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INPUT DATA
o
Shell Pipe Diameter D1 8.50 inch Thermal Conductivity at 25ᴼC W/(m K) Btu / (hr ft R)
0.71 Ft Cotton Wool insulation 0.029 0.017
Thickness of Insulation First Layer th1 3 inch Glass, wool Insulation 0.04 0.023
0.25 ft Magnesia insulation (85%) 0.07 0.040
Mineral wool insulation materials,
Thickness of Insulation ( Gypsum) Outer Layer th2 1.5 wool blankets .. 0.04 0.023
inch
0.13 ft Gypsum-Plaster of Paris 0.170 0.098
Thermal Conductivity of Fist layer Insulation k1 0.023 Btu/hr. ft.oF Calcium Silicate 0.05 0.029
(Glass wool or Mineral wool) Ceramic Fiber 0.13 0.075
Thermal Conductivity of Second Layer Insulation k2 0.029 Btu/hr. ft.oF Thermal Conductivity
Calcium Silicate 1 W/(m K) = 1 W/(m o C) = 0.85984 kcal/(h m o C)
Temperature of Hot Pipe Surafce 410 ᴼC 1 W/(m K) = 1 W/(m o C) = 0.5779 Btu/(ft h o F)
T1 770 ᴼF 1 W/(m K) = 1 W/(m o C) = 0.048 Btu/(in h o F)
‐1
1 W m = 0.86 Kcal/hr
o
Temperature of Insulation Outer surface 31.8 ᴼC cal /cm.s. ˚K = 241.9 Btu / (hr ft R)
T2 104 ᴼF Heat Flux
BTU/Hr.Ft² 2.72146 Kcal/h.m²
CALCULATION BTU/Hr.Ft² 3.154591 W/m²
Radious of Hot pipe r1 4.25 inch W/m² 0.8627 Kcal/h.m²
Energy
OD of First Insulation Layer D2 14.50 inch BTU/h 0.252 Kcal/h
RESULT
Heat Flux R1 3.69
R1 = th1/(k1*2*PI()*rm1 1/R1 0.271 Btu/hr. ft.oF
Heat Loss from Insulation Layer per Unit Area :
Assume: Both Insulation Layer of Same material
Heat Losses q = A *kdT /s watt
where
A = (2*PI()*r m1* L
2
q / A = heat transfer per unit area (W/m )
k = thermal conductivity (W/mK) 0.04
T1 = Fluid Temperature 410 °C
T2 = Fluid Temperature 31.8 °C
dT = temperature difference ( o C) 378.2
s = Insulation thickness (m) 0.1143
Pipe Out side diameter (m) 0.216
r1 is Outer Radious of pipe 0.108
rm1 is Logmean Radius = r2 ‐r1 /ln(r2/r1) 0.158
Heat Loss Area (m ²) 2.907
‐2
k dT / s 132.35 W m
114.2 Kcal/h.m²
42.0 Btu/hr. ft²