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FJGP4D
Customer Benefits
What is FJGP4D?
Why Fujitsu?
Case Study
1. Problems with Process Planning, ICT Solutions
2. FJGP4D to Improve Manufacturing Process Planning
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Customer Benefits
- Launch global mass production efficiently and reduce costs.
- Plan without running actual trials. Calculate productivity quantitatively. Determine the best plan theoretically.
- Realize "KAIZEN" and high productivity without stopping the current line.
VPS/MFG Productivity
data Layout examination examination List of evaluations
Procedural Efficiency
instructions Productivity
Library Equipment Logistics
Factory 500 Type Cost
layout
What is FJGP4D?
Fujitsu’s FJGP4D automatically estimates production capacity from a process plan in order to obtain maximum
performance.
Work procedures
Quantitative
assessment based
on indicator values
Layout
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Why Fujitsu?
- Fujitsu is a manufacturer that designs and manufactures products on its own, including supercomputers, servers,
telecommunications equipment, and mobile devices. Based on its experience in manufacturing, Fujitsu provides PLM package
software solutions.
· CAD: FJICAD SX and FJICAD MX
· MOCKUP: FJVPS
· PDM: FJPLEMIA/Concurrent Design Manager
· Virtual Product Line Simulator: FJGP4D
- Based on 30 years of experience in the industry, Fujitsu provides package software that caters to customers’ needs.
- By developing its own package software, Fujitsu maintains high product quality to meet customers’ needs.
- Fujitsu is capable of providing customers with a full range of services, including hardware (e.g., PCs and servers) as well as
networks, telecommunications equipment, and software.
- As an SI vendor, Fujitsu has helped many customers construct business operation systems for many years.
Outline Design Specific Design Production Preparation Production
Layout Design
Process
EXCEL / Word
2D CAD
Tool
PDM
Case Study
Daihen Sangyo Kiki Takebe-Ironworks
Challenge: Issue :
- Due to rapid changes in production resulting from external Use of the 2D tool-based process design does not allow
causes, it was difficult to match operators’ skill levels with work enough time for an examination to be performed during the
levels. production preparation period.
Effects:
Effects:
- FJGP4D makes it possible to reduce the examination
- Walking distance: Reduced 43% time by 50% and to increase the efficiency of the
- Value of in-process items in stock: Reduced by 20-30%
process design for the heavy load process.
- Productivity: Increased
Before improvement (cell): 40% After improvement (cell): effects - By implementing KAIZEN activities before the start of
problem detected by FJGP4D quantitatively analyzed
mass production, the number of scheduled workers was
Modification of able to be reduced by 50%.
assembly procedures
and sub-assembly Installed equipment may be
layouts over-engineered.
Before
Before After
Because the work processes and walking routes are
complicated, mistakes occur easily.
Before After
Walking distance 174.1 m 133.5 m
Cycle time 55 min. 39.6 min.
Production time/Product
150 After
Actual time
Autual time
100
Cycle NET NET Capacity
Accompany Walk
Target time Time Time Rate Utilization
50 Plan A
248.6s 160s 88.6s 64% 66M 83%
40% increase in (current)
productivity Plan B
0 (KAIZEN)
226.8s 160s 64.8s 71% 42M 92%
Apr. May.Jun, Jul. Aug.Sep. Oct. Nov.Dec. Reductio
Reduction of Increase Reductio Increase
Effect n of 0s
23.8s of 7% n to 24M of 9%
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FUJITSU Manufacturing Industry Solution FJGP4D
1. Problems with Process Planning, ICT Solutions
Line plans developed using
Current production line plans
FJGP4D
Product data
Low High
Layout