WEEKLY REPORT

WEEK 8
GT MILL PROGRAM BATCH XX

By:
Name : Erwin Sirait
NIK : 15-0022
SAP-ID : 10043361

Condition Monitoring Sub-

Section
Combine Services Section
PT. Toba Pulp Lestari, Tbk.
 2015

Day 50 (Tuesday, September 15th, 2015)

 Re-learning about vibration.
Sometimes vibration caused by more than one root of problem so the
spectrum shown will be complicated because it is a mixture of some
spectrums. That’s why we should learn more so we can easily identify the
sources of the vibration.

 Learning about stroboscope, its function and how to use it.

Stroboscope is a device used to observe rotating component, mainly
coupling, to check if there is a problem with that component such as broken
rubber, bolt looseness, etc.

 Thermal check at washing area.

The result is shown below:
Motor Gearbox Bearing
Number Machine Description Remark
(0C) (0C) BD ( C) BN (0C)
0

1 421Q-006 Vacuum Washer 68 64 65 73 Normal

2 421P-007 Low Speed Repulper 64 57 56 58 Normal
3 421P-008 High Speed Repulper 60 74 66 63 Normal
4 421Q-009 Vacuum Washer 68 64 66 67 Normal
5 421P-010 Low Speed Repulper 66 55 54 54 Normal
6 421P-011 High Speed Repulper 77 81 62 59 Abnormal
7 421Q-012 Vacuum Washer 72 61 58 62 Normal
8 421P-013 Discharge Screw 64 63 52 55 Normal
9 421Q-061 Vacuum Washer 54 52 51 53 Normal
10 421P-062 Discharge Screw 54 75 54 49 Normal
11 421Q-109 Vacuum Washer 64 69 56 62 Normal
12 421P-110 Discharge Screw 62 67 56 56 Normal
13 421B-014 Exhaust Blower 61 - 38 37 Normal
14 421B-020 Air Blower 56 - 80 58 Abnormal
15 421B-021 Air Blower 57 - 79 68 Normal
16 421B-022 Air Blower 67 - 53 49 Normal
17 421B-111 Air Blower 56 - 62 52 Normal

Day 51 (Wednesday, September 16th, 2015)

 Vibration check at effluent area
Recycle Pump 131P-417 showed vibration result at 2.811 (mda) slightly
above warning limit (2.8), and 6.206 (pdh) above warning limit (4.5) with
indication of support bolts looseness.
Nash Compressor 131B-342A showed vibration result at 10.503 (mnh)
above alarm limit (7.2) with indication of foundation looseness.

Day 52 (Thursday, September 17th, 2015)

 Wall thickness inspection at chemical plant area
Doing wall thickness on this area is a little bit dangerous. Therefore we
should be extra careful when we step on or hold on to something because
we may slip and fall or the pipe will break.
Another important thing is we have to be meticulous when we put
transducer on pipe surface so that we find accurate result.

Day 53 (Friday, September 18th, 2015)

 Wall thickness inspection at chemical plant area
It is very important for us to not only check the pipes thickness but we also
should pay attention if there is a noticeable corrosion on pipes.

Day 54 (Monday, September 21st, 2015)

 Vibration check at pulp machine area.
This is a regular daily pulp machine check to early detect abnormalities of
pulp machine’s rolls. The result show no abnormalities found.

 Wall thickness recheck at chemical plant area

  Temperature check at pulp machine area. The result is shown
below:
Motor Gearbox Bearing Pump
Number Machine Description Remark
(0C) (0C) BD ( C) BN (0C)
0
(0C)
1 871Q-022 Pull roll 47 59 38 36 - Normal
2 871Q-012 Feed press roll 43 52 42 34 Normal
3 871Q-015 Cutter roll 45 47 43 44 Normal
4 871Q-023 Throwing roll 42 42 36 34 Normal
5 851P-020 White washer pump 104 61 Abnormal
6 851A-025 Machine Chest Agitator 87 73 Abnormal
7 851P-027 Sealing water pump 52 42 Normal
8 851P-023 White water pump 70 53 Normal
9 851P-026 Splash water pump 78 55 Normal
10 851P-003 Stock pump 56 63 Normal
11 851P-111 Stock pump 69 52 Normal
12 851P-022 White water pump 79 69 Normal
13 851P-013 Stock pump 70 59 Normal
14 851P-015 Stock pump 61 62 Normal
15 851P-048 62 36 Normal
16 851P-060 Broke pump 62 47 Normal
17 851P-059 Broke tank agitator 49 39 Normal
18 851A-002 White water agitator 53 65 Normal
19 851P-004 Stock pump 74 49 Normal
20 851P-006 Pressure screen #2 64 47 Normal
21 851P-033 White water pump 54 47 Normal
22 851P-034 White water pump 61 72 Normal
23 851P-031 Fan pump 57 51 66 Normal
24 851P-044 Warm water pump 70 61 Normal
25 851P-042 Warm water pump 63 59 Normal
26 851A-049 Wet end pulper 49 39 Normal
27 851P-228 76 84 Abnormal
28 851P-165 Vacuum pump 85 51 61 Abnormal
29 851P-164 Vacuum pump 80 56 72 Abnormal
30 851P-163 Vacuum pump 78 56 68 Normal
31 851P-162 Vacuum pump 77 52 49 Normal
32 851P-161 Vacuum pump 76 54 78 Normal
33 851P-160 Vacuum pump 73 49 72 Normal

Day 55 (Tuesday, September 22nd, 2015)

 Observing laser alignment filtrate pump (431P-518) at bleaching area. The
result is shown below:
Coupling:
-0.15 -0.05
0.09 0.05

 Wall thickness inspection Weak Chlorate Tank at Chemical Plant Area.

Original thickness of the wall is 8 mm. The result showed lowest wall
thickness value inspected is 4.13 mm. This means wall thickness of weak
chlorate tank is in acceptable condition
When we do wall thickness inspection, first we have to clean the surface of
the wall. So we need to get rid of all the corrosion and paint layer so the
proof can directly touch the metal surface. Then we should observe the
surface area and check on the surface we suspect is thin or has different
thickness. So we don’t need to check all the surfaces but only the suspicious
area.

Day 56 (Wednesday, September 23rd, 2015)

 Making report of wall thickness inspection done on the day before.

 Noise inspection of pulp machine rolls at pulp machine area.

Noise inspection is done using stethoscope device. We need to do noise
inspection beside vibration check to detect early problem that can not be
detected by vibration check.

 Vibration check at evaporator area

The result showed no abnormalities found.