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Content

Essentials to installation of windshield wiper armT-9


Power supply system .......................................... T-1
Removal/installation of the fluid reservoir of washer
Precautions to fuse use ....................................... T-1
............................................................................ T-9
Removal/installation of main fuse ...................... T-1
Removal/installation of windshield washer motorT-9
Removal/installation indoor fuse box................. T-1
Check of windshield washer motor .................. T-10
Removal/installation of ignition switch ............. T-1
Removal of windshield washer nozzle ............. T-10
Check of ignition switch .................................... T-1
Installation of windshield washer nozzle ......... T-10
Removal/installation of key-in reminder switch T-2
Adjustment of windshield washer nozzle ......... T-10
Check of key-in reminder switch ....................... T-2
Cleaning of windshield washer nozzle ............. T-11
Removal/installation of cigar-lighter .................. T-2
Removal/installation of windshield washer hoseT-11
Essentials to removal of socket .......................... T-3
Removal/installation of rear wiper motor ........ T-11
Essentials to removal of ring .............................. T-3
Check of rear wiper motor ............................... T-11
Check of cigar-lighter ......................................... T-3
Removal/installation of rear wiper arm and blade
Lighting and signal system................................. T-4 .......................................................................... T-12
Headlamp ........................................................... T-4 Installation instructions of rear wiper arm ....... T-12
Removal/installation of headlamp ...................... T-4 Adjustment of rear wiper arm and blade .......... T-12
Light regulation of headlamp ............................. T-4 Removal/installation of rear washer nozzle ..... T-12
Removal/installation of headlamp bulb .............. T-4 Adjustment of rear washer nozzle .................... T-13
Removal/installation of front fog lamps ............. T-5 Removal/installation of rear washer hose ........ T-13
Removal/installation of front fog lamp bulb ...... T-5 Removal/installation of combination instrument ....
.......................................................................... T-13
Removal/installation of rear combined lamps .... T-5
Essentials to removal of combination instrument ...
Removal/installation of rear combined lamp bulbT-6
.......................................................................... T-13
Removal/installation of high-positioned brake light
Disassembly/assembly of combination instrument .
............................................................................ T-6
.......................................................................... T-13
Removal/installation of license plate lamp ........ T-6
Check of combination instrument .................... T-14
Removal/installation of license plate lamp bulb T-7
Speedometer ..................................................... T-14
Removal/installation of reading light ................. T-7
Use of input/output inspection mode ............... T-14
Removal/installation of reading light bulb ......... T-7
Use of speed detector ....................................... T-14
Removal/installation of indoor light and bulb .... T-8
Tachometer ....................................................... T-14
Removal/installation of trunk lamp and bulb ..... T-8
Use of input/output inspection mode ............... T-14
Removal/installation of the lighting bulb of ignition
Use of static speed tester .................................. T-14
switch ................................................................. T-8
Fuel gauge ........................................................ T-14
Removal/installation of dome lamp bulb ........... T-9
Water temperature gauge .................................. T-15
Wiper and washer ............................................... T-8
Repair of combination instrument .................... T-15
Removal/installation of windshield wiper motorT-8
Check of fuel gauge sensor .............................. T-15
Disassembly/assembly of windshield wiper motor
............................................................................ T-8 Removal of water temperature sensor unit ....... T-16
Check of windshield wiper motor ...................... T-8 Installation of water temperature sensor .......... T-16
Removal/installation of windshield wiper arm and Check of water temperature sensor .................. T-16
wiper blade ......................................................... T-9
Check of oil pressure switch ............................ T-17
Content
Removal/installation of horn ............................ T-17 Operation of lateral safety airbag module ........ T-52
Tweeter ............................................................. T-17 Operation of components ................................. T-53
Low-tone horn .................................................. T-18 Repeated use of components ............................ T-53
Removal/installation horn relay ....................... T-18 Removal/installation of pretensioning safety belt ...
.......................................................................... T-53
Check of horn relay .......................................... T-18
Release procedures of safety airbag module and
Input/output inspection mode of combination
pretensioning safety belt .................................. T-53
instrument ......................................................... T-18
Driver-sided safety airbag module ................... T-54
Operation procedure ......................................... T-18
Occupant-sided safety airbag module .............. T-54
Disassembly and assembly of audio assembly . T-38
Pretensioning safety belt .................................. T-55
Removal/installation of 4D loudspeaker .......... T-39
Release procedure outside vehicle ................... T-55
Check of 4D loudspeaker ................................. T-39
Driver-sided safety airbag module ................... T-55
Removal/installation of antenna ....................... T-39
Occupant-sided safety airbag module .............. T-57
Removal/installation of the signal line of front
antenna ............................................................. T-39 Pretensioning safety belt .................................. T-58
Check of the signal line of front antenna ......... T-40 Released safety airbag module and pretensioning
safety belt ......................................................... T-59
Removal/installation of signal line of rear antenna .
.......................................................................... T-40 Check of special release tool ............................ T-59
Check of rear antenna signal line ..................... T-41 Checking procedure ......................................... T-59
Safety airbag system......................................... T-42 RKE (Remote Control System) ........................ T-61
Electrical schematic of safety airbag ................ T-42 Removal/installation of remote controller ........ T-61
Parts relevant to the safety airbag..................... T-43 Reversing radar system .................................... T-61
Fault check of safety airbag ............................. T-43 Removal/installation of reversing radar host.... T-61
Fault judgement of safety airbag ...................... T-43 Removal/installation of reversing radar sensor T-62
Faults table of safety airbag system ................. T-44 Anti-theft system .............................................. T-63
Maintenance procedure of safety airbag .......... T-44 Removal/installation of anti-theft host controller ...
.......................................................................... T-63
Vehicle disposal procedure of airbag effect...... T-48
Check of anti-theft host controller ................... T-63
Disassembly/assembly of each part of safety airbag
.......................................................................... T-49 List of terminal voltage (only for reference) .... T-63
Removal/installation of safety airbag module at the Removal/installation of anti-theft coil.............. T-63
driver side ......................................................... T-49
Check of anti-theft coil..................................... T-64
Disassembly/assembly of clock spring............. T-49
Switch and relay ............................................... T-65
Essentials to installation of clock spring .......... T-50
Removal/installation of combination switch .... T-65
Adjustment of clock spring .............................. T-50
Disassembly/assembly of combination switch . T-65
Removal/installation of the safety airbag module at
Removal/installation of auto lamp switch ........ T-65
the occupant side .............................................. T-50
Check of auto lamp switch ............................... T-65
Disassembly/assembly of safety airbag computer
(ECU) ............................................................... T-51 Removal/installation of middle switch ............. T-66
Warning for maintenance ................................. T-51 Maintenance of middle switch ......................... T-66
Repair of harness .............................................. T-51 Removal/installation of front/rear fog lamp switch
.......................................................................... T-66
Check of safety airbag module ......................... T-52
Check of front/rear fog lamp switch ................ T-67
Operation of safety airbag module ................... T-52
Content
Removal and installation of rheostat ................ T-67 Test of flasher unit ............................................ T-71
Check of rheostat.............................................. T-67 Removal/installation of headlamp relay ........... T-71
Installation/removal of level adjustment switch Check of headlamp relay .................................. T-72
(optional) .......................................................... T-68
Removal/installation of front fog lamp relay ... T-72
Check of level adjustment switch..................... T-68
Check of front fog lamps relay......................... T-72
Installation/removal of folding switch of rear-view
Removal/installation of rear fog lamp relay ..... T-72
mirrors (optional) ............................................. T-68
Check of rear fog lamp relay ............................ T-73
Check of folding switch of rear-view mirrors .. T-69
Part of alarm system ......................................... T-73
Removal/installation of power window switch T-69
Removal/installation of horn ............................ T-73
Removal/maintenance of main power window
switch ............................................................... T-69 Removal/installation of horn relay ................... T-73
Check of main power window switch .............. T-69 Check of horn relay .......................................... T-74
Installation/removal of auxiliary power window .... Disassembly and assembly of clock spring ...... T-74
.......................................................................... T-70
Essentials to installation of clock spring .......... T-74
Installation/removal of front door switch ......... T-70
Adjustment of clock spring .............................. T-74
Test of door switch ........................................... T-70
Removal/installation of flasher unit ................. T-71
Power supply system

Power supply system


Precautions to fuse use
After the burn-out reason identified and
troubleshooting performed, replace the
burn-out fuse by a specified type of fuse.
Failure to troubleshooting prior to
replacement may make the fuse be blown
again.

1 Nut
Removal/installation of main fuse
2 Snap
1. Remove the negative cable of battery;
3 Harness connector
2. Remove the cap of main fuse box;
3. Remove as per the order as specified in the
table. Removal/installation of ignition switch
4. The installation procedure is in reverse order 1. Remove the negative cable of battery;
with that of the removal.
2. Remove the steering column cover;
3. Remove as per the order indicated in the Table.
4. The installation procedure is in reverse order
with that of the removal.

1 Connector
1 Nut
2 Screw
2 Main fuse
3 Ignition switch

Removal/installation indoor fuse box


Check of ignition switch
1. Remove the negative cable of battery;
1. Remove the negative cable of battery;
2. Remove the left front interior trim at the driver
2. Remove steering column cover;
side;
3. Disconnect the connector of ignition switch;
3. Remove as per the order indicated in the Table.
4. Check, with an ohmmeter, the continuity
4. The installation procedure is in reverse order
between the terminals of ignition switch. If it
with that of the removal.
fails to meet the technique requirements,
replace the ignition switch.

Continuity

T-1
Power supply system
Position of ignition Connection terminal Continuity
switch Key position Terminal

Inserted key
Non-inserted key

Element side connector (viewed from


the terminal side)

Start
Start
Lock Lock
On ACC On ACC

Element side connector (viewed


from the terminal side)
Removal/installation of cigar-lighter
1. Remove the negative cable of battery;
Removal/installation of key-in reminder 2. Open the ashtray cover;
switch 3. Remove as per the order indicated in the Table;
1. Remove the negative cable of battery; 4. The installation procedure is in reverse order
2. Remove the steering column cover; with that of the removal.
3. Remove the connector of key-in reminder
switch;
4. Remove the key-in reminder switch.

Key-in reminder switch

1 Cigar-lighter plug
Steering column lock 2 Socket
3 Anchoring disc of cigar-lighter
4 Plug (harness end)
5. The installation procedure is in reverse order
with that of the removal.

Check of key-in reminder switch


1. Remove the negative cable of battery;
2. Remove the steering column cover.
3. Remove the connector of key-in reminder
switch;
4. Check, with an ohmmeter, the continuity
between the terminals of key-in reminder
switch. If it is non-conforming to the technique
requirements, replace key-in reminder switch.

T-2
Lighting system

Essentials to removal of socket Essentials to removal of ring


1. Pass through the socket hole with a flathead 1. Press the barb and pull forward the ring.
screwdriver wrapped with tape, hold the flange
of ring and turn the socket at the meantime.

Cigar-lighter
fixing disc
Ring Socket

Barb
Flange

Cigar-lighter Section view


fixing disc

Check of cigar-lighter
1. Turn the ignition switch to the position of ACC
accessory.
Socket 2. Confirm that the cigar-lighter bound out within
10-20s after inserted into the socket. If the
cigar-lighter improperly operates, replace the
plug of cigar-lighter and socket.
2. Push forward the socket;
3. Turn clockwise the socket up to the position as
shown in Fig. and pull it out.

Hole

Hole

T-3
Power supply system

Lighting and signal system 5. Set the headlamp at 3 m {10 ft} away from the
wall;
Headlamp
6. When adjusting a headlamp, remove the
Removal/installation of headlamp connector of the other one.
1. Remove the negative cable of battery; 7. Start the engine to charge the battery.
2. Remove the front bumper; 8. As shown in Fig., turn the screw to adjust the
headlamp.
3. Remove the fixing snaps 1, 2, 3 and 4 and
bolts. Up/down
adjustment
4. Take out the fixture on a suitable place, and
then withdraw manually the plugs 6, 7 and 8
R/L
5. The installation procedure is in reverse order adjustment
with that of the removal (Note that the
installation procedure is in order of 1, 2, 3 and
4).
6. Adjust the focusing of headlamp (See the
Focusing of Headlamp)

Removal/installation of headlamp bulb


Attention: When used, the halogen bulb will
produce large amount of heat. If the lamp surface is
too dirty, the heat will continue to accumulate and
result in shortening the service life of lamp. Hold
the metal flange instead of glass when replacing the
lamp.

1 Removal/installation of high/low beam bulbs:


2 Bolt HQ9GG60-0616B 1. Remove the negative cable of battery;
3 (tightening torque: 7.2~12N·m) 2. Turn on the rear waterproof cover of high or
low-beam, remove the connectors of low-beam
4
and high-beam; Detach the bulb hold-down
5 Headlamp spring and take out the bulb (See Fig. below)
6 Headlamp plug 3. The installation procedure is in reverse order
with that of the removal.
Note: In removing the headlamp, note to first pry up
the clamp on the screw no.2 and avoid breaking up Removal and installation of front turn signal lamp
the clamp while removing it. and front position lamp bulbs:
1. Remove the negative cable of battery;
2. Rotate counterclockwise the lamp holder and
Light regulation of headlamp
take out the bulb.
1. Adjust the tire pressure up to the specified 3. The installation procedure is in reverse order
value. with that of the removal.
2. Park a no load vehicle on a level road;
3. Have a person sit down on the driver seat;
4. Park the vehicle perpendicular to the wall;

T-4
Lighting system
4. The installation procedure is in reverse order
with that of the removal.

1 Turn signal lamp bulb12V 21W(PY21W)


2 High-beam bulb 12V 55W(H7)
3 Waterproof cover
4 Waterproof cover
5 Low-beam bulb 12V 55W(H7) 1 Front fog lamp bulb12V 35W(H8)
6 Position lamp bulb 12V 5W(W5W) 2 Front fog lamp

Removal/installation of front fog lamps Removal/installation of rear combined


1. Remove the negative cable of battery; lamps
2. Remove front bumper; 1. Disconnect battery negative cable;
3. Pull out the harness connector; 2. Remove the trunk trim panel;
4. Loosen three fastening screws. 3. Pull out the plug at the end of taillight harness
5. Take out the front fog lamps; 4. Loosen two nuts (No.3 and 5 as shown in Fig).
Pull out the taillight along the axis X
6. Install as per the order in reverse with that of
removal. 5. Pull out the sealing plug on the fixtures harness.
Take out the fixtures.
6. The installation procedure is in reverse order
with that of removal.

1
Self-tapping screw HQ9CF60-0516B
2
(3.9~5.9 N·m)
3
4 Front fog lamps

Removal/installation of front fog lamp 1 Rear combined lamps


bulb 2 Plastic snap
1. Remove front fog lamps; 3 Nut HQ99940-0503 (4.5~7.0 N·m)
2. Rotate counterclockwise the bulb holder; 4 Location pin sheath
3. Take out the bulb (bulb integrated with the 5 nutHQ99940-0503 (4.5~7.0 N·m)
bulb holder);

T-5
Power supply system
Attention: When removing the taillight, after Removal/installation of high-positioned
unscrewed the nuts 3 and 5, a certain tension is brake light
required when the taillight is pulled out along the
axis X because there is the location pin sheath No.4, 1. Remove the negative cable of battery and then
which is used for fixing the location pin of taillight the hole plug;
2. With hand or other tools, take out the fixture
while pressing down the support clamp of high
Removal/installation of rear combined mounted brake light through bodywork hole.
lamp bulb 3. Disconnect the connector; take out the fixture
1. Remove rear combined lamps; and replace it.
2. Unscrew counterclockwise with hand and pull 4 Install in the reverse order.
out the bulb holder of rear combined lamps;
3. Take out the bulb and replace it;
4. Install in the reverse order.

1 Turning lamp bulb12V21W(PY21W)

2 Turning lamp holder

Rear fog lamp/backup lamp bulb 12V16W


3
(W16W)

4 Rear fog lamp/backup lamp holder


Snap
clipping
5 Rear combined lamps

1 High-positioned brake light


2 Hole cover
3 Hole cover
4 Hole cover

Note: the light source of the high-positioned brake


light is LED. Replace the whole lamp if the source
is damaged.

Note: the brake light and position light are LED Removal/installation of license plate lamp
structured. When this part is damaged, it is
necessary to replace the whole rear combined lamps 1. Disconnect the negative of power supply;
at a designated maintenance point. 2. Remove the back door trim panel and then the
cover of license plate lamp.
3. Press out the snap of license plate lamp, with a
straight screwdriver, through the open-hole of
back door inner panel and push out the license
plate lamp;
3. Take out the license plate lamp (two lamps are
identical and in the same direction);
4. Pull out the connector at the harness end;
5. The installation is in reverse order, push

T-6
Lighting system
directly, by hand the lamp toward the mounting Removal/installation of reading light
hole instead of using a screwdriver.
1. Remove the negative cable of battery;
2. Open the flip of glasses case.
3. Take out two screws with a cross screwdriver.
4. Take out the indoor light from the ceiling;
5. Disconnect connector.
6. The installation procedure is in reverse order
with that of the removal.

Compress the snap


along the arrow
direction and push
outward

1 Back door
2 License plate lamp cover
1 Self-tapping screw HQ99865-0520B
3 License plate lamp
2 (torque: not more than 5.9 N·m)
4 License plate lamp
3 Reading light holder
4 Glasses case flip
Removal/installation of license plate lamp
bulb
1. Rotate counterclockwise with hand the lamp Removal/installation of reading light bulb
holder to the opening position and take it out; 1. Remove reading light;
2. Pull out the bulb and replace it; 2. Pry with a straight screwdriver the lens of
3. Install in the reverse order. reading light;

1 License plate lamp cover 3. Take out the bulb and replace;

2 Bulb 2V5W (W5W) 4. Install in the reverse order. Install the lens by
holding it pressed and clamped.
3 Bulb holder

1 Lens (R)
2 Lens (L)

T-7
Power supply system

3 Bulb 12V5W (W5W) 2. Press down one end of the snap with a small
screwdriver through the small hole, so as to
4 Bulb 12V5W (W5W) enable the snap come off the ceiling and
5 Reading light holder obliquely take out the fixture;

Note: The installation structure of reading light on 3. Disconnect connector;


the ceiling and the replacement of bulb may refer to 4. When installing, fit first, the left end of fixture
the above procedure for maintenance. into the roof and then the right end
Note: The bulb can be removed after the lamp taken
out.
Removal/installation of indoor light and
bulb
1. Remove the negative cable of battery;
2. Take out the lens.
3. Take out two screws by use of a cross
screwdriver;
4. Take out the indoor light from the holder;
5. Disconnect connector;
6. The installation procedure is in reverse order
with that of the removal. Snap
Note: When replacing the bulb, just remove the lens
to take out the bulb and replace it.

1 Bulb
2 Reading light

Removal/installation of the lighting bulb of


ignition switch
1. Disconnect battery negative cable;
1 Lens
2. Remove the steering column cover;
2 Bulb
3. Take out the ignition switch lighting lamp
3 bulb.
Bulb 2V 5W (W5W)
4
4. The installation procedure is in reverse order
5 Self-tapping screw HQ99865-0516 with that of the removal
6 (Installation torque: not more than 5.9)

Ignition switch
lighting bulb

Removal/installation of trunk lamp and


bulb
1. Remove the negative cable of battery;

T-8
Lighting system

Removal/installation of dome lamp bulb


1. Remove the negative cable of battery.
2. Remove the door trim panel.
3. Rotate counterclockwise the bulb holder to the
clamping position and loosen it out.
4. Take out bulb.
5. The installation procedure is in reverse order
with that of removal.

1 Lamp holder at the harness end


2 Bulb
3 Inner trim panel of door

T-9
Wiper and washer

Wiper and washer


Removal/installation of windshield wiper
motor
1. Disconnect battery negative cable;
2. Remove the wiper arm and wiper blade (See
the Removal/Installation of Windshield Wiper
Arm and Wiper Blade).
3. Remove the front wall grille (See the
Removal/Installation of Front Wall Grille);
4. Remove as per the order indicated in the Table;
5. The installation procedure is in reverse order
with that of removal; 1 Nut
6. Adjust the wiper arm and wiper blade (See 2 Bolt
Adjustment of Windshield Wiper Arm and
3 Windshield wiper linkage
Wiper Blade).

Check of windshield wiper motor


1. Disconnect the connector of windshield wiper
motor;
2. Connect the positive voltage of battery with the
terminal D or F and check the operation of
windshield wiper motor as indicated in the
following table.

1 Harness connector Terminal Work condition

2 Bolt F High speed


3 Wiper motor D Low speed

Auto-Off Switch
Disassembly/assembly of windshield wiper
motor
1. Disassemble as per the order indicated in the Joint of part (viewed from the
Table. connection terminal side)

2. The assembly procedure is in reverse order of


3. When the wiper is operating, remove the
that of disassembly.
positive connector of battery from the motor
terminal E;
4. Assure the continuous operation of wiper when
it is in the Stop position.
5. Short-circuit the motor terminal E and C and
connect the positive voltage of battery with the
motor terminal E;
6. Confirm that the wiper is operating at low
speed and stops at the Stop position. Replace
the motor of windshield wiper when it is
non-conforming to the technique requirements.

T-8
Wiper and washer

Removal/installation of windshield wiper


arm and wiper blade
1. Remove as per the order indicated in the Table;
Mark
2. The installation procedure is in reverse order
with that of removal;
3. Adjust the windshield wiper arm and wiper
blade; (See the Adjustment of Windshield
Wiper Arm and Wiper Blade)

Removal/installation of the fluid reservoir


of washer
1. Disconnect battery negative cable;
2. Partly lift up the right fender;
3. Remove as per the order indicated in the Table;
1 Cover 4. The installation procedure is in reverse order
with that of the removal.
2 Nut
3 Windshield wiper arm
4 Windshield wiper blade

Essentials to installation of windshield


wiper arm
Prior to installing the windshield wiper arm and
clean, with a brush the coupling shaft of windshield
wiper arm;

Windshield wiper 1 Snap


coupling shaft
2 Harness connector
3 Front end of washer tube
4 Bolts (2 pcs)

Removal/installation of windshield washer


Adjustment of windshield wiper arm and motor
wiper blade 1. Disconnect battery negative cable;
1. Start up the motor of windshield wiper and 2. Partly lift up the right fender;
make the wiper stop at the initial position;
3. Remove washer fluid reservoir.
2. Adjust the windshield wiper arm as per the
method shown in the following Fig. 4. Remove as per the order indicated in the Table;
5. The installation procedure is in reverse order
with that of the removal;

T-9
Wiper and washer
Windshield wiper nozzle

Deep socket
wrench

1 Windshield washer motor (2 pcs)


Installation of windshield washer nozzle
2 Gasket
1. Connect the windshield washer hose with the
windshield washer nozzle;
Check of windshield washer motor 2. Press down the windshield washer nozzle into
the mounting hole;
1. Disconnect battery negative cable;
3. Adjust the nozzle of windshield washer;
2. Remove washer fluid reservoir;
4. Install the acoustic baffle of engine bonnet.
3. Connect the positive voltage of battery with the
motor terminal B and the terminal A with the
grounding;
Adjustment of windshield washer nozzle
4. Verify the operation condition of windshield
Insert an needle or similar tool into the nozzle of
washer motor. Replace the windshield washer
windshield washer and adjust the direction of nozzle
motor if it doesn’t work.
as per the method shown in the following Fig.

Side joint of part (viewed from


the connection terminal side)

Removal of windshield washer nozzle


1. Remove the acoustic baffle of engine bonnet;
2. Remove the windshield washer hose from the
windshield washer nozzle;
3. Remove the windshield wiper nozzle under the
engine bonnet with a 10mm socket wrench.

T-10
Wiper and washer

Cleaning of windshield washer nozzle Removal/installation of rear wiper motor


Insert an needle or similar tool into the nozzle of 1. Disconnect battery negative cable;
washer and clean it by pulling forward/backward.
2. Remove rear wiper arm and blade (See the
Remove the hose from the nozzle if the nozzle still
Removal and Installation of Rear Wiper Arm
plugged after the cleaning. Assure there is sufficient
and Blade)
cleaning fluid and then turn on the washer switch to
wash the interior of hose. 3. Remove the inner trim panel of back door (See
the Removal of Inner Trim Panel of Back
Door)
4. Remove in the order as shown in Fig.
5. Install in reverse order with that of removal.
6. Adjust rear wiper arm and blade. (See
Adjustment of rear wiper arm and blade)

1 Outer sleeve
Washer nozzle
2 Connector
3 Bolt
4 Rear wiper motor assembly
Removal/installation of windshield washer
hose
1. Remove engine bonnet acoustic baffle;
2. Partly lift up the right fender;
3. Remove as per the order indicated in the Table;
4. The installation procedure is in reverse order
with that of removal.

Check of rear wiper motor


1. Disconnect battery negative cable;
2. Remove the inner trim panel of back door;
3. Remove the connector of rear wiper motor;
4. The connector B of rear wiper motor is in
connection with the positive of battery and A
1 Snap with body metal part for the purpose of
2 Connecting pipe grounding;
3 Windshield washer hose 5. Be sure that the rear wiper motor is properly
operating;
6 Release the grounding wire of A when
operating on the rear wiper motor.
7. Confirm that the rear wiper parked on the Stop
position. If not, replace the rear wiper motor.

T-11
Wiper and washer

Auto-Off
Switch

Connector at element side


(viewed from the terminal side

Removal/installation of rear wiper arm Adjustment of rear wiper arm and blade
and blade
1. Enable the rear wiper to operate so as to make
1. Remove in the order as shown in Fig.; the wiper to stop at the Stop position.
2. Install in reverse order with that of removal; 2. Align the wiper arm with the mark.
3. Adjust the rear wiper arm and blade (See the
Adjustment of Rear Wiper Arm and Blade)

Mark

Removal/installation of rear washer nozzle


1. Disconnect battery negative cable;
1 Guard of rear wiper arm 2. Remove the washer pipe plug;
2 Nut 3. Remove the connecting hose on the rear
3 Rear wiper arm washer nozzle;
Rear wiper blade 4. Press the lock latch on the rear washer;
5. Detach the rear washer nozzle;
6. Install in reverse order with that of removal.
Installation instructions of rear wiper arm
7. Adjust the direction of rear washer nozzle (See
1. Prior to the installation, clean with the wire
the Adjustment of Rear Wiper Arm and Blade)
brush the arm coupling shaft of rear wiper.

T-12
Wiper and washer

Removal/installation of rear washer hose


1. Disconnect battery negative cable;
2. Remove necessary trim panel above the right
side wall;
3. Remove the washer hose from the clamp;
4. Partly lift up the right fender and remove the
Lock latch hose from the clamp;
5. Remove the hose from the washer tank;
6. Install in reverse order with that of removal.
Snap
Adjustment of rear washer nozzle
Insert a needle or similar tool into the spray orifice Washer hose
on the rear washer nozzle and adjust the direction of Washer tank
spray orifice.

T-13
Alarm and Indication System

Removal/installation of combination Disassembly/assembly of combination


instrument instrument
1. Disconnect battery negative cable; Attention:
2. Pull down the adjusting handle of tilting If the combination instrument comes off or the PCB
steering wheel and press down the steering is damaged, the system will be unable to work
wheel; properly and likely to cause failure or abnormal
operation.
3. Remove in the order indicated as in the Table;
1. Disassemble in the order as indicated in the
4. The installation procedure is in reverse order Table;
with that of removal;
2. The assembly procedure is in reverse order of
that of disassembly;

1 Screw
Barrel and combination instrument
2
guard
3 Screw
1 Glass cover of combination instrument
4 Connector
2 Upper cover of combination instrument
5 Combination instrument
3 Indicating pointer
4 Combination instrument panel
Essentials to removal of combination 5 Zero-reset pole
instrument
6 Lower cover of combination instrument
1. When removing the combination instrument,
cover the steering column to prevent damage
on the instrument.

Fabric

T-13
Alarm and Indication System

Check of combination instrument Use of static speed tester


Speedometer Attention:
If the engine speed exceeded the allowed scope, it
Use of input/output inspection mode
will be damaged, thus, do not let the engine speed
Set the speedometer at the DTC 12 under the be higher than the range as permitted by the
input/output inspection mode and check the tachometer indication when checking the
speedometer. tachometer.
Use of speed detector 1. Connect the static speed tester with the
IG-connector of DLC.
1. Adjust the tire pressure to the specified value;
DLC (data transmission connector)
2. By use of the speed detector, confirm the
indication of speedometer is within the range
of the following table:

Indication of
Allowed range (km/h)
speedometer (km/h)
20 18-22
40 36-44
60 54-66
80 72-88
2. Verify that the pointer of static speed tester
100 90-110 remains within the allowed range shown as in
120 108-132 the following table. If the pointer of static
speed tester doesn’t move or the pointer
140 126-154 exceeds the allowed scope, check the power
160 144-176 system control module of engine speed signal
transmitter and relevant harness. If the power
180 162-198 system control module of engine speed signal
200 180-220 transmitter and relevant harness are in normal
state, replace the combination instrument.
220 198-242
Speed tester indication
3. Verify that the fluctuation of speedometer Allowed scope (rpm)
(rpm)
pointer remains within the allowed range. If the
speedometer pointer doesn’t move or the 1000 951-1077
indication is beyond the allowed range, check 2000 1976-2134
the ABS hydraulic unit/control module and
relevant harness. If the ABS hydraulic 3000 3000-3190
unit/control module and relevant harnesses are 4000 4024-4248
normal, replace the combination instrument.
5000 5049-5305
The tolerance of pointer fluctuation is in the
scope of 3.0 km/h. 6000 6073-6361
7000 7097-7418
8000 8121-8475
Tachometer
Use of input/output inspection mode
Set the tachometer at the DTC13 under the Fuel gauge
input/output inspection mode and check the Set the fuel gauge at the DTC 23 under the
tachometer. input/output inspection mode and check the fuel
gauge.

T-14
Wiper and washer

Water temperature gauge


Set the water temperature gauge at the DTC 24
under the input/output inspection mode and check
the water temperature gauge.

Repair of combination instrument


Attention
When the pointers of speedometer and engine
tachometer will possibly jitter back and forth and is
unable to indicate correctly the speed or revolution
during the normal operation, please check as per the Pointing to zero
following procedures:
1. Identify the failure.
6. If the above procedures cannot reset the pointer
to zero, remove the gauge cover and carefully
calibrate the pointer with hand.
7. Note that it is a normal instead of a failure that
the pointer vibrates when the battery is charged
for the first time or the ROOM fuse replaced.

Check of fuel gauge sensor


1. Remove fuel gauge sensor.
2. Let the float move between the apogee and
perigee, measure with an ohmmeter and
confirm the resistance of fuel gauge sensor unit
between the terminals A and B.
2. Confirm that the ROOM fuse has been
installed; 3. Confirm the the apogee and perigee of float
position as shown in Fig., replace the fuel
3. Start up the engine and let the engine speed gauge sensor if it fails to meet the technique
achieve 5,500rpm or until the pointer does not
requirements.
appear vibrated for a long time
(counterclockwise).
Measure point Resistance
Full

Empty

Full

Empty

4. Lower the engine speed down to idle and set


the ignition switch on the LOCK position, and
then turn the ignition switch to the ON Measuring Red
E 1/4 1/2 3/4 F
position. point wire
Volume 3L 9L 15L 30L 45L 55L
5. Confirm the pointer is reset to zero.
Resistance 240±6 215±6 190±5 140±4 90±3 40±2

T-15
Wiper and washer
Float 23 65.6 104.5 156.6 197 225.6 Water temperature Resistance
position
(height) mm mm mm mm mm mm
49.8-50.2{121.7- 122.3} 189.4-259.6

Removal of water temperature sensor unit


1. Remove the negative cable of battery;
2. Disconnect the connection of connector;
3. Remove the water temperature sensor.
Water temperature
sensor unit In terms of engine TRITEC, except the water
Joint temperature sensor, it is also necessary to check the
water temperature signal from the ECU, by
methods shown specifically as below:
1. Connect by use of an oscillograph, with the end
of signal acquisition connected to PIN 3E, the
other end to body ground;
2. Start up the engine and observe the duty cycle
Installation of water temperature sensor (active low) of oscillograph frequency. It runs
properly if the following requirements are met:
1. Apply sealant onto surface between the 3rd
screw thread and the top. Pointer
Pointer error of
Engine water position of Duty cycle
water temperature
temperature water output of
gauge (angle of
(ºC) temperature ECU (%)
pointer travel)
gauge
50 Wire C 0±2.5 18±2
1/2 travel
85 ~ 105 63±2.5 ( 28 ~ 63)±2
(A-B)
Red alarm
120 105±2.5 78±2
wire
rd
3 thread 130
Apogee of
126±2.5 90±2
red zone
Beyond the
Over 130 126 ~ 134 (over 92~98)
red zone
2. Install the water temperature sensor;
Tightening torque: If the relativity between the duty cycle and water
11.8-17.6N.m{120-180kgf.cm, 105-156in.lbf} temperature is correct, but the indication is wrong,
please verify firstly whether the pointer indicates the
3. Connect the connector of water temperature zero (the method is same as the inspection method
sensor; of tachometer). If the zero indication is correct, it
4. Connect the negative cable of battery. means that the combination instrument is damaged.
Replace the combination instrument. If the correct
indication of null cannot be assured, please align
first the pointer and recheck. If the problem persists,
Check of water temperature sensor it indicates that the combination instrument is
1. Remove water temperature sensor; damaged. Replace the combination instrument.
2. Place the sensor into a water receptacle; If the relativity between the duty cycle and water
temperature is incorrect, please check for proper
3. Gradually heat water in the receptacle.
connection of harness. If the connection of harness
4. Measure with an ohmmeter and identify the is correct, it means that there are problems in ECU,
resistance value between the sensor terminal please maintain or replace ECU by referring to the
and sensor housing as shown in the following part ECU- Power System Maintenance
Table. If it fails to meet the technique
requirements, replace the water temperature
sensor.

T-16
Wiper and washer

Check of oil pressure switch


1. Confirm that the oil pressure warning light is lit
when the ignition switch is in the ON position;
2. Confirm that the oil pressure warning light
goes off when the engine starts. If the oil
pressure warning light keeps lit, check the oil
pressure warning light and relevant harness. If
the oil pressure warning light and relevant
harnesses are in normal condition, check the oil
pressure. If the oil pressure is normal, replace
the oil pressure switch.

Removal/installation of horn
1. Remove the negative cable of battery;
2. Remove the front bumper;
3. Disconnect the connection of horn connector;
4. Remove the bolt;
5. Remove the horn.

Tweeter

Plug Bodywork metal


Bolt
sheet

Horn

T-17
Alarm and Indication System

Low-tone horn

Bodywork metal Plug


sheet Screw

Input/output inspection mode of


combination instrument
Note: Under this mode, you can check the items
Horn listed in the table below.
List of diagnostic trouble code (DTC):
DTC Check items Relevant items
6. The installation procedure is in reverse order Buckle switch of safety
01 Buckle switch
with that of the removal. belt
Lighting of ignition
Removal/installation horn relay switch key
1. Remove the negative cable of battery; 04 Door switch Indoor light control
Power door lock system
2. Remove the main fuse box cover;
Light warning buzzer
3. Remove in the order as indicated in the Table;
Indoor light control
05 Door lock linkage switch
4. The installation procedure is in reverse order Power door lock system
with that of the removal. Timing function of
Outside door handle ignition switch/door
06
switch
key lighting
Light warning buzzer
08 TNS relay
Lighting everywhere
10 Speed signal Speedometer
11 PCM Tachometer
12 Speedometer Speedometer
Main fuse box
13 Tachometer Tachometer
14 Buzzer Light warning buzzer
1 Horn relay
16 Fuel level warning light Fuel level warning light
Check of horn relay 18
Lock hole lighting of Lock hole lighting of
ignition switch ignition switch
1. Remove horn relay.
22 Fuel gauge sensor unit Fuel gauge
2. Check with an ohmmeter and confirm the 23 Fuel gauge Fuel gauge
continuity between the horn relay terminals. If
it fails to meet the technique requirements, Water temperature Water temperature
24
sensor unit gauge
replace the horn relay.
Water temperature
Continuity 25 Water temperature gauge
gauge
Step Terminal
26 LCD LCD
27 Indoor light Indoor light control
Key reminder warning
31 Key reminder switch
buzzer

T-18
Alarm and Indication System
Attention When the diagnostic trouble code is not DTC 10,
the inspection of input/output mode will be
The diagnostic trouble codes not incorporated may
cancelled, if the front wheel has been driven before
be possibly displayed but unable to check. The
the speed signal is inputted into the combination
diagnostic trouble codes are displayed in numerical
instrument. Hold pressed the odometer/hodometer
order. When performing the check, stop the
switch for 1s or even longer, which can search the
inspection mode and then restart the check if the
diagnostic trouble code faster forward.
diagnostic trouble to be checked is smaller than that
of actual check.
Operation procedure
Start

Remove the negative connection of battery

Except DTC 22 and 24


DTC 22
Disconnect the connectors of following parts and confirm the continuity of harness
and 24
l DTC22: Between the combination instrument and fuel gauge sensor
l DTC24: Between the combination instrument and water temperature sensor
Is there any continuity between them?
Yes No

Preparation Connect the connector of Repair the harness. If the system fault
combination instrument persists after the harness repaired,
connect the connector of combination
instrument
Connect the special tool (fuel and water
temperature gauges) with the combination
instrument
Open the driver-side door Remove the negative connection of battery

Wait for more than 30s after the negative connection of battery removed and then connect the
negative wire of battery.

Operate as per the following order within 30s after the negative wire of battery connected.
1. Turn the ignition switch to the ON position;
2. Press 3 times the switch of driver-side door;
3. Press 3 times the switches of odometer/hodometer

No
Does the odometer /hodometer DTC 00 display?
Yes

Press the odometer /hodometer switch to choose DTC.


Check
procedure
Check the parts as per “Check of Fault Diagnostic Code”, to see
whether the system is normal or not?
Yes No
Yes
There is any DTC to be checked? Repair or replace the fault part.

No
Turn the ignition switch to the LOCK position.

Terminate the Remove the negative connection of battery


check mode
procedure of
combination Disconnect the connection with the special tool (fuel and water temperature gauge testing instrument). If
instrument necessary, connect the connectors of fuel gauge sensor assembly and temperature sensor.
input/output

Connect the negative wire of battery

End

T-18
Alarm and Indication System

Check sequence
Attention: When checking more than two DTCs, the check shall be operated as per the priority listed in the
following table:

Position of ignition
Check priority Check of code
switch
1 22, 24
ON 01, 04, 05, 07, 08, 09, 10, 11, 12, 13, 14, 15, 16, 17, 18,
2
20 ,21, 23, 25, 26, 27, 29, 40, 41, 42
3 LOCK 31

Check of diagnostic trouble code


DTC 01 Buckle switch Signal On/Off
Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W016

Diagnostic program
Steps Check Display Measures
1 Unfasten the driver-side Go to the next step.
safety belt (buckle
switch On)
Measure the voltage of combination
instrument terminal 1P
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument;
l If this value is unsatisfied, check the
following parts.
— Buckle switch
— Harness (buckle switch -
Combination instrument)
2 Fasten the driver-side Measure the voltage of combination
safety belt instrument terminal 1P.
(Buckle switch Off) Is the voltage equal to B+?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Buckle switch
— Harness(buckle switch - combination
instrument)
Is the signal input of combination instrument
normal?

T-19
Alarm and Indication System

DTC 04 Door switch Signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W018

Diagnostic program
Steps Check Display Measures
1 Open the driver-side Close the driver-side door and then go to the next
door step.
(Door switch On)
Measure the voltage of combination instrument
terminal 1I.
Is the voltage equal to 0V?
l If this value is satisfied, replace the combination
instrument;
l If this value is unsatisfied, check the following
parts.
— Door switch
— Harness(Combination instrument—door
switch)
2 Open occupant-side Close the occupant-side doors and then go to the
doors. next step.
(Door switch On)
Measure the voltage of combination instrument
terminal 1I.
Is the voltage equal to 0V?
l If this value is satisfied, replace the combination
instrument;
l If this value is unsatisfied, check the following
parts.
— Door switch
— Harness(combination instrument—door
switch)
3 Open driver-side rear After closing the driver-side rear door, go to the next
door. (Door switch step.
On)
Measure the voltage of combination instrument
terminal 1I.
Is the voltage equal to 0V?
l If this value is satisfied, replace the combination
instrument.
l If this value is unsatisfied, check the following
parts.
— Door switch
— Harness (combination instrument—door
switch)

T-20
Wiper and washer

Steps Check Display Measures


4 Open occupant-side After closing the occupant-side rear door, go to the
rear door (Door switch next step.
On)
Measure the voltage of combination instrument
terminal 1L.
Is the voltage equal to 0V?
l If this value is satisfied, replace the combination
instrument.
l If this value is unsatisfied, check the following
parts.
— Door switch
— Harness(combination instrument—door
switch)
5 Open lift gate (Trunk Close the lift gate and then go to the next step.
light switch On)
Measure the voltage of combination instrument
terminal 1I.
Is the voltage equal to 0V?
l If this value is satisfied, replace the combination
instrument;
l If this value is unsatisfied, check the following
parts.
— Door switch
— Harness(combination instrument—door
switch)
6 Close all doors and lift Measure the voltage of combination instrument
gate (Door and trunk terminal 1L.
light switches Off) Is the voltage equal to B+?
l If this value is satisfied, replace the combination
instrument;
l If this value is unsatisfied, check the following
parts.
— Door switch
— Harness(combination instrument—door
switch)
The signal input of combination instrument is
normal.

DTC 05 Switch signal On/Off of door lock linkage


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

T-21
Alarm and Indication System

Diagnostic program
Steps Check Display Measures
1 Set the button of Go to the next step.
driver-side door lock to the
Lock position (switch of
door lock linkage in the Measure the voltage of combination
Off position ) instrument terminal 3F.
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, Check the
following parts.
— Door lock linkage switch
— Harness (combination
instrument— Door lock linkage
switch)
2 Set the button of Measure the voltage of combination
driver-side door lock to the instrument terminal 3F.
Unlock position(Door lock Is the voltage equal to B+?
linkage switch in Unlock l If this value is satisfied, replace the
position) combination instrument.
l If this value is unsatisfied, Check the
following parts.
— Door lock linkage switch
— Harness (Combination
instrument-door lock linkage
switch)
The signal input of combination
instrument is normal.

DTC 07 Rear windshield switch signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

T-22
Wiper and washer

Diagnostic program
Steps Check Display Measures
1 Current climate control Go to the next step..
unit display OFF. Open
rear windshield switch.
Measure the voltage of combination
instrument terminal 3R
Is the voltage equal to 5V?
l If this value is satisfied, replace the
combination instrument;
l If this value is unsatisfied, check the
following parts.
— Climate control unit
— Harness (combination
instrument- climate control unit)
2 Current climate control The signal input of combination
unit display ON. Open rear instrument is normal.
windshield switch.
Measure the voltage of combination
instrument terminal 3R.
Is the voltage equal to 3V?
l If this value is satisfied, replace the
combination instrument;
l If this value is unsatisfied, Check the
following parts.
— Climate control unit
— Harness(combination instrument-
climate control unit)

DTC 08 TNS replay signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W016

T-23
Alarm and Indication System

Diagnostic program
Steps Check Display Measures
1 Set the headlight in the Go to the next step.
TNS position.
(TNS replay On)
Measure the voltage of combination
instrument terminal 1E.
Is the voltage equal to B+?
l If this value is satisfied, replace the
combination instrument;
l If this value is unsatisfied, check the
following parts.
— TNS relay
— Harness (Battery-TNS relay-
combination instrument)
2 Turn off the headlight Measure the voltage of combination
(TNS relay Off) instrument terminal 1E.
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument;
l If this value is unsatisfied, check the
following parts.
— TNS relay
— Harness (TNS relay-combination
instrument)
The signal input of combination
instrument is normal.

DTC 09 Headlight switch signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

T-24
Wiper and washer

Diagnostic program
Steps Check Display Measures
1 Set the headlight switch in Go to the next step.
the Headlight position.

Measure the voltage of combination


instrument terminal 3Q.
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts:
— Headlight switch
— Harness (combination
instrument—headlight
switch—grounding)
2 Turn off the headlight. Measure the voltage of combination
instrument terminal 3Q.
Is the voltage equal to B+?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts:
— Headlight switch
— harness(combination
instrument—headlight
switch—grounding)
The signal input of combination
instrument is normal.

DTC 10 Vehicle speed input signal


Check Display Measures
Use a chassis testing device to run the drive The signal input of combination
wheel instrument is normal.

Check the following parts.


l ABS hydraulic unit/control module;
l Harness(combination instrument—BS
hydraulic unit/control module)

T-25
Alarm and Indication System

DTC 11 Engine speed input signal


Check Display Measures
Start the engine The signal input of combination
instrument is normal.
Check the following parts.
l PCM
l Harness (PCM—combination
instrument)

DTC 12 Working signal to the speedometer


Check Display State Measures
Wait for 2s after the The speedometer pointer Speedometer normal
DTC 12 chosen. points to the max. scale and
then returns to 60km/h or
60MPH.
Other than the above cases. Replace the combination
instrument

DTC 13 Working signal to the speedometer


Check Display State Measures
Wait for 2s after the The speedometer pointer Speedometer normal.
DTC 13 chosen. points to the max. scale and
then returns to 3000rpm
Other than the above cases. Replace the combination
instrument.

DTC 14 Working signal to the buzzer


Check Display State Measures
Wait for 2s after the Buzzer in constant beeping. Buzzer in normal condition.
DTC 14 chosen. (Constant display)

Buzzer in discontinuous Replace the combination


beeping. instrument

T-26
Alarm and Indication System

DTC 15 Working signal to the rear fog lamp relay


Check Display State Measures
Wait for 2s after The rear fog lamp indicator on Rear fog lamp relay normal.
the DTC 15 and off for three times.
chosen. (Flashing)
Other than the above cases. Check whether the rear fog lamp
indicator bulb is burn out or
loosened.
l If any faults exist, replace
or reinstall the bulb.
l If the bulb is normal, check
the rear fog lamp relay.
Check the rear fog lamp relay.
l If provisions are met,
replace the combination
instrument.
l If provisions are not met,
replace the rear fog lamp
relay.

DTC 16 Working signal to the fuel level warning light


Check Display State Measures
Wait for 2s after the Fuel level warning light on and The fuel level warning light is
DTC 16 chosen. off for three times. normal.
(Flashing)
Other than the above cases. Check whether the bulb is burn
out or loosened.
l If any faults exist, replace
or reinstall the bulb.
l If the bulb is normal,
replace the combination
instrument.

DTC 17 Working signal to the rear windshield defroster indicator light


Check Display State Measures
Wait for 2s after the Rear windshield defroster The rear windshield defroster
DTC 17 chosen. indicator light on and off for indicator light is normal.
(Flashing)
three times
Other than the above cases. Check whether the LED is burn
out or loosened.
l If any faults exist, replace
or reinstall the LED
l If the bulb is normal,
replace the combination
instrument.

T-27
Alarm and Indication System

DTC 18 Illumination light signal On/Off/ of ignition switch keyhole


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

Diagnostic program
Check Display State Measures
Wait for 2s after Illumination light signal of The illumination light signal of
the DTC 18 (Flashing)
ignition switch keyhole on and ignition switch keyhole is normal.
chosen. off for three times.
Other than the above cases. Measure the voltage of combination
instrument terminal 3A.
Is the voltage equal to B+?
l If this value is satisfied,
replace the combination
instrument
l If this value is unsatisfied,
check the following parts
— Illumination light signal
of ignition switch
keyhole.
— Harness (Battery-
illumination light signal
of ignition switch
keyhole- combination
instrument)

DTC 20 Working signal to the switch signal of rear windshield defroster relay.
Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

T-28
Wiper and washer

Check Display State Measures


Wait for 2s after the Put through and cut off the rear The rear windshield defroster
DTC 20 chosen. (Flashing) windshield defroster relay for relay is normal.
three times.
Other than the above cases. Measure the voltage of
combination instrument terminal
3P.
Is the voltage equal to B+?
l If this value is satisfied,
replace the combination
instrument.
l If this value is unsatisfied,
Check the following parts.
— Harness (combination
instrument—rear
defroster relay)

DTC 21 Signal to the door lock timer


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

Check Display State Measures


Wait for 2s after the Turn on/off all door lock buttons The door lock timer is normal.
DTC 21 chosen. (Flashing) for three times.
Other than the above cases. Measure the voltage of
combination instrument terminal
3D.
Is the voltage equal to B+?
l If this value is satisfied,
replace the combination
instrument.
l If this value is unsatisfied,
check the following parts.
— Door lock timer;
— Harness
(Battery.—door lock
timer— combination
instrument)

T-29
Alarm and Indication System

DTC 22 Fuel level signal


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

Steps Check Display Measures


1 Disconnect the connector of Go to the next step.
fuel gauge sensor and choose
DTC 22.

Other than the Replace the combination instrument.


above-said display.
2 Connect the combination Go to the next step.
instrument terminal 3C with
the grounding.

Other than the Replace the combination instrument.


above-said display.
3 Use the special tool (fuel and Go to the next step.
temperature tester) or
resistance to input the
resistance 20Ω to the
combination instrument
terminal 3C.
Other than the Replace the combination instrument.
above-said display.
4 Use the special tool (fuel and Go to the next step.
temperature tester) or the
resistance to input the
resistance 60Ω into the
combination instrument
terminal 3C.
Other than the Replace the combination instrument.
above-said display.
5 Use the special tool (fuel and Go to the next step.
temperature tester) or the
resistance to input the
resistance 100Ω into the
combination instrument
terminal 3C.
Other than the Replace the combination instrument.
above-said display.

T-30
Wiper and washer

DTC 23 Working signal to the fuel gauge


Check Display State Measures
Wait for 2s after the The fuel gauge will display as per The fuel gauge is normal.
DTC 23 chosen. the following order every 2s:
l F→1/2→E→F (constant
display)
Other than the above cases. Replace the combination
instrument.
Replace the combination instrument.

DTC 24 Water temperature signal.


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W017

Steps Check Display Measures


1 Disconnect the unit connector Go to the next step.
of water temperature sensor
and choose DTC 24.

Other than the Replace the combination instrument


above-said display.
2 Connect the combination Go to the next step.
instrument terminal 3E with
the grounding

Other than the Replace the combination instrument.


above-said display.
3 Use the special tool (fuel and Go to the next step.
temperature tester) or the
resistance to input the
resistance 20Ω into the
combination instrument
terminal 3E.
Other than the Replace the combination instrument.
above-said display.

T-31
Alarm and Indication System

Steps Check Display Measures


4 Use the special tool (fuel and Go to the next step.
temperature tester) or the
resistance to input the
resistance 60Ω into the
combination instrument
terminal 3E.
Other than the Replace the combination instrument.
above-said display.
5 Use the special tool (fuel and Go to the next step.
temperature tester) or the
resistance to input the
resistance 100Ω into the
combination instrument
terminal 3E.
Other than the Replace the combination instrument.
above-said display.

DTC 25 Working signal to the water temperature gauge


Check Display State Measures
Wait for 2s after The water temperature gauge will The water temperature gauge is
the DTC 25 display as per the following order normal.
chosen. per 2s:
l H→C (Center)→C→H
(Constant display)
Other than the above cases. Replace the combination
instrument.
Replace the combination instrument.

DTC 26 LCD (Liquid Crystal Display) Display


Check Display State Measures
Choose DTC l LCD (Liquid Crystal The LCD is normal.
26. Odometer /hodometer Display) is in normal
display
Other than the above cases. Replace the combination
instrument.

DTC 27 Working signal to the indoor light


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W016

T-32
Wiper and washer

Check Display State Measures


1. Set the indoor The indoor light is on and off for The indoor light is normal.
light switch in three times.
the DOOR (Flashing)
Other than the above cases. Measure the voltage of
position.
combination instrument terminal
2. Wait for 2s after 1H.
the DTC 27
Is the voltage equal to B+?
chosen.
l If this value is satisfied,
replace the combination
instrument.
l If this value is unsatisfied,
check the following parts.
— Indoor light
— Harness
(battery-indoor
light—combination
instrument)

DTC 29 Rear fog lamp signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)

Steps Check Display Measures


1 1. Confirm that the rear Go to the next step.
fog lamp indicator
light is not lit.
Measure the voltage of combination
2. Press the switch of
instrument terminal 3T.
rear fog lamp (rear fog
lamp switch is On) Is the voltage equal to 5V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Rear fog lamp switch
— Harness (combination
instrument—rear fog lamp
switch)

T-33
Alarm and Indication System

Steps Check Display Measures


2 1. Confirm that the rear The signal input of combination
fog lamp indicator instrument is normal.
light is lit.
2. Press the switch of Measure the voltage of combination
rear fog lamp (rear instrument terminal 3T.
fog lamp switch Off)
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Rear fog lamp switch
— Harness (combination
instrument—rear fog lamp
switch)

DTC 31 Key-reminder switch signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W18

Steps Check Display Measures


1 Pull out the ignition switch Go to the next step.
key from the steering lock.
Insert the key after DTC31
chosen (Key- reminder Measure the voltage OF combination
switch On) instrument terminal 2J.
Is the voltage equal to B+?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Key-reminder switch
— Harness(battery—key- reminder
switch—combination
instrument)

T-34
Wiper and washer

Steps Check Display Measures


2 Pull out the ignition switch Measure the voltage of combination
from the steering lock. instrument terminal 2J.
(Key-reminder switch Off). Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Key-reminder switch
— Harness (battery—key- reminder
switch—combination
instrument).
The signal input of combination
instrument is normal.

DTC 40 Front fog lamp relay signal On/Off


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W18

Steps Check Display Measures


1 Turn on the switch of front Go to the next step..
fog lamp (Front fog lamp
relay On)
Measure the voltage of combination
instrument terminal 2N.
Is the voltage equal to B+
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Front fog lamp switch
— Harness (combination
instrument—front fog lamp
relay)

T-35
Alarm and Indication System

Steps Check Display Measures


2 Turn off the front fog lamp The signal input of combination
switch. (Disconnect the instrument is normal.
front fog lamp relay).
Measure the voltage of combination
instrument terminal 2N.
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Front fog lamp switch
— Harness (combination
instrument—front fog lamp
relay).

DTC 41 Shift lock solenoid valve signal On/Off (signal of the P position)
Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W19

Steps Check Display Measures


1 Set the shift lever in the Go to the next step.
positions other than P.

Measure the voltage of combination


instrument terminal 4B.
Is the voltage equal to 0V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Shift switch P.
— Harness (ignition switch—shift
lock solenoid valve (signal in the
position P)—combination
instrument)

T-36
Wiper and washer

Steps Check Display Measures


2 Set the shift lever in the Measure the voltage of combination
shift position P instrument terminal 4B.
Is the voltage equal to 5V?
l If this value is satisfied, replace the
combination instrument.
l If this value is unsatisfied, check the
following parts.
— Shift switch P
— Harness (ignition switch—shift
lock solenoid valve (signal in the
position P)—combination
instrument)
The signal input of combination
instrument is normal.

DTC 42 Working signal to the solenoid valve of key interlock.


Combination instrument connectors

Harness side connector


(Viewed from the harness side)
XMET18W16

Check Display State Measures


Wait for 2s after the Turn on/off the solenoid valve of The solenoid valve of key
DTC 42 chosen. key interlock for three times. interlock is normal.
(Flashing) Other than the above cases. Measure the voltage of
combination instrument terminal
1G.
Is the voltage equal to B+?
l If this value is satisfied,
replace the combination
instrument.
l If this value is unsatisfied,
check the following parts.
— Indoor light
— Harness (combination
instrument—solenoid
valve of key interlock)

T-37
Alarm and Indication System

Disassembly and assembly of audio panel and push out forcibly to make snaps of
audio panel partly come off. ② Grasp again
assembly with hands both sides of panel and exert
Necessary tools: outward so as to let the upper snap of panel
come off. Finally pull out the connector behind
One cross screwdriver and one straight screwdriver
the panel and take out the panel;
(better about 20cm)

State before removal:

4. Take out with a cross screwdriver, 4 screws


locking the audio host, then, gently pull out the
. host, take out two connectors behind the host to
As shown in the above Fig.: take out the audio host;
1. Audio assembly;
2. A/C controller; Precautions to removal:
3. Middle storage box; 1. Audio includes the single CD and CD+GPS,
with the basically same methods of
4 Air outlet (symmetrical);
disassembly and assembly, where there are two
additional connectors behind the host CD+GPS.
In disassembly or assembly, please pay
Method of removal:
attention to the following matters;
1. ① Insert a straight screwdriver into the slit 2. As the shift lever may be scratched, thus it is
below the A/C controller unit, and turn the best to set a glove on the shift lever;
screwdriver, so two snaps below the panel will
come off. ② Hold with hands both sides of 3. When dismantling the panel of A/C controller
panel and push outward to make the upper snap unit, be sure to insert the straight screwdriver
come off, then pull out the panel; from the lower slit instead of the side,
otherwise the pry marks of screwdriver will be
much visible. Apart from this, it is not allowed
during the whole process to use any hard
objects like screwdriver to pry plastic parts.
4. To avoid damage to the audio surface and
screen, please gently operate when removing;
5. When taking out the connector, please first
press the latch and then pull out. Do not pull
directly, otherwise the connector will be
damaged;
6. As the detached audio and A/C controller
2. Take out, with a cross screwdriver, 4 screws assemblies are heavier, please put them in a
locking the A/C controller unit, then, pull out proper place;
the rear connector and take out the A/C
controller unit; 7. During the removal, try to avoid force applied
directly on the air outlet (see 4 in the 1st Fig.),
3. ① Grasp with hands two lugs under the audio to prevent damage to the blades;

T-38
Audio system
Assembly method: Resistance

1. Insert all connectors behind the audio host and Testing conditions Terminal
the A/C controller;
Under any conditions
2. Before the audio and A/C controller assemblies
are fit into the dashboard, it is recommended to
check first whether all parts are operating
normally (audio, Radio, A/C compressor
operation, air volume and mode);
3. Install the audio host and tighten the screws;
4. Insert the adapter cable plug behind the audio
panel, and place the panel, aiming the panel Element side connector
snap at the slot on the dashboard, tap clockwise (viewed from the terminal
side)
the snap on the panel from the left upper angel;
5. Install the A/C controller and tighten the
screws; Removal/installation of antenna
6. Install the panel of A/C controller, and tap 1. Disconnect the negative cable connection of
clockwise the snap on the panel from the left battery;
upper angel.
2. Remove the front side trim panel at the driver
side;
Removal/installation of 4D loudspeaker 3. Disconnect the antenna socket on roof;
1. Remove the negative cable of battery;
2. Remove 4D inner trim panel; Antenna feeder
3. Remove the screws;
Roof antenna plug
4. Disconnect the connectors of 4D loudspeaker
and remove them.

4D loudspeaker

Screws Removal/installation of the signal line of


front antenna
1. Remove the negative cable of battery;
2. Remove the audio unit;
3. Remove the front side trim panel at the
Joint occupant side;
5. The installation procedure is in reverse order 4. Disconnect the connection between antenna on
with that of the removal. roof and the signal line of front antenna;
5. Remove as per the following order. The
installation procedure is in reverse order with
that of removal.
Check of 4D loudspeaker
1. Remove 4D loudspeaker;
2. Check, with an ohmmeter, the resistance
between the terminals of loudspeaker. Replace
the front door loudspeaker if it fails to meet the
technique requirements.

T-39
HI-FI System

Removal/installation of signal line of rear


antenna
1. Remove the negative cable of battery;
2. Remove the audio unit;
3. Remove the inner trim panel on the
occupant-sided column A;
4. Remove the roof lining;
5. Disconnect the connection between the signal
lines of front/rear antennae;

1 Clamp 6. Remove in the order indicated in the Table;

2 Signal line of front antenna 7. The installation procedure is in reverse order


with that of the removal.

Check of the signal line of front antenna


1. Remove the audio unit;
2. Remove the side panel of instrument panel at
driver side;
3. Disconnect the connection between the signal
lines of front/rear antennae;
4. Confirm by use of an ohmmeter that there is no
continuity between the signal line terminals A
and B of front antenna;
5. Confirm by use of an ohmmeter the continuity
between the signal line terminals of front 1 Screws
antenna; replace the dashboard harness if it 2 Clamp
fails to meet the technique requirements
3 Signal line of rear antenna
: Continuity
Steps Terminal

T-40
Audio system

Check of rear antenna signal line


1. Remove rear antenna signal line;
2. Confirm by use of an ohmmeter that there is no
continuity between the signal line terminals A
and B of rear antenna
3. Confirm by use of an ohmmeter the continuity
between the signal line terminals of front
antenna; replace the antenna signal line if it
fails to meet the technique requirements
Continuity
Steps Terminal

T-41
Safety airbag system

Safety airbag system


Electrical schematic of safety airbag

Note: “”means the short-circuit ring. When the connector is not connected, the
short-circuit presents between two wires connected by short-circuit ring.

T-42
Audio system

Parts relevant to the safety airbag

The fault indicator, located in the combination instrument and in red color, is
designated to indicate the state of SRS airbag system.

PFAB passenger side front row airbag module, located below the dashboard and in
front of the front passenger, is designated to pop up the airbag for the front
passenger protection in case of collision.

DFAB driver side front airbag module, located in middle of the steering wheel, is
designated to pop up the airbag for the front driver protection in case of collision.

CLOCK SPRING, located below the steering wheel, is designated to connect the
buttons of DFAB, horn and steering wheel etc., with the main harness.

ECU controller of safety airbag, located on the central aisle below the dashboard, is
designated to control airbag system ignition and test the state of overall system.

Fault check of safety airbag


After the ignition switch set from OFF to ON (this
operation step hereafter referred to turn on the
power supply switch), the fault indicator of safety
airbag will go off and not lighten up anymore after
lit for 6s. This means that the airbag system is in
normal state and no maintenance of airbag system is
required under such condition.
If the status indicator of safety airbag is not lit, or
keeps lit constantly and flashed etc, after the power
supply is turned on, it means there is a failure in the
airbag system and the maintenance of airbag system
is necessary.

Fault judgement of safety airbag


Read out fault log of airbag system by use of a
diagnostic apparatus. For use of the diagnostic
apparatus, please refer to the Use Instructions of
diagnostic apparatus.

T-43
Safety airbag system

Faults table of safety airbag system


B1301 ECU internal fault,
B1302 Power supply voltage too high
B1303 Power supply voltage too low
B1304 Driver-sided airbag resistance high
B1305 Driver-sided airbag resistance low
B1306 Driver-sided airbag short-circuited with the grounding
B1307 Driver-sided airbag short-circuited with the power supply
B1308 High airbag resistance of front seat occupant
B1309 Low airbag resistance of front seat occupant
B1310 Airbag of front seat occupant short-circuited with the grounding
B1311 Airbag of front seat occupant short-circuited with the power supply
B1312 High pre-tensioner resistance of driver safety belt
B1313 Low pre-tensioner resistance of driver safety belt
B1314 Pre-tensioner of driver safety belt short-circuited with the grounding
B1315 Pre-tensioner of driver safety belt short-circuited with the power supply
B1316 High pre-tensioner resistance of the safety belt of front seat occupant
B1317 Low pre-tensioner resistance of the safety belt of front seat occupant
B1318 Safety belt pre-tensioner of front seat occupant short-circuited with the grounding
B1319 Safety belt pre-tensioner of front seat occupant short-circuited with the power supply
B1320 Fault indicator short-circuited with the grounding or not connected.
B1321 Fault indicator short-circuited with the power supply
B1322 Wrong setting
B1324 Occupant airbag switch short-circuited with the grounding
B1325 Abnormal resistance of occupant airbag switch.
B1326 Occupant airbag switch short-circuited with the power supply or open-circuited

Off-indicator of occupant airbag short-circuited with the grounding or the circuit


B1327
disconnected
B1328 Off-indicator of occupant airbag short-circuited with the power supply
Others Other faults

Maintenance procedure of safety airbag 2) Check whether the restraint indicator of


occupant airbag displays ON in condition that
1. Fault indicator not lit after the power supply the occupant airbag indicator switch is in the
turned on On position, and lit after the power supply
1) Whether the fault log can be read out through turned on and gone off in 4s.
the diagnostic apparatus. Yes: Check the diagnostic interface and
Yes: To the step (3) relevant harness.
No: To the step (2) No: Replace the safety airbag controller.

T-44
Safety airbag system
3) Handle as per the following fault log. (1) Check whether the connectors between the
driver airbag module and clock spring, between
2. Fault indicator constant on
the clock spring and harness and between the
1) Whether the fault log can be read out through harness and controller of safety airbag
the diagnostic apparatus. controller are plugged in place.
Yes: To the step (2) (2) Check whether the resistance between the
upper/lower cables of clock springs is less than
No: To the step (3)
2 ohms.
2) When the fault reason read out, take disposal as
Yes: To the step (2)
per the method in the following fault log:
No: Replace the clock spring.
3) Check whether the safety airbag fuse, relevant
power supply harness are normal or not. (3) Replace the driver airbag module to test
whether the fault disappeared.
4) Check whether the controller connector of
safety airbag is normal. (4) Replace safety airbag controller to test whether
the fault disappeared.
(5) Test break-circuit occurred in the harness.
3. Fault indicator flashing
3) Short-circuited with the grounding or with the
Read out through the airbag fault diagnostic
power supply
apparatus, the fault log and dispose as per the
method in the following fault log. (1) Replace clock spring to test whether the fault
disappeared.
(2) Replace driver airbag module to test whether
4. There is an ECU internal fault in the fault log.
the fault disappeared.
Replace the controller of safety airbag
(3) Replace safety airbag controller to test whether
the fault disappeared.
5. Power supply too low or high in fault log Test (4) Test whether there is any short-circuit in the
the power supply system of vehicle harness.
(5) Occupant airbag faults in the fault log
(Low/high resistance, short-circuited with the
6. There are driver airbag malfunctions in the
grounding or with the power supply)
fault log (resistance low/high, short-circuited
with the grounding, or with the power supply). 1) Low resistance
1) Low resistance (1) Pull out the driver airbag module to test
whether the fault disappeared.
(1) Pull out the driver airbag module to test
whether the fault disappeared. Yes: Replace driver airbag module
Yes: Replace the driver airbag module No: To the step (2)
No: To the step (2) (2) Pull out, below the clock spring, the harness
connector wrapped in middle with the yellow,
(2) Pull out, below the clock spring, the harness
to test whether the fault disappeared
connector wrapped in middle with the yellow,
to test whether the fault disappeared. Yes: Replace clock spring
Yes: Replace the clock spring No: To the step (3)
No: To the step (3) (3) Replace safety airbag controller to test whether
the fault disappeared.
(3) Replace the controller of safety airbag, to test
whether the fault disappeared. (4) Check whether there are any short-circuits
occurred between the harnesses. Pay attention
(4) Check whether there are any short-circuits
to the short-circuit ring in the plug in
occurred between the harnesses; pay attention
connection with the controller.
to the short-circuit ring in the connector in
connection with the controller. 2) High resistance
2) High resistance (1) Check whether the connectors between the

T-45
Safety airbag system
driver airbag module and clock spring, between (1) Check whether the connectors between the
the clock spring and harness and between the driver airbag module and clock spring, between
harness and controller of safety airbag the clock spring and harness and between the
controller are plugged in place. harness and controller of safety airbag
controller are plugged in place.
Check whether the resistance between the
upper/lower cables of clock spring is less than (2) Check whether the resistance between the
2 ohms. upper/lower cables of clock springs is less than
2 ohms.
Yes: To the step (2)
Yes: To the step (2)
No: Replace clock spring.
No: Replace clock spring.
Replace driver airbag module to test whether
the fault disappeared. (3) Replace driver airbag module to test whether
the fault disappeared.
Replace safety airbag controller to test whether
the fault disappeared. (4) Replace safety airbag controller to test whether
the fault disappeared.
Test the break-circuit occurred in the harness.
(5) Test the break-circuit occurred in the harness.
3) Short-circuited with the grounding or with the
power supply 3) Short-circuited with the grounding or with the
power supply
(1) Replace clock spring to test whether the fault
disappeared. (1) Replace clock spring to test whether the fault
disappeared.
(2) Replace driver airbag module to test whether
the fault disappeared. (2) Replace driver airbag module to test whether
the fault disappeared.
(3) Replace safety airbag controller to test whether
the fault disappeared. (3) Replace safety airbag controller to test whether
the fault disappeared.
(4) Test whether there is any short-circuit in the
harness. (4) Test whether there is any short-circuit in the
harness.

7. Occupant airbag faults in the fault log


(Low/high resistance, short-circuited with the 8. Occupant airbag faults in the fault log
grounding or with the power supply) (Low/high resistance, short-circuited with the
grounding or with the power supply)
1) Low resistance
1) Low resistance
(1) Pull out the driver airbag module to test
whether the fault disappeared. (1) Pull out the driver airbag module to test
whether the fault disappeared.
Yes: Replace driver airbag module
Yes: Replace driver airbag module
No: To the step (2)
No: To the step (2)
(2) Pull out, below the clock spring, the harness
connector wrapped in middle with the yellow, (2) Pull out, below the clock spring, the harness
to test whether the fault disappeared connector wrapped in middle with the yellow,
to test whether the fault disappeared.
Yes: Replace clock spring
Yes: Replace clock spring
No: To the step (3)
No: To the step (3)
(3) Replace safety airbag controller to test whether
the fault disappeared. (3) Replace safety airbag controller to test whether
the fault disappeared.
(4) Check whether there are any short-circuits
occurred between the harnesses. Pay attention (4) Check whether there are any short-circuits
to the short-circuit ring in the plug in occurred between the harnesses. Pay attention
connection with the controller. to the short-circuit ring in the plug in
connection with the controller.
2) High resistance
2) High resistance

T-46
Safety airbag system
(1) Check whether the plugs between the driver clock spring and harness and between the
airbag module and clock spring, between the harness and controller of safety airbag
clock spring and harness and between the controller are plugged in place..
harness and controller of safety airbag
(2) Check whether the resistance between the
controller are plugged in place.
upper/lower cables of clock springs is less 2
(2) Check whether the resistance between the ohms..
upper/lower cables of clock springs is less than
Yes: To the step (2)
2 ohms.
No: Replace clock spring.
Yes: To the step (2)
(3) Replace driver airbag module to test whether
No: Replace clock spring.
the fault disappeared.
(3) Replace driver airbag module to test whether
(4) Replace safety airbag controller to test whether
the fault disappeared.
the fault disappeared.
(4) Replace safety airbag controller to test whether
Test the break-circuit occurred in the harness.
the fault disappeared.
3) Short-circuited with the grounding or with the
(5) Test the break-circuit occurred in the harness
power supply.
3) Short-circuited with the grounding or with the
Replace the airbag module at the driver side to
power supply.
test whether the fault disappeared.
(1) Replace driver airbag module to test whether
Replace safety airbag controller to test whether
the fault disappeared.
the fault disappeared.
(2) Replace safety airbag controller to test whether
Test whether there is any short-circuit in the
the fault disappeared.
harness.
(3) Test whether there is any short-circuit in the
harness.
10. Any failures relevant to the fault indicator in
the fault log (short-circuited with the grounding
9. Any pre-tensioner faults of safety belt in the or not connected, short-circuited with the
fault log (Low/high resistance, short-circuited power supply)
with the grounding or with the power supply)
1) Short-circuited with the grounding or not
1) Low resistance connected
(1) Pull out the airbag module at the driver side to (1) Check whether the connectors of the
test whether the fault disappeared. combination instrument and harness and those
of safety airbag controller and harness are
Yes: Replace driver airbag module
normally connected.
No: To the step (2)
(2) Replace combination instrument to test
(2) Pull out, below the clock spring, the harness whether the fault disappeared.
connector wrapped in middle with the yellow,
(3) Replace safety airbag controller to test whether
to test whether the fault disappeared.
the fault disappeared.
Yes: Replace clock spring
(4) Test the break-circuit of the circuits relevant to
No: To the step (3) the fault indicator in the harness.
(3) Replace safety airbag controller to test whether 2) Short-circuited with the power supply
the fault disappeared.
(1) Replace combination instrument to test
(4) Check whether there are any short-circuits whether the fault disappeared.
occurred between the harnesses. Pay attention
(2) Replace safety airbag controller to test whether
to the short-circuit ring in the plug in
the fault disappeared.
connection with the controller.
(3) Test the short-circuit of the circuits relevant to
2) High resistance
the fault indicator in the harness.
(1) Check whether the plugs between the driver
airbag module and clock spring, between the

T-47
Safety airbag system
11. There is “Setting Errors” fault in the fault log. (1) Replace combination instrument to test
Please check if the ECU type is correct. whether the fault disappeared.
(2) Replace safety airbag controller to test whether
the fault disappeared.
12. In the fault log, there are faults relevant to the
occupant side airbag switch (short-circuited (3) Test the break-circuit relevant to the indicator
with the grounding, abnormal resistance, light of occupant side airbag or the vehicle
short-circuited with the power supply or grounding in the harness.
self-open-circuited)
2) Short-circuited with the power supply
1) Short-circuited with the grounding
(1) Replace combination instrument to test
(1) Replace safety airbag controller to test whether whether the fault disappeared.
the fault disappeared.
(2) Replace safety airbag controller to test whether
(2) Test if there is any short-circuit of the circuits the fault disappeared.
relevant to the occupant side airbag switch in
(3) Test any grounded power supply of the circuits
the harness or not.
relevant to the Off-indicator light of occupant
2) Abnormal resistance airbag in the harness.
(1) Remove the occupant side airbag switch to
check whether the resistance is 100 or 400
14. Other faults
ohms.
Replace the safety airbag controller and get in
Yes: To the step (2)
contact with the automobile manufacturer or
No: Replace the occupant side airbag switch airbag producer.
(2) Replace safety airbag controller to test whether Vehicle disposal procedure of airbag effect
the fault disappeared.
In maintenance of a vehicle, on which a collision
(3) Test whether there is any abnormal connection has occurred, and the airbag has taken effect, please
of circuits relevant to the occupant side airbag follow these steps as below:
in the harness or not.
1. Record the VIH number, VIN, time of accident,
3) Short-circuited with the power supply or self accident location, occupant contact, accident
open-circuited circumstances etc.
(1) Test whether the connectors between the 2. If possible, take photos as record of the safety
occupant side airbag switch and harness, airbag, vehicle collision, underbody and scene
between the harness and safety airbag of accident.
controller are in normal connection or not.
3. Feed back the record to the automobile
(2) Remove the occupant side airbag switch to test manufacturer or safety airbag producer.
whether the resistance is 100 or 400 ohms.
4. The maintenance can be carried out only after
Yes: To the step (3) approved by the owner
No: Replace the occupant side airbag switch 1) The following parts have to be replaced:
(3) Replace safety airbag controller to test whether Driver airbag module
the fault disappeared.
Occupant airbag module
(4) Test the open-circuit in the circuits relevant to
the occupant airbag switch in the harness. Driver safety belt
Occupant safety belt at the front seat

13. Any faults relevant to the Off-indicator light of Safety airbag controller
occupant airbag in the fault log (short-circuited Clock spring
with the grounding or circuit disconnected,
short-circuited with the power supply) 2) Parts possibly necessary for replacement

1) Short-circuited with the grounding or circuit Harness


disconnected Dashboard

T-48
Safety airbag system
5. The replaced module shall be handled as per Disassembly/assembly of clock spring
“VIII. Disposal Procedure of Obsolete Safety
Airbag Module”

Disassembly/assembly of each part of


safety airbag
Warning::
After Disconnected the electrode wire of battery, the
harness connector of safety airbag controller (ECU)
can be removed at least in 15mins, for other parts, it 1 Screws
shall wait at least for 2mins, otherwise it will result
in wrong detonation of safety airbag. Clock spring
2 See the Essentials to Installation of Clock
Warning: Spring
The removed safety airbag module has to be 3 Connector
destroyed prior to discard.
Please refer to the “Disposal Procedure of Obsoleted 1. Remove the negative cable of battery;
Safety Airbag Module” for the method of disposal. 2. Dismantle the main safety airbag module.
Please refer to the “Disassembly and Assembly
Removal/installation of safety airbag
of Driver Airbag Module.
module at the driver side
3. Pull out all connectors connecting the clock
1. Remove the negative cable of battery; spring in the steering wheel.
2. Dismantle the main safety airbag module. 4. Dismantle the fixing nuts of steering wheel.
Remove two bolts M6 fixing the main safety Tightening torque for fixing nuts of steering
airbag module behind the steering wheel. The wheel during reassembly: 25 N.m
tightening torque for reassembly of screw is 8
N.m. 5. Align the steering wheel with the center and
keep it at the locked position and then take out
steering wheel.
6. Dismantle all fixing screws of upper/lower
covers on the steering column and take out the
lower cover.
7. Pull out all connectors connecting the lower
end of clock spring.
8. Remove three screws fixing the clock spring.
9. Take out the clock spring from the steering
3. Take out the main safety airbag module from wheel.
the steering wheel. Pull out the double-hole Warning: Prior to the installation, be sure that
harness connector behind the airbag module. the clock spring is located at the center.
Warning: 10. Central alignment with the clock spring
The airbag module shall be kept facing upward. No 1) The lock pin can be removed only after the
objects are allowed to be placed on the airbag clock spring has been installed.
module, and where, the airbag module shall be
placed away from high temperature, heat radiation 2) The clock spring without the location pin can
and vibration. Never try to open or repair the airbag be installed only after aligned with the center;
module. Do not measure by use of a multimeter or (1) Turn clockwise to the extreme position (until it
let the current flow into the airbag module. cannot be turned any further)
Reassemble all parts in reverse order. (2) Turn counterclockwise about 2.75 circles until
aimed at the arrow on the clock spring.

T-49
Safety airbag system
11. Reassemble the rest of parts in the reverse Align with the mark
order.

Essentials to installation of clock spring


Attention
If failure to adjust the clock spring, the wire of clock
spring will be broken due to excessive tension when
turning the steering wheel. It should be adjusted
after the clock spring has been installed.

Adjustment of clock spring


Note: The adjustment process has been also
described on the warning label of clock spring.
1. Keep the front wheels straight forward by
turning the steering wheel.
Removal/installation of the safety airbag
Attention: If too tightly wrapped, the clock spring
will be damaged. Do not forcibly turn the clock module at the occupant side
spring. Warning:
2. Turn clockwise the clock spring until it The harness connectors of safety airbag computer
stopped. (ECU) can be removed at least in 15mins after the
electrode wire of battery has been disconnected.
For the other parts, it shall wait at least for 2min,
otherwise, it will result in wrong detonation of
safety airbag.
The replaced safety airbag module shall be handled
as per “VIII. Disposal Procedure of Obsolete Safety
Airbag Module”.
1. Remove the negative cable of battery
2. Remove the sundries bin on the occupant side
3. Turn counterclockwise the clock spring for 2 dashboard.
and 3/4 circles.

4. Align the mark on the clock spring with that of


the outer ring. 3. Pull out a yellow double-hole harness
connector behind the auxiliary safety airbag
module.
4. Remove two nuts (M6) fixing the auxiliary
safety airbag module. The tightening torque for
reassembling the nuts: 8 N.m.

T-50
Safety airbag system

3. Remove the harness connector of the SRS


5. Take out auxiliary safety airbag module from
module.
the vehicle.
4. Remove 3 screws fixing the SRS module.
Warning:
The tightening torque for reassembling the
The airbag module shall be kept facing upward. No
screw: 8 N.m.
objects are allowed to be placed on the airbag
module, and where, the airbag module shall be
placed away from the high temperature, heat
radiation and vibration. Never try to open or repair
the airbag module. Do not measure by use of a
multimeter or let the current flow into the airbag
module.
6. Reassembly all parts in reverse order.

Disassembly/assembly of safety airbag


computer (ECU)
5. Reassemble all parts in reverse order..
Warning:
The harness connectors of safety airbag computer
(ECU) can be removed at least in 15mins after the Warning for maintenance
electrode wire of battery has been disconnected. For
the other parts, it shall wait at least for 2min, Disassembly of part
otherwise, it will result in wrong detonation of Disassembly and reassembly of the safety airbag
safety airbag. system parts may result in the system failure, and in
When removing the safety airbag computer, case of an accident it may cause serious personnel
attention shall be paid not to let it fall down or crash, injury or even death. Thus, do not try to disassemble
otherwise it will result in failure of computer. any parts of safety airbag system

1. Remove the negative cable of battery;


2. Remove the baffle on the central aisle Repair of harness
underneath the dashboard. The improper maintenance and operation made on
the harness of safety airbag system may accidentally
release the safety airbag or the pretensioning safety
belt, which will cause serious personnel injury. If
any faults found in the system harness, replace
harness instead of repair.

T-51
Safety airbag system

Operation of lateral safety airbag module


When the lateral safety airbag module released due
to a collision, the internal padding frame of seat
backrest etc, may be damaged. If the seat backrest is
Check of safety airbag module repeatedly used and the lateral safety airbag module
The safety airbag module checked with an is unable to normally release, a severe accident may
ohmmeter may cause the safety airbag to release and have occurred, thus, when the lateral safety airbag
result in serious personnel injury. Hence, do not module releases, the lateral safety airbag module
check the safety airbag module by use of an and the padding frame of seat backrest shall be
ohmmeter. The faults of safety airbag system shall replaced by new ones. After the maintenance,
be detected with the On Board Diagnostics (OBD). confirm that the seat is correctly installed and fixed
by use of proper harness.

Operation of SAS unit


In case, where the ignition switch is not turn off, the
disconnection of SAS unit connector or the removal
of SAS unit may release the safety airbag module,
and result in serious personnel injury. Prior to
Operation of safety airbag module disconnecting the SAS unit connector or remove the
When handling the safety airbag module not yet SAS unit, turn the ignition switch to the LOCK
released under working state, it may accidentally position, and then remove the negative cable of
release and result in serious personnel injury. When battery and wait for more than 1min to exhaust the
carrying the safety airbag module not yet released energy of SAS unit stored in the standby power
under working state, keep the front face outward, so supply.
as to prevent the accidental release of airbag and It is dangerous to connect with the connector of
reduce the possibility of injury. SAS unit without tightly installed the SAS unit on
the vehicle. The impact sensor in the control module
may send the electric signal to the safety airbag
module, release the safety airbag module and cause
serious personnel injury, thus install tightly the
control module on the vehicle prior to connecting
the connector. For the assembly of the vehicles with
the single-point sensor, once the safety airbag
module released due to accident or other reasons,
the SAS unit must be replaced by a new one, even if
there were no surface damage on the used SAS unit.
The used SAS unit may have been internally
It is very dangerous to make the safety airbag damaged and lead to abnormal operation and cause
module not yet released face down under working serious personnel injury, even death. The used
state. The release of safety airbag module may result single-point SAS unit is unable to carry out the
in serious personnel injury. The front face shall be bench test or self test on the operation of lateral
set upward, which will reduce the action scope of safety airbag sensor. In case, where the ignition
module in case of accidental release of airbag. switch is not turned off, the disconnection of the

T-52
Safety airbag system
connector of lateral safety airbag sensor or removal personnel injury, do not let the components
of the lateral safety airbag sensor may enable the contaminated by oil and grease etc.,
lateral safety airbag sensor to work and induce the
The insertion by a screwdriver etc, into the
module of lateral safety airbag to release, cause
connector of safety airbag module or the
serious personnel injury. Prior to disconnecting the
pretensioning safety belt may damage the connector
connector of lateral safety airbag sensor or remove
and cause the safety airbag module or pretensioning
the lateral safety airbag sensor, turn the ignition
safety belt to abnormally release, and result in
switch to the LOCK position, and then remove the
serious personnel injury, Therefore, do not insert
negative cable of battery, wait for more than 1min to
foreign matters into the connector.
exhaust the energy of SAS unit stored in the standby
power supply.
If the lateral safety airbag sensor is under effect of
vibration or the sensor disassembled, the lateral
safety airbag module may suddenly perform release
and cause personnel injury or unable to properly
work and cause serious accident, thus keep the
lateral safety airbag sensor from vibration or do not
disassemble the sensor. As the lateral sensor is
inbuilt in the module of lateral safety airbag module,
After the lateral safety airbag module performed the
Repeated use of components
release, problems may be resulted in the module. In
case of an internal fault, even if there were no visual Even if the safety airbag module or pretensioning
damage or deformation, the safety airbag module safety belt did not release during a collision, and
may be unable to properly work, and cause serious there were no damaged traces on the surface of
personnel injury, if the lateral safety airbag sensor is safety airbag module or pretensioning safety belt, its
repeatedly used. interior would have been damaged and consequently
result in wrong operation. The operation errors may
The lateral safety airbag sensor shall be replaced by
cause serious personnel injury, the self-test shall be
a new one. The lateral safety airbag sensor is unable
made on the undamaged safety airbag module or
to make bench test and self-test on the pretensioning
pretensioning safety belt to determine whether it can
safety belt.
be repeatedly used.
The test of safety belt pretensioner by use of an
ohmmeter may make the pretensioning of safety belt
released and result in serious personnel injury, Removal/installation of pretensioning
hence, do not test the pretensioner of safety belt safety belt
with an ohmmeter, use the On Board
Diagnostics(OBD) instead to detect the fault of As for the removal and installation of pretensioning
pretensioning safety belt. safety belt, please refer to the Removal/Installation
of Front Row Seat Safety Belt.

Release procedures of safety airbag


module and pretensioning safety belt
Warning
The disposal of the safety airbag module and
pretensioning safety belt not yet released under
working state may cause accidental release of the
safety airbag module and pretensioning safety belt
and result in serious personnel injury. Do not reject
the safety airbag module and pretensioning safety
Operation of components belt not yet released under working state.
The components are contaminated by oil and grease If the special release tools and switch harness not
etc. which, in case of an accident, may cause the available, please consult the nearest Haima
safety airbag module and pretensioning safety belt automobile agent for help
not to release and unfold, and result in serious

T-53
Safety airbag system
Attention
The release of safety airbag module and
pretensioning safety belt inside the vehicle may
result in the internal damage. If the vehicle is not
going to be scrapped, do not release the safety
airbag module and pretensioning safety belt inside
the vehicle. When the vehicle is going to be
scrapped, the inside releases of safety airbag module
and pretensioning safety belt shall refer to
T—Release Procedures Inside Vehicle (only when 5. Connect the red clamp of special release tool
the vehicle is going to be scrapped). with battery positive terminal, and the black
When the vehicle is not scrapped, the outside clamp with battery negative terminal.
releases of the safety airbag module and 6. Confirm that the red light on the special release
pretensioning safety belt shall refer to T—Release tool is lit.
Procedure Outside Vehicle.
7. Be sure that all staff stay at least 5m {20ft}
away from the vehicle.
Attention 8. Press the trigger switch on the special release
When the released safety airbag module and tool to release the driver-sided safety airbag
pretensioning safety belt are handled, please refer to module.
the Scrapping Disposal Process (The release
procedures inside vehicle are just regarded as those Trigger
about to be scrapped). switch
The special test and release tools are referred to in
T-96—Check of Special Tools Release Tool.
Park a vehicle on an open and large place. Avoid
strong wind and close all doors and windows.
Turn the ignition switch to the LOCK position.
Remove the negative cable of battery and wait for Occupant-sided safety airbag module
more than 1min.
1. Remove the sundries bin.
Release as per the suitable procedure, the
driver-sided safety airbag module, occupant-sided 2. Disconnect the connector of occupant-sided
safety airbag module, lateral safety airbag module or safety airbag module.
pretensioning safety belt. 3. As shown in Fig., connect the switch harness of
special tool with the occupant-sided safety
airbag module.
Driver-sided safety airbag module
1. Remove the steering column cover.
2. Disconnect the connector of clock spring. Module connector of
occupant-side safety
3. As shown in Fig., connect the switch harness of airbag
special tool with the clock spring.

Clock spring
connector
4. Connect the special release tool with the switch
harness of special tool.

4. Connect the special release tool with the switch


harness of special tool.

T-54
Safety airbag system

5. Connect the red clamp of special release tool


5. Connect the red clamp of special release tool
with battery positive terminal, and the black
with battery positive terminal, and the black
clamp with battery negative terminal.
clamp with battery negative terminal.
6. Confirm that the red light on the special release
6. Confirm that the red light on the special release
tool is lit.
tool is lit.
7. Be sure that all staff stay at least 5m {20ft}
7. Be sure that all staff stay at least 5m {20ft}
away from the vehicle.
away from the vehicle.
8. Press the trigger switch on the special release
8. Press the trigger switch on the special release
tool to release the occupant--sided safety airbag
tool to release the pretensioning safety belt.
module.

Trigger
Trigger switch
switch

Release procedure outside vehicle


1. Check the special release tool.
Pretensioning safety belt
2. Turn the ignition switch to the LOCK position.
1. Remove the lower interior trim panel of the
3. Remove the negative cable of battery and wait
column B
for more than 1min.
2. As shown in Fig., remove the pretensioning
4. Release as per the suitable procedure the
safety belt and connect the switch harness of
special tool with the pretensioning safety belt. driver-sided safety airbag module,
occupant–sided safety airbag module or
pretensioning safety belt.

Driver-sided safety airbag module


1. Remove the driver-sided safety airbag module;
2. Install the bolts on the driver-sided safety
airbag module.
Pretensioning safety
belt

3. Install the pretensioning safety belt.


4. Connect the special release tool with the switch
harness of special tool.

T-55
Safety airbag system

Tire with rim

Tire
Bolt

Tire with the module of


Module connector of driver-side driver-side safety airbag
safety airbag
6. Use wires to bundle up all tires.
Warning:
If the safety airbag module incorrectly installed on
the tire, the release of module may result in serious
personnel injury. When the safety airbag module is
installed on the wheel, the module shall face
upwards.
Place the driver-sided safety airbag module on the
center of wheel module upward and fix the safety
airbag module on the tire. Pass a cable through the
wheel and bundle up the bolt at least 4 circles.
7. Connect the special release tool with the switch
harness of special tool.

Wire

Module connector of
driver-side safety airbag

4. As shown in Fig., connect the switch harness of


special tool with the driver-sided safety airbag
module. 8. Connect the red clamp of special release tool
with battery positive terminal, and the black
clamp with battery negative terminal.
9. Confirm that the red light on the special release
tool is lit.
10. Be sure that all staff stay at least 5m {20ft}
away from the vehicle.
11. Press the trigger switch on the special release
tool to release the driver-sided safety airbag
module.
Trigger
5. Place three tires on the wheel with the safety switch
airbag module, and one tire with rim on 4 tires.

T-56
Safety airbag system

Tire with rim


Occupant-sided safety airbag module
1. Remove the occupant-sided safety airbag
module.
2. Install the bolts on the occupant-sided safety
airbag module.
Warning:
If the safety airbag module incorrectly installed on Tire
the tire, the release of module may result in serious
personnel injury. When the safety airbag module is Module of
installed on the wheel, the module shall face the occupant-side
center of tire. safety airbag

3. Bund up the occupant-sided safety airbag


6. Use wires to bundle up all tires.
module on the tire with the module facing the
center of tire. Pass a cable through the wheel
and bundle up the bolt at least 4 circles.

Tire

Wire

Module of occupant
-side safety airbag
7. Connect the special release tool with switch
4. As shown in Fig., connect the switch harness of harness of special tool.
special tool with the occupant-sided safety
airbag module.

5. Stack the tires with the occupant-sided safety 8. Connect the red clamp of special release tool
airbag module on 2 tires, and one tire on 3 tires, with battery positive terminal, and the black
and another tire with rim on 4 tires. clamp with battery negative terminal.
9. Confirm that the red light on the special release
tool is lit.
10. Be sure that all staff stay at least 5m {20ft}
away from the vehicle.
11. Press the trigger switch on the special release
tool to release the occupant-sided safety airbag
module

T-57
Safety airbag system

Trigger Tire with rim


switch

Tire with
pretensioning safety
Tire belt

Pretensioning safety belt


1. Remove the pretensioning safety belt.
Warning:
If the safety airbag module incorrectly installed on
the tire, the release of pretensioning part may result 5. Bundle up all tires with wires.
in serious personnel injury. When the pretensioning
safety belt is installed on the tire, it shall be posed in
the tire.
2. As shown in Fig., connect the switch harness of
special tool with the pretensioning safety belt.

6. Connect the special release tool with the switch


Pretensioning harness of special tool.
safety belt
3. Bundle up the pretensioning safety belt and fix
it in the tire, pass wires through the tire and
bundle up the pretensioning safety belt at least
4 circles.

Tire
Wire

7. Connect the red clamp of special release tool


with battery positive terminal, and the black
clamp with battery negative terminal.
8. Confirm that the red light on the special release
Pretensioning tool is lit.
safety belt
9. Be sure that all staff stay at least 5m {20ft}
away from the vehicle.
4. Stack the tire with the pretensioning safety belt
on 2 tires, one on 3 tires and another with the 10. Press the trigger switch on the special release
rim on 4 tires. tool to release the pretensioning safety airbag
module.

T-58
Safety airbag system

Trigger Clamp
switch Connector A

Green light
Connector B

Trigger switch
Red light
Released safety airbag module and
pretensioning safety belt
After the safety airbag module and pretensioning
safety belt just released, the high temperature may Checking procedure
result in scald. Do not touch relevant parts within Check and confirm that the special release tool
15mins after the safety airbag module and operates properly as per the following steps. If it
pretensioning safety belt released. fails to meet the technique requirements, do not use
It is dangerous to water the released safety airbag the special release tool, because, it may result in
module and pretensioning safety belt. The sudden releases of the safety airbag module and
combination of water with residual air will produce pretensioning safety belt, if it is connected with the
gas hard to breathe. Hence, do not water the safety airbag module or pretensioning safety belt.
released safety airbag module and pretensioning
safety belt. State of
Steps Check procedures indicator light
The released safety airbag module and pretensioning
safety belt may contain the sodium hydroxide Green Red
precipitate, a corrosive byproduct produced from Connect the red clamp
gas combustion. If this substance gets into eyes or in with battery positive
contact with the hands, it can cause discomfort and 1 terminal and the black Lit Unlit
itching. When handling with a released safety airbag clamp with the battery
module and pretensioning safety belt, you should negative terminal
2. Wear the gloves and safety goggles. Connect the connector
A of special release
Place the safety airbag module and 2 Unlit Lit
tool with the connector
pretensioning safety belt into a plastic bag. Seal
B.
up the plastic bag and then have it disposed
3 Press the trigger switch Lit unlit
3. Take off the gloves and wash hands.

Red clamp
Check of special release tool
Prior to handling the safety airbag module and
pretensioning safety belt not yet released under
working state, use a special release tool to release
them. Before use of a special release tool, check its
work condition.
Black clamp

T-59
Safety airbag system

Trigger switch

Connector A

Connector B

T-60
RKE (Remote Control System)

RKE (Remote Control System) Reversing radar system


Removal/installation of remote controller Removal/installation of reversing radar
host
1. Remove the negative cable of battery;
1. Remove the negative cable of battery;
2. Disconnect the connector of remote controller;
2. Disconnect the connector of reversing radar
3. Dismantle with a wrench the remote controller host;
and mounting bracket from the bodywork.
3. Dismount with a wrench the reversing radar
host and mounting bracket from the bodywork.

RKE and reversing


radar host bracket
RKE and reversing
Harness radar host bracket
connector
Harness joint

RKE host
Mounting screw
RKE host
Mounting screw

Reversing
radar host Reversing
radar host

4. The installation procedure is in reverse order


4. The installation procedure is in reverse order
with that of the removal.
with that of removal.

Check of remote controller


Check of reversing radar host
1. In case, where the door or trunk lock cannot be
1. When there are wrong alarms in normal use of
unlocked, or door lock light cannot be turn off
reversing radar system, it means there is a fault
by remote control in normal use, it means that
in the reversing radar sensor or host
there is a fault in the remote center control
transmitter or the host. 2. Confirm whether the harness connecting the
reversing radar system is intact.
2. Confirm whether the battery of remote central
control transmitter needs to replace. The 3. Check whether the reversing radar sensor has
replacement procedure is referred to in the any problems. The check method is shown as
product instruction manual. below:
3. If the problem persists after the remote central 1) Shut down, and check whether there are any
control transmitter replaced, confirm whether foreign matters on the surface of reversing
the harness is in sound connection, the radar sensor.
actuating device of door or trunk lock is
2) Set the ignition switch on the ON position.
normally operating and the door lock relay
intact. 3) Place the shift mechanism on the reverse
position.
4. If everything is in order after the above check,
it means that there is a fault in the remote 4) Record the following beep mode of buzzer; If
controller, and the remote controller shall be the reversing radar sensor just “beeps” once, it
replaced. means there is no faults in the reversing radar
sensor, if it sounds twice like “BI”“BI”!, it
means there is problem in one of the reversing

T-61
Safety airbag system
radar sensors, if three beeps like “BI”“BI”“BI”,
it means there may be faults in two or more
reversing radar.
5) If there is a fault in the reversing radar sensor,
please replace the fault reversing radar sensor.
4. If everything is in order after check mentioned
as above, it means there are faults in the remote
controller and need to replace the remote
controller.

Removal/installation of reversing radar


sensor
Rear bumper
Reversing radar sensor

Snap spring

1. Remove battery negative cable;


2. Disconnect the connector of reversing radar
sensor.
3. Remove the snap spring.
4. Pull out the reversing radar sensor from the
mounting hole of rear bumper.
5. The installation procedure is in reverse order
with that of removal.

T-62
Anti-theft system

Anti-theft system parts and harnesses are in order, but the system
is still unable to work properly, replace the
Removal/installation of anti-theft host controller of anti-theft host and redo the
controller matching. Please pay special attention to the
matching precautions.
Attention:
As the lock-plate of host is vulnerable part, do not
remove the module from the bracket except for the List of terminal voltage (only for reference)
module replacement. A check shall be made prior to
the removal of the controller of anti-theft host.
Connector 2
1. Remove battery negative cable;
2. Disconnect the connector of anti-theft host
controller;
Connector at harness side (viewed from the terminal
3. Pry up by use of a flat head screwdriver the
lock-plate at the side of module and remove the side)
anti-theft host controller.
Anti-theft controller
host Removal/installation of anti-theft coil
Rated Operating Requirement
Pin Definition of pin
voltage current of harness

ROOM fuse power


1A 12V <200mA
supply
1B Grounding 0V <200mA

Harness plug Access to the


1C combination ... <200mA
instrument 1Q
Mounting bracket
1D Power supply IG1 12V <200mA

4. The installation procedure is in reverse order 1E Access to R-LINE 12V <200mA


with that of the removal. 1F No connection ... …
1G Access to K-LINE 12V <200mA
1H Access to W-LINE 12V <200mA
Check of anti-theft host controller Terminal A of coil
2A ... …
connector
1. When the anti-theft alarm light of combination
Terminal B of coil
instrument cannot be normally activated or 2B ... …
connector
keeps intermittently flickered after started, it 2C GND ... …
indicates that there are faults in the engine
system. 1. Remove the negative cable of battery.
2. Confirm whether the harness of anti-theft 2. Remove the anti-theft coil from the ignition
system is in good connection lock.
3. Confirm whether ECU is sound (specifically
referred to the Power System Maintenance
Manual- ECU).
4. Test with the diagnostic apparatus the anti-theft
system, and record the fault codes. Make
treatment as per fault code.
5. Remove the controller of anti-theft host and
maintain the connection of connector;
6. Measure the voltage of the controller terminal
of anti-theft host, as shown in Fig. below;
7. If it fails to meet the technique requirements,
check the parts listed in the item column. If the

T-63
Safety airbag system

Connector at harness side

Note: When checking, connect the PIN A with the


PIN C.
5. If failed to get through, it means that the
anti-theft coil is damaged. Replace the
anti-theft coil.

3. The installation procedure is in reverse order


with that of removal.
Precautions to installation:

Barb 3

Barb 1
Barb 2
Install firstly the barb 1 on the ignition lock, and
then the barb 2 on the ignition lock.

Check of anti-theft coil


1. Sometimes the engine cannot be started by
normal starting method. The problem persists
after the faults of controller and ECU
troubleshot, which means there are still
problems in the anti-theft coil.
2. Check whether the harness connecting the
anti-theft coil and controller is in sound
condition.
3. Test with the diagnostic apparatus, the
anti-theft system. If the communication is
disabled due to the faults of transmitter and
anti-theft controller, it means there is a fault in
the anti-theft coil.
4. Remove the anti-theft coil, and use a
multimeter to check the connectivity of two
PINs as follows.

T-64
Switch and relay

Switch and relay 1 Screw


Removal/installation of combination switch 2 Wiper and washer switches
1. Disconnect battery negative cable; 3 Auto lamp switch

2. Remove the driver-sided safety airbag module 4 Combination switch


(See T—Removal/Installation of Driver-Sided
Safety Airbag Module);
3. Remove the steering wheel (See Removal/installation of auto lamp switch
N—Removal/Installation of Steering Wheel 1. Disconnect battery negative cable;
and Steering Column);
2. Remove the steering column cover;
4 Remove the steering column cover;
3. Remove as per the order indicated in the Table;
5 Remove the clock spring (See
T—Removal/Installation of Clock Spring); 4. The installation procedure is in reverse order
with that of the removal.
6 Remove as per the order indicated in the Table;
7 The installation procedure is in reverse order
with that of removal.

1 Connector
2 Screw
3 Auto lamp switch
1 Connector
2 Screw HQ99834-0510 (3.9~5.9 N.m)
Check of auto lamp switch
3 Combination switch
1. Remove auto lamp switch;
2. Check with an ohmmeter the continuity
Disassembly/assembly of combination between the terminals of auto lamp switch. If it
switch fails to meet the technique requirements,
replace the auto lamp switch.
1. Loosen R/L screws;
2. Remove separately the switches of wipers,
washers and lamps;
3. The assembly procedure is in reverse order of Headlamp switch
that of disassembly; Continuity
Switch position Terminal
Bright Dark Flashing by
Off
Off
On
Off
On
Off
Low
Headlamp On
High

T-65
Switch and relay
6. The method of installation is in reverse order
with that of removal.

Flashing
High
by
Headlamp
Off Low

Switch circuit diagram

Middle switch (incl. hazard warning light


1
switch and door lock switch)
2 Auxiliary fascia console

Element side connector


Maintenance of middle switch
Steering switch 1. Remove the switch;
Continuity 2. Check by use of a multimeter, the continuity
Switch position
Terminal between the switch terminals according to the
diagram. If it fails to meet the technique
requirements, replace the switch.
L

Off Backlight

R Backlight Backlight

L R
Central control Hazard Central control
door lock
lock (locked) warning light (unlocked)

Middle switch diagram


Element side connector

Removal/installation of middle switch


1. Disconnect battery negative cable;
2. Remove the auxiliary fascia console;
Middle switch terminal definition
3. Pry, with a screwdriver, three clamps on the
middle switch and auxiliary fascia console;
4. Take out the switch from the mounting hole
below. Removal/installation of front/rear fog lamp
switch
5. Disconnect the switch connector of hazard
warning light. Remove the hazard warning 1. Disconnect battery negative cable;
light switch. 2. Remove the side panel of dashboard;

T-66
Switch and relay
3. Compress by hands the upper/lower snaps on
the switch behind the dashboard until the
switch is able to pass through the mounting
hole;
Definition of the front/rear fog
4. Take out the switch; lamp switch terminals

5. The installation procedure is in reverse order


with that of the removal. Removal and installation of rheostat
1. Disconnect battery negative cable;
2. Remove the side panel of dashboard;
3. Compress by hands the upper/lower snaps on
the switch behind the dashboard until the
switch is able to pass through the mounting
hole;
4. Take out the switch;
5. The installation procedure is in reverse order
with that of the removal.

Snaps of upper/lower ends

1 Front/rear fog lamp switch Snaps of upper/lower ends

2 Dashboard

Check of front/rear fog lamp switch


1. Remove the switches of front/rear fog lamp.
2. Test by use of a multimeter, the continuity
between the switch terminals according to the 1 Rheostat
diagram. If it fails to meet the technique
2 Dashboard
requirements, replace the switch.
Front fog Rear fog lamp Backlight
lamp switch switch
Check of rheostat
1. Remove the rheostat;
2. Test by use of a multimeter, the continuity
between the rheostat terminals according to the
diagram. If it fails to meet the technique
requirements, Replace rheostat.

Front/rear fog lamp switches diagram

T-67
Switch and relay
2. Test by use of a multimeter, the continuity
between the rheostat terminals according to the
diagram. If it fails to meet the technique
requirements, Replace rheostat.

Diagram

Circuit diagram

Installation/removal of level adjustment


switch (optional)
1. Disconnect the negative cable of battery; Installation/removal of folding switch of
2. Remove the side panel of dashboard; rear-view mirrors (optional)
3. Compress by hands the upper/lower snaps on 1. Disconnect battery negative cable;
the switch behind the dashboard until the
2. Remove the side panel of dashboard;
switch is able to pass through the mounting
hole; 3. Compress by hands the upper/lower snaps on
the switch behind the dashboard until the
4. Take out the switch; switch is able to pass through the mounting
5. The installation procedure is in reverse order hole;
with that of the removal.
4. Take out the switch;
5. The installation procedure is in reverse order
with that of the removal.

Snaps of upper/lower ends

Snaps

1 Dashboard
2 Level adjustment switch
1 Folding switch of rear-view mirrors
2 Dashboard
Check of level adjustment switch
1. Remove the switch of level adjustment;

T-68
Switch and relay

Check of folding switch of rear-view


mirrors
1. Remove the folding switch of rear-view
mirrors;
2. Check, with a multimeter the continuity of
switch terminal according to the diagram. If it
fails to meet the technique requirements,
replace the switch.

Folding
state
1 Left front door assembly
2 Switch panel of power window
3 Main power window
Self-tapping screw HQ99874-0412 (torque:
Diagram of folding switch of 4
rear-view mirrors
not more than 2.9 N.m)

Check of main power window switch


1. Sometimes, there are cases such as the power
Terminal definition of folding switch windows cannot move up/down or the main
of rear-view mirrors switch of power window having the anti-trap
function cannot efficiently perform its function
when the main switch of power window is
Removal/installation of power window normally operated.
switch 2. Confirm that the harness led to the main switch
Removal/maintenance of main power of power window is in sound connection, the
anti-trap stop switch and window regulator
window switch
operate in normal state, the auxiliary power
1. Remove battery negative cable; window switch in normal performance and the
2. Pry out the switch panel by use of a straight lock switch not pressed down.
screwdriver; 3. If the window regulator is still unable to work
properly, it means the main switch of power
3. Disconnect the main switch connector of power
window is damaged, please replace the main
window;
switch of power window;
4. Remove the mounting screw by use of a
4. If the anti-trap function ineffective or unable to
screwdriver;
properly close the windows, please check
5. The installation procedure is in reverse order whether there is pulse signal issued from the
with that of the removal. window regulator of left front door. The check
method of pulse signal is shown as below:
1) Use an oscillograph;
2) Connect the signal terminal of oscillograph
with the PIN D as shown in Fig. below:

Connector at harness side

T-69
Switch and relay
3) Confirm other harnesses are properly Installation/removal of front door switch
connected and the ignition key in the ON
position; 1. Remove the negative cable of battery;

4) Observe whether there are pulses under AUTO 2. Unscrew the fastening screws;
gear. If yes, it means that the main switch of 3. Undo the inner trim panel and pull out the plug.
power window is damaged. Please replace the
main switch of power window; 4. Take out the switch;

5) If no pulses available, please confirm whether 5. The installation procedure is in reverse order
the window regulator has the anti-trap function. with that of removal.
If it does, it means that the window regulator is
damaged, please carry out the maintenance in
reference to the window regulator maintenance
of accessory system.
5. If unable to properly close the windows (It
behaves in such manner that the window
bounces back automatically after raised to the
top, which hinders the window to close), please
check whether the PIN B shown in the above
Fig. is disconnected when raised to the top. If Self-tapping bolt HQ9YA56-0601 (torque:
yes, it means that the main switch of power 1
6.9~9.8 N.m)
window was damaged. Please replace the main
switch of power window. 2 Door switch

Note: the methods of installation/removal of front


doors are just same as those of back doors.
Installation/removal of auxiliary power
window
1. Remove the negative cable of battery; Test of door switch
2. Pry out the switch panel with a straight 1. When the backlight brightness of dashboard
screwdriver. cannot be properly adjusted, please check
according to the following steps.
3. Disconnect the connector of power window
switch; 2. Check whether the harness connecting the
rheostat is in sound connection, whether the
4. Remove the mounting screws by use of a TNS relay in good performance, the small
screwdriver; switch turned on and properly operated.
5. The installation procedure is in reverse order 3. If the problem persists, please remove the
with that of removal. rheostat and check whether the rheostat works
normally. If unable to work in a sound way, it
means that the rheostat is damaged, please
replace the door switch.
Front part
Bodywork
grounding

Rear part

1 Switch panel of aux. power window switch Bodywork


grounding
2 Aux. power window
Self-tapping screw HQ99874-0412 (torque:
3
not more than 2.9 N.m)
Door assembly (incl. right front and rear
4
doors)

T-70
Switch and relay

Removal/installation of flasher unit Removal/installation of headlamp relay


Note: The lock part of this unit is vulnerable. If
unnecessary for replacement, do not remove it from
the bracket. Prior to the removal, be sure to check
first the flasher unit.
Voltage
Connected Testing
Pin Signal (V)/ Check position
1. Disconnect battery negative cable; to conditions
continuity
2. Remove the bracket; Alarm switch Change B+
On and 0
3. Disconnect the connector of flasher unit;
Ignition
4. Pry up with a flathead screwdriver the upper switch
in the B+ l Alarm
part of lock piece and remove the flasher unit; Flasher ON switch
Alarm
A unit
switch Alarm position l Steering
5. The installation procedure is in reverse order output signal
Switch Ignition
with that of removal. Off switch
light
in
0
LOCK
or ACC
state
Continue:
Flasher
check the
B unit GND Yes GND
continuity of
grounding
grounding
Alarm switch
B+
On
Ignition
switch l Alarm
in the B+ fuse 15A
On
Power Alarm l Instrument
C Alarm position
supply switch fuse 15A
Fixing nut HQ99940-0600 (torque: 7.2~12 switch Ignition
l Alarm
1 Off switch
N.m) switch
in the
0
2 Flashing relay LOCK
or ACC
3 Bracket component state

1. Disconnect battery negative cable;


2. Remove the cover of main fuse box;
Test of flasher unit
3. Remove the horn relay;
1. Remove the bracket and draw it toward
yourself; 4. Remove as per the order indicated in the Table;
2. Measure the terminal voltage of flasher unit as 5. The installation procedure is in reverse order
shown in Fig. with that of the removal.
3. Disconnect the negative cable of battery prior
to check of the continuity of terminal C.
4. If it fails to meet the technique requirements,
check all parts listed in the following table. If
the components and harnesses are normal, but
the system still works improperly, replace the
flasher unit.
Table of terminal voltage (only for reference)
B+ battery positive voltage

T-71
Switch and relay

Removal/installation of front fog lamp


relay
1. Disconnect the negative cable of battery;
2. Remove the bracket;
3. Remove the plug of front fog lamp relay;
4. Pry out the lock part at the side of relay with a
flathead screwdriver to remove the relay.
5. The installation procedure is in reverse order
with that of removal.

Check of front fog lamps relay


1. Remove the relay of front fog lamp;

1 Headlamp relay 2. Check the continuity between all terminals of


front fog lamps relay with an ohmmeter. If it
2 Main fuse box fails to meet the technique requirements,
replace the relay of front fog lamp.
Continuity
Check of headlamp relay Steps
Terminal

1. Remove the headlamp relay;


2. Check the continuity between all terminals of Grounding
headlamp relays with an ohmmeter. If it fails to
meet the technique requirements, replace the
headlamp relay.
Continuity
Terminal
Steps

Grounding

Relay circuit diagram

Relay circuit diagram Element side connector (viewed from the terminal
side)

Removal/installation of rear fog lamp relay


Note: The lock part of relay is vulnerable. Do not
remove the relay from the bracket except for
Element side connector replacement. Prior to the removal, be sure to check
(Viewed from the terminal side) the relay.
1. Disconnect battery negative cable;
2. Remove the bracket;

T-72
Switch and relay
3. Disconnect the connector of rear fog lamp Part of alarm system
relay;
Removal/installation of horn
4. Pry up with a flathead screwdriver, the upper
side of lock part. Remove the relay rear fog 1. Remove the negative cable of battery;
lamp relay.
2. Remove the front bumper;

Bracket 3. Disconnect the connector of horn;


4. Remove the bolts
5. Remove the horn;

Rear fog lamp 6. The installation procedure is in reverse order


relay with that of the removal.

Connector of rear fog


lamp relay

5. The installation procedure is in reverse order


with that of removal.

Check of rear fog lamp relay


1. Remove the bracket and draw toward yourself;
2. Check the continuity between all terminals of
rear fog lamp relay with an ohmmeter. If it fails
to meet the technique requirements; replace the
relay of rear fog lamp relay.
1 Screw HQ99786-0616 (torque: 7.2~12N.M)
Continuity
Connection terminal
2 Bodywork
Steps
3 Horn

Grounding
Removal/installation of horn relay
1. Remove the negative cable of battery;
2. Remove the cover of main fuse box;
3. Remove in the order as indicated in the Table;
4. The installation procedure is in reverse order
with that of the removal.

Relay circuit diagram

Main fuse box cover


Element side connector (viewed from the terminal
side) 1 Horn relay

T-73
Switch and relay

Check of horn relay cover;


1. Remove the horn relay; 7. Pull out all connectors connecting the lower
end of clock spring;
2. Check and confirm the continuity between the
terminals of horn relay, with an ohmmeter. If it 8. Dismantle three screws fixing the clock spring.
fails to meet the technique requirements, 9. Take out the clock spring from the steering
replace horn relay. wheel.
Continuity
Terminal
Warning: Prior to the installation, be sure that
Steps
the clock spring stays in the center.
10. Keep the center of clock spring aligned.
1) The pin can be removed only after the clock
spring has been installed;
2) For the clock spring without the location pin,
the installation is allowed only with the center
aligned;
(1) Turn clockwise up to extreme position (until it
cannot rotate any further);
(2) Turn counterclockwise about 2.75 circles until
the arrow on the clock spring aligned.
Disassembly and assembly of clock spring 11. Reassemble the rest of parts in the reverse
order.

Essentials to installation of clock spring


Attention
If the clock spring is not aligned, the clock spring
wire will break due to excessive tension when the
steering wheel is turned. Note to make adjustment
after the clock spring has been installed.
1 Screws
Clock spring
2 See Essentials to Installation of Clock Adjustment of clock spring
Spring Note: The adjustment process is also described in
3 Connector the warning label of clock spring.

1. Remove the negative cable of battery; 1. Turn the steering wheel to face the front wheel
forward.
2. Dismantle the main safety airbag module.
Please refer to the “Disassembly/Assembly of Attention: If the clock spring is too tense, it will be
Driver Sided Airbag Module” damaged. Do not forcibly turn the clock spring.

3. Pull out all plugs of steering wheel connecting 2. Turn clockwise the clock spring till to the end.
the clock spring;
4. Dismantle the fixing nuts of steering wheel.
The tightening torque for the fixing nuts of
steering wheel: 25 N.m.;
5. Align the steering wheel with the center and
make it stay at the lock position, and take out
steering wheel;
6. Dismantle all screws on the upper/lower cover
of steering column and take out the lower

T-74
Switch and relay

3. Turn counterclockwise the clock spring for 2


and 3/4 circles.

4. Align the mark on the clock spring with that on


the outer circle.
Align with the mark

T-75