04 HPCL - INDUSTRIAL - BOOKLET - JAN 2017 - Part I - COMPRESSOR OILS PDF

COMPRESSOR OILS
HYCOM VDL T 32, 46, 68, 100, 150, 220, 320

Special Features:
It is specially blended from saturated paraffinic Group II base stocks and selected premium grade of anti-
oxidants, anti-rust, anti-foam and anti-wear additives. The additives used employ the latest state of the art
ash less (free from metals) technology.
Approvals:
It passes through the stringent Pneurop Oxidation performance test with catalyst and DIN 51352 Part II.
It meets the requirements of DIN 51506 VD-L and ISO DIS 6521 specifications. It also exceeds SPERRY
VICKERS I-286-S, AFNOR NFE 48603(HM), DIN 51524 Part II (HLP) and CINCINNATI MILACRON P-68, P-69,
P-70 specifications. Since the product exceeds DIN 51524 Part II (HLP) norms it provides improve antiwear
performance as compared to normal compressor oils. The anti-oxidation property of the oil exceeds
IS:1012.
Application Area:
It is most suitable to be used in high performance rotary air compressors/screw compressors and vacuum
pump. This can be used upto 250°C air discharge temperature. It can be used in journal bearing and anti-
friction bearings for fans operating at high speed and temperatures. HYCOM VDL T 100 is an ashless fluid
which can be used in the high pressure boiler control valves.
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Page 1 of 15
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Physico-Chemical Properties:
HYCOM VDL T
32 46 68 100 150 220 320
Viscosity @ 40°C, cSt 29 – 35 42 – 50 62 – 74 90 – 110 135 – 165 210 – 230 290 –350
Viscosity Index, Min. 95 95 95 95 95 95 95
Flash Point, °C, Min. 175 195 195 205 210 220 220
Pour Point, °C, Max (-) 9 (-) 9 (-) 9 (-) 9 (-) 9 (-) 9 (-) 9
FZG, Failure Load

9 9 9 9 9 9 9
Stage, min.
Page 2 of 15
HYCOM C 100, 150,220, 320,460
Special Features:
These are compressor oils formulated with selected base stocks and a special compounding agent to give
excellent resistance to washing effect of water. These are further fortified with anti-rust and anti-corrosion
agent and have good fluidity at low temperature.
HYCOM C grades meet DIN 51506
Application Area:
HYCOM C grades are recommended for cylinder lubrication of single and multistage air compressors with
moist air and provide excellent lubrication of piston rings, valves, cylinder liners etc. HYCOM C 460 has low
sulphur content for applications in ammonia synthesis compressors in fertiliser plants.
HYCOM C
100 150 220 320
Kinematic Viscosity @ 40°C, cSt 95 – 105 140 – 160 210 – 230 310 –330
Flash Point, COC, °C, Min. 190 210 240 248
Saponification number, mg KOH/g 2.5-5.0 2.5-5.0 2.5-5.0 7-10
Pour Point, °C, Max (-)6 0 3 6
Page 3 of 15
HP HYCOM 150 P
Special Features:
It is blended out of highly refined turbine base stocks and special types of anti-oxidants, anti-rust, anti-
foam and demulsifier which do not react to any of the types of gases.
Performance Benefits:
This oil has good demulsibility property, low deposits and sludge foaming tendency at a wide range of
working temperature and in any gaseous atmosphere.
Meets DIN 51506 VDL specifications, IS 13256:1992 DAB
Application Areas:
Specially developed for railway compressors.
150 P
Appearance Clear
Acidity, Total mg KOH / g 0.20
Density @ 29.5°C,g/cc 0.8770
Flash Point, COC, °C >210
Pour Point, °C <-15
Cincinnati Milacron @ 135°C, 168 Hrs Pass
Page 4 of 15
150 P
FZG Rig Test, Pass Load Stage >8
Rusting Test, Syn Sea Water, 24 Hrs Pass
Kin. Viscosity @ 40°C, cSt 135 - 165
Kin. Viscosity @ 100°C, cSt 15.0
Viscosity Index 100
Page 5 of 15
HYCOM LS Series
Special Features:
HYCOM LS grades are low sulphur high viscosity oils which can be used in syn gas compressors of make
like Cooper Bessemer, Nuovo Pignone etc. The product will is compatible with syn gas operation at high
pressure and there will be minimum risk of oxidation. The risk of catalyst poisoning is eliminated as the
product has a very low sulphur content. (<0.25% wt)
HYCOM LS
220 320 460
Kin. Viscosity @ 40ºC, cSt 220 320 461
Kin. Viscosity @ 100ºC, cSt 20.3 25.3 31.2
Viscosity Index 105 100 97
Pour Point, ºC -9 -9 -9
Acidity Inorganic., mg KOH/g Nil Nil Nil
Flash Point, COC, ºC 240 240 240
Rusting Test Passes Passes Passes
Foam Tendency/Stability
Sequence I 10/Nil 10/Nil 10/Nil
Sequence II 10/Nil 10/Nil 10/Nil
Sequence III 10/Nil 10/Nil 10/Nil
Page 6 of 15
Oxidation Stability At 121°C, 312 Hrs,
10 Ltrs Air/Hour Inc In Kin Visc 2.62 3.77 4.44
@ 100°C, %
Ash Content, % Mass, 0.04 0.04 0.04

Copper Strip, Corrosion, At 100°C
1a 1a 1a
For 3 Hours
Demulsibility, 82°C, 20 Minutes 40-40-0 40-40-0 40-40-0
Air Release Value @ 90°C 12 14 17
FZG EP Test, PLS 12 12 12

Thermal Stability
cm Procedure B 1.0 1.0 1.0
Copper Appearance No Deposit / No Deposit / No Deposit /
Steel Appearance Discoloration Discoloration Discoloration
Sludge Trace Trace Trace
% Visc Increase 1.68 2.3 2.7
Page 7 of 15
HYCOM TURBO SYN
Special Features:
Available in ISO 46, 68 and 100 viscosity grades, HYCOM TURBO SYN fluids are formulated from synthetic
hydrocarbon fluids (PAO’s) combined with the latest additive technology and can offer :
• Extended Oil Life:
Longer fluid life means reduced servicing, less down time and improved cost effectiveness
• Reduced Air Separator Blocking:
These fluids have been formulated with particular attention to good air separator performance
• Good Compatibility with seals and Paints:
Compatibility equivalent to the best mineral oil means these fluids can be introduced into compressors with
complete confidence and no added cost of change over.
• Total Compatibility with Polycarbonate filter Bowls:
• Increased Oxidation Protection:
Resistance to oxidation means longer fluid life, fewer oil changes and reduction of servicing costs
• Excellent Viscosity Temperature Characteristics:
These fluids are formulated to give the correct viscosity at the temperature of operation. At low
temperature they are less viscous than conventional fluids providing easier start up and reduced energy
consumption. At high temperature they are more viscous and provide better lubrication and wear control
• Excellent Wear Protection:
Synthetic hydrocarbon fluids show an excellent response to advise and give wear
protection superior to mineral oils.
Page 8 of 15
• Excellent Separation from Air & Water:
Rapid separation of air and water means more effective compressor operation and reduced fluid
contamination giving long life.
• Very Low Carbon Forming Tendencies:
Very low “Pneurup Oxidation Test” values means reduced valve servicing and safer compressor operations.
• High Flash Point and Low Volatility:
Reduced oil consumption and lower oil carry over means cheaper, cleaner operation.
• Better Corrosion Protection:
Corrosion protection better than mineral oil lubricants means longer equipment life and better protection
for the total air system.
• Improved performance as compared to Ester based Lubricants:
In the presence of Iron & water catalysts there is no significant hydrolysis of HYCOM TURBO SYN 68,
however traditional ester & diester lubricants undergo significant deterioration.
HYCOM TURBO
SYN 32 SYN 46 SYN 68 SYN 100
Kinematic Viscosity @ 100°C 5.8 7.3 10.2 13.1
Kinematic Viscosity @ 40°C 32 46 68 100
Viscosity Index 135 135 135 135
Page 9 of 15
Density @ 20°C 0.85 0.85 0.855 0.86
Pour Point, °C -51 -40 -40 -36
Flash Point, COC, °C 230 240 245 248
Foam Tendency Trace (Nil) Trace (Nil) Trace (Nil) Trace (Nil)
Demulsibility (ASTM D 1401) 40-40-0 in less 40-40-0 in less 40-40-0 in 21 40-40-0 in 22

than 15 minutes than 20 minutes minutes minutes
Appearance Clear Clear Clear Clear
FZG Test (A/8.3/90) 12 pass 12 pass 12 pass 12 pass
Extended Oil Life

For a Compressor lubricant to perform its correct function over extended periods of operation it must have
Increased oxidation protection
Superior thermal stability
Good Air separator performance
Low Carbon forming tendencies
Oxidation Protection
With particular reference to oil flooded rotary compressors a modified DIN 51352 test has been developed
which simulates the vigorous mixing of oil and air under conditions of catalytic oxidation. For the most
severe duty applications, 500 hours at 120°C are used as the test conditions and the oil is analysed for
sludge content, acidity increase and viscosity increase.
Page 10 of 15
ISO VG
46 68 100
KV 40 % Increase 2.8 2.7 2.4
Sludge wt.% 0.07 0.05 0.08
TAN Increase 0.21 0.24 0.20
Under these very severe conditions all four fluids show excellent retention of their original properties.
Sludge formation is very low even after 500 hours and it is widely believed that this correlates with good
performance in oil-air separators.
Air Separator Performance

Air separator performance can be partly related to the cleanliness of the intake air, it can also be seriously
affected by the quality of the lubricants. Synthetic compressor fluids based on PAO can be formulated to give
excellent performance in air oil separators. This is a very important aspect of performance and not only costs
money in terms of servicing and replacement filters but also contributes to downtime and production costs.
HPCL has measured the rate of filtration for compressor oils before and after an ageing test (at 120ºC for
1 week) and compared the performance with oils of known field service history. Filtration is carried out
using 1.2 µ filter and the time (in mins) is recorded for 300 ml oil to be filtered.
HYCOM TURBO Mineral Compressor Oil100
SYN 68 A (ISO 32) B (ISO 32)
New Oil 13.0 16.7 14.0
Aged Oil 14.7 56 Blocked
Ratio (aged/new) 1.13 3.4 -
Oil B is known to have air separator blocking problems and performs poorly in this
test. Oil A gives acceptable performance for normal oil drain intervals.
Page 11 of 15
Thermal Stability
One of the tests used for evaluating thermal stability of lubricants is a ‘hot oil oxidation test’, and this is
commonly used for both automotive and industrial oils. It consists of passing air through the oil at 165ºC
in the presence of a soluble iron catalyst. Acidity of the oil is measured regularly to monitor the condition
of the oil.
Under these very severe conditions of temperature all four fluids are stable and show excellent resistance to
oxidation. Esters and mineral oils show a tendency to early breakdown, forming acids which can be corrosive
and detrimental to the compressor and the downstream airline system.
Low Carbon Forming Tendencies

For synthetic compressor oils to have the widest market acceptance they must be capable of giving
superior performance in all types of compressors. This must include reciprocating compressors where the
carbon forming tendencies of the lubricant are of the greatest importance.
Under conditions of very high temperatures some lubricants can form carbon deposits of residues. Not only
do these deposits limit the operation of the valves inside the air compressor and require regular servicing,
but on prolonged exposure to severe conditions of temperature and pressure these deposits can start to
flow red hot, causing fires and explosions within the compressed air system.
The DIN 51506 specification was designed to assess this aspect of performance using the PNEUROP
oxidation test (DIN 51352) which evaluates the carbon forming tendency of an oil after a period of oxidation
using an iron oxide catalyst. In addition to the PNEUROP oxidation test, for the highest performance oils a
distillation is performed and the carbon forming tendency of the 20 % residue is assessed. This ensures
that as the oil evaporates from any ‘hot spots’ a dangerous residue is not left behind.
Page 12 of 15
HYCOM TURBO SYN 68
*PNEUROP OXIDATION TEST
% Carbon after ageing 0.12
20 % Distillation residue - % Carbon Nil
The above results show excellent resistance to oxidation and carbon formation. Even the residue left behind
after evaporating off most of the lubricant shows little or no tendency to form carbon.
Page 13 of 15
HYCOM SYN 150
Special Features:
HYCOM SYN series are synthetic compressor oils made from High Performance PAO type base stocks
which are further enhanced with state of the art additive systems which ensure improved oxidation
performance and long term solubility. These oils can be used for high pressure & high performance screw
compressor, rotary compressor where improved performance against oxidation and enhanced cleanliness
is needed.
HYCOM SYN 150
Kin. Viscosity @ 40ºC, cSt 152
Kin. Viscosity @ 100ºC, cSt 20.6
Viscosity Index 158
Pour Point, ºC -39
Acidity Inorganic., mg KOH/g NIL
Flash Point, COC, ºC 240
Rusting Test Passes

Foam Stability, ml, After 10 Min Settling
Time
Sequence I nil
Sequence II nil
Sequence III nil
Oxidation Stability RPVOT 2200 minutes
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Ash Content, % Mass, <0.007
Copper Strip, Corrosion, At 100°C For 3 Hours 1A
Demulsibility
A) % Water In Oil After 5 Hrs, 0.2
B) Cuff After Centrifuging, Ml 0.05
C) Total Free Water, Ml 87
Air Release Value @ 90ºC 4
Additive Solubility Passes
FZG (A/8.3/90) EP Test, PLS 12
4 Ball Wear, 54°C, 1800 rpm, 20 Kgs, 1

0.3
Hr, WSD, mm Max
Thermal Stability
CM Procedure B
Copper Appearance 1
Steel Appearance No Deposit / Discoloration
Sludge None
% Visc Increase 0.02
Page 15 of 15

04 HPCL - INDUSTRIAL - BOOKLET - JAN 2017 - Part I - COMPRESSOR OILS PDF

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COMPRESSOR OILS

HYCOM VDL T 32, 46, 68, 100, 150, 220, 320

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FZG, Failure Load

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HYCOM C grades meet DIN 51506

Flash Point, COC, °C, Min. 190 210 240 248

Saponification number, mg KOH/g 2.5-5.0 2.5-5.0 2.5-5.0 7-10

Pour Point, °C, Max (-)6 0 3 6

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Meets DIN 51506 VDL specifications, IS 13256:1992 DAB

Acidity, Total mg KOH / g 0.20

Density @ 29.5°C,g/cc 0.8770

Flash Point, COC, °C >210

Pour Point, °C <-15

Cincinnati Milacron @ 135°C, 168 Hrs Pass

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FZG Rig Test, Pass Load Stage >8

Rusting Test, Syn Sea Water, 24 Hrs Pass

Kin. Viscosity @ 40°C, cSt 135 - 165

Kin. Viscosity @ 100°C, cSt 15.0

Viscosity Index 100

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Kin. Viscosity @ 100ºC, cSt 20.3 25.3 31.2

Viscosity Index 105 100 97

Acidity Inorganic., mg KOH/g Nil Nil Nil

Flash Point, COC, ºC 240 240 240

Rusting Test Passes Passes Passes

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Ash Content, % Mass, 0.04 0.04 0.04

Air Release Value @ 90°C 12 14 17

FZG EP Test, PLS 12 12 12

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• Extended Oil Life:

• Reduced Air Separator Blocking:

• Good Compatibility with seals and Paints:

• Total Compatibility with Polycarbonate filter Bowls:

• Increased Oxidation Protection:

• Excellent Viscosity Temperature Characteristics:

• Excellent Wear Protection:

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• Very Low Carbon Forming Tendencies:

• High Flash Point and Low Volatility:

• Better Corrosion Protection:

• Improved performance as compared to Ester based Lubricants:

Kinematic Viscosity @ 40°C 32 46 68 100

Viscosity Index 135 135 135 135

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Pour Point, °C -51 -40 -40 -36

Flash Point, COC, °C 230 240 245 248

Demulsibility (ASTM D 1401) 40-40-0 in less 40-40-0 in less 40-40-0 in 21 40-40-0 in 22

Appearance Clear Clear Clear Clear

FZG Test (A/8.3/90) 12 pass 12 pass 12 pass 12 pass

Extended Oil Life

Increased oxidation protection

Superior thermal stability

Good Air separator performance

Low Carbon forming tendencies

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Sludge wt.% 0.07 0.05 0.08

TAN Increase 0.21 0.24 0.20

Air Separator Performance

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