Mobile Electronics Components Guide

Mobile Electronics: Efficient components for your success
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System overview
Customer benefits
Components
BODAS controller RC4-5/30
BODAS
BODAS controller family, series 30
(RC28-14, RC20-10, RC12-10)
(under development)
BODAS sensor oveview
BODAS speed sensor DSM1-10
Mobile
BODAS speed sensor
DSA series 12
BODAS pressure sensor PR4
BODAS inertial sensor
MM5.10-EOL
BODAS angle sensor AN3
electronics
BODAS display DI4
BODAS - Application Software
BODAS-drive DRC
BODAS-drive eDA
BODAS-drive DPC
BODAS AFC
BODAS VAC
BODAS SPC
BODAS – Design / Service
Start System overview
System overview
Customer benefits
Components
BODAS controller RC4-5/30 Displays Tools
BODAS controller family, series 30 Joysticks
(RC28-14, RC20-10, RC12-10)
(under development) Software
BODAS speed sensor
DSA series 12
MM5.10-EOL Controllers
BODAS display DI4
BODAS AS - Application Software
BODAS-drive DRC
BODAS-drive eDA
BODAS-drive DPC Sensors
BODAS AFC
BODAS VAC
BODAS SPC
Start Customer benefits
System overview
Customer benefits
Reliability
Components
BODAS controller RC4-5/30  Proven Bosch technology for use in mobile working machines guarantees both
BODAS controller RC10-10/31 high reliability and uninterrupted availability of your machine
(RC28-14, RC20-10, RC12-10)
Modular product portfolio
(under development)  Consistent and scalable modular architecture will certainly save a lot of development time.
BODAS sensor oveview Perfectly matched hardware and software components increase the efficiency of your machine
BODAS speed sensor DSM1-10 and thus reduce your costs
BODAS speed sensor
DSA series 12
BODAS pressure sensor PR4 Flexibility
BODAS inertial sensor  The new BODAS software concept allows an unrivaled level of flexibility. Our new software
MM5.10-EOL
architecture enables the use of both ready-made solutions via parameterization (ASrun) and
BODAS display DI4
flexible extensions (ASopen)
BODAS-drive DRC Safety
BODAS-drive eDA  In order to cover a variety of applications, our BODAS controllers support safety-related
BODAS-drive DPC applications up to performance level „d“ in accordance with EN ISO 13849 and agricultural
BODAS AFC
performance level „c“ in accordance with ISO 25119
BODAS VAC
BODAS SPC
Start BODAS controller RC4-5/30
System overview
Customer benefits Technical data
Components
 32-bit CPU TC1724 @ 80 MHz
BODAS controller RC10-10/31  Programmable in C
BODAS controller family, series 30  Compact housing with single connector chamber
(RC28-14, RC20-10, RC12-10)  Nominal voltage 12 V / 24 V
(under development)  Power outputs up to 2.3 A or 3.5 A
BODAS sensor oveview  Protection class IP66
BODAS speed sensor DSM1-10  Frequency inputs: active, inductive,
BODAS speed sensor Rexroth DSM
DSA series 12
 4 temperature/resistance inputs
 Switching output up to 50 mA, e.g. for LED
MM5.10-EOL  Constant voltage sources: 3 x 5 V, 1 x 8.5 V
BODAS angle sensor AN3  Deactivation with inhibit
BODAS display DI4 Characteristics
 Diagnostics / flashing with BODAS-service tool
BODAS AS - Application Software  Inputs total 30
BODAS-drive DRC  PWM outputs 4
BODAS-drive eDA  Digital outputs 5
BODAS-drive DPC
 Analog outputs 1
BODAS AFC
 CAN bus interfaces 2
BODAS VAC
BODAS SPC
Start BODAS controller RC10-10/31
System overview
Components
 32-bit CPU TC1793 @ 270 MHz
BODAS controller RC10-10/31  Programmable in C and BODAS-design
BODAS controller family, series 30  Suitable for safety functions up to PL d
(RC28-14, RC20-10, RC12-10) according to EN ISO 13849
BODAS controller RC5-6/40  Suitable for safety functions up to AgPL c
(under development)
according to ISO 25119
BODAS speed sensor DSM1-10  Stop function with PL e
BODAS speed sensor  Nominal voltage 12 V / 24 V
DSA series 12  Power outputs up to 3 A or 4 A
 Protection class IP65
MM5.10-EOL  Frequency inputs: active or Rexroth DSM
BODAS angle sensor AN3  4 temperature/resistance inputs
BODAS display DI4 Characteristics  Inputs for SAE J2716 SENT
 Constant voltage sources: 1 x 5 V, 1 x adjustable
BODAS-drive DRC  PWM outputs 10
 Deactivation with inhibit
BODAS-drive eDA  Digital outputs 10
BODAS-drive DPC  1x CAN with wake-up function
BODAS AFC  Diagnostics / flashing with BODAS-service tool
 CAN bus interfaces 3 + 1 x ISOBUS
BODAS VAC
BODAS SPC
Start BODAS controller family, series 30 (RC28-14/30, RC20-10/30, RC12-10/30)
System overview
Components
 Pin compatible controller family for universal use
BODAS controller RC10-10/31  32-bit CPU TC1797 @ 180 MHz
BODAS controller family, series  Programmable in C and BODAS-design
30 (RC28-14, RC20-10, RC12-10)  Suitable for safety functions up to PL d
BODAS controller RC5-6/40 according to EN ISO 13849
(under development)
BODAS sensor oveview  Suitable for safety functions up to AgPL c
BODAS speed sensor DSM1-10 according to ISO 25119
BODAS speed sensor  Stop function with PL e
DSA series 12  Nominal voltage 12 V / 24 V
 Power outputs from 2.2 A to max. 4.0 A
MM5.10-EOL  Protection class IP65
BODAS angle sensor AN3  Frequency inputs: active, inductive, Rexroth DSM
BODAS display DI4 Characteristics  4 temperature/resistance inputs
 Constant voltage sources: 2 x 5 V, 1 x 10 V
BODAS-drive DRC  PWM outputs up to 28
 Deactivation with inhibit
BODAS-drive eDA  Digital outputs up to 14
BODAS-drive DPC  Wake-up pin
BODAS AFC  Diagnostics / flashing with BODAS-service tool
 CAN Bus interfaces 4
BODAS VAC
BODAS SPC
Start BODAS controller RC5-6/40 (under development)
System overview
Components
 Part of the pin compatible controller family series 40
BODAS controller RC10-10/31  32-bit multicore CPU STM SPC58NN84 @ 200 MHz
BODAS controller family, series 30  Programmable in C and BODAS-design
(RC28-14, RC20-10, RC12-10)  Suitable for safety functions up to PL d
BODAS controller RC5-6/40 according to EN ISO 13849
(under development)
BODAS sensor oveview  Suitable for safety functions up to AgPL d
BODAS speed sensor DSM1-10 according to ISO 25119
BODAS speed sensor  Stop function with PL d
DSA series 12  Nominal voltage 12 V / 24 V
 Power outputs max. 4 A
MM5.10-EOL  Protection class IP65
BODAS angle sensor AN3  Multifunctional inputs for voltage, resistance, SENT
BODAS display DI4 Characteristics and frequency with configurable current sink/source
BODAS AS - Application Software  Inputs total 24  Inputs for voltage, current, frequency active or DSM
BODAS-drive DRC  PWM outputs 5  Constant voltage sources: 3 x 5 V, 1 x 10 V
BODAS-drive eDA  Digital outputs 6  Deactivation with inhibit
BODAS-drive DPC
BODAS AFC  1x CAN with wake-up function
 CAN Bus interfaces 2 + 1 x ISOBUS
BODAS VAC  Diagnostics / flashing with BODAS-service tool
BODAS SPC
Start BODAS sensor overview
System overview
Customer benefits
Components
(RC28-14, RC20-10, RC12-10)
(under development)
BODAS speed sensor
DSA series 12
MM5.10-EOL
BODAS display DI4
BODAS-drive DRC
BODAS-drive eDA
BODAS-drive DPC
BODAS AFC
BODAS VAC
BODAS SPC
Start BODAS speed sensor DSM1-10
System overview
Components
 Hall-effect measuring technology
(contact-less, wear-free)
BODAS controller family, series 30  Frequency (tooth): max. 5 kHz
(RC28-14, RC20-10, RC12-10)  Operating voltage: 4.5 ... 20 V
BODAS controller RC5-6/40  Sensor signal: 7 mA … 14 mA with constant
(under development)
amplitude and integrated diagnostic information:
BODAS speed sensor DSM1-10  Rotary direction
BODAS speed sensor  Standstill
DSA series 12
 Critical air-gap
BODAS inertial sensor  Critical installation position
MM5.10-EOL  Operating temperature:
BODAS angle sensor AN3 -40 … +115 °C
 EMC: 150 V/m
BODAS AS - Application Software  Functional safety due to integrated diagnosis for
BODAS-drive DRC critical attributes  Protection class: IP69K
BODAS-drive eDA  Rotary direction & standstill detection
BODAS-drive DPC  Reduced clearance thanks to compact size
BODAS AFC  Persistence subject to automotive quality
BODAS VAC
BODAS SPC
Start BODAS speed sensor DSA series 12
System overview
Components
(contact-less, wear-free)
BODAS controller family, series 30  Frequency range: 0 Hz to 20 kHz
(RC28-14, RC20-10, RC12-10)  Operating voltage: 12 V and 24 V
BODAS controller RC5-6/40  Diagnostic capabilities in combination with the control
(under development)
unit input circuit:
BODAS speed sensor DSM1-10  Cable break
BODAS speed sensor  Short-circuit
DSA series 12
 Operating temperature:
-40 … +125 °C
MM5.10-EOL  EMC: 150 V/m
BODAS angle sensor AN3  Protection class: IP67/IP69K
BODAS AS - Application Software  Two versions:
BODAS-drive DRC  With two frequency signals
BODAS-drive eDA  With frequency signal and direction of rotation
BODAS-drive DPC
 Robust design due to full metal housing
BODAS AFC
 Sealing for pressures of up to max. 10 bar
BODAS VAC
BODAS SPC
Start BODAS pressure sensor PR4
System overview
Components
 Stainless steel sensing element
with metal thin film strain gages
BODAS controller family, series 30  Thread: M14 x 1.5 mm; G1/4
(RC28-14, RC20-10, RC12-10)  Pressure range:
 0 … 600 / 0 … 420 / 0 … 280 bar
(under development)
BODAS sensor oveview  0 … 60 bar under development
BODAS speed sensor DSM1-10  others on request
BODAS speed sensor
DSA series 12  ( PR3: 25 / 50 / 160 / 200 / 250 / 400 / 600 )
BODAS pressure sensor PR4  Sensor signals:
BODAS inertial sensor  Ratio metric 0,5V…4,5 V @ 5V supply
MM5.10-EOL
BODAS angle sensor AN3  SENT according to SAE J 2716
BODAS display DI4 Characteristics  Sensor supply: 5 V ± 0.25 V
BODAS AS - Application Software  High measuring precision & reliability  Operating temp: -40 … +125 °C
BODAS-drive DRC  Resistant to media  Protection class: IP67 and IP69K
BODAS-drive eDA  Low signal sensitivity to mounting torque  Connector: Bosch Compact 1.1, others on request
BODAS-drive DPC
 Easy assembly, vibration-resistant, high thermal  To be mounted with a socket wrench
BODAS AFC stability
BODAS VAC  Tightening torque: 45 Nm ± 10 %
BODAS SPC
Start BODAS inertial sensor MM5.10-EOL
System overview
Components
 Measures following inertial signals (5D):
 Longitudinal acceleration aX
BODAS controller family, series 30  Lateral acceleration aY
(RC28-14, RC20-10, RC12-10)  Vertical acceleration aZ
BODAS controller RC5-6/40  Roll rate ΩX
(under development)  Yaw rate ΩZ
 Supply voltage: 7 … 16 V (supply by BODAS RC)
BODAS speed sensor  All signals provided by CAN
DSA series 12  CAN 2.0 B - ISO 11898
 Operating temperature: -40 … +85 °C
MM5.10-EOL  Protection class: IP6K7
BODAS angle sensor AN3  Standard 4-pin TYCO connector
 Configurable settings
BODAS AS - Application Software  5D inertial sensor
 Baud rate (125 / 250 / 500 / 1000 kBaud)
BODAS-drive DRC  Small and compact size  CAN Identifier length (11 / 29 bit)
BODAS-drive eDA
 Bosch automotive quality  CAN ID’s
BODAS-drive DPC
BODAS AFC  Operating time: 10,000 h  CAN update rate: 5, 10, 20 ms
BODAS VAC  Low pass filter settings: 15, 30, 60 Hz
BODAS SPC
Start BODAS angle sensor AN3
System overview
Components
BODAS controller RC4-5/30 (contact-less, wear-free)
 Rotatable through 360°
(RC28-14, RC20-10, RC12-10)  Measuring range: ± 28° … ± 44°
BODAS controller RC5-6/40  Operating voltage: 5 ± 0,5 V
(under development)
 Sensor signal: 0,1 ... 0,9 Usupply
BODAS speed sensor DSM1-10  Operating temperature: -30 ... +80°C
BODAS speed sensor  EMC: 100 V/m @ 1 MHz ... 1000 MHz
DSA series 12
 Protection class : IP67 and IP69K
MM5.10-EOL
BODAS AS - Application Software  Angle sensor with no mechanical end stop
BODAS-drive DRC  Integrated electronic with temperature compensation
BODAS-drive eDA  Sensor signal prevents from 180° turned axis
BODAS-drive DPC orientation
BODAS AFC
BODAS VAC
BODAS SPC
Start BODAS display DI4
System overview
Components
 HMI and control-SW freely programmable with
Codesys V3.5 development environment
BODAS controller family, series 30  800 MHz processor iMX6 Solo, 2 GB flash memory
(RC28-14, RC20-10, RC12-10) and 512 MB RAM
BODAS controller RC5-6/40  Operation: 12 x soft key, 2 x hard key, rotary/push
(under development) encoder, optionally touch (DI4-Pro)
 1 USB 2.0 and 2 CAN-Bus 2.0B interfaces
BODAS speed sensor  2 video interfaces for the connection of analog video
DSA series 12 cameras (PAL/NTSC)
BODAS pressure sensor PR4  Nominal voltage 12 V / 24 V
BODAS inertial sensor  Protection class IP6K5
MM5.10-EOL
BODAS angle sensor AN3  Type approval according to UN ECE R10 (E1)
BODAS display DI4 Characteristics  Integrated ambient light sensor
BODAS AS - Application Software  Universally usable display and operation unit  4 status LEDs (1 multi-color, 3 single-color)
BODAS-drive DRC  7" WVGA color display (800 x 480 px)  Real-time clock with power reserve (500 h)
BODAS-drive eDA  Numerous integrated interfaces plus I/Os  DI4 Professional additionally features touch
BODAS-drive DPC
 Flashing of BODAS RC-controllers via USB operation and Ethernet interface
BODAS AFC interface without additional service equipment
BODAS VAC
BODAS SPC
Start BODAS-drive DRC – Travel drive control for wheeled vehicles
System overview
Components
 Capable for systems with variable pumps in
combination with constant or variable motors
BODAS controller family, series 30  Covering a wide range of hydrostatic drivetrain and
(RC28-14, RC20-10, RC12-10) gearbox variants of wheeled mobile machines
BODAS controller RC5-6/40  Software developed according to the standards EN
(under development)
ISO 13849 (up to PLd) and ISO 25119 (up to AgPLc)
 Software offers features for automotive driving and
transmission control as well as functions for safety,
BODAS speed sensor
DSA series 12 comfort and energy efficiency:
BODAS pressure sensor PR4  Speed limiting
MM5.10-EOL  Load limiting
BODAS angle sensor AN3  Component protection e.g. speed, temperature
 Different driving modes – up to 5
BODAS AS - Application Software  Software solution embedded in Rexroth controller
 ECO mode – Fuel saving up to 20 %
BODAS-drive DRC RC12-10/30 to control hydrostatic travel drives of
BODAS-drive eDA wheeled loaders, tele handlers, forklift trucks and  Modular software concept for efficient realization of
BODAS-drive DPC comparable applications customer-specific extensions, e.g. intelligent Diesel
BODAS AFC  Sophisticated bundle of functions including gearbox hydraulic control DHC, High level breaking HLB
BODAS VAC control
BODAS SPC
Start BODAS-drive eDA – Basic travel drive control for wheeled vehicles
System overview
Components
 Capable for systems with variable pumps in
BODAS controller family, series 30  Optimized for operation with new pump generation
(RC28-14, RC20-10, RC12-10) A4VG series 35
BODAS controller RC5-6/40  Support of various engine types - mechanical and
(under development) electronic control
 Functional safety according to EN ISO 13849
BODAS speed sensor  Software offers features for automotive driving as well
DSA series 12 as functions for safety, comfort and energy efficiency:
BODAS pressure sensor PR4  Creep Mode
MM5.10-EOL
eDA  Load limiting
BODAS angle sensor AN3  Component protection
 Different driving modes – up to 3
BODAS AS - Application Software  Control software for hydrostatic drivetrains of wheeled
loaders, tele handlers, forklift trucks and comparable  ECO mode – Fuel saving up to 20 %
BODAS-drive DRC
BODAS-drive eDA applications  Modular software concept for efficient realization of
BODAS-drive DPC  Running on dedicated eDA-controller customer-specific extensions
BODAS AFC  Easy application and commissioning
BODAS VAC
BODAS SPC
Start BODAS-drive DPC – Dual-path travel control for track drives
System overview
Components
 Capable for track drives with variable pumps in
BODAS controller family, series 30  Software concept / software template developed
(RC28-14, RC20-10, RC12-10) under consideration of the standard EN ISO 13849
BODAS controller RC5-6/40 (up to PLd)
(under development)  Software offers additional features for safety, comfort
BODAS sensor oveview and energy efficiency:
 Constant speed drive
BODAS speed sensor
DSA series 12  Speed limiting
 Load limiting
MM5.10-EOL  Component protection e.g. speed, temperature
BODAS angle sensor AN3  Different driving and steering modes
 Auto-steering / steering correction
BODAS AS - Application Software  Control software for hydrostatic drives of tracked
BODAS-drive DRC vehicles like compact loaders, bulldozers, pavers and  Eco-mode for significant fuel savings
BODAS-drive eDA comparable applications  Modular software concept for efficient realization of
BODAS-drive DPC  Designed for use with BODAS controller RC12-10/30 customer-specific extensions
BODAS AFC
BODAS VAC
BODAS SPC
Start BODAS AFC – Fan control for hydrostatic fan drive systems
System overview
Components
 Support of one hydraulic circuit with various
configurations of pumps, motors and valves
BODAS controller family, series 30  Consideration of up to 6 temperature values plus
(RC28-14, RC20-10, RC12-10) analog and digital input and output functions
BODAS controller RC5-6/40  Communication via CAN J1939 (standard/proprietary)
(under development) incl. diagnostic messages
 Improved control quality enables less fuel
consumption and noise emissions
BODAS speed sensor
DSA series 12  Additional functions:
BODAS pressure sensor PR4  Reversing
MM5.10-EOL  Standstill function
BODAS angle sensor AN3  Adaption of the fan control to the respective
BODAS display DI4 Characteristics application via parameterization
BODAS AS - Application Software  Software solution embedded in Rexroth controller  Modular software concept for efficient realization of
BODAS-drive DRC RC4-5/30 to control hydrostatic fan drive systems customer-specific extensions
BODAS-drive eDA  Designed for mobile applications and buses
BODAS-drive DPC
 Easy application and commissioning
BODAS AFC
BODAS VAC
BODAS SPC
Start BODAS VAC – Valve control
System overview
Components
 Proportional valve control
 ON/OFF control
 End position damping
(RC28-14, RC20-10, RC12-10)  Various curves / ramp settings
BODAS controller RC5-6/40  Driver on-board function
(under development)  Counter operation, compression switch
BODAS sensor oveview  Functional safety according to EN ISO 13849 /
BODAS speed sensor DSM1-10 ISO 25119
BODAS speed sensor  Various additional options applications specific
DSA series 12
 Visualization on DI4 for machine specific
BODAS inertial sensor use case
MM5.10-EOL  Electronic flow matching / flow sharing
BODAS angle sensor AN3  Valve based power management
BODAS display DI4 Characteristics  Valve based constant flow control
BODAS AS - Application Software  Software solution embedded in Rexroth Controllers  Simulate joystick detent function
BODAS-drive DRC to control hydraulic valves  Other application specific features
BODAS-drive eDA
 Valve control system via parameter settings easily  Modular software concept for efficient realization of
BODAS-drive DPC
can be adapted to various joystick, valve and control customer-specific extensions
BODAS AFC
block configurations
BODAS VAC
BODAS SPC
Start BODAS SPC – Speed Control
System overview
Components
 Support of variable pump + fixed motor configurations
in closed or open hydraulic circuits
BODAS controller family, series 30  Control strategies: Open- and closed-loop control,
(RC28-14, RC20-10, RC12-10) proportional control
 Communication via CAN J1939 incl. diagnostic
(under development)
BODAS sensor oveview messages
BODAS speed sensor DSM1-10  Various interfaces: analog, digital, CAN
BODAS speed sensor  Specially developed functions for concrete mixers:
DSA series 12
 Drum rotation counter
BODAS inertial sensor  Creep mode
MM5.10-EOL  Funnel mode
 Modular software concept for efficient realization of
customer-specific extensions
BODAS AS - Application Software  Software solution embedded in Rexroth controller
BODAS-drive DRC RC4-5/30 for speed control of hydrostatic drives in
BODAS-drive eDA generator sets, concrete mixers or similar applications
BODAS-drive DPC
 Easy application and commissioning
BODAS AFC
BODAS VAC
BODAS SPC
Start BODAS Design / Service
System overview
Customer benefits
Components
(RC28-14, RC20-10, RC12-10)
(under development)
BODAS speed sensor
DSA series 12
MM5.10-EOL
BODAS display DI4
BODAS-drive DRC
BODAS-drive eDA
BODAS-drive DPC
BODAS AFC
BODAS VAC
BODAS SPC

Mobile Electronics Components Guide

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Mobile Electronics: Efficient components for your success

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