CRANKCASE WELDING FIXTURES DETAIL

USED FOR COMMISSIONING

SL. NO. FIXTURE DESCRIPTION FIXTURE DRG. NO. SCOPE START DATE
PART NO. DATE
1 MFM CENTER ASSLY. WELDING FIXTURE FW03GM0090 9575043 BEC 3-Jun-19 22-Jun-19
9541589 &
2 RETAINER CLUSTER WELDING FIXTURE FW03GM0095 BEC 6-Jun-19 27-Jun-19
9541590
3 LOCATING PILOT FOR AIR BOX FW03GM0089 9542155 BEC 17-Jun-19 10-Jul-19
4 TOP DECK WELDING FIXTURE FW03GM0101 9542302 BEC 10-Jun-19 10-Jul-19
TOP DECK ASSLY TO RETAINER CLUSTER
5 FW03GM0091 9542233 BEC 1-Jul-19 23-Jul-19
WELDING FIXTURE
9573232 &
6 ACC & CSD END PLATES WELDING FIXTURE FW03GM0094 BEC 3-Jul-19 25-Jul-19
9573426
FIXTURE FOR CRANK CASE ROSE BUD
7 FW03GM0098 9542233 BEC 5-Jul-19 27-Jul-19
WELDING
8345079 &
8 FIXTURE FOR SUPPORT ASSLY. FW03GM0108 BEC 8-Jul-19 24-Jul-19
8345080
FIXTURE FOR ASSLY. & TACK WELDING OF
9 INJ. RAIL, CRV VALVE & DUCK FEET IN FW03GM0099 9542393 BEC 11-Jul-19 14-Aug-19
CRANK CASE
9541518,
FIXTURE FOR HOLD BRACKET & PIPE (P.C.
10 FW03GM0106 9546899 & BEC 22-Jul-19 13-Aug-19
PIPE FIT-UP) 9548399
FIXTURE FOR ROLLING CRANK CASE
11 DURING WELDING OF PC-PIPE TO BASE FW03GM0105 9542393 BEC 1-Aug-19 31-Aug-19
RAIL
WELDINING IXTURES & MANIPULATOR (GODREJ)
SL. NO. FIXTURE DESCRIPTION FIXTURE DRG. NO. SCOPE COMMISSIONING
DATE

1 Welding Manipulator …… GODREJ 14- Oct- 19

 MFM, Air Box & Base rail fit up GODREJ
2 FW03GM0096 14- Oct- 19
Fixture

3 Squirrel Cage for Airbox Tacking FW03GM0087 GODREJ 10-Sep-19

AUTOWELD SYSTEMS (GODREJ)

SL. NO. FIXTURE DESCRIPTION FIXTURE DRG. NO. SCOPE COMMISSIONING

DATE
Inside welding of Channel Box & ……
1
Tie plate Inside welding.
GODREJ 15-Sep-19

2
Out side Welding of Channel …… GODREJ
Box & Tandem welding
22-Sep-19

3 J Grove & V setup. …… GODREJ 3-Oct-19

4 ID & OD welding of Retainer …… GODREJ 14-Oct-19

CRANKCASE MACHINING FIXTURES DETAIL

USED FOR COMMISSIONING

SL.NO. FIXTURE DESCRIPTION FIXTURE DRG. NO. SCOPE START DATE
PART NO. DATE
9541498,
MACHINING FIXTURE FOR CYL. HD.
1 FM04G40052 9541720 & BEC 11-Jun-19 5-Jul-19
RETAINER 9541721
MILLING FIXTURE FOR CYL HD. RETAINER 9541589 &
2 FM04GM0011 BEC 1-Jul-19 2-Aug-19
CLUSTER ASSLY. 9541590
MILLING FIXTURE FOR 16 CYL. TOP DECK
3 FM04GM0014 9542302 BEC 4-Jul-19 7-Aug-19
ASSLY.
4 MACHINING FIXTURE FOR AIR BOX FM04GM0055 9541165 BEC 8-Jul-19 12-Aug-19
BORING & FACING FIXTURE FOR AIR BOX
5 FM04GM0056 9541165 BEC 15-Jul-19 17-Aug-19
SUB ASSLY.
 MACHINING FIXTURE FOR AIR BOX ASSLY.
6 FM04GM0015 9542155 BEC 22-Jul-19 24-Aug-19
(KNOB MILLING)
MACHINING FIXTURE FOR RETAINER CYL. MS09G40164 9541498 BEC 11-Jun-19 5-Jul-19
HD.
MACHINING FIXTURE FOR RETAINER CYL.
8 MS09G40172 9541498 BEC 11-Jun-19 5-Jul-19
HD.
 Project Name Weeks 1

19
9
01
CC Dates

0
0/2
/2
6/3

6/1
Sr.No Description Start Dates Status

MFM CENTER ASSLY. WELDING Plan D + RM + F

3-Jun-19
FIXTURE
1 Actual D + RM + F

RETAINER CLUSTER WELDING Plan D + RM

6-Jun-19
FIXTURE
2 Actual D

Plan
LOCATING PILOT FOR AIR BOX 17-Jun-19
3 Actual

Plan
TOP DECK WELDING FIXTURE 10-Jun-19
4 Actual D

TOP DECK ASSLY TO RETAINER Plan

1-Jul-19
CLUSTER WELDING FIXTURE
5 Actual

ACC & CSD END PLATES Plan

6 3-Jul-19
WELDING FIXTURE
Actual

FIXTURE FOR CRANK CASE Plan

7 5-Jul-19
ROSE BUD WELDING
Actual

Plan
FIXTURE FOR SUPPORT ASSLY. 8-Jul-19
8 Actual

FIXTURE FOR ASSLY. & TACK

WELDING OF INJ. RAIL, CRV Plan
11-Jul-19
VALVE & DUCK FEET IN CRANK
CASE
9 Actual

FIXTURE FOR HOLD BRACKET & Plan

22-Jul-19
PIPE (P.C. PIPE FIT-UP)
10 Actual

FIXTURE FOR ROLLING CRANK Plan

CASE DURING WELDING OF PC- 1-Aug-19
PIPE TO BASE RAIL
11 Actual
 MACHINING FIXTURE FOR CYL. Plan D + RM
11-Jun-19
HD. RETAINER
12 Actual D

MILLING FIXTURE FOR CYL HD. Plan

1-Jul-19
RETAINER CLUSTER ASSLY.
13 Actual

MILLING FIXTURE FOR 16 CYL. Plan

4-Jul-19
TOP DECK ASSLY.
13 Actual

MACHINING FIXTURE FOR AIR Plan

8-Jul-19
BOX
14 Actual

BORING & FACING FIXTURE Plan

15-Jul-19
FOR AIR BOX SUB ASSLY.
15 Actual

MACHINING FIXTURE FOR AIR Plan

22-Jul-19
BOX ASSLY. (KNOB MILLING)
16 Actual

MACHINING FIXTURE FOR Plan

11-Jun-19
RETAINER CYL. HD.
17 Actual D

MACHINING FIXTURE FOR Plan

11-Jun-19
RETAINER CYL. HD.
18 Actual D

RM
 CRANKCASE FIXTURES PLAN
2 3 4 5 6 7 8

9
19

19

19

19

19
19

19

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01
0

0
/20

/2 0

2 /2
0/2

7/2

4/2

5/2

9/2
/2
6/3

7/1

7/8

7/2
6/1

6/1

6/2

7/1

7/2
M+A+I P + IN C
F

F+M A+I P + IN C
F

D + RM + F M+A+I P + IN C

D +RM + F M+A I+P IN C

F

D + RM + F M+A+I P + IN C

D + RM + F M+A+I P + IN C

D + RM + F M+A+I P + IN C

D + RM + F + M A + I + P + IN C

D + RM F M

D + RM
 F+M+A I+P IN C
F

Detailing F Fabrication A Assembly P Painting

RM M Machining I Inspection In Installation
Procurement
 9 10 11 12 13 14 15

9
19

19

19

19
9

9
01
01

01
0

0
9 /2
2/2

9/2

2/2

6/2
/2

/2
8/5

9/2
8/1
7/2

7/2

8/1

8/2

A+I P + IN C

F+M+A+I P + IN C

D + RM + F M + A + I P + IN C
 Completed
C Activity