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SPREADSHEET
INSTRUCTIONS
INFORMATION
HORIZONTAL SEPARATOR
HORIZONTAL SEPARATOR
( 3 PHASE, NO BOOT,
( 3 PHASE WITH BOOT)
WEIRPLATE PARTITION )
HORIZONTAL SEPARATOR
( 3 PHASE, NO BOOT, HORIZONTAL SEPARATOR
STANDPIPE FOR ( 2 PHASE )
CONDENSATE )
VERTICAL SEPARATOR ( 2
PHASE ) FILE SEPARP1.XLS
SEPARATOR SIZING SPREADSHEET REV: P1
DATE: JANUARY 1996
INSTRUCTION NOTES
I.PURPOSE
II.DESIGN BASES
A. Gas residence times are calculated using the normal liquid level
as the basis. In the case of the horizontal separator
with weirplate partition, the basis used is the height of
the weir for the gas volume. Dished end volumes have
been neglected for the gas residence time calculations.
III.METHOD
Page 1 of 3
SEPARATOR SIZING SPREADSHEET - INSTRUCTION NOTES
C. Step Three: When all blue cells are filled - including the
dimensions on the sketch, the spreadsheet will calculate
all relevant values. The intermediate calculations can
be found below the sketch. Final output results are
listed on the sketch and in the top section of the
spreadsheet. All formulae are in red text.
F. Step Six: When you have your final output, SAVE your
file by choosing the "SAVE AS" option under the "FILE"
menu in Excel 5. Make sure that you use a different file
name to the original master copy. (this will safeguard
against deletion of the master copy)
Page 2 of 3
SEPARATOR SIZING SPREADSHEET - INSTRUCTION NOTES
B. MAIN MENU
The main menu on the separator sizing spreadsheet
allows the user to access any of the sheets in the
workbook through the use of a macro button. Once the
designer is in a particular worksheet, they can return to
the menu by clicking the "MENU" macro button in
the individual worksheet.
Page 3 of 3
Kvaerner Process Inida SEPARATOR SIZING SPREADSHEET
SEPARATORS
SPREADSHEET APPLICATION
BASIS
GPSA Handbook, Volume 1, Section 7. And also Section SI - 13.5 to 13.10
API RP 521, Section 5.4.2 - Sizing a Knockout Drum
REVISION HISTORY
Revision P1 issued in February 1996 - file SEPARP1.XLS
With help from Don Borchert, Rod Harper, Nerrida Scott and Mark Sloma
Input Data to be entered by the user is shown on the screen in blue italicised type.
When printed the input appears in italics only.
Input data is summarised at the top left hand side of the spreadsheet. Feed
flowrates, properties and nozzle velocity specifications are entered in this section.
Information on vessel length, diameter and liquid levels is entered on the vessel sketch
described below.
Warnings Warning messages will appear to the right of the output data summary to indicate when
results fall outside the design criteria described in the DJB procedure. Where results
satisfy the design requirements the message 'OK' will appear in the WARNINGS section.
Warning messages may also appear on the vessel sketch, however in this case there
will be no message if the input/output data meets the design requirements.
Messages are shown on the screen in bold green type. When printed, the messages
appear in bold type and will be enclosed in double asterisks.
Sketch The vessel sketch appears immediately below the input section. Some input and final
output data is shown on this sketch as noted above. Intermediate calculation results
such as volumes and flowrates are also shown on the sketch.
Calculations This section follows the sketch and includes all the equations and intermediate
calculations of the spreadsheet.
Notes This section includes some important equations and general assumptions used in the
spreadsheet.
Nomenclature Nomenclature used in the spreadsheets including units used, is detailed below
the notes section.
Note: While space has been provided on the title block for entering the originators and checkers
initials and relevant dates, these spaces cannot be accessed by the user. This is because
signatures are required to be hand written by the originator and checker.
Printing
The print range is pre-set and covers all of the sections described above. Printing is carried out
by selecting the 'Print' command from the normal EXCEL pull down menu and selecting 'OK'.
INPUT OUTPUT
NOTES :
SKETCH
Inlet GAS
Height Vol. (m3)
Minimum Inlet nozzle ID I. D. = HLSD 3800 mm 252.02 (Gas)
544 mm 5300 mm HLL 3200 mm 67.07 (HLL-HLSD)
NLL 2400 mm 94.71 (NLL-HLL)
LLL 1500 mm 102.45 (NLL-LLL)
LLSD 1000 mm 49.89 (LLL-LLSD)
OIL 62.28 (LLSD-Boot)
CALCULATIONS
Oil in Water (Gravity Settling Laws method) Water in Oil (Gravity Settling Laws method)
Particle size calc for determination of appropriate law Particle size calc for determination of appropriate law
Stoke's Law (Kcr = 0.025) Intermediate Law (Kcr = 0.334) Newton's Law (Kcr = 18.13)
Vt = 1488 g Dp2 (rl - rv) Vt = 3.54*g0.71 Dp1.14 (rl - rv)0.71 Vt = 1.74 * SQRT(g Dp (rl-rv) / rv )
NOTES
1 Equations for Stokes Law, Intermediate Law and Newtons Law are taken from GPSA Handbook, Volume 1, Section 7.
Figure 7.4
2. Maximum allowable vapour velocity is calculated from the equation in GPSA Handbook, Volume 1, Section 7:
VMAX = K [ (rl - rv) / rv ] 0.5
3. LLSD height calculation is based on the distance between the bottom of the cylinder and the low level shut down for the oil.
LILSD height calculation is based on the distance from the base of the boot dished end to the low interface level shut down for the water.
4. Information for partial volumes and dished ends was from GPSA handbook Sections SI - 13.5 to 13.10, and in particular, fig. 13.6.
5 Calculations for gas residence time and area/volume calculations use the normal liquid level, NLL as the height basis. End volumes is ignored for gas volume calculations.
NOTES :
NOTES :
1. Maximum allowable vapour velocity is calculated from the equation in GPSA Engineering data book, Vol I,
Section 7, 11 th edition.
2. Settling times for water and oil on the left hand side of the separator are based on normal interface level(NIL).
3. Information for partial volumes and dished ends is from GPSA Engineering data book, Vol I, Section 6.
D1 ISSUED FOR DESIGN/COST ESTIMATE 4. Calculation of gas residence time and area/volume calculations use the weir height as the height basis.
Rev Revised/Issued For Date Prepd Chkd Appd End volumes are ignored.
OWNER CEIL Item No. V-101 Page
CLIENT Owner SEPARATOR SIZING CALCULATIONS Description 1st Stage Prod.Sep. Kvaerner Process India Sheet OF
PROJECT Old CSU De-Bottlenecking Study P&ID Ref. 9167J Doc No.
AREA New CSU Case. O 23000, W 4296 G 0.04 Contract No. 9167J
DATE AND TIME PRINTED: 9-Jul-19 5:36 AM 'file:///conversion/tmp/scratch/427368340.xls'#$Hor-3P-Weir-No Boot
HORIZONTAL SEPARATOR (3 phase with weir, no boot)
Gas Outlet
nozzle ID Gas = 406.78 t/d
180 mm 1870.78 Am3/h
Length T/T = 7720 mm
Inlet Nozzle ID
258 mm
Vol. (m3) Ht.(mm) GAS
13.17 (Gas) Interface Weir Height,Hw = 1371 mm Ht(mm) Vol. (m3)
12.82 (HIL-Weir) 610 HIL I. D. = HLSD 2057
1.31 (NIL-HIL) 520 NIL 2438 mm OIL HLL 1574 1.46 (HLL-HLSD)
0.96 (NIL-LIL) 450 LIL NLL 1371 0.72 (NLL-HLL)
0.91 (LIL-LILSD) 380 LILSD LLL 1168 0.74 (NLL-LLL)
3.23 (LILSD-Out) WATER LLSD 380 2.55 (LLL-LLSD)
0.60 (LLSD-Out)
OIL
Oil Outlet nozzle ID
T/W = 6700 mm 232 mm
Water outlet
Nozzle ID Water = 675.21 t/d
100 mm 28.46 m3/h
NOTES :
SETTLING VELOCITIES Dmax is the upper particle size limit for each of the laws. Oil in Gas (Gravity Settling Laws method)
Kcr is the critical constant for maximum particle size (from GPSA
Oil From Gas ("K" Value method) Engineering Databook). Vt is the settling velocity in m/s. Particle size calc for determination of appropriate law
K Value, m/s 0.14
Max allowable velocity,Vmax 2.194 m/s Settling Velocity 0.18 m/s
Gas Horiz. Velocity 0.26 m/s Settling Law Used Intermediate Law
Law Used: Kcr Vt Dp max
Actual Gas Velocity OK (m/s) (m)
Stoke's Law 0.025 0.37 41
Intermediate Law 0.334 0.18 546
Newton's Law 18.13 0.52 29638
Oil in Water (Gravity Settling Laws method) Water in Oil (Gravity Settling Laws method)
Particle size calc for determination of appropriate law Particle size calc for determination of appropriate law
Stoke's Law (Kcr = 0.025) Intermediate Law (Kcr = 0.334) Newton's Law (Kcr = 18.13)
Vt = 1488 g Dp2 (rl - rv) Vt = 3.54*g0.71 Dp1.14 (rl - rv)0.71 Vt = 1.74 * SQRT(g Dp (rl-rv) / rv ) NOTE: Equations for Stokes Law, Intermediate Law and Newtons Law are
taken from GPSA Handbook, Volume 1, Section 7, Figure 7.4
18m rv0.29 * m0.43
NOMENCLATURE
LLL Low Liquid Level X-Area Cross sectional area Btm Bottom
LIL Low Interface Level rl Liquid density kg/m3
LLSD Low Level Shut Down rv Vapour density kg/m3
LILSD Low Interface Level Shut Down Dp Droplet diameter m
NLL Normal Liquid Level m Gas viscosity Cp
NIL Normal Interface Level Vt Settling Velocity m/s
HLL High Liquid Level VMAX Maximum vapour velocity m/s
HIL High Interface Level K Design vapour velocity factor m/s
HLSD High Level Shut Down KCR Proportionality constant, dimensionless.
HILSD High Interface Level Shut Down Hw Height of Weir, mm
NOTES :
YEAR : 2003-04
L
b b
H1
NOTES :
NOTES :
INPUT OUTPUT
DIST. BETWEEN WATER HILSD AND OIL OUTLET NOZZLE 321 mm 321.23 1.00 120.05 0.7
OIL OUTLET NOZZLE (STANDPIPE) ELEVATION, (Hs) 982 mm
DIST. BETWEEN OIL OUTLET NOZZLE AND OIL LLSD 149.4 mm 148.64 0.99
NOTES :
Minimum Inlet nozzle ID 941 mm Length T/T= 10000 mm Minimum Gas Out Nozzle ID = 349 mm
NOMENCLATURE
LLL Low Liquid Level HIL High Interface Level
LIL Low Interface Level HLSD High Level Shut Down Dp Droplet diameter m
LLSD Low Level Shut Down HILSD High Interface Level Shut Down m Gas viscosity Cp
LILSD Low Interface Level Shut Down KCR Proportionality constant, dimensionless. Vt Settling Velocity m/s
NLL Normal Liquid Level Hs Height of Standpipe, mm VMAX Maximum vapour velocity m/s
NIL Normal Interface Level rl Liquid density kg/m3 K Design vapour velocity factor m/s
HLL High Liquid Level rv Vapour density kg/m3
NOTES :
NOTES
1. Stoke's Law (Kcr = 0.025) Intermediate Law (Kcr = 0.334) Newton's Law (Kcr = 18.13)
18m rv0.29
*m 0.43
Equations for Stokes Law, Intermediate Law and Newtons Law are taken from GPSA Handbook, Volume 1, Section 7.
Figure 7.4
2. Maximum allowable vapour velocity is calculated from the equation in GPSA Handbook, Volume 1, Section 7:
VMAX = K [ (rl - rl) / rl ] 0.5
3. Settling times for water and oil are based on the normal interface level (NIL).
4. Information for partial volumes and dished ends was from GPSA handbook Sections SI - 13.5 to 13.10, and in particular, fig. 13.6.
5. Calculations for gas residence time and area/volume calculations use the NLL height as the height basis. End volumes ignored for gas volume calculations.
NOTES :
INPUT OUTPUT
CALCULATIONS
SETTLING VELOCITIES
Oil From Gas ("K" Value method) Dmax is the upper particle size limit for each of the laws. Oil from Gas (Gravity Settling Laws method)
K Value 0.06 m/s Kcr is the critical constant for maximum particle size (from GPSA Handbook). Particle size calc for determination of appropriate law
Vt is the settling velocity in m/s.
Max Allowable Velocity,Vmax 0.52 m/s
Gas Horiz. Velocity 0.17 m/s Settling Velocity 0.23 m/s
Minimum Vessel Diameter 1158 mm Settling Law Used Intermediate Law
NOTE: Equations for Stoke's Law, Intermediate Law and Newton's Law are taken from GPSA Handbook, Volume 1, Section 7.
Figure 7.4
NOTES :
SKETCH
520.0 t/d
Inlet Minimum Gas = 1951.95 Am3/h
Gas Outlet
Minimum Inlet nozzle ID Length T/T= 10200 mm Nozzle ID = 194 mm
321 mm
NOMENCLATURE
NOTES :
CALCULATIONS
NOTES :
ID=1687mm
1181 mm (Note 5)
Inlet GAS
550 mm
Min Inlet Nozzle Size = 271 mm
250 mm (Note 2)
HLSD 650 mm Volume increment
NOMENCLATURE HLL 550 mm 0.22 m3
LLSD Low Level Shut Down
LLL Low Liquid Level 0.34 m3
NLL Normal Liquid Level NLL 400 mm
HLL High Liquid Level
HLSD High Level Shut Down OIL 0.34 m3
g Gas constant
Dmax Upper Particle Size Limit LLL 250 mm
rL Liquid density (kg/m3) LLSD 150 mm (Note 3) 0.22 m3
rV Vapour density (kg/m3) Volume to LLSD including dished end = 1.59 m3
Dp Droplet diameter (m)
m Gas viscosity Cp
Vt Settling Velocity (m/s)
VMAX Maximum vapour velocity (m/s)
K Design vapour velocity factor (m/s) Min Liquid Outlet Oil = 0.05 t/d
KCR Proportionality constant, dimensionless. Nozz. Size = 50 mm 0.00 m3/h
NOTES :