Makers Spec

Sperre Air Compressor
Technical Documentation
CUSTOMER:
RTS (ASIA) PTE LTD
YOUR P.O. No.:
RTA/16/A031, RDR/16/A025, RDA/16/A028,
RCK/16/A031
HULL/ VESSEL:
RTM Tasman, RTM Drake, RTM Dampier, RTM Cook
SPERRE ORDER NO:
509844, 509845, 509846, 509847
ITEM DESCRIPTION TYPE COLOUR

A STARTING AIR COMPRESSOR 2 x XA250 RAL 9006
SWITCHBOARD RAL 7035
”Comments to drawings have to

be made known to SPERRE as soon
as possible, and not later than
NA”
Final 25.03.16 BMN TOP

Working
Approval
ISSUE DATE PREP. BY CHECK CUSTOMER date/sign
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Page 2 of 21
Sperre Air Compressor

Technical Documentation
Please note:
Any technical comment to this documentation must be notified before our
deadline date – see Front Page! Please fill in and return check list.
If no comments are notified within the above date, our planned production date
will be followed.
Any modifications to this order after deadline date must be done through our
sales department, and new purchase order issued. Please also, note any
modifications/ technical changes to this order issued later than the deadline date
may cause delay of the package delivery.
1. General Arrangement Drawings: Checked/ Approved
2. Compressor Data Sheet: Checked/ Approved
3. Motor Data Sheet: Checked/ Approved
4. Electrical Wiring Diagram: Checked/ Approved
5. Electrical Part List: Checked/ Approved
6. Compressor/Panel Colour: Checked / Approved
7. Air Receiver Checked/ Approved
CHECKED BY: Date:
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 3 of 21
List of Drawings
STARTING AIR COMPRESSORS 2 x XA250
No. Description Type /Dwg. Part No.
A1 General arrangement GXA250-PO

A2 Installation diagram IXA200-300-PO
A3 Air compressor data sheet CXA250
A4 El. motor data sheet 60240A11010E0
A5 El-drawings, X-starter 65466-A-007
A6 Data sheet, X-starter 65466-007
A7 Dimension drawing, X-starter 67225
A8 Signal cable – 5 meter 64405
A9 Safety valves – L.P. & H.P. 40659, 40633
A10 Pressure transmitter, For local operation 64130
A11 Part lit - Internal instruments
A12 Lubrication oil pump 73039
A13 Flexible tubes 4596, 4598
A14 Lub. Oil list
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Page 4 of 21
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Page 6 of 21
Air Compressor data sheet – XA250

For further information and drawings regarding technical data, please refer to www.sperre.com.
Compressor XA250 – 30 barg

3
Charging capacity at 1775 RPM 275 m /h
Power requirements 1775 RPM 54 kW
Heat dissipation 1775 RPM 51 kW
Weight complete (standard motor) 1080 kg
Dimensions 1650 x 1260 x 1110 mm (L x W x H)
Oil volume 23 litres
Oil type Fully synthetic, ISO 100, piston comp.
Design
No. of cylinders / Cylinder arrangement 2 / 90°V
No. of compression stages 2
Cooling Air cooled
Valve LP / Valve HP 1 Plate valve / 1 Reed valve
Operation parameters
Delivery pressure 30 barg
Start – stop pressure 25 - 30 barg Alarm at 31 barg, shutdown at 32 barg
Max. ambient temp. compressor 55°C
Max. ambient temp. controller 55°C (fan needed above 50°C)
Max. ambient temp. electric motor 45°C (55°C on request)
Air outlet temperature Approx 25°C above ambient
Max. noise level 98 dBA (1800 rpm) Below the IMO norm of 110 dBA
Max. vibration level / Min. isolation grade 30 mm/s-RMS / 90 % Gen. rec. 30 mm/s -RMS / 70%
Safety valve LP / HP 9 barg / 33 barg
Rotation Counter clockwise (compressor front)
Start Inhibits Temp > 85°C / LP > x barg / HP> x barg
Mechanical components
Non return valve air outlet Integrated
Oil & water separator HP Integrated
Safety valve LP / HP Integrated
Oil level sight glass Integrated
Air suction filter Integrated
Inter- and after-cooler Integrated
Three vibration isolators Integrated
One lifting lug Integrated
Flexible tube air outlet Loose
Flexible tube drain /unload Loose
Electrical components
Starter with controller Loose
Transmitter LP Integrated Alarm at 7 barg, shutdown at 8 barg
Transmitter HP Integrated Alarm at 31 barg, shutdown at 32 barg
Trans. temp. outlet Integrated Alarm at 85°C, shutdown at 90°C
Transmitter oil level Integrated Alarm 0%, shutdown - 10%, switch -
20%, temp. switch 100°C
Valve drain - unload HP Integrated
Page 7 of 21
ABB Motors Technical Data Sheet - DOL

and Generators
Project Location
Department/Author Customer name Customer ref. Item name

1,00003
Our ref. Rev/Changed by Date of issue Saving ident Pages
A 13.05.2015 untitled.xls 1(3)
No. Definition Data Unit Remarks
1 Product TEFC, 3-phase, squirrel cage induction motor
2 Product code 3GAA 252 031-ADG
3 Type/Frame M3AA 250 SMA 4
4 Mounting IM2001, B35(foot-flange)
5 Rated output PN 68 kW
6 Service factor
7 Type of duty S1(IEC) 100%
8 Rated voltage UN 440 VD ± 5 % (IEC 60034-1)
9 Rated frequency fN 60 Hz ± 2 % (IEC 60034-1)
10 Rated speed nN 1776 r/min
11 Rated current IN 110 A
12 No-load current 30 A
13 Starting current Is/IN 5,1 Fullfilled IEC 60034-12 design N,H
14 Nominal torque TN 366 Nm
15 Locked rotor torque TS/TN 1,7
16 Maximum torque Tmax/TN 1,9
17 Minimum torque Tmin/TN 1,7
18 Speed at minimum torque 0 r/min
Load characteristics (IEC 60034-2-1:2007) Load % Current A Efficiency % Power factor
19 PLL determined from residual loss 100 110 94,1 / IE1 0,86
20 75 83,3 94,7 0,85
21 50 59,1 94,7 0,8
22 Start 565 0,41
23 Maximum starting time from hot 15 s
24 Maximum starting time from cold 30 s
25 Insulation class / Temperature class F/F
26 Ambient temperature 45 °C
27 Altitude 1000 m.a.s.l.
28 Enclosure IP55
29 Cooling system IC411 self ventilated
30 Bearing DE/NDE 6315-2Z/C3 - 6213-2Z/C3
31 Type of Grease
32 Sound pressure level (LP dB(A) 1m) 75 dB(A) at load
33 Moment of inertia J = ¼ GD2 0,765 kg-m2
34 Balancing
35 Vibration class
36 Position of terminal box Top
37 Terminal box entries; no, dimens.
38 Number of power terminals
39 Direction of rotation CW or CCW
40 Total weight of motor 314 kg
41 Dimension drawing no.
42
43
44
45
Ex-motors
46
47
48
Option Variant Codes / Definition
49 +002 Restamping voltage, frequency and output, continuous duty
50 +009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3)
51
52
53
54
55
Remarks:
Data based on situation 08.02.2010

All data subject to tolerances in accordance with IEC
Guaranteed values on request
Page 8 of 21
Page 9 of 21
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Page 11 of 21
Page 12 of 21
Page 13 of 21
Datasheet
X-starter
Part no. 65466-007
Manufacturer & Type
Manufacturer Sperre Industri AS
Model Starter A90-150/115 E 380-480/230 K
Type XSSA42E-90-150/115
Compressor X-range Air-cooled with Oil.pump
Supply
Main Volts/Cycles/Phases 380-480 VAC / 50-60Hz / 3-phase
Control Voltage Outputs 230 VAC / 50-60Hz
Control Voltage Inputs 24 VDC
Thermal relay range, In 90-150 A
Contactor type 115A
Max rating of associated main fuses 250 A
Associated control fuses F4-F5 5x25mm, 4,0A quick acting
Associated control fuses F6-F7 5x25mm, 0,8A–2,5A med. slow acting
Main supply cablegland size M50, 30-38mm
Technical Data
Enclosure size 600 x 500 x 300 mm
Enclosure rating IP 65
Weight 33 Kg
Digital Inputs Digital Outputs Output 3 selection

1. Local emergency stop 1. Signal to contactor 1. Alarm
2. External emergency stop 2. Drain valve solenoid 2. Shutdown
3. Thermal overload relay 3. Function selectable 3. Group Fault
4. Remote start / stop 4. Remote mode signal 4. Alarm / Service alarm
5. Remote load / unload 5. Remote alarm / service alarm 5. Service Alarm
6. No function 6. Remote com. Shutdown 6. Heater (default)
7. Oil pump shutdown 7. Standby
8. PTC thermistors el-motor 8. Running
9. Loaded
10. Started
Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

1. Delivery pressure transmitter 1. Function selectable 0. Delivery pressure
2. Compressor high pressure transmitter 1. Delivery temperature
3. Compressor low pressure transmitter 2. High pressure compr.
3. Motor current (A)
Analogue Inputs expansion module
4. Delivery temperature transmitter Communications Ports
5. Compressor oil-level transmitter 2 RS485 ports Port 1 Modbus communication
6. No function Port 2 ISC between compressors
7. Compressor motor current transmitter
Extraordinary Functions General Operations Led Indicators

Automatic service cycle function 1. Semi Automatic Mode 1. Status running (green)
Service log 2. Fully Automatic Mode 2. Faults (red)
Error log with the 30 last fault codes 3. Test Mode Safety Valve 3. Service (yellow)
Pressure Management System - ISC 4. Test Mode Drain & Leak
Power Failure Auto Restart
Multi language
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com

Page 14 of 21
Dimension drawing X-starter

Painting code: RAL 9006
Part no: 67225
Issue date: 08.02.2010
Mounting instruction:
Mounting lugs may be mounted
either horizontal or vertical
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 15 of 21
Selection Sheet
Signal cables - X-range
One signal cable per. compressor delivered loose for connection between control panel and compressor.
Default length is:
Part no. 64405 - Signal cable M23-M23 – 5 meter
Alternative lengths are:
Part no. 64403 - Signal cable M23-M23 – 3 meter

Part no. 64410 - Signal cable M23-M23 – 10 meter - to additional cost.
Note! Please inform requested length with the returned approval comments.
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 16 of 21
Data Sheet
Safety valves – X-range
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE SAFETY VALVE FOR COMPRESSED AIR OR GASES
MEDIUM TEMPERATURE: - 20 TO + 200°C
SAFETY VALVES ARE SET BY THE MANUFACTURER
Up to 10 barg outlet pressure:
COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

XA008-XAW150 40607 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW200-XAW300 40658 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
XW350-XW500 40657 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
From 11 barg to 40 barg outlet pressure:
COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

XA008-XA045 40609 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW060-XAW150 40608 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW200-XAW300 40659 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
XW350-XW500 40658 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
Approved Pressure Range:
Set pressure Bar g 7 8 9 10 11 12 13 33 42

Capacity Nm³/h (½” BSP) 450 507 564 621 678 735 791 1930 2442
Capacity Nm³/h (¾” BSP) 940 1059 1178 1297 1416 1535 1654 4031 5101
Connection G ½" BSP ¾" BSP

H 76 100
Installation dimensions in mm h 15 16
SW 27 34
Weight Kg 0,19 0,4
MATERIAL BODY: BRASS

MATERIAL INTERNAL PARTS: BRASS
MATERIAL PRESSURE SPRING: STAINLESS STEEL (AISI 301)
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Page 17 of 21
Data Sheet
Pressure Transmitter
for Air Receiver Part no. 64130
ø31
Cable socket:
Plug
4 – 20 mA
DIN43650
1 Supply +
2 Supply -
3 Not used
± Connected to enclosure
Technical data:
Supply voltage, polarity protected 8 to 34 V d.c
Output signal 4 - 20mA
Pressure connection ½” BSP
Electrical connection DIN 43650, 4-pin male
Medium temperature range -40 to 125°C
Ambient temperature range -40 to 100°C
Enclosure material DIN17440 (AISI316L)
Enclosure DIN 43650 Plug IP 65
Weight 0,2 kg
Note! This transmitter is customized for use on Sperre X-controller only
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 18 of 21
Part list - Extended

Internal Instruments
Part Description Part no.
LP 64110
PT13 Alarm & Shut down
HP 64120
PT12 Alarm & Shut down
Temperature Transmitter
HP 64140
TT14 Alarm & Shut down
Oil Pressure Transmitter
Alarm & Shut down
PT16 64160
XA120-XA300
XW120-XW500
Drain Valve, HP/LP
XA060-XA090/ XW060-090 (DV1) 64210 (DV1)

XA120-XA300/ XW120-XW150 (DV1)
DV1/ DV2 XW200-XW500 (DV1+DV2) 64215 (DV2)
*Coil for valves

64315
110V 50/60 Hz
64310
220V 50/60 Hz
DV1*/ DV2*
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Page 19 of 21
Data Sheet
Lubrication Oil Pump Part no. 73037
Description
Type pump Hydac MFZP
Type motor ATB
Rated voltage 3 phase 440 V ±5% (IEC60034-1)
Rated frequency 60 Hz ±2% (IEC60034-1)
Rated power 0,21 kW
Rated current 0,65 A
Starting current 3,20 A
Rated speed 1650 rpm
Winding connection Y – Star connection
Power factor 0,72
Efficiency 60%
Degree of protection IP55
Type of construction IMB34
Insulation class F
Net. Weight 6 kg
Cable gland M20
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Page 20 of 21
Data Sheet
Flexible hoses
1. 2. 3.
Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(mm) (mm) (1)
PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø80 ø70 ø66 70 635 4601
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
Page 21 of 21
Oil types – X-range Compressors

Only fully synthetic ISO Viscosity Grade 100 piston compressor oils are to
be used in X-range compressors.
All compressors are tested and delivered with Mobil Rarus 827.
Our air compressors are mechanically not a challenge to lubricates and
most synthetic oils can be used without problems.
High temperatures create formations of carbon deposits in the air coolers
and valves that can result in problems if the oil is not of good quality.
Compressors are working in different environments around the world with
temperature differences exceeding 50 degrees Celsius leaving us with the
following advice. Run the compressor with our suggested oil brand for
100 hours, check all valves and coolers for carbon deposits and also check
the oil consumption is with-in the accepted limit. Repeat this at 250, 500, and
1000 hours and if the valves and coolers are in good order the oil is suitable.
Technical department
Sperre Industri AS
industri@sperre.com
SYNTHETIC OIL
SHELL CORENA S4P 100
MOBIL RARUS 827
BP ENERSYN RX 100
CASTROL AIRCOL SN 100
COSMO RECIPRO SX 100
DAPHNE MARINE COMPR. 100
ESSO / EXXON ZERICE S 100
FAMM CETUS DE 100
NIPPON OIL CO. FAIRCOL SA 100
STATOIL FRIDGEWAY S 100
CORENA S4 P100
TOTAL LUBMARINE BARELF AL 100
AGIP DICREA ESX 100
GULFSEA DE COMPRESSOR OIL 100
Sperre Industri AS Tel + 47 70 16 11 00 industri@sperre.com Den norske Bank

N-6057 Ellingsøy Fax + 47 70 16 11 10 www.sperre.com Swift: DNBANOBBAES
Norway Tlx 42 509 Spair N NO 961 479 142 VAT Bank account: 5353 05 00590

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Sperre Air Compressor

ITEM DESCRIPTION TYPE COLOUR

”Comments to drawings have to

Final 25.03.16 BMN TOP

ISSUE DATE PREP. BY CHECK CUSTOMER date/sign

Sperre Air Compressor

1. General Arrangement Drawings: Checked/ Approved

2. Compressor Data Sheet: Checked/ Approved

3. Motor Data Sheet: Checked/ Approved

4. Electrical Wiring Diagram: Checked/ Approved

5. Electrical Part List: Checked/ Approved

6. Compressor/Panel Colour: Checked / Approved

7. Air Receiver Checked/ Approved

CHECKED BY: Date:

STARTING AIR COMPRESSORS 2 x XA250

No. Description Type /Dwg. Part No.

A1 General arrangement GXA250-PO

Air Compressor data sheet – XA250

Compressor XA250 – 30 barg

ABB Motors Technical Data Sheet - DOL

Department/Author Customer name Customer ref. Item name

Data based on situation 08.02.2010

Digital Inputs Digital Outputs Output 3 selection

Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

Extraordinary Functions General Operations Led Indicators

Sole suppliers of genuine spare parts - www.sperre.com

Dimension drawing X-starter

Sole suppliers of genuine spare parts - www.sperre.com

Default length is:

Part no. 64405 - Signal cable M23-M23 – 5 meter

Alternative lengths are:

Part no. 64403 - Signal cable M23-M23 – 3 meter

Sole suppliers of genuine spare parts - www.sperre.com

Up to 10 barg outlet pressure:

COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

From 11 barg to 40 barg outlet pressure:

COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

Approved Pressure Range:

Set pressure Bar g 7 8 9 10 11 12 13 33 42

Connection G ½" BSP ¾" BSP

MATERIAL BODY: BRASS

Note! This transmitter is customized for use on Sperre X-controller only

Sole suppliers of genuine spare parts - www.sperre.com

Part list - Extended

Part Description Part no.

Drain Valve, HP/LP

XA060-XA090/ XW060-090 (DV1) 64210 (DV1)

*Coil for valves

Sole suppliers of genuine spare parts - www.sperre.com

Opening Minimum Sperre part no. Sperre part no.

Oil types – X-range Compressors

Sperre Industri AS Tel + 47 70 16 11 00 industri@sperre.com Den norske Bank

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