (71.0 in)
Height of lifted stabilisers 1200 mm (47.2 in)
Operator cab inside width 920 mm (36.2 in)
Front wheel lifting when on stabilisers -
133 of 144
(T40140) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)
Performance Specifications
Crowding force 5000 daN (11240.45 lb)

Drawbar pull 4800 daN (10790.83 lb)
Ground pressure on tyres 600 kPa (6 bar) (87.0 psi)
Ground pressure on stabilisers 1000 kPa (10 bar) (145.0 psi)
Rated operation capacity* 4000 kg (8818.5 lb)
Capacity (at max. height on stabilisers) 4000 kg (8818.5 lb)
Capacity (at max. height on tyres) 2500 kg (5511.6 lb)
Capacity (at max. reach on stabilisers) 1300 kg (2866.0 lb)
Capacity (at max. reach on tyres) 250 kg (551.2 lb)
Push force -
Tipping load -
Lifting height - on stabilisers 13610 mm (535.8 in)
Lifting height - on tyres 13430 mm (528.7 in)
Max. reach on stabilisers 9700 mm (381.9 in)
Max. reach on tyres 9800 mm (385.8 in)
Banking corrector 4° / 4°
Sideshift (max.) 1400 mm (55.1 in)
* Static and dynamic tests have been carried out and passed according to EN1459.
Weights
Weight (unladen) 10000 kg (22046.2 lb)

Front axle weight unladen 3790 kg (8355.5 lb)
Rear axle weight unladen 6210 kg (13690.7 lb)
Total weight with pallet frame and forks 10320 kg (22751.7 lb)
Front axle weight with pallet frame and forks 4370 kg (9634.2 lb)
Rear axle weight with pallet frame and forks 5950 kg (13117.5 lb)
Total weight with pallet frame, forks and 3500 kg 14320 kg (31570.2 lb)
(7716.2 lb) load
Front axle weight with pallet frame, forks and 12235 kg (26973.5 lb)
3500 kg (7716.2 lb) load
Rear axle weight with pallet frame, forks and 2085 kg (4596.6 lb)
3500 kg (7716.2 lb) load
Engine
Make / Model PERKINS / 1104D-44TA Turbo

Fuel Diesel
Cooling Liquid
Rated power (DIN 6271) at 2200 rpm 74,5 kW (100 hp)
Rated speed 2200 rpm
Maximum torque at 1400 rpm 410 N•m (302.4 ft-lb)
Number of cylinders 4
Displacement 4,4 L (1.16 U.S. gal)
Bore 105 mm (4.1 in)
Stroke 127 mm (5 in)
Ignition Diesel-compression
134 of 144
Controls
Engine Foot accelerator pedal

Starting Key-type starter switch and shutdown. Key activated air intake
heater
Front auxiliary Variable thumbwheel on joystick
Hydraulics lift and tilt Electro-hydraulic joystick
Hydraulics telescope in and telescope out Variable thumbwheel on joystick
Service brake Pedal-activated wet multi-disc on front axle
Secondary brake Hydrostatic transmission
Parking brake Hand lever activates spring-applied pressure release multi-disc
brake
Steering Proportional hydraulic steering via a conventional steering wheel
Speed range and reverse selection Left-hand multi-function lever on the central console
4WD/2WD/parallel drive selection Three-position switch on the right-hand console
Auxiliary pressure release Button activated in cab
Drive System
Transmission Hydrostatic with electronic regulation

Main drive 2-speed hydrostatic motor
Traction
Standard tyres BFGOODRICH 400/80x24

Optional tyres DUNLOP 400/80x24 156B T37 TL
Tyre pressures 425 kPa (4,25 bar) (61.6 psi)
Low speed (forward/reverse) 8 km/h (5.0 mph)
High speed (forward/reverse) 30 km/h (18.6 mph)
Driving modes Direct drive / soft drive
Steering
Steering pump Casappa gear pump mounted on equipment pump

Steering modes 2WS / 4WS / CRAB
(R) External turning radius (with forks) 5748 mm (226.3 in)
Brakes
Engine braking Hydrostatic

Parking and emergency brake Negative brake with hydraulic command
Service brake Oil-immersed disc
135 of 144
Fluid Capacities
Axle and reduction gears front / rear 11,9 / 11,4 L (3.14 / 3.0 U.S. gal)
Cooling system 17 L (4.5 U.S. gal)
Engine oil 8,5 L (2.2 U.S. gal)
Engine lubrication plus oil filter 8,5 L (2.2 U.S. gal)
Fuel tank 140 L (37.0 U.S. gal)
Hydraulic reservoir 77 L (20.3 U.S. gal)
Hydraulic system plus reservoir 145 L (38.3 U.S. gal)
Hydraulic System
Pump type Gear pump with LS valve

Pump capacity 105 L/min (27.7 U.S. gpm)
Relief valve pressure setting 26,5 MPa (265 bar) (3843.5 psi)
Auxiliary flow 80 L/min (21.1 U.S. gpm)
Electrical
Alternator 90 A - open
Battery 12 V - 105 Ah - 720 A cold cranking A at -18°C (0°F) - 180 min
reserve capacity
Starter 12 V - gear reduction type
136 of 144
Instruments
The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Fuel gauge
Hydraulic fluid temperature gauge
Engine coolant temperature gauge
Sight level gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Sidelights
Left and right turn
Trailer turn indicators operational
Parking brake
Longitudinal Stability Indicator alarm active
Longitudinal Stability Indicator alarm neutralised
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Transmission mode
Hydraulic function lock
Rear fog lights
Heater fan
End of high stroke for the winch
Boom-head hydraulic function locked
Boom-head hydraulic function in continuous mode
Warning lights
Hydraulic fluid temperature over 95°C (203°F)
Engine coolant over 103°C (217°F)
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load
Environmental
Noise level LpA (EU Directive 2000/14/EC) 82 dB(A) Noise level LWA (EU Directive 2000/14/EC) 106 dB(A)
Operator position noise level 104 dB(A) Uncertainties YY dB(A)
(EU Directive 2006/42/EC)
Whole body vibration (ISO 2631-1) 0,8 m/s² Uncertainties 0,2 m/s²
(limit 0,5 m/s²)
Hand-arm vibration (ISO 5349-1) N/A Uncertainties N/A
(limit 2,5 m/s²)
Temperature Range
Operation and storage - 20°C / + 40°C (-4 /104°F)
137 of 144
138 of 144
WARRANTY
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
139 of 144
140 of 144
WARRANTY
WARRANTY
TELESCOPIC HANDLER
DOOSAN BENELUX S.A. warrants to its authorised dealers, who in turn warrant to the end-user / owner, that each new
Bobcat TELESCOPIC HANDLER will be free from proven defects in material and workmanship for twelve (12) months from
the date of delivery to the end-user / owner or 2000 hours of machine usage, whichever occurs first.
During the warranty period, the authorised Bobcat dealer shall repair or replace, at DOOSAN BENELUX S.A.'s option,
without charge for parts, labour and travel time of mechanics, any part of the Bobcat product which fails because of defects
in material or workmanship. The end-user / owner shall provide the authorised Bobcat dealer with prompt written notice of
the defect and allow reasonable time for repair or replacement. DOOSAN BENELUX S.A. may, at its option, require failed
parts to be returned to the factory. Transportation of the Bobcat product to the authorised Bobcat dealer for warranty work
is the responsibility of the end-user / owner.
Service schedules must be adhered to, documented and genuine parts / lubricants must be used. The warranty does not
cover oils and lubricants, coolant fluids, filter elements, tune-up parts, bulbs, fuses, ignition system parts (glow plugs, fuel
injection pumps, injectors), alternator fan belts, drive belts and other high-wear items. Pins and bushings are considered to
be normal consumable items and are not warranted.
The remedies provided in this warranty are exclusive. The warranty does not apply to tyres or other trade accessories not
manufactured by Bobcat. The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This
warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any
accessory or attachment not approved by Bobcat, air flow obstructions, or failure to maintain or use the Bobcat product
according to the instructions applicable to it.
DOOSAN BENELUX S.A. EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS,
EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES
AND CONDITIONS RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR
PURPOSE.
CORRECTIONS BY DOOSAN BENELUX S.A. OF NONCONFORMITIES WHETHER PATENT OR LATENT, IN THE MANNER
AND FOR THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF ALL LIABILITIES OF DOOSAN
BENELUX S.A. FOR SUCH NONCONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
INDEMNITY, STRICT LIABILITY OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF SUCH PRODUCT.
THE REMEDIES OF THE END-USER / OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTLINED
ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY,
ASSOCIATED OR AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS SALE OR THE PRODUCT AND
SERVICE FURNISHED HEREUNDER IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM
DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE,
WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE
SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY AND
DISTRIBUTOR SHALL IN NO EVENT BE LIABLE TO THE END-USER / OWNER, ANY SUCCESSORS IN INTEREST OR ANY
BENEFICIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF,
OR MALFUNCTION OF THE PRODUCT UNDER THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR
REVENUE, INTEREST, LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF
SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF
THE USER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.
4700004-EN (01-10) Printed in Belgium
141 of 144
142 of 144
ALPHABETICAL INDEX
(T40140) TELESCOPIC HANDLER PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . .48

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 131 PRE-STARTING PROCEDURE . . . . . . . . . . . .61
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . 93 PUBLICATIONS AND TRAINING RESOURCES .
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . 118 21
APPROVED BOOM STOP (IF EQUIPPED) . . 90 REGULAR MAINTENANCE ITEMS . . . . . . . . . .8
ATTACHMENT CARRIER . . . . . . . . . . . . . . . 124 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . .17
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 67 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
AXLES (FRONT AND REAR) . . . . . . . . . . . . 114 SERIAL NUMBER LOCATION . . . . . . . . . . . . .10
BACK-UP ALARM SYSTEM (IF EQUIPPED) . 49 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . .87
BACK-UP ALARM SYSTEM (IF EQUIPPED) . 91 STARTING THE ENGINE . . . . . . . . . . . . . . . . .64
BOBCAT COMPANY IS IS0 9001 CERTIFIED . 8 STEERING MODE SELECTION . . . . . . . . . . .47
BOBCAT TELESCOPIC HANDLER STOPPING THE ENGINE AND LEAVING THE
IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . 12 TELESCOPIC HANDLER . . . . . . . . . . . . . . . . .66
CHAIN CHECKING AND ADJUSTING TELESCOPIC HANDLER STORAGE AND
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 125 RETURN TO SERVICE . . . . . . . . . . . . . . . . . .127
CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 TOWING THE TELESCOPIC HANDLER . . . . .79
CREEP MODE OPERATION . . . . . . . . . . . . . 56 TRANSPORTING THE TELESCOPIC HANDLER
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . 59 82
DECLARATION OF CONFORMITY . . . . . . . . . 7 TYRE MAINTENANCE . . . . . . . . . . . . . . . . . .119
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . 11 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . .139
DRIVING AND STEERING THE TELESCOPIC
HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . 104
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . 48
ENGINE COOLING SYSTEM . . . . . . . . . . . . 101
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . 91
ENGINE LUBRICATION SYSTEM . . . . . . . . . 99
FEATURES, ACCESSORIES AND
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 13
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . 19
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 95
HEATING, VENTILATION AND AIR
CONDITIONING SYSTEM (HVAC) . . . . . . . . . 92
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . 57
HYDRAULIC/HYDROSTATIC SYSTEM . . . . 111
LIFTING THE TELESCOPIC HANDLER . . . . 81
LLMC CALIBRATION TEST (ONLY FOR S/N
A8GA15000 & ABOVE) . . . . . . . . . . . . . . . . . . 89
LUBRICATING THE TELESCOPIC HANDLER .
120
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . 22
MAINTENANCE SAFETY . . . . . . . . . . . . . . . . 85
MONITORING THE DISPLAY PANELS . . . . . 66
OPERATING PROCEDURE . . . . . . . . . . . . . . 70
OPERATOR CAB (ROPS / FOPS) . . . . . . . . . 45
OPERATOR CONTROLS IDENTIFICATION . . 35
OPERATOR SAFETY WARNINGS . . . . . . . . . . 1
143 of 144
144 of 144

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Operation & Maintenance Manual

S/N A8GA13000 & Above

Safety Alert Symbol: This symbol with a warning statement, P-90216

CORRECT CORRECT WRONG

B-16074 B-23123 B-16077 B-21518

WRONG WRONG WRONG

B-16070 B-16073 B-16069

WRONG WRONG WRONG

B-16071 B-16075 B-16072

SAFETY & TRAINING RESOURCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Telescopic Handler Serial Number

YOUR BOBCAT DEALER:

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

BOBCAT TELESCOPIC HANDLER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Contents of EC Declaration of Conformity

Manufacturer Directive 2000/14/EC: Noise Emission in the

Sound Power Levels [Lw(A)]

Description of Equipment Equipment conforms to CE Directive(s) Listed Below

Engine Manufacturer: Perkins

REGULAR MAINTENANCE ITEMS

ENGINE OIL FILTER (6 Pack) BATTERY

FUEL FILTER, PRIMARY HYDRAULIC FILTER

FUEL FILTER, SECONDARY CASE DRAIN FILTER

AIR FILTER, Outer HYDRAULIC FILL CAP

AIR FILTER, Inner HYDRAULIC TANK

NOTE: Always verify Part Numbers with your Bobcat dealer.

Bobcat Multi-Purpose Grease 6903122

Bobcat Supreme HD Grease 6687884

Bobcat Extreme HP Grease 6687885

T40140 Operation & Maintenance Manual

Always use the serial number of the telescopic handler Figure 2

If any serial number plate is damaged, contact your

The engine serial number can be found on the water

Other Serial Numbers

Module 1. - Model / Engine

1. The four digit Model/Engine Combination Module

2. The five digit Production Sequence Number identifies

The delivery report must be completed by the dealer and

LOAD CAPACITY CHARTS MIRROR

[2] PALLET FORK

[4] TYRES (Use only approved

[1] Optional or Field Accessory. (Not Standard Equipment).

Available for special applications to restrict material from

See your Bobcat dealer for availability.

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

The Bobcat telescopic handler has an internal

The dealer explains the capabilities and restrictions of

The following publications and training materials provide

• The Delivery Report is used to assure that complete

• The Operation & Maintenance Manual delivered with

• Machine signs (decals) instruct on the safe operation

• Load Capacity Charts for each attachment are

WARNING • The operator must know any prohibited uses or work

Safe Operation Needs A Qualified Operator (Cont’d)

Where overhead power lines are present in the operating

VOLTAGE MINIMUM DISTANCE Maintenance

up to 50 kV 3m The machine and some attachments have components