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Deutsche GROVE GmbH Wilhelmshaven Hydraulic System Technical Data

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GMK 5100 (Mercedes)

I. Carrier Hydraulic System

1. Diesel Power Take-off

Diesel engine speed n = 2000 1/min


Transmission i = 0.867
PTO speed n = 2307 1/min

A pump combination P1, P2 and P3 flanged


Type: A10VO28 DFR1/ 31 R PRC 12K02-SO420 Hydromatik
+ A10VO28 DFR1/ 31 R PRC 12K02-SO420
+ P11C496LS*21**16-65 Sachsenhydraulik

Pump P1 Stage 1 Steering circuit I (can be switched


over to outrigger, axle suspension
and separate steering)

Pump P2 Stage 2 Steering circuit II


Pump P3 Stage 3 Fan motor
Drive direction of rotation clockwise

Spec. flow volume Stage 1 q = 28 cm^3/U


Spec. flow volume Stage 2 q = 28 cm^3/U
Spec. flow volume Stage 3 q = 16 cm^3/U

Flow volume Stage 1 Q = 40 dm^3/min


Flow volume Stage 2 Q = 25 dm^3/min
Flow volume Stage 3 Q = 30 dm^3/min

Max. operating pressure Stage 1 p = 150 bar steering circuit I


Max. operating pressure Stage 1 p = 300 bar carrier operation
Max. operating pressure Stage 2 p = 150 bar steering circuit II
Max. operating pressure Stage 3 p = 190 bar fan operation

Driving power Stage 1 P = 6.9 kW steering


circuit I
Driving power Stage 1 P = 22.2 kW carrier
operation
Driving power Stage 2 P = 6.9 kW steering
circuit II
Driving power Stage 3 P = 10.5 kW fan
operation

O: TK4
FK: TK1/TK2/TK3/TK5

Date: 25.08.00 TK4 1


Deutsche GROVE GmbH Wilhelmshaven Hydraulic System Technical Data

2. Steering Hydraulic System

The flow rates of pumps P1 and P2 are kept constant by means of the flow rate control
system.
Steering circuit I Q = 25 dm^3/min
Steering circuit II Q = 25 dm^3/min
Operating pressure of both steering circuits p = 150 bar

Auxiliary steering pump P4


Radial piston pump 8107 955 107
ZF
Setting of flow rate control system Q = 25 dm^3/min
Max. operating pressure p = 150 bar steering circuit I

Steering cylinder
1st axle ∅ 60/28-270 stroke 8346 955 117
2nd axle ∅ 60/28-174 stroke 8347 955 114
rd
3 axle ∅ 60/28-102 stroke 8347 955 114
th
4 axle see separate steering
5th axle ∅ 60/28- 94 stroke 8347 955 114

Separate steering
4th axle ∅ 60/28- 101 stroke 8347 955 114
th
5 axle ∅ 60/28- 169 stroke 8347 955 114

3. Outrigger Support Cylinder

Front + Rear
Differential cylinder 4no./crane ∅140/110-550 stroke Dwg. no.: 332566600
Hengstler
Force of pressure dyn. F = 409 kN at p = 280 bar
(η = 0.95)

Force of pressure stat. F = 647 kN at p = 420


bar (η = 1)

4. Extension Cylinder to Outrigger

Telescoping cylinder Stage I ∅ 80/65-1250 stroke Dwg. no.: 43 25679 00


Stage I ∅ 55/36-1250 stroke Hengstler

Force of pressure dyn Stage I F = 35.8 kN at p = 75


bar (η = 0.95)
Tractive force Stage I F = 47 kN at p = 300 bar
(η = 0.92)
Date: 25.08.00 TK4 2
Deutsche GROVE GmbH Wilhelmshaven Hydraulic System Technical Data

Force of pressure dyn Stage II F = 17 kN at p = 75 bar


(η = 0.95)
Tractive force Stage II F = 37.5 kN at p = 300 bar
(η = 0.92)

5. Fan Motor

Gear fixed displacement motor WM9A1-11-R-7-T-07-NE


Haldex-Barnes
Absorption volume q = 11 cm^3/U
PTO speed max. n = 2100 1/min
Operating pressure max. p = 190 bar

II. Superstructure Hydraulic System

1. Diesel Engine Main PTO

Pump mounting flange SAE - D 4-hole


Driving speed Pump n = 2300 rpm
Driving power P = 125 kW
Transmission i=1
a pump combination P1 and P2 flanged
P1 axial-piston variable displacement
pump with load sensing control unit A11VLO190 DRS/11R-NZD 12
K02 (with integrated charge
pump)
Hydromatik

Driving speed n = 2300 1/min


Flow volume Q = 0-430 dm^3/min
Max. operating pressure p = 300 bar
Drive direction of rotation clockwise

P2 geared pump P17A1196*BE*MC*33*-65


Sachsenhydraulik
Driving speed n = 2300 1/min
Flow volume Q = 72 dm^3/min
Driving power P = 37 kW
Max. operating pressure p = 275 bar
Drive direction of rotation clockwise

Date: 25.08.00 TK4 3


Deutsche GROVE GmbH Wilhelmshaven Hydraulic System Technical Data

2. Drive Power Units

2.1 Main Hoist

Axial-piston fixed displacement motor A2FM90/61W-VAB020


Hydromatik
Absorption vol. max. q = 90 cm^3/U
PTO speed n = 4585 1/min
PTO torque Md = 334 Nm

2.2 Auxiliary Tech. data as per main hoist

2.3 Slewing Gear

Axial-piston fixed displacement motor (2no.) A2FM12/61W-NAB04


Hydromatik
Absorption volume q = 12 cm^3/U
PTO speed max. n-max. = 2700 1/min
PTO torque max. Md = 145 Nm

3. Cylinders

3.1 Derricking/Lift Cylinder

Differential cylinder ∅290/260-4150 stroke Dwg. no.: 116711.4613


Glückauf
Force of pressure dyn. F = 1881 kN at p = 300 bar
(η = 0.95)

Force of pressure stat. F = 1980 kN at p = 300


bar
(η = 1)

Speeds
Derricking in – high speed t = 45 s
Derricking in – normal speed t = 92 s

3.2 Telescoping Cylinder ∅205/175-10500 stroke Dwg. no.: 842057

Montanhydraulik
Force of pressure stat. 100% stroke F = 300 kN
Force of pressure stat. 92% stroke F = 450 kN

Date: 25.08.00 TK4 4


Deutsche GROVE GmbH Wilhelmshaven Hydraulic System Technical Data

Stat. values adopted from Montan’s drawing


Force of pressure dyn. 100% stroke F = 285 kN at p = 95 bar
(η = 0.95)
Force of pressure dyn. 92% stroke F = 427 kN at p = 142 bar
(η = 0.95)
Tractive force F = 182 kN at p = 225 bar
(η = 0.92)

Speeds

Telescope out telescoping cylinder


Normal speed t = 92 s
High speed t = 48 s

3.3 Counterweight Hoist Cylinders

2 counterweight lifting cyl. ∅125/70-285 stroke Dwg. no.: 33 25723 00


Hengstler
Lifting power per cyl. F = 235 kN at p = 280
bar
Safety Si = 1.6

3.3.1 Counterweight Locking Cylinders

2 differential cyl. ∅40/22-300 stroke (included in scope of delivery - item 3.3).

Force of pressure per cyl. F = 7.4 kN at p = 60 bar


Tractive force per cyl. F = 4.5 kN at p = 60 bar

3.4 Turntable Locking Cylinder

1 differential cylinder ∅40/22-65 stroke Dwg. no.: 33 25000 00


Hengstler

3.5 Tilt Cylinder – Crane Cab (Customer Option)

1 differential cylinder ∅40/22-650 stroke Dwg. no.: 33 24944 00


Hengstler

TK4-Rosendahl

Date: 25.08.00 TK4 5