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© ABB
10/17/2016 | Slide 1
ABB’s Hybrid Module “PASS”
History of ABB’s Lodi Unit
PASS Module
PASS 420 kV 2005 – New Focus Factory for High Voltage Power Products
Worldwide success
PASS M0H
MFM
SSVT
PASS 420 kV
© ABB
10/17/2016 | Slide 2
ABB’s Hybrid Module “PASS”
HS&E
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
Month DD, Year | Slide 3
ABB’s Hybrid Module “PASS”
ITABB PGHV – Lodi Portfolio
§ ITABB PGHV has expanded it’s portfolio thanks to its increasing expertise and global market demand for innovative solutions.
© ABB
10/17/2016 | Slide 4
ABB’s Hybrid Module “PASS”
Reference Map
More than 5500 modules installed at July 2012
More than 7500 equivalent bays*
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
<
<
*
• SBB = 1 bay equivalent
• DBB = 1,5 bay equivalent
• DCB = 2 bays equivalent
© ABB
10/17/2016 | Slide 5
MINISOLA, PGHV ITABB
© ABB
10/17/2016 | Slide 6
ABB’s Hybrid Module “PASS”
What is PASS?
PASS Module
General
Typical Switchgear:
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
AIS GIS
© ABB
10/17/2016 | Slide 7
ABB’s Hybrid Module “PASS”
What is PASS?
PASS Module
General
PASS Switchgear:
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 8
ABB’s Hybrid Module “PASS”
What is PASS?
Current transformer
PASS Module Voltage transformer
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
PASS Module
Functional integration § Circuit Breaker
§ Current Transformer
General Hybrid Modules § Voltage Transformer
§ Circuit Breaker
Description / Components § Disconnector
§ Current Transformer
§ Earthing Switch
Advantages § Voltage Transformer
§ Busbar / Busducts
§ Disconnector
PASS 420 kV
§ Earthing Switch
PASS M0H
medium
MFM
DTB
SSVT
§ Circuit Breaker
LTB § Current Transformer
§ Circuit Breaker
low
Encapsulation
no partial full
© ABB
10/17/2016 | Slide 10
ABB’s Hybrid Module “PASS”
What is PASS?
PASS Module
General
PASS M00 PASS M0 PASS M0S NEW PASS M0 H
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 11
ABB’s Hybrid Module “PASS”
Description/Components
PASS Module
General
Description /
Components
Advantages
PASS 420 kV
SSVT
Support Structure
© ABB
10/17/2016 | Slide 12
ABB’s Hybrid Module “PASS”
Description/Components
PASS Module
Gas Insulated Switchgear (SF6) for Outdoor
General
MFM
SSVT Optional:
§ Voltage Transformer
§ Cable Box
§ Fast Earthing Switch
§ Surge Arrester
© ABB
10/17/2016 | Slide 13
ABB’s Hybrid Module “PASS”
Description/Components: Circuit Breaker
PASS Module The circuit breaker is SF6 gas insulated auto puffer self blast type, designed
General
and fully type tested in accordance to the relevant IEC 62271-100, moreover
Description / the circuit breaker have the following characteristics:
Components
Advantages
© ABB
10/17/2016 | Slide 14
ABB’s Hybrid Module “PASS”
Description/Components: Disconnector/Earthing Switches
PASS Module
§ Minimal number of mechanical components
General
§ Reliable
Description /
Components § Maintenance-free.
Advantages
§ The position of the indicator:
PASS 420 kV
§ Mechanical Shaft / Drive Position indicator
PASS M0H
MFM
§ Inspection window in the enclosure.
SSVT § The DS/ES can also be operated manually by means of a
crank.
© ABB
10/17/2016 | Slide 15
ABB’s Hybrid Module “PASS”
Description/Components: Disconnector/Earthing Switches
PASS Module
General
Description /
Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 16
ABB’s Hybrid Module “PASS”
Description/Components: Disconnector/Earthing Switches
PASS Module
General
Description /
Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 17
ABB’s Hybrid Module “PASS”
Description/Components: Current Transformer
PASS Module
§ Ring type (slip over) cores.
General
§ Then the cores are housed in cases. The cores are
Description /
Components insulated using resin.
Advantages
§ Each bushing of the hybrid module can accommodate one
PASS 420 kV
case of multi-core and multi-ratio current transformers.
PASS M0H
MFM
§ The module are able to accommodate CTs on every side.
SSVT § The CTs are located between disconnect/earthing switch
and bushing but on request also between breaker and
disconnect/earthing switch (but losing slip over feature)
§ The bushing current transformers are in accordance to IEC
61869-2 standard.
© ABB
10/17/2016 | Slide 18
ABB’s Hybrid Module “PASS”
Description/Components: Bushing
PASS Module § Explosion proof
General
Maximum safety of personnel and
Glass fiber reinforced equipment
Description /
Components epoxy resin tube § Non-brittle
Advantages
Reduced handling damage risk
PASS 420 kV § Low weight
PASS M0H Easier handling and reduced
Silicone rubber sheds foundation loads
MFM
§ Outstanding seismic
performance
Aluminum end fitting For best safety and reliability
© ABB
10/17/2016 | Slide 19
ABB’s Hybrid Module “PASS”
Description/Components: Voltage transformer & Surge Arresters
PASS Module
SF6 Insulated Voltage transformers
General
PASS 420 kV
Current Transformers, several combinations of
PASS M0H windings for protection and measurements with
MFM
different loads are available Maintenance-free.
SSVT
© ABB
10/17/2016 | Slide 20
ABB’s Hybrid Module “PASS”
Description/Components
PASS Module
LOCAL CONTROL CUBICLE § Minimal number of mechanical components
General
§ Standard IP44
Description /
Components § Different IP rating available
Advantages § Fixed on the Support Structure
PASS 420 kV
§ Pre-wired
PASS M0H
§ Hot dip galvanized steel or stainless steel
MFM
SSVT § Padlockable
© ABB
10/17/2016 | Slide 21
MINISOLA, PGHV ITABB
© ABB
10/17/2016 | Slide 22
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
§ PASS is highly configurable and flexible
General
Description / Components
§ The following are all PASS modules configured to the needs of our customers.
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 23
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 24
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 25
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 26
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 27
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 28
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 29
ABB’s Hybrid Module “PASS”
Flexibility
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 30
ABB’s Hybrid Module “PASS”
Transportability: 72.5 kV up to 245 kV Cases
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
TRANSPORTABLE
• Transport Configuration
• Service Position
© ABB
10/17/2016 | Slide 31
ABB’s Hybrid Module “PASS”
Transportability: 420 kV Case
PASS Module Transportable
completely DBB configuration
General assembled!
Description / Components
Advantages
PASS 420 kV
PASS M0H
2618
MFM
SSVT
SBB configuration
2618
© ABB
10/17/2016 | Slide 32
ABB’s Hybrid Module “PASS”
Footprint
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 33
ABB’s Hybrid Module “PASS”
Footprint
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 34
ABB’s Hybrid Module “PASS”
Footprint
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 35
ABB’s Hybrid Module “PASS”
Footprint
PASS Module 45
100 AIS vs. PASS 420kV
General
40
90 • - 40% Footprint
Description / Components
35 80
Advantages 70
30
PASS 420 kV 60
25 PASS
PASS M0H 50
20
AIS
MFM 40
SSVT 15 30
10
20
10
5 AIS
0
PASS
0 420 kV
COMPONENTS LENGTH 72,5 - 245 kV
AIS PASS
- 80% - 52%
© ABB
10/17/2016 | Slide 36
ABB’s Hybrid Module “PASS”
Life Cycle Cost
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 37
ABB’s Hybrid Module “PASS”
E&C
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
SSVT
Unpacking Erection of Support Structure PASS on Structure Rotation of Poles Gas Filling Mechanical Checks
© ABB
10/17/2016 | Slide 38
ABB’s Hybrid Module “PASS”
About us: IEC 62271-205 and CIGRÈ 390 PAPER
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 39
ABB’s Hybrid Module “PASS”
About us: Reliability - CIGRÈ studies
PASS Module
MTS: Mixed Technology Switchgear (i.e. HGIS)
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
CIGRÉ – Working Group B3-20 – Evaluation of Different Switchgear Technologies (AIS, MTS, GIS)
for Rated Voltages of 52 kV and above.
W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger,
A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry November 2008
© ABB
10/17/2016 | Slide 40
ABB’s Hybrid Module “PASS”
About us: Life Cycle costs - CIGRÈ studies
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
On CIGRE analysis Hybrid module is considered as an
advantageous trade-off solution between AIS
and GIS. Mixed Technology Switchgear is
considered to be the less expensive solution
in term of ownership and the most available one.
CIGRÉ – Working Group B3-20 – Evaluation of Different Switchgear Technologies (AIS, MTS, GIS)
for Rated Voltages of 52 kV and above.
W. Degen (Convenor), A. M. Sahazizian, D. Kopejtkova, E. Duggan, J. Kunt, Z. Lefter, S. Guerra, T. Messinger,
A. Okada, K. Pohlink, D. Gonzalez, D. Vondereck, P. Fletcher, and P. Coventry. November 2008
© ABB
10/17/2016 | Slide 41
ABB’s Hybrid Module “PASS”
Maintenance Guide
PASS Module
Three Types:
General
Description / Components
§ Periodical Inspections
MFM
SSVT
© ABB
10/17/2016 | Slide 42
ABB’s Hybrid Module “PASS”
Maintenance Guide
PASS Module
Three Types:
General
Description / Components
§ Periodical Inspections
© ABB
10/17/2016 | Slide 43
ABB’s Hybrid Module “PASS”
Maintenance Guide
PASS Module
Three Types:
General
Description / Components
§ Periodical Inspections
© ABB
10/17/2016 | Slide 44
ABB’s Hybrid Module “PASS”
Maintenance Guide
PASS Module
Three Types:
General
Description / Components
§ Periodical Inspections
© ABB
10/17/2016 | Slide 45
ABB’s Hybrid Module “PASS”
Periodical Inspection
PASS Module
Functional and visual inspections are carried out without opening the gas compartments.
General
Description / Components
Every year a visual inspection (with the module in service) of the following parts is recommended:
Advantages
PASS 420 kV § Bushings
PASS M0H
§ SF6 density device and relevant indication;
MFM
§ Number of circuit breaker operations;
SSVT
§ Tightness of Local Control Cabinet door gaskets;
§ General check of the compartments: position indicators, connectors, cables, equipotential connections,
earthing circuit. None of the auxiliary equipment shall be worn or overheated and no vibration shall
harm the relays.
§ At the end of the first year we recommend to retighten screw joints related to anchor bolts and earthing
connection and check the absence of corrosion or deterioration of components.
© ABB
10/17/2016 | Slide 46
ABB’s Hybrid Module “PASS”
Periodical Inspection
PASS Module
Instruction Table with details of the
General
Description / Components
operations
(Page 5)
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 47
ABB’s Hybrid Module “PASS”
Preventative Maintenance
PASS Module
Preventative Maintenance
General
Description / Components
§ After 5000 mechanical operations
PASS 145 kV 40 kA
PASS 420 kV 63 kA
© ABB
10/17/2016 | Slide 48
ABB’s Hybrid Module “PASS”
Preventative Maintenance
PASS Module
Most are visual checks or other checks such as:
General
Description / Components
§ Check alarms, pressure gauge condition
SSVT
More demanding operations:
§ Repetition of commissioning mechanical tests
§ Visual inspection of contacts and CB chamber condition
§ Check contact resistance of main circuit
§ Outage required
§ Spares
§ Requires different training levels
© ABB
10/17/2016 | Slide 49
ABB’s Hybrid Module “PASS”
Revision
PASS Module
Revision
General
Description / Components
§ After 10000 mechanical operations
PASS M0H
§ Normally carried out with the replacement of the PASS Module.
MFM
§ Complete module revision or replacement of the worn part.
SSVT
© ABB
10/17/2016 | Slide 50
ABB’s Hybrid Module “PASS”
Questions?
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
PASS 66 kV in Switzerland
© ABB
10/17/2016 | Slide 51
MINISOLA, PGHV ITABB
© ABB
10/17/2016 | Slide 52
ABB’s Hybrid Module “PASS”
PASS 420 kV
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 53
ABB’s Hybrid Module “PASS”
PASS 420 kV – Features
§ High Flexibility and Fast erection and commissioning:
PASS Module
v PASS M0S 420 kV is the only 420 kV device that arrive on site COMPLETELY assembled! Even AIS switchgear arrive at
General least in 2 parts!
Description / Components
§ The only 420 kV switchgear able to be mounted and transported on trailer or skid as a complete mobile solution from factory
Advantages
§ No HV test on site, SF6 is already inside. PASS M0S is pre-tested in the factory.
PASS 420 kV
PASS M0H
§ Footprint reduction roughly 60% vs AIS S/S
MFM § Reduced quantity of foundations, ducting, primary and civil design
SSVT
§ Reduction of steel structure and civil works
v Reduced time for energization, less than 1 week for a 420 kV bay
PASS 66 kV in Switzerland
© ABB
10/17/2016 | Slide 54
ABB’s Hybrid Module “PASS”
PASS 420 kV
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 55
ABB’s Hybrid Module “PASS”
PASS 420 kV – Easy Installation on rails
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 56
MINISOLA, PGHV ITABB
© ABB
10/17/2016 | Slide 57
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 58
ABB’s Hybrid Module “PASS”
H Substation
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 59
ABB’s Hybrid Module “PASS”
H Substation
H4 145 kV Footprint comparison in
PASS Module square meters
General
800
Description / Components 21x33 sqm
Advantages 700
PASS 420 kV
600
PASS M0H
MFM
500
21x18,5 sqm
SSVT 400
21x13,5 sqm
300
200
15x5 sqm
100
0
AIS PASS SBB PASS DCB PASS M0 H
© ABB
10/17/2016 | Slide 60
ABB’s Hybrid Module “PASS”
H Substation
PASS Module
General
H 4D H3
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
H5 H4
© ABB
10/17/2016 | Slide 61
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 62
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 63
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 64
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
• The module can be easily positioned thanks to the use of landing legs which raise the module from the
truck.
© ABB
10/17/2016 | Slide 65
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 66
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 67
ABB’s Hybrid Module “PASS”
PASS M0H
PASS Module
Safety condition for
General the operator are
ensured thanks to
Description / Components a security distance
from the dangerous
Advantages areas indicated
with blue spheres.
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 68
ABB’s Hybrid Module “PASS”
Questions?
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
PASS 66 kV in Switzerland
© ABB
10/17/2016 | Slide 69
MINISOLA, PGHV ITABB
© ABB
10/17/2016 | Slide 70
ABB’s Multi-Functional Module “MFM”
General
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
• Surge Arrester
• Disconnector and Earthing Switch
• Current Transformer
• Circuit Breaker
• Power Transformer
• Control & Protection
© ABB
10/17/2016 | Slide 71
ABB’s Multi-Functional Module “MFM”
General
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
Typical Ratings:
© ABB
10/17/2016 | Slide 72
ABB’s Multi-Functional Module “MFM”
General
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
• Weight
• Dimensions
© ABB
10/17/2016 | Slide 73
ABB’s Multi-Functional Module “MFM”
General
Control & Protection Power Transformer High Voltage Bay Surge Arrester
© ABB
10/17/2016 | Slide 74
ABB’s Multi-Functional Module “MFM”
General
PASS Module
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
There is the possibility to have a direct SF6/Oil connection betweeen the High Voltage Bay and the
Power Transformer.
© ABB
10/17/2016 | Slide 75
ABB’s Multi-Functional Module “MFM”
General
PASS Module
Did you know?
ABB Manufactured the first 60 MVA 230 kV Mobile Substation
General
Description / Components
Advantages
PASS 420 kV
PASS M0H
MFM
SSVT
© ABB
10/17/2016 | Slide 76