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VERIFICATION, PLANNING AND DOCUMENTATION OF SAFE MATERIAL HANDLING (ACCORDING TO NORSOK STANDARDS)

North Sea Offshore Crane and Lifting Conference Stavanger 25 April.

Eivind Nordeide/ Jan Erik Devold

International player

International player Employees: 275 Turnover: 72 mill USD World Class Integrity Solutions 2
International player Employees: 275 Turnover: 72 mill USD World Class Integrity Solutions 2

Employees: 275 Turnover: 72 mill USD

International player Employees: 275 Turnover: 72 mill USD World Class Integrity Solutions 2

Presentation key- points

o

Helping clients to fulfil NORSOK R-003 and R-002 requirements in AoC processes.

o

Better HSE when using the material Handling Plan in daily operation

processes. o Better HSE when using the material Handling Plan in daily operation World Class Integrity
processes. o Better HSE when using the material Handling Plan in daily operation World Class Integrity

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Adding value

o

More reliable operations

o

Improve health, safety and environment standards

o

Avoid downtime

o

Ensure compliance with national laws and regulations

o

Avoid damage on structure

o

Increase technical integrity

o

Good material handling planning will reduce down time to the operation and result in higher efficiency and margins.

will reduce down time to the operation and result in higher efficiency and margins . World

World Class Integrity Solutions

Requirements (Norway)

o According to the Petroleum Safety Authority Norway (PSA) all mobile installations on the Norwegian continental shelf should follow the NORSOK standards for material handling.

should follow the NORSOK standards for material handling. Definition of “should” (Norsok): The term “should”

Definition of “should” (Norsok):

The term “should” means that other solutions can be chosen than the one recommended in the standard. It shall be documented that the alternative solution provides an equivalent level of safety.

be documented that the alternative solution provides an equivalent level of safety. World Class Integrity Solutions

Material handling- phases

Design Construction Operation Decommissioning
Design
Construction
Operation
Decommissioning
Material handling- phases Design Construction Operation Decommissioning World Class Integrity Solutions 6
Material handling- phases Design Construction Operation Decommissioning World Class Integrity Solutions 6

Design

Document preparation
Document
preparation
Regulatory assistance
Regulatory
assistance
Review and update
Review and
update
Design Document preparation Regulatory assistance Review and update World-Class Integrity Solutions

World-Class Integrity Solutions

Design Document preparation Regulatory assistance Review and update World-Class Integrity Solutions

Examples

Weight up to 500 kg portable hoisting equipment (generally a manual chain block) and dedicated padeye will be used. Padeyes will be properly designed, certified and welded where considered necessary. Where lifting facilities is necessary and padeyes are not fitted, beam clamps to be used.

Parts of equipment with a mass larger than IT and a removal frequency above 3 years are considered permanent and no specific lifting or handling equipment is considered.

In case of the size of load is bigger than the available access routes, alternative material handling arrangements shall be looked into.

access routes, alternative material handling arrangements shall be looked into. World Class Integrity Solutions 8

Examples

Examples World Class Integrity Solutions 9
Examples World Class Integrity Solutions 9
Examples World Class Integrity Solutions 9

Examples

Examples World Class Integrity Solutions 10
Examples World Class Integrity Solutions 10
Examples World Class Integrity Solutions 10
Examples World Class Integrity Solutions 10

Construction

Verification on yard
Verification on yard
Verification of subcontractor delivery
Verification of
subcontractor delivery
Verification of proposed solutions from yard
Verification of proposed
solutions from yard
Propose solutions to identified gaps
Propose solutions to
identified gaps
Verification of proposed solutions from yard Propose solutions to identified gaps World-Class Integrity Solutions

World-Class Integrity Solutions

Verification of proposed solutions from yard Propose solutions to identified gaps World-Class Integrity Solutions

Examples

Examples World Class Integrity Solutions 12
Examples World Class Integrity Solutions 12
Examples World Class Integrity Solutions 12
Examples World Class Integrity Solutions 12

Examples

Examples World Class Integrity Solutions 13
Examples World Class Integrity Solutions 13
Examples World Class Integrity Solutions 13

Operation (Material handling plan)

Why material handling plan:

Requirements:

Norsok R-003 Safe use of lifting equipment Annex C Requirements to local procedures Material handling
Norsok R-003
Safe use of
lifting
equipment
Annex C
Requirements
to local
procedures
Material
handling plan
(According to R-
002 section B7)

Or/ and:

• Better planning.

• More efficient and better lifting.

• Safe lifting.

• Reduce down time.

planning. • More efficient and better lifting. • Safe lifting. • Reduce down time. World Class

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Operation (Material handling plan)

Norsok R-002

B.7 Material handling plan

The material handling philosophy, in the final as-built version, shall be included in the material handling plan

Norsok R-002

B.2 General requirements

Modification projects shall update existing philosophies, studies and plans, if relevant.

Modification projects shall update existing philosophies, studies and plans, if relevant. World Class Integrity Solutions

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Operation

Step 4: Client feedback

Operation Step 4: Client feedback Step 1: Input/update Material handling plan Step 3: Publicate plan in

Step 1:

Input/update

Operation Step 4: Client feedback Step 1: Input/update Material handling plan Step 3: Publicate plan in
Operation Step 4: Client feedback Step 1: Input/update Material handling plan Step 3: Publicate plan in

Material handling plan

Client feedback Step 1: Input/update Material handling plan Step 3: Publicate plan in Axess client specified

Step 3:

Publicate plan in Axess client specified database

Step 3: Publicate plan in Axess client specified database Step 2: Plan generation in Axess software

Step 2:

Plan generation in Axess software

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Operation (Material handling plan)

Presentation and update:

The Axess way.

handling plan) Presentation and update: The Axess way. Plan according to Norsok R-002 requirements World Class

Plan according to Norsok R-002 requirements

plan) Presentation and update: The Axess way. Plan according to Norsok R-002 requirements World Class Integrity
plan) Presentation and update: The Axess way. Plan according to Norsok R-002 requirements World Class Integrity
plan) Presentation and update: The Axess way. Plan according to Norsok R-002 requirements World Class Integrity

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Material handling database

o Online material handling plans o Developed to gather and present material handling information o
o
Online material handling plans
o
Developed to gather and present
material handling information
o
Documents easily searchable
o
Method for feedback and
comments directly in database
o
Excellent reporting tool
o Method for feedback and comments directly in database o Excellent reporting tool World Class Integrity

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Work safe, play safe

Work safe, play safe World Class Integrity Solutions 19
Work safe, play safe World Class Integrity Solutions 19

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