Sie sind auf Seite 1von 81

Bajaj Auto Limited

Akurdi Pune 411 035 India


Spare Parts Catalogue
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

DOC. NO.: XXXXXXX REV. MAY 2017


Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar DTS-i 1. How to Read the Catalogue : Open the catalogue and from the pictorial
220 CC BS IV’ Motorcycle. This catalogue has been specially designed to index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
assist you in selecting the correct parts for procurement to maintain 100%
find out the figure of the part you wish to order. Write down the part
availability. number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components, colour
therefore be final and binding on us. shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
The modifications / alterations which are carried out after the issue of this that group so that particular quantity should be multiplied by the number
catalogue, will be conveyed to you through our Service Circulars. You are of sets required.
requested to make necessary corrections in the Parts Catalogue as per the 3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
In case, if you need any technical assistance contact the concerned Regional to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
International Business
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 32 Front Hub (For Drum Brake System) 64


2 SAI Unit 4 33 FR. Master Cylinder (For Disc Brake) 66
3 Cylinder Head 6 34 Front Disc Brake 68
4 Valve 8 35 Rear Hub 70
5 Camshaft / Tensioner 10 36 Rear Disc Brake 72
6 Cylinder & Piston 12 37 Rear Disc Brake Master Cylinder 74
7 Crankshaft 14 38 Rear Brake Padal 76
8 Balancer & Balancer Idler Gear 16 39 Handle Bar 78
9 Transmission 18 40 Front Fork 80
10 Change Drum / Shaft Fork 20 41 Cap Tank & Gauge Fuel 82
11 Gear Change Mechanism 22 42 Canister Assembly 84
12 Engine Assly. & Crankcase RH 24 43 Fitting- Fairing Assembly 86
13 Crankcase LH 26 44 Fittings P. Tank, Side Cover & Cover Seat 88
14 Cover RH 28 45 Meter Assembly 90
15 Cover Magneto 30 46 Control Cables 92
16 Clutch 32 47 Chain Case 94
17 Oil Cooler 34 48 Head Lamp & Fairing 96
18 Carburettor 36 49 Indicator Light Assembly 98
19 Air Cleaner Complete 38 50 Tail Lamp Assly / FR & RR No. Plate 100
20 Silencer Assembly 40 51 Tool Kit 102
21 Seat Assembly / Seat Lock 42 52 Electrical Equipments 104
22 Oil Pump 44 53 Accessories / Grab Handle 106
23 Magneto, CDI & H.T. Coil 46 54 Painted Parts & Decals 108,110
24 Starter Assembly (For Self Start) 48 Kit List
25 Engine Mountings 50 SPC Updation Details
26 Frame and Frame Fittings 52 Parts Index
27 Swing Arm / Rear Shock Absorber 54
28 Rider/Pillion Foot Rest 56
29 Mudguard - Front & Rear 58
30 Stand Assembly 60
31 Tube / Tyre / Rim 62
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1&2 SAI UNIT 3&4 CAMSHAFT / TENSIONER 9 & 10 CYLINDER & PISTON 11 & 12

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD 5&6 VALVE 7&8 CRANKSHAFT 13 & 14 Balancer & Balancer Idler Gear 15 & 16
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
Transmission 17 & 18 Change Drum / Shaft Fork 19 & 20 Crankcase LH 25 & 26 Cover RH 27 & 28

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
Gear Change Mechanism 21 & 22 Engine Assly. & Crankcase RH 23 & 24 Cover Magneto 29 & 30 Clutch 31 & 32
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
Oil Cooler 33 & 34 Carburettor 35 & 36 Seat Assembly / Seat Lock 41 & 42 Oil Pump 43 & 44

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
Air Cleaner Complete 37 & 38 Silencer Assembly 39 & 40 Magneto, CDI & H.T. Coil 45 & 46 Starter Assembly (For Self Start) 47 & 48
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
Engine Mountings 49 & 50 Frame and Frame Fittings 51 & 52 MUDGUARD FRONT & REAR 57 & 58 Stand Assembly 59 & 60

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
Swing Arm / Rear Shock Absorber 53 & 54 Rider & Pillion Foot Rest / Holder 55 & 56 Tube / Tyre / Rim 61 & 62 FRONT HUB FR. 63 & 64
Pictorial Index Pictorial Index

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT MASTER CYLINDER 65 & 66 Front Disc Brake Rear Hub 67 & 68 Rear Disc Brake Master Cylinder 73 & 74 Rear Brake Pedal 75 to 76

PISTON SEAL

DUST SEAL

BLEEDER CAP

x
PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
REAR HUB 69 & 70 Rear Disc Brake 71 & 72 Handle Bar 77 & 78 Front Fork 79 & 80
Pictorial Index Pictorial Index

PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
Cap Fuel Tank & Gauge Fuel 81 & 82 Canister Assembly 83 & 84 Speedometer 89 & 90 Control Cables 91 & 92

PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
Fairing Assembly Fitttings 85 & 86 Side cover, Fuel Tank & Seat Cowl Fittings 87 & 88 Chain Case 93 & 94 Head Lamp & Fairing Structure 95 & 96
Pictorial Index

PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
Indicator Assembly 97 & 98 Tail Lamp Assly & Fr & Rr Number Plate 101 & 102 Accessories / Grab Handle 105 & 106 Painted Parts & Decals 107 & 110

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 55 PAGE NO. PLATE NO. : 56 PAGE NO.
Tootl Kit 99 & 100 Electrical Equipments 103 & 104 Painted Parts & Decals 111 & 114 Painted Parts & Decal - From Jan. 2019 115 & 118

10
Plate No.: 1
UG 220 BS IV
Cover Cylinder Head

No. Part No. Description Qty/Veh. Remarks

8
1 36 DK01 19 Kit Cyl Head With Cover Sai-k3 1
2 DJ 1012 17 Cover Tappet 2
2
3 39 2391 21 O Ring 1
3 4 DS 1011 66 Silent Bush (V) 1
9 6 4 5 DH 1022 01 Camshaft Cap 1
5 6 39 2647 15 Domed Cap Nut 4
7 DS 1010 84 Copper Gasket 4
7 8 59 0400 23 Hex. Bolt With Flange 2
9 39 1075 04 Hex. Bolt / Flange 4
10 DH 1012 72 Plug 2
11 DG 1014 98 Gasket 2

10 11

1 2
Plate No.: 2
UG 220 BS IV
SAI Unit

No. Part No. Description Qty/Veh. Remarks

1 DK 1018 38 Unit SAI 1


2 33 1410 08 Clamp 2 N.I
3 JL 5810 66 Band Clip 1 N.I
7 4 JE 5810 39 Band Clip SAI Hose Outlet Tube 1
5 DJ 1017 10 Hose SAI Unit To SAI Pipe 1
6 DK 1210 91 Hose SAI Unit To Intake Manifold 1
1 4 7 DJ 1210 89 Hose SAI Unit To Air Filter 1
8 JE 5814 16 Nipple Connector Manifold SAI 1
9 DH 1021 80 Gasket Metal Pipe With Flange SAI 1
10 KA EG06 14 Bolt Flanged Small 2
11 DH 1021 74 Metal Pipe With Flange SAI 1
12 JL 5810 65 Clamp Hose SAI 1 N.I

5
8
12
9

11 10

3 4
Plate No.: 3
UG 220 BS IV
Cylinder Head

No. Part No. Description Qty/Veh. Remarks

1 39 1660 05 Stud - M8 2
2 DK 1010 03 Gasket Cylinder 1
3 DH 1015 08 Damper - Cylinder Head 5
4 JC 1200 17 Manifold Bs32 1
10 5 39 1283 21 Ring - O 1 N.I
6 JC 1200 18 Rubber Insulator Bs32 1
7 AA 1210 45 Clamp (Duct Carburettor) 2
8 39 1674 04 Bolt - Flange :- M6 X 25 2
9 DH 1110 12 Sleeve - Spark Plug 1
11 10 39 2608 01 Screw - Grub :- M5 X 0.8 X 7 1 N.I
1 11 36 DS10 01 Cylinder Head 'O' Ring Kit 1
12 KA EG06 14 Bolt-Flanged-Small 2
13 DH 1021 80 Gasket Metal Pipe With Flange_Sai 1
4
7
6
3 7

8
12 13

5 6
Plate No.: 4
UG 220 BS IV
Valve

No. Part No. Description


Description Qty/Veh. Remarks

9 1 DK 1017 48 Shaft Rocker Arm Intake 1


2 DK 1017 51 Shaft Rocker Arm Exhaust 1
3 DK 1017 55 Rocker Arm Assy. 2
3 4 DG 1010 29 Collet 4
2
5 39 2017 19 Seal - Oil 2
1 6 DK 1013 26 Valve Repair Kit (Spares) 1
7 DK 1013 27 Valve Kit (Spares) 1
8
4 8 DH 1012 95 Washer - Wave (Rocker Arm) 2
9 39 2440 11 Washer (Spring Steel) 4

7 8
Plate No.: 5
UG 220 BS IV
Camshaft / Tensioner

No. Part No. Description Qty/Veh. Remarks

1 DK 1016 14 Assembly Camshaft Dk S (Black) 1


2 39 2542 20 Bearing Ball -15X42X13 1
3 39 1880 20 Bearing Ball 6002 C3 1
4 DK 1013 30 Guide chain Kit 1
5
8 5 PD 5112 29 Sprocket cam Driven 1
7
9 6 DH 1014 12 Collar cam Sprocket 1
7 DH 1010 48 Special camshaft washer 1
1 6
8 DH 1021 25 Hex. Soc.Head cap Bolt 1
9 DK 1010 64 Cam Chain 1
10 DH 1013 92 Cam chain Tensioner pivot Bolt 1
11 JC 1010 34 Tensioner Assly 1
12 39 1673 04 Hex Bolt / Flange 2
13 13 CS 1011 28 Tensioner assly. gasket 1
11
14 39 2669 21 Ring ‘O’ Tension assly 1
2 3
12 14 15 15 DD 1010 62 Bolt 1

4 10

9 10
Plate No.: 6
UG 220 BS IV
Cylinder and Piston

No. Part No. Description Qty/Veh. Remarks


2
1 DK 1010 63 Gasket Cylinder 1
2 39 2181 06 Pin Dowel 4
3 DK 1010 92 Piston Assly. Std. 1
4 DK 1013 28 Ring Set Piston 1
5 39 2132 17 Ring Snap 2
6 DK 1016 25 Cylinder Block / Piston Assly 1
7 DK 1015 92 Assembly Oil Pipe 1
8 31 1210 06 Gasket 4
9 DD 1210 07 Bolt 2

3
6

7
9
4
5

11 12
Plate No.: 7
UG 220 BS IV
Crank shaft

No. Part No. Description Qty/Veh. Remarks

1 DK 1010 65 Crankshaft Assly. Comp. 1


12 2 DH 1013 96 Bolt 1
3 39 2165 11 Plain Washer 1
4 31 1011 73 Key Woodruff 1
5 DS 1011 54 Parallel Key 1
11 6 39 1931 20 Bearing Ball 2
7 36 DK00 07 Kit centrifugal over screw oil filter 1
8 39 2203 07 Parallel pin 1
10
9 36 DK00 38 Kit Gear Primary Drive & Driven 1
7 10 DH 1010 64 Body Centrifugal Oil Filter 1
13 5 11 DH 1011 95 Nut Primary Drive 1
9 12 DH 1013 55 Cover Complete Centrifugal Oil Filter 1
8 13 DK 1012 48 Sprocket Camshaft Drive (16T) 1
6

13 14
Plate No.: 8
UG 220 BS IV
Balancer & Balancer Idler Gear

No. Part No. Description Qty/Veh. Remarks

1 DK 1014 16 Assembly Body Balancer 1


2 DH 1010 72 Balancer - RH Bearing Stooper 1
3 DH 1013 85 Bolt stopper 1
4 DH 1020 52 Gear Complete Balancer Idler 1
5 39 2152 20 Needle roller bearing 2
11
10 6 DH 1014 24 Spring torsion Balancer Idler 2
8 7 39 2557 17 Circlip ext. 2
8 39 1686 06 Dowel Pin 2
9 39 1620 11 Spring steel washer 2
3 10 52 DH01 77 Balancer Idler Holder 1
2
7 11 39 1674 04 Hex bolt with flange 3
12 59 2000 28 Bearing Balancer 1
6

12
1
6

4
9
5

15 16
Plate No.: 9
UG 220 BS IV
Transmission

No. Part No. Description Qty/Veh. Remarks

1 DK 1014 71 Shaft Input Transmission 1


2 39 2158 11 Plain Washer 1
3 DK 1011 03 Gear 4th Drive 1
1 4 DH 1010 79 Washer Spline 3
5 DH 1012 35 Circlip Ext 4
3 2 6 DK 1011 02 Gear 3rd Drive 1
4 7 DK 1016 32 Gear 5th Drive 1
5 8 DH 1010 84 Gear 2nd Drive 1
6
10 9 39 2160 11 Plain Washer 1
7 45 10 39 2159 11 Plain Washer 1
11 DK 1017 17 Gera 1st Driven 1
8 12 12 DH 1011 11 Bush 1st Driven 1
9 11 13 DK 1017 18 Gear 4th Driven 1
5 13 14 DK 1011 05 Gear 3rd Driven 1
4
15 39 2159 11 Washer plain 2
15 16 DK 1017 20 Gear 5th Driven 1
22 14
20 17 DH 1013 19 Bush 2nd Driven 1
21 17 16 18 DK 1017 19 Gear 2nd Driven 1
23 19 DK 1011 44 Shaft Output Transmission 1
19 15
24 18 20 DK 1013 52 O Ring sprocket Collar 1
21 DK 1012 45 Collar sprocket 1
22 DV 1010 48 Sprocket Drive 1
23 DJ 1010 63 Plate Drive Sprocket 1
24 AA 1014 37 Bolt Flanged Small 2
24

17 18
Plate No.: 10
UG 220 BS IV
Change Drum / Shaft Fork

No. Part No. Description Qty/Veh. Remarks

1 DK 1011 59 Fork Gear Shift Input 1


2 DK 1011 60 Fork Gear Shift Output 1
2 6 3 DH 1011 46 Shift Gear Shift Fork 1
8 4 DH 1014 93 Shaft Gear Fork Shift 1
5 DK 1017 32 Drum Comp. Gear Shift 1
6 39 1197 04 Bolt Socket 1
3
7 39 2606 07 Parallel Pin 1
8 DH 1021 89 Guide Gear Shift 1
7
9 DH 1014 96 Spacer 1
10 DK 1011 35 Bush Fork Gear Shift 3

1
5

19 20
Plate No.: 11
UG 220 BS IV
Gear Change Mechanism

No. Part No. Description Qty/Veh. Remarks

1 DH 1017 05 Assly Lever Shaft 1


2 DH 1011 44 Spring Shift Return 1
3 DH 1013 93 Bolt Gear shift Drum Stopper 1
4 DK 1012 53 Spring Stopper Drum 1
4 5 DK 1017 25 Stopper Drum 1
6 DK 1011 82 Assembly Lever Complete Change 1
3
7 DT 5612 05 Damper 1
8 DH 1013 94 Bolt 1 N.I.

6
5 2

21 22
Plate No.: 12
UG 220 BS IV
Engine Assly. & Crankcase RH

No. Part No. Description Qty/Veh. Remarks

1 DK 1018 15 Engine Assly. BS IV SAI 1 N.I


2 JC 1010 29 Crankcase RH 1
3 DH 1018 96 Gasket Crankcase 1
3 2 4 39 2583 20 Bearing Ball (For Input Shaft) 1
9 5 59 2000 06 Bearing Ball (For Output Shaft) 1
6 39 2601 20 Ball Bearing 1
7 DH 1014 87 Plate Stopper 1
8 AA 1014 37 Bolt Flanged Small 1
9 39 2152 20 Needle Roller Bearing 1
10 DH 1013 94 Bolt Shift Change 1
4

10

6
8 7

23 24
Plate No.: 13
UG 220 BS IV
Crankcase LH

No. Part No. Description Qty/Veh. Remarks

1 JC 1010 45 Crankcase LH 1
2 59 0500 08 Stud M10 2
3 39 0752 01 Screw 3
4 DK 1010 94 Guide Starter Gear 1
5 59 2100 06 O Ring 1
2
6 DK 1010 97 Damper Crankshaft 1
7 39 2188 19 Oil Seal 1
8 DH 1015 81 Plate Starter Clutch Gear Return 1
20 9 DH 1013 85 Bolt Flange 1
1 10 DG 1014 98 Gasket 1
11 DH 1016 61 Plug Drain Magnetic 1
19
12 KJ AB10 19 O Ring 1
13 DK 1013 80 Neutral Switch Complete 1
14 DH 1013 85 Bolt Flange 1
4 5 6 15 39 2190 19 Oil Seal 1
7
3 16 39 1677 04 Flange Bolt 8
17 39 2583 20 Bearing Ball 1
18 39 2603 20 Bearing Ball 1
19 59 2000 29 Bearing Ball Balancer 1
20 DH 1012 03 Breather Pipe 1
9 18 21 DG 1014 56 Oil Seal 1

11 17

13 8
10
21
12

14

25 26
Plate No.: 14
UG 220 BS IV
Cover RH

No. Part No. Description Qty/Veh. Remarks


24
20
21 1 36 DJ40 26 Kit Assly Cl Cover 1
22 2 DH 1011 97 Grommet Breather 1
23 3 39 1041 19 Oil Seal 1
25
4 DH 1011 41 Rack 1
5 5 DH 1011 42 Shaft clutch release 1
11
6 DK 1012 51 Parallel pin 1
17
2 6 7 DG 1014 18 Gauge 1
3
18 8 DS 1012 15 Wire circlip 1
9 DS 1013 53 Bolt 10
12 10 39 0999 06 Pin Dowel 2
11 DK 1012 52 Bracket Clutch Cable 1
7
12 DH 1011 54 Gasket cover RH 1
13 DK 1014 80 Plunger Oil 1
14 DH 1210 11 Plate Plunger Oil 1
10 15 DH 1210 12 Spring Joint ‘A’ 1
8 16 DH 1015 44 Spring torsion clutch lever 1
4
1 17 39 2443 11 Washer 1
18 39 1041 19 Seal Oil 4
15 19 DK 1017 38 Decal Clutch Cover 1
14 18
13 20 DH 1012 75 Nut Special 1
21 DK 1016 36 Lever Assly 1
22 39 1674 04 Flange Bolt 1
23 DH 1011 52 O Ring 1
24 DS 1010 71 Cap Oil Filter 1
9 25 DK 1017 70 Cover Starter Motor 1

27 28
Plate No.: 15
UG 220 BS IV
Cover Magneto

No. Part No. Description ES KS


Qty/Veh. Remarks

1 52 DK02 03 Magneto Cover 1


2 DG 1014 18 Gauge 1
3 DV 1010 42 Gasket 1
7 1
3 4 DK 1017 62 Assly Cvr LH RR Moon Light 1
5 AP 1010 43 Bearing Needle Bendix 1
6 JE 5412 12 Decal Magneto Cover 1
2 7 DS 1013 53 Bolt Flanged 7

29 30
Plate No.: 16
UG 220 BS IV
Clutch

No. Part No. Description Qty/Veh. Remarks

1 DH 1012 75 Special Nut 1


2 36 PD00 30 Friction Clutch Plate Kit 1
3 PD 5514 18 Clutch Plate Assly. Complete 1
4 PD 5514 21 Clutch Center 1
5 DK 1015 69 Plate Clutch Pressure 1
6 6 36 DK00 38 Kit Primary Drive & Cl Housing 1
7 DK 1015 65 Plate Clutch 4
8 PD 5514 20 Spring Clutch Capacity 5
19 9 39 1674 04 Bolt 1
10 DK 1015 74 Bolt 5
6 11 39 1880 20 Bearing Clutch Lifter Thrust 1
7 12 DK 1015 73 Holder Clutch 1
6
4 13 DK 1010 72 Rod Clutch Lifter 1
7
18 14 DK 1011 26 Spacer Clutch 1
6
15 DH 1016 48 Nut Primary Drive Lock 1
7
6 16 DK 1016 36 Lever Assly. Clutch 1
17 39 2200 11 Washer Primary Drive Gear 1
7
18 DK 1015 70 Seat Judder Spring 2
6 8
7 19 DK 1015 71 Spring Judder 2
12
10
5
1 9
14
6 17
3 16
13
15 11

31 32
Plate No.: 17
UG 220 BS IV
Oil Cooler

No. Part No. Description Qty/Veh. Remarks

1 DK 1016 34 Oil cooler assembly 1


15 12 2 DK 1012 25 Switch Oil Pressure 1
4
5 3 3 DK 1013 40 ‘O’ ring (Oil Cooler Pipe) 1
14 4 DK 1610 81 Rubber Grommet Fairing Lower Mtg. 2
13 1 5 39 1672 04 Flange Bolt 4
6 DK 1016 30 Pipe Inlet Oil Cooler 1
7 DK 1016 31 Pipe outlet oil cooler 1
8 31 1010 60 Plug 1
9 DK 1013 66 Bolt Special Banjo 2
10 DK 1012 37 Copper Washer (oil cooler) 2
11
11 DK 1611 88 Cap Oil Cooler LH 1
2 7 6
18 12 DK 1611 89 Cap Oil Cooler RH 1
17 13 DK 1016 35 Cover Oil Cooler 1
14 DK 1611 86 Oil Cooler Cap Bracket LH 1
19
15 DK 1611 87 Oil Cooler Cap Bracket RH 1
16 DK 1012 79 Washer Cooler Pipe 1
17 JB 4022 02 Grommet oil Pressure Switch 1
8 18 DK 1012 77 Bracket Upper (Oil Cooler Pipe) 1
10
16 19 DK 1012 78 Bracket Lower (Oil Cooler Pipe) 1

33 34
Plate No.: 18
UG 220 BS IV
Carburettor

No. Part No. Description Qty/Veh. Remarks

1 DK 1210 92 Carburettor Assembly 1


2 DK 1210 69 Piston valve Assembly Kit 1
3 DK 1210 41 Vaccum Adjuster kit 1
4 DK 1210 56 Jet needle (JN) 1
5 36 JE00 22 “O” ring 1
1 6 36 DK00 61 Top Cap Assembly Kit 1
7 DK 1210 45 Float Assembly 1
2 8 DK 1210 70 Jet Kit 1
6 9 36 DK00 60 Float Chamber body Kit 1
10 10 DJ 1210 59 Set Plunger Assembly 1
12 11 DK 1210 63 Pilot Jet 1
12 DH 1210 63 Screw Cover 4
13 DK 1210 47 Needle Assembly 1
14 DK 1210 48 Pilot Screw Kit 1
8 11
13 3
4 14
7 5
1

35 36
Plate No.: 19
UG 220 BS IV
Air Cleaner Complete

No. Part No. Description Qty/Veh. Remarks

1 DK 1210 86 Assly Air Filter for SAI 1


2 KB BA05 25 Screw Pan Cross 5
3 DJ 1210 82 Cartridge Assemblly 1
4 DK 1210 15 O Ring 1
5 DK 1210 09 Assly Element Filter 1
1
6 DK 1210 39 Tube Connecting 1
7 AP 1210 64 Clip Band 1
7 8 DS 1211 17 Tube Drain 1
9 DG 1210 02 Clamp 1
13 12 6
10 DS 1211 26 Plug 1
11 AA 1410 48 Spring Band Clip 1
12 DH 1614 16 Bracket Lock 1
11 13 39 1780 01 Screw Pan M5 1
8

4
2 3 5

9
10

37 38
Plate No.: 20
UG 220 BS IV
Silencer Assembly

No. Part No. Description Qty/Veh. Remarks

1 DK 1018 16 Silencer Assly. With Cat 1


2 DH 1016 08 Shield Muffler 1
3 DH 1016 07 Screw Truss 2
5 4 DJ 1010 64 Gasket Exhaust 1
5 39 1970 15 Flanged Nut 2
6 DK 1013 14 Bolt socket Head 1
7 39 0201 11 Wahser 1
4 8 DH 1611 55 Damper Silencer 1
12
9 DD 1610 71 U Nut 1
10 DG 1611 24 Damper (main Stand) 1
12 11 DK 1013 05 Wire Shield Assly. 1
12 DH 1016 07 Truss Screw 4
13 JB 5910 68 Washer Nylon Shield 2
12 12
11 6
13
7
2
3

8
9

39 40
Plate No.: 21
UG 220 BS IV
Seat Assembly / Seat Lock

No. Part No. Description Qty/Veh. Remarks

1 DK 2110 12 Seat Assly comp front 1


2 DH 1610 46 Lock Assly seat front 1 N.I
3 DK 2110 14 Seat assly comp rear 1
4 DK 2110 08 Lock assly seat rear 1 N.I
5 39 1902 04 Bolt flange 4 N.I
6 DS 2110 04 Damper 2

41 42
Plate No.: 22
UG 220 BS IV
Oil Pump

No. Part No. Description Qty/Veh. Remarks

1 52 DH01 69 Oil Pump Assly 1


2 39 1674 04 Hex. Bolt With Flange 3
3 DH 1210 10 Mesh Filter Oil Pump 1
2 4 39 1686 06 Hollow Dowel Pin 1
5 DH 1210 35 Clip Mesh Oil Filter 1
4
6 39 2194 21 ‘O’ Ring 1

43 44
Plate No.: 23
UG 220 BS IV
Magneto, CDI & H.T. Coil

No. Part No. Description Qty/Veh. Remarks

1 59 1000 02 Spring Dowel Sleeve 1 N.I.


2 DH 1110 81 Stator Assly 1
10 3 JC 1110 28 Rotor Assly. 1
4 DH 1013 86 Hex. Bolt With Flange 2
12
5 DH 1013 81 Pan Head Screw 2
6 DH 1011 99 Stopper Plate (wiring Harness) 1
7 DH 1013 80 Screw Pan Head 1
8 DK 1110 28 Spark Plug 2
13 9 DK 1110 81 C.D.I. Assly. 1
17 10 39 1944 04 Flange Bolt 4
11 DK 2011 39 DC Regulator With Capacitor 1
8
12 JC 1110 22 H.T. Coil LH With Cable 1
15
13 JC 1110 23 H.T. Coil RH With Cable 1
14 DH 1110 15 Cap Spark Plug 2
15 DD 1110 12 Grommet H.T. Cable 2
14 16 16 DH 1110 13 Grommet Spark Plug Cape 2
9 15
17 DH 1110 16 Grommet Sleeve Spark Plug 1
7 18 39 1944 04 Flange Bolt 2
14
6

16
18
5
4

8
11

2/3

45 46
Plate No.: 24
UG 220 BS IV
Starter Assembly

No. Part No. Description Qty/Veh. Remarks

1 36 DK00 76 Kit Body Comp. Starter Clutch 1


2 DK 1016 05 Plate Roller Clutch 1
3 JC 1011 12 Gear Starter Clutch(55T) 1
4 DH 1015 81 Plate Starter Clutch Gear Return 1
12 5 DH 1013 85 Bolt 1
6 DK 1011 76 Shaft Starter Counter 1
11 7 DH 1011 72 Collar Starter Counter 1
14 8 JC 1011 15 Gear Comp. Starter Counter Assly. 1
9 59 2000 07 Needle Roller Bearing 1
10 39 0972 04 Bolt Socket 3 N.I.
3 11 JC 1110 07 Motor Assly. Starter 1
12 DS 1013 53 Bolt 2
13 13 DK 1017 70 Cover Starter Motor (MLT Silver) 1
14 DH 1013 89 Slotted C’sunk Screw 1
7 1 15 DK 1015 96 Spring 5
16 DH 1011 63 Roller 5
2
6 10
4
8
15
16
5

47 48
Plate No.: 25
UG 220 BS IV
Engine Mountings

No. Part No. Description Qty/Veh. Remarks

1 DK 1614 23 Assembly Engine Mtg Bkt Top LH 1


2 DK 1614 24 Assembly Engine Mtg Bkt Top RH 1
3 39 1967 04 Bolt 2
4 59 0400 17 Hex Hd Bolt Flanged - M8 1
5 39 1970 15 Nut - Hexagon With Flange 11
3 2 5 6 DK 1611 61 Bracket Complete Rh Engine Rear 1
7 39 2310 04 FLANGE BOLT 2
8 59 0400 41 Hex Hd Bolt/flang 1
9 39 2157 04 Bolt - Hexagon With Flange :- M8 3
13
10 39 2312 04 Hex Hd Bolt/flang-m8 4
1
11 DH 1611 89 Bracket Complete - Engine LH Fr 1
4
7 12 DH 1611 90 Bracket Complete - Engine RH Fr 1
10 13 DJ 1410 08 Damper Front 2
6
12

8
11

49 50
Plate No.: 26
UG 220 BS IV
Frame and Frame Fittings

No. Part No. Description Qty/Veh. Remarks

1 DK 1614 09 Frame Assly 1


2 DK 1810 75 Nut Steering 1
3 PD 1510 06 Cap Steering 1
4 36 DV00 07 Bearing Cone Kit 1
5 DK 1810 50 Cage Bearing Steering Top 1
2
6 DK 1810 51 Cage bearing lower 1
3
5
1
4

51 52
Plate No.: 27
UG 220 BS IV
Swing Arm / Rear Shock Absorber

No. Part No. Description Qty/Veh. Remarks


13 15 17
15
1 DK 1710 11 Swing Arm Assembly 1
2 DK 1710 03 Shaft Swing Arm 1
16 3 DG 1710 19 Seal-oil 4
4 DK 1710 06 Sleeve For Swing Arm 2
5 DG 1710 18 Bearing-needle 2
6 DG 1710 34 Guard 1
7 DH 1710 19 U Nut Swing Arm 1
8 DG 1710 22 Small nut 2
4 3 7 9 39 1997 15 Hexagon Nut 2
3 5 10 39 1224 11 Plain Washer 2
6 3
5 11 JM 1710 04 Cap Chain Adjuster 2
3 4
2 12 DJ 1710 44 Adjuster Chain 2
13 DK 1710 14 Rear Shock Abs Asly 2
1 14 DG 1710 38 Flanged Bolt 2
14 15 39 0714 11 Washer Plain 4
16 39 1829 12 Spring Washer 2
17 39 2366 15 Domed Cap Nut - M12 2

12

11
10

53 54
Plate No.: 28
UG 220 BS IV
Rider, Pillion Foot Rest & Step Holder
54
No. Part No. Description Qty/Veh. Remarks

2 9 1 56 DJ3Y 1Y Holder LH Step 1


5 2 56 DJ3X 1Y Holder RH Step 1
3 DJ 1611 26 Step Assembly - Main LH 1

RH 4
4
5
DJ 1611 27
36 DK00 13
Step Assembly - Main RH
Kit Hardware Pillion
1
2
5 6 DJ 1611 86 Plate Side Pillion Step 2
13 7 DJ 1611 28 Step Assly Complete - Pillion LH 1
15
14 8 DJ 1611 29 Step Assly Complete - Pillion RH 1
6 9 39 1069 01 Screw - Hexagon Head 2
8
10 DK 1013 14 Bolt Socket Head M10x50 1
12 11 DH 1611 55 Damper Silencer 1
11 12 DH 1611 57 Tube Silencer Mounting 1
10 13 DD 1610 71 Nut -U M10 X 1.25 X Height 6.5 1
14 39 0963 15 Nut - Domed Cap :- M6 2
15 DH 1611 00 Spacer - Main Step 2

9 1
5

LH
1415 6

7
5

55 56
Plate No.: 29
UG 220 BS IV
Mudguard - Front & Rear

No. Part No. Description Qty/Veh. Remarks

1 DK 1610 98 Brace Fender 1


2 DG 1810 08 Socket Bolt 4
3 DS 1611 25 Cable Guide 1
4 DJ 1610 69 Nail For Cable Guide 1
1 5 DK 1613 38 Fender Rear Front 1
6 39 0711 11 Plain Washer 2
4
7 39 0798 15 Flange Bolt 2
3
8 DK 1610 85 Fender Rear 1
2

5 76

57 58
Plate No.: 30
UG 220 BS IV
Stand Assembly

No. Part No. Description Qty/Veh. Remarks

1 DK 1611 22 Stand Main 1


2
2 30 1611 57 Shaft Stand 1
3 39 0787 08 Pin Cotter 1 N.I
4 DH 1611 21 Spring Main Stand 1
4 1 5 DH 1611 45 Cover Spring Main Stand 1
6 JC 1610 17 Stand Side 1
5 7 DH 1610 66 Spring Side Stand 1
8 DH 1611 46 Cover Spring Side Stand 1
9 DF 1611 02 Bolt 1
10 39 0422 15 Nut 1
11 JC 2010 39 Side Stand Switch 1
12 DF 1611 02 Bolt 1
13 DH 2010 65 Magnet Holder 1

10
9

12
7 13
8

6 11

59 60
Plate No.: 31
UG 220 BS IV
Tube / Tyre / Rim

No. Part No. Description Qty/Veh. Remarks

2 1 JC 1510 13 Wheel Rim Front (1.6 X 17 DC) 1


2 DK 1510 39 Tyre Front Tubeless 1
56 DJ6D 55 Wheel 1.85x17-tubeless Front Milky White 1 Ref.Cir. IB : 306
1 3 DK 1510 26 Valve Tubeless tyre 1
4 DK 1510 50 Wheel Rim Rear 1
5 DK 1510 40 Tyre Rear Tubless 1
56 DJ6E 55 Wheel 2.5 X 17 Tubeless Rear Milky White 1 Ref.Cir. IB : 306

61 62
Plate No.: 32
UG 220 BS IV
Front Hub

No. Part No. Description Qty/Veh. Remarks

1 DK 1510 95 Front Axle 1


2 DK 2010 98 Vehicle Speed Sensor Assly(pot 1
3 KB BA04 08 Screw Pan Cross 1
4 KD DB04 08 Washer Spring Thin 1
10 13 5 JC 2010 46 Stopper plate 1
12 6 KP BC62 02 Bearing-ball-c3 Clearance 2
7 DK 1510 28 Spacer Front Wheel 1
8 DG 1510 05 Seal-oil 1
9 DG 1510 07 Collar 1
10 DK 1510 27 Disc Front 1
11 11 PD 1318 03 Bolt 6
9 12 DG 1510 08 Washer 1
8
13 DH 1710 19 U Nut Swing Arm 1
6

6
2
5
3

63 64
Plate No.: 33
UG 220 BS IV
FR. Master Cylinder

No. Part No. Description Qty/Veh. Remarks

1 DE 1910 43 Major Kit - Master Cylinder 1


8 2 DK 1510 57 Hose Brake Front 1
3 DJ 1910 57 Lever Grip RH 1
3 4 DK 1510 69 Banjo Bolt 2
5 DE 1910 10 Washer Copper 4
6 DE 1910 33 Clamp Holder RH 1
7 DJ 1910 28 Bolt 1
9 8 DJ 1910 29 Bolt Front Brake Lever 1
10 10 9 DJ 1910 30 Nut Flanged 1
10 DE 1910 30 Screw 2
13
11 DK 1510 62 Cylinder Master 1
12 DJ 2011 00 Front Brake Switch 1
15 13 DE 1910 29 Reservoir Cover 1
5 14 DE 1910 28 Diaphragm 1
15 DE 1910 36 Oil Window Kit 1
5
4
1
14

7
7
2

11 6

5
4 12

65 66
Plate No.: 34
UG 220 BS IV
Front Disc Brake

No. Part No. Description Qty/Veh. Remarks

1 DK 1510 54 Caliper Assly. Front 1


PD 1318 24 Caliper Assembly Front 1 Ref.Cir.IB-347
2 59 0400 48 Bolt Flanged 2
3 DE 1510 48 Spring Pad 1
4 DE 1510 46 Bleeder Screw 1
5 DE 1510 47 Bleeder Cap 1
4 6 DE 1510 37 Disc Pad Set 1
8
7 DE 1510 43 Insulator 1
5
8 DJ 1510 74 Minor Kit - Caliper 1
9A PISTON SEAL 9 DJ 1510 75 Major Kit - Caliper 1
8
9A 9B DUST SEAL

9B BLEEDER CAP
10A 5
x
7
PROTECTION BOOT
8
3 INSULATOR
7

6 10A CALIPER PISTON


2
4 BLEEDER SCREW

1
3
PAD SPRING

67 68
Plate No.: 35
UG 220 BS IV
Rear Hub

No. Part No. Description Qty/Veh. Remarks

1 DK 1510 09 Axle Rear 1


2 DG 1510 08 Washer 2
3 DK 1510 12 Seal Oil 1
4 LC A000 02 Nut Hex Thin M10x1.25x6 4
5 DS 1510 74 Washer Four Rubber 2
6 36 DK00 36 Chain sprocket Kit 1
2
14 18 7 KP AC60 05 Bearing Ball Ordinary Clearance 1
16 8 DS 1510 73 Stud M10x1.25p Four Rubber 4
20
19 9 JG 1312 19 Coupling Rubber 1
15 17 10 DK 1510 15 Sleeve 1
13
11 KP BC62 02 Bearing-ball-c3 Clearance 1
12 DK 1510 22 Collar Bearing Assly 1
13 DK 1510 24 Disc Rear 1
10 14 39 2038 04 Hexagon Socket Head Bolt-m6 6
9 11 15 KP BC63 02 Bearing-ball-c3 Clearance 1
8 16 30 1510 82 Seal Oil 1
7 12 17 DK 1510 82 Spacer II 1
6 18 DK 1510 81 Spacer I 1
5 19 DG 1510 08 Washer 1
3 20 DH 1710 19 U Nut Swing Arm 1
2
1

69 70
Plate No.: 36
UG 220 BS IV
Rear Disc Brake System

No. Part No. Description Qty/Veh. Remarks

1 DK 1510 33 Reservoir Rear Disc Brake 1


2 DK 1510 34 Reservoir Tube Rear Disc 1
9
3 39 2310 04 Flange Bolt 2
1 4 39 2481 04 Bolt Hexagon Head With Flange M8 1
5 5 DK 1510 63 Clip For Reservoir Tube 2
6 DK 1510 69 Banjo Bolt 1
7 DE 1910 10 Copper Washer 1
8 DK 1510 84 Hose Brake Rear 1
9 DK 1510 45 Reservoir Cap 1

71 72
Plate No.: 37
UG 220 BS IV
Rear Disc Brake - Master Cylinder & Caliper

No. Part No. Description Qty/Veh. Remarks


1

1 DK 1510 31 Master Cylinder 1


2 36 DK00 69 Major kit caliper 1
7 6 2A 36 DK00 70 Minor kit caliper 1
5
3 DK 1510 70 Kit Rear Caliper Major 1
4 36 DK00 71 Push Rod 1
5 DK 1510 42 Boot 1
2
6 DK 1510 89 Kit Piston Seal (Minor Kit) 1
7 DK 1510 90 Insulator Kit floating caliper 1 N.I.
8 DK 1510 83 Caliper Assembly. Rear 1
JR 1318 29 Caliper Assembly Rear 1 Ref.Cir.IB-347
9 DK 1510 41 Spring Pad 1
4 10 DE 1510 46 Bleeder Screw 1
2A
11 DE 1510 47 Bleeder cap 1
12 DK 1510 85 Disc Pad Set 1
13 DK 1510 88 Piston Kit (major kit) floating caliper 1 N.I.
8

3
6

11 10

12 9

73 74
Plate No.: 38
UG 220 BS IV
Rear Brake Padal

No. Part No. Description Qty/Veh. Remarks

1 DK 1910 12 Lever Brake 1


2 DG 1013 39 Damper 1
3 DK 1011 86 Bolt Pivot Lever Change 1
4 DK 1011 85 Washer Pivot Bolt 1 N.I
9 5 DK 1011 87 Collar Pivot Bolt 1 N.I
8
6 DK 1910 14 Spring Rear Brake Switch 1
7
7 DK 1611 63 Bkt. Rear Brake Switch 1
8 31 2010 79 Rear Brake Switch 1
9 39 2475 04 Hex. Head Bolt/flange M6 1

6 1
3

75 76
Plate No.: 39
UG 220 BS IV
Handle Bar

No. Part No. Description Qty. Remarks

1 DK 1810 63 Upper Bracket (Black) 1


2 DK 1810 62 Holder Handle RH (Black) 1
3 DK 1810 60 Holder Handle LH (Black) 1
4 DK 1810 62 Socket Bolt 4
5 DT 4014 03 Control Switch LH (UG-5) 1
6 DT 4014 04 Control Switch RH (UG-5) 1
7 DK 1910 23 Lever & Support Holder Assly 1
8 DJ 1910 55 Lever LH 1
9 DL 1910 14 Stud Lever Handle 1
10 39 1553 04 Bolt Flange M6 1
7
8 11 36 DU19 01 Kit Adjusting Screw 1 N.I
13 15 16
12 DH 1910 07 Grip LH 1
9
13 DH 1910 14 Grip RH 1
5 7A 2
27 26 6 23 14 DS 1910 52 Boot for lever LH 1 N.I
12 3 25
10 15 DK 1810 43 Handle bar weight 2
15 16 39 2427 04 Hex. Soc. Hd. Cap Screw 2
22
16 17 39 1184 15 Nut Nyloc M5 x 0.8 1 N.I
4 18 DK 1810 34 Switch Assly. Ignition 1
19 39 1943 04 Flange Bolt 2
21 1
20 DK 2010 83 Clutch Switch (Transil Diode) 1
21 DK 1810 46 Handle bar tube assly. LH 1
18 19 22 DK 1810 47 Handle bar tube assly. RH 1
24 23 DH 1910 17 Pipe throttle 1
24 DK 1810 99 Lock set 3in 1 1
25 LA C000 20 Bolt Socket Head * 2
26 39 1180 11 Washer 2
27 DK 1810 36 Rubber Plug 2

77 78
Plate No.: 40
UG 220 BS IV
Front Fork

No. Part No. Description Qty/Veh. Remarks

1 DK 1810 72 Fork Front 1


2 DK 1810 40 Hose Clamp 1
3 59 0400 05 Bolt 1
1 4 DK 1810 56 Outer Tube LH 1
5 DK 1810 57 Outer Tube RH 1
6 DK 1810 70 Fork Pipe Spinning 2
7 DK 1810 06 Socket Headed Bolt 2
8 DK 1810 07 Copper Washer 2
22 23 9 DK 1810 08 Flange Bolt - M8 x 1.25 x 45 1
2 21 24 10 DK 1810 09 Cap Oil Lock 2
17 11 DK 1810 10 Seat Pipe 2
20 11
12 DK 1810 11 Slide Bush 2
3 17
19 31 13 DK 1810 12 Piston Ring 2
18 10 16 14 DK 1810 13 Rebound Spring 2
15 DK 1810 73 Main Spring 2
16 DK 1810 15 Washer 2
30 17 DK 1810 71 Spacer Tube 2
4/5 15
29 18 DK 1810 93 Guide Bush 2
9 19 DK 1810 18 Washer Seal 2
6 28 20 DK 1810 19 Oil Seal 2
21 DK 1810 20 Oil Seal Stopper 2
22 DK 1810 21 Inner Dust Seal 2
12
23 DK 1810 22 Bolt Fork 2
8 14 25 24 DK 1810 23 ‘O’ Ring 2
25 DK 1810 24 Under Bracket Assembly 1
7 13 26
26 DK 1810 25 Spring Washer 2
27 27 DK 1810 28 Hex Bolt - M10 x 1.5 x 40 2
28 DG 1810 03 Washer Plain 1
29 DG 1810 04 Oil Seal 1
30 DG 1810 05 Bearing Cone 1
31 DK 1810 63 Upper Bracket 1

79 80
Plate No.: 41
UG 220 BS IV
Cap Tank & Gauge Fuel

No. Part No. Description Qty/Veh. Remarks


1

1 DK 1810 99 Cap Assly. EVAP 1


2
2 KA CA05 16 Bolt Socket 7
3 DH 1410 23 Damper Rear 1
4 JG 1710 86 Connector EVAP 1
5 JG 1710 29 Spring Band Clamp 1
6 DJ 1410 72 Tube Tank To Inline Connector 1
7 JG 1710 29 Spring Band Clip 1
8 DH 1611 58 Grommet Side Cover RR 2
9 DJ 1410 56 Petrol Cock 1
10 DD 1412 27 Bolt Flange 2
11 39 0740 11 Washer Plain 2
12 33 1410 08 Pipe Clip 2
13 DK 2010 65 Tank Unit 1
14 DK 1410 28 O Ring 1
15 KC GA05 05 Nut 4

11
10
7

8
9 6
12

5 3
4

13
14

15

81 82
Plate No.: 42
UG 220 BS IV
Canister Assembly

No. Part No. Description Qty/Veh. Remarks

1 JY 1710 77 Canister 1
2 DJ 1410 72 Tube Tank To T Connector 1
3 DJ 1410 73 Tube T Connector To Canister 1
4 DJ 1410 77 Tube Connector To Purge Valve 1
5 DK 1410 57 Tube Purge Valve To Carburetor 1
9 6 DH 1410 75 Tube Drain 1
8 7 DJ 1410 74 Tube Canister Breather 1
4 12 11 8 PD 1716 16 Valve Purge 1
5
9 PD 1716 16 Grommet Purge Valve 1
3 10 GL 1710 36 Connector Breather & Vapor Tube 1
12 11 JY 1710 69 Spring Band Clamp 11.5 X 8.4 1
12 JG 1710 29 Spring Band Clamp 13x12 5
13 2 13 JY 1710 70 Spring Band Clamp 9 X8.4 3
14 JH 1716 02 Clamp 1
1 10 12 15 JY 1718 25 Plug Fuel Drain 1
16 16 DH 1614 29 Strap Canister 2
17 DH 1410 73 Tube Canister Drain 1
6

12
13 7

17

15

83 84
Plate No.: 43
UG 220 BS IV
Fittings Fairing

No. Part No. Description Qty/Veh. Remarks

1 DK 1610 70 Fairing Air Intake LH 1


14 2 DK 1610 71 Fairing Air Intake RH 1
3 DK 1610 72 Fairing Under Cover 1
13
4 59 0200 01 Self Tapping Screw 4
16
15 5 DK 1610 66 Fairing Assembly 1
6 39 1778 02 Self Tapping Screw For Speedo 4
7 DJ 1612 29 Clip nut 4
8 39 1907 01 Screw 4
9 DK 1610 76 Fairing Mesh LH 1
10 DK 1610 77 Fairing Mesh RH 1
11 39 1918 24 Washer Nylon 6 N.I
8
12 DK 1611 51 Screw Cross Recessed 6
13 DK 2210 14 Mirror Assembly LH 1
14 DK 2210 15 Mirror Assembly RH 1
15 DK 2210 01 Nut for mirror 4
6 16 DK 1611 25 Rubber For Mirror 2
17 DK 1810 74 Beading 1
7
2
18 18 DK 1611 52 Bush Nylon for Fairing 2
20
19 19 DJ 1810 64 Grommet Fairing Mounting 5
21
1 22 20 DJ 1810 29 Collar Fairing Mounting 5
10
21 39 0211 11 Washer Plain 2
22 39 1956 04 Flanged Bolt

17
12
9

85 86
Plate No.: 44
UG 220 BS IV
Fittings P. Tank, Side Cover & Cover Seat
54 2 No. Part No. Description Qty/Veh. Remarks
3
6
1 36 DH16 01 Grommet Kit For Side Cover 1 Ref. Page No. 103
2 JC 1410 17 Grommet II 2
3 JC 1410 15 Grommet 2
4 JC 1410 16 Collar 2
5 39 1902 04 Flanged Bolt 2
10 6 DJ 1410 08 Damper Front 2
7 39 1556 04 Flange Bolt 1
8 39 2424 11 Plain Washer 1
9 DK 1611 23 Cover Side Mesh LH 1
11
13 10 DK 1611 24 Cover Side Mesh RH 1
8 7 11 59 0200 01 Self Tap Screw 6
12 DJ 1810 65 Clip Nut 2
1 13 DG 1611 21 Screw 3
14 DH 1611 58 Grommet Side Cover RR 1
9 12 1 15 DK 1614 43 Bracket Belly Pan Front LH 1 Ref.Cir.IB-347
13 16 DK 1614 44 Bracket Belly Pan Front RH 1 Ref.Cir.IB-347
17 DK 1614 47 Bracket Belly Pan Rear RH 1 Ref.Cir.IB-347

16
15

14

17

87 88
Plate No.: 45
UG 220 BS IV
Meter Assembly

No. Part No. Description Qty/Veh. Remarks

1 DK 1910 39 Speedometer Assly 1


2 39 1778 02 Self Tapping Screw 4
3 39 1970 15 Nut Flange M8 (fairing Fit.) 4
4 DK 1613 24 Sleeve Speedometer Support 2
5 DK 1613 23 Bracket Speedometer Support 1
6 DK 1610 81 Grommet Speedo Bracket 2
7 LA D000 77 Bolt Flanged (Speedo Bracket Fit.) 2

4 7
6

89 90
Plate No.: 46
UG 220 BS IV
Control Cables

No. Part No. Description Qty/Veh. Remarks

1 DJ 1910 61 Cable Accelerator 1


2 JC 2010 43 Speedo Sensor With Cable ‘O’ Ring 1
3 JC 1910 04 Cable Clutch 1
4 59 2100 19 ‘O’ Ring 1

91 92
Plate No.: 47
UG 220 BS IV
Chain Case

No. Part No. Description Qty/Veh. Remarks

1 DK 1612 50 Cover Chain Integral 1


2 JC 1610 23 Instruction Label 1 N.I
3 39 1680 04 Bolt 3

93 94
Plate No.: 48
UG 220 BS IV
Head Lamp & Fairing

No. Part No. Description Qty/Veh. Remarks

2
3
1 DK 2011 19 Head Lamp Assly. without bulb 1
2 DK 1610 69 Wind Shield 1
5
3 DK 1611 51 Screw Cross Recessed 6
8
4 DL 1810 10 Well Nut 6
5 39 2141 24 Washer Nylon 6
7
6 DK 2011 17 Wiring harness for HL 1
10
7 DJ 1810 65 Clip Nut 5
1
8 DG 1611 21 Screw 2
9 DK 2010 43 Headlight bulb 2
9 10 DJ 2010 72 Lamp - Position 12V / 5W 2
11 36 DK00 21 Kit hardware mtg. bracket 1
12 DJ 1810 64 Grommet Fairing Mounting 3
13 DJ 1810 29 Collar Fairing Mounting 3
14 39 0211 11 Washer Plain 3
15 39 1950 04 Bolt - Flanged - Small 3
16 52 DK02 32 Fairing Structure Assembly 1
17 DK 1611 26 Damper For Fairing 2

16
12
15

13
14

11

95 96
Plate No.: 49
UG 220 BS IV
Indicator Light Assembly

No. Part No. Description Qty/Veh. Remarks

1 DJ 2012 07 Blinker Front LH Flexible 1


2 DJ 2012 06 Blinker Front RH Flexible 1
3 GH 2010 12 Lamp 12V / 10W 4
4 39 1225 15 Hex Nut Flange 4
2 1
4 4

4 4
2 1

97 98
Plate No.: 50
UG 220 BS IV
Tail Lamp Assly / FR & RR No. Plate

No. Part No. Description Qty/Veh. Remarks


1
1 DK 2010 03 LED Tail Lamp Assly 1
2 DK 1611 53 Clip Nut 4
3 39 2592 01 Screw Pan Cross 4
3
2 4 39 1907 01 Truss Screw 2
7 6 5 39 1972 15 Bolt Flange 2
4 8
6 DJ 2010 72 Lamp 12V-4W 1
7 JW 4010 11 No. Plate Illumination 1
10 8 DJ 1610 72 Rear No. Plate Bkt. 1
5 9 DP 1611 45 Number Plate Rear 1
9
10 39 1680 04 Hex Flanged Bolt 2
11 39 1783 01 Truss Screw 2
12 DP 1611 44 Number Plate Front 1
13 JC 1810 26 No. Plate Mounting Bracket 1
14 39 1074 04 Bolt Flange 2
15 DH 1612 93 Grommet For Number Plate Mtg 2
16 30 2110 05 Collar 2
17 39 1074 04 Bolt Flange 2

11 12

13

14

15

16

99 100
Plate No.: 51
UG 220 BS IV
Tool Kit

No. Part No. Description Qty/Veh. Remarks

1 DJ 2210 19 Tool Kit 1

101 102
Plate No.: 52
UG 220 BS IV
Electrical Equipments

No. Part No. Description Qty/Veh. Remarks

1 DK 2010 37 Horn 1
2 DK 2010 38 Horn 1
1/2 3 39 1507 11 Plain Washer 1
4 4 39 2208 04 Flange Bolt 1
3
5 DK 2011 59 Wiring Harness 1
6 DJ 2011 26 Battery 12V 7Ah Dry 1
7 DH 1614 29 Band Battery Bkt. 1
8 JG 4018 08 Foam Battery Bracket 3
9 39 1944 04 Flange Bolt 1
10 DK 2010 78 Starter Relay 1
11 DJ 2011 40 Cable Assly. (Battery To Earth) 1 N.I
12 GF 2010 36 Fuse Box Assly. 1
5 13 30 2010 85 Fuse - 15a 2 N.I
14 DJ 2011 40 Cable Assly. (Battery To St. Relay) 1 N.I
15 30 1910 48 Cable Tie Lock 4 N.I
16 DS 2010 25 DC Flasher 1
17 DJ 1613 27 Bkt LCM Mtg 1
18 39 1944 04 Bolt for BKT Mtg (UG-5) 1

18 17

9
7
10
16

103 104
Plate No.: 53
UG 220 BS IV
Accessories / Grab Handle

No. Part No. Description Qty/Veh. Remarks

1 DJ 2210 03 Mirror Assembly - LH 1


2 DJ 2210 04 Mirror Assembly - RH 1
1 2 7 3 DJ 2210 20 Leg Guard LH 1
6
4 DJ 2210 21 Leg Guard RH 1
5 KA DA08 14 Bolt Flanged 2
6 36 DJ40 57 Assly Grab Handle 1
7 39 1681 04 Bolt Flange 4
4 8 DK 1611 76 Guard Lady Footrest 1
9 36 DK00 23 Plug 1
3
10 39 1608 04 Bolt Flanged 1
11 39 0296 15 Hex Nut 1
5

10

9 8

11

105 106
Plate No.: 54
UG 220 BS IV
Painted Parts & Decals

No. Part No. Description Qty. Remarks

1 52 DK06 62 FAIRING ROYAL BLUE WT DCL 1 Till OCT 2017


1 52 DK07 25 FAIRING FLAME RED WT DCL 1 Till OCT 2017
1 1 52 DK06 31 FAIRING EB BLACK WT RED DCL 1
1 52 DK08 25 FAIRING EB BLK WT CROME DCL 1
1 52 DK09 08 FAIRING COCKTAIL WINE RED WT DCL 1 Ref. Cir. IB: 289
1 52 DK09 06 FAIRING SAFFIRE BLUE WT DCL 1 Ref. Cir. IB: 289
2/2a 1 52 DK09 54 FAIRING EB BLACK + MATT PEWTER GRAY 1 Ref Cir. IB: 306

2 52 DK06 64 FUEL TANK ROYAL BLUE WT DCL 1 EVAP - Till OCT 2017
2 52 DK07 27 FUEL TANK FLAME RED WT DCL 1 EVAP - Till OCT 2017
5 2 52 DK06 33 FUEL TANK EB BLK WT RED DCL 1 EVAP
4 2 52 DK08 31 FUEL TANK EB BLACK WT CROME DCL 1 EVAP
2 52 DK09 11 FUEL TANK COCKTAIL WINE RED WT DCL 1 EVAP - Ref. Cir. IB: 289
2 52 DK09 10 FUEL TANK SAFFIRE BLUE WT DCL 1 EVAP - Ref. Cir. IB: 289
2 56 DK2X X3 FUEL TANK EBONY BLACK + MATT PEWTER GRAY 1 EVAP - Ref Cir. IB: 306

2a 52 DK08 34 FUEL TANK EB BLK WT RED DCL 1 Non EVAP


2a 52 DK09 39 FUEL TANK EB BLACK WT CROME DCL 1 Non EVAP
2a 52 DK09 38 FUEL TANK SAFFIRE BLUE WT DCL 1 Non EVAP

6 3 52 DJ09 56 ASSLY COVER SIDE LH ROYAL BLUE 1 Till OCT 2017


3 52 DH13 68 ASSLY COVER SIDE LH FLAME RED 1 Till OCT 2017
3 52 DJ09 51 ASSLY SIDE CVR LH EB BLACK WT RED DCL 1
3 52 DH15 27 ASSLY SIDE CVR LH EB BLACK WT CROME DCL 1
3
3 52 DH16 60 ASSLY SIDE CVR LH COCKTAIL WINE RED WT DCL 1 Ref. Cir. IB: 289
3 52 DH16 50 ASSLY SIDE CVR LH SAFFIRE BLUE WT DCL 1 Ref. Cir. IB: 289
7/8 3 52 DH17 15 ASSLY SIDE CVR LH MATTE PWTR GRY 1 Ref Cir. IB: 306

4 52 DJ09 57 ASSLY COVER SIDE RH ROYAL BLUE 1 Till OCT 2017


4 52 DH13 69 ASSLY COVER SIDE RH FLAME RED 1 Till OCT 2017
4 52 DJ09 52 ASSLY SIDE CVR RH EB BLACK WT RED DCL 1
4 52 DH15 29 ASSLY SIDE CVR RH EB BLACK WT CROME DCL 1
4 52 DH16 61 ASSLY SIDE CVR RH COCKTAIL WINE RED WT DCL 1 Ref. Cir. IB: 289
4 52 DH16 51 ASSLY SIDE CVR RH SAFFIRE BLUE WT DCL 1 Ref. Cir. IB: 289
4 52 DH17 16 ASSLY SIDE CVR RH MATTE PWTR GRY 1 Ref Cir. IB: 306

107 108
Plate No.: 54
UG 220 BS IV
Painted Parts & Decals

No. Part No. Description Qty. Remarks

5 52 DK06 63 SEAT COWL ROYAL BLUE WT DCL 1 Till OCT 2017


5 52 DK07 26 SEAT COWL FLAME RED WT DECAL 1 Till OCT 2017
1 5 52 DK06 32 SEAT COWL EBONY BLACK WT RED DCL 1
5 52 DK08 21 SEAT COWL EBONY BLACK WT CROME DCL 1
5 52 DK09 04 SEAT COWL COCKTAIL WINE RED WT DCL 1 Ref. Cir. IB: 289
5 52 DK09 02 SEAT COWL SAFFIRE BLUE WT DCL 1 Ref. Cir. IB: 289
2/2a 5 52 DK09 53 SEAT COWL EB BLACK + MATTE PWTR GRY 1 Ref Cir. IB: 306

6 52 DJ09 55 FRONT FENDER ASSLY ROYAL BLUE 1 Till OCT 2017


5
6 52 DJ10 13 FRONT FENDER ASSLY FLAME RED 1 Till OCT 2017
6 52 DJ05 65 FRONT FENDER ASSLY EBONY BLACK 1 Common EB BLK Model
4
6 52 DJ05 22 FRONT FENDER ASSLY COCKTAIL WINE RED 1 Ref. Cir. IB: 289
6 52 DJ05 20 FRONT FENDER ASSLY SAFFIRE BLUE 1 Ref. Cir. IB: 289
6 52 DJ12 08 FRONT FENDOR EB BLACK + MATTE PWTR GRY 1 Ref Cir. IB: 306

7 DJ 1614 03 TANK 3D DECAL SATIN CHROME LH (SHADED) 1


8 DJ 1614 04 TANK 3D DECAL SATIN CHROME RH (SHADED) 1
9 DH 1410 20 TAPE - SEAT 1 N.I
10 DJ 1810 37 DECAL - WINDSHIELD 1 N.I.
6

7/8

109 110
Plate No.: 55
UG 220 BS IV
Painted Parts & Decals

No. Part No. Description Qty/Veh. Remarks

1 36 DK01 22 KIT FAIRING DECAL RED 1


1 36 DK01 23 KIT FAIRING DECAL ROYAL BLUE 1
36 DK01 29 KIT FAIRING DECAL F RED 1
36 DK01 31 KIT DCL FAIRING EBONY BLACK 1
36 DK01 42 KIT DCL FAIRING PASSION RED 1
36 DK01 34 KIT DCL FAIRING ROYAL BLUE 1
36 DK01 48 KIT FAIRING DCL WINE RED 1 REF. CIR. IB: 289
36 DK01 45 KIT FAIRING DCL S BLUE 1 REF. CIR. IB: 289
36 DK01 51 KIT FAIRING DECAL 1 REF CIR. IB: 306

2 2 36 DK01 21 KIT TANK DCL RED 1


36 DK01 24 KIT TANK DCL ROYAL BLUE 1
36 DK01 30 KIT TANK DCL F RED 1
36 DK01 32 KIT DCL TANK EBONY BLACK 1
36 DK01 43 KIT DCL TANK PASSION RED 1
36 DK01 35 KIT DCL ROYAL BLUE 1
36 DK01 49 KIT TANK DECAL WINE RED 1 REF. CIR. IB: 289
36 DK01 46 KIT TANK DECAL S BLUE 1 REF. CIR. IB: 289
3 4

3 36 DJ40 65 KIT DCL LH SIDE COVER RED 1


36 DK01 25 KIT S COVER LH ROYAL BLUE 1
36 DH41 09 KIT DCL S COVER LH F RED 1
36 DK01 37 KIT DCL SIDE COVER LH EBONY BLACK 1
36 DK41 28 KIT DCL SIDE COVER LH PASSION RED 1
36 DK01 39 KIT DCL SIDE COVER LH ROYAL BLUE 1
5 36 DH41 37 KIT SIDE COVER LH WINE RED 1
36 DH41 33 KIT SIDE COVER LH S BLUE 1
36 DK01 52 KIT SIDE COVER DCL LH 1 REF CIR. IB: 306

4 36 DJ40 66 KIT DCL RH SIDE COVER RED 1


36 DK01 26 KIT S COVER RH ROYAL BLUE 1
36 DH41 10 KIT DCL S COVER RH F RED 1
36 DK01 38 KIT DCL SIDE COVER RH EBONY BLACK 1
36 DK41 29 KIT DCL SIDE COVER RH PASSION RED 1
36 DK01 40 KIT DCL SIDE COVER RH ROYAL BLUE 1
36 DH41 38 KIT SIDE COVER RH WINE RED 1
6/7
36 DH41 34 KIT SIDE COVER RH S BLUE 1
36 DK01 53 KIT SIDE COVER DCL RH 1 REF CIR. IB: 306
8

111 112
Plate No.: 55
UG 220 BS IV
Painted Parts & Decals

No. Part No. Description Qty/Veh. Remarks

5 36 DK01 20 KIT SEAT COWL DECAL RED 1


1 36 DK01 27 KIT SEAT COWL ROYAL BLUE 1
36 DK01 28 KIT SEAT COWL DECAL F RED 1
36 DK01 33 KIT DCL SEAT COWL EBONY BLACK 1
36 DK01 44 KIT DCL SEAT COWL PASSION RED 1
36 DK01 36 KIT DCL SEAT COWL ROYAL BLUE 1
36 DK01 50 KIT SEAT COWL DCL W RED 1 REF. CIR. IB: 289
36 DK01 47 KIT SEAT COWL DCL S BLUE 1 REF. CIR. IB: 289
36 DK01 54 KIT SEAT COWL DCL 1 REF CIR. IB: 306

2 6 DH 0101 20 DECAL WHEEL LH-RED 2


DH 0101 42 DECAL WHEEL LH-BLUE 2
DH 0101 67 DECAL WHEEL LH-F RED 2
DH 0102 69 DECAL WHEEL LH- SILVER 2

7 DH 0101 21 DECAL WHEEL RH-RED 2


DH 0101 43 DECAL WHEEL RH-BLUE 2
DH 0101 68 DECAL WHEEL RH-F RED 2
3 4
DH 0102 10 DECAL WHEEL RH-SILVER 2

8 36 DK01 55 KIT FENDER DECAL 1 REF. CIR. IB : 306

6/7

113 114
Plate No.: 56
UG 220 BS IV
Painted Parts & Decals - From Jan. 2019

No. Part No. Description Qty Remarks

1 52 DK11 72 Tank Ebony Black-Red 1


52 DK11 72 Tank Ebony Black - Blue 1
52 DK11 88 Tank Volcanic Red 1

2 52 DJ14 54 Side Cover LH Ebony Black-Red 1 For Common

3 52 DJ14 55 Side Cover RH Ebony Black-Red 1 For Common


1
14 4 4 52 DK11 71 Fairing Ebony Black-Red 1
6,10 52 DK11 98 Fairing Ebony Black - Blue 1
2,3
52 DK11 70 Fairing Volcanic Red 1

5 52 DJ14 49 Fender Ebony Black-Red 1


5,11 52 DJ15 02 Fender Ebony Black - Blue 1
52 DJ14 42 Fender Volcanic Red 1

6 52 DK11 65 Seat Cowl Ebony Black-Red 1


52 DK12 02 Seat Cowl Ebony Black - Blue 1
52 DK11 64 Seat Cowl Volcanic Red 1

7 52 DJ14 47 Belly Pan LH Ebony Black-Red 1


9
52 DJ15 00 Belly Pan LH Ebony Black - Blue 1
7,8,12
52 DJ14 40 Belly Pan LH Volcanic Red 1

13 8 52 DJ14 46 Belly Pan RH Ebony Black-Red 1


52 DJ15 01 Belly Pan RH Ebony Black - Blue 1
52 DJ14 39 Belly Pan RH Volcanic Red 1

9 36 DK01 62 Fairing Decal Kit Ebony Black-Red 1


36 DK01 77 Fairing Decal Kit Ebony Black - Blue 1
36 DK01 66 Fairing Decal Kit Volcanic Red 1

115 116
Plate No.: 56
UG 220 BS IV
Painted Parts & Decals - From Jan. 2019

No. Part No. Description Qty Remarks

10 36 DK01 63 Seat Cowl Decal Kit Ebony Black-Red 1


36 DK01 76 Seat Cowl Decal Kit Ebony Black - Blue 1
36 DK01 67 Seat Cowl Decal Kit Volcanic Red 1

11 36 DK01 64 Fender Decal Kit Ebony Black-Red 1


. 36 DK01 78 Fender Decal Kit Ebony Black - Blue 1
36 DK01 68 Fender Decal Kit Volcanic Red 1
1
14 4 12 36 DK01 65 Belly Pan Decal Kit Ebony Black-Red 1
6,10 36 DK01 79 Belly Pan Decal Kit Ebony Black - Blue 1
2,3
36 DK01 69 Belly Pan Decal Kit Volcanic Red 1

13 DK 0102 44 Wheel Decals Ebony Black-Red 4


5,11 DK 0102 72 Wheel Decals Ebony Black - Blue 4
DK 0102 57 Wheel Decals Volcanic Red 4

14 DK 0102 61 Decal 3D 2

9
7,8,12

13

117 118
Kit List Kit List
UG 220 BS IV UG 220 BS IV

Sr. Consisting of Following Parts Sr. Consisting of Following Parts


Kit Part No. Kit Description No. Kit Part No.
No. Part No. Description Qty./Kit Kit Description Part No. Description Qty./Kit

1 36DS1001 CYL. HEAD O RING KIT 39239121 O RING (COVER TAPPET) 2 DK151060 CHAIN 1
39128321 O RING 2 10 36DK0021 KIT HARDWARE MTG. BRACKET DJ181029 COLLAR FEARING MTG. 1
DJ181036 GROMMET FEARING STRUCTURE 1
2 DK101327 VALVE KIT DK101052 VALVE INTAKE 1 39021111 PLAIN WASHER 1
DK101011 VALVE EXHAUST 1 39155304 FLANGE BOLT 1

3 DK101326 VALVE REPAIR KIT DK101247 RETAINER VALVE SPRING 2 11 36DK0023 KIT HARDWARE SAREE GUARD DH161255 BOLT SPECIAL 1
DK101108 SPRING VALVE INNER 2 39078912 WASHER SPRING 1
DK101110 SPRING VALVE OUTER 2 39008004 BOLT HEXAGAON 1
DK101246 SEAT VALVE SPRING 2 59040013 BOLT HEX SOCKET 1
39029615 HEXAGAON NUT 1
4 DK101330 GUIDE CHAIN KIT DK101611 GUIDE CHAIN (TIGHT) 1 DH161144 CAP SAREE GUARD 1
DK101059 GUIDE CHAIN (SLACK) 1
DD221003 PLUG 1
5 DK101328 RING SET PISTON DK101049 RING PISTON TOP 1 12 36DK0119 CYL HEAD WITH COVER DK101811 CYLINDER HEAD 1
DK101050 RING PISTON SECOND 1 DJ101367 COVER CYLINDER HEAD 1
DK101051 RING PISTON OIL 1
13 36DK0038 KIT SET PRIMARY DRIV & DRIV DH101628 GEAR PRIMARY DRIVE 1
6 36DK0007 KIT CENTRIFUGAL OIL FILTER 39220011 WASHER 1 DK101561 HOUSING COMP CLUTCH 1
DH101234 GASKET CENTRIFUGAL OIL FILTER 1
DH101640 OVAL SCREW 3 14 36PD0022 KIT ASSLY C'CASE RH-A101 JC101029 CRANKCASE RH (JC) 1
DH101066 JOIN OIL DELIVERY 1 59050002 STUD M10 2
DH101067 SPRING OIL DELIVERY 1 39258320 BEARING - BALL :- 6004 HN3 1
39219908 PIN OIL DELIVERY JOINT 1 59200027 BEARING NRB HK 1516 1
39260120 BEARING - BALL :- 61905 1
7 36DK0012 KIT BUSH REAR SHOCK 39071411 PLAIN WASHER 8 39215220 BEARING 1
ABSORBER 39071215 DOME CAP NUT 2
39073712 SPRING WASHER 2 15 36PD0013 KIT ASSLY C'CASE LH JC101045 CRANKCASE LH 1
CB101220 PLUG - TAPER :- 6 X 7 1
8 36DK0013 KIT HARDWARE PILLION DJ161186 PLAIT SIDE PILLION STEP 2 59050002 STUD M10 2
DH161061 PIN PILLION SET 2 59200006 BEARING - BALL 1
30141031 "O" RING 2 DH101203 PIPE - BREATHER 1
39104011 PLAIN WASHER 2
16 36PD0030 KIT FRICTION PLATE-A101 DK101566 CLUTCH FRICTION DISK 4
39078408 SPLIT PIN 2 PD551419 DISK C FRICTION CLUTCH 1
9 36DK0040 CHAIN SPROCKET KIT DV101048 SPROCKET DRIVE 1 DK101568 CLUTCH FRICTION DISK-B 1
DK151010 SPROCKET 1
Kit List Kit List
UG 220 BS IV UG 220 BS IV

Sr. Consisting of Following Parts Sr. Consisting of Following Parts


Kit Part No. Kit Description No. Kit Part No.
No. Part No. Description Qty./Kit Kit Description Part No. Description Qty./Kit

18 36DK0122 KIT FAIRING DCL-P220 DK010091 DCL FAIRING UPPER BLACK LH 1 25 36DK0124 KIT TANK DCL ROYAL BLUE DK010112 DECAL TANK UPPER LH BLUE 1
DK010092 DCL FAIRING UPPER BLACK RH 1 DK010113 DECAL TANK UPPER RH BLUE 1
DK010093 DCL FAIRING MID I BLACK LH 1 DK010114 DECAL TANK LOWER LH BLUE 1
DK010094 DCL FAIRING MID I BLACK RH 1 DK010115 DECAL TANK LOWER RH BLUE 1
DK010097 DCL FAIRING LOWER BLACK LH 1
DK010098 DCL FAIRING LOWER BLACK RH 1 26 36DK0126 KIT S COVER RH ROYAL BLUE DH010135 DCL SIDE CVR UPPER RH BLUE 1
DH010137 DCL SIDE CVR LOWER RH BLUE 1
19 36DK0121 TANK DCL-P220 DK010099 DCL TANK UPPER BLACK LH 1
DK010100 DCL TANK UPPER BLACK RH 1 27 36DK0127 KIT S COWL ROYAL BLUE DH010138 DCL SEAT COWL LOWER LH BLUE 1
DK010101 DCL TANK LOWER BLACK LH 1 DH010139 DCL SEAT COWL LOWER RH BLUE 1
DK010102 DCL TANK LOWER BLACK RH 1 DK010116 DCL SEAT COWL LH BLUE 1
DK010117 DCL SEAT COWL RH BLUE 1
20 36DJ4065 KIT DCLLH SIDE COVER RED DH010112 DCL CVR SIDE UPPER BLK LH 1
DH010114 DCL CVR SIDE LOWER BLK LH 1 28 36DK0129 KIT FAIRING DCL F RED DK010124 DCL FAIRING UPPER LH RED 1
DK010125 DCL FAIRING UPPER RH RED 1
21 36DJ4066 KIT DCL RH SIDE COVER RED DH010113 DCL CVR SIDE UPPER BLK RH 1 DK010126 DCL FAIRING MID I LH RED 1
DH010115 DCL CVR SIDE LOWER BLK RH 1 DK010127 DCL FAIRING MID I RH RED 1
DK010128 DCL FAIRING LOWER LH RED 1
22 36DK0120 SEAT COWL DCL-220 DH010116 DCL COWL SEAT LOWER BLK LH 1 DK010129 DCL FAIRING LOWER RH RED 1
DH010117 DCL COWL SEAT LOWER BLK RH 1
DK010103 DCL COWL SEAT BLACK LH 1 29 36DK0130 KIT TANK DCL F RED DK010130 DCL TANK UPPER LH RED 1
DK010104 DCL COWL SEAT BLACK RH 1 DK010131 DCL TANK UPPER RH RED 1
DK010132 DCL TANK LOWER LH RED 1
23 36DK0123 KIT FAIRING DCL ROYAL BLUE DK010106 DCL FAIRING UPPER LH BLUE 1 DK010133 DCL TANK LOWER RH RED 1
DK010107 DCL FAIRING UPPER RH BLUE 1
DK010108 DCL FAIRING MID I LH BLUE 1 30 36DH4109 KIT DCL S COVER LH F RED DH010159 DCL SIDE CVR UPPER LH RED 1
DK010109 DCL FAIRING MID I RH BLUE 1 DH010161 DCL SIDE CVR LOWER LH RED 1
DK010110 DCL FAIRING LOWER LH BLUE 1
DK010111 DCL FAIRING LOWER RH BLUE 1 31 36DH4110 KIT DCL S COVER RH F RED DH010160 DCL SIDE CVR UPPER RH RED 1
DH010162 DCL SIDE CVR LOWER RH RED 1
24 36DK0125 KIT S COVER LH ROYAL BLUE DH010134 DCL SIDE CVR UPPER LH BLUE 1
DH010136 DCL SIDE CVR LOWER LH BLUE 1
Kit List Kit List
UG 220 BS IV UG 220 BS IV

Sr. Consisting of Following Parts Sr. Consisting of Following Parts


Kit Part No. Kit Description No. Kit Part No.
No. Part No. Description Qty./Kit Kit Description Part No. Description Qty./Kit

32 36DK0128 KIT DCL SEAT CVR F RED DH010163 DCL SEAT COWL LOWER LH RED 1 42 36DK0143 KIT DECAL TANK PASSION RED Dk010174 DECAL TANK LOWER RH RED-SILVER 1
DH010164 DCL SEAT COWL LOWER RH RED 1 Dk010172 DECAL TANK MIDDLE RH RED-SILVER 1
DK010134 DCL COWL SEAT LH RED 1
Dk010173 DECAL TANK LOWER LH RED-SILVER 1
DK010135 DCL COWL SEAT RH RED 1
Dk010170 DECAL TANK UPPER RH RED-SILVER 1

33 36DK0151 KIT FAIRING DECAL Dk010217 Decal Fairing Lower Rh E Black 1 Dk010171 DECAL TANK MIDDLE LH RED-SILVER 1
Dk010215 Decal Fairing Upper Rh E Black 1 Dk010169 DECAL TANK UPPER LH RED-SILVER 1
Dk010216 Decal Fairing Lower Lh E Black 1
Dk010214 Decal Fairing Upper Lh E Black 1
43 36DK0135 KIT DECAL TANK ROYAL BLUE Dk010162 DECAL TANK LOWER RH BLUE-SILVER 1
34 36DK0152 KIT SIDE COVER DCL LH Dh010310 Decal Cover Side Lwr Lh E Black 1
Dh010308 Decal Cover Side Upr Lh E Black 1 Dk010160 DECAL TANK MIDDLE RH BLUE-SILVER 1
Dk010161 DECAL TANK LOWER LH BLUE-SILVER 1
35 36DK0153 KIT SIDE COVER DCL Dh010311 Decal Cover Side Lwr Rh E Black 1
Dh010309 Decal Cover Side Upr Rh E Black 1 Dk010158 DECAL TANK UPPER RH BLUE-SILVER 1
Dk010159 DECAL TANK MIDDLE LH BLUE-SILVER 1
36 36DK0154 KIT SEAT COWL DCL Dk010219 Decal Cowl Seat Upper Rh E Black 1
Dh010315 Decal Cowl Seat Lower Rh E Black 1 Dk010157 DECAL TANK UPPER LH BLUE-SILVER 1
Dk010218 Decal Cowl Seat Upper Lh E Black 1
Dh010314 Decal Cowl Seat Lower Lh E Black 1
44 36DH4137 KIT SIDE COVER LH WINE RED Dh010263 DECAL COVER SIDE LOWER LH W RED 1
37 36DK0155 KIT FENDER DECAL Dh010317 Decal Fender Rh Ebony Black 1
Dh010316 Decal Fender Lh Ebony Black 1 Dh010261 DECAL COVER SIDE UPPER LH W RED 1

38 36DK0131 KIT DECAL FAIRING EBONY BLACK Dk010137 DECAL FAIRING UR LH BLK-SILVER 1
Dk010138 DECAL FAIRING UR RH BLK-SILVER 1 45 36DH4133 KIT SIDE COVER LH S BLUE Dh010244 DECAL COVER SIDE LOWER LH S BLUE 1
Dk010139 DECAL FAIRING MIDLE LH BLK-SILVR 1 Dh010242 DECAL COVER SIDE UPPER LH S BLUE 1
Dk010140 DECAL FAIRING MIDLE RH BLK-SILVR 1
Dk010141 DECAL FAIRING LR LH BLK-SILVER 1
Dk010142 DECAL FAIRING LR RH BLK-SILVER 1 46 36DH4138 KIT SIDE COVER RH WINE RED Dh010264 DECAL COVER SIDE LOWER RH W RED 1

39 36DK0142 KIT DECAL FAIRING PASSION RED Dk010176 DECAL FAIRING LWR RH RED-SILVER 1 Dh010262 DECAL COVER SIDE UPPER RH W RED 1
Dk010168 DECAL FAIRING MIDDLE RH RED-SLVR 1
Dk010175 DECAL FAIRING LWR LH RED-SILVER 1
Dk010166 DECAL FAIRING UPR RH RED-SILVER 1 47 36DH4134 KIT SIDE COVER RH S BLUE Dh010245 DECAL COVER SIDE LOWER RH S BLUE 1
Dk010167 DECAL FAIRING MIDDLE LH RED-SLVR 1 Dh010243 DECAL COVER SIDE UPPER RH S BLUE 1
Dk010165 DECAL FAIRING UPR LH RED-SILVER 1

40 36DK0134 KIT DECAL FAIRING ROYAL BLUE Dk010156 DECAL FAIRING LR RH BLUE-SILVER 1
Dk010154 DECAL FAIRING MIDLE RH BLUE-SLVR 1
Dk010155 DECAL FAIRING LR LH BLUE-SILVER 1
Dk010152 DECAL FAIRING UR RH BLUE-SILVER 1
Dk010153 DECAL FAIRING MIDLE LH BLUE-SLVR 1
Dk010151 DECAL FAIRING UR LH BLUE-SILVER 1

41 36DK0132 KIT DECAL TANK EBONY BLACK Dk010148 DECAL TANK LOWER RH BLACK-SILVER 1
Dk010146 DECAL TANK MIDDLE RH BLK-SILVER 1
Dk010147 DECAL TANK LOWER LH BLACK-SILVER 1
Dk010144 DECAL TANK UPPER RH BLACK-SILVER 1
Dk010145 DECAL TANK MIDDLE LH BLK-SILVER 1
Dk010143 DECAL TANK UPPER LH BLACK-SILVER 1
Kit List Kit List
UG 220 BS IV UG 220 BS IV

Sr. Consisting of Following Parts Sr. Consisting of Following Parts


Kit Part No. Kit Description No. Kit Part No.
No. Part No. Description Qty./Kit Kit Description Part No. Description Qty./Kit

17 36DK0076 KIT STARTER CLUTCH DK101595 BODY STARTER CLUTCH 1


ASSEMBLY DK101596 SPRING STARTER CLUTCH 5
39084914 WASHER - LOCK :- TOOTHED 3
UG 220 BS IV UG 220 BS IV

SPC Updation Details SPC Updation Details


Page Fig. Old part New part Description
Updation Remarks Page Fig. Old part New part Description
Updation Remarks
no. no. no. no. date no. no. no. no. date
16 6 DJ101133 DH101424 Spring torsion Balancer Idler 3.7.17 Alternate 108 2a ----- 52DK0938 Fuel Tank Bsiii Saffire Blue+decal 24.05.18 Updation
16 10 DH101435 52DH0177 Balancer Idler Holder 3.7.17 Alternate 108 2a ------ 52DK0834 Fuel Tank Bsiii Eb Blk New Dcal 24.05.18 Updation
20 3 DK101146 DH101146 Shift Gear Shift Fork 3.7.17 Alternate 22 6 DH101397 DK101182 Assembly Lever Complete Change 01.06.18 Updation
36 5 DK121058 36JE0022 “O” ring 3.7.17 Alternate 22 7 DH101509 DT561205 Damper 01.06.18 Updation
40 11 DK101852 DK101305 Wire Shield Assly. 3.7.17 Alternate 68 1 ------------- PD131824 Caliper Assembly Front 04.01.19 Ref.Cir.IB-347
78 18 DK201015 DK181034 Switch Assly. Ignition 3.7.17 Alternate 74 8 ------------ JR131829 Caliper Assembly Rear 04.01.18 Ref.Cir.IB-347
80 17 DK181071 DK181093 Spacer Tube 3.7.17 Alternate
82 1 DK141058 DK181099 Cap Assly. EVAP 3.7.17 Alternate
82 12 BA122023 33141008 Pipe Clip 3.7.17 Alternate
86 22 39206204 39195604 Flanged Bolt 3.7.17 Alternate
96 16 DK161418 52DK0232 Fairing Structure Assembly 3.7.17 Alternate
106 9 DD221003 36DK0023 Plug 3.7.17 Alternate
34 8 39269704 ---------- Hexagon head screw 21.7.17 Remove
36 6 DK121044 ---------- Screw 21.7.17 Remove
68 8 DE191027 ---------- Protection Boot 21.7.17 Remove
74 3 DK151078 ---------- Circlip 21.7.17 Remove
74 6 DK151076 ---------- Connector 21.7.17 Remove
74 7 DK151077 ---------- Cap 21.7.17 Remove
18 15 39216611 39215911 Washer plain 02.08.17 Alternate
20 6 39263904 39119704 Bolt Socket 04.09.17 Alternate
108 1 ---------- 52DK0908 Fairing Cocktail Wine Red 15.09.17 Ref. Cir. IB: 289
108 1 ---------- 52DK0906 Fairing Saffire Blue 15.09.17 Ref. Cir. IB: 289
108 2 ---------- 52DK0911 Fuel Tank Bs4 Cocktail Wine Red 15.09.17 Ref. Cir. IB: 289
108 2 ---------- 52DK0910 Fuel Tank Bs4 Saffire Blue 15.09.17 Ref. Cir. IB: 289
108 4 ---------- 52DJ1170 Assly Cvr Side Rh C.wine Red 15.09.17 Ref. Cir. IB: 289
108 4 ---------- 52DJ1166 Assly Cvr Side Rh Saffire Blue 15.09.17 Ref. Cir. IB: 289
108 5 ---------- 52DK0904 Seat Cowl Cocktail Wine Red 15.09.17 Ref. Cir. IB: 289
108 5 ---------- 52DK0902 Seat Cowl Saffire Blue 15.09.17 Ref. Cir. IB: 289
108 6 ---------- 56DK052v F Fendor Cocktail Wine Red 15.09.17 Ref. Cir. IB: 289
108 6 ---------- 56DK055n Front Fender Saffire Blue 15.09.17 Ref. Cir. IB: 289
110 1 ---------- 36DK0148 Kit Fairing Dcl Wine Red 15.09.17 Ref. Cir. IB: 289
110 1 ---------- 36DK0145 Kit Fairing Dcl S Blue 15.09.17 Ref. Cir. IB: 289
110 2 ---------- 36DK0149 Kit Tank Decal Wine Red 15.09.17 Ref. Cir. IB: 289
110 2 ---------- 36DK0146 Kit Tank Decal S Blue 15.09.17 Ref. Cir. IB: 289
110 5 ---------- 36DK0150 Kit Seat Cowl Dcl W Red 15.09.17 Ref. Cir. IB: 289
110 5 ---------- 36DK0147 Kit Seat Cowl Dcl S Blue 15.09.17 Ref. Cir. IB: 289
14 12 DH102152 Dh101355 Cover Complete Centrifugal Oil Filter 06.12.17 Alternate
14 10 DH102151 DH101064 Body Centrifugal Oil Filter 28.12.17 UPDATION
62 2 ---------- 56DJ6D55 Wheel tubeless Front Milky White 25.1.18 Ref.Cir. IB : 306
62 5 ---------- 56DJ6E55 Wheel Tubeless Rear Milky White 25.1.18 Ref.Cir. IB : 306
108 1 ---------- 52DK0954 Fairing Ebony Black With Decal K3 25.1.18 Ref.Cir. IB : 306
108 2 ---------- 56DK2XX3 Fuel Tank K3 Ebony Black With Decal 25.1.18 Ref.Cir. IB : 306
108 3 ---------- 52DH1715 Sd Cvr Lh Asy Wh Dkl Matte Pwtr Gry 25.1.18 Ref.Cir. IB : 306
108 4 ---------- 52DH1716 Sd Cvr Rh Asy Wh Dkl Matte Pwtr Gry 25.1.18 Ref.Cir. IB : 306
108 5 ---------- 52DK0953 Seat Cowl Ebony Black With Decal K3 25.1.18 Ref.Cir. IB : 306
112 1 ---------- 36DK0151 KIT FAIRING DECAL 25.1.18 Ref.Cir. IB : 306
112 3 ---------- 36DK0152 KIT SIDE COVER DCL LH 25.1.18 Ref.Cir. IB : 306
112 4 ---------- 36DK0153 KIT SIDE COVER DCL RH 25.1.18 Ref.Cir. IB : 306
112 5 ---------- 36DK0154 KIT SEAT COWL DCL 25.1.18 Ref.Cir. IB : 306
112 8 ---------- 36DK0155 KIT FENDER DECAL 25.1.18 Ref.Cir. IB : 306
108 3 52DJ1168 52DH1660 Assly Cover Side Lh / C.wine Red 8.3.18 Alternate
108 3 52DJ1164 52DH1651 Assly Cover Side Lh / Saffire Blue 8.3.18 Alternate
108 4 52DJ1170 52DH1661 Assly Cover Side Rh / C.wine Red 8.3.18 Alternate
108 4 52DJ1166 52DH1650 Assly Cover Side Rh / Saffire Blue 8.3.18 Alternate
108 2a ------- 52DK0939 FUEL TANK BSIII BLK + NEW DCAL 24.5.18 Updation
Parts Index Parts Index
UG 220 BS IV UG 220 BS IV
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

30151082 16 70 39128321 5 6 39194404 9 104 39244011 9 8


30161157 2 60 39150711 3 104 39194404 18 104 39244311 17 28
30191048 15 104 39155304 10 78 39195004 15 96 39247504 9 76
30201085 13 104 39155604 7 88 39195604 22 86 39248104 4 72
30211005 16 100 39160804 10 106 39196704 3 50 39254220 2 10
31101060 8 34 39162011 9 16 39197015 5 40 39255717 7 16
31101173 4 14 39166005 1 6 39197015 5 50 39258320 4 24
31121006 8 12 39167204 5 34 39197015 3 90 39258320 17 26
31201079 8 76 39167304 12 10 39197215 5 100 39259201 3 100
33141008 2 4 39167404 8 6 39199715 9 54 39260120 6 24
33141008 12 82 39167404 11 16 39201719 5 8 39260320 18 26
39020111 7 40 39167404 22 28 39203804 14 70 39260607 7 20
39021111 21 86 39167404 9 32 39213217 5 12 39260801 10 6
39021111 14 96 39167404 2 44 39214124 5 96 39264715 6 2
39029615 11 106 39167704 16 26 39215220 5 16 39266921 14 10
39042215 10 60 39168004 3 94 39215220 9 24 59020001 4 86
39071111 6 58 39168004 10 100 39215704 9 50 59020001 11 88
39071411 15 54 39168104 7 106 39215811 2 18 59040005 3 80
39074011 11 82 39168606 8 16 39215911 10 18 59040017 4 50
39075201 3 26 39168606 4 44 39215911 15 18 59040023 8 2
39078708 3 60 39177802 6 86 39216011 9 18 59040041 8 50
39079815 7 58 39177802 2 90 39216511 3 14 59040048 2 68
39096315 14 56 39178001 13 38 39218106 2 12 59050008 2 26
39097204 10 48 39178301 11 100 39218819 7 26 59100002 1 46
39099906 10 28 39182912 16 54 39219019 15 26 59200006 5 24
39104119 3 28 39188020 3 10 39219421 6 44 59200007 9 48
39104119 18 28 39188020 11 32 39220011 17 32 59200028 12 16
39106901 9 56 39190204 5 42 39220307 8 14 59200029 19 26
39107404 14 100 39190204 5 88 39220804 4 104 59210006 5 26
39107404 17 100 39190701 8 86 39231004 7 50 59210019 4 92
39107504 9 2 39190701 4 100 39231004 3 72 36DH1601 1 88
39118011 26 78 39191824 11 86 39231204 10 50 36DH4109 3 112
39118415 17 78 39193120 6 14 39236615 17 54 36DH4110 4 112
39119704 6 20 39194304 19 78 39239121 3 2 36DH4133 3 112
39122411 10 54 39194404 10 46 39242411 8 88 36DH4134 4 112
39122515 4 98 39194404 18 46 39242704 16 78 36DJ4026 1 28
Parts Index Parts Index
UG 220 BS IV UG 220 BS IV
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

36DJ4057 6 106 36DK0139 3 112 36PD0030 2 32 52DK0631 1 108


36DJ4065 3 112 36DK0140 4 112 52DH0169 1 44 52DK0632 5 110
36DJ4066 4 112 36DK0142 1 112 52DH0177 10 16 52DK0633 2 108
36DK0007 7 14 36DK0143 2 112 52DH1368 3 108 52DK0662 1 108
36DK0013 5 56 36DK0144 5 114 52DH1369 4 108 52DK0663 5 110
36DK0021 11 96 36DK0145 1 112 52DH1527 3 108 52DK0664 2 108
36DK0023 9 106 36DK0146 2 112 52DH1529 4 108 52DK0725 1 108
36DK0036 6 70 36DK0147 5 114 52DH1650 4 108 52DK0726 5 110
36DK0038 9 14 36DK0148 1 112 52DH1651 3 108 52DK0727 2 108
36DK0038 6 32 36DK0149 2 112 52DH1660 3 108 52DK0821 5 110
36DK0060 9 36 36DK0150 5 114 52DH1661 4 108 52DK0825 1 108
36DK0061 6 36 36DK0151 1 112 52DH1715 3 108 52DK0831 2 108
36DK0069 2 74 36DK0152 3 112 52DH1716 4 108 52DK0834 2a 108
36DK0070 2A 74 36DK0153 4 112 52DJ0520 6 110 52DK0902 5 110
36DK0071 4 74 36DK0154 5 114 52DJ0522 6 110 52DK0904 5 110
36DK0076 1 48 36DK0155 8 114 52DJ0565 6 110 52DK0906 1 108
36DK0119 1 2 36DK0162 9 116 52DJ0951 3 108 52DK0908 1 108
36DK0120 5 114 36DK0163 10 118 52DJ0952 4 108 52DK0910 2 108
36DK0121 2 112 36DK0164 11 118 52DJ0955 6 110 52DK0911 2 108
36DK0122 1 112 36DK0165 12 118 52DJ0956 3 108 52DK0938 2a 108
36DK0123 1 112 36DK0166 9 116 52DJ0957 4 108 52DK0939 2a 108
36DK0124 2 112 36DK0167 10 118 52DJ1013 6 110 52DK0953 5 110
36DK0125 3 112 36DK0168 11 118 52DJ1208 6 110 52DK0954 1 108
36DK0126 4 112 36DK0169 12 118 52DJ1439 8 116 52DK1164 6 116
36DK0127 5 114 36DK0176 10 118 52DJ1440 7 116 52DK1165 6 116
36DK0128 5 114 36DK0177 9 116 52DJ1442 5 116 52DK1170 4 116
36DK0129 1 112 36DK0178 11 118 52DJ1446 8 116 52DK1171 4 116
36DK0130 2 112 36DK0179 12 118 52DJ1447 7 116 52DK1172 1 116
36DK0131 1 112 36DK4128 3 112 52DJ1449 5 116 52DK1172 1 116
36DK0132 2 112 36DK4129 4 112 52DJ1454 2 116 52DK1188 1 116
36DK0133 5 114 36DK4137 3 112 52DJ1455 3 116 52DK1198 4 116
36DK0134 1 112 36DK4138 4 112 52DJ1500 7 116 52DK1202 6 116
36DK0135 2 112 36DS1001 11 6 52DJ1501 8 116 56DJ3X1Y 2 56
36Dk0136 5 114 36DU1901 11 78 52DJ1502 5 116 56DJ3Y1Y 1 56
36DK0137 3 112 36DV0007 4 52 52DK0203 1 30 56DJ6D55 2 62
36DK0138 4 112 36JE0022 5 36 52DK0232 16 96 56DJ6E55 5 62
Parts Index Parts Index
UG 220 BS IV UG 220 BS IV
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

56DK2XX3 2 108 DG101498 11 2 DH101144 2 22 DH101544 16 28


AA101437 24 18 DG101498 10 26 DH101146 3 20 DH101581 8 26
AA101437 8 24 DG121002 9 38 DH101152 23 28 DH101581 4 48
AA121045 7 6 DG151005 8 64 DH101154 12 28 DH101607 3 40
AA141048 11 38 DG151007 9 64 DH101163 16 48 DH101607 12 40
AP101043 5 30 DG151008 12 64 DH101172 7 48 DH101608 2 40
AP121064 7 38 DG151008 2 70 DH101195 11 14 DH101648 15 32
CS101128 13 10 DG151008 19 70 DH101197 2 28 DH101661 11 26
DD101062 15 10 DG161121 13 88 DH101199 6 46 DH101705 1 22
DD111012 15 46 DG161121 8 96 DH101203 20 26 DH101896 3 24
DD121007 9 12 DG161124 10 40 DH101235 5 18 DH102052 4 16
DD141227 10 82 DG171018 5 54 DH101272 10 2 DH102125 8 10
DD161071 9 40 DG171019 3 54 DH101275 20 28 DH102174 11 4
DD161071 13 56 DG171022 8 54 DH101275 1 32 DH102180 9 4
DE151037 6 68 DG171034 6 54 DH101295 8 8 DH102180 13 6
DE151043 7 68 DG171038 14 54 DH101319 17 18 DH102189 8 20
DE151046 4 68 DG181003 28 80 DH101355 12 14 DH102201 5 2
DE151046 10 74 DG181004 29 80 DH101380 7 46 DH111012 9 6
DE151047 5 68 DG181005 30 80 DH101381 5 46 DH111013 16 46
DE151047 11 74 DG181008 2 58 DH101385 3 16 DH111015 14 46
DE151048 3 68 DH010120 6 114 DH101385 9 26 DH111016 17 46
DE191010 5 66 DH010121 7 114 DH101385 14 26 DH111081 2 46
DE191010 7 72 DH010142 6 114 DH101385 5 48 DH121010 3 44
DE191028 14 66 DH010143 7 114 DH101386 4 46 DH121011 14 28
DE191029 13 66 DH010167 6 114 DH101389 14 48 DH121012 15 28
DE191030 10 66 DH010168 7 114 DH101392 10 10 DH121035 5 44
DE191033 6 66 DH010210 7 114 DH101393 3 22 DH121063 12 36
DE191036 15 66 DH010269 6 114 DH101394 8 22 DH141020 9 110
DE191043 1 66 DH101048 7 10 DH101394 10 24 DH141023 3 82
DF161102 9 60 DH101064 10 14 DH101396 2 14 DH141073 17 84
DF161102 12 60 DH101072 2 16 DH101412 6 10 DH141075 6 84
DG101029 4 8 DH101079 4 18 DH101424 6 16 DH161046 2 42
DG101339 2 76 DH101084 8 18 DH101487 7 24 DH161066 7 60
DG101418 7 28 DH101111 12 18 DH101493 4 20 DH161100 15 56
DG101418 2 30 DH101141 4 28 DH101496 9 20 DH161121 4 60
DG101456 21 26 DH101142 5 28 DH101508 3 6 DH161145 5 60
Parts Index Parts Index
UG 220 BS IV UG 220 BS IV
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

DH161146 8 60 DJ161069 4 58 DJ221020 3 106 DK101279 16 34


DH161155 8 40 DJ161072 8 100 DJ221021 4 106 DK101305 11 40
DH161155 11 56 DJ161126 3 56 DK010244 13 118 DK101314 6 40
DH161157 12 56 DJ161127 4 56 DK010257 13 118 DK101314 10 56
DH161158 8 82 DJ161128 7 56 DK010261 14 118 DK101326 6 8
DH161158 14 88 DJ161129 8 56 DK010272 13 118 DK101327 7 8
DH161189 11 50 DJ161186 6 56 DK101003 2 6 DK101328 4 12
DH161190 12 50 DJ161229 7 86 DK101063 1 12 DK101330 4 10
DH161293 15 100 DJ161327 17 104 DK101064 9 10 DK101340 3 34
DH161416 12 38 DJ161403 7 110 DK101065 1 14 DK101352 20 18
DH161429 16 84 DJ161404 8 110 DK101072 13 32 DK101366 9 34
DH161429 7 104 DJ171044 12 54 DK101092 3 12 DK101380 13 26
DH171019 7 54 DJ181029 20 86 DK101094 4 26 DK101416 1 16
DH171019 13 64 DJ181029 13 96 DK101097 6 26 DK101471 1 18
DH171019 20 70 DJ181037 10 110 DK101102 6 18 DK101480 13 28
DH191007 12 78 DJ181064 19 86 DK101103 3 18 DK101565 7 32
DH191014 13 78 DJ181064 12 96 DK101105 14 18 DK101569 5 32
DH191017 23 78 DJ181065 12 88 DK101126 14 32 DK101570 18 32
DH201065 13 60 DJ181065 7 96 DK101135 10 20 DK101571 19 32
DJ101063 23 18 DJ191028 7 66 DK101144 19 18 DK101573 12 32
DJ101064 4 40 DJ191029 8 66 DK101159 1 20 DK101574 10 32
DJ101217 2 2 DJ191030 9 66 DK101160 2 20 DK101592 7 12
DJ101710 5 4 DJ191055 8 78 DK101176 6 48 DK101596 15 48
DJ121059 10 36 DJ191057 3 66 DK101182 6 22 DK101605 2 48
DJ121082 3 38 DJ191061 1 92 DK101185 4 76 DK101614 1 10
DJ121089 7 4 DJ201072 10 96 DK101186 3 76 DK101625 6 12
DJ141008 13 50 DJ201072 6 100 DK101187 5 76 DK101630 6 34
DJ141008 6 88 DJ201100 12 66 DK101225 2 34 DK101631 7 34
DJ141056 9 82 DJ201126 6 104 DK101237 10 34 DK101632 7 18
DJ141072 6 82 DJ201140 11 104 DK101245 21 18 DK101634 1 34
DJ141072 2 84 DJ201140 14 104 DK101248 13 14 DK101635 13 34
DJ141073 3 84 DJ201206 2 98 DK101251 6 28 DK101636 21 28
DJ141074 7 84 DJ201207 1 98 DK101252 11 28 DK101636 16 32
DJ141077 4 84 DJ221003 1 106 DK101253 4 22 DK101717 11 18
DJ151074 8 68 DJ221004 2 106 DK101277 18 34 DK101718 13 18
DJ151075 9 68 DJ221019 1 102 DK101278 19 34 DK101719 18 18
Parts Index Parts Index
UG 220 BS IV UG 220 BS IV
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

DK101720 16 18 DK151026 3 62 DK161081 6 90 DK181009 10 80


DK101725 5 22 DK151027 10 64 DK161085 8 58 DK181010 11 80
DK101732 5 20 DK151028 7 64 DK161098 1 58 DK181011 12 80
DK101738 19 28 DK151031 1 74 DK161122 1 60 DK181012 13 80
DK101748 1 8 DK151033 1 72 DK161123 9 88 DK181013 14 80
DK101751 2 8 DK151034 2 72 DK161124 10 88 DK181015 16 80
DK101755 3 8 DK151039 2 62 DK161125 16 86 DK181018 19 80
DK101762 4 30 DK151040 5 62 DK161126 17 96 DK181019 20 80
DK101770 25 28 DK151041 9 74 DK161151 12 86 DK181020 21 80
DK101770 13 48 DK151042 5 74 DK161151 3 96 DK181021 22 80
DK101815 1 24 DK151045 9 72 DK161152 18 86 DK181022 23 80
DK101816 1 40 DK151050 4 62 DK161153 2 100 DK181023 24 80
DK101838 1 4 DK151054 1 68 DK161161 6 50 DK181024 25 80
DK111028 8 46 DK151057 2 66 DK161163 7 76 DK181025 26 80
DK111081 9 46 DK151062 11 66 DK161176 8 106 DK181028 27 80
DK121009 5 38 DK151063 5 72 DK161186 14 34 DK181034 18 78
DK121015 4 38 DK151069 4 66 DK161187 15 34 DK181036 27 78
DK121039 6 38 DK151069 6 72 DK161188 11 34 DK181040 2 80
DK121041 3 36 DK151070 3 74 DK161189 12 34 DK181043 15 78
DK121045 7 36 DK151081 18 70 DK161250 1 94 DK181046 21 78
DK121047 13 36 DK151082 17 70 DK161323 5 90 DK181047 22 78
DK121048 14 36 DK151083 8 74 DK161324 4 90 DK181050 5 52
DK121056 4 36 DK151084 8 72 DK161338 5 58 DK181051 6 52
DK121063 11 36 DK151085 12 74 DK161409 1 52 DK181056 4 80
DK121069 2 36 DK151088 13 74 DK161423 1 50 DK181057 5 80
DK121070 8 36 DK151089 6 74 DK161424 2 50 DK181060 3 78
DK121086 1 38 DK151090 7 74 DK161443 15 88 DK181062 2 78
DK121091 6 4 DK151095 1 64 DK161444 16 88 DK181062 4 78
DK121092 1 36 DK161066 5 86 DK161447 17 88 DK181063 1 78
DK141028 14 82 DK161069 2 96 DK171003 2 54 DK181063 31 80
DK141057 5 84 DK161070 1 86 DK171006 4 54 DK181070 6 80
DK151009 1 70 DK161071 2 86 DK171011 1 54 DK181071 17 80
DK151012 3 70 DK161072 3 86 DK171014 13 54 DK181072 1 80
DK151015 10 70 DK161076 9 86 DK181006 7 80 DK181073 15 80
DK151022 12 70 DK161077 10 86 DK181007 8 80 DK181074 17 86
DK151024 13 70 DK161081 4 34 DK181008 9 80 DK181075 2 52
Parts Index Parts Index
UG 220 BS IV UG 220 BS IV
Figure Page Figure Page Figure Page Figure Page
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

DK181093 18 80 DS101353 12 48 JC181026 13 100 KPBC6302 15 70


DK181099 24 78 DS121117 8 38 JC191004 3 92 LAC00020 25 78
DK181099 1 82 DS121126 10 38 JC201039 11 60 LAD00077 7 90
DK191012 1 76 DS151073 8 70 JC201043 2 92 LCA00002 4 70
DK191014 6 76 DS151074 5 70 JC201046 5 64 PD131803 11 64
DK191023 7 78 DS161125 3 58 JE541212 6 30 PD131824 1 68
DK191039 1 90 DS191052 14 78 JE581039 4 4 PD151006 3 52
DK201003 1 100 DS201025 16 104 JE581416 8 4 PD171616 8 84
DK201037 1 104 DS211004 6 42 JG131219 9 70 PD171616 9 84
DK201038 2 104 DT401403 5 78 JG171029 5 82 PD511229 5 10
DK201043 9 96 DT401404 6 78 JG171029 7 82 PD551418 3 32
DK201065 13 82 DT561205 7 22 JG171029 12 84 PD551420 8 32
DK201078 10 104 DV101042 3 30 JG171086 4 82 PD551421 4 32
DK201083 20 78 DV101048 22 18 JG401808 8 104
DK201098 2 64 GF201036 12 104 JH171602 14 84
DK201117 6 96 GH201012 3 98 JL581065 12 4
DK201119 1 96 GL171036 10 84 JL581066 3 4
DK201139 11 46 JB402202 17 34 JM171004 11 54
DK201159 5 104 JB591068 13 40 JR131829 8 74
DK211008 4 42 JC101029 2 24 JW401011 7 100
DK211012 1 42 JC101034 11 10 JY171069 11 84
DK211014 3 42 JC101045 1 26 JY171070 13 84
DK221001 15 86 JC101112 3 48 JY171077 1 84
DK221014 13 86 JC101115 8 48 JY171825 15 84
DK221015 14 86 JC111007 11 48 KACA0516 2 82
DL181010 4 96 JC111022 12 46 KADA0814 5 106
DL191014 9 78 JC111023 13 46 KAEG0614 10 4
DP161144 12 100 JC111028 3 46 KAEG0614 12 6
DP161145 9 100 JC120017 4 6 KBBA0408 3 64
DS101071 24 28 JC120018 6 6 KBBA0525 2 38
DS101084 7 2 JC141015 3 88 KCGA0505 15 82
DS101154 5 14 JC141016 4 88 KDDB0408 4 64
DS101166 4 2 JC141017 2 88 KJAB1019 12 26
DS101215 8 28 JC151013 1 62 KPAC6005 7 70
DS101353 9 28 JC161017 6 60 KPBC6202 6 64
DS101353 7 30 JC161023 2 94 KPBC6202 11 70

Das könnte Ihnen auch gefallen