C7.1 DE200E0/DE220E0/DE150E0 Generator Set GTW00001-UP(S... https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?retu...

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Product: GENERATOR SET
Model: C7.1DE150E GENERATOR SET GTW
Configuration: C7.1 DE200E0/DE220E0/DE150E0 Generator Set
GTW00001-UP

Operation and Maintenance Manual

DE Series Generator Set With Cat C7.1 Engine
Media Number -SEBU9241-03 Publication Date -01/03/2015 Date Updated -27/02/2017

i05898823

SMCS - 4467

DANGER: Shock/Electrocution Hazard-Do not operate this equipment

or work on this equipment unless you have read and understand the
instructions and warnings in the Operation and Maintenance Manual.
Failure to follow the instructions or heed the warnings will result in
serious injury or death.

Personal injury or death can result from high voltage.

When power generation equipment must be in operation to make tests

and/or adjustments, high voltage and current are present.

Improper test equipment can fail and present a high voltage shock
hazard to its user.

Make sure the testing equipment is designed for and correctly operated
for high voltage and current tests being made.

When servicing or repairing electric power generation equipment:

Make sure the unit is off-line (disconnected from utility and/or

other generators power service) , and either locked out or tagged
DO NOT OPERATE.

Remove all fuses.

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Make sure the generator engine is stopped.

Make sure all batteries are disconnected.

Make sure all capacitors are discharged.

Failure to do so could result in personal injury or death. Make sure

residual voltage in the rotor, stator and the generator is discharged.

Accidental engine starting can cause injury or death to personnel

working on the equipment.

To avoid accidental engine starting, disconnect the battery cable from

the negative (−) battery terminal. Completely tape all metal surfaces of
the disconnected battery cable end in order to prevent contact with
other metal surfaces which could activate the engine electrical system.

Place a Do Not Operate tag at the Start/Stop switch location to inform

personnel that the equipment is being worked on.

The voltage regulator is located in the enclosure for the control panel or in the terminal box on the generator.

The Automatic Voltage Regulator (AVR) may control any of the following excitation systems: AREP, PMG
and SHUNT. The AVR monitors and corrects the alternator output voltage by adjusting the excitation
current.

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Illustration 1 g03368326
The voltage regulator is located in the terminal box on the generator or in the enclosure for the control panel.
(1) Terminal Box on the Generator
(2) Enclosure for the Control Panel

The generator set may include one of the following voltage regulators.

The generator with SHUNT excitation is auto-excited with an R220, R250, or R251 voltage regulator. The
regulator monitors the exciter excitation current as a function of the alternator output voltage.

For both AREP and PMG excitation systems, the AVR is the R438. With AREP excitation, the R438
electronic AVR is powered by two auxiliary windings which are independent of the voltage match circuit.

The first winding has a voltage in proportion to that of the generator (characteristic SHUNT), the second has
a voltage in proportion to the stator current (compound characteristic: Booster effect).

The power supply voltage is rectified and filtered before being used by the AVR monitoring transistor. This

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principle ensures that regulation is not affected by distortions generated by the load.

Table 1
R250 and Regulator

Voltage regulation ±0.5%

Voltage detection range 85 to 139 V (50/60 Hz)

Rapid response time for a transient voltage variation amplitude of ±20% 500 ms

Voltage setting "P1"

Stability setting "P2"

8 Amp Fuse for protection of the power supply 10 amperes for 10 seconds

50 or 60 Hz selection is made using the frequency selector shown in illustration 3.

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Illustration 2 g03361909

Use the following procedure to adjust the R250 voltage regulator.

1. The engine speed must be changed from the factory setting in order to change the frequency of the
generator.

2. Turn potentiometer P1 to the full counterclockwise position.

3. Turn the potentiometer ST4 to the middle of the total rotation for the potentiometer , if equipped. Run
the generator at the rated speed. If the voltage does not increase, the field may need to be energized.
Refer to the "Special Use" section.

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4. Turn potentiometer P1 until the rated output voltage is obtained.

5. Adjust the stability with potentiometer P2.

U/F Function and LAM

Illustration 3 g03363529
Frequency selector

The threshold position (50 Hz - 60 Hz) to activate the U/F function, as well as the LAM setting, is selected
using the frequency selector.

Operating at 50 Hz: (U/F gradient)

0 - Threshold at 48 Hz without LAM for impacts between 30 and 40% of the rated load.

1 - Threshold at 48 Hz with LAM 13% for impacts between 40 and 70% of the rated load.

2 - Threshold at 48 Hz with LAM 25% for impacts greater than 70% of the rated load.

Operating at 60 Hz: (U/F gradient)

3 - Threshold at 58 Hz without LAM for impacts between 30 and 40% of the rated load.

4 - Threshold at 58 Hz with LAM 13% for impacts between 40 and 70% of the rated load.

5 - Threshold at 58 Hz with LAM 25% for impacts greater than 70% of the rated load.

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Special operating

6 - Threshold at 57 Hz without LAM for speed variations at a steady state greater than 2 Hz.

7 - Threshold at 65 Hz without LAM for variable speed and tractelec/gearlec (U/F gradient).

8 - Special. The factory setting 48 Hz 2 U/F gradient.

9 - Threshold at 47.5 Hz without LAM for speed variations at a steady state greater than 2 Hz.

Table 2
R450 Automatic Voltage Regulators

Maximum current for short circuit 3 x In for 10 seconds

Standard power supply Two auxiliary windings

Supply for shunt max 48 VAC at 50/60 Hz

Rated overload current 10 amperes for 10 seconds

Excitation ceiling current for 10 seconds and return to

Electronic protection for overload and short approximately 1 ampere
circuit opening on voltage sensing THE GENERATOR MUST BE STOPPED IN
ORDER TO RESET THE PROTECTION.

Fuse "F1" on input side "X1" and "X2"

Fuse "F2" on output side "E+" and "E-"

Voltage sensing 5 VAC that is isolated by the transformer

Terminals for 0 to 110 VAC 95 to 140 VAC

Terminals for 0 to 220 VAC 170 to 260 VAC

Terminals for 0 to 380 VAC 340 to 528 VAC

Voltage regulation ±0.5%

Rapid response time or normal response time

from the location of jumper "ST2"

Voltage adjustment via potentiometer "P1"(other

voltages via the step down transformer)

50 or 60 Hz selection with jumper "ST3"(1).

(1) The engine speed setting must be changed in order to change the frequency of the generator set.

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Illustration 4 g02320335
(1) Rotating switch (Excitation type and time response)
(2) Rotating switch (Voltage sensing)
(3) Rotating switch (LAM and U/F)
(4) "P1" Voltage
(5) "P2" Stability
(6) "P3" Excitation
(7) Excitation limiting/overload indicator LEDs
(8) 10 Amp fuses
(9) Field and excitation supply connections
(10) Model designation
(11) "P4" (Quad droop)
(12) Droop current transformer input
(13) Remote voltage adjustment potentiometer input

Excitation Type and Time Response Rotating Switch

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Illustration 5 g02352788

0 - "AREP" excitation and normal time response

1 - "PMG" excitation and normal time response

2 - "PMG" excitation and fast time response. For "SHUNT" applications, "AREP" excitation must be
selected.

3 - "AREP" excitation and fast time response.

Voltage Sensing Rotating Switch

Illustration 6 g02352789

0 - Voltage from 320V to 530V (5000/6000 series)

1 - Voltage from 80V to 320V (5000/6000 series)

2 - Voltage from 80V to 320V (7000/8000 series)

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3 - Voltage from 320V to 530V (7000/8000 series)

LAM and U/F Rotating Switch

Illustration 7 g02352790

0 - Change in the voltage according to the U/F ratio. Knee point position at 48 Hz.

1 - Change in the voltage according to the 2 U/F. Knee point position at 48 Hz.

2 - Change in the voltage according to the self auto-adaptive LAM combined with 2 U/F. Knee point position
at 48 Hz.

3 - Change in the voltage according to the U/F ratio. Knee point position at 58 Hz.

4 - Change in the voltage according to the 2 U/F. Knee point position at 58 Hz.

5 - Change in the voltage according to Change in the voltage according to the self auto-adaptive LAM
combined with 2 U/F. Knee point position at 58 Hz.

6 - Change in the voltage according to the U/F ratio. Knee point position at 65 Hz.

7 - Special (not used)

8 - Change in the voltage according to the U/F ratio. Knee point position at 48 Hz or 58 Hz according to the
selection of the frequency by an external contact.

9 - Change in the voltage according to LAM 1. Knee point position at 48 Hz or 58 Hz according to the
selection of the frequency by an external contact.

Copyright 1993 - 2017 Caterpillar Inc. Wed Nov 15 2017 18:41:55 GMT+0900 (Tokyo Standard Time)
All Rights Reserved.
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