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Purpose: To investigate the clinical survival and success rates of conventionally luted three- and
four-unit fixed dental prostheses (FDPs) with zirconia frameworks (Cercon Smart Ceramics,
DeguDent) after a mean observation period of 119 ± 36 months. Materials and Methods:
A total of 75 patients were treated in the Department of Prosthodontics at the University
of Goettingen, Germany, and a total of 99 posterior FDPs were inserted and luted with zinc
phosphate cement. Time-dependent survival and success rates were calculated using Kaplan-
Meier curves, and their relationships with the type of veneer (ceramic), location (maxilla vs
mandible), and span length (three-unit vs four-unit) were analyzed with a Cox regression model
(P < .05). Results: Of the 99 inserted FDPs, 24 were lost to follow-up, 51 remained functional
and passed the 10-year examination (overall survival rate: 75.0%; 95% confidence interval [CI]:
0.64, 0.85), and 13 were absolute failures caused by technical events (technical survival rate:
84%; 95% CI: 0.64, 0.85). In 50 FDPs, relative failure required a clinical intervention to maintain
function (overall success rate: 40%; 95% CI: 0.29, 0.52). For 35 of these FDPs, the relative
failure was caused by technical events (technical success rate: 61%; 95% CI: 0.49, 0.73). None
of the evaluated factors showed an association with overall or technical survival or success.
Conclusion: Zirconia-based posterior FDPs produced with a first-generation computer-assisted
manufacturing (CAM) system revealed high rates of absolute and relative failure, mainly due
to technical events, after a mean observational period of 10 years. Further clinical studies with
updated computer-assisted design (CAD)/CAM systems are needed to determine the long-term
performance of zirconia-based FDPs. Int J Prosthodont 2018;31:35–42. doi: 10.11607/ijp.5283
ceramic veneer. This material was designed for the Table 1 Reasons for Absolute Failures
veneering of titanium and zirconia frameworks and No. of restorations
therefore had an intermediate thermal expansion co- Type of absolute failure (N = 99)
efficient (TEC) of 8.5 µm/m*K. Since the beginning of Technical events 13
2002, a ready-to-market veneering material (Cercon Core fracture 4
Extensive ceramic veneer fracture 4
Ceram-S, DeguDent) with a TEC optimized for the Retention loss 5
veneering of zirconia frameworks (9.5 µm/m*K) was Biologic events 10
used for the remaining 48 FDPs. The internal parts of Marginal secondary caries 6
the reconstructions were sandblasted with aluminum Periodontal lesion 2
Root fracture 2
oxide (110 μm, 2.0 bar) before the FDPs were cement-
ed. After the final adjustment of the occlusion, the Unknown 1
surface was meticulously polished. Total 24
Evaluation Procedures
The examinations started at the point of final cemen- (eg, minor CVF, recementation of an intact FDP) and
tation (baseline). To determine the points of potential biologic events (eg, caries, endodontic treatments,
complications as precisely as possible, the patients periodontal interventions). The survival time of an FDP
were continuously re-evaluated at 6-month follow- was defined as the period between the day of cemen-
up intervals for the first 5 years and annually there- tation and the last follow-up appointment or, in the
after. The dentist who placed the restoration did not case of a failure/event, the appointment scheduled to
perform the follow-up examination. The following address the failure/event as documented in the pa-
parameters were assessed: decementation (mobil- tient’s file.3,7,10,11,15 Data were classified as censored
ity); loss of vitality of the abutment teeth (cold spray observations if patients were lost to follow-up or de-
test); need for endodontic treatment; marginal integ- clined further participation in the study.
rity; secondary caries; fracture of the framework; and Time-dependent technical survival and success
CVFs. Radiographic images were used to verify the rates of FDPs were calculated for span length (three-
clinical diagnosis of secondary caries and endodon- unit vs four-unit), position (maxilla vs mandible), and
tic complications. All patients were asked to visit the ceramic veneer (experimental ceramic vs Cercon
Department of Prosthodontics exclusively if any prob- Ceram-S) using Kaplan-Meier survival analysis. The
lems occurred. influences of span length, position, and ceramic ve-
neer on technical survival and success rates were
Statistical Analyses examined using a multivariate Cox regression model.
Different observations from the same patient were
In the statistical analyses, information was used on considered to be dependent on the adjusted variance
the survival and success rates of the reconstructions. estimation in the Cox regression model.16
Overall survival was defined as a reconstruction that The significance level was set at α = 5% for all
remained in situ at the follow-up examination without statistical tests. All analyses were performed using
meeting an absolute failure criterion (in situ criteri- R statistical software (version 3.0.2, www.r-project.org)
on).3,7,10,11,15 Absolute failure was defined as a techni- with the R-package ‘prodlim’ for the survival analyses.
cal event (eg, ceramic fracture, loss of retention) or a
biologic event (eg, caries, tooth fracture, periodontal Results
reason) that required replacement of the entire FDP
or the extraction of an abutment tooth. Technical sur- Of the 99 FDPs, 51 passed the 10-year examination.
vival was defined as a reconstruction that remained in The mean observation time was 119 ± 36 months
situ without an absolute failure caused by a technical (minimum = 100, maximum = 165). A total of 24 FDPs
event. Overall success was defined as a reconstruc- had to be coded as dropouts (recall rate of 75.8%), and
tion that remained unchanged and free of a relative their data were censored. Another 24 FDPs were con-
failure. A relative failure was defined as a technical or sidered absolute failures following replacement of the
biologic event that required a clinical intervention to FDP: 13 were caused by technical events and 10 by bi-
maintain function.3,7,10,11,15 Technical success was de- ologic events. Moreover, one FDP was lost in alio loco
fined as a reconstruction that remained in situ without for unknown reasons (Table 1). Therefore, the overall
a relative failure caused by a technical event. 10-year survival rate was 75.0% (95% confidence in-
Necessary interventions to maintain function due terval [CI]: 0.64, 0.85) according to the Kaplan-Meier
to relative failure were divided into technical events analysis (Fig 1). The corresponding 10‑year technical
100 100
75 75
50 50
25 25
0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
Time (mo) Time (mo)
Fig 1 Time-dependent overall survival rate and 95% confidence Fig 2 Time-dependent technical survival rate and 95% confidence
interval. interval.
100 100
75 75
50 50
25 25
0 0
0 20 40 60 80 100 120 140 160 0 20 40 60 80 100 120 140 160
Time (mo) Time (mo)
Fig 4 Time-dependent overall success rate and 95% confidence Fig 5 Time-dependent technical success rate and 95% confidence
interval. interval.
Table 2 Relative Failures and Corresponding Clinical Intervention to Maintain Function
Type of relative failure No. of restorations (N = 99) Management
Marginal core fracture 1 Sealing with composite
Ceramic veneer fracture 31 Polishing
Loss of retention 7 Adhesive recementation
Secondary caries 6 Sealing with composite
Loss of vitality 5 Endodontic treatment
Total 50
In the present study, an overall complication rate zirconia cores, offer reduced chipping rates and are
(both biologic and technical events) of 60% after a not included in the present study.17–19
mean observation period of 10 years was calculated. Furthermore, it must be considered that the pres-
This finding supports the findings of a systematic re- ent study was conducted in a university setting.
view reporting a 5-year overall complication rate of Additionally, the FDPs were fabricated by experienced
27.6% for zirconia FDPs.11 The majority of complica- dentists. This issue can bias the outcome measure-
tions in the present study were caused by technical ments; therefore, more data generated under typical
events, and the most common technical complica- conditions in a private practice are needed to deter-
tions were CVFs and loss of retention. This finding is mine the clinical performance more comprehensively.
also in agreement with the findings of two more re- Additionally, it must be noted that 21 subjects (24
cently published systematic reviews that reported the FDPs) did not attend the 10-year follow-up examina-
incidence of CVFs and loss of retention were signifi- tion. Consequently, they could not be reassessed, re-
cantly higher for zirconia FDPs than for metal-ceramic sulting in a dropout rate of 24%.
FDPs.10,11 The most frequent biologic complication Even given the limitations of the present study, the
was secondary caries. This finding supports the find- findings make a valuable contribution to the literature
ings of a systematic review that reported a significant- on the clinical performance of all-ceramic FDPs, as
ly higher rate of secondary caries with zirconia FDPs they provide 10-year data from a prospective clinical
than with metal-ceramic FDPs.10 study, which is still rare for this type of restoration.3–6,11
When interpreting the results of the present study, There is only one study with a mean observation
the fact that the study was started in 2001 with an time of more than 10 years that evaluated a proto-
early-stage CAM system must be considered. The type CAM system for zirconia-based FDPs.6 Further
present results led to the suggestion that the increased studies with at least 10-year results only exist for
event rates for secondary caries and loss of retention other all-ceramic materials—such as glass-infiltrated
are directly related to semi-optimal fit of the FDPs fab- alumina ceramic and lithium disilicate—or for implant-
ricated at this stage of development.10,11 The effect of based FDPs,5,20–24 and in other studies, 10-year rates
the fabrication technique on clinical performance can were only estimated.4 The estimation of survival and
be demonstrated in the results of the present study, success is based on the assumption of a constant
which used a first-generation CAM system (Cercon annual event rate throughout the follow-up period.
Smart Ceramics, DeguDent) rather than its precur- However, if the annual failure rates change for longer
sor prototype CAM system (DCM-system, University evaluation periods, estimation of survival and success
of Zürich). The 10-year overall survival rate for the rates could be difficult and carries a risk of under- or
FDPs fabricated with the CAM prototype system was overestimation.10 To avoid the possible bias of estimat-
67% (present study: 75%), the framework fracture ed survival rates based on studies with limited evalu-
rates were 8.5% for the prototype system (6.2% in the ation periods, clinical trials with prolonged evaluation
present study), and the complication rates caused by periods, such as in the present study, are useful.5,6,21,24
secondary caries were 27% for the prototype system In the present study, 4 out of 24 absolute failures
(8% in the present study). This effect might be attrib- were caused by framework fractures. This finding
uted to an improved quality of fit for the restoration supports observations from other clinical investiga-
due to improved scanning technology and new mill- tions demonstrating an improved framework stability
ing strategies. Nevertheless, for the first-generation of three- and four-unit posterior zirconia FDPs com-
CAM system used in the present study, reduced inter- pared with veneered reinforced glass-ceramic FDPs
nal fit accuracy compared with that of metal-ceramic and glass-infiltrated alumina FDPs.10,11
crowns has been demonstrated.3,10,15 This reduced Apart from material selection, the core fracture
internal fit quality might explain the increased risk for rate is influenced by the framework design. In vitro
loss of retention, especially if conventional cementa- and in vivo results support the hypothesis that core
tion methods are used.3,10,11 Since the starting point of fractures of all-ceramic FDPs are more dependent on
the present study, various improvements in scanning connector size than on the material itself.5,15,20,21,25
and milling technology have been introduced to im- A promising approach to further reduce the risks of
prove fit accuracy, thus reducing at least two types of technical failures and complications might be the use
failures observed in the present study: loss of reten- of monolithic zirconia FDPs.25,26 As these FDPs are
tion and secondary caries.3,6,15 fabricated without any ceramic veneer, the risk of CVF
Moreover, technical improvements, such as pro- is eliminated. Furthermore, the lack of ceramic veneer
longed cooling periods during the veneering firing offers more space for enlarged connector areas and
process and a pronounced anatomical design of the increased material thickness, thus improving fracture
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Literature Abstract
Surgical sealants have been used for sealing or reconnecting ruptured tissues, but often have low adhesion, inappropriate mechanical
strength, cytotoxicity concerns, and poor performance in biologic environments. To address these challenges, the authors engineered a
biocompatible and highly elastic hydrogel sealant with tunable adhesion properties by photocrosslinking the recombinant human protein
tropoelastin. The subcutaneous implantation of the methacryloyl-substituted tropoelastin (MeTro) sealant in rodents demonstrated low
toxicity and controlled degradation. All animals survived surgical procedures with adequate blood circulation by using MeTro in an
incisional model of artery sealing in rats, and animals showed normal breathing and lung function in a model of surgically induced rat lung
leakage. In vivo experiments in a porcine model demonstrated complete sealing of severely leaking lung tissue in the absence of sutures
or staples, with no clinical or sonographic signs of pneumothorax during 14 days of follow-up. The engineered MeTro sealant has high
potential for clinical applications because of its superior adhesion and mechanical properties compared to commercially available sealants,
as well as the opportunity for further optimization of the degradation rate to fit desired surgical applications on different tissues.
Annabi N, Zhang YN, Assmann A, et al. Sci Transl Med 2017;9(410), pii: eaai7466. References: 64. Reprints: Nasim Annabi, nannabi@neu.edu
—David Ojcius, USA