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R ES E A RC H

◥ and the active sites are cationic gold associated


REPORT with these nanoparticles (6, 10). Recently, a pos-
sible role for Au(I) as well as Au(III) has been
implicated in acetylene hydrochlorination (11)
CATALYSIS and other reactions (12, 13). Since the original
disclosure of gold as an effective catalyst for al-

Identification of single-site gold kyne transformations (14), numerous examples


of Au(I) complexes have been described for such
reactions, which suggests that the active gold
catalysis in acetylene hydrochlorination catalyst for acetylene hydrochlorination could
be a supported gold cation. Single gold cations
have been implicated in heterogeneous catalysts
Grazia Malta,1 Simon A. Kondrat,1 Simon J. Freakley,1 Catherine J. Davies,1 Li Lu,2
before (15–18), but these materials either deactivate
Simon Dawson,1 Adam Thetford,3,4 Emma K. Gibson,3,4 David J. Morgan,1 Wilm Jones,3 rapidly or form substantial concentrations of gold
Peter P. Wells,3,4,5 Peter Johnston,6 C. Richard A. Catlow,1,3,4 clusters or nanoparticles after reaction. We have
Christopher J. Kiely,2 Graham J. Hutchings1* now performed in situ x-ray absorption fine struc-
ture (XAFS) experiments to definitively show that
There remains considerable debate over the active form of gold under operating the active catalyst for acetylene hydrochlorination
conditions of a recently validated gold catalyst for acetylene hydrochlorination. We predominantly comprises Au(I) isolated cationic
have performed an in situ x-ray absorption fine structure study of gold/carbon (Au/C) species analogous with the single-site homogeneous
catalysts under acetylene hydrochlorination reaction conditions and show that highly catalysis afforded by Au(I) complexes (19, 20). For
active catalysts comprise single-site cationic Au entities whose activity correlates an in situ XAFS study of these homogeneous gold-

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with the ratio of Au(I):Au(III) present. We demonstrate that these Au/C catalysts catalyzed reactions, see (21).
are supported analogs of single-site homogeneous Au catalysts and propose a A series of 1 weight % (wt %) Au materials
mechanism, supported by computational modeling, based on a redox couple of supported on carbon powder were prepared by
Au(I)-Au(III) species. impregnation with HAuCl4 dissolved in either

A
aqua regia, HNO3, or H2O by previously described
major environmental landmark occurred this trend has increased the environmental burden methods (designated as Au/C-AR, Au/C-HNO3,
in late 2015 with the commercialization of resulting from mercury pollution and, with the and Au/C-H2O, respectively) (11). Scanning trans-
carbon-supported gold as a catalyst for acet- signing of the Minamata accord (5), a replacement mission electron microscopy (STEM) analysis of
ylene hydrochlorination in China (1, 2). for mercuric chloride in the acetylene hydrochlorin- 1
Cardiff Catalysis Institute, School of Chemistry, Cardiff
Since the 1950s, mercuric chloride sup- ation reaction was mandated. The use of carbon- University, Main Building, Park Place, Cardiff CF10 3AT, UK.
2
ported on carbon has been used as a catalyst for supported gold for this reaction represents the Department of Materials Science and Engineering, Lehigh
the production of vinyl chloride monomer (VCM) first time in more than 50 years that there has University, 5 East Packer Avenue, Bethlehem, PA 18015, USA.
3
UK Catalysis Hub, Research Complex at Harwell, Rutherford
via this reaction. In 1985, Hutchings predicted been a total change in the catalyst composition for Appleton Laboratory (RAL), Oxford OX11 0FA, UK. 4Kathleen
(3) that gold should be the best catalyst for this the manufacture of a major commodity chemical. Lonsdale Building, Department of Chemistry, University College
reaction and subsequently showed this to be the The key question that remains is What is the London, Gordon Street, London WC1H 0AJ, UK. 5School of
case by experiment (4). During the past decade, nature of the active gold species under acetylene Chemistry, University of Southampton, Southampton SO17 1BJ,
UK. 6Diamond Light Source, Harwell Science and Innovation
the manufacture of VCM has increased markedly hydrochlorination reaction conditions? Ex situ Campus, Chilton, Didcot OX11 0DE, UK. 7Process Technologies,
in China, partly because of the availability of coal spectroscopy and electron microscopy (6–9) studies Johnson Matthey PLC, Billingham TS23 1LB, UK.
as a feedstock for acetylene production. However, have suggested that gold nanoparticles are present *Corresponding author. Email: hutch@cf.ac.uk

Fig. 1. Characterization of a freshly prepared 1 wt % Au/C-AR catalyst. (A) Representative


STEM-HAADF image showing isolated Au species. (B) Powder x-ray diffraction data for this
catalyst. (C) Fourier transform of k3-weighted c EXAFS ex situ data of the sample and a gold-
foil reference. Variation in magnitude of Fourier transform is plotted with distance R from the
Au absorber. (D) Ex situ Au L3 edge–normalized XANES spectra of the sample and a gold-foil
reference material.

Malta et al., Science 355, 1399–1403 (2017) 31 March 2017 1 of 4


R ES E A RC H | R E PO R T

the Au/C-AR catalyst (Fig. 1A) revealed the pres- beam-induced photoreaction of Au(III) salts (fig. the first 20 min time-on-line and then steadily
ence of predominantly highly dispersed isolated S6), which will overstate Au(0) content in the Au/ decreased back to a stable value of 0.72 after
Au species. Some dimeric Au species were also C catalysts. Photoreduction did not occur with ~180 min. This observation suggests that Au(I)
identified, although they were a relatively minor synchrotron radiation in the XAFS technique chloride-like species initially present were oxi-
component compared to the isolated monomeric because of the higher photon incident energy, dized to predominantly Au(III) chloride species
Au species (fig. S3) (22). This finding was sup- which results in a notably lower absorption cross by the reactants during the first 20 min, and
ported by x-ray diffraction (XRD) (Fig. 1B), where section compared with XPS (fig. S6). during the subsequent 160 min of reaction, the
no reflections associated with metallic Au nano- The Au/C-AR catalyst has an induction period average oxidation state of the Au species grad-
particles were observed. The lack of long-range typically of 1 hour, strongly suggesting that its ually moved back toward that of Au(I) before
order was further corroborated by extended x-ray active form is generated under reaction conditions converging to a stable condition somewhere be-
absorption fine structure (EXAFS) analysis (Fig. 1C), (11). To investigate the nature of the Au species tween the two extremes. After the initial 15-min
where no Au-Au characteristic distances were under in situ acetylene hydrochlorination reac- time-on-line, where reaction conditions reached
detected. In addition, substantial contributions tion conditions, we used a purpose-built micro- steady state, the measured change in relative
from Au-Cl entities can be seen in the EXAFS reactor to perform XAFS analysis while following white-line intensity correlated strongly with the
Fourier transform (FT). Fitting a first coordina- the reaction by mass spectrometry (see supple- simultaneously recorded VCM productivity of the
tion shell for Au-Cl gave an average coordination mentary materials for experimental details). Under catalyst (Pearson correlation coefficient value r of
number (CN) of 2.6 (table S1). Furthermore, ex situ the dilute reaction conditions (2.36% C2H2 and –0.995 as shown in fig. S8), with higher pro-
Cl K-edge x-ray absorption near-edge structure 2.40% HCl) that we needed with this apparatus, ductivity being observed with lower Au white-
(XANES) studies confirmed the presence of Au-Cl we observed increasing acetylene conversion line relative intensity. Notably, no characteristic
bonding (fig. S4). with increasing time-on-line (time that the reac- Au-Au distances were measurable by EXAFS
Further information on Au speciation can be tion is ongoing). However, the induction period while the catalyst was producing VCM during
determined from the normalized Au L3 -edge occurred over a longer time span (3 hours) under the entire reaction period (fig. S9A). Linear com-

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XANES (see supplementary materials for experi- these dilute conditions (Fig. 2A). All of the Au/C bination fitting analysis of XANES spectral data
mental details). The white-line intensity (a strong catalysts we tested were highly selective toward with [AuCl4]–, [AuCl2]–, and Au-foil standard
adsorption feature associated with Au 2p3/2 core– VCM; no dichloroethene or chloroethane products spectra showed a trend similar to that deduced
electron excitation to unoccupied 5d or 6s states) were detected at any level of acetylene conversion. from the white-line intensity analysis (fig. S10A).
is indicative of 5d-band occupancy; Au species We used in situ XAFS to monitor changes in However, poor R-factor fitting values in the linear
with higher oxidation states (i.e., reduced 5d elec- Au speciation of the Au/C-AR catalyst upon heat- combination fitting (fig. S11) imply that our inter-
tron occupancy) have stronger white-line adsorp- ing to reaction temperature (200°C) under an pretation of the XANES spectral changes being
tion features. Analysis of the white-line intensity inert atmosphere, before the addition of reactants. solely associated with variations in the relative
during XANES measurements, when compared On heating, a decrease in white-line intensity concentrations of [AuCl4]– and [AuCl2]– could
to appropriate standards, has precedence in the from 0.78 at 25°C to 0.68 was observed, which be an oversimplification. XANES spectra are in-
literature as a reliable method of identifying Au suggests a change from a mixed Au(III)/Au(I) fluenced by the hybridization of substrate mole-
oxidation state (23, 24), The typical normalized chloride speciation to a Au(I) chloride-like species. cule and metal d-band orbitals (27, 28) and by
white-line intensity values observed for cationic This change correlates well with the decompo- changes in metal-speciation geometry through
Au standards of Au(III) (e.g., KAuCl4/[AuCl4]–) sition temperature of AuCl3 to AuCl that oc- interaction with the support (29). Both of these
and Au(I) (e.g., [AuCl2]–) are 1.1 and 0.6, respec- curs at ~160°C (26). The white-line intensity reported complications are conceivable in this
tively, and correlate well with measured values was stable at 0.68 during the 30 min isotherm work, in the form of (i) interactions between
from our chosen standard materials (fig. S5) at 200°C, before the addition of reactant gases the acetylene p and Au (5d) orbitals and (ii) C-
(23, 25). The white-line intensity (Fig. 1D) of the (fig. S7). The continued absence of any detect- AuClx geometric effects. However, we observed
fresh Au/C-AR catalyst was 0.78, indicating a able Au-Au distances in the catalyst indicates a linear correlation between white-line intensity
substantially oxidized Au speciation, with linear that the Au remained in a highly dispersed state. and the EXAFS-derived Au-Cl CN at a range of
combination fitting showing no contribution from Further analysis of the Au/C-AR catalyst showed reaction times (fig. S12), which supports our in-
Au(0) (within fitting error), 56% from [AuCl2]–, and that upon introduction of the reactant gases terpretation of the white-line intensity as being
44% from [AuCl4]– (table S2). Notably, we have an immediate change in the Au L3-edge XANES directly associated with changes in the Au-Cl
not relied upon x-ray photoelectron spectroscopy spectrum occurred (Fig. 2, A and B). The white- speciation. Analysis of the spent catalyst by STEM–
(XPS) for characterization because of observable line intensity increased from 0.68 to 0.94 during high-angle annular dark-field (HAADF) imaging

Fig. 2. VCM productivity and in situ characterization of 1 wt % Au/C-AR catalyst as a function of time-on-line. (A) Catalytic performance as a
function of time-on-line (black) and the change in normalized white-line intensity (blue) as a function of reaction time. (B) Three-dimensional profile plot
of successive Au L3 edges from XANES spectra acquired in situ as a function of reaction time. (C) Representative STEM-HAADF image of Au/C-AR after
use for 240 min showing the presence of atomically dispersed species and a few occasional subnanometer clusters.

Malta et al., Science 355, 1399–1403 (2017) 31 March 2017 2 of 4


R ES E A RC H | R E PO R T

Fig. 3. VCM productivity (first 90 min time-on-line)


and in situ XAFS characterization of alternatively
prepared 1 wt % Au/C catalysts. (A) Catalytic activity

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(black line) as a function of time-on-line for the catalysts
prepared with nitric acid, thiosulphate, and water. The
blue lines show the corresponding change in relative
white-line intensity as a function of reaction time. (B) k3-
weighted c EXAFS Fourier transform data for 1 wt %
Au/C-HNO3 (black), 1 wt % Au/C-S2O3 (blue), 1 wt %
Au/C-H2O (green), and reference gold foil (red). (C) Dashed
lines represent the white-line intensities of the Au(I) [AuCl2]–
standard (value of 0.6) and the Au(III) KAuCl4 standard
(value of 1.1). [AuCl2]– standard from difference spectra
calculated in (23).

confirmed the prevalence of atomically dispersed ing very low concentrations of dispersed Au paths by EXAFS. A fitting of the EXAFS data from
Au species as well as some occasional subnano- species. Indeed, this catalyst was the only one the fresh Au/C-S2O3 catalysts (table S1) gave a CN
meter clusters, but there was a total absence of we investigated that had discernible Au-Au scat- of 2.0 (±0.1), showing that the Au-bonded species
any metallic Au nanoparticles (Fig. 2C). tering paths in the FT of the EXAFS data and was the Au-thiosulfate complex. This CN corre-
To further reinforce our findings, we per- showed no characteristic Au-Cl distances (Fig. 3B). sponded well with the white-line intensity of 0.68,
formed comparable in situ XAFS studies, along Under reaction conditions, almost no change further showing that the catalyst comprised pre-
with reaction effluent analysis, on corresponding was observed in the in situ XANES or EXAFS dominantly Au(I) species before reaction (Fig.
Au/C catalysts prepared with nitric acid or water. spectra (fig. S9C and S10C). 3A). Upon the addition of the reactant gases, a
The Au/C-HNO3 catalyst was reported to have We also prepared a Au/C catalyst by using slight increase in white-line intensity to 0.78
some activity and display an induction period com- Au(I)-thiosulfate as a precursor complex (des- (with concomitant Au-S and/or Au-Cl CN of 2.6)
parable to that of the Au/C-AR catalyst (11), which ignated Au/C-S2O3) that was a more stable and was observed after 30 min, indicating oxida-
was also extended by the dilute reaction condi- active catalyst under reaction conditions than tion of some of the Au species to Au(III) (Fig.
tions. Ex situ characterization of the Au/C-HNO3 those made with the HAuCl4 precursor. We 3A). This increase in CN above the initial value
sample showed lower Au dispersion when com- have demonstrated that use of a more stable of 2.0 shows that Cl is coordinated to the Au-
pared to Au/C-AR, with some evidence of metallic cationic gold complex prepared from a range of thiosulphate complex. Notably, the increase in
Au particles from XRD (fig. S13). However, in situ sulfur-containing ligands, such as thiosulfate, white-line intensity was far less than that with
EXAFS and XANES of Au/C-HNO3 under reaction results in highly active catalysts at low gold the Au/C-AR catalyst, which is consistent with
conditions showed that the active stable cata- loadings (1, 30). The catalytic activity of Au/C- the lack of induction period for the Au/C-S2O3
lyst was still predominantly composed of cat- S2O3 was similar to that of the steady-state catalysts. As with Au/C-AR materials, both EXAFS
ionic AuClx species (figs. S9B and S10B). The activity of the Au/C-AR catalyst (Fig. 3A), but it and STEM-HAADF imaging studies (figs. S9D
same correlation between Au L3-edge white-line had no induction period. As with the Au/C-AR and S15) of the Au/C-S2O3 catalysts showed that
intensity and catalytic activity as found for Au/ and Au/C-HNO3 materials, EXAFS analysis of the Au was almost entirely in an atomically dis-
C-AR materials was observed (Fig. 3A). In con- the fresh Au/C-S2O3 sample showed no Au-Au persed form (with only a few dimeric species)
trast the catalytic activity of the Au/C-H2O mate- distances and a substantial contribution from on the C support both before and after the in
rial, as when measured under more concentrated a Au scattering path with a low–atomic number situ experiments. Notably, the relative white-line
reaction mixtures (11), was very low and showed neighbor (Fig. 3B). Given the similar nature of intensity of the Au/C-S2O3 catalyst at steady state
no improvement with reaction time-on-line. Cl and S from an EXAFS perspective and Au- was the same as for the Au/C-AR catalyst at sim-
This catalyst was composed predominantly of thiosulphate complexes having two Au–S bonds ilar activity.
metallic-Au nanoparticles (as observed from with an angle near 180° (31) (almost identical to Figure 3C shows that a correlation can be
XRD, fig. S13; and STEM, fig. S14), and no white the molecular geometry of [AuCl2]–), we cannot made between the white-line intensity and VCM
line was observed in XANES (Fig. 3A), indicat- distinguish between Au-Cl and Au-S scattering production of the three active catalysts (Au/C-AR,

Malta et al., Science 355, 1399–1403 (2017) 31 March 2017 3 of 4


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active, there is also a population of highly dis- this site can be easily blocked by additional HCl, (2012).
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AC KNOWLED GME NTS
suggest, as originally predicted based on corre- able, as HCl has a lower adsorption energy of
lations with standard electrode potential (3), –52 kJ mol−1. The generation of VCM can oc- We acknowledge Cardiff University for support as part
of the MAXNET Energy Consortium. We also thank R. Schlögl
that the activity is related to a Au(I)-Au(III) re- cur via AuCl2(C2H3), which has an increased for helpful discussions. UK Catalysis Hub is thanked for
dox couple. Mechanistically, the reaction could stability compared to AuCl2H(C2H2) with a bind- resources and support provided through our membership
be hypothesized to proceed through the oxida- ing energy of –224 kJ mol−1 versus–128 kJ mol−1. of the UK Catalysis Hub Consortium and funded by the
Engineering and Physical Sciences Research Council
tive addition of HCl to Au chloride, followed by VCM is further stabilized with a binding energy (EPSRC) (grants EP/K014706/1, EP/K014668/1, EP/K014854/
the addition of acetylene and reductive elim- of –269 kJ mol−1, but this can be displaced by 1EP/K014714/1, and EP/M013219/1). We used the B18 beamline
ination of VCM through a Au(I)-Au(III) redox HCl. The theoretical mechanism, combined with at the Diamond Light Source (allocation numbers SP10306,
couple. This mechanism has generally been dis- the observation that under in situ conditions the SP11398, and SP15214) with the help of D. Gianolio and G. Cibin.
C.J.K. acknowledges funding from the National Science
regarded, as it requires Au(I) as opposed to active site is a support gold cation, with a cat- Foundation Major Research Instrumentation program
the more frequently observed Au(III) (32). How- alytic cycle involving Au(I) and Au(III), confirms (GR no. MRI/DMR-1040229). We thank Johnson Matthey for
ever, under steady-state conditions, the Au(I)/ the original prediction concerning gold being the their contribution to and funding of this work. Calculations
Au(III) ratio is ~1.5, and that activity can be cor- best catalyst for this reaction based on its stan- were performed through our membership of the UK’s
High-End Computing (HEC) Materials Chemistry Consortium,
related to the presence of Au(I), as observed in dard electrode potential (3). which is funded by EPSRC (EP/L000202); this work used the
several homogeneous systems (33, 34). Advanced Research Computing High-End Resource (ARCHER)
To investigate the role of Au(I) further, we RE FERENCES AND NOTES UK National Supercomputing Service (www.archer.ac.uk).
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the step edge to stabilize the edge, which is (1988). www.sciencemag.org/content/355/6332/1399/suppl/DC1
described in detail in the supplementary ma- 5. United Nations Environment Programme, Minamata Materials and Methods
terial. HCl is added across the AuCl to form Convention on Mercury, www.mercuryconvention.org/. Figs. S1 to S15
AuCl2H with a barrier of 98 kJ mol−1. This spe- 6. B. Nkosi et al., J. Catal. 128, 366–377 (1991). Tables S1 and S2
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compared to 0.19e for the AuCl. The former value 9. X. Tian et al., RSC Advances 5, 46366–46371 4 November 2016; accepted 7 March 2017
is similar to that for Au(III), which has a charge (2015). 10.1126/science.aal3439

Malta et al., Science 355, 1399–1403 (2017) 31 March 2017 4 of 4


Identification of single-site gold catalysis in acetylene hydrochlorination
Grazia Malta, Simon A. Kondrat, Simon J. Freakley, Catherine J. Davies, Li Lu, Simon Dawson, Adam Thetford, Emma K.
Gibson, David J. Morgan, Wilm Jones, Peter P. Wells, Peter Johnston, C. Richard A. Catlow, Christopher J. Kiely and Graham
J. Hutchings

Science 355 (6332), 1399-1403.


DOI: 10.1126/science.aal3439

Supported gold ions


The mercuric chloride catalyst for acetylene hydrochlorination creates vinyl chloride, an important polymer
feedstock. However, a more environmentally friendly catalyst of gold supported on carbon can now replace mercuric
chloride. Malta et al. used x-ray spectroscopic studies of the working catalysts and computational modeling to show that

Downloaded from http://science.sciencemag.org/ on July 3, 2019


the active species are coexisting single-site Au + and Au3+ cations. These species are analogs of soluble catalysts with
single metal atoms that react via a similar redox couple.
Science, this issue p. 1399

ARTICLE TOOLS http://science.sciencemag.org/content/355/6332/1399

SUPPLEMENTARY http://science.sciencemag.org/content/suppl/2017/03/29/355.6332.1399.DC1
MATERIALS

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