Beruflich Dokumente
Kultur Dokumente
CATALOGUE 2017
MACHINERY / COMPONENTS / TOOLING
MACHINERY / COMPONENTS / TOOLING
About Us
ATESCI, as a NATO Clearance certificate owned company well analyzing worldwide innovations and requirements, manufactures
lead shot, buckshot, slugs, CP and FMJ bullet cores and it exports these products to all around the world. Besides, the firm has been
continuing its investments in several countries. Now Atesci is the unique company in the world, which sells both hunting-ammuni-
tion components and their production machinery. Atesci is located on an industrial region in Ankara and has hundreds of subcon-
tractors on this region. Concerning machinery production, Atesci is able to offer much shorter lead times than its competitors by
taking advantage of its location. Atesci has been focusing its attention on ammunition machinery in recent years and it has acquired
the capability of establishing custom design production lines for small and medium caliber ammunition.
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Thanks for not only being the designer and the manufacturer but also being the user and the operator of the ammunition machines,
Atesci’s technical trained staff is always active and responsive in supporting its customers in terms of trainings, installations, commis-
sioning, spare parts and repair & maintenance. Atesci machines are now running in various companies in Indiana, Wisconsin, Idaho,
Arkansas, Utah, Canada, Italy, Bosnia Herzegovina, Hungary, Philippines, India, Kazakhstan, Lebanon, El Salvador and Namibia.
Atesci has the capability of designing and producing high quality tooling sets such as hard metal steel and carbide molds, knives,
punches, collets, transfer slides and grippers for cold-forming production.
MACHINERY / COMPONENTS / TOOLING
Contents
Mechanic Loading Machine 9 Degreasing Unit 31
Centerfire Loading Machine 11 Pickling Unit 31
Centerfire Priming Machine 11 Cleaning Tumbler 32
FMJ Transfer Press 13 Polishing Tumbler 33
Shotgun Shell Loading Machine 14 Case Processing Machine 34
Shotgun Shell Primer Insterting Machine 17 Case Separating Machine 34
Shot Casting Machine 19 Bullet Disamsembly Machine 35
Lead Wire Extrusion Line 21 Semi-Annealing Unit 35
Melting Pot 21 Varnishing Machine 36
Lead Wire Extruder 21 Visual Inspection Machine 36
Buck Shot Machine 23 Grooving and Mouth Trimming Line 37 7
Lead Core Press 25 Air Gun Pellet Machine 37
Cup Press 26 Tooling 39
Decoiler 27 Lead Shot 40
Strip Strainer 27 Buck Shot 40
Coil Winder 27 Slug 40
Case Press 28 Lead Wire 41
Plating Line 29 Bullets and Brass Cases 42
Restriking Machine 29 Certificate of Quality 43
Annealing Unit 30 Quality Policy 43
Normalination Furnace 30
MACHINERY / COMPONENTS / TOOLING
3 kW
PLC Control
60 pcs/min Capacity
Feeding by collators
Priming (Optional)
MACHINERY / COMPONENTS / TOOLING
Power Supply 22 kW
MACHINERY / COMPONENTS / TOOLING SHOTGUN SHELL LOADING LINE Theoretical Capacity 6.000 pcs/h (plastic wad-star closure)
Transport Single
Power Supply 6 kW
different heights. It can be adjusted depending
on catridges height and caliber. Overall
boxes 10 pieces, 25 pieces with 5 pieces
flat and 10 pieces flat. Overall Sizes (mm):
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Sizes(mm):1900*700*1650(L*W*H) 550*550*1000(L*W*H)
Air Pressure 6 Bar
REMOTE
POWDER DRUM ELEVATOR
FEATURES
Automatically feeds the For feeding shotgun Shell loading machine
machine when needed. from upside easily. Three types of them
Shotgun shells in different calibers are loaded slugs can be loaded by using this machine. It can be Hopper Capacity: 45 are avaliable: Wad feeding, Shell feeding
with Cartridge Loading Machine through a single operated with plastic and paperboard cases ranging Litres Overall Sizes (mm): and lead/steel Shot feeding. Overall Sizes
transport line. Lead shot, steel shot, buck shot and from 50 mm to 90 mm. 760*760*900(L*W*H) (mm):1100*1000*2750(L*W*H)
MACHINERY / COMPONENTS / TOOLING
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MACHINERY / COMPONENTS / TOOLING
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MACHINERY / COMPONENTS / TOOLING
Lead core press basically cuts lead wire into lead pieces and
pushes each piece into a mold and finally ejects the shaped
lead cores / projectiles. There is an evacuation hole on the
mold where the residual scrap lead is evacuated. This hole
provides weight calibration of projectile.
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Capacity
The machine is capable of pulling lead wire automatically. To Kapasite
ease the movement of the feeder spool, a motorized feeder or
Power Supply
a feeder with bearing should be used. Güç Tüketimi
3 kW
55 cm Rotary Drum
Conveyor wire line SS 314
600-850 Celcius
DEGREASING UNIT PLC Control Panel
Overflow Chute
90 kW 380V, 50 Hz Special Stainless Steel
PID heat control system. Capacity: 500 kg/h
Degreasing Unit is designed to remove oil from semi-finished components.
ANNEALING UNIT PLC Control Panel
Capacity: 500 kg/hr.
The components are exposed to oil in production presses and can not be
Inclined base to ease evacuation
6 bar compressed air
heated before degreasing because it otherwise creates too much smoke. It Overflow chutes and water level sensors
Loading with elevator
Annealing Unit is designed for annealing of cups to prepare them for drawing is a fully automated PLC controlled machine. The machine is totally made Overall Dimensions: 1.6 * 2.2 * 4.7 meter
Discharge with Hopper
operations in the case production. The tension of the metal conveyor is adjustable High insulated by special material which could stand
of 316 L Stainless Steel. The rotary helical conveyor provides a continous Total power: 45 kW
in order to prevent it from loosening because of expansion. The speed of the 1.000 Celsius transfer. The components are degreased, rinsed and finally dried by hot air. 380v-3 Phase- 50Hz
conveyor line and the temperature of the system are also adjustable. Cups are Vacuum system for outgases. Automatic dosage
annealed by means of PID controlled electrical resistances which are supported Manual control option for conveyor in case of power
failure.
by ceramic pipes and keep the internal temperature consistent. The furnace has
Dimensions: 1.5 * 3.4 * 8 meters
different heating zones and in the last chamber cups are cooled down by cold air.
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NORMALIZATION FURNACE Conveyor wire line SS 314
250-650 Celcius 55 cm Rotary Drum
Normalization Furnace is designed for normalizing of 90 kW 380V, 50 Hz PLC Control Panel
semi-finished cases by heat treatment to prevent them PID heat control system. Overflow Chute
from cracking during the following operations. The PLC Control Panel Special Stainless Steel
tension of the metal conveyor is adjustable in order to Capacity: 500 kg/hr. Capacity: 500 kg/h
prevent it from loosening because of expansion. The Loading with elevator
Discharge with Hopper
PICKLING UNIT Inclined base to ease evacuation
6 bar compressed air
speed of the conveyor line and the temperature of
High insulated by special material which could stand Overflow chutes and water level sensors
the system are also adjustable. Semi-finished cases are Overall Dimensions: 1.6 * 2.2 * 5.6 meter
1.000 Celsius
heated by means of PID controlled electrical resistances Pickling unit is dedicated for washing semi-finished components by acid Adjustable Speed
Vacuum system for outgases.
which are supported by ceramic pipes and keep the to remove oxidisation created by annealing /normalization operation. It Total power: 45 kW
Manual control option for conveyor in case of power
internal temperature consistent. The furnace has failure.
is a fully automated PLC controlled machine. The machine is totally made 380v-3 Phase- 50Hz
different heating zones and in the last chamber cups are Dimensions: 1.5 * 3.4 * 8 meters of 316 L Stainless Steel. The rotary helical conveyor provides a continous Automatic dosage
cooled down by cold air. transfer. The components are pickled with acid, rinsed with hot water,
soaped and finally dried by hot air.
MACHINERY / COMPONENTS / TOOLING
60 ppm capacity Another version of this machine is designed to disassemble brass cases,
6 bar air pressure bullets and gunpowder.
1.5 kW Power Supply 35
SEMI-ANNEALING UNIT
CASE SEPARATING MACHINE
Semi-annealing unit is used for annealing of mouth of cases.
Case Separating Machine is designed for separating and grouping Case feed collators
Necks of cases should be relieved from stress. Otherwise,
different caliber reloading cases. The standard version of the Capacity 200 pcs/min
the neck of the case might be cracked in the following PLC Control
machine is capable of separating the calibers of 9 mm, .40, .380, operations particularly in bullet insertion and neck crimping Total power supply 35 kW
.45, .223 and .308. The non-seperated cases are also collected in a operations in loading process. Mouth Annealing Unit partially Cooling System
container. anneals cases. The cases are conveyed through inductors for Compressed air 6 bar
induction annealing and only mouth side is heated.
MACHINERY / COMPONENTS / TOOLING
It is produced with required hardness and sizes. Diameter in inches .08 .09 .095 .10 .11 .12 .13 .14 .16 LEAD WIRE
The sphericity is at the highest level. CapacityGerman, French,
American,
9 8 7½ 7 6 5 4 3 1
Kapasite
Spanish Numbers
Power Supply Atesci offers lead wire with the diameters between 4 mm and 20 mm. EEach of
English, Norweigan
Güç Tüketimi
Numbers
9 8 7 6½ 5 4 3 2 BB spools carrier about 40 kg of lead wire. Nine spools are put in a crate.
BUCK SHOT Overall Sizes (cm)
Italian Numbers
Genel Ölçüler
8 8 7½ 7 6 5,4 3 2 0
American Number BB T
BUCK SHOT
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SLUG Global Slug
Global
Our slugs are completely produced with our own machinery. 12 Cal 1 oz/28 g
This process has been standardized so that every product
is identical with respect to quality, homogeneity and
Teflon Coated Slug
smoothness. Three types of slug are manufactured in Atesci, (also useful for sports)
which are 12 CAL, 16 CAL and 36 CAL. 12 CAL slugs have been 12 Cal 1 oz/28.35 g
designed especially for big hunts. The newly designed air
canals on it provide higher balance and speed. Nickel and
copper plated options are also avaliable in our inventory. 36 Cal Global Slug
36 Cal. 7.55 g
• Lethal Effect
• Excellent Balistic Structure
• Perfect Hit Rate with Rifled Surface Daisy Slug
(with totally nickel
• Perfect Aerodynamic coated)
• High Muzzle Velocity 12 Cal 1 oz/28.5 g
MACHINERY / COMPONENTS / TOOLING
After production process, all the products are tested and the excellent ones
are supplied to customers. The bullets have proven themselves in the market
and have been preferred by the serious dealers. The production with copper or
brass plating can be made as per required features. What is more, FMJ bullets
have been added to the portfillo of Atesci, in addition to plated bullets.
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9MM_115 GR_Plated 9MM_115 GR_FMJ 9MM_124 GR_FMJ
QUALITY POLICY
As ATESCI Engineering Company;
9 MM Lead Core For FMJ 40 S&W FMJ 45 ACP_230 GR FMJ • To supply customers’ request in time and provide customer satisfaction above their needs.
• Follow the latest upgrades in production and provide the best quality products
• Follow by the legal regulations always
• Go forward with the latest environmental health regulation
• Always keep manufacturing with occupational health and safety rules on top
• Take care for the education of employees
380_95 GR FMJ 9 MM Lead Core 9 MM Brass Case • Work with the best information security management system
• Keep continuous quality management and improvement (Plan-Do-Control-Act)
• These are what our general policy.
MACHINERY / COMPONENTS / TOOLING