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aqua regia, HNO3, or H2O by previously described
major environmental landmark occurred this trend has increased the environmental burden methods (designated as Au/C-AR, Au/C-HNO3,
in late 2015 with the commercialization of resulting from mercury pollution and, with the and Au/C-H2O, respectively) (11). Scanning trans-
carbon-supported gold as a catalyst for acet- signing of the Minamata accord (5), a replacement mission electron microscopy (STEM) analysis of
ylene hydrochlorination in China (1, 2). for mercuric chloride in the acetylene hydrochlorin- 1
Cardiff Catalysis Institute, School of Chemistry, Cardiff
Since the 1950s, mercuric chloride sup- ation reaction was mandated. The use of carbon- University, Main Building, Park Place, Cardiff CF10 3AT, UK.
2
ported on carbon has been used as a catalyst for supported gold for this reaction represents the Department of Materials Science and Engineering, Lehigh
the production of vinyl chloride monomer (VCM) first time in more than 50 years that there has University, 5 East Packer Avenue, Bethlehem, PA 18015, USA.
3
UK Catalysis Hub, Research Complex at Harwell, Rutherford
via this reaction. In 1985, Hutchings predicted been a total change in the catalyst composition for Appleton Laboratory (RAL), Oxford OX11 0FA, UK. 4Kathleen
(3) that gold should be the best catalyst for this the manufacture of a major commodity chemical. Lonsdale Building, Department of Chemistry, University College
reaction and subsequently showed this to be the The key question that remains is What is the London, Gordon Street, London WC1H 0AJ, UK. 5School of
case by experiment (4). During the past decade, nature of the active gold species under acetylene Chemistry, University of Southampton, Southampton SO17 1BJ,
UK. 6Diamond Light Source, Harwell Science and Innovation
the manufacture of VCM has increased markedly hydrochlorination reaction conditions? Ex situ Campus, Chilton, Didcot OX11 0DE, UK. 7Process Technologies,
in China, partly because of the availability of coal spectroscopy and electron microscopy (6–9) studies Johnson Matthey PLC, Billingham TS23 1LB, UK.
as a feedstock for acetylene production. However, have suggested that gold nanoparticles are present *Corresponding author. Email: hutch@cf.ac.uk
the Au/C-AR catalyst (Fig. 1A) revealed the pres- beam-induced photoreaction of Au(III) salts (fig. the first 20 min time-on-line and then steadily
ence of predominantly highly dispersed isolated S6), which will overstate Au(0) content in the Au/ decreased back to a stable value of 0.72 after
Au species. Some dimeric Au species were also C catalysts. Photoreduction did not occur with ~180 min. This observation suggests that Au(I)
identified, although they were a relatively minor synchrotron radiation in the XAFS technique chloride-like species initially present were oxi-
component compared to the isolated monomeric because of the higher photon incident energy, dized to predominantly Au(III) chloride species
Au species (fig. S3) (22). This finding was sup- which results in a notably lower absorption cross by the reactants during the first 20 min, and
ported by x-ray diffraction (XRD) (Fig. 1B), where section compared with XPS (fig. S6). during the subsequent 160 min of reaction, the
no reflections associated with metallic Au nano- The Au/C-AR catalyst has an induction period average oxidation state of the Au species grad-
particles were observed. The lack of long-range typically of 1 hour, strongly suggesting that its ually moved back toward that of Au(I) before
order was further corroborated by extended x-ray active form is generated under reaction conditions converging to a stable condition somewhere be-
absorption fine structure (EXAFS) analysis (Fig. 1C), (11). To investigate the nature of the Au species tween the two extremes. After the initial 15-min
where no Au-Au characteristic distances were under in situ acetylene hydrochlorination reac- time-on-line, where reaction conditions reached
detected. In addition, substantial contributions tion conditions, we used a purpose-built micro- steady state, the measured change in relative
from Au-Cl entities can be seen in the EXAFS reactor to perform XAFS analysis while following white-line intensity correlated strongly with the
Fourier transform (FT). Fitting a first coordina- the reaction by mass spectrometry (see supple- simultaneously recorded VCM productivity of the
tion shell for Au-Cl gave an average coordination mentary materials for experimental details). Under catalyst (Pearson correlation coefficient value r of
number (CN) of 2.6 (table S1). Furthermore, ex situ the dilute reaction conditions (2.36% C2H2 and –0.995 as shown in fig. S8), with higher pro-
Cl K-edge x-ray absorption near-edge structure 2.40% HCl) that we needed with this apparatus, ductivity being observed with lower Au white-
(XANES) studies confirmed the presence of Au-Cl we observed increasing acetylene conversion line relative intensity. Notably, no characteristic
bonding (fig. S4). with increasing time-on-line (time that the reac- Au-Au distances were measurable by EXAFS
Further information on Au speciation can be tion is ongoing). However, the induction period while the catalyst was producing VCM during
determined from the normalized Au L3 -edge occurred over a longer time span (3 hours) under the entire reaction period (fig. S9A). Linear com-
Fig. 2. VCM productivity and in situ characterization of 1 wt % Au/C-AR catalyst as a function of time-on-line. (A) Catalytic performance as a
function of time-on-line (black) and the change in normalized white-line intensity (blue) as a function of reaction time. (B) Three-dimensional profile plot
of successive Au L3 edges from XANES spectra acquired in situ as a function of reaction time. (C) Representative STEM-HAADF image of Au/C-AR after
use for 240 min showing the presence of atomically dispersed species and a few occasional subnanometer clusters.
confirmed the prevalence of atomically dispersed ing very low concentrations of dispersed Au paths by EXAFS. A fitting of the EXAFS data from
Au species as well as some occasional subnano- species. Indeed, this catalyst was the only one the fresh Au/C-S2O3 catalysts (table S1) gave a CN
meter clusters, but there was a total absence of we investigated that had discernible Au-Au scat- of 2.0 (±0.1), showing that the Au-bonded species
any metallic Au nanoparticles (Fig. 2C). tering paths in the FT of the EXAFS data and was the Au-thiosulfate complex. This CN corre-
To further reinforce our findings, we per- showed no characteristic Au-Cl distances (Fig. 3B). sponded well with the white-line intensity of 0.68,
formed comparable in situ XAFS studies, along Under reaction conditions, almost no change further showing that the catalyst comprised pre-
with reaction effluent analysis, on corresponding was observed in the in situ XANES or EXAFS dominantly Au(I) species before reaction (Fig.
Au/C catalysts prepared with nitric acid or water. spectra (fig. S9C and S10C). 3A). Upon the addition of the reactant gases, a
The Au/C-HNO3 catalyst was reported to have We also prepared a Au/C catalyst by using slight increase in white-line intensity to 0.78
some activity and display an induction period com- Au(I)-thiosulfate as a precursor complex (des- (with concomitant Au-S and/or Au-Cl CN of 2.6)
parable to that of the Au/C-AR catalyst (11), which ignated Au/C-S2O3) that was a more stable and was observed after 30 min, indicating oxida-
was also extended by the dilute reaction condi- active catalyst under reaction conditions than tion of some of the Au species to Au(III) (Fig.
tions. Ex situ characterization of the Au/C-HNO3 those made with the HAuCl4 precursor. We 3A). This increase in CN above the initial value
sample showed lower Au dispersion when com- have demonstrated that use of a more stable of 2.0 shows that Cl is coordinated to the Au-
pared to Au/C-AR, with some evidence of metallic cationic gold complex prepared from a range of thiosulphate complex. Notably, the increase in
Au particles from XRD (fig. S13). However, in situ sulfur-containing ligands, such as thiosulfate, white-line intensity was far less than that with
EXAFS and XANES of Au/C-HNO3 under reaction results in highly active catalysts at low gold the Au/C-AR catalyst, which is consistent with
conditions showed that the active stable cata- loadings (1, 30). The catalytic activity of Au/C- the lack of induction period for the Au/C-S2O3
lyst was still predominantly composed of cat- S2O3 was similar to that of the steady-state catalysts. As with Au/C-AR materials, both EXAFS
ionic AuClx species (figs. S9B and S10B). The activity of the Au/C-AR catalyst (Fig. 3A), but it and STEM-HAADF imaging studies (figs. S9D
same correlation between Au L3-edge white-line had no induction period. As with the Au/C-AR and S15) of the Au/C-S2O3 catalysts showed that
intensity and catalytic activity as found for Au/ and Au/C-HNO3 materials, EXAFS analysis of the Au was almost entirely in an atomically dis-
C-AR materials was observed (Fig. 3A). In con- the fresh Au/C-S2O3 sample showed no Au-Au persed form (with only a few dimeric species)
trast the catalytic activity of the Au/C-H2O mate- distances and a substantial contribution from on the C support both before and after the in
rial, as when measured under more concentrated a Au scattering path with a low–atomic number situ experiments. Notably, the relative white-line
reaction mixtures (11), was very low and showed neighbor (Fig. 3B). Given the similar nature of intensity of the Au/C-S2O3 catalyst at steady state
no improvement with reaction time-on-line. Cl and S from an EXAFS perspective and Au- was the same as for the Au/C-AR catalyst at sim-
This catalyst was composed predominantly of thiosulphate complexes having two Au–S bonds ilar activity.
metallic-Au nanoparticles (as observed from with an angle near 180° (31) (almost identical to Figure 3C shows that a correlation can be
XRD, fig. S13; and STEM, fig. S14), and no white the molecular geometry of [AuCl2]–), we cannot made between the white-line intensity and VCM
line was observed in XANES (Fig. 3A), indicat- distinguish between Au-Cl and Au-S scattering production of the three active catalysts (Au/C-AR,
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