Kakinada Srikakulam Ofc Blowing Hdpe Duct PDF

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KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)

(KSPL-I,SEC-1)
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Contract No : APGDC/KSPL/PL-SEC-1/6301/78399/05/17-18
JOB NO : 23QC t lipailD/C

CLIENT : Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)
PMC : MECON Limited . 4!..
CONTRACTOR : Megha Engineering & Infrastructures Limited
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OPTICAL FIBRE CABLE BLOWING AND HDPE DUCT LAYING JOINTING &TESTING
DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Page 1 of 13
° VRECEgMMENTS AND
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„,.ition-Delhi
Job Procedure No: KSPL-SEC-I-JPOFC-0020-Rev-00
Client : Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)
PMC : MECON Limited
Contractor: Megha Engineering & Infrastructures Limited (MEIL)

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Rev. Date Description
MEIL MEIL MECON/APGDC MECON/APGDC
OPTICAL FIBRE CABLE DOCUMENT NO. REV

BLOWING AND HDPE DUCT Page 1 of 13
LAYING JOINTING &TESTING KSPL-SEC-I-JPOFC-0020 00
•
(KSPL-I,SEC-I)
M md Contract No : APGDC/KSPL/PL-SEC-1/6301/78399/05/17-18
JOB NO
CLIENT
: 23QC
: Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)
tilDnIIIDC
.t.
PMC : MECON Limited Ar<v-r=f
CONTRACTOR Megha Engineering & Infrastructures Limited
TABLE OF CONTENTS
1.0 PURPOSE 3
2.0 SCOPE 3
3.0 REFERENCES 3
3.1 RESPONSIBILITY 3
4.0 METHODOLOGY 4
5.0 HEALTH, SAFETY AND ENVIRONMENT 12
6.0 QUALITY ASSURANCE / QUALITY CONTROL 13
7.0 APPENDICES AND FORMATS 13
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LAYING JOINTING &TESTING KSPL-SEC-I-7POFC-0020 00
(KSPL-I,SEC-1)
Contract No APGDC/KSPL/PL-SEC-1/6301/78399/05/17-18
:
JOB NO 23QC
PMC : MECON Limited
DOCUMENT NO.: KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Page 3 of 13
1.0 PURPOSE:
The purpose of this procedure is to lay 40 mm OD HDPE duct guidelines and requirements
and to establish a method to control the OFC laying and jointing activity to be used in the 18"
& 24" pipeline construction works for KAKINADA-SRIKAKULAM PIPELINE PROJECT-
PHASE-I, SEC-I by MEIL.
2.0 SCOPE:
The scope covers submission of OFC & HDPE Duct alignment sheets for approval, testing of
OFC drums, optical fibre cable blowing and HDPE duct laying jointing &testing and
guidelines for testing of OFC between the repeater station including joints, site acceptance
testing & commissioning for construction of KAKINADA-SRIKAKULAM PIPELINE
PROJECT-PHASE-I, SEC-I by MEIL.
3.0 REFERENCES:
Following documents in totality or in part shall form the reference documents:
D Specification for HDPE installation and associated works. (MEC/TS/05/E5/T/037)

> Specification for OFC installation and associated works. (MEC / S / 05 / E5 / T / 001)
> Procedure for Optical fiber cable testing. (MEC / S / 05 / E5 / T / 002)
➢ Design and Construction Requirements For Cross Country Hydrocarbon Pipelines
OISD B141.
D Gas Transmission and Distribution Piping System ASME B31.8:2007.
D Relevant standard drawing enclosed with tender document.
D In case of any dispute MECON'S specification attached with tender document shall
be prevailed.
3.1 RESPONSIBILITY:
Project Manager - Shall report to Project Director.

- Shall provide all necessary resources to
implement this procedure.
Resident Construction Manager - Shall report to the Resident Project

- Shall be responsible for overall impl
monitoring and control of commissi
activities.
OPTICAL FIBRE CABLE DOCUMENT NO.

(KSPL-I,SEC-I)
JOB NO 23QC
PMC : MECON Limited

CONTRACTOR Me ha En ineerin. & Infrastructures Limited
:
DOCUMENT NO. : KSPL SEC-I-JPOFC-0020

- Rev. No. 00 Page 4 of 13
QA/QC Manager QA/QC Engineer - Shall report to QA/QC Manager / In-charge.

- Shall ensure proper implementation of this
procedure.
- Shall checks and verifies the activities.
- Shall be responsible for the compliance of this
Procedure.
Site Engineer Shall report to the Resident Construction Manager.

- Preparation of OFC laying & jointing schedules
addressing specific issues and characteristics of
each spread.
Overall control and safety management and for
the implementation of procedure and supervises
the activity.
Generation of reports during the activity.
Explaining all other persons involved in laying
of the OFC to be done prior to start the activity.
HSE Officers - Shall report to Resident Construction Manager/Project

Manager administratively and HSE project in charge
for technical matters.
- Implementation of all safety requirements
during OFC laying operations.
4.0 METHODOLOGY:
GENERAL REQUIREMENT:
MEIL shall submit credentials/experience of team during OFC & HDPE duct laying works.
Contractor shall submit OFC&HDPE Duct alignment sheets for approval before start laying
works.
MEIL shall carry out all works related to the OFC installation, jointing and testing. All
material likes OFC cable, HDPE conduit and other associated works shall be under MEIL
scope for
Successful completion of the OFC installation. MEIL shall also include obtaining all
statutory, approvals, crossings approval, appraisal and taking cognizance of site-conditions,
Government rules and regulations / laws. All procedures and pr gv required for
pipeline laying shall be followed for OFC laying. MEIL shall pl cable- ii operation
such that to the extent possible, complete drum-length of cable c ■ utting in-
gar.th•itt
.,I
between by preparing OFC alignment sheets. yderabad:37
OPTICAL FIBRE CABLE DOCUMENT NO. t

BLOWING AND HDPE DUCT P age 4 o f
(KSPL - I,SEC-I)
1 1
VID6VIDC
Eli JOB NO
CLIENT
PMC
: 23QC
: MECON Limited A-iv. r-rir

ab r
DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 g e

Paa 5 of 13
The cable shall be laid through permanently lubricated HDPE conduit preferably on the
same side of the pipeline along the entire length of pipeline route and crossing of the
pipeline shall be avoided(except at the repeater stations and as per exigencies arising due
to site conditions).
Permanently Pre lubricated HDPE conduits shall be laid for installation of Optical Fibre
Cable. The conduits shall be continuous in length of 1 km. The HDPE laying will follow
lowering of pipeline. HDPE conduit should be laid in the pipeline trench bed as per Drw.
/Sketch The duct shall be placed over 50 mm soft padding of sand or soft soil
The OFC can be laid by blowing technique using a mobile reel system or a fixed reel
system depending on the characteristics of each section.
MEIL shall offer physical verification of materials before start of work to engineer of
PMC/client
LAYING:
The following procedure to be followed: -
MANUAL LAYING OF PERMANENTLY LUBRICATED BURIED HDPE

PIPES:
> Place the jack stand along the sides of the trench.
➢ Observe correct drum position i.e. HDPE Pipe should uncoiled from the bottom
not from the top of the drum.
➢ Drive the reel slowly to avoid over spinning the reel when you are pulling HDPE
Pipe for installation.
> Unroll the HDPE Pipe to the length spacing the workers after every 20mtrs.
➢ When encountering an obstruction, utility crossing or bore, pull the HDPE Pipe
beyond the Obstruction until you have enough pipe to maneuver it through or
under the obstruction and then re-pull the HDPE Pipe.
➢ HDPE Pipe can be placed into open trench either directly from
1.1
temporarily laid along the side of trench and placed later on. (tee hE
➢ Minimum bending radius of fibre optic cable and duct to be taken

BLOWING AND HDPE DUCT
(KSPL-I,SEC-I)
met JOB NO 23QC
CLIENT
PMC
: MECON Limited
:
DOCUMENT NO. : KSPL-SEC-I-3120FC-0020 Rev. No. 00 Pa 6 of 13
MOVING TRAILER METHOD:

This method should be used when the route does not contain any road/railway bores or utility
crossings.
Following steps should be followed:
1. Fix the Jack Stand on the trailer properly.
2. Mount the duct coil reel/duct drum on the Jack stand.
3. Bring the trailer at the start point from where the duct is to be laid.
4. Move the trailer slowly along the trench route and uncoil the duct from the bottom
of the reel/drum and place into the trench. Avoid any over spinning of the duct while
uncoiling it from the drum.
➢ HDPE Pipes should be laid straight as much as possible without snaking or waving
➢ Minimum bending radius of fibre optic cable and duct to be taken into account.
Trench bottom for HDPE duct shall be clean, smooth and free from stones. Proper care
shall be taken so that there no kinks, loops, twist in the duct while laying. Feed the HDPE
Pipes directly into the trench without entanglement so that HDPE Pipes are laid without
cris crossing. HDPE Pipe ends should be cut with the help of HDPE Pipe cutter and after
proper coupling; coupler should be tighten with C-spanner.
Before blowing of optical fiber cable in the laid permanently lubricated HDPE conduits
will be tested for proper laying, crush, deformity and pressure testing. MEIL shall be fully
responsible for any obstruction and deformity in the laid HDPE conduit and shall have to
remove the obstruction /deformity of any kind before blowing optical fiber cable into the
duct. Include method of HDPE duct laying as "tensioning of HDPE duct after laying" as
per tender specification
CROSSINGS:
CROSSING BY BORING:
For pipeline crossing executed through using pipes or by boring/ jacking/HDD/

Boring methods
In case of crossing to be done with boring/ jacking/ HDD/ Thrust Boring the OFC shall be
laid in HDPE conduit shall be Sub-contractor-ducted in a steel conduit. Easy-to-install
cable sealing plug shall be used to seal the ends of the conduit to prevent the ingress of
water, dirt and rodents, which may damage of OFC Cable. The two ends of each conduit
(KSPL-I,SEC-I)
Contract No APGDC/KSPUPL-SEC-116301/78399/05/17-18
:
: 23QC ---.. .,_. C. ,

-t•MIDI
11.011 MeII I JOB NO
CLIENT
PMC
: MECON Limited
DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Pa 7 of 13
shall be sealed immediately after installation of Sub-contractor-ducts and re-sealed when

the cable has been installed inside the conduit.
At bends and leading-in-points, a flexible PVC pipe may be used for protection and
maintenance of the required bending radius of minimum 20 time outer diameter of the
cable.
OPEN CUT CROSSINGS:
For these crossing MEIL shall lay the cable through the HDPE conduit. Length of HDPE
pipe shall be estimated with the help of survey documents & alignment sheets. For water
crossings, HDPE conduit shall be used till —5m of the normal underground trench depth on
either side. The bank protection measure being provided for line pipe shall also be
extended to take care of Optical Fiber Cable. For road crossings, the HDPE conduits shall
be extended for minimum 3 meters on either side of the road. If crossing is provided in
open cut crossing then the OFC laying methodology shall be similar to as explain above.
PROCEDURE FOR OPTICAL FIBRE CABLE BLOWING:

The following procedure to be followed: -
DUCT CLEANING PROCEDURE:
♦Compressed air should be blown through the duct in order to remove any dirt and water
that has accumulated inside the duct with the help of air compressor. A short blast of air of
about 1 bar shall be blown through the duct for about 1 minute.
♦Duct sponges will be blown through the duct to further remove any dirt and water from
the duct segment. Sponges should be blown into the duct until clean and a dry sponge
comes out of the duct.
DUCT IN I EGRITY TEST:

I
This test is to be done to check the flattening, twisting or kinking, roundness and the
integrity of the duct. This testing process shall be conducted by blowing a plug or probe
through the duct segment with compressed air.
The calibration process shall be considered completed once the probe exi
other end after an uninterrupted pass.

II) mell
(KSPL-I,SEC-I)
Contract No APGDC/KSPL/PL-SEC-116301 178399/05117-18
:
JOB NO : 23QC
AUCIDIC
PMC : MECON Limited

occe,
:
DOCUMENT NO.: KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Page 8 of 13
AIR PRESSURE TEST:
> A static pressure test is to be carried out in order to verify air tightness for the purpose
of cable blowing as well as to prevent ingress of water or dirt during the life time of
the duct.
➢ To verify the air tightness, pressure inside the duct should be brought up to 10 bar for
2 minutes. A pressure drop of 0 to 0.5 bar per minute of the test is acceptable.
➢ After pressure testing duct ends should be sealed with the help of duct plugs to
prevent entering of any dirt and water inside it.
I BLOWING OF CABLE, FOLLOWING PROCEDURE TO BE FOLLOWED:

I
➢ After completion of HDPE Pipe laying the drum of cable should be kept at
intermediate point of section.
> After completing the OFC cabling blowing of 2 Kms in one direction from
intermediate point then the cable has to be decoiled in the figure of eight for next
cabling of 2kms in other opposite direction.
> Blowing method is based on the concept of a consistent airflow force equally
distributed along the entire OFC throughout the HDPE Pipe. The OFC must be
mechanically fed into the pressurized space to overcome the pressure drop at the entry
point. The additional pushing force at the entry point is important to increase the total
successful blow able length.
> Use a proper compressor. The following compressor parameters are suggested. (with
minimum pressure of 8 bar and maximum pressure of 12 bar) with flow rate of
minimum 10m3/minute)
> Before beginning, survey the route to determine the best locations, for access points
for blowing machines and compressors. This can save considerable materials and
labour.
> Always blow down the hill where possible. Up-hill slopes located at the beginning of
the route reduce the blow able length more than the slopes located near the end of
blow able lengths.
> At every joint a coil of 10 mtrs should be kept in manhole from both sides at pit.
> The blowing person has to ensure that excess OFC is not coiled in the blowing pit and
also OFC does not fall short of the location of blowing pit, he has to match the cable
drum length with the location of blowing pits to ensure minimum cut length and
wastage of OFC.
> HDPE Pipe will be sealed with the help of cable sealing plugs after b v
4 o 4,.1-?,zN. ,,
. --
2
into the HDPE Pipe at manhole locations. S-2, TI t
IC ." elaraba
lgda-37 5.41
OPTICAL FIBRE CABLE DOCUMENT NO. R o .\44b

BLOWING AND HDPE DUCT — - . e8 of 13
(KSPL-I,SEC-I)
13 mel
Contract No APGDC/KSPUPL-SEC-116301178399/05/17-18
:
JOB NO : 23QC AI !AMC

CLIENT Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)
.G 1t..
PMC : MECON Limited r:
CONTRACTOR . Megha Engineering & Infrastructures Limited
DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 P a gri e 9 of 13
D Records to be maintained during cable blowing .Following records are required to be

maintained and subsequently submitted to Client.
D Manufacturer's packing details of cable drum.
> Physical length of cable on drum.
> Location of cable drum and intermediate coils left.
D Date of blowing/pulling cable drum.
> Permanent landmarks. .
OFC JOINTING:
OFC BLOWING PIT:
The cable-blowing pit shall enclose HDPE section ends from both sides at every 1-km
nominal distance or as per direction of Engineer-in-charge. The cable-blowing pit shall be
circular (Internal diameter 1200 mm) and made of reinforced concrete with lifting lungs
-
cast into the lids during contraction itself The pit shall be provided with suitable
arrangement for the entry of HDPE pipes (50/40 mm outer dia ) from both side so that
HDPE pipe should enter the pit at a height of 300 mm above the bottom level of the pit
and to prevent entry of mud, insects etc. 7Er2 ca r62 Wecoi I ph- et ravel
. gtuld- lye-
...AJOva4t-ci +ir "Mc pn- .A.VTLIA be u Girt 611_6es:1 ct2s
.
OFC JOINTING PIT: oece thewA*3 •

The cable blowing pit as described above will be used as Optical fiber Cable jointing pit
every 2 or 4 km nominal distance because the OFC drum length is of 2/4 kM so at every ,
2/4 kM nominal distance this pit will be used to enclosed the OFC jointing enclosed of
OFC jointing enclosure. Contractor has to leave 20m coil of Optical Fiber Cable from both
sides of the jointing pit i.e. total 40 m of OFC will be coiled in jointing pit. Similarly the
Contractor has to leave total 20 m of OFC in the blowin pit Ttuz- tri ‘--- d l.v-
et A- artuoivt siutet 19c- lub-n1; tf -... eirle-
JOINTING: Pat- tth14 004-1-etA AIN teitr affinV.€44 AretaiiVs3 ,
q1 Ippeezttlie.- rtv be___ ..-tabo---rettecO.
Each splice loss shall be < 0.1 dB at 1310 nm.
In all the jointing locations (normal joints at the end of each drum as well as other joints)
at least 20m of cable from each end of the cable shall be left surplus in a coiled. During
jointing, electrical continuity of each of the metallic layer in the optical fiber cable shall be
maintained. After completion of each joint at site, it shall be tested for water proof-nes _by. .
immersing it is water along-with OFC for 5 minutes. ... .1c, e. ,,. ,.„
1/41/.4\. ‘'N +.'s S.,
Jointing to meet MECON specification MEC / S / 05 / E5 / T / 001 -C.:.,
ziVi
iaer
Joint closures shall meet the requirements specification C ac
OPTICAL FIBRE CABLE DOCUMENT NO. REV q' r7:W-
..0o,
(KSPL-I,SEC-I)
0 Rid
Contract No : APGDC/KSPUPL-SEC-116301/78399/05/17-18
I JOB NO : 23QC % MIDI C

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PMC : MECON Limited :
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CONTRACTOR . Megha Engineering & Infrastructures Limited

During jointing, electrical continuity of each of the metallic layer in the OFC shall be
maintained.
BACKFILLING:
250 mm padding of sand / soft soil shall be done covering the HDPE conduit and then a
warning mat (PVC sheet, red colour, and warning in white, 150mm * 0.1mm in the MEIL
scope) shall be placed. After proper padding of the warning mat for min 100mm, the
trench shall be backfilled.
CABLE MARKER:
OFC DISTANCE MARKER:
Cable marker (300 mm (I) metal plate) shall be provided on the pipeline marker itself, at
approx, every kilometer and at crossing.
The MEIL shall suitably paint on these metal plates the following
1. Optical fibre cable.
2. Cable progressive distance w.r.t. the repeater station. This repeater station shall be
the one nearest to the progressive distance in the direction as specified by SIC.
3. Optical fiber cable length
4. Fiber Length.
5. Cable markers shall be similar to the diagram except the description of joint
number.
JOINT MARKERS:
All jointing locations shall be marked with proper identification markers sketch in tender
document these markers shall be installed approximately lmtr away from the jointing pit
in the direction as per the instruction of SIC/Owner.
ELECTRONIC JOINT LOCATION MARKERS:
The electronic markers shall be lightweight and shall have a passive tuned resonant circuit,
enclosed and sealed within a casing. The marker locator shall be able to locate the
electronic markers from a distance of 2.2m minimum with the help of audio and visual
signals. The markers shall be of colour suitable for Oil & Gas application. ‘14G & m-77\
,,c-c ‘
S TIE
The marker locator and the probe shall be able to work in saline atmosphere in coa 0 • Cana ' gar,
; '
and shall be protected against corrosion. deratzds37
OPTICAL FIBRE CABLE DOCUMENT NO. RE \ 4..t.„4. :_c.IV

BLOWING AND HDPE DUCT Page • • 13
(KSPL I,SEC-I) -
Contract No APGDC/KSPUPL-SEC-116301178399/05/17-18
: 0
G;CI C
moil JOB NO : 23QC
PMC : MECON Limited


Ca,C4- CZy),.%
"Letir:rj' OFC in
TERMINATION: , CULIAM2- '61C4r
'PH'
Pi pat 41, jth2Citin et_oon- ■ •
After entering the telecom room the cable shall be secured on 'Steel Mesh' or 'Wire
Mesh' by the help ties (-15 cable being kept in turns in oval from) this mesh shall have
suitable chemical coating/ painted to prevent corrosion. In case of painting, the colour
shall march the wall colour. Further, the cable shall be terminated of Fiber Termination
Closure (FTC) 20mtr loop at each station on wire mess shall be provided.
The FTC shall give grounding arrangement for all the metallic layers of the cable. The
cable shall be specified to pigtails on trays provided in the FTC. The connector side for the
pigtails shall be secured with suitable coupler/ thr h adapter provided as integral part of
the FTC itself. The FTC shall have trays suitabl p icing maximum of 6 Fibers per tray.
The arrangement inside the FTC should be simple and in straight line.
FTC should have entry points for a minimum of 2 No. of Optical Cable (armored/ non-
armored) of diameter up to 20 mm with cable clamps to avoid entry of rodents/ dust in
general. It should have a minimum of 2 Nos. of outlets for taking out 24 Nos. Pig tail. The
outlets should have cable clamps.
The FTC shall be form one of the following makes. (1) 3M. (2) Raychem. (3) Krone.
Grounding arrangement should be provided with the FTC. It should include as minimum 2
Nos. grounding shield bonds with nut and bolts for fixing to the armor of the OFC. 2 Nos.
of grounding cable of green colour with suitable length & lugs clamped to its end for
connecting the armor of OFC with the grounding terminal of the FTC.
The single mode fiber pigtails and connectors should meet the TU-T recommendations G-
652 & G-655 as required.
Optical Fiber Cable, connections & pigtails shall be fully compatible and matching to each
other.
The OF cable shall be properly earthed at each telecom room for lighting protection as per
the scheme given in sheet.
OTDR MEASUREMENT (FIBER LENGTH MEASUREMENT & INSERTION LOSS

MEASUREMENT:
ct6ne2„ oil t3io.nn-, -65
69,7),.07,3),e Test
•
--
The test procedure shall be as per doc no MEC / S / 05 / E5 / T / 002

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RE mel JOB NO : 23QC

(KSPL-I,SEC-I)
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_,__
;ilt..
PMC : MECON Limited
CONTRACTOR : Megha Engineering & Infrastructures Limited '
DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00] Page 12 of 13
OTDR measurement for the splice loss, the OTDR tests shall be performed on each station
of the link bi-directional and average of the two readings shall be taken as the test result.
OTDR test shall be undertaken on each fibre, results shall be recorded on the recording
format.
47- The attenuation in the fibre cable length between the two repeater stations will be
,--0,, 1.4._ t measured with the help of an optical source and a power meter. Optical power will be
n tdt2/ launched from one end and measurements will be taken from the other end. The average of
the attenuation measured from both the sides will be taken and the following procedure
jO'464" n .,"_ will be followed
rvp /x" . r The optical light source will be switched ON and it will be left in ON position to stabilize
- -
.---)t,196,-.1 , for half an hour.

•
u • Pigtails will be spliced to the fibre of the cable for which the measurement has to be taken.
- Optical power will be launched by splicing the patch cord to the fibers under test at the
both ends. The measurement will be recorded at the receiving station.
Neither the patch cord connector from the power source shall be removed nor the power
.. source switched off. .
Testing will be done from both ends and average will be calculated (for both 1310 nm and
1550 nm).
FOR END TO END LOSS MEASUREMENTS BY LOSS TEST SETUP THE

FOLLOWING PROCEDURE TO BE FOLLOWED:
Connect ne unit to one d of the fibre, nnect the othe end to the oth unit, switch on
the ins ents, and activ e the unit at th transmitting st e. At the far en e instrument
self adjust to the source velength. The ar end unit a o receives inform ion on the ,
reference o tput power level.
Average to s of each fiber shall be less than th average loss of estimated.
.4\944 'biz; Xa46 -.1114i/rt
5.0 HEALTH, SAFETY AND ENVIRONMENT:fy. 1310 ni .11
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54-+ Lap nr)-‘ --) 0 .2.2L 4 •Is 4 17

• All PPE is a must in this activity. ";
• Only trained personnel to be deployed for this activity. L-tery" foF
• Personnel around must be informed evacuated to a safe distance. s,.... No 0,64
• All Measuring & Test Equipments used must be well maintained. c _ iv a
COn A 4
• Regular awareness program shall be arranged.
‘.\AG 6, (Ab, ,,
• MEIL shall arrange first aid box. 'VI,

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(KSPL I,SEC-I)
-
Contract No APGDC/KSPL/PL-SEC-1/6301/78399/05/17-18
:
mt:1 met JOB NO 23QC

PMC : MECON Limited

DOCUMENT NO.: KSPL-SEC-I-JPOFC-0020
6.0 QUALITY ASSURANCE / QUALITY CONTROL:
Quality Assurance will be maintained by systematic implementation of this

procedure and generating necessary uality records.
eit_peiLak,,,
7.0 APPENDICES AND FORMATS: Z-Na-to-esta
Appendix: 01 Inspection Test Plan (ITP) For OFC Laying
(KSPL-SEC-I-JPOFC-0020/ITP 01 Rev 0)
Appendix: 02 Inspection Test Plan (ITP) For OFC Jointing &Testing

(KSPL-SEC-I-JPOFC-0020/ITP 01 Rev 0)
Appendix: 03 Recording of Site data for preparation of As Built

(Format No. - KSPL-SEC-I-JPOFC-0020/F-01, Rev 0)
Appendix: 04 Inspection report for HDPE Duct Laying

(Format No. - KSPL-SEC-I-JPOFC-0020-F-02, Rev 0)
Appendix: 05 Inspection Report for Drum Testing

Appendix: 06 Insertion Report for Jointing & Splicing

Appendix: 07 Inspection Report for Link Testing

Appendix: 08 Inspection report for HDPE Duct Testing

Note: In case on any conflict between the above procedure and project specification
the later shall govern, without any prejudice to the terms and conditions of the
contract.

LAYING JOINTING &TESTING KSPL-SEC-I-3120FC-0020 00
0
N mail
PROJECT : KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I, SEC-I)
CONSULTANT : M/s MECON LIMITED
CONTRACTOR : Megha Engineering 8 Infrastructures Limited (MEIL) Appendix-1
Format No : KSPL-SEC-I-JPOFC-0020 I ITP-01 Rev.:00
INSPECTION TEST PLAN FOR OPTICAL FIBRE CABLE AND HDPE DUCT LAYING
Docs to be
S# Activities BY MEIL BY MECON submitted by Remarks
MEIL
Submission and Approval of Work Approved

1 W A Procedure
Procedure
Review and Approval of OFC alignment Before start
2 W A pipeline laying work
sheet/ drum schedule
Review of manufacturer test certificate
3 W R
of HDPE & cable,lnspection by ITP
4 Trench Inspection w RW
5 HDPE Pipe installation,Coupling W RW
6 Carbon Steel Piping installation (Boring) w RW
7 Cable Laying / Blowing W RW

8 Padding / Warning Mat W RW
Route Markers- Mechanical & Electronic
9 w RW
and Joint Pit Markers
10 Inspection of Joint Pit & Sand Filling W RW
Installation of Joint pit marker, electronic
11 W RW
markers etc.
12 As built drawings W R
13 Review Test and Inspection documents w R Inspection by ITP
14 Duct Cleaning W RW
15 Duct Calibration and integrity Test W RW
16 Air Pressure Test W RW
----....
LEGENDS UV N
1= G & 6-,A\
"A" ; Approval 4,
S-2, TIE 13c. \
"R" Review of Documents. C-5. S alanagar, ,21
"W" Witness. I .■40., yderatz.V-37 ,,C,-
"RW" Random Witness.

,∎ s,kii
MEIL MECON/APGDC
Sign.: Sign
Name: Name :
Date : Date
.1
MeII (-...
-ab.sto ifter. I _c
=f ceoe.
,
S. IED G. I) 1_,,
,
PROJECT : KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I, SEC-I)
CONSULTANT : M/s MECON LIMITED
CONTRACTOR : Megha Engineering & Infrastructures Limited (MEIL) Appendix-1
Format No : KSPL-SEC-I-JPOFC-0020 I ITP-01 Rev.:00
INSPECTION TEST PLAN FOR OFC JOINTING ,TESTING & HDPE DUCT TESTING
Docs to be
S# Activities BY MEIL BY MECON submitted by Remarks
MEIL
Approved
1 Submission and Approval of Work Procedure w A Procedure
2 Drum Testing
3 Physical Inspection w RW
4 Measurement of fibre attenuation W RW
5 Jointing
6 Before Splicing (after laying)
Record fibre attenuation of both the fibre

7 W W
being spliced
8 Measurement of Splice loss w W
5 Link Testing
Measurement of link loss from either side

6 W W
OFC between two station after jointing
7 Review Test and Inspection documents W R
8 FTC & OFC Splicing & termination w W
LEGENDS
(1:G & ltv,c>\
"A" ; Approval X.,
"R" Review of Documents. S-2, TIE t1
Balan.agar. r'
"W" Witness. H •eTabad-37 C
O. c.,6i'\
"RW" Random Witness. SaY
✓~
iii - C-
MEIL l MECON/APGDC
Sign.: Sign :
Name: Name :
Date : Date :
a Ind egnsrA
0
UDMIDC
PROJECT : KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I,
Report No.:
SEC-I)
CLIENT : Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC) Date :
CONSULTANT : M/s MECON LIMITED SPREAD:

CONTRACTOR Megha Engineering & Infrastructures Limited (11 E I L)
: Appendix-3
Format No KSPL-SEC-I-JPOFC-0020/
: F-01 Rev.:00
RECORDING OF SITE DATA FOR PREPARATION OF AS BUILT OF OFC
SI. No. OFC AS 13L ILT DETAILS MEASUREMENTS
I Type of Road / Canal/ River/ High way/ Joint/ tie-in
2 Starting P/L Chainage and welding joint no. of pipe (m / Km)
3 Starting OFC Reading / Marking (m)
4 Starting OFC drum No. :
5 Ending P/L Chainage and welding joint no. of pipe (m / Km)
6 Ending of OFC Reading / Marking (m)
7 Ending OFC drum No. :
8 Length of OFC Layd (m/Km)
9 Length of conduit used (m) (if any)
10 Type of conduit used (m) (if any)
11 OFC Loop length (m) with start and end markings (if any)
12 Detail of markers used (if any)
13 Detail of underground markers used (if any)
14 Detail of the joint closures used (if any)
15 Physical location in case of OFC joint.
Note : Permanent land mark may be used in defining physical location of OFC joint / joint pits
REMARKS:
MEIL MECON/APGDC
Sign.: Sign :
Name: Name :
Date : /-f.G
,,..
, ,. - - __
Date
in iNA:;:sz,s.
••
S-2, TIE
Bat anagar,
C Hyderabad-37
Fl/
ME MEM
.. 44. ■ 1--
■ ID11DC
0
PROJECT : KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I, SEC-I) Report No.:
CLIENT : Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC) Date .
CONSULTANT : M/s MECON LIMITED SPREAD :

CONTRACTOR : Megha Engineering & Infrastructures Limited (MEIL) Appendix-4
Format No : KSPL-SEC-I-JPOFC-0020 / F-02 Rev.:00
INSPECTION REPORT FOR HDPE DUCT LAYING
Batch No. : Chainage:
HDPE Duct Total Length Warning Coupler I End

Sr. No. Padding Remarks
From KM I J. No. To KM /J. No. (mtrs) Mat Cap /Joint Pit
Progress Today Previous Cumulative

(mtrs)
MEIL MECON/APGDC
Sign : Sign :
Name : Name :
Date : z-';-;;:;
-. Date :

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Ari -•^-

KAKINADA-SRIKAKULAM PIPELINE PROJECT (PHASE-I)

JOB NO : 23QC t lipailD/C

'AII-9- a ' /I; I LAYING JOINTING &TESTING

ME_ C; ;•A L ; t.' !' ED/ 440III-f fol+-t a

Job Procedure No: KSPL-SEC-I-JPOFC-0020-Rev-00

Client : Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)

PMC : MECON Limited

Contractor: Megha Engineering & Infrastructures Limited (MEIL)

TrNau•Cbt PAI9C-Q Ct;tAjt- 1 /6„. ,al 0-0E-

OPTICAL FIBRE CABLE DOCUMENT NO. REV

5.0 HEALTH, SAFETY AND ENVIRONMENT 12

6.0 QUALITY ASSURANCE / QUALITY CONTROL 13

7.0 APPENDICES AND FORMATS 13

OPTICAL FIBRE CABLE DOCUMENT NO. REV

Following documents in totality or in part shall form the reference documents:

D Specification for HDPE installation and associated works. (MEC/TS/05/E5/T/037)

Project Manager - Shall report to Project Director.

Resident Construction Manager - Shall report to the Resident Project

OPTICAL FIBRE CABLE DOCUMENT NO.

CLIENT : Andhra Pradesh Gas Distribution Corporation Ltd. (APGDC)

PMC : MECON Limited

DOCUMENT NO. : KSPL SEC-I-JPOFC-0020

QA/QC Manager QA/QC Engineer - Shall report to QA/QC Manager / In-charge.

Site Engineer Shall report to the Resident Construction Manager.

HSE Officers - Shall report to Resident Construction Manager/Project

OPTICAL FIBRE CABLE DOCUMENT NO. t

: MECON Limited A-iv. r-rir

DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 g e

The following procedure to be followed: -

MANUAL LAYING OF PERMANENTLY LUBRICATED BURIED HDPE

OPTICAL FIBRE CABLE DOCUMENT NO.

met JOB NO 23QC

DOCUMENT NO. : KSPL-SEC-I-3120FC-0020 Rev. No. 00 Pa 6 of 13

MOVING TRAILER METHOD:

For pipeline crossing executed through using pipes or by boring/ jacking/HDD/

: 23QC ---.. .,_. C. ,

DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Pa 7 of 13

shall be sealed immediately after installation of Sub-contractor-ducts and re-sealed when

OPEN CUT CROSSINGS:

PROCEDURE FOR OPTICAL FIBRE CABLE BLOWING:

DUCT IN I EGRITY TEST:

OPTICAL FIBRE CABLE DOCUMENT NO. REV

PMC : MECON Limited

AIR PRESSURE TEST:

I BLOWING OF CABLE, FOLLOWING PROCEDURE TO BE FOLLOWED:

into the HDPE Pipe at manhole locations. S-2, TI t

OPTICAL FIBRE CABLE DOCUMENT NO. R o .\44b

JOB NO : 23QC AI !AMC

DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 P a gri e 9 of 13

D Records to be maintained during cable blowing .Following records are required to be

OFC BLOWING PIT:

OFC JOINTING PIT: oece thewA*3 •

I JOB NO : 23QC % MIDI C

CONTRACTOR . Megha Engineering & Infrastructures Limited

DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Page 10 of 13

OFC DISTANCE MARKER:

ELECTRONIC JOINT LOCATION MARKERS:

and shall be protected against corrosion. deratzds37

OPTICAL FIBRE CABLE DOCUMENT NO. RE \ 4..t.„4. :_c.IV

PMC : MECON Limited

DOCUMENT NO. : KSPL-SEC-I-JPOFC-0020 Rev. No. 00 Page 11 of 13

Pi pat 41, jth2Citin et_oon- ■ •